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WO2018126542A1 - Pop (package on package) structure and terminal - Google Patents

Pop (package on package) structure and terminal Download PDF

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Publication number
WO2018126542A1
WO2018126542A1 PCT/CN2017/078636 CN2017078636W WO2018126542A1 WO 2018126542 A1 WO2018126542 A1 WO 2018126542A1 CN 2017078636 W CN2017078636 W CN 2017078636W WO 2018126542 A1 WO2018126542 A1 WO 2018126542A1
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WO
WIPO (PCT)
Prior art keywords
layer
potting
encapsulation layer
silicon wafer
package
Prior art date
Application number
PCT/CN2017/078636
Other languages
French (fr)
Chinese (zh)
Inventor
史洪宾
叶润清
龙浩晖
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to CN201780018241.0A priority Critical patent/CN108780790B/en
Publication of WO2018126542A1 publication Critical patent/WO2018126542A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/12Mountings, e.g. non-detachable insulating substrates
    • H01L23/13Mountings, e.g. non-detachable insulating substrates characterised by the shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of semiconductor or other solid state devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16135Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/16145Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32135Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/32145Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Definitions

  • the present application relates to the field of electronic devices, and in particular, to a stacked package structure and a terminal.
  • PoP stack on package
  • underfill materials are widely used to protect board-level solder joints.
  • a liquid underfill material is applied to the periphery of the component to be dispensed by injection or spraying, and then penetrates between the component to be dispensed and the main board by capillary flow, and finally heated or ultraviolet (ultraviolet, UV ) curing under conditions.
  • Underfill material can distribute the mechanical stress and thermal stress originally concentrated on the corner solder joints of the component to all solder joints relatively evenly, thereby improving the overall reliability of the PoP.
  • the present application provides a stacked package structure and a terminal for solving the problem of complete filling or easy partial filling between two adjacent packaging layers in the prior art, and improving the reliability of the stacked package structure.
  • the present application provides a stacked package structure including a main board and at least two encapsulation layers stacked in a direction away from the main board, wherein
  • An encapsulation layer of the at least two encapsulation layers closest to a side of the main board is soldered to the main board;
  • the encapsulation layer adjacent to the side of the main board of any two adjacent encapsulation layers is a lower encapsulation layer, and the encapsulation layer away from the side of the main board is an upper encapsulation layer, and the lower encapsulation layer is soldered to the upper encapsulation layer ;
  • a first potting layer is further disposed between the lower encapsulating layer and the upper encapsulating layer, and a first potting area corresponding to the first potting layer is disposed in the lower encapsulating layer, and the The first potting zone does not overlap the upper encapsulating layer.
  • the lower encapsulation layer is provided with a first potting zone, and the first potting zone does not overlap with the upper encapsulation layer, and when the stacking package structure is dispensed, Taking any two adjacent encapsulation layers as one structural unit, respectively, the lower encapsulation layer in each structural unit is separately dispensed, that is, the dispensing material is dropped into the first potting area by using a dispensing tool, and the dispensing material is The first potting zone penetrates into the gap between the lower encapsulating layer and the upper encapsulating layer, and after the filling is sufficiently filled, the dispensing is stopped, and the dispensing material is solidified to form a first potting layer; thus, any adjacent two encapsulating layers The complete filling can be achieved between the two, which solves the problem that the top and bottom encapsulation layers are completely filled or easily partially filled in the prior art.
  • the stacked package structure protects the solder joint between the lower package layer and the upper package layer under load such as drop impact, bending and temperature cycling, so that the mechanical stress concentrated on the edge solder joint It is distributed relatively evenly on all solder joints with thermal stress, preventing the failure of high stress solder joints at the edges and improving the reliability of the structure.
  • the reliability of the stacked package structure is further improved.
  • the encapsulation layer of the at least two encapsulation layers closest to the side of the main board a second potting layer is further disposed between the main boards, the second potting area corresponding to the second potting layer is disposed on the main board, and the second potting area and the at least two The encapsulation layers do not overlap.
  • an orthographic projection of the upper encapsulation layer on a plane of the lower encapsulation layer is located in the lower encapsulation layer.
  • the lower encapsulation layer is a polygon, and at least one of the lower encapsulation layers is provided with the first potting zone.
  • the setting of the first potting zone comprises a plurality of forms, and in the specific setting, when at least two sides of the lower encapsulating layer are provided with the first potting zone, the at least two A glue filling area is not connected to each other.
  • the at least two first potting zones are connected to form a whole.
  • At least two first potting zones are connected to form a plurality of shapes. Specifically, when the first potting zone is disposed on each side of the lower encapsulating layer, the first irrigation provided on each side The glue zones are connected to each other to form a frame shape.
  • the three first potting zones are connected to form a whole.
  • the above various embodiments are also applicable to the arrangement between the silicon wafer and the silicon wafer in the encapsulation layer and the arrangement between the silicon wafer and the substrate.
  • the encapsulation layer includes the substrate and is away from the At least two silicon wafers stacked in a direction of the substrate, wherein
  • One of the at least two silicon wafers closest to the side of the substrate is soldered to the substrate;
  • the silicon wafer adjacent to one side of the substrate of any two adjacent silicon wafers is a lower silicon wafer, and the silicon wafer away from one side of the substrate is an upper silicon wafer, and the lower silicon wafer is soldered to the upper silicon wafer.
  • a third potting layer is further disposed between the lower silicon wafer and the upper silicon wafer;
  • a third potting layer is further disposed between the lower layer silicon wafer and the upper layer silicon wafer, and the lower layer silicon wafer is provided with the third potting layer Corresponding third potting zone, and the third potting zone does not overlap with the upper silicon wafer.
  • any two adjacent silicon wafers can be completely filled with the dispensing material during dispensing, preventing solder joint breakage between the silicon wafers, and improving the reliability of the stacked package structure.
  • the reliability of the stacked package structure is further improved, and in a specific arrangement, the silicon wafer closest to the side of the substrate among the at least two silicon wafers a fourth potting layer is further disposed between the substrate, and the fourth potting zone corresponding to the fourth potting layer is disposed on the substrate, and the fourth The potting zone does not overlap with the at least two silicon wafers.
  • the third silicon filling region is disposed on the lower silicon wafer.
  • the orthographic projection of the upper silicon wafer on the plane of the lower silicon wafer is located in the lower silicon wafer.
  • the lower silicon wafer is polygonal, and at least one of the lower silicon wafers is provided with a third potting zone.
  • the at least two third potting zones are not connected to each other, or the at least two third potting zones are Connected to form a whole.
  • the embodiment of the present application further provides a terminal, including the foregoing stacked package structure.
  • any two adjacent encapsulating layers can be completely filled with the dispensing material when dispensing, and any adjacent two silicon wafers in each encapsulating layer can also be dispensed. It is completely filled with the dispensing material to prevent the solder joint between the package layers and the solder joint breakage between the silicon wafers, thereby improving the quality and reliability of the terminal.
  • 1a is a schematic diagram of a stacked package structure according to an embodiment of the present application.
  • FIG. 1b is a schematic diagram of another stacked package structure according to an embodiment of the present application.
  • FIG. 2a is a top view of a single-sided dispensing package layer according to Embodiment 1 of the present application;
  • Figure 2b is a front view of the encapsulation layer of the single-sided dispensing of Figure 2a;
  • Figure 2c is a left side view of the encapsulation layer of the single-sided dispensing of Figure 2a;
  • 3a is a top view of a portion of a single-sided dispensing package provided in Embodiment 1 of the present application;
  • Figure 3b is a front view of the encapsulation layer of a portion of the single-sided dispensing of Figure 3a;
  • Figure 3c is a left side view of the encapsulation layer of a portion of the single-sided dispensing of Figure 3a;
  • FIG. 4a is a top view of an encapsulation layer of a double-sided dispensing provided in Embodiment 2 of the present application;
  • Figure 4b is a front view of the encapsulation layer of the double-sided dispensing of Figure 4a;
  • Figure 4c is a left side view of the encapsulation layer of the double-sided dispensing in Figure 4a;
  • 5a is a top view of a portion of a double-sided dispensing package provided in Embodiment 2 of the present application;
  • Figure 5b is a front view of the encapsulation layer of a portion of the double-sided dispensing of Figure 5a;
  • Figure 5c is a left side view of the encapsulation layer of a portion of the double-sided dispensing of Figure 5a;
  • 6a is a top view of a package layer of a frame-shaped four-sided dispensing provided in Embodiment 3 of the present application;
  • Figure 6b is a front view of the encapsulation layer of the frame-shaped four-sided dispensing of Figure 6a;
  • Figure 6c is a left side view of the encapsulation layer of the frame-shaped four-sided dispensing of Figure 6a;
  • FIG. 7a is a top view of an L-shaped double-sided dispensing encapsulation layer according to Embodiment 4 of the present application.
  • Figure 7b is a front view of the encapsulation layer of the L-shaped double-sided dispensing of Figure 7a;
  • Figure 7c is a left side view of the encapsulation layer of the L-shaped double-sided dispensing in Figure 7a;
  • FIG. 8a is a top view of a portion of an L-shaped double-sided dispensing package provided in Embodiment 4 of the present application;
  • Figure 8b is a front view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 8a;
  • Figure 8c is a left side view of the encapsulation layer of a portion of the L-shaped double-sided dispensing of Figure 8a;
  • FIG. 9a is a top view of another partial L-shaped double-sided dispensing encapsulation layer according to Embodiment 4 of the present application.
  • Figure 9b is a front view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 9a;
  • Figure 9c is a left side view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 9a;
  • 10a is a top view of a package layer of a U-shaped three-sided dispensing provided in Embodiment 5 of the present application;
  • Figure 10b is a front view of the encapsulation layer of the U-shaped three-sided dispensing of Figure 10a;
  • Figure 10c is a left side view of the encapsulation layer of the U-shaped three-sided dispensing of Figure 10a;
  • FIG. 11 is a schematic structural diagram of an encapsulation layer according to Embodiment 6 of the present application.
  • FIG. 11b is a schematic structural diagram of another encapsulation layer according to Embodiment 6 of the present application.
  • FIG. 12 is a schematic structural diagram of an encapsulation layer according to Embodiment 7 of the present application.
  • FIG. 12b is a schematic structural diagram of another encapsulation layer according to Embodiment 7 of the present application.
  • the embodiment of the present application provides a stacked package structure for solving the problem that it is difficult to completely fill or easily partially fill between the lower package layer and the upper package layer in the prior art.
  • the stacked package structure includes a motherboard and is far away. At least two encapsulation layers are stacked in the direction of the main board, wherein
  • the encapsulation layer of the at least two encapsulation layers closest to the side of the main board is soldered to the main board;
  • the encapsulation layer adjacent to the motherboard side of any two adjacent encapsulation layers is a lower encapsulation layer, and the encapsulation layer away from the main board side is an upper encapsulation layer, and the lower encapsulation layer is soldered to the upper encapsulation layer;
  • a first potting layer is further disposed between the lower encapsulating layer and the upper encapsulating layer, and a first potting area corresponding to the first potting layer is disposed in the lower encapsulating layer, and the first potting area and the upper encapsulating layer are not overlapping.
  • the first potting layer is formed by solidifying and coagulating the liquid dispensing material, and the first potting area is a liquid dispensing material that is dropped on the lower encapsulating layer, and the stacked encapsulating structure shown in FIG.
  • the first potting zone is a region in which the lower encapsulating layer is exposed outside the upper encapsulating layer, that is, a portion of the lower encapsulating layer that extends to the outside of the upper encapsulating layer is the first potting zone, or
  • the upper encapsulation layer is recessed inwardly at a position on the side to form a notch, and the portion corresponding to the notch in the lower encapsulation layer is the first potting area; when dispensing, the dispensing material is dropped on the dispensing material In the first potting zone, according to the principle of capillary flow, the dispensing material penetrates from the first potting zone into the gap between the lower encapsulating layer and the upper encapsulating layer, thereby filling the adjacent two encapsulating layers.
  • the dispensing tool In order to speed up the filling speed of the dispensing material, the dispensing tool is moved in the first filling zone to widen the flow channel of the dispensing material, and the dispensing gap is stopped after the gap between the upper and lower packaging layers is completely filled, and the dispensing material is In heating or ultraviolet (ultraviolet, The first potting layer is formed after curing under UV conditions.
  • any two adjacent package layers are used as one structural unit, and the lower package layer in each structural unit is separately dispensed, and the first potting layer is formed after the dispensing material is solidified, and the solution is solved.
  • the adjacent two structural units share one encapsulation layer, that is, in the stacked package structure, the encapsulation layer located in the middle serves as both the upper encapsulation layer of one structural unit and the lower encapsulation layer of another structural unit.
  • the package layer on the middle portion has a first potting area except for the package layers located at the uppermost end and the lowermost end.
  • the first potting zone is located on the same side, forming a step-like structure, so that when dispensing, Dispense sequentially from bottom to top (or top to bottom) to facilitate the entire dispensing operation.
  • the encapsulation layer of the at least two encapsulation layers adjacent to the main board side is soldered to the main board, and at least two encapsulation layers a second potting layer is disposed between the encapsulating layer on the side of the main board and the main board, and the second potting area corresponding to the second potting layer is disposed on the main board, and the second potting area and the at least two packages are
  • the layers do not overlap; the second potting layer is also formed by solidifying the liquid dispensing material, and the second potting area is a liquid dispensing material that is dropped on the main board.
  • the area of the main board is much larger than that of the encapsulating layer. Area, and there are multiple components on the main board.
  • a second potting area is set on the area of the main board near the edge of the encapsulation layer; when dispensing, the dispensing material is dropped on the main board.
  • the dispensing material is infiltrated into the gap between the main board and the encapsulating layer near the side of the main board by the second potting area, and the dispensing material stops the dispensing after the gap is completely filled.
  • a second potting layer is formed.
  • the adjacent two first potting layers and the first potting layer and the second potting layer are integrated, and
  • the tension of the surface of the rubber material, the entire potting layer has a trapezoid Along.
  • the second potting layer distributes the mechanical stress and thermal stress concentrated on the edge solder joints relatively uniformly over all the solder joints, preventing the encapsulation layer and the main board.
