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WO2018137425A1 - Base assembly for air conditioner and air conditioner - Google Patents

Base assembly for air conditioner and air conditioner Download PDF

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Publication number
WO2018137425A1
WO2018137425A1 PCT/CN2017/115676 CN2017115676W WO2018137425A1 WO 2018137425 A1 WO2018137425 A1 WO 2018137425A1 CN 2017115676 W CN2017115676 W CN 2017115676W WO 2018137425 A1 WO2018137425 A1 WO 2018137425A1
Authority
WO
WIPO (PCT)
Prior art keywords
base
motor
air conditioner
assembly
electrical box
Prior art date
Application number
PCT/CN2017/115676
Other languages
French (fr)
Chinese (zh)
Inventor
黄军
汪春节
林青辉
杨盼
李如强
冯绍广
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710301834.XA external-priority patent/CN108613256A/en
Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Priority to RU2019122940A priority Critical patent/RU2723541C1/en
Priority to JP2019537071A priority patent/JP6849810B2/en
Priority to BR112019015001A priority patent/BR112019015001A2/en
Publication of WO2018137425A1 publication Critical patent/WO2018137425A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/32Supports for air-conditioning, air-humidification or ventilation units

Definitions

  • the invention relates to the technical field of air conditioners, and in particular to an air conditioner base assembly and an air conditioner.
  • air conditioners are constantly optimized and improved to meet people's needs for different functions of air conditioners.
  • the basic part of the air conditioner (base or chassis structure) has a great influence on the layout of the overall structure of the air conditioner.
  • the structure of the traditional air conditioner is divided into three parts: one is that the base part includes the bottom case, the fan blade, etc.; the other is the heat exchanger and the pipeline; and the third part is the panel part, the panel, and the like.
  • the design of the scheme is not conducive to the disassembly and assembly of the air conditioner, which brings great inconvenience to the after-sales maintenance inspection.
  • the Chinese Patent Publication No. CN205037533U discloses a detachable air conditioning indoor unit of a duct assembly, the air duct assembly of which can be detached from the rear chassis to the front through the guide assembly, but the patent document discloses
  • the solution is the same as the traditional air conditioner.
  • the air duct assembly When the air duct assembly is disassembled, it must be removed together with the motor assembly to remove the chassis. This has a serious defect: there is a safety hazard when the air duct assembly is removed and the motor is flooded.
  • the motor is separately removed after the air duct assembly is removed together with the motor, and the operation is complicated.
  • an object of the present invention to provide an air conditioner base assembly for solving the safety hazard of the prior art air conditioner that removes the electric shock and the inflow of the live parts together with the motor when the air duct assembly is disassembled.
  • An air conditioner base assembly includes a base; a motor disposed on the base and adapted to be detachably coupled to an impeller of the air conditioner duct assembly; and the air duct assembly adapted to integrally receive the base from the base without disassembling the motor Removed on the top.
  • the motor is detachably disposed at one end of the base in the longitudinal direction, and the motor can be detached from one end of the base.
  • the motor is mounted on the base via a motor bracket, and the motor bracket includes a motor mount fixedly disposed on the base for supporting the motor.
  • the motor support is integrally formed with the base; or the motor support is detachably coupled to the base.
  • the detachable connection of the motor support to the base comprises detachable connection by a fastener or by a pluggable engagement connection or by a rail connection of the rail engagement components.
  • the rail engaging component on the base is disposed at one end of the base, and the extending direction of the rail engaging component and the length direction of the base Consistent.
  • the motor bracket further includes a motor pressure plate that cooperates with the motor support, and the motor pressure plate is fastened to the motor support to form a chamber for circumferentially holding the motor, and the chamber is close to the end of the adjacent base.
  • One end is a mounting end that allows the motor to be axially inserted into and out of the chamber, and an end of the end remote from the base member is a limiting end that restricts the motor from moving further away from the end of the base.
  • the motor bracket further includes a motor end cover detachably fixedly mounted to the mounting end for restricting movement of the motor toward the exiting chamber.
  • the base is movably coupled to the air outlet frame of the air conditioner air outlet assembly through the rail assembly to enable the air outlet assembly to slide out of the base along the rail assembly.
  • the rail assembly includes a slide rail seat vertically fixed to the base in a use state, and is slidably mounted on the chute of the slide rail seat
  • the inner sliding frame and the sliding rail end rod fixedly mounted on the sliding frame at one end, and the other end of the sliding rail end rod is fixedly connected to the air outlet frame.
  • a hook is formed on the end rod of the slide rail, and the hook is inserted and mated with the snap groove formed on the air outlet frame.
  • the base is provided with a duct assembly mounting cavity, and the duct assembly mounting cavity has a downwardly facing mounting port, and the duct assembly can be disassembled and assembled to the duct assembly mounting cavity through the mounting port in a vertical manner.
  • the air duct assembly mounting cavity is provided with a limiting structure for preventing the air duct assembly from coming out of the mounting opening.
  • the limiting structure includes an upper portion of the bottom shell mounting position of the corresponding air duct assembly disposed on the back plate of the base, a limit hook with the gap facing downward, and a lower edge of the bottom shell of the corresponding air duct assembly, for The bottom case serves as a limit stop for lifting.
  • the mounting structure further includes an indication structure disposed on the base and corresponding to the side edge of the bottom casing of the air duct assembly and engaging with the side edge of the bottom casing to perform positional assembly and assisting.
  • a sliding structure is provided between the base and the air duct assembly for guiding the air duct assembly to be detached and detached to the air duct assembly mounting cavity.
  • the sliding structure comprises a sliding bridge structure disposed on the left and right sides of the base and the air duct assembly, or the sliding structure is movably disposed on the base and connected to the rail fixedly disposed by the air duct assembly. structure.
  • the electrical box is disposed on the base and the plurality of control elements are disposed therein, and the electrical box is detachably connected to the base.
  • the electrical box and the motor are disposed at the same end or opposite end of the base at the same length. At the same end, the electrical box and the motor can be removed from the same end of the base.
  • the electrical box is disposed adjacent to the motor and opposite the end of the motor adjacent the end of the base.
  • the electrical box is inserted into the base through two corner snaps at the bottom end, and is detachably fixed on the base by a fastener fixing manner; or, the electrical component box and the base are engaged with each other by the rail components.
  • the rail connection is connected, and the extending direction of the rail fitting member is consistent with the length direction of the base.
  • the interior of the electrical box is provided with a landing boss for escaping the motor away from the end of the motor.
  • the electronic control component further comprises a hub fixedly disposed on the base, one end connected to each load of the air conditioner, and the other end being connected to the main board of the electrical box.
  • the hub and the electrical box are matched by the limiting rib and the limiting hole.
  • the electrical box and the motor are disposed at opposite ends of the base in the longitudinal direction, and the electrical box can be removed from the corresponding end of the base.
  • a hub is provided on the base and located between the motor and the electrical box.
  • a left side drive box and a right side drive box disposed on the base for driving the air conditioner air guiding assembly and the air sweeping assembly are further included.
  • the method further includes a routing structure disposed on the base, the routing structure includes a cable trough and a routing buckle, the routing slot is disposed along a load line design route of the air conditioner, and the routing buckle is used for loading The line is snapped into the wire trough.
  • the base corresponding to the driving module line and the ambient temperature sensing envelope are provided with a cable trough and a routing buckle.
  • An air conditioner comprising the above air conditioner base assembly.
  • the air conditioner base assembly provided by the present invention is disposed on the base by the motor, and the motor is detachably connected with the impeller of the air conditioner air duct assembly, the air passage of the air conditioner
  • the assembly can be integrally removed from the base without the motor being detached from the base, so that the entire air duct assembly can be removed from the base assembly when the air duct assembly needs to be cleaned, without the need to Removing the motor from the base prevents both the motor from entering the water and avoiding electric shock.
  • the air conditioner base assembly provided by the present invention, by detachably arranging a motor at one end of the base in the longitudinal direction, and disassembling the motor from the end of the base, so that the motor does not need to be removed when the front panel is removed
  • the motor can be disassembled greatly and conveniently.
  • the air conditioner base assembly provided by the present invention has a motor and an electric control component integrated on the base thereof, and is connected by a quick-release connection mechanism at the end of the motor output shaft toward the impeller side and the impeller impeller shaft near the motor side end.
  • the impeller shaft of the air duct assembly can be quickly disassembled from the motor on the base, and can also be quickly attached to the base when the air duct assembly is integrally assembled to the base assembly.
  • the motor achieves a quick connection and improves the assembly efficiency of the modular air conditioner.
  • the air conditioner base assembly provided by the present invention in addition to the motor, other live parts (such as electronic control parts, drive boxes, etc.) are also integrated on the base, that is, all the charged parts in the modular air conditioner Both are integrated on the air conditioner base assembly provided by the present invention, and the base assembly is used as an assembly base of other modules (air duct assembly, heat exchange assembly, and appearance assembly), and does not need to be disassembled and cleaned for other modules. With electricity, it avoids the defects of water damage to live parts and the problem of electric shock.
  • the air conditioner base assembly provided by the invention integrates the motor support and the base, and is integrally molded integrally, which can reduce the components of the motor support and reduce the material cost.
  • the air conditioner base assembly provided by the invention has a rail structure on the base, and cooperates with the air outlet component of the air conditioner, so that the air outlet assembly can slide out along the guide rail, which facilitates the disassembly and cleaning of the air outlet assembly.
  • the air conditioner base assembly provided by the invention has a sliding bridge structure and a buckle structure on the base, and cooperates with the bottom shell of the air duct assembly to slide the air duct assembly along the sliding bridge to facilitate the disassembly of the air duct assembly. Cleaning.
  • the air conditioner base assembly provided by the invention has a special wire structure on the base: the left drive box wire is fixed by the buckle along the wire trough; the ambient temperature envelope wire passes the card along the wire trough Fastened.
  • FIG. 1 is an exploded view of an air conditioner base assembly according to an embodiment of the present invention
  • FIG. 2 is a schematic view showing the cooperation of an air outlet assembly and a base according to an embodiment of the present invention
  • FIG. 3 is a schematic view showing the cooperation of a duct assembly and a base according to an embodiment of the present invention
  • FIG. 4 is a schematic view showing the assembly of a duct assembly and a base according to an embodiment of the present invention
  • FIG. 5 is a schematic diagram of a wiring of a susceptor according to an embodiment of the present invention.
  • FIG. 6 is a schematic view of a wiring line of a susceptor according to an embodiment of the present invention.
  • Figure 7 is a schematic view of the base motor on the left side and the electrical box on the right side according to an embodiment of the present invention.
  • FIG. 8 is a schematic view of a base motor and an electrical box according to an embodiment of the present invention.
  • FIG. 9 is another schematic diagram of the cooperation between the air outlet assembly and the base according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing the assembly of an electrical box and a base provided in an embodiment of the present invention.
  • Figure 11 is a perspective view of the electrical box of Figure 10;
  • Figure 12 is a cross-sectional view of the sliding structure of Figure 10 mated with the rail structure;
  • Figure 13 is a cross-sectional view of the electrical box of Figure 12;
  • Figure 14 is a schematic view showing the internal structure of the casing of the electrical box of Figure 12;
  • 15 is a schematic view showing the assembly of an electrical box and an air conditioner according to an embodiment of the present invention.
  • Figure 16 is a perspective view of the electrical box of Figure 15;
  • Figure 17 is a cross-sectional view of the electrical box of Figure 16;
  • FIG. 18 is a schematic view showing the internal structure of the casing of the electrical box of FIG. 16.
  • FIG. 19 is a schematic view showing the assembly of an electrical box and an air conditioner according to another embodiment of the present invention.
  • Figure 20 is a schematic view showing the internal structure of the casing of the electrical box of Figure 19;
  • FIG. 21 is a schematic structural view of the line structure of FIG. 20 facing the load side;
  • FIG. 22 is a schematic structural view of the line structure of FIG. 20 facing the side of the main board;
  • FIG. 23 is a schematic structural view of a motor press plate provided by the present invention.
  • Figure 24 is a schematic structural view of a tube press plate provided by the present invention.
  • 25 is a schematic structural view of a pipe clamp line provided by the present invention.
  • 26 is a schematic structural view of a susceptor trace provided by the present invention.
  • FIG. 27 is a schematic structural view of a wiring structure at another position of the susceptor provided by the present invention.
  • 29 is a schematic structural view of a slide rail of an air conditioner frame structure according to the present invention.
  • Figure 30 is an exploded view of the air conditioner frame structure panel and the filter screen provided by the present invention.
  • Figure 31 is a schematic view showing the installation structure of an air conditioner according to an embodiment of the present invention.
  • FIG. 32 is a schematic structural view of a motor mounting structure in the air conditioner mounting structure shown in FIG. 31;
  • Figure 33 is a schematic structural view showing another motor mounting structure in the air conditioner mounting structure shown in Figure 31;
  • Figure 34 is a schematic structural view of a motor assembly in the air conditioner mounting structure shown in Figure 31;
  • 35 is a schematic structural view of a motor assembly according to an embodiment of the present invention.
  • Figure 36 is a schematic view showing the assembly structure of the motor assembly shown in Figure 35;
  • FIG. 37 is a schematic structural view of a motor and a limiting component in the motor assembly shown in FIG. 35;
  • FIG. 38 is a schematic structural view of a motor support and a base in the motor assembly shown in FIG. 35;
  • FIG. 39 is a schematic structural view of a motor bushing in the motor assembly shown in FIG. 35;
  • FIG. 40 is a schematic structural view of a motor bushing in another direction in the motor assembly shown in FIG. 35;
  • Figure 41 is a schematic structural view showing the connection of a hub and an electrical box of the first embodiment of the present invention.
  • Figure 42 is a perspective view showing the structure of the hub of Figure 41 in cooperation with the electrical box;
  • Figure 43 is a schematic view of the adapter plate of the hub of Figure 42;
  • Figure 44 is an exploded perspective view of the electrical box of Figure 42;
  • Figure 45 is a schematic view of the hub, the electrical box and the base of Figure 41;
  • Figure 46 is a perspective view showing the structure of the hub, the electrical box and the base of Figure 45;
  • FIG. 47 is a perspective structural view showing another angle of the hub, the electrical box, and the base of FIG. 46;
  • Figure 48 is a schematic structural view showing the connection of the hub and the electrical box of the second embodiment of the present invention.
  • Figure 49 is a perspective view showing the electrical structure of the electrical box of Figure 48;
  • Figure 50 is a perspective view showing the mounting structure of the mounting base of the third embodiment of the present invention.
  • Figure 51 is a front elevational view showing the hub structure of Figure 50;
  • Figure 52 is a side elevational view of the hub structure of Figure 50;
  • Figure 53 is a schematic structural view showing the connection of a hub and an electrical box of the fourth embodiment of the present invention.
  • Figure 54 is a schematic structural view of Embodiment 5 of the current collecting structure provided by the present invention.
  • FIG. 55 is a schematic structural view of the line structure of FIG. 54 mated with the main board;
  • Figure 56 is a schematic structural view of Embodiment 6 of the current collecting structure provided by the present invention.
  • 57 is a schematic structural diagram of an adapter board according to Embodiment 1 of the hub provided by the present invention.
  • Figure 58 is a schematic view showing the connection of the hub of Figure 57 to the main board of the electrical box;
  • FIG. 59 is a schematic diagram of a second embodiment of a hub provided by the present invention connected to a motherboard of an electrical box;
  • Figure 60 is a schematic view showing the strong electric terminal and the weak electric terminal of the main board of Figure 59;
  • Figure 61 is a schematic view showing the connection of the third embodiment of the hub provided by the present invention to the main board of the electrical box;
  • Figure 62 is a perspective view showing the mounting structure of the embodiment of the hub according to the present invention.
  • Figure 63 is a side elevational view of the mounting base of Figure 62;
  • Figure 64 is a schematic structural view of the adapter plate of the hub of Figure 62;
  • Figure 65 is a schematic view showing the structure of the hub of Figure 62 in cooperation with the base and the electrical box;
  • Figure 66 is a schematic view showing the structure of the hub of Figure 65 in cooperation with the base and the electrical box.
  • G210-motor bearing ; g211-slide rail; g220-motor; g231-slot; g233-card slot; g330-base;
  • G240-motor end cover ; g241-end cover buckle; g250-motor pressure plate; g270-screw; g282-right side plate; g311-motor bushing; g361-spiral claw; g370-screw card slot;
  • C1-press plate body c2-first mounting hole, c3-first reinforcing wall, c4-second reinforcing wall, c5-fixing groove, c6-third mounting hole, c7-tube platen body, c8-second mounting hole , c9-fourth trace structure, c10-second trace structure, c11-third trace structure, c12-first trace structure, c13-fifth trace structure, c14-sixth trace structure, c151 -wifi box cable, c152-display cable, c153-cold plasma or mosquito repellent cable, c154-environmental temperature envelope cable, c155-ground cable, c156-drive module cable, c17-ninth cable structure, c171-card Wire buckle, c172-card line board, c173-internal and external machine connection line, c174-signal line, c175-power line;
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • Connected, or integrally connected can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
  • the embodiment provides a modular air conditioner comprising four modules: a base assembly, a heat exchange assembly, a duct assembly and an appearance assembly.
  • the base assembly is mounted on a hangable support such as an indoor wall, and also serves as a basic component of the assembly on the production line, and includes a base adapted to be mounted on the support.
  • the seat g330 is a motor bracket, a motor assembly and an electric control unit fixedly disposed on the base g330.
  • the motor bracket is disposed at a position close to one end of the base g330 in the longitudinal direction, and extends the axis of the output shaft of the supported motor g220 in the longitudinal direction of the base g330.
  • the motor bracket is composed of a motor support d51, a motor pressure plate g250, and a motor end cover.
  • the motor support d51 is integrally formed with the base g330, such as injection molding.
  • the motor pressure plate g250 is fastened to the motor support d51 by screws, which limits the movement of the motor g220 in the motor assembly in the radial direction of the rotating shaft, and together forms a one for accommodating and surrounding.
  • To the chamber of the motor g220 in the motor assembly the end of the chamber near the end of the adjacent base g330 becomes the mounting end, and the mounting end allows the motor g220 to axially embed and exit the chamber, while the base away from it
  • the end side of the seat g330 constitutes a limit end, and the limit end restricts the motor g220 embedded in the chamber from further moving toward the end of the remote base g330.
  • the motor end cap g240 can be fixedly mounted on the mounting end to limit the movement of the motor g220 installed in the chamber toward the exiting chamber.
  • the electronic control unit includes an electrical box r172 in which the main board is placed together with other control elements such as a transformer.
  • the electrical box r172 is inserted into the base g330 through the two corner snaps at the bottom end, and then detachably fixed to the base g330 by screw fixing.
  • the internal structure of the electrical box r172 is fixedly mounted to the main board, and the wiring board of the electrical box r172 is fixed in the electrical box r172 parallel to the main board.
  • the main board is mounted on the electric box r172 in a state perpendicular to the axis of the output shaft of the motor g220.
  • the electrical box r172 is designed with a stepped profile according to the through section on the path.
  • the internal structure of the electrical box r172 is designed with a boss.
  • the arrangement of the boss is on the one hand to make the external motor assembly, and on the other hand to strengthen the structural strength of the electrical box r172 itself.
  • the side of the main board component is mounted on the inner side of the electrical box r172, so that the component arrangement of the main board can make full use of the space between the plurality of bosses, so that the structural form of the electrical box r172 has an advantage in space occupation.
  • the motor assembly includes the above-mentioned motor g220 and a telescopic motor, a wind guiding motor, and a sweeping motor that drive the action of the air guiding module in the appearance component.
  • a pair of air guiding drive boxes are fixedly mounted on both sides of the base g330 in the longitudinal direction, and the air guiding driving box on the side away from the motor bracket is fixed on the bracket structure on the side of the base g330 by screws, close to The air guiding drive box on the side of the motor bracket is clamped to the motor bracket by the buckle at the bottom end and fixed by screws.
  • a guide rod assembly is slidably disposed in each of the air guiding drive boxes, and a head portion of the link assembly telescopically protrudes along an extending opening on one side of the air guiding drive box.
  • the air guiding motor includes a telescopic motor disposed on the air guiding drive box, a wind guiding motor disposed at the head end of the one side link assembly, and a sweeping motor disposed at the head end of the other side link assembly.
  • the connecting rod assembly is coupled to the output shaft of the telescopic motor through a rack and pinion mechanism.
  • the output shaft of the air guiding motor drives the air deflector, and the output shaft of the sweeping motor drives the air sweeping plate.
  • the wires connected to the air guiding motor and the sweeping motor are respectively passed through the respective link assemblies.
  • the wires connecting the respective loads in the indoor unit are fixedly disposed on the base g330 through the wiring grooves fixed to the base g330.
  • the other end of each wire is connected to a hub and is pluggable and electrically connected to the electrical box r172 through a hub.
  • the hub is inserted into the limiting hole on the base g330 through the corner snap of the bottom end, and then fixed to the base g330 or the motor pressure plate g250 by screws.
  • the hub has a pin interface, and the mounting position corresponding to the pin interface on the electrical box r172 is provided with a connecting pin, and a corresponding connecting pin is arranged in the electrical box r172, and the main board corresponds to the terminal of each load electrical component.
  • the electrical box r172 is provided with a junction box corresponding to the hub, it is advantageous to concentrate and bundle the component lines, and thus the electrical box r172 component can be detached as an independent structure.
  • the hub and the electrical box r172 are matched by the limiting rib and the limiting hole.
  • a device corresponding to a strong electric power and a device corresponding to a weak electric current are disposed in a region inside the electrical box r172 to reduce mutual interference between the respective electric devices.
  • the electrical box r172 is used as the electrical control part of the air conditioner, and is a component that is often disassembled by the air conditioner. Whether the installation is in place is essential for the normal use of the air conditioner. In this embodiment, the electrical box r172 is installed and functionally protected. When the electrical box r172 is connected to the hub, the adapter board in the hub and the motherboard in the electrical box r172 are not connected, and the connection is not in place. Through logic control, Whether the electrical box r172 and the hub are connected to each other is a good error control and prompt.
  • the logic control function is interpreted as: when the electrical box r172 or the hub is not installed, causing the fault of the internal unit of the air conditioner to be in the control function end, detecting that the connection is not connected or not in place, and detecting the normal operation of the air conditioner after maintenance, The repair work is over.
  • finned ribs are designed on both sides of the motor pressure plate g250, one is a water retaining rib plate, and the other is a retaining rib plate, and the connecting pipe of the heat exchanger is separated from the two grooved ribs. It acts to limit the left and right collision of the connecting line of the heat exchanger, avoiding the positional displacement of the wind guiding drive box caused by the collision of the wind guiding drive box, and affecting the telescopic precision of the air guiding plate.
  • the water retaining ribs lead the condensate on the heat exchanger to the bottom of the shell, which acts as a water diversion function.
  • the wing-shaped ribs on both sides of the motor pressure plate g250 are provided with a screw mounting column, and the motor pressure plate g250 is used together with a tube pressure plate.
  • the tube pressure plate is fixed on the motor pressure plate g250 by screws and the screw mounting column, and the heat exchanger is
  • the connecting pipe is firmly fixed to the motor In the lying groove formed between the two fin-shaped ribs on the pressure plate g250, the connecting pipe of the heat exchanger is fixed in the direction of the vertical wall surface.
  • the motor pressure plate g250 functions as a pipe and a pipe.
  • the connecting pipe of the heat exchanger is taken from the motor pressure plate g250, which improves the internal space utilization of the air conditioner.
  • a load cable tray is arranged on the pipe pressure plate, so that the internal wiring of the air conditioner is more standardized and rationalized.
  • the motor bracket and the screw hole on the motor pressure plate g250 are aligned, and the motor pressure plate g250 is fixed on the motor bracket by screws.
  • the connecting pipe of the heat exchanger is placed in the lying groove between the two fin-shaped ribs of the motor pressure plate g250.
  • the fin-shaped ribs not only serve to drain the condensate from the heat exchanger to the drainage system on the bottom shell, but also serve to limit the connection of the heat exchanger.
  • the fin-shaped ribs also play a role in limiting the connection of the heat exchanger, and the anti-collision effect: when transporting or performing the drop test, the heat exchanger connecting pipe will shake left and right.
  • the fin-shaped ribs limit the left and right sway, avoiding the positional error of the collision of the heat exchanger connecting pipeline to the wind guiding drive box, affecting the telescopic precision of the wind guiding driving box when driving the wind deflector, causing the wind deflecting plate to vibrate or tilt.
  • the motor pressure plate g250 in the embodiment makes the connecting pipe run from the upper part of the motor pressure plate g250, and cooperates with the pipe pressure plate to limit the movement of the vertical wall surface of the heat exchanger connecting pipe, and more fully optimizes the inner space of the air conditioner. Occupancy rate.
  • a screw mounting post is designed on the motor pressure plate g250 for fixing and fixing, and also for fixing the pipe pressure plate, and restricting the movement of the heat exchanger connecting pipe in the direction of the vertical wall surface.
  • the base g330 is provided with a cable trunking and a cable snapping corresponding to the driving module line and the ambient temperature sensing cable. Specifically, when installing on the production assembly line, the environmental temperature sensing cable is first taken out from the hub, and then placed in the In the cable trough shown in FIG. 1, the environmental temperature envelope is caught by the fifth buckle d55, the sixth buckle d56, and the seventh buckle d57; and the left drive box line d59 is taken out from the hub.
  • the first buckle d50, the second buckle d52, the third buckle d53, the fourth buckle d54, the fifth buckle d55, the sixth buckle d56, and the seventh buckle d57 card respectively Hold the left drive box line and complete the routing on the base, as shown in Figure 5.
  • the base is movably coupled to the air outlet frame of the air outlet assembly d42 of the air conditioner through the rail assembly d52 so that the air outlet assembly d42 can slide out of the base along the rail assembly d52. It is convenient to disassemble and clean the air outlet component d42.
  • the rail assembly d52 includes a rail seat vertically fixed to the base in a use state, a carriage slidably mounted in the sliding slot of the rail seat, and a rail end fixedly mounted on the carriage at one end The other end of the rod and the end of the rail is fixedly connected to the wind frame.
  • a hook is formed on the end rod of the slide rail, and the hook is inserted and matched with the snap groove formed on the air outlet frame, as shown in FIG. 2 and FIG.
  • the base g330 is provided with a duct assembly mounting cavity, and the air duct assembly mounting cavity has a downwardly facing mounting port, and the air duct assembly can be disassembled and assembled to the air duct assembly through the mounting port in a vertical manner. Cavity. See Figure 3 and Figure 4.
  • the duct assembly is mounted to the air duct assembly mounting cavity of the base by a mounting structure.
  • the mounting structure includes a limiting structure formed on the base for limiting the air passage assembly in the use state in the vertical direction and perpendicular to the base direction, and a sliding bridge for guiding the air passage assembly to slide into the base mounting position Structure d46.
  • the limiting structure includes a limit hook d44 formed on the back plate of the base g330, and the gap is oriented toward the open direction of the open cavity, and Corresponding to the bottom edge of the bottom case of the bottom member of the air duct assembly, a first limit position d47 and a second limit position d48 are formed on the left and right sides; fixedly disposed on the upper part of the bottom case, correspondingly adapted to be installed along the open cavity After entering, the insert embedded in the limit hook d44, and when the insert is embedded in the limit hook d44, is suitable for supporting the bottom edge of the bottom case of the bottom case on the two limit tables;
  • the lower portion of the lower portion of the housing is perpendicular to the second fixing hole of the back plate of the base g330, and the second screw hole corresponding to the second fixing hole at the bottom mounting position of the base g330 is formed, and is used for passing through the second fixing hole.
  • the mounting structure further includes an indication structure d45 disposed on the base and corresponding to the side edge of the bottom casing of the air duct assembly, and engaging with the side edge of the bottom casing to perform positional assembly and assisting.
  • the indicating structure d45 is a snap structure, and the buckle structure plays an auxiliary role in the positional assembly.
  • the limit table which is arranged at the lower edge of the bottom case, acts as a lifting device to prevent the air duct assembly from slipping off after the screws on the slide bridge are removed.
  • Figure 4 shows.
  • the motor component and the electrical box r172 are both disposed on the right side of the base, and the electrical box r172 is located outside the motor g220.
  • the electrical box r172 is first removed from the right side of the base, and the electrical box r172 is waited for. Remove the motor assembly after removal, and then remove the motor assembly from the right side of the base.
  • the motor assembly and the electrical box r172 may also be disposed on different sides of the base in the longitudinal direction.
  • the electrical box r172 is disposed on the right side of the base, the motor assembly is disposed on the left side of the base, and the electrical box r172 And the motor assembly are respectively removed from the corresponding side of the base; for example, the electrical box r172 is disposed on the left side of the base, and the motor assembly is disposed on the right side of the base; for example, the electrical box r172 and the motor assembly are both Set on the left side of the base, as shown in Figure 6, Figure 7, and Figure 8.
  • an air conditioner motor assembly includes: a motor mount g210 disposed on a base g330 on an air conditioner; and a motor g220 mounted on the motor mount g210, the motor
  • the motor shaft of g220 has a quick-disconnect connection structure for realizing quick disassembly of the motor shaft and the air conditioner blade shaft; the limit component is used for limiting the motor g220; wherein the motor g220 has a structure and wind through the quick release connection
  • the blade shaft drive is connected, and the working position is limited by the limit component, and the quick release position is quickly disassembled by the quick release connection structure and the blade shaft, and the quick release position of the limit is released by the limit component.
  • the motor g220 can operate normally and smoothly at the working position, when the after-sales maintenance of the motor g220 is required, the limit component in the motor component can be released from the limit, and the motor shaft and the quick-disconnecting structure can be quickly realized.
  • the motor g220 can be directly taken out from the air conditioner. This eliminates the need to disassemble and screw the motor shaft and the blade shaft inside the air conditioner, which saves time and labor and reduces after-sales costs. and time.
  • the quick release connection structure in the embodiment of the present invention includes a claw disposed on the motor shaft, and correspondingly disposed on the blade shaft in the air conditioner is provided with the claw
  • the card slot in the working position of the motor g220, the claw on the motor g220 of the motor assembly protrudes into the card slot, and the fan shaft rotates when the motor shaft rotates, in the quick release position of the motor g220, after the motor g220 is unlocked
  • the claws are extracted from the card slot, and the disassembly of the motor g220 can be quickly realized, which is convenient for subsequent maintenance.
  • the quick release connection structure may also include a card slot disposed on the motor shaft, and the corresponding blade shaft is provided with a claw that cooperates with the card slot, and the motor shaft and the blade shaft can be quickly disassembled and connected. the goal of.
  • the claw disposed on the motor shaft of the motor assembly is a screw claw g361
  • the corresponding card slot is a spiral card slot g370, so that in the working position of the motor g220, the rotation of the motor shaft causes the spiral card
  • the claw g361 and the spiral card slot g370 are close to each other under the action of the spiral surface, and the motor shaft and the blade shaft are less likely to be separated during the rotation process, and the motor g220 in the working position can be smoothly operated.
  • the screw claw g361 in the embodiment of the present invention is disposed on the motor bushing g311, the motor bushing g311 is mounted on the motor shaft, and the motor bushing g311 and the motor shaft are respectively provided with a motor bushing mounting hole, the motor bushing The g311 and the motor shaft are detachably mounted by screws passing through the motor bushing mounting hole.
  • the motor bushing g311 is integrally formed with the motor shaft.
  • the motor support g210 in the embodiment of the present invention is integrally formed with the base g330 of the motor assembly, and more specifically, the motor support g210 and the base g330 are integrally formed by injection molding, so that the manufacturing process of the air conditioner can be performed. There is no need to separately manufacture and install the motor support g210, which improves the manufacturing efficiency of the air conditioner product, and does not cause abnormal noise of the air conditioner during use due to improper installation of the motor support g210 and the base g330. .
  • the limit component in the embodiment includes: a motor pressure plate g250 for cooperating with the motor support g210 to be in the motor g220 Limiting the radial direction of the motor g220; and the motor end cover for cooperating with the motor support g210 to laterally limit the motor g220 in the axial direction of the motor g220, thereby realizing the motor g220 in multiple directions
  • the limit of the position ensures the smoothness of the movement of the motor g220 in the working position.
  • the motor g220 in the embodiment performs maintenance and maintenance work, first remove the side panel in the air conditioner and the motor end cover for laterally limiting the motor g220, and then remove the screw fixing the motor pressure plate g250. Then remove the motor pressure plate g250. Due to the existence of the spiral structure of the motor sleeve g311, the motor g220 can be quickly separated from the blade shaft in the quick release position, and the manual pulling motor g220 can be removed in the direction.
  • the 23 is a schematic structural view of a motor press plate, and the motor press plate includes a press plate body c1.
  • the pressure plate body c1 has a matching structure with the motor toward the motor side, and the motor pressure plate and the motor support are fixedly coupled to realize the fixing of the motor.
  • the pressure plate body c1 faces away from the motor
  • the first reinforcing wall c3 and the second reinforcing wall c4 are arranged side by side.
  • the first reinforcing wall c3 and the second reinforcing wall c4 extend in the same direction and have a spacing of a set distance, and the area between the two is a fixing groove c5.
  • the connecting pipe of the heat exchanger is moved at the top of the motor pressure plate, and the pipe is taken from the fixing groove c5 between the first reinforcing wall c3 and the second reinforcing wall c4.
  • the connecting pipe moves on the top of the motor pressure plate, optimizes the installation position of the internal parts of the air conditioner, and improves the space utilization inside the air conditioner.
  • the setting of the fixing slot c5 can effectively prevent the connecting tube from colliding left and right, avoiding the positional displacement of the driving module caused by the collision of the driving module, and affecting the telescopic precision of the air guiding plate.
  • the first reinforcing wall c3 is a water retaining structure, and is used for guiding the condensed water on the heat exchanger to the water path on the bottom case, so as to facilitate water walking and play a drainage function.
  • the motor pressure plate and the motor support are integrally formed by an integrated process, such as casting molding and injection molding.
  • the first reinforcing wall c3 not only serves as a water guiding function for draining the condensed water on the heat exchanger to the water path on the bottom case, but also functions to restrict the connecting pipe.
  • the second reinforcing wall c4 not only functions to restrict the connecting pipe, but also functions as an anti-collision.
  • the connecting tubes of the heat exchanger will sway to the left and right.
  • the second reinforcing wall c4 restricts its left and right shaking.
  • the motor pressure plate in the present application not only has its own functions and functions, but also utilizes the internal space of the air conditioner, improves the internal space occupancy rate of the air conditioner, and is more suitable for the air conditioner module. Design requirements.
  • the fixing groove includes a first fixing groove and a second fixing groove respectively corresponding to the connecting pipe. That is, the side of the platen body c1 facing away from the motor is provided with three juxtaposed reinforcing walls, and a fixing groove is formed between the adjacent two reinforcing walls.
  • the two fixing grooves respectively correspond to the connecting pipes for respectively restricting the left and right shaking of the connecting pipes. This setting ensures a good limit effect.
  • the first reinforcing wall c3 and the second reinforcing wall c4 may be replaced by a simple convex structure or may be replaced with a common plate-like structure.
  • the length of the projection structure or the plate-like structure constituting the fixing groove c5 should be designed to limit the left and right sway of the connecting pipe.
  • the reinforcing wall, the convex structure, and the plate-like structure forming the fixing groove c5 are collectively referred to as a first protrusion and a second protrusion constituting the fixing groove c5.
  • the pressure plate main body c1 is provided with a pipe pressure plate corresponding to the top end of the fixing groove c5.
  • the tube pressure plate is fixedly disposed on the pressure plate body c1 for limiting the upper and lower directions of the connection tube, thereby preventing the connection tube from being detached from the top end of the fixing groove c5.
  • the pressure plate body c1 and the tube pressure plate cooperate to securely connect the connection tube to the fixing groove c5 of the motor pressure plate.
  • the motor pressure plate and the pipe pressure plate function as a pipe and a pipe.
  • the platen body c1 is provided with a first mounting hole c2.
  • a corresponding first mounting hole c2 on the tube pressure plate is provided with a second mounting hole c8.
  • the platen body c1 is provided with a third mounting hole c6 corresponding to the middle frame structure of the air conditioner.
  • the platen body c1 and the middle frame structure are connected by a second threaded connection member that is disposed through the third mounting hole c6.
  • the design of the motor pressure plate also functions as a fixed middle frame structure, and the functions are more diversified, and the reliability of the whole machine is higher.
  • the fixing groove c5 includes opposite first side faces and second side faces, and the first side face and/or the second side face are provided with finite position convex portions corresponding to the top end positions.
  • the limit protrusion extends in a direction perpendicular to the other side. The setting of the limiting protrusion is for restricting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
  • an extension plate is provided at the top end of the fixing groove c5 for limiting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
  • the pipe pressing plate comprises a pipe pressing plate body c7, and the pipe pressing plate body c7 is a plate-like structure, and a wire-traveling structure is arranged on a side facing away from the motor pressing plate.
  • the routing structure includes a cable trough and a cable snap. The cable trough extends according to the load line design route, and the cable snap is used to limit the load line to the cable trough.
  • the load line of the air conditioner the ambient temperature sensor package, the display line c152, the ground line c155, the wifi box line c151, and the cold plasma or mosquito repellent line c153, all need to pass the wire structure limit.
  • the setting of the routing structure makes the load routing more standardized and rationalized, and improves the convenience of after-sales maintenance inspection.
  • the routing structure on the tube pressing plate body c7 includes a first routing structure c12, a second routing structure c10, a third routing structure c11, and a fourth routing structure c9.
  • the first routing structure c12 includes a first side panel and a second side panel that are juxtaposed and have a set distance gap. The first side plate and the second side plate extend in parallel, and are perpendicular to the tube platen body c7.
  • the first side plate is a continuous plate-like structure
  • the second side plate includes a uniform extending direction
  • the first sub-board and the second sub-board have openings of a set distance between the first sub-board and the second sub-board.
  • the top end of the first side panel is provided with a baffle extending toward the second side panel.
  • the baffle is disposed corresponding to the opening position.
  • the load line is routed along the area between the first side panel and the second side panel and is limited by the shutter.
  • the area between the first side plate and the second side plate is a wire trough, and the baffle is a wire buckle.
  • the second side panels may also all be continuous sheet-like structures.
  • the second routing structure c10 includes a first side panel and a second side panel which are juxtaposed, and the first side panel and the second side panel extend in parallel, both perpendicular to the tube pressing plate body c7.
  • the side of the first side plate facing the second side plate is provided with a buckle protrusion extending toward the second side plate, and the buckle protrusion is disposed near the top end of the first side plate.
  • the load line is routed along the area between the first side panel and the second side panel, and is restrained by the snap protrusion. That is, the area between the first side plate and the second side plate is a wire trough, and the buckle protrusion is a wire buckle.
  • first side panel and the second side panel may each be provided with a snap protrusion.
  • the snap protrusions of the two can be opposite or offset.
  • the third routing structure c11, the fourth routing structure c9, the fifth routing structure c13, and the sixth routing structure c14 are the same, and each has an l-type structure.
  • One end of the l-shaped structure is fixedly connected to the tube pressing plate body c7, and cooperates with the tube pressing plate body c7 to form a wire guiding groove for restricting the moving direction of the wire.
  • the other end of the l-shaped structure is provided with a buckle protrusion extending toward the tube platen body c7, and the buckle protrusion is a wire buckle.
  • the tube platen body c7 is a mounting structure of an l-type structure.
  • the wire trough can also be a groove structure formed on the tube platen body c7.
  • the base g330 is also provided with a routing structure, which also includes a cable trough and a cable snap. As shown in FIG. 26, the pedestal g330 includes a seventh routing structure and an eighth routing structure for limiting the driving module line c156 and the ambient temperature sensing envelope 157.
  • the specific structure may be the same as the routing structure on the tube pressing plate. No longer.
  • FIG 27 is a schematic view showing the structure of the wiring structure at another position on the base g330.
  • the pedestal g330 includes a ninth trace structure c17. It is used to limit the internal and external machine connection line c173, the signal line c174, and the power line c175.
  • the ninth routing structure c17 includes a cable trough and a card board c172 that is fastened to the cable trough.
  • the card wire plate c172 is a plate-like structure extending a predetermined length in the extending direction of the wire groove.
  • the extension length of the card board c172 is set according to actual needs, and the width of the board structure should cover the cable trough.
  • a card slot is disposed on both sides of the cable trough, and the card board c172 is latched in the card slot to fix the load line disposed in the cable trough.
  • the cable plate c172 is the wire buckle of the wire trough.
  • a wire buckle c171 for fixing the card board c172 is provided at the top end of the wire trough.
  • the cable tie c171 can also be used with the cable slot.
  • the ambient temperature envelope c154 is taken out from the hub r104, and then placed into the eighth routing structure of the base g330; the driving module line c156 is taken out from the hub r104 and then stuck into the seventh.
  • the routing structure the power cable c175, the internal and external connecting cable c173, and the signal cable c174 are latched in the ninth routing structure c17, and the routing on the cradle g330 is completed.
  • the hub r104 When installing on the production assembly line, first take the cold plasma or driver line from the hub r104, and then snap into the first routing structure c12 and the third routing structure c11; the ambient temperature envelope c154 and the ground line c155
  • the hub r104 is led out, and sequentially snaps into the first routing structure c12, the second routing structure c10, and the fourth routing structure c9; the display line c152 is taken out from the hub r104, and is clamped on the pressure tube board by the fifth routing structure c13.
  • the display is placed on the panel; the wifi box line c151 is taken out from the hub r104, and the sixth line structure c14 is stuck on the tube pressure plate, and the wifi box is placed on the panel or the panel body.
  • the specific structure of the routing structure is different according to the type of the load line.
  • the appropriate routing structure described in the technical solution can be selected according to actual conditions.
  • different wires can choose the same wire structure.
  • the arrangement of the routing structure allows the internal wires of the air conditioner to be routed according to the designed routing structure, so that the routing is more standardized and rationalized. It avoids possible interference, greatly improves assembly efficiency and post-maintenance efficiency, and has higher safety for workers.
  • the wire structure makes the wires dispersed and fixed, and the matching of the wire structure and the wire buckle makes the wire more firm, and avoids the noise problem caused by the wire colliding with the casing.
  • a hub structure for connecting a plurality of loads and an electrical box has a plurality of load terminals r41 and at least one intermediate terminal r42, and a plurality of load terminals r41 are used for a plurality of loads One-to-one correspondence; at least one intermediate terminal r42 is electrically connected to the corresponding load terminal r41 and is detachably connected to at least one motherboard terminal r1713 of the electrical box r172, so that the plurality of load terminals r41 are integrated
  • the assembly structure facilitates the independent disassembly of the electrical box r172.
  • the load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the motherboard terminal r1713 of the electrical box r172, so that the electrical box As a whole, it can be disassembled independently, with a higher degree of modularity, achieving integration and modularization of air conditioners.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
  • the hub structure is a hub, the hub includes an interposer r1042, and a plurality of load terminals r41 and at least one intermediate terminal r42 are formed on the interposer r1042.
  • the adapter plate r1042 is a carrier of the terminal block, which can facilitate the fixing of the terminal block.
  • the hub further includes at least one intermediate connection line r30 corresponding to at least one intermediate connection terminal r42.
  • the two ends of the intermediate connection line r30 are respectively connected to the intermediate connection terminal r42 and the main board connection terminal r1713. Plug connection.
  • the terminals of all the loads are connected to the hub r104, the terminals of one end of the intermediate connection line r30 are connected to the corresponding terminals on the main board f2, and the terminals of the other end of the connection line are connected to the intermediate terminals of the hub r104. on.
