WO2018134972A1 - Ensemble pour revêtement photocatalytique - Google Patents
Ensemble pour revêtement photocatalytique Download PDFInfo
- Publication number
- WO2018134972A1 WO2018134972A1 PCT/JP2017/001956 JP2017001956W WO2018134972A1 WO 2018134972 A1 WO2018134972 A1 WO 2018134972A1 JP 2017001956 W JP2017001956 W JP 2017001956W WO 2018134972 A1 WO2018134972 A1 WO 2018134972A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- photocatalyst
- compound
- group
- protective layer
- coating
- Prior art date
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- 239000011941 photocatalyst Substances 0.000 title claims abstract description 215
- 239000011248 coating agent Substances 0.000 title claims abstract description 100
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- 230000001699 photocatalysis Effects 0.000 claims abstract description 43
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- 239000011254 layer-forming composition Substances 0.000 claims abstract description 28
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims abstract description 27
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- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000002344 aminooxy group Chemical group [H]N([H])O[*] 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 230000000843 anti-fungal effect Effects 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- JGCWKVKYRNXTMD-UHFFFAOYSA-N bicyclo[2.2.1]heptane;isocyanic acid Chemical compound N=C=O.N=C=O.C1CC2CCC1C2 JGCWKVKYRNXTMD-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical group O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- PJIFJEUHCQYNHO-UHFFFAOYSA-N diethoxy-(3-isocyanatopropyl)-methylsilane Chemical compound CCO[Si](C)(OCC)CCCN=C=O PJIFJEUHCQYNHO-UHFFFAOYSA-N 0.000 description 1
- OTARVPUIYXHRRB-UHFFFAOYSA-N diethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](C)(OCC)CCCOCC1CO1 OTARVPUIYXHRRB-UHFFFAOYSA-N 0.000 description 1
- SLQTWNAJXFHMHM-UHFFFAOYSA-N dimethoxy-methyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](C)(OC)OC)CCC2OC21 SLQTWNAJXFHMHM-UHFFFAOYSA-N 0.000 description 1
- WHGNXNCOTZPEEK-UHFFFAOYSA-N dimethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](C)(OC)CCCOCC1CO1 WHGNXNCOTZPEEK-UHFFFAOYSA-N 0.000 description 1
- NALBLJLOBICXRH-UHFFFAOYSA-N dinitrogen monohydride Chemical compound N=[N] NALBLJLOBICXRH-UHFFFAOYSA-N 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- NBZBKCUXIYYUSX-UHFFFAOYSA-N iminodiacetic acid Chemical compound OC(=O)CNCC(O)=O NBZBKCUXIYYUSX-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003893 lactate salts Chemical group 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- URQNMCIKSYPJES-UHFFFAOYSA-N methyl-bis(prop-1-en-2-yloxy)-propylsilane Chemical compound C(CC)[Si](OC(=C)C)(OC(=C)C)C URQNMCIKSYPJES-UHFFFAOYSA-N 0.000 description 1
- 238000013008 moisture curing Methods 0.000 description 1
- INJVFBCDVXYHGQ-UHFFFAOYSA-N n'-(3-triethoxysilylpropyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCCNCCN INJVFBCDVXYHGQ-UHFFFAOYSA-N 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- NHBRUUFBSBSTHM-UHFFFAOYSA-N n'-[2-(3-trimethoxysilylpropylamino)ethyl]ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCNCCN NHBRUUFBSBSTHM-UHFFFAOYSA-N 0.000 description 1
- YLBPOJLDZXHVRR-UHFFFAOYSA-N n'-[3-[diethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CCO[Si](C)(OCC)CCCNCCN YLBPOJLDZXHVRR-UHFFFAOYSA-N 0.000 description 1
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 1
- LIBWSLLLJZULCP-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)aniline Chemical compound CCO[Si](OCC)(OCC)CCCNC1=CC=CC=C1 LIBWSLLLJZULCP-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000003136 n-heptyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- KSCKTBJJRVPGKM-UHFFFAOYSA-N octan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-].CCCCCCCC[O-] KSCKTBJJRVPGKM-UHFFFAOYSA-N 0.000 description 1
- 230000003606 oligomerizing effect Effects 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000037048 polymerization activity Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- OGHBATFHNDZKSO-UHFFFAOYSA-N propan-2-olate Chemical compound CC(C)[O-] OGHBATFHNDZKSO-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- TXDNPSYEJHXKMK-UHFFFAOYSA-N sulfanylsilane Chemical class S[SiH3] TXDNPSYEJHXKMK-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/26—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
- B01J31/38—Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24 of titanium, zirconium or hafnium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D185/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2235/00—Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2235/00—Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties
- B01J2235/30—Scanning electron microscopy; Transmission electron microscopy
Definitions
- the present invention relates to a photocatalyst coating set for supporting a photocatalytic substance on a substrate, a photocatalyst coating film, and a photocatalyst carrier.
- Photocatalytic substances such as zinc oxide (ZnO) and cadmium sulfide (CdS) are known.
- titanium oxide is a cheap and safe material that is widely used as a white pigment and ultraviolet absorber as a raw material for paints, cosmetics, etc., and is also recognized as a food additive.
- the coating film containing the photocatalytic substance has functions such as antifouling, antibacterial, antifungal, deodorizing, and air purification.
- the coating film can be obtained by directly applying a photocatalyst coating containing an inorganic binder such as titanium dioxide sol or alkali silicate to the substrate and then heat-treating it.
- an adhesive layer or a protective layer between the substrate and the coating film containing the photocatalytic substance.
- Patent Documents 1 to 4, etc. Techniques for forming an organic layer to protect a substrate from photocatalytic activity are known (Patent Documents 1 to 4, etc.). Generally, a silicon compound, colloidal silica, or the like is used for the photocatalyst paint and the adhesive layer or the protective layer.
