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WO2023232136A1 - Lightweight imbricated photovoltaic assembly based on ultra-thin tempered glass - Google Patents

Lightweight imbricated photovoltaic assembly based on ultra-thin tempered glass Download PDF

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Publication number
WO2023232136A1
WO2023232136A1 PCT/CN2023/097963 CN2023097963W WO2023232136A1 WO 2023232136 A1 WO2023232136 A1 WO 2023232136A1 CN 2023097963 W CN2023097963 W CN 2023097963W WO 2023232136 A1 WO2023232136 A1 WO 2023232136A1
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WO
WIPO (PCT)
Prior art keywords
battery
tempered glass
ultra
shingled
lightweight
Prior art date
Application number
PCT/CN2023/097963
Other languages
French (fr)
Chinese (zh)
Inventor
王启战
钱红江
周佩玺
邢杰
刘东华
张炜炜
Original Assignee
骥志(江苏)新能源科技有限公司
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Application filed by 骥志(江苏)新能源科技有限公司 filed Critical 骥志(江苏)新能源科技有限公司
Publication of WO2023232136A1 publication Critical patent/WO2023232136A1/en

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Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804Materials of encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/90Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
    • H10F19/902Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/30Coatings
    • H10F77/306Coatings for devices having potential barriers
    • H10F77/311Coatings for devices having potential barriers for photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/30Coatings
    • H10F77/306Coatings for devices having potential barriers
    • H10F77/311Coatings for devices having potential barriers for photovoltaic cells
    • H10F77/315Coatings for devices having potential barriers for photovoltaic cells the coatings being antireflective or having enhancing optical properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to the technical field of photovoltaic modules, and in particular to a lightweight shingled photovoltaic module based on ultra-thin tempered glass.
  • Shingled photovoltaic modules are a popular high-efficiency module in the industry. Different from the traditional packaging process, shingled photovoltaic modules are made by slicing the cells and connecting the cells into strings through special conductive adhesive. The main grid lines or back electrodes at the edges of both ends of the battery string are welded with a small amount of soldering tape, and then welded by the bus bar and the leaded soldering tape. This kind of component arranges the solar cells closely in a series and parallel structure, achieving front and rear There is no gap between the cells, which reduces the internal losses caused by the interconnection strips connecting the cells; moreover, more than 13% more cells can be placed in the same module area than conventional modules, greatly increasing the photoelectric conversion power of the module.
  • Existing shingled photovoltaic modules have some shortcomings:
  • Some existing photovoltaic modules use transparent flexible films as front panels. As the service life of photovoltaic modules increases, dust is easy to accumulate on the surface of the transparent flexible films, resulting in poor light reception of the photovoltaic modules, or due to wind, rain, dust, etc. External factors corrode, causing damage to the flexible film, so that the inner panel cannot be effectively protected, resulting in poor power generation efficiency or even failure of normal power generation of the photovoltaic module, resulting in low photoelectric conversion efficiency.
  • the front electrode of the first cell and the back electrode of the other cell are bonded together in a shingled structure through conductive adhesive to achieve current conduction between the cells.
  • conductive adhesive to achieve current conduction between the cells.
  • the Chinese patent application number CN201911046679.7 provides a cell sheet for a half-chip shingled photovoltaic module and a method for making the module.
  • the Chinese patent application number CN202020021194.4 discloses an electrical connection sheet suitable for shingled photovoltaic modules.
  • the guide sheets are used to electrically connect adjacent cells.
  • the application of electrical connecting sheets in shingled photovoltaic modules can make the overlapping cells evenly stressed, reduce the height difference between adjacent cells, and avoid cracks in the cells when the cells are laminated later. problem, the yield rate is high.
  • this solution can only improve the uniformity of force between two adjacent cells to prevent cracks, but the electrical connecting piece will cause greater obstruction to the lower cells.
  • the Chinese patent with application number CN202010699950.3 provides an encapsulation film and photovoltaic module, by setting multiple long strip-shaped protrusions arranged at intervals on the plane base layer. Thicken the buffer for cracks, fragments, broken grids, etc.
  • the multiple long strip-shaped protrusions provided in this solution will greatly block the light-receiving surface of the cell, affecting the normal light reception of the cell.
  • the present invention provides a lightweight shingled photovoltaic module based on ultra-thin tempered glass, which has good dustproof and corrosion resistance on the surface of the shingled photovoltaic module, a small overlapping area of adjacent cells and no It has the advantages of causing cracks or displacement of cells, etc. It solves the problem of poor anti-erosion effect on the surface of existing shingled photovoltaic modules, and the overlapping area of adjacent cells is too small, which easily causes cracks or displacement of cells, and the problem of adjacent cells. Excessive overlapping area will occupy the light-receiving area of the cell.
  • the surface layer of existing shingled photovoltaic modules has poor corrosion resistance, the overlapping area of adjacent cells is too small, which may easily cause cracks or displacement of the cells, and the overlapping area of adjacent cells is too large, which will occupy the light-receiving area of the cells.
  • the present invention provides the following technical solutions:
  • a lightweight shingled photovoltaic component based on ultra-thin tempered glass including ultra-thin tempered glass, a first encapsulation layer, a battery component, a second encapsulation layer, a photovoltaic backplane, and an aluminum frame.
  • the ultra-thin tempered glass, the first The packaging layer, battery module, second packaging layer, and photovoltaic backsheet are laminated in sequence from top to bottom. Placed and packaged inside the aluminum frame;
  • the ultra-thin tempered glass includes fully tempered glass, a dustproof film and an anti-reflective film.
  • the upper surface of the fully tempered glass is coated with a dustproof coating liquid to form the dustproof film to reduce dust accumulated on the surface of the fully tempered glass.
  • the lower surface of the fully tempered glass is coated with an anti-reflective coating liquid to form the anti-reflective film to increase the light transmittance of the fully tempered glass.
  • the battery assembly includes a plurality of shingled battery strings, welding strips, and bus bars.
  • the shingled battery string is composed of a plurality of battery sheets connected in series in a shingled structure.
  • the third of each of the shingled battery strings is The welding ribbon is welded to one of the battery sheets and the last battery sheet respectively, and the bus bar is electrically connected to the welding ribbon located at the same end.
  • a junction box is provided on the back of the photovoltaic backplane, and each of the The shingled battery strings are connected in series or parallel through the bus bars to form a circuit and are connected to the junction box.
  • the battery assembly further includes conductive glue and pads.
  • Two adjacent battery sheets in the shingled battery string are arranged obliquely and overlapped, and the two adjacent battery sheets are bonded by conductive glue.
  • the pad is fixedly assembled at the intersection of two adjacent battery sheets to support the two adjacent battery sheets.
  • the pad is provided with a first plane, a second plane and a third plane, and the first plane, the second plane and the third plane are respectively adjacent to the interior of the shingled battery string.
  • the back of the previous battery sheet, the end of the latter battery sheet and the back of the latter battery sheet among the two battery sheets are fixed and assembled by insulating glue.
  • a positive electrode and a back electrode are respectively provided on the front side of one end of the battery sheet and the back side of the other end, and the first one of the two adjacent battery sheets in the shingled battery string is The back electrode surface and the positive electrode surface of the latter battery piece are fully covered and adhered through the conductive glue;
  • the welding strips are respectively welded to the positive electrode of one end battery sheet and the back electrode of the other end battery sheet of the shingled battery string.
  • the first encapsulation layer includes a first glass fiber prepreg and a high-permeability EVA adhesive film, and the high-permeability EVA adhesive film is respectively encapsulated on the lower surface of the ultra-thin tempered glass and the first glass fiber prepreg. Between the upper surface of the prepreg, the lower surface of the first glass fiber prepreg and the battery component;
  • the second packaging layer includes a second fiberglass prepreg and a high cutoff EVA film.
  • the high cutoff EVA film is respectively packaged between the battery component and the upper surface of the second glass fiber prepreg. between, between the lower surface of the second glass fiber prepreg and the upper surface of the photovoltaic backplane.
  • the first fiberglass prepreg and the second fiberglass prepreg are formed by coating the surface of a fiberglass cloth substrate with resin and then hot pressing.
  • the thickness of the fully tempered glass is less than 1.0mm.
  • the photovoltaic backsheet is a PET composite backsheet or a PO copolymer backsheet.
  • a >1mm edge of the composite material of the EVA and backsheet should be left unframed to ensure that the components are not damaged when subjected to impact.
  • the present invention provides a lightweight shingled photovoltaic module based on ultra-thin tempered glass, which has the following beneficial effects:
  • This lightweight shingled photovoltaic module based on ultra-thin tempered glass improves the corrosion resistance and strength of the photovoltaic module by encapsulating ultra-thin tempered glass on the surface of the photovoltaic module, and coats the fully tempered glass with a dust-proof coating liquid Form a dust-proof film to improve the chemical resistance of fully tempered glass, remove static electricity from the surface of fully tempered glass, and reduce dust adhesion.
  • An anti-reflective film is formed by coating the lower surface of fully tempered glass with an anti-reflective coating liquid to reduce the reflection generated on the front and rear surfaces. Light interferes with each other to offset the reflected light and achieve an anti-reflection effect, thereby allowing sunlight to be transmitted to the surface of the battery component as much as possible to ensure the photoelectric conversion efficiency of the battery component.
  • This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets pads at the intersection of two adjacent cells in each group of shingled cell strings.
  • the pads can stably support the two adjacent cells. , to prevent the battery modules from being displaced due to external impact during packaging or transportation, causing the cells to separate and circuit, causing the photovoltaic modules to be unable to generate electricity normally, and the pads are made of insulating material, which will not affect the current conduction between the cells.
  • This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets pads at the intersection of two adjacent cells in each group of shingled cell strings. Under the support of the pads, the two adjacent cells The reduced stress between the conductive adhesive and the conductive adhesive can prevent cracks between two adjacent cells due to excessive local pressure at the conductive adhesive adhesion, and improve the service life of the cells.