  • the terminal block on the hub is connected to the terminal block on the main board through the intermediate connection line, and the connection is reliable through the soft connection mode of the line, which not only realizes the control of the load on the main board, but also causes the collision between the hub and the electrical box. Buffering effect.
  • remove the side panel assembly then expose the electrical box, then pull the electrical box out a little, leak the intermediate cable, and unplug the terminal block of the intermediate cable that is plugged into the hub. Once the terminals of all loads are unplugged, the electrical box can be pulled out from the side as a whole, greatly reducing the workload during maintenance inspection.
  • the number of the connecting lines When the number of the connecting lines is two, one is a strong electric connecting line and the other is a weak electric connecting line; when the number of connecting lines is three, two of them are weak electric connecting lines, and the other one is a strong electric connection. line.
  • the number of the connecting lines may be one.
  • the strong electric terminal and the weak electric terminal share one connecting line, or the number of the connecting lines is not limited thereto, and may be set to more according to requirements.
  • the hub structure further includes a mounting base r1041 for fixing to the frame of the air conditioner, and the adapter plate r1042 is mounted on the mounting base r1041.
  • the mounting base r1041 facilitates the installation and fixing of the adapter plate, so that the adapter plate is not directly exposed inside the air conditioner, ensuring the safe operation of the adapter plate, and reducing the workload of arranging multiple load cables when removing the electrical box. It facilitates the disassembly of the main board and the electrical box, and also makes the adapter board easy to be installed with the electrical box, thereby reducing the overall installation space of the adapter board and the electrical box. At the same time, it is also convenient to fix the hub to the frame by installing the base body, and the fixing is simple.
  • the mounting base r1041 is a slot structure
  • the adapter plate r1042 is mounted in the slot structure
  • the size of the slot structure is adapted to the size of the adapter plate r1042.
  • the size of the mounting base is adapted to the size of the adapter plate, minimizing the space occupied by the hub inside the air conditioner.
  • the mounting base r1041 has a plug portion that is mated with the electrical box r172. Easy to disassemble, easy for maintenance personnel to operate.
  • the plug portion includes a plurality of first jacks r66 spaced apart in a vertical direction at one side of the mounting base r1041 and two adjacent first jacks r66. Between the first board r67, the plurality of first jacks r66 and the first board r67 are respectively formed and adjacent to the plurality of second boards r1722 disposed on the electrical box r172 in the vertical direction. The second jack r1723 between the two second boards r1722 is engaged.
  • the mounting base and the electrical box are fixed by the cooperation of the jack and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
  • the slot structure includes a carrier substrate r69 and four ribs r65 disposed on the carrier substrate r69.
  • the carrier substrate r69 has a rectangular shape, and the carrier substrate r69 is vertically placed, and four rib plates are disposed.
  • R65 is disposed at the edge of the carrier substrate r69, and a plurality of first insertion holes r66 are formed on one of the ribs.
  • the outer side wall of the hub structure is provided with a fixing hook r68, and a fixed space for fixing the load connecting line is formed between the fixing hook r68 and the outer side wall of the hub.
  • the fixed space is used to fix the load cable and the wiring specification.
  • the fixing hook is fixed to the rib having the first insertion hole.
  • a second line is formed between the second board and the bottom wall of the first jack, and the load connection line emerges from the line through the fixed space.
  • the fixing buckles are two, and the two fixing buckles are oppositely disposed.
  • the mounting base r1041 is further provided with a connection structure for fixing to the base g330 of the air conditioner.
  • the connection structure includes molding on the mounting base r1041 At least one screw hole r1044 and a buckle r1043.
  • the hub is inserted into the mounting hole of the frame through the buckle, and the screw is screwed through the screw hole to the internal threaded hole on the screw post, the connection is more secure and reliable, the space saving is maximized, and the assembly efficiency is improved.
  • the hub can also be fixed to the frame by two screws, or the hub can be fixed to the frame by an interference fit only by the buckle.
  • the rack is a base g330, a panel, a panel body, an electrical box r172 or a motor pressure plate.
  • the installation position of the hub r104 is preferably disposed on the base g330.
  • the hub can also be placed on the panel body and on the panel. , the bottom of the electrical box, the motor pressure plate or embedded in the electrical box.
  • the mounting base r1041 is injection molded to facilitate processing and reduce manufacturing costs.
  • the plurality of loads include a display, a motor, a wifi box, an ambient temperature package, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, an auxiliary electric heating load, a humidity sensor, and a ground line.
  • the number of loads is at least one, and the load is selected according to requirements.
  • the electrical box includes a casing f1 and a cover f4 detachably coupled to the casing f1, and the main plate f2 is disposed in the casing f1.
  • the outer bottom wall of the electrical box is provided with a mounting buckle r1727
  • the base is provided with a mounting hole r1012 that cooperates with the mounting buckle r1727.
  • FIG. 48 and FIG. 49 show another type of line structure, and the line structure of this embodiment is different from the line structure of the above-described embodiment in that the specific structure of the plug portion is different.
  • the plug portion is a slot r64 for mating with the board r1721 extending from the electrical box r172 toward the hub.
  • the mounting base and the electrical box are fixed by the cooperation of the slot and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
  • the mounting base r1041 is provided with a plurality of wire passages that allow the load connection line to pass.
  • the installation of several wire trunks on the mounting base facilitates the connection of multiple loads at different locations to multiple terminals on the riser board.
  • a plurality of wire passing slots include a separately disposed strong electric load wire passing groove r61, a weak electric load passing wire groove r62, and a display passing wire groove r63.
  • the strong electric load wire passing groove r61 is disposed at one end of the mounting base r1041
  • the weak electric load passing groove r62 is disposed at one end of the mounting base r1041
  • the display passing groove r63 is disposed at the top of the mounting base r1041.
  • Several wire trunks are divided into strong electric load over-line slots, weak electric load over-line slots and display over-line slots, which minimizes cross-winding of different load connecting lines.
  • the strong electric load wire passing groove r61 and the weak electric load passing wire groove r62 are respectively provided at the upper and lower ends of the mounting base r1041. In this way, the strong electric power is separated from the weak electric power, and the cross winding of the strong electric load connecting line and the weak electric load connecting line is reduced, and the wiring is more standardized.
  • the one end of the mounting base r1041 includes a pair of ribs r65 disposed in parallel with each other in the direction of the electrical box r172, and a space between the pair of ribs r65 forms a slot r64.
  • the structure is simple, the manufacture is simple, and the cost is low.
  • the slot structure includes a carrier substrate r69 and five ribs r65 disposed on the carrier substrate r69.
  • the carrier substrate r69 is rectangular and vertically placed, and four ribs r65 are disposed on the carrier substrate r69.
  • the other rib is placed parallel to two of the ribs, and two of the three parallel ribs are spaced apart to form a slot.
  • two of the five ribs are short ribs
  • the other three are long ribs
  • the middle long ribs are placed near one long rib
  • the slots are formed in two long ribs with a small distance.
  • the wire groove is formed on the outer long rib plate and the carrier substrate of the two long rib plates having a small distance.
  • a line groove is provided in the middle long rib plate.
  • the electrical box is provided with a wiring hole r1724 through which the intermediate connection line r30 passes.
  • FIG. 50 to FIG. 52 show another hub structure according to an embodiment of the present invention, and the hub structure of the embodiment is different from the above-described switchable embodiment hub in that the trunk slot and the line recess are The number of slots is different.
  • the number of the trunking slots is three, one is a strong electric load crossing slot, and the other two are weak electric load crossing slots, and the number of the crossing grooves is also three, one is a strong electric load.
  • the line is grooved, and the other two are weak electric load line grooves.
  • the number of the trunking slots is two, one is a strong electric load crossing slot, and the other is a weak electric load crossing slot, and the number of the crossing grooves is also two, one is a strong electric load.
  • the line groove and the other are weak electric load line grooves.
  • the number of the wire grooves and the wire grooves is not limited thereto, and specific settings are made according to requirements.
  • FIG. 53 shows another hub structure of the embodiment of the present invention, and the hub structure of the transformable embodiment
  • the hub is connected to the electrical box differently.
  • the intermediate terminal r42 is plugged into the main board terminal r1713.
  • the adapter board on the motherboard and the hub does not need a soft connection line, and is directly connected to the motherboard terminal block in the electrical box through the intermediate terminal, thereby realizing the hard connection of the hub and the electrical box, the connection is reliable, and the disassembly and assembly is convenient;
  • the load terminals are integrated into the riser board, and various load cables are connected from the hub to connect various loads.
  • FIGS. 54 and 55 show a hub structure which differs from the hub structure of the present embodiment in the manner in which the hub is connected to the electrical box.
  • the hub structure comprises an injection molded part r50 and a plurality of load lines, the injection molded part r50 is fixed on the frame of the air conditioner, and the injection part r50 is provided with a plurality of through holes r51;
  • the line is disposed in one-to-one correspondence with the plurality of through holes r51, the first end of the load line is connected to the load, the second end of the load line has the intermediate terminal r42 and is fixed in the through hole r51, and the main board terminal r1713 is inserted into the through hole r51 It is connected to the intermediate terminal r42.
  • the injection molded parts are designed with a plurality of square holes, which are used to fix various load terminals, so that the load terminals are concentrated on this injection molded part, and the corresponding load terminals on the main board are also concentrated in a certain area.
  • One-to-one plug connection with the load terminal on the injection molded part, the connection is reliable, and the disassembly and assembly is convenient. When repairing, first remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
  • Fig. 56 shows a hub structure which differs from the present embodiment in that the hub is connected to the electrical box differently.
  • the hub structure is a transition line r80
  • the first end of the transition line r80 has an intermediate terminal r42
  • the intermediate terminal r42 is plugged and connected to the motherboard terminal r1713
  • the second end of the transition line r80 is divided.
  • a plurality of load lines are connected, and the ends of the load lines are connected to the load.
  • two terminals are directly connected to the electrical box, and the other end of the transition line is separated from the load line, and the connection is reliable, and the assembly and disassembly is convenient.
  • the first end of the transition line has two terminals, one being a strong electrical terminal and the other being a weak electrical terminal.
  • the first end of the transition line can also have three terminals, two of which are weak electrical terminals and the other is a strong electrical terminal; or the first end of the transition line can also have a terminal, which is about to be strong
  • the terminal and the weak current terminal are integrated into one terminal, or the number of the terminals at the first end of the transition line is not limited thereto, and may be set to more according to requirements.
  • the number of transition lines is at least one, and the number of transition lines is selected according to requirements. First remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
  • the electrical box r172 is connected to a plurality of loads through a line structure, and the line structure is the above-mentioned line structure.
  • the load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the main board terminal r1713 of the electrical box r172, so that the electrical box can be independently disassembled as a whole, modularity Higher, achieving integration and modularization of air conditioners.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
  • the hub of the embodiment has a separately arranged strong electric terminal block group and a weak electric terminal block group, and the strong electric terminal block group is used for connecting with a strong electric load, the main board f2 of the electric box, and the weak electric wiring.
  • the terminal group is used to connect with the weak electric load and the main board f2 to separate the strong and weak electricity.
  • the hub has a separate set of strong electric terminal blocks and weak electric terminal blocks, so that the strong electric terminal block group and the weak electric terminal block group are independent, and the anti-electromagnetic interference capability is enhanced, and the emc can be optimized.
  • the hub r104 includes an adapter board r1042, and the plug-in surface of the adapter board r1042 integrates a strong electric terminal block group and a weak electric terminal block group, and the high-voltage terminal block group and the weak electric terminal block group are respectively adjacent to the edge of the plug-in surface on the plug-in surface.
  • the adapter plate is the carrier of the terminal block, which is convenient for fixing the terminal block.
  • the plug surface is rectangular; the strong electric terminal group is disposed at an angle between the adjacent first side and the second side of the rectangle, and the terminals in the weak electric terminal group are distributed on the first side of the rectangle and the first side At the edge of the opposite third side, the terminals of the weak electrical terminal group at the edge of the first side and the group of the strong electrical terminals are sequentially arranged along the extending direction of the first side.
  • the arrangement of the strong electric terminal block and the weak electric terminal block on the adapter plate reaches a better state, so that the space occupied by the hub is minimized, and the optimal space arrangement is realized, so that the overall hub structure volume is optimal, and the whole machine takes up space. It is more effective and reasonable. It is also easy to connect with all loads and electrical boxes.
  • the terminals in the weak current terminal group may also be distributed at the edges and the middle of the rectangular fourth and second sides opposite to the second side, and the wiring at the edge of the second side of the weak electrical terminal group
  • the terminal and the strong electrical terminal group are arranged in sequence along the extending direction of the second side. It can be seen from the above description that when the strong electric terminal group is located at the angle between the adjacent first side and the second side, the terminals in the weak electric terminal group can be distributed at the edge of the four sides, in the weak electric terminal group
  • the terminals on the first side and the second side need to be arranged in order along the extending direction of the first side and the second side, respectively.
  • the strong electric terminal block includes a strong electric load terminal r11 having a pitch and a strong electric intermediate terminal r12, the strong electric load terminal r11 is for connecting with a strong electric load, and the high electric intermediate terminal r12 is for connecting with the main plate f2.
  • the weak current terminal group includes a plurality of weak electric load terminals r21 and a weak electric intermediate terminal r22, the weak electric load terminal r21 and the weak electric intermediate terminal r22 have a spacing, the weak electric load terminal r21 is used for connecting with the weak electric load, and the weak electric intermediate terminal r22 is used for the main board F2 connection.
  • the hub r104 further includes: a strong electric connection line r31 and a weak electric connection line r32, one connection terminal of the strong electric connection line r31 is plugged and connected with the strong electric intermediate terminal r12, and the other connection terminal of the strong electric connection line r31 is strong with the main board f2
  • the electric terminal r1711 is connected, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the other connection terminal of the weak electric connection line r32 is connected with the weak electric terminal r1712 of the main board f2; the strong electric terminal r1711 of the main board f2 and the weak electric terminal R1712 is set separately.
  • the strong electric terminal and the weak electric terminal on the main board of the electrical box are separated, and the connecting line connecting the electric box and the hub is also divided into a strong electric connecting line and a weak electric connecting line, and the strong electric connecting line and the weak electric connecting line are respectively inserted in the strength of the main board.
  • the terminal is then connected to the strong and weak intermediate terminal on the hub, which can further effectively separate the strong and weak electricity, enhance the anti-electromagnetic interference capability, and optimize the emc.
  • the strong electric load terminal r11 is a motor terminal.
  • the plurality of weak electric load terminals r21 include at least one of a display terminal, a wifi box terminal, an ambient temperature sensing package terminal, a tube temperature package terminal, a cold plasma terminal, a mosquito repellent terminal, a drive box terminal, an auxiliary electric heating load terminal, and a ground terminal.
  • FIG. 59 and FIG. 60 show another hub structure of the present invention which differs from the above-described embodiment in the distance between the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22.
  • the ferroelectric intermediate terminal r12 and the weak electric intermediate terminal r22 are relatively large.
  • the safety distance a between the high-voltage intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 3 mm, and the safety distance a between the strong electric terminal r1711 and the weak electric terminal r1712 is also at least 3 mm. This allows more terminals to be placed on the adapter plate, which also makes the adapter plate smaller.
  • the hub further includes a connection line r33, and one connection terminal of the connection line r33 is plugged and connected with the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for the main board f2 connection. That is to say, the two ends of the connection line r33 are respectively connected to the adapter board and the main board.
  • the strong and weak electrical terminals can be made into one terminal block on the common connecting line, which can save the use of the connecting line and save the cost to a certain extent.
  • the safety distance a refers to the shortest distance between the two wire components or between a conductive component and the accessible surface of the appliance
  • the creepage distance b is between the two wire components or between a conductive component and the accessible surface of the appliance.
  • the shortest path measured along the surface of the insulation.
  • the creepage distance b between the ferroelectric intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 4 mm.
  • FIG. 61 shows a hub structure which differs from the hub structure of the above-described switchable embodiment in that the number of connection lines of the interposer and the main board is different.
  • one connection terminal of the connection line r33 is plugged and connected to the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for connecting with the main board f2, that is, turning The board and the motherboard are connected by a connecting cable.
  • the adapter board and the main board are connected by two connecting lines.
  • the hub further includes a strong electric connecting line r31 and a weak electric connecting line r32, and one connecting terminal of the strong electric connecting line r31 is in the middle of a strong electric connection.
  • the terminal r12 is plugged and connected, the other connection terminal of the strong electric connection line r31 is connected with the strong electric terminal r1711 of the main board f2, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the weak electric connection line r32 is another.
  • the connection terminal is connected to the weak electrical terminal r1712 of the main board f2.
  • the arrangement of the strong electric terminal block group and the weak electric terminal block group may also be as follows: the strong electric terminal block group is disposed at the edge of one of the sides of the rectangle, and the terminals of the weak electric terminal block group are distributed in a rectangular shape. At the edge of at least one of the remaining three sides, or the group of strong electrical terminals is disposed at the edge of one of the sides of the rectangle, and the terminals of the group of weakly connected terminals are distributed at least one of the remaining three sides of the rectangle At the edge and in the middle.
  • the arrangement of the strong electric terminal block group and the weak electric terminal block group is not limited thereto, and only the arrangement method capable of achieving strong and weak electric separation can be used.
  • the hub of this embodiment has a plurality of terminals connected in one-to-one correspondence with a plurality of loads, and the hub has at least one mounting portion for fixing on the rack of the air conditioner for the hub.
  • the detachable connection with the electrical box r172 to integrate a plurality of terminals connected to the plurality of loads on the hub facilitates independent disassembly of the electrical box r172.
  • the terminals connected to all the loads are integrated on the hub r104, the hub r104 is fixed on the rack of the air conditioner, and the hub r104 is detachably connected with the electrical box r172, so that the electrical box r172 as a whole can be independent Disassembly, more modularity, integration and modularization of air conditioners.
  • the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized.
  • the internal electrical box r172 has a problem of excessive load connection, difficulty in disassembly and maintenance.
  • the hub r104 is mounted on the air-conditioning rack through at least one mounting portion, which facilitates the installation of the hub r104 and improves assembly efficiency.
  • the number of the mounting portions is two, and the two mounting portions are respectively a buckle r1043 and a screw hole r1044, and the frame is provided with A limiting hole is inserted into the buckle r1043, and the frame is provided with a screw column r1011 or a threaded hole that cooperates with the screw hole r1044. That is to say, the hub r104 is inserted into the mounting hole of the rack through the buckle r1043, and the screw is matched with the screw post r1011 or the threaded hole through the screw hole r1044, the connection is more firm and reliable, and the space saving rate is maximized and improved. Assembly efficiency.
  • the hub r104 can also be fixed to the frame by two screws.
  • the frame is provided with two screw posts or threaded holes corresponding to the two screw holes, or the hub r104 can also pass only the card.
  • the buckle r1043 is fixed to the frame by an interference fit.
  • the hub has a mounting base r1041 and an adapter plate r1042.
  • the adapter plate r1042 is formed with a terminal
  • the mounting base r1041 is formed with a buckle r1043 and a screw hole r1044.
  • the adapter plate r1042 is convenient for fixing the terminal block
  • the mounting base r1041 is convenient for mounting and fixing the adapter plate r1042
  • the hub r104 is fixed to the frame by the mounting base r1041, and the fixing is simple.
  • the outer bottom wall of the mounting base r1041 has outwardly convex protrusions, and the protrusions form a buckle r1043.
  • the structure of the stud is simple and easy to manufacture.
  • the studs can be interference fit or clearance fit with the limiting holes; when the hub is fixed to the frame only by the studs, the studs and the limiting holes Interference fit.
  • the outer side wall of the mounting base r1041 has an outwardly extending mounting ears r1045, and the screw holes r1044 are formed on the mounting ears r1045.
  • the outer side wall of the mounting base r1041 has an outwardly extending mounting ear r1045, and the screw hole r1044 is formed on the mounting ear r1045, which facilitates robot operation and simplifies the structure of the hub.
  • the screw hole is preferably a hole, and of course, the screw hole may also be a hole.
  • the frame is a base g330, a panel, a panel body, an electrical box r172 or a motor pressure plate.
  • the mounting position of the hub is preferably set on the base g330.
  • the hub can also be placed on the panel body, on the panel, on the bottom of the electrical box, on the motor pressure plate or in the electrical box.
  • the plurality of loads include a display, a motor, a wifi box, an ambient temperature sensor, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, and the like.
  • the wires connecting the respective loads in the indoor unit, the load electrical components such as the display, the motor, the wifi box, the cold plasma, etc. are fixedly disposed on the base g330 through the wiring grooves fixed on the base g330.
  • the other end of each of the wires is connected to a terminal block on the transfer board, and the adapter board is further provided with a terminal connected to the main board of the electrical box.
  • the electrical box r172 and the hub are connected by pluggable electrical connection.
  • pluggable electrical connection When maintenance is required, first remove the side panel assembly of the air conditioner, then pull the electrical box out and remove the electrical box.
  • an air conditioner frame structure includes a base backing plate d1 and two side side mounting brackets d2.
  • One side mounting frame d2 is provided at one end of the base backing plate d1 in the longitudinal direction, and the other side mounting bracket d2 is provided at the other end of the base backing plate d1 in the longitudinal direction.
  • the side mount d2 and the base backboard d1 are detachably mounted by a slide rail structure d3 extending in the vertical direction.
  • the slide rail structure d3 includes a guide rail d31 disposed on the side mount d2, and a guide groove d32 disposed on the back plate of the base, see FIG.
  • the assembly has no screws, the structure is simple, and the disassembly is easy, thereby further improving the disassembly efficiency.
  • the guide rail d31 is close to the side mount d2
  • the side end of the base backing plate d1 is disposed, and the guiding groove d32 of the base backing plate d1 is disposed at a corresponding position of the side section of the base backing plate d1 and the side mounting bracket d2.
  • the cross-section of the guide rail d31 is convex
  • the cross-section of the guide groove d32 is a convex shape which is matched thereto.
  • the guide rail d31 of the convex-shaped shape cooperates with the guide groove d32 of the convex-shaped shape to form a pair of anti-side mounting brackets d2 from perpendicular to the base.
  • the limiting surface d33 which is disengaged in the direction of the backing plate d1 is shown in FIG.
  • the side mount d2 is assembled by the slide rail structure d3 from the top to the bottom of the insert base backboard d1, and the assembled two side mounts d2 together with the base backboard d1 are used for installing the air conditioner panel d10, filtering
  • the basic frame of the net d11 and the air outlet frame components Specifically, the front side of the base frame is used for mounting the front panel d10 to one side of the user, the upper side of the base frame is for detachably mounting the filter d11, and the axial outer side of the base frame is for detachably mounting the side panel d10, the foundation
  • the bottom of the frame is used to detachably mount the hood assembly, see Figures 29 and 30.
  • the side mount d2 is mounted on the base backboard d1, and the side mount d2 has a side panel d10 mounting portion, and the side panel d10 mounting portion and the corresponding side panel d10 are detachably connected by a snap structure.
  • the air conditioner panel d10, the filter d11, and the air outlet frame component can be removed from the side mounting frame d2 by simply pushing up the side mounting frame d2 to clean the components. .
  • the heat exchanger components mounted inside the base frame can be exposed to facilitate the removal and cleaning of the heat exchanger components.
  • the size of the base backing plate d1 in the width direction is reduced, thereby reducing the size of the base backing plate d1.
  • the overall size of the mold is reduced, reducing the cost of the mold.
  • the protruding structure on the part of the base back plate d1 is reduced, and in the process of swaying of the air conditioner, the protruding structure on the part of the base backing plate d1 and the adjacent components are avoided. Damage to the structure of the air conditioner caused by the collision and failure of the air conditioner.
  • At least one of the two side mounts d2 is a frame composed of a riser d21 and a cross plate d22.
  • the horizontal plate d22 is disposed at the top of the riser d21 and faces the back side of the base back plate d1 in the horizontal direction. Extending, as a support surface of the filter d11 supporting the filter d11.
  • the side mount d2 and the base backboard d1 are fixed by the snap structure in this embodiment.
  • the position of the guide rail d31 and the guide groove d32 may be replaced, instead, the guide groove d32 is disposed at the side end of the side mount d2, at a position corresponding to the side end of the base back plate d1 and the side mount d2. Set the rail d31.
  • the convex-shaped guide groove d32 and the convex-shaped guide rail d31 may be replaced by a cylindrical guide groove d32 and a cylindrical guide rail d31, or may be replaced by a rectangular guide groove d32 and a rectangular guide rail d31, and the rectangular guide groove d32 is away from the groove bottom thereof.
  • the edge is provided with at least one limiting protrusion that prevents the rectangular rail d31 from coming out of the rectangular guiding groove d32 after being engaged with the rectangular rail d31.
  • the shape of the guide groove d32 and the guide rail d31 is not specifically limited in the present invention.
  • the side mount d2 and the base backboard d1 are inserted from the top to the bottom by the guide rail d31. Because the air-conditioning installation position is relatively high, the above embodiment may be replaced by the insertion direction of the side mount d2 relative to the base backboard d1 being inserted from above or from below or from the front end or from the length of the base backboard d11. Inserted axially outside. It should be noted that when the side mount d2 includes the horizontal plate d22, the insertion of the base backing plate d1 from below is interfered by the components on the back side of the base backing plate d1, so that the mounting method inserted from below cannot be adopted.
  • the embodiment of the present invention provides a motor mounting structure of the air conditioner, including
  • the motor assembly includes a motor mount g210 disposed on the base g330 and a motor g220 mounted on the motor mount g210.
  • the motor mount g210 is provided with a mating structure that is coupled with the base g330, and the mating structure is adopted.
  • the motor support g210 is detachably attached to the base g330.
  • the motor support g210 in the motor assembly in the motor mounting structure can be detachably attached to the base g330, when the after-sales maintenance of the motor component inside the air conditioner is required, only the right side plate needs to be disassembled. After g282, the motor component in the working position can be pulled out from the inside of the air conditioner for disassembly, without the need to disassemble the motor component inside the air conditioner, which reduces the difficulty of after-sales maintenance of the motor component in the air conditioner, and saves After-sales maintenance costs.
  • the motor mounting structure in this embodiment is more specifically applicable to the motor shaft and the air conditioner that can be quickly disassembled from the driven component, for example, the motor shaft and the vane shaft are quickly connected and disassembled by the spiral claw and the spiral card slot.
  • the motor shaft and the blade shaft in the motor assembly do not need to be screwed, the motor can be separated when the motor stops working, so that the motor support g210 and the base g330 can be pulled and matched by the track, and the after-sale of the motor g220 is performed.
  • the mating structure in the embodiment of the present invention is a chute g231, and the base g330 is provided with a slide rail matched with the chute g231.
  • G211 the structure of the motor support g210 and the base g330 can be drawn and matched in a simple manner
  • the chute g231 is preferably integrally formed with the motor support g210
  • the slide rail g211 is preferably formed integrally with the base g330.
  • the mating structure can also be a slide rail (not shown), and the base is provided with a sliding slot that cooperates with the slide rail, and the above manner can realize the pull-and-disassembly of the motor component on the base.
  • the cross section of the slide rail g211 is l-shaped, and the cross section of the chute g231 is inverted l type, so that the slide rail g211 and the chute g231 can mesh with each other to function as a limit.
  • the slide rail g211 and the chute g231 in the present embodiment extend along the longitudinal direction of the air conditioner.
  • the extending direction of the slide rail g211 and the chute g231 can be determined according to the position and manner of the motor g220.
  • the motor mounting structure of the air conditioner in this embodiment further includes a locking mechanism for locking the motor g220 and the motor support g210 in the working position on the base g330, so that the motor g220 in the working state can be ensured.
  • a locking mechanism for locking the motor g220 and the motor support g210 in the working position on the base g330, so that the motor g220 in the working state can be ensured.
  • the position of the motor g220 during the rotation of the blade is stabilized, and the stability of the motor g220 during operation is improved.
  • the locking mechanism in this embodiment includes a motor end cover, one end of the motor end cover is fixedly connected with the motor assembly, the other end is engaged with the base g330, and the motor end cover is used for the motor assembly.
  • the limit in the longitudinal direction of the air conditioner (the horizontal direction in the drawing) is performed.
  • the motor end cover is provided with a mounting hole, and correspondingly a matching hole is formed on the motor component to cooperate with the mounting hole, and the screw g270 passes through the mounting hole and the matching hole to connect the motor end cover with the motor component, and the motor end
  • the cover is provided with an end cover buckle g241, and the base g330 is provided with a card slot g233 that cooperates with the end cover buckle g241.
  • the locking mechanism in this embodiment further includes a motor pressure plate g250 disposed at one end of the motor assembly away from the motor end cover, and the motor pressure plate g250 cooperates with the motor g220 to limit the motor assembly in the front and rear direction of the air conditioner, that is, the air conditioner base.
  • the normal direction of the housing is limited.
  • the right side plate g282 in the air conditioner is manually slid out, and the electrical box r172 in this embodiment is used.
  • the base g330 is assembled by means of a rail.
  • the screw g270 of the fixed electrical box r172 is detached, and then the electrical box r172 is manually pulled to slide along the extending direction of the rail until it slides out.
  • the screw g270 of the motor end cover is disassembled, and the motor end cover is removed.
  • the motor g220 and the motor support g210 can be manually pulled out along the track extending direction to complete the disassembly work.
  • the locking mechanism is integrally formed with the base.
  • the specific locking mechanism may be a flexible end cover buckle integrally formed with the base, and correspondingly, the motor assembly is provided with a card adapted to the elastic end cover buckle.
  • the slot and the slot can be specifically disposed on the motor support. When the motor assembly is in the working position, the elastic end cover buckle and the card slot cooperate to lock the motor assembly on the base to ensure smooth operation of the motor in the working position.
  • FIG. 10 is a schematic view showing the assembly of the electrical box and the base provided in the first embodiment of the present invention
  • FIG. 11 is a perspective view of the electrical box shown in FIG. 10
  • FIG. 13 is a cross-sectional view of the electrical box shown in FIG. 12
  • FIG. 14 is a schematic view showing the internal structure of the casing of the electrical box shown in FIG.
  • the electrical box for an air conditioner provided in this embodiment is an electrical box of a modular air conditioner indoor unit, including a box body f1, and the base of the air conditioner is provided on the box body f1.
  • the sleeve gf is slidably engaged with the sliding structure f14, and the casing f1 can be pulled out or pushed into the base g330 through the sliding structure f14.
  • the sliding structure f14 is disposed on the side of the casing f1 facing the base g330 and arranged in parallel with each other.
  • the slider has an I-shaped shape, and the base g330 is provided with a rail structure f61.
  • the rail structure f61 includes two chutes corresponding to the two sliders, and the bottom of the I-shaped slider is adapted to be inserted into the chute, the chute
  • the opening is adapted to the vertical portion of the I-shaped slider so that the opening of the chute forms a limit on the bottom of the I-shaped slider to prevent the slider from falling out of the sliding slot. It not only disassembles and is quick and convenient, but also avoids the loss caused by the repeated disassembly and assembly of small parts such as screws, simplifies the installation and maintenance of the electrical box, and is beneficial to improve the maintenance efficiency.
  • the box body f1 is further provided with a fixing structure that is fastened and engaged with the base g330.
  • the fixing structure includes a screw hole formed on the box body f1, and another screw hole is correspondingly arranged on the base g330, when the box body f1 is pushed in. After the position of the base g330 is specified, the two screw holes overlap, and the position of the box f1 can be fixed by screwing in the screw to prevent the electrical box from loosening during long-term use or transportation, which is more safe and reliable.
  • the casing f1 is attached to one end of the base g330 in the longitudinal direction, and the mounting cavity of the casing f1 has an opening f12 which faces the outside of the air conditioner along the longitudinal direction of the base g330.
  • This arrangement can be one end in the longitudinal direction.
  • Individually disassembled air conditioner In order to cooperate, it is only necessary to disassemble the end plate of the air conditioner, and the inside of the electrical box can be directly viewed from the opening f12 of the mounting cavity, which is convenient and quick; the bottom surface f11 of the box f1 is opposite to the opening f12, and the bottom surface f11 and the base g330
  • the length direction of the main board f2 is inserted into the mounting cavity through the opening f12.
  • One side of the main board f2 is provided with a plurality of components f21, and the main board f2 has a side of the component f21 disposed toward the bottom surface f11, that is, the main board f2 faces the air conditioner.
  • the load side is arranged to shorten the length of the load connection cable connected to the main board f2, and the wiring is more clear and tidy;
  • the wiring board f3 is disposed on the side of the bottom surface f11 of the casing f1 facing the mounting cavity, and the wiring board f3 is also perpendicular to the base g330
  • the length direction setting makes full use of the sufficient space in the width direction of the air conditioner body, which is beneficial to shortening the length of the air conditioner body, beautiful and light, and easy to install and transport.
  • the casing f1 is provided with a recessed retaining groove f13 for allowing the motor assembly f5 of the air conditioner, the motor assembly f5 to partially extend into the retaining groove f13, and the recess f13 can also enhance the electrical box itself.
  • the structural strength, the arrangement of the electrical components on the main board f2 can make full use of the gap between the bosses formed by the recesses f13 inside the mounting cavity, and enhance the compactness and rationality of the electrical box structure.
  • the cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
  • the electrical box is designed with a stepped profile according to the through section on the path.
  • the sliding structure of the electrical box is a sliding slot formed on the side of the casing facing the base, and the guiding rail structure of the base is a slider corresponding to the sliding slot provided at the sliding slot.
  • the sliding structure of the electrical box is two rows of oppositely disposed rollers disposed on the box body.
  • the rail structure of the base is a sliding slot corresponding to the two rows of rollers, and the roller reciprocates along the sliding slot to realize the electrical box. Disassembly and assembly.
  • the rail structure of the base is disposed along the height direction of the base, and can be combined with the top plate of the one end of the base height direction or the air conditioner of the bottom plate which can be separately opened, and can open the top plate or the bottom plate separately, or open the part separately.
  • the top plate or part of the bottom plate can be independently taken out for inspection and maintenance along the height direction of the air conditioner.
  • the rail structure of the base is disposed along the width direction of the base, and can cooperate with the front panel of the base or the air conditioner that can be separately opened by the front panel, so that the front panel can be opened separately, and the electrical box can be
  • the front of the air conditioner is independently extracted for inspection and maintenance.
  • the fixing structure on the casing comprises a buckle disposed on the casing, and the base is provided with a card slot that is engaged with the buckle.
  • the wiring board is disposed on a side wall of the casing that is connected to the bottom surface, and the wiring board is disposed perpendicular to the length direction of the base.
  • the casing is provided with a recessed retaining recess for the other components of the air conditioner disposed adjacent the casing.
  • FIG. 15 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention
  • FIG. 16 is a perspective view of the electrical box shown in FIG. 15
  • Fig. 18 is a schematic view showing the internal structure of the casing of the electrical box shown in Fig. 16.
  • the electrical box for an air conditioner is an electrical box of a modular air conditioner indoor unit, which is disposed at one end of the air conditioner along the length direction of the fuselage f6.
  • the casing f1 having a mounting cavity, the opening f12 of the mounting cavity is disposed opposite to the bottom surface f11 of the casing f1, the bottom surface f11 is disposed perpendicular to the longitudinal direction of the airframe f6 of the air conditioner, and the opening f12 is oriented along the longitudinal direction of the fuselage f6 of the air conditioner
  • this arrangement can be combined with the air conditioner in which the one end plate in the longitudinal direction can be separately disassembled, and only the end plate of the air conditioner needs to be disassembled, and the inside of the electrical box can be directly viewed from the opening f12 of the mounting cavity, which is convenient and quick;
  • the main board f2 and the wiring board f3 are both disposed in the mounting cavity, the main board f2 is provided with
  • the terminal board f3 includes a substrate f31, and an input end and an output end provided on the substrate f31.
  • the substrate f31 is disposed on the bottom surface f11 of the casing f1 to make the substrate f31 and the air conditioner.
  • the length direction of the fuselage f6 is also vertically set, and the terminal board f3 is disposed in the mounting cavity of the electrical box, eliminating the fireproof dust cover separately provided for the terminal board f3, and the base plate f31 of the wiring board f3 and the air conditioner body F6 is set vertically in the longitudinal direction, making full use of the air conditioner
  • the sufficient installation space in the width direction of the fuselage f6 reduces the occupation space along the length direction of the fuselage f6, which is beneficial to shortening the length of the air conditioner f6, which is light and beautiful, and is advantageous for transportation and disassembly.
  • the board surface of the main board f2 is smaller than the opening f12 of the electric box mounting cavity, and the wiring board f3 is disposed offset from the main board f2, so that the wiring board f3 can be exposed to the opening f12 of the mounting cavity.
  • the casing f1 is provided with a concave groove f13 for accommodating the motor assembly f5 of the air conditioner, and the motor assembly f5 is partially inserted into the recess f13 so that the groove f13 It is also possible to enhance the structural strength of the electrical box itself, and the arrangement of the electrical components on the main board f2 can make full use of the gap between the bosses formed in the interior of the mounting cavity to enhance the compactness and rationality of the electrical box structure.
  • the cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
  • the electrical box is designed with steps according to the through section on the path. Shaped outline.
  • the air conditioner having the above electrical box reduces the occupation space along the length direction of the fuselage f6 such as the wiring board f3 and the main board f2, and is advantageous for shortening the length of the air conditioner f6, which is light and beautiful, and is advantageous for transportation and disassembly. .
  • the wiring board is disposed on a side wall of the casing connected to the bottom surface, and the substrate of the wiring board is disposed perpendicular to the longitudinal direction of the air conditioner.
  • the casing is provided with recessed recesses for the other components of the air conditioner that are positioned adjacent to the casing.
  • the main board has an opening disposed on one side of the component toward the mounting cavity of the electrical box.
  • FIG. 19 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention
  • FIG. 20 is a schematic view showing the internal structure of the casing of the electrical box shown in FIG. 19
  • 20 is a schematic structural view of the collecting line structure facing the load side
  • FIG. 22 is a structural schematic view of the collecting line structure shown in FIG. 20 facing the side of the main board.
  • the current collecting structure for the electric appliance electrical box provided by the embodiment is a collecting structure of the electrical box of the modular air conditioning indoor unit, and the collecting structure is a plate-shaped injection molded part, including
  • the structure body f7 is provided with a plurality of plug-in holes f71, each of the plug-in holes f71 corresponding to one terminal of the main board f2 in the electrical box, and each plug-in hole f71 is provided with an elastic clamping structure f72
  • the elastic clamping structure f72 includes at least two oppositely disposed elastic legs disposed on a side of the insertion through hole f71 facing away from the main plate f2, which can elastically clamp or loosen the load terminal to avoid transportation or long-term use. Underneath, the load terminals are disconnected, causing air conditioning failure.
  • the embodiment further provides an electrical box for an air conditioner, comprising a box body f1 having a mounting cavity, a cover f4 detachably connected to the opening of the mounting cavity, and a main board f2 disposed in the mounting cavity, on the main board f2
  • the shape is adapted, and the hub structure is installed at the mounting port through the fixing structure f73, so that the plug-in hole f71 of the hub structure is arranged close to the corresponding terminal of the main board f2, and the setting is the wiring of the load of the operator.
  • the terminal is connected to the terminal block of the main board f2 to provide a guide, so that the operator can insert the load terminal through the plug-in hole f71 to be plugged into the terminal block of the main board f2 without opening the electric box. It realizes convenient alignment and quick plug-in. At the same time, when disassembling the electrical box, the operator does not need to open the electrical box, and directly pulls out the load terminal from the plug-in hole f71.
  • the disassembly and loading of the main board f2 is convenient, and the disassembly and assembly efficiency of the electric box is improved; in addition, the line structure is arranged on the side corresponding to the load of the box f1, which is beneficial to shorten the wiring length between the load and the main board f2, and avoid The wiring caused by the long wiring is entangled, which wastes material and increases the occupied space.
  • the fixing structure f73 includes an elastic buckle disposed on the collecting structure, and a card slot disposed at the mounting opening of the electrical box to form an elastic snap connection with the collecting structure, and the fixing structure f73 further includes the collecting structure and the box
  • the fastener connected to the body f1, the fastener is a screw or a stud;
  • the mounting cavity of the electrical box is further provided with a wiring board f3, which is arranged perpendicular to the length of the fuselage f6 of the air conditioner, which is beneficial to shorten
  • the length of the indoor unit is easy to transport and handle.
  • the embodiment further provides an air conditioner, including a plurality of load electrical components f51 and the electrical appliance box.
  • the terminal of the load electrical component f51 includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, and an environment. Temperature sensing end Sub-, auxiliary electric heating terminal, humidity sensor terminal, ground terminal, cold terminal, mosquito repellent terminal, human body sensing module terminal, rich in functions, high efficiency of disassembly and assembly of electric box, high efficiency after-sales maintenance of air conditioner, good product experience.
  • a plurality of plug-in holes on the line structure wherein the plug-in holes correspond to one of the terminals on the main board, and some plug-in holes correspond to the plurality of terminals on the main board.
  • the elastic clamping structure includes an elastic insulating port disposed in each of the plug-in holes, and the opening or tightening of the elastic insulating port realizes loosening or clamping of the terminal of the load.
  • a plurality of mounting ports are formed on the casing, and a plurality of loads inside the air conditioner indoor unit are divided into a plurality of mounting areas, and a plurality of connecting terminals of the main board are disposed in a plurality of control areas, and each control area corresponds to one
  • the mounting port has a collecting structure installed on each mounting port, and the mounting area is in one-to-one correspondence with the control area, that is, the load terminals of a certain mounting area are collectively connected to the corresponding collecting line structure, and are electrically connected with the corresponding control area.
  • the wiring is clear, easy to bundle and manage.
  • the fixing structure includes a card slot disposed in the hub structure, and an elastic buckle disposed at the mounting opening of the electrical box to form an elastic snap connection with the hub structure.
  • the hub structure is fixed to the mounting opening of the electrical box case by screws.
  • the line structure is disposed on either side of the electrical box.
  • the line structure is integrally formed with the electrical box case, which is convenient for production, and can simplify the disassembly and assembly steps and save disassembly and assembly time.
  • the terminal of the load electrical component includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, an environmental temperature sensor package terminal, an auxiliary electric heating terminal, a humidity sensor terminal, a ground wire
  • a motor terminal a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, an environmental temperature sensor package terminal, an auxiliary electric heating terminal, a humidity sensor terminal, a ground wire
  • a motor terminal a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, an environmental temperature sensor package terminal, an auxiliary electric heating terminal, a humidity sensor terminal, a ground wire
  • An embodiment of the present invention also provides an air conditioner having the above air conditioner base assembly.

