WO2018101399A1 - Composition de résine polyarylène sulphide - Google Patents
Composition de résine polyarylène sulphide Download PDFInfo
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- WO2018101399A1 WO2018101399A1 PCT/JP2017/043036 JP2017043036W WO2018101399A1 WO 2018101399 A1 WO2018101399 A1 WO 2018101399A1 JP 2017043036 W JP2017043036 W JP 2017043036W WO 2018101399 A1 WO2018101399 A1 WO 2018101399A1
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- 239000011342 resin composition Substances 0.000 title claims abstract description 65
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229920000412 polyarylene Polymers 0.000 title claims abstract description 19
- 239000011347 resin Substances 0.000 claims abstract description 93
- 229920005989 resin Polymers 0.000 claims abstract description 93
- 239000006229 carbon black Substances 0.000 claims abstract description 65
- 239000000945 filler Substances 0.000 claims abstract description 36
- 239000000155 melt Substances 0.000 claims abstract description 32
- 239000000806 elastomer Substances 0.000 claims abstract description 25
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- 239000003365 glass fiber Substances 0.000 claims description 16
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 12
- 239000004734 Polyphenylene sulfide Substances 0.000 claims description 11
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- 239000002245 particle Substances 0.000 claims description 10
- 125000003700 epoxy group Chemical group 0.000 claims description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000000524 functional group Chemical group 0.000 claims description 4
- 125000003277 amino group Chemical group 0.000 claims description 3
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- XWUCFAJNVTZRLE-UHFFFAOYSA-N 7-thiabicyclo[2.2.1]hepta-1,3,5-triene Chemical group C1=C(S2)C=CC2=C1 XWUCFAJNVTZRLE-UHFFFAOYSA-N 0.000 description 4
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- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
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- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
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- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
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- 239000000654 additive Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
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- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 125000000101 thioether group Chemical group 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 125000002030 1,2-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([*:2])C([H])=C1[H] 0.000 description 1
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 description 1
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- NLSFWPFWEPGCJJ-UHFFFAOYSA-N 2-methylprop-2-enoyloxysilicon Chemical compound CC(=C)C(=O)O[Si] NLSFWPFWEPGCJJ-UHFFFAOYSA-N 0.000 description 1
- SOHCOYTZIXDCCO-UHFFFAOYSA-N 6-thiabicyclo[3.1.1]hepta-1(7),2,4-triene Chemical group C=1C2=CC=CC=1S2 SOHCOYTZIXDCCO-UHFFFAOYSA-N 0.000 description 1
- ODPYDILFQYARBK-UHFFFAOYSA-N 7-thiabicyclo[4.1.0]hepta-1,3,5-triene Chemical group C1=CC=C2SC2=C1 ODPYDILFQYARBK-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
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- 241000872198 Serjania polyphylla Species 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 235000012211 aluminium silicate Nutrition 0.000 description 1
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- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
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- WRAHMWZGOGRESS-UHFFFAOYSA-N ethene;2-(oxiran-2-ylmethoxymethyl)oxirane Chemical group C=C.C1OC1COCC1CO1 WRAHMWZGOGRESS-UHFFFAOYSA-N 0.000 description 1
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- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
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- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/02—Polythioethers; Polythioether-ethers
Definitions
- the present invention relates to a polyarylene sulfide resin composition.
- PAS resin Polyarylene sulfide (hereinafter also referred to as “PAS”) resin, represented by polyphenylene sulfide (hereinafter also referred to as “PPS”) resin, has high heat resistance, mechanical properties, chemical resistance and dimensional stability. And flame retardancy. For this reason, PAS resin is widely used for electrical / electronic equipment component materials, automotive equipment component materials, chemical equipment component materials, and the like, and is particularly used for applications with a high use environment temperature.
- PAS resin has high heat resistance, mechanical properties, chemical resistance, dimensional stability, and flame retardancy, but has poor toughness and is fragile. Therefore, in general, PAS resin is often used as a composite material (resin composition) to which a filler such as glass fiber is added, and the mechanical strength such as toughness is improved by adding the filler. it is conceivable that.
- flash means the part which the molding material flowed out to the clearance gap between metal mold
- Patent Document 1 for the purpose of providing a PAS resin composition with improved burr generation at the time of molding, a carbon-based material having a DBP oil absorption of 50 ml / 100 g or more is melt-kneaded and dispersed in a specific PAS resin in advance It has been proposed to blend the resin composition.