  • This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets spacers at the intersection of two adjacent cells in each group of shingled cell strings, so that the cells on the lower side of the two adjacent cells are
  • the sheet does not need to carry the battery sheet on the upper side only through conductive adhesive.
  • the conductive adhesive only needs to just cover the back electrode of the previous battery sheet and the positive electrode surface of the following battery sheet to achieve electrical connection, thereby minimizing the Minimizes the overlapping area of two adjacent cells, increasing battery
  • the light-receiving area of the film is reduced and the amount of conductive adhesive is reduced to save costs.
  • This lightweight shingled photovoltaic module based on ultra-thin tempered glass is encapsulated with an EVA film on the surface of the glass fiber prepreg to form an encapsulation layer, which effectively increases the impact resistance and strength of the photovoltaic module. It is encapsulated with a high-permeability EVA film Melt bonding and cross-linking solidification occur on the surface of ultra-thin tempered glass and the first glass fiber prepreg, which improves the light transmittance of photovoltaic modules. Through the high cut-off EVA film, the UV aging resistance of photovoltaic modules is improved, improving the use of photovoltaic modules. life.
  • Figure 1 is an explosion schematic diagram of the present invention
  • Figure 2 is a schematic cross-sectional structural diagram of the ultra-thin tempered glass of the present invention.
  • Figure 3 is a partial cross-sectional structural schematic diagram of some components of the present invention.
  • Figure 4 is a schematic cross-sectional partial structural diagram of the battery module of the present invention.
  • a lightweight shingled photovoltaic module based on ultra-thin tempered glass includes ultra-thin tempered glass 1, a first encapsulation layer 2, a battery component 3, a second encapsulation layer 4, and a photovoltaic backsheet 5 ,
  • Ultra frame 6, ultra-thin tempered glass 1, first packaging layer 2, battery module 3, second packaging layer 4, photovoltaic backplane 5 are laminated in sequence from top to bottom and packaged inside the aluminum frame 6.
  • the ultra-thin tempered glass 1 includes fully tempered glass 11, a dustproof film 12 and an anti-reflective film 13.
  • the upper surface of the fully tempered glass 11 is coated with a dustproof coating liquid to form a dustproof film 12 to reduce the impact of the fully tempered glass.
  • the dust accumulated on the surface of the fully tempered glass 11 is improved by the dust-proof film 12 to improve the chemical resistance of the fully tempered glass 11, remove the static electricity on the surface of the fully tempered glass 11, and reduce dust adhesion; the lower surface of the fully tempered glass 11 is coated with an anti-reflective coating liquid to form an anti-reflective film 13
  • the reflected light generated by the front and rear surfaces of the anti-reflection film 13 interferes with each other to offset the reflected light, thereby achieving the anti-reflection effect, so that sunlight can be transmitted to the surface of the battery module 3 as much as possible, and then Improve the photoelectric conversion efficiency of the battery component 3.
  • the battery assembly 3 includes a plurality of shingled battery strings, welding strips 32, and bus bars 33.
  • the shingled battery string is composed of a plurality of battery sheets 31 connected in series in a shingled structure. Each shingled battery string has Welding strips 32 are welded to the first cell piece 31 and the last cell piece 31 respectively.
  • the bus bar 33 is electrically connected to the welding strip 32 located at the same end.
  • a junction box 7 is provided on the back of the photovoltaic backplane 5.
  • Each shingled cell string The bus bars 33 are connected in series or parallel to form a circuit and connected to the junction box 7.
  • the solar photovoltaic modules are connected and protected through the junction box 7.
  • the leads of the junction box 7 extend to the outside of the aluminum frame 6, and the battery module 3 receives solar energy through the leads. The converted current is conducted to external circuits.
  • the battery assembly 3 also includes a conductive adhesive 34 and a spacer 35.
  • Two adjacent battery sheets 31 in the shingled battery string are arranged obliquely and overlapped, and the adjacent two battery sheets 31 are separated by a conductive adhesive. 34 are adhered to form an electrical connection.
  • the pad 35 is fixedly assembled at the junction of two adjacent battery sheets 31 to support the two adjacent battery sheets 31, so that the two adjacent batteries are supported by the pad 35.
  • the stress between the surface of the sheet 31 and the conductive adhesive 34 is reduced, and the battery sheet 31 located on the lower side of the two adjacent battery sheets 31 does not need to support the battery sheet 31 located on the upper side only through the adhesion area of the conductive adhesive 34, and thus It can effectively prevent cracks between two adjacent battery sheets 31 due to excessive local pressure at the adhesion area of the conductive adhesive 34, and the adhesion area of the conductive adhesive 34 can complete the electrical connection of the two adjacent battery sheets 31. Minimize as much as possible, thereby minimizing the overlapping area of two adjacent cell sheets 31, increasing the light-receiving area of the cell sheet 31 and reducing the amount of conductive adhesive 34 to save costs and effectively improve the photoelectric conversion effect of the battery assembly 3.
  • the material of the pad 35 is an insulating material.
  • the pad 35 is provided with a first plane 351, a second plane 352 and a third plane 353.
  • the first plane 351, the second plane 352 and the third plane 353 are respectively connected with two adjacent planes in the shingled battery string.
  • the battery sheets 31, the back of the previous battery sheet 31, the end of the subsequent battery sheet 31 and the back of the subsequent battery sheet 31 are fixed and assembled by insulating glue, so that the spacer block 35 can Each battery piece 31 is stably supported to prevent the battery assembly 3 from being displaced due to bumps during packaging or transportation.
  • a positive electrode 311 and a back electrode 312 are respectively provided on the front of one end of the battery sheet 31 and on the back of the other end.
  • the back of the previous battery sheet 31 among the two adjacent battery sheets 31 in the shingled battery string is
  • the surface of the electrode 312 and the surface of the positive electrode 311 of the next battery piece 31 are fully covered and adhered by the conductive glue 34. Therefore, in practical applications, the conductive glue 34 applied between two adjacent battery pieces 31 only needs to cover the front surface.
  • the back electrode 312 of one battery piece 31 and the surface of the positive electrode 311 of the next battery piece 31 can realize the electrical connection between two adjacent battery pieces 31 and use as little conductive glue 34 as possible.
  • the welding ribbons 32 are respectively welded to the positive electrode 311 of one end cell sheet 31 and the back electrode 312 of the other end cell sheet 31 of the shingled battery string.
  • the first encapsulation layer 2 includes a first glass fiber prepreg 21 and a high-transparency EVA adhesive film 22.
  • the high-transparent EVA adhesive film 22 is respectively encapsulated on the lower surface of the ultra-thin tempered glass 1 and the first glass.
  • the ultra-thin tempered glass 1 and the first fiberglass prepreg 21 are encapsulated through a high-transparency EVA film 22
  • the surface is melted, bonded, cross-linked and solidified, becoming completely transparent, effectively improving the light transmittance of the photovoltaic module.
  • the first glass fiber prepreg 21 has high light transmittance.
  • the second encapsulation layer 4 includes a second glass fiber prepreg 41 and a high cutoff EVA adhesive film 42.
  • the high cutoff EVA adhesive film 42 is respectively encapsulated between the battery module 3 and the upper surface of the second glass fiber prepreg 41.
  • the high cutoff EVA film 42 is a UV cutoff EVA film or a white EVA film, which has high UV aging resistance and can extend the service life of the photovoltaic module.
  • the second glass fiber prepreg 41 may be translucent or may be translucent, and may be a material of any color.
  • the first fiberglass prepreg 21 and the second fiberglass prepreg 41 are made by using fiberglass cloth as a base material, coating the required resin on the surface and curing it at high temperature.
  • the cooled fiberglass prepreg is cut into The first glass fiber prepreg 21 and the second glass fiber prepreg 41 can be obtained in the required sizes.
  • the glass fiber prepreg can be used to increase the impact resistance and composite strength of the photovoltaic module, and combine ultra-thin tempered glass 1 and high transparency.
  • EVA film 22 first glass fiber prepreg 21, high permeability EVA film 22, battery module 3, high cutoff EVA film 42, second glass fiber prepreg 41, high cutoff EVA film 42 and photovoltaic back
  • the plates 5 are laminated sequentially at a temperature of 130°C to 160°C and a pressure of -80MPa to -10MPa to form a shingled photovoltaic module.
  • the process used to coat the surface of fiberglass cloth with resin can be solution impregnation technology, suspension impregnation technology, powder impregnation technology or melt coating technology.
  • the resin can be high-permeability epoxy resin, acrylate, other saturated resin or Unsaturated resin.
  • both the high-permeability EVA adhesive film 22 and the high-cutoff EVA adhesive film 42 can add only a first layer of EVA adhesive film, only a second layer of EVA adhesive film, or neither layer according to design requirements.
  • the thickness of the fully tempered glass 11 is less than 1.0 mm to facilitate physical cutting during production and installation.
  • the photovoltaic backsheet 5 is a PET composite backsheet or PO copolymer backsheet. Specifically, the photovoltaic backsheet 5 may be made of white, black or other colored materials.
  • the upper surface of the fully tempered glass 11 is coated with a dust-proof coating liquid to form a dustproof film 12 to reduce dust adhesion, and the lower surface of the fully tempered glass 11 is coated with a dust-proof coating liquid.
  • the anti-reflective coating liquid is coated to form an anti-reflective film 13 to increase the total light transmittance;
  • the battery cells 31 are connected in series in a shingled structure to form a shingled battery string, and each shingled battery string is connected in parallel through the welding ribbon 32 and the bus bar 33 to form a series-parallel circuit.
  • the ultra-thin tempered glass 1, the first packaging layer 2, the battery module 3, the second The encapsulation layer 4 and the photovoltaic backsheet 5 are laminated from top to bottom at a temperature of 130°C to 160°C and a pressure of -80MPa to -10MPa, and are packaged inside the aluminum frame 6 to form a shingled photovoltaic module.
  • a pad 35 made of insulating material is provided at the intersection of two adjacent battery sheets 31 of each group of shingled battery strings.
  • the first plane 351, the second plane 352 and the third plane 353 of the pad 35 are respectively in contact with the shingled battery strings.
  • the back of the previous battery sheet 31 the end of the subsequent battery sheet 31 and the back of the subsequent battery sheet 31 are fixed and assembled with insulating glue to realize the contact between the pad 35 and the two adjacent battery sheets 31.
  • the stable support reduces the stress between the surfaces of two adjacent battery cells 31 and the conductive adhesive 34, prevents the two adjacent battery cells 31 from cracking due to excessive local pressure, and can reduce the adhesion area of the conductive adhesive 34. area to increase the light-receiving area of the cell 31.

