WO2013104877A1 - Improvements in coating technology - Google Patents
Improvements in coating technology Download PDFInfo
- Publication number
- WO2013104877A1 WO2013104877A1 PCT/GB2012/051599 GB2012051599W WO2013104877A1 WO 2013104877 A1 WO2013104877 A1 WO 2013104877A1 GB 2012051599 W GB2012051599 W GB 2012051599W WO 2013104877 A1 WO2013104877 A1 WO 2013104877A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- unsubstituted
- group
- alkyl
- substituted
- platinum
- Prior art date
Links
- 238000000576 coating method Methods 0.000 title description 17
- 239000011248 coating agent Substances 0.000 title description 11
- 238000005516 engineering process Methods 0.000 title description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims abstract description 240
- 229910052697 platinum Inorganic materials 0.000 claims abstract description 122
- -1 platinum ions Chemical class 0.000 claims abstract description 67
- 238000009713 electroplating Methods 0.000 claims abstract description 20
- 238000007747 plating Methods 0.000 claims description 132
- 150000001875 compounds Chemical class 0.000 claims description 95
- 150000003839 salts Chemical class 0.000 claims description 54
- 229910052739 hydrogen Inorganic materials 0.000 claims description 52
- 125000001424 substituent group Chemical group 0.000 claims description 43
- 239000002253 acid Substances 0.000 claims description 23
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 23
- 239000004327 boric acid Substances 0.000 claims description 21
- 239000000758 substrate Substances 0.000 claims description 20
- 229910052783 alkali metal Inorganic materials 0.000 claims description 19
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 17
- 229940063013 borate ion Drugs 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 15
- JUJWROOIHBZHMG-UHFFFAOYSA-N pyridine Substances C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 13
- 125000004076 pyridyl group Chemical group 0.000 claims description 12
- 150000001340 alkali metals Chemical group 0.000 claims description 11
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 10
- 229910052796 boron Inorganic materials 0.000 claims description 10
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 9
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical class C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 claims description 9
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical class C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 claims description 8
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 6
- 229910001260 Pt alloy Inorganic materials 0.000 claims description 6
- 125000006736 (C6-C20) aryl group Chemical group 0.000 claims description 5
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 5
- 150000001345 alkine derivatives Chemical class 0.000 claims description 5
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 5
- XDVOLDOITVSJGL-UHFFFAOYSA-N 3,7-dihydroxy-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound O1B(O)OB2OB(O)OB1O2 XDVOLDOITVSJGL-UHFFFAOYSA-N 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 claims description 4
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 4
- NOWPEMKUZKNSGG-UHFFFAOYSA-N azane;platinum(2+) Chemical compound N.N.N.N.[Pt+2] NOWPEMKUZKNSGG-UHFFFAOYSA-N 0.000 claims description 4
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 4
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 4
- 150000003852 triazoles Chemical class 0.000 claims description 4
- 239000000080 wetting agent Substances 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- ZCIUCNLVSZDSPC-UHFFFAOYSA-N [Pt+3].B([O-])([O-])[O-] Chemical compound [Pt+3].B([O-])([O-])[O-] ZCIUCNLVSZDSPC-UHFFFAOYSA-N 0.000 claims description 3
- 239000010953 base metal Substances 0.000 claims description 3
- 150000003935 benzaldehydes Chemical class 0.000 claims description 3
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzenecarboxaldehyde Natural products O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 claims description 3
- 150000004820 halides Chemical class 0.000 claims description 3
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 claims description 3
- 150000003222 pyridines Chemical class 0.000 claims description 3
- 239000004094 surface-active agent Substances 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- IUHFWCGCSVTMPG-UHFFFAOYSA-N [C].[C] Chemical class [C].[C] IUHFWCGCSVTMPG-UHFFFAOYSA-N 0.000 claims description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 claims description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 claims description 2
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 33
- 239000000243 solution Substances 0.000 description 20
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 229910052799 carbon Inorganic materials 0.000 description 14
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000011734 sodium Substances 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 11
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 10
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 229910052700 potassium Inorganic materials 0.000 description 10
- 239000011591 potassium Substances 0.000 description 10
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 125000004429 atom Chemical group 0.000 description 9
- TWBYWOBDOCUKOW-UHFFFAOYSA-N isonicotinic acid Chemical compound OC(=O)C1=CC=NC=C1 TWBYWOBDOCUKOW-UHFFFAOYSA-N 0.000 description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 8
- PVNIIMVLHYAWGP-UHFFFAOYSA-N Niacin Chemical compound OC(=O)C1=CC=CN=C1 PVNIIMVLHYAWGP-UHFFFAOYSA-N 0.000 description 8
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 8
- 150000001721 carbon Chemical group 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 229910052717 sulfur Inorganic materials 0.000 description 8
- 239000011593 sulfur Substances 0.000 description 8
- 150000007513 acids Chemical class 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000011575 calcium Substances 0.000 description 7
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 6
- 229910021529 ammonia Inorganic materials 0.000 description 6
- 125000000753 cycloalkyl group Chemical group 0.000 description 6
- 238000000151 deposition Methods 0.000 description 6
- HZRMTWQRDMYLNW-UHFFFAOYSA-N lithium metaborate Chemical compound [Li+].[O-]B=O HZRMTWQRDMYLNW-UHFFFAOYSA-N 0.000 description 6
- 235000010339 sodium tetraborate Nutrition 0.000 description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 5
- 125000003342 alkenyl group Chemical group 0.000 description 5
- 125000000304 alkynyl group Chemical group 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- 229910052791 calcium Inorganic materials 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- 125000001072 heteroaryl group Chemical group 0.000 description 5
- 150000002430 hydrocarbons Chemical group 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- AUZQQIPZESHNMG-UHFFFAOYSA-N 3-methoxysalicylic acid Chemical compound COC1=CC=CC(C(O)=O)=C1O AUZQQIPZESHNMG-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- SMWDFEZZVXVKRB-UHFFFAOYSA-N Quinoline Chemical compound N1=CC=CC2=CC=CC=C21 SMWDFEZZVXVKRB-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000010951 brass Substances 0.000 description 4
- CDMADVZSLOHIFP-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane;decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 CDMADVZSLOHIFP-UHFFFAOYSA-N 0.000 description 4
- 125000005842 heteroatom Chemical group 0.000 description 4
- VFQXVTODMYMSMJ-UHFFFAOYSA-N isonicotinamide Chemical compound NC(=O)C1=CC=NC=C1 VFQXVTODMYMSMJ-UHFFFAOYSA-N 0.000 description 4
- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 4
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 4
- YNBADRVTZLEFNH-UHFFFAOYSA-N methyl nicotinate Chemical compound COC(=O)C1=CC=CN=C1 YNBADRVTZLEFNH-UHFFFAOYSA-N 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- 235000001968 nicotinic acid Nutrition 0.000 description 4
- 239000011664 nicotinic acid Substances 0.000 description 4
- 229960003512 nicotinic acid Drugs 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- ORTVZLZNOYNASJ-UPHRSURJSA-N (z)-but-2-ene-1,4-diol Chemical compound OC\C=C/CO ORTVZLZNOYNASJ-UPHRSURJSA-N 0.000 description 3
- 0 *[n+]1ccccc1CC(N)=O Chemical compound *[n+]1ccccc1CC(N)=O 0.000 description 3
- RJNYNDHYSJRRDW-UHFFFAOYSA-N 4-(pyridin-2-yldiazenyl)benzene-1,3-diol Chemical compound OC1=CC(O)=CC=C1N=NC1=CC=CC=N1 RJNYNDHYSJRRDW-UHFFFAOYSA-N 0.000 description 3
- SEBSWWFAYYLUHF-UHFFFAOYSA-N 8-hydroxy-2-methylquinoline-7-carbaldehyde Chemical compound C1=CC(C=O)=C(O)C2=NC(C)=CC=C21 SEBSWWFAYYLUHF-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 125000000592 heterocycloalkyl group Chemical group 0.000 description 3
- 125000000250 methylamino group Chemical group [H]N(*)C([H])([H])[H] 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- QJZUKDFHGGYHMC-UHFFFAOYSA-N pyridine-3-carbaldehyde Chemical compound O=CC1=CC=CN=C1 QJZUKDFHGGYHMC-UHFFFAOYSA-N 0.000 description 3
- KFUSANSHCADHNJ-UHFFFAOYSA-N pyridine-3-carbohydrazide Chemical compound NNC(=O)C1=CC=CN=C1 KFUSANSHCADHNJ-UHFFFAOYSA-N 0.000 description 3
- BGUWFUQJCDRPTL-UHFFFAOYSA-N pyridine-4-carbaldehyde Chemical compound O=CC1=CC=NC=C1 BGUWFUQJCDRPTL-UHFFFAOYSA-N 0.000 description 3
- 229910052705 radium Inorganic materials 0.000 description 3
- 229910052701 rubidium Inorganic materials 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 229930195734 saturated hydrocarbon Natural products 0.000 description 3
- 241000894007 species Species 0.000 description 3
- 125000004434 sulfur atom Chemical group 0.000 description 3
- 150000004685 tetrahydrates Chemical class 0.000 description 3
- PZSJOBKRSVRODF-UHFFFAOYSA-N vanillin acetate Chemical compound COC1=CC(C=O)=CC=C1OC(C)=O PZSJOBKRSVRODF-UHFFFAOYSA-N 0.000 description 3
- VUVORVXMOLQFMO-ONEGZZNKSA-N (e)-3-pyridin-3-ylprop-2-enoic acid Chemical compound OC(=O)\C=C\C1=CC=CN=C1 VUVORVXMOLQFMO-ONEGZZNKSA-N 0.000 description 2
- SSAYTINUCCRGDR-OWOJBTEDSA-N (e)-3-pyridin-4-ylprop-2-enoic acid Chemical compound OC(=O)\C=C\C1=CC=NC=C1 SSAYTINUCCRGDR-OWOJBTEDSA-N 0.000 description 2
- OZCRKDNRAAKDAN-HNQUOIGGSA-N (e)-but-1-ene-1,4-diol Chemical compound OCC\C=C\O OZCRKDNRAAKDAN-HNQUOIGGSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- 229910000619 316 stainless steel Inorganic materials 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- 229910015444 B(OH)3 Inorganic materials 0.000 description 2
- KSSJBGNOJJETTC-UHFFFAOYSA-N COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC Chemical compound COC1=C(C=CC=C1)N(C1=CC=2C3(C4=CC(=CC=C4C=2C=C1)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC(=CC=C1C=1C=CC(=CC=13)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)N(C1=CC=C(C=C1)OC)C1=C(C=CC=C1)OC)C1=CC=C(C=C1)OC KSSJBGNOJJETTC-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 229910003827 NRaRb Inorganic materials 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 229920002873 Polyethylenimine Polymers 0.000 description 2
- 241001085205 Prenanthella exigua Species 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- DFPAKSUCGFBDDF-ZQBYOMGUSA-N [14c]-nicotinamide Chemical compound N[14C](=O)C1=CC=CN=C1 DFPAKSUCGFBDDF-ZQBYOMGUSA-N 0.000 description 2
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- 150000003863 ammonium salts Chemical class 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
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- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 235000001671 coumarin Nutrition 0.000 description 2
- 229960000956 coumarin Drugs 0.000 description 2
- MLIREBYILWEBDM-UHFFFAOYSA-N cyanoacetic acid Chemical compound OC(=O)CC#N MLIREBYILWEBDM-UHFFFAOYSA-N 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- CBOQJANXLMLOSS-UHFFFAOYSA-N ethyl vanillin Chemical group CCOC1=CC(C=O)=CC=C1O CBOQJANXLMLOSS-UHFFFAOYSA-N 0.000 description 2
- 125000000031 ethylamino group Chemical group [H]C([H])([H])C([H])([H])N([H])[*] 0.000 description 2
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 2
- TVZISJTYELEYPI-UHFFFAOYSA-N hypodiphosphoric acid Chemical compound OP(O)(=O)P(O)(O)=O TVZISJTYELEYPI-UHFFFAOYSA-N 0.000 description 2
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- 150000007529 inorganic bases Chemical class 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 125000004674 methylcarbonyl group Chemical group CC(=O)* 0.000 description 2
- 229960001238 methylnicotinate Drugs 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 230000009972 noncorrosive effect Effects 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 150000007530 organic bases Chemical class 0.000 description 2
- JJVNINGBHGBWJH-UHFFFAOYSA-N ortho-vanillin Chemical compound COC1=CC=CC(C=O)=C1O JJVNINGBHGBWJH-UHFFFAOYSA-N 0.000 description 2
- 235000011007 phosphoric acid Nutrition 0.000 description 2
- 150000003057 platinum Chemical class 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- PTMBWNZJOQBTBK-UHFFFAOYSA-N pyridin-4-ylmethanol Chemical compound OCC1=CC=NC=C1 PTMBWNZJOQBTBK-UHFFFAOYSA-N 0.000 description 2
- DVECLMOWYVDJRM-UHFFFAOYSA-N pyridine-3-sulfonic acid Chemical compound OS(=O)(=O)C1=CC=CN=C1 DVECLMOWYVDJRM-UHFFFAOYSA-N 0.000 description 2
- GPHQHTOMRSGBNZ-UHFFFAOYSA-N pyridine-4-carbonitrile Chemical compound N#CC1=CC=NC=C1 GPHQHTOMRSGBNZ-UHFFFAOYSA-N 0.000 description 2
- 239000004328 sodium tetraborate Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- LKDFTXDJKHGCAC-SNAWJCMRSA-N (e)-3-pyridin-2-ylprop-2-enoic acid Chemical compound OC(=O)\C=C\C1=CC=CC=N1 LKDFTXDJKHGCAC-SNAWJCMRSA-N 0.000 description 1
- DPZSNGJNFHWQDC-ARJAWSKDSA-N (z)-2,3-diaminobut-2-enedinitrile Chemical compound N#CC(/N)=C(/N)C#N DPZSNGJNFHWQDC-ARJAWSKDSA-N 0.000 description 1
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- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- NJGKAWQASOGFKM-UHFFFAOYSA-N oxido(pyridine-2-carbonyl)azanium Chemical compound [O-][NH2+]C(=O)C1=CC=CC=N1 NJGKAWQASOGFKM-UHFFFAOYSA-N 0.000 description 1
- FJCFFCXMEXZEIM-UHFFFAOYSA-N oxiniacic acid Chemical compound OC(=O)C1=CC=C[N+]([O-])=C1 FJCFFCXMEXZEIM-UHFFFAOYSA-N 0.000 description 1
- 238000001139 pH measurement Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000004193 piperazinyl group Chemical group 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- WCZVUZYEOJQHNJ-UHFFFAOYSA-M potassium;pyridine-3-carboxylate Chemical compound [K+].[O-]C(=O)C1=CC=CN=C1 WCZVUZYEOJQHNJ-UHFFFAOYSA-M 0.000 description 1
- TZGCJHAOBCFPNS-UHFFFAOYSA-M potassium;pyridine-4-carboxylate Chemical compound [K+].[O-]C(=O)C1=CC=NC=C1 TZGCJHAOBCFPNS-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- TVDSBUOJIPERQY-UHFFFAOYSA-N prop-2-yn-1-ol Chemical compound OCC#C TVDSBUOJIPERQY-UHFFFAOYSA-N 0.000 description 1
- YQUVCSBJEUQKSH-UHFFFAOYSA-N protochatechuic acid Natural products OC(=O)C1=CC=C(O)C(O)=C1 YQUVCSBJEUQKSH-UHFFFAOYSA-N 0.000 description 1
- PTWLOSARXIJRRJ-UHFFFAOYSA-N pyridin-1-ium-4-sulfonate Chemical compound OS(=O)(=O)C1=CC=NC=C1 PTWLOSARXIJRRJ-UHFFFAOYSA-N 0.000 description 1
- SHNUBALDGXWUJI-UHFFFAOYSA-N pyridin-2-ylmethanol Chemical compound OCC1=CC=CC=N1 SHNUBALDGXWUJI-UHFFFAOYSA-N 0.000 description 1
- ILVXOBCQQYKLDS-UHFFFAOYSA-N pyridine N-oxide Chemical compound [O-][N+]1=CC=CC=C1 ILVXOBCQQYKLDS-UHFFFAOYSA-N 0.000 description 1
- QJRDSIGOUKIOJZ-UHFFFAOYSA-N pyridine-2-carboxamide;pyridine-3-carboxamide Chemical compound NC(=O)C1=CC=CN=C1.NC(=O)C1=CC=CC=N1 QJRDSIGOUKIOJZ-UHFFFAOYSA-N 0.000 description 1
- YVVONORJTFWCED-UHFFFAOYSA-N pyridine-2-carboxylic acid pyridine-3-carboxylic acid Chemical compound OC(=O)C1=CC=CN=C1.OC(=O)C1=CC=CC=N1 YVVONORJTFWCED-UHFFFAOYSA-N 0.000 description 1
- KZVLNAGYSAKYMG-UHFFFAOYSA-N pyridine-2-sulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=N1 KZVLNAGYSAKYMG-UHFFFAOYSA-N 0.000 description 1
- 125000000714 pyrimidinyl group Chemical group 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 230000008313 sensitization Effects 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- NVIFVTYDZMXWGX-UHFFFAOYSA-N sodium metaborate Chemical compound [Na+].[O-]B=O NVIFVTYDZMXWGX-UHFFFAOYSA-N 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- KFLRWGSAMLBHBV-UHFFFAOYSA-M sodium;pyridine-3-carboxylate Chemical compound [Na+].[O-]C(=O)C1=CC=CN=C1 KFLRWGSAMLBHBV-UHFFFAOYSA-M 0.000 description 1
- PVXCGWNPDFFPOV-UHFFFAOYSA-M sodium;pyridine-4-carboxylate Chemical compound [Na+].[O-]C(=O)C1=CC=NC=C1 PVXCGWNPDFFPOV-UHFFFAOYSA-M 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- IAHFWCOBPZCAEA-UHFFFAOYSA-N succinonitrile Chemical compound N#CCCC#N IAHFWCOBPZCAEA-UHFFFAOYSA-N 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000000335 thiazolyl group Chemical group 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 125000006370 trihalo methyl group Chemical group 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- WKOLLVMJNQIZCI-UHFFFAOYSA-N vanillic acid Chemical compound COC1=CC(C(O)=O)=CC=C1O WKOLLVMJNQIZCI-UHFFFAOYSA-N 0.000 description 1
- TUUBOHWZSQXCSW-UHFFFAOYSA-N vanillic acid Natural products COC1=CC(O)=CC(C(O)=O)=C1 TUUBOHWZSQXCSW-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/50—Electroplating: Baths therefor from solutions of platinum group metals
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/50—Electroplating: Baths therefor from solutions of platinum group metals
- C25D3/52—Electroplating: Baths therefor from solutions of platinum group metals characterised by the organic bath constituents used
Definitions
- the present invention concerns improvements in coating technology, more particularly it concerns improvements in the deposition of coatings of platinum by electroplating. Even more particularly, the present invention concerns improvements in the deposition of coatings of platinum by electroplating in a commercial or industrial process.