  • the high stress solder joint breaks between failures.
  • the stacked package structure includes a main board 10 and two encapsulation layers stacked in a direction away from the main board 10.
  • the encapsulation layer on the side close to the main board 10 is referred to as a lower encapsulation layer 20, away from the side of the main board 10.
  • the encapsulation layer is referred to as the upper encapsulation layer 30, and the lower encapsulation layer 20 is soldered to the upper encapsulation layer 30.
  • the lower encapsulation layer 20 and the upper encapsulation layer 30 are soldered by a reflow soldering process, and the lower encapsulation layer 20 and the upper encapsulation layer are A plurality of solder joints 60 are formed between 30, and a plurality of solder joints 60 are formed in a frame shape.
  • the lower package layer 20 is soldered to the main board 10 and can also be soldered by a reflow soldering process.
  • a first potting layer 40 is disposed between the lower encapsulating layer 20 and the upper encapsulating layer 30, and a first potting area 21 corresponding to the first potting layer 40 is disposed in the lower encapsulating layer 20,
  • the first potting zone 21 and the upper encapsulating layer 30 do not overlap.
  • the first potting zone 21 is located in a region surrounded by a circle on the lower encapsulation layer 20.
  • the orthographic projection of the upper encapsulation layer 30 on the plane of the lower encapsulation layer 20 is located in the lower encapsulation layer 20, and it can be understood that the projection of the frame of the upper encapsulation layer 30 is completely within the frame of the lower encapsulation layer 20, or the upper encapsulation layer 30.
  • the projection of the frame overlaps with the frame portion of the lower encapsulation layer 20, wherein the first potting area 21 is an area between the frame projection of the upper encapsulation layer 30 and the bezel of the lower encapsulation layer 20; or, as shown in FIG. 1b,
  • the orthographic projection portion of the encapsulation layer 30 on the plane of the lower encapsulation layer 20 is located in the lower encapsulation layer 20.
  • the upper encapsulation layer 30 is shifted to the right in the horizontal direction, and the lower encapsulation layer 20 is exposed on the upper encapsulation layer.
  • the outer portion of the 30 is set as the first potting zone 21.
  • the lower encapsulation layer 20 is a polygon, and at least one side of the lower encapsulation layer 20 is provided with a first potting area 21, wherein the setting of the first potting area 21 includes various forms, Several specific embodiments are described in detail.
  • the lower encapsulation layer 20 is polygonal, and only one side of the lower encapsulation layer 20 is provided with a first potting area.
  • FIG. 2a to FIG. 2c wherein FIG. 2a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 2b is a front view thereof, and FIG. 2c is a left side view thereof.
  • the upper package layer 30 and the lower package layer 20 are both rectangular, one side of the upper package layer 30 and one side of the lower package layer 20 are equal in length, and the area of the upper package layer 30 is smaller than the lower package.
  • the area of layer 20 is polygonal, and only one side of the lower encapsulation layer 20 is provided with a first potting area.
  • the upper package layer 30 is aligned with the equal length sides of the lower package layer 20, such that one side of the lower package layer 20 will extend to the outside of the upper package layer 30, and the lower package layer 20 is extended to the lower package layer 20
  • the portion outside the upper encapsulation layer 30 is set as the first potting zone 21a, and as shown in FIG. 2a, the first potting zone 21a is disposed on the entire area of the side of the lower encapsulation layer 20.
  • FIG. 3a to FIG. 3c wherein FIG. 3a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 3b is a front view thereof, and FIG. 3c is a left side thereof.
  • the upper package layer 30 and the lower package layer 20 are rectangular of the same size, but one side of the upper package layer 30 is provided with a notch, and when the package is packaged, the upper package layer 30 and the lower package layer are provided.
  • the four end angles of 20 are aligned, and a portion of the lower encapsulation layer 20 corresponding to the notch of the upper encapsulation layer 30 is set as the first potting area 21b, and the first potting area 21b is disposed on a partial area of the side of the lower encapsulation layer 20.
  • the notch on the upper encapsulation layer 30 is rectangular, and correspondingly, the first potting area 21b on the lower encapsulation layer 20 is also rectangular.
  • the lower encapsulation layer 20 is polygonal, and at least two sides of the lower encapsulation layer 20 are provided with a first potting zone, and at least two first potting zones are disposed that are not in communication with each other.
  • FIG. 4a to FIG. 4c wherein FIG. 4a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 4b is a front view thereof, and FIG. 4c is a left side view thereof.
  • the upper package layer 30 and the lower package layer 20 are both rectangular, one side of the upper package layer 30 and one side of the lower package layer 20 are equal in length, and the area of the upper package layer 30 is smaller than the lower package.
  • the area of the layer 20 is such that the upper package layer 30 and the lower package layer 20 are vertically aligned while the package is stacked, and the sides of the upper package layer 30 are kept parallel to the sides of the lower package layer 20, so that the lower package layer There are two opposite sides of the opposite arrangement, and the two sides will extend to the outside of the upper package layer 30, and then the portions of the lower package layer 20 that are extended to the outside of the upper package layer 30 are respectively set as the first glue filling area 21c, as shown in the figure. As shown in 4a, each of the first potting zones 21c is disposed over the entire area of the side of the lower encapsulation layer 20.
  • FIG. 5a to FIG. 5c wherein FIG. 5a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 5b is a front view thereof, and FIG. 5c is a left side thereof.
  • the upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the upper encapsulation layer 30 is respectively provided with a notch on the opposite sides, and when the package is packaged, the upper encapsulation layer 30 is provided.
  • the portions of the lower encapsulation layer 20 corresponding to the two notches of the upper encapsulation layer 30 are respectively set as the first potting area 21d, and each of the first potting areas 21d is disposed under
  • the two notches on the upper encapsulation layer 30 are rectangular, and correspondingly, the two first encapsulation areas 21d on the lower encapsulation layer 20 are also rectangular.
  • the lower encapsulation layer 20 is a polygonal shape.
  • the first potting zones provided on each side are connected to each other to form a frame shape.
  • FIG. 6a to FIG. 6c wherein FIG. 6a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 6b is a front view thereof, and FIG. 6c is a left side view thereof.
  • the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is
  • the center of the lower encapsulation layer 20 is vertically aligned, while the sides of the upper encapsulation layer 30 are kept parallel to the sides of the lower encapsulation layer 20, such that each side of the lower encapsulation layer 20 will extend to the outside of the upper encapsulation layer 30.
  • the portions of each of the lower encapsulation layers 20 that are extended to the outside of the upper encapsulation layer 30 are respectively set as the first potting regions 21e. As shown in FIG. 6a, the four first potting regions 21e are connected to each other to form a frame shape.
  • the lower encapsulation layer 20 is a polygon. When two adjacent sides of the lower encapsulation layer 20 are respectively provided with the first potting area, the two first potting areas are connected to form a whole.
  • FIG. 7a to FIG. 7c wherein FIG. 7a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 7b is a front view thereof, and FIG. 7c is a left side view thereof.
  • the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is One end angle is aligned with one end corner of the lower encapsulation layer 20 such that adjacent sides of the lower encapsulation layer 20 will extend to the upper encapsulation layer 30.
  • the portions of the lower encapsulation layer 20 that are extended to the outside of the upper encapsulation layer 30 are respectively set as the first potting area 21f. As shown in FIG. 7a, each of the first potting areas 21f is set. On the entire area of the side of the lower encapsulation layer 20, the two first potting zones 21f are connected to form an L shape.
  • FIG. 8a to FIG. 8c wherein FIG. 5a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 8b is a front view thereof, and FIG. 8c is a left side thereof.
  • the upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the upper encapsulation layer 30 is provided with an L-shaped notch at one end corner, and the other encapsulation layer 30 is laminated when the package is packaged.
  • the three end angles are respectively aligned with the three end angles of the lower encapsulation layer 20, and the portion of the lower encapsulation layer 20 corresponding to the L-shaped notch of the upper encapsulation layer 30 is set as the first potting area 21g, as shown in FIG. 8a, under A first potting zone 21g is respectively disposed on a portion of the adjacent sides of the encapsulating layer 20, and the two first potting zones 21g are connected to form an L shape.
  • FIG. 9a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked
  • FIG. 9b is a front view thereof
  • FIG. 9c is a left side view thereof.
  • the upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the lower encapsulation layer 20 is outwardly expanded at one end corner, and the other three end angles of the lower encapsulation layer 20 and the upper encapsulation layer 30 are laminated when the package is packaged.
  • the three end corners are respectively aligned, and the portion of the lower encapsulation layer 20 that extends outward at the corners is set as the first potting zone 21h.
  • the first potting zone 21h is L-shaped.
  • the lower encapsulation layer 20 is a polygon. When one side of the lower encapsulation layer 20 and two sides adjacent thereto are respectively provided with the first potting area, the three first potting areas are connected to form a whole.
  • FIG. 10a to FIG. 10c wherein FIG. 10a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 10b is a front view thereof, and FIG. 10c is a left side view thereof.
  • the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is One side is aligned with one side of the lower encapsulation layer 20, but the end points do not coincide.
  • the lower encapsulation layer 20 will have three sides extending to the outside of the upper encapsulation layer 30, and then the three sides of the lower encapsulation layer 20 are extended to The portions outside the upper encapsulation layer 30 are respectively set as the first potting zone 21i, as shown in FIG. 10a, each of the first potting zones 21i is disposed on the entire area of the side, and three first potting zones 21i communicates to form a U shape.
  • Embodiments 1 to 5 describe the arrangement of the upper encapsulation layer 30, the lower encapsulation layer 20, and the first potting area 21 in detail, and the upper encapsulation layer 30 and the lower encapsulation layer can be adjusted according to the development of the dispensing technology level.
  • the difference in size of 20 makes the width of the first potting zone set to meet the dispensing requirements.
  • the width of the first potting zone can be set to 0.5 mm. It should be noted that any solution that adjusts the size and shape of the upper encapsulation layer 30 and the lower encapsulation layer 20 to form a first encapsulation region on the lower encapsulation layer 20 that does not overlap with the upper encapsulation layer 30 belongs to the protection scope of the present application.
  • a second potting layer 50 is disposed between the lower encapsulating layer 20 and the main board 10, and a second potting area corresponding to the second potting layer 50 is disposed on the main board 10, and the second potting area is compared.
  • the area of the main board is much larger than the area of the encapsulation layer, and the second filling area can be set in any area on the main board near the edge of the lower encapsulation layer 20, which will not be described in detail herein.
  • the dispensing material is dropped into the first potting area 21 on the lower encapsulation layer 20.
  • the dispensing material will be filled by the first potting material.
  • the region penetrates into the gap between the lower encapsulation layer 20 and the upper encapsulation layer 30.
  • the dispensing tool is moved in the first potting zone 21 to widen the flow channel of the dispensing material.
  • the dispensing is stopped, the dispensing material is cured to form the first potting layer 40; secondly, the dispensing material is dropped on the second potting area on the main board 10, and the dispensing material is The second potting zone penetrates into the gap between the encapsulating layer 20 and the main board 10. After the dispensing material is sufficiently filled in the gap, the dispensing is stopped, and the dispensing material is cured to form the second potting layer 50.
  • the first potting layer 40 and the second filling The glue layers 50 are integrally connected, and the entire potting layer has a trapezoidal edge due to the tension of the surface of the dispensing material, and the entire potting layer is opposite to the solder joint 60 between the lower encapsulation layer 20 and the upper encapsulation layer 30 and the lower package.
  • the solder joint 60 between the layer 20 and the main plate 10 serves to protect the mechanical stress and thermal stress concentrated on the edge solder joint 60 from being uniformly distributed under all loads such as drop impact, bending and temperature cycling. At point 60, the high stress solder joint 60 of the edge is prevented from failing.
  • dispensing between the lower encapsulation layer 20 and the upper encapsulation layer 30 and between the lower encapsulation layer 20 and the main board 10 respectively ensures that the dispensing material can be completely filled in both spaces, improving the stacking.
  • the area of the forbidden area of the adhesive sensitive component improves the layout flexibility of the motherboard 10, and eliminates the plate vibration, fine pitch component dendrites, and WLCSP (Wafer Level Chip Scale Package) environment associated with the overflow.
  • the heat dissipation channel from the application processor to the memory is mainly located at the solder joint 60 and the dispensing material portion.
  • a filled area and in the present application, the dispensing material is completely filled between the upper encapsulation layer 30 and the lower encapsulation layer 20, the solder joint 60 between the upper encapsulation layer 30 and the lower encapsulation layer 20, and the first potting layer 40 whole Area can be used for cooling, the cooling channel widening from the application processor to the memory, to improve the heat dissipation effect of the stack package, in particular the use of dispensing a material of high thermal conductivity.
  • each encapsulation layer includes a substrate 70 and at least two silicon wafers stacked in a direction away from the substrate 70, wherein any adjacent two silicon wafers are adjacent to the substrate.
  • the silicon wafer on one side is the lower silicon wafer
  • the silicon wafer on the side away from the substrate 70 is the upper silicon wafer
  • the lower silicon wafer is soldered to the upper silicon wafer
  • the third silicon filler is also provided between the lower silicon wafer and the upper silicon wafer.
  • the layer 101; at least one pair of two adjacent silicon wafers, the lower layer of silicon wafer is provided with a third potting zone 103 corresponding to the third potting layer 101, and the third potting zone 103 does not overlap with the upper layer of silicon wafers.
  • the third potting zone 103 is located in a region surrounded by a circle on the lower silicon wafer.
  • the third potting layer 101 is formed by solidifying and coagulating the liquid dispensing material, and the third potting area 103 is a region in which the liquid dispensing material drops on the lower silicon wafer.
  • a third potting zone 103 is disposed on a portion of the lower silicon wafer that is extended to the outside of the upper silicon wafer, or the upper silicon wafer is recessed inward at a position on the side to form a gap, and in the lower silicon wafer The portion corresponding to the notch is provided with a third potting zone 103.
  • an encapsulation layer having four silicon wafers will be described in detail below as an example.
