WO1996008352A1 - Articles elastomeres - Google Patents
Articles elastomeres Download PDFInfo
- Publication number
- WO1996008352A1 WO1996008352A1 PCT/US1995/011764 US9511764W WO9608352A1 WO 1996008352 A1 WO1996008352 A1 WO 1996008352A1 US 9511764 W US9511764 W US 9511764W WO 9608352 A1 WO9608352 A1 WO 9608352A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyurethane
- article
- thin walled
- emulsion
- substituted
- Prior art date
Links
- 229920002635 polyurethane Polymers 0.000 claims abstract description 90
- 239000004814 polyurethane Substances 0.000 claims abstract description 90
- 239000000839 emulsion Substances 0.000 claims abstract description 40
- 239000004014 plasticizer Substances 0.000 claims abstract description 20
- 238000007598 dipping method Methods 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 125000000547 substituted alkyl group Chemical group 0.000 claims abstract description 5
- 125000003118 aryl group Chemical group 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 31
- 239000002245 particle Substances 0.000 claims description 29
- 239000000701 coagulant Substances 0.000 claims description 26
- 239000004094 surface-active agent Substances 0.000 claims description 24
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 3
- YMLBMIKSAYQNNI-UHFFFAOYSA-N 1,2,3,4-tetrahydrochrysene Chemical class C1=CC2=CC=CC=C2C(C=C2)=C1C1=C2CCCC1 YMLBMIKSAYQNNI-UHFFFAOYSA-N 0.000 claims description 2
- 229920003232 aliphatic polyester Polymers 0.000 claims description 2
- 150000001454 anthracenes Chemical class 0.000 claims description 2
- 125000004855 decalinyl group Chemical group C1(CCCC2CCCCC12)* 0.000 claims description 2
- 150000002987 phenanthrenes Chemical class 0.000 claims description 2
- HQDYNFWTFJFEPR-UHFFFAOYSA-N 1,2,3,3a-tetrahydropyrene Chemical class C1=C2CCCC(C=C3)C2=C2C3=CC=CC2=C1 HQDYNFWTFJFEPR-UHFFFAOYSA-N 0.000 claims 1
- 125000004432 carbon atom Chemical group C* 0.000 claims 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 1
- -1 alkali metal salts Chemical class 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical group [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000003945 anionic surfactant Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000002563 ionic surfactant Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920003052 natural elastomer Polymers 0.000 description 3
- 229920001194 natural rubber Polymers 0.000 description 3
- 229920006264 polyurethane film Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- IEORSVTYLWZQJQ-UHFFFAOYSA-N 2-(2-nonylphenoxy)ethanol Chemical compound CCCCCCCCCC1=CC=CC=C1OCCO IEORSVTYLWZQJQ-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 2
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910001424 calcium ion Inorganic materials 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 238000001493 electron microscopy Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 229920006173 natural rubber latex Polymers 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920000847 nonoxynol Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 230000001235 sensitizing effect Effects 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- KJWMCPYEODZESQ-UHFFFAOYSA-N 4-Dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=C(O)C=C1 KJWMCPYEODZESQ-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- NTDQQZYCCIDJRK-UHFFFAOYSA-N 4-octylphenol Chemical compound CCCCCCCCC1=CC=C(O)C=C1 NTDQQZYCCIDJRK-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 241000792859 Enema Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 241000195947 Lycopodium Species 0.000 description 1
- 235000019759 Maize starch Nutrition 0.000 description 1
- 241000276489 Merlangius merlangus Species 0.000 description 1
- OMRDSWJXRLDPBB-UHFFFAOYSA-N N=C=O.N=C=O.C1CCCCC1 Chemical class N=C=O.N=C=O.C1CCCCC1 OMRDSWJXRLDPBB-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 206010057040 Temperature intolerance Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000003973 alkyl amines Chemical group 0.000 description 1
- 125000005210 alkyl ammonium group Chemical group 0.000 description 1
- 230000002009 allergenic effect Effects 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 238000001479 atomic absorption spectroscopy Methods 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 150000003946 cyclohexylamines Chemical class 0.000 description 1
- XDMMMGGRRNTWML-UHFFFAOYSA-N cyclohexylazanium;acetate Chemical compound CC(O)=O.NC1CCCCC1 XDMMMGGRRNTWML-UHFFFAOYSA-N 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000007920 enema Substances 0.000 description 1
- 229940095399 enema Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000008543 heat sensitivity Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 150000002780 morpholines Chemical class 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- 239000012898 sample dilution Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F6/00—Contraceptive devices; Pessaries; Applicators therefor
- A61F6/02—Contraceptive devices; Pessaries; Applicators therefor for use by males
- A61F6/04—Condoms, sheaths or the like, e.g. combined with devices protecting against contagion
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B42/00—Surgical gloves; Finger-stalls specially adapted for surgery; Devices for handling or treatment thereof
Definitions
- This invention relates to elastomeric thin walled articles and methods for their preparation.