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  • Photovoltaic Devices (AREA)

Abstract

The invention relates to the technical field of photovoltaic assemblies, and disclosed is a lightweight imbricated photovoltaic assembly based on ultra-thin tempered glass, comprising ultra-thin tempered glass, a first encapsulating layer, a battery assembly, a second encapsulating layer, a photovoltaic backplane, and an aluminum frame. The ultra-thin tempered glass comprises fully tempered glass, a dust-proof film, and an anti-reflection film. In the lightweight imbricated photovoltaic assembly based on ultra-thin tempered glass, by means of encapsulating the fully tempered glass on the surface of the photovoltaic assembly and providing the dust-proof film and the anti-reflection film on the upper and lower surfaces thereof, respectively, anti-dust and corrosion resistance capabilities as well as light transmittance of the photovoltaic assembly are increased. By means of fixing an assembly spacer at an intersection of two overlapping battery cells, under a supporting effect of the spacer, stress between the two adjacent battery cells and a conductive adhesive is reduced, such that the overlapping area of ​​the battery cells, i.e., a conductive adhesive coating area, can be as small as possible, increasing the light-receiving area of ​​the battery cells and reducing the usage amount of conductive adhesive to save costs while avoiding cracks and displacement of the battery cells.

Description

一种基于超薄钢化玻璃的轻质叠瓦光伏组件A lightweight shingled photovoltaic module based on ultra-thin tempered glass

本申请要求于2022年06月04日提交中国专利局、申请号为202210627000.9、发明名称为“一种基于超薄钢化玻璃的轻质叠瓦光伏组件”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requests the priority of the Chinese patent application submitted to the China Patent Office on June 4, 2022, with the application number 202210627000.9 and the invention title "A lightweight shingled photovoltaic module based on ultra-thin tempered glass", and its entire content incorporated herein by reference.

技术领域Technical field

本发明涉及光伏组件技术领域,特别涉及一种基于超薄钢化玻璃的轻质叠瓦光伏组件。The present invention relates to the technical field of photovoltaic modules, and in particular to a lightweight shingled photovoltaic module based on ultra-thin tempered glass.

背景技术Background technique

叠瓦光伏组件是行业中较流行的一种高效组件,有别于传统的封装工艺,叠瓦光伏组件是将电池片进行切片,通过专用的导电胶将电池片连成电池串,然后在太阳能电池串两端边缘处主栅线或背电极采用少量焊带进行焊接,再由汇流条与引出的焊带焊接而成,此种组件将太阳能电池片以串并联结构紧密排布,做到了前后电池片之间无间隙,减小了互联条连接电池片引起的内部损耗;而且同样的组件面积内可以放置多于常规组件13%以上的电池片,大大增加组件的光电转换功率。现有的叠瓦光伏组件存在一些不足:Shingled photovoltaic modules are a popular high-efficiency module in the industry. Different from the traditional packaging process, shingled photovoltaic modules are made by slicing the cells and connecting the cells into strings through special conductive adhesive. The main grid lines or back electrodes at the edges of both ends of the battery string are welded with a small amount of soldering tape, and then welded by the bus bar and the leaded soldering tape. This kind of component arranges the solar cells closely in a series and parallel structure, achieving front and rear There is no gap between the cells, which reduces the internal losses caused by the interconnection strips connecting the cells; moreover, more than 13% more cells can be placed in the same module area than conventional modules, greatly increasing the photoelectric conversion power of the module. Existing shingled photovoltaic modules have some shortcomings:

1、现有的一些光伏组件会使用透明柔性薄膜作为前板,随着光伏组件使用年限的增加,透明柔性薄膜表面容易堆积灰尘,造成光伏组件受光效果不佳,或者因受到风雨、杂尘等外界因素侵蚀,造成柔性薄膜破损,使得内侧的电池板得不到有效保护,进而致使光伏组件的发电效率不佳甚至无法正常发电,光电转换效率低。1. Some existing photovoltaic modules use transparent flexible films as front panels. As the service life of photovoltaic modules increases, dust is easy to accumulate on the surface of the transparent flexible films, resulting in poor light reception of the photovoltaic modules, or due to wind, rain, dust, etc. External factors corrode, causing damage to the flexible film, so that the inner panel cannot be effectively protected, resulting in poor power generation efficiency or even failure of normal power generation of the photovoltaic module, resulting in low photoelectric conversion efficiency.

2、现有的叠瓦光伏组件的电池片之间通过导电胶将第一个电池片正面电极与另一片电池片的背面电极以叠瓦结构粘接在一起,以实现电池片间电流传导,但是两个相邻的电池片交汇处具有一定面积的重叠,若电池片之间的重叠区域宽度较小,相邻两个电池片之间接触面积过小,会造成电池片局部位置产生较大应力,进而容易造成电池片隐裂,且电池片之间交接区域过小容易使电池串在封装或运输过程中因磕碰造成电池片移位,进而导致电池片分离开路;若电池片之间的重叠区域宽度较大,则会占用电池片过大的受光面积,降低电池片的光电转换效果。 2. In existing shingled photovoltaic modules, the front electrode of the first cell and the back electrode of the other cell are bonded together in a shingled structure through conductive adhesive to achieve current conduction between the cells. However, there is a certain area of overlap at the intersection of two adjacent battery sheets. If the width of the overlap area between the battery sheets is small and the contact area between the two adjacent battery sheets is too small, it will cause the local position of the battery sheet to have a large area. Stress can easily lead to cell cracks, and the small junction area between battery cells can easily cause the battery strings to shift due to bumps during packaging or transportation, causing the battery cells to separate and circuit; If the width of the overlapping area is large, it will occupy an excessively large light-receiving area of the cell and reduce the photoelectric conversion effect of the cell.