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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  • General Engineering & Computer Science (AREA)
  • Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)

Abstract

A base assembly for an air conditioner and an air conditioner. The base assembly comprises: a base (g330); and an electric motor (g220), provided on the base (g330) and configured to be detachably connected to an impeller of an air channel assembly of an air conditioner; the air channel assembly is suitable to be entirely detached from the base (g330) without detaching the electric motor (g220). When the air channel assembly needs to be cleaned, it is only necessary to entirely detach the air channel assembly from the base assembly without having to detach the electric motor (g220) from the base (g330), not only protecting the electric motor (g220) from water ingress but also avoiding any potential electric shock.

Description

空调器基座组件及空调器Air conditioner base assembly and air conditioner 技术领域Technical field
本发明涉及空调技术领域,具体涉及一种空调器基座组件及空调器。The invention relates to the technical field of air conditioners, and in particular to an air conditioner base assembly and an air conditioner.
背景技术Background technique
空调器作为一种家庭普遍使用的电器,对其结构不断的优化改进来满足人们对空调器不同功能的需求,是业界不断努力的方向。空调器的基础部分(基座或底盘结构)设计对空调器的整体结构的布局有着极其大的影响。As a kind of household electrical appliances, air conditioners are constantly optimized and improved to meet people's needs for different functions of air conditioners. The basic part of the air conditioner (base or chassis structure) has a great influence on the layout of the overall structure of the air conditioner.
传统空调器的结构分为三大部分:一是基座部分包括底壳、风叶等;二是换热器及管路等;三是外观件部分包括面板体、面板等。该方案的设计不利于空调器的拆卸装配,给售后维修检测带来极大不便。The structure of the traditional air conditioner is divided into three parts: one is that the base part includes the bottom case, the fan blade, etc.; the other is the heat exchanger and the pipeline; and the third part is the panel part, the panel, and the like. The design of the scheme is not conducive to the disassembly and assembly of the air conditioner, which brings great inconvenience to the after-sales maintenance inspection.
为了方便拆卸,公告号为CN205037533U的中国专利文献公开一种风道组件可拆卸的空调室内机,其风道组件可随下底盘通过导引组件由后至前拆卸下来,但是该专利文献公开的方案与传统空调器一样,在拆卸风道组件时需连同电机组件一起才能从底盘上拆下,这就存在一个很严重的缺陷:拆卸清洗风道组件时存在触电或电机进水的安全隐患,为防止触电或电机进水,在将风道组件同电机一起拆下后还要再单独拆卸下电机,操作复杂。In order to facilitate the disassembly, the Chinese Patent Publication No. CN205037533U discloses a detachable air conditioning indoor unit of a duct assembly, the air duct assembly of which can be detached from the rear chassis to the front through the guide assembly, but the patent document discloses The solution is the same as the traditional air conditioner. When the air duct assembly is disassembled, it must be removed together with the motor assembly to remove the chassis. This has a serious defect: there is a safety hazard when the air duct assembly is removed and the motor is flooded. In order to prevent electric shock or water in the motor, the motor is separately removed after the air duct assembly is removed together with the motor, and the operation is complicated.
发明内容Summary of the invention
因此,本发明的目的是提供一种空调器基座组件,以解决现有技术中空调器在拆卸清洗风道组件时连同电机一起拆下存在触电及带电部件进水的安全隐患。SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an air conditioner base assembly for solving the safety hazard of the prior art air conditioner that removes the electric shock and the inflow of the live parts together with the motor when the air duct assembly is disassembled.
本发明采用技术方案如下:The technical scheme adopted by the invention is as follows:
一种空调器基座组件,包括基座;电机,设置在基座上,适于与空调器风道组件的叶轮可拆卸连接;风道组件适于在不拆卸电机的情况下整体从基座上拆出。An air conditioner base assembly includes a base; a motor disposed on the base and adapted to be detachably coupled to an impeller of the air conditioner duct assembly; and the air duct assembly adapted to integrally receive the base from the base without disassembling the motor Removed on the top.
可选地,电机可拆卸地设置于基座沿长度方向的一端,电机能够从基座的一端拆出。Alternatively, the motor is detachably disposed at one end of the base in the longitudinal direction, and the motor can be detached from one end of the base.
可选地,电机通过电机支架安装于基座上,电机支架包括固定设置于基座、用于支撑电机的电机支座。Optionally, the motor is mounted on the base via a motor bracket, and the motor bracket includes a motor mount fixedly disposed on the base for supporting the motor.
可选地,电机支座与基座一体成型;或者,电机支座与基座可拆卸连接。Optionally, the motor support is integrally formed with the base; or the motor support is detachably coupled to the base.
可选地,电机支座与基座的可拆卸连接方式包括通过紧固件连接或者通过可插拔啮合连接结构可拆卸连接或者以导轨配合部件相互配合的导轨连接方式连接。Optionally, the detachable connection of the motor support to the base comprises detachable connection by a fastener or by a pluggable engagement connection or by a rail connection of the rail engagement components.
可选地,在电机支座与基座以导轨配合部件相互配合的导轨连接方式连接情况下,基座上的导轨配合部件设置于基座的一端,导轨配合部件的延伸方向与基座长度方向一致。Optionally, in the case that the motor support and the base are connected by a rail connection with the rail mating components, the rail engaging component on the base is disposed at one end of the base, and the extending direction of the rail engaging component and the length direction of the base Consistent.
可选地,电机支架还包括与电机支座配合的电机压板,电机压板扣合连接于电机支座上形成用于周向抱紧电机的腔室,腔室靠近所邻近的基座的端部一端为允许电机轴向嵌入及退出腔室的安装端,远离基座部件的端部一端为限制电机向远离基座的端部进一步移动的限位端。Optionally, the motor bracket further includes a motor pressure plate that cooperates with the motor support, and the motor pressure plate is fastened to the motor support to form a chamber for circumferentially holding the motor, and the chamber is close to the end of the adjacent base. One end is a mounting end that allows the motor to be axially inserted into and out of the chamber, and an end of the end remote from the base member is a limiting end that restricts the motor from moving further away from the end of the base.
可选地,电机支架还包括可拆卸固定安装在安装端的、用于限制电机向着退出腔室的方向移动的电机端盖。Optionally, the motor bracket further includes a motor end cover detachably fixedly mounted to the mounting end for restricting movement of the motor toward the exiting chamber.
可选地,基座通过导轨组件与空调器出风组件的出风框活动连接,以使出风组件能够沿着导轨组件滑出基座。Optionally, the base is movably coupled to the air outlet frame of the air conditioner air outlet assembly through the rail assembly to enable the air outlet assembly to slide out of the base along the rail assembly.
可选地,导轨组件包括在使用状态下竖向固定在基座上的滑轨座,滑动地安装在滑轨座的滑槽 内的滑动架,以及一端固定安装在滑动架上的滑轨端杆,滑轨端杆的另一端固定连接出风框。Optionally, the rail assembly includes a slide rail seat vertically fixed to the base in a use state, and is slidably mounted on the chute of the slide rail seat The inner sliding frame and the sliding rail end rod fixedly mounted on the sliding frame at one end, and the other end of the sliding rail end rod is fixedly connected to the air outlet frame.
可选地,在滑轨端杆上成型有一个卡钩,卡钩与成型在出风框上的卡接槽插接配合连接。Optionally, a hook is formed on the end rod of the slide rail, and the hook is inserted and mated with the snap groove formed on the air outlet frame.
可选地,基座设有风道组件安装腔,风道组件安装腔具有朝向下方的安装口,风道组件能够通过安装口以竖直方式拆装于风道组件安装腔。Optionally, the base is provided with a duct assembly mounting cavity, and the duct assembly mounting cavity has a downwardly facing mounting port, and the duct assembly can be disassembled and assembled to the duct assembly mounting cavity through the mounting port in a vertical manner.
可选地,风道组件安装腔设有防止风道组件从安装口脱出的限位结构。Optionally, the air duct assembly mounting cavity is provided with a limiting structure for preventing the air duct assembly from coming out of the mounting opening.
可选地,限位结构包括设置在基座的背板上对应风道组件的底壳安装位置上部、豁口朝下的限位钩,及对应风道组件的底壳下缘的、用于对底壳起举托作用的限位台。Optionally, the limiting structure includes an upper portion of the bottom shell mounting position of the corresponding air duct assembly disposed on the back plate of the base, a limit hook with the gap facing downward, and a lower edge of the bottom shell of the corresponding air duct assembly, for The bottom case serves as a limit stop for lifting.
可选地,安装结构还包括设置在基座上对应风道组件的底壳侧缘、并与底壳侧缘配合起到位置装配到位辅助作用的指示结构。Optionally, the mounting structure further includes an indication structure disposed on the base and corresponding to the side edge of the bottom casing of the air duct assembly and engaging with the side edge of the bottom casing to perform positional assembly and assisting.
可选地,基座与风道组件之间设有用于引导风道组件以滑入和滑出方式拆装于风道组件安装腔的滑动结构。Optionally, a sliding structure is provided between the base and the air duct assembly for guiding the air duct assembly to be detached and detached to the air duct assembly mounting cavity.
可选地,滑动结构包括设置在基座和风道组件左右两侧的、以平面配合的滑桥结构;或者,滑动结构为可移动地设置在基座上并与风道组件固定设置的导轨连接结构。Optionally, the sliding structure comprises a sliding bridge structure disposed on the left and right sides of the base and the air duct assembly, or the sliding structure is movably disposed on the base and connected to the rail fixedly disposed by the air duct assembly. structure.
可选地,还包括设置在基座上将若干控制元件设置其中的电器盒,电器盒与基座可拆卸连接。Optionally, the electrical box is disposed on the base and the plurality of control elements are disposed therein, and the electrical box is detachably connected to the base.
可选地,电器盒与电机设置于基座在长度方向的同一端或相反端,在同一端时,电器盒与电机能够从基座的同一端拆出。Optionally, the electrical box and the motor are disposed at the same end or opposite end of the base at the same length. At the same end, the electrical box and the motor can be removed from the same end of the base.
可选地,电器盒邻近电机设置且相对于电机靠近基座的一端的端部。Optionally, the electrical box is disposed adjacent to the motor and opposite the end of the motor adjacent the end of the base.
可选地,电器盒通过底端的两个犄角卡扣插放在基座上,通过紧固件固定方式可拆卸地固定在基座上;或者,电器盒与基座之间以导轨部件相互啮合的导轨连接方式连接,导轨配合部件的延伸方向与基座长度方向一致。Optionally, the electrical box is inserted into the base through two corner snaps at the bottom end, and is detachably fixed on the base by a fastener fixing manner; or, the electrical component box and the base are engaged with each other by the rail components. The rail connection is connected, and the extending direction of the rail fitting member is consistent with the length direction of the base.
可选地,电器盒的内部设有朝远离电机一端凸出的、用于让位电机的让位凸台。Optionally, the interior of the electrical box is provided with a landing boss for escaping the motor away from the end of the motor.
可选地,电控部件还包括固定设置在基座上的、一端与空调器的各个负载连接,另一端与电器盒的主板连接的集线器。Optionally, the electronic control component further comprises a hub fixedly disposed on the base, one end connected to each load of the air conditioner, and the other end being connected to the main board of the electrical box.
可选地,集线器与电器盒通过限位筋及限位孔相配合。Optionally, the hub and the electrical box are matched by the limiting rib and the limiting hole.
可选地,电器盒与电机设置于基座在长度方向的相反端,电器盒能够从基座的对应一端拆出。Optionally, the electrical box and the motor are disposed at opposite ends of the base in the longitudinal direction, and the electrical box can be removed from the corresponding end of the base.
可选地,还包括设置在基座上且位于电机和电器盒之间的集线器。Optionally, a hub is provided on the base and located between the motor and the electrical box.
可选地,还包括设置在基座上的用于驱动空调器导风组件和扫风组件的左侧驱动盒和右侧驱动盒。Optionally, a left side drive box and a right side drive box disposed on the base for driving the air conditioner air guiding assembly and the air sweeping assembly are further included.
可选地,还包括设置于基座上的走线结构,走线结构包括走线槽和走线卡扣,走线槽沿空调器的负载线设计路线设置,走线卡扣用于将负载线卡扣在走线槽中。Optionally, the method further includes a routing structure disposed on the base, the routing structure includes a cable trough and a routing buckle, the routing slot is disposed along a load line design route of the air conditioner, and the routing buckle is used for loading The line is snapped into the wire trough.
可选地,基座对应驱动模块线和环境感温包线设置有走线槽和走线卡扣。Optionally, the base corresponding to the driving module line and the ambient temperature sensing envelope are provided with a cable trough and a routing buckle.
一种空调器,包括上述的空调器基座组件。An air conditioner comprising the above air conditioner base assembly.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
1.本发明提供的空调器基座组件,作为模块化空调器中的重要模块,通过将电机设置在基座上,并且电机与空调器风道组件的叶轮可拆卸连接,空调器的风道组件能够在电机不从基座上拆卸下来的情况下,能够整体从基座上拆出,这样,在需要清洗风道组件时将风道组件整体从基座组件上拆出即可,无需再从基座上拆出电机,既防止了电机进水又避免了触电。1. The air conditioner base assembly provided by the present invention, as an important module in the modular air conditioner, is disposed on the base by the motor, and the motor is detachably connected with the impeller of the air conditioner air duct assembly, the air passage of the air conditioner The assembly can be integrally removed from the base without the motor being detached from the base, so that the entire air duct assembly can be removed from the base assembly when the air duct assembly needs to be cleaned, without the need to Removing the motor from the base prevents both the motor from entering the water and avoiding electric shock.
2.本发明提供的空调器基座组件,通过将电机可拆卸地设置于基座沿长度方向的一端,并且将电机能够从基座的该端拆出,使得电机在拆卸时不用拆除前面板等部件,只要将电机从基座长度方向的端部拆出即可,电机拆卸大大便捷。2. The air conditioner base assembly provided by the present invention, by detachably arranging a motor at one end of the base in the longitudinal direction, and disassembling the motor from the end of the base, so that the motor does not need to be removed when the front panel is removed For components, as long as the motor is removed from the end of the base in the longitudinal direction, the motor can be disassembled greatly and conveniently.
3.本发明提供的空调器基座组件,其基座上集成了电机和电控部件,通过在电机输出轴朝向叶轮一侧端部与叶轮叶轮轴靠近电机一侧端部快拆连接机构连接,使得风道组件从基座上整体拆卸时,风道组件的叶轮轴能够与基座上的电机实现快速拆卸,同样在风道组件往基座组件上整体装配时能够快速与基座上的电机实现快速连接,提高了模块化空调的装配效率。 3. The air conditioner base assembly provided by the present invention has a motor and an electric control component integrated on the base thereof, and is connected by a quick-release connection mechanism at the end of the motor output shaft toward the impeller side and the impeller impeller shaft near the motor side end. When the air duct assembly is integrally detached from the base, the impeller shaft of the air duct assembly can be quickly disassembled from the motor on the base, and can also be quickly attached to the base when the air duct assembly is integrally assembled to the base assembly. The motor achieves a quick connection and improves the assembly efficiency of the modular air conditioner.
4.本发明提供的空调器基座组件,除电机之外,其它带电部件(如电控部件、驱动盒等)也集成在基座上,也就是说,模块化空调器中的所有带电部件均集成在本发明提供的空调器基座组件上,而且基座组件又作为其它模块(风道组件、热交换组件、外观组件)的装配基础,在需要对其它模块进行拆卸清洗时都不会带电,避免了带电部件进水损坏的缺陷以及人触电的问题。4. The air conditioner base assembly provided by the present invention, in addition to the motor, other live parts (such as electronic control parts, drive boxes, etc.) are also integrated on the base, that is, all the charged parts in the modular air conditioner Both are integrated on the air conditioner base assembly provided by the present invention, and the base assembly is used as an assembly base of other modules (air duct assembly, heat exchange assembly, and appearance assembly), and does not need to be disassembled and cleaned for other modules. With electricity, it avoids the defects of water damage to live parts and the problem of electric shock.
5.本发明提供的空调器基座组件,电机支座与基座一体化,整体一体注塑出,可减少电机支座零部件,降低物料成本。5. The air conditioner base assembly provided by the invention integrates the motor support and the base, and is integrally molded integrally, which can reduce the components of the motor support and reduce the material cost.
6.本发明提供的空调器基座组件,在基座上设计有导轨结构,与空调器的出风组件配合,使得出风组件能够沿着导轨滑出,方便了出风组件的拆卸清洗。6. The air conditioner base assembly provided by the invention has a rail structure on the base, and cooperates with the air outlet component of the air conditioner, so that the air outlet assembly can slide out along the guide rail, which facilitates the disassembly and cleaning of the air outlet assembly.
7.本发明提供的空调器基座组件,在基座上设计有滑桥结构及卡扣结构,与风道组件的底壳配合,使风道组件沿滑桥滑出,方便风道组件拆卸清洗。7. The air conditioner base assembly provided by the invention has a sliding bridge structure and a buckle structure on the base, and cooperates with the bottom shell of the air duct assembly to slide the air duct assembly along the sliding bridge to facilitate the disassembly of the air duct assembly. Cleaning.
8.本发明提供的空调器基座组件,在基座上设计有专门的走线结构:左驱动盒线沿着走线槽通过卡扣固定;环境感温包线沿着走线槽通过卡扣固定。通过设计基座上的走线结构,使得空调器的模块化程度提高,并使得空调器内部走线更加规范合理化。8. The air conditioner base assembly provided by the invention has a special wire structure on the base: the left drive box wire is fixed by the buckle along the wire trough; the ambient temperature envelope wire passes the card along the wire trough Fastened. By designing the routing structure on the pedestal, the modularity of the air conditioner is improved, and the internal wiring of the air conditioner is more standardized and rationalized.
附图说明DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings to be used in the specific embodiments or the description of the prior art will be briefly described below, and obviously, the attached in the following description The drawings are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明一实施例提供的空调器基座组件的分解图;1 is an exploded view of an air conditioner base assembly according to an embodiment of the present invention;
图2为本发明一实施例的出风组件与基座配合示意图;2 is a schematic view showing the cooperation of an air outlet assembly and a base according to an embodiment of the present invention;
图3为本发明一实施例的风道组件与基座配合示意图;3 is a schematic view showing the cooperation of a duct assembly and a base according to an embodiment of the present invention;
图4为本发明一实施例的风道组件与基座装配示意图;4 is a schematic view showing the assembly of a duct assembly and a base according to an embodiment of the present invention;
图5为本发明一实施例的基座的走线示意图;FIG. 5 is a schematic diagram of a wiring of a susceptor according to an embodiment of the present invention; FIG.
图6为本发明一实施例的基座的走线示意图6 is a schematic view of a wiring line of a susceptor according to an embodiment of the present invention;
图7为本发明一实施例的基座电机在左侧、电器盒在右侧示意图;Figure 7 is a schematic view of the base motor on the left side and the electrical box on the right side according to an embodiment of the present invention;
图8为本发明一实施例的基座电机和电器盒均在左侧示意图;8 is a schematic view of a base motor and an electrical box according to an embodiment of the present invention;
图9为本发明一实施例的出风组件与基座的另一配合示意图;FIG. 9 is another schematic diagram of the cooperation between the air outlet assembly and the base according to an embodiment of the present invention; FIG.
图10为本发明一实施例中提供的电器盒与基座的装配示意图;10 is a schematic view showing the assembly of an electrical box and a base provided in an embodiment of the present invention;
图11为图10中电器盒的立体视图;Figure 11 is a perspective view of the electrical box of Figure 10;
图12为图10中滑动结构与导轨结构配合的剖视图;Figure 12 is a cross-sectional view of the sliding structure of Figure 10 mated with the rail structure;
图13为图12中电器盒的剖视图;Figure 13 is a cross-sectional view of the electrical box of Figure 12;
图14为图12中电器盒的盒体的内部结构示意图;Figure 14 is a schematic view showing the internal structure of the casing of the electrical box of Figure 12;
图15为本发明一实施例中提供的电器盒与空调器的装配示意图;15 is a schematic view showing the assembly of an electrical box and an air conditioner according to an embodiment of the present invention;
图16为图15中电器盒的立体视图;Figure 16 is a perspective view of the electrical box of Figure 15;
图17为图16中电器盒的剖视图;Figure 17 is a cross-sectional view of the electrical box of Figure 16;
图18为图16中电器盒的盒体的内部结构示意图。18 is a schematic view showing the internal structure of the casing of the electrical box of FIG. 16.
图19为本发明另一实施例中提供的电器盒与空调器的装配示意图;FIG. 19 is a schematic view showing the assembly of an electrical box and an air conditioner according to another embodiment of the present invention; FIG.
图20为图19中电器盒的盒体的内部结构示意图;Figure 20 is a schematic view showing the internal structure of the casing of the electrical box of Figure 19;
图21为图20中集线结构朝向负载一侧的结构示意图;21 is a schematic structural view of the line structure of FIG. 20 facing the load side;
图22为图20中集线结构朝向主板一侧的结构示意图;22 is a schematic structural view of the line structure of FIG. 20 facing the side of the main board;
图23为本发明提供的一种电机压板的结构示意图;23 is a schematic structural view of a motor press plate provided by the present invention;
图24为本发明提供的一种管压板的结构示意图;Figure 24 is a schematic structural view of a tube press plate provided by the present invention;
图25为本发明提供的管压板走线的结构示意图; 25 is a schematic structural view of a pipe clamp line provided by the present invention;
图26为本发明提供的基座走线的结构示意图;26 is a schematic structural view of a susceptor trace provided by the present invention;
图27为本发明提供的基座另一位置走线结构的结构示意图;27 is a schematic structural view of a wiring structure at another position of the susceptor provided by the present invention;
图28为本发明提供的空调器框架结构与面板、过滤网的装配图;28 is an assembled view of an air conditioner frame structure, a panel, and a filter net provided by the present invention;
图29为本发明提供的空调器框架结构的滑轨结构示意图;29 is a schematic structural view of a slide rail of an air conditioner frame structure according to the present invention;
图30为本发明提供的空调器框架结构面板、过滤网的分解图。Figure 30 is an exploded view of the air conditioner frame structure panel and the filter screen provided by the present invention.
图31为本发明一实施例中空调器的安装结构示意图;Figure 31 is a schematic view showing the installation structure of an air conditioner according to an embodiment of the present invention;
图32为图31所示空调器安装结构中电机安装结构的结构示意图;32 is a schematic structural view of a motor mounting structure in the air conditioner mounting structure shown in FIG. 31;
图33为图31所示空调器安装结构中另一电机安装结构的结构示意图;Figure 33 is a schematic structural view showing another motor mounting structure in the air conditioner mounting structure shown in Figure 31;
图34为图31所示空调器安装结构中电机组件的结构示意图;Figure 34 is a schematic structural view of a motor assembly in the air conditioner mounting structure shown in Figure 31;
图35为本发明实施例中电机组件的结构示意图;35 is a schematic structural view of a motor assembly according to an embodiment of the present invention;
图36为图35所示的电机组件的装配结构示意图;Figure 36 is a schematic view showing the assembly structure of the motor assembly shown in Figure 35;
图37为图35所示的电机组件中电机以及限位组件的结构示意图;37 is a schematic structural view of a motor and a limiting component in the motor assembly shown in FIG. 35;
图38为图35所示电机组件中电机支座和基座的结构示意图;38 is a schematic structural view of a motor support and a base in the motor assembly shown in FIG. 35;
图39为图35所示电机组件中电机轴套的结构示意图;39 is a schematic structural view of a motor bushing in the motor assembly shown in FIG. 35;
图40为图35所示电机组件中另一方向的电机轴套的结构示意图;40 is a schematic structural view of a motor bushing in another direction in the motor assembly shown in FIG. 35;
图41为本发明提供的集线结构的实施例一的集线器与电器盒连接的结构示意图;Figure 41 is a schematic structural view showing the connection of a hub and an electrical box of the first embodiment of the present invention;
图42为图41的集线器与电器盒配合的立体结构示意图;Figure 42 is a perspective view showing the structure of the hub of Figure 41 in cooperation with the electrical box;
图43为图42的集线器的转接板的示意图;Figure 43 is a schematic view of the adapter plate of the hub of Figure 42;
图44为图42的电器盒的分解示意图;Figure 44 is an exploded perspective view of the electrical box of Figure 42;
图45为图41的集线器、电器盒与基座配合的示意图;Figure 45 is a schematic view of the hub, the electrical box and the base of Figure 41;
图46为图45的集线器、电器盒与基座配合的立体结构示意图;Figure 46 is a perspective view showing the structure of the hub, the electrical box and the base of Figure 45;
图47为图46集线器、电器盒与基座配合的另一角度的立体结构示意图;47 is a perspective structural view showing another angle of the hub, the electrical box, and the base of FIG. 46;
图48为本发明提供的集线结构的实施例二的集线器与电器盒连接的结构示意图;Figure 48 is a schematic structural view showing the connection of the hub and the electrical box of the second embodiment of the present invention;
图49为图48的电器盒的立体结构示意图;Figure 49 is a perspective view showing the electrical structure of the electrical box of Figure 48;
图50为本发明提供的集线结构的实施例三的安装基体的立体结构示意图;Figure 50 is a perspective view showing the mounting structure of the mounting base of the third embodiment of the present invention;
图51为图50的集线器结构的主视示意图;Figure 51 is a front elevational view showing the hub structure of Figure 50;
图52为图50的集线器结构的侧视示意图;Figure 52 is a side elevational view of the hub structure of Figure 50;
图53为本发明提供的集线结构的实施例四的集线器与电器盒连接的结构示意图;Figure 53 is a schematic structural view showing the connection of a hub and an electrical box of the fourth embodiment of the present invention;
图54为本发明提供的集线结构的实施例五的结构示意图;Figure 54 is a schematic structural view of Embodiment 5 of the current collecting structure provided by the present invention;
图55为图54的集线结构与主板配合的结构示意图;55 is a schematic structural view of the line structure of FIG. 54 mated with the main board;
图56为本发明提供的集线结构的实施例六的结构示意图;Figure 56 is a schematic structural view of Embodiment 6 of the current collecting structure provided by the present invention;
图57为本发明提供的集线器的实施例一的转接板的结构示意图;57 is a schematic structural diagram of an adapter board according to Embodiment 1 of the hub provided by the present invention;
图58为图57的集线器与电器盒的主板连接的示意图;Figure 58 is a schematic view showing the connection of the hub of Figure 57 to the main board of the electrical box;
图59为本发明提供的集线器的实施例二与电器盒的主板连接的示意图;59 is a schematic diagram of a second embodiment of a hub provided by the present invention connected to a motherboard of an electrical box;
图60为图59的主板的强电端子与弱电端子的示意图;Figure 60 is a schematic view showing the strong electric terminal and the weak electric terminal of the main board of Figure 59;
图61为本发明提供的集线器的实施例三与电器盒的主板连接的示意图;Figure 61 is a schematic view showing the connection of the third embodiment of the hub provided by the present invention to the main board of the electrical box;
图62为根据本发明的集线器的实施例的安装基体的立体结构示意图;Figure 62 is a perspective view showing the mounting structure of the embodiment of the hub according to the present invention;
图63为图62的安装基体的侧视示意图;Figure 63 is a side elevational view of the mounting base of Figure 62;
图64为图62的集线器的转接板的结构示意图;Figure 64 is a schematic structural view of the adapter plate of the hub of Figure 62;
图65为图62的集线器与基座、电器盒配合的结构示意图;Figure 65 is a schematic view showing the structure of the hub of Figure 62 in cooperation with the base and the electrical box;
图66为图65的集线器与基座、电器盒配合的另一角度的结构示意图。Figure 66 is a schematic view showing the structure of the hub of Figure 65 in cooperation with the base and the electrical box.
附图标记说明:Description of the reference signs:
d1-基座背板;d2-侧安装架;d21-竖板;d22-横板;d3-滑轨结构;d31-导轨;d32-导槽;d33-限位面;d10-面板;d11-过滤网。 D1-base back plate; d2-side mounting frame; d21-standing plate; d22-horizontal plate; d3-slide structure; d31-rail; d32-guide groove; d33-limit surface; d10-panel; Filter.
d41-导轨组件;d42-出风组件;d43-驱动盒;d44-限位钩;d45-指示结构;d46-滑桥;d47-第一限位台;d48-第二限位台;d49-风道组件;d50-第一卡扣;d52-第二卡扣;d53-第三卡扣;d54-第四卡扣;d55-第五卡扣;d56-第六卡扣;d57-第七卡扣;d58-环境感温包线;d59-驱动盒线。D41-rail assembly; d42-wind assembly; d43-drive box; d44-limit hook; d45-instruction structure; d46-slide bridge; d47-first limit table; d48-second limit table; d49- Air duct assembly; d50-first buckle; d52-second buckle; d53-third buckle; d54-four buckle; d55-fiture buckle; d56-six buckle; d57-seventh Snap; d58-environmental temperature envelope; d59-drive box line.
f1-盒体、f11-底面、f12-开口、f13-让位凹槽、f14-滑动结构、f2-主板、f21-元器件、f3-接线板、f31-基板、f4-盒盖、5-电机组件、f6-机身、f61-导轨结构、f7-结构本体;f71-插接通孔;f72-弹性卡紧结构;f73-固定结构。F1-box, f11-bottom, f12-opening, f13-receiving groove, f14-sliding structure, f2-motherboard, f21-component, f3-terminal board, f31-substrate, f4-cap, 5- Motor assembly, f6-body, f61-rail structure, f7-structure body; f71-plug-in hole; f72-elastic clamp structure; f73-fixed structure.
g210-电机支座;g211-滑轨;g220-电机;g231-滑槽;g233-卡槽;g330-基座;G210-motor bearing; g211-slide rail; g220-motor; g231-slot; g233-card slot; g330-base;
g240-电机端盖;g241-端盖卡扣;g250-电机压板;g270-螺钉;g282-右侧板;g311-电机轴套;g361-螺旋卡爪;g370-螺旋卡槽;G240-motor end cover; g241-end cover buckle; g250-motor pressure plate; g270-screw; g282-right side plate; g311-motor bushing; g361-spiral claw; g370-screw card slot;
c1-压板本体、c2-第一安装孔、c3-第一加强壁、c4-第二加强壁、c5-固定槽、c6-第三安装孔、c7-管压板本体、c8-第二安装孔、c9-第四走线结构、c10-第二走线结构、c11-第三走线结构、c12-第一走线结构、c13-第五走线结构、c14-第六走线结构、c151-wifi盒线、c152-显示器线、c153-冷等离子或驱蚊器线、c154-环境感温包线、c155-地线、c156-驱动模块线、c17-第九走线结构、c171-卡线扣、c172-卡线板、c173-内外机连接线、c174-信号线、c175-电源线;C1-press plate body, c2-first mounting hole, c3-first reinforcing wall, c4-second reinforcing wall, c5-fixing groove, c6-third mounting hole, c7-tube platen body, c8-second mounting hole , c9-fourth trace structure, c10-second trace structure, c11-third trace structure, c12-first trace structure, c13-fifth trace structure, c14-sixth trace structure, c151 -wifi box cable, c152-display cable, c153-cold plasma or mosquito repellent cable, c154-environmental temperature envelope cable, c155-ground cable, c156-drive module cable, c17-ninth cable structure, c171-card Wire buckle, c172-card line board, c173-internal and external machine connection line, c174-signal line, c175-power line;
r11-强电负载端子、r12-强电中间端子;r21-弱电负载端子、r22-弱电中间端子、r30-中间连接线、r31-强电连接线、r32-弱电连接线、r33-连接线;r41-负载接线端子、r42-中间接线端子;r50-注塑件、r51-通孔;r61-强电负载过线槽、r62-弱电负载过线槽、r63-显示器过线槽、r64-插槽;r65-筋板、r66-第一插孔、r67-第一插板、r68-固定卡钩、r69-承载基板;r80-过渡线;r1011-螺钉柱、r1012-安装孔;r104-集线器、r1041-安装基体、r1042-转接板、r1043-卡扣、r1044-螺钉孔、r1045-安装耳;r1711-强电端子、r1712-弱电端子、r1713-主板接线端子;r172-电器盒、r1721-插板、r1722-第二插板、r1723-第二插孔、r1724-接线孔、r1727-安装卡扣。R11-strong electric load terminal, r12-high electric intermediate terminal; r21- weak electric load terminal, r22- weak electric intermediate terminal, r30-intermediate connecting line, r31-strong electric connecting line, r32- weak electric connecting line, r33- connecting line; R41-load terminal block, r42-intermediate terminal block; r50-injection part, r51-through hole; r61-strong electric load over line slot, r62-weak electric load over line slot, r63-display crossover slot, r64-slot ;r65-ribs, r66-first jack, r67-first board, r68-fixed hook, r69-bearing board; r80-transition line; r1011-screw column, r1012-mounting hole; r104-hub, R1041-mounting base, r1042-arc plate, r1043-clip, r1044-screw hole, r1045-mounting ear; r1711-strong electric terminal, r1712- weak electric terminal, r1713-mother terminal block; r172-electric box, r1721- Plug-in board, r1722-second board, r1723-second jack, r1724- wiring hole, r1727-mounting clip.
具体实施方式detailed description
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it is to be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. The orientation or positional relationship of the indications is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the invention and the simplified description, rather than indicating or implying that the device or component referred to has a specific orientation, in a specific orientation. The construction and operation are therefore not to be construed as limiting the invention. Moreover, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。Further, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not constitute a conflict with each other.
如图1至图66所示,本实施例提供一种模块化空调器,包括基座组件,热交换组件,风道组件以及外观组件四大模块。As shown in FIG. 1 to FIG. 66, the embodiment provides a modular air conditioner comprising four modules: a base assembly, a heat exchange assembly, a duct assembly and an appearance assembly.
其中,如图1至图9所示,基座组件用于安装在室内墙体等可吊挂支撑体上,也作为生产线上总装装配的基础部件,其包括适于安装在支撑体上的基座g330,固定地设置在基座g330上的电机支架、电机组件和电控部件。Wherein, as shown in FIG. 1 to FIG. 9, the base assembly is mounted on a hangable support such as an indoor wall, and also serves as a basic component of the assembly on the production line, and includes a base adapted to be mounted on the support. The seat g330 is a motor bracket, a motor assembly and an electric control unit fixedly disposed on the base g330.
电机支架设置在靠近基座g330在长度方向上一端的位置,且使所支撑的电机g220的输出轴的轴线在基座g330的长度方向延伸。在本实施例中电机支架由电机支座d51、电机压板g250及电机端盖构成。The motor bracket is disposed at a position close to one end of the base g330 in the longitudinal direction, and extends the axis of the output shaft of the supported motor g220 in the longitudinal direction of the base g330. In this embodiment, the motor bracket is composed of a motor support d51, a motor pressure plate g250, and a motor end cover.