- the photocatalyst coating surface is touched with a finger
- the photocatalytic substance adheres to the finger, or even if the photocatalyst material does not peel off with the finger touch
- the adhesive tape is attached to the photocatalyst coating surface and then peeled off. Since there were cases where a large amount of photocatalytic substance adhered to the adhesive layer of the tape and peeled off, it was found that the photocatalyst coating technology does not necessarily provide sufficient adhesion of the photocatalyst to the substrate.
- the adhesive is coated around the photocatalyst, reducing the hydrophilization phenomenon and antibacterial performance. There is a problem that the antiviral performance is significantly reduced.
- an object of the present invention is to provide a set capable of performing coating of a photocatalytic substance exhibiting excellent adhesion to various substrates. Another object of the present invention is to provide a set that can be coated with a photocatalytic substance excellent in antibacterial performance and antiviral properties in addition to the adhesiveness. Another object of the present invention is to provide a photocatalyst laminate coating film formed using the set, a photocatalyst carrier excellent in adhesion to a substrate, a photocatalyst laminate coating film formed using the set, And the photocatalyst carrier excellent in the adhesiveness to a base material is provided.
- the gist of the present invention is as follows.
- a set for photocatalyst coating comprising a photocatalyst layer forming composition containing a titanium oxide photocatalyst and an organic titanium compound, and a protective layer forming composition containing a hydrolyzable group-containing compound or a polymer thereof.
- the protective layer forming composition contains an acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and / or a reaction product of the acrylic polymer and a hydrolyzable group-containing compound
- the organic titanium compound comprises an alkoxy titanate compound, a titanium chelate compound, or the alkoxy titanate compound and the titanium chelate compound having a phosphate group, a phosphate ester group, an amino group, an amide group, a lactic acid group or a stearyl group.
- the isocyanate-modified alkoxysilane compound is one or more compounds selected from the group consisting of a reaction product of isocyanate and mercaptoalkoxysilane or aminoalkoxysilane and a polymer thereof.
- a set for photocatalyst coating according to the above. [10] The photocatalyst coating set according to any one of [1] to [9], wherein the protective layer forming composition contains a hydrophilic or non-hydrophilic organic solvent.
- the total solid content of the acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and the reaction product of the acrylic polymer and the hydrolyzable group-containing compound in the protective layer forming composition is 3 to 40% by weight. %,
- a protective layer is formed on the surface of a substrate using the protective layer-forming composition, and the photocatalyst layer-forming composition is formed on the surface of the protective layer. Since the layer is formed, the surface of the base material can be protected from the photocatalytic ability as compared with the case where the photocatalytic layer is directly formed on the surface of the base material. Moreover, by using a specific resin for each of the protective layer and the photocatalyst layer, the adhesiveness between the protective layer and the photocatalyst layer in the photocatalyst coating film formed is remarkably improved.
- the photocatalytic substance does not easily peel off even if it is touched with a finger or is peeled off with an adhesive tape.
- the present invention facilitates the movement of electrons by bonding photocatalytic substance particles (hereinafter also referred to as photocatalyst particles) using an organic titanium compound having high electrical conductivity.
- photocatalyst particles By using a material that does not hinder movement, the balance between film-forming properties (adhesiveness), antibacterial properties, antiviral properties, and hydrophilic properties is excellent. Therefore, using the photocatalyst coating set according to the present invention, a photocatalyst carrier formed by forming a photocatalyst coating film on the surface of various members such as a member used in a living environment has no harmful substances on these substrates.
- the photocatalyst carrier can be used in a wide range of applications by being bonded to various members with an adhesive, a pressure-sensitive adhesive, or heat lamination as required, as well as being used alone.
- a set for photocatalyst coating according to the present invention contains a composition for forming a photocatalyst layer containing a titanium oxide photocatalyst and an organic titanium compound, and a hydrolyzable group-containing compound or a polymer thereof. And a composition for forming a protective layer.
- the composition for forming a photocatalyst layer is a composition for forming a layer containing a photocatalyst (photocatalyst layer) on the surface of the protective layer.
- the titanium oxide photocatalyst contained in the photocatalyst layer forming composition may be any titanium oxide photocatalyst having ultraviolet responsiveness or visible light responsiveness.
- the titanium oxide of the titanium oxide photocatalyst may be completely crystalline or may contain imperfect crystalline, that is, amorphous.
- the crystal form of titanium oxide may be a single phase of anatase, rutile, or brookite, and two or more of these may be mixed.
- it is preferable that a titanium oxide is an anatase single phase, a rutile single phase, or these mixed phases.
- titanium oxide-based photocatalyst examples include anatase-type and rutile-type crystalline titanium dioxide, crystalline titanium dioxide carrying a metal such as platinum, copper, and iron, peroxotitanium, peroxotitanic acid, and titanate metal. Salt.
- a metal such as platinum, copper, and iron
- peroxotitanium peroxotitanic acid
- titanate metal. Salt can be used in the form of a powder or a dispersion of powder, particularly a dispersion using water or ethanol as a dispersion medium.
- the powder those having a primary particle diameter determined by an electron microscope (SEM, TEM) in the range of 10 to 500 nm are preferably used.
- titanium oxide photocatalyst powder or dispersion Commercially available materials for the titanium oxide photocatalyst powder or dispersion include ST-21, ST-41, STS-21, MPT-623 (all trade names) manufactured by Ishihara Sangyo Co., Ltd., Showa Denko FP6 , Lumiresh (registered trademark) series and the like.
- the content of the titanium oxide photocatalyst in the composition for forming a photocatalyst layer is preferably 0.1 to 30% by weight, more preferably 1 to 10% by weight, from the viewpoint of efficiently exhibiting photocatalytic activity.
- the organic titanium compound contained in the photocatalyst layer forming composition refers to a titanium compound containing an organic group, and examples thereof include a titanium alkoxide compound, a titanium chelate compound, a titanium acylate compound, and a titanium oligomer compound.
- titanium alkoxide compound examples include: General formula (1): Ti (OR 1 ) 4 (1) [Wherein, R 1 independently represents the same or different alkyl group. ] The thing represented by is mentioned.
