Name: Electric air filter for 690V circuit breakers
Brand: HP

Electrical air filters printed with HP Metal Jet

3d metal printed part Air filter by Schneider Front view

3d metal printed part Air filter by Schneider rear view

Electric air filter for 690V circuit breakers

The HP Metal Jet S100 Printing Solution offers high-quality, precise, and durable metal parts, essential for Schneider Electric's applications. It enables the creation of complex geometries that traditional methods can't achieve, fostering innovation and efficiency. Additionally, it enabled a faster time to production, cost-effective serial production and improved performance.

S3 Servo valve manifold

In most cases, the S3 series is the most commonly used valve (NG6). The servo valve adopts a patented rotating valve core structure, which controls the valve opening by rotating the valve core with a micro servo motor. It has extremely high dynamic performance, exceeding NAS10 level anti-pollution ability and a maximum flow rate of up to 75L/min.

Engine fuel bypass manifold printed with HP Metal Jet

3d metal printed part engine fuel bypass manifold by John Deere

3d metal printed part by John Deere printed with HP Metal Jet

Engine fuel bypass manifold

John Deere has successfully used HP Metal Jet technology to produce a fuel bypass manifold for their tractors. The manifold benefits from greater design freedom, consolidating multiple parts into a single unit, reducing assembly costs and errors. HP Metal Jet also minimizes material waste and machining steps by quickly printing near-net shape complex hydraulic applications.

Direct drive manifold printed with HP metal Jet

3D metal printed part internal view S4 Pro Servo Manifold by Domin

S4 Pro servo valve manifold

Domin's hydraulic equipment, featuring a direct drive manifold produced with HP Metal Jet, offers significant design freedom, enabling more fluid flow in smaller, complex spaces. This innovation enhances performance, allowing valves to operate at thousands of psi, even in harsh environments. Additionally, the technology provides substantial cost savings, with a 60% reduction compared to existing solutions.

3d metal printed part hydraulic manifold

Hydraulic manifold printed with metal 3d printer from HP

Generative design of hydraulic manifolds

Generative design algorithms allow for automatically creating production-ready hydraulic manifolds, taking into account the basic design rules for HP Metal Jet technology. Based on the chosen interface and channel layout, the algorithm generates the detailed part design with reinforcements, supports, and a sintering surface.

Mix of mold inserts from INDO-MIM 3D printed metal parts

Mold insert type 1 from INDO-MIM 3d printed metal part

Mold insert type 2 from INDO-MIM 3d printed metal part

Mold insert type 3 from INDO-MIM printed with metal 3d printer from HP

Mold inserts for MIM

INDO-MIM is using HP Metal Jet technology to rapidly develop a wide range of applications, including M2 tool steel mold inserts with conformal cooling channels, for various industries. The technology has provided substantial lower cycle times, increase in the wear resistance and reduction in time-to-market.

3D metal part produced with HP Metal Jet

H13 inserts for PIM tooling

BJ tech has utilized HP Metal Jet technology in collaboration with Sinterzone to produce H13 inserts for PIM tooling. This partnership has enabled BJ tech to leverage the advanced capabilities of HP Metal Jet to create high-quality, durable tooling components that meet the stringent requirements of their manufacturing processes.

Two watches with a watch case printed with HP Metal Jet

Three watch cases printed with HP Metal Jet

Watch case

Amano+ uses HP Metal Jet technology to create customizable, Italian-made watches. By combining traditional watchmaking with advanced 3D metal printing and recycled stainless steel, they achieved unique textures and personalized designs. The technology allows fully dense parts, showcasing design freedom and flexibility in additive manufacturing.

Golf putter from Cobra printed with HP Metal Jet

3d printed metal putter by Cobra Puma Golf

KING Supersport-35 putter

The first-ever commercially available metal 3D printed putter leverages HP Metal Jet technology to enhance performance for the end user. This technology provides design freedom and optimal weight distribution, resulting in a 3D printed body and lattice design that optimizes performance. Additionally, it offers cost savings by eliminating the need for 3D printing supports and increasing throughput.

3D printed part printed with HP Metal Jet

Mix of functional parts

Zoltrix has leveraged HP Metal Jet technology to revolutionize the production of metal components for consumer electronics, industrial, and medical applications. By using HP's advanced 3D metal binder jet platform, Zoltrix can produce high-quality, functional parts quickly and precisely. This collaboration has reduced time to market, enabled complex designs, and eliminated the need for traditional tooling.

Ring printed with Metal 3D Printer from HP

Rings and pendants

Legor has utilized HP Metal Jet technology to transform the production of jewelry and fashion accessories. By using HP's advanced 3D metal binder jet platform, Legor can produce high-quality, functional stainless steel accessories quickly and precisely. This collaboration has reduced time to market, enabled complex designs, and eliminated the need for traditional tooling.

Grasper end effector for robotic surgery printed with HP Metal Jet

Forming component for titanium staples in a laparoscopic stapler printed with HP Metal Jet

Knee cutting guide printed with HP Metal Jet

Medical tools and Instruments

HP Metal Jet technology offers numerous benefits for medical parts. It enables the creation of complex, high-quality components, crucial for medical applications. The technology allows rapid prototyping and production, reducing time-to-market for new devices.Additionally, it is cost-effective for both small-scale and mass production, providing substantial savings.

Tailgate Strut bracket printed with HP Metal Jet

Roller finger follower printed with HP Metal Jet

Roller finger follower manufactured with Metal Jet 3D printer from HP

Steel solutions

The collaboration between HP and ArcelorMittal aims at bringing new steel solutions to a sufficient TRL and then incubating new applications developed in collaboration with customers in ArcelorMittal Research Center.

Volkswagen T-Roc A-Pillar lightweighting automotive structural parts

Automotive structural part produced with HP Metal Jet

Automotive component produced with metal 3d printer from HP

T-Roc structural reinforcement

The Volkswagen T-Roc A-Pillar lightweighting automotive structural parts have been optimized for performance, with parts proven through successful vehicle crash tests. The use of additive software enables part nesting, effectively doubling the number of parts printed per job. Additionally, topology optimization has helped to reduce material usage in the assembly, making the process more efficient.

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