其中电机支座d51与基座g330一体成型,比如注塑成型。电机压板g250扣合在电机支座d51上通过螺钉固定,限制了电机组件中的电机g220在转轴径向的运动,并共同形成一个用于容纳并周 向抱紧电机组件中的电机g220的腔室,腔室靠近所临近的基座g330的端部一侧成为安装端,安装端允许电机g220轴向嵌入及退出腔室,而其所远离的基座g330的端部一侧构成限位端,限位端限制嵌入腔室的电机g220向所远离的基座g330的端部进一步移动。电机端盖g240可固定安装在安装端,以限制安装在腔室中的电机g220向着退出腔室的方向移动。The motor support d51 is integrally formed with the base g330, such as injection molding. The motor pressure plate g250 is fastened to the motor support d51 by screws, which limits the movement of the motor g220 in the motor assembly in the radial direction of the rotating shaft, and together forms a one for accommodating and surrounding. To the chamber of the motor g220 in the motor assembly, the end of the chamber near the end of the adjacent base g330 becomes the mounting end, and the mounting end allows the motor g220 to axially embed and exit the chamber, while the base away from it The end side of the seat g330 constitutes a limit end, and the limit end restricts the motor g220 embedded in the chamber from further moving toward the end of the remote base g330. The motor end cap g240 can be fixedly mounted on the mounting end to limit the movement of the motor g220 installed in the chamber toward the exiting chamber.
在本实施例中,电控部件包括将主板与变压器等其他控制元件一起放置于其中的电器盒r172。电器盒r172通过底端的两个犄角卡扣插放在基座g330上,然后通过螺钉固定的方式可拆卸地固定到基座g330上。电器盒r172内部结构固定安装主板,电器盒r172的接线板则平行于主板固定在电器盒r172内。主板以垂直于电机g220的输出轴的轴线的状态安装在电器盒r172。为避免电器盒r172在沿电机g220的输出轴的轴线方向移出基座g330的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,电器盒r172设计有台阶形轮廓。同时,电器盒r172内部结构设计有凸台,凸台的设置一方面是为了让位外部电机组件,一方面是为了加强电器盒r172本身的结构强度。主板元器件一侧朝电器盒r172里侧安装,使得主板的元器件排布可充分利用多个凸台间的空间,使得电器盒r172结构形式在空间占用上更具有优势。In the present embodiment, the electronic control unit includes an electrical box r172 in which the main board is placed together with other control elements such as a transformer. The electrical box r172 is inserted into the base g330 through the two corner snaps at the bottom end, and then detachably fixed to the base g330 by screw fixing. The internal structure of the electrical box r172 is fixedly mounted to the main board, and the wiring board of the electrical box r172 is fixed in the electrical box r172 parallel to the main board. The main board is mounted on the electric box r172 in a state perpendicular to the axis of the output shaft of the motor g220. In order to avoid mechanical interference between the electrical box r172 and other components in the path of moving out of the base g330 along the axial direction of the output shaft of the motor g220, the electrical box r172 is designed with a stepped profile according to the through section on the path. At the same time, the internal structure of the electrical box r172 is designed with a boss. The arrangement of the boss is on the one hand to make the external motor assembly, and on the other hand to strengthen the structural strength of the electrical box r172 itself. The side of the main board component is mounted on the inner side of the electrical box r172, so that the component arrangement of the main board can make full use of the space between the plurality of bosses, so that the structural form of the electrical box r172 has an advantage in space occupation.
电机组件包括上述的电机g220外还包括驱动外观组件中的导风模块动作的伸缩电机、导风电机,以及扫风电机。在本实施例中,一对导风驱动盒固定安装在基座g330长度方向上的两侧,远离电机支架一侧的导风驱动盒通过螺钉固定在基座g330该侧的支架结构上,靠近电机支架一侧的导风驱动盒通过底端的卡扣卡在电机支架上并用螺钉固定。每一导风驱动盒中可滑动地设置有连杆组件,连杆组件的头部沿导风驱动盒一侧的伸出口可伸缩地伸出。导风电机包括设置在导风驱动盒上的伸缩电机及设置在一侧连杆组件头端的导风电机和设置在另一侧连杆组件头端的扫风电机。连杆组件通过齿轮齿条机构与伸缩电机的输出轴连接。导风电机的输出轴驱动导风板,扫风电机的输出轴驱动扫风板。与导风电机及扫风电机连接的导线分别从各自所处的连杆组件穿过。The motor assembly includes the above-mentioned motor g220 and a telescopic motor, a wind guiding motor, and a sweeping motor that drive the action of the air guiding module in the appearance component. In this embodiment, a pair of air guiding drive boxes are fixedly mounted on both sides of the base g330 in the longitudinal direction, and the air guiding driving box on the side away from the motor bracket is fixed on the bracket structure on the side of the base g330 by screws, close to The air guiding drive box on the side of the motor bracket is clamped to the motor bracket by the buckle at the bottom end and fixed by screws. A guide rod assembly is slidably disposed in each of the air guiding drive boxes, and a head portion of the link assembly telescopically protrudes along an extending opening on one side of the air guiding drive box. The air guiding motor includes a telescopic motor disposed on the air guiding drive box, a wind guiding motor disposed at the head end of the one side link assembly, and a sweeping motor disposed at the head end of the other side link assembly. The connecting rod assembly is coupled to the output shaft of the telescopic motor through a rack and pinion mechanism. The output shaft of the air guiding motor drives the air deflector, and the output shaft of the sweeping motor drives the air sweeping plate. The wires connected to the air guiding motor and the sweeping motor are respectively passed through the respective link assemblies.
连接室内机中各个负载,如显示器、电机、wifi盒、冷等离子等电器元件的电线通过固定在基座g330上的布线槽固定布置在基座g330上。各个电线的另一端连接到一个集线器上,并通过集线器与电器盒r172可插拔电连接。集线器通过底端的犄角卡扣插放在基座g330上的限位孔上,再通过螺钉固定到基座g330上或电机压板g250上。集线器上设有针脚接口,而电器盒r172上与针脚接口对应的安装位置设有连接针脚,在电器盒r172内对应连接针脚处设有集线盒,主板对应各个负载电器元件的接线端子集中设置在集线盒中。由于在电器盒r172中设有与集线器对应的集线盒,有利于元器件线集中走线及捆扎,并因此使得电器盒r172部件作为独立的结构能够拆卸下来。集线器与电器盒r172通过限位筋及限位孔进行配合。在电器盒r172内部将对应强电的器件与对应弱电的器件分区域设置,以减少各个电器件之间的相互干扰。The wires connecting the respective loads in the indoor unit, such as the display, the motor, the wifi box, the cold plasma, and the like, are fixedly disposed on the base g330 through the wiring grooves fixed to the base g330. The other end of each wire is connected to a hub and is pluggable and electrically connected to the electrical box r172 through a hub. The hub is inserted into the limiting hole on the base g330 through the corner snap of the bottom end, and then fixed to the base g330 or the motor pressure plate g250 by screws. The hub has a pin interface, and the mounting position corresponding to the pin interface on the electrical box r172 is provided with a connecting pin, and a corresponding connecting pin is arranged in the electrical box r172, and the main board corresponds to the terminal of each load electrical component. In the junction box. Since the electrical box r172 is provided with a junction box corresponding to the hub, it is advantageous to concentrate and bundle the component lines, and thus the electrical box r172 component can be detached as an independent structure. The hub and the electrical box r172 are matched by the limiting rib and the limiting hole. A device corresponding to a strong electric power and a device corresponding to a weak electric current are disposed in a region inside the electrical box r172 to reduce mutual interference between the respective electric devices.
电器盒r172作为空调器的电器控制部分,是空调器经常拆卸的部件,其安装是否到位对空调器能否正常使用至关重要。本实施例中设置有电器盒r172安装功能保护,针对电器盒r172与集线器进行对接时,集线器内的转接板与电器盒r172内的主板出现未连接、连接不到位情况发生,通过逻辑控制,实现电器盒r172与集线器对接是否良好的报错控制及提示。The electrical box r172 is used as the electrical control part of the air conditioner, and is a component that is often disassembled by the air conditioner. Whether the installation is in place is essential for the normal use of the air conditioner. In this embodiment, the electrical box r172 is installed and functionally protected. When the electrical box r172 is connected to the hub, the adapter board in the hub and the motherboard in the electrical box r172 are not connected, and the connection is not in place. Through logic control, Whether the electrical box r172 and the hub are connected to each other is a good error control and prompt.
针对逻辑控制功能解析为:当电器盒r172或集线器安装不到位,致使空调器内机发生的故障在控制功能端时,检测到未连接或连接不到位,通过维修后检测空调器正常工作,则维修工作结束。The logic control function is interpreted as: when the electrical box r172 or the hub is not installed, causing the fault of the internal unit of the air conditioner to be in the control function end, detecting that the connection is not connected or not in place, and detecting the normal operation of the air conditioner after maintenance, The repair work is over.
通过设计开发一种电器盒r172安装保护功能,保证了电器盒r172安装到位,提高了空调器模块化设计程度。Through the design and development of an electrical box r172 installation protection function, to ensure that the electrical box r172 is installed in place, improving the modular design of the air conditioner.
此外,在电机压板g250两边各设计有翅状筋板,一条是挡水筋板,一条是挡管筋板,换热器的连接管路从这两个翅状筋板间的卧槽走管,起到了限制换热器连接管路左右碰撞,避免对导风驱动盒的碰撞造成导风驱动盒位置错位,而影响导风板伸缩精度。同时,挡水筋板把换热器上的冷凝水引到底壳上的里,起到引水作用In addition, finned ribs are designed on both sides of the motor pressure plate g250, one is a water retaining rib plate, and the other is a retaining rib plate, and the connecting pipe of the heat exchanger is separated from the two grooved ribs. It acts to limit the left and right collision of the connecting line of the heat exchanger, avoiding the positional displacement of the wind guiding drive box caused by the collision of the wind guiding drive box, and affecting the telescopic precision of the air guiding plate. At the same time, the water retaining ribs lead the condensate on the heat exchanger to the bottom of the shell, which acts as a water diversion function.
紧靠电机压板g250两边的翅状筋板均设有螺钉安装柱,电机压板g250与一个管压板配合使用,管压板通过螺钉与螺钉安装柱配合固定在了电机压板g250上,把换热器的连接管路牢靠固定在电机 压板g250上两翅状筋板间形成的卧槽内,将换热器的连接管路在垂直墙面方向固定。电机压板g250起到了走管、限管的作用。换热器的连接管路从电机压板g250上走管,提高了空调器内部空间利用率。同时在管压板上设置有负载的走线卡槽,使得空调器内部走线更加规范合理化。The wing-shaped ribs on both sides of the motor pressure plate g250 are provided with a screw mounting column, and the motor pressure plate g250 is used together with a tube pressure plate. The tube pressure plate is fixed on the motor pressure plate g250 by screws and the screw mounting column, and the heat exchanger is The connecting pipe is firmly fixed to the motor In the lying groove formed between the two fin-shaped ribs on the pressure plate g250, the connecting pipe of the heat exchanger is fixed in the direction of the vertical wall surface. The motor pressure plate g250 functions as a pipe and a pipe. The connecting pipe of the heat exchanger is taken from the motor pressure plate g250, which improves the internal space utilization of the air conditioner. At the same time, a load cable tray is arranged on the pipe pressure plate, so that the internal wiring of the air conditioner is more standardized and rationalized.
在装配时,通过电机支架与电机压板g250上的螺钉孔对好位置,用螺钉固定电机压板g250在电机支架上。换热器的连接管路安放在电机压板g250两翅状筋板间的卧槽内。翅状筋板不仅起到了把换热器上的冷凝水引流到底壳上的排水系统里,而且也起到了限制换热器连接管路的作用。翅状筋板同时还起到了限制换热器连接管路的作用,及防撞作用:在运输或进行跌落实验时,换热器连接管路会左右晃动。翅状筋板就限制了其左右晃动,避免换热器连接管路对导风驱动盒的碰撞发生位置错误,影响导风驱动盒在驱动导风板时伸缩精度使得导风板运行发生振动或倾斜。本实施例中的电机压板g250使得连接管路从电机压板g250上部走管,与管压板配合使用,限制了换热器连接管路垂直墙面方向的运动,更加充分利用优化了空调器内部空间占用率。During assembly, the motor bracket and the screw hole on the motor pressure plate g250 are aligned, and the motor pressure plate g250 is fixed on the motor bracket by screws. The connecting pipe of the heat exchanger is placed in the lying groove between the two fin-shaped ribs of the motor pressure plate g250. The fin-shaped ribs not only serve to drain the condensate from the heat exchanger to the drainage system on the bottom shell, but also serve to limit the connection of the heat exchanger. The fin-shaped ribs also play a role in limiting the connection of the heat exchanger, and the anti-collision effect: when transporting or performing the drop test, the heat exchanger connecting pipe will shake left and right. The fin-shaped ribs limit the left and right sway, avoiding the positional error of the collision of the heat exchanger connecting pipeline to the wind guiding drive box, affecting the telescopic precision of the wind guiding driving box when driving the wind deflector, causing the wind deflecting plate to vibrate or tilt. The motor pressure plate g250 in the embodiment makes the connecting pipe run from the upper part of the motor pressure plate g250, and cooperates with the pipe pressure plate to limit the movement of the vertical wall surface of the heat exchanger connecting pipe, and more fully optimizes the inner space of the air conditioner. Occupancy rate.
在电机压板g250上设计有螺钉安装柱,是为了固定牢靠,同时也是为了固定管压板,限制了换热器连接管路垂直墙面方向的运动。A screw mounting post is designed on the motor pressure plate g250 for fixing and fixing, and also for fixing the pipe pressure plate, and restricting the movement of the heat exchanger connecting pipe in the direction of the vertical wall surface.
基座g330对应驱动模块线和环境感温包线设置有走线槽和走线卡扣,具体为在生产总装线上进行安装时,首先把环境感温包线从集线器引出后,放进如图1所示的走线槽内,用第五卡扣d55、第六卡扣d56、第七卡扣d57卡住环境感温包线;把左侧的驱动盒线d59从集线器内引出后卡进走线槽内,分别用第一卡扣d50、第二卡扣d52、第三卡扣d53、第四卡扣d54、第五卡扣d55、第六卡扣d56、第七卡扣d57卡住左驱动盒线,完成基座上走线排布,见图5所示。The base g330 is provided with a cable trunking and a cable snapping corresponding to the driving module line and the ambient temperature sensing cable. Specifically, when installing on the production assembly line, the environmental temperature sensing cable is first taken out from the hub, and then placed in the In the cable trough shown in FIG. 1, the environmental temperature envelope is caught by the fifth buckle d55, the sixth buckle d56, and the seventh buckle d57; and the left drive box line d59 is taken out from the hub. In the access slot, the first buckle d50, the second buckle d52, the third buckle d53, the fourth buckle d54, the fifth buckle d55, the sixth buckle d56, and the seventh buckle d57 card respectively Hold the left drive box line and complete the routing on the base, as shown in Figure 5.
在本实施例中,基座通过导轨组件d52与空调器的出风组件d42的出风框活动连接,以使出风组件d42能够沿着导轨组件d52滑出基座。方便了出风组件d42拆卸清洗。In the present embodiment, the base is movably coupled to the air outlet frame of the air outlet assembly d42 of the air conditioner through the rail assembly d52 so that the air outlet assembly d42 can slide out of the base along the rail assembly d52. It is convenient to disassemble and clean the air outlet component d42.
具体地,导轨组件d52包括在使用状态下竖向固定在基座上的滑轨座,滑动地安装在滑轨座的滑槽内的滑动架,以及一端固定安装在滑动架上的滑轨端杆,滑轨端杆的另一端固定连接出风框。在滑轨端杆上成型有一个卡钩,卡钩与成型在出风框上的卡接槽插接配合连接,见图2和图9所示。Specifically, the rail assembly d52 includes a rail seat vertically fixed to the base in a use state, a carriage slidably mounted in the sliding slot of the rail seat, and a rail end fixedly mounted on the carriage at one end The other end of the rod and the end of the rail is fixedly connected to the wind frame. A hook is formed on the end rod of the slide rail, and the hook is inserted and matched with the snap groove formed on the air outlet frame, as shown in FIG. 2 and FIG.
为了方便风道组件的拆装,基座g330设有风道组件安装腔,风道组件安装腔具有朝向下方的安装口,风道组件能够通过安装口以竖直方式拆装于风道组件安装腔。见图3和图4所示。风道组件通过一个安装结构装配于基座的风道组件安装腔上。In order to facilitate the disassembly and assembly of the air duct assembly, the base g330 is provided with a duct assembly mounting cavity, and the air duct assembly mounting cavity has a downwardly facing mounting port, and the air duct assembly can be disassembled and assembled to the air duct assembly through the mounting port in a vertical manner. Cavity. See Figure 3 and Figure 4. The duct assembly is mounted to the air duct assembly mounting cavity of the base by a mounting structure.
安装结构包括成型在基座上对使用状态下的风道组件沿竖直方向及垂直于基座方向进行限位的限位结构,及用于引导风道组件滑动进入基座安装位置的滑桥结构d46。The mounting structure includes a limiting structure formed on the base for limiting the air passage assembly in the use state in the vertical direction and perpendicular to the base direction, and a sliding bridge for guiding the air passage assembly to slide into the base mounting position Structure d46.
为了防止在拆卸风道组件时从基座的安装口脱出,限位结构包括分列左右成型在基座g330背板上,豁口朝向与敞口腔室的敞口方向一致的限位钩d44,及对应风道组件的底壳的底壳下缘处,分列左右成型有第一限位台d47和第二限位台d48;固定设置在底壳上部,对应地适于在沿敞口腔室装入后,嵌入限位钩d44中的嵌片,及在嵌片嵌入限位钩d44中时,适于支撑在两个限位台上的底壳的底壳下缘;分列左右设置在底壳下部轴向垂直于基座g330背板的第二固定孔,成型在基座g330上与底壳安装位置时的第二固定孔对应的第二螺孔,以及用于穿过第二固定孔与第二螺孔螺旋连接的第二螺钉,见图8所示。In order to prevent the airway assembly from being disengaged from the mounting opening of the base, the limiting structure includes a limit hook d44 formed on the back plate of the base g330, and the gap is oriented toward the open direction of the open cavity, and Corresponding to the bottom edge of the bottom case of the bottom member of the air duct assembly, a first limit position d47 and a second limit position d48 are formed on the left and right sides; fixedly disposed on the upper part of the bottom case, correspondingly adapted to be installed along the open cavity After entering, the insert embedded in the limit hook d44, and when the insert is embedded in the limit hook d44, is suitable for supporting the bottom edge of the bottom case of the bottom case on the two limit tables; The lower portion of the lower portion of the housing is perpendicular to the second fixing hole of the back plate of the base g330, and the second screw hole corresponding to the second fixing hole at the bottom mounting position of the base g330 is formed, and is used for passing through the second fixing hole. A second screw that is screwed to the second screw hole is shown in FIG.
在本实施例中,安装结构还包括设置在基座上对应风道组件的底壳侧缘、并与底壳侧缘配合起到位置装配到位辅助作用的指示结构d45。具体地,指示结构d45为卡扣结构,卡扣结构起到位置装配到位的辅助作用,拆卸或安装时,当听到“达”声响后表示底壳已安放到位。分列在底壳下缘的限位台起到了举托作用,可防止拆卸滑桥上的螺钉后,风道组件滑落。拆卸时,把风道组件向垂直墙面的方向稍微抬高,使其风道组件从两个限位台脱出,手动拉动风道组件,使其沿着滑桥向下滑动,完成拆卸,见图4所示。In this embodiment, the mounting structure further includes an indication structure d45 disposed on the base and corresponding to the side edge of the bottom casing of the air duct assembly, and engaging with the side edge of the bottom casing to perform positional assembly and assisting. Specifically, the indicating structure d45 is a snap structure, and the buckle structure plays an auxiliary role in the positional assembly. When disassembling or installing, when the “click” sound is heard, the bottom case is placed in place. The limit table, which is arranged at the lower edge of the bottom case, acts as a lifting device to prevent the air duct assembly from slipping off after the screws on the slide bridge are removed. When disassembling, raise the air duct assembly slightly toward the vertical wall to make the air duct assembly escape from the two limit tables. Pull the air duct assembly manually to slide it down the slide bridge to complete the disassembly. Figure 4 shows.
以上实施例中,电机组件与电器盒r172均设置于基座的右侧,并且电器盒r172位于电机g220的外侧,检修时,先从基座右侧将电器盒r172拆出,待电器盒r172拆出后露出电机组件,然后再将电机组件从基座右侧拆出。 In the above embodiment, the motor component and the electrical box r172 are both disposed on the right side of the base, and the electrical box r172 is located outside the motor g220. During the inspection, the electrical box r172 is first removed from the right side of the base, and the electrical box r172 is waited for. Remove the motor assembly after removal, and then remove the motor assembly from the right side of the base.
作为可变换实施例,电机组件与电器盒r172还可以设置在基座长度方向的不同侧,例如,电器盒r172设置在基座的右侧,电机组件设置在基座的左侧,电器盒r172和电机组件分别从基座的对应的侧部拆出;例如,电器盒r172设置在基座的左侧,电机组件设置在基座的右侧;例如还可以是,电器盒r172与电机组件均设置在基座左侧,见图6、图7和图8所示。As a changeable embodiment, the motor assembly and the electrical box r172 may also be disposed on different sides of the base in the longitudinal direction. For example, the electrical box r172 is disposed on the right side of the base, the motor assembly is disposed on the left side of the base, and the electrical box r172 And the motor assembly are respectively removed from the corresponding side of the base; for example, the electrical box r172 is disposed on the left side of the base, and the motor assembly is disposed on the right side of the base; for example, the electrical box r172 and the motor assembly are both Set on the left side of the base, as shown in Figure 6, Figure 7, and Figure 8.
以上描述内容是本发明实施例空调器基座组件的整体介绍。以下根据附图对基座组件中的各具体部件进行详细阐述:The above description is an overall introduction of the air conditioner base assembly of the embodiment of the present invention. The specific components in the base assembly are described in detail below based on the drawings:
首先,根据附图对电机组件从基座的一侧拆出的具体实施方式进行介绍:First, a specific embodiment of the motor assembly being detached from one side of the base will be described with reference to the accompanying drawings:
如图35至图38所示,根据本发明实施例中的空调电机组件,包括:电机支座g210,设置在空调器上的基座g330上;电机g220,安装在电机支座g210上,电机g220的电机轴上具有用于实现电机轴与空调器中风叶轴快速拆卸的快拆连接结构;限位组件,用于对电机g220进行限位;其中,电机g220具有通过快拆连接结构与风叶轴传动连接,并通过限位组件限位的工作位置,以及通过快拆连接结构与风叶轴快速拆卸,并通过限位组件解除限位的快拆位置。这样保证电机g220在工作位置能够正常平稳运行的同时,在需要对电机g220进行售后维修时,只需将电机组件中的限位组件解除限位,并通过快拆连接结构快速的实现电机轴与空调器中风叶轴的拆卸,之后可以直接将电机g220从空调器中拿出,由于无需在空调器内部为了将电机轴和风叶轴进行拆卸和旋拧螺钉,这样省时省力,降低了售后成本和时间。As shown in FIG. 35 to FIG. 38, an air conditioner motor assembly according to an embodiment of the present invention includes: a motor mount g210 disposed on a base g330 on an air conditioner; and a motor g220 mounted on the motor mount g210, the motor The motor shaft of g220 has a quick-disconnect connection structure for realizing quick disassembly of the motor shaft and the air conditioner blade shaft; the limit component is used for limiting the motor g220; wherein the motor g220 has a structure and wind through the quick release connection The blade shaft drive is connected, and the working position is limited by the limit component, and the quick release position is quickly disassembled by the quick release connection structure and the blade shaft, and the quick release position of the limit is released by the limit component. In this way, when the motor g220 can operate normally and smoothly at the working position, when the after-sales maintenance of the motor g220 is required, the limit component in the motor component can be released from the limit, and the motor shaft and the quick-disconnecting structure can be quickly realized. After the air conditioner is removed from the air shaft, the motor g220 can be directly taken out from the air conditioner. This eliminates the need to disassemble and screw the motor shaft and the blade shaft inside the air conditioner, which saves time and labor and reduces after-sales costs. and time.
如图39和图40所示,具体地,本发明实施例中的快拆连接结构包括设置在电机轴上的卡爪,对应的在空调器中的风叶轴上设置有与卡爪配合的卡槽,在电机g220的工作位置,电机组件中电机g220上的卡爪伸入卡槽中,电机轴转动时带动风叶轴转动,在电机g220的快拆位置,在解除电机g220的锁定后,在对电机g220进行拆卸时,卡爪从卡槽中抽出,可快速实现电机g220的拆卸,便于后续进行维修。可以理解的是,快拆连接结构也可以是包括设置在电机轴上的卡槽,对应的风叶轴上设置有与卡槽配合的卡爪,同样能够实现电机轴与风叶轴快速拆卸连接的目的。As shown in FIG. 39 and FIG. 40, specifically, the quick release connection structure in the embodiment of the present invention includes a claw disposed on the motor shaft, and correspondingly disposed on the blade shaft in the air conditioner is provided with the claw The card slot, in the working position of the motor g220, the claw on the motor g220 of the motor assembly protrudes into the card slot, and the fan shaft rotates when the motor shaft rotates, in the quick release position of the motor g220, after the motor g220 is unlocked When the motor g220 is disassembled, the claws are extracted from the card slot, and the disassembly of the motor g220 can be quickly realized, which is convenient for subsequent maintenance. It can be understood that the quick release connection structure may also include a card slot disposed on the motor shaft, and the corresponding blade shaft is provided with a claw that cooperates with the card slot, and the motor shaft and the blade shaft can be quickly disassembled and connected. the goal of.
优选地,发明实施例中,设置在电机组件中电机轴上的卡爪为螺旋卡爪g361,对应卡槽为螺旋卡槽g370,这样在电机g220的工作位置,电机轴的转动会使螺旋卡爪g361和螺旋卡槽g370在螺旋面的作用下相互靠近,电机轴和风叶轴在转动过程中不易发生分开的问题,保证处于工作位置的电机g220能够平稳的运行。Preferably, in the embodiment of the invention, the claw disposed on the motor shaft of the motor assembly is a screw claw g361, and the corresponding card slot is a spiral card slot g370, so that in the working position of the motor g220, the rotation of the motor shaft causes the spiral card The claw g361 and the spiral card slot g370 are close to each other under the action of the spiral surface, and the motor shaft and the blade shaft are less likely to be separated during the rotation process, and the motor g220 in the working position can be smoothly operated.
具体地,本发明实施例中的螺旋卡爪g361设置在电机轴套g311上,电机轴套g311安装在电机轴,电机轴套g311与电机轴上均开设有电机轴套安装孔,电机轴套g311与电机轴通过穿过电机轴套安装孔的螺钉可拆卸安装,在一未图示变形实施例中,电机轴套g311与电机轴一体成型。Specifically, the screw claw g361 in the embodiment of the present invention is disposed on the motor bushing g311, the motor bushing g311 is mounted on the motor shaft, and the motor bushing g311 and the motor shaft are respectively provided with a motor bushing mounting hole, the motor bushing The g311 and the motor shaft are detachably mounted by screws passing through the motor bushing mounting hole. In a non-illustrated modified embodiment, the motor bushing g311 is integrally formed with the motor shaft.
优选地,本发明实施例中的电机支座g210与电机组件的基座g330之间一体成型,更具体电机支座g210和基座g330通过注塑方式一体成型,这样能够在空调器的生产制造过程中,无需单独的进行电机支座g210的制造和安装,提高了空调器产品的制造效率,同时不会因为电机支座g210和基座g330的安装不当问题导致空调器在使用过程中出现异响。Preferably, the motor support g210 in the embodiment of the present invention is integrally formed with the base g330 of the motor assembly, and more specifically, the motor support g210 and the base g330 are integrally formed by injection molding, so that the manufacturing process of the air conditioner can be performed. There is no need to separately manufacture and install the motor support g210, which improves the manufacturing efficiency of the air conditioner product, and does not cause abnormal noise of the air conditioner during use due to improper installation of the motor support g210 and the base g330. .
具体地,对于本实施例中用于实现电机组件在工作位置平稳运行的限位组件,本实施例中的限位组件包括:电机压板g250,用于与电机支座g210配合以对电机g220在电机g220的径向方向进行限位;以及电机端盖,用于与电机支座g210配合以对电机g220在电机g220的轴向方向进行侧向限位,从而是实现了电机g220在多个方向的限位,保证处于工作位置的电机g220运动的平稳性。Specifically, for the limit component for implementing the smooth operation of the motor component in the working position in this embodiment, the limit component in the embodiment includes: a motor pressure plate g250 for cooperating with the motor support g210 to be in the motor g220 Limiting the radial direction of the motor g220; and the motor end cover for cooperating with the motor support g210 to laterally limit the motor g220 in the axial direction of the motor g220, thereby realizing the motor g220 in multiple directions The limit of the position ensures the smoothness of the movement of the motor g220 in the working position.
从而在本实施例中的电机g220进行维修和保养工作时,首先把空调器中的侧面板和用于对电机g220进行侧向限位的电机端盖进行拆卸,然后拆卸固定电机压板g250的螺钉后把电机压板g250进行拆卸。因电机轴套g311螺旋结构形式的存在,使得电机g220在快拆位置可实现与风叶轴达到快速的分离,此时手动拉动电机g220向有方向即可移出。Therefore, when the motor g220 in the embodiment performs maintenance and maintenance work, first remove the side panel in the air conditioner and the motor end cover for laterally limiting the motor g220, and then remove the screw fixing the motor pressure plate g250. Then remove the motor pressure plate g250. Due to the existence of the spiral structure of the motor sleeve g311, the motor g220 can be quickly separated from the blade shaft in the quick release position, and the manual pulling motor g220 can be removed in the direction.
其次,根据附图对本发明实施例空调器中走线结构进行详细阐述:Next, the wiring structure of the air conditioner according to the embodiment of the present invention will be described in detail according to the accompanying drawings:
图23为电机压板的结构示意图,电机压板包括压板本体c1。压板本体c1朝向电机一侧具有与电机配合的配合结构,电机压板与电机支座固定配合实现对电机的固定。压板本体c1背向电机的一 侧并列设置有第一加强壁c3和第二加强壁c4。第一加强壁c3和第二加强壁c4延伸方向相同,具有设定距离的间隔,两者之间区域为固定槽c5。换热器的连接管在电机压板顶部走位,从第一加强壁c3和第二加强壁c4之间的固定槽c5中走管。23 is a schematic structural view of a motor press plate, and the motor press plate includes a press plate body c1. The pressure plate body c1 has a matching structure with the motor toward the motor side, and the motor pressure plate and the motor support are fixedly coupled to realize the fixing of the motor. The pressure plate body c1 faces away from the motor The first reinforcing wall c3 and the second reinforcing wall c4 are arranged side by side. The first reinforcing wall c3 and the second reinforcing wall c4 extend in the same direction and have a spacing of a set distance, and the area between the two is a fixing groove c5. The connecting pipe of the heat exchanger is moved at the top of the motor pressure plate, and the pipe is taken from the fixing groove c5 between the first reinforcing wall c3 and the second reinforcing wall c4.
连接管在电机压板顶部走位,优化了空调器内部零件安装位置,提高了空调器内部的空间利用率。固定槽c5的设置可有效防止连接管左右碰撞,避免对驱动模块的碰撞造成驱动模块位置错位,而影响导风板伸缩精度。The connecting pipe moves on the top of the motor pressure plate, optimizes the installation position of the internal parts of the air conditioner, and improves the space utilization inside the air conditioner. The setting of the fixing slot c5 can effectively prevent the connecting tube from colliding left and right, avoiding the positional displacement of the driving module caused by the collision of the driving module, and affecting the telescopic precision of the air guiding plate.
换热器在工作过程中表面会产生冷凝水。第一加强壁c3为挡水结构,用于将换热器上的冷凝水引流至底壳上的水路,方便走水,起到了引流作用。Condensate is generated on the surface of the heat exchanger during operation. The first reinforcing wall c3 is a water retaining structure, and is used for guiding the condensed water on the heat exchanger to the water path on the bottom case, so as to facilitate water walking and play a drainage function.
电机压板与电机支座分别通过一体工艺一体成型,例如铸造成型、注塑成型。The motor pressure plate and the motor support are integrally formed by an integrated process, such as casting molding and injection molding.
根据上述描述可知,第一加强壁c3不仅起到了把换热器上的冷凝水引流到底壳上的水路里的引水作用,而且也起到了限制连接管的作用。第二加强壁c4不仅起到了限制连接管的作用,而且还可以起到防撞作用。在运输或进行跌落实验时,换热器的连接管会左右晃动。第二加强壁c4限制了其左右晃动。According to the above description, the first reinforcing wall c3 not only serves as a water guiding function for draining the condensed water on the heat exchanger to the water path on the bottom case, but also functions to restrict the connecting pipe. The second reinforcing wall c4 not only functions to restrict the connecting pipe, but also functions as an anti-collision. When transporting or performing a drop test, the connecting tubes of the heat exchanger will sway to the left and right. The second reinforcing wall c4 restricts its left and right shaking.
相对于现有技术中的电机压板,本申请中的电机压板不但本身的功能增加,功能多样化,也充分利用了空调器内部空间,提高了空调器内部空间占用率,更加适应了空调器模块化设计的要求。Compared with the motor pressure plate in the prior art, the motor pressure plate in the present application not only has its own functions and functions, but also utilizes the internal space of the air conditioner, improves the internal space occupancy rate of the air conditioner, and is more suitable for the air conditioner module. Design requirements.
作为可变换实施例,固定槽包括分别对应连接管设置的第一固定槽和第二固定槽。即,压板本体c1背向电机的一侧设置有三个并列的加强壁,相邻两个加强壁之间为一个固定槽。两个固定槽分别对应连接管,用于分别限制连接管的左右晃动。如此设置,可保证较好的限位效果。As a changeable embodiment, the fixing groove includes a first fixing groove and a second fixing groove respectively corresponding to the connecting pipe. That is, the side of the platen body c1 facing away from the motor is provided with three juxtaposed reinforcing walls, and a fixing groove is formed between the adjacent two reinforcing walls. The two fixing grooves respectively correspond to the connecting pipes for respectively restricting the left and right shaking of the connecting pipes. This setting ensures a good limit effect.
作为可变换实施例,第一加强壁c3和第二加强壁c4可替换为简单的凸起结构,也可替换为普通板状结构。组成固定槽c5的凸起结构或板状结构的延伸长度应以能够限制连接管的左右晃动为设计标准。形成固定槽c5的加强壁、凸起结构和板状结构统称为组成固定槽c5的第一凸起和第二凸起。As a changeable embodiment, the first reinforcing wall c3 and the second reinforcing wall c4 may be replaced by a simple convex structure or may be replaced with a common plate-like structure. The length of the projection structure or the plate-like structure constituting the fixing groove c5 should be designed to limit the left and right sway of the connecting pipe. The reinforcing wall, the convex structure, and the plate-like structure forming the fixing groove c5 are collectively referred to as a first protrusion and a second protrusion constituting the fixing groove c5.