- Examples of the alkyl group represented by R 1 in the general formula (1) include those having 1 to 8 carbon atoms, such as methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl. Group, t-butyl group, n-pentyl group, n-hexyl group, n-heptyl group, n-octyl group, 2-ethylhexyl group and the like.
- titanium alkoxide compound represented by the general formula (1) examples include tetramethoxy titanate, tetraethoxy titanate, tetrapropoxy titanate, tetraisopropyl titanate, tetrabutoxy titanate, tetranormal butyl titanate, and tetraoctyl titanate. It can.
- "Orgatics" series by Matsumoto Fine Chemical Co., Ltd., etc. are mentioned.
- the titanium alkoxide compound may be an alkoxy titanate compound having a phosphate group, a phosphate ester group, an amino group, an amide group, a lactic acid group or a stearic acid group.
- examples of commercially available titanium alkoxide compounds having such groups include titanate coupling agents “Plenact” series manufactured by Ajinomoto Fine Techno Co., Ltd., and the like.
- the titanium chelate compound may be a titanium compound containing a chelating agent capable of coordinating with a titanium atom.
- a chelating agent capable of coordinating with a titanium atom.
- phthalic acid, trimellitic acid, trimesic acid, hemimellitic acid, pyromellitic acid Hydroxy polyvalent carboxylic acids such as polyvalent carboxylic acid, malic acid, citric acid, ethylenediaminetetraacetic acid, nitrilotripropionic acid, carboxyiminodiacetic acid, carboxymethyliminodipropionic acid, diethylenetriaminopentaacetic acid, triethylenetetraminohexaacetic acid, imino
- Nitrogen-containing polyvalent carboxylic acids such as diacetic acid, iminodipropionic acid, hydroxyethyliminodiacetic acid, hydroxyethyliminodipropionic acid, and methoxyethyliminodiacetic acid.
- the titanium acylate compound is a titanium compound whose substituent is an acylate group.
- acylate groups include tetraacylate groups such as lactate and stearate, phthalic acid, trimellitic acid, trimesic acid, hemimellitic acid, pyromellitic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, sebacine Polycarboxylic acid compounds such as acid, maleic acid, fumaric acid, cyclohexanedicarboxylic acid or their anhydrides, ethylenediaminetetraacetic acid, nitrilotripropionic acid, carboxyiminodiacetic acid, carboxymethyliminodipropionic acid, diethylenetriaminopentaacetic acid And nitrogen-containing polycarboxylic acids such as triethylenetetraminohexaacetic acid, iminodiacetic acid, iminodipropionic acid, hydroxyethyliminodiac
- amino group examples include aniline, phenylamine, diphenylamine, and the like. At least one selected from these compounds is preferable, and any one or two is more preferable. Further, diisopropoxybisacetylacetone and triethanolaminate isopropoxide containing two kinds of these substituents may be mentioned.
- the alkoxy group and acylate group are preferably aliphatic from the viewpoint of polymerization activity.
- titanium acylate compound examples include titanium isostearate.
- the "Orga Tix" series by Matsumoto Fine Chemical Co., Ltd., etc. are mentioned.
- the organic titanium compound may be one obtained by oligomerizing one or more compounds selected from the group consisting of the titanium alkoxide compound, the alkoxy titanate compound, and the titanium acylate compound. Specifically, an oligomer formed by reacting the one or more compounds may be used.
- organic titanium compounds can be used alone or in admixture of two or more.
- the content of the organic titanium compound in the composition for forming a photocatalyst layer is preferably 0.01 to 30% by weight, and preferably 0.01 to 10% by weight, from the viewpoint of hydrophilicity and antibacterial / antiviral performance.
- Examples of the solvent for the photocatalyst layer forming composition include water, an organic solvent, and a water-containing organic solvent.
- Examples of the organic solvent include methanol, ethanol, isopropyl alcohol, and the like.
- the ratio of water to the organic solvent in the water-containing organic solvent is not particularly limited. Among these, water is preferable as the solvent from the viewpoint of improving the dispersibility of the photocatalyst.
- the content of the solvent in the composition for forming a photocatalyst layer is preferably 50 to 95% by weight, more preferably 70 to 95% by weight from the viewpoints of improving the dispersibility of the photocatalyst and drying properties. .
- composition for forming a photocatalyst layer contains optional components such as a silicon compound, a reactive silicon compound, colloidal silica, aluminum, a zirconium alkoxysilane compound, a filler, an adhesive, and a dispersant, as necessary. Also good.
- the composition for forming a photocatalyst layer can be prepared by mixing the titanium oxide photocatalyst, the organic titanium compound, a solvent, and optionally the optional components.
- the photocatalyst layer forming composition is heated at a predetermined temperature to react with the titanium alkoxide compound, the alkoxy titanate compound, the titanium acylate compound, etc. contained as an organic titanium compound to oligomerize. You may let them.
- the composition for forming a protective layer is a composition that is adhered to a photocatalyst layer and forms a protective layer between the photocatalyst layer and the base material to prevent deterioration of the base material due to photocatalytic activity.
- the protective layer-forming composition contains a hydrolyzable group-containing compound or a polymer thereof.
- hydrolyzable group in the hydrolyzable group-containing compound examples include an alkoxy group, a ketoxime group, an alkenyloxy group, an aryloxy group, a mercapto group, an acyloxy group, an amino group, an aminoxy group, an amide group, an isocyanate group, and a halogen.
- alkoxy groups, alkenyloxy groups, acyloxy groups, and halogens are preferable because of their high activity, and alkoxy groups such as methoxy groups and ethoxy groups are more preferable because they are mildly hydrolyzable and easy to handle. .
- hydrolyzable group-containing compound examples include an isocyanate-modified alkoxysilane compound, an amino-modified alkoxysilane compound, and a mercapto-modified alkoxysilane compound.