- Electroplating is a well-known technique for applying coatings of platinum and other platinum group metals onto conductive substrates.
- substrates for plating according to the present invention are conductive metals or graphite, composites incorporating conductive fibres or particles may be considered as well as plastics which have a keying metal deposit or flash coating.
- the coatings may be a thin "flash" coating used for jewellery, or several microns in thickness, generally up to about 20 ⁇ , depending upon the intended use of the coated product; the coating may be thicker for certain applications.
- P Salt is an ammoniacal solution of diammine dinitroplatinum(ll), i.e. (NH 3 ) 2 Pt(N0 2 )2- "Q salt ® " is an ammoniacal solution of tetraammineplatinum(ll) hydrogen orthophosphate.
- EP0358375A has been very successfully used in industry. Plating is carried out at temperatures of 90°C or above. At such temperatures, water vapour and ammonia are driven off, with the consequential need to regularly replenish these components during plating in order to maintain plating rate. Additionally, the platinum salt needs to be replenished with use of the bath. There have been attempts to find alternatives to ammonia but there remains a need to find plating baths which are more environmentally friendly in reducing or eliminating the loss of toxic ammonia, and desirably which are less energy intensive and/or which offer other advantages, such as having a good plating rate, good coating properties and compatible with plating additives that improve coating properties.
- the present invention relates to a platinum plating bath.
- the bath may be used successfully over extended periods and the platinum component may be replenished easily.
- the bath has good thermal stability in general and as such generally requires simple maintenance and analytical control.
- the bath may also be used over a wide range of pHs and, in certain preferred embodiments, provide a safe, neutral non-corrosive bath.
- the baths yield a bright and shiny plate.
- the baths may be used under relatively energy-efficient conditions.
- the baths have a good plating rate providing a good deposition of platinum in a reasonable period of time.
- the baths may be used without the emission of ammonia or with only low emissions.
- the present invention provides an aqueous platinum electroplating bath comprising: a) a source of platinum ions; and
- the invention provides the use of the aqueous platinum electroplating bath of the present invention for plating platinum onto a substrate.
- the point of attachment of a moiety or substituent is represented by For example, -OH is attached through the oxygen atom.
- AlkyI refers to a straight-chain or branched saturated hydrocarbon group.
- the alkyl group may have from 1 to 10 carbon atoms, in certain embodiments from 1 to 8 carbon atoms, in certain embodiments from 1 to 6 carbon atoms.
- the alkyl group may be substituted or unsubstituted. Unless otherwise specified, the alkyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom.
- Typical alkyl groups include but are not limited to methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n- pentyl, n-hexyl, and the like.
- Alkenyl refers to a straight-chain or branched unsaturated hydrocarbon group having at least one carbon-carbon double bond. The group may be in either the cis- or trans- configuration around each double bond. In certain embodiments, the alkenyl group can have from 2 to 10 carbon atoms, in certain embodiments from 2 to 8 carbon atoms, in certain embodiments, 2 to 6 carbon atoms. The alkenyl group may be unsubstituted or substituted. Unless otherwise specified, the alkenyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom.
- alkenyl groups include but are not limited to ethenyl (vinyl), 2-propenyl (allyl), 1- methylethenyl, 2-butenyl, 3-butenyl and the like.
- Alkynyl refers to a straight-chain or branched unsaturated hydrocarbon group having at least one carbon-carbon triple bond. In certain embodiments, the alkynyl group can have from 2-10 carbon atoms, in certain embodiments from 2-8 carbon atoms, in certain embodiments, 2-6 carbon atoms. The alkynyl group may be unsubstituted or substituted.
- alkynyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable atom.
- alkynyl groups include but are not limited to ethynyl, prop-1-ynyl, prop-2-ynyl, 1- methylprop-2-ynyl, but-1-ynyl, but-2-ynyl, but-3-ynyl and the like.
- Aryl refers to an aromatic carbocyclic group.
- the aryl group may have a single ring or multiple condensed rings. In certain embodiments, the aryl group can have from 6 to 20 carbon atoms, in certain embodiments from 6 to 15 carbon atoms, in certain embodiments, 6 to 12 carbon atoms.
- the aryl group may be unsubstituted or substituted. Unless otherwise specified, the aryl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom. Examples of aryl groups include, but are not limited to, phenyl, naphthyl, anthracenyl and the like.
- bath includes a concentrate for ease of storage and transport.
- Borate ion refers to a range of ionic compounds containing boron and oxygen.
- the borate ion may be a mononuclear species comprising a B0 3 or B0 4 unit, or a cyclic, linear, caged or polymeric structure formed by the linking together of B0 3 and/or B0 4 units by sharing oxygen atoms.
- the term "borate ion” likewise includes metaborate ions, the chemical formula for which can be written in its simplest form as B0 2 . Metaborate ions, however, appear to exist as long chains of B0 3 units sharing two oxygen atoms. Examples of borate ions are provided below:
- Cycloalkyl refers to a cyclic saturated hydrocarbon group.
- the cycloalkyl group may have from 3-10 carbon atoms, in certain embodiments from 3-10 carbon atoms, in certain embodiments, 3-8 carbon atoms, in certain embodiments, 3-6 carbon atoms.
- the cycloalkyl group may be unsubstituted or substituted. Unless otherwise specified, the cycloalkyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable atom.
- Typical cycloalkyl groups include but are not limited to cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl and the like.
- Heterocycloalkyi refers to a saturated cyclic hydrocarbon group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms).
- the heterocycloalkyi group may have from 2-10 carbon atoms, in certain embodiments from 2-10 carbon atoms, in certain embodiments, 2-8 carbon atoms in certain embodiment, 2-6 carbon atoms.
- the heterocycloalkyi group may be unsubstituted or substituted. Unless otherwise specified, the heterocycloalkyl group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom.
- heterocycloalkyl group examples include but are not limited to epoxide, morpholinyl, piperadinyl, piperazinyl, thirranyl and the like.
- Heteroalkyi refers to a straight-chain or branched saturated hydrocarbon group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms).
- the heteroalkyi group may have from 1 to 10 carbon atoms, in certain embodiments from 1 to 8 carbon atoms, in certain embodiments from 1 to 6 carbon atoms.
- the heteroalkyi group may be unsubstituted or substituted. Unless otherwise specified, the heteroalkyi group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom.
- Heteroaryl refers to an aromatic carbocyclic group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms).
- the heteroaryl group can have from 5 to 20 carbon atoms, in certain embodiments from 5 to 15 carbon atoms, in certain embodiments, 5 to 12 carbon atoms.
- the heteroaryl group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom. Examples of heteroaryl groups include but are not limited to furanyl, indolyl, oxazolyl, pyridinyl, pyrimidinyl, thiazolyl, thiphenyl and the like.
- Heteroatom refers to nitrogen, oxygen or sulfur, preferably nitrogen or oxygen and most preferably nitrogen.
- Root temperature means from about 20°C to about 35°C.
- Substituted refers to a group in which one or more (e.g. 1 , 2, 3, 4 or 5) hydrogen atoms are each independently replaced with substituents which may be the same or different.
- the present invention provides an aqueous platinum electroplating bath comprising: a) a source of platinum ions; and
- the source of platinum ions may be at least one (e.g. 1 , 2, 3, 4 or 5 preferably 1 ) platinum plating salt or complex.
- the platinum plating salts useful in the invention include a large number of salts or dissolved complexes, for example, diammine dinitroplatinum(ll) (i.e. "P Salt"), tetraammineplatinum(ll) hydrogen orthophosphate (i.e.
- tetraamineplatinum(ll) halides e.g. tetraamineplatinum(ll) chloride
- alkali metal tetrahaloplatinates such as sodium tetrachloroplatinate(ll) or potassium tetrachloroplatinate
- tetraamineplatinum(ll) hydrogen carbonate tetraammineplatinum(ll) hydroxide and tetraammineplatinum(ll) nitrate.
- the platinum ions may be cationic or anionic.
- the platinum ions may be may be at an oxidation state of (II) or (IV).
- the bath of the present invention comprises borate ions.
- the source of borate ions is a boron-containing acid optionally in combination with at least one borate salt.
- suitable boron-containing acids include but are not limited to boric acid, tetraboric acid and pyroboric acid.
- the source of borate ions is a boron-containing acid, preferably boric acid.
- the source of borate ions is a boron-containing acid (preferably boric acid) and at least one (e.g. 1 , 2, 3, 4 or 5) borate salt.
- the use of a boron-containing acid in combination with one or more borate salts may be desirable as a buffered plating bath may be prepared.
- Polymers also appear to be present in mixed solutions of boric acid and borates e.g.: 2B(OH) 3 + B(OH) 4 - B 3 0 3 (OH) 4 - + 3H 2 0
- the at least one borate salt may be selected from the group consisting of alkali metal borates, alkaline earth metal borates and ammonium borates. Hydrates or anhydrous salts may be used, although the use of anhydrous salts is not essential as the plating bath is aqueous.
- the salt is an alkali metal salt
- the salt is preferably a lithium, sodium or potassium salt.
- the salt is preferably a magnesium or calcium salt.
- borate salts include but are not limited to metaborates, tetraborates, biborates and pentaborates, such as lithium metaborate (LiB0 2 ), lithium metaborate dihydrate (LiB0 2 .2H 2 0), sodium metaborate (NaB0 2 ), sodium metaborate hydrate (NaB0 2 .xH 2 0), calcium metaborate [Ca(B0 2 ) 2 ], calcium metaborate dihydrate [Ca(B0 2 ) 2 .2H 2 0], sodium tetraborate (Na 4 B 4 0 7 ), sodium tetraborate decahydrate (Na 4 B4O 7 .10H 2 O), potassium tetraborate (K4B4O7) , potassium tetraborate tetrahydrate (K4B 4 07.4H 2 0), ammonium biborate [(NH 4 ) 2 B 4 0 7 ], ammonium biborate tetrahydrate [(NH
- the source of borate ions may be a metaborate salt optionally in combination with at least one other borate salt.
- the source of borate ions is a metaborate salt, such as an alkali metal (e.g. sodium or potassium), alkaline earth metal (e.g. calcium) or ammonium metaborate.
- the source of borate ions is a metaborate salt in combination with at least one (e.g. 1 , 2, 3, 4 or 5) other borate salt. Suitable metaborate and borate salts are as given above.
- the plating baths when made up to be ready for use suitably have a borate ion concentration of about 0.1 to about 90 g/litre.
- the borate ion concentration is about >0.1 g/litre. In some embodiments, the borate ion concentration is about >1 g/litre. In some embodiments, the borate ion concentration is about >2.5 g/litre. In some embodiments, the borate ion concentration is about >5 g/litre. In some embodiments, the borate ion concentration is about >10 g/litre.
- the borate ion concentration is about ⁇ 85 g/litre, in some embodiments about ⁇ 80 g/litre, in some embodiments about ⁇ 75 g/litre, in some embodiments about ⁇ 70 g/litre, in some embodiments about ⁇ 65 g/litre, in some embodiments about ⁇ 60 g/litre, in some embodiments about ⁇ 55 g/litre, in some embodiments about ⁇ 50 g/litre, in some embodiments about ⁇ 45 g/litre, in some embodiments about ⁇ 40 g/litre, in some embodiments about ⁇ 35 g/litre, in some embodiments about ⁇ 30 g/litre, in some embodiments about ⁇ 25 g/litre, in some embodiments about ⁇ 20 g/litre.
- the borate ion concentration is about 5 to about 30 g/litre.
- the borate ion concentration may be determined from the mass of the components used to make up the bath. However, when the bath is in use, the borate ion concentration may be assessed using analytical techniques such as titration, gravimetric methods or ion-chromatography.
- the platinum plating bath when it is ready for use or in use has a pH in the range from about 2 to about 14. If the pH of the bath is ⁇ 2, the bath may be very corrosive which may present equipment problems with its use and containment. For example, the equipment needed to analyse the bath (e.g. HPLC internals and column) may be severely affected, or levellers (if used) or other organic additives (if used), such as wetting agents may be destroyed. Moreover, the range of substrates which may be plated would be limited, as well as the materials used in supporting the workpiece.
- the pH is >2, in certain embodiments >2.5, in certain embodiments >3, in certain embodiments >3.5, in certain embodiments >4, in certain embodiments >4.5, in certain embodiments >5, in certain embodiments >5.5, in certain embodiments >6, in certain embodiments >6.5, in certain embodiments >7, in certain embodiments >7.5.
- the pH is ⁇ 14, in certain embodiments ⁇ 13.5, in certain embodiments ⁇ 13, in certain embodiments ⁇ 12.5, in certain embodiments ⁇ 12, in certain embodiments ⁇ 1 1.5, in certain embodiments ⁇ 1 1 , in certain embodiments ⁇ 10.5, in certain embodiments ⁇ 10, in certain embodiments ⁇ 9.5, in certain embodiments ⁇ 9, in certain embodiments ⁇ 8.5, in certain embodiments ⁇ 8.
- the pH is from about 6 to about 9.
- a bath having a pH of from about 7 to about 9 may be termed a "neutral" bath and is an example of a non-corrosive plating bath.
- a neutral bath may be desirable as there is little bubbling at the cathode as most energy is used in plating.
- the pH is from about 2 to about 7.
- a bath having a pH of from about 2 to about 7 may be termed an "acid" bath.
- An acid bath may be desirable as the surface to be plated is less likely to be oxidised and because of this, adhesion of the applied electroplate can be improved.
- the pH of the plating bath may be adjusted by the addition of suitable acids, bases or a mixture thereof.
- suitable acids for example, "Q Salt ® " solution is normally supplied for use at about pH 10 to 1 1 and the addition of acid is required to lower the pH of the solution.
- Any suitable inorganic acid, organic acid or mixture thereof may be utilised. Examples of suitable organic acids include but are not limited to formic acid, acetic acid and oxalic acid.
- suitable inorganic acids include but are not limited to hydrohalic acids (e.g. HCI, HBr or HI), sulfur-containing acids (e.g. sulphuric acid), phosphorus-containing acids (such as hypophosphoric acid (H 3 P0 2 ), phosphorous acid (H 3 P0 3 ), ortho-phosphoric acid (H 3 P0 4 )) and boron-containing acids.
- hydrohalic acids e.g. HCI, HBr or HI
- sulfur-containing acids e.g. sulphuric acid
- phosphorus-containing acids such as hypophosphoric acid (H 3 P0 2 ), phosphorous acid (H 3 P0 3 ), ortho-phosphoric acid (H 3 P0 4 )
- boron-containing acids boron-containing acids.
- any suitable inorganic base, organic base or mixture may be utilised to increase the pH of the plating bath, if this is required.
- suitable inorganic bases include but are not limited to alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal carbonates, alkali metal phosphates and alkali metal silicates, such as potassium hydroxide, sodium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, potassium phosphate, sodium silicate, potassium silicate.
- suitable organic bases include but are not limited to amines and tetraalkyi ammonium hydroxides, such as ammonia, ethanolamine or choline hydroxide.
- the borate salt itself may act as a base.
- the pH will change slowly as the platinum is plated from the bath.
- the concentration of the platinum can be maintained in the bath by adding fresh plating solution that comprises the platinum ions, borate ions, acid (if used) and base (if used). Alternatively, each component may be added individually. Desirably, the plating bath is analysed regularly and replenished as necessary in order to maintain the desired concentration of each component. Suitable concentrations for e.g. the platinum ions and/or borate ions when the bath is in use are generally those provided above and below in respect of when the bath is ready for use.
- the platinum ions and the borate ions may be obtained from different sources.
- the platinum ions may be derived from the platinum plating salts and complexes
- the borate ions may be derived from a boron-containing acid optionally in combination with one or more borate salts or, a metaborate salt optionally in combination with one or more other metaborate salts.