- Elastomeric thin walled articles such as gloves for surgical use are generally manufactured from natural rubber, usually by dipping a glove former into a vessel containing natural rubber latex.
- a glove former into a vessel containing natural rubber latex.
- problems have been encountered with natural rubber surgical gloves since small quantities of proteins may leach from the glove into an open surgical site and in some instances cause an allergenic reaction to the patient.
- European Patent application No.0413467 discloses polyurethane condoms which are manufactured by dipping a suitably shaped former into an organic solvent solution of a polyurethane.
- Such processes have a major disadvantage in that undesirable solvents must be used thus giving rise to increased costs and problems with waste products.
- Polyurethane Latexes for Coagulation Dipping Elastomerics, August 1978, 17-20
- polyurethane gloves may be made by the "Anode” process, that is, by dipping a former into a coagulant bath, followed by dipping into a polyurethane latex.
- the polyurethane in the latex was of a particle size in the range of from 60 to 300nm.
- the latex also comprised a non-ionic surfactant.
- polyurethane gloves manufactured by coagulation dipping have never been made commercially available. Thus there has been a long felt want for a commercially viable process for the emulsion dipping of polyurethane articles and polyurethane gloves in particular.
- thin walled polyurethane articles having a tensile strength of from 10 to 24 MPa.
- the improved tensile set properties may be obtained by including a plasticizer in the polyurethane emulsion.
- a plasticizer in particular we have found that specific plasticizers are advantageous.
- Particularly preferred plasticizers are those disclosed in US Patent No.3595776
- the polyurethane comprises a plastizer characterised by a specific gravity in the range of 0.970 to 1.10 at 60 degrees F; a viscosity SSU at 100 degrees F in the range of about 200 to 260; total nitrogen content below 700 ppm and advantageously in the range of about 175 to 375 ppm; a basic nitrogen content not exceeding 100 ppm and, better still, not exceeding 75 ppm and especially in the range of 15 to 50 ppm; a saturated component in the range up to about 12% and, better still, in the range of about 8 to 9.5% and an aromatics content in the range of about 87 to 95%.
- the polyurethane comprises from 0.1 to 40% w/w of a plasticiser as hereinbefore described, preferably from 0.1 to 20% w/w.
- a method of manufacturing a thin walled polyurethane article which comprises dipping a shaped former into an aqueous polyurethane emulsion comprising a plasticiser as hereinbefore described.
- the amount of plasticiser present in the polyurethane emulsion may be from 0.1 to 40% w/w, preferably from 0.1 to 20% w/w and especially from 0.1 to 10% w/w, eg. 5% w/w plasticiser.
- the plasticisers are complex mixtures which comprise principally a mixture of substituted alkyl (-C5H-1 -j to C 11 H23 or a number of smaller alkyl groups totaling this aggregate amount) condensed ring and partly aromatics consisting of 2, 3 and 4 rings exemplified by alkyl (C3, C4, C5) substituted tetrahydro and decahydro naphthalenes; alkyl (C5-C9) substituted tetrahydro and decahydro phenanthrenes or anthracenes; and alkyl (C7-C13) substituted tetrahydro chrysenes or pyrenes.
- the plasticisers may be manufactured using methods described in US Patent No.3595776.
