WO2018127379A1 - Lactams from renewable resources and polyamides derived thereof - Google Patents
Lactams from renewable resources and polyamides derived thereof Download PDFInfo
- Publication number
- WO2018127379A1 WO2018127379A1 PCT/EP2017/082909 EP2017082909W WO2018127379A1 WO 2018127379 A1 WO2018127379 A1 WO 2018127379A1 EP 2017082909 W EP2017082909 W EP 2017082909W WO 2018127379 A1 WO2018127379 A1 WO 2018127379A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polyamide
- lactam
- anyone
- aliphatic
- moiety
- Prior art date
Links
- 150000003951 lactams Chemical class 0.000 title claims abstract description 86
- 239000004952 Polyamide Substances 0.000 title claims description 121
- 229920002647 polyamide Polymers 0.000 title claims description 121
- 229920000642 polymer Polymers 0.000 claims abstract description 95
- 238000002360 preparation method Methods 0.000 claims abstract description 10
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 claims description 60
- 239000000203 mixture Substances 0.000 claims description 58
- 239000000178 monomer Substances 0.000 claims description 53
- 229920001577 copolymer Polymers 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 27
- 230000008569 process Effects 0.000 claims description 24
- 239000002253 acid Substances 0.000 claims description 22
- 239000003054 catalyst Substances 0.000 claims description 22
- 125000001931 aliphatic group Chemical group 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 17
- 229910052799 carbon Inorganic materials 0.000 claims description 16
- 229920002292 Nylon 6 Polymers 0.000 claims description 14
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical group [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 claims description 13
- 239000003999 initiator Substances 0.000 claims description 12
- JZUHIOJYCPIVLQ-UHFFFAOYSA-N 2-methylpentane-1,5-diamine Chemical compound NCC(C)CCCN JZUHIOJYCPIVLQ-UHFFFAOYSA-N 0.000 claims description 10
- 150000002923 oximes Chemical class 0.000 claims description 9
- 244000226021 Anacardium occidentale Species 0.000 claims description 8
- 235000020226 cashew nut Nutrition 0.000 claims description 8
- 150000004985 diamines Chemical class 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 238000006116 polymerization reaction Methods 0.000 claims description 8
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 125000004122 cyclic group Chemical group 0.000 claims description 7
- 239000000470 constituent Substances 0.000 claims description 6
- 239000000945 filler Substances 0.000 claims description 6
- 229920000571 Nylon 11 Polymers 0.000 claims description 5
- 229920000299 Nylon 12 Polymers 0.000 claims description 5
- 150000001408 amides Chemical class 0.000 claims description 5
- 229920006018 co-polyamide Polymers 0.000 claims description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 4
- 229920001519 homopolymer Polymers 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229920006121 Polyxylylene adipamide Polymers 0.000 claims description 3
- 101100317163 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) VPS20 gene Proteins 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- 235000005985 organic acids Nutrition 0.000 claims description 3
- 239000011973 solid acid Substances 0.000 claims description 3
- 239000003930 superacid Substances 0.000 claims description 3
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000001340 alkali metals Chemical class 0.000 claims description 2
- MNFORVFSTILPAW-UHFFFAOYSA-N azetidin-2-one Chemical compound O=C1CCN1 MNFORVFSTILPAW-UHFFFAOYSA-N 0.000 claims description 2
- XZZXKVYTWCYOQX-UHFFFAOYSA-J octanoate;tin(4+) Chemical compound [Sn+4].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O.CCCCCCCC([O-])=O.CCCCCCCC([O-])=O XZZXKVYTWCYOQX-UHFFFAOYSA-J 0.000 claims description 2
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 claims description 2
- CCTFOFUMSKSGRK-UHFFFAOYSA-N propan-2-olate;tin(4+) Chemical compound [Sn+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] CCTFOFUMSKSGRK-UHFFFAOYSA-N 0.000 claims description 2
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 claims description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims description 2
- 229910001887 tin oxide Inorganic materials 0.000 claims description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 30
- -1 n-pentadecyl chain Chemical group 0.000 description 19
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 15
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 13
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 13
- 0 CC(C)(N*1)NC(C)(*)[N+]1[O-] Chemical compound CC(C)(N*1)NC(C)(*)[N+]1[O-] 0.000 description 9
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- 150000001721 carbon Chemical group 0.000 description 8
- KJJVPHHQZNPWHI-UHFFFAOYSA-N 3-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)C1C(NCCCC1)=O KJJVPHHQZNPWHI-UHFFFAOYSA-N 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 239000001361 adipic acid Substances 0.000 description 7
- 235000011037 adipic acid Nutrition 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- KVVSCMOUFCNCGX-UHFFFAOYSA-N cardol Chemical compound CCCCCCCCCCCCCCCC1=CC(O)=CC(O)=C1 KVVSCMOUFCNCGX-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 229920001778 nylon Polymers 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- LLCUYMARLNAVDM-UHFFFAOYSA-N 6-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)C1CCCC(NC1)=O LLCUYMARLNAVDM-UHFFFAOYSA-N 0.000 description 5
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000002425 crystallisation Methods 0.000 description 5
- 230000008025 crystallization Effects 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- JOLVYUIAMRUBRK-UHFFFAOYSA-N 11',12',14',15'-Tetradehydro(Z,Z-)-3-(8-Pentadecenyl)phenol Natural products OC1=CC=CC(CCCCCCCC=CCC=CCC=C)=C1 JOLVYUIAMRUBRK-UHFFFAOYSA-N 0.000 description 4
- YLKVIMNNMLKUGJ-UHFFFAOYSA-N 3-Delta8-pentadecenylphenol Natural products CCCCCCC=CCCCCCCCC1=CC=CC(O)=C1 YLKVIMNNMLKUGJ-UHFFFAOYSA-N 0.000 description 4
- OCEVIHDQNSNDFE-UHFFFAOYSA-N 4-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)C1CC(NCCC1)=O OCEVIHDQNSNDFE-UHFFFAOYSA-N 0.000 description 4
- JOLVYUIAMRUBRK-UTOQUPLUSA-N Cardanol Chemical compound OC1=CC=CC(CCCCCCC\C=C/C\C=C/CC=C)=C1 JOLVYUIAMRUBRK-UTOQUPLUSA-N 0.000 description 4
- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- PTFIPECGHSYQNR-UHFFFAOYSA-N cardanol Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1 PTFIPECGHSYQNR-UHFFFAOYSA-N 0.000 description 4
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000010348 incorporation Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- GUOSQNAUYHMCRU-UHFFFAOYSA-N 11-Aminoundecanoic acid Chemical compound NCCCCCCCCCCC(O)=O GUOSQNAUYHMCRU-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- 238000006237 Beckmann rearrangement reaction Methods 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 125000003342 alkenyl group Chemical group 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- UFMJCOLGRWKUKO-UHFFFAOYSA-N cardol diene Natural products CCCC=CCC=CCCCCCCCC1=CC(O)=CC(O)=C1 UFMJCOLGRWKUKO-UHFFFAOYSA-N 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000000113 differential scanning calorimetry Methods 0.000 description 3
- 238000001938 differential scanning calorimetry curve Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 230000003301 hydrolyzing effect Effects 0.000 description 3
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 150000001345 alkine derivatives Chemical class 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 235000014398 anacardic acid Nutrition 0.000 description 2
- KAOMOVYHGLSFHQ-UTOQUPLUSA-N anacardic acid Chemical compound CCC\C=C/C\C=C/CCCCCCCC1=CC=CC(O)=C1C(O)=O KAOMOVYHGLSFHQ-UTOQUPLUSA-N 0.000 description 2
- ADFWQBGTDJIESE-UHFFFAOYSA-N anacardic acid 15:0 Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1C(O)=O ADFWQBGTDJIESE-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012300 argon atmosphere Substances 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000003480 eluent Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012757 flame retardant agent Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- QQHJDPROMQRDLA-UHFFFAOYSA-N hexadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCC(O)=O QQHJDPROMQRDLA-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- SYSQUGFVNFXIIT-UHFFFAOYSA-N n-[4-(1,3-benzoxazol-2-yl)phenyl]-4-nitrobenzenesulfonamide Chemical class C1=CC([N+](=O)[O-])=CC=C1S(=O)(=O)NC1=CC=C(C=2OC3=CC=CC=C3N=2)C=C1 SYSQUGFVNFXIIT-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 125000005429 oxyalkyl group Chemical group 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000002411 thermogravimetry Methods 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 description 2