  • the encapsulation layer comprises a substrate 70 and four silicon wafers, and four silicon wafers are stacked in a direction away from the substrate 70, and a plastic encapsulation layer 90 is disposed on the outer side of the silicon wafer.
  • the reference is made in a direction away from the substrate 70.
  • the silicon wafers are sequentially referred to as the first silicon wafer 81, the second silicon wafer 82, the third silicon wafer 83, and the fourth silicon wafer 84; the adjacent two silicon wafers are soldered and connected, and between the adjacent two silicon wafers
  • the third potting layer 101 is provided, and at least one pair of two silicon wafers are disposed in the four silicon wafers, wherein the lower silicon wafer is provided with a third potting area 103 corresponding to the third potting layer 101. And the third potting zone 103 does not overlap with the upper silicon wafer.
  • the first silicon wafer 81, the second silicon wafer 82, and the first The three silicon wafers 83 are the same size and aligned, and the orthographic projection of the fourth silicon wafer 84 on the plane of the third silicon wafer 83 is located on the third silicon wafer 83. It can be understood that the projection of the fourth silicon wafer 84 frame is completely located.
  • the projection of the frame of the third silicon wafer 83 or the frame of the fourth silicon wafer 84 coincides with the frame portion of the third silicon wafer 83, wherein the third potting region 103 is the frame projection of the fourth silicon wafer 84 and the third silicon wafer.
  • the orthographic projection portion of the fourth silicon wafer 84 on the plane of the third silicon wafer 83 is located in the third silicon wafer 83, as shown in FIG. 11b, the fourth silicon wafer 84 is shifted to the right in the horizontal direction, and A portion of the third silicon wafer 83 exposed on the outside of the fourth silicon wafer 84 is set as the third potting region 103.
  • the dispensing material is dropped into the third potting zone 103 by using a dispensing tool. According to the capillary flow principle, the dispensing material penetrates into the gap between the third silicon wafer 83 and the fourth silicon wafer 84.
  • the dispensing continues, and the dispensing material will penetrate along the sidewall of the third silicon wafer 83 to the gap between the third silicon wafer 83 and the second silicon wafer 82, and so on, and the silicon material to be dispensed
  • the dispensing is stopped, and after the dispensing material is cured, a third potting layer 101 is formed between the adjacent two silicon wafers.
  • the lower silicon wafer is provided with a third potting region 103 which does not overlap with the upper silicon wafer.
  • the upper silicon wafer is The orthographic projection on the plane of the lower silicon wafer is located in the lower silicon wafer, and when the lower silicon wafer is polygonal, at least one side of the lower silicon wafer is provided with a third potting region 103, specifically, at least one of the lower silicon wafers
  • the third potting zone 103 is disposed on both sides, the at least two third potting zones 103 are not connected to each other, or the at least two third potting zones 103 are arranged to form a whole; or, as shown in the figure In 12b, in the adjacent two silicon wafers, the orthographic projection portion of the upper silicon wafer on the plane of the lower silicon wafer is located in the lower silicon wafer.
  • the four silicon wafers are respectively shifted and displaced in a direction parallel to the substrate. Therefore, in any two adjacent silicon wafers, a portion where the lower silicon wafer is exposed outside the upper silicon wafer is set as the third potting region 103.
  • the specific arrangement of the package layer described above is also applicable to the silicon wafer, and the detailed description thereof will not be repeated here.
  • a silicon wafer on a side of the at least two silicon wafers adjacent to the substrate 70 is soldered to the substrate 70, and a fourth potting layer is further disposed between the silicon wafer on the side of the substrate 70 adjacent to the substrate 70 and the substrate 70.
  • the substrate 70 is provided with a fourth potting zone corresponding to the fourth potting layer 102, the fourth potting zone does not overlap with at least two silicon wafers; the fourth potting layer 102 is also composed of a liquid dispensing material. Forming and solidifying, the fourth potting zone is a region where the liquid dispensing material is dropped on the substrate 70.
  • a fourth potting zone is disposed on the substrate 70 near the edge of the silicon wafer layer; when dispensing, The dispensing material is dropped on the fourth potting zone on the substrate 70. According to the principle of capillary flow, the dispensing material is infiltrated into the gap between the substrate 70 and the silicon wafer near the side of the substrate 70 by the fourth potting zone. After the adhesive material completely fills the void, the dispensing is stopped, and the dispensing material is solidified to form a fourth potting layer 102.
  • the adjacent two third potting layers 101 and the third potting glue are integrally connected, and due to the tension of the surface of the dispensing material, the entire irrigation Layer has a trapezoidal edges.
  • the entire potting layer protects the solder joint 60 between the lower silicon wafer and the upper silicon wafer and the solder joint 60 between the lower silicon wafer and the substrate 70, so that under load such as drop impact, bending and temperature cycling, The mechanical and thermal stresses concentrated on the edge solder joints can be distributed relatively evenly over all solder joints to prevent high stress solder joints from failing at the edges.
  • the embodiment of the present application further provides a terminal, including the above-mentioned stacked package structure, wherein the arrangement of the package layer in the stacked package structure may refer to the structural features described in Embodiments 1 to 5, and the silicon wafer in each package layer
  • the structural features described in Embodiment 6 and Embodiment 7 can be referred to.
  • the lower encapsulation layer 20 is provided. a first potting zone 21 that does not overlap with the upper encapsulating layer 30, so that when dispensing, any two adjacent encapsulating layers are used as one structural unit, and the first filling on the lower encapsulating layer 20 in each structural unit
  • the glue zone 21 is dispensed, so that the plurality of package layers disposed in the stack can be completely filled with the glue material, thereby improving the reliability of the package structure; the TSV 3D package technology is adopted between the plurality of silicon wafers in the package layer.
  • At least one pair of adjacent silicon wafers is present, wherein the lower silicon wafer is provided with a third potting zone which does not overlap with the upper silicon wafer, so as to ensure that the silicon wafer can be dispensed between materials during dispensing. Fully filled, improving the reliability of the stacked package structure.
  • a third potting zone can be disposed on any of the two adjacent silicon wafers on the lower silicon wafer.

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Abstract

Disclosed are a PoP (package on package) structure and a terminal. The PoP structure comprises: a main board (10) and at least two package layers arranged in a stacked manner along the direction away from the main board, wherein the package layer, closest to one side of the main board, in the at least two package layers is in welded connection with the main board; the package layer, close to one side of the main board, in any two adjacent package layers is a lower package layer (20), and the package layer away from one side of the main board is an upper package layer (30); the lower package layer is in welded connection with the upper package layer; a first adhesive pouring layer (40) is also arranged between the lower package layer and the upper package layer; a first adhesive pouring area (21) corresponding to the first adhesive pouring layer is arranged in the lower package layer; and the first adhesive pouring area does not overlap with the upper package layer. During dispensing, a dispensing material is dripped in the first adhesive pouring area of the lower package layer, after the dispensing material fully fills the first adhesive pouring area, dispensing is stopped, and the first adhesive pouring layer is formed after the dispensing material is cured, thus solving the problem in the prior art that a space between the lower package layer and the upper package layer is difficult to fill completely or is easily filled partially.

Description

一种堆叠封装结构及终端Stacked package structure and terminal
本申请要求在2017年01月4日提交中国专利局、申请号为201710005412.8、发明名称为“一种PoP上层underfill封装方法及移动终端”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese Patent Application filed on Jan. 4, 2017, filed on Jan. 4, 2017, filed Jan. In this application.
技术领域Technical field
本申请涉及电子设备领域,尤其涉及一种堆叠封装结构及终端。The present application relates to the field of electronic devices, and in particular, to a stacked package structure and a terminal.
背景技术Background technique
为了满足便携和可穿戴设备对轻薄短小的要求,通过堆叠封装(Package on Package,PoP)把存储器和应用处理器等上下两层封装堆叠在一起的解决方案得到了越来越广泛的应用。PoP作为终端产品中尺寸最大的电子元件,面临着严峻的机械和环境可靠性风险,如在跌落冲击和温度循环荷载下的板间(PoP和主板之间的)焊点在受到过度的机械和热应力后产生金属互化物(Intermetallic Compound,IMC)或焊点之间的引线断裂失效等。In order to meet the requirements of portable and wearable devices for thin and light, the solution of stacking the upper and lower packages of memory and application processor through stack on package (PoP) has become more and more widely used. As the largest electronic component in the end product, PoP faces serious mechanical and environmental reliability risks, such as solder joints between boards (between PoP and motherboard) under drop shock and temperature cyclic loading. After the thermal stress, the intermetallic compound (IMC) or the lead breakage between the solder joints is broken.
为了改善PoP在跌落、弯曲和温度循环等荷载下的可靠性,底部填充(underfill)材料被广泛用于保护板级焊点。典型的underfill工艺中液态的underfill材料被通过注射或喷射的方式施加在待点胶元件的周边,然后利用毛细流动原理渗透到待点胶元件和主板之间,最后加热或在紫外线(ultraviolet,UV)条件下固化。Underfill材料可以将原本集中在元件角落焊点上的机械应力和热应力相对平均地分配到所有焊点,从而提升PoP的整体可靠性。In order to improve the reliability of PoP under loads such as drop, bend and temperature cycling, underfill materials are widely used to protect board-level solder joints. In a typical underfill process, a liquid underfill material is applied to the periphery of the component to be dispensed by injection or spraying, and then penetrates between the component to be dispensed and the main board by capillary flow, and finally heated or ultraviolet (ultraviolet, UV ) curing under conditions. Underfill material can distribute the mechanical stress and thermal stress originally concentrated on the corner solder joints of the component to all solder joints relatively evenly, thereby improving the overall reliability of the PoP.
为了改善underfill材料的填充速度和返修性,目前的板级underfilll材料通常选用没有填料(filler)的低粘度underfill材料,这使得在对PoP进行填充时,在重力作用下低粘度的underfill材料倾向于沿主板在X-Y平面流动,而不是向Z向爬升,最终导致underfill材料只能对PoP下层封装和主板之间的缝隙完全填充,而对于PoP下层和上层封装之间的缝隙则很难完全填充,被填充区域所受到的机械应力/热应力被平均分配到被填充的所有焊点,而没有被填充保护区域的应力仍集中在距离元件中心最远的个别焊点上,这导致PoP下层和上层封装之间没有被填充的区域的这些高应力焊点失效,还会导致PoP上层封装的硅片断裂,整个元件的功能受到影响In order to improve the filling speed and reworkability of underfill materials, current board-level underfill materials are usually made of low-viscosity underfill without fillers, which makes low-viscosity underfill materials tend to be under gravity when filling PoP. Flowing along the main board in the XY plane instead of climbing to the Z direction eventually causes the underfill material to completely fill only the gap between the PoP lower package and the main board, and it is difficult to completely fill the gap between the PoP lower layer and the upper package. The mechanical stress/thermal stress experienced by the filled area is evenly distributed to all filled solder joints, while the stress not filled with the protected area is still concentrated on the individual solder joints farthest from the center of the element, which results in the lower and upper layers of the PoP. The failure of these high-stress solder joints in the unfilled areas between the packages also causes the wafers in the PoP upper package to break and the function of the entire component to be affected.
发明内容Summary of the invention
本申请提供了一种堆叠封装结构及终端,用以解决现有技术中相邻的两个封装层之间完全填充难或容易部分填充的问题,提高堆叠封装结构的可靠性。The present application provides a stacked package structure and a terminal for solving the problem of complete filling or easy partial filling between two adjacent packaging layers in the prior art, and improving the reliability of the stacked package structure.
本申请提供了一种堆叠封装结构,该堆叠封装结构包括主板以及沿远离所述主板的方向层叠设置的至少两个封装层,其中,The present application provides a stacked package structure including a main board and at least two encapsulation layers stacked in a direction away from the main board, wherein
所述至少两个封装层中最靠近所述主板一侧的封装层与所述主板焊接连接;An encapsulation layer of the at least two encapsulation layers closest to a side of the main board is soldered to the main board;
任意相邻的两个封装层中靠近所述主板一侧的封装层为下封装层,远离所述主板一侧的封装层为上封装层,所述下封装层与所述上封装层焊接连接;The encapsulation layer adjacent to the side of the main board of any two adjacent encapsulation layers is a lower encapsulation layer, and the encapsulation layer away from the side of the main board is an upper encapsulation layer, and the lower encapsulation layer is soldered to the upper encapsulation layer ;
所述下封装层与所述上封装层之间还设有第一灌胶层,所述下封装层中设有与所述第一灌胶层相对应的第一灌胶区,且所述第一灌胶区与所述上封装层不重叠。 a first potting layer is further disposed between the lower encapsulating layer and the upper encapsulating layer, and a first potting area corresponding to the first potting layer is disposed in the lower encapsulating layer, and the The first potting zone does not overlap the upper encapsulating layer.
上述实施例中,任意相邻的两个封装层中,下封装层都设有第一灌胶区,且第一灌胶区与上封装层不重叠,在对该堆叠封装结构点胶时,以任意相邻的两个封装层为一个结构单元,在每个结构单元中的下封装层分别进行点胶,即使用点胶工具将点胶材料滴落在第一灌胶区,点胶材料由第一灌胶区渗透到下封装层与上封装层之间的空隙,待充分填充后停止点胶,点胶材料固化后形成第一灌胶层;这样,任意相邻的两个封装层之间都可以达到完全填充,解决了现有技术中上下封装层之间完全填充难或容易部分填充的问题。该堆叠封装结构在跌落冲击、弯曲以及温度循环等荷载下,第一灌胶层能够对下封装层与上封装层之间的焊点起到保护作用,使得集中在边缘焊点上的机械应力和热应力相对平均地分配在所有焊点上,防止边缘的高应力焊点失效,提高了结构的可靠性。In the above embodiment, in any two adjacent encapsulation layers, the lower encapsulation layer is provided with a first potting zone, and the first potting zone does not overlap with the upper encapsulation layer, and when the stacking package structure is dispensed, Taking any two adjacent encapsulation layers as one structural unit, respectively, the lower encapsulation layer in each structural unit is separately dispensed, that is, the dispensing material is dropped into the first potting area by using a dispensing tool, and the dispensing material is The first potting zone penetrates into the gap between the lower encapsulating layer and the upper encapsulating layer, and after the filling is sufficiently filled, the dispensing is stopped, and the dispensing material is solidified to form a first potting layer; thus, any adjacent two encapsulating layers The complete filling can be achieved between the two, which solves the problem that the top and bottom encapsulation layers are completely filled or easily partially filled in the prior art. The stacked package structure protects the solder joint between the lower package layer and the upper package layer under load such as drop impact, bending and temperature cycling, so that the mechanical stress concentrated on the edge solder joint It is distributed relatively evenly on all solder joints with thermal stress, preventing the failure of high stress solder joints at the edges and improving the reliability of the structure.