- isocyanate-modified alkoxysilane compounds are preferred from the viewpoint of mild hydrolyzability and easy handling.
- the isocyanate-modified alkoxysilane compound refers to a reaction product of isocyanate and alkoxysilane.
- the isocyanate is not particularly limited as long as it is a crosslinking agent containing an isocyanate group, and examples thereof include non-yellowing or non-yellowing polyisocyanate, aliphatic isocyanate, and alicyclic isocyanate.
- non-yellowing or non-yellowing polyisocyanate include aromatic polyisocyanates such as tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, xylylene diisocyanate, and tolidine diisocyanate, and commercially available products include Mitsui Chemicals, Inc. “XDI system”, “IPDI system”, “HDI system” and the like manufactured by the company can be mentioned.
- Aliphatic isocyanates include trimethylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate (HDI), 2,2,4-trimethylhexamethylene diisocyanate, propylene diisocyanate, butylene diisocyanate, 2-methyl- 1,5-pentamethylene diisocyanate (MPDI) and the like, and commercially available products include “Takenate” series manufactured by Mitsui Chemicals, Inc.
- Cycloaliphatic isocyanates include isophorone diisocyanate (IPDI), hydrogenated tolylene diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated diphenylmethane diisocyanate, 1,3-cyclopentane diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane.
- IPDI isophorone diisocyanate
- hydrogenated tolylene diisocyanate hydrogenated tolylene diisocyanate
- xylylene diisocyanate hydrogenated diphenylmethane diisocyanate
- 1,3-cyclopentane diisocyanate 1,4-cyclohexane diisocyanate
- 1,3-cyclohexane 1,3-cyclohexane.
- Examples thereof include diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexan
- alkoxysilane used in the isocyanate-modified alkoxysilane compound examples include mercaptoalkoxylanes having a mercapto group, such as ⁇ -mercaptopropylmethyldiethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, ⁇ -mercaptopropylmethyldimethoxysilane, ⁇ -Mercaptopropyltriethoxysilane and the like; aminoalkoxysilanes having primary and secondary amino groups, such as ⁇ -aminopropylmethyldiethoxysilane, ⁇ -aminopropylmethyldimethoxysilane, ⁇ -aminopropyltrimethoxysilane, ⁇ - Aminopropyltriethoxysilane, N- ( ⁇ -aminoethyl) -N ′-( ⁇ -trimethoxysilylpropyl) -ethylenediamine, N- ( ⁇ -aminoe
- the degree of polymerization of the polymer of the isocyanate-modified alkoxysilane compounds is not particularly limited.
- the isocyanate-modified alkoxysilane compound or polymer thereof is one or more selected from the group consisting of a reaction product of isocyanate and mercaptoalkoxysilane or aminoalkoxysilane and a polymer thereof from the viewpoint of weather resistance and radical resistance.
- a compound is preferred.
- the protective layer-forming composition may further contain an acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and / or a reaction product of the acrylic polymer and a hydrolyzable group-containing compound.
- an acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and / or a reaction product of the acrylic polymer and a hydrolyzable group-containing compound By containing these compounds, there is an advantage that weather resistance, radical resistance and the like are improved.
- the acrylic polymer is a polymer of acrylic acid ester or methacrylic acid ester, and may be any one used for a coating agent.
- the number average molecular weight of the acrylic polymer is from 20,000 to 5,000,000, preferably from 20,000 to 500,000, more preferably from 50,000 to 300,000 from the viewpoints of workability and film formability.
- acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 a commercially available product can be used.
- “Dianar BR” series manufactured by Mitsubishi Rayon Co., Ltd. can be used.
- the acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and an alkoxy group-containing silane coupling agent are reacted in an organic solvent. Things.
- the alkoxy group-containing silane coupling agent include acrylic silanes, aminosilanes, epoxy silanes, isocyanate silanes, and mercaptosilanes.
- the degree of the reaction is not particularly limited as long as it is a partial reaction.
- the hydrolyzable group-containing compound, the polymer thereof, the acrylic polymer having a number average molecular weight of 20,000 to 5,000,000, and the reaction product of the acrylic polymer and the hydrolyzable group-containing compound in the protective layer forming composition The total solid content is preferably 3 to 40% by weight, more preferably 3 to 20% by weight from the viewpoint of antibacterial / antiviral properties and film-forming properties.
- Examples of the solvent for the protective layer forming composition include hydrophilic or non-hydrophilic organic solvents.
- Examples of the hydrophilic organic solvent include alcohol-based organic solvents.
- Examples of the non-hydrophilic organic solvent include ethyl acetate and butyl acetate.
- the content of the solvent in the protective layer forming composition is preferably 70 to 95% by weight from the viewpoint of workability.
- the protective layer forming composition may contain optional components such as a silane coupling agent and a dispersing agent, if necessary.
- the protective layer-forming composition comprises the hydrolyzable group-containing compound or polymer thereof, and, if necessary, an acrylic polymer having a number average molecular weight of 20,000 to 5,000,000 and / or hydrolyzable with the acrylic polymer. It can be prepared by mixing a reaction product with a group-containing compound and further the optional component in the solvent. Among these, from the viewpoint of workability, the photocatalyst layer forming composition is preferably a dispersion.
- the amounts of the photocatalyst layer forming composition and the protective layer forming composition in the set of the present invention are appropriately determined according to the surface area of the substrate for forming the coating film and the desired thickness of each layer. There is no particular limitation.
- the photocatalyst laminated coating film according to the present invention is a coating film formed using the photocatalyst coating set, and is formed on the protective layer formed of the protective layer forming composition and the protective layer. And a photocatalyst layer comprising the photocatalyst layer forming composition.
- the photocatalyst layer forming composition As a method of forming the photocatalyst multilayer coating film, after forming the protective layer forming composition contained in the set into a thin film, the photocatalyst layer forming composition is applied to the surface, dried and reacted. Thus, an integral coating film having a protective layer and a photocatalyst layer can be formed.