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 1
- QBIAZVPERXOGAL-OWOJBTEDSA-N (e)-prop-1-ene-1,3-diamine Chemical compound NC\C=C\N QBIAZVPERXOGAL-OWOJBTEDSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- CLVJBDCRRFPPTJ-UHFFFAOYSA-N 1-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)N1C(CCCCC1)=O CLVJBDCRRFPPTJ-UHFFFAOYSA-N 0.000 description 1
- LDBPJTXLCRXBIJ-UHFFFAOYSA-N 11,12,14,15-Tetrahydro-(Z,Z)-2-Methyl-5-(8,11,14-pentadecatrienyl)-1,3-benzenediol Natural products CCCCCCC=CCCCCCCCC1=CC(O)=C(C)C(O)=C1 LDBPJTXLCRXBIJ-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- JCUZDQXWVYNXHD-UHFFFAOYSA-N 2,2,4-trimethylhexane-1,6-diamine Chemical compound NCCC(C)CC(C)(C)CN JCUZDQXWVYNXHD-UHFFFAOYSA-N 0.000 description 1
- BTUDGPVTCYNYLK-UHFFFAOYSA-N 2,2-dimethylglutaric acid Chemical compound OC(=O)C(C)(C)CCC(O)=O BTUDGPVTCYNYLK-UHFFFAOYSA-N 0.000 description 1
- CRTFIUQMLDPORS-UHFFFAOYSA-N 2,2-dimethyloctane-1,8-diamine Chemical compound NCC(C)(C)CCCCCCN CRTFIUQMLDPORS-UHFFFAOYSA-N 0.000 description 1
- RMIUJCRSUIITNG-UHFFFAOYSA-N 2,3-dimethylbutane-1,4-diamine Chemical compound NCC(C)C(C)CN RMIUJCRSUIITNG-UHFFFAOYSA-N 0.000 description 1
- KEEWXLYVPARTPY-UHFFFAOYSA-N 2,3-dimethylheptane-1,7-diamine Chemical compound NCC(C)C(C)CCCCN KEEWXLYVPARTPY-UHFFFAOYSA-N 0.000 description 1
- DPQHRXRAZHNGRU-UHFFFAOYSA-N 2,4,4-trimethylhexane-1,6-diamine Chemical compound NCC(C)CC(C)(C)CCN DPQHRXRAZHNGRU-UHFFFAOYSA-N 0.000 description 1
- RLEQVGMLDNITBW-UHFFFAOYSA-N 2,4,4-trimethylhexanedioic acid Chemical compound OC(=O)C(C)CC(C)(C)CC(O)=O RLEQVGMLDNITBW-UHFFFAOYSA-N 0.000 description 1
- AHBYWKWAVAMOMN-UHFFFAOYSA-N 2,4-diethylhexane-1,6-diamine Chemical compound CCC(CN)CC(CC)CCN AHBYWKWAVAMOMN-UHFFFAOYSA-N 0.000 description 1
- UVCBXTALTSTYBM-UHFFFAOYSA-N 2,4-dimethylheptane-1,7-diamine Chemical compound NCC(C)CC(C)CCCN UVCBXTALTSTYBM-UHFFFAOYSA-N 0.000 description 1
- KSQSUDDRZLCKSW-UHFFFAOYSA-N 2,4-dimethylhexane-1,6-diamine Chemical compound NCC(C)CC(C)CCN KSQSUDDRZLCKSW-UHFFFAOYSA-N 0.000 description 1
- SQAPJTNHAUBTOP-UHFFFAOYSA-N 2,4-dimethyloctane-1,8-diamine Chemical compound NCC(C)CC(C)CCCCN SQAPJTNHAUBTOP-UHFFFAOYSA-N 0.000 description 1
- LDBPJTXLCRXBIJ-HJWRWDBZSA-N 2-Methyl-5-(8-pentadecenyl)-1,3-benzenediol Chemical compound CCCCCC\C=C/CCCCCCCC1=CC(O)=C(C)C(O)=C1 LDBPJTXLCRXBIJ-HJWRWDBZSA-N 0.000 description 1
- IZGYQWUVUWZOPQ-UHFFFAOYSA-N 2-Methylcardol Natural products CCCC=CCC=CCCCCCCCC1=CC(O)=C(C)C(O)=C1 IZGYQWUVUWZOPQ-UHFFFAOYSA-N 0.000 description 1
- WTXAAHKEBFFHIC-UHFFFAOYSA-N 3,3-dimethyloctane-1,8-diamine Chemical compound NCCC(C)(C)CCCCCN WTXAAHKEBFFHIC-UHFFFAOYSA-N 0.000 description 1
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 1
- RBQRPOWGQURLEU-UHFFFAOYSA-N 3-[(3-carboxyphenyl)methyl]benzoic acid Chemical compound OC(=O)C1=CC=CC(CC=2C=C(C=CC=2)C(O)=O)=C1 RBQRPOWGQURLEU-UHFFFAOYSA-N 0.000 description 1
- LJPXCZADJYRIMX-UHFFFAOYSA-N 3-[2-(3-carboxyphenoxy)phenoxy]benzoic acid Chemical compound OC(=O)C1=CC=CC(OC=2C(=CC=CC=2)OC=2C=C(C=CC=2)C(O)=O)=C1 LJPXCZADJYRIMX-UHFFFAOYSA-N 0.000 description 1
- CVPWXYQTHJVBDP-UHFFFAOYSA-N 3-[2-(3-carboxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]benzoic acid Chemical compound OC(=O)C1=CC=CC(C(C=2C=C(C=CC=2)C(O)=O)(C(F)(F)F)C(F)(F)F)=C1 CVPWXYQTHJVBDP-UHFFFAOYSA-N 0.000 description 1
- BZVMGPSXJDFUPI-UHFFFAOYSA-N 3-[2-(3-carboxyphenyl)propan-2-yl]benzoic acid Chemical compound C=1C=CC(C(O)=O)=CC=1C(C)(C)C1=CC=CC(C(O)=O)=C1 BZVMGPSXJDFUPI-UHFFFAOYSA-N 0.000 description 1
- OLTBRQIRRDQOTO-UHFFFAOYSA-N 3-methylpentane-1,4-diamine Chemical compound CC(N)C(C)CCN OLTBRQIRRDQOTO-UHFFFAOYSA-N 0.000 description 1
- WHOBFGJNSZKKOY-UHFFFAOYSA-N 3-pentadecylcyclohexan-1-one Chemical compound CCCCCCCCCCCCCCCC1CCCC(=O)C1 WHOBFGJNSZKKOY-UHFFFAOYSA-N 0.000 description 1
- ULLJDGWZKSOING-UHFFFAOYSA-N 4,4-dimethyloctane-1,8-diamine Chemical compound NCCCC(C)(C)CCCCN ULLJDGWZKSOING-UHFFFAOYSA-N 0.000 description 1
- IGSBHTZEJMPDSZ-UHFFFAOYSA-N 4-[(4-amino-3-methylcyclohexyl)methyl]-2-methylcyclohexan-1-amine Chemical compound C1CC(N)C(C)CC1CC1CC(C)C(N)CC1 IGSBHTZEJMPDSZ-UHFFFAOYSA-N 0.000 description 1
- VTDMBRAUHKUOON-UHFFFAOYSA-N 4-[(4-carboxyphenyl)methyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1CC1=CC=C(C(O)=O)C=C1 VTDMBRAUHKUOON-UHFFFAOYSA-N 0.000 description 1
- PHQYMDAUTAXXFZ-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(C(O)=O)C=C1 PHQYMDAUTAXXFZ-UHFFFAOYSA-N 0.000 description 1
- XKACUVXWRVMXOE-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)propan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(C)C1=CC=C(C(O)=O)C=C1 XKACUVXWRVMXOE-UHFFFAOYSA-N 0.000 description 1
- VGKZBAMIYUHSMU-UHFFFAOYSA-N 4-[[2-chloroethyl(nitroso)carbamoyl]amino]cyclohexane-1-carboxylic acid Chemical compound OC(=O)C1CCC(NC(=O)N(CCCl)N=O)CC1 VGKZBAMIYUHSMU-UHFFFAOYSA-N 0.000 description 1
- WHLFXPIYRPOHGB-UHFFFAOYSA-N 4-methylpentane-1,4-diamine Chemical compound CC(C)(N)CCCN WHLFXPIYRPOHGB-UHFFFAOYSA-N 0.000 description 1
- UVJGPFKXFTVLIZ-UHFFFAOYSA-N 5-methylnonane-1,8-diamine Chemical compound CC(N)CCC(C)CCCCN UVJGPFKXFTVLIZ-UHFFFAOYSA-N 0.000 description 1
- NSCHNXNKWJYBPX-UHFFFAOYSA-N 5-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)C1CCC(NCC1)=O NSCHNXNKWJYBPX-UHFFFAOYSA-N 0.000 description 1
- BJLUCDZIWWSFIB-UHFFFAOYSA-N 5-tert-butylbenzene-1,3-dicarboxylic acid Chemical compound CC(C)(C)C1=CC(C(O)=O)=CC(C(O)=O)=C1 BJLUCDZIWWSFIB-UHFFFAOYSA-N 0.000 description 1
- XNQIUBJCXWNVIA-UHFFFAOYSA-N 6-methylnonane-1,8-diamine Chemical compound CC(N)CC(C)CCCCCN XNQIUBJCXWNVIA-UHFFFAOYSA-N 0.000 description 1
- NPCNSNWVBBMQFL-UHFFFAOYSA-N 7-pentadecylazepan-2-one Chemical compound C(CCCCCCCCCCCCCC)C1CCCCC(N1)=O NPCNSNWVBBMQFL-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- FXYCPZOBBDYKLH-UHFFFAOYSA-N N-(3-pentadecylcyclohexylidene)hydroxylamine Chemical compound C(CCCCCCCCCCCCCC)C1CC(CCC1)=NO FXYCPZOBBDYKLH-UHFFFAOYSA-N 0.000 description 1
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- BTZVDPWKGXMQFW-UHFFFAOYSA-N Pentadecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCC(O)=O BTZVDPWKGXMQFW-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920000265 Polyparaphenylene Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000005700 Putrescine Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- XZAHJRZBUWYCBM-UHFFFAOYSA-N [1-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1(CN)CCCCC1 XZAHJRZBUWYCBM-UHFFFAOYSA-N 0.000 description 1
- QLBRROYTTDFLDX-UHFFFAOYSA-N [3-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1CCCC(CN)C1 QLBRROYTTDFLDX-UHFFFAOYSA-N 0.000 description 1
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- PAVQGHWQOQZQEH-UHFFFAOYSA-N adamantane-1,3-dicarboxylic acid Chemical compound C1C(C2)CC3CC1(C(=O)O)CC2(C(O)=O)C3 PAVQGHWQOQZQEH-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 229920005603 alternating copolymer Polymers 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- XTHLMMQPSUSPPS-UHFFFAOYSA-N bicyclo[2.2.1]heptane-1,4-dicarboxylic acid Chemical compound C1CC2(C(O)=O)CCC1(C(=O)O)C2 XTHLMMQPSUSPPS-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 239000006085 branching agent Substances 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- RGTXVXDNHPWPHH-UHFFFAOYSA-N butane-1,3-diamine Chemical compound CC(N)CCN RGTXVXDNHPWPHH-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000002837 carbocyclic group Chemical group 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 238000004440 column chromatography Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 229920006039 crystalline polyamide Polymers 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 150000003950 cyclic amides Chemical class 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- GEQHKFFSPGPGLN-UHFFFAOYSA-N cyclohexane-1,3-diamine Chemical compound NC1CCCC(N)C1 GEQHKFFSPGPGLN-UHFFFAOYSA-N 0.000 description 1
