WO2008035617A1 - FILM MINCE D'ALLIAGE Ag ET CIBLE DE PULVÉRISATION D'ALLIAGE Ag POUR LA FORMATION DU FILM MINCE D'ALLIAGE Ag - Google Patents
FILM MINCE D'ALLIAGE Ag ET CIBLE DE PULVÉRISATION D'ALLIAGE Ag POUR LA FORMATION DU FILM MINCE D'ALLIAGE Ag Download PDFInfo
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- WO2008035617A1 WO2008035617A1 PCT/JP2007/067847 JP2007067847W WO2008035617A1 WO 2008035617 A1 WO2008035617 A1 WO 2008035617A1 JP 2007067847 W JP2007067847 W JP 2007067847W WO 2008035617 A1 WO2008035617 A1 WO 2008035617A1
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- Prior art keywords
- thin film
- alloy
- alloy thin
- sulfidation
- resistance
- Prior art date
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- 229910001316 Ag alloy Inorganic materials 0.000 title claims abstract description 114
- 239000010409 thin film Substances 0.000 title claims abstract description 112
- 238000005477 sputtering target Methods 0.000 title claims abstract description 26
- 230000015572 biosynthetic process Effects 0.000 title description 15
- 229910002070 thin film alloy Inorganic materials 0.000 title description 2
- 229910052737 gold Inorganic materials 0.000 claims abstract description 49
- 239000012298 atmosphere Substances 0.000 claims abstract description 37
- 229910052718 tin Inorganic materials 0.000 claims abstract description 32
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 26
- 239000011261 inert gas Substances 0.000 claims abstract description 17
- 230000002776 aggregation Effects 0.000 abstract description 44
- 238000002310 reflectometry Methods 0.000 abstract description 36
- 238000004220 aggregation Methods 0.000 abstract description 30
- 229910052717 sulfur Inorganic materials 0.000 abstract description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract 1
- 239000011593 sulfur Substances 0.000 abstract 1
- 238000005486 sulfidation Methods 0.000 description 98
- 239000010931 gold Substances 0.000 description 91
- 238000012360 testing method Methods 0.000 description 76
- 238000010438 heat treatment Methods 0.000 description 59
- 239000010408 film Substances 0.000 description 54
- 230000000694 effects Effects 0.000 description 37
- 239000000203 mixture Substances 0.000 description 21
- 239000000956 alloy Substances 0.000 description 19
- 241000519995 Stachys sylvatica Species 0.000 description 18
- 238000005054 agglomeration Methods 0.000 description 18
- 229910045601 alloy Inorganic materials 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 17
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 16
- 239000007789 gas Substances 0.000 description 12
- 229910052786 argon Inorganic materials 0.000 description 8
- 230000003247 decreasing effect Effects 0.000 description 7
- 238000000151 deposition Methods 0.000 description 7
- 229910001873 dinitrogen Inorganic materials 0.000 description 7
- 239000010453 quartz Substances 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 230000008021 deposition Effects 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 229910001020 Au alloy Inorganic materials 0.000 description 5
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 5
- 229910001882 dioxygen Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000011253 protective coating Substances 0.000 description 5
- 229910001128 Sn alloy Inorganic materials 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 229910015363 Au—Sn Inorganic materials 0.000 description 3
- 230000002744 anti-aggregatory effect Effects 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 230000016615 flocculation Effects 0.000 description 3
- 238000005189 flocculation Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000001755 magnetron sputter deposition Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 230000019635 sulfation Effects 0.000 description 3
- 238000005670 sulfation reaction Methods 0.000 description 3
- 238000005987 sulfurization reaction Methods 0.000 description 3
- 229910002696 Ag-Au Inorganic materials 0.000 description 2
- 229910017980 Ag—Sn Inorganic materials 0.000 description 2
- 229910018731 Sn—Au Inorganic materials 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000012300 argon atmosphere Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- -1 halogen ions Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 229910016338 Bi—Sn Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/06—Surface treatment of glass, not in the form of fibres or filaments, by coating with metals
- C03C17/09—Surface treatment of glass, not in the form of fibres or filaments, by coating with metals by deposition from the vapour phase
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/06—Alloys based on silver
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/18—Metallic material, boron or silicon on other inorganic substrates
- C23C14/185—Metallic material, boron or silicon on other inorganic substrates by cathodic sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5806—Thermal treatment
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
Definitions
- the present invention belongs to a technical field related to an Ag alloy thin film and an Ag alloy sputtering target for forming the Ag alloy thin film, and in particular, an Ag alloy for a reflective film such as a lighting fixture, an automobile headlamp, and a rear lamp.
