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WO1996036535A1 - Improvement on wrapping machine for packaging of steel sheets and coils with horizontal race - Google Patents

Improvement on wrapping machine for packaging of steel sheets and coils with horizontal race Download PDF

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Publication number
WO1996036535A1
WO1996036535A1 PCT/BR1996/000015 BR9600015W WO9636535A1 WO 1996036535 A1 WO1996036535 A1 WO 1996036535A1 BR 9600015 W BR9600015 W BR 9600015W WO 9636535 A1 WO9636535 A1 WO 9636535A1
Authority
WO
WIPO (PCT)
Prior art keywords
race
improvement
wrapping machine
motor
steel sheet
Prior art date
Application number
PCT/BR1996/000015
Other languages
French (fr)
Inventor
Eduardo Esberard
Elias Quirino Da Cunha
Elmo Coutinho Da Silva, Jr.
Marcy De Morais
Luiz Henrique ARAÚJO
Original Assignee
Companhia Siderúrgica Nacional
VCI Brasil - Industria e Comercio de Embalagens Ltda
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Companhia Siderúrgica Nacional, VCI Brasil - Industria e Comercio de Embalagens Ltda filed Critical Companhia Siderúrgica Nacional
Publication of WO1996036535A1 publication Critical patent/WO1996036535A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/24Packaging annular articles, e.g. tyres