- VKIRRGRTJUUZHS-UHFFFAOYSA-N cyclohexane-1,4-diamine Chemical compound NC1CCC(N)CC1 VKIRRGRTJUUZHS-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 1
- 125000003493 decenyl group Chemical group [H]C([*])=C([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 125000004427 diamine group Chemical group 0.000 description 1
- 238000007416 differential thermogravimetric analysis Methods 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- MPFLRYZEEAQMLQ-UHFFFAOYSA-N dinicotinic acid Chemical compound OC(=O)C1=CN=CC(C(O)=O)=C1 MPFLRYZEEAQMLQ-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- SRCZQMGIVIYBBJ-UHFFFAOYSA-N ethoxyethane;ethyl acetate Chemical compound CCOCC.CCOC(C)=O SRCZQMGIVIYBBJ-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- PWSKHLMYTZNYKO-UHFFFAOYSA-N heptane-1,7-diamine Chemical compound NCCCCCCCN PWSKHLMYTZNYKO-UHFFFAOYSA-N 0.000 description 1
- ATJCASULPHYKHT-UHFFFAOYSA-N hexadecane-1,16-diamine Chemical compound NCCCCCCCCCCCCCCCCN ATJCASULPHYKHT-UHFFFAOYSA-N 0.000 description 1
- JVQUBHIPPUVHCN-UHFFFAOYSA-N hexane-1,2-diamine Chemical compound CCCCC(N)CN JVQUBHIPPUVHCN-UHFFFAOYSA-N 0.000 description 1
- HYQBVSXBLGKEDT-UHFFFAOYSA-N hexane-1,4-diamine Chemical compound CCC(N)CCCN HYQBVSXBLGKEDT-UHFFFAOYSA-N 0.000 description 1
- BBPXVYVXKAYBSS-UHFFFAOYSA-N hexane-2,5-diamine Chemical compound CC(N)CCC(C)N BBPXVYVXKAYBSS-UHFFFAOYSA-N 0.000 description 1
- 229920006158 high molecular weight polymer Polymers 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- LVPMIMZXDYBCDF-UHFFFAOYSA-N isocinchomeronic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)N=C1 LVPMIMZXDYBCDF-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- MJIVRKPEXXHNJT-UHFFFAOYSA-N lutidinic acid Chemical compound OC(=O)C1=CC=NC(C(O)=O)=C1 MJIVRKPEXXHNJT-UHFFFAOYSA-N 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 125000004370 n-butenyl group Chemical group [H]\C([H])=C(/[H])C([H])([H])C([H])([H])* 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- ABMFBCRYHDZLRD-UHFFFAOYSA-N naphthalene-1,4-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1 ABMFBCRYHDZLRD-UHFFFAOYSA-N 0.000 description 1
- HRRDCWDFRIJIQZ-UHFFFAOYSA-N naphthalene-1,8-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=CC2=C1 HRRDCWDFRIJIQZ-UHFFFAOYSA-N 0.000 description 1
- KHARCSTZAGNHOT-UHFFFAOYSA-N naphthalene-2,3-dicarboxylic acid Chemical compound C1=CC=C2C=C(C(O)=O)C(C(=O)O)=CC2=C1 KHARCSTZAGNHOT-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 230000036963 noncompetitive effect Effects 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 125000004365 octenyl group Chemical group C(=CCCCCCC)* 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010107 reaction injection moulding Methods 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000007614 solvation Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920006301 statistical copolymer Polymers 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- MSVPBWBOFXVAJF-UHFFFAOYSA-N tetradecane-1,14-diamine Chemical compound NCCCCCCCCCCCCCCN MSVPBWBOFXVAJF-UHFFFAOYSA-N 0.000 description 1
- HQHCYKULIHKCEB-UHFFFAOYSA-N tetradecanedioic acid Natural products OC(=O)CCCCCCCCCCCCC(O)=O HQHCYKULIHKCEB-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- BPSKTAWBYDTMAN-UHFFFAOYSA-N tridecane-1,13-diamine Chemical compound NCCCCCCCCCCCCCN BPSKTAWBYDTMAN-UHFFFAOYSA-N 0.000 description 1
- DTQVDTLACAAQTR-DYCDLGHISA-N trifluoroacetic acid-d1 Chemical compound [2H]OC(=O)C(F)(F)F DTQVDTLACAAQTR-DYCDLGHISA-N 0.000 description 1
- KLNPWTHGTVSSEU-UHFFFAOYSA-N undecane-1,11-diamine Chemical compound NCCCCCCCCCCCN KLNPWTHGTVSSEU-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D201/00—Preparation, separation, purification or stabilisation of unsubstituted lactams
- C07D201/02—Preparation of lactams
- C07D201/04—Preparation of lactams from or via oximes by Beckmann rearrangement
Definitions
- the present invention relates to alkylated lactams and their preparation method, notably from renewable resources. It also relates to the use thereof for producing polymers.
- Caprolactam is an important raw material for producing one form of polyamide, usually referred to as nylon-6.
- Caprolactam is ordinarily prepared from cyclohexanone-oxime by the Beckmann rearrangement. The process is effective and is used on an enormous commercial scale. However, the cost is quite high and so there remains a demand for a more economical process. More particularly, the desirability of manufacturing these important caprolactam materials, from renewable resources is increasing.
- One such renewable starting material is bio mass. It has been reported by Frost that biomass can be converted to a-amino-£-caprolactam by a combination of fermentation and chemical process (see U.S. Patent Publication NO. 2007/149777). This molecule has an extra amino group, in addition to the -NH- CO- group. However, all carbon atoms derived from biomass does not convert to monomers and polymers.
- the present invention relates to alkylated lactams and their preparation method, notably from renewable resources. It also relates to the use thereof for producing polymers with all the carbon atoms derived from the renewable resource.
- the present invention hereby provides novel lactam (L) monomers and polymers that may be prepared from cardanol, a renewable resource obtained from cashew nut shell liquid (CNSL).
- the present invention relates to a lactam (L) of formula (I) as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom and n is an integer of from 1 to 4.
- the present invention also relates to a polymer comprising at least repeat units of formula (III) as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4.
- the invention also concerns a process for producing a polymer comprising the ring-opening polymerisation of at least one lactam (L) as previously described with at least one catalyst and at least one initiator.
- the invention also concerns an article or a part of an article comprising the polymer of the invention as well as a composition comprising at least a lactam (L) and a lactam (L') other than the lactam (L).
- the present invention thus provides new lactams having an alkylated chain, their preparation with good yield. They may be prepared from cashew nut shell liquid, a non-edible by-product of the cashew nut industry, which means this compound is based on a renewable resource. These new lactams resulting from the Beckmann rearrangement have been used as monomer for the ring-opening polymerisation to produce polymers.
- the present invention thus provides polymers having specific properties such as internal plasticization, low water uptake, higher impact modulus and 100% bio- sourced. The presence of long alkyl chain lateral to the polymer chain would help impart a certain degree of disorder to the way the polymer chains pack in the solid state and help reduce the processing temperature.
- the polymers of the present invention have decreased melting temperature and crystallization temperature. Incorporation of a C13-C24 alkyl or oxyalkyl chain, especially a n-pentadecyl chain, in the backbone of the polymer has influence on the thermic properties. Furthermore, long alkyl chain hinders the organization of the amide group, decreasing the crystallinity of the polymer. Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence.
- aliphatic refers to nonaromatic hydrocarbon compounds or moieties in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic, as in alicyclic compounds; saturated, as in the paraffins; or unsaturated, as in the olefins and alkynes.
- alkyl groups include saturated hydrocarbons having one or more carbon atoms, including straight-chain alkyl groups, such as methyl, ethyl, propyl, butyl etc, especially with C13-C24 carbon atoms; branched-chain alkyl groups, such as isopropyl, tert-butyl, sec-butyl, isobutyl etc, especially with C 13 - C24 carbon atoms; cyclic alkyl groups (or "cycloalkyl” or “alicyclic” or “carbocyclic” groups), such as cyclopropyl, cyclopentyl, cyclohexyl etc, especially with C13-C24 carbon atoms.
- alkenyl or “alkenyl group” refers to an aliphatic hydrocarbon radical which can be straight or branched, containing at least one carbon-carbon double bond.
- alkenyl groups include, but are not limited to, ethenyl, propenyl, n-butenyl, i-butenyl, 3-methylbut-2-enyl, n-pentenyl, heptenyl, octenyl, decenyl etc, especially with Ci 3 -C 2 4 carbon atoms.