压板本体c1对应固定槽c5的顶端扣设有管压板。管压板固定设置于压板本体c1,用于连接管在上下方向的限位,从而防止连接管从固定槽c5顶端脱离。压板本体c1与管压板相互配合将连接管牢靠地限制在电机压板的固定槽c5内。电机压板和管压板起到了走管、限管的作用。The pressure plate main body c1 is provided with a pipe pressure plate corresponding to the top end of the fixing groove c5. The tube pressure plate is fixedly disposed on the pressure plate body c1 for limiting the upper and lower directions of the connection tube, thereby preventing the connection tube from being detached from the top end of the fixing groove c5. The pressure plate body c1 and the tube pressure plate cooperate to securely connect the connection tube to the fixing groove c5 of the motor pressure plate. The motor pressure plate and the pipe pressure plate function as a pipe and a pipe.
从图23和图24中可以看出,压板本体c1设置有第一安装孔c2。管压板上对应的第一安装孔c2设置有第二安装孔c8。压板本体c1与管压板安装时,第一安装孔c2和第二安装孔c8相对,两者穿设有第一螺纹连接件。通过第一螺纹连接件实现管压板和压板本体c1固定配合。As can be seen from FIGS. 23 and 24, the platen body c1 is provided with a first mounting hole c2. A corresponding first mounting hole c2 on the tube pressure plate is provided with a second mounting hole c8. When the pressure plate body c1 and the pipe pressure plate are installed, the first mounting hole c2 and the second mounting hole c8 are opposite to each other, and the first threaded connecting member is disposed. The tube pressure plate and the pressure plate body c1 are fixedly engaged by the first threaded connection.
压板本体c1对应空调器的中框结构设置有第三安装孔c6。压板本体c1和中框结构通过穿设于第三安装孔c6的第二螺纹连接件相连。如此设计电机压板还起到了固定中框结构的作用,功能更加多样化,整机可靠性更高。The platen body c1 is provided with a third mounting hole c6 corresponding to the middle frame structure of the air conditioner. The platen body c1 and the middle frame structure are connected by a second threaded connection member that is disposed through the third mounting hole c6. The design of the motor pressure plate also functions as a fixed middle frame structure, and the functions are more diversified, and the reliability of the whole machine is higher.
为了限制连接管在固定槽c5上下方向的运动,作为可替换的实施方式,固定槽c5包括相对的第一侧面和第二侧面,第一侧面和/或第二侧面对应顶端位置设置有限位凸起,限位凸起延伸方向垂直于另一侧面。限位凸起的设置用于限制连接管在固定槽c5上下方向的运动。In order to limit the movement of the connecting tube in the up and down direction of the fixing groove c5, as an alternative embodiment, the fixing groove c5 includes opposite first side faces and second side faces, and the first side face and/or the second side face are provided with finite position convex portions corresponding to the top end positions. The limit protrusion extends in a direction perpendicular to the other side. The setting of the limiting protrusion is for restricting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
作为可变换实施例,固定槽c5顶端设置延伸板,延伸板用于限制连接管在固定槽c5上下方向的运动。As an alternative embodiment, an extension plate is provided at the top end of the fixing groove c5 for limiting the movement of the connecting pipe in the up and down direction of the fixing groove c5.
管压板包括管压板本体c7,管压板本体c7为板状结构,其背离电机压板一侧设置有走线结构。走线结构包括走线槽和走线卡扣。走线槽根据负载线设计路线延伸,走线卡扣用于将负载线限制在走线槽中。空调器的负载线:环境感温包、显示器线c152、地线c155、wifi盒线c151以及冷等离子或驱蚊器线c153,均需要经过走线结构限位。走线结构的设置使其负载走线更加规范合理化,提高了售后维修检测便利性。The pipe pressing plate comprises a pipe pressing plate body c7, and the pipe pressing plate body c7 is a plate-like structure, and a wire-traveling structure is arranged on a side facing away from the motor pressing plate. The routing structure includes a cable trough and a cable snap. The cable trough extends according to the load line design route, and the cable snap is used to limit the load line to the cable trough. The load line of the air conditioner: the ambient temperature sensor package, the display line c152, the ground line c155, the wifi box line c151, and the cold plasma or mosquito repellent line c153, all need to pass the wire structure limit. The setting of the routing structure makes the load routing more standardized and rationalized, and improves the convenience of after-sales maintenance inspection.
请参考图24和图25,本实施例中,管压板本体c7上走线结构包括第一走线结构c12、第二走线结构c10、第三走线结构c11、第四走线结构c9、第五走线结构c13和第六走线结构c14。其中,第一走线结构c12包括并列设置且具有设定距离间隙的第一侧板和第二侧板。第一侧板和第二侧板延伸方向平行,均垂直于管压板本体c7。第一侧板为连续的板状结构,第二侧板包括延伸方向一致 的第一子板和第二子板,第一子板和第二子板之间具有设定距离的开口。第一侧板顶端设置有朝向第二侧板延伸的挡板。为了便于装卸负载线,该挡板对应开口位置设置。负载线沿第一侧板和第二侧板之间的区域走线,通过挡板限制。第一侧板和第二侧板之间的区域即为走线槽,挡板即为走线卡扣。第二侧板也可均为连续的板状结构。Referring to FIG. 24 and FIG. 25, in the embodiment, the routing structure on the tube pressing plate body c7 includes a first routing structure c12, a second routing structure c10, a third routing structure c11, and a fourth routing structure c9. The fifth routing structure c13 and the sixth routing structure c14. The first routing structure c12 includes a first side panel and a second side panel that are juxtaposed and have a set distance gap. The first side plate and the second side plate extend in parallel, and are perpendicular to the tube platen body c7. The first side plate is a continuous plate-like structure, and the second side plate includes a uniform extending direction The first sub-board and the second sub-board have openings of a set distance between the first sub-board and the second sub-board. The top end of the first side panel is provided with a baffle extending toward the second side panel. In order to facilitate loading and unloading of the load line, the baffle is disposed corresponding to the opening position. The load line is routed along the area between the first side panel and the second side panel and is limited by the shutter. The area between the first side plate and the second side plate is a wire trough, and the baffle is a wire buckle. The second side panels may also all be continuous sheet-like structures.
第二走线结构c10包括并列设置的第一侧板和第二侧板,第一侧板和第二侧板延伸方向平行,均垂直于管压板本体c7。第一侧板朝向第二侧板的侧面设置有朝向第二侧板延伸的卡扣凸起,卡扣凸起靠近第一侧板顶端设置。负载线沿第一侧板和第二侧板之间的区域走线,通过卡扣凸起限制。即,第一侧板和第二侧板之间的区域为走线槽,卡扣凸起为走线卡扣。The second routing structure c10 includes a first side panel and a second side panel which are juxtaposed, and the first side panel and the second side panel extend in parallel, both perpendicular to the tube pressing plate body c7. The side of the first side plate facing the second side plate is provided with a buckle protrusion extending toward the second side plate, and the buckle protrusion is disposed near the top end of the first side plate. The load line is routed along the area between the first side panel and the second side panel, and is restrained by the snap protrusion. That is, the area between the first side plate and the second side plate is a wire trough, and the buckle protrusion is a wire buckle.
显而易见地,第一侧板和第二侧板上可均设置有卡扣凸起。两者的卡扣凸起可相对,也可错开。Obviously, the first side panel and the second side panel may each be provided with a snap protrusion. The snap protrusions of the two can be opposite or offset.
第三走线结构c11、第四走线结构c9、第五走线结构c13和第六走线结构c14相同,均为l型结构。该l型结构一端与管压板本体c7固定相连,与管压板本体c7配合形成限制导线运动方向的走线槽。l型结构另一端设置有朝向管压板本体c7延伸的卡扣凸起,该卡扣凸起为走线卡扣。管压板本体c7即为l型结构的安装结构。The third routing structure c11, the fourth routing structure c9, the fifth routing structure c13, and the sixth routing structure c14 are the same, and each has an l-type structure. One end of the l-shaped structure is fixedly connected to the tube pressing plate body c7, and cooperates with the tube pressing plate body c7 to form a wire guiding groove for restricting the moving direction of the wire. The other end of the l-shaped structure is provided with a buckle protrusion extending toward the tube platen body c7, and the buckle protrusion is a wire buckle. The tube platen body c7 is a mounting structure of an l-type structure.
走线槽也可为开设于管压板本体c7上的凹槽结构。The wire trough can also be a groove structure formed on the tube platen body c7.
基座g330上还设置有走线结构,同样包括走线槽和走线卡扣。如图26所示,基座g330包括第七走线结构和第八走线结构,用于限制驱动模块线c156和环境感温包线157,具体结构可与管压板上的走线结构相同,不再赘述。The base g330 is also provided with a routing structure, which also includes a cable trough and a cable snap. As shown in FIG. 26, the pedestal g330 includes a seventh routing structure and an eighth routing structure for limiting the driving module line c156 and the ambient temperature sensing envelope 157. The specific structure may be the same as the routing structure on the tube pressing plate. No longer.
图27是基座g330上另一位置走线结构的结构示意图。基座g330包括第九走线结构c17。用于限制内外机连接线c173、信号线c174和电源线c175。该第九走线结构c17包括走线槽和扣设于走线槽的卡线板c172。其中卡线板c172为沿走线槽延伸方向延伸设定长度的板状结构。卡线板c172的延伸长度根据实际需求设定,板状结构的宽度应覆盖走线槽。走线槽两侧设置有卡板槽,卡线板c172卡设在该卡板槽中,实现对设置在走线槽中的负载线的固定。卡线板c172即该走线槽的走线卡扣。Figure 27 is a schematic view showing the structure of the wiring structure at another position on the base g330. The pedestal g330 includes a ninth trace structure c17. It is used to limit the internal and external machine connection line c173, the signal line c174, and the power line c175. The ninth routing structure c17 includes a cable trough and a card board c172 that is fastened to the cable trough. The card wire plate c172 is a plate-like structure extending a predetermined length in the extending direction of the wire groove. The extension length of the card board c172 is set according to actual needs, and the width of the board structure should cover the cable trough. A card slot is disposed on both sides of the cable trough, and the card board c172 is latched in the card slot to fix the load line disposed in the cable trough. The cable plate c172 is the wire buckle of the wire trough.
作为可变换实施例,走线槽顶端设置有用于固定卡线板c172的卡线扣c171。卡线扣c171也可配合卡线槽使用。As a changeable embodiment, a wire buckle c171 for fixing the card board c172 is provided at the top end of the wire trough. The cable tie c171 can also be used with the cable slot.
在生产总装线上进行安装时,首先把环境感温包线c154从集线器r104引出后,放进基座g330的第八走线结构;把驱动模块线c156从集线器r104内引出后卡进第七走线结构中;把电源线c175、内外机连接线c173和信号线c174卡设在第九走线结构c17中,完成基座g330上走线排布。When installing on the production assembly line, firstly, the ambient temperature envelope c154 is taken out from the hub r104, and then placed into the eighth routing structure of the base g330; the driving module line c156 is taken out from the hub r104 and then stuck into the seventh. In the routing structure, the power cable c175, the internal and external connecting cable c173, and the signal cable c174 are latched in the ninth routing structure c17, and the routing on the cradle g330 is completed.
在生产总装线上进行安装时,首先把冷等离子或驱动器线从集线器r104引出,依次卡入第一走线结构c12和第三走线结构c11;把环境感温包线c154和地线c155从集线器r104引出,依次卡入第一走线结构c12、第二走线结构c10和第四走线结构c9;把显示器线c152从集线器r104引出,通过第五走线结构c13卡在压管板上,显示器放在面板上;把wifi盒线c151从集线器r104引出,通过第六走线结构c14卡在管压板上,把wifi盒放在面板或面板体上。When installing on the production assembly line, first take the cold plasma or driver line from the hub r104, and then snap into the first routing structure c12 and the third routing structure c11; the ambient temperature envelope c154 and the ground line c155 The hub r104 is led out, and sequentially snaps into the first routing structure c12, the second routing structure c10, and the fourth routing structure c9; the display line c152 is taken out from the hub r104, and is clamped on the pressure tube board by the fifth routing structure c13. The display is placed on the panel; the wifi box line c151 is taken out from the hub r104, and the sixth line structure c14 is stuck on the tube pressure plate, and the wifi box is placed on the panel or the panel body.
本实施例中,走线结构具体结构对应负载线类型不同,显而易见地,可根据实际情况,选择本技术方案中记载的合适的走线结构。并且不同导线可选择同一走线结构。In this embodiment, the specific structure of the routing structure is different according to the type of the load line. Obviously, the appropriate routing structure described in the technical solution can be selected according to actual conditions. And different wires can choose the same wire structure.
走线结构的设置使得空调器的内部导线按照既定设计的走线结构走线,使得走线更加规范化、合理化。避免了可能产生的干扰,大大提高总装效率和后期维护效率,对工作人员的人体安全性更高。另外,走线结构使得导线分散固定,走线结构和走线卡扣的配合使导线更加牢固,避免了导线与壳体发生碰撞产生噪音问题。The arrangement of the routing structure allows the internal wires of the air conditioner to be routed according to the designed routing structure, so that the routing is more standardized and rationalized. It avoids possible interference, greatly improves assembly efficiency and post-maintenance efficiency, and has higher safety for workers. In addition, the wire structure makes the wires dispersed and fixed, and the matching of the wire structure and the wire buckle makes the wire more firm, and avoids the noise problem caused by the wire colliding with the casing.
再者,根据附图对本发明实施例空调器基座组件中集线器结构的具体方案进行阐述:Furthermore, the specific scheme of the hub structure in the air conditioner base assembly of the embodiment of the present invention is described according to the accompanying drawings:
如图41至图43所示,用于连接多个负载与电器盒的集线结构,具有多个负载接线端子r41和至少一个中间接线端子r42,多个负载接线端子r41用于与多个负载一一对应连接;至少一个中间接线端子r42与对应的负载接线端子r41电连接且用于与电器盒r172的至少一个主板接线端子r1713可拆卸地对应连接,以使多个负载接线端子r41集成在集线结构上便于对电器盒r172进行独立拆卸。 As shown in FIG. 41 to FIG. 43, a hub structure for connecting a plurality of loads and an electrical box has a plurality of load terminals r41 and at least one intermediate terminal r42, and a plurality of load terminals r41 are used for a plurality of loads One-to-one correspondence; at least one intermediate terminal r42 is electrically connected to the corresponding load terminal r41 and is detachably connected to at least one motherboard terminal r1713 of the electrical box r172, so that the plurality of load terminals r41 are integrated The assembly structure facilitates the independent disassembly of the electrical box r172.
应用本实施例的集线结构,将与所有负载连接的负载接线端子r41集成在集线器r104上,集线器r104上的中间接线端子r42与电器盒r172的主板接线端子r1713可拆卸地连接,使得电器盒作为整体可独立拆卸,模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒拆下进行检修工作,有效地解决了现有技术中电器盒内部连接负载过多、不易拆装和维修的问题。Applying the hub structure of the embodiment, the load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the motherboard terminal r1713 of the electrical box r172, so that the electrical box As a whole, it can be disassembled independently, with a higher degree of modularity, achieving integration and modularization of air conditioners. In this way, on the one hand, the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized. On the other hand, it is convenient for the after-sales maintenance personnel to remove the electrical box for maintenance work, effectively solving the prior art. The inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
在本实施例中,集线结构为集线器,集线器包括转接板r1042,多个负载接线端子r41和至少一个中间接线端子r42形成在转接板r1042上。转接板r1042是接线端子的承载体,可以便于固定接线端子。In the present embodiment, the hub structure is a hub, the hub includes an interposer r1042, and a plurality of load terminals r41 and at least one intermediate terminal r42 are formed on the interposer r1042. The adapter plate r1042 is a carrier of the terminal block, which can facilitate the fixing of the terminal block.
在本实施例中,如图41所示,集线器还包括与至少一个中间接线端子r42对应的至少一根中间连接线r30,中间连接线r30的两端分别与中间接线端子r42和主板接线端子r1713插接连接。所有负载的接线端子都接插在集线器r104上,中间连接线r30的一端的接线端子接在主板f2上相对应的接线端子,连接线的另一端的接线端子接在集线器r104对应的中间接线端子上。集线器上的接线端子通过中间连接线实现与主板上的接线端子的连接,通过线的软连接方式,连接可靠,不仅实现主板对负载的控制,而且使得集线器与电器盒之间在碰撞时起到缓冲作用。维修检测时,将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拉出一点,漏出中间连接线,拔掉接插在集线器上的中间连接线的接线端子,这样就不用一一拔掉所有负载的接线端子,此时电器盒就可以整体从侧面拉出,极大减轻了维修检测时的工作量。连接线的根数为两根时,一根为强电连接线,另一根为弱电连接线;连接线的根数为三根时,其中两根为弱电连接线,另一根为强电连接线。当然,连接线的根数也可以为一根,这时强电端子和弱电端子共用一根连接线,或者,连接线的根数也并不限于此,根据需求可以设置为更多。In this embodiment, as shown in FIG. 41, the hub further includes at least one intermediate connection line r30 corresponding to at least one intermediate connection terminal r42. The two ends of the intermediate connection line r30 are respectively connected to the intermediate connection terminal r42 and the main board connection terminal r1713. Plug connection. The terminals of all the loads are connected to the hub r104, the terminals of one end of the intermediate connection line r30 are connected to the corresponding terminals on the main board f2, and the terminals of the other end of the connection line are connected to the intermediate terminals of the hub r104. on. The terminal block on the hub is connected to the terminal block on the main board through the intermediate connection line, and the connection is reliable through the soft connection mode of the line, which not only realizes the control of the load on the main board, but also causes the collision between the hub and the electrical box. Buffering effect. During maintenance inspection, remove the side panel assembly, then expose the electrical box, then pull the electrical box out a little, leak the intermediate cable, and unplug the terminal block of the intermediate cable that is plugged into the hub. Once the terminals of all loads are unplugged, the electrical box can be pulled out from the side as a whole, greatly reducing the workload during maintenance inspection. When the number of the connecting lines is two, one is a strong electric connecting line and the other is a weak electric connecting line; when the number of connecting lines is three, two of them are weak electric connecting lines, and the other one is a strong electric connection. line. Of course, the number of the connecting lines may be one. In this case, the strong electric terminal and the weak electric terminal share one connecting line, or the number of the connecting lines is not limited thereto, and may be set to more according to requirements.
在本实施例中,如图42所示,集线结构还包括安装基体r1041,安装基体r1041用于固定在空调器的机架上,转接板r1042安装在安装基体r1041上。安装基体r1041方便安装和固定转接板,使得转接板不会直接暴露在空调器内部,保证了转接板的安全运行,同时减少了在拆除电器盒时整理多个负载连接线的工作量,便于主板与电器盒的拆卸,还使得转接板易与电器盒安装,减小了转接板与电器盒的整体安装占用空间。同时,也便于通过安装基体将集线器固定在机架上,固定简便。In the present embodiment, as shown in FIG. 42, the hub structure further includes a mounting base r1041 for fixing to the frame of the air conditioner, and the adapter plate r1042 is mounted on the mounting base r1041. The mounting base r1041 facilitates the installation and fixing of the adapter plate, so that the adapter plate is not directly exposed inside the air conditioner, ensuring the safe operation of the adapter plate, and reducing the workload of arranging multiple load cables when removing the electrical box. It facilitates the disassembly of the main board and the electrical box, and also makes the adapter board easy to be installed with the electrical box, thereby reducing the overall installation space of the adapter board and the electrical box. At the same time, it is also convenient to fix the hub to the frame by installing the base body, and the fixing is simple.
在本实施例中,安装基体r1041为槽体结构,转接板r1042安装于槽体结构中,槽体结构的大小与转接板r1042的大小适配。安装基体的大小与转接板的大小适配,最大程度上减小了集线器在空调器内部的占用空间。In this embodiment, the mounting base r1041 is a slot structure, and the adapter plate r1042 is mounted in the slot structure, and the size of the slot structure is adapted to the size of the adapter plate r1042. The size of the mounting base is adapted to the size of the adapter plate, minimizing the space occupied by the hub inside the air conditioner.
在本实施例中,安装基体r1041具有与电器盒r172插接配合的插接部。拆卸简便,便于维修人员操作。In the present embodiment, the mounting base r1041 has a plug portion that is mated with the electrical box r172. Easy to disassemble, easy for maintenance personnel to operate.
在本实施例中,如图42所示,插接部包括在安装基体r1041一侧端沿竖直方向间隔设置的多个第一插孔r66及形成在相邻的两个第一插孔r66之间的第一插板r67,多个第一插孔r66和第一插板r67分别用于与电器盒r172上的沿竖直方向间隔设置的多个第二插板r1722和形成在相邻的两个第二插板r1722之间的第二插孔r1723配合。安装基体和电器盒通过插孔与插板的配合实现固定,其为安装基体本身的结构形成,不需要额外部件的加入,空间占用小,方式简单,连接可靠。In this embodiment, as shown in FIG. 42, the plug portion includes a plurality of first jacks r66 spaced apart in a vertical direction at one side of the mounting base r1041 and two adjacent first jacks r66. Between the first board r67, the plurality of first jacks r66 and the first board r67 are respectively formed and adjacent to the plurality of second boards r1722 disposed on the electrical box r172 in the vertical direction. The second jack r1723 between the two second boards r1722 is engaged. The mounting base and the electrical box are fixed by the cooperation of the jack and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
在本实施例中,如图42所示,槽体结构包括承载基板r69及设置在承载基板r69上的4个筋板r65,承载基板r69呈矩形,承载基板r69竖直放置,4个筋板r65设置在承载基板r69的边沿处,多个第一插孔r66形成在一个筋板上。In this embodiment, as shown in FIG. 42, the slot structure includes a carrier substrate r69 and four ribs r65 disposed on the carrier substrate r69. The carrier substrate r69 has a rectangular shape, and the carrier substrate r69 is vertically placed, and four rib plates are disposed. R65 is disposed at the edge of the carrier substrate r69, and a plurality of first insertion holes r66 are formed on one of the ribs.
在本实施例中,如图42所示,集线器结构的外侧壁上设有固定卡钩r68,固定卡钩r68和集线器的外侧壁之间形成用于固定负载连接线的固定空间。固定空间用于固定负载连接线,走线规范。固定卡钩固定在具有第一插孔的筋板上。第二插板与第一插孔的底壁之间形成过线通道,负载连接线从过线通道处出来之后通过固定空间出来。优选地,固定卡扣为两个,两个固定卡扣相对设置。In this embodiment, as shown in FIG. 42, the outer side wall of the hub structure is provided with a fixing hook r68, and a fixed space for fixing the load connecting line is formed between the fixing hook r68 and the outer side wall of the hub. The fixed space is used to fix the load cable and the wiring specification. The fixing hook is fixed to the rib having the first insertion hole. A second line is formed between the second board and the bottom wall of the first jack, and the load connection line emerges from the line through the fixed space. Preferably, the fixing buckles are two, and the two fixing buckles are oppositely disposed.
在本实施例中,如图41、图45和图46所示,安装基体r1041上还设置有用于与空调器的基座g330固定的连接结构。这样便于集线器安装,提高装配效率。连接结构包括成型于安装基体r1041 上的至少一个螺钉孔r1044和卡扣r1043。集线器通过卡扣插放在机架上的安装孔,并且螺钉穿过螺钉孔与螺钉柱上的内螺纹孔螺纹连接,连接更牢固可靠,最大程度的节省空间占用率,提高装配效率。当然,集线器也可以通过两个螺钉固定在机架上,或集线器仅通过卡扣以过盈配合的方式固定在机架上。In the present embodiment, as shown in Figs. 41, 45 and 46, the mounting base r1041 is further provided with a connection structure for fixing to the base g330 of the air conditioner. This facilitates hub installation and improves assembly efficiency. The connection structure includes molding on the mounting base r1041 At least one screw hole r1044 and a buckle r1043. The hub is inserted into the mounting hole of the frame through the buckle, and the screw is screwed through the screw hole to the internal threaded hole on the screw post, the connection is more secure and reliable, the space saving is maximized, and the assembly efficiency is improved. Of course, the hub can also be fixed to the frame by two screws, or the hub can be fixed to the frame by an interference fit only by the buckle.
在本实施例中,机架为基座g330、面板、面板体、电器盒r172或电机压板,集线器r104的安装位置优选设置在基座g330上,当然集线器也可以放置在面板体上、面板上、电器盒底部、电机压板上或嵌入电器盒中。In this embodiment, the rack is a base g330, a panel, a panel body, an electrical box r172 or a motor pressure plate. The installation position of the hub r104 is preferably disposed on the base g330. Of course, the hub can also be placed on the panel body and on the panel. , the bottom of the electrical box, the motor pressure plate or embedded in the electrical box.
在本实施例中,安装基体r1041注塑成型,方便加工,降低制造成本。In the present embodiment, the mounting base r1041 is injection molded to facilitate processing and reduce manufacturing costs.
在本实施例中,多个负载包括显示器、电机、wifi盒、环境感温包、管温包、冷等离子、驱蚊器、驱动盒、辅助电加热负载、湿度传感器及地线。当然,在图中未示出的实施例中,负载的个数为至少一个,根据需求选择负载。In this embodiment, the plurality of loads include a display, a motor, a wifi box, an ambient temperature package, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, an auxiliary electric heating load, a humidity sensor, and a ground line. Of course, in an embodiment not shown in the figure, the number of loads is at least one, and the load is selected according to requirements.
在本实施例中,如图44所示,电器盒包括盒体f1和与盒体f1可拆卸地连接的盒盖f4,主板f2设置在盒体f1中。如图45和图47所示,电器盒的外底壁上设有安装卡扣r1727,基座上设有与安装卡扣r1727配合的安装孔r1012。In the present embodiment, as shown in Fig. 44, the electrical box includes a casing f1 and a cover f4 detachably coupled to the casing f1, and the main plate f2 is disposed in the casing f1. As shown in FIG. 45 and FIG. 47, the outer bottom wall of the electrical box is provided with a mounting buckle r1727, and the base is provided with a mounting hole r1012 that cooperates with the mounting buckle r1727.
作为可变换实施例,图48和图49示出了另一种集线结构,该实施例的集线结构与上述实施例的集线结构的区别在于插接部的具体结构不同。在该实施例中,插接部为用于与电器盒r172朝向集线器方向延伸的插板r1721配合的插槽r64。安装基体和电器盒通过插槽和插板的配合实现固定,其为安装基体本身的结构形成,不需要额外部件的加入,空间占用小,方式简单,连接可靠。As a changeable embodiment, FIG. 48 and FIG. 49 show another type of line structure, and the line structure of this embodiment is different from the line structure of the above-described embodiment in that the specific structure of the plug portion is different. In this embodiment, the plug portion is a slot r64 for mating with the board r1721 extending from the electrical box r172 toward the hub. The mounting base and the electrical box are fixed by the cooperation of the slot and the inserting board, which is formed by the structure of the mounting base itself, does not require the addition of additional components, has small space occupation, simple mode and reliable connection.
在该可变换实施例中,安装基体r1041上开设有允许负载连接线通过的若干个过线槽。安装基体上若干个过线槽的设置,方便了处于不同位置的多个负载与转接板上的多个接线端子的连接。若干个过线槽包括分开设置的强电负载过线槽r61、弱电负载过线槽r62和显示器过线槽r63。强电负载过线槽r61设置在安装基体r1041一侧端,弱电负载过线槽r62设置在安装基体r1041一侧端,显示器过线槽r63设置在安装基体r1041顶端。若干个过线槽区分为强电负载过线槽、弱电负载过线槽和显示器过线槽,最大程度上减少了不同负载连接线的交叉缠绕。In the alternative embodiment, the mounting base r1041 is provided with a plurality of wire passages that allow the load connection line to pass. The installation of several wire trunks on the mounting base facilitates the connection of multiple loads at different locations to multiple terminals on the riser board. A plurality of wire passing slots include a separately disposed strong electric load wire passing groove r61, a weak electric load passing wire groove r62, and a display passing wire groove r63. The strong electric load wire passing groove r61 is disposed at one end of the mounting base r1041, the weak electric load passing groove r62 is disposed at one end of the mounting base r1041, and the display passing groove r63 is disposed at the top of the mounting base r1041. Several wire trunks are divided into strong electric load over-line slots, weak electric load over-line slots and display over-line slots, which minimizes cross-winding of different load connecting lines.
在该可变换实施例中,强电负载过线槽r61和弱电负载过线槽r62分别设在安装基体r1041的上下两端。这样使得强电与弱电分开,减少了强电负载连接线与弱电负载连接线的交叉缠绕,走线更规范。In the changeable embodiment, the strong electric load wire passing groove r61 and the weak electric load passing wire groove r62 are respectively provided at the upper and lower ends of the mounting base r1041. In this way, the strong electric power is separated from the weak electric power, and the cross winding of the strong electric load connecting line and the weak electric load connecting line is reduced, and the wiring is more standardized.
在该可变换实施例中,安装基体r1041一侧端包括朝向电器盒r172方向平行间隔设置的一对筋板r65,一对筋板r65之间的空间形成插槽r64。结构简单,制造简便,成本低廉。In the alternative embodiment, the one end of the mounting base r1041 includes a pair of ribs r65 disposed in parallel with each other in the direction of the electrical box r172, and a space between the pair of ribs r65 forms a slot r64. The structure is simple, the manufacture is simple, and the cost is low.
在该可变换实施例中,槽体结构包括承载基板r69及设置在承载基板r69上的5个筋板r65,承载基板r69呈矩形并竖直放置,4个筋板r65设置在承载基板r69的边沿处,另一个筋板与其中的两个筋板平行设置,三个平行的筋板中的两个距离较小的筋板形成插槽。优选地,5个筋板中的两个是短筋板,另外三个是长筋板,中间的长筋板靠近一个长筋板设置,插槽形成在两个距离较小的长筋板之间,过线槽形成在两个距离较小的长筋板中的外侧的长筋板和承载基板上。中间的长筋板上设有过线凹槽。In the changeable embodiment, the slot structure includes a carrier substrate r69 and five ribs r65 disposed on the carrier substrate r69. The carrier substrate r69 is rectangular and vertically placed, and four ribs r65 are disposed on the carrier substrate r69. At the edge, the other rib is placed parallel to two of the ribs, and two of the three parallel ribs are spaced apart to form a slot. Preferably, two of the five ribs are short ribs, the other three are long ribs, the middle long ribs are placed near one long rib, and the slots are formed in two long ribs with a small distance. The wire groove is formed on the outer long rib plate and the carrier substrate of the two long rib plates having a small distance. A line groove is provided in the middle long rib plate.
在该可变换实施例中,电器盒上设有供中间连接线r30通过的接线孔r1724。In the alternative embodiment, the electrical box is provided with a wiring hole r1724 through which the intermediate connection line r30 passes.
作为可变换实施例,图50至图52示出了本发明实施例的另一种集线结构,该实施例的集线结构与上述可变换实施例集线器的区别在于过线槽和过线凹槽的数量不一样。在该可变换实施例中,过线槽为三个,一个为强电负载过线槽,另两个为弱电负载过线槽,过线凹槽的数量也为三个,一个为强电负载过线凹槽,另两个为弱电负载过线凹槽。在该可变换实施例中,过线槽为两个,一个为强电负载过线槽,另一个为弱电负载过线槽,过线凹槽的数量也为两个,一个为强电负载过线凹槽,另一个为弱电负载过线凹槽。当然,过线槽和过线凹槽的数量并不限于此,根据需求进行具体设定。As an interchangeable embodiment, FIG. 50 to FIG. 52 show another hub structure according to an embodiment of the present invention, and the hub structure of the embodiment is different from the above-described switchable embodiment hub in that the trunk slot and the line recess are The number of slots is different. In the convertible embodiment, the number of the trunking slots is three, one is a strong electric load crossing slot, and the other two are weak electric load crossing slots, and the number of the crossing grooves is also three, one is a strong electric load. The line is grooved, and the other two are weak electric load line grooves. In the convertible embodiment, the number of the trunking slots is two, one is a strong electric load crossing slot, and the other is a weak electric load crossing slot, and the number of the crossing grooves is also two, one is a strong electric load. The line groove and the other are weak electric load line grooves. Of course, the number of the wire grooves and the wire grooves is not limited thereto, and specific settings are made according to requirements.
作为可变换实施例,图53示出了本发明实施例的另一种集线结构,该可变换实施例的集线结构 与本实施例集线器的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,中间接线端子r42与主板接线端子r1713插接连接。主板与集线器上的转接板无需软连接线,通过中间接线端子直接与电器盒内的主板接线端子进行插接连接,实现集线器与电器盒的硬连接,连接可靠,拆装方便;通过把所有负载接线端子集成到转接板上,从集线器引出各种负载连接线连接各种负载。维修时,先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。As a transformable embodiment, FIG. 53 shows another hub structure of the embodiment of the present invention, and the hub structure of the transformable embodiment The difference from the hub of this embodiment is that the hub is connected to the electrical box differently. In the switchable embodiment, the intermediate terminal r42 is plugged into the main board terminal r1713. The adapter board on the motherboard and the hub does not need a soft connection line, and is directly connected to the motherboard terminal block in the electrical box through the intermediate terminal, thereby realizing the hard connection of the hub and the electrical box, the connection is reliable, and the disassembly and assembly is convenient; The load terminals are integrated into the riser board, and various load cables are connected from the hub to connect various loads. When repairing, first remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
作为可变换实施例,图54和图55示出了一种集线结构,其与本实施例的集线结构的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,集线结构包括注塑件r50和多条负载线,注塑件r50用于固定在空调器的机架上,注塑件r50上设有多个通孔r51;多条负载线与多个通孔r51一一对应设置,负载线的第一端与负载连接,负载线的第二端具有中间接线端子r42并固定在通孔r51中,主板接线端子r1713插入通孔r51中与中间接线端子r42插接连接。注塑件设计有多个方形孔,方形孔用于固定各种负载接线端子,这样把负载的接线端子都集中在这一件注塑件上,主板上相对应的负载接线端子也集中在某一区域,与注塑件上的负载接线端子一对一的插接连接,连接可靠,拆装方便。维修时,先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。As a changeable embodiment, FIGS. 54 and 55 show a hub structure which differs from the hub structure of the present embodiment in the manner in which the hub is connected to the electrical box. In the convertible embodiment, the hub structure comprises an injection molded part r50 and a plurality of load lines, the injection molded part r50 is fixed on the frame of the air conditioner, and the injection part r50 is provided with a plurality of through holes r51; The line is disposed in one-to-one correspondence with the plurality of through holes r51, the first end of the load line is connected to the load, the second end of the load line has the intermediate terminal r42 and is fixed in the through hole r51, and the main board terminal r1713 is inserted into the through hole r51 It is connected to the intermediate terminal r42. The injection molded parts are designed with a plurality of square holes, which are used to fix various load terminals, so that the load terminals are concentrated on this injection molded part, and the corresponding load terminals on the main board are also concentrated in a certain area. One-to-one plug connection with the load terminal on the injection molded part, the connection is reliable, and the disassembly and assembly is convenient. When repairing, first remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