- the source of platinum ions and the source of borate ions may be obtained from the same source.
- the source for both may be a platinum borate salt or complex.
- the use of sulfur-containing materials may not be desirable.
- An example where sulfur-containing materials may not be desirable is the platinum plating of materials for aerospace applications, especially turbine blades. Accordingly, plating baths containing materials such as sulfur-containing platinum plating salts or complexes, or sulfur- containing acids may not be optimal for such applications.
- the aqueous platinum plating bath does not comprise a sulfur-containing platinum plating salt or complex.
- the aqueous platinum plating bath does not comprise a sulfur-containing acid (if used).
- sulfur-containing materials may be suitable for the platinum plating of materials other than for aerospace applications.
- halogen-containing materials particularly chlorine-containing materials
- the plating baths when made up to be ready for use suitably have a platinum ion concentration of about 1 to about 30 g/litre. Preferred platinum concentrations depend upon the product to be coated and the coating apparatus but are typically about 5 g/litre to about 20 g/litre for most normal operations. In some embodiments, the platinum ion concentration is >5 g/litre, for example, >7 g/litre. In some embodiments, the platinum ion concentration is >10 g/litre, for example, >15 g/litre. In some embodiments, the platinum ion concentration is ⁇ 20 g/litre, for example, ⁇ 15 g/litre.
- the plating bath of the present invention may be used at temperatures from about room temperature to about 100°C.
- the temperature may be from about 60°C to about 100°C, in certain embodiments from about 60°C to about 95°C, in certain embodiments from about 70°C to about 95°C, in certain embodiments from about 75°C to about 95°C, in certain embodiments from about 75°C to about 90°C, in certain embodiments from about 70°C to about 90°C.
- the higher the plating temperature the greater the plating rate. Greater loss of water by evaporation at higher temperatures may occur, however, this may be monitored and adjusted as appropriate through the addition of water to the bath.
- the bath of the invention may be used successfully under broadly conventional conditions and current densities.
- the current density may be from about 1 to about 25mA cm 2 , for example, from about 2 to about 10 mA/cm 2 , such as from about 2 to about 6 mA/cm 2 , e.g. about 4 mA/cm 2 .
- the bath can be used to plate using complex methods such as pulse plating or impressed AC or other interrupted plating techniques, but direct current electroplating is preferred.
- the aqueous platinum electroplating bath is suitable for use in an industrial or commercial electroplating process.
- the bath of the present invention may be used to rapidly coat large substrates in an industrial sized tank in a continual process rather than being restricted to a research tool explored by cyclic voltammetry, or by other electrochemical probing techniques in a small cell, whilst confined to a small cell.
- the rate at which the platinum is plated out of solution should be such that the process is commercially viable. In one embodiment, therefore, the rate of plating is about >0.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >1 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >1.5 microns thickness of platinum per hour.
- the rate of plating is about >2 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >2.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >3 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >3.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >4 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >4 .5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >5 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >5.5 microns thickness of platinum per hour.
- the rate of plating is about >6 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >6.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >7 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >7.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >8 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >8.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >9 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >9.5 microns thickness of platinum per hour.
- the rate of plating is about >10 microns thickness of platinum per hour. In one preferred embodiment, the rate of plating is from about 5 microns thickness of platinum per hour to about 10 microns thickness per hour.
- the plating bath comprises one or more other plating salts or complexes (which are not platinum plating salts or complexes)
- the above embodiments relate to the plating rate and thickness of platinum alloy per hour.
- the platinum electroplating bath of the present invention therefore may further comprise at least one leveller.
- the leveller may contribute to the production of a bright or shiny plate.
- the leveller may contribute to the lustre of the produced plate.
- the leveller may help to generate a plate with increased hardness.
- the leveller comprises at least one unsaturated carbon-carbon or unsaturated carbon-heteroatom bond.
- the leveller is selected from the group consisting of at least one:
- the leveller may be a substituted or unsubstituted saccharine or salt thereof.
- the leveller is a compound of formula (1 ) or salts thereof:
- each R-i is independently an unsubstituted C1-C10 alkyl group
- R 2 is selected from the group consisting of H, unsubstituted C1-C10 alkyl, an alkali metal ion and an alkaline earth metal ion.
- m is 0 i.e. the aryl group is unsubstituted.
- R 2 is H.
- the compound of formula (1 ) is a salt wherein R 2 is an alkali metal cation or an alkaline earth metal cation e.g. Na + , K + or Ca 2+ .
- Examples of compounds of formula (1 ) include but are not limited to saccharine, sodium saccharine, potassium saccharine and calcium saccharine.
- the anionic sulfobenzimide group may be present as an amido tautomer (for example see the structure of calcium saccharine above) and/or as the iminyl tautomer (for example see the structure of sodium and potassium saccharine above).
- the amido and iminyl tautomers are included within the definition of the compound of formula (1 ).
- the benzopyranone may be a substituted or unsubstituted 1-benzopyran-2-one, 2-benzopyran-1-one or 1-benzopyran-4-one.
- the leveller is a compound of formula (2a), (2b) or (2c):
- p 0, 1 or 2;
- each R 10 and n is independently selected from an unsubstituted C1-C10 alkyl group.
- the leveller is a compound of formula (2a). In another embodiment, the leveller is a compound of formula (2b). In yet another embodiment, the leveller is a compound of formula (2c).
- n is 0 i.e. the aryl group is unsubstituted.
- p is 0.
- An example of a compound of formula (2a) includes but is not limited to coumarin.
- the leveller may be a substituted or unsubstituted benzaldehyde or derivative thereof.
- the leveller is a compound of formula (3a) or (3b):
- R 2 o is selected from the group consisting of H and -OR23 ;
- R21 and R 2 2 are independently selected from the group consisting of H, -C(0)R 2 4 and unsubstituted Ci-Ci 0 -alkyl;
- R23 and R 2 4 are independently selected from the group consisting of H and unsubstituted Ci-Ci 0 -alkyl.
- the leveller is a compound of formula (3a). In another embodiment, the leveller is a compound of formula (3b).
- R 2 o is selected from the group consisting of H, -OH, -OMe, -OEt, -OPr (n- or i-) and -OBu (n-, i- or t-) and more preferably, H, -OH and -OMe.
- R 2 3 is preferably -H, - Me, -Et, -Pr (n- or i-), -Bu (n-, i- or t-) and more preferably -H or -OMe.
- each R 2 i and R 22 is independently selected from the group consisting of H, methyl, ethyl, propyl (n- or i-), butyl (n-, i- or t-), -C(0)H, -COMe, -COEt, -COPr (n- or i-) and -COBu (n-, i- or t-). More preferably, each R 21 and R 22 is independently selected from the group consisting of H, methyl, ethyl and -COMe. In these cases, R 24 is preferably H, methyl, ethyl, propyl (n- or i-), butyl (n-, i- or t-) and more preferably Me.
- Examples of compounds of formula (3a) include but are not limited to vanillin, ethyl vanillin, vanillin acetate, vanillic acid and methyl vallinate.
- Examples of compounds of formula (3b) include but are not limited to ortho-vanillin and 3-methoxysalicylic acid.
- the leveller may be a substituted or unsubstituted alkene. In this instance, it is preferred that the leveller is not ethylene. In one preferred embodiment, the leveller is a compound of formula (4):
- each R 30 , R31 , R32 and R 33 is independently selected from the group consisting of H, unsubstituted Ci-Ci 0 -alkyl, substituted Ci-Ci 0 -alkyl, -C0 2 R 34 , -NR34R35, -CONR34R35 and -CN, provided that R 30 , R31 , R32 and R 33 are not all H,
- substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) - OH, -CO2R36, -OC(0)R 36 , -NR 36 R 3 7, -CONR 36 R 3 7, -CN, -S0 3 " Na + and -S0 3 " K + ;
- R 34 and R 35 are independently selected from the group consisting of H and unsubstituted Ci-Ci 0 -alkyl;
- R 36 and R 37 are independently selected from the group consisting of H and unsubstituted Ci-Ci 0 -alkyl.
- the compounds of formula (4) may be cis-, trans- or geminal-alkenyl compounds.
- R 30 and R 32 or R 31 and R 33 are H.
- R 30 and R 33 or R 31 and R 32 are H.
- R 30 and R 31 or R 32 and R 33 are H.
- R 30 , R31 , R32 and R 33 may each be substituted with a group other than H.
- each R 30 , R31 , R32 and R 33 is independently selected from the group consisting of H, unsubstituted Ci-Ci 0 -alkyl, substituted Ci-Ci 0 -alkyl, -NH 2 and -CN.
- the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) -OH, -OC(0)Me, -NH 2 , -CN and -S0 3 " Na + and -S0 3 " K + .
- each R 30 , R31 , R32 and R 33 is independently selected from the group consisting of H, -CH 2 -OH, -CH(OH)CH 2 -OH, -NH 2 and -CN.
- Examples of compounds of formula (4) include but are not limited to butenediol (e.g. trans-1 ,4-butenediol, cis-2-butene-1 ,4-diol, or 3-butene-1 ,2-diol) and diaminomaleonitrile.
- the leveller may be a water-soluble substituted or unsubstituted C 2 -Ci 0 -alkyne provided the alkyne is not acetylene.
- the leveller is a compound of formula (5):
- R 40 and R 41 are independently selected from the group consisting of H, unsubstituted C 1 -C 10 - alkyl and substituted Ci-Ci 0 -alkyl, provided that R 40 and R 41 are not both H, wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -
- R 42 and R 43 are independently selected from the group consisting of H and unsubstituted Ci-Ci 0 -alkyl.
- R 40 and R 41 are independently selected from the group consisting of H, unsubstituted d- C-io-alkyl and substituted Ci-Ci 0 -alkyl, wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OH, OC(0)Me, -NH 2 , -CN, -S0 3 ⁇ Na + and -S0 3 ⁇ K + . More preferably, R 40 and R 41 are independently selected from the group consisting of H, -CH 2 -OH, - CH(OH)CH 2 -OH and -CH 2 OC(0)Me. Examples of compounds of formula (5) include but are not limited to 1 ,4-butynediol, 1 ,4-butynediol diacetate and propargyl alcohol.
- the leveller is a substituted or unsubstituted alkylnitrile, it is preferred that the leveller is a compound of formula (6):
- R 50 is a substituted or unsubstituted Ci-Ci 0 -alkyl, and the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OR 51 , -CO2R51 , -OC(0)R 5 i, -NR 51 R 52 and -CN; and
- R 51 and R 52 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl.
- R 50 is a substituted or unsubstituted Ci-Ci 0 -alkyl, wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OH, -OMe, -OPr (n- or i-), -OBu (n-, i- or t-), -C0 2 H, -NH 2 and -CN.
- R 50 is selected from the group consisting of -CH 2 CH 2 - OH, -CH(OH)-CH 3 , -CH2CO2H and -CH 2 -CH 2 -CN.
- Examples of compounds of formula (6) include but are not limited to 3-hydroxypropionitrile, 2-hydroxypropionitrile, cyanoacetic acid and succinonitrile
- the leveller may be a substituted or unsubstituted pyridine or an addition salt thereof.
- the leveller is a compound of formula (7a), (7b) or (7c):
- R 62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci 0 -alkyl;
- R 63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci 0 -alkyl, unsubstituted Ci-Ci 0 - alkyl-C0 2 H, -NH 2 , -NH(unsubstituted d-C ⁇ -alkyl), -N(unsubstituted d-C ⁇ -alkyl ⁇ ;
- R 64 is selected from the groups defined for R 62 ;
- R 65 is selected from the groups defined for R 63 ;
- each x is 0, 1 , 2 or 3;
- each y is 0, 1 , 2, 3 or 4.
- the leveller is a compound of formula (7a). In another embodiment, the leveller is a compound of (7b). In yet another embodiment, the leveller is a compound of (7c).
- the compound of formula (7a) is unsubstituted i.e. x is 0.
- x is 1 i.e. the compound (7a) is monosubstituted.
- the substituent R 60 may be attached to any one of the carbons in the pyridine ring i.e. at C-2, C-3 or C-4.
- x is 2 for the compound of (7a) i.e. the compound is disubstituted.
- each substituent R 60 may be the same or different.
- the substituents may be attached to any of the carbons in the pyridine ring i.e.
- the compound (7a) may be 2,3-, 2,4-, 2,5-, 2,6-, 3,4-, 3,5- or 3,6-disubstituted.
- compound (7a) is trisubstituted i.e x is 3.
- each substituent R 60 may be the same or different.
- the substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7a) may be 2,3,4-, 2,3,5-, 2,3,6-, 2,4,5-, 2,4,6-, 3,4,5- or 3,4,6-trisubstituted.
- x may be 0, 1 , 2 or 3 for the compound of formula (7b).
- the pyridinyl ring is unsubstituted.
- the R 60 substituent may be attached at any of the carbon atoms at C-2, C-3 or C-4.
- each R 60 substituent may be the same or different.
- the substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7b) may be 2,3-, 2,4- or 3,4-substituted.
- x is 3 and each R 60 is attached at C-2, C-3 and C-4. In this instance, each substituent R 60 may be the same or different.
- y may be 0, 1 , 2, 3 or 4 for the compound (7b). In one embodiment, y is 0. In yet another embodiment, y is 1. In this instance, the substituent R 61 may be attached to any of the carbon atoms at C-5, C-6, C-7 or C-8. In yet another embodiment, when y is 2, each R 61 substituent may be the same or different. The substituents may be attached in any substitution pattern to any of the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7b) may be 5,6-, 5,7-, 5,8-, 6,7-, 6,8- or 7,8- substituted. In another embodiment, when y is 3, each R 61 substituent may be the same or different.
- the substituents may be attached in any combination to the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7b) may be 5,6,7-, 5,6,8-, 5,7,8- or 6,7,8-substituted.
- y is 4 and each R 61 is attached at C-5, C-6, C-7 and C-8. In this instance, each substituent R 61 may be the same or different.
- x and y are 0 i.e. compound (7b) is quinoline.
- x may be 0, 1 , 2 or 3 for the compound of formula (7c).
- the pyridinyl ring is unsubstituted.
- the R 60 substituent may be attached at any of the carbon atoms at C-1 , C-3 or C-4.
- each R 60 substituent may be the same or different.
- the substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7c) may be 1 ,3-, 1 ,4- or 3,4-substituted.
- x is 3 and each R 60 is attached at C-1 , C-3 and C-4. In this instance, each substituent R 60 may be the same or different.
- y may be 0, 1 , 2, 3 or 4 for the compound (7c). In one embodiment, y is 0. In yet another embodiment, y is 1. In this instance, the substituent R 61 may be attached to any of the carbon atoms at C-5, C-6, C-7 or C-8. In yet another embodiment, when y is 2, each R 61 substituent may be the same or different. The substituents may be attached in any combination to any of the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7c) may be 5,6-, 5,7-, 5,8-, 6,7-, 6,8- or 7,8- substituted. In another embodiment, when y is 3, each R 61 substituent may be the same or different.
- the substituents may be attached in any combination to the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7c) may be 5,6,7-, 5,6,8-, 5,7,8- or 6,7,8-substituted.
- y is 4 and each R 61 is attached at C-5, C-6, C-7 and C-8. In this instance, each substituent R 61 may be the same or different.
- x and y is 0 i.e. compound (7c) is isoquinoline.
- the substituents are selected from the group consisting of at least one (e.g.
- R 62 and R 64 are preferably independently selected from the group consisting of H, -OH, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-).
- R 63 and R 65 are preferably independently selected from the group consisting of H, -OH, methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-), -NH 2 , -NHMe, - NHEt, -NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe 2 , -NEt 2 , -NPr 2 (wherein each Pr group is independently n- or i-), -NBu 2 (wherein each Bu group is independently n-, i- or t-) and -CH 2 -C0 2 H.
- R 61 is selected from the group consisting of methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-), -CN, -C0 2 H, -COH, -CONH(OH), -CONH(NH 2 ), - CONH 2 , -C0 2 Me, -CONMe 2 , -C0 2 Et, -CONEt 2 , -CONMeEt, -C(NOH)(NH 2 ), -C(NOH)(NMe 2 ), C(NOH)(NEt 2 ), and -C(NOH)(NMeEt).
- Examples of compounds of formula (7a), (7b) and (7c) include but are not limited to 4-cyanopyridine, 2-cyanopyridine, nicotinic hydrazide, iso-nicotinamide, nicotinamide, iso-nicotinic acid, nicotinic acid, nicotine, methyl nicotinate, ⁇ , ⁇ -dimethylnicotinamide, trans-3-(3-pyridyl)acrylic acid, trans-3-(4- pyridyl)acrylic acid, pyridine-3-sulfonic acid, 4-(2-pyridylazo)resorcinol, iso-nicotinaldehyde, nicotinaldehyde, bipyridyl (2,2 - and 4,4'-), quinoline, isoquinoline or other compound of formula (7a), (7b) or (7c) illustrated below.