- An elastomer is often added to the PAS resin composition for the purpose of improving toughness and the like.
- it is possible to reduce burrs by adding carbon black to the PAS resin composition but if an elastomer is included in the resin composition, it may be difficult to obtain a burr reduction effect depending on the type of carbon black. It has been newly found that there is. That is, when the elastomer and carbon black are used in combination, the burr reduction effect may be difficult to obtain depending on the type of carbon black.
- embodiment of this invention makes it a subject to provide the PAS resin composition which can reduce a burr
- Embodiments of the present invention relate to the following PAS resin composition.
- the amount (parts by mass) of the filler relative to 100 parts by mass of the polyarylene sulfide resin is x, and the melt viscosity (Pa ⁇ s) of the polyarylene sulfide resin measured at a temperature of 310 ° C.
- X and y satisfy the following formula (1): Polyarylene sulfide resin composition. y ⁇ ⁇ 1.087x + 216.96 (1) ⁇ 2> The resin composition according to ⁇ 1>, wherein the carbon black has an arithmetic average particle size of 10 to 15 nm. ⁇ 3> The resin composition according to ⁇ 1> or ⁇ 2>, wherein the polyarylene sulfide resin includes a polyphenylene sulfide resin.
- ⁇ 4> An olefin copolymer in which the elastomer has at least one functional group selected from the group consisting of an epoxy group, a carboxyl group, a carboxylic anhydride group, an amino group, a hydroxyl group, a mercapto group, an isocyanate group, and a vinyl group.
- ⁇ 5> The resin composition according to any one of ⁇ 1> to ⁇ 4>, wherein the filler includes glass fibers.
- the PAS resin composition according to the embodiment of the present invention includes at least a polyarylene sulfide resin, a filler, an elastomer, and carbon black.
- Carbon black is a carbon-based fine particle.
- carbon black having a pH of 5 or less is used. It is possible to reduce burrs by adding carbon black to a composition containing a PAS resin, but if an elastomer is included in the resin composition, it may be difficult to obtain a burr reduction effect depending on the type of carbon black. There is. However, when carbon black having a pH of 5 or less is used, a burr reduction effect is exhibited even if the resin composition contains an elastomer, coupled with satisfying a specific relationship regarding the melt viscosity of the PAS resin and the filler content. be able to.
- the pH of carbon black is more preferably 4.5 or less, and further preferably 4.0 or less.
- the pH of carbon black is 1.0 or more, for example.
- the pH of carbon black is a value obtained by measuring the pH of a mixture of carbon black and distilled water with a glass electrode pH meter in accordance with JIS K 6221.
- Carbon black is not particularly limited as long as it has a pH of 5 or less.
- the carbon black include furnace black, thermal black, and channel black according to the manufacturing method, and gas black, oil black, acetylene black, and the like according to the raw material.
- conductive carbon black include ketjen black.
- Carbon black having a pH of 5 or less can be obtained by a method such as oxidation treatment of carbon black with acid or heat.
- Specific examples of commercially available carbon black having a pH of 5 or lower include, for example, Raven 3500 manufactured by Aditya Birla, Raven 7000 manufactured by Aditya Birla, # 2650 manufactured by Mitsubishi Chemical Corporation, and # 2 manufactured by Mitsubishi Chemical Corporation. 2350 and the like. Carbon black may be used alone or in combination of two or more.
- the arithmetic average particle diameter of carbon black is preferably 10 to 15 nm, more preferably 13 to 15 nm, from the viewpoint of the balance between the black color tone and the burr suppressing effect.
- the arithmetic average particle diameter of carbon black is an arithmetic average diameter obtained by observing 1000 carbon black particles with an electron microscope.
- the nitrogen adsorption specific surface area (NSA) of carbon black is not particularly limited, but is preferably 160 to 600 m 2 / g.
- the nitrogen adsorption specific surface area of carbon black is a specific surface area determined by the S-BET formula from the nitrogen adsorption amount in JISK6217. In general, the smaller the particle size, the greater the specific surface area.
- DBP (dibutyl phthalate) absorption amount of carbon black is not particularly limited, but is preferably 45 ⁇ 200cm 2 / 100g.