- alkyne refers to straight or branched chain hydrocarbon groups having at least one triple carbon to carbon bond, especially with Ci 3 -C 2 4 carbon atoms.
- oxyaliphatic refers to an aliphatic group interrupted by one or more ether linkage(s).
- aromatic diacid is intended to denote a dicarboxylic acid, or a derivative thereof, comprising one or more than one aromatic group.
- Derivatives of said aromatic diacid are notably acid halogenides, especially chlorides, acid anhydrides, acid salts, acid amides and the like.
- the herein used expression “derivative thereof when used in combination with the expressions “acid”, “diacid”, “amine” or “diamies” is intended to denote whatever derivative thereof which is susceptible of reacting in poly condensation conditions to yield an amide bond.
- cycloaliphatic diamine is intended to denote a compound comprising two amino moieties and at least one cycloaliphatic group or a derivative thereof.
- Ratios, concentrations, amounts, and other numerical data may be presented herein in a range format. It is to be understood that such range format is used merely for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited.
- a temperature range of about 120°C to about 150°C should be interpreted to include not only the explicitly recited limits of about 120°C to about 150°C, but also to include sub-ranges, such as 125°C to 145°C, 130°C to 150°C, and so forth, as well as individual amounts, including fractional amounts, within the specified ranges, such as 122.2°C, 140.6°C, and 141.3°C, for example.
- cyclic amide denotes a cyclic molecule having at least one ring in its molecular structure containing at least one identifiable amide functional repeat unit.
- the amide functional unit is typically— NH— C(O)— but N-substitution is also possible, with, for example, a C 1-12 alkyl group.
- Figure 1 corresponds to DSC curves for 10% copolyamide 6 obtained in example 2.
- X-axis corresponds to temperature (°C).
- Y-axis corresponds to heat flow (W/g).
- Tc 181.94°C.
- Tm 213.18°C.
- Figure 2 corresponds to DSC curves for 20% copolyamide 6 obtained in example 2.
- X-axis corresponds to temperature (°C).
- Y-axis corresponds to heat flow (W/g).
- Tc 177.12°C.
- Tm 212.82°C.
- Figure 3 corresponds to DSC curves for 50%> copolyamide 6 obtained in example 2.
- X-axis corresponds to temperature (°C).
- Y-axis corresponds to heat flow (W/g).
- Tc 126.09°C.
- Tm 177.94°C.
- caprolactam is ordinarily prepared from cyclohexanone- oxime by the Beckmann rearrangement.
- the process is effective and is used on an enormous commercial scale.
- the cost is quite high and so there remains a demand for a more economical process.
- the present invention provides a process to produce alkylated lactams from renewable resources, especially from cashew nut shell liquid (CNSL), and further to produce polymers thereof.
- the present invention relates then to the lactam (L) of formula (I) as follows: (I) wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom and n is an integer of from 1 to 4, notably 1, 2, 3, or 4.
- R is a C 13 -C 17 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom. More preferably R is a Ci3, Ci4, Ci5, C 16 , and/or C 17 , preferably a C 15 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
- R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight- chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
- lactam (L) may also be represented by formula (la) as follows:
- R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
- lactam (L) may also be represented by formula (lb) as follows:
- R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
- lactam (L) may also be represented by formula (Ic) as follows:
- R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
- the lactam (L) may also be represented by formula (Id) as follows: (Id) wherein, R is a C 13 -C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
- the lactam (L) may also be represented by the formula (Ie) as follows:
- the lactam (L) is preferably chosen in the group constituted by 3-n-(Ci 3 -C 2 4 alkyl)azepan-2-one, 4-n-(Ci 3 -C 2 4 alkyl)azepan-2-one, 5-n-(Ci 3 -C 2 4 alkyl)azepan- 2-one, 6-n-(Ci3-C 2 4 alkyl)azepan-2-one and 7-n-(Ci3-C 2 4 alkyl)azepan-2-one and mixtures thereof. More preferably the lactam (L) is a mixture of 4-n-(Ci 3 -C 2 4 alkyl)azepan-2-one and 6-n-(Ci 3 -C 2 4 alkyl)azepan-2-one.
- the lactam (L) is preferably chosen in the group constituted by 3-n- pentadecylazepan-2-one, 4-n-pentadecylazepan-2-one, 5-n- pentadecylazepan-2- one, 6-n- pentadecylazepan-2-one and 7-n- pentadecylazepan-2-one and mixtures thereof. More preferably the lactam (L) is chosen from 4-n-pentadecylazepan-2- one, 6-n- pentadecylazepan-2-one or mixtures thereof. Still more preferably the lactam (L) is a mixture of 4-n-pentadecylazepan-2-one and 6-n- pentadecylazepan-2-one. Preparation of lactam
- the present invention also relates to a process for the preparation of a comprising reacting at least:
- R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, and
- R is a C13-C17 aliphatic or oxyaliphatic moiety. More preferably R is a Ci3, CM, Ci5, Ci6, and/or C 17 , preferably a C15 aliphatic or oxyaliphatic moiety.
- R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight- chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
- the acid may be chosen in the group constituted by mineral acids, beckmann mixture, organic acids, solid acid catalyst, super acids and mixtures thereof.
- the acid may be chosen in the group constituted by mineral acids, such as sulfuric acid or nitric acid; organic acids, such as acetic acid; Beckmann mixture, such as acetic acid, hydrogen chloride and acetic anhydride; super acids, such as trifluoroacetic acid or poly(tetrafluoroethylene-co-perfluoro-3,6-dioxa-4-methyl- 7-octensulfonic acid); solid acid catalysts such as poly(styrene-co-4- styrenesulfonic acid); poly (tetrafluoroethylene-co-perfluoro- (fluorosulfonylethoxy) vinyl ether) and mixtures thereof.
- the acid is sulfuric acid.
- the amount of acid is from 0.05 to 5 mole%, with respect to the oxime.
- the preparation of lactam may take place at a temperature from 25°C to 150°C, preferably from 50°C to 100°C, more preferably from 70°C to 90°C notably at a temperature of 80°C.
- Lactam (L) may be for instance prepared as follows wherein R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, notably 1, 2, 3, or 4.
- Lactam (L) may also be prepared as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety.
- a specific lactam may be prepared as follows:
- the present invention also relates to preparing the oxime of formula (II) from a renewable resource.
- the oxime may be prepared from cashew nut shell liquid (CNSL).
- Cashew nut shell liquid (CNSL) is an agricultural by-product abundantly available (4,450,000 tons worldwide) and non-competitive with food supply chain. Extracted from the shell of cashew nut produced by Anarcardium occidentale L., CNSL constitutes 18-27% of the total raw nut weight.
- Natural CNSL contains mainly anacardic acid which will be decarboxylated during the roasting process and technical grade CNSL contains mainly cardanol, cardol and 2-methylcardol.
- All the carbon atoms in the oxime and subsequently in the capro lactam may be derived from the bio-based cardanol.
- the present invention also relates to the process for producing a polymer comprising the ring-opening polymerisation of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L).
- the catalyst may be chosen in the group constituted by tin(octoate)2, tin isopropoxide, tin octanoate, tin chloride, tin oxide, zinc oxide and their binary catalysts; heterogenous catalysts such as montmorillanite catalyst, alkali metals, metal hydridres, metal amides and mixtures thereof.
- the catalyst is tin(octoate)2.
- the amount of catalyst used is from 0.05wt% to 10wt%, more preferably from 0.05wt% to 5wt%, with respect to the weight of all the monomers used in the polymerization.
- the initiator may be chosen in the group constituted by aliphatic amines comprising from Ci-Ci 6 atoms such as n-octyl amine, benzylamine, guanidine bases, PPG terminated amines (Jeffamine) and their mixtures thereof.
- the initiator is n-octyl amine.
- the amount of initiator used is from 0.1 to 75wt%, more preferably from 0.5 to 10wt%, with respect to the weight of all the monomers used in the polymerization.
- the polymers of the invention are generally prepared by a process comprising the ring opening polymerisation of the lactam (L).
- the ring opening polymerisation techniques include hydrolytic polymerisation (i.e., hydrolytic polycondensation polymerisation) and anionic ring-opening polymerisation.
- Hydrolytic polymerisation is most commonly used for the preparation of polyamides from lactams.
- Anionic ring opening polymerisation of a lactam to form a polyamide is particularly useful in the preparation of reaction injection molding (i.e., RIM) polyamides due to the short time required for the reaction, which makes it possible for the lactam to be polymerised in the mold.
- Synthesis of the polymer may occur in solution in a solvent of the polyamide, preferably dimethylacetamide or l,3-dimethyl-2-imidazolidinone.
- the synthesis is advantageously carried out by a stage of dissolution in the solvent at a temperature from 50° C to 100° C, preferably from 20° C to 25° C followed by a stage of heating the solution comprising the monomer at a temperature ranging from 25° C to 250° C, preferably from 50° C to 200° C, and a stage of recovery of the polyamide formed by precipitation from a non-solvent such as toluene or xylene, or evaporation of the solvent.
- a non-solvent such as toluene or xylene, or evaporation of the solvent.
- the polymer is obtained by heating, at high temperature and high pressure, an aqueous solution of the monomers or a liquid comprising the monomers, in order to evaporate the water and/or the liquid while preventing the formation of a solid phase.