申请号为CN201911046679.7的中国专利,提供了一种用于半片叠瓦光伏组件的电池片及该组件的制作方法,通过将半片叠瓦组件中电池片分片间的交叠区域改变为波浪形交叠,以减小电池片分片的重叠区域、实现更高的组件功率和更好的组件可靠性。但是该方案的电池片在波浪形的波峰位置仍然会对相邻电池片造成较大遮挡,没有最大限度地减小电池片重叠面积。The Chinese patent application number CN201911046679.7 provides a cell sheet for a half-chip shingled photovoltaic module and a method for making the module. By changing the overlapping area between the cell slices in the half-chip shingled module into a wave Shape-shaped overlap to reduce the overlapping area of cell slices, achieve higher module power and better module reliability. However, the cells of this solution will still cause great obstruction to adjacent cells at the wavy peak position, and the overlapping area of the cells is not minimized.

申请号为CN202020021194.4的中国专利,公开了一种适用于叠瓦光伏组件的电性连接片,通过设计相互嵌合的导片和绝缘片,导片用于电性连接相邻的电池片,将电性连接片应用在叠瓦光伏组件中,能够使重叠部分的电池片受力均匀、降低相邻电池片之间的高度差,避免后期对电池片进行层压时电池片出现隐裂的问题,良品率高。但是该方案只能提高相邻两个电池片之间的受力均匀性以防止隐裂,但是电性连接片会对下层的电池片造成较大遮挡。The Chinese patent application number CN202020021194.4 discloses an electrical connection sheet suitable for shingled photovoltaic modules. By designing guide sheets and insulating sheets that fit into each other, the guide sheets are used to electrically connect adjacent cells. , the application of electrical connecting sheets in shingled photovoltaic modules can make the overlapping cells evenly stressed, reduce the height difference between adjacent cells, and avoid cracks in the cells when the cells are laminated later. problem, the yield rate is high. However, this solution can only improve the uniformity of force between two adjacent cells to prevent cracks, but the electrical connecting piece will cause greater obstruction to the lower cells.

申请号为CN202010699950.3的中国专利,提供了一种封装胶膜及光伏组件,通过在平面基底层设置多个间隔排布的长条状凸起,长条状凸起设置在电池片容易发生隐裂、破片、断栅等处进行加厚缓冲。但是该方案设置的多个长条状凸起会对电池片的受光面造成较大遮挡,影响电池片的正常受光。The Chinese patent with application number CN202010699950.3 provides an encapsulation film and photovoltaic module, by setting multiple long strip-shaped protrusions arranged at intervals on the plane base layer. Thicken the buffer for cracks, fragments, broken grids, etc. However, the multiple long strip-shaped protrusions provided in this solution will greatly block the light-receiving surface of the cell, affecting the normal light reception of the cell.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种基于超薄钢化玻璃的轻质叠瓦光伏组件,具备叠瓦光伏组件表层防尘抗侵蚀能力良好、相邻电池片的重叠面积小且不会造成电池片隐裂或移位等优点,解决了现有叠瓦光伏组件表层抗侵蚀效果不佳、相邻电池片的重叠面积过小容易造成电池片隐裂或移位、相邻电池片的重叠面积过大会占用电池片受光面积的问题。In view of the shortcomings of the existing technology, the present invention provides a lightweight shingled photovoltaic module based on ultra-thin tempered glass, which has good dustproof and corrosion resistance on the surface of the shingled photovoltaic module, a small overlapping area of adjacent cells and no It has the advantages of causing cracks or displacement of cells, etc. It solves the problem of poor anti-erosion effect on the surface of existing shingled photovoltaic modules, and the overlapping area of adjacent cells is too small, which easily causes cracks or displacement of cells, and the problem of adjacent cells. Excessive overlapping area will occupy the light-receiving area of the cell.

为解决上述现有叠瓦光伏组件表层抗侵蚀效果不佳、相邻电池片的重叠面积过小容易造成电池片隐裂或移位、相邻电池片的重叠面积过大会占用电池片受光面积的技术问题,本发明提供如下技术方案:In order to solve the above-mentioned problems, the surface layer of existing shingled photovoltaic modules has poor corrosion resistance, the overlapping area of adjacent cells is too small, which may easily cause cracks or displacement of the cells, and the overlapping area of adjacent cells is too large, which will occupy the light-receiving area of the cells. Technical problem, the present invention provides the following technical solutions:

一种基于超薄钢化玻璃的轻质叠瓦光伏组件,包括超薄钢化玻璃、第一封装层、电池组件、第二封装层、光伏背板、铝边框,所述超薄钢化玻璃、第一封装层、电池组件、第二封装层、光伏背板从上而下依次层压设 置并封装在所述铝边框内侧;A lightweight shingled photovoltaic component based on ultra-thin tempered glass, including ultra-thin tempered glass, a first encapsulation layer, a battery component, a second encapsulation layer, a photovoltaic backplane, and an aluminum frame. The ultra-thin tempered glass, the first The packaging layer, battery module, second packaging layer, and photovoltaic backsheet are laminated in sequence from top to bottom. Placed and packaged inside the aluminum frame;

所述超薄钢化玻璃包括全钢化玻璃、防尘膜和减反射膜,所述全钢化玻璃上表面通过涂覆防尘镀膜液形成所述防尘膜以减少所述全钢化玻璃表面堆积的灰尘,所述全钢化玻璃下表面通过涂覆减反射镀膜液形成所述减反射膜以增加所述全钢化玻璃的透光率。The ultra-thin tempered glass includes fully tempered glass, a dustproof film and an anti-reflective film. The upper surface of the fully tempered glass is coated with a dustproof coating liquid to form the dustproof film to reduce dust accumulated on the surface of the fully tempered glass. , the lower surface of the fully tempered glass is coated with an anti-reflective coating liquid to form the anti-reflective film to increase the light transmittance of the fully tempered glass.

优选地,所述电池组件包括多个叠瓦电池串、焊带、汇流条,所述叠瓦电池串由多个电池片电池片以叠瓦结构串联组成,各个所述叠瓦电池串的第一个所述电池片和最后一个所述电池片上分别焊接有所述焊带,所述汇流条与位于同一端的所述焊带电性连接,所述光伏背板背部设置有接线盒,各个所述叠瓦电池串之间通过所述汇流条串联或并联形成回路并接入所述接线盒内。Preferably, the battery assembly includes a plurality of shingled battery strings, welding strips, and bus bars. The shingled battery string is composed of a plurality of battery sheets connected in series in a shingled structure. The third of each of the shingled battery strings is The welding ribbon is welded to one of the battery sheets and the last battery sheet respectively, and the bus bar is electrically connected to the welding ribbon located at the same end. A junction box is provided on the back of the photovoltaic backplane, and each of the The shingled battery strings are connected in series or parallel through the bus bars to form a circuit and are connected to the junction box.

优选地,所述电池组件还包括导电胶和垫块,所述叠瓦电池串内相邻两个所述电池片倾斜交叠设置且相邻两个所述电池片之间通过导电胶粘连形成电性连接关系,所述垫块固定装配在相邻两个所述电池片的交接处以对两个相邻的电池片进行支撑。Preferably, the battery assembly further includes conductive glue and pads. Two adjacent battery sheets in the shingled battery string are arranged obliquely and overlapped, and the two adjacent battery sheets are bonded by conductive glue. To form an electrical connection, the pad is fixedly assembled at the intersection of two adjacent battery sheets to support the two adjacent battery sheets.

优选地,所述垫块上设置有第一平面、第二平面和第三平面,所述第一平面、所述第二平面和所述第三平面分别与所述叠瓦电池串内相邻两个所述电池片中的前一个所述电池片背面、后一个所述电池片端部和后一个所述电池片背面通过绝缘胶固定装配。Preferably, the pad is provided with a first plane, a second plane and a third plane, and the first plane, the second plane and the third plane are respectively adjacent to the interior of the shingled battery string. The back of the previous battery sheet, the end of the latter battery sheet and the back of the latter battery sheet among the two battery sheets are fixed and assembled by insulating glue.

优选地,所述电池片其中一端的正面和另外一端的背面处分别设置有正电极和背电极,所述叠瓦电池串内相邻两个所述电池片中的前一个所述电池片的背电极表面和后一个所述电池片的正电极表面之间通过所述导电胶进行全覆盖粘连;Preferably, a positive electrode and a back electrode are respectively provided on the front side of one end of the battery sheet and the back side of the other end, and the first one of the two adjacent battery sheets in the shingled battery string is The back electrode surface and the positive electrode surface of the latter battery piece are fully covered and adhered through the conductive glue;

所述焊带分别焊接在所述叠瓦电池串的其中一个端部电池片的正电极和另外一个端部电池片的背电极上。The welding strips are respectively welded to the positive electrode of one end battery sheet and the back electrode of the other end battery sheet of the shingled battery string.