- the DBP absorption amount of carbon black is the amount of DBP (dibutyl phthalate) absorbed by 100 g of carbon black, and is a value measured according to the method described in JIS K6221.
- the volatile content of carbon black is not particularly limited, but is preferably 7% or less.
- the volatile content of carbon black is the volatile (weight loss) content when carbon black is heated at 950 ° C. for 7 minutes (ratio of the volatile content to the original weight).
- the content of carbon black having a pH of 5 or less in the PAS resin composition is 0.2 to 2.5 parts by mass with respect to 100 parts by mass of the PAS resin.
- the content of carbon black in the PAS resin composition is 0.2 parts by mass or more with respect to 100 parts by mass of the PAS resin, the resulting composition is excellent in black color tone.
- the content of the carbon black in the PAS resin composition is 2.5 parts by mass or less with respect to 100 parts by mass of the PAS resin, the mechanical properties such as bending strength are excellent.
- the content of the carbon black in the PAS resin composition is more preferably 0.2 to 2.0 parts by mass with respect to 100 parts by mass of the PAS resin from the viewpoint of balance of performance such as black color tone and bending strength characteristics. More preferred is 0.3 to 2.0 parts by mass.
- the PAS resin has a repeating unit — (Ar—S) — (“Ar” represents an arylene group) as a main constituent component.
- Ar represents an arylene group
- As the PAS resin a generally known PAS resin having a molecular structure can be used.
- the arylene group is not particularly limited.
- the PAS resin may be a homopolymer consisting of only one type of repeating unit or a copolymer containing a plurality of types of repeating units.
- an arylene group having a p-phenylene sulfide group as a repeating unit is preferably used.
- a homopolymer having a p-phenylene sulfide group as a repeating unit has high heat resistance, high strength, high rigidity, and high dimensional stability in a wide temperature range.
- arylene sulfide groups containing an arylene group a combination of two or more arylene sulfide groups having different arylene groups can be used.
- a combination containing a p-phenylene sulfide group and an m-phenylene sulfide group is preferable from the viewpoint of physical properties such as heat resistance, moldability, and mechanical properties.
- a polymer containing a p-phenylene sulfide group in a proportion of 70 mol% or more is more preferable, and a polymer containing a proportion of 80 mol% or more is more preferable.
- a high molecular weight polymer having a substantially linear structure obtained by condensation polymerization from a monomer mainly composed of a bifunctional halogen aromatic compound can be particularly preferably used.
- the PAS resin may be used alone or in combination of two or more.
- the PAS resin having a phenylene sulfide group is a PPS resin.
- a PPS resin can be preferably used as the PAS resin.
- PAS resin in addition to the linear PAS resin, a small amount of a monomer such as a PAS resin having a crosslinked structure, for example, a polyhaloaromatic compound having three or more halogen substituents when polycondensation is used.
- a PAS resin having a crosslinked structure for example, a polyhaloaromatic compound having three or more halogen substituents when polycondensation is used.
- PAS resin in addition to the linear PAS resin, a small amount of a monomer such as a PAS resin having a crosslinked structure, for example, a polyhaloaromatic compound having three or more halogen substituents when polycondensation is used.
- a PAS resin having a crosslinked structure for example, a polyhaloaromatic compound having three or more halogen substituents when polycondensation is used.
- PAS resin having a crosslinked structure for example, a polyhaloaromatic compound having three or more halogen substituent
- the PAS resin can be produced by a conventionally known polymerization method.
- a PAS resin produced by a general polymerization method is usually washed several times with water or acetone in order to remove by-product impurities and the like, and then washed with acetic acid, ammonium chloride or the like.
- the end of the PAS resin contains a carboxyl end group in a predetermined amount.
- the melt viscosity of the PAS resin measured at a temperature of 310 ° C. and a shear rate of 1216 sec ⁇ 1 is 40 to 180 Pa ⁇ s from the viewpoint of the fluidity of the PAS resin composition during molding and the dispersibility of carbon black.
- the melt viscosity of the PAS resin measured at a temperature of 310 ° C. and a shear rate of 1216 sec ⁇ 1 is simply referred to as “PAS resin melt viscosity”.