- a method of manufacturing a thin walled polyurethane article which comprises dipping a shaped former into an aqueous polyurethane emulsion as hereinbefore described which emulsion comprises a substantial number of particles with a mean particle size of greater than 0.3 ⁇ m and a plasticiser.
- mean particle size is meant the mean diameter for generally spherical particles.
- the mean particle size of polyurethane emulsions can be measured using conventional methods known p_e ⁇ se, such as electron microscopy or a conventional particle size analyser, eg. a Malvern Analyser.
- the mean particle size may be from 0.31 ⁇ m to 2.5 ⁇ m, preferably from 0.5 ⁇ m to 2.0 ⁇ m, more preferably from 0.5 ⁇ m to 1.5 ⁇ m, eg. 1.0 ⁇ m.
- a substantial number of the particles in the polyurethane emulsion may have a particle size of greater than 0.3 ⁇ m.
- substantial number we mean at least 50% w/w, preferably at least 70% w/w and more preferably at least 80% w/w and especially at least 90% w/w of the particles have a particle size of greater than 0.3 ⁇ m when measured using electron microscopy. Similarly a substantial number of particles fall within the limits of the preferred mean particle sizes hereinbefore defined.
- surfactant in the polyurethane emulsion as hereinbefore described increases the stability of a large particle size polyurethane emulsion and provides advantageous film forming properties.
- surfactant in the manufacture of thin walled articles it may be advantageous to have a surfactant present.
- the polyurethane emulsion as hereinbefore described comprises from 0.1 to 10% w/w of surfactant, preferably from 2 to 8% w/w and especially from 4 to 6% w/w, eg. 5% w/w.
- the amount of surfactant may vary according to the type of surfactant used, the nature of the polyurethane, the particle size of the polyurethane, the solids content of the emulsion, etc. Generally however, the amount of surfactant present should be at least sufficient to exceed the critical micelle concentration in the emulsion. More particularly, it is preferred to use an amount of surfactant in the emulsion so that the surface tension of the emulsion, measured using conventional methods known p_er __£, approaches that of natural rubber latex.
- the emulsion possesses a surface tension of from 20 to 50 dynes crrr ' * , preferably from 25 to 45 dynes cm -' ' , more preferably from 30 to 40 dynes cm" 1 , eg. 35 dynes cm -1 .
- Any conventional surfactant may be used including non-ionic surfactants, ionic surfactants, eg. anionic surfactants, or a mixture of two or more ionic and non-ionic surfactants.
- ionic surfactants eg. anionic surfactants
- anionic surfactants are preferred.
- suitable anionic surfactants include carboxylate surfactants.
- Carboxylate surfactants are typically derived from C10 to C20 straight chain fatty acids which may optionally be saturated or unsaturated.
- Conventionally known salts of carboxylate surfactants may be used, such salts include ammonium or alkyl ammonium salts, eg. triethylamine or morpholine salts; or alkali metal salts, eg. sodium or potassium salts.
- salts of other acids may be used including oleic, ricinoleic and rosin acids or the n- alkyl sarcosides.
- the invention is not limited to the surfactants hereinbefore described and may also include mixtures of two or more surfactants.
- Non-ionic surfactants are particularly preferred and examples of suitable non-ionic surfactants include those described in "Surfactant and Interfacial Phenomens" Miltan J Rosen, (John Wiley & Sons Inc (1978)).
- suitable non-ionic surfactants include those described in "Surfactant and Interfacial Phenomens" Miltan J Rosen, (John Wiley & Sons Inc (1978)).
- non-ionic surfactants which may be mentioned are, polyoxyethylene alkylphenols; alkylphenol ethoxylates, examples of alkylphenols are p-nonylphenol, p-octylphenol or p-dodecylphenol; polyoxyethylenated straight chain alcohols; alcohol ethoxylates (the alcohols are typically derived from coconut or tallow oils or are synthetic long carbon chain alcohols); polyoxyethylenated polyoxypropylene glycols (derived from ethylene oxide and propylene oxide);
- glycerol and polyglyceryl esters of natural fatty acids propylene glycol, sorbitol and polyoxyethylenated sorbitol esters; polyoxyethylene glycol esters and polyoxyethylenated fatty acids; alkanolamine condensates; alkanolamides, eg. alkanolamine/fatty acid condensates; and tertiary acetylenic glycols.