- the polymerisation medium can also comprise additives, such as antifoaming agents, chain limiters (ie. monofunctional molecules capable of reacting with the acid and/or amine functional groups), branching agents (i.e., molecules having at least three functional groups, capable of reacting with the amine and/or acid functional groups, chosen from carboxylic acid and amine groups), catalysts, stabilizers (such as UV, heat or light), mattifying agents (such as Ti0 2 , and the like), lubricants or pigments.
- additives such as antifoaming agents, chain limiters (ie. monofunctional molecules capable of reacting with the acid and/or amine functional groups), branching agents (i.e., molecules having at least three functional groups, capable of reacting with the amine and/or acid functional groups, chosen from carboxylic acid and amine groups), catalysts, stabilizers (such as UV, heat or light), mattifying agents (such as Ti0 2 , and the like), lubricants or pigments.
- chain limiters i
- the polymerisation reaction is generally carried out at a pressure of approximately 0.2-5 MPa, preferably 0.5-2.5 MPa, and at a temperature of approximately 100-330°C, preferably 180-300°C.
- the polymerisation is generally continued in the melt phase at atmospheric or reduced pressure so as to achieve the desired degree of progression.
- the polymerisation product may be a molten polymer or prepolymer.
- the reaction medium may comprise a vapour phase composed essentially of vapour of the elimination product, in particular water, which may have been formed and/or vaporized.
- Molten polymer or prepolymer as formed above can be subjected to stages of separation of vapour phase and of finishing in order to achieve desired degree of polymerisation.
- the separation of the vapour phase can, for example, be carried out in a device of cyclone type for a continuous process. Such devices are known.
- the finishing if any, may consists in maintaining the polymerisation product in the molten state, at a pressure in the region of atmospheric pressure or under reduced pressure, for a time sufficient to achieve the desired degree of progression. Such an operation is known to a person skilled in the art.
- the temperature of the finishing stage is advantageously greater than or equal to 180°C and in all cases greater than the solidification temperature of the polymer.
- the residence time in the finishing device is preferably greater than or equal to 5 minutes.
- the polymerisation product can be washed, in order to extract the oligomers and residual monomers, according to processes known for the washing of polyamide 6 (extraction in liquid phase into water or in gas phase).
- the polymerisation product can also be subjected to a post-condensation stage in solid or liquid phase.
- This stage is known to a person skilled in the art and makes it possible to increase the degree of polymerisation to a desired value.
- the polymer obtained by the process of the invention in molten form can thus be formed directly or can be extruded and granulated, for an optional post- condensation stage and/or for subsequent forming after melting.
- the polymer of the present invention may be a homopolymer or a copolymer.
- a polymer is made by linking only one type of small molecule, or monomer, together, it is called a homopolymer.
- Copolymers may be for instance alternating copolymers, periodic copolymers, statistical copolymers or block copolymers.
- the polymer of the present invention may be then a polymer obtained by polymerization of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L).
- Said polymer may then comprise at least a repeat unit derived from at least one lactam (L) and optionally at least one repeat unit derived from a monomer different from lactam (L).
- the polymer may notably be a polymer comprising at least the repeat units of formula (III) as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, notably 1, 2, 3 or 4.
- R is a C 13 , C 14 , C 15 , C 16 , and/or C 17 , preferably a C 15 aliphatic or oxyaliphatic moiety.
- R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight-chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
- the amount of repeat units of formula (III) is from 0.1 to 100wt%, more preferably from 10 to 90wt%, more specifically from 10 to 50wt%, with respect to the weight of all the monomers.
- It may be for instance comprised from 1 to 100wt%, preferably from 10 to 100 wt%, more preferably from 20 to 100wt%, more specifically from 50 to 100wt%.
- the amount of repeat units of formula (III) may be notably 0.1 , 1 , 5, 7, 10, 13, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100wt%, with respect to the weight of all the monomers, or any range comprised between these values.
- the polymer may also comprise the repeat units of formula (Ilia), (Illb), (IIIc), (Did) and/or (Tile).
- the polymer may notably be a polymer comprising at least the repeat units formula (Ilia) as follows:
- R represents Ci 3 -C 24 aliphatic or oxyaliphatic moiety.
- the polymer may notably be polymer comprising at least the repeat units of formula (Illb) as follows:
- the polymer may also be a polymer comprising at least the repeat units of formula (IIIc) as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety.
- the polymer may also be a polymer comprising at least the repeat units of formula (Hid) as follows:
- R represents C13-C24 aliphatic or oxyaliphatic moiety.
- the polymer may also be a polymer comprising at least the repeat units of formula (Hie) as follows:
- the amount of repeat units of formula (Ilia), (Illb), (IIIc), (Hid) or (Hie) is from 0.1 to 100wt%, more preferably from 10 to 90wt%, more specifically from 10 to 50wt%, with respect to the weight of all the monomers.
- the polymer of the present invention may be then a homopolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) or (Hie).
- the polymer of the present invention may be also a copolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie), optionally with at least one repeat unit derived from a monomer different from lactam (L).
- the polymer of the present invention is a copolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) or (Ille), with at least one repeat unit derived from a monomer different from lactam (L).
- the present invention also relates to a copolymer obtained by polymerisation of lactam (L) with lactam (L') other than the lactam (L).
- the present invention also relates to a composition
- a composition comprising at least a lactam (L) and at least one monomer different from lactam (L), notably a lactam (L').
- the polymer comprising the repeat units of formula (Ilia), (Illb), (IIIc), (Hid) and/or (Ille) may further comprise repeat units derived from lactam (L').
- the weight ratio of lactam (L) to lactam (L') is from 0.1 to 99.9%, more preferably from 2 to 98%, more specifically from 5 to 75%.
- lactam (L') may be chosen in the group constituted by capro lactam, 2- pyrrolidone, 2-piperidinone, 2-azetidinone and mixtures thereof.
- lactam (L') is caprolactam.
- the present invention also relates to a copolymer obtained by polymerization of lactam (L) with at least one diacid and at least one diamine.
- Equimolar quantities of at least one diacid and one diamine may be chosen, such that the total number of moles of diacid and diamine functionalities remain the same.
- Total mole range of diacid and diamine is from 0.1 to 99.95% of the total number of moles of all the acid and amine functionalities in the reaction mass.
- the diacid is preferably chosen in the group constituted by aliphatic diacids, aromatic diacids, acyclic aliphatic diacids and mixtures thereof.
- the aliphatic diacids may be chosen in the group constituted by oxalic acid (HOOC-COOH), malonic acid (HOOC-CH 2 -COOH), succinic acid (HOOC-(CH 2 ) 2 -COOH), glutaric acid (HOOC-(CH 2 ) 3 -COOH), 2,2-dimethyl-glutaric acid [HOOC- C(CH 3 ) 2 -(CH 2 ) 2 -COOH], adipic acid [HOOC-(CH 2 ) 4 -COOH], 2,4,4-trimethyl- adipic acid [HOOC-CH(CH 3 )-CH 2 -C(CH 3 ) 2 -CH2-COOH], pimelic acid [HOOC- (CH 2 ) 5 -COOH], suberic acid [HOOC-(
- the aromatic diacids may be chosen in the group constituted by phthalic acids, including isophthalic acid (IA), 5-tert-butyl isophthalic acid, terephthalic acid (TA) and orthophthalic acid (OA), naphtalenedicarboxylic acids (including 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 1 ,4-naphthalene dicarboxylic acid, 2,3- naphthalene dicarboxylic acid, 1,8 -naphthalene dicarboxylic acid and 1,2- naphthalene dicarboxylic acid), 2,5-pyridinedicarboxylic acid, 2,4- pyridinedicarboxylic acid, 3,5-pyridinedicarboxylic acid, 2,2-bis(4- carboxyphenyl)propane, bis(4-carboxyphenyl)methane, 2,2-bis(4- carboxyphenyl)hexafluoropropane
- the acyclic aliphatic diacids may be chosen in the group constituted by sebacic acid [HOOC-(CH 2 ) 8 -COOH], undecandioic acid [HOOC-(CH 2 ) 9 - COOH], dodecandioic acid [HOOC-(CH 2 )i 0 -COOH], tridecandioic acid [HOOC-(CH 2 )ii-COOH], tetradecandioic acid [HOOC-(CH 2 )i 2 -COOH], pentadecandioic acid [HOOC-(CH 2 )i 3 -COOH] and hexadecandioic acid [HOOC- (CH 2 )i4-COOH] and mixtures thereof.
- the diamine may be chosen in the group constituted by aliphatic diamines, aromatic diamines, cycloaliphatic diamines, acyclic aliphatic diamines and mixtures thereof.
- the aliphatic diamines may be chosen in the group constituted by 1 ,2-diaminoethane, 1,2-diaminopropane, propylene- 1,3-diamine, 1,3- diamino butane, 1 ,4-diamino butane, 1,5-diaminopentane, 1 ,4-diamino- 1,1- dimethylbutane, 1 ,4-diamino- 1 -ethylbutane, 1 ,4-diamino- 1 ,2-dimethylbutane,
- the aromatic diamines may be chosen in the group constituted by meta-phenylene diamine, p-phenylene diamine (PPD), 3,4'-diaminodiphenyl ether (3,4'-ODA), 4,4'-diaminodiphenyl ether (4,4'-ODA), meta-xylylene diamine and para-xylylene diamine and mixtures thereof.
- the cycloaliphatic diamines may be chosen in the group constituted by 1,3-diaminocyclohexane, 1,4-diaminocyclohexane, 1,3- bis(aminomethyl)cyclohexane (BAC), l,4-bis(aminomethyl)cyclohexane, and isophorononediamine (IPDA) and mixtures thereof.