- PAS resin melt viscosity when the fluidity of the PAS resin composition at the time of molding and the dispersibility of the carbon black in the resin composition are good, the burr reducing effect by the carbon black is more easily exhibited.
- the melt viscosity of the PAS resin is more preferably 45 Pa ⁇ s or more, and further preferably 50 Pa ⁇ s or more.
- the melt viscosity of the PAS resin composition is more preferably 150 Pa ⁇ s or less, and further preferably 130 Pa ⁇ s or less.
- the melt viscosity when two or more PAS resins are used is a numerical value for a mixture of two or more PAS resins.
- Examples of the method of bringing the melt viscosity of the PAS resin within the above range include, for example, a method of appropriately selecting and mixing a commercially available PAS resin, a silane coupling agent such as vinyl silane, methacryloxy silane, epoxy silane, amino silane, mercapto silane, etc. Examples thereof include a method of adjusting the melt viscosity with an additive such as a disulfide compound.
- the filler may be either an inorganic or organic filler, or a combination thereof.
- any of a fibrous shape, a granular shape, and a plate shape may be used, and these can be selected according to the purpose.
- fibrous fillers include glass fibers, carbon fibers, silica fibers, silica / alumina fibers, zirconia fibers, boron nitride fibers, boron fibers, potassium titanate fibers, and metal fibers such as stainless steel, aluminum, titanium, copper, and brass.
- Inorganic fibrous substances such as the like.
- High melting point organic fiber materials such as polyamide, fluororesin, and acrylic resin can also be used.
- the granular fillers include silica, quartz powder, glass beads, glass powder, calcium silicate, aluminum silicate, kaolin, talc, clay, diatomaceous earth, wollastonite, silicate, iron oxide, titanium oxide, zinc oxide, etc.
- Examples include metal oxides, metal carbonates such as calcium carbonate and magnesium carbonate, metal sulfates such as calcium sulfate and barium sulfate, silicon carbide, silicon nitride, boron nitride, and various metal powders.
- Examples of the plate-like filler include mica and glass flakes.
- a filler may be used individually by 1 type, or may use 2 or more types together.
- the filler preferably includes glass fibers.
- the fiber diameter of the glass fiber is not particularly limited, but may be, for example, 5 to 20 ⁇ m.
- the fiber diameter of glass fiber means the long diameter of the fiber cross section of glass fiber.
- the cross-sectional shape of the glass fiber may be, for example, a perfect circle or an ellipse. Moreover, it does not specifically limit about the kind of glass fiber, For example, although A glass, C glass, E glass, etc. can be used, it is preferable to use E glass (non-alkali glass) among them. Further, the glass fiber may be subjected to surface treatment or not. Examples of the surface treatment for glass fiber include treatment with a coating agent such as epoxy, acrylic, urethane, or a sizing agent, and treatment with a silane coupling agent such as aminosilane or epoxysilane.
- a coating agent such as epoxy, acrylic, urethane, or a sizing agent
- silane coupling agent such as aminosilane or epoxysilane.
- chopped glass fibers obtained by cutting a plurality of these fibers into a predetermined length.
- the cut length of the chopped glass fiber is not particularly limited, and can be, for example, about 1 to 10 mm.
- the content of the filler in the PAS resin composition is 100 parts by mass of PAS resin from the viewpoint of fluidity at the time of molding the PAS resin composition, dispersibility of carbon black, and mechanical properties of the PAS resin composition. 10 to 80 parts by mass relative to By making content of a filler into 10 mass parts or more, the dispersibility of carbon black and the mechanical physical property of a PAS resin composition can be improved. Moreover, it can prevent that the fluidity
- the filler content relative to 100 parts by mass of the PAS resin is more preferably 20 parts by mass or more. Further, the content of the filler with respect to 100 parts by mass of the PAS resin is more preferably less than 65 parts by mass.
- the filler content and the melt viscosity of the PAS resin are such that the melt viscosity of the PAS resin is 40 to 180 Pa ⁇ s, and the content of the filler in the PAS resin composition is It is 10 to 80 parts by mass with respect to 100 parts by mass of the PAS resin, and satisfies the following formula (1).
- x represents the filler content (parts by mass) with respect to 100 parts by mass of the PAS resin
- y represents the melt viscosity (Pa ⁇ s) of the PAS resin.