优选地,所述第一封装层包括第一玻纤预浸料和高透EVA胶膜,所述高透EVA胶膜分别封装在所述超薄钢化玻璃下表面和所述第一玻纤预浸料上表面之间、所述第一玻纤预浸料下表面和所述电池组件之间;Preferably, the first encapsulation layer includes a first glass fiber prepreg and a high-permeability EVA adhesive film, and the high-permeability EVA adhesive film is respectively encapsulated on the lower surface of the ultra-thin tempered glass and the first glass fiber prepreg. Between the upper surface of the prepreg, the lower surface of the first glass fiber prepreg and the battery component;

所述第二封装层包括第二玻纤预浸料和高截止EVA胶膜,所述高截止EVA胶膜分别封装在所述电池组件和所述第二玻纤预浸料上表面之 间、所述第二玻纤预浸料下表面和所述光伏背板上表面之间。The second packaging layer includes a second fiberglass prepreg and a high cutoff EVA film. The high cutoff EVA film is respectively packaged between the battery component and the upper surface of the second glass fiber prepreg. between, between the lower surface of the second glass fiber prepreg and the upper surface of the photovoltaic backplane.

优选地,所述第一玻纤预浸料和所述第二玻纤预浸料均由玻纤布基材表面涂覆树脂后热压形成。Preferably, the first fiberglass prepreg and the second fiberglass prepreg are formed by coating the surface of a fiberglass cloth substrate with resin and then hot pressing.

优选地,所述全钢化玻璃厚度在1.0mm以下。Preferably, the thickness of the fully tempered glass is less than 1.0mm.

优选地,所述光伏背板为PET复合背板或PO共聚背板。Preferably, the photovoltaic backsheet is a PET composite backsheet or a PO copolymer backsheet.

优选地,组件层压好后,不装框条件下保留>1mm的EVA和背板的复合材料的边,以保证组件在遭受撞击时不受损伤。Preferably, after the components are laminated, a >1mm edge of the composite material of the EVA and backsheet should be left unframed to ensure that the components are not damaged when subjected to impact.

与现有技术相比,本发明提供了一种基于超薄钢化玻璃的轻质叠瓦光伏组件,具备以下有益效果:Compared with the existing technology, the present invention provides a lightweight shingled photovoltaic module based on ultra-thin tempered glass, which has the following beneficial effects:

1、该基于超薄钢化玻璃的轻质叠瓦光伏组件,通过在光伏组件表层封装超薄钢化玻璃来提高光伏组件的抗侵蚀能力和强度,通过在全钢化玻璃上表面涂覆防尘镀膜液形成防尘膜,提高全钢化玻璃的耐化学性,去除全钢化玻璃表面静电,减少灰尘附着,通过在全钢化玻璃下表面涂覆减反射镀膜液形成减反射膜,使其前后表面产生的反射光互相干扰来抵消反射光,达到减反射的效果,进而使太阳光能够尽可能透射至电池组件表面,保证电池组件的光电转换效率。1. This lightweight shingled photovoltaic module based on ultra-thin tempered glass improves the corrosion resistance and strength of the photovoltaic module by encapsulating ultra-thin tempered glass on the surface of the photovoltaic module, and coats the fully tempered glass with a dust-proof coating liquid Form a dust-proof film to improve the chemical resistance of fully tempered glass, remove static electricity from the surface of fully tempered glass, and reduce dust adhesion. An anti-reflective film is formed by coating the lower surface of fully tempered glass with an anti-reflective coating liquid to reduce the reflection generated on the front and rear surfaces. Light interferes with each other to offset the reflected light and achieve an anti-reflection effect, thereby allowing sunlight to be transmitted to the surface of the battery component as much as possible to ensure the photoelectric conversion efficiency of the battery component.

2、该基于超薄钢化玻璃的轻质叠瓦光伏组件,通过在各组叠瓦电池串的相邻两个电池片交接处设置垫块,垫块能够对相邻两个电池片进行稳定支撑,避免电池组件在封装或运输过程中因外力磕碰造成电池片移位而导致电池片分离开路,造成光伏组件无法正常发电,且垫块为绝缘材质,不会影响电池片间的电流传导。2. This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets pads at the intersection of two adjacent cells in each group of shingled cell strings. The pads can stably support the two adjacent cells. , to prevent the battery modules from being displaced due to external impact during packaging or transportation, causing the cells to separate and circuit, causing the photovoltaic modules to be unable to generate electricity normally, and the pads are made of insulating material, which will not affect the current conduction between the cells.

3、该基于超薄钢化玻璃的轻质叠瓦光伏组件,通过在各组叠瓦电池串的相邻两个电池片交接处设置垫块,在垫块的支撑作用下相邻两个电池片与导电胶之间的应力减小,能够避免相邻两个电池片之间因导电胶粘连处局部压力过大而发生隐裂的状况,提高电池片的使用寿命。3. This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets pads at the intersection of two adjacent cells in each group of shingled cell strings. Under the support of the pads, the two adjacent cells The reduced stress between the conductive adhesive and the conductive adhesive can prevent cracks between two adjacent cells due to excessive local pressure at the conductive adhesive adhesion, and improve the service life of the cells.

4、该基于超薄钢化玻璃的轻质叠瓦光伏组件,通过在各组叠瓦电池串的相邻两个电池片交接处设置垫块,使得相邻两个电池片中位于下侧的电池片不需要仅通过导电胶来承载位于上侧的电池片,导电胶只需刚好覆盖前一个电池片的背电极和后一个电池片的正电极表面就可以实现电性连接,进而最大限度地减小相邻两个电池片的重叠区域面积,增加了电池 片的受光面积并减少导电胶的用量以节省成本。4. This lightweight shingled photovoltaic module based on ultra-thin tempered glass sets spacers at the intersection of two adjacent cells in each group of shingled cell strings, so that the cells on the lower side of the two adjacent cells are The sheet does not need to carry the battery sheet on the upper side only through conductive adhesive. The conductive adhesive only needs to just cover the back electrode of the previous battery sheet and the positive electrode surface of the following battery sheet to achieve electrical connection, thereby minimizing the Minimizes the overlapping area of two adjacent cells, increasing battery The light-receiving area of the film is reduced and the amount of conductive adhesive is reduced to save costs.

5、该基于超薄钢化玻璃的轻质叠瓦光伏组件,通过在玻纤预浸料表面封装EVA胶膜组成封装层,有效增加光伏组件的防冲击性能和强度,通过高透EVA胶膜封装在超薄钢化玻璃和第一玻纤预浸料表面发生熔融黏结与交联固化,提高光伏组件的透光率,通过高截止EVA胶膜通过光伏组件的耐紫外老化性能,提高光伏组件的使用寿命。5. This lightweight shingled photovoltaic module based on ultra-thin tempered glass is encapsulated with an EVA film on the surface of the glass fiber prepreg to form an encapsulation layer, which effectively increases the impact resistance and strength of the photovoltaic module. It is encapsulated with a high-permeability EVA film Melt bonding and cross-linking solidification occur on the surface of ultra-thin tempered glass and the first glass fiber prepreg, which improves the light transmittance of photovoltaic modules. Through the high cut-off EVA film, the UV aging resistance of photovoltaic modules is improved, improving the use of photovoltaic modules. life.

说明书附图Instructions with pictures

图1为本发明的爆炸示意图;Figure 1 is an explosion schematic diagram of the present invention;

图2为本发明的超薄钢化玻璃剖面结构示意图;Figure 2 is a schematic cross-sectional structural diagram of the ultra-thin tempered glass of the present invention;

图3为本发明的部分组件局部剖面结构示意图;Figure 3 is a partial cross-sectional structural schematic diagram of some components of the present invention;

图4为本发明的电池组件剖面局部结构示意图。Figure 4 is a schematic cross-sectional partial structural diagram of the battery module of the present invention.