- the acyclic aliphatic diamines may be chosen in the group constituted by 1,10-diaminodecane, 1,8- diamino- 1 ,3-dimethyloctane, 1 ,8-diamino- 1 ,4-dimethyloctane, 1 ,8-diamino-2,4- dimethyloctane, l,8-diamino-3,4-dimethyloctane, l,8-diamino-4,5- dimethyloctane, 1 ,8-diamino-2,2-dimethyloctane, 1 ,8-diamino-3,3- dimethyloctane, 1 ,8-diamino-4,4-dimethyloctane, 1 ,6-diamino-2,4- diethylhexane, l,9-diamino-5-methylnonane,
- the polymer comprising the repeat units of formula (III) may also further comprise repeat units derived from lactam (L').
- the copolymer of the invention may also comprise one or several other types of monomers such as for instance a compound comprising at least 3 acid functions or a compound comprising at least 3 amine functions.
- Polymer of the invention may further comprise repeat units of polyamide 6, polyamide 7, polyamide 6.6, polyamide 10, polyamide 11, polyamide 12, polyamide 6.9, polyamide 5.10, polyamide 6.10, polyamide 6.12, polyamide 6.14, polyamide 10.10, polyamide 10.12, polyamide 10.14, polyamide 10.18, polyamide 12.12, polyamide 4.6, polyamide 6.18, polyamide 6.36, polyamide 9.T, polyamide MXD6, polyamide 6.6/6.T, polyamide 6.6/MPMD.T, polyamide 66.61, polyamide PXD6, polyamide (CHM6), polyamide (CHM9), polyamide (CHM10), polyamide (CHM18), polyamide (MXD,T), polyamide (MXD,I), polyamide (MPMD,I), polyamide (6,T), polyamide (6,1), polyamide (6, CHD), polyamide (10.CHD), polyamide (MXD,CHD), polyamide (CHM, CHD), polyamide (MPMD,CHD), polyamide (CHM,T),
- Polymer comprising the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie) may further comprise repeat units of polyamide 6, polyamide 7, polyamide 6.6, polyamide 10, polyamide 11, polyamide 12, polyamide 6.9, polyamide 5.10, polyamide 6.10, polyamide 6.12, polyamide 6.14, polyamide 10.10, polyamide 10.12, polyamide 10.14, polyamide 10.18, polyamide 12.12, polyamide 4.6, polyamide 6.18, polyamide 6.36, polyamide 9.T, polyamide MXD6, polyamide 6.6/6.T, polyamide 6.6/MPMD.T, polyamide 66.61, polyamide PXD6, polyamide (CHM6), polyamide (CHM9), polyamide (CHM 10), polyamide (CHM 18), polyamide (MXD,T), polyamide (MXD,I), polyamide (MPMD,I), polyamide (6,T), polyamide (6,1), polyamide (6, CHD), polyamide (10,CHD), polyamide (
- Polymer comprising the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie) may preferably comprise repeat units of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 66.6 and copolymers based on these (co)polyamides.
- the polymer of the invention can, for example, be:
- the amount of monomer of formula (I) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- the amount of monomer of formula (la) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- - PA (Ie)/6 which is synthesized from capro lactam and from the monomer of formula (Ie).
- the amount of monomer of formula (Ie) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- the polymer of the invention may have number-average molar mass M n of from 2000 to 2000000 g/mol, preferably from 3000 to 200000 g/mol and more preferentially still from 4000 to 100000 g/mol.
- the number-average molar masses are determined by various known methods, such as gel permeation chromatography.
- the present invention also concerns a composition
- a composition comprising at least a polymer as previously described, and optionally fillers and/or additives.
- the amount of polymer as previously described in the composition is from 0.5 to 95wt% in the composition, more preferably from 0.5 to 50wt%, with respect to the total weight of the composition.
- the present invention also concerns a composition comprising at least a polymer comprising the repeat units of formula (III), and optionally fillers and/or additives.
- the present invention notably concerns a composition comprising at least a polymer comprising the repeat units of formula (Ilia), (Illb) (IIIc) (Hid) and/or (Hie), and optionally fillers and/or additives.
- composition of the invention may also comprise an other polymer, preferably a thermoplastic polymer such as for instance a thermoplastic polymer chosen in the group constituted by: acrylic, acrylonitrile butadiene styrenea (ABS), polyamides, polylactic acids, polycarbonates, polyether sulfones, polyetherether ketones, polyetherimides, polyethylene, polypropylenes, polyphenylene oxides, polyphenylene sulphide, polypropylenes, polystyrene and polyvinyl chloride, or mixture thereof.
- a thermoplastic polymer such as for instance a thermoplastic polymer chosen in the group constituted by: acrylic, acrylonitrile butadiene styrenea (ABS), polyamides, polylactic acids, polycarbonates, polyether sulfones, polyetherether ketones, polyetherimides, polyethylene, polypropylenes, polyphenylene oxides, polyphenylene sulphide, polypropylenes, polys
- the additives may be chosen in the group constituted by halogen-containing flame retardant agents, halogen-free flame retardant agents, stabilizers, antioxidants, light protection agents, UV stabilizers, UV absorbers, UV blockers, inorganic heat stabilizers, organic heat stabilizers, conductivity additives, optical brighteners, processing aids, nucleation agents, crystallization accelerators, crystallization inhibitors, flow aids, lubricants, mold-release agents, softeners and mixtures thereof.
- the fillers may be chosen in the group constituted by mineral fillers such as talc, mica, kaolin, calcium carbonate, calcium silicate, magnesium carbonate; glass fibers, carbon fibers, synthetic polymeric fiber, aramid fiber, aluminium fiber, titanium fiber, magnesium fiber, boron carbide fibers, rock wool fiber, steel fiber, wollastonite and mixtures thereof.
- mineral fillers such as talc, mica, kaolin, calcium carbonate, calcium silicate, magnesium carbonate
- the amount of fillers in the composition is from 1 to 60wt% in the composition, more preferably from 5 to 40wt%, with respect to the total weight of the composition.
- the present invention also relates to an article or a part of an article comprising the composition as previously described or the polymer as previously described.
- the article or the part of article may consist of the composition of the invention.
- the present invention also relates to an article or a part of an article comprising the polymer comprising the repeat units of formula (III).
- the invention also relates to an article or a part of an article comprising the polymer comprising the repeat units of formula (Ilia), (Illb) (IIIc) (Hid) and/or (Hie).
- Articles may be for instance fitting parts, snap fit parts, mutually moveable parts, functional elements, operating elements, tracking elements, adjustment elements, carrier elements, frame elements, switches, connectors and housings, which can be notably produced by injection molding, extrusion or other shaping technologies.
- the disclosure will now be illustrated with working examples, which is intended to illustrate the working of disclosure and not intended to take restrictively to imply any limitations on the scope of the present disclosure. Other examples are also possible which are within the scope of the present disclosure.
- 3-pentadecyclohexanone oxime was dissolved in minimum amount of concentrated sulfuric acid and stirred for 30 minutes. This mixture was added dropwise to a small amount of concentrated acid using addition funnel in a two- neck round bottom flash headed with condenser. The reaction was performed at 80°C for 45 min. After cooling at 25°C, the flask was put on an ice bath. The sulfuric acid was carefully quenched by diluted ammonia solution until the pH turned alkaline. The crude product was extracted with dichloromethane and washed with water and brine. The organic layer was dried over anhydrous sodium sulfate, filtered and dichloromethane was removed using a rotary evaporator.
- the powder obtained was purified by column using an ethyl acetate: petroleum ether system as eluent with a gradually increase of ethyl acetate part. Total yield: 80% M.P: 82°C.
- the pentadecylcaprolactam mixture of isomers
- the latter was purified by column chromatography using an eluent system composed of petroleum ether-ethyl acetate, with gradual increase of the ethyl acetate part.
- White solid obtained was dried and kept under argon atmosphere.
- Commercial caprolactam was first added to toluene in round bottom flask and placed on a rotavap until toluene was completely evaporated.
- pentadecylcaprolactam was weighed (409.2 mg). Then caprolactam was added as fast as possible (3.34g). The Schlenk was closed with glass stopper and put under high vacuum for a minimum time of 10 hours.
- Tin(octoate)2 (195.5mg, 1% mol) was first introduced by the side arm of the Schlenk tube using a glass syringe and steel needle dried in oven. Then octylamine (49.8mg, l%mol) was introduced by the same process. High vacuum was applied for only 10 minutes and the Schlenk tube was closed under vacuum. This tube was then dipped in an already hot oil bath at 220-230°C. After lOh, increase of viscosity, light coloration and condensation/sublimation drops on top were observed. After 24h, the viscosity increased, making the needle almost unefficient. After 48h, a solid mass was obtained. Except some loss on the top of the Schlenk tube, the weigh was approximately the same of the feed (3.5g instead of 3.7g).
- 510mg of polymer was dissolved in 7.5ml of hot acetic acid (clear solution obtained around 60-80°C). After cooling down, a paste/gel like solution was obtained. At 25°C, 4 ml of acetic acid was added and the gel was dispersed by agitation until obtaining a free flowing solution. This solution was poured on a Whatman filter paper. Some of the acetic acid was removed by filtration. 10 ml more of acetic acid was added and kept for filtration. The yellow pale solid on the paper was washed with acetone (3x25ml) in order to replace acetic acid by a lower ebullition solvent. After no more drops of acetone coming from the filter, the solid mass was put on a petri dish and kept in an oven at 60°C overnight.