为了防止主板与靠近主板的封装层之间的焊点失效,进一步提高堆叠封装结构的可靠性,在具体设置中,所述至少两个封装层中最靠近所述主板一侧的封装层与所述主板之间还设有第二灌胶层,所述主板上设有与所述第二灌胶层相对应的第二灌胶区,且所述第二灌胶区与所述至少两个封装层不重叠。In order to prevent the solder joint between the main board and the encapsulation layer near the main board from failing, the reliability of the stacked package structure is further improved. In a specific arrangement, the encapsulation layer of the at least two encapsulation layers closest to the side of the main board a second potting layer is further disposed between the main boards, the second potting area corresponding to the second potting layer is disposed on the main board, and the second potting area and the at least two The encapsulation layers do not overlap.
在一个具体的实施方式中,所述上封装层在所述下封装层所在平面上的正投影位于所述下封装层内。In a specific embodiment, an orthographic projection of the upper encapsulation layer on a plane of the lower encapsulation layer is located in the lower encapsulation layer.
在一个具体设定的实施方案中,所述下封装层为多边形,所述下封装层中至少有一侧设有所述第一灌胶区。In a specifically set embodiment, the lower encapsulation layer is a polygon, and at least one of the lower encapsulation layers is provided with the first potting zone.
上述实施方案中,第一灌胶区的设置包括多种形式,在具体设置时,在所述下封装层中至少有两侧设有所述第一灌胶区时,所述至少两个第一灌胶区相互不连通。In the above embodiment, the setting of the first potting zone comprises a plurality of forms, and in the specific setting, when at least two sides of the lower encapsulating layer are provided with the first potting zone, the at least two A glue filling area is not connected to each other.
在具体设置时,在所述下封装层中至少有两侧分别设有所述第一灌胶区时,所述至少两个第一灌胶区连通形成一个整体。In a specific setting, when at least two sides of the lower encapsulation layer are respectively provided with the first potting zone, the at least two first potting zones are connected to form a whole.
其中,至少两个第一灌胶区连通可以形成多种形状,具体的,在所述下封装层中每侧都设有所述第一灌胶区时,所述每侧设置的第一灌胶区相互连通围成框形。Wherein, at least two first potting zones are connected to form a plurality of shapes. Specifically, when the first potting zone is disposed on each side of the lower encapsulating layer, the first irrigation provided on each side The glue zones are connected to each other to form a frame shape.
具体的,在所述下封装层中一侧及与该侧相邻的两侧分别设有所述第一灌胶区时,所述三个第一灌胶区连通形成一个整体。Specifically, when one side of the lower encapsulation layer and two sides adjacent to the side are respectively provided with the first potting zone, the three first potting zones are connected to form a whole.
另外,以上多种实施形式也适用于封装层中硅片与硅片之间的设置以及硅片与基板之间的设置,在一个具体的实施方式中,所述封装层包括基板以及沿远离所述基板的方向层叠设置的至少两个硅片,其中,In addition, the above various embodiments are also applicable to the arrangement between the silicon wafer and the silicon wafer in the encapsulation layer and the arrangement between the silicon wafer and the substrate. In a specific embodiment, the encapsulation layer includes the substrate and is away from the At least two silicon wafers stacked in a direction of the substrate, wherein
所述至少两个硅片中最靠近所述基板一侧的硅片与所述基板焊接连接;One of the at least two silicon wafers closest to the side of the substrate is soldered to the substrate;
任意相邻的两个硅片中靠近所述基板一侧的硅片为下层硅片,远离所述基板一侧的硅片为上层硅片,所述下层硅片与所述上层硅片焊接连接,且所述下层硅片与所述上层硅片之间还设有第三灌胶层;The silicon wafer adjacent to one side of the substrate of any two adjacent silicon wafers is a lower silicon wafer, and the silicon wafer away from one side of the substrate is an upper silicon wafer, and the lower silicon wafer is soldered to the upper silicon wafer. And a third potting layer is further disposed between the lower silicon wafer and the upper silicon wafer;
至少一对相邻的两个硅片中,所述下层硅片与所述上层硅片之间还设有第三灌胶层,所述下层硅片上设有与所述第三灌胶层相对应的第三灌胶区,且所述第三灌胶区与所述上层硅片不重叠。Between at least one pair of two adjacent silicon wafers, a third potting layer is further disposed between the lower layer silicon wafer and the upper layer silicon wafer, and the lower layer silicon wafer is provided with the third potting layer Corresponding third potting zone, and the third potting zone does not overlap with the upper silicon wafer.
上述实施方式中,任意相邻的两个硅片之间在点胶时都可以被点胶材料完全填充,防止硅片之间的焊点断裂失效,提高了堆叠封装结构的可靠性。In the above embodiment, any two adjacent silicon wafers can be completely filled with the dispensing material during dispensing, preventing solder joint breakage between the silicon wafers, and improving the reliability of the stacked package structure.
同样,为了防止基板与靠近基板的硅片之间的焊点失效,进一步提高堆叠封装结构的可靠性,在具体设置时,所述至少两个硅片中最靠近所述基板一侧的硅片与所述基板之间还设有第四灌胶层,所述基板上设有与所述第四灌胶层相对应的第四灌胶区,且所述第四 灌胶区与所述至少两个硅片不重叠。Similarly, in order to prevent solder joint failure between the substrate and the silicon wafer close to the substrate, the reliability of the stacked package structure is further improved, and in a specific arrangement, the silicon wafer closest to the side of the substrate among the at least two silicon wafers a fourth potting layer is further disposed between the substrate, and the fourth potting zone corresponding to the fourth potting layer is disposed on the substrate, and the fourth The potting zone does not overlap with the at least two silicon wafers.
在一个具体的实施方式中,所述任意相邻的两个硅片中,所述下层硅片上均设置有所述第三灌胶区。In a specific embodiment, in the two adjacent silicon wafers, the third silicon filling region is disposed on the lower silicon wafer.
其中,所述上层硅片在所述下层硅片所在平面上的正投影位于所述下层硅片内。The orthographic projection of the upper silicon wafer on the plane of the lower silicon wafer is located in the lower silicon wafer.
在一个具体设定的实施方式中,所述下层硅片为多边形,所述下层硅片中至少有一侧设有第三灌胶区。In a specifically set embodiment, the lower silicon wafer is polygonal, and at least one of the lower silicon wafers is provided with a third potting zone.
在具体设置时,在所述下层硅片中至少有两侧设有第三灌胶区时,所述至少两个第三灌胶区相互不连通,或所述至少两个第三灌胶区连通形成一个整体。In a specific setting, when at least two sides of the lower silicon wafer are provided with a third potting zone, the at least two third potting zones are not connected to each other, or the at least two third potting zones are Connected to form a whole.
本申请实施例还提供了一种终端,包括上述堆叠封装结构。上述实施例中,任意相邻的两个封装层之间在点胶时都可以被点胶材料完全填充,每个封装层中任意相邻的两个硅片之间在点胶时也都可以被点胶材料完全填充,防止封装层之间的焊点以及硅片之间的焊点断裂失效,提高了该终端的质量与可靠性。The embodiment of the present application further provides a terminal, including the foregoing stacked package structure. In the above embodiment, any two adjacent encapsulating layers can be completely filled with the dispensing material when dispensing, and any adjacent two silicon wafers in each encapsulating layer can also be dispensed. It is completely filled with the dispensing material to prevent the solder joint between the package layers and the solder joint breakage between the silicon wafers, thereby improving the quality and reliability of the terminal.
附图说明DRAWINGS
图1a为本申请实施例提供的堆叠封装结构的示意图;1a is a schematic diagram of a stacked package structure according to an embodiment of the present application;
图1b为本申请实施例提供另一种堆叠封装结构的示意图;FIG. 1b is a schematic diagram of another stacked package structure according to an embodiment of the present application; FIG.
图2a为本申请实施例1提供的单边点胶的封装层俯视图;2a is a top view of a single-sided dispensing package layer according to Embodiment 1 of the present application;
图2b为图2a中单边点胶的封装层前视图;Figure 2b is a front view of the encapsulation layer of the single-sided dispensing of Figure 2a;
图2c为图2a中单边点胶的封装层左视图;Figure 2c is a left side view of the encapsulation layer of the single-sided dispensing of Figure 2a;
图3a为本申请实施例1提供的部分单边点胶的封装层俯视图;3a is a top view of a portion of a single-sided dispensing package provided in Embodiment 1 of the present application;
图3b为图3a中部分单边点胶的封装层前视图;Figure 3b is a front view of the encapsulation layer of a portion of the single-sided dispensing of Figure 3a;
图3c为图3a中部分单边点胶的封装层左视图;Figure 3c is a left side view of the encapsulation layer of a portion of the single-sided dispensing of Figure 3a;
图4a为本申请实施例2提供的双边点胶的封装层俯视图;4a is a top view of an encapsulation layer of a double-sided dispensing provided in Embodiment 2 of the present application;
图4b为图4a中双边点胶的封装层前视图;Figure 4b is a front view of the encapsulation layer of the double-sided dispensing of Figure 4a;
图4c为图4a中双边点胶的封装层左视图;Figure 4c is a left side view of the encapsulation layer of the double-sided dispensing in Figure 4a;
图5a为本申请实施例2提供的部分双边点胶的封装层俯视图;5a is a top view of a portion of a double-sided dispensing package provided in Embodiment 2 of the present application;
图5b为图5a中部分双边点胶的封装层前视图;Figure 5b is a front view of the encapsulation layer of a portion of the double-sided dispensing of Figure 5a;
图5c为图5a中部分双边点胶的封装层左视图;Figure 5c is a left side view of the encapsulation layer of a portion of the double-sided dispensing of Figure 5a;
图6a为本申请实施例3提供的框形四边点胶的封装层俯视图;6a is a top view of a package layer of a frame-shaped four-sided dispensing provided in Embodiment 3 of the present application;
图6b为图6a中框形四边点胶的封装层前视图;Figure 6b is a front view of the encapsulation layer of the frame-shaped four-sided dispensing of Figure 6a;
图6c为图6a中框形四边点胶的封装层左视图;Figure 6c is a left side view of the encapsulation layer of the frame-shaped four-sided dispensing of Figure 6a;
图7a为本申请实施例4提供的L形双边点胶的封装层俯视图;7a is a top view of an L-shaped double-sided dispensing encapsulation layer according to Embodiment 4 of the present application;
图7b为图7a中L形双边点胶的封装层前视图;Figure 7b is a front view of the encapsulation layer of the L-shaped double-sided dispensing of Figure 7a;
图7c为图7a中L形双边点胶的封装层左视图;Figure 7c is a left side view of the encapsulation layer of the L-shaped double-sided dispensing in Figure 7a;
图8a为本申请实施例4提供的部分L形双边点胶的封装层俯视图;8a is a top view of a portion of an L-shaped double-sided dispensing package provided in Embodiment 4 of the present application;
图8b为图8a中部分L形双边点胶的封装层前视图;Figure 8b is a front view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 8a;
图8c为图8a中部分L形双边点胶的封装层左视图;Figure 8c is a left side view of the encapsulation layer of a portion of the L-shaped double-sided dispensing of Figure 8a;
图9a为本申请实施例4提供的另一个部分L形双边点胶的封装层俯视图;9a is a top view of another partial L-shaped double-sided dispensing encapsulation layer according to Embodiment 4 of the present application;
图9b为图9a中部分L形双边点胶的封装层前视图;Figure 9b is a front view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 9a;
图9c为图9a中部分L形双边点胶的封装层左视图; Figure 9c is a left side view of the encapsulation layer of the partial L-shaped double-sided dispensing of Figure 9a;
图10a为本申请实施例5提供的U形三边点胶的封装层俯视图;10a is a top view of a package layer of a U-shaped three-sided dispensing provided in Embodiment 5 of the present application;
图10b为图10a中U形三边点胶的封装层前视图;Figure 10b is a front view of the encapsulation layer of the U-shaped three-sided dispensing of Figure 10a;
图10c为图10a中U形三边点胶的封装层左视图;Figure 10c is a left side view of the encapsulation layer of the U-shaped three-sided dispensing of Figure 10a;
图11a为本申请实施例6提供的一种封装层的结构示意图;FIG. 11 is a schematic structural diagram of an encapsulation layer according to Embodiment 6 of the present application; FIG.
图11b为本申请实施例6提供的另一种封装层的结构示意图;FIG. 11b is a schematic structural diagram of another encapsulation layer according to Embodiment 6 of the present application; FIG.
图12a为本申请实施例7提供的一种封装层的结构示意图;FIG. 12 is a schematic structural diagram of an encapsulation layer according to Embodiment 7 of the present application; FIG.
图12b为本申请实施例7提供的另一种封装层的结构示意图。FIG. 12b is a schematic structural diagram of another encapsulation layer according to Embodiment 7 of the present application.