作为可变换实施例,图56示出了一种集线结构,其与本实施例的区别在于集线器与电器盒的连接方式不同。在该可变换实施例中,集线结构为过渡线r80,过渡线r80的第一端具有中间接线端子r42,中间接线端子r42与主板接线端子r1713插接连接,过渡线r80的第二端分出多股负载线,负载线的端部与负载连接。过渡线的一端有两个接线端子直接与电器盒进行插接,过渡线的另一端分出多股负载线分别直接与负载相连接,连接可靠,拆装方便。过渡线的第一端具有两个接线端子,一个为强电接线端子,另一个为弱电接线端子。当然,过渡线的第一端也可以具有三个接线端子,其中两个为弱电接线端子,另一个为强电接线端子;或者,过渡线的第一端也可以具有一个接线端子,即将强电接线端子和弱电接线端子集成为一个接线端子,或者,过渡线的第一端的接线端子的个数也并不限于此,根据需求可以设置为更多。过渡线的条数为至少一条,根据需求选择过渡线的条数。先将侧板组件拆卸下来,这时露出电器盒,然后将电器盒往外拔出来即可进行维修。As a changeable embodiment, Fig. 56 shows a hub structure which differs from the present embodiment in that the hub is connected to the electrical box differently. In the transformable embodiment, the hub structure is a transition line r80, the first end of the transition line r80 has an intermediate terminal r42, the intermediate terminal r42 is plugged and connected to the motherboard terminal r1713, and the second end of the transition line r80 is divided. A plurality of load lines are connected, and the ends of the load lines are connected to the load. At one end of the transition line, two terminals are directly connected to the electrical box, and the other end of the transition line is separated from the load line, and the connection is reliable, and the assembly and disassembly is convenient. The first end of the transition line has two terminals, one being a strong electrical terminal and the other being a weak electrical terminal. Of course, the first end of the transition line can also have three terminals, two of which are weak electrical terminals and the other is a strong electrical terminal; or the first end of the transition line can also have a terminal, which is about to be strong The terminal and the weak current terminal are integrated into one terminal, or the number of the terminals at the first end of the transition line is not limited thereto, and may be set to more according to requirements. The number of transition lines is at least one, and the number of transition lines is selected according to requirements. First remove the side panel assembly, then expose the electrical box, then pull the electrical box out to repair.
电器盒r172通过集线结构与多个负载连接,集线结构为上述的集线结构。将与所有负载连接的负载接线端子r41集成在集线器r104上,集线器r104上的中间接线端子r42与电器盒r172的主板接线端子r1713可拆卸地连接,使得电器盒作为整体可独立拆卸,模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒拆下进行检修工作,有效地解决了现有技术中电器盒内部连接负载过多、不易拆装和维修的问题。The electrical box r172 is connected to a plurality of loads through a line structure, and the line structure is the above-mentioned line structure. The load terminal r41 connected to all the loads is integrated on the hub r104, and the intermediate terminal r42 on the hub r104 is detachably connected to the main board terminal r1713 of the electrical box r172, so that the electrical box can be independently disassembled as a whole, modularity Higher, achieving integration and modularization of air conditioners. In this way, on the one hand, the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized. On the other hand, it is convenient for the after-sales maintenance personnel to remove the electrical box for maintenance work, effectively solving the prior art. The inside of the electrical box is connected with too much load, which is difficult to disassemble and repair.
接着,根据附图对本发明实施例的基座组件中集线结构的接线端子的排布方式进行详细阐述:Next, the arrangement manner of the terminal blocks of the hub structure in the susceptor assembly according to the embodiment of the present invention will be described in detail according to the accompanying drawings:
如图62和图65所示,本实施例的集线器具有分开设置的强电接线端子组和弱电接线端子组,强电接线端子组用于与强电负载、电器盒的主板f2连接,弱电接线端子组用于与弱电负载、主板f2连接,以使强弱电分开。As shown in FIG. 62 and FIG. 65, the hub of the embodiment has a separately arranged strong electric terminal block group and a weak electric terminal block group, and the strong electric terminal block group is used for connecting with a strong electric load, the main board f2 of the electric box, and the weak electric wiring. The terminal group is used to connect with the weak electric load and the main board f2 to separate the strong and weak electricity.
集线器具有分开设置的强电接线端子组和弱电接线端子组,这样使得强电接线端子组和弱电接线端子组之间是独立的,增强了抗电磁干扰能力增强,可优化emc。The hub has a separate set of strong electric terminal blocks and weak electric terminal blocks, so that the strong electric terminal block group and the weak electric terminal block group are independent, and the anti-electromagnetic interference capability is enhanced, and the emc can be optimized.
集线器r104包括转接板r1042,转接板r1042的插接面上集成强电接线端子组和弱电接线端子组,强电接线端子组和弱电接线端子组在插接面上分别靠近插接面边缘。转接板是接线端子的承载体,便于固定接线端子。The hub r104 includes an adapter board r1042, and the plug-in surface of the adapter board r1042 integrates a strong electric terminal block group and a weak electric terminal block group, and the high-voltage terminal block group and the weak electric terminal block group are respectively adjacent to the edge of the plug-in surface on the plug-in surface. . The adapter plate is the carrier of the terminal block, which is convenient for fixing the terminal block.
插接面为矩形;强电接线端子组设置在矩形的相邻的第一边和第二边的夹角处,弱电接线端子组中的接线端子分布在矩形的第一边和与第一边相对的第三边的边缘处,弱电接线端子组中的位于第一边的边缘处的接线端子与强电接线端子组沿第一边的延伸方向依次排列。转接板上的强电接线端子组和弱电接线端子组的排布达到较优状态,使得集线器的空间占用最小,实现最优空间排布,使整体集线器结构体积最优,在整机占用空间上更加有效合理。同时也便于与所有负载和电器盒连 接,插接简便。当然,弱电接线端子组中的接线端子还可以分布在矩形的与第二边相对的第四边和第二边的边缘处及中部,弱电接线端子组中的位于第二边的边缘处的接线端子与强电接线端子组沿第二边的延伸方向依次排列。从上述描述可知,强电接线端子组位于相邻的第一边和第二边的夹角处时,弱电接线端子组中的接线端子可以分布在四条边的边缘处,弱电接线端子组中的位于第一边和第二边的接线端子需要和强电接线端子组分别沿第一边和第二边的延伸方向依次排列。The plug surface is rectangular; the strong electric terminal group is disposed at an angle between the adjacent first side and the second side of the rectangle, and the terminals in the weak electric terminal group are distributed on the first side of the rectangle and the first side At the edge of the opposite third side, the terminals of the weak electrical terminal group at the edge of the first side and the group of the strong electrical terminals are sequentially arranged along the extending direction of the first side. The arrangement of the strong electric terminal block and the weak electric terminal block on the adapter plate reaches a better state, so that the space occupied by the hub is minimized, and the optimal space arrangement is realized, so that the overall hub structure volume is optimal, and the whole machine takes up space. It is more effective and reasonable. It is also easy to connect with all loads and electrical boxes. Connect, easy to plug. Of course, the terminals in the weak current terminal group may also be distributed at the edges and the middle of the rectangular fourth and second sides opposite to the second side, and the wiring at the edge of the second side of the weak electrical terminal group The terminal and the strong electrical terminal group are arranged in sequence along the extending direction of the second side. It can be seen from the above description that when the strong electric terminal group is located at the angle between the adjacent first side and the second side, the terminals in the weak electric terminal group can be distributed at the edge of the four sides, in the weak electric terminal group The terminals on the first side and the second side need to be arranged in order along the extending direction of the first side and the second side, respectively.
强电接线端子组包括具有间距的强电负载端子r11和强电中间端子r12,强电负载端子r11用于与强电负载连接,强电中间端子r12用于与主板f2连接。弱电接线端子组包括多个弱电负载端子r21和弱电中间端子r22,弱电负载端子r21与弱电中间端子r22之间具有间距,弱电负载端子r21用于与弱电负载连接,弱电中间端子r22用于与主板f2连接。The strong electric terminal block includes a strong electric load terminal r11 having a pitch and a strong electric intermediate terminal r12, the strong electric load terminal r11 is for connecting with a strong electric load, and the high electric intermediate terminal r12 is for connecting with the main plate f2. The weak current terminal group includes a plurality of weak electric load terminals r21 and a weak electric intermediate terminal r22, the weak electric load terminal r21 and the weak electric intermediate terminal r22 have a spacing, the weak electric load terminal r21 is used for connecting with the weak electric load, and the weak electric intermediate terminal r22 is used for the main board F2 connection.
集线器r104还包括:强电连接线r31和弱电连接线r32,强电连接线r31的一个连接端子与强电中间端子r12插接连接,强电连接线r31的另一个连接端子与主板f2的强电端子r1711连接,弱电连接线r32的一个连接端子与弱电中间端子r22插接连接,弱电连接线r32的另一个连接端子与主板f2的弱电端子r1712连接;主板f2的强电端子r1711和弱电端子r1712分开设置。电器盒主板上的强电端子和弱电端子是分开的,连接电器盒与集线器的连接线上也分为强电连接线和弱电连接线,强电连接线和弱电连接线分别插在主板强弱端子上,然后与集线器上的强弱中间端子连接,可进一步有效做到强弱电分开,增强抗电磁干扰能力,优化emc。The hub r104 further includes: a strong electric connection line r31 and a weak electric connection line r32, one connection terminal of the strong electric connection line r31 is plugged and connected with the strong electric intermediate terminal r12, and the other connection terminal of the strong electric connection line r31 is strong with the main board f2 The electric terminal r1711 is connected, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the other connection terminal of the weak electric connection line r32 is connected with the weak electric terminal r1712 of the main board f2; the strong electric terminal r1711 of the main board f2 and the weak electric terminal R1712 is set separately. The strong electric terminal and the weak electric terminal on the main board of the electrical box are separated, and the connecting line connecting the electric box and the hub is also divided into a strong electric connecting line and a weak electric connecting line, and the strong electric connecting line and the weak electric connecting line are respectively inserted in the strength of the main board. The terminal is then connected to the strong and weak intermediate terminal on the hub, which can further effectively separate the strong and weak electricity, enhance the anti-electromagnetic interference capability, and optimize the emc.
强电负载端子r11为电机端子。多个弱电负载端子r21包括显示器端子、wifi盒端子、环境感温包端子、管温包端子、冷等离子端子、驱蚊器端子、驱动盒端子、辅助电加热负载端子及地线端子中的至少一个。The strong electric load terminal r11 is a motor terminal. The plurality of weak electric load terminals r21 include at least one of a display terminal, a wifi box terminal, an ambient temperature sensing package terminal, a tube temperature package terminal, a cold plasma terminal, a mosquito repellent terminal, a drive box terminal, an auxiliary electric heating load terminal, and a ground terminal. One.
作为可变换实施例,图59和图60示出了本发明的另一种集线器结构,其与上述本实施例的区别在于强电中间端子r12和弱电中间端子r22之间的距离大小。在上述本实施例中,强电中间端子r12和弱电中间端子r22的比较大。而在该可变换实施例中,强电中间端子r12和弱电中间端子r22之间的安全距离a为至少3mm,这时强电端子r1711与弱电端子r1712之间的安全距离a也为至少3mm。这样可以使得转接板上设置更多的接线端子,也使得转接板体积更小。As a switchable embodiment, FIG. 59 and FIG. 60 show another hub structure of the present invention which differs from the above-described embodiment in the distance between the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22. In the above embodiment, the ferroelectric intermediate terminal r12 and the weak electric intermediate terminal r22 are relatively large. In the alternative embodiment, the safety distance a between the high-voltage intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 3 mm, and the safety distance a between the strong electric terminal r1711 and the weak electric terminal r1712 is also at least 3 mm. This allows more terminals to be placed on the adapter plate, which also makes the adapter plate smaller.
在该可变换实施例中,集线器还包括连接线r33,连接线r33的一个连接端子与强电中间端子r12和弱电中间端子r22插接连接,连接线r33的另一个连接端子用于与主板f2连接。也就是说,连接线r33的两端分别连接转接板和主板。当强弱电端子之间有足够的安全距离时,强弱电端子可以做成共用连接线上一个接线端子,可以做到连接线节省使用,一定程度上可节省成本。其中,安全距离a是指两个导线部件之间或一个导电部件与器具易触及表面之间空间的最短距离,爬电距离b是指两个导线部件之间或一个导电部件与器具易触及表面之间沿绝缘材料表面测量的最短路径。In the switchable embodiment, the hub further includes a connection line r33, and one connection terminal of the connection line r33 is plugged and connected with the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for the main board f2 connection. That is to say, the two ends of the connection line r33 are respectively connected to the adapter board and the main board. When there is sufficient safety distance between the strong and weak electrical terminals, the strong and weak electrical terminals can be made into one terminal block on the common connecting line, which can save the use of the connecting line and save the cost to a certain extent. Wherein, the safety distance a refers to the shortest distance between the two wire components or between a conductive component and the accessible surface of the appliance, and the creepage distance b is between the two wire components or between a conductive component and the accessible surface of the appliance. The shortest path measured along the surface of the insulation.
在该可变换实施例中,强电中间端子r12和弱电中间端子r22之间的爬电距离b为至少4mm。In the switchable embodiment, the creepage distance b between the ferroelectric intermediate terminal r12 and the weak electrical intermediate terminal r22 is at least 4 mm.
作为另一种可变换实施例,图61示出了一种集线器结构,其与上述可变换实施例的集线器结构的区别在于转接板和主板采用连接线的根数不同。在上述第一种可变换实施例中,连接线r33的一个连接端子与强电中间端子r12和弱电中间端子r22插接连接,连接线r33的另一个连接端子用于与主板f2连接,即转接板与主板通过一根连接线连接。而在可变换实施例中,转接板与主板通过两根连接线连接,具体地,集线器还包括强电连接线r31和弱电连接线r32,强电连接线r31的一个连接端子与强电中间端子r12插接连接,强电连接线r31的另一个连接端子与主板f2的强电端子r1711连接,弱电连接线r32的一个连接端子与弱电中间端子r22插接连接,弱电连接线r32的另一个连接端子与主板f2的弱电端子r1712连接。As another alternative embodiment, FIG. 61 shows a hub structure which differs from the hub structure of the above-described switchable embodiment in that the number of connection lines of the interposer and the main board is different. In the first alternative embodiment, one connection terminal of the connection line r33 is plugged and connected to the strong electric intermediate terminal r12 and the weak electric intermediate terminal r22, and the other connection terminal of the connection line r33 is used for connecting with the main board f2, that is, turning The board and the motherboard are connected by a connecting cable. In the embodiment, the adapter board and the main board are connected by two connecting lines. Specifically, the hub further includes a strong electric connecting line r31 and a weak electric connecting line r32, and one connecting terminal of the strong electric connecting line r31 is in the middle of a strong electric connection. The terminal r12 is plugged and connected, the other connection terminal of the strong electric connection line r31 is connected with the strong electric terminal r1711 of the main board f2, one connection terminal of the weak electric connection line r32 is plugged and connected with the weak electric intermediate terminal r22, and the weak electric connection line r32 is another. The connection terminal is connected to the weak electrical terminal r1712 of the main board f2.
作为变形,强电接线端子组和弱电接线端子组的排布方式也可以为如下:强电接线端子组设置在矩形的其中一条边的边缘处,弱电接线端子组中的接线端子分布在矩形的其余三条边中的至少一条边的边缘处,或者,强电接线端子组设置在矩形的其中一条边的边缘处,弱电接线端子组中的接线端子分布在矩形的其余三条边中的至少一条边的边缘处和中部。当然,强电接线端子组和弱电接线端子组的排布方式也并不限于此,只有能够实现强弱电分开的排布方式均可。 As a variant, the arrangement of the strong electric terminal block group and the weak electric terminal block group may also be as follows: the strong electric terminal block group is disposed at the edge of one of the sides of the rectangle, and the terminals of the weak electric terminal block group are distributed in a rectangular shape. At the edge of at least one of the remaining three sides, or the group of strong electrical terminals is disposed at the edge of one of the sides of the rectangle, and the terminals of the group of weakly connected terminals are distributed at least one of the remaining three sides of the rectangle At the edge and in the middle. Of course, the arrangement of the strong electric terminal block group and the weak electric terminal block group is not limited thereto, and only the arrangement method capable of achieving strong and weak electric separation can be used.
接着,根据附图对本发明实施例的基座组件中集线器的安装方式进行详细阐述:Next, the installation manner of the hub in the susceptor assembly according to the embodiment of the present invention will be described in detail according to the accompanying drawings:
如图57和图60所示,本实施例的集线器具有与多个负载一一对应连接的多个接线端子,集线器具有至少一个安装部,安装部用于固定在空调的机架上,集线器用于与电器盒r172可拆卸地连接以使与多个负载连接的多个接线端子集成在集线器上便于对电器盒r172进行独立拆卸。As shown in FIG. 57 and FIG. 60, the hub of this embodiment has a plurality of terminals connected in one-to-one correspondence with a plurality of loads, and the hub has at least one mounting portion for fixing on the rack of the air conditioner for the hub. The detachable connection with the electrical box r172 to integrate a plurality of terminals connected to the plurality of loads on the hub facilitates independent disassembly of the electrical box r172.
应用本实施例的集线器,将与所有负载连接的接线端子集成在集线器r104上,集线器r104固定在空调的机架上,集线器r104与电器盒r172可拆卸地连接,使得电器盒r172作为整体可独立拆卸,模块化程度更高,实现空调器的集成化和模块化。这样,一方面大大减轻了生产装配时接插线及理线的工作量,使得走线更加规范化,另一方面方便售后维修人员将电器盒r172拆下进行检修工作,有效地解决了现有技术中电器盒r172内部连接负载过多、不易拆装和维修的问题。并且集线器r104通过至少一个安装部安装在空调的机架上,便于集线器r104安装,提高装配效率。With the hub of the embodiment, the terminals connected to all the loads are integrated on the hub r104, the hub r104 is fixed on the rack of the air conditioner, and the hub r104 is detachably connected with the electrical box r172, so that the electrical box r172 as a whole can be independent Disassembly, more modularity, integration and modularization of air conditioners. In this way, on the one hand, the workload of the patch cord and the cable management during production assembly is greatly reduced, and the routing is more standardized. On the other hand, it is convenient for the after-sales maintenance personnel to remove the electrical box r172 for maintenance work, effectively solving the prior art. The internal electrical box r172 has a problem of excessive load connection, difficulty in disassembly and maintenance. And the hub r104 is mounted on the air-conditioning rack through at least one mounting portion, which facilitates the installation of the hub r104 and improves assembly efficiency.
在本实施例中,如图62、图63、图65和图66所示,安装部的个数为两个,两个安装部分别为卡扣r1043和螺钉孔r1044,机架上设有供卡扣r1043插入的限位孔,机架上设有与螺钉孔r1044配合的螺钉柱r1011或螺纹孔。也就是说,集线器r104通过卡扣r1043插放在机架上的安装孔,并且螺钉穿过螺钉孔r1044与螺钉柱r1011或螺纹孔配合,连接更牢固可靠,最大程度的节省空间占用率,提高装配效率。当然,集线器r104也可以通过两个螺钉固定在机架上,这时,机架上设有与两个螺钉孔一一对应的两个螺钉柱或螺纹孔,或者,集线器r104也可以仅通过卡扣r1043以过盈配合的方式固定在机架上。In this embodiment, as shown in FIG. 62, FIG. 63, FIG. 65 and FIG. 66, the number of the mounting portions is two, and the two mounting portions are respectively a buckle r1043 and a screw hole r1044, and the frame is provided with A limiting hole is inserted into the buckle r1043, and the frame is provided with a screw column r1011 or a threaded hole that cooperates with the screw hole r1044. That is to say, the hub r104 is inserted into the mounting hole of the rack through the buckle r1043, and the screw is matched with the screw post r1011 or the threaded hole through the screw hole r1044, the connection is more firm and reliable, and the space saving rate is maximized and improved. Assembly efficiency. Of course, the hub r104 can also be fixed to the frame by two screws. At this time, the frame is provided with two screw posts or threaded holes corresponding to the two screw holes, or the hub r104 can also pass only the card. The buckle r1043 is fixed to the frame by an interference fit.
在本实施例中,如图62和图64所示,集线器具有安装基体r1041和转接板r1042,转接板r1042成型有接线端子,安装基体r1041上成型有卡扣r1043和螺钉孔r1044。转接板r1042便于固定接线端子,安装基体r1041方便安装和固定转接板r1042,也便于通过安装基体r1041将集线器r104固定在机架上,固定简便。In the present embodiment, as shown in FIG. 62 and FIG. 64, the hub has a mounting base r1041 and an adapter plate r1042. The adapter plate r1042 is formed with a terminal, and the mounting base r1041 is formed with a buckle r1043 and a screw hole r1044. The adapter plate r1042 is convenient for fixing the terminal block, the mounting base r1041 is convenient for mounting and fixing the adapter plate r1042, and the hub r104 is fixed to the frame by the mounting base r1041, and the fixing is simple.
在本实施例中,如图62所示,安装基体r1041的外底壁上具有向外凸出的凸柱,凸柱形成卡扣r1043。凸柱的结构简单,便于制造。集线器通过螺钉孔和凸柱的方式固定在机架上时,凸柱可以与限位孔过盈配合或间隙配合;集线器仅通过凸柱的方式固定在机架上时,凸柱与限位孔过盈配合。In this embodiment, as shown in FIG. 62, the outer bottom wall of the mounting base r1041 has outwardly convex protrusions, and the protrusions form a buckle r1043. The structure of the stud is simple and easy to manufacture. When the hub is fixed to the frame by the screw holes and the studs, the studs can be interference fit or clearance fit with the limiting holes; when the hub is fixed to the frame only by the studs, the studs and the limiting holes Interference fit.
在本实施例中,如图63所示,安装基体r1041的外侧壁上具有向外伸出的安装耳r1045,螺钉孔r1044成型在安装耳r1045上。安装基体r1041的外侧壁上具有向外伸出的安装耳r1045,螺钉孔r1044成型在安装耳r1045上,这样便于机械手操作,也简化集线器的结构。螺钉孔优选为缺孔,当然,螺钉孔也可以为圆孔。In the present embodiment, as shown in FIG. 63, the outer side wall of the mounting base r1041 has an outwardly extending mounting ears r1045, and the screw holes r1044 are formed on the mounting ears r1045. The outer side wall of the mounting base r1041 has an outwardly extending mounting ear r1045, and the screw hole r1044 is formed on the mounting ear r1045, which facilitates robot operation and simplifies the structure of the hub. The screw hole is preferably a hole, and of course, the screw hole may also be a hole.
在本实施例中,机架为基座g330、面板、面板体、电器盒r172或电机压板。集线器的安装位置优选设置在基座g330上,当然集线器也可以放置在面板体上、面板上、电器盒底部、电机压板上或嵌入电器盒中。In this embodiment, the frame is a base g330, a panel, a panel body, an electrical box r172 or a motor pressure plate. The mounting position of the hub is preferably set on the base g330. Of course, the hub can also be placed on the panel body, on the panel, on the bottom of the electrical box, on the motor pressure plate or in the electrical box.
在本实施例中,多个负载包括显示器、电机、wifi盒、环境感温包、管温包、冷等离子、驱蚊器、驱动盒等。In this embodiment, the plurality of loads include a display, a motor, a wifi box, an ambient temperature sensor, a tube temperature package, a cold plasma, a mosquito repellent, a drive box, and the like.
连接室内机中的各个负载,显示器、电机、wifi盒、冷等离子等负载电器元件的电线通过固定在基座g330上的布线槽固定布置在基座g330上。各个电线的另一端连接到转接板上的接线端子上,转接板上还设有与电器盒的主板连接的接线端子。The wires connecting the respective loads in the indoor unit, the load electrical components such as the display, the motor, the wifi box, the cold plasma, etc. are fixedly disposed on the base g330 through the wiring grooves fixed on the base g330. The other end of each of the wires is connected to a terminal block on the transfer board, and the adapter board is further provided with a terminal connected to the main board of the electrical box.
在本实施例中,电器盒r172与集线器通过可插拔电连接的方式连接。需要维修时,先将空调器的侧板组件拆卸下来,然后将电器盒向外拉出,拆卸电器盒简便。In this embodiment, the electrical box r172 and the hub are connected by pluggable electrical connection. When maintenance is required, first remove the side panel assembly of the air conditioner, then pull the electrical box out and remove the electrical box.
作为本发明拓展实施例,如图29至30所示,一种空调器框架结构,包括基座背板d1和两个侧侧安装架d2。As an extended embodiment of the present invention, as shown in FIGS. 29 to 30, an air conditioner frame structure includes a base backing plate d1 and two side side mounting brackets d2.
一侧安装架d2设于基座背板d1长度方向的一端,另一侧安装架d2设于基座背板d1长度方向的另一端。侧安装架d2与基座背板d1通过沿竖直方向延伸的滑轨结构d3实现可抽拉配合安装。滑轨结构d3包括设置在侧安装架d2上的导轨d31,以及设置在基座的背板上的导槽d32,见图30。实现了装配无螺钉,结构简单,便于拆卸,进一步提高了拆装效率。导轨d31沿着侧安装架d2靠近 基座背板d1的侧端设置,基座背板d1的导槽d32设置于基座背板d1与侧安装架d2的侧段的相对应位置处。导轨d31的横截面为凸字形,导槽d32的横截面为与其适配的凸字形,凸字形的导轨d31与凸字形的导槽d32配合后形成一对防止侧安装架d2从垂直于基座背板d1方向脱出的限位面d33,见图30。One side mounting frame d2 is provided at one end of the base backing plate d1 in the longitudinal direction, and the other side mounting bracket d2 is provided at the other end of the base backing plate d1 in the longitudinal direction. The side mount d2 and the base backboard d1 are detachably mounted by a slide rail structure d3 extending in the vertical direction. The slide rail structure d3 includes a guide rail d31 disposed on the side mount d2, and a guide groove d32 disposed on the back plate of the base, see FIG. The assembly has no screws, the structure is simple, and the disassembly is easy, thereby further improving the disassembly efficiency. The guide rail d31 is close to the side mount d2 The side end of the base backing plate d1 is disposed, and the guiding groove d32 of the base backing plate d1 is disposed at a corresponding position of the side section of the base backing plate d1 and the side mounting bracket d2. The cross-section of the guide rail d31 is convex, and the cross-section of the guide groove d32 is a convex shape which is matched thereto. The guide rail d31 of the convex-shaped shape cooperates with the guide groove d32 of the convex-shaped shape to form a pair of anti-side mounting brackets d2 from perpendicular to the base. The limiting surface d33 which is disengaged in the direction of the backing plate d1 is shown in FIG.
侧安装架d2通过滑轨结构d3由上而下的插入基座背板d1进行组装,组装后的两个侧安装架d2与基座背板d1一同构成了用于安装空调器面板d10、过滤网d11及出风框部件的基础框架。具体的,基础框架的前侧面向用户的一侧用于安装前面板d10,基础框架的上侧用于可拆卸安装过滤网d11,基础框架的轴向外侧用于可拆卸安装侧面板d10,基础框架的底部用于可拆卸安装出风框组件,见图29和图30。侧安装架d2安装于基座背板d1,侧安装架d2具有侧面板d10安装部,侧面板d10安装部与对应的侧面板d10通过卡扣结构可拆卸连接。在本实施例中,只需轻轻上推侧安装架d2,即可将空调面板d10、过滤网d11及出风框部件等结构分别从侧安装架d2上拆下,实现各个零部件的清洁。将面板d10、出风框部件等零部件从安装架上拆卸后,还可以将安装于基础框架内部的换热器部件露出,便于对换热器部件进行拆卸及清洗。此外,因采用基座背板d1与两个安装架配合的框架结构形式,使得基座背板d1在宽度方向的尺寸有所降低,从而减小了基座背板d1零件的尺寸。同样,模具的整体尺寸随之减小,降低了模具的成本。同时,因安装架的使用,减少了基座背板d1零件上的凸出结构,在空调器运输晃动的过程中,避免了因基座背板d1零件上的凸出结构与邻近零部件的碰撞而造成的空调器结构的损坏及空调器的失效。The side mount d2 is assembled by the slide rail structure d3 from the top to the bottom of the insert base backboard d1, and the assembled two side mounts d2 together with the base backboard d1 are used for installing the air conditioner panel d10, filtering The basic frame of the net d11 and the air outlet frame components. Specifically, the front side of the base frame is used for mounting the front panel d10 to one side of the user, the upper side of the base frame is for detachably mounting the filter d11, and the axial outer side of the base frame is for detachably mounting the side panel d10, the foundation The bottom of the frame is used to detachably mount the hood assembly, see Figures 29 and 30. The side mount d2 is mounted on the base backboard d1, and the side mount d2 has a side panel d10 mounting portion, and the side panel d10 mounting portion and the corresponding side panel d10 are detachably connected by a snap structure. In this embodiment, the air conditioner panel d10, the filter d11, and the air outlet frame component can be removed from the side mounting frame d2 by simply pushing up the side mounting frame d2 to clean the components. . After the components such as the panel d10 and the air outlet frame are detached from the mounting frame, the heat exchanger components mounted inside the base frame can be exposed to facilitate the removal and cleaning of the heat exchanger components. In addition, due to the frame structure in which the base backing plate d1 is mated with the two mounting brackets, the size of the base backing plate d1 in the width direction is reduced, thereby reducing the size of the base backing plate d1. Also, the overall size of the mold is reduced, reducing the cost of the mold. At the same time, due to the use of the mounting bracket, the protruding structure on the part of the base back plate d1 is reduced, and in the process of swaying of the air conditioner, the protruding structure on the part of the base backing plate d1 and the adjacent components are avoided. Damage to the structure of the air conditioner caused by the collision and failure of the air conditioner.
两个侧安装架d2中至少一个侧安装架d2为由竖板d21及横板d22组成的框架,横板d22设于竖板d21的顶部,且沿水平方向朝基座背板d1的里侧延伸,作为支撑过滤网d11的过滤网d11支撑面。At least one of the two side mounts d2 is a frame composed of a riser d21 and a cross plate d22. The horizontal plate d22 is disposed at the top of the riser d21 and faces the back side of the base back plate d1 in the horizontal direction. Extending, as a support surface of the filter d11 supporting the filter d11.
以上,为了保证组装后的基础框架结构的牢固,本实施例中侧安装架d2与基座背板d1通过卡扣结构固定。In the above embodiment, in order to ensure the firmness of the assembled base frame structure, the side mount d2 and the base backboard d1 are fixed by the snap structure in this embodiment.
上述实施例中,导轨d31与导槽d32的设置位置可以替换,替换为在侧安装架d2的侧端设置导槽d32,在基座背板d1与侧安装架d2的侧端相对应位置处设置导轨d31。In the above embodiment, the position of the guide rail d31 and the guide groove d32 may be replaced, instead, the guide groove d32 is disposed at the side end of the side mount d2, at a position corresponding to the side end of the base back plate d1 and the side mount d2. Set the rail d31.
上述实施例中,凸字形导槽d32和凸字形导轨d31可以替换为圆柱形导槽d32和圆柱形导轨d31,或者替换为矩形导槽d32和矩形导轨d31,矩形导槽d32远离其槽底的边缘上设有在与矩形导轨d31配合后防止矩形导轨d31从矩形导槽d32中脱出的至少一个限位突起。本发明对于导槽d32及导轨d31的形状不作具体限定。In the above embodiment, the convex-shaped guide groove d32 and the convex-shaped guide rail d31 may be replaced by a cylindrical guide groove d32 and a cylindrical guide rail d31, or may be replaced by a rectangular guide groove d32 and a rectangular guide rail d31, and the rectangular guide groove d32 is away from the groove bottom thereof. The edge is provided with at least one limiting protrusion that prevents the rectangular rail d31 from coming out of the rectangular guiding groove d32 after being engaged with the rectangular rail d31. The shape of the guide groove d32 and the guide rail d31 is not specifically limited in the present invention.
本发明中优选地侧安装架d2与基座背板d1采用导轨d31由上向下的插入安装方式。因空调安装位置相对较高,上述实施例可以替换为,侧安装架d2相对于基座背板d1的插入方向为从上方插入或者从下方插入或者从前端插入或者从基座背板d11长度方向的轴向外侧插入。需要说明的是,当侧安装架d2包括横板d22时,从下方插入基座背板d1会受到基座背板d1里侧的零部件的干涉,因此无法采用从下方插入的安装方式。In the present invention, it is preferable that the side mount d2 and the base backboard d1 are inserted from the top to the bottom by the guide rail d31. Because the air-conditioning installation position is relatively high, the above embodiment may be replaced by the insertion direction of the side mount d2 relative to the base backboard d1 being inserted from above or from below or from the front end or from the length of the base backboard d11. Inserted axially outside. It should be noted that when the side mount d2 includes the horizontal plate d22, the insertion of the base backing plate d1 from below is interfered by the components on the back side of the base backing plate d1, so that the mounting method inserted from below cannot be adopted.
作为本发明拓展实施例,如图31和图32所示,针对目前空调器中电机组件不便于在售后维修中进行拆卸维修的问题,本发明实施例提供一种空调器的电机安装结构,包括电机组件,电机组件包括设置在基座g330上的电机支座g210及安装于电机支座g210上的电机g220,电机支座g210上设有与基座g330抽拉配合的配合结构,通过配合结构电机支座g210可抽拉地拆装于基座g330。这样由于电机安装结构中的电机组件中的电机支座g210可相对于基座g330可抽拉地拆装,在需要对空调器内部的电机组件进行售后维修时,只需要在拆开右侧板g282后,将处于工作位置的电机组件从空调器的内部抽拉出来进行拆卸即可,而无需在空调器内部进行电机组件的拆卸工作,降低了空调器中电机组件售后维修的难度,节省了售后维修成本。As an extended embodiment of the present invention, as shown in FIG. 31 and FIG. 32, in order to solve the problem that the motor assembly in the air conditioner is inconvenient to be disassembled and repaired in the after-sales maintenance, the embodiment of the present invention provides a motor mounting structure of the air conditioner, including The motor assembly includes a motor mount g210 disposed on the base g330 and a motor g220 mounted on the motor mount g210. The motor mount g210 is provided with a mating structure that is coupled with the base g330, and the mating structure is adopted. The motor support g210 is detachably attached to the base g330. In this way, since the motor support g210 in the motor assembly in the motor mounting structure can be detachably attached to the base g330, when the after-sales maintenance of the motor component inside the air conditioner is required, only the right side plate needs to be disassembled. After g282, the motor component in the working position can be pulled out from the inside of the air conditioner for disassembly, without the need to disassemble the motor component inside the air conditioner, which reduces the difficulty of after-sales maintenance of the motor component in the air conditioner, and saves After-sales maintenance costs.