符号说明:
1、超薄钢化玻璃;11、全钢化玻璃;12、防尘膜;13、减反射膜;2、
第一封装层;21、第一玻纤预浸料;22、高透EVA胶膜;3、电池组件;31、电池片;311、正电极;312、背电极;32、焊带;33、汇流条;34、导电胶;35、垫块;351、第一平面;352、第二平面;353、第三平面;4、第二封装层;41、第二玻纤预浸料;42、高截止EVA胶膜;5、光伏背板;6、边框;7、接线盒。
Symbol Description:
1. Ultra-thin tempered glass; 11. Fully tempered glass; 12. Dust-proof film; 13. Anti-reflective film; 2.
The first packaging layer; 21. The first glass fiber prepreg; 22. Highly transparent EVA film; 3. Battery components; 31. Cell sheets; 311. Positive electrode; 312. Back electrode; 32. Soldering ribbon; 33. Bus bar; 34, conductive glue; 35, pad; 351, first plane; 352, second plane; 353, third plane; 4, second encapsulation layer; 41, second glass fiber prepreg; 42, High cut-off EVA film; 5. Photovoltaic backplane; 6. Frame; 7. Junction box.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

请参阅图1、图2,一种基于超薄钢化玻璃的轻质叠瓦光伏组件,包括超薄钢化玻璃1、第一封装层2、电池组件3、第二封装层4、光伏背板5、铝边框6,超薄钢化玻璃1、第一封装层2、电池组件3、第二封装层4、光伏背板5从上而下依次层压设置并封装在铝边框6内侧。Please refer to Figure 1 and Figure 2. A lightweight shingled photovoltaic module based on ultra-thin tempered glass includes ultra-thin tempered glass 1, a first encapsulation layer 2, a battery component 3, a second encapsulation layer 4, and a photovoltaic backsheet 5 , Aluminum frame 6, ultra-thin tempered glass 1, first packaging layer 2, battery module 3, second packaging layer 4, photovoltaic backplane 5 are laminated in sequence from top to bottom and packaged inside the aluminum frame 6.

超薄钢化玻璃1包括全钢化玻璃11、防尘膜12和减反射膜13,全钢化玻璃11上表面通过涂覆防尘镀膜液形成防尘膜12以减少全钢化玻璃 11表面堆积的灰尘,通过防尘膜12提高全钢化玻璃11的耐化学性,去除全钢化玻璃11表面静电,减少灰尘附着;全钢化玻璃11下表面通过涂覆减反射镀膜液形成减反射膜13以增加全钢化玻璃11的透光率,通过减反射膜13前后表面产生的反射光互相干扰来抵消反射光,达到减反射的效果,使太阳光能够尽可能透射至电池组件3表面,进而提高电池组件3的光电转换效率。The ultra-thin tempered glass 1 includes fully tempered glass 11, a dustproof film 12 and an anti-reflective film 13. The upper surface of the fully tempered glass 11 is coated with a dustproof coating liquid to form a dustproof film 12 to reduce the impact of the fully tempered glass. The dust accumulated on the surface of the fully tempered glass 11 is improved by the dust-proof film 12 to improve the chemical resistance of the fully tempered glass 11, remove the static electricity on the surface of the fully tempered glass 11, and reduce dust adhesion; the lower surface of the fully tempered glass 11 is coated with an anti-reflective coating liquid to form an anti-reflective film 13 In order to increase the light transmittance of the fully tempered glass 11, the reflected light generated by the front and rear surfaces of the anti-reflection film 13 interferes with each other to offset the reflected light, thereby achieving the anti-reflection effect, so that sunlight can be transmitted to the surface of the battery module 3 as much as possible, and then Improve the photoelectric conversion efficiency of the battery component 3.

请参阅图1,进一步地,电池组件3包括多个叠瓦电池串、焊带32、汇流条33,叠瓦电池串由多个电池片31以叠瓦结构串联组成,各个叠瓦电池串的第一个电池片31和最后一个电池片31上分别焊接有焊带32,汇流条33与位于同一端的焊带32电性连接,光伏背板5背部设置有接线盒7,各个叠瓦电池串之间通过汇流条33串联或并联形成回路并接入接线盒7内,通过接线盒7连接和保护太阳能光伏组件,接线盒7的引线延伸至铝边框6外部,通过引线将电池组件3接收太阳能而转换出的电流传导至外部线路。Please refer to Figure 1. Further, the battery assembly 3 includes a plurality of shingled battery strings, welding strips 32, and bus bars 33. The shingled battery string is composed of a plurality of battery sheets 31 connected in series in a shingled structure. Each shingled battery string has Welding strips 32 are welded to the first cell piece 31 and the last cell piece 31 respectively. The bus bar 33 is electrically connected to the welding strip 32 located at the same end. A junction box 7 is provided on the back of the photovoltaic backplane 5. Each shingled cell string The bus bars 33 are connected in series or parallel to form a circuit and connected to the junction box 7. The solar photovoltaic modules are connected and protected through the junction box 7. The leads of the junction box 7 extend to the outside of the aluminum frame 6, and the battery module 3 receives solar energy through the leads. The converted current is conducted to external circuits.

进一步地,请参阅图3,电池组件3还包括导电胶34和垫块35,叠瓦电池串内相邻两个电池片31倾斜交叠设置且相邻两个电池片31之间通过导电胶34粘连形成电性连接关系,垫块35固定装配在相邻两个电池片31的交接处以对两个相邻的电池片31进行支撑,从而在垫块35的支撑作用下相邻两个电池片31表面与导电胶34之间的应力减小,相邻两个电池片31中位于下侧的电池片31不需要仅通过导电胶34的粘连区域来承载位于上侧的电池片31,进而能够有效防止相邻两个电池片31之间由于导电胶34粘连处局部压力过大而发生隐裂,且导电胶34的粘连区域可以在完成相邻两个电池片31电性连接的前提下尽可能缩小,进而最大限度地减小相邻两个电池片31的重叠区域面积,增加电池片31的受光面积并减少导电胶34的用量以节省成本,有效提高电池组件3的光电转换效果。具体地,垫块35的材质为绝缘材料。Further, please refer to Figure 3. The battery assembly 3 also includes a conductive adhesive 34 and a spacer 35. Two adjacent battery sheets 31 in the shingled battery string are arranged obliquely and overlapped, and the adjacent two battery sheets 31 are separated by a conductive adhesive. 34 are adhered to form an electrical connection. The pad 35 is fixedly assembled at the junction of two adjacent battery sheets 31 to support the two adjacent battery sheets 31, so that the two adjacent batteries are supported by the pad 35. The stress between the surface of the sheet 31 and the conductive adhesive 34 is reduced, and the battery sheet 31 located on the lower side of the two adjacent battery sheets 31 does not need to support the battery sheet 31 located on the upper side only through the adhesion area of the conductive adhesive 34, and thus It can effectively prevent cracks between two adjacent battery sheets 31 due to excessive local pressure at the adhesion area of the conductive adhesive 34, and the adhesion area of the conductive adhesive 34 can complete the electrical connection of the two adjacent battery sheets 31. Minimize as much as possible, thereby minimizing the overlapping area of two adjacent cell sheets 31, increasing the light-receiving area of the cell sheet 31 and reducing the amount of conductive adhesive 34 to save costs and effectively improve the photoelectric conversion effect of the battery assembly 3. Specifically, the material of the pad 35 is an insulating material.

请参阅图4,垫块35上设置有第一平面351、第二平面352和第三平面353,第一平面351、第二平面352和第三平面353分别与叠瓦电池串内相邻两个电池片31中的前一个电池片31背面、后一个电池片31端部和后一个电池片31背面通过绝缘胶固定装配,从而垫块35能够对相邻两 个电池片31进行稳定支撑,避免电池组件3在封装或运输过程中因磕碰造成电池片31移位。Please refer to Figure 4. The pad 35 is provided with a first plane 351, a second plane 352 and a third plane 353. The first plane 351, the second plane 352 and the third plane 353 are respectively connected with two adjacent planes in the shingled battery string. Among the battery sheets 31, the back of the previous battery sheet 31, the end of the subsequent battery sheet 31 and the back of the subsequent battery sheet 31 are fixed and assembled by insulating glue, so that the spacer block 35 can Each battery piece 31 is stably supported to prevent the battery assembly 3 from being displaced due to bumps during packaging or transportation.

请参阅图4,电池片31其中一端的正面和另外一端的背面处分别设置有正电极311和背电极312,叠瓦电池串内相邻两个电池片31中的前一个电池片31的背电极312表面和后一个电池片31的正电极311表面之间通过导电胶34进行全覆盖粘连,从而在实际应用中相邻两个电池片31之间涂覆的导电胶34只需刚好覆盖前一个电池片31的背电极312和后一个电池片31的正电极311表面,就可以实现相邻两个电池片31之间的电性连接并使导电胶34用量尽可能少。Please refer to Figure 4. A positive electrode 311 and a back electrode 312 are respectively provided on the front of one end of the battery sheet 31 and on the back of the other end. The back of the previous battery sheet 31 among the two adjacent battery sheets 31 in the shingled battery string is The surface of the electrode 312 and the surface of the positive electrode 311 of the next battery piece 31 are fully covered and adhered by the conductive glue 34. Therefore, in practical applications, the conductive glue 34 applied between two adjacent battery pieces 31 only needs to cover the front surface. The back electrode 312 of one battery piece 31 and the surface of the positive electrode 311 of the next battery piece 31 can realize the electrical connection between two adjacent battery pieces 31 and use as little conductive glue 34 as possible.