- acetone 3x25ml
- copolymer (10%wt and 20%wt) of the invention is partially soluble in acetic acid and precipitates at 25°C.
- This solvent has a good solvation for monomers/ catalysts and initiator and thus qualifies as an efficient way of purification of polymers.
- Theoretical degree of polymerization (DP nitheo ) of copolymers had been calculated using the ratio of mole of monomers weighed on mole of initiator, as described in the following formula :
- M nit heo Theoretical molecular weight (M nit heo) was calculated from DP nit heo as follows:
- M w (mix) being the molecular weight representative of the proportion of capro lactam (CPL) and 4/6-pentadecylazepan-2-one (PDA-2-one).
- Thermogravimetric analysis had been conducted on TA instrument Q500.
- Gel permeation chromatography was performed on Waters pump-515 using refractive index (RI) detector Shodex 101 through PLgel Minmax B columns and analysed with Clarity GPC software. PMMA standards were used for comparison. All data brought by gel permeation chromatography, differential scanning calorimetry and thermogravimetric analysis are gathered in the following Table 3:
- copolymers of the invention are high molecular weight polymers with M n higher than 10,000 g/mol. Crystallinity of the copolymer was calculated using the ratio between the enthalpy of fusion of each copolymer (given by DSC analysis by calculation of the area of the endothermic peak) on the enthalpy of fusion of a 100% crystalline polyamide 6 reported by James Mark in the Polymer Data Handbook ⁇ MARK, J. E., Polymer Data Handbook, Oxford Uni.; 1999) with the following formula:
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Polyamides (AREA)
Abstract
The present invention relates to alkylated lactams and their preparation method, notably from renewable resources. It also relates to the use thereof for producing polymers.
Description
LACTAMS FROM RENEWABLE RESOURCES AND POLYAMIDES
DERIVED THEREOF
The present invention relates to alkylated lactams and their preparation method, notably from renewable resources. It also relates to the use thereof for producing polymers.
This application claims priority to IN provisional application No. IN201721000934 filed on 09 Jan, 2017, the whole content of this application being incorporated herein by reference for all purposes.
BACKGROUND ART
Caprolactam is an important raw material for producing one form of polyamide, usually referred to as nylon-6. Caprolactam is ordinarily prepared from cyclohexanone-oxime by the Beckmann rearrangement. The process is effective and is used on an enormous commercial scale. However, the cost is quite high and so there remains a demand for a more economical process. More particularly, the desirability of manufacturing these important caprolactam materials, from renewable resources is increasing. One such renewable starting material is bio mass. It has been reported by Frost that biomass can be converted to a-amino-£-caprolactam by a combination of fermentation and chemical process (see U.S. Patent Publication NO. 2007/149777). This molecule has an extra amino group, in addition to the -NH- CO- group. However, all carbon atoms derived from biomass does not convert to monomers and polymers.
Thus it is an objective of the present invention by which renewable resources are used to obtain industrially useful lactam monomers and polymers, such as polyamides.
SUMMARY OF INVENTION
The present invention relates to alkylated lactams and their preparation method, notably from renewable resources. It also relates to the use thereof for producing polymers with all the carbon atoms derived from the renewable resource.
The present invention hereby provides novel lactam (L) monomers and polymers that may be prepared from cardanol, a renewable resource obtained from cashew nut shell liquid (CNSL). The present invention relates to a lactam (L) of formula (I) as follows:
wherein R represents C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom and n is an integer of from 1 to 4.
The present invention also relates to a polymer comprising at least repeat units of formula (III) as follows:
wherein R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4.The invention also concerns a process for producing a polymer comprising the ring-opening polymerisation of at least one lactam (L) as previously described with at least one catalyst and at least one initiator.
The invention also concerns an article or a part of an article comprising the polymer of the invention as well as a composition comprising at least a lactam (L) and a lactam (L') other than the lactam (L).
The present invention thus provides new lactams having an alkylated chain, their preparation with good yield. They may be prepared from cashew nut shell liquid, a non-edible by-product of the cashew nut industry, which means this compound is based on a renewable resource. These new lactams resulting from the Beckmann rearrangement have been used as monomer for the ring-opening polymerisation to produce polymers. The present invention thus provides polymers having specific properties such as internal plasticization, low water uptake, higher impact modulus and 100% bio- sourced. The presence of long alkyl chain lateral to the polymer chain would help impart a certain degree of disorder to the way the polymer chains pack in the solid state and help reduce the processing temperature.
The polymers of the present invention have decreased melting temperature and crystallization temperature. Incorporation of a C13-C24 alkyl or oxyalkyl chain, especially a n-pentadecyl chain, in the backbone of the polymer has influence on the thermic properties. Furthermore, long alkyl chain hinders the organization of the amide group, decreasing the crystallinity of the polymer.
Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence.
These and other features, aspects and advantages of the present subject matter will be better understood with reference to the following description and appended claims. This summary is provided to introduce a selection of concepts in a simplified form. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
DETAILED DESCRIPTION
Those skilled in the art will be aware that the present disclosure is subject to variations and modifications other than those specifically described. It is to be understood that the present disclosure includes all such variations and modifications. The disclosure also includes all such steps, features, compositions and compounds referred to or indicated in this specification, individually or collectively and any and all combinations of any or more of such steps or features.
Definitions
For convenience, before further description of the present disclosure, certain terms employed in the specification, and examples are collected here. These definitions should be read in the light of the remainder of the disclosure and understood as by a person of skill in the art. The terms used herein have the meanings recognized and known to those of skill in the art, however, for convenience and completeness, particular terms and their meanings are set forth below.
The articles "a", "an" and "the" are used to refer to one or to more than one (i.e., to at least one) of the grammatical object of the article.
The term "and/or" includes the meanings "and", "or" and also all the other possible combinations of the elements connected to this term.
The terms "comprise" and "comprising" are used in the inclusive, open sense, meaning that additional elements may be included. Throughout this specification, unless the context requires otherwise the word "comprise", and variations, such as "comprises" and "comprising", will be understood to imply the inclusion of a stated element or step or group of element or steps but not the exclusion of any other element or step or group of element or steps.
The term "including" is used to mean "including but not limited to". "Including" and "including but not limited to" are used interchangeably.
The term "between" should be understood as being inclusive of the limits.
The term "aliphatic" refers to nonaromatic hydrocarbon compounds or moieties in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic, as in alicyclic compounds; saturated, as in the paraffins; or unsaturated, as in the olefins and alkynes.
As used herein, "alkyl" groups include saturated hydrocarbons having one or more carbon atoms, including straight-chain alkyl groups, such as methyl, ethyl, propyl, butyl etc, especially with C13-C24 carbon atoms; branched-chain alkyl groups, such as isopropyl, tert-butyl, sec-butyl, isobutyl etc, especially with C13- C24 carbon atoms; cyclic alkyl groups (or "cycloalkyl" or "alicyclic" or "carbocyclic" groups), such as cyclopropyl, cyclopentyl, cyclohexyl etc, especially with C13-C24 carbon atoms. As used herein, "alkenyl" or "alkenyl group" refers to an aliphatic hydrocarbon radical which can be straight or branched, containing at least one carbon-carbon double bond. Examples of alkenyl groups include, but are not limited to, ethenyl, propenyl, n-butenyl, i-butenyl, 3-methylbut-2-enyl, n-pentenyl, heptenyl, octenyl, decenyl etc, especially with Ci3-C24 carbon atoms.
The term "alkyne" refers to straight or branched chain hydrocarbon groups having at least one triple carbon to carbon bond, especially with Ci3-C24 carbon atoms. The term "oxyaliphatic" refers to an aliphatic group interrupted by one or more ether linkage(s).
The term "aromatic diacid" is intended to denote a dicarboxylic acid, or a derivative thereof, comprising one or more than one aromatic group. Derivatives of said aromatic diacid are notably acid halogenides, especially chlorides, acid anhydrides, acid salts, acid amides and the like. The herein used expression "derivative thereof when used in combination with the expressions "acid", "diacid", "amine" or "diamies" is intended to denote whatever derivative thereof which is susceptible of reacting in poly condensation conditions to yield an amide bond.
The term "cycloaliphatic diamine" is intended to denote a compound comprising two amino moieties and at least one cycloaliphatic group or a derivative thereof. As used herein, the terminology "(Cn-Cm)" in reference to an organic group, wherein n and m are each integers, indicates that the group may contain from n carbon atoms to m carbon atoms per group.
Ratios, concentrations, amounts, and other numerical data may be presented herein in a range format. It is to be understood that such range format is used merely for convenience and brevity and should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also
to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. For example, a temperature range of about 120°C to about 150°C should be interpreted to include not only the explicitly recited limits of about 120°C to about 150°C, but also to include sub-ranges, such as 125°C to 145°C, 130°C to 150°C, and so forth, as well as individual amounts, including fractional amounts, within the specified ranges, such as 122.2°C, 140.6°C, and 141.3°C, for example. As used herein, the term "cyclic amide" denotes a cyclic molecule having at least one ring in its molecular structure containing at least one identifiable amide functional repeat unit. The amide functional unit is typically— NH— C(O)— but N-substitution is also possible, with, for example, a C1-12 alkyl group. Figures
Figure 1 corresponds to DSC curves for 10% copolyamide 6 obtained in example 2. X-axis corresponds to temperature (°C). Y-axis corresponds to heat flow (W/g). Tc = 181.94°C. Tm=213.18°C.
Figure 2 corresponds to DSC curves for 20% copolyamide 6 obtained in example 2. X-axis corresponds to temperature (°C). Y-axis corresponds to heat flow (W/g). Tc = 177.12°C. Tm=212.82°C.