- the present invention belongs to a technical field relating to a thin film (Ag alloy reflective film) and an Ag alloy sputtering target for forming the Ag alloy reflective film.
- A1 As a reflection film for lighting fixtures, a headlight for automobiles, and a reflection lamp for rear lamps, a film in which A1 having a film thickness of about lOOnm is formed on a resin substrate by sputtering is mainly used.
- A1 is easily corroded by acids and alkalis with poor corrosion resistance and its reflectivity is lowered.
- a protective coating such as resin is applied on the reflective film of A1. Coats are a factor in increasing costs.
- Ag has an initial reflectivity of around 97%, which is about 10% higher than the initial reflectivity of A1 of 88%.
- the Ag thin film was agglomerated when halogen ions and moisture were present in the environment, and the reflectivity decreased due to agglomeration.
- innumerable white spots and discoloration occur on the surface of the Ag thin film, which causes a problem of deteriorating design and commercial properties.
- Japanese Patent Laid-Open No. 55-85646 discloses an alloy characterized in that Ag contains a total of 10 to 60 wt% of Pd, Pt, and Au among Pd, Pt, and Au.
- Japanese Patent No. 47251 discloses an alloy film structure excellent in sulfidation resistance in which Au or an Au alloy is formed in a thickness of 10 to 200 nm on the surface of an Ag-Sn alloy layer.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-226765
- Patent Document 2 Japanese Patent Laid-Open No. 2005-15893
- Patent Document 3 Japanese Patent Laid-Open No. 55-85646
- Patent Document 4 JP-A-5-47251
- Patent Document 5 JP-A-2005-48231
- the present invention has been made paying attention to such a situation, and the purpose thereof is the initial reflectance.
- the aim is to provide an Ag alloy thin film with an Al content of 88% or more, comparable to that of Al, and excellent in aggregation resistance and sulfidation resistance, and an Ag alloy sputtering target for forming this Ag alloy thin film.
- the present invention thus completed and capable of achieving the above object relates to an Ag alloy thin film and an Ag alloy sputtering target for forming this Ag alloy reflective film, and claims in the scope of patent claims.
- the Ag alloy reflective film according to Item 1 (Ag alloy reflective film according to the present invention) and the Ag alloy sputtering target according to Claim 2, which are configured as follows.
- the Ag alloy thin film according to claim 1 is an Ag alloy thin film containing two or more of Au, Au, Bi, and Sn, and satisfies the following formulas (1) to (3):
- [Bi] is the Bi content (atomic%)
- [Au] is the Au content (atomic%)
- [Sn] is the Sn content (atomic%). It is shown.
- An Ag alloy sputtering target according to claim 2 is an Ag alloy sputtering target for forming an Ag alloy thin film according to claim 1, and contains two or more of Au, Au, Bi, and Sn, An Ag alloy sputtering target satisfying the following formulas (4) to (6) [second invention].
- [Bi] represents Bi content (atomic%)
- [Au] represents Au content (atomic%)
- [Sn] represents Sn content (atomic%).
- the invention's effect [0016]
- the Ag alloy thin film according to the present invention has an initial reflectance of 88% or more, and is excellent in aggregation resistance and sulfidation resistance. For this reason, even if there is no protective coating, it can be used with a force S that can be suitably used as a reflective film.
- the force S for forming such an Ag alloy reflective film can be achieved. That is, an Ag alloy reflective film is formed using the Ag alloy sputtering target according to the present invention, and this is heat-treated in an inert gas atmosphere at 130 to 200 ° C. to obtain an Ag alloy thin film according to the present invention. be able to.
- FIG. 1 is a graph showing the relationship between the Au composition and the reflectance before and after the sulfidation test for an Ag—Au alloy thin film.
- JP-A-55-85646 proposes the addition of Pd, Pt, and Au to improve sulfidation resistance.
- Pd is reflected when added at 4at% (approximately 4wt%) or more in Ag. Since the rate becomes 88% or less, it is impossible to add even a composition that can prevent the aggregation of Ag! /.
- Au is added in the case of an Ag alloy thin film formed by sputtering with Au added, as shown in Fig.
- Bi and Au have an effect of suppressing aggregation due to halogen ions, as in the prior art.