Definitions

  • the invention concerned is an improvement developed on wrapping machine for packaging of steel sheets and coils, wire rod, nonferrous materials, flat and long products, utilizing paper tapes, plastic of high and low density, mono-oriented and bi-oriented, textiles such as raffia, composed mixture of paper/ plastic, with or without chemical treatment. These machines are widely used in the packaging of finished products is small to large-sized steel mills.
  • the status of the technique utilizes the following machines: regarding PI 9401378-0, applied for on April 4, 1994, in accordance with figure 1, where the vertical movement of the shuttle (62) is performed by mechanical arms (63) and by the spindle (64) installed horizontally and the guides (65), which makes the machine fragile, due to warp of the arms (63) limits the lifting height of the shuttle (62) which, in turn, restricts its use in the packaging of coils with larger diameters.
  • the race (62) being in semi-circle in the vertical direction and flat in the upper part, allows the loosening of the packaging tape, which causes penetration of impurities in the coil.
  • the opening of the arm (66) is manually supported by spring (67), which not only requires more time for closing, but it is also an unsafe condition for the operator either when it opens or by cable break (68); regarding MU 7500405-4 applied for on March 8, 1995 in accordance with figures 2 and 3, consisting of base assembly (69), shuttle (70), movable car (71), driving, supporting and moving column (72), where the opening of the arm (73) is manually supported spring (74), which requires more time for closing, being an unsafe condition for the operator when it opens or by cable break (75) and rubber-coated rolls (76) which causes defects in thinner sheet coils.
  • the improved packaging machine consists of the following parts: • Shuttle composed of race (1), movable arm (2), counterweight (3), support (4), shaft (5), roller bearing (6), wheels (7), driver (8) and bus bar (9). • Lifting and forward column (60), consisting of the following components: welded construction metallic panel 910), guiding plate (11), lifting motor-driven reducer (12), bracing journal box (13), spindle (14), nut (15), guide bearing (16), forward motor-driven reducer (17), shaft (18), supporting bearing (19) and wheels (20).
  • Movable car consisting of AC triphase motor (28), coupled to the reducer (29), electrically fed by current collectors (30), wheels with shafts (31) and roller bearings (32), springs (33), draw chain (34), gears (35), and uncoiler with clutch (36).
  • the movable car (27) may be without electric contact type though magnetic coupling, induction, by means of linear motor.
  • Coil skid (57), in accordance with figure 7 (note: see annex) is composed of supporting rolls (37), one is driven and rubber coated and the other free with the steel body, bearings (38), shaft (39), fixation element (40), gear (41), chain (42), motor driven reducer (43) and metallic supporting base (44) in welded construction.
  • the movable arm (2) articulates in the shaft (48) and roller bearing (49), moved by the driver (8), pin (50) and bushing (51).
  • the driver (8) is fixed to the race (1), through welding, by support (52), being hydraulically fed by the assembly (53) or electrically by mechanical spindle.
  • the supports (4) are fixed by bolt to the race (1), containing the shaft inside (5), mounted by the roller bearings (6), with wheels (7) on their end, which work as a guide, allowing the vertical movement of the race (1).
  • the bus bar (9) is assembled inside the race (1) and movable arm (2) and, in accordance with figures 8 (note: see annex), is composed of shaped rubber (54) and copper blade (55) whose purpose is to feed electrically the movable car (27) and enable shift of it.
  • the race (1) and movable arm (2) in accordance with figures 4A, 4 and 8, are made of metallic plate, with two shapes installed in parallel and are separated by spacers (56), in welded construction.
  • the metallic panel (10) is made of metallic shapes, welded, having opening on two sides where the guiding plates (11) are housed, whereby the wheels (7) shift, thereby allowing vertical movement of the race (1).
  • the motor-driven reducer mounted on the upper part the metallic panel (10) and has the function of transmitting the turn to the spindle (14) which drives the nut (15) which is mounted inside the race (1), thus vertically shifting the race (1).
  • the motor-driven reducer (17) is mounted at the lower part of the metallic panel (10), whose function is to pull the shaft (18), resulting in the horizontal movement of the metallic panel (10) and race (1) through the wheels (20) in the rail (22).
  • the metallic shapes (21) are mounted the wheels (24), which are actuated by the motor-driven reducer (25), which through the shaft (26) causes the horizontal shift of the whole machine assembly, fed electrically by the cable realer (45).
  • the coil skip (57) is installed in front of the metallic shapes (21) and has the function of housing the metallic coils (18) and give rotation movement to it, through the motor-driven reducer (43), actuating one of the rolls (37) by the chain (42).
  • the use of the wrapping machine assembly concerned consists of the following phases:
  • the movable car (27) and the roll (37) of the skid (57) are actuated by the motor-driven reducer (43), syncronizing the speed of the coil (58) rotation with that of the movable car (27). With these movements the movable car (27) will shift inside and outside the coil (58) by the race (1) and movable arm (2) packaging it completely. • After the coil (58) is packaged, the tape (59) is cut, the movable arm (2) is open and the column (60 moves back to allow removal of the coil (58) from the skid (57).
  • the wrapping machine concerned presents certain advantages over the one previously used, namely:
  • the race (1) and movable arm (2) upper parts are oval unlike those of PI 9401378-0 that were in semi-circle which allows a constant stretching of the packaging tape (59) thus avoiding loosening in the last packaging stage of the coil (58), which causes penetration of impurities.
  • the race vertical movement (1) is performed by means of nut (15) and spindle (14) installed vertically, which differs from the mechanical arms of the machine PI 9401378-0 and allows that any coil diameter is used.
  • the rolls (37) of the skid (57) differ from the provious machines as it is only one driven and rubber-coated roll and the other one free with steel body, in order to avoid defects in the first turns of the coils(58).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Special Articles (AREA)

Abstract

The invention concerned is an improvement developed on wrapping machine for packaging of steel sheets and coils, wire rod, nonferrous materials, flat and long products, utilizing paper tapes, plastic with high and low density, mono-oriented and bi-oriented, textiles such as raffia, composed mixture of paper/plastic, with or without chemical treatment. These machines are used in the packaging of finished products in the steel industry. It is composed of shuttle (1), movable arm (2), lifting and forward column (60), column supporting base for the stationary machine (23) and movable machine (61), movable car (27), coil skid (57) and electric control panel. The vertical movement (1) is performed means of nut (15) and spindle (14) which allows packaging of coil with any outer diameter. The column supporting base for the movable machine (61) allows its shift, which enables packaging of products at the exit of the process lines.