- the protective layer forming composition When the protective layer forming composition is formed into a thin film, for example, the protective layer forming composition may be applied to the surface of the substrate until a predetermined thickness is reached.
- a base material what consists of a synthetic resin film, a synthetic resin sheet, glass, a woven fabric, a nonwoven fabric, paper, a plastic, a stone, a metal, a ceramic tile, a gypsum board, wood etc. can be employ
- a known method such as air spray, brush, or roll can be used.
- the photocatalyst composition in the photocatalyst layer and the protective layer composition in the protective layer are preferably cured.
- the curing reaction may be carried out at 20 to 80 ° C., preferably 20 to 40 ° C., for 0.1 to 24 hours, preferably 0.5 to 24 hours.
- the photocatalyst carrier according to the present invention is a photocatalyst carrier on which the photocatalyst laminated coating film is formed on the surface of a substrate.
- a photocatalyst carrier obtained by coating a photocatalyst on the surface of a substrate using the photocatalyst coating set, The protective layer-forming composition is attached to the surface of the base material, and the photocatalyst layer-forming composition is attached to the surface of the protective layer-forming composition, followed by a curing reaction. It is a photocatalyst carrier.
- a material made of synthetic resin film, synthetic resin sheet, glass, woven fabric, non-woven fabric, paper, plastic, stone, metal, ceramic tile, gypsum board, wood, etc. can be suitably employed.
- a known method such as air spray, brush, roll, or the like can be used.
- the protective layer-forming composition adhered to the substrate surface as described above can be dried to form a protective layer.
- drying conditions it is sufficient that the solvent disappears to such an extent that the composition for forming a protective layer does not flow.
- the drying may be performed at 20 to 40 ° C.
- a known method such as an air spray, a brush, or a roll can be used.
- Examples of methods for curing the photocatalyst-forming composition include moisture curing and wet heat curing.
- the photocatalyst carrier obtained as described above is not only used alone, but can be developed for a wide range of applications by being bonded to various members by an adhesive, a pressure-sensitive adhesive, heat lamination, or the like as required.
- the present invention will be described in more detail with reference to the following examples. However, the examples do not define the scope of the present invention.
- Example 1 Ultraviolet light type 1
- a titanate coupling agent “Plenact 44” was added to 200 g (concentration 10%) of an aqueous dispersion of ultraviolet light titanium oxide “ST-21” (primary particle diameter 20 nm as measured by electron microscope (SEM, TEM), manufactured by Ishihara Sangyo Co., Ltd.). 1 g (manufactured by Ajinomoto Fine Techno Co., Ltd.) was added and mixed uniformly.
- 0.5 g of a titanium chelate compound “Orgatics TC-310” titanium lactate, manufactured by Matsumoto Fine Chemical Co., Ltd.
- the dispersion was allowed to stand in an oven at 50 ° C. for 3 days, and a portion of the alkoxy titanate was reacted and partially oligomerized to prepare a photocatalyst dispersion (photocatalyst layer forming composition).
- a protective agent was prepared by the following procedure.
- Mercaptoalkoxysilane “KBM803” (3-mercaptopropyltrimethoxysilane, Shin-Etsu Chemical) to 10 g of trimethylolpropane hydrogenated XDI compound (“Takenate (registered trademark) D-120N” manufactured by Mitsui Chemicals, Inc.), which is an aliphatic isocyanate compound 8 g of Kogyo Co., Ltd. was reacted in a 200 g solution of ethyl acetate at 80 ° C. for 24 hours. The reaction was completed when the NCO% disappeared.
- epoxy silane “KBM402” (3-glycidoxypropylmethyldiethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.) was added to the reaction solution.
- a 10% ethyl acetate solution and an acrylic alkoxy partial reactant solution (acrylic silane “KBM503”) of an acrylic resin “Dyanal (registered trademark) BR80” (manufactured by Mitsubishi Rayon Co., Ltd., weight average molecular weight 95,000) previously dissolved and partially reacted.
- a test body on which a coating film containing a photocatalyst was formed was prepared by the following procedure.
- a protective agent was applied uniformly with an air spray gun, dried at room temperature for 30 minutes, and then the photocatalyst dispersion liquid was applied on the air spray gun.
- the film was applied uniformly at 50 ° C. and dried and reacted for 24 hours to form a film.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the performance evaluation of the photocatalytic ability of the obtained specimen under ultraviolet irradiation was performed according to the following procedure. Ultraviolet irradiation was performed for 4 hours with a metal halide lamp of 80 mw / cm 2 , and the contact angle after 10 seconds was measured with a contact angle tester manufactured by Kyowa Interface Science. As a result of the test, it was found that the contact angle was 10 ° or less, which was applicable to antifouling properties and antifogging properties and was at a practical level.
- finger touch and tape peeling were performed.
- finger touch when the photocatalyst coating surface of the test body was pressed with the whole hand, the photocatalyst particles were not attached to the hand.
- a test was performed to peel the tape so that the tape angle was 90 ° or more. Was not recognized, and it was found that the adhesive strength was at a practical level.
- Example 2 Ultraviolet light type 2
- 0.5 g of titanate coupling agent “Plenact 46B” manufactured by Ajinomoto Fine-Techno Co., Ltd.
- titanium chelate compound “Orgatyx TC-401” triethanol
- the obtained dispersion was left in an oven at 50 ° C. for 3 days, and a part of alkoxytitanate was reacted to be oligomerized to prepare a photocatalyst dispersion.
- a protective agent was prepared by the following procedure.
- Mercaptoalkoxysilane “KBM802” (3-mercaptopropylmethyldimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.) 8 g is added to 10 g of trimethylolpropane hydrogenated XDI compound, which is an aliphatic isocyanate compound, at 80 ° C. for 24 hours, 200 g of ethyl acetate solution Reacted in.
- epoxy silane “KBM403” (3-glycidoxypropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.) was added.
- a test body on which a coating film containing a photocatalyst was formed was prepared by the following procedure. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion uniform with an air spray gun.