具体实施方式detailed description
本申请实施例提供了一种堆叠封装结构,用以解决现有技术中下封装层与上封装层之间难以完全填充或容易部分填充的问题,具体的,该堆叠封装结构包括主板以及沿远离主板的方向层叠设置的至少两个封装层,其中,The embodiment of the present application provides a stacked package structure for solving the problem that it is difficult to completely fill or easily partially fill between the lower package layer and the upper package layer in the prior art. Specifically, the stacked package structure includes a motherboard and is far away. At least two encapsulation layers are stacked in the direction of the main board, wherein
至少两个封装层中最靠近主板一侧的封装层与主板焊接连接;The encapsulation layer of the at least two encapsulation layers closest to the side of the main board is soldered to the main board;
任意相邻的两个封装层中靠近主板一侧的封装层为下封装层,远离主板一侧的封装层为上封装层,且下封装层与上封装层焊接连接;The encapsulation layer adjacent to the motherboard side of any two adjacent encapsulation layers is a lower encapsulation layer, and the encapsulation layer away from the main board side is an upper encapsulation layer, and the lower encapsulation layer is soldered to the upper encapsulation layer;
下封装层与上封装层之间还设有第一灌胶层,下封装层中设有与第一灌胶层相对应的第一灌胶区,且第一灌胶区与上封装层不重叠。A first potting layer is further disposed between the lower encapsulating layer and the upper encapsulating layer, and a first potting area corresponding to the first potting layer is disposed in the lower encapsulating layer, and the first potting area and the upper encapsulating layer are not overlapping.
上述实施例中,第一灌胶层为液态的点胶材料固化凝结而成,第一灌胶区为液态的点胶材料滴落在下封装层上的区域,以图1所示的堆叠封装结构的放置方向为参考方向,俯视时,该第一灌胶区为下封装层外露在上封装层外的区域,即下封装层外延到上封装层外侧的部分为第一灌胶区,或者,上封装层在侧边的某个位置向内凹陷形成一个缺口,下封装层中与该缺口对应的部分为第一灌胶区;在点胶时,使用点胶工具将点胶材料滴落在第一灌胶区内,根据毛细流动原理,点胶材料由第一灌胶区渗透到下封装层与上封装层之间的空隙内,进而对相邻的两个封装层之间进行填充,为了加快点胶材料的填充速度,使点胶工具在第一灌胶区内移动,扩宽点胶材料的流动渠道,待上下封装层之间的空隙被完全填充后停止点胶,点胶材料在加热或紫外线(ultraviolet,UV)条件下固化后形成第一灌胶层。In the above embodiment, the first potting layer is formed by solidifying and coagulating the liquid dispensing material, and the first potting area is a liquid dispensing material that is dropped on the lower encapsulating layer, and the stacked encapsulating structure shown in FIG. The first potting zone is a region in which the lower encapsulating layer is exposed outside the upper encapsulating layer, that is, a portion of the lower encapsulating layer that extends to the outside of the upper encapsulating layer is the first potting zone, or The upper encapsulation layer is recessed inwardly at a position on the side to form a notch, and the portion corresponding to the notch in the lower encapsulation layer is the first potting area; when dispensing, the dispensing material is dropped on the dispensing material In the first potting zone, according to the principle of capillary flow, the dispensing material penetrates from the first potting zone into the gap between the lower encapsulating layer and the upper encapsulating layer, thereby filling the adjacent two encapsulating layers. In order to speed up the filling speed of the dispensing material, the dispensing tool is moved in the first filling zone to widen the flow channel of the dispensing material, and the dispensing gap is stopped after the gap between the upper and lower packaging layers is completely filled, and the dispensing material is In heating or ultraviolet (ultraviolet, The first potting layer is formed after curing under UV conditions.
该堆叠封装结构点胶时,以任意相邻的两个封装层为一个结构单元,在每个结构单元中的下封装层分别进行点胶,点胶材料固化后形成第一灌胶层,解决了主板上方层叠设置的封装层之间完全填充难或容易部分填充的问题,同时,第一灌胶层对下封装层与上封装层之间的焊点起到保护作用,使得在跌落冲击、弯曲以及温度循环等荷载下,集中在边缘焊点上的机械应力与热应力能够相对平均地分配在所有焊点上,防止边缘的高应力焊点失效,提高了堆叠封装结构的可靠性。When the stacked package structure is dispensed, any two adjacent package layers are used as one structural unit, and the lower package layer in each structural unit is separately dispensed, and the first potting layer is formed after the dispensing material is solidified, and the solution is solved. The problem that the encapsulation layers stacked on the main board are completely filled or difficult to be partially filled, and the first potting layer protects the solder joint between the lower encapsulation layer and the upper encapsulation layer, so that the drop impact, Under the stresses such as bending and temperature cycling, the mechanical stress and thermal stress concentrated on the edge solder joints can be distributed relatively evenly on all solder joints, preventing the high stress solder joints at the edges from failing, and improving the reliability of the stacked package structure.
在上述实施中,相邻的两个结构单元共用一个封装层,即在该堆叠封装结构中,位于中间的封装层既作为一个结构单元的上封装层,又作为另一个结构单元的下封装层,当该堆叠封装结构包括三个及以上的封装层时,除位于最上端及最下端的封装层外,位于中间部分的封装层上均具有第一灌胶区。在一个具体的实施方式中,当采用多个封装层时,具有第一灌胶区的封装层中,第一灌胶区位于同一侧,形成类似台阶的结构,从而使得在点胶时,可以逐次从下到上(或者从上到下)依次进行点胶,便于整个点胶的操作。In the above implementation, the adjacent two structural units share one encapsulation layer, that is, in the stacked package structure, the encapsulation layer located in the middle serves as both the upper encapsulation layer of one structural unit and the lower encapsulation layer of another structural unit. When the stacked package structure includes three or more package layers, the package layer on the middle portion has a first potting area except for the package layers located at the uppermost end and the lowermost end. In a specific embodiment, when a plurality of encapsulation layers are used, in the encapsulation layer having the first potting zone, the first potting zone is located on the same side, forming a step-like structure, so that when dispensing, Dispense sequentially from bottom to top (or top to bottom) to facilitate the entire dispensing operation.
另外,至少两个封装层中靠近主板一侧的封装层与主板焊接连接,且至少两个封装层 中靠近主板一侧的封装层与主板之间设有第二灌胶层,主板上设有与第二灌胶层相对应的第二灌胶区,第二灌胶区与上述至少两个封装层不重叠;第二灌胶层同样由液态的点胶材料固化形成,第二灌胶区为液态的点胶材料滴落在主板上的区域,具体设置时,主板的面积远大于封装层的面积,并且主板上设有多个元件,为了合理布局、节省空间,在主板上靠近封装层边缘的区域上设置第二灌胶区;点胶时,将点胶材料滴落在主板上的第二灌胶区,根据毛细流动原理,点胶材料由第二灌胶区渗透到主板与靠近主板一侧的封装层之间的空隙内,待点胶材料将空隙完全填充后停止点胶,点胶材料固化后形成第二灌胶层,在点胶过程中,相邻的两个第一灌胶层之间以及第一灌胶层与第二灌胶层之间连成一体,且由于点胶材料表面的张力,整个灌胶层具有梯形边沿。该堆叠封装结构在受到跌落冲击、弯曲以及温度循环等荷载时,第二灌胶层使得集中在边缘焊点上的机械应力与热应力相对均匀地分布在所有焊点上,防止封装层与主板之间的高应力焊点断裂失效。In addition, the encapsulation layer of the at least two encapsulation layers adjacent to the main board side is soldered to the main board, and at least two encapsulation layers a second potting layer is disposed between the encapsulating layer on the side of the main board and the main board, and the second potting area corresponding to the second potting layer is disposed on the main board, and the second potting area and the at least two packages are The layers do not overlap; the second potting layer is also formed by solidifying the liquid dispensing material, and the second potting area is a liquid dispensing material that is dropped on the main board. In the specific setting, the area of the main board is much larger than that of the encapsulating layer. Area, and there are multiple components on the main board. In order to reasonably lay out and save space, a second potting area is set on the area of the main board near the edge of the encapsulation layer; when dispensing, the dispensing material is dropped on the main board. In the second potting area, according to the principle of capillary flow, the dispensing material is infiltrated into the gap between the main board and the encapsulating layer near the side of the main board by the second potting area, and the dispensing material stops the dispensing after the gap is completely filled. After the rubber material is solidified, a second potting layer is formed. During the dispensing process, the adjacent two first potting layers and the first potting layer and the second potting layer are integrated, and The tension of the surface of the rubber material, the entire potting layer has a trapezoid Along. When the stacked package structure is subjected to loads such as drop impact, bending and temperature cycling, the second potting layer distributes the mechanical stress and thermal stress concentrated on the edge solder joints relatively uniformly over all the solder joints, preventing the encapsulation layer and the main board. The high stress solder joint breaks between failures.
为了能对本申请实施例中的结构有更加清楚地认识,下面以具有两个封装层的堆叠封装结构为例进行详细地说明。In order to more clearly understand the structure in the embodiment of the present application, a stacked package structure having two package layers will be described in detail below as an example.
如图1a所示,该堆叠封装结构包括主板10以及沿远离主板10的方向层叠设置的两个封装层,其中,靠近主板10一侧的封装层记为下封装层20,远离主板10一侧的封装层记为上封装层30,下封装层20与上封装层30焊接连接,具体的,下封装层20与上封装层30采用回流焊工艺焊接连接,并在下封装层20与上封装层30之间形成多个焊点60,多个焊点60围成框形;另外,下封装层20与主板10焊接连接,并同样可以采用回流焊工艺焊接。As shown in FIG. 1a, the stacked package structure includes a main board 10 and two encapsulation layers stacked in a direction away from the main board 10. The encapsulation layer on the side close to the main board 10 is referred to as a lower encapsulation layer 20, away from the side of the main board 10. The encapsulation layer is referred to as the upper encapsulation layer 30, and the lower encapsulation layer 20 is soldered to the upper encapsulation layer 30. Specifically, the lower encapsulation layer 20 and the upper encapsulation layer 30 are soldered by a reflow soldering process, and the lower encapsulation layer 20 and the upper encapsulation layer are A plurality of solder joints 60 are formed between 30, and a plurality of solder joints 60 are formed in a frame shape. In addition, the lower package layer 20 is soldered to the main board 10 and can also be soldered by a reflow soldering process.
该堆叠封装结构中,下封装层20与上封装层30之间设有第一灌胶层40,下封装层20中设有与第一灌胶层40相对应的第一灌胶区21,且第一灌胶区21与上封装层30不重叠,如图1a所示,第一灌胶区21位于下封装层20上用圆圈围起来的区域中。具体设置时,上封装层30在下封装层20所在平面上的正投影位于下封装层20内,可以理解为上封装层30边框的投影完全位于下封装层20的边框内,或者上封装层30边框的投影与下封装层20的边框部分重合,其中,第一灌胶区21为上封装层30的边框投影与下封装层20的边框之间的区域;或者,如图1b所示,上封装层30在下封装层20所在平面上的正投影部分位于下封装层20中,图1b中,将上封装层30沿水平方向向右平移错位,并将下封装层20中表露在上封装层30外侧的部分设为第一灌胶区21。In the stacked package structure, a first potting layer 40 is disposed between the lower encapsulating layer 20 and the upper encapsulating layer 30, and a first potting area 21 corresponding to the first potting layer 40 is disposed in the lower encapsulating layer 20, The first potting zone 21 and the upper encapsulating layer 30 do not overlap. As shown in FIG. 1a, the first potting zone 21 is located in a region surrounded by a circle on the lower encapsulation layer 20. For example, the orthographic projection of the upper encapsulation layer 30 on the plane of the lower encapsulation layer 20 is located in the lower encapsulation layer 20, and it can be understood that the projection of the frame of the upper encapsulation layer 30 is completely within the frame of the lower encapsulation layer 20, or the upper encapsulation layer 30. The projection of the frame overlaps with the frame portion of the lower encapsulation layer 20, wherein the first potting area 21 is an area between the frame projection of the upper encapsulation layer 30 and the bezel of the lower encapsulation layer 20; or, as shown in FIG. 1b, The orthographic projection portion of the encapsulation layer 30 on the plane of the lower encapsulation layer 20 is located in the lower encapsulation layer 20. In FIG. 1b, the upper encapsulation layer 30 is shifted to the right in the horizontal direction, and the lower encapsulation layer 20 is exposed on the upper encapsulation layer. The outer portion of the 30 is set as the first potting zone 21.
在一个具体的设置方式中,下封装层20为多边形,且下封装层20中至少有一侧设有第一灌胶区21,其中,第一灌胶区21的设置包括多种形式,下面以几个具体的实施例详细说明。In a specific arrangement, the lower encapsulation layer 20 is a polygon, and at least one side of the lower encapsulation layer 20 is provided with a first potting area 21, wherein the setting of the first potting area 21 includes various forms, Several specific embodiments are described in detail.
实施例1Example 1
下封装层20为多边形,且下封装层20中只有一侧设有第一灌胶区。在一个具体的实施例中,如图2a~图2c所示,其中,图2a为上封装层30和下封装层20层叠设置时的俯视图,图2b为其前视图,图2c为其左视图,该堆叠封装结构中,上封装层30和下封装层20都为矩形,上封装层30的一个侧边与下封装层20的一个侧边长度相等,且上封装层30的面积小于下封装层20的面积。层叠封装时,使上封装层30与下封装层20中长度相等的侧边保持对齐,这样,下封装层20中有一侧将延伸到上封装层30的外部,则将下封装层20外延到上封装层30外侧的部分设为第一灌胶区21a,如图2a所示,第一灌胶区21a设置在下封装层20侧边的整个区域上。 The lower encapsulation layer 20 is polygonal, and only one side of the lower encapsulation layer 20 is provided with a first potting area. In a specific embodiment, as shown in FIG. 2a to FIG. 2c, wherein FIG. 2a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 2b is a front view thereof, and FIG. 2c is a left side view thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are both rectangular, one side of the upper package layer 30 and one side of the lower package layer 20 are equal in length, and the area of the upper package layer 30 is smaller than the lower package. The area of layer 20. When the package is packaged, the upper package layer 30 is aligned with the equal length sides of the lower package layer 20, such that one side of the lower package layer 20 will extend to the outside of the upper package layer 30, and the lower package layer 20 is extended to the lower package layer 20 The portion outside the upper encapsulation layer 30 is set as the first potting zone 21a, and as shown in FIG. 2a, the first potting zone 21a is disposed on the entire area of the side of the lower encapsulation layer 20.