- C-2 Methylpicolinate C-2: ⁇ , ⁇ -Dimethyl picolinamide C-2: ⁇ , ⁇ -Diethyl picolinamide C-3: Methyl nicotinate C-3: ⁇ , ⁇ -Dimethyl nicotinamide C-3: ⁇ , ⁇ -Diethyl nicotinamide C-4: Methyl isonicotinate C-4: ⁇ , ⁇ -Dimethyl isonicotinamide C-4: ⁇ , ⁇ -Diethyl isonicotinamide
- C-2 Pyridine-2-sulfonic acid
- C-2 4-(2-Pyridylazo)resorci nol
- C-2 Picolinaldehyde
- C-3 Pyridine-3-sulfonic acid
- C-3 4-(3-Pyridylazo)resorci nol
- C-4 Pyridine-4-sulfonic acid
- C-4 4-(2-Pyridylazo)resorci nol C-4: Isonicotinaldehyde
- C-2 2-Pyridylacetic acid
- C-2 2-Pyridylpropionic acid
- C-2 2-Pyridylacetonitrile
- C-4 4-Pyridylacetic acid
- C-4 4-Pyridylpropionic acid
- C-4 4-Pyridylacetonitrile
- a compound of formula (7) can convert to another compound of formula (7) under the conditions used in the plating bath of the present invention, i.e such as one compound of formula (7a) to another compound of formula (7a), a compound (7b) to another compound (7b) or a compound (7c) to another compound (7c).
- 4-cyanopyridine, iso-nicotinamide and iso-nicotinaldehyde may each convert to iso-nicotinic acid
- 3-cyanopyridine, nicotinamide, nicotinaldehyde and nicotinic hydrazide may each convert to nicotinic acid.
- the compound of formula (7) therefore includes within its scope the starting compound of formula (7), the converted compound of formula (7) and mixtures thereof. In this embodiment, it is not envisaged that e.g. a compound (7a) would convert to e.g. a compound (7c) or vice versa.
- the salt may be an alkali metal salt, an alkaline earth metal salt or an ammonium salt.
- the salt is a sodium, potassium, calcium or ammonium salt.
- Examples of salts of compound of formula (7a), (7b) or (7c) include but are not limited to nicotinic acid sodium salt, nicotinic acid potassium salt, nicotinic acid calcium salt, nicotinic acid ammonium salt, iso-nicotinic acid sodium salt, iso-nicotinic acid potassium salt, iso-nicotinic acid calcium salt and iso-nicotinic acid ammonium salt.
- the triazole may be a 1 ,2,3- or a 1 ,2,4- triazole.
- the leveller is a compound of formula (8):
- R 70 is selected from a group consisting of H, -CO2R72 and -NR72R73;
- R 71 is selected from a group consisting of H and unsubstituted Ci-Ci 0 -alkyl
- R 72 and R 73 are independently selected from the group consisting of H and unsubstituted Ci-Ci 0 -alkyl; one of X-i and X 2 is C-R 74 and the other of X-i and X 2 is N; and
- R 74 is selected from a group as defined for R 70 .
- X-i is C-R 74 and X 2 is N. In another embodiment, X 2 is C-R 74 and X-i is N.
- R 70 is selected from a group consisting of H, -C0 2 H, -C0 2 Me, -C0 2 Et, -C0 2 Pr (n- or i-), - C0 2 Bu (n-, i- or t-), -NH 2 , -NHMe, -NHEt, -NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe 2 , -NEt 2 , -NPr 2 (wherein each Pr group is independently n- or i-) and -NBu 2 (wherein each Bu group is independently n-, i- or t-).
- R 72 and R 73 therefore are independently selected from the group consisting of H, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-).
- R 71 is preferably selected from a group consisting of H, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-).
- R 74 is preferably selected from the group consisting of H, -C0 2 H, -C0 2 Me, -C0 2 Et, -C0 2 Pr (n- or i-), -C0 2 Bu (n-, i- or t-), -NH 2 , -NHMe, -NHEt, - NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe 2 , -NEt 2 , -NPr 2 (wherein each Pr group is independently n- or i-) and -NBu 2 (wherein each Bu group is independently n-, i- or t-).
- Examples of compounds of formula (8) include but are not limited to 3-amino-1 ,2,4-triazole and 3-amino-1 ,2,4-triazole-5- carboxylic acid.
- the leveller may be a substituted or unsubstituted pyridinium salt.
- the leveller is a compound of formula (9a), (9b) or (9c):
- R 62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci 0 -alkyl;
- R 63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci 0 -alkyl, unsubstituted Ci-Ci 0 - alkyl-C0 2 H, -NH 2 , -NH(unsubstituted d-C ⁇ -alkyl), -N(unsubstituted d-C ⁇ -alkyl ⁇ ;
- R 64 is selected from the groups defined for R 62 ;
- R 65 is selected from the groups defined for R 63 ;
- R 82 is selected from the group consisting of -O " and unsubstituted Ci-Ci 0 -alkyl;
- Z is a counterion when R 82 is an unsubstituted Ci-Ci 0 -alkyl
- each x is 0, 1 , 2 or 3;
- each y is 0, 1 , 2, 3 or 4.
- the leveller is a compound of formula (9a). In another embodiment, the leveller is a compound of formula (9b). In yet another embodiment, the leveller is a compound of formula (9c).
- the various embodiments for R 60 , Rei , R62, R63, R64, R65, x and y are as generally described above with regard to the compounds of formulae (7a), (7b) and (7c) and each of these embodiments can be considered recited herein with regard to the compounds of formulae (9a), (9b) and (9c).
- R 82 is a substituent attached to the nitrogen atom.
- R 82 may be -O " i.e. the compound of formula (9a), (9b) or (9c) is an N-oxide.
- a counterion Z is generally not required in order to stabilise the pyridinyl N atom.
- R 82 may be an unsubstituted Ci-Ci 0 -alkyl, such as methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-).
- a counterion Z is required and any suitable counterion may be utilised, for example, halide anions such as F “ , CI “ , Br “ or I " .
- a compound of formula (9) it is possible for a compound of formula (9) to convert to another compound of formula (9) under the conditions used in the plating bath of the present invention, i.e such as one compound of formula (9a) to another compound of formula (9a), a compound (9b) to another compound (9b) or a compound (9c) to another compound (9c).
- the compound of formula (9) therefore includes within its scope the starting compound of formula (9), the converted compound of formula (9) and mixtures thereof. In this embodiment, it is not envisaged that e.g. a compound (9a) would convert to e.g. a compound (9c) or vice versa.
- Examples of compounds of formula (9a), (9b) and (9c) include but are not limited to those illustrated below:
- C-3 Nicotinic acid N-oxide
- C-3 Nicotinamide N-oxide
- the leveller may be a substituted or unsubstituted polyalkyleneimine.
- the leveller is preferably unsubstituted polyethyleneimine or ethoxylated polyethyleneimine.
- the leveller Before the bath is utilised in a plating process, the leveller may in insoluble, partially soluble or substantially completely soluble in the other bath components. However, when the bath is in use it is desirable that the leveller is substantially completely soluble at the desired plating temperature.
- the leveller may be added in any suitable concentration, for example, from about 0.0001 g/litre to about 10 g/litre.
- the concentration of leveller is about >0.001 g/litre, in another embodiment about >0.01 g/litre, in another embodiment about >0.1 g/litre.
- the concentration of leveller is about ⁇ 9 g/litre, in another embodiment about ⁇ 8 g/litre, in another embodiment about ⁇ 7 g/litre, in another embodiment about ⁇ 6 g/litre, in another embodiment about ⁇ 5 g/litre.
- the concentration of the leveller is about 0.01 g/litre to about 5 g/litre.
- the aqueous platinum electroplating bath may comprise more than one leveller e.g. 2, 3, 4, or 5 levellers. In this instance, each leveller may be independently selected from those as described above.
- the plating bath of the present invention may comprise one or more other plating salts or complexes, such as platinum group metal (PGM) plating salts or complexes, or base metal plating salts or complexes.
- PGM platinum group metal
- the PGM salts or complexes may be rhodium, palladium, iridium, ruthenium or rhenium plating salts or complexes, such as HRe0 4 .
- Base metal plating salts include but are not limited to hexaamminenickel(ll) chloride.
- the bath may be prepared by adding the components in any suitable order, for example, in one method an acid (if used) may be added to an aqueous solution of the platinum ions, followed by the borate ion source, base (if used), leveller (if used) and other components (if used). In another method, a base may be added to an aqueous solution of a platinum borate salt, followed by a leveller (if used) and other components (if used).
- the plating baths may further comprise one or more brighteners or other components, for example, surfactants or wetting agents to suppress bubble formation on the substrate.
- Suitable wetting agents/surfactants include polyethyleneglycol 50% aqueous solution or long chain alkyl sarcosines.
- the invention includes a method of plating a PGM onto a substrate, comprising electroplating using the bath of the invention.
- the substrate is preferably a conductive substrate, such as a metal, conductive plastic or conductive ceramic.
- the invention includes the use of an aqueous platinum plating bath as defined herein for plating platinum or platinum alloy onto a substrate.
- platinum is plated onto a substrate.
- a platinum alloy is plated onto a substrate.
- the substrate may be a metal (e.g. a metal article or metal powder), conductive plastic or conductive ceramic (such as a zirconia oxygen sensor or ceramic ozone destructor for motor vehicles or aircraft).
- Figure 1 illustrates a shaped part of the given dimensions which is used to assess the deposition of platinum (or platinum alloys) onto shaped parts.
- 20Q "Q salt ®” material is commercially available from Johnson Matthey and is an ammoniacal solution of tetraammineplatinum(ll) hydrogen phosphate at a pH of about 10 to 1 1 and 20 g/l Pt.
- substrates were 9 x 2.5 cm panels, thickness 1 mm for 316 stainless steel and 2 mm for brass.
- the brass panels were either manually polished using "Brasso ® " or grit blasted using Type 150 and 180/220 brown aerospace grade grit; stainless steel panels were cleaned and degreased using 1 M sodium hydroxide solution, followed by a dip in 6M hydrochloric acid. The panels were immersed in the plating baths to a depth of 5 cm, within 150, 400 or 600 ml glass beakers.
- the shaped substrates as shown in Figure 1 were of lconel or 316 stainless steel and were treated before use by grit blasting with 180/220 brown aerospace grit and alkali cleaning using 1 M sodium hydroxide solution for 6 minutes at a temperature of at least 60°C, followed by a dip (1-2 minutes) in 6M hydrochloric acid at room temperature. The substrates were washed thoroughly between each treatment.
- each bath comprised approx. 300ml of plating solution was heated to 90°C in a 400 ml beaker containing a circular platinised titanium anode around its inner wall.
- the baths were subjected to magnetic stirring. pH was measured using universal indicator paper.
- the 30V-2A power packs were used and obtained from Thurlby.
- An aqueous platinum plating bath was prepared from 125 ml of 20Q solution (20 g/l Pt metal), 175 ml of water and 2 g of boric acid. The bath was used to plate a shaped part using the plating conditions of 2.10v, 066ma, 90°C, pH 8, to give 0.1836 g of bright silvery platinum in 60 mins. Two further layers were successively plated on the same substrate. Plating was continued for the second layer using the same plating conditions for a further hour to give 0.1768 g of bright silvery platinum. After the third hour, 0.1471 g of bright silvery platinum plated.
- the bath was aged for 3 days at room temperature whereupon concentrated ammonia solution (0.3 ml) was added to the bath to restore the pH to 8.
- a shaped part was plated using plating conditions of 1.61 v, 063ma, 90°C, pH8 to give 0.1460g of bright silvery platinum in 60 mins. Plating was continued using the same plating conditions for a second hour to give 0.2619 g of bright silvery platinum.
- An aqueous platinum plating bath was prepared from 5g platinum tetraamine hydrogen carbonate, 8g boric acid and 300 ml water.
- the bath was used to plate a shaped part using plating conditions of 1.6v, 075ma, 90°C, pH 8, to give 0.21 13 g of bright silvery platinum in 60 mins.
- the bath was heat aged in an oven for 62 days at 90°C and was then used to plate a shaped part at 1.54V, 064ma, 90°C, pH 8, to give 0.1435g of bright platinum in 60 mins.
- An aqueous platinum plating bath was prepared from 33g of platinum tetraamine hydroxide solution (9.4% Pt w/w), 300ml water and 9g boric acid.
- An aqueous platinum plating bath was prepared from 125 ml 20Q solution (20g/l Pt), 175ml water and 4.95g boric acid. Using plating conditions of 1.7v, 063 ma, pH 7.5-8, 90°C for 30 mins then 1.89v, 080ma, 90°C, for 60 mins, gave 0.2838g of bright silvery platinum on a shaped part.
- An aqueous platinum plating bath was prepared from 120ml 20Q solution (20g/l Pt as metal), 180ml water, 2g of boric acid (to neutralise the solution to pH 8), 5.7g sodium tetraborate decahydrate (pH now 10 at room temperature), followed by a further 1.5g boric acid to take the pH down to 8.5.
- An aqueous platinum plating bath was prepared from 125 ml 20Q solution (20g/l Pt), 175ml water, 2g boric acid and 1g of sodium tetraborate decahydrate.
- the boric acid content was increased to 5g.
- An aqueous platinum plating bath was prepared from 120 ml P-salt solution (25g/l Pt), 180ml water, 2.5g boric acid and 1.5g of sodium tetraborate decahydrate.
- An aqueous platinum plating bath was prepared from 125ml 20Q solution (20g/l Pt as metal), 175ml water, 4g of boric acid and 2g ammonium biborate tetrahydrate [(NhU ⁇ E ⁇ O / ⁇ h ⁇ O].
- An aqueous platinum plating bath was prepared from 120ml P-salt solution (25g/l Pt as metal), 180ml water, 8g of boric acid and 1g lithium metaborate.
- An aqueous platinum plating bath was prepared from 125ml 20Q solution (20g/l Pt as metal), 175ml water, 2.5g of boric acid, 1.5g lithium metaborate and 0.042g nicotinic acid.
- An aqueous platinum plating bath was prepared from 120ml P-salt solution (25g/l Pt as metal), 180ml water, 8g of boric acid, 1g lithium metaborate and 0.042g nicotinic acid.
- An aqueous platinum plating bath was prepared from 120ml 20Q solution (20g/l Pt metal), 180ml of water, 1 ml of 40% phosphoric acid and 1g of sodium metaborate hydrate.
- a shaped part (see Figure 1 ) was plating using the conditions of 1.97V, 071 ma, 90°C, pH 8 to give 0.24288g of bright white silvery platinum in 90 mins.
- a further 0.5g of sodium metaborate hydrate was added to the bath, along with 1.5ml of cone, ammonia.
- a shaped part was plated using the conditions of 2.02v, 070ma, 90°C, pH 9 to give 0.1535g of bright white silvery platinum in 90 mins.
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Abstract
The present invention provides an aqueous platinum electroplating bath comprising: a) a source of platinum ions; and b) a source of borate ions. The aqueous platinum electroplating bath may optionally comprise one or more levellers. The invention also provides the use of the platinum electroplating bath.
Description
Improvements in Coating Technology
The present invention concerns improvements in coating technology, more particularly it concerns improvements in the deposition of coatings of platinum by electroplating. Even more particularly, the present invention concerns improvements in the deposition of coatings of platinum by electroplating in a commercial or industrial process.
Electroplating is a well-known technique for applying coatings of platinum and other platinum group metals onto conductive substrates. Although most substrates for plating according to the present invention are conductive metals or graphite, composites incorporating conductive fibres or particles may be considered as well as plastics which have a keying metal deposit or flash coating. The coatings may be a thin "flash" coating used for jewellery, or several microns in thickness, generally up to about 20 μητι, depending upon the intended use of the coated product; the coating may be thicker for certain applications. There are a number of major uses for functional (including protective as well as catalytic coatings) or decorative coatings, in jewellery, in electronics for depositing layers for memory applications or conductive tracks, and in the coating of turbine blades, where a platinum coating is used in the formation of protective aluminides. Two major types of ammoniacal platinum plating baths have been introduced by Johnson Matthey in the last few decades, namely "P Salt" and "Q salt®". "P salt" is an ammoniacal solution of diammine dinitroplatinum(ll), i.e. (NH3)2Pt(N02)2- "Q salt®" is an ammoniacal solution of tetraammineplatinum(ll) hydrogen orthophosphate.
The teaching of EP0358375A is herein incorporated by reference in its entirety for all purposes. "Q Salt®" has been very successfully used in industry. Plating is carried out at temperatures of 90°C or above. At such temperatures, water vapour and ammonia are driven off, with the consequential need to regularly replenish these components during plating in order to maintain plating rate. Additionally, the platinum salt needs to be replenished with use of the bath. There have been attempts to find alternatives to ammonia but there remains a need to find plating baths which are more environmentally friendly in reducing or eliminating the loss of toxic ammonia, and desirably which are less energy intensive and/or which offer other advantages, such as having a good plating rate, good coating properties and compatible with plating additives that improve coating properties.
Most platinum plating is carried out under significantly alkaline conditions. For certain substrates, for which alkaline conditions encourage oxide or hydroxide formation or cause other difficulties, it would be desirable to operate under acidic or neutral to mildly alkaline conditions.
Summary of the invention
The present invention relates to a platinum plating bath. The bath may be used successfully over extended periods and the platinum component may be replenished easily. The bath has good thermal stability in general and as such generally requires simple maintenance and analytical control. The bath may also be used over a wide range of pHs and, in certain preferred embodiments, provide
a safe, neutral non-corrosive bath. In certain embodiments, the baths yield a bright and shiny plate. In certain embodiments, the baths may be used under relatively energy-efficient conditions. In certain embodiments, the baths have a good plating rate providing a good deposition of platinum in a reasonable period of time. In certain embodiments and, depending on the platinum plating salt selected, the baths may be used without the emission of ammonia or with only low emissions.