- the film was formed into a film by drying and curing reaction at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the performance evaluation of the photocatalytic activity of the obtained test specimen under ultraviolet irradiation and the adhesive strength of the photocatalyst in the test specimen were evaluated in the same manner as in Example 1.
- the contact angle was 10 ° or less, which was a practical level applicable to antifouling properties and antifogging properties.
- film formability when the photocatalyst particles are not attached to the hand and a transparent cellophane tape is attached to the surface and then peeled so that the tape has an angle of 90 ° or more, a tape adhesion is performed. It was found that the photocatalyst particles were not noticeably adhered to the surface (which could be visually confirmed), and the adhesive strength was at a practical level.
- Example 3 Ultraviolet light type 3
- TiO 2 titanium chelate compound
- ST-21 aqueous dispersion of UV light titanium oxide
- TiO 2 titanium chelate compound
- dispersion was allowed to stand in an oven at 50 ° C. for 3 days, and a part of the alkoxy titanate was reacted to be oligomerized to prepare a photocatalyst dispersion.
- a protective agent was prepared by the following procedure. 10 g of a trimethylolpropane IPDI compound (“Takenate (registered trademark) D140N” manufactured by Mitsui Chemicals), which is an aliphatic isocyanate compound, was reacted with 8 g of mercaptoalkoxysilane “KBM803” at 80 ° C. for 24 hours in a 200 g solution of ethyl acetate. Further, 1 g of epoxy silane “KBM403” was added.
- a test body on which a coating film containing a photocatalyst was formed was prepared by the following procedure. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion uniform with an air spray gun.
- the film was formed into a film by drying and curing reaction at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the performance evaluation of the photocatalytic activity of the obtained test specimen under ultraviolet irradiation and the adhesive strength of the photocatalyst in the test specimen were evaluated in the same manner as in Example 1.
- the contact angle was 10 ° or less, which was a practical level applicable to antifouling properties and antifogging properties.
- the photocatalyst particles are not attached to the hand, and in a test where the transparent cellophane tape is attached to the surface and then peeled so that the tape angle is 90 ° or more, the photocatalyst is applied to the tape adhesive surface. No noticeable particle adhesion (which can be visually confirmed) was observed, and it was found that the adhesion strength was at a practical level.
- the test body which formed the coating film containing a photocatalyst using the protective agent produced in Example 1 was produced in the following procedures. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion uniform with an air spray gun.
- the film was formed into a film by drying and curing reaction at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the performance evaluation of the photocatalytic activity of the obtained test specimen under ultraviolet irradiation and the adhesive strength of the photocatalyst in the test specimen were evaluated in the same manner as in Example 1. As a test result, it was confirmed that the contact angle was 60 °, which was not applicable to antifouling properties and antifogging properties, and was not at a practical level. On the other hand, with regard to film formability, photocatalyst particles are not attached to the hand, and in a test in which a transparent cellophane tape is attached to the surface and peeled at 90 ° or more, the photocatalyst particles are noticeable on the tape adhesive surface (confirmed visually). It was found that it was at a practical level.
- the test body which formed the coating film containing a photocatalyst using the protective agent produced in Example 2 was produced in the following procedures. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion uniform with an air spray gun.
- the film was formed into a film by drying and curing reaction at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the performance evaluation of the photocatalytic activity of the obtained test specimen under ultraviolet irradiation and the adhesive strength of the photocatalyst in the test specimen were evaluated in the same manner as in Example 1.
- the contact angle was 30 °, which was not applicable to antifouling properties and antifogging properties and was not at a practical level.
- the photocatalyst particles were attached to the hand in terms of finger touch.
- the adhesion of the photocatalyst particles (which can be visually confirmed) was recognized on the tape adhesive surface, and it was confirmed that the adhesive strength was not at a practical level.
- Example 3 Ultraviolet light type 6
- An aqueous dispersion 200 g of ultraviolet light titanium oxide “ST-21” was prepared.
- the test body which formed the coating film containing a photocatalyst using the protective agent produced in Example 1 was produced in the following procedures. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion liquid uniform with an air spray gun. It was applied, dried at 50 ° C. for 24 hours, and cured to form a film.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m
- the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- Table 1 shows the results relating to contact angles, tape peelability, and finger touch in Examples 1 to 3 and Comparative Examples 1 to 3.
- the evaluation criteria for tape peelability and finger touch are as follows.
- the adhesion rate is less than 50% of the release tape surface.
- X The photocatalytic material can be visually confirmed on the tape peeling surface. Adhesion rate is 50% or more of the release tape surface.
- Finger touch A: Almost no photocatalytic material can be visually confirmed on the finger.
- the adhesion area is 70% or more.
- the coating films prepared in Examples 1 to 3 all exhibited excellent photocatalytic activity because the contact angle was 10 ° or less, and the coating surface was pointed to the surface. It does not peel off only by touching with, and even when an adhesive tape is attached, the photocatalyst cannot be visually confirmed to peel off, which indicates that the adhesive strength of the photocatalyst is high.
- Example 4 Visible light type 1
- 1 g of titanate compound “Plenact 44” was added to 200 g of an aqueous dispersion of copper-supported visible light responsive photocatalyst “Lumiresh (registered trademark)” (manufactured by Showa Denko KK), and then mixed with titanium chelate compound “OrgaTix TC”. -310 "0.5 g was dispersed. Next, the dispersion was allowed to stand in an oven at 50 ° C. for 3 days, and a part of the alkoxy titanate was reacted to be oligomerized to obtain a photocatalyst dispersion.
- a protective agent was prepared by the following procedure. Trimethylolpropane hydrogenated XDI compound “Takenate (registered trademark) D-120N” was reacted with 10 g of mercaptoalkoxysilane “KBM803” 8 g at 80 ° C. for 24 hours in a 200 g ethyl acetate solution. The reaction was completed when the NCO% disappeared. Next, 0.5 g of epoxy silane “KBM402” was added to the reaction solution.