Description

IMPROVEMENT ON WRAPPING MACHINE FOR PACKAGING OF STEEL SHEETS AND COILS WITH HORIZONTAL RACE. The invention concerned is an improvement developed on wrapping machine for packaging of steel sheets and coils, wire rod, nonferrous materials, flat and long products, utilizing paper tapes, plastic of high and low density, mono-oriented and bi-oriented, textiles such as raffia, composed mixture of paper/ plastic, with or without chemical treatment. These machines are widely used in the packaging of finished products is small to large-sized steel mills. The status of the technique utilizes the following machines: regarding PI 9401378-0, applied for on April 4, 1994, in accordance with figure 1, where the vertical movement of the shuttle (62) is performed by mechanical arms (63) and by the spindle (64) installed horizontally and the guides (65), which makes the machine fragile, due to warp of the arms (63) limits the lifting height of the shuttle (62) which, in turn, restricts its use in the packaging of coils with larger diameters. The race (62), being in semi-circle in the vertical direction and flat in the upper part, allows the loosening of the packaging tape, which causes penetration of impurities in the coil. The opening of the arm (66) is manually supported by spring (67), which not only requires more time for closing, but it is also an unsafe condition for the operator either when it opens or by cable break (68); regarding MU 7500405-4 applied for on March 8, 1995 in accordance with figures 2 and 3, consisting of base assembly (69), shuttle (70), movable car (71), driving, supporting and moving column (72), where the opening of the arm (73) is manually supported spring (74), which requires more time for closing, being an unsafe condition for the operator when it opens or by cable break (75) and rubber-coated rolls (76) which causes defects in thinner sheet coils. The improved packaging machine, described, in accordance with figures 4A, 4, 5, 6, 7 and 8, consists of the following parts: • Shuttle composed of race (1), movable arm (2), counterweight (3), support (4), shaft (5), roller bearing (6), wheels (7), driver (8) and bus bar (9). • Lifting and forward column (60), consisting of the following components: welded construction metallic panel 910), guiding plate (11), lifting motor-driven reducer (12), bracing journal box (13), spindle (14), nut (15), guide bearing (16), forward motor-driven reducer (17), shaft (18), supporting bearing (19) and wheels (20). • Column supporting base for stationary machine (23), with traveling movement, in accordance with figure 6 (note: see annex), is composed of metallic shapes (21) in welded construction, rails (22), for horizontal shift of the metallic panel (10), wheels (24) motor- driven reducer (25), shaft (26) and cable reeler (45).
• Movable car (27), consisting of AC triphase motor (28), coupled to the reducer (29), electrically fed by current collectors (30), wheels with shafts (31) and roller bearings (32), springs (33), draw chain (34), gears (35), and uncoiler with clutch (36). Alternatively, the movable car (27) may be without electric contact type though magnetic coupling, induction, by means of linear motor.
• Coil skid (57), in accordance with figure 7 (note: see annex) is composed of supporting rolls (37), one is driven and rubber coated and the other free with the steel body, bearings (38), shaft (39), fixation element (40), gear (41), chain (42), motor driven reducer (43) and metallic supporting base (44) in welded construction.
• Electric control panel for operational logic, control and protection of the drivers, with an alternative for speed control through frequency converter (46) and PCL-programmable logic controller (47).
The movable arm (2) articulates in the shaft (48) and roller bearing (49), moved by the driver (8), pin (50) and bushing (51). The driver (8) is fixed to the race (1), through welding, by support (52), being hydraulically fed by the assembly (53) or electrically by mechanical spindle.