- a thin walled polyurethane article comprising from 0.1 to 40% w/w of a plasticiser as hereinbefore described and from 0.1 to 10% w/w of surfactant.
- the thin walled article comprises from 2 to 10% w/w surfactant more preferably from 4 to 10% w/w and most preferably from 6 to 8% w/w.
- the concentration of the polyurethane in the aqueous emulsion ie. the solids content, may be from 10 to 60% w/w, preferably 20 to 60% w/w, preferably 40 to 60% w/w, and especially 45 to 55% w/w, eg. 52 to 53% w/w.
- the molecular weight of the polyurethane in the emulsion may vary, but preferably the weight average molecular weight (M w ) is from 50,000 to 1 ,000,000, more preferably from 50,000 to 800,000.
- the number average molecular weight (M n ) may be from 4000 to 1500, preferably from 5000 to 12000.
- Emulsions are especially preferred wherein the molecular weight distribution tends to be binodal, that is, the emulsion comprises a relatively high molecular weight component and a relatively low molecular weight component.
- the relatively high molecular weight component may have a weight average molecular weight in the region of from 50,000 to 150,000, preferably from 75,000 to 125,000, eg.
- the relatively low molecular weight component may have a weight average in the region of from 1000 to 2000, preferably from 1200 to 1800, eg. 1600.
- the relative ratio of the high molecular component to the low molecular weight component may be from 4:1 to 3:2, preferably 3:1.
- a thin walled polyurethane article comprising from 0.1 to 40% w/w of a plasticiser as hereinbefore described wherein the polyurethane has a weight average molecular weight of from 50,000 to 1 ,000,000.
- the polyurethane emulsion may comprise a salt forming moiety to confer dispersibility, such as an amine, eg. diethanolamine or morpholine, or a cationic species, eg. sodium, potassium, ammonium, etc.
- a salt forming moiety to confer dispersibility such as an amine, eg. diethanolamine or morpholine, or a cationic species, eg. sodium, potassium, ammonium, etc.
- Preferred amines include tertiary amines and especially tertiary alkyl amines, such as triethylamine.
- polyurethanes may be used in the manufacture of the articles of the invention.
- preferred polyurethanes are anionic polyurethanes and especially those prepared from polyethers or polyesters.
- Aromatic polyesters may be used but aliphatic polyesters are preferred.
- aromatic diisocyanates may be used, aliphatic diisocyanates are preferred. It is especially preferred to use diisocyanates which can render flexibility to the polyurethane, such as cyclohexane diisocyanates and alkylcyclohexane diisocyanates.
- Preferred polyurethanes are those sold under the name UCECOAT (Trade Mark), such as UCECOAT XE102.
- the most preferred polyurethanes are those sold under the name WITCOBOND (Trade Mark) available from Baxenden in the UK. WITCOBOND 740 is especially preferred.
- a thin walled article made from a plasticiser as hereinbefore described and a polyurethane selected from WITCOBOND and UCECOAT, especially WITCOBOND, eg. WITCOBOND 740.
- the method according to the invention may advantageously include a coagulant dipping step in the process.
- a method of manufacturing a thin walled polyurethane article which comprises first dipping a suitably shaped former into a coagulant solution, optionally drying the coagulant coated former, followed by dipping the coagulant coated former into a polyurethane emulsion comprising a plasticiser as hereinbefore described.
- Preferred coagulants are ionic coagulants, eg. mono, di- and tri- valent cations.
- monovalent cationic coagulants include quartemary ammonium salts such as cyclohexylamine salts, eg. cyclohexylamine acetate.
- Divalent cationic coagulants are preferred, such as alkaline earth metal salts, eg. calcium salts, or transition metal salts, eg. zinc salts. The nitrates of these salts are preferred and thus the most preferred coagulant is calcium nitrate.
- heat sensitising agents may also be used.