In one aspect, the present invention provides an aqueous platinum electroplating bath comprising: a) a source of platinum ions; and
b) a source of borate ions.
In another aspect, the invention provides the use of the aqueous platinum electroplating bath of the present invention for plating platinum onto a substrate.
Definitions
The point of attachment of a moiety or substituent is represented by For example, -OH is attached through the oxygen atom.
"AlkyI" refers to a straight-chain or branched saturated hydrocarbon group. In certain embodiments, the alkyl group may have from 1 to 10 carbon atoms, in certain embodiments from 1 to 8 carbon atoms, in certain embodiments from 1 to 6 carbon atoms. The alkyl group may be substituted or unsubstituted. Unless otherwise specified, the alkyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom. Typical alkyl groups include but are not limited to methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n- pentyl, n-hexyl, and the like.
"Alkenyl" refers to a straight-chain or branched unsaturated hydrocarbon group having at least one carbon-carbon double bond. The group may be in either the cis- or trans- configuration around each double bond. In certain embodiments, the alkenyl group can have from 2 to 10 carbon atoms, in certain embodiments from 2 to 8 carbon atoms, in certain embodiments, 2 to 6 carbon atoms. The alkenyl group may be unsubstituted or substituted. Unless otherwise specified, the alkenyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom. Examples of alkenyl groups include but are not limited to ethenyl (vinyl), 2-propenyl (allyl), 1- methylethenyl, 2-butenyl, 3-butenyl and the like. "Alkynyl" refers to a straight-chain or branched unsaturated hydrocarbon group having at least one carbon-carbon triple bond. In certain embodiments, the alkynyl group can have from 2-10 carbon atoms, in certain embodiments from 2-8 carbon atoms, in certain embodiments, 2-6 carbon atoms. The alkynyl group may be unsubstituted or substituted. Unless otherwise specified, the alkynyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable
atom. Examples of alkynyl groups include but are not limited to ethynyl, prop-1-ynyl, prop-2-ynyl, 1- methylprop-2-ynyl, but-1-ynyl, but-2-ynyl, but-3-ynyl and the like.
"Aryl" refers to an aromatic carbocyclic group. The aryl group may have a single ring or multiple condensed rings. In certain embodiments, the aryl group can have from 6 to 20 carbon atoms, in certain embodiments from 6 to 15 carbon atoms, in certain embodiments, 6 to 12 carbon atoms. The aryl group may be unsubstituted or substituted. Unless otherwise specified, the aryl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable carbon atom. Examples of aryl groups include, but are not limited to, phenyl, naphthyl, anthracenyl and the like.
As used herein, "bath" includes a concentrate for ease of storage and transport.
"Borate ion" refers to a range of ionic compounds containing boron and oxygen. The borate ion may be a mononuclear species comprising a B03 or B04 unit, or a cyclic, linear, caged or polymeric structure formed by the linking together of B03 and/or B04 units by sharing oxygen atoms. The term "borate ion" likewise includes metaborate ions, the chemical formula for which can be written in its simplest form as B02. Metaborate ions, however, appear to exist as long chains of B03 units sharing two oxygen atoms. Examples of borate ions are provided below:
B306 3" as in Na3B306 (B02)n n" as in LiB02 or CaB204 [B405(OH)4]2"
as in borax Na2B O7.10H2O
"Cycloalkyl" refers to a cyclic saturated hydrocarbon group. In certain embodiments, the cycloalkyl group may have from 3-10 carbon atoms, in certain embodiments from 3-10 carbon atoms, in certain embodiments, 3-8 carbon atoms, in certain embodiments, 3-6 carbon atoms. The cycloalkyl group may be unsubstituted or substituted. Unless otherwise specified, the cycloalkyl group may be attached at any suitable carbon atom and, if substituted, may be substituted at any suitable atom. Typical cycloalkyl groups include but are not limited to cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl and the like.
"Heterocycloalkyi" refers to a saturated cyclic hydrocarbon group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms). The heterocycloalkyi group may have from 2-10 carbon atoms, in certain embodiments from 2-10 carbon atoms, in certain embodiments, 2-8 carbon atoms in certain embodiment, 2-6 carbon atoms. The heterocycloalkyi group may be unsubstituted or substituted. Unless otherwise
specified, the heterocycloalkyl group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom. Examples of heterocycloalkyl group include but are not limited to epoxide, morpholinyl, piperadinyl, piperazinyl, thirranyl and the like. "Heteroalkyi" refers to a straight-chain or branched saturated hydrocarbon group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms). In certain embodiments, the heteroalkyi group may have from 1 to 10 carbon atoms, in certain embodiments from 1 to 8 carbon atoms, in certain embodiments from 1 to 6 carbon atoms. The heteroalkyi group may be unsubstituted or substituted. Unless otherwise specified, the heteroalkyi group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom.
"Heteroaryl" refers to an aromatic carbocyclic group wherein one or more carbon atoms are independently replaced with one or more heteroatoms (e.g. nitrogen, oxygen, phosphorus and/or sulfur atoms). In certain embodiments, the heteroaryl group can have from 5 to 20 carbon atoms, in certain embodiments from 5 to 15 carbon atoms, in certain embodiments, 5 to 12 carbon atoms. Unless otherwise specified, the heteroaryl group may be attached at any suitable atom and, if substituted, may be substituted at any suitable atom. Examples of heteroaryl groups include but are not limited to furanyl, indolyl, oxazolyl, pyridinyl, pyrimidinyl, thiazolyl, thiphenyl and the like.
"Heteroatom" refers to nitrogen, oxygen or sulfur, preferably nitrogen or oxygen and most preferably nitrogen.
"Room temperature" means from about 20°C to about 35°C.
"Substituted" refers to a group in which one or more (e.g. 1 , 2, 3, 4 or 5) hydrogen atoms are each independently replaced with substituents which may be the same or different. Examples of substituents include but are not limited to -halo, -C(halo)3, -Ra, =0, =S, -0-Ra, -S-Ra, -NRaRb, =NRa, =N-ORa, -CN, -SCN, -NCS, -N02, -C(0)-Ra, -COORa, -C(S)-Ra, -C(S)ORa, -S(0)2OH, -S(0)2-Ra, - S(0)2NRaRb, -0-S(0)-Ra and -CONaNb; wherein Ra and Rb are independently selected from the groups consisting of H, alkyl, aryl, arylalkyl-, heteroalkyi, heteroaryl, heteroaryl-alkyl-, or Ra and Rb together with the atom to which they are attached form a heterocycloalkyl group, and wherein Ra and Rb may be unsubstituted or further substituted as defined herein. Detailed description
In one aspect, the present invention provides an aqueous platinum electroplating bath comprising: a) a source of platinum ions; and
b) a source of borate ions.
The source of platinum ions may be at least one (e.g. 1 , 2, 3, 4 or 5 preferably 1 ) platinum plating salt or complex. The platinum plating salts useful in the invention include a large number of salts or dissolved complexes, for example, diammine dinitroplatinum(ll) (i.e. "P Salt"), tetraammineplatinum(ll) hydrogen orthophosphate (i.e. "Q Salt®"), tetraammineplatinum(ll) sulphate, alkali metal hexahydroxyplatinates(IV) (such as sodium hexahydroxyplatinate(IV) or potassium hexahydroxyplatinate(IV)), alkali metal tetranitroplatinates(ll) (e.g. sodium tetranitroplatinate(ll) or potassium tetranitroplatinate(ll)), alkali metal salts of hydrogen hexachloroplatinate(IV) (such as sodium hexachloroplatinate(IV) or potassium hexachloroplatinate(IV)), alkali metal salts of hydrogen dinitrosulphatoplatinate(ll) (e.g. sodium dinitrosulphatoplatinate(ll) or potassium dinitrosulphatoplatinate(ll)), tetraamineplatinum(ll) halides (e.g. tetraamineplatinum(ll) chloride), alkali metal tetrahaloplatinates (such as sodium tetrachloroplatinate(ll) or potassium tetrachloroplatinate), tetraamineplatinum(ll) hydrogen carbonate, tetraammineplatinum(ll) hydroxide and tetraammineplatinum(ll) nitrate. The platinum ions may be cationic or anionic. The platinum ions may be may be at an oxidation state of (II) or (IV).
The bath of the present invention comprises borate ions. In one embodiment, the source of borate ions is a boron-containing acid optionally in combination with at least one borate salt. Examples of suitable boron-containing acids include but are not limited to boric acid, tetraboric acid and pyroboric acid. In one preferred embodiment, the source of borate ions is a boron-containing acid, preferably boric acid. In another preferred embodiment, the source of borate ions is a boron-containing acid (preferably boric acid) and at least one (e.g. 1 , 2, 3, 4 or 5) borate salt. The use of a boron-containing acid in combination with one or more borate salts may be desirable as a buffered plating bath may be prepared. Boric acid is moderately soluble in water with a large negative heat of solution so that the solubility increases markedly with temperature ("Advanced Inorganic Chemistry", 2nd Edition, F. A. Cotton and G. Wilkinson, John Wiley & Sons, 1966). It is a very weak and exclusively monobasic acid which acts as a Lewis acid (accepting OH") rather than as a proton donor.
B(OH)3 + H20 - B(OH)4- + H+
B(OH) " = tetrahydroxyborate
At concentrations <0.025M, essentially only mononuclear species B(OH)3 and B(OH)4 " are present. However, at higher concentrations, the acidity increases and pH measurements are consistent with the formation of polymeric species such as:
3B(OH)3 - B303(OH)4- + H+ + 2H20
Polymers also appear to be present in mixed solutions of boric acid and borates e.g.:
2B(OH)3 + B(OH)4- B303(OH)4- + 3H20
In one embodiment, the at least one borate salt may be selected from the group consisting of alkali metal borates, alkaline earth metal borates and ammonium borates. Hydrates or anhydrous salts may be used, although the use of anhydrous salts is not essential as the plating bath is aqueous. When the salt is an alkali metal salt, the salt is preferably a lithium, sodium or potassium salt. When the salt is an alkaline earth metal salt, the salt is preferably a magnesium or calcium salt. Examples of suitable borate salts include but are not limited to metaborates, tetraborates, biborates and pentaborates, such as lithium metaborate (LiB02), lithium metaborate dihydrate (LiB02.2H20), sodium metaborate (NaB02), sodium metaborate hydrate (NaB02.xH20), calcium metaborate [Ca(B02)2], calcium metaborate dihydrate [Ca(B02)2.2H20], sodium tetraborate (Na4B407), sodium tetraborate decahydrate (Na4B4O7.10H2O), potassium tetraborate (K4B4O7) , potassium tetraborate tetrahydrate (K4B407.4H20), ammonium biborate [(NH4)2B407], ammonium biborate tetrahydrate [(NH4)2B407.4H20], potassium biborate [K2B407], potassium biborate tetrahydrate [K2B407.4H20], ammonium pentaborate octahydrate [(NH4)2B10Oi6.8H2O].
In another embodiment, the source of borate ions may be a metaborate salt optionally in combination with at least one other borate salt. In one preferred embodiment, the source of borate ions is a metaborate salt, such as an alkali metal (e.g. sodium or potassium), alkaline earth metal (e.g. calcium) or ammonium metaborate. In another preferred embodiment, the source of borate ions is a metaborate salt in combination with at least one (e.g. 1 , 2, 3, 4 or 5) other borate salt. Suitable metaborate and borate salts are as given above. The plating baths when made up to be ready for use suitably have a borate ion concentration of about 0.1 to about 90 g/litre. While it possible for the borate ion concentration to be greater than about 90 g/litre, this is usually undesirable as the borate may begin to crystallise out of the plating bath at lower temperatures, e.g. room temperature. This may then create handling or processing difficulties with regard to the plating bath. In some embodiments, the borate ion concentration is about >0.1 g/litre. In some embodiments, the borate ion concentration is about >1 g/litre. In some embodiments, the borate ion concentration is about >2.5 g/litre. In some embodiments, the borate ion concentration is about >5 g/litre. In some embodiments, the borate ion concentration is about >10 g/litre. In some embodiments, the borate ion concentration is about <85 g/litre, in some embodiments about <80 g/litre, in some embodiments about <75 g/litre, in some embodiments about <70 g/litre, in some embodiments about <65 g/litre, in some embodiments about <60 g/litre, in some embodiments about ≤55 g/litre, in some embodiments about <50 g/litre, in some embodiments about <45 g/litre, in some embodiments about <40 g/litre, in some embodiments about <35 g/litre, in some embodiments about ≤30 g/litre, in some embodiments about <25 g/litre, in some embodiments about <20 g/litre. In one preferred embodiment, the borate ion concentration is about 5 to about 30 g/litre. In the first instance, the borate ion concentration may be determined from the mass of the components used to make up
the bath. However, when the bath is in use, the borate ion concentration may be assessed using analytical techniques such as titration, gravimetric methods or ion-chromatography.
The platinum plating bath when it is ready for use or in use has a pH in the range from about 2 to about 14. If the pH of the bath is <2, the bath may be very corrosive which may present equipment problems with its use and containment. For example, the equipment needed to analyse the bath (e.g. HPLC internals and column) may be severely affected, or levellers (if used) or other organic additives (if used), such as wetting agents may be destroyed. Moreover, the range of substrates which may be plated would be limited, as well as the materials used in supporting the workpiece. In certain embodiments, the pH is >2, in certain embodiments >2.5, in certain embodiments >3, in certain embodiments >3.5, in certain embodiments >4, in certain embodiments >4.5, in certain embodiments >5, in certain embodiments >5.5, in certain embodiments >6, in certain embodiments >6.5, in certain embodiments >7, in certain embodiments >7.5. In certain embodiment, the pH is <14, in certain embodiments <13.5, in certain embodiments <13, in certain embodiments <12.5, in certain embodiments <12, in certain embodiments <1 1.5, in certain embodiments <1 1 , in certain embodiments <10.5, in certain embodiments <10, in certain embodiments <9.5, in certain embodiments <9, in certain embodiments <8.5, in certain embodiments <8. In one embodiment, the pH is from about 6 to about 9. A bath having a pH of from about 7 to about 9 may be termed a "neutral" bath and is an example of a non-corrosive plating bath. A neutral bath may be desirable as there is little bubbling at the cathode as most energy is used in plating. In another embodiment, the pH is from about 2 to about 7. A bath having a pH of from about 2 to about 7 may be termed an "acid" bath. An acid bath may be desirable as the surface to be plated is less likely to be oxidised and because of this, adhesion of the applied electroplate can be improved. The pH of the plating bath may be adjusted by the addition of suitable acids, bases or a mixture thereof. For example, "Q Salt®" solution is normally supplied for use at about pH 10 to 1 1 and the addition of acid is required to lower the pH of the solution. Any suitable inorganic acid, organic acid or mixture thereof may be utilised. Examples of suitable organic acids include but are not limited to formic acid, acetic acid and oxalic acid. Examples of suitable inorganic acids include but are not limited to hydrohalic acids (e.g. HCI, HBr or HI), sulfur-containing acids (e.g. sulphuric acid), phosphorus-containing acids (such as hypophosphoric acid (H3P02), phosphorous acid (H3P03), ortho-phosphoric acid (H3P04)) and boron-containing acids.
Any suitable inorganic base, organic base or mixture may be utilised to increase the pH of the plating bath, if this is required. Examples of suitable inorganic bases include but are not limited to alkali metal hydroxides, alkaline earth metal hydroxides, alkali metal carbonates, alkali metal phosphates and alkali metal silicates, such as potassium hydroxide, sodium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, potassium phosphate, sodium silicate, potassium silicate. Examples of suitable organic bases include but are
not limited to amines and tetraalkyi ammonium hydroxides, such as ammonia, ethanolamine or choline hydroxide.
When a borate salt such as those described above is used, the borate salt itself may act as a base.
The pH will change slowly as the platinum is plated from the bath. The concentration of the platinum can be maintained in the bath by adding fresh plating solution that comprises the platinum ions, borate ions, acid (if used) and base (if used). Alternatively, each component may be added individually. Desirably, the plating bath is analysed regularly and replenished as necessary in order to maintain the desired concentration of each component. Suitable concentrations for e.g. the platinum ions and/or borate ions when the bath is in use are generally those provided above and below in respect of when the bath is ready for use.
The platinum ions and the borate ions may be obtained from different sources. For example, as described above, the platinum ions may be derived from the platinum plating salts and complexes, and the borate ions may be derived from a boron-containing acid optionally in combination with one or more borate salts or, a metaborate salt optionally in combination with one or more other metaborate salts. In another embodiment, the source of platinum ions and the source of borate ions may be obtained from the same source. In this embodiment, the source for both may be a platinum borate salt or complex.
For certain platinum electroplating applications, the use of sulfur-containing materials may not be desirable. An example where sulfur-containing materials may not be desirable is the platinum plating of materials for aerospace applications, especially turbine blades. Accordingly, plating baths containing materials such as sulfur-containing platinum plating salts or complexes, or sulfur- containing acids may not be optimal for such applications. In one embodiment, therefore, the aqueous platinum plating bath does not comprise a sulfur-containing platinum plating salt or complex. In another embodiment, the aqueous platinum plating bath does not comprise a sulfur-containing acid (if used).
However, the use of sulfur-containing materials may be suitable for the platinum plating of materials other than for aerospace applications.