The supports (4) are fixed by bolt to the race (1), containing the shaft inside (5), mounted by the roller bearings (6), with wheels (7) on their end, which work as a guide, allowing the vertical movement of the race (1). The bus bar (9) is assembled inside the race (1) and movable arm (2) and, in accordance with figures 8 (note: see annex), is composed of shaped rubber (54) and copper blade (55) whose purpose is to feed electrically the movable car (27) and enable shift of it. The race (1) and movable arm (2), in accordance with figures 4A, 4 and 8, are made of metallic plate, with two shapes installed in parallel and are separated by spacers (56), in welded construction. The metallic panel (10) is made of metallic shapes, welded, having opening on two sides where the guiding plates (11) are housed, whereby the wheels (7) shift, thereby allowing vertical movement of the race (1).
The motor-driven reducer mounted on the upper part the metallic panel (10) and has the function of transmitting the turn to the spindle (14) which drives the nut (15) which is mounted inside the race (1), thus vertically shifting the race (1). The motor-driven reducer (17) is mounted at the lower part of the metallic panel (10), whose function is to pull the shaft (18), resulting in the horizontal movement of the metallic panel (10) and race (1) through the wheels (20) in the rail (22). For the movable machine assembly in accordance with figure 6 (note: see annex), the metallic shapes (21) are mounted the wheels (24), which are actuated by the motor-driven reducer (25), which through the shaft (26) causes the horizontal shift of the whole machine assembly, fed electrically by the cable realer (45). The coil skip (57) is installed in front of the metallic shapes (21) and has the function of housing the metallic coils (18) and give rotation movement to it, through the motor-driven reducer (43), actuating one of the rolls (37) by the chain (42). The use of the wrapping machine assembly concerned consists of the following phases:
• Moving back of the lifting and forward column (60), positioning it on the other end of the skid. (57).
• Opening of the movable arm (2).
• Placement of the packaging tape (59) in the uncoiler with clutch (36). • The coil (58) is positioned on the skid (57).
• The race (1) moves vertically until its flat part matches coil inner diameter.
• The lifting and forward column (60) Shifts penetrating the flat part of the race (1) in the coil inner diameter (58) and the movable arm (2) is closed.
• An end of the tape (59) sticks to any point of the coil (58).
• The movable car (27) and the roll (37) of the skid (57) are actuated by the motor-driven reducer (43), syncronizing the speed of the coil (58) rotation with that of the movable car (27). With these movements the movable car (27) will shift inside and outside the coil (58) by the race (1) and movable arm (2) packaging it completely. • After the coil (58) is packaged, the tape (59) is cut, the movable arm (2) is open and the column (60 moves back to allow removal of the coil (58) from the skid (57).
The wrapping machine concerned presents certain advantages over the one previously used, namely:
• The race (1) and movable arm (2) upper parts are oval unlike those of PI 9401378-0 that were in semi-circle which allows a constant stretching of the packaging tape (59) thus avoiding loosening in the last packaging stage of the coil (58), which causes penetration of impurities.
• Unlike the previous machines the opening of the arm (2) takes place automatically through the driver (8).
• The race vertical movement (1) is performed by means of nut (15) and spindle (14) installed vertically, which differs from the mechanical arms of the machine PI 9401378-0 and allows that any coil diameter is used.
• The horizontal shift of the lifting and forward column (60) takes place through the motor-driven reducer (17) directly on the stretching (18), and not by chain and gears as it was the case on machine PI 9401378-0 to make maintenance easier.
• The column supporting base for the movable machine (61) allows its shift, which makes packaging of coils possible (58) at the exit of the process lines.
• The rolls (37) of the skid (57) differ from the provious machines as it is only one driven and rubber-coated roll and the other one free with steel body, in order to avoid defects in the first turns of the coils(58).