在另一个具体的实施例中,如图3a~图3c所示,其中,图3a为上封装层30和下封装层20层叠设置时的俯视图,图3b为其前视图,图3c为其左视图,该堆叠封装结构中,上封装层30和下封装层20为尺寸相同的矩形,但上封装层30的一个侧边上设有缺口,层叠封装时,使上封装层30与下封装层20的四个端角对齐,将下封装层20中与上封装层30的缺口对应的部分设为第一灌胶区21b,第一灌胶区21b设置在下封装层20侧边的部分区域上,如图3a所示,上封装层30上的缺口为矩形,相应的,下封装层20上的第一灌胶区21b也为矩形。In another specific embodiment, as shown in FIG. 3a to FIG. 3c, wherein FIG. 3a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 3b is a front view thereof, and FIG. 3c is a left side thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are rectangular of the same size, but one side of the upper package layer 30 is provided with a notch, and when the package is packaged, the upper package layer 30 and the lower package layer are provided. The four end angles of 20 are aligned, and a portion of the lower encapsulation layer 20 corresponding to the notch of the upper encapsulation layer 30 is set as the first potting area 21b, and the first potting area 21b is disposed on a partial area of the side of the lower encapsulation layer 20. As shown in FIG. 3a, the notch on the upper encapsulation layer 30 is rectangular, and correspondingly, the first potting area 21b on the lower encapsulation layer 20 is also rectangular.
实施例2Example 2
下封装层20为多边形,下封装层20中至少有两侧设有第一灌胶区,且所设置的至少两个第一灌胶区相互不连通。在一个具体的实施例中,如图4a~图4c所示,其中,图4a为上封装层30和下封装层20层叠设置时的俯视图,图4b为其前视图,图4c为其左视图,该堆叠封装结构中,上封装层30与下封装层20都为矩形,上封装层30的一个侧边与下封装层20的一个侧边长度相等,且上封装层30的面积小于下封装层20的面积,层叠封装时,使上封装层30与下封装层20的中心上下对齐,同时,使上封装层30的侧边与下封装层20的侧边保持平行,这样,下封装层20中存在相对设置的两侧,这两侧将延伸到上封装层30的外部,则将下封装层20中外延到上封装层30外部的部分分别设为第一灌胶区21c,如图4a所示,每个第一灌胶区21c设置在下封装层20侧边的整个区域上。The lower encapsulation layer 20 is polygonal, and at least two sides of the lower encapsulation layer 20 are provided with a first potting zone, and at least two first potting zones are disposed that are not in communication with each other. In a specific embodiment, as shown in FIG. 4a to FIG. 4c, wherein FIG. 4a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 4b is a front view thereof, and FIG. 4c is a left side view thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are both rectangular, one side of the upper package layer 30 and one side of the lower package layer 20 are equal in length, and the area of the upper package layer 30 is smaller than the lower package. The area of the layer 20 is such that the upper package layer 30 and the lower package layer 20 are vertically aligned while the package is stacked, and the sides of the upper package layer 30 are kept parallel to the sides of the lower package layer 20, so that the lower package layer There are two opposite sides of the opposite arrangement, and the two sides will extend to the outside of the upper package layer 30, and then the portions of the lower package layer 20 that are extended to the outside of the upper package layer 30 are respectively set as the first glue filling area 21c, as shown in the figure. As shown in 4a, each of the first potting zones 21c is disposed over the entire area of the side of the lower encapsulation layer 20.
在另一个具体的实施例中,如图5a~图5c所示,其中,图5a为上封装层30和下封装层20层叠设置时的俯视图,图5b为其前视图,图5c为其左视图,该堆叠封装结构中,上封装层30和下封装层20为尺寸相同的矩形,但上封装层30在相对的两个侧边上分别设有缺口,层叠封装时,使上封装层30与下封装层20的四个端角对齐,将下封装层20中与上封装层30的两个缺口对应的部分分别设为第一灌胶区21d,每个第一灌胶区21d设置在下封装层20侧边的部分区域上,如图5a所示,上封装层30上的两个缺口为矩形,相应的,下封装层20上的两个第一灌胶区21d也为矩形。In another specific embodiment, as shown in FIG. 5a to FIG. 5c, wherein FIG. 5a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 5b is a front view thereof, and FIG. 5c is a left side thereof. In the stacked package structure, the upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the upper encapsulation layer 30 is respectively provided with a notch on the opposite sides, and when the package is packaged, the upper encapsulation layer 30 is provided. Aligning with the four end angles of the lower encapsulation layer 20, the portions of the lower encapsulation layer 20 corresponding to the two notches of the upper encapsulation layer 30 are respectively set as the first potting area 21d, and each of the first potting areas 21d is disposed under On a partial area of the side of the encapsulation layer 20, as shown in FIG. 5a, the two notches on the upper encapsulation layer 30 are rectangular, and correspondingly, the two first encapsulation areas 21d on the lower encapsulation layer 20 are also rectangular.
实施例3Example 3
下封装层20为多边形,当下封装层20中每侧分别设有第一灌胶区时,每侧设置的第一灌胶区相互连通围成框形。在一个具体的实施例中,如图6a~图6c所示,其中,图6a为上封装层30和下封装层20层叠设置时的俯视图,图6b为其前视图,图6c为其左视图,该堆叠封装结构中,上封装层30与下封装层20都为矩形,且上封装层30的长宽尺寸都小于下封装层20的长宽尺寸,层叠封装时,使上封装层30与下封装层20的中心上下对齐,同时,使上封装层30的侧边与下封装层20的侧边保持平行,这样,下封装层20中的每侧都将延伸到上封装层30的外部,将下封装层20每侧外延到上封装层30外部的部分分别设为第一灌胶区21e,如图6a所示,四个第一灌胶区21e相互连通围成框形。The lower encapsulation layer 20 is a polygonal shape. When each of the lower encapsulation layers 20 is provided with a first potting zone, the first potting zones provided on each side are connected to each other to form a frame shape. In a specific embodiment, as shown in FIG. 6a to FIG. 6c, wherein FIG. 6a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 6b is a front view thereof, and FIG. 6c is a left side view thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is The center of the lower encapsulation layer 20 is vertically aligned, while the sides of the upper encapsulation layer 30 are kept parallel to the sides of the lower encapsulation layer 20, such that each side of the lower encapsulation layer 20 will extend to the outside of the upper encapsulation layer 30. The portions of each of the lower encapsulation layers 20 that are extended to the outside of the upper encapsulation layer 30 are respectively set as the first potting regions 21e. As shown in FIG. 6a, the four first potting regions 21e are connected to each other to form a frame shape.
实施例4Example 4
下封装层20为多边形,当下封装层20中有相邻的两侧分别设有第一灌胶区时,所设置的两个第一灌胶区连通形成一个整体。在一个具体的实施例中,如图7a~图7c所示,其中,图7a为上封装层30和下封装层20层叠设置时的俯视图,图7b为其前视图,图7c为其左视图,该堆叠封装结构中,上封装层30与下封装层20都为矩形,且上封装层30的长宽尺寸都小于下封装层20的长宽尺寸,层叠封装时,使上封装层30的一个端角与下封装层20的一个端角对齐,这样,下封装层20中存在相邻的两侧将延伸到上封装层30的 外部,则将下封装层20中该相邻的两侧外延到上封装层30外部的部分分别设为第一灌胶区21f,如图7a所示,每个第一灌胶区21f都设置在下封装层20侧边的整个区域上,且两个第一灌胶区21f连通形成L形。The lower encapsulation layer 20 is a polygon. When two adjacent sides of the lower encapsulation layer 20 are respectively provided with the first potting area, the two first potting areas are connected to form a whole. In a specific embodiment, as shown in FIG. 7a to FIG. 7c, wherein FIG. 7a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 7b is a front view thereof, and FIG. 7c is a left side view thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is One end angle is aligned with one end corner of the lower encapsulation layer 20 such that adjacent sides of the lower encapsulation layer 20 will extend to the upper encapsulation layer 30. Externally, the portions of the lower encapsulation layer 20 that are extended to the outside of the upper encapsulation layer 30 are respectively set as the first potting area 21f. As shown in FIG. 7a, each of the first potting areas 21f is set. On the entire area of the side of the lower encapsulation layer 20, the two first potting zones 21f are connected to form an L shape.
在另一个具体的实施例中,如图8a~图8c所示,其中,图5a为上封装层30和下封装层20层叠设置时的俯视图,图8b为其前视图,图8c为其左视图,该堆叠封装结构中,上封装层30和下封装层20为尺寸相同的矩形,但上封装层30在一个端角上设有L形缺口,层叠封装时,使上封装层30的其它三个端角与下封装层20的三个端角分别对齐,下封装层20中与上封装层30的L形缺口对应的部分设为第一灌胶区21g,如图8a所示,在下封装层20相邻两个侧边的部分区域上分别设有第一灌胶区21g,两个第一灌胶区21g连通形成L形。In another specific embodiment, as shown in FIG. 8a to FIG. 8c, wherein FIG. 5a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 8b is a front view thereof, and FIG. 8c is a left side thereof. In the stacked package structure, the upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the upper encapsulation layer 30 is provided with an L-shaped notch at one end corner, and the other encapsulation layer 30 is laminated when the package is packaged. The three end angles are respectively aligned with the three end angles of the lower encapsulation layer 20, and the portion of the lower encapsulation layer 20 corresponding to the L-shaped notch of the upper encapsulation layer 30 is set as the first potting area 21g, as shown in FIG. 8a, under A first potting zone 21g is respectively disposed on a portion of the adjacent sides of the encapsulating layer 20, and the two first potting zones 21g are connected to form an L shape.
另外,如图9a~图9c所示,其中,图9a为上封装层30和下封装层20层叠设置时的俯视图,图9b为其前视图,图9c为其左视图,该堆叠封装结构中,上封装层30和下封装层20为尺寸相同的矩形,但下封装层20在一个端角处向外扩展,层叠封装时,使下封装层20的其它三个端角与上封装层30的三个端角分别对齐,下封装层20在端角处向外延伸的部分设为第一灌胶区21h,如图9a,第一灌胶区21h成L形。In addition, as shown in FIG. 9a to FIG. 9c, FIG. 9a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 9b is a front view thereof, and FIG. 9c is a left side view thereof. The upper encapsulation layer 30 and the lower encapsulation layer 20 are rectangular of the same size, but the lower encapsulation layer 20 is outwardly expanded at one end corner, and the other three end angles of the lower encapsulation layer 20 and the upper encapsulation layer 30 are laminated when the package is packaged. The three end corners are respectively aligned, and the portion of the lower encapsulation layer 20 that extends outward at the corners is set as the first potting zone 21h. As shown in FIG. 9a, the first potting zone 21h is L-shaped.
实施例5Example 5
下封装层20为多边形,当下封装层20中有一侧及与之相邻的两侧分别设有第一灌胶区时,所设置的三个第一灌胶区连通形成一个整体。在一个具体的实施例中,如图10a~图10c所示,其中,图10a为上封装层30和下封装层20层叠设置时的俯视图,图10b为其前视图,图10c为其左视图,该堆叠封装结构中,上封装层30与下封装层20都为矩形,且上封装层30的长宽尺寸都小于下封装层20的长宽尺寸,层叠封装时,使上封装层30的一个侧边与下封装层20的一个侧边对齐,但端点不重合,这样,下封装层20将有三侧外延到上封装层30的外部,则将下封装层20的这三侧中外延到上封装层30外部的部分分别设为第一灌胶区21i,如图10a所示,每个第一灌胶区21i都设置在侧边的整个区域上,并且,三个第一灌胶区21i连通形成U形。The lower encapsulation layer 20 is a polygon. When one side of the lower encapsulation layer 20 and two sides adjacent thereto are respectively provided with the first potting area, the three first potting areas are connected to form a whole. In a specific embodiment, as shown in FIG. 10a to FIG. 10c, wherein FIG. 10a is a top view when the upper encapsulation layer 30 and the lower encapsulation layer 20 are stacked, FIG. 10b is a front view thereof, and FIG. 10c is a left side view thereof. In the stacked package structure, the upper package layer 30 and the lower package layer 20 are both rectangular, and the length and width of the upper package layer 30 are smaller than the length and width of the lower package layer 20, and when the package is packaged, the upper package layer 30 is One side is aligned with one side of the lower encapsulation layer 20, but the end points do not coincide. Thus, the lower encapsulation layer 20 will have three sides extending to the outside of the upper encapsulation layer 30, and then the three sides of the lower encapsulation layer 20 are extended to The portions outside the upper encapsulation layer 30 are respectively set as the first potting zone 21i, as shown in FIG. 10a, each of the first potting zones 21i is disposed on the entire area of the side, and three first potting zones 21i communicates to form a U shape.
实施例1~实施例5对上封装层30、下封装层20以及第一灌胶区21的设置进行了详细描述,并根据点胶技术水平的发展,可以调整上封装层30与下封装层20的尺寸差,使所设第一灌胶区的宽度满足点胶要求,具体的,第一灌胶区的宽可以设为0.5mm。需要指出的是,任何通过调整上封装层30与下封装层20的尺寸、形状以在下封装层20上形成与上封装层30不重叠的第一灌胶区的方案都属于本申请的保护范围;另外,下封装层20与主板10之间设有第二灌胶层50,主板10上设有与第二灌胶层50相对应的第二灌胶区,第二灌胶区的设置比较自由,主板的面积远大于封装层的面积,在主板上靠近下封装层20边缘的任意区域内都可以设置第二灌胶区,在此不再详细介绍。 Embodiments 1 to 5 describe the arrangement of the upper encapsulation layer 30, the lower encapsulation layer 20, and the first potting area 21 in detail, and the upper encapsulation layer 30 and the lower encapsulation layer can be adjusted according to the development of the dispensing technology level. The difference in size of 20 makes the width of the first potting zone set to meet the dispensing requirements. Specifically, the width of the first potting zone can be set to 0.5 mm. It should be noted that any solution that adjusts the size and shape of the upper encapsulation layer 30 and the lower encapsulation layer 20 to form a first encapsulation region on the lower encapsulation layer 20 that does not overlap with the upper encapsulation layer 30 belongs to the protection scope of the present application. In addition, a second potting layer 50 is disposed between the lower encapsulating layer 20 and the main board 10, and a second potting area corresponding to the second potting layer 50 is disposed on the main board 10, and the second potting area is compared. Freely, the area of the main board is much larger than the area of the encapsulation layer, and the second filling area can be set in any area on the main board near the edge of the lower encapsulation layer 20, which will not be described in detail herein.