焊带32分别焊接在叠瓦电池串的其中一个端部电池片31的正电极311和另外一个端部电池片31的背电极312上。The welding ribbons 32 are respectively welded to the positive electrode 311 of one end cell sheet 31 and the back electrode 312 of the other end cell sheet 31 of the shingled battery string.

进一步地,请参阅图1,第一封装层2包括第一玻纤预浸料21和高透EVA胶膜22,高透EVA胶膜22分别封装在超薄钢化玻璃1下表面和第一玻纤预浸料21上表面之间、第一玻纤预浸料21下表面和电池组件3之间,通过高透EVA胶膜22封装在超薄钢化玻璃1和第一玻纤预浸料21表面发生熔融黏结与交联固化,变得完全透明,有效提高光伏组件的透光率。具体地,第一玻纤预浸料21具备高透光性。Further, please refer to Figure 1. The first encapsulation layer 2 includes a first glass fiber prepreg 21 and a high-transparency EVA adhesive film 22. The high-transparent EVA adhesive film 22 is respectively encapsulated on the lower surface of the ultra-thin tempered glass 1 and the first glass. Between the upper surface of the fiber prepreg 21, between the lower surface of the first fiberglass prepreg 21 and the battery module 3, the ultra-thin tempered glass 1 and the first fiberglass prepreg 21 are encapsulated through a high-transparency EVA film 22 The surface is melted, bonded, cross-linked and solidified, becoming completely transparent, effectively improving the light transmittance of the photovoltaic module. Specifically, the first glass fiber prepreg 21 has high light transmittance.

第二封装层4包括第二玻纤预浸料41和高截止EVA胶膜42,高截止EVA胶膜42分别封装在电池组件3和第二玻纤预浸料41上表面之间、第二玻纤预浸料41下表面和光伏背板5上表面之间,高截止EVA胶膜42为紫外截至EVA胶膜或白色EVA胶膜,耐紫外老化性能高,能够提高光伏组件的使用寿命。具体地,第二玻纤预浸料41可以具备透光性,也可以具备透光性,且可以是任意颜色的材料。The second encapsulation layer 4 includes a second glass fiber prepreg 41 and a high cutoff EVA adhesive film 42. The high cutoff EVA adhesive film 42 is respectively encapsulated between the battery module 3 and the upper surface of the second glass fiber prepreg 41. Between the lower surface of the fiberglass prepreg 41 and the upper surface of the photovoltaic backplane 5, the high cutoff EVA film 42 is a UV cutoff EVA film or a white EVA film, which has high UV aging resistance and can extend the service life of the photovoltaic module. Specifically, the second glass fiber prepreg 41 may be translucent or may be translucent, and may be a material of any color.

第一玻纤预浸料21和第二玻纤预浸料41均以玻纤布作为基材,在其表面涂覆所需树脂并高温固化制成,冷却的玻纤预浸料裁切成所需尺寸即可得到第一玻纤预浸料21和第二玻纤预浸料41,通过玻纤预浸料增加光伏组件的防冲击性能和复合强度,将超薄钢化玻璃1、高透EVA胶膜22、第一玻纤预浸料21、高透EVA胶膜22、电池组件3、高截止EVA胶膜42、第二玻纤预浸料41、高截止EVA胶膜42和光伏背板5以130℃—160℃的温度、-80MPa—-10MPa的压力依次层压,即可组合成叠瓦光伏组件。 The first fiberglass prepreg 21 and the second fiberglass prepreg 41 are made by using fiberglass cloth as a base material, coating the required resin on the surface and curing it at high temperature. The cooled fiberglass prepreg is cut into The first glass fiber prepreg 21 and the second glass fiber prepreg 41 can be obtained in the required sizes. The glass fiber prepreg can be used to increase the impact resistance and composite strength of the photovoltaic module, and combine ultra-thin tempered glass 1 and high transparency. EVA film 22, first glass fiber prepreg 21, high permeability EVA film 22, battery module 3, high cutoff EVA film 42, second glass fiber prepreg 41, high cutoff EVA film 42 and photovoltaic back The plates 5 are laminated sequentially at a temperature of 130°C to 160°C and a pressure of -80MPa to -10MPa to form a shingled photovoltaic module.

组件层压好后,不装框条件下保留>1mm的EVA和背板的复合材料的边,以保证组件在遭受撞击时不受损伤。After the components are laminated, leave >1mm of the composite edge of EVA and backplane without framing to ensure that the components are not damaged when impacted.

具体地,玻纤布表面涂覆树脂所采用的工艺可以是溶液浸渍技术、悬浮浸渍技术、粉末浸渍技术或熔体涂敷技术,树脂可以是高透环氧树脂、丙烯酸酯、其他饱和树脂或不饱和树脂。Specifically, the process used to coat the surface of fiberglass cloth with resin can be solution impregnation technology, suspension impregnation technology, powder impregnation technology or melt coating technology. The resin can be high-permeability epoxy resin, acrylate, other saturated resin or Unsaturated resin.

具体地,高透EVA胶膜22和高截止EVA胶膜42均可以根据设计要求只加第一层EVA胶膜、只加第二层EVA胶膜、或两层都不加。Specifically, both the high-permeability EVA adhesive film 22 and the high-cutoff EVA adhesive film 42 can add only a first layer of EVA adhesive film, only a second layer of EVA adhesive film, or neither layer according to design requirements.

进一步地,请参阅图2,全钢化玻璃11厚度在1.0mm以下,以便于在生产、安装过程中进行物理切割。Further, please refer to Figure 2. The thickness of the fully tempered glass 11 is less than 1.0 mm to facilitate physical cutting during production and installation.

进一步地,请参阅图1,光伏背板5为PET复合背板或PO共聚背板。具体地,光伏背板5可以是白色、黑色或其他颜色的材料。Further, please refer to Figure 1. The photovoltaic backsheet 5 is a PET composite backsheet or PO copolymer backsheet. Specifically, the photovoltaic backsheet 5 may be made of white, black or other colored materials.

工作原理:在基于超薄钢化玻璃的轻质叠瓦光伏组件生产时,全钢化玻璃11上表面通过涂覆防尘镀膜液形成防尘膜12,减少灰尘附着,全钢化玻璃11下表面通过涂覆减反射镀膜液形成减反射膜13,增加全透光率;电池片31以叠瓦结构串联组成叠瓦电池串,各个叠瓦电池串通过焊带32和汇流条33形成串并联回路并接入接线盒7内,通过接线盒7的引线将电池组件3接收太阳能而转换出的电流传导至外部线路;在封装时,超薄钢化玻璃1、第一封装层2、电池组件3、第二封装层4、光伏背板5以130℃—160℃的温度、-80MPa—-10MPa的压力依次从上而下进行层压并封装在铝边框6内侧组成叠瓦光伏组件。Working principle: When producing lightweight shingled photovoltaic modules based on ultra-thin tempered glass, the upper surface of the fully tempered glass 11 is coated with a dust-proof coating liquid to form a dustproof film 12 to reduce dust adhesion, and the lower surface of the fully tempered glass 11 is coated with a dust-proof coating liquid. The anti-reflective coating liquid is coated to form an anti-reflective film 13 to increase the total light transmittance; the battery cells 31 are connected in series in a shingled structure to form a shingled battery string, and each shingled battery string is connected in parallel through the welding ribbon 32 and the bus bar 33 to form a series-parallel circuit. into the junction box 7, and the current converted by the battery module 3 receiving solar energy is conducted to the external circuit through the leads of the junction box 7; during packaging, the ultra-thin tempered glass 1, the first packaging layer 2, the battery module 3, the second The encapsulation layer 4 and the photovoltaic backsheet 5 are laminated from top to bottom at a temperature of 130°C to 160°C and a pressure of -80MPa to -10MPa, and are packaged inside the aluminum frame 6 to form a shingled photovoltaic module.

各组叠瓦电池串的相邻两个电池片31的交接处设置有绝缘材质的垫块35,垫块35的第一平面351、第二平面352和第三平面353分别与叠瓦电池串内相邻两个电池片31中的前一个电池片31背面、后一个电池片31端部和后一个电池片31背面通过绝缘胶固定装配,实现垫块35对相邻两个电池片31的稳定支撑,使相邻两个电池片31表面与导电胶34之间的应力减小,防止相邻两个电池片31因局部压力过大而发生隐裂,且能够减少导电胶34的粘连区域面积以增大电池片31的受光面积。A pad 35 made of insulating material is provided at the intersection of two adjacent battery sheets 31 of each group of shingled battery strings. The first plane 351, the second plane 352 and the third plane 353 of the pad 35 are respectively in contact with the shingled battery strings. Among the two adjacent battery sheets 31, the back of the previous battery sheet 31, the end of the subsequent battery sheet 31 and the back of the subsequent battery sheet 31 are fixed and assembled with insulating glue to realize the contact between the pad 35 and the two adjacent battery sheets 31. The stable support reduces the stress between the surfaces of two adjacent battery cells 31 and the conductive adhesive 34, prevents the two adjacent battery cells 31 from cracking due to excessive local pressure, and can reduce the adhesion area of the conductive adhesive 34. area to increase the light-receiving area of the cell 31.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等 同物限定。 Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the present invention is determined by the appended claims and the like. Same thing limited.