本实施例中的电机安装结构更具体的是适用于电机轴和与被驱动部件可快速拆卸的空调器,例如电机轴和风叶轴通过螺旋卡爪和螺旋卡槽实现快速的连接和拆卸的空调器中。由于电机组件中的电机轴与风叶轴无需旋拧螺钉即可在电机停止工作时分离,这样电机支座g210与基座g330之间通过轨道的形式可抽拉配合,在进行电机g220的售后维修时,只需要将电机支座g210沿着滑轨g211滑出,而电机g220与风叶此时可以通过快拆结构实现可靠分离,达到了方便装配和快速维修电机g220的目的。The motor mounting structure in this embodiment is more specifically applicable to the motor shaft and the air conditioner that can be quickly disassembled from the driven component, for example, the motor shaft and the vane shaft are quickly connected and disassembled by the spiral claw and the spiral card slot. In the device. Since the motor shaft and the blade shaft in the motor assembly do not need to be screwed, the motor can be separated when the motor stops working, so that the motor support g210 and the base g330 can be pulled and matched by the track, and the after-sale of the motor g220 is performed. During maintenance, it is only necessary to slide the motor support g210 along the slide rail g211, and the motor g220 and the wind blade can be reliably separated by the quick release structure at this time, thereby achieving the purpose of convenient assembly and rapid maintenance of the motor g220.
具体的,本发明实施例中的配合结构为滑槽g231,基座g330上设置有与滑槽g231配合的滑轨 g211,这样实现电机支座g210与基座g330可抽拉配合的结构简单,滑槽g231优选采用与电机支座g210一体成型的方式,滑轨g211优选采用与基座g330一体成型的方式。可以理解的是,配合结构也可以是为滑轨(未图示),基座上设置有与滑轨配合的滑槽,上述方式均能够实现电机组件在基座上的可抽拉拆卸。Specifically, the mating structure in the embodiment of the present invention is a chute g231, and the base g330 is provided with a slide rail matched with the chute g231. G211, the structure of the motor support g210 and the base g330 can be drawn and matched in a simple manner, the chute g231 is preferably integrally formed with the motor support g210, and the slide rail g211 is preferably formed integrally with the base g330. It can be understood that the mating structure can also be a slide rail (not shown), and the base is provided with a sliding slot that cooperates with the slide rail, and the above manner can realize the pull-and-disassembly of the motor component on the base.
优选地,如图33所示,滑轨g211的截面为l型,滑槽g231的截面为倒l型,这样滑轨g211和滑槽g231可以相互啮合,起到一个限位的作用。Preferably, as shown in FIG. 33, the cross section of the slide rail g211 is l-shaped, and the cross section of the chute g231 is inverted l type, so that the slide rail g211 and the chute g231 can mesh with each other to function as a limit.
如图32所示,本实施例中的滑轨g211及滑槽g231沿空调器的长度方向延伸,具体可根据电机g220布置的位置和方式来决定滑轨g211及滑槽g231的延伸方向。As shown in FIG. 32, the slide rail g211 and the chute g231 in the present embodiment extend along the longitudinal direction of the air conditioner. Specifically, the extending direction of the slide rail g211 and the chute g231 can be determined according to the position and manner of the motor g220.
优选地,本实施例中的空调器的电机安装结构还包括用于将处于工作位置的电机g220及电机支座g210锁定在基座g330上的锁定机构,这样可以保证处于工作状态的电机g220,例如带动风叶转动工作过程中的电机g220位置的稳定,提高电机g220运转过程中的稳定性。Preferably, the motor mounting structure of the air conditioner in this embodiment further includes a locking mechanism for locking the motor g220 and the motor support g210 in the working position on the base g330, so that the motor g220 in the working state can be ensured. For example, the position of the motor g220 during the rotation of the blade is stabilized, and the stability of the motor g220 during operation is improved.
进一步参见图33和图34,具体地,本实施例中的锁定机构包括电机端盖,电机端盖一端与电机组件固定连接,另一端与基座g330卡合,电机端盖用于对电机组件进行在空调器的长度方向(图中的左右方向)的限位。更具体地,电机端盖上开设有安装孔,对应的在电机组件上开设有与安装孔配合的配合孔,螺钉g270穿过安装孔和配合孔以将电机端盖与电机组件连接,电机端盖上开设有端盖卡扣g241,基座g330上设置有与端盖卡扣g241配合的卡槽g233。Referring to FIG. 33 and FIG. 34, in particular, the locking mechanism in this embodiment includes a motor end cover, one end of the motor end cover is fixedly connected with the motor assembly, the other end is engaged with the base g330, and the motor end cover is used for the motor assembly. The limit in the longitudinal direction of the air conditioner (the horizontal direction in the drawing) is performed. More specifically, the motor end cover is provided with a mounting hole, and correspondingly a matching hole is formed on the motor component to cooperate with the mounting hole, and the screw g270 passes through the mounting hole and the matching hole to connect the motor end cover with the motor component, and the motor end The cover is provided with an end cover buckle g241, and the base g330 is provided with a card slot g233 that cooperates with the end cover buckle g241.
本实施例中的锁定机构还包括设置在电机组件远离电机端盖的一端的电机压板g250,电机压板g250与电机g220配合以实现对电机组件在空调器的前后方向限位,也即空调器底座壳体的法向方向进行限位。The locking mechanism in this embodiment further includes a motor pressure plate g250 disposed at one end of the motor assembly away from the motor end cover, and the motor pressure plate g250 cooperates with the motor g220 to limit the motor assembly in the front and rear direction of the air conditioner, that is, the air conditioner base. The normal direction of the housing is limited.
下面将结合图31至图34对具有本实施例的电机安装结构的空调器的维修和保养工作进行说明,首先把空调器中的右侧板g282手动滑出,本实施例中的电器盒r172与基座g330是通过导轨形式进行装配,首先把固定电器盒r172的螺钉g270拆卸下来,然后手动拉动电器盒r172沿着导轨延伸方向滑动直至滑出。再者拆卸电机端盖的螺钉g270,把电机端盖拆卸,此时电机g220和电机支座g210就可以沿着轨道延伸方向手动拉出完成拆卸工作。通过以上操作流程,实现电机g220与风叶的完全性可靠分离,电机g220拉出暴露,达到了快速维修保养电机g220的目的。按照以上流程的逆向操作,完成维修后的装配,达到了方便装配和快速维修电机g220的目的。The maintenance and maintenance work of the air conditioner having the motor mounting structure of the present embodiment will be described below with reference to FIG. 31 to FIG. 34. First, the right side plate g282 in the air conditioner is manually slid out, and the electrical box r172 in this embodiment is used. The base g330 is assembled by means of a rail. First, the screw g270 of the fixed electrical box r172 is detached, and then the electrical box r172 is manually pulled to slide along the extending direction of the rail until it slides out. In addition, the screw g270 of the motor end cover is disassembled, and the motor end cover is removed. At this time, the motor g220 and the motor support g210 can be manually pulled out along the track extending direction to complete the disassembly work. Through the above operation flow, the complete and reliable separation of the motor g220 and the fan blade is realized, and the motor g220 is pulled out and exposed, thereby achieving the purpose of quickly repairing and maintaining the motor g220. According to the reverse operation of the above process, the assembly after the repair is completed, and the purpose of assembling and quickly repairing the motor g220 is achieved.
作为可变换实施例,锁定机构与基座一体成型,具体锁定机构可以为与基座一体成型的弹性端盖卡扣,对应的在电机组件上设置有与弹性端盖卡扣相适配的卡槽,卡槽具体是可以设置在电机支座上,在电机组件处于工作位置,弹性端盖卡扣和卡槽相配合以将电机组件锁定在基座上,保证电机在工作位置工作的平稳。As a changeable embodiment, the locking mechanism is integrally formed with the base. The specific locking mechanism may be a flexible end cover buckle integrally formed with the base, and correspondingly, the motor assembly is provided with a card adapted to the elastic end cover buckle. The slot and the slot can be specifically disposed on the motor support. When the motor assembly is in the working position, the elastic end cover buckle and the card slot cooperate to lock the motor assembly on the base to ensure smooth operation of the motor in the working position.
再者,根据附图对本发明实施例空调器的电器盒从基座一侧拆出的具体方案进行阐述:Furthermore, the specific scheme of the electrical box of the air conditioner of the embodiment of the present invention is removed from the base side according to the accompanying drawings:
作为本发明的拓展实施例,图10为本发明的实施例一中提供的电器盒与基座的装配示意图;图11为图10所示的电器盒的立体视图;图12为图10所示的滑动结构与导轨结构配合的剖视图;图13为图12所示的电器盒的剖视图;图14为图12所示的电器盒的盒体的内部结构示意图。FIG. 10 is a schematic view showing the assembly of the electrical box and the base provided in the first embodiment of the present invention; FIG. 11 is a perspective view of the electrical box shown in FIG. 10; FIG. 13 is a cross-sectional view of the electrical box shown in FIG. 12; and FIG. 14 is a schematic view showing the internal structure of the casing of the electrical box shown in FIG.
如图10至图14所示,本实施例提供的用于空调器的电器盒,为一种模块化空调室内机的电器盒,包括盒体f1,盒体f1上设有与空调器的基座g330滑动配合的滑动结构f14,盒体f1能够通过滑动结构f14抽出或推入基座g330,滑动结构f14为设于盒体f1朝向基座g330一侧上两个相互平行设置的滑块,滑块呈工字型,基座g330上设有导轨结构f61,导轨结构f61包括对应两个滑块设置的两个滑槽,工字型滑块的底部适于插入滑槽中,滑槽的开口与工字型滑块的竖直部相适应,以使滑槽的开口对工字型滑块的底部形成限位,防止滑块自滑槽中脱落。不仅拆装快速方便,并且避免了螺钉等小零件的反复拆装可能造成的丢失,简化了电器盒的安装与维修,有利于提高检修效率。As shown in FIG. 10 to FIG. 14 , the electrical box for an air conditioner provided in this embodiment is an electrical box of a modular air conditioner indoor unit, including a box body f1, and the base of the air conditioner is provided on the box body f1. The sleeve gf is slidably engaged with the sliding structure f14, and the casing f1 can be pulled out or pushed into the base g330 through the sliding structure f14. The sliding structure f14 is disposed on the side of the casing f1 facing the base g330 and arranged in parallel with each other. The slider has an I-shaped shape, and the base g330 is provided with a rail structure f61. The rail structure f61 includes two chutes corresponding to the two sliders, and the bottom of the I-shaped slider is adapted to be inserted into the chute, the chute The opening is adapted to the vertical portion of the I-shaped slider so that the opening of the chute forms a limit on the bottom of the I-shaped slider to prevent the slider from falling out of the sliding slot. It not only disassembles and is quick and convenient, but also avoids the loss caused by the repeated disassembly and assembly of small parts such as screws, simplifies the installation and maintenance of the electrical box, and is beneficial to improve the maintenance efficiency.
盒体f1上还设有与基座g330紧固配合的固定结构,固定结构包括成型于盒体f1上的一个螺钉孔,基座g330上对应设置有另一个螺钉孔,当盒体f1推入基座g330指定位置后,两个螺钉孔重合,拧入螺钉即可固定盒体f1位置,防止长期使用或运输过程中,电器盒松动,更加安全可靠。安装时,将滑块自滑槽的一端插入,使电器盒沿滑槽推入基座g330上,拧入螺钉,固定电器盒位置;拆卸时,先将螺钉拧下,再将电器盒沿滑槽抽出即可。The box body f1 is further provided with a fixing structure that is fastened and engaged with the base g330. The fixing structure includes a screw hole formed on the box body f1, and another screw hole is correspondingly arranged on the base g330, when the box body f1 is pushed in. After the position of the base g330 is specified, the two screw holes overlap, and the position of the box f1 can be fixed by screwing in the screw to prevent the electrical box from loosening during long-term use or transportation, which is more safe and reliable. When installing, insert the slider from one end of the sliding slot, push the electrical box along the sliding slot into the base g330, screw in the screw to fix the position of the electrical box; when disassembling, first unscrew the screw and then slide the electrical box The slot can be withdrawn.
盒体f1安装于基座g330长度方向上的一端,盒体f1的安装腔具有与开口f12,开口f12沿基座g330的长度方向朝向空调器的外部,这种设置能够与长度方向上一端端板可单独拆卸的空调器形 成配合,仅需拆卸空调器该端端板,即可直接从安装腔的开口f12查看电器盒的内部,方便快捷;盒体f1的底面f11与开口f12相对设置,并且底面f11与基座g330的长度方向垂直设置,主板f2通过开口f12装入安装腔内,主板f2的一侧设有若干元器件f21,主板f2具有元器件f21的一侧朝向底面f11设置,即主板f2朝向空调器的负载侧设置,便于缩短连接于主板f2的负载接线电缆的长度,走线更加清晰整洁;接线板f3设置在盒体f1的底面f11朝向安装腔的一侧,接线板f3也垂直于基座g330的长度方向设置,这种设置充分利用了空调器整机机身宽度方向的充足空间,有利于缩短空调器整机的机身长度,美观轻巧且便于安装、运输。The casing f1 is attached to one end of the base g330 in the longitudinal direction, and the mounting cavity of the casing f1 has an opening f12 which faces the outside of the air conditioner along the longitudinal direction of the base g330. This arrangement can be one end in the longitudinal direction. Individually disassembled air conditioner In order to cooperate, it is only necessary to disassemble the end plate of the air conditioner, and the inside of the electrical box can be directly viewed from the opening f12 of the mounting cavity, which is convenient and quick; the bottom surface f11 of the box f1 is opposite to the opening f12, and the bottom surface f11 and the base g330 The length direction of the main board f2 is inserted into the mounting cavity through the opening f12. One side of the main board f2 is provided with a plurality of components f21, and the main board f2 has a side of the component f21 disposed toward the bottom surface f11, that is, the main board f2 faces the air conditioner. The load side is arranged to shorten the length of the load connection cable connected to the main board f2, and the wiring is more clear and tidy; the wiring board f3 is disposed on the side of the bottom surface f11 of the casing f1 facing the mounting cavity, and the wiring board f3 is also perpendicular to the base g330 The length direction setting makes full use of the sufficient space in the width direction of the air conditioner body, which is beneficial to shortening the length of the air conditioner body, beautiful and light, and easy to install and transport.
盒体f1设有内凹的让位凹槽f13,用于让位空调器的电机组件f5,电机组件f5部分伸入到让位凹槽f13中,让位凹槽f13还能够增强电器盒本身的结构强度,主板f2上的电器元件的排布能够充分利用让位凹槽f13在安装腔内部形成的凸台之间的间隙,增强电器盒结构的紧凑与合理性。The casing f1 is provided with a recessed retaining groove f13 for allowing the motor assembly f5 of the air conditioner, the motor assembly f5 to partially extend into the retaining groove f13, and the recess f13 can also enhance the electrical box itself. The structural strength, the arrangement of the electrical components on the main board f2 can make full use of the gap between the bosses formed by the recesses f13 inside the mounting cavity, and enhance the compactness and rationality of the electrical box structure.
安装腔的开口f12处可拆卸地连接有盒盖f4,便于对电器盒内部的元器件f21进行保护,防火防尘,更加安全可靠。The cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
为避免电器盒在沿电机的输出轴的轴线方向移出基座g330的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,电器盒设计有台阶形轮廓。In order to avoid mechanical interference between the electrical box and other components in the path of the base g330 along the axis of the output shaft of the motor, the electrical box is designed with a stepped profile according to the through section on the path.
作为可变换实施例,电器盒的滑动结构为成型于盒体朝向基座一侧的一个滑槽,基座的导轨结构为对应该滑槽处设置的与滑槽滑动配合的滑块。As a changeable embodiment, the sliding structure of the electrical box is a sliding slot formed on the side of the casing facing the base, and the guiding rail structure of the base is a slider corresponding to the sliding slot provided at the sliding slot.
作为可变换实施例,电器盒的滑动结构为设于盒体上的两排相对设置的滚轮,基座的导轨结构为对应两排滚轮设置的滑槽,滚轮沿滑槽往复移动,实现电器盒的拆装。As a changeable embodiment, the sliding structure of the electrical box is two rows of oppositely disposed rollers disposed on the box body. The rail structure of the base is a sliding slot corresponding to the two rows of rollers, and the roller reciprocates along the sliding slot to realize the electrical box. Disassembly and assembly.
作为可变换实施例,基座的导轨结构沿基座的高度方向设置,能够配合基座高度方向上一端的顶板或底板可单独打开的空调器,能够实现单独打开顶板或底板,或者单独打开部分顶板或部分底板,即可将电器盒沿空调器高度方向独立地抽出进行检测与维修。As a changeable embodiment, the rail structure of the base is disposed along the height direction of the base, and can be combined with the top plate of the one end of the base height direction or the air conditioner of the bottom plate which can be separately opened, and can open the top plate or the bottom plate separately, or open the part separately. The top plate or part of the bottom plate can be independently taken out for inspection and maintenance along the height direction of the air conditioner.
作为可变换实施例,基座的导轨结构沿基座的宽度方向设置,能够配合基座的前面板或部分前面板可单独打开的空调器,能够实现单独打开前面板,即可将电器盒沿空调器前方独立地抽出进行检测与维修。As a changeable embodiment, the rail structure of the base is disposed along the width direction of the base, and can cooperate with the front panel of the base or the air conditioner that can be separately opened by the front panel, so that the front panel can be opened separately, and the electrical box can be The front of the air conditioner is independently extracted for inspection and maintenance.
作为可变换实施例,盒体上的固定结构包括设于盒体上的卡扣,基座上设有与卡扣卡接配合的卡槽。As a changeable embodiment, the fixing structure on the casing comprises a buckle disposed on the casing, and the base is provided with a card slot that is engaged with the buckle.
作为可变换实施例,接线板设于盒体的与底面连接的侧壁上,接线板垂直于基座的长度方向设置。As an alternative embodiment, the wiring board is disposed on a side wall of the casing that is connected to the bottom surface, and the wiring board is disposed perpendicular to the length direction of the base.
作为可变换实施例,盒体设有内凹的让位凹槽,用于让位与盒体相邻设置的空调器的其他部件。As an alternative embodiment, the casing is provided with a recessed retaining recess for the other components of the air conditioner disposed adjacent the casing.
作为本发明拓展实施例,图15为本发明的实施例一中提供的电器盒与空调器的装配示意图;图16为图15所示的电器盒的立体视图;图17为图15所示的电器盒的剖视图;图18为图16所示的电器盒的盒体的内部结构示意图。FIG. 15 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention; FIG. 16 is a perspective view of the electrical box shown in FIG. 15; A cross-sectional view of the electrical box; Fig. 18 is a schematic view showing the internal structure of the casing of the electrical box shown in Fig. 16.
如图15至18所示,本实施例提供的用于空调器的电器盒,为一种模块化空调室内机的电器盒,其设于空调器内沿机身f6长度方向上的一端,其包括具有安装腔的盒体f1,安装腔的开口f12与盒体f1的底面f11相对设置,底面f11与空调器的机身f6长度方向垂直设置,开口f12沿空调器的机身f6长度方向朝向外部,这种设置能够与长度方向上一端端板可单独拆卸的空调器形成配合,仅需拆卸空调器该端端板,即可直接从安装腔的开口f12查看电器盒的内部,方便快捷;主板f2与接线板f3均设于安装腔内,主板f2上设有若干元器件f21,主板f2通过接线板f3与电源线或者信号线连接,主板f2具有元器件f21的一侧朝向盒体f1的底面f11设置,即主板f2朝向空调器的负载侧设置,便于缩短连接于主板f2的负载接线电缆的长度,走线更加清晰整洁;并且主板f2与盒体f1的底面f11平行,同样有利于缩短空调器的机身f6长度,接线板f3包括基板f31,以及设于基板f31上的输入端与输出端,基板f31设于盒体f1的底面f11上,使基板f31与空调器的机身f6长度方向同样垂直设置,接线板f3设置在电器盒的安装腔内,省去了为接线板f3单独设置的防火防尘罩,并且,接线板f3的基板f31与空调器的机身f6长度方向垂直设置,充分利用了空调器 机身f6宽度方向上的充足安装空间,减少了沿机身f6长度方向上的占用空间,有利于缩短空调器的机身f6长度,轻巧美观的同时,有利于运输与拆装。As shown in FIG. 15 to FIG. 18, the electrical box for an air conditioner provided in this embodiment is an electrical box of a modular air conditioner indoor unit, which is disposed at one end of the air conditioner along the length direction of the fuselage f6. The casing f1 having a mounting cavity, the opening f12 of the mounting cavity is disposed opposite to the bottom surface f11 of the casing f1, the bottom surface f11 is disposed perpendicular to the longitudinal direction of the airframe f6 of the air conditioner, and the opening f12 is oriented along the longitudinal direction of the fuselage f6 of the air conditioner Externally, this arrangement can be combined with the air conditioner in which the one end plate in the longitudinal direction can be separately disassembled, and only the end plate of the air conditioner needs to be disassembled, and the inside of the electrical box can be directly viewed from the opening f12 of the mounting cavity, which is convenient and quick; The main board f2 and the wiring board f3 are both disposed in the mounting cavity, the main board f2 is provided with a plurality of components f21, the main board f2 is connected to the power line or the signal line through the wiring board f3, and the main board f2 has the side of the component f21 facing the box f1 The bottom surface f11 is set, that is, the main board f2 is disposed toward the load side of the air conditioner, so that the length of the load wiring cable connected to the main board f2 is shortened, the wiring is more clear and tidy; and the main board f2 is parallel to the bottom surface f11 of the casing f1, It is advantageous to shorten the length of the fuselage f6 of the air conditioner. The terminal board f3 includes a substrate f31, and an input end and an output end provided on the substrate f31. The substrate f31 is disposed on the bottom surface f11 of the casing f1 to make the substrate f31 and the air conditioner. The length direction of the fuselage f6 is also vertically set, and the terminal board f3 is disposed in the mounting cavity of the electrical box, eliminating the fireproof dust cover separately provided for the terminal board f3, and the base plate f31 of the wiring board f3 and the air conditioner body F6 is set vertically in the longitudinal direction, making full use of the air conditioner The sufficient installation space in the width direction of the fuselage f6 reduces the occupation space along the length direction of the fuselage f6, which is beneficial to shortening the length of the air conditioner f6, which is light and beautiful, and is advantageous for transportation and disassembly.
主板f2的板面小于电器盒安装腔的开口f12,接线板f3与主板f2错位设置,使接线板f3能够暴露于安装腔的开口f12处。The board surface of the main board f2 is smaller than the opening f12 of the electric box mounting cavity, and the wiring board f3 is disposed offset from the main board f2, so that the wiring board f3 can be exposed to the opening f12 of the mounting cavity.
如图18所示,盒体f1设有内凹的让为凹槽f13,用于让位空调器的电机组件f5,电机组件f5部分伸入到让为凹槽f13中,让为凹槽f13还能够增强电器盒本身的结构强度,主板f2上的电器元件的排布能够充分利用让为凹槽在安装腔内部形成的凸台之间的间隙,增强电器盒结构的紧凑与合理性。As shown in FIG. 18, the casing f1 is provided with a concave groove f13 for accommodating the motor assembly f5 of the air conditioner, and the motor assembly f5 is partially inserted into the recess f13 so that the groove f13 It is also possible to enhance the structural strength of the electrical box itself, and the arrangement of the electrical components on the main board f2 can make full use of the gap between the bosses formed in the interior of the mounting cavity to enhance the compactness and rationality of the electrical box structure.
安装腔的开口f12处可拆卸地连接有盒盖f4,便于对电器盒内部的元器件f21进行保护,防火防尘,更加安全可靠。The cover f4 is detachably connected to the opening f12 of the mounting cavity to facilitate protection of the component f21 inside the electrical box, which is safe and reliable.
如图15和图16所示,为避免电器盒在沿电机的输出轴的轴线方向移出基座的路径上与其他部件之间的机械干涉,根据该路径上的贯通截面,电器盒设计有台阶形轮廓。As shown in FIG. 15 and FIG. 16, in order to avoid mechanical interference between the electrical box and other components in the path of moving out of the base along the axis of the output shaft of the motor, the electrical box is designed with steps according to the through section on the path. Shaped outline.
具有上述电器盒的空调器,减少了接线板f3、主板f2等沿机身f6长度方向上的占用空间,有利于缩短空调器的机身f6长度,轻巧美观的同时,有利于运输与拆装。The air conditioner having the above electrical box reduces the occupation space along the length direction of the fuselage f6 such as the wiring board f3 and the main board f2, and is advantageous for shortening the length of the air conditioner f6, which is light and beautiful, and is advantageous for transportation and disassembly. .
作为可变换实施例,接线板设于盒体的与底面连接的侧壁上,接线板的基板与空调器的机身长度方向垂直设置。As an alternative embodiment, the wiring board is disposed on a side wall of the casing connected to the bottom surface, and the substrate of the wiring board is disposed perpendicular to the longitudinal direction of the air conditioner.
作为可变换实施例,盒体设有内凹的让为凹槽,用于让位与盒体相邻设置的空调器的其他部件。As an alternative embodiment, the casing is provided with recessed recesses for the other components of the air conditioner that are positioned adjacent to the casing.
作为可变换实施例,主板具有元器件的一侧朝向电器盒安装腔的开口设置。As a switchable embodiment, the main board has an opening disposed on one side of the component toward the mounting cavity of the electrical box.
作为本发明拓展实施例,图19为本发明的实施例一中提供的电器盒与空调器的装配示意图;图20为图19所示的电器盒的盒体的内部结构示意图;图21为图20所示的集线结构朝向负载一侧的结构示意图;图22为图20所示的集线结构朝向主板一侧的结构示意图。FIG. 19 is a schematic view showing the assembly of the electrical box and the air conditioner provided in the first embodiment of the present invention; FIG. 20 is a schematic view showing the internal structure of the casing of the electrical box shown in FIG. 19; 20 is a schematic structural view of the collecting line structure facing the load side; FIG. 22 is a structural schematic view of the collecting line structure shown in FIG. 20 facing the side of the main board.
如图19至22所示,本实施例提供的用于空调器电器盒的集线结构,为一种模块化空调室内机的电器盒的集线结构,集线结构为板状注塑件,包括结构本体f7上设有若干个插接通孔f71,每个插接通孔f71与电器盒内的主板f2的一个接线端子相对应,并且每个插接通孔f71设有弹性卡紧结构f72,弹性卡紧结构f72包括在插接通孔f71背向主板f2的一侧设置有至少两个相对设置的弹性卡脚,能够弹性卡紧或者松开负载的接线端子,避免在运输或长期使用下,负载的接线端子脱落,造成空调故障。As shown in FIG. 19 to FIG. 22, the current collecting structure for the electric appliance electrical box provided by the embodiment is a collecting structure of the electrical box of the modular air conditioning indoor unit, and the collecting structure is a plate-shaped injection molded part, including The structure body f7 is provided with a plurality of plug-in holes f71, each of the plug-in holes f71 corresponding to one terminal of the main board f2 in the electrical box, and each plug-in hole f71 is provided with an elastic clamping structure f72 The elastic clamping structure f72 includes at least two oppositely disposed elastic legs disposed on a side of the insertion through hole f71 facing away from the main plate f2, which can elastically clamp or loosen the load terminal to avoid transportation or long-term use. Underneath, the load terminals are disconnected, causing air conditioning failure.
本实施例还提供一种用于空调器的电器盒,包括具有安装腔的盒体f1,可拆卸连接于安装腔开口处的盒盖f4,以及设于安装腔内的主板f2,主板f2上设有若干元器件f21与接线端子,盒体f1对应空调器内的负载对应的一侧成型有一个安装口,主板f2具有接线端子的一侧朝向安装口设置,安装口的形状与集线结构的形状相适应,集线结构通过固定结构f73安装于安装口处,使集线结构的插接通孔f71靠近其所对应的主板f2的接线端子设置,这种设置为操作人员将负载的接线端子连接至主板f2的接线端子上提供了导引,使得操作人员能够在不打开电器盒的前提下,将负载的接线端子穿过插接通孔f71即可插接于主板f2的接线端子上,实现了对准方便,快速插接,同时,在拆卸电器盒时,操作人员也无需打开电器盒,直接将负载的接线端子自插接通孔f71处拔出即可完成负载与主板f2的拆卸,操作方便,提高了电器盒的拆装效率;另外,集线结构设置在盒体f1与负载对应的一侧,有利于缩短负载与主板f2之间的接线长度,避免接线过长引起的线路缠绕,浪费材料的同时也增加了占用空间。The embodiment further provides an electrical box for an air conditioner, comprising a box body f1 having a mounting cavity, a cover f4 detachably connected to the opening of the mounting cavity, and a main board f2 disposed in the mounting cavity, on the main board f2 There are a plurality of components f21 and a terminal, and a mounting port is formed on a side corresponding to the load in the air conditioner of the casing f1, and a side of the main plate f2 having the terminal is disposed toward the mounting opening, and the shape and the structure of the mounting hole are arranged. The shape is adapted, and the hub structure is installed at the mounting port through the fixing structure f73, so that the plug-in hole f71 of the hub structure is arranged close to the corresponding terminal of the main board f2, and the setting is the wiring of the load of the operator. The terminal is connected to the terminal block of the main board f2 to provide a guide, so that the operator can insert the load terminal through the plug-in hole f71 to be plugged into the terminal block of the main board f2 without opening the electric box. It realizes convenient alignment and quick plug-in. At the same time, when disassembling the electrical box, the operator does not need to open the electrical box, and directly pulls out the load terminal from the plug-in hole f71. The disassembly and loading of the main board f2 is convenient, and the disassembly and assembly efficiency of the electric box is improved; in addition, the line structure is arranged on the side corresponding to the load of the box f1, which is beneficial to shorten the wiring length between the load and the main board f2, and avoid The wiring caused by the long wiring is entangled, which wastes material and increases the occupied space.
固定结构f73包括设于集线结构的弹性卡扣,以及设于电器盒的安装口处的、与集线结构形成弹性卡扣连接的卡槽,并且固定结构f73还包括将集线结构与盒体f1连接的紧固件,紧固件为螺钉或螺柱;电器盒的安装腔内的还设有接线板f3,接线板f3以垂直于空调器的机身f6长度方向设置,有利于缩短室内机的整机长度,便于运输与装卸。The fixing structure f73 includes an elastic buckle disposed on the collecting structure, and a card slot disposed at the mounting opening of the electrical box to form an elastic snap connection with the collecting structure, and the fixing structure f73 further includes the collecting structure and the box The fastener connected to the body f1, the fastener is a screw or a stud; the mounting cavity of the electrical box is further provided with a wiring board f3, which is arranged perpendicular to the length of the fuselage f6 of the air conditioner, which is beneficial to shorten The length of the indoor unit is easy to transport and handle.
本实施例还提供一种空调器,包括若干负载电器元件f51以及上述电器盒,负载电器元件f51的接线端子包括:电机端子、显示器端子、wifi盒端子、驱动盒端子、管温包端子、环境感温包端 子、辅助电加热端子、湿度传感器端子、地线端子、冷等端子、驱蚊器端子、人体感应模块端子,功能丰富,电器盒拆装效率高,空调器售后维修效率高,产品体验好。The embodiment further provides an air conditioner, including a plurality of load electrical components f51 and the electrical appliance box. The terminal of the load electrical component f51 includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, and an environment. Temperature sensing end Sub-, auxiliary electric heating terminal, humidity sensor terminal, ground terminal, cold terminal, mosquito repellent terminal, human body sensing module terminal, rich in functions, high efficiency of disassembly and assembly of electric box, high efficiency after-sales maintenance of air conditioner, good product experience.
作为可变换实施例,集线结构上的若干插接通孔,其中有的插接通孔对应主板上的一个接线端子,有的插接通孔对应主板上的多个接线端子。As a changeable embodiment, a plurality of plug-in holes on the line structure, wherein the plug-in holes correspond to one of the terminals on the main board, and some plug-in holes correspond to the plurality of terminals on the main board.
作为可变换实施例,弹性卡紧结构包括设于每个插接通孔内的弹性绝缘口,通过弹性绝缘口的撑开或收紧,实现对负载的接线端子的松开或夹紧。As an alternative embodiment, the elastic clamping structure includes an elastic insulating port disposed in each of the plug-in holes, and the opening or tightening of the elastic insulating port realizes loosening or clamping of the terminal of the load.
作为可变换实施例,盒体上成型有多个安装口,空调器室内机内部的若干负载分设于多个安装区域内,主板的若干接线端子分设于多个控制区域,每个控制区域对应一个安装口,每个安装口安装有一个集线结构,安装区域与控制区域一一对应,即某一安装区域的负载端子集中插接在对应的集线结构上,与对应的控制区域电连接,走线清晰,便于捆扎和理线。As a changeable embodiment, a plurality of mounting ports are formed on the casing, and a plurality of loads inside the air conditioner indoor unit are divided into a plurality of mounting areas, and a plurality of connecting terminals of the main board are disposed in a plurality of control areas, and each control area corresponds to one The mounting port has a collecting structure installed on each mounting port, and the mounting area is in one-to-one correspondence with the control area, that is, the load terminals of a certain mounting area are collectively connected to the corresponding collecting line structure, and are electrically connected with the corresponding control area. The wiring is clear, easy to bundle and manage.
作为可变换实施例,固定结构包括设于集线结构的卡槽,以及设于电器盒的安装口处的、与集线结构形成弹性卡扣连接的弹性卡扣。As a changeable embodiment, the fixing structure includes a card slot disposed in the hub structure, and an elastic buckle disposed at the mounting opening of the electrical box to form an elastic snap connection with the hub structure.
作为可变换实施例,集线结构通过螺钉固定在电器盒盒体的安装口处。As a changeable embodiment, the hub structure is fixed to the mounting opening of the electrical box case by screws.
作为可变换实施例,集线结构设置于电器盒盒体的任意一侧。As a changeable embodiment, the line structure is disposed on either side of the electrical box.
作为可变换实施例,集线结构与电器盒盒体一体成型,便于生产的同时,能够简化拆装步骤,节省拆装时间。As a changeable embodiment, the line structure is integrally formed with the electrical box case, which is convenient for production, and can simplify the disassembly and assembly steps and save disassembly and assembly time.
作为可变换实施例,负载电器元件的接线端子包括:电机端子、显示器端子、wifi盒端子、驱动盒端子、管温包端子、环境感温包端子、辅助电加热端子、湿度传感器端子、地线端子、冷等端子、驱蚊器端子、人体感应模块端子中的一种或多种;也可以包括空调器内其他的功能模块端子。As a changeable embodiment, the terminal of the load electrical component includes: a motor terminal, a display terminal, a wifi box terminal, a drive box terminal, a tube temperature package terminal, an environmental temperature sensor package terminal, an auxiliary electric heating terminal, a humidity sensor terminal, a ground wire One or more of terminals, cold terminals, mosquito repellent terminals, and human body sensing module terminals; other functional module terminals in the air conditioner may also be included.
本发明实施例还提供一种具有上述空调器基座组件的空调器。An embodiment of the present invention also provides an air conditioner having the above air conditioner base assembly.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。 It is apparent that the above-described embodiments are merely illustrative of the examples, and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.