Claims

1. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE" consisting of race (1) with spacers (56) and movable arm (2) articulated in one of its ends on the shaft (48) and roller bearing (49) by the driver (8) in the pin (50) and bushing (51) fixed to the race (1) by support (52), fed hydraulically by the assembly (53), on the other end of the race (1) the counterweight is mounted (3). Supports (4) fixed to the race (1) which has inside the shaft (5), the roller brearing (6) and wheel (7). Bus bar (9) inside the race (1) and the movable arm (2), consisting of shaped rubber (54) and copper blade (55) feeding electrically the movable car (27). Lifting and forward column (60), composed of metallic panel (10) with side opening where the guiding plates (11) are housed. From the motor-drive reducer (12) installed on the upper part of the metallic panel (10) for rotation of the spindle (14) installed in the journey box (13) and (16) and drive of the nut (15). Motor-driven reducer (17) installed at the lower part of the metallic panel (10) to pull the shaft (18) mounted on the bearing (19), by wheels (20) on their ends in the rail (22). Metallic shapes (21), mounted on the wheels (24), actuated by the motor-driven reducer (25), which through the shaft (26) shifts the machine, fed by the cable reeler (45), mounted on the movable base (61). Movable car (27) with motor (28) coupled to reducer (29), fed by the current collector (30), with shaft wheels (31), roller bearings (32), springs (33), chain (34), gears (35) and uncoiler with clutch (36). Coil skid (57) consisting of rolls (37) mounted to the shafts (39) with the bearings (38), fastened by the element of fixation (40) and actuated by the motor-driven reducer (43) through chain (42) and gear (41), installed on the metallic base (44). Electric control panel for operational logic, control and protection of the drivers, with an alternative for speed control through frequency converter (46) and PCL programmable logic controller (47).
2. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by nut (15), spindle (14) and motor-driven reducer thus enabling the vertical shift of the race (1).
3. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by lifting and forward of the column consisting of metallic panel (10), guiding plates (11), motor- driven reducer (12) and (17), journal box (13), spindle (14), nut (15), guiding bearing (16), shaft (18), bearing (19) and wheels (20).
4. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by bus bar (9), installed inside the race (1) and movable arm (2).
5. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by bus bar (9), consisting of copper blade (55) and shaped rubber (54).
6. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET ND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by driver (8), fixed to the upper part of the race (1) and its rod fixed on the movable arm (2).
7. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by the movable car (27), consisting of motor (28), reducer (29), current collectors (30), wheels with shafts (31), roller bearings (32), springs (33), chain (34), gears (35) and uncoiler with clutch (36).
8. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by coil skid (57), composed of the rolls (37), bearings (38), shaft (39), fixation element (40), gear (41), chain (42), motor-driven reducer (43) and melallic base (44).
9. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by column supporting base for movable machine (61), composed of metallic shapes (21), rails (22), wheels (24), motor driven reducer (25), shaft (26) and cable reeler (45).
10. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by electric control panel for operational logic, control and drive protection, with alternatives for speed control through frequency converter (46) and PLC- programmable logic controller (47).
11. "IMPROVEMENT ON WRAPPING MACHINE FOR STEEL SHEET AND COIL PACKAGING WITH HORIZONTAL RACE", in accordance with claim 1, characterized by rolls (37) with one driven and rubber-coated and the other free with steel body.
PCT/BR1996/000015 1995-04-28 1996-04-24 Improvement on wrapping machine for packaging of steel sheets and coils with horizontal race WO1996036535A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
BR9501848A BR9501848A (en) 1995-04-28 1995-04-28 Improvement in a machine for packing sheet metal coils
BRPI9501848-4 1995-04-28

Publications (1)

Publication Number Publication Date
WO1996036535A1 true WO1996036535A1 (en) 1996-11-21

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Application Number Title Priority Date Filing Date
PCT/BR1996/000015 WO1996036535A1 (en) 1995-04-28 1996-04-24 Improvement on wrapping machine for packaging of steel sheets and coils with horizontal race

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WO (1) WO1996036535A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1520786A1 (en) * 1998-02-10 2005-04-06 Illinois Tool Works Inc. Revolving wrapping means for a packaging device.
WO2007128885A1 (en) * 2006-05-10 2007-11-15 Kna Corporation Oy Wrapping device and method for operating a wrapping device
WO2011115548A1 (en) * 2010-03-15 2011-09-22 Lamiflex Ab Coil packaging system
US10023334B2 (en) 2014-03-17 2018-07-17 Marvin B. Schwartz Full motion wrapping apparatus

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110979786B (en) * 2019-12-10 2021-04-16 安徽达顺不锈钢有限公司 Adjustable steel coil packaging equipment frame

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2057524A5 (en) * 1969-08-25 1971-05-21 Ural Z Tyazhelogo
EP0544312A1 (en) * 1991-11-27 1993-06-02 BHP STEEL (JLA) PTY Ltd Apparatus for wrapping annular articles

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2057524A5 (en) * 1969-08-25 1971-05-21 Ural Z Tyazhelogo
EP0544312A1 (en) * 1991-11-27 1993-06-02 BHP STEEL (JLA) PTY Ltd Apparatus for wrapping annular articles

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1520786A1 (en) * 1998-02-10 2005-04-06 Illinois Tool Works Inc. Revolving wrapping means for a packaging device.
EP1813532A1 (en) * 1998-02-10 2007-08-01 Illinois Tool Works Inc. A packaging device
WO2007128885A1 (en) * 2006-05-10 2007-11-15 Kna Corporation Oy Wrapping device and method for operating a wrapping device
US7963087B2 (en) 2006-05-10 2011-06-21 Kna Corporation Oy Wrapping device and method for operating a wrapping device
WO2011115548A1 (en) * 2010-03-15 2011-09-22 Lamiflex Ab Coil packaging system
US10023334B2 (en) 2014-03-17 2018-07-17 Marvin B. Schwartz Full motion wrapping apparatus

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