- the test body which formed the coating film containing a photocatalyst using the said protective agent was produced in the following procedures.
- a protective agent is applied on a PET film (made by Toyobo Co., Ltd.) with a thickness of 100 ⁇ m so as to be uniform with an air spray gun, dried at room temperature for 30 minutes, and then the photocatalyst dispersion liquid is applied thereon with an air spray gun.
- a uniform coating was applied, followed by drying and curing reaction at 50 ° C. for 24 hours to form a film.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- Antibacterial and antiviral performance was evaluated for the photocatalytic ability of the obtained specimen under visible light irradiation.
- the antibacterial / antiviral performance was evaluated according to JIS R 1702, 1756. Specifically, the fluorescent lamp illuminance was 1000 LUX (sharp cut of 400 nm or less), the bacteria were irradiated for 8 hours, and the viruses were 4 hours.
- Multidrug-resistant Staphylococcus aureus (MRSA) and multidrug-resistant Pseudomonas aeruginosa (MDRP) were used as test bacteria, and bacterial phage QB and bacterial phage ⁇ 6 were used as test viruses.
- the measured antibacterial activity value and antiviral activity value both indicate that the higher the value, the stronger the activity.
- the antibacterial activity value is 3 to 4 and the antiviral activity value is 4 to 5, exceeding the normally required “2” (99% bacteria, killing the virus) and having high antibacterial and antibacterial properties.
- the virus performance was confirmed to be at a practical level.
- the adhesive strength of the photocatalyst in the obtained test body was evaluated in the same manner as in Example 1, the photocatalyst particles were not attached to the hand in terms of finger touch, and a transparent cellophane tape was attached to the surface and peeled at 90 ° or more. In the test, the photocatalyst particles were not noticeably adhered (which can be visually confirmed) on the tape adhesive surface, and the adhesive strength was found to be at a practical level.
- Example 5 Visible light type 2
- aqueous dispersion of a copper-supported visible light responsive photocatalyst “Lumireche (registered trademark) 0.5 g of a titanate coupling agent “Plenact 46B” and 0.5 g of a titanium chelate compound “Orgatyx TC-410” were added. Uniformly mixed into a dispersion. Next, the dispersion was allowed to stand in an oven at 50 ° C. for 3 days, and a part of the alkoxy titanate was reacted to be oligomerized to prepare a photocatalyst dispersion.
- a protective agent was prepared by the following procedure. 10 g of trimethylolpropane hydrogenated XDI compound “Takenate (registered trademark) D-120N” was reacted with 8 g of mercaptoalkoxysilane “KBM802” at 80 ° C. for 24 hours in a solution of 200 g of ethyl acetate. Furthermore, 10% ethyl acetate solution and acrylic alkoxy partial reactant solution (acrylic silane “KBM503” 0.5 g) of acrylic resin “Dyanal (registered trademark) BR85” in which 0.5 g of epoxy silane “KBM403” was previously dissolved and partially reacted. 40 g of each was reacted with a 10% ethyl acetate acrylic resin solution at 50 ° C. for 24 hours to complete the protective agent.
- the test body which formed the coating film containing a photocatalyst using the said protective agent was produced in the following procedures.
- a protective agent is applied on a PET film (made by Toyobo Co., Ltd.) with a thickness of 100 ⁇ m so as to be uniform with an air spray gun, dried at room temperature for 30 minutes, and then the photocatalyst dispersion liquid is applied thereon with an air spray gun.
- a uniform coating was applied, followed by drying and curing reaction at 50 ° C. for 24 hours to form a film.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the antibacterial activity value is 3 to 4 and the antiviral activity value is 4 to 5, exceeding the normally required “2” (99% of bacteria and viruses are killed), and high antibacterial and antiviral performance It was confirmed that it was a practical level.
- the photocatalyst particles are not attached to the hand, and in the test in which a transparent cellophane tape is attached to the surface and peeled at 90 ° or more, the photocatalyst particles are noticeably adhered (which can be visually confirmed) to the tape adhesive surface. In other words, it was found that the adhesive strength was at a practical level.
- Example 6 visible light type 3
- a copper-supported visible light responsive photocatalyst “Lumireche (registered trademark)”
- a titanate compound titanate compound “Plenact 44” was added and mixed uniformly, and then a titanium chelate compound “Orgatics TC-310” 0.5 g was added to form a dispersion.
- the dispersion was allowed to stand in an oven at 50 ° C. for 3 days, and a part of the alkoxy titanate was reacted to be oligomerized to prepare a photocatalyst dispersion.
- a protective agent was prepared by the following procedure. 10 g of trimethylolpropane IPDI compound “Takenate (registered trademark) D140N” was reacted with 8 g of mercaptoalkoxysilane “KBM803” at 80 ° C. for 24 hours in a solution of 200 g of ethyl acetate. Further, 1 g of epoxy silane “KBM403” was added. 10% ethyl acetate solution of acrylic resin “Dyanal (registered trademark) BR85” previously dissolved and partially reacted and 0.5 g of acrylic alkoxy partial reaction product (acrylic silane “KBM503”) in 10% ethyl acetate acrylic resin solution at 50 ° C. For 24 hours) 40 g of each solution was added to the reaction solution to complete the protective agent.
- the test body which formed the coating film containing a photocatalyst using the said protective agent was produced in the following procedures.
- a protective agent is applied on a PET film (made by Toyobo Co., Ltd.) with a thickness of 100 ⁇ m so as to be uniform with an air spray gun, dried at room temperature for 30 minutes, and then the photocatalyst dispersion liquid is applied thereon with an air spray gun. It was applied so as to be uniform, and dried and cured at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the antibacterial activity value is 3-4, and the antiviral activity value is 4-5, which exceeds 2 (99% of bacteria and viruses are killed) which is normally required, and has high antibacterial and antiviral performance. Confirmed that the level.