In other electroplating applications, it may be desirable to avoid the use of halogen-containing materials, particularly chlorine-containing materials, as they may cause sensitization. In this instance, it may be desirable to use a platinum salt or complex which does not comprise halide ions and to select an acid (if used) which is not a hydrohalic acid.
The plating baths when made up to be ready for use suitably have a platinum ion concentration of about 1 to about 30 g/litre. Preferred platinum concentrations depend upon the product to be coated and the coating apparatus but are typically about 5 g/litre to about 20 g/litre for most normal operations. In some embodiments, the platinum ion concentration is >5 g/litre, for example, >7 g/litre. In some embodiments, the platinum ion concentration is >10 g/litre, for example, >15 g/litre. In some embodiments, the platinum ion concentration is <20 g/litre, for example, <15 g/litre.
The plating bath of the present invention may be used at temperatures from about room temperature to about 100°C. In certain embodiments, the temperature may be from about 60°C to about 100°C, in certain embodiments from about 60°C to about 95°C, in certain embodiments from about 70°C to about 95°C, in certain embodiments from about 75°C to about 95°C, in certain embodiments from about 75°C to about 90°C, in certain embodiments from about 70°C to about 90°C. In general, it has been found that the higher the plating temperature, the greater the plating rate. Greater loss of water by evaporation at higher temperatures may occur, however, this may be monitored and adjusted as appropriate through the addition of water to the bath.
The bath of the invention may be used successfully under broadly conventional conditions and current densities. For example, the current density may be from about 1 to about 25mA cm2, for example, from about 2 to about 10 mA/cm2, such as from about 2 to about 6 mA/cm2, e.g. about 4 mA/cm2. The bath can be used to plate using complex methods such as pulse plating or impressed AC or other interrupted plating techniques, but direct current electroplating is preferred.
The aqueous platinum electroplating bath is suitable for use in an industrial or commercial electroplating process. The bath of the present invention may be used to rapidly coat large substrates in an industrial sized tank in a continual process rather than being restricted to a research tool explored by cyclic voltammetry, or by other electrochemical probing techniques in a small cell, whilst confined to a small cell. Accordingly, the rate at which the platinum is plated out of solution should be such that the process is commercially viable. In one embodiment, therefore, the rate of plating is about >0.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >1 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >1.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >2 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >2.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >3 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >3.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >4 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >4 .5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >5 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >5.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >6 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is
about >6.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >7 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >7.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >8 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >8.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >9 microns thickness of platinum per hour. In yet another embodiment, the rate of plating is about >9.5 microns thickness of platinum per hour. In another embodiment, the rate of plating is about >10 microns thickness of platinum per hour. In one preferred embodiment, the rate of plating is from about 5 microns thickness of platinum per hour to about 10 microns thickness per hour. When the plating bath comprises one or more other plating salts or complexes (which are not platinum plating salts or complexes), the above embodiments relate to the plating rate and thickness of platinum alloy per hour.
Deposition of platinum onto shaped parts may give an uneven thickness of platinum in some electroplating systems. While this can be alleviated by the use of a shaped anode to modify the electric field around the part and thereby moderate the extremes of field which cause uneven distribution, it is nevertheless desirable to find an alternative way of producing an even deposit. The platinum electroplating bath of the present invention therefore may further comprise at least one leveller. In certain embodiments, the leveller may contribute to the production of a bright or shiny plate. In certain embodiments, the leveller may contribute to the lustre of the produced plate. In certain embodiments, the leveller may help to generate a plate with increased hardness.
In one embodiment, the leveller comprises at least one unsaturated carbon-carbon or unsaturated carbon-heteroatom bond.
Preferably, the leveller is selected from the group consisting of at least one:
a) substituted or unsubstituted saccharine or salt thereof;
b) substituted or unsubstituted benzopyranone;
c) substituted or unsubstituted benzaldehyde or derivative thereof;
d) substituted or unsubstituted alkene provided the alkene is not ethylene;
e) substituted or unsubstituted alkyne provided the alkyne is not acetylene;
f) substituted or unsubstituted alkylnitrile;
g) substituted or unsubstituted pyridine or addition salt thereof;
h) substituted or unsubstituted triazole; and
i) substituted or unsubstituted pyridinium salt.
The leveller may be a substituted or unsubstituted saccharine or salt thereof. In one preferred embodiment, therefore, the leveller is a compound of formula (1 ) or salts thereof:
(1 ) wherein m is 0, 1 , 2, 3 or 4;
each R-i is independently an unsubstituted C1-C10 alkyl group;
R2 is selected from the group consisting of H, unsubstituted C1-C10 alkyl, an alkali metal ion and an alkaline earth metal ion.
In one preferred embodiment, m is 0 i.e. the aryl group is unsubstituted. In another preferred embodiment, R2 is H. In yet another preferred embodiment, the compound of formula (1 ) is a salt wherein R2 is an alkali metal cation or an alkaline earth metal cation e.g. Na+, K+ or Ca2+. Examples of compounds of formula (1 ) include but are not limited to saccharine, sodium saccharine, potassium saccharine and calcium saccharine.
Calcium
saccharine
When the compound of formula (1 ) is a salt, the anionic sulfobenzimide group may be present as an amido tautomer (for example see the structure of calcium saccharine above) and/or as the iminyl tautomer (for example see the structure of sodium and potassium saccharine above). The amido and iminyl tautomers are included within the definition of the compound of formula (1 ).
When the leveller is a substituted or unsubstituted benzopyranone, the benzopyranone may be a substituted or unsubstituted 1-benzopyran-2-one, 2-benzopyran-1-one or 1-benzopyran-4-one. In one preferred embodiment, the leveller is a compound of formula (2a), (2b) or (2c):
(2a) (2b) (2c) wherein n is 0, 1 , 2, 3 or 4;
p is 0, 1 or 2;
each R10 and n is independently selected from an unsubstituted C1-C10 alkyl group.
In one embodiment, the leveller is a compound of formula (2a). In another embodiment, the leveller is a compound of formula (2b). In yet another embodiment, the leveller is a compound of formula (2c).
In one preferred embodiment, n is 0 i.e. the aryl group is unsubstituted. In another preferred embodiment, p is 0. An example of a compound of formula (2a) includes but is not limited to coumarin.
Coumarin
The leveller may be a substituted or unsubstituted benzaldehyde or derivative thereof. In one preferred embodiment, the leveller is a compound of formula (3a) or (3b):
(3a) (3b) wherein R2o is selected from the group consisting of H and -OR23 ; and
R21 and R22 are independently selected from the group consisting of H, -C(0)R24 and unsubstituted Ci-Ci0-alkyl; and
R23 and R24 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl.
In one embodiment, the leveller is a compound of formula (3a). In another embodiment, the leveller is a compound of formula (3b).
Preferably, R2o is selected from the group consisting of H, -OH, -OMe, -OEt, -OPr (n- or i-) and -OBu (n-, i- or t-) and more preferably, H, -OH and -OMe. In this instance, therefore, R23 is preferably -H, - Me, -Et, -Pr (n- or i-), -Bu (n-, i- or t-) and more preferably -H or -OMe.
Preferably, each R2i and R22 is independently selected from the group consisting of H, methyl, ethyl, propyl (n- or i-), butyl (n-, i- or t-), -C(0)H, -COMe, -COEt, -COPr (n- or i-) and -COBu (n-, i- or t-). More preferably, each R21 and R22 is independently selected from the group consisting of H, methyl, ethyl and -COMe. In these cases, R24 is preferably H, methyl, ethyl, propyl (n- or i-), butyl (n-, i- or t-) and more preferably Me.
Examples of compounds of formula (3a) include but are not limited to vanillin, ethyl vanillin, vanillin acetate, vanillic acid and methyl vallinate. Examples of compounds of formula (3b) include but are not limited to ortho-vanillin and 3-methoxysalicylic acid.
Vanillin acetate Vanillic acid Methyl vallinate
Ortho-vanillin 3-Methoxysalicylic acid
The leveller may be a substituted or unsubstituted alkene. In this instance, it is preferred that the leveller is not ethylene. In one preferred embodiment, the leveller is a compound of formula (4):
(4)
wherein each R30, R31 , R32 and R33 is independently selected from the group consisting of H, unsubstituted Ci-Ci0-alkyl, substituted Ci-Ci0-alkyl, -C02R34, -NR34R35, -CONR34R35 and -CN, provided that R30, R31 , R32 and R33 are not all H,
wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) - OH, -CO2R36, -OC(0)R36, -NR36R37, -CONR36R37, -CN, -S03 "Na+ and -S03 "K+;
R34 and R35 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl; and
R36 and R37 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl. The compounds of formula (4) may be cis-, trans- or geminal-alkenyl compounds. When the compound of formula (4) is cis-, R30 and R32 or R31 and R33 are H. When the compound of formula (4) is trans-, R30 and R33 or R31 and R32 are H. When the compound of formula (4) is geminal-, R30 and R31 or R32 and R33 are H. Alternatively, R30, R31 , R32 and R33 may each be substituted with a group other than H.
Preferably, each R30, R31 , R32 and R33 is independently selected from the group consisting of H, unsubstituted Ci-Ci0-alkyl, substituted Ci-Ci0-alkyl, -NH2 and -CN. Preferably, the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) -OH, -OC(0)Me, -NH2, -CN and -S03 "Na+ and -S03 "K+. More preferably, each R30, R31 , R32 and R33 is independently selected from the group consisting of H, -CH2-OH, -CH(OH)CH2-OH, -NH2 and -CN. Examples of compounds of formula (4) include but are not limited to butenediol (e.g. trans-1 ,4-butenediol, cis-2-butene-1 ,4-diol, or 3-butene-1 ,2-diol) and diaminomaleonitrile.
HO HO^ ^OH
3-Butene-1 ,2-diol Diaminomaleonitrile
The leveller may be a water-soluble substituted or unsubstituted C2-Ci0-alkyne provided the alkyne is not acetylene. In a preferred embodiment, the leveller is a compound of formula (5):
R 4, 0 -R 4. 1
(5) wherein R40 and R41 are independently selected from the group consisting of H, unsubstituted C1-C10- alkyl and substituted Ci-Ci0-alkyl, provided that R40 and R41 are not both H,
wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -
OH, -CO2R42, -OC(0)R42, -NR42R43, -CONR42R43, -CN, -S03 ~Na+ and -S03 ~K+;
R42 and R43 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl.
Preferably, R40 and R41 are independently selected from the group consisting of H, unsubstituted d- C-io-alkyl and substituted Ci-Ci0-alkyl, wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OH, OC(0)Me, -NH2, -CN, -S03 ~Na+ and -S03 ~K+. More preferably, R40 and R41 are independently selected from the group consisting of H, -CH2-OH, - CH(OH)CH2-OH and -CH2OC(0)Me. Examples of compounds of formula (5) include but are not limited to 1 ,4-butynediol, 1 ,4-butynediol diacetate and propargyl alcohol.
OH OAc
OH
HO AcO
1 ,4-Butynediol 1 ,4-Butynediol Propargyl
diacetate alcohol
When the leveller is a substituted or unsubstituted alkylnitrile, it is preferred that the leveller is a compound of formula (6):
(6) wherein R50 is a substituted or unsubstituted Ci-Ci0-alkyl, and the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OR51, -CO2R51 , -OC(0)R5i, -NR51R52 and -CN; and
wherein R51 and R52 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl. Preferably, R50 is a substituted or unsubstituted Ci-Ci0-alkyl, wherein the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -OH, -OMe, -OPr (n- or i-), -OBu (n-, i- or t-), -C02H, -NH2 and -CN. More preferably, R50 is selected from the group consisting of -CH2CH2- OH, -CH(OH)-CH3, -CH2CO2H and -CH2-CH2-CN. Examples of compounds of formula (6) include but are not limited to 3-hydroxypropionitrile, 2-hydroxypropionitrile, cyanoacetic acid and succinonitrile
3-Hydroxypropionitrile 2-Hydroxypropionitrile Cyanoacetic acid Succinonitrile
In another embodiment, the leveller may be a substituted or unsubstituted pyridine or an addition salt thereof. Preferably, the leveller is a compound of formula (7a), (7b) or (7c):
(7a) (7b) (7c) wherein R60 and R61 are independently selected from the group consisting of -OH, -CN, -CONR62R63, -C02R62, -COR63, , A/-(unsubstituted Ci-Ci0-alkyl)-pyrrolidinyl, unsubstituted Ci-Ci0-alkyl, substituted Ci-Ci0-alkyl, unsubstituted C2-Ci0-alkenyl, substituted C2-Ci0-alkenyl, -S02-R63, -N=N-(unsubstituted C6-Ci0-aryl), -N=N-(substituted C6-C20-aryl), unsubstituted pyridyl, substituted pyridyl,
wherein the substituents are independently selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -CN, -CONR64R65, -COR65, -C02R64, -OH, -NR64R65 and =NR64;
R62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci0-alkyl;
R63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci0-alkyl, unsubstituted Ci-Ci0- alkyl-C02H, -NH2, -NH(unsubstituted d-C^-alkyl), -N(unsubstituted d-C^-alkyl^;
R64 is selected from the groups defined for R62;
R65 is selected from the groups defined for R63;
each x is 0, 1 , 2 or 3; and
each y is 0, 1 , 2, 3 or 4. In one embodiment, the leveller is a compound of formula (7a). In another embodiment, the leveller is a compound of (7b). In yet another embodiment, the leveller is a compound of (7c).
In one embodiment, the compound of formula (7a) is unsubstituted i.e. x is 0. In another embodiment, x is 1 i.e. the compound (7a) is monosubstituted. In this instance, the substituent R60 may be attached to any one of the carbons in the pyridine ring i.e. at C-2, C-3 or C-4. In another embodiment, x is 2 for the compound of (7a) i.e. the compound is disubstituted. In this instance, each substituent R60 may be the same or different. The substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7a) may be 2,3-, 2,4-, 2,5-, 2,6-, 3,4-, 3,5- or 3,6-disubstituted. In another embodiment, compound (7a) is trisubstituted i.e x is 3. In this instance, each substituent R60 may be the same or different. The substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7a) may be 2,3,4-, 2,3,5-, 2,3,6-, 2,4,5-, 2,4,6-, 3,4,5- or 3,4,6-trisubstituted.
(7a)
In one embodiment, x may be 0, 1 , 2 or 3 for the compound of formula (7b). When x is 0, the pyridinyl ring is unsubstituted. In another embodiment, when x is 1 , the R60 substituent may be attached at any of the carbon atoms at C-2, C-3 or C-4. In yet another embodiment, when x is 2, each R60 substituent may be the same or different. The substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7b) may be 2,3-, 2,4- or 3,4-substituted. In another embodiment, x is 3 and each R60 is attached at C-2, C-3 and C-4. In this instance, each substituent R60 may be the same or different.
In another embodiment, y may be 0, 1 , 2, 3 or 4 for the compound (7b). In one embodiment, y is 0. In yet another embodiment, y is 1. In this instance, the substituent R61 may be attached to any of the carbon atoms at C-5, C-6, C-7 or C-8. In yet another embodiment, when y is 2, each R61 substituent may be the same or different. The substituents may be attached in any substitution pattern to any of the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7b) may be 5,6-, 5,7-, 5,8-, 6,7-, 6,8- or 7,8- substituted. In another embodiment, when y is 3, each R61 substituent may be the same or different. The substituents may be attached in any combination to the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7b) may be 5,6,7-, 5,6,8-, 5,7,8- or 6,7,8-substituted. In another embodiment, y is 4 and each R61 is attached at C-5, C-6, C-7 and C-8. In this instance, each substituent R61 may be the same or different.
In one embodiment, x and y are 0 i.e. compound (7b) is quinoline. In one embodiment, x may be 0, 1 , 2 or 3 for the compound of formula (7c). When x is 0, the pyridinyl ring is unsubstituted. In another embodiment, when x is 1 , the R60 substituent may be attached at any of the carbon atoms at C-1 , C-3 or C-4. In yet another embodiment, when x is 2, each R60 substituent may be the same or different. The substituents may be attached to any of the carbons in the pyridine ring i.e. the compound (7c) may be 1 ,3-, 1 ,4- or 3,4-substituted. In another embodiment, x is 3 and each R60 is attached at C-1 , C-3 and C-4. In this instance, each substituent R60 may be the same or different.
(
1 8
(7c)
In another embodiment, y may be 0, 1 , 2, 3 or 4 for the compound (7c). In one embodiment, y is 0. In yet another embodiment, y is 1. In this instance, the substituent R61 may be attached to any of the carbon atoms at C-5, C-6, C-7 or C-8. In yet another embodiment, when y is 2, each R61 substituent may be the same or different. The substituents may be attached in any combination to any of the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7c) may be 5,6-, 5,7-, 5,8-, 6,7-, 6,8- or 7,8- substituted. In another embodiment, when y is 3, each R61 substituent may be the same or different. The substituents may be attached in any combination to the carbons at C-5, C-6, C-7 or C-8 i.e. the compound (7c) may be 5,6,7-, 5,6,8-, 5,7,8- or 6,7,8-substituted. In another embodiment, y is 4 and each R61 is attached at C-5, C-6, C-7 and C-8. In this instance, each substituent R61 may be the same or different.
In one embodiment, x and y is 0 i.e. compound (7c) is isoquinoline.