该堆叠封装结构进行点胶时,分两步完成,首先,将点胶材料滴落到下封装层20上的第一灌胶区21内,根据毛细流动原理,点胶材料将由第一灌胶区渗透到下封装层20与上封装层30之间的空隙中,为了加快点胶材料的填充速度,使点胶工具在第一灌胶区21内移动,扩宽点胶材料的流动渠道,待点胶材料在空隙中充分填充后停止点胶,点胶材料固化形成第一灌胶层40;其次,将点胶材料滴落在主板10上的第二灌胶区内,点胶材料由第二灌胶区渗透下封装层20与主板10之间的空隙中,待点胶材料在空隙中充分填充后停止点胶,点胶材料固化后形成第二灌胶层50。在点胶过程中,第一灌胶层40与第二灌 胶层50之间连成一体,且由于点胶材料表面的张力作用,整个灌胶层具有梯形边沿,整个灌胶层对下封装层20与上封装层30之间的焊点60以及下封装层20与主板10之间的焊点60起到了保护作用,使得在跌落冲击、弯曲以及温度循环等荷载下,集中在边缘焊点60上的机械应力与热应力能够相对平均地分配在所有焊点60上,防止边缘的高应力焊点60失效。When the stacked package structure is dispensed, it is completed in two steps. First, the dispensing material is dropped into the first potting area 21 on the lower encapsulation layer 20. According to the principle of capillary flow, the dispensing material will be filled by the first potting material. The region penetrates into the gap between the lower encapsulation layer 20 and the upper encapsulation layer 30. In order to speed up the filling speed of the dispensing material, the dispensing tool is moved in the first potting zone 21 to widen the flow channel of the dispensing material. After the dispensing material is sufficiently filled in the gap, the dispensing is stopped, the dispensing material is cured to form the first potting layer 40; secondly, the dispensing material is dropped on the second potting area on the main board 10, and the dispensing material is The second potting zone penetrates into the gap between the encapsulating layer 20 and the main board 10. After the dispensing material is sufficiently filled in the gap, the dispensing is stopped, and the dispensing material is cured to form the second potting layer 50. In the dispensing process, the first potting layer 40 and the second filling The glue layers 50 are integrally connected, and the entire potting layer has a trapezoidal edge due to the tension of the surface of the dispensing material, and the entire potting layer is opposite to the solder joint 60 between the lower encapsulation layer 20 and the upper encapsulation layer 30 and the lower package. The solder joint 60 between the layer 20 and the main plate 10 serves to protect the mechanical stress and thermal stress concentrated on the edge solder joint 60 from being uniformly distributed under all loads such as drop impact, bending and temperature cycling. At point 60, the high stress solder joint 60 of the edge is prevented from failing.
本申请实施例中,在下封装层20与上封装层30之间以及下封装层20与主板10之间分别进行点胶,保证了点胶材料在两个空隙内都能完全填充,改善了堆叠封装结构的可靠性;并且,在进行点胶时,点胶材料在每个空隙内充分填充后即停止点胶,有效控制了点胶材料向周边元件的溢散,减小了主板10周边点胶敏感元件的禁布区面积,提高了主板10的布局灵活性,同时消除了与溢胶相关的板振、细间距元件枝晶、WLCSP(Wafer Level Chip Scale Package,晶圆级尺寸封装)环境失效等问题;另外,现有技术中,由于点胶材料在上封装层30与下封装层20之间部分填充,使得从应用处理器到存储器的散热通道主要位于焊点60以及点胶材料部分填充的区域,而在本申请中,点胶材料在上封装层30与下封装层20之间完全填充,上封装层30与下封装层20之间的焊点60以及第一灌胶层40整个区域都能用于散热,扩宽了从应用处理器到存储器的散热通道,提高了堆叠封装结构的散热效果,尤其使用高导热率的点胶材料。In the embodiment of the present application, dispensing between the lower encapsulation layer 20 and the upper encapsulation layer 30 and between the lower encapsulation layer 20 and the main board 10 respectively ensures that the dispensing material can be completely filled in both spaces, improving the stacking. The reliability of the package structure; and, when dispensing, the dispensing material stops filling after each gap is fully filled, effectively controlling the dispensing of the dispensing material to the peripheral components, and reducing the peripheral point of the motherboard 10. The area of the forbidden area of the adhesive sensitive component improves the layout flexibility of the motherboard 10, and eliminates the plate vibration, fine pitch component dendrites, and WLCSP (Wafer Level Chip Scale Package) environment associated with the overflow. In addition, in the prior art, since the dispensing material is partially filled between the upper encapsulation layer 30 and the lower encapsulation layer 20, the heat dissipation channel from the application processor to the memory is mainly located at the solder joint 60 and the dispensing material portion. a filled area, and in the present application, the dispensing material is completely filled between the upper encapsulation layer 30 and the lower encapsulation layer 20, the solder joint 60 between the upper encapsulation layer 30 and the lower encapsulation layer 20, and the first potting layer 40 whole Area can be used for cooling, the cooling channel widening from the application processor to the memory, to improve the heat dissipation effect of the stack package, in particular the use of dispensing a material of high thermal conductivity.
以上对具有两个封装层的堆叠封装结构进行了详细说明,需要指出的是,上封装层30与下封装层20的结构特征适用于多个封装层中任意相邻的两个封装层的设置。在TSV(Through Silicon Via,硅通孔)3D封装技术中,每个封装层中层叠设置有多个硅片,硅片之间的设置也同样适用上述实施例中封装层的结构特征。The above is a detailed description of a stacked package structure having two package layers. It should be noted that the structural features of the upper package layer 30 and the lower package layer 20 are applicable to the settings of any two adjacent package layers in the plurality of package layers. . In the TSV (Through Silicon Via) 3D packaging technology, a plurality of silicon wafers are stacked in each of the package layers, and the arrangement between the silicon wafers is also applicable to the structural features of the package layers in the above embodiments.
在一个具体的实施例中,如图11a所示,每个封装层包括基板70以及沿远离基板70的方向层叠设置的至少两个硅片,其中,任意相邻的两个硅片中靠近基板一侧的硅片为下层硅片,远离基板70一侧的硅片为上层硅片,下层硅片与上层硅片焊接连接,且下层硅片与上层硅片之间还设有第三灌胶层101;至少一对相邻的两个硅片中,下层硅片上设有与第三灌胶层101相对应的第三灌胶区103,第三灌胶区103与上层硅片不重叠,图11a中,第三灌胶区103位于下层硅片上用圆圈围起来的区域中。第三灌胶层101为液态的点胶材料固化凝结而成,第三灌胶区103为液态的点胶材料滴落在下层硅片上的区域,具体设置时,至少一对相邻的两个硅片中,在下层硅片外延到上层硅片外侧的部分设置第三灌胶区103,或者,上层硅片在侧边的某个位置向内凹陷形成一个缺口,在下层硅片中与该缺口对应的部分设置第三灌胶区103。In a specific embodiment, as shown in FIG. 11a, each encapsulation layer includes a substrate 70 and at least two silicon wafers stacked in a direction away from the substrate 70, wherein any adjacent two silicon wafers are adjacent to the substrate. The silicon wafer on one side is the lower silicon wafer, the silicon wafer on the side away from the substrate 70 is the upper silicon wafer, the lower silicon wafer is soldered to the upper silicon wafer, and the third silicon filler is also provided between the lower silicon wafer and the upper silicon wafer. The layer 101; at least one pair of two adjacent silicon wafers, the lower layer of silicon wafer is provided with a third potting zone 103 corresponding to the third potting layer 101, and the third potting zone 103 does not overlap with the upper layer of silicon wafers. In Fig. 11a, the third potting zone 103 is located in a region surrounded by a circle on the lower silicon wafer. The third potting layer 101 is formed by solidifying and coagulating the liquid dispensing material, and the third potting area 103 is a region in which the liquid dispensing material drops on the lower silicon wafer. When specifically disposed, at least one pair of adjacent two In the silicon wafer, a third potting zone 103 is disposed on a portion of the lower silicon wafer that is extended to the outside of the upper silicon wafer, or the upper silicon wafer is recessed inward at a position on the side to form a gap, and in the lower silicon wafer The portion corresponding to the notch is provided with a third potting zone 103.
为了能对封装层的内部结构有更加清楚地认识,下面以具有四个硅片的封装层为例进行详细地说明。In order to more clearly understand the internal structure of the encapsulation layer, an encapsulation layer having four silicon wafers will be described in detail below as an example.
该封装层包括基板70以及四个硅片,且四个硅片沿远离基板70的方向层叠设置,硅片外侧设有塑封层90,为了便于描述,以远离基板70的方向作参考,将四个硅片依次记为第一硅片81、第二硅片82、第三硅片83、第四硅片84;相邻的两个硅片焊接连接,且相邻的两个硅片之间设有第三灌胶层101,四个硅片中,至少有一对相邻的两个硅片,其中,下层硅片上设有与第三灌胶层101相对应的第三灌胶区103,且第三灌胶区103与上层硅片不重叠。The encapsulation layer comprises a substrate 70 and four silicon wafers, and four silicon wafers are stacked in a direction away from the substrate 70, and a plastic encapsulation layer 90 is disposed on the outer side of the silicon wafer. For convenience of description, the reference is made in a direction away from the substrate 70. The silicon wafers are sequentially referred to as the first silicon wafer 81, the second silicon wafer 82, the third silicon wafer 83, and the fourth silicon wafer 84; the adjacent two silicon wafers are soldered and connected, and between the adjacent two silicon wafers The third potting layer 101 is provided, and at least one pair of two silicon wafers are disposed in the four silicon wafers, wherein the lower silicon wafer is provided with a third potting area 103 corresponding to the third potting layer 101. And the third potting zone 103 does not overlap with the upper silicon wafer.
实施例6Example 6
如图11a所示,该封装层中只有一对相邻的两个硅片,其中,下层硅片上设有与上层硅 片不重叠的第三灌胶区103,且该对相邻的两个硅片为距离基板70最远的一对硅片,具体设置时,第一硅片81、第二硅片82、第三硅片83尺寸相同且对齐设置,第四硅片84在第三硅片83所在平面上的正投影位于第三硅片83上,可以理解为,第四硅片84边框的投影完全位于第三硅片83的边框内,或者第四硅片84边框的投影与第三硅片83的边框部分重合,其中,第三灌胶区103为第四硅片84的边框投影与第三硅片83的边框之间的区域。As shown in FIG. 11a, there is only one pair of adjacent two silicon wafers in the encapsulation layer, wherein the lower silicon wafer is provided with the upper silicon layer. The third potting zone 103 is not overlapped, and the pair of adjacent two silicon wafers are a pair of silicon wafers farthest from the substrate 70. When specifically disposed, the first silicon wafer 81, the second silicon wafer 82, and the first The three silicon wafers 83 are the same size and aligned, and the orthographic projection of the fourth silicon wafer 84 on the plane of the third silicon wafer 83 is located on the third silicon wafer 83. It can be understood that the projection of the fourth silicon wafer 84 frame is completely located. The projection of the frame of the third silicon wafer 83 or the frame of the fourth silicon wafer 84 coincides with the frame portion of the third silicon wafer 83, wherein the third potting region 103 is the frame projection of the fourth silicon wafer 84 and the third silicon wafer. The area between the borders of 83.
或者,第四硅片84在第三硅片83所在平面上的正投影部分位于第三硅片83中,如图11b所示,将第四硅片84沿水平方向向右平移错位,并将第三硅片83中表露在第四硅片84外侧的部分设为第三灌胶区103。具体点胶时,使用点胶工具将点胶材料滴落在第三灌胶区103,根据毛细流动原理,点胶材料渗透到第三硅片83与第四硅片84之间的空隙中,待空隙完全填充后继续点胶,点胶材料将沿第三硅片83的侧壁渗透到第三硅片83与第二硅片82之间的空隙,依次类推,待点胶材料将硅片之间的空隙完全填充后停止点胶,点胶材料固化后分别在相邻的两个硅片之间形成第三灌胶层101。Alternatively, the orthographic projection portion of the fourth silicon wafer 84 on the plane of the third silicon wafer 83 is located in the third silicon wafer 83, as shown in FIG. 11b, the fourth silicon wafer 84 is shifted to the right in the horizontal direction, and A portion of the third silicon wafer 83 exposed on the outside of the fourth silicon wafer 84 is set as the third potting region 103. When the glue is specifically dispensed, the dispensing material is dropped into the third potting zone 103 by using a dispensing tool. According to the capillary flow principle, the dispensing material penetrates into the gap between the third silicon wafer 83 and the fourth silicon wafer 84. After the gap is completely filled, the dispensing continues, and the dispensing material will penetrate along the sidewall of the third silicon wafer 83 to the gap between the third silicon wafer 83 and the second silicon wafer 82, and so on, and the silicon material to be dispensed After the gap between the gaps is completely filled, the dispensing is stopped, and after the dispensing material is cured, a third potting layer 101 is formed between the adjacent two silicon wafers.