- the photocatalyst particles are not attached to the hand, and in the test in which a transparent cellophane tape is attached to the surface and peeled at 90 ° or more, the photocatalyst particles are noticeably adhered (which can be visually confirmed) to the tape adhesive surface. It was found that the adhesive strength was at a practical level.
- the test body which formed the coating film containing a photocatalyst using the protective agent produced in Example 1 was produced in the following procedures. Apply a protective agent on a 100 ⁇ m thick PET film (Toyobo Co., Ltd.) with an air spray gun so that it is uniform, and after drying at room temperature for 30 minutes, make the photocatalyst dispersion uniform with an air spray gun.
- the film was formed into a film by drying and curing reaction at 50 ° C. for 24 hours.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m, and the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- Example 6 visible light type 6
- An aqueous dispersion 200 g of Showa Denko copper-supported visible light responsive photocatalyst “Lumiresh (registered trademark)” was prepared.
- the test body which formed the coating film containing a photocatalyst using the protective agent produced in Example 1 was produced in the following procedures.
- a protective agent is applied on a PET film (made by Toyobo Co., Ltd.) with a thickness of 100 ⁇ m so as to be uniform with an air spray gun, dried at room temperature for 30 minutes, and then the photocatalyst dispersion liquid is applied thereon with an air spray gun.
- a uniform coating was applied, followed by drying and curing reaction at 50 ° C. for 24 hours to form a film.
- the thickness of the protective layer in the coating film formed on the PET film was about 1 to 10 ⁇ m
- the thickness of the photocatalyst layer formed on the protective layer was about 1 ⁇ m.
- the photocatalytic ability and adhesive strength of the photocatalyst under visible light irradiation of the obtained specimen were evaluated in the same manner as in Example 4. As a result, it was found that the antibacterial / antiviral performance was high in antibacterial activity, but the film forming property was not at a practical level in terms of tape peeling and finger touch.
- Table 2 shows the evaluation results regarding antibacterial activity, antiviral activity, tape peelability, and finger touch in Examples 4 to 6 and Comparative Examples 4, 5, and 6.
- the coating films prepared in Examples 4 to 6 have high antibacterial activity and antiviral activity, and the photocatalyst does not peel off even when touched with a finger or attached with an adhesive tape. Therefore, it turns out that it is the thing excellent in the adhesive strength of a photocatalyst.
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Abstract
L'ensemble pour revêtement photocatalytique de l'invention contient : une composition pour formation de couche photocatalytique comprenant un photocatalyseur à base d'oxyde de titane et un composé de titane organique ; et une composition pour formation de couche protectrice comprenant un composé à teneur en groupe hydrolysable ou un polymère de celui-ci. Selon l'invention, il est possible d'exécuter un revêtement d'une substance photocatalytique présentant d'excellentes propriétés adhésives vis-à-vis de matériaux de base de toutes sortes. Enfin, selon l'invention, il est possible d'exécuter un revêtement d'une substance photocatalytique qui en plus desdites propriétés adhésives, présente d'excellentes performances antibactériennes et propriétés antivirales.
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PCT/JP2017/001956 WO2018134972A1 (fr) | 2017-01-20 | 2017-01-20 | Ensemble pour revêtement photocatalytique |
CN201780082653.0A CN110168033B (zh) | 2017-01-20 | 2017-01-20 | 光催化剂涂覆用套组 |
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PCT/JP2017/001956 WO2018134972A1 (fr) | 2017-01-20 | 2017-01-20 | Ensemble pour revêtement photocatalytique |
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CN113210283A (zh) * | 2021-03-26 | 2021-08-06 | 应鹏 | 一种彩石砂瓦楞钢板制金属瓦清砂检测装置 |
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JP2000273355A (ja) * | 1999-03-25 | 2000-10-03 | Mitsubishi Materials Corp | 光触媒塗料とその製造方法および用途 |
JP2005113029A (ja) * | 2003-10-08 | 2005-04-28 | Jsr Corp | 光触媒含有塗膜の下塗り用コーティング組成物および構造体 |
JP2006068685A (ja) * | 2004-09-03 | 2006-03-16 | Jsr Corp | 可視光光触媒層を有する積層体および可視光光触媒コーティングフィルム |
JP2006111680A (ja) * | 2004-10-13 | 2006-04-27 | Ube Nitto Kasei Co Ltd | 滑雪用塗膜形成コーティング組成物、滑雪用塗膜および滑雪用部材 |
JP2007245709A (ja) * | 2006-02-17 | 2007-09-27 | Idemitsu Kosan Co Ltd | 樹脂積層体 |
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US7989651B2 (en) * | 2007-03-09 | 2011-08-02 | Momentive Performance Materials Inc. | Epoxysilanes, processes for their manufacture and curable compositions containing same |
-
2017
- 2017-01-20 WO PCT/JP2017/001956 patent/WO2018134972A1/fr active Application Filing
- 2017-01-20 CN CN201780082653.0A patent/CN110168033B/zh not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000273355A (ja) * | 1999-03-25 | 2000-10-03 | Mitsubishi Materials Corp | 光触媒塗料とその製造方法および用途 |
JP2005113029A (ja) * | 2003-10-08 | 2005-04-28 | Jsr Corp | 光触媒含有塗膜の下塗り用コーティング組成物および構造体 |
JP2006068685A (ja) * | 2004-09-03 | 2006-03-16 | Jsr Corp | 可視光光触媒層を有する積層体および可視光光触媒コーティングフィルム |
JP2006111680A (ja) * | 2004-10-13 | 2006-04-27 | Ube Nitto Kasei Co Ltd | 滑雪用塗膜形成コーティング組成物、滑雪用塗膜および滑雪用部材 |
JP2007245709A (ja) * | 2006-02-17 | 2007-09-27 | Idemitsu Kosan Co Ltd | 樹脂積層体 |
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CN113210283A (zh) * | 2021-03-26 | 2021-08-06 | 应鹏 | 一种彩石砂瓦楞钢板制金属瓦清砂检测装置 |
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