Preferably, R60 is selected from the group consisting of -OH, -CN, -CONR62R63, -C02R62, -COR63, N- (unsubstituted Ci-Ci0-alkyl)-pyrrolidinyl, unsubstituted Ci-Ci0-alkyl, substituted C2-Ci0-alkenyl, -S02- R63, -N=N-(substituted C6-C20-aryl) and unsubstituted pyridyl. Preferably, the substituents are selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) -CN, -CONH2, -CONHMe, - CONHEt, -CONMe2, -CONEt2, -COH, -C02H, -C02Me, -C02Et, -OH, -NH2, =N-OH, -NMe2, -NEt2, - NMeEt. R62 and R64 are preferably independently selected from the group consisting of H, -OH, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-). R63 and R65 are preferably independently selected from the group consisting of H, -OH, methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-), -NH2, -NHMe, - NHEt, -NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe2, -NEt2, -NPr2 (wherein each Pr group is independently n- or i-), -NBu2 (wherein each Bu group is independently n-, i- or t-) and -CH2-C02H. In one preferred embodiment, R60 is selected from the group consisting of methyl, ethyl, propyl (n-or i- ), butyl (n-, i- or t-), -CN, -C02H, -COH, -CONH(OH), -CONH(NH2), -CONH2, N-Me-pyrrolidinyl-2-yl, - C02Me, -CONMe2, -C02Et, -CONEt2, -CONMeEt, -C=C-C02H, -S02OH, -N=N-(2,4-dihydroxy- phenyl), -pyridyl, -C(NOH)(NH2), -C(NOH)(NMe2), -C(NOH)(NEt2), -C(NOH)(NMeEt) and - CONH(CH2C02H). In one preferred embodiment, R61 is selected from the group consisting of methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-), -CN, -C02H, -COH, -CONH(OH), -CONH(NH2), -CONH2, N- Me-pyrrolidinyl-2-yl, -C02Me, -CONMe2, -C02Et, -CONEt2, -CONMeEt, -C=C-C02H, -S02OH, -N=N- (2,4-dihydroxy-phenyl), -pyridyl, -C(NOH)(NH2), -C(NOH)(NMe2), -C(NOH)(NEt2), -C(NOH)(NMeEt) and -CONH(CH2C02H). In another preferred embodiment, R61 is selected from the group consisting of methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-), -CN, -C02H, -COH, -CONH(OH), -CONH(NH2), -
CONH2, -C02Me, -CONMe2, -C02Et, -CONEt2, -CONMeEt, -C(NOH)(NH2), -C(NOH)(NMe2), C(NOH)(NEt2), and -C(NOH)(NMeEt).
Examples of compounds of formula (7a), (7b) and (7c) include but are not limited to 4-cyanopyridine, 2-cyanopyridine, nicotinic hydrazide, iso-nicotinamide, nicotinamide, iso-nicotinic acid, nicotinic acid, nicotine, methyl nicotinate, Ν,Ν-dimethylnicotinamide, trans-3-(3-pyridyl)acrylic acid, trans-3-(4- pyridyl)acrylic acid, pyridine-3-sulfonic acid, 4-(2-pyridylazo)resorcinol, iso-nicotinaldehyde, nicotinaldehyde, bipyridyl (2,2 - and 4,4'-), quinoline, isoquinoline or other compound of formula (7a), (7b) or (7c) illustrated below.
4-Cyanopyridine 3-Cyanopyridine 2-Cyanopyridine C-2: Picolinic acid hydrazide Nicotine
C-3: Nicotinic acid hydrazide
C-4: Isonicotinic acid hydrazide
C-2: Methylpicolinate C-2: Ν,Ν-Dimethyl picolinamide C-2: Ν,Ν-Diethyl picolinamide C-3: Methyl nicotinate C-3: Ν,Ν-Dimethyl nicotinamide C-3: Ν,Ν-Diethyl nicotinamide C-4: Methyl isonicotinate C-4: Ν,Ν-Dimethyl isonicotinamide C-4: Ν,Ν-Diethyl isonicotinamide
Pyridine C-2: Trans-3-(2-pyridyl)acrylic acid R'=R"=Me or Et; or C-2: Picolinylglycine
C-3: Trans-3-(3-pyridyl)acrylic acid R'=Me and R"=Et C-3: Nicotinylglycine C-4: Trans-3-(4-pyridyl)acrylic acid C-4: Isonictinylglycine
C-2: Pyridine-2-sulfonic acid C-2: 4-(2-Pyridylazo)resorci nol C-2: Picolinaldehyde C-3: Pyridine-3-sulfonic acid C-3: 4-(3-Pyridylazo)resorci nol C-3: Nicotinaldehyde C-4: Pyridine-4-sulfonic acid C-4: 4-(2-Pyridylazo)resorci nol C-4: Isonicotinaldehyde
C-2: 2-Pyridylacetic acid C-2: 2-Pyridylpropionic acid C-2: 2-Pyridylacetonitrile
C-3: 3-Pyridylacetic acid C-3: 3-Pyridylpropionic acid C-3: 3-Pyridylacetonitrile
C-4: 4-Pyridylacetic acid C-4: 4-Pyridylpropionic acid C-4: 4-Pyridylacetonitrile
C-2: 2-Pyridinyl methanol C-2: 2-Pyridinyl ethanol C-2: 2-Pyridinyl propanol C-3: 3-Pyridinyl methanol C-3: 3-Pyridinyl ethanol C-3: 3-Pyridinyl propanol C-4: 4-Pyridinyl methanol C-4: 4-Pyridinyl ethanol C-4: 4-Pyridinyl propanol
2,2'-Bipyridyl 4,4'-Bipyridyl 3,3'-Bipyridyl Quinoline Isoquinoline
R' @ C-2, C-3 or C-4; ¾ C-2, C-3 or C-4; R' @ C-2, C-3 or C-4; R' @ C-2, C-3 or C-4; R' = Me, Et, CN, C02H, : Me, Et, CN, C02H, R' = Me, Et, CN, C02H, R' = Me, Et, CN, C02H, C02Me or CQ2Et C02Me or C02Et C02Me or C02Et C02Me or C02Et
R" @ C-5, C-6, C-7 or C- R" @ C-5, C-6, C-7 or C- R" = Me, Et, CN, C02H, R" = Me, Et, CN, C02H, C02Me or C02Et C02Me or C02Et
It is possible for a compound of formula (7) to convert to another compound of formula (7) under the conditions used in the plating bath of the present invention, i.e such as one compound of formula (7a) to another compound of formula (7a), a compound (7b) to another compound (7b) or a compound (7c) to another compound (7c). For example, 4-cyanopyridine, iso-nicotinamide and iso-nicotinaldehyde may each convert to iso-nicotinic acid, whereas 3-cyanopyridine, nicotinamide, nicotinaldehyde and nicotinic hydrazide may each convert to nicotinic acid. The compound of formula (7) therefore includes within its scope the starting compound of formula (7), the converted compound of formula (7) and mixtures thereof. In this embodiment, it is not envisaged that e.g. a compound (7a) would convert to e.g. a compound (7c) or vice versa.
When the compound of formula (7a), (7b) or (7c) is an addition salt, the salt may be an alkali metal salt, an alkaline earth metal salt or an ammonium salt. In one preferred embodiment, the salt is a
sodium, potassium, calcium or ammonium salt. Examples of salts of compound of formula (7a), (7b) or (7c) include but are not limited to nicotinic acid sodium salt, nicotinic acid potassium salt, nicotinic acid calcium salt, nicotinic acid ammonium salt, iso-nicotinic acid sodium salt, iso-nicotinic acid potassium salt, iso-nicotinic acid calcium salt and iso-nicotinic acid ammonium salt.
When the leveller is a substituted or unsubstituted triazole, the triazole may be a 1 ,2,3- or a 1 ,2,4- triazole. In one embodiment, the leveller is a compound of formula (8):
(8) wherein R70 is selected from a group consisting of H, -CO2R72 and -NR72R73;
R71 is selected from a group consisting of H and unsubstituted Ci-Ci0-alkyl;
R72 and R73 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl; one of X-i and X2 is C-R74 and the other of X-i and X2 is N; and
R74 is selected from a group as defined for R70.
In one embodiment, X-i is C-R74 and X2 is N. In another embodiment, X2 is C-R74 and X-i is N.
Preferably, R70 is selected from a group consisting of H, -C02H, -C02Me, -C02Et, -C02Pr (n- or i-), - C02Bu (n-, i- or t-), -NH2, -NHMe, -NHEt, -NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe2, -NEt2, -NPr2 (wherein each Pr group is independently n- or i-) and -NBu2 (wherein each Bu group is independently n-, i- or t-). R72 and R73 therefore are independently selected from the group consisting of H, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-). R71 is preferably selected from a group consisting of H, methyl, ethyl, propyl (n-or i-) and butyl (n-, i- or t-). R74 is preferably selected from the group consisting of H, -C02H, -C02Me, -C02Et, -C02Pr (n- or i-), -C02Bu (n-, i- or t-), -NH2, -NHMe, -NHEt, - NHPr (n- or i-), -NHBu (n-, i- or t-), -NMe2, -NEt2, -NPr2 (wherein each Pr group is independently n- or i-) and -NBu2 (wherein each Bu group is independently n-, i- or t-). Examples of compounds of formula (8) include but are not limited to 3-amino-1 ,2,4-triazole and 3-amino-1 ,2,4-triazole-5- carboxylic acid.
3-Amino-1 ,2,4-triazole 3-Amino-1 ,2,4-triazole- 5-carboxylic acid
The leveller may be a substituted or unsubstituted pyridinium salt. Preferably, the leveller is a compound of formula (9a), (9b) or (9c):
wherein R60 and R61 are independently selected from the group consisting of -OH, -CN, -CONR62R63, -C02R62, -COR63, , A/-(unsubstituted Ci-Ci0-alkyl)-pyrrolidinyl, unsubstituted Ci-Ci0-alkyl, substituted Ci-Ci0-alkyl, unsubstituted C2-Ci0-alkenyl, substituted C2-Ci0-alkenyl, -S02-R63, -N=N-(unsubstituted C6-Ci0-aryl), -N=N-(substituted C6-C20-aryl), unsubstituted pyridyl, substituted pyridyl,
wherein the substituents are independently selected from the group consisting of at least one (e.g. 1 , 2, 3, 4 or 5) of -CN, -CONR64R65, -COR65, -C02R64, -OH, -NR64R65 and =NR64;
R62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci0-alkyl;
R63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci0-alkyl, unsubstituted Ci-Ci0- alkyl-C02H, -NH2, -NH(unsubstituted d-C^-alkyl), -N(unsubstituted d-C^-alkyl^;
R64 is selected from the groups defined for R62;
R65 is selected from the groups defined for R63;
R82 is selected from the group consisting of -O" and unsubstituted Ci-Ci0-alkyl;
Z is a counterion when R82 is an unsubstituted Ci-Ci0-alkyl;
each x is 0, 1 , 2 or 3; and
each y is 0, 1 , 2, 3 or 4.
In one embodiment, the leveller is a compound of formula (9a). In another embodiment, the leveller is a compound of formula (9b). In yet another embodiment, the leveller is a compound of formula (9c). The various embodiments for R60, Rei , R62, R63, R64, R65, x and y are as generally described above with regard to the compounds of formulae (7a), (7b) and (7c) and each of these embodiments can be considered recited herein with regard to the compounds of formulae (9a), (9b) and (9c).
R82 is a substituent attached to the nitrogen atom. In one embodiment, R82 may be -O" i.e. the compound of formula (9a), (9b) or (9c) is an N-oxide. In this instance, a counterion Z is generally not required in order to stabilise the pyridinyl N atom. In another embodiment, R82 may be an unsubstituted Ci-Ci0-alkyl, such as methyl, ethyl, propyl (n-or i-), butyl (n-, i- or t-). In this embodiment, a counterion Z is required and any suitable counterion may be utilised, for example, halide anions such as F", CI", Br" or I".
It is possible for a compound of formula (9) to convert to another compound of formula (9) under the conditions used in the plating bath of the present invention, i.e such as one compound of formula (9a) to another compound of formula (9a), a compound (9b) to another compound (9b) or a compound (9c) to another compound (9c). The compound of formula (9) therefore includes within its scope the starting compound of formula (9), the converted compound of formula (9) and mixtures thereof. In this embodiment, it is not envisaged that e.g. a compound (9a) would convert to e.g. a compound (9c) or vice versa.
Examples of compounds of formula (9a), (9b) and (9c) include but are not limited to those illustrated below:
Pyridine N-oxide C-2: Picolinic acid N-oxide C-2: Picolinamide N-oxide
C-3: Nicotinic acid N-oxide C-3: Nicotinamide N-oxide
C-4: Isonicotinic acid N-oxide C-4: Isonicotinamide N-oxide
Alternatively, the leveller may be a substituted or unsubstituted polyalkyleneimine. In this instance, the leveller is preferably unsubstituted polyethyleneimine or ethoxylated polyethyleneimine.
Before the bath is utilised in a plating process, the leveller may in insoluble, partially soluble or substantially completely soluble in the other bath components. However, when the bath is in use it is desirable that the leveller is substantially completely soluble at the desired plating temperature.
The leveller may be added in any suitable concentration, for example, from about 0.0001 g/litre to about 10 g/litre. In one embodiment, the concentration of leveller is about >0.001 g/litre, in another embodiment about >0.01 g/litre, in another embodiment about >0.1 g/litre. In another embodiment, the concentration of leveller is about <9 g/litre, in another embodiment about <8 g/litre, in another embodiment about <7 g/litre, in another embodiment about <6 g/litre, in another embodiment about <5 g/litre. In yet another embodiment, the concentration of the leveller is about 0.01 g/litre to about 5 g/litre.
In one embodiment, the aqueous platinum electroplating bath may comprise more than one leveller e.g. 2, 3, 4, or 5 levellers. In this instance, each leveller may be independently selected from those as described above. If desired, the plating bath of the present invention may comprise one or more other plating salts or complexes, such as platinum group metal (PGM) plating salts or complexes, or base metal plating salts or complexes. The PGM salts or complexes may be rhodium, palladium, iridium, ruthenium or rhenium plating salts or complexes, such as HRe04. Base metal plating salts include but are not limited to hexaamminenickel(ll) chloride.
The bath may be prepared by adding the components in any suitable order, for example, in one method an acid (if used) may be added to an aqueous solution of the platinum ions, followed by the borate ion source, base (if used), leveller (if used) and other components (if used). In another method, a base may be added to an aqueous solution of a platinum borate salt, followed by a leveller (if used) and other components (if used).
Depending on the substrate to be plated, the plating baths may further comprise one or more brighteners or other components, for example, surfactants or wetting agents to suppress bubble formation on the substrate. Suitable wetting agents/surfactants include polyethyleneglycol 50% aqueous solution or long chain alkyl sarcosines.
In another aspect, the invention includes a method of plating a PGM onto a substrate, comprising electroplating using the bath of the invention. The substrate is preferably a conductive substrate, such as a metal, conductive plastic or conductive ceramic.
In another aspect, the invention includes the use of an aqueous platinum plating bath as defined herein for plating platinum or platinum alloy onto a substrate. In one embodiment, platinum is plated onto a substrate. In another embodiment, a platinum alloy is plated onto a substrate. The substrate may be a metal (e.g. a metal article or metal powder), conductive plastic or conductive ceramic (such as a zirconia oxygen sensor or ceramic ozone destructor for motor vehicles or aircraft).
The invention will now be described by way of the following non-limiting Examples and with reference to the following Figures in which: Figure 1 illustrates a shaped part of the given dimensions which is used to assess the deposition of platinum (or platinum alloys) onto shaped parts.
Examples
General
20Q "Q salt®" material is commercially available from Johnson Matthey and is an ammoniacal solution of tetraammineplatinum(ll) hydrogen phosphate at a pH of about 10 to 1 1 and 20 g/l Pt.
Unless otherwise stated, substrates were 9 x 2.5 cm panels, thickness 1 mm for 316 stainless steel and 2 mm for brass. The brass panels were either manually polished using "Brasso®" or grit blasted using Type 150 and 180/220 brown aerospace grade grit; stainless steel panels were cleaned and degreased using 1 M sodium hydroxide solution, followed by a dip in 6M hydrochloric acid. The panels were immersed in the plating baths to a depth of 5 cm, within 150, 400 or 600 ml glass beakers. The shaped substrates as shown in Figure 1 were of lconel or 316 stainless steel and were treated before use by grit blasting with 180/220 brown aerospace grit and alkali cleaning using 1 M sodium hydroxide solution for 6 minutes at a temperature of at least 60°C, followed by a dip (1-2 minutes) in 6M hydrochloric acid at room temperature. The substrates were washed thoroughly between each treatment.
Unless otherwise stated, each bath comprised approx. 300ml of plating solution was heated to 90°C in a 400 ml beaker containing a circular platinised titanium anode around its inner wall. The baths were subjected to magnetic stirring. pH was measured using universal indicator paper. The 30V-2A power packs were used and obtained from Thurlby.
Example 1
An aqueous platinum plating bath was prepared from 125 ml of 20Q solution (20 g/l Pt metal), 175 ml of water and 2 g of boric acid.
The bath was used to plate a shaped part using the plating conditions of 2.10v, 066ma, 90°C, pH 8, to give 0.1836 g of bright silvery platinum in 60 mins. Two further layers were successively plated on the same substrate. Plating was continued for the second layer using the same plating conditions for a further hour to give 0.1768 g of bright silvery platinum. After the third hour, 0.1471 g of bright silvery platinum plated.