- this Ag alloy thin film may contain (A) Bi and Sn but not Au, and (B) may contain two or more of Au, Bi and Sn.
- the effect of improving the aggregation resistance due to the inclusion of Au hereinafter referred to as the effect of improving the resistance to aggregation of Au
- the resistance to sulfidation by heat treatment at 130 to 200 ° C in an inert gas atmosphere of the Au-containing material Effect hereinafter referred to as the effect of improving the sulfidation resistance of Au + heat treatment
- the effect of improving the aggregation resistance of Au the effect of improving the sulfidation resistance of Au + heat treatment, and the improvement of sulfidation resistance by heat treatment at 130 to 200 ° C in an inert gas atmosphere of Sn-containing material
- the effect (hereinafter referred to as the effect of improving the sulfidation resistance of the Sn + heat treatment and the repellency) is obtained, and the flocculation resistance and the sulfidation resistance are excellent.
- the amount of the additive element (two or more of Au, Au, Bi, Sn) satisfies the above formulas (1) to (3). It is necessary to add.
- the Ag alloy thin film according to the present invention is an Ag alloy thin film containing two or more of Au, Au, Bi, and Sn, and satisfies the above formulas (1) to (3)
- the Ag alloy thin film is characterized by being heat-treated in an inert gas atmosphere at 130 to 200 ° C. Therefore, this Ag alloy thin film has an initial reflectance of 88% or more, and is excellent in aggregation resistance and sulfation resistance. For this reason, even if there is no protective coat, it can be suitably used as a reflective film.
- the Ag alloy thin film containing two or more of Au, Au, Bi, and Sn is an Ag alloy thin film containing Au or an Ag alloy thin film containing two or more of Au, Bi, and Sn.
- the temperature of the inert gas atmosphere: 130 200 ° C (that is, the temperature of the heat treatment in the inert gas atmosphere: 130 200 ° C) is that this temperature is higher than 130 ° C. If it is low, the effect of improving the sulfidation resistance of the Au + heat treatment and the effect of improving the sulfidation resistance of the Sn + heat treatment cannot be achieved, and if it is higher than 200 ° C, heat aggregation occurs during the heat treatment. This is because the reflectance is less than 88%.
- the heat treatment temperature is 130 ° C. and the heat treatment temperature is low, it is preferable to lengthen the heat treatment time. For example, it may be 12 hours or longer at 130 ° C and 1 hour or longer at 150 ° C. If it is 200 ° C, it should be heat-treated for 10 minutes or longer.
- the atmosphere of the heat treatment is an inert gas atmosphere.
- other atmospheres for example, air, oxygen atmosphere, vacuum atmosphere
- the inert gas is a rare gas such as nitrogen gas or argon gas.
- the inert gas atmosphere is, for example, a nitrogen gas atmosphere, an argon gas atmosphere, or a mixed gas atmosphere of nitrogen gas and argon gas.
- the vacuum atmosphere is not an inert gas atmosphere.
- the thickness of the Ag alloy thin film according to the present invention is desirably 100 or more. This is because when the film thickness is less than 100 nm, visible light is not completely reflected and a transmission component is generated. More preferably, it is 120 nm or more, and further preferably 150 nm or more.
- the composition of the sputtering target for producing the Ag alloy thin film according to the present invention may be the same as the film composition except for Bi. This is because a film having the same composition (content) as Sn is formed for Sn and Au. On the other hand, Bi has a lower composition in the film than the composition (content) in the target. This is thought to be because Bi re-evaporates from the film during film formation. For this reason, it is necessary to make the Bi composition in the target higher than the Bi composition in the film.
- the yield of Bi in the film varies depending on the deposition conditions and deposition equipment S, and the Bi composition in the target is It is desirable that it is at least twice the composition in the film. Therefore, the composition of the sputtering target for producing the Ag alloy thin film according to the present invention should satisfy the above formulas (4) to (6).
- the sputtering target for forming an Ag alloy thin film according to the present invention contains two or more of Au, Au, Bi, Sn and the above formulas (4) to (6)
- a sputtering target made of an Ag alloy (Ag alloy sputtering target) characterized by satisfying According to this Ag alloy sputtering target, it is possible to form an Ag alloy thin film according to the present invention. That is, an Ag alloy thin film according to the present invention is obtained by forming an Ag alloy reflective film using this Ag alloy sputtering target and heat-treating it in an inert gas atmosphere at 130 to 200 ° C. Can do.
- Ag alloy sputtering targets having various compositions were used as the sputtering target.