Claims (10)

一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,包括超薄钢化玻璃(1)、第一封装层(2)、电池组件(3)、第二封装层(4)、光伏背板(5)、铝边框(6);所述超薄钢化玻璃(1)、第一封装层(2)、电池组件(3)、第二封装层(4)、光伏背板(5)从上而下依次层压设置并封装在所述铝边框(6)内侧;A lightweight shingled photovoltaic module based on ultra-thin tempered glass, characterized by including ultra-thin tempered glass (1), a first encapsulation layer (2), a battery component (3), a second encapsulation layer (4), Photovoltaic backplane (5), aluminum frame (6); the ultra-thin tempered glass (1), first packaging layer (2), battery component (3), second packaging layer (4), photovoltaic backplane (5 ) are laminated sequentially from top to bottom and packaged inside the aluminum frame (6); 所述超薄钢化玻璃(1)包括全钢化玻璃(11)、防尘膜(12)和减反射膜(13),所述全钢化玻璃(11)上表面通过涂覆防尘镀膜液形成所述防尘膜(12)以减少所述全钢化玻璃(11)表面堆积的灰尘,所述全钢化玻璃(11)下表面通过涂覆减反射镀膜液形成所述减反射膜(13)以增加所述全钢化玻璃(11)的透光率。The ultra-thin tempered glass (1) includes fully tempered glass (11), a dustproof film (12) and an anti-reflective film (13). The upper surface of the fully tempered glass (11) is formed by coating a dustproof coating liquid. The dust-proof film (12) is used to reduce dust accumulated on the surface of the fully tempered glass (11), and the anti-reflective film (13) is formed on the lower surface of the fully tempered glass (11) by coating an anti-reflective coating liquid to increase the The light transmittance of the fully tempered glass (11). 根据权利要求1所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述电池组件(3)包括多个叠瓦电池串、焊带(32)、汇流条(33),所述叠瓦电池串由多个电池片电池片(31)以叠瓦结构串联组成,各个所述叠瓦电池串的第一个所述电池片(31)和最后一个所述电池片(31)上分别焊接有所述焊带(32),所述汇流条(33)与位于同一端的所述焊带(32)电性连接,所述光伏背板(5)背部设置有接线盒(7),各个所述叠瓦电池串之间通过所述汇流条(33)串联或并联形成回路并接入所述接线盒(7)内。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 1, characterized in that the battery module (3) includes a plurality of shingled battery strings, welding ribbons (32), bus bars ( 33). The shingled battery string is composed of a plurality of battery sheets (31) connected in series in a shingled structure. The first battery sheet (31) and the last battery of each shingled battery string are The welding strips (32) are respectively welded to the sheets (31), the bus bars (33) are electrically connected to the welding strips (32) located at the same end, and wiring is provided on the back of the photovoltaic backplane (5). box (7), each of the shingled battery strings is connected in series or parallel through the bus bar (33) to form a circuit and is connected to the junction box (7). 根据权利要求2所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述电池组件(3)还包括导电胶(34)和垫块(35),所述叠瓦电池串内相邻两个所述电池片(31)倾斜交叠设置且相邻两个所述电池片(31)之间通过导电胶(34)粘连形成电性连接关系,所述垫块(35)固定装配在相邻两个所述电池片(31)的交接处以对两个相邻的电池片(31)进行支撑。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 2, characterized in that the battery module (3) further includes conductive glue (34) and pads (35), and the laminated Two adjacent battery sheets (31) in the battery string are arranged obliquely and overlapped, and the two adjacent battery sheets (31) are adhered to each other through conductive glue (34) to form an electrical connection relationship. The spacer block (35) is fixedly assembled at the junction of two adjacent battery sheets (31) to support the two adjacent battery sheets (31). 根据权利要求3所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述垫块(35)上设置有第一平面(351)、第二平面(352)和第三平面(353),所述第一平面(351)、所述第二平面(352)和所述第三平面(353)分别与所述叠瓦电池串内相邻两个所述电池片(31)中的前一个所述电池片(31)背面、后一个所述电池片(31)端部和后一个所述电池片(31)背面通过绝缘胶固定装配。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 3, characterized in that the pad (35) is provided with a first plane (351), a second plane (352) and The third plane (353), the first plane (351), the second plane (352) and the third plane (353) are respectively connected with the two adjacent battery sheets in the shingled battery string. In (31), the back of the previous battery sheet (31), the end of the subsequent battery sheet (31) and the back of the subsequent battery sheet (31) are fixed and assembled by insulating glue. 根据权利要求3所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组 件,其特征在于,所述电池片(31)其中一端的正面和另外一端的背面处分别设置有正电极(311)和背电极(312),所述叠瓦电池串内相邻两个所述电池片(31)中的前一个所述电池片(31)的背电极(312)表面和后一个所述电池片(31)的正电极(311)表面之间通过所述导电胶(34)进行全覆盖粘连;A lightweight shingled photovoltaic group based on ultra-thin tempered glass according to claim 3 It is characterized in that a positive electrode (311) and a back electrode (312) are respectively provided on the front of one end of the battery sheet (31) and the back of the other end, and two adjacent ones in the shingled battery string are The conductive glue (34) is passed between the back electrode (312) surface of the previous battery sheet (31) and the positive electrode (311) surface of the subsequent battery sheet (31) among the battery sheets (31). ) for full coverage adhesion; 所述焊带(32)分别焊接在所述叠瓦电池串的其中一个端部电池片(31)的正电极(311)和另外一个端部电池片(31)的背电极(312)上。The welding strips (32) are respectively welded to the positive electrode (311) of one end cell sheet (31) and the back electrode (312) of the other end cell sheet (31) of the shingled battery string. 根据权利要求1所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述第一封装层(2)包括第一玻纤预浸料(21)和高透EVA胶膜(22),所述高透EVA胶膜(22)分别封装在所述超薄钢化玻璃(1)下表面和所述第一玻纤预浸料(21)上表面之间、所述第一玻纤预浸料(21)下表面和所述电池组件(3)之间;A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 1, characterized in that the first encapsulation layer (2) includes a first glass fiber prepreg (21) and highly transparent EVA Adhesive film (22), the high-permeability EVA adhesive film (22) is respectively packaged between the lower surface of the ultra-thin tempered glass (1) and the upper surface of the first glass fiber prepreg (21), the between the lower surface of the first glass fiber prepreg (21) and the battery component (3); 所述第二封装层(4)包括第二玻纤预浸料(41)和高截止EVA胶膜(42),所述高截止EVA胶膜(42)分别封装在所述电池组件(3)和所述第二玻纤预浸料(41)上表面之间、所述第二玻纤预浸料(41)下表面和所述光伏背板(5)上表面之间。The second packaging layer (4) includes a second glass fiber prepreg (41) and a high cutoff EVA film (42). The high cutoff EVA film (42) is respectively packaged in the battery component (3). and between the upper surface of the second glass fiber prepreg (41), and between the lower surface of the second glass fiber prepreg (41) and the upper surface of the photovoltaic backsheet (5). 根据权利要求6所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述第一玻纤预浸料(21)和所述第二玻纤预浸料(41)均由玻纤布基材表面涂覆树脂后热压形成。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 6, characterized in that the first glass fiber prepreg (21) and the second glass fiber prepreg (41 ) are formed by coating the surface of fiberglass cloth substrate with resin and then hot pressing. 根据权利要求1所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述全钢化玻璃(11)厚度在1.0mm以下。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 1, characterized in that the thickness of the fully tempered glass (11) is less than 1.0 mm. 根据权利要求1所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,所述光伏背板(5)为PET复合背板或PO共聚背板。A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 1, characterized in that the photovoltaic backsheet (5) is a PET composite backsheet or a PO copolymer backsheet. 根据权利要求1所述的一种基于超薄钢化玻璃的轻质叠瓦光伏组件,其特征在于,组件层压好后,不装框条件下保留>1mm的EVA和背板的复合材料的边,以保证组件在遭受撞击时不受损伤。 A lightweight shingled photovoltaic module based on ultra-thin tempered glass according to claim 1, characterized in that after the module is laminated, the edges of the composite material of EVA and backsheet of >1 mm are retained without framing. , to ensure that the components are not damaged when subjected to impact.
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