The bath was aged for 3 days at room temperature whereupon concentrated ammonia solution (0.3 ml) was added to the bath to restore the pH to 8. A shaped part was plated using plating conditions of 1.61 v, 063ma, 90°C, pH8 to give 0.1460g of bright silvery platinum in 60 mins. Plating was continued using the same plating conditions for a second hour to give 0.2619 g of bright silvery platinum.
3g of boric acid was added to the bath to alter the bath's pH to 7.5 at 90°C. Using plating conditions of 1.61v, 063ma, 90°C, pH7.5, 0.1601g of bright silvery platinum was deposited in 60 mins on a shaped part.
The plating conditions were altered to 1.74v, 045ma, 90°C, pH 7.5 and 0.1305g of bright silvery platinum was deposited on a shaped part in 60 mins. Example 2
An aqueous platinum plating bath was prepared from 5g platinum tetraamine hydrogen carbonate, 8g boric acid and 300 ml water.
The bath was used to plate a shaped part using plating conditions of 1.6v, 075ma, 90°C, pH 8, to give 0.21 13 g of bright silvery platinum in 60 mins.
When the boric acid was increased to 14g (pH 7.5-8), a shaped part was plated with 0.2629 g of bright platinum. The bath was aged for 174 days at room temperature before being used to plate a polished brass plaque (approx. 20 cm2) at 2.3v, 065ma, pH 7.5-8, 90°C to give 0.1900g of bright reflective platinum in 60 mins and 0.3795g in 120 mins.
The bath was heat aged in an oven for 62 days at 90°C and was then used to plate a shaped part at 1.54V, 064ma, 90°C, pH 8, to give 0.1435g of bright platinum in 60 mins.
Using the plating conditions as detailed in the following table, three shaped test parts (see Figure 1 ) were successively plated.
Part no. Plating conditions Quantity of Pt plated / g Comments
2.23V, 80-1 OOma,
pH of bath = 8, Grey matt
1 0.1 1 17 g
temperature of bath = 90°C, appearance plating time = 90 mins
1.86V, 046ma,
pH of bath = 8, Bright silvery
2 0.1420 g
temperature of bath = 90°C, appearance plating time = 90 mins
0.77V, 051 ma,
pH of bath = 8, Bright silvery
3 0.1053 g
temperature of bath = 90°C, appearance plating time = 59 mins
Example 3
An aqueous platinum plating bath was prepared from 33g of platinum tetraamine hydroxide solution (9.4% Pt w/w), 300ml water and 9g boric acid.
Using the plating conditions as detailed in the following table, two polished brass plaques were successively plated.
An aqueous platinum plating bath was prepared from 125 ml 20Q solution (20g/l Pt), 175ml water and 4.95g boric acid.
Using plating conditions of 1.7v, 063 ma, pH 7.5-8, 90°C for 30 mins then 1.89v, 080ma, 90°C, for 60 mins, gave 0.2838g of bright silvery platinum on a shaped part.
Example 5
An aqueous platinum plating bath was prepared from 120ml 20Q solution (20g/l Pt as metal), 180ml water, 2g of boric acid (to neutralise the solution to pH 8), 5.7g sodium tetraborate decahydrate (pH now 10 at room temperature), followed by a further 1.5g boric acid to take the pH down to 8.5.
Using the plating conditions as detailed in the following table, four shaped parts were successively plated.
Example 6
An aqueous platinum plating bath was prepared from 125 ml 20Q solution (20g/l Pt), 175ml water, 2g boric acid and 1g of sodium tetraborate decahydrate.
Using plating conditions of 2.02v, 069 ma, pH 8.5-9, 90°C for 60 mins gave 0.1908g of bright silvery platinum on a shaped part.
The boric acid content was increased to 5g. Using plating conditions of 1.91 v, 070ma, pH 7.5-8, 90°C for 60 mins deposited 0.1878g of bright silvery platinum on a shaped part.
Example 7
An aqueous platinum plating bath was prepared from 120 ml P-salt solution (25g/l Pt), 180ml water, 2.5g boric acid and 1.5g of sodium tetraborate decahydrate.
Using plating conditions of 1 .04v, 101 ma, pH 8.5-9, 90°C for 1 10 mins gave 0.1610g of bright silvery platinum on a shaped part.
Example 8
An aqueous platinum plating bath was prepared from 125ml 20Q solution (20g/l Pt as metal), 175ml water, 4g of boric acid and 2g ammonium biborate tetrahydrate [(NhU^E^O/^h^O].
Using the plating conditions as detailed in the following table, three shaped parts were successively plated.
pH of bath = 10, Bright silk
2* 0.3365g
temperature of bath = 90°C, appearance plating time = 120 mins
* The bath was aged for 5 days at room temperature before plating the second part.
Example 10
An aqueous platinum plating bath was prepared from 120ml P-salt solution (25g/l Pt as metal), 180ml water, 8g of boric acid and 1g lithium metaborate.
Using the plating conditions as detailed in the following table, three shaped parts were successively plated.
Example 11
An aqueous platinum plating bath was prepared from 125ml 20Q solution (20g/l Pt as metal), 175ml water, 2.5g of boric acid, 1.5g lithium metaborate and 0.042g nicotinic acid.
Using the plating conditions as detailed in the following table, three shaped parts were successively plated.
plating time = 100 mins
0.96V, 051 ma,
pH of bath = 8.5-9, Grey matt
3 0.1993 g
temperature of bath = 90°C, appearance plating time = 100 mins
Example 12
An aqueous platinum plating bath was prepared from 120ml P-salt solution (25g/l Pt as metal), 180ml water, 8g of boric acid, 1g lithium metaborate and 0.042g nicotinic acid.
Using the plating conditions as detailed in the following table, a single shaped part was successively plated.
Part no. Plating conditions Quantity of Pt plated / g Comments
1.85V, 075ma,
pH of bath = 8.5, 0.0820 g Light grey silk temperature of bath = 90°C, in 140 mins appearance plating time = 140 mins
1
1.85V, 075ma,
pH of bath = 8.5, Bright silk
0.0933g in 60 mins
temperature of bath = 90°C, appearance plating time = 60 mins
Cumulative quantity of Pt
plated = 0.0820g + 0.0933g
= 0.1753g in 200 mins
Example 13
An aqueous platinum plating bath was prepared from 120ml 20Q solution (20g/l Pt metal), 180ml of water, 1 ml of 40% phosphoric acid and 1g of sodium metaborate hydrate. A shaped part (see Figure 1 ) was plating using the conditions of 1.97V, 071 ma, 90°C, pH 8 to give 0.24288g of bright white silvery platinum in 90 mins.
A further 0.5g of sodium metaborate hydrate was added to the bath, along with 1.5ml of cone, ammonia. A shaped part was plated using the conditions of 2.02v, 070ma, 90°C, pH 9 to give 0.1535g of bright white silvery platinum in 90 mins.
Claims
Claims
1. An aqueous platinum electroplating bath comprising:
a) a source of platinum ions; and
b) a source of borate ions.
2. A bath according to claim 1 , wherein the source of platinum ions is at least one platinum plating salt or complex. 3. A bath according to claim 2, wherein the platinum plating salt or complex is selected from the group consisting of diammine dinitroplatinum(ll), tetraammineplatinum(ll) hydrogen orthophosphate, tetraammineplatinum(ll) hydrogen carbonate, tetraammineplatinum(ll) hydroxide, tetraammineplatinum(ll) sulphate and tetraammineplatinum(ll) nitrate. 4. A bath according to claim 2, wherein the platinum plating salt or complex is selected from the group consisting of alkali metal hexahydroxyplatinates(IV), alkali metal tetranitroplatinates(ll), alkali metal salts of hydrogen hexachloroplatinate(IV), alkali metal salts of hydrogen dinitrosulphatoplatinate(ll), tetraamineplatinum(ll) halides and alkali metal tetrahaloplatinates(ll).
5. A bath according to any one of the preceding claims, wherein the source of borate ions is boron-containing acid optionally in combination with at least one borate salt.
6. A bath according to claim 5, wherein the boron-containing acid is selected from the group consisting of boric acid, tetraboric acid and pyroboric acid.
7. A bath according to any one of claims 1 to 4, wherein the source of borate ions is a metaborate salt optionally in combination with at least one other borate salt. 8. A bath according to claim 5 or claim 7, wherein the borate salt is selected from the group consisting of alkali metal metaborates, alkali metal tetraborates, alkali metal biborates, alkali metal pentaborates, alkaline earth metal metaborates, alkaline earth metal tetraborates, alkaline earth metal biborates and alkaline earth metal pentaborates. 9. A bath according to claim 1 , wherein the source of platinum ions and the source of borate ions is a platinum borate salt or complex.
10. A bath according to any one of the preceding claims, wherein the platinum ion concentration is about 0.1 to about 30 g/litre.
1 1. A bath according to any one of the preceding claims, wherein the borate ion concentration is about 0.1 to about 90 g/litre.
12. A bath according to any one of the preceding claims further comprising at least one leveller.
A bath according to claim 12, wherein the leveller comprises at least one unsaturated carbon- carbon or unsaturated carbon-heteroatom bond.
A bath according to claim 12 or claim 13, wherein the leveller is selected from the group consisting of at least one:
a) substituted or unsubstituted saccharine or salt thereof;
b) substituted or unsubstituted benzopyranone;
c) substituted or unsubstituted benzaldehyde or derivative thereof;
d) substituted or unsubstituted alkene provided the alkene is not ethylene;
e) substituted or unsubstituted alkyne provided the alkyne is not acetylene;
f) substituted or unsubstituted alkylnitrile;
g) substituted or unsubstituted pyridine or addition salt thereof;
h) substituted or unsubstituted triazole; and
i) substituted or unsubstituted pyridinium salt.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (1 ) or salts thereof:
each R-i is independently an unsubstituted C1-C10 alkyl group;
R2 is selected from the group consisting of H, unsubstituted C1-C10 alkyl, an alkali metal ion and an alkaline earth metal ion.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (2a), (2b) or (2c):
p is 0, 1 or 2;
each R10 and n is independently selected from an unsubstituted C1-C10 alkyl group.
7. A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (3a) or (3b):
(3a) (3b) wherein R2o is selected from the group consisting of H and -OR23 ; and
R21 and R22 are independently selected from the group consisting of H, -C(0)R24 and unsubstituted Ci-Ci0-alkyl; and
R23 and R24 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl.
8. A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (4):
wherein each R30, R31 , R32 and R33 is independently selected from the group consisting of H, unsubstituted Ci-Ci0-alkyl, substituted Ci-Ci0-alkyl, -C02R34, -NR34R35, -CONR34R35 and -CN, provided that R30, R31 , R32 and R33 are not all H,
wherein the substituents are selected from the group consisting of at least one -OH, -CO2R36, - OC(0)R36, -NR36R37, -CONR36R37, -CN, -S03 "Na+ and -S03 "K+;
R34 and R35 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl; and
R36 and R37 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (5):
R 4, 0 -R 4, 1
(5) wherein R40 and R41 are independently selected from the group consisting of H, unsubstituted Ci-Ci0-alkyl and substituted Ci-Ci0-alkyl, provided that R40 and R41 are not both H,
wherein the substituents are selected from the group consisting of at least one of -OH, -C02R42, -OC(0)R42, -NR42R43, -CONR42R43, -CN, -S03 "Na+ and -S03 "K+;
R42 and R43 are independently selected from the group consisting of H and unsubstituted d- C-io-alkyl.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (6):
(6) wherein R50 is a substituted or unsubstituted Ci-Ci0-alkyl, and the substituents are selected from the group consisting of at least one of -OR5i, -C02R5i, -OC(0)R5i, -NR51R52 and -CN; and wherein R51 and R52 are independently selected from the group consisting of H and unsubstituted Ci-Ci0-alkyl.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (7a), (7b) or (7c):
wherein R60 and R61 are independently selected from the group consisting of -OH, -CN, - CONR62R63, -C02R62, -COR63, A/-(unsubstituted C-i-C10-alkyl)-pyrrolidinyl, unsubstituted CrC10- alkyl, substituted Ci-Ci0-alkyl, unsubstituted C2-Ci0-alkenyl, substituted C2-Ci0-alkenyl, -S02- R63, -N=N-(unsubstituted C6-Ci0-aryl), -N=N-(substituted C6-C20-aryl), unsubstituted pyridyl, substituted pyridyl,
wherein the substituents are independently selected from the group consisting of at least one of
-CN, -CONR64R65, -COR65, -C02R64, -OH, -NR64R65 and =NR64;
R62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci0-alkyl;
R63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci0-alkyl, unsubstituted
Ci-Cio-alkyl-C02H, -NH2, -NH(unsubstituted d-C^-alkyl), -N(unsubstituted Ci-Ci0-alkyl)2;
R64 is selected from the groups defined for R62;
R65 is selected from the groups defined for R63;
each x is 0, 1 , 2 or 3; and
each y is 0, 1 , 2, 3 or 4.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (8):
Xi X2
R Vy1
(8) wherein R70 is selected from a group consisting of H, -C02R72 and -NR72R73;
R71 is selected from a group consisting of H and unsubstituted Ci-Ci0-alkyl;
R72 and R73 are independently selected from the group consisting of H and unsubstituted d-
C-io-alkyl;
one of X-i and X2 is C-R74 and the other of X-i and X2 is N; and
R74 is selected from a group as defined for R70.
A bath according to any one of the claims 12 to 14, wherein the leveller is a compound of formula (9a), (9b) or (9c):
wherein R60 and R61 are independently selected from the group consisting of -OH, -CN, - CONR62R63, -C02R62, -COR63, , A/-(unsubstituted d -CT 0-al ky I )-py rrolid i ny I , unsubstituted CrC10- alkyl, substituted Ci-Ci0-alkyl, unsubstituted C2-Ci0-alkenyl, substituted C2-Ci0-alkenyl, -S02- R63, -N=N-(unsubstituted C6-Ci0-aryl), -N=N-(substituted C6-C20-aryl), unsubstituted pyridyl, substituted pyridyl,
wherein the substituents are independently selected from the group consisting of at least one -
CN, -CONR64R65, -COR65, -C02R64, -OH, -NR64R65 and =NR64;
R62 is selected from the group consisting of H, -OH and unsubstituted Ci-Ci0-alkyl;
R63 is selected from the group consisting of H, -OH, unsubstituted Ci-Ci0-alkyl, unsubstituted
Ci-Cio-alkyl-C02H, -NH2, -NH(unsubstituted d-C^-alkyl), -N(unsubstituted Ci-Ci0-alkyl)2;
R64 is selected from the groups defined for R62;
R65 is selected from the groups defined for R63;
R82 is selected from the group consisting of -O" and unsubstituted Ci-Ci0-alkyl;
Z is a counterion when R82 is an unsubstituted Ci-Ci0-alkyl;
each x is 0, 1 , 2 or 3; and
each y is 0, 1 , 2, 3 or 4.
24. A bath according to claim 12, wherein the leveller is at least one substituted or unsubstituted polyalkyleneimines.
25. A bath according to any one of the preceding claims, further comprising one or more other platinum group metal or base metal plating salts or complexes.
26. A bath according to any one of the preceding claims, wherein the rate of plating is about >0.5 microns thickness of platinum or platinum alloy per hour.
27. A bath according to any one of the preceding claims, wherein the pH when the bath is ready for use or in use is in the range of about 2 to about 14.
28. A bath according to any one of the preceding claims, wherein the bath is used at temperatures from about room temperature to about 100°C.
29. A bath according to any one of the preceding claims further comprising one or more brighteners, surfactants or wetting agents.
30. The use of an aqueous platinum electroplating bath according to any one of claims 1 to 29 for plating platinum or a platinum alloy onto a substrate.
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US14/362,982 US20150047984A1 (en) | 2012-01-12 | 2012-07-06 | Coating technology |
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WO2022129461A1 (en) | 2020-12-18 | 2022-06-23 | Umicore Galvanotechnik Gmbh | Stabilization of the deposition rate of platinum electrolytes |
WO2022129916A1 (en) | 2020-12-18 | 2022-06-23 | Johnson Matthey Public Limited Company | Electroplating solutions |
DE102021107826A1 (en) | 2021-03-29 | 2022-09-29 | Umicore Galvanotechnik Gmbh | platinum electrolyte |
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WO2022129461A1 (en) | 2020-12-18 | 2022-06-23 | Umicore Galvanotechnik Gmbh | Stabilization of the deposition rate of platinum electrolytes |
WO2022129916A1 (en) | 2020-12-18 | 2022-06-23 | Johnson Matthey Public Limited Company | Electroplating solutions |
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DE102021107826A1 (en) | 2021-03-29 | 2022-09-29 | Umicore Galvanotechnik Gmbh | platinum electrolyte |
WO2022207539A1 (en) | 2021-03-29 | 2022-10-06 | Umicore Galvanotechnik Gmbh | Platinum electrolyte |
WO2024105359A1 (en) * | 2022-11-18 | 2024-05-23 | Johnson Matthey Public Limited Company | High efficiency platinum electroplating solutions |
Also Published As
Publication number | Publication date |
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CN104040032B (en) | 2017-12-22 |
US20150047984A1 (en) | 2015-02-19 |
SG11201403144XA (en) | 2014-09-26 |
GB201200482D0 (en) | 2012-02-22 |
CN104040032A (en) | 2014-09-10 |
EP2802687A1 (en) | 2014-11-19 |
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