实施例7Example 7
如图12a所示,该封装层任意一对相邻的两个硅片中,下层硅片上均设有与上层硅片不重叠的第三灌胶区103,具体设置时,上层硅片在下层硅片所在平面上的正投影位于下层硅片内,且当下层硅片为多边形时,下层硅片中至少有一侧设有第三灌胶区103,具体的,当下层硅片中至少有两侧设有第三灌胶区103时,所设置的至少两个第三灌胶区103相互不连通,或所设置的至少两个第三灌胶区103连通形成一个整体;或者,如图12b中,相邻的两个硅片中,上层硅片在下层硅片所在平面上的正投影部分位于下层硅片中,具体的,四个硅片沿平行于基板的方向上分别平移错位,从而在任意相邻的两个硅片中,将下层硅片表露在上层硅片外侧的部分设为第三灌胶区103。上文描述的关于封装层具体的设置方式也同样适用于硅片,在此不再重复赘述。As shown in FIG. 12a, in any pair of adjacent two silicon wafers of the encapsulation layer, the lower silicon wafer is provided with a third potting region 103 which does not overlap with the upper silicon wafer. In specific arrangement, the upper silicon wafer is The orthographic projection on the plane of the lower silicon wafer is located in the lower silicon wafer, and when the lower silicon wafer is polygonal, at least one side of the lower silicon wafer is provided with a third potting region 103, specifically, at least one of the lower silicon wafers When the third potting zone 103 is disposed on both sides, the at least two third potting zones 103 are not connected to each other, or the at least two third potting zones 103 are arranged to form a whole; or, as shown in the figure In 12b, in the adjacent two silicon wafers, the orthographic projection portion of the upper silicon wafer on the plane of the lower silicon wafer is located in the lower silicon wafer. Specifically, the four silicon wafers are respectively shifted and displaced in a direction parallel to the substrate. Therefore, in any two adjacent silicon wafers, a portion where the lower silicon wafer is exposed outside the upper silicon wafer is set as the third potting region 103. The specific arrangement of the package layer described above is also applicable to the silicon wafer, and the detailed description thereof will not be repeated here.
此外,至少两个硅片中靠近基板70一侧的硅片与基板70焊接连接,并且至少两个硅片中靠近基板70一侧的硅片与基板70之间还设有第四灌胶层102,基板70上设有与第四灌胶层102相对应的第四灌胶区,第四灌胶区与至少两个硅片不重叠;第四灌胶层102同样由液态的点胶材料固化形成,第四灌胶区为液态的点胶材料滴落在基板70上的区域,具体设置时,在基板70上靠近硅片层边缘的区域上设置第四灌胶区;点胶时,将点胶材料滴落在基板70上的第四灌胶区,根据毛细流动原理,点胶材料由第四灌胶区渗透到基板70与靠近基板70一侧的硅片之间的空隙内,待点胶材料将空隙完全填充后停止点胶,点胶材料固化后形成第四灌胶层102,在点胶过程中,相邻的两个第三灌胶层101之间以及第三灌胶层101与第四灌胶层102之间连成一体,且由于点胶材料表面的张力,整个灌胶层具有梯形边沿。整个灌胶层对下层硅片与上层硅片之间的焊点60以及下层硅片与基板70之间的焊点60都起到保护作用,使得在跌落冲击、弯曲以及温度循环等荷载下,集中在边缘焊点上的机械应力与热应力能够相对平均地分配在所有焊点上,防止边缘的高应力焊点失效。In addition, a silicon wafer on a side of the at least two silicon wafers adjacent to the substrate 70 is soldered to the substrate 70, and a fourth potting layer is further disposed between the silicon wafer on the side of the substrate 70 adjacent to the substrate 70 and the substrate 70. 102, the substrate 70 is provided with a fourth potting zone corresponding to the fourth potting layer 102, the fourth potting zone does not overlap with at least two silicon wafers; the fourth potting layer 102 is also composed of a liquid dispensing material. Forming and solidifying, the fourth potting zone is a region where the liquid dispensing material is dropped on the substrate 70. When specifically disposed, a fourth potting zone is disposed on the substrate 70 near the edge of the silicon wafer layer; when dispensing, The dispensing material is dropped on the fourth potting zone on the substrate 70. According to the principle of capillary flow, the dispensing material is infiltrated into the gap between the substrate 70 and the silicon wafer near the side of the substrate 70 by the fourth potting zone. After the adhesive material completely fills the void, the dispensing is stopped, and the dispensing material is solidified to form a fourth potting layer 102. During the dispensing process, the adjacent two third potting layers 101 and the third potting glue The layer 101 and the fourth potting layer 102 are integrally connected, and due to the tension of the surface of the dispensing material, the entire irrigation Layer has a trapezoidal edges. The entire potting layer protects the solder joint 60 between the lower silicon wafer and the upper silicon wafer and the solder joint 60 between the lower silicon wafer and the substrate 70, so that under load such as drop impact, bending and temperature cycling, The mechanical and thermal stresses concentrated on the edge solder joints can be distributed relatively evenly over all solder joints to prevent high stress solder joints from failing at the edges.
本申请实施例还提供了一种终端,包括上述堆叠封装结构,其中,堆叠封装结构中封装层的设置可以参考实施例1~实施例5中所描述的结构特征,每个封装层中硅片的设置可以参考实施例6、实施例7中所描述的结构特征。The embodiment of the present application further provides a terminal, including the above-mentioned stacked package structure, wherein the arrangement of the package layer in the stacked package structure may refer to the structural features described in Embodiments 1 to 5, and the silicon wafer in each package layer For the setting of the structure, the structural features described in Embodiment 6 and Embodiment 7 can be referred to.
通过以上描述可以看出,本实施例任意相邻的两个封装层中,下封装层20上都设有 与上封装层30不重叠的第一灌胶区21,从而在点胶时,以任意相邻的两个封装层为一个结构单元,在每个结构单元中下封装层20上的第一灌胶区21进行点胶,使得层叠设置的多个封装层之间都能被点胶材料完全填充,提高了堆叠封装结构的可靠性;在封装层内多个硅片之间采用TSV 3D封装技术时,至少存在一对相邻的两个硅片,其中,下层硅片上设有与上层硅片不重叠的第三灌胶区,保证在点胶时硅片之间都能被点胶材料完全填充,提高堆叠封装结构的可靠性,具体的,可以在任意相邻的两个硅片中,下层硅片上均设置第三灌胶区。As can be seen from the above description, in any two adjacent encapsulation layers in this embodiment, the lower encapsulation layer 20 is provided. a first potting zone 21 that does not overlap with the upper encapsulating layer 30, so that when dispensing, any two adjacent encapsulating layers are used as one structural unit, and the first filling on the lower encapsulating layer 20 in each structural unit The glue zone 21 is dispensed, so that the plurality of package layers disposed in the stack can be completely filled with the glue material, thereby improving the reliability of the package structure; the TSV 3D package technology is adopted between the plurality of silicon wafers in the package layer. At least one pair of adjacent silicon wafers is present, wherein the lower silicon wafer is provided with a third potting zone which does not overlap with the upper silicon wafer, so as to ensure that the silicon wafer can be dispensed between materials during dispensing. Fully filled, improving the reliability of the stacked package structure. Specifically, a third potting zone can be disposed on any of the two adjacent silicon wafers on the lower silicon wafer.
显然,本领域的技术人员可以对本申请实施例进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请实施例的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。 It is apparent that those skilled in the art can make various modifications and variations to the embodiments of the present application without departing from the spirit and scope of the application. Thus, it is intended that the present invention cover the modifications and variations of the embodiments of the present invention.

Claims (15)

  1. 一种堆叠封装结构,其特征在于,包括主板以及沿远离所述主板的方向层叠设置的至少两个封装层,其中,a stacked package structure, comprising: a main board; and at least two encapsulation layers stacked in a direction away from the main board, wherein
    所述至少两个封装层中最靠近所述主板一侧的封装层与所述主板焊接连接;An encapsulation layer of the at least two encapsulation layers closest to a side of the main board is soldered to the main board;
    任意相邻的两个封装层中靠近所述主板一侧的封装层为下封装层,远离所述主板一侧的封装层为上封装层,所述下封装层与所述上封装层焊接连接;The encapsulation layer adjacent to the side of the main board of any two adjacent encapsulation layers is a lower encapsulation layer, and the encapsulation layer away from the side of the main board is an upper encapsulation layer, and the lower encapsulation layer is soldered to the upper encapsulation layer ;
    所述下封装层与所述上封装层之间设有第一灌胶层,所述下封装层中设有与所述第一灌胶层相对应的第一灌胶区,且所述第一灌胶区与所述上封装层不重叠。a first potting layer is disposed between the lower encapsulating layer and the upper encapsulating layer, and a first potting area corresponding to the first potting layer is disposed in the lower encapsulating layer, and the A glue filling zone does not overlap the upper encapsulation layer.
  2. 如权利要求1所述的堆叠封装结构,其特征在于,所述至少两个封装层中最靠近所述主板一侧的封装层与所述主板之间设有第二灌胶层,所述主板上设有与所述第二灌胶层相对应的第二灌胶区,且所述第二灌胶区与所述至少两个封装层不重叠。The stacked package structure of claim 1 , wherein a second potting layer is disposed between the encapsulating layer of the at least two encapsulating layers closest to the side of the main board and the main board, and the main board A second potting zone corresponding to the second potting layer is disposed, and the second potting zone does not overlap with the at least two encapsulating layers.
  3. 如权利要求1所述的堆叠封装结构,其特征在于,所述上封装层在所述下封装层所在平面上的正投影位于所述下封装层内。The stacked package structure of claim 1 , wherein an orthographic projection of the upper encapsulation layer on a plane of the lower encapsulation layer is located in the lower encapsulation layer.
  4. 如权利要求3所述的堆叠封装结构,其特征在于,所述下封装层为多边形,所述下封装层中至少有一侧设有所述第一灌胶区。The stacked package structure according to claim 3, wherein the lower encapsulation layer is a polygon, and the first encapsulation region is disposed on at least one side of the lower encapsulation layer.
  5. 如权利要求4所述的堆叠封装结构,其特征在于,在所述下封装层中至少有两侧设有所述第一灌胶区时,所述至少两个第一灌胶区相互不连通。The stacked package structure according to claim 4, wherein when at least two of the lower encapsulation layers are provided with the first potting zone, the at least two first potting zones are not connected to each other .
  6. 如权利要求4所述的堆叠封装结构,其特征在于,在所述下封装层中至少有两侧设有所述第一灌胶区时,所述至少两个第一灌胶区连通形成一个整体。The stacked package structure according to claim 4, wherein when at least two of the lower encapsulation layers are provided with the first potting zone, the at least two first potting zones are connected to form one overall.
  7. 如权利要求6所述的堆叠封装结构,其特征在于,在所述下封装层中每侧都设有所述第一灌胶区时,所述每侧设置的第一灌胶区相互连通围成框形。The stacked package structure according to claim 6, wherein when the first potting zone is provided on each side of the lower encapsulation layer, the first potting zones provided on each side are connected to each other. Framed.
  8. 如权利要求6所述的堆叠封装结构,其特征在于,在所述下封装层中有一侧及与该侧相邻的两侧分别设有所述第一灌胶区时,所述三个第一灌胶区连通形成一个整体。The stacked package structure according to claim 6, wherein when the first potting zone is provided on one side of the lower encapsulating layer and the two sides adjacent to the side, the three A glue filling zone is connected to form a whole.
  9. 如权利要求1~8任一项所述的堆叠封装结构,其特征在于,所述封装层包括基板以及沿远离所述基板的方向层叠设置的至少两个硅片,其中,The stacked package structure according to any one of claims 1 to 8, wherein the encapsulation layer comprises a substrate and at least two silicon wafers stacked in a direction away from the substrate, wherein
    所述至少两个硅片中最靠近所述基板一侧的硅片与所述基板焊接连接;One of the at least two silicon wafers closest to the side of the substrate is soldered to the substrate;
    任意相邻的两个硅片中靠近所述基板一侧的硅片为下层硅片,远离所述基板一侧的硅片为上层硅片,所述下层硅片与所述上层硅片焊接连接,且所述下层硅片与所述上层硅片之间设有第三灌胶层;The silicon wafer adjacent to one side of the substrate of any two adjacent silicon wafers is a lower silicon wafer, and the silicon wafer away from one side of the substrate is an upper silicon wafer, and the lower silicon wafer is soldered to the upper silicon wafer. And a third potting layer is disposed between the lower silicon wafer and the upper silicon wafer;
    至少一对相邻的两个硅片中,所述下层硅片上设有与所述第三灌胶层相对应的第三灌胶区,且所述第三灌胶区与所述上层硅片不重叠。In at least one pair of adjacent two silicon wafers, the lower silicon wafer is provided with a third potting zone corresponding to the third potting layer, and the third potting zone and the upper layer of silicon The pieces do not overlap.
  10. 如权利要求9所述的堆叠封装结构,其特征在于,所述至少两个硅片中最靠近所述基板一侧的硅片与所述基板之间设有第四灌胶层,所述基板上设有与所述第四灌胶层相对应的第四灌胶区,且所述第四灌胶区与所述至少两个硅片不重叠。The stacked package structure according to claim 9, wherein a fourth potting layer is disposed between the silicon wafer closest to the substrate side of the at least two silicon wafers and the substrate, and the substrate A fourth potting zone corresponding to the fourth potting layer is disposed, and the fourth potting zone does not overlap with the at least two silicon wafers.
  11. 如权利要求9所述的堆叠封装结构,其特征在于,所述任意相邻的两个硅片中,所述下层硅片上均设置有所述第三灌胶区。The stacked package structure according to claim 9, wherein in the two adjacent silicon wafers, the third silicon filling region is disposed on the lower silicon wafer.
  12. 如权利要求11所述的堆叠封装结构,其特征在于,所述上层硅片在所述下层硅片所处平面上的正投影位于所述下层硅片内。The stacked package structure according to claim 11, wherein an orthographic projection of the upper silicon wafer on a plane in which the lower silicon wafer is located is located in the lower silicon wafer.
  13. 如权利要求12所述的堆叠封装结构,其特征在于,所述下层硅片为多边形,所 述下层硅片中至少一侧设有第三灌胶区。The stacked package structure according to claim 12, wherein the lower silicon wafer is a polygon, A third potting zone is disposed on at least one side of the lower layer silicon wafer.
  14. 如权利要求13所述的堆叠封装结构,其特征在于,所述下层硅片中至少两侧设有第三灌胶区时,所述至少两个第三灌胶区相互不连通,或所述至少两个第三灌胶区连通形成一个整体。The stacked package structure according to claim 13, wherein when at least two sides of the lower silicon wafer are provided with a third potting zone, the at least two third potting zones are not connected to each other, or At least two third potting zones are connected to form a unitary body.
  15. 一种终端,其特征在于,包括权利要求1~14任一项所述的堆叠封装结构。 A terminal comprising the stacked package structure according to any one of claims 1 to 14.
PCT/CN2017/078636 2017-01-04 2017-03-29 Pop (package on package) structure and terminal WO2018126542A1 (en)

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