- Deposition conditions are: substrate temperature: room temperature, Ar gas pressure:;! ⁇ 133-0.399? &), The distance between electrodes: 550101, and the deposition rate: 7-8 nm / s. Ultimate vacuum before film formation was less than 1 X 10- 5 torr (1.33 X 10- 3 Pa).
- the visible light reflectance was measured by the method of JIS 3106.
- the sulfide test was performed by immersing the thin film (Ag alloy thin film, Ag thin film) in 0.01 M Na S aqueous solution for 30 minutes and then measuring the visible light reflectance of the thin film.
- the above thin film is placed in a constant temperature and humidity test bath at 60 ° C and 90RH%, and after 500 hours, the surface of the thin film is visually observed and the number of white spots (aggregation points) on the thin film surface is measured. It was done by doing.
- Table 2 shows the number of white spots generated after the agglomeration test (constant temperature and humidity test). Measurement results of reflectance before sulfidation test, heat treatment in each atmosphere, sulfidation test result (reflectance after sulfidation test), and agglomeration test result [white after agglomeration test (constant temperature and humidity test) The number of points generated] is shown in Tables 3-6. In Tables! To 6, the number 1 indicates the results for the Ag thin film that is not the Ag alloy thin film.
- the Ag alloy thin film (not heat-treated) after film formation has improved sulfidation resistance due to the addition of Au and Sn compared to the Ag thin film, but it is not sulfurized.
- the reflectivity has decreased to less than 88% (sulfuration resistance is not sufficient).
- those with numbers 2, 10, and 14 with an Au content of less than 1. Oat% have not sufficiently suppressed the occurrence of white spots (coagulation resistance is not sufficient).
- the numbers 10 and 14 have a reflectance of less than 88% after the heat treatment and before the sulfidation test. Other than this, the reflectivity decreased to less than 88% by the sulfidation test, and the sulfidation resistance was poor.
- an Ag alloy sputtering target having the composition shown in Table 7 was used as the sputtering target.
- those with numbers 15, 16, and 19 do not satisfy equation (5) (1.0 ⁇ 5 [Bi] + [Au]), and those with number 17 have equations (6).
- (2.0 ⁇ [Sn] + 2 [Au] 4 ) is not satisfied, and the one with number 22 satisfies equation (4) (2.64 [Bi] + 0.15 [Au] + 1.14 [Sn] ⁇ 8.7)
- Other targets (numbers 18, 20, 21, 23, 24) satisfy the formulas (4) to (6). ing.
- Table 8 shows the composition of the Ag alloy thin film thus formed.
- the numbers in Table 8 indicate that deposition was performed using targets with the same target number. That is, the Ag alloy thin films of numbers 15 to 24 in Table 8 were formed using the targets of numbers 15 to 24 in Table 7. From Table 7 and Table 8, it can be seen that the content of Au and Sn in the film is equal to the content of Au and Sn in the target, and the Bi content in the film is almost 50% of the Bi content in the target. .
- the Bi content was quantitatively analyzed using ICP-mass spectrometry (SPQ-8000 manufactured by Seiko Instruments Inc.).
- Tables 10 to 13 show the reflectivity before the sulfidation test, the reflectivity after the sulfidation test, and the number of white spots after the agglomeration test (constant temperature and humidity test) for those after heat treatment in each atmosphere.
- the Ag alloy thin films heat-treated in a nitrogen atmosphere and the Ag alloy thin films heat-treated in an argon atmosphere have improved resistance to sulfidation with numbers 15, 16, and 19.
- white dots are generated because Equation (2) is not satisfied.
- No. 17 does not satisfy the formula (3), and therefore has insufficient sulfidation resistance.
- those with numbers 18, 20, 21, 23, and 24 maintained a reflectance of 88% or more after the sulfidation test, did not generate white spots, and were resistant to sulfidation and aggregation. It has excellent characteristics.
- the Ag alloy thin films heat-treated in an oxygen gas atmosphere have a reflectance of 88% after heat treatment and before the sulfidation test. Is below. Numbers 16, 19, 23, and 24 have a force S that the reflectivity after heat treatment and before the sulfidation test is 88% or more, and the reflectivity has decreased to less than 88% after the sulfidation test, and are inferior in sulfidation resistance.