- the melt viscosity of the PAS resin, and the content of the filler in the PAS resin composition is such that the x-axis represents the filler content (parts by mass) relative to 100 parts by mass of the PAS resin.
- x 10 (parts by mass)
- y 40 (Pa ⁇ s)
- y ⁇ 1.087x + 216.96
- the range of the pentagon is, in other words, the straight line connecting point A and point B, the straight line connecting point B and point C, the straight line connecting point C and point D, and the point D and point A pentagon formed by a straight line connecting E and a straight line connecting points E and A.
- FIG. 1 is a schematic graph for explaining this pentagon.
- the x-axis represents the filler content (parts by mass) relative to 100 parts by mass of the PAS resin
- the y-axis represents the melt viscosity (Pa ⁇ s) of the PAS resin.
- x 10 (part by mass)
- x 80 (part by mass)
- y 40 (Pa ⁇ s)
- y 180 (Pa ⁇ s)
- straight line 1 A range of a pentagon surrounded by, and points A to E are schematically shown.
- the melt viscosity of the PAS resin and the content of the filler in the PAS resin composition are within the pentagonal range shown in FIG.
- FIG. 1 is a schematic graph for explanation, and is not intended to show each straight line and point accurately.
- ⁇ Elastomer> Although it does not specifically limit as an elastomer, for example, an olefin type copolymer is mentioned. An elastomer can be used individually by 1 type or in combination of 2 or more types. When an elastomer is added, since the melt viscosity of the resin composition tends to increase, the burrs tend to be shorter than before the elastomer is added. On the other hand, when an elastomer is included, it may be difficult to obtain a burr reduction effect by carbon black.
- an olefin-based copolymer having at least one functional group selected from the group consisting of an epoxy group, a carboxyl group, a carboxylic anhydride group, an amino group, a hydroxyl group, a mercapto group, an isocyanate group, and a vinyl group A copolymer is preferred.
- an epoxy group-containing olefin copolymer an olefin copolymer containing a structural unit derived from an ⁇ -olefin and a structural unit derived from a glycidyl ester of an ⁇ , ⁇ -unsaturated acid is preferable.
- the olefin-based copolymer can further contain structural units derived from other copolymerization components as required.
- the olefin copolymer preferably includes a structural unit derived from a (meth) acrylic acid ester in addition to the above structural unit.
- (meth) acrylic acid ester is also referred to as (meth) acrylate.
- glycidyl (meth) acrylate is also referred to as glycidyl (meth) acrylate.
- (meth) acrylic acid” means both acrylic acid and methacrylic acid
- (meth) acrylate” means both acrylate and methacrylate.
- the ⁇ -olefin is not particularly limited, and examples thereof include ethylene, propylene, butylene and the like, and ethylene is particularly preferable.
- the ⁇ -olefin can be used alone or in combination of two or more.
- the olefin copolymer contains a structural unit derived from ⁇ -olefin, flexibility is easily imparted to a molded product formed using the polyarylene sulfide resin composition.
- the molded product has flexibility, it is easy to increase the bonding strength between the insert member, particularly the metal insert member and the resin member, when the insert molded product is manufactured.
- the glycidyl ester of ⁇ , ⁇ -unsaturated acid is not particularly limited, and examples thereof include glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, and the like, and glycidyl methacrylate is particularly preferable.
- the glycidyl esters of ⁇ , ⁇ -unsaturated acid can be used alone or in combination of two or more.
- the olefin copolymer contains a glycidyl ester of ⁇ , ⁇ -unsaturated acid, it is easy to increase the bonding strength between the insert member and the resin member when manufacturing an insert molded product.
- the (meth) acrylic acid ester is not particularly limited.
- methyl acrylate is particularly preferable.
- the (meth) acrylic acid ester can be used alone or in combination of two or more.
- the olefin copolymer contains a structural unit derived from a (meth) acrylic acid ester, it is easy to increase the bonding strength between the insert member and the resin member when an insert molded product is manufactured.
- the epoxy group-containing olefin copolymer containing the above structural unit can be produced by performing copolymerization by a conventionally known method.
- the copolymer can be obtained by performing copolymerization by a generally well-known radical polymerization reaction.
- the type of copolymer is not particularly limited, and may be, for example, a random copolymer or a block copolymer.