Claims (30)

  1. 一种空调器基座组件,其特征在于,包括An air conditioner base assembly characterized by comprising
    基座(g330);Base (g330);
    电机(g220),设置在所述基座(g330)上,适于与空调器风道组件的叶轮可拆卸连接;所述风道组件适于在不拆卸所述电机(g220)的情况下整体从所述基座(g330)上拆出。a motor (g220) disposed on the base (g330) adapted to be detachably coupled to an impeller of an air conditioner duct assembly; the duct assembly being adapted to be integral without disassembling the motor (g220) It is detached from the base (g330).
  2. 根据权利要求1所述的空调器基座组件,其特征在于,所述电机(g220)可拆卸地设置于所述基座(g330)沿长度方向的一端,所述电机(g220)能够从所述基座(g330)的所述一端拆出。The air conditioner base assembly according to claim 1, wherein said motor (g220) is detachably disposed at one end of said base (g330) in a longitudinal direction, and said motor (g220) is capable of The one end of the base (g330) is removed.
  3. 根据权利要求2所述的空调器基座组件,其特征在于,所述电机(g220)通过电机支架安装于所述基座(g330)上,所述电机支架包括固定设置于所述基座(g330)、用于支撑所述电机(g220)的电机支座(d51)。The air conditioner base assembly according to claim 2, wherein the motor (g220) is mounted on the base (g330) via a motor bracket, and the motor bracket includes a fixed base ( G330), a motor support (d51) for supporting the motor (g220).
  4. 根据权利要求3所述的空调器基座组件,其特征在于,所述电机支座(d51)与所述基座(g330)一体成型;或者,所述电机支座(d51)与所述基座(g330)可拆卸连接。The air conditioner base assembly according to claim 3, wherein said motor mount (d51) is integrally formed with said base (g330); or said motor mount (d51) and said base The seat (g330) is detachably connected.
  5. 根据权利要求4所述的空调器基座组件,其特征在于,所述电机支座(d51)与所述基座(g330)的可拆卸连接方式包括通过紧固件连接或者通过可插拔啮合连接结构可拆卸连接或者以导轨配合部件相互配合的导轨连接方式连接。The air conditioner base assembly according to claim 4, wherein the detachable connection of the motor mount (d51) to the base (g330) comprises a fastener connection or a pluggable engagement The connecting structure is detachably connected or connected by a rail connection in which the rail engaging members are fitted to each other.
  6. 根据权利要求5所述的空调器基座组件,其特征在于,在所述电机支座(d51)与所述基座(g330)以导轨配合部件相互配合的导轨连接方式连接情况下,所述基座(g330)上的导轨配合部件设置于所述基座(g330)的所述一端,所述导轨配合部件的延伸方向与所述基座(g330)长度方向一致。The air conditioner base assembly according to claim 5, wherein in the case where the motor mount (d51) and the base (g330) are connected by a rail connection in which the rail mating members are mated with each other, A rail fitting member on the base (g330) is provided at the one end of the base (g330), and an extending direction of the rail fitting member coincides with a longitudinal direction of the base (g330).
  7. 根据权利要求3-6中任一项所述的空调器基座组件,其特征在于, 所述电机支架还包括与所述电机支座(d51)配合的电机压板(g250),所述电机压板(g250)扣合连接于所述电机支座(d51)上形成用于周向抱紧所述电机(g220)的腔室,所述腔室靠近所邻近的所述基座(g330)的端部一端为允许所述电机(g220)轴向嵌入及退出所述腔室的安装端,远离所述基座(g330)部件的所述端部一端为限制所述电机(g220)向远离所述基座(g330)的所述端部进一步移动的限位端。The air conditioner base assembly according to any one of claims 3 to 6, wherein The motor bracket further includes a motor pressure plate (g250) coupled to the motor support (d51), and the motor pressure plate (g250) is fastened and coupled to the motor support (d51) for circumferentially tightening a chamber of the motor (g220), the end of the chamber near the end of the adjacent base (g330) is a mounting end that allows the motor (g220) to axially embed and exit the chamber, The end portion of the end portion away from the base (g330) member is a limit end that restricts further movement of the motor (g220) away from the end portion of the base (g330).
  8. 根据权利要求7所述的空调器基座组件,其特征在于,所述电机支架还包括可拆卸固定安装在所述安装端的、用于限制所述电机(g220)向着退出所述腔室的方向移动的电机端盖(g240)。The air conditioner base assembly according to claim 7, wherein said motor bracket further comprises a detachably fixed mounting on said mounting end for restricting said motor (g220) from exiting said chamber Moving motor end cap (g240).
  9. 根据权利要求1-8中任一项所述的空调器基座组件,其特征在于,所述基座(g330)通过导轨组件(d41)与所述空调器出风组件(d42)的出风框活动连接,以使所述出风组件(d42)能够沿着所述导轨组件(d41)滑出所述基座(g330)。The air conditioner base assembly according to any one of claims 1 to 8, characterized in that the base (g330) passes through the rail assembly (d41) and the air outlet of the air conditioner (d42) The frame is movably coupled to enable the air outlet assembly (d42) to slide out of the base (g330) along the rail assembly (d41).
  10. 根据权利要求9所述的空调器基座组件,其特征在于,所述导轨组件(d41)包括在使用状态下竖向固定在所述基座(g330)上的滑轨座,滑动地安装在所述滑轨座的滑槽内的滑动架,以及一端固定安装在所述滑动架上的滑轨端杆,所述滑轨端杆的另一端固定连接所述出风框。The air conditioner base assembly according to claim 9, wherein said rail assembly (d41) includes a slide rail seat vertically fixed to said base (g330) in a use state, slidably mounted on a sliding frame in the sliding slot of the sliding rail seat, and a sliding rail end rod fixedly mounted on the sliding frame at one end, and the other end of the sliding rail end rod is fixedly connected to the air outlet frame.
  11. 根据权利要求10所述的空调器基座组件,其特征在于,在所述滑轨端杆上成型有一个卡钩,所述卡钩与成型在所述出风框上的卡接槽插接配合连接。The air conditioner base assembly according to claim 10, wherein a hook is formed on the slide rail end rod, and the hook is inserted into a snap groove formed on the air outlet frame. Match the connection.
  12. 根据权利要求1-11中任一项所述的空调器基座组件,其特征在于,所述基座(g330)设有风道组件安装腔,所述风道组件安装腔具有朝向下方的安装口,所述风道组件能够通过所述安装口以竖直方式拆装于所述风道组件安装腔。The air conditioner base assembly according to any one of claims 1 to 11, wherein the base (g330) is provided with a duct assembly mounting cavity, and the duct assembly mounting cavity has a downwardly facing mounting The air duct assembly is detachably attachable to the air duct assembly mounting cavity through the mounting opening.
  13. 根据权利要求12所述的空调器基座组件,其特征在于,所述风 道组件安装腔设有防止所述风道组件从所述安装口脱出的限位结构。The air conditioner base assembly according to claim 12, wherein said wind The track assembly mounting cavity is provided with a stop structure that prevents the air duct assembly from coming out of the mounting opening.
  14. 根据权利要求13所述的空调器基座组件,其特征在于,所述限位结构包括设置在所述基座(g330)的背板上对应所述风道组件的底壳安装位置上部、豁口朝下的限位钩(d44),及对应所述风道组件的底壳下缘的、用于对所述底壳起举托作用的限位台。The air conditioner base assembly according to claim 13, wherein the limiting structure comprises a bottom plate mounting position on the back plate of the base (g330) corresponding to the air duct assembly, and a gap a lower limit hook (d44), and a limit stop corresponding to the lower edge of the bottom case of the air duct assembly for lifting the bottom case.
  15. 根据权利要求13或14所述的空调器基座组件,其特征在于,所述安装结构还包括设置在所述基座(g330)上对应所述风道组件的底壳侧缘、并与所述底壳侧缘配合起到位置装配到位辅助作用的指示结构(d45)。The air conditioner base assembly according to claim 13 or 14, wherein the mounting structure further comprises a bottom shell side edge corresponding to the air duct assembly disposed on the base (g330), and The side edge of the bottom case cooperates to serve as an indicating structure for positional assembly assistance (d45).
  16. 根据权利要求1至15中任一项所述的空调器基座组件,其特征在于,所述基座(g330)与所述风道组件之间设有用于引导所述风道组件以滑入和滑出方式拆装于所述风道组件安装腔的滑动结构。The air conditioner base assembly according to any one of claims 1 to 15, wherein the base (g330) and the air duct assembly are provided for guiding the air duct assembly to slide in And a slide structure that is detached from the installation cavity of the air duct assembly.
  17. 根据权利要求16所述的空调器基座组件,其特征在于,所述滑动结构包括设置在所述基座(g330)和所述风道组件左右两侧的、以平面配合的滑桥结构(d46);或者,The air conditioner base assembly according to claim 16, wherein the sliding structure comprises a plane-fitted slide bridge structure disposed on the left and right sides of the base (g330) and the duct assembly ( D46); or,
    所述滑动结构为可移动地设置在所述基座(g330)上并与所述风道组件固定设置的导轨连接结构。The sliding structure is a rail connecting structure movably disposed on the base (g330) and fixedly disposed with the air duct assembly.
  18. 根据权利要求1-17中任一项所述的空调器基座组件,其特征在于,还包括设置在所述基座(g330)上将若干控制元件设置其中的电器盒(r172),所述电器盒(r172)与所述基座(g330)可拆卸连接。The air conditioner base assembly according to any one of claims 1 to 17, further comprising an electrical box (r172) disposed on the base (g330) with a plurality of control elements disposed therein, The electrical box (r172) is detachably connected to the base (g330).
  19. 根据权利要求18所述的空调器基座组件,其特征在于,所述电器盒(r172)与所述电机(g220)设置于所述基座(g330)在长度方向的同一端或相反端,在同一端时,所述电器盒(r172)与所述电机(g220)能够从所述基座(g330)的同一端拆出。The air conditioner base assembly according to claim 18, wherein said electrical box (r172) and said motor (g220) are disposed at the same end or opposite end of said base (g330) in the longitudinal direction. At the same end, the electrical box (r172) and the motor (g220) can be detached from the same end of the base (g330).
  20. 根据权利要求19所述的空调器基座组件,其特征在于,所述电器盒(r172)邻近所述电机(g220)设置且相对于所述电机(g220)靠近 所述基座(g330)的所述一端的端部。The air conditioner base assembly according to claim 19, wherein said electrical box (r172) is disposed adjacent to said motor (g220) and is adjacent to said motor (g220) An end of the one end of the base (g330).
  21. 根据权利要求18-20中任一项所述的空调器基座组件,其特征在于,所述电器盒(r172)通过底端的两个犄角卡扣插放在所述基座(g330)上,通过紧固件固定方式可拆卸地固定在所述基座(g330)上;或者,所述电器盒(r172)与所述基座(g330)之间以导轨部件相互啮合的导轨连接方式连接,所述导轨配合部件的延伸方向与所述基座(g330)长度方向一致。The air conditioner base assembly according to any one of claims 18 to 20, wherein the electrical box (r172) is inserted into the base (g330) through two corner snaps at the bottom end. Removably fastened to the base (g330) by fastener fixing; or, the electrical box (r172) and the base (g330) are connected by a rail connection in which the rail members are intermeshing, The extending direction of the rail engaging member coincides with the longitudinal direction of the base (g330).
  22. 根据权利要求21所述的空调器基座组件,其特征在于,所述电器盒(r172)的内部设有朝远离所述电机(g220)一端凸出的、用于让位所述电机(g220)的让位凸台。The air conditioner base assembly according to claim 21, wherein the inside of the electrical box (r172) is provided to protrude away from one end of the motor (g220) for letting the motor (g220) The position of the boss.
  23. 根据权利要求19-23中任一项所述的空调器基座组件,其特征在于,所述电控部件还包括固定设置在所述基座(g330)上的、一端与所述空调器的各个负载连接,另一端与所述电器盒(r172)的主板连接的集线器。The air conditioner base assembly according to any one of claims 19 to 23, wherein the electronic control unit further includes an end portion fixed to the base (g330) and the air conditioner Each load is connected, and the other end is connected to a hub of the electrical box (r172).
  24. 根据权利要求24所述的空调器基座组件,其特征在于,所述集线器与所述电器盒(r172)通过限位筋及限位孔相配合。The air conditioner base assembly according to claim 24, wherein the hub and the electrical box (r172) are engaged by a limiting rib and a limiting hole.
  25. 根据权利要求19所述的空调器基座组件,其特征在于,所述电器盒(r172)与所述电机(g220)设置于所述基座(g330)在长度方向的相反端,所述电器盒(r172)能够从所述基座(g330)的对应一端拆出。The air conditioner base assembly according to claim 19, wherein said electrical box (r172) and said motor (g220) are disposed at opposite ends of said base (g330) in a longitudinal direction, said electric appliance The cartridge (r172) can be detached from the corresponding end of the base (g330).
  26. 根据权利要求19-25中任一项所述的空调器基座组件,其特征在于,还包括设置在所述基座(g330)上且位于所述电机(g220)和所述电器盒(r172)之间的集线器。The air conditioner base assembly according to any one of claims 19 to 25, further comprising a motor (g220) and the electrical box (r172) disposed on the base (g330) ) between the hubs.
  27. 根据权利要求1-26中任一项所述的空调器基座组件,其特征在于,还包括设置在所述基座(g330)上的用于驱动空调器导风组件和扫风组件的左侧驱动盒和右侧驱动盒。 The air conditioner base assembly according to any one of claims 1 to 26, further comprising a left side of the base (g330) for driving the air conditioner air guiding assembly and the air sweeping assembly Side drive box and right drive box.
  28. 根据权利要求1-27中任一项所述的空调器基座组件,其特征在于,还包括设置于所述基座(g330)上的走线结构,所述走线结构包括走线槽和走线卡扣,所述走线槽沿空调器的负载线设计路线设置,所述走线卡扣用于将所述负载线卡扣在所述走线槽中。The air conditioner base assembly according to any one of claims 1 to 27, further comprising a routing structure disposed on the base (g330), the routing structure including a wireway and A wire routing buckle is disposed along a load line design route of the air conditioner, and the wire buckle is used to buckle the load wire in the wire trough.
  29. 根据权利要求17所述的空调器基座组件,其特征在于,所述基座(g330)对应驱动模块线和环境感温包线设置有所述走线槽和所述走线卡扣。The air conditioner base assembly according to claim 17, wherein the base (g330) is provided with the wire slot and the wire buckle corresponding to the drive module wire and the ambient temperature envelope.
  30. 一种空调器,其特征在于,包括根据权利要求1-26中任一项所述的空调器基座组件。 An air conditioner comprising the air conditioner base assembly according to any one of claims 1-26.
PCT/CN2017/115676 2017-01-25 2017-12-12 Base assembly for air conditioner and air conditioner WO2018137425A1 (en)

Priority Applications (3)

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RU2019122940A RU2723541C1 (en) 2017-01-25 2017-12-12 Air conditioner assembly box and air conditioner
JP2019537071A JP6849810B2 (en) 2017-01-25 2017-12-12 Air conditioner pedestal parts and air conditioner
BR112019015001A BR112019015001A2 (en) 2017-01-25 2017-12-12 base mount for air conditioner and air conditioner

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CN201710056397 2017-01-25
CN201710056397.X 2017-01-25
CN201710301834.XA CN108613256A (en) 2017-01-25 2017-05-02 air conditioner base assembly and air conditioner
CN201710301834.X 2017-05-02

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