- the Ag alloy thin film heat-treated in a vacuum atmosphere had a reflectivity decreased to less than 88% by the sulfidation test, and was inferior in sulfidation resistance. Even when the composition of the Ag alloy thin film satisfies the formulas (1) to (3)! /, It may not be possible to obtain excellent performance by heat treatment in an oxygen gas atmosphere or under vacuum. Recognize.
- an Ag-2.0at% Sn-1.5at% Au alloy thin film with a thickness of lOOnm is formed on a glass substrate (Counging # 1737) with a diameter of 2 inches (5.08cm) and a thickness of 0.7mm. did.
- the film forming conditions were as follows: substrate temperature: room temperature, Ar gas pressure:;! To 3 mtorr (0.133 to 0.3 99 Pa), distance between electrodes: 55 mm, film forming speed: 7 to 8 nm / s. Ultimate vacuum before film formation was less than 1 X 10- 5 torr (1.33 X 10- 3 Pa). Eight 8-2. ( ⁇ % 5.-1.5 & 1% eight 11 Go gold reflectance of the thin film immediately after the film formation was 94.3%.
- the Ag alloy thin film (Ag-2.0at% Sn-1.5at% Au alloy thin film) thus formed is 100 in an argon gas atmosphere.
- a sulfidation test for evaluating sulfidation resistance and an agglomeration test for evaluating flocculation resistance were performed. The results are shown in Table 14.
- the Ag alloy thin film according to the present invention has an initial reflectivity of 88% or more, and is excellent in aggregation resistance and sulfidation resistance. It can be suitably used as a reflective film for automobile headlamps and rear lamps, and is useful.
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- Organic Chemistry (AREA)
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- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Inorganic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
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Abstract
L'invention concerne un film mince d'alliage Ag ayant une réflectivité initiale de 88 % ou plus comparable à celle de Al et ayant une excellente résistance à l'agrégation et une excellente résistance au soufre ; et une cible de pulvérisation d'alliage Ag pour former le film mince d'alliage Ag. L'invention concerne spécifiquement : [1] un film mince d'alliage Ag contenant Au ou au moins deux éléments choisis parmi Au, Bi et Sn, qui satisfait les exigences représentées par les formules suivantes (1) à (3) : (1) 5,28[Bi] + 0,15[Au] + 1,14[Sn] ÿ 8,7 ; (2) 1,0 ÿ 10[Bi] + [Au] ; et (3) 2,0 ÿ [Sn] + 2[Au]4, et qui est traité par la chaleur dans une atmosphère de gaz inerte à 130 à 200°C ; et [2] une cible de pulvérisation d'alliage Ag pour former le film mince d'alliage Ag contenant Au ou au moins deux éléments choisis parmi Au, Bi et Sn, et qui satisfait les exigences représentées par les formules suivantes (4) à (6) : (4) 2,64[Bi] + 0,15[Au] + 1,14[Sn] ÿ 8,7 ; (5) 1,0 ÿ 5[Bi] + [Au] ; et (6) 2,0 ÿ [Sn] + 2[Au]4 (à la condition que les variables [Bi], [Au] et [Sn] dans les formules représentent respectivement les teneurs (%at) de Bi, Au et Sn).
Applications Claiming Priority (2)
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JP2004139712A (ja) * | 2002-08-20 | 2004-05-13 | Kobe Steel Ltd | 光情報記録媒体用反射膜と半透過反射膜、および光情報記録媒体ならびに光情報記録媒体用スパッタリングターゲット |
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JP2005029849A (ja) * | 2003-07-07 | 2005-02-03 | Kobe Steel Ltd | リフレクター用Ag合金反射膜、及び、このAg合金反射膜を用いたリフレクター、並びに、このAg合金反射膜の形成用のAg合金スパッタリングターゲット |
JP2005264329A (ja) * | 2004-02-19 | 2005-09-29 | Ulvac Seimaku Kk | Ag合金膜及びその製造方法 |
JP2005332557A (ja) * | 2004-04-21 | 2005-12-02 | Kobe Steel Ltd | 光情報記録媒体用半透過反射膜と反射膜、および光情報記録媒体ならびにスパッタリングターゲット |
JP2006098856A (ja) * | 2004-09-30 | 2006-04-13 | Ulvac Japan Ltd | Ag系反射膜およびその作製方法 |
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JP2004139712A (ja) * | 2002-08-20 | 2004-05-13 | Kobe Steel Ltd | 光情報記録媒体用反射膜と半透過反射膜、および光情報記録媒体ならびに光情報記録媒体用スパッタリングターゲット |
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