- the olefin copolymer include polymethyl methacrylate, polyethyl methacrylate, polymethyl acrylate, polyethyl acrylate, polybutyl acrylate, poly-2-ethylhexyl acrylate, polystyrene, polyacrylonitrile.
- An olefin-based graft copolymer in which acrylonitrile / styrene copolymer, butyl acrylate / styrene copolymer, or the like is chemically bonded in a branched or cross-linked structure may be used.
- examples of the epoxy group-containing olefin copolymer include a glycidyl methacrylate-modified ethylene copolymer, a glycidyl ether-modified ethylene copolymer, and the like, and among them, a glycidyl methacrylate-modified ethylene copolymer. Is preferred.
- examples of the glycidyl methacrylate-modified ethylene copolymer include glycidyl methacrylate graft-modified ethylene polymer, ethylene-glycidyl methacrylate copolymer, and ethylene-glycidyl methacrylate-methyl acrylate copolymer.
- an ethylene-glycidyl methacrylate copolymer and an ethylene-glycidyl methacrylate-methyl acrylate copolymer are preferable, and an ethylene-glycidyl methacrylate-methyl acrylate copolymer is preferable because a particularly excellent metal resin composite molded body can be obtained.
- Specific examples of the ethylene-glycidyl methacrylate copolymer and the ethylene-glycidyl methacrylate-methyl acrylate copolymer include “Bond First (registered trademark)” (manufactured by Sumitomo Chemical Co., Ltd.).
- Examples of the glycidyl ether-modified ethylene copolymer include glycidyl ether graft-modified ethylene copolymer and glycidyl ether-ethylene copolymer.
- the content of the elastomer in the PAS resin composition is 2 to 16 parts by mass with respect to 100 parts by mass of the PAS resin.
- the elastomer content relative to 100 parts by mass of the PAS resin is more preferably 2.5 parts by mass or more, and further preferably 3 parts by mass or more.
- the content of the elastomer with respect to 100 parts by mass of the PAS resin is more preferably 14 parts by mass or less, and further preferably 12 parts by mass or less.
- the PAS resin composition may contain other resins as long as the effects of the present invention are not impaired.
- a nucleating agent for example, a pigment other than carbon black having a pH of 5 or less (for example, an inorganic calcined pigment), an antioxidant, a stabilizer, a plasticizer, a lubricant, a release agent Additives such as molds and flame retardants may be added.
- the resin composition which provided the desired characteristic is also contained in the PAS resin composition used by this invention.
- the PAS resin composition can be prepared by a conventionally known method. Specifically, for example, after mixing the above-described components, a method of preparing a pellet by kneading and extruding with an extruder, once preparing a pellet having a different composition, mixing the pellet in a predetermined amount, and providing for molding, Any method such as a method of obtaining a molded product having a desired composition after molding or a method of directly charging one or more of each component into a molding machine can be suitably used.
- the PAS resin composition preferably has a bending strength (FS) of 150 MPa or more. The bending strength (FS) was determined by drying a pellet of the resin composition at 140 ° C.
- test piece according to ISO 316 at a molding cylinder temperature of 320 ° C. and a mold temperature of 150 ° C. (width 10 mm, thickness 4 mm ) And measured according to ISO178 using this test piece.
- PAS resin / PPS resin 1 “Fortron KPS” manufactured by Kureha Co., Ltd. (melt viscosity: 28 Pa ⁇ s (temperature 310 ° C. and shear rate 1216 sec ⁇ 1 ))
- PPS resin 2 “Fortron KPS” manufactured by Kureha Co., Ltd. (melt viscosity: 130 Pa ⁇ s (temperature 310 ° C. and shear rate 1216 sec ⁇ 1 )
- PPS resin 3 “Fortron KPS” manufactured by Kureha Co., Ltd. (melt viscosity: 7 Pa ⁇ s (temperature 310 ° C.
- PPS resin 4 “Fortron KPS” manufactured by Kureha Co., Ltd. (melt viscosity: 220 Pa ⁇ s (temperature 310 ° C. and shear rate 1216 sec ⁇ 1 ))
- melt viscosity of PAS resin was measured as follows. Using a Capillograph manufactured by Toyo Seiki Seisakusho, using a 1 mm ⁇ ⁇ 20 mmL / flat die as a capillary, the melt viscosity at a barrel temperature of 310 ° C. and a shear rate of 1216 sec ⁇ 1 was measured. The melt viscosity of the PPS resins 1 to 4 is a value measured for each resin. The melt viscosity of the PAS resins listed in the table is measured for a mixture of these two or more PAS resins mixed in the proportions listed in the table when two or more PAS resins are used in the composition. It is the value.