- heat sensitising agents such as polyether siloxanes may be used, such agents are sold as coagulant WS by Bayer.
- Heat sensitivity coagulants are generally mixed with the polyurethane emulsion.
- the amount of coagulant present in the coagulant solution may be from 5 to 60% w/w solution, preferably from 5 to 30% w/w, preferably from 5 to 20% w/w, more preferably 8 to 12% w/w and especially 10% w/w.
- the method according to the invention may also include a curing step.
- the formed article may be cured at from 60° to 150°C, preferably from 60° to 120°C and more preferably from 70° to 100°C, eg. 90°C. Curing times may vary according to, inter alia, the thickness of the formed article. Curing times of from 5 to 60 minutes are appropriate.
- the method according to the invention may include a leaching step. Leaching may be carried out before or after curing the formed article, or leaching may be carried out both before and after curing.
- the leaching process is intended to, inter alia, remove residual coagulant and/or surfactant. It may be a characteristic of the thin walled polyurethane articles according to the invention that residual coagulant and/or surfactant may remain in the polyurethane.
- a thin walled polyurethane article wherein the polyurethane comprises a plasticiser as hereinbefore described and a coagulant residue of from 2 to 15mg/g (of polyurethane) preferably from 2 to 12mg/g, more preferably from 3 to 10mg/g.
- the residual coagulant may be detectable in the form of calcium ions.
- conventional techniques known per se may be used in, eg. calcium ion analysis. Such methods include, inter alia, atomic absorption spectrometry.
- Additives may be included in the coagulant solution or the emulsion to improve the release properties of the polyurethane article allowing the cured article to be more easily removed from the former.
- the stripping of the article from the former may be improved by the inclusion of a detackifier.
- Any conventional detackifiers may be used including powders such as chalk, starch, eg. maize starch or corn starch, slays, lycopodium powders, talc or ground whiting.
- liquid detackifiers conventionally used with natural rubbers may be used, these include silicone emulsions, silicone oils or polypropylene glycols.
- the thin walled articles manufactured by the process of the invention may also be detackified by surface treatment, such as chlorination or bromination or surface coating.
- the powdered detackifiers may be applied in the coagulant or after the glove has been cured, but the preferred detackifiers are carbonates, such as alkaline earth metal carbonates, eg. calcium carbonate.
- the level of detackifier present in the glove may vary, but preferred levels are from 0.1 to 10% w/w, preferably from 2.5 to 7.5% w/w, most preferably 5% w/w.
- the thickness of the flexible thin walled polyurethane articles may be from 0.03 to 1.0mm, preferably from 0.05 to 0.8mm and especially from 0.05 to 0.5mm.
- Such articles are advantageous in that the tensile strength or the force required to break the polyurethane remains sufficient to give the article utility.
- a flexible thin walled polyurethane article having a tensile strength of from 2 MPa to 60 MPa.
- Such tensile strength is preferably from 5 to 40 MPa, more preferably from 10 to 40 MPa and especially from 15 to 40 MPa, eg. 24 to 40 MPa.
- the articles according to the invention have an advantageous value for elongation at break.
- a flexible article made from polyurethane having an elongation at break of greater than 450%, eg. 500 to 600%, eg. 550%.
- the thin walled articles of the invention include gloves, eg. gloves for surgical use, condoms, sleeves, catheters, boots, bladders, balloons, teats, enema tips and other tubular articles.
- Example 1 Tensile Test A 4mm wide dumbbell cutter was used to cut a sample of film. Reflective markers stuck to the parallel part of the test piece identified a 25mm length. A tensile test was carried out with a crosshead speed of 500mm min -1 using a Zwick 1435 tensile testing machine. An extensometer measured the true strains during the test by following the reflective markers. The stresses at 100, 300 and 500% strain were recorded along with the stress and strain at break.
- Percentage Set is defined as the permanent deformation following the application and removal of strain.
- a 4mm wide dumbbell cutter was used to cut a sample of film, and reflective markers were stuck on about 25mm apart. The sample was stretched to 300%, and immediately relaxed. The second gauge length between the reflective markers was measured under a very small load. Percentage set is defined as:
- the samples were analysed using gel permeation chromatography (GPC) and a refractive index detector.