- Elastomer -Olefin copolymer “Bond First (registered trademark) 7L” manufactured by Sumitomo Chemical Co., Ltd. (glycidyl methacrylate (GMA) content: 3 mass%)
- Carbon black Carbon black 1 “Raven 3500” manufactured by Aditya Birla (pH: 3 to 3.5, arithmetic average particle size: 13 nm, specific surface area (NSA): 375 m 2 / g, DBP absorption: 105 cm 3 / 100g, volatile content: 5% by mass)
- the amount of carbon black indicates the amount of carbon black containing volatile components.
- the pH, arithmetic average particle diameter, specific surface area (NSA), DBP absorption amount, and volatile content of the carbon black are values measured by the method described in the section of carbon black.
- Mold release agent / Pentaerythritol stearate “Unistar (registered trademark) H476” manufactured by NOF Corporation
- melt viscosity (MV) of the composition The melt viscosity (MV) of the PAS resin composition was measured using a Capillograph manufactured by Toyo Seiki Seisakusho, using a 1 mm ⁇ ⁇ 20 mmL / flat die as a capillary, at a barrel temperature of 310 ° C. and a shear rate of 1000 sec ⁇ 1 .
- each of the PAS resin compositions of Examples 1 to 14 showed a shorter burr length than the resin composition of the comparative example.
- Comparative Examples 7 and 20 to 22 where the melt viscosity of the PAS resin is low, burrs having a length of 180 ⁇ m or more are generated.
- the bending strength (FS) is increased. Were as small as 90 MPa, 125 MPa, and 107 MPa, respectively.
- Comparative Examples 8 to 10 the fluidity of the PAS resin composition was low, and molding could not be performed.
- Examples 1 to 5 and 8 to 14 showed shorter burr lengths than Comparative Examples 1 to 5 and 13 to 19 that differed only in that the pH of the carbon black was larger than 5.
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Abstract
L'invention fournit une composition de résine polyarylène sulphide (PAS) qui permet de réduire les bavures dans un système combinant un élastomère et un noir de carbone. Plus précisément, l'invention concerne une composition de résine polyarylène sulphide qui contient 100 parties en masse d'une résine polyarylène sulphide dont la viscosité à l'état fondu mesurée à 310°C et à une vitesse de cisaillement de 1216sec-1 est comprise entre 40 et 180Pa・s, 10 à 80 parties en masse d'une charge, 2 à 16 parties en masse d'un élastomère et 0,2 à 2,5 parties en masse d'un noir de carbone de pH inférieur ou égal à 5. Lorsque la quantité de charge pour 100 parties en masse de résine polyarylène sulphide est représentée par x, et que la la viscosité à l'état fondu (Pa.s) mesurée à 310°C et à une vitesse de cisaillement de 1216sec-1 de la résine polyarylène sulphide, est représentée par y, alors x et y satisfont la formule (1). y≦-1,087x+216,96 (1)
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WO2024204840A1 (fr) * | 2023-03-31 | 2024-10-03 | ポリプラスチックス株式会社 | Composition de résine de sulfure de polyarylène recyclée, et procédé de fabrication de celle-ci |
WO2025094875A1 (fr) * | 2023-10-31 | 2025-05-08 | ポリプラスチックス株式会社 | Procédé de production d'une composition de résine de poly(sulfure d'arylène) recyclée, et composition de résine de poly(sulfure d'arylène) recyclée |
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WO2024204840A1 (fr) * | 2023-03-31 | 2024-10-03 | ポリプラスチックス株式会社 | Composition de résine de sulfure de polyarylène recyclée, et procédé de fabrication de celle-ci |
WO2025094875A1 (fr) * | 2023-10-31 | 2025-05-08 | ポリプラスチックス株式会社 | Procédé de production d'une composition de résine de poly(sulfure d'arylène) recyclée, et composition de résine de poly(sulfure d'arylène) recyclée |
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JPWO2018101399A1 (ja) | 2018-11-29 |
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