- GPC gel permeation chromatography
- Example 4 Coagulant Content The calcium content of polyurethane films was determined after ashing the samples of the polyurethane film, taking up the ash in water
- the method used to determine the amounts of surfactant (nonyl phenol ethoxylate) present in batches of WITCOBOND 740 emulsion involved soxhiet extraction with methanol of the films produced after drying. Followed by HPLC analysis on the extracts produced.
- the malvern particle size analyser is a light scattering based particle size analyser. It uses a 2 milliwatt Helium/Neon laser and a Fourier transform lens system to focus the scattered laser light on to a photosensitive silicon detector.
- the lens used was a 45mm lens which is used to measure particle diameters in the range of 0.1 to 80 ⁇ m.
- the sample diluent was deionised water that had been filtered through a
- the diluent particle size is measured prior to sample addition and is accounted for in the results as the background reading.
- the sample dilution was one drop from the end of a microspatula per 500ml of diluent.
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Abstract
L'invention se rapporte à un procédé de fabrication d'articles élastomères à paroi mince, et à des articles élastomères à paroi mince fabriqués à partir de ce procédé, lequel consiste à immerger une forme de forme appropriée dans une émulsion de polyuréthanne renfermant un plastifiant composé d'un mélange d'un noyau condensé alkyle substitué et d'un composé aromatique à 2, 3 ou 4 noyaux.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB9418688.9 | 1994-09-16 | ||
GB9418688A GB9418688D0 (en) | 1994-09-16 | 1994-09-16 | Elastomeric articles |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996008352A1 true WO1996008352A1 (fr) | 1996-03-21 |
Family
ID=10761442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US1995/011764 WO1996008352A1 (fr) | 1994-09-16 | 1995-09-15 | Articles elastomeres |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB9418688D0 (fr) |
WO (1) | WO1996008352A1 (fr) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999004693A1 (fr) * | 1997-07-22 | 1999-02-04 | Bertrand Jouet | Diaphragme de protection hygienique pour un stethoscope medical |
US6451908B1 (en) | 1999-04-14 | 2002-09-17 | The Dow Chemical Company | Polyurethane films prepared from polyurethane dispersions |
WO2004004796A1 (fr) * | 2002-07-08 | 2004-01-15 | Coloplast A/S | Catheter urinaire externe |
US6720385B2 (en) | 1997-03-17 | 2004-04-13 | The Dow Chemical Company | Polyurethane latexes, processes for preparing them and polymers prepared therewith |
US7195726B1 (en) | 1998-08-26 | 2007-03-27 | Dow Global Technologies Inc. | Internal mold release for low density reaction injection molded polyurethane foam |
US8017685B2 (en) * | 2004-07-19 | 2011-09-13 | Dongsung Chemical Co., Ltd. | Aqueous polyurethane emulsion composition and polyurethane film using the same |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6720385B2 (en) | 1997-03-17 | 2004-04-13 | The Dow Chemical Company | Polyurethane latexes, processes for preparing them and polymers prepared therewith |
WO1999004693A1 (fr) * | 1997-07-22 | 1999-02-04 | Bertrand Jouet | Diaphragme de protection hygienique pour un stethoscope medical |
US7195726B1 (en) | 1998-08-26 | 2007-03-27 | Dow Global Technologies Inc. | Internal mold release for low density reaction injection molded polyurethane foam |
US6451908B1 (en) | 1999-04-14 | 2002-09-17 | The Dow Chemical Company | Polyurethane films prepared from polyurethane dispersions |
WO2004004796A1 (fr) * | 2002-07-08 | 2004-01-15 | Coloplast A/S | Catheter urinaire externe |
US8017685B2 (en) * | 2004-07-19 | 2011-09-13 | Dongsung Chemical Co., Ltd. | Aqueous polyurethane emulsion composition and polyurethane film using the same |
Also Published As
Publication number | Publication date |
---|---|
GB9418688D0 (en) | 1994-11-02 |
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