Figure 3 corresponds to DSC curves for 50%> copolyamide 6 obtained in example 2. X-axis corresponds to temperature (°C). Y-axis corresponds to heat flow (W/g). Tc = 126.09°C. Tm=177.94°C.
Lactam (L)
As discussed above, caprolactam is ordinarily prepared from cyclohexanone- oxime by the Beckmann rearrangement. The process is effective and is used on an enormous commercial scale. However, the cost is quite high and so there remains a demand for a more economical process. Thus, the present invention provides a process to produce alkylated lactams from renewable resources, especially from cashew nut shell liquid (CNSL), and further to produce polymers thereof. The present invention relates then to the lactam (L) of formula (I) as follows:
(I) wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom and n is an integer of from 1 to 4, notably 1, 2, 3, or 4.
Preferably R is a C13-C17 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom. More preferably R
is a Ci3, Ci4, Ci5, C16, and/or C17, preferably a C15 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom. Preferably R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight- chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
The lactam (L) may also be represented by formula (la) as follows:
wherein, R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
The lactam (L) may also be represented by formula (lb) as follows:
O
C NH
R (lb)
wherein, R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
The lactam (L) may also be represented by formula (Ic) as follows:
wherein, R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
The lactam (L) may also be represented by formula (Id) as follows:
(Id) wherein, R is a C13-C24 aliphatic or oxyaliphatic moiety which is attached to any carbon atom of the ring except the carbonyl carbon atom.
The lactam (L) may also be represented by the formula (Ie) as follows:
\ NH
C15H31 (Ie)
It is also perfectly possible to use a
The lactam (L) is preferably chosen in the group constituted by 3-n-(Ci3-C24 alkyl)azepan-2-one, 4-n-(Ci3-C24 alkyl)azepan-2-one, 5-n-(Ci3-C24 alkyl)azepan- 2-one, 6-n-(Ci3-C24 alkyl)azepan-2-one and 7-n-(Ci3-C24 alkyl)azepan-2-one and mixtures thereof. More preferably the lactam (L) is a mixture of 4-n-(Ci3-C24 alkyl)azepan-2-one and 6-n-(Ci3-C24 alkyl)azepan-2-one.
The lactam (L) is preferably chosen in the group constituted by 3-n- pentadecylazepan-2-one, 4-n-pentadecylazepan-2-one, 5-n- pentadecylazepan-2- one, 6-n- pentadecylazepan-2-one and 7-n- pentadecylazepan-2-one and mixtures thereof. More preferably the lactam (L) is chosen from 4-n-pentadecylazepan-2- one, 6-n- pentadecylazepan-2-one or mixtures thereof. Still more preferably the lactam (L) is a mixture of 4-n-pentadecylazepan-2-one and 6-n- pentadecylazepan-2-one.
Preparation of lactam
The present invention also relates to a process for the preparation of a comprising reacting at least:
- an oxime of formula (II) as follows:
wherein R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, and
- an acid. Preferably R is a C13-C17 aliphatic or oxyaliphatic moiety. More preferably R is a Ci3, CM, Ci5, Ci6, and/or C17, preferably a C15 aliphatic or oxyaliphatic moiety. Preferably R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight- chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
The acid may be chosen in the group constituted by mineral acids, beckmann mixture, organic acids, solid acid catalyst, super acids and mixtures thereof.
The acid may be chosen in the group constituted by mineral acids, such as sulfuric acid or nitric acid; organic acids, such as acetic acid; Beckmann mixture, such as acetic acid, hydrogen chloride and acetic anhydride; super acids, such as trifluoroacetic acid or poly(tetrafluoroethylene-co-perfluoro-3,6-dioxa-4-methyl- 7-octensulfonic acid); solid acid catalysts such as poly(styrene-co-4- styrenesulfonic acid); poly (tetrafluoroethylene-co-perfluoro- (fluorosulfonylethoxy) vinyl ether) and mixtures thereof. Preferably, the acid is sulfuric acid.
Preferably the amount of acid is from 0.05 to 5 mole%, with respect to the oxime.
The preparation of lactam may take place at a temperature from 25°C to 150°C, preferably from 50°C to 100°C, more preferably from 70°C to 90°C notably at a temperature of 80°C.
Lactam (L) may be for instance prepared as follows
wherein R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, notably 1, 2, 3, or 4.
Lactam (L) may also be prepared as follows:
wherein R represents C13-C24 aliphatic or oxyaliphatic moiety.
A specific lactam may be prepared as follows:
3-pentadecylcyclohexanone 4/ 6-n-pentadecylazepan-2-one
The present invention also relates to preparing the oxime of formula (II) from a renewable resource. The oxime may be prepared from cashew nut shell liquid (CNSL). Cashew nut shell liquid (CNSL) is an agricultural by-product
abundantly available (4,450,000 tons worldwide) and non-competitive with food supply chain. Extracted from the shell of cashew nut produced by Anarcardium occidentale L., CNSL constitutes 18-27% of the total raw nut weight. Natural CNSL contains mainly anacardic acid which will be decarboxylated during the roasting process and technical grade CNSL contains mainly cardanol, cardol and 2-methylcardol.
Anacardic acid Cardanol Cardol 2-methyl
Cardol
All the carbon atoms in the oxime and subsequently in the capro lactam may be derived from the bio-based cardanol.
Production of polymer
The present invention also relates to the process for producing a polymer comprising the ring-opening polymerisation of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L).
The catalyst may be chosen in the group constituted by tin(octoate)2, tin isopropoxide, tin octanoate, tin chloride, tin oxide, zinc oxide and their binary catalysts; heterogenous catalysts such as montmorillanite catalyst, alkali metals, metal hydridres, metal amides and mixtures thereof. Preferably the catalyst is tin(octoate)2.
Preferably the amount of catalyst used is from 0.05wt% to 10wt%, more preferably from 0.05wt% to 5wt%, with respect to the weight of all the monomers used in the polymerization.
The initiator may be chosen in the group constituted by aliphatic amines comprising from Ci-Ci6 atoms such as n-octyl amine, benzylamine, guanidine bases, PPG terminated amines (Jeffamine) and their mixtures thereof. Preferably the initiator is n-octyl amine.
Preferably the amount of initiator used is from 0.1 to 75wt%, more preferably from 0.5 to 10wt%, with respect to the weight of all the monomers used in the polymerization.
The polymers of the invention are generally prepared by a process comprising the ring opening polymerisation of the lactam (L). Examples of the ring opening polymerisation techniques include hydrolytic polymerisation (i.e., hydrolytic
polycondensation polymerisation) and anionic ring-opening polymerisation. Hydrolytic polymerisation is most commonly used for the preparation of polyamides from lactams. Anionic ring opening polymerisation of a lactam to form a polyamide is particularly useful in the preparation of reaction injection molding (i.e., RIM) polyamides due to the short time required for the reaction, which makes it possible for the lactam to be polymerised in the mold.
Synthesis of the polymer may occur in solution in a solvent of the polyamide, preferably dimethylacetamide or l,3-dimethyl-2-imidazolidinone. The synthesis is advantageously carried out by a stage of dissolution in the solvent at a temperature from 50° C to 100° C, preferably from 20° C to 25° C followed by a stage of heating the solution comprising the monomer at a temperature ranging from 25° C to 250° C, preferably from 50° C to 200° C, and a stage of recovery of the polyamide formed by precipitation from a non-solvent such as toluene or xylene, or evaporation of the solvent.
It is also possible to produce the polymer in aqueous solution of the monomers. The polymer is obtained by heating, at high temperature and high pressure, an aqueous solution of the monomers or a liquid comprising the monomers, in order to evaporate the water and/or the liquid while preventing the formation of a solid phase.
The polymerisation medium can also comprise additives, such as antifoaming agents, chain limiters (ie. monofunctional molecules capable of reacting with the acid and/or amine functional groups), branching agents (i.e., molecules having at least three functional groups, capable of reacting with the amine and/or acid functional groups, chosen from carboxylic acid and amine groups), catalysts, stabilizers (such as UV, heat or light), mattifying agents (such as Ti02, and the like), lubricants or pigments.
The polymerisation reaction is generally carried out at a pressure of approximately 0.2-5 MPa, preferably 0.5-2.5 MPa, and at a temperature of approximately 100-330°C, preferably 180-300°C. The polymerisation is generally continued in the melt phase at atmospheric or reduced pressure so as to achieve the desired degree of progression.
The polymerisation product may be a molten polymer or prepolymer. At this stage, the reaction medium may comprise a vapour phase composed essentially of vapour of the elimination product, in particular water, which may have been formed and/or vaporized.
Molten polymer or prepolymer as formed above can be subjected to stages of separation of vapour phase and of finishing in order to achieve desired degree of polymerisation. The separation of the vapour phase can, for example, be carried out in a device of cyclone type for a continuous process. Such devices are known.
The finishing, if any, may consists in maintaining the polymerisation product in the molten state, at a pressure in the region of atmospheric pressure or under reduced pressure, for a time sufficient to achieve the desired degree of progression. Such an operation is known to a person skilled in the art. The temperature of the finishing stage is advantageously greater than or equal to 180°C and in all cases greater than the solidification temperature of the polymer. The residence time in the finishing device is preferably greater than or equal to 5 minutes. The polymerisation product can be washed, in order to extract the oligomers and residual monomers, according to processes known for the washing of polyamide 6 (extraction in liquid phase into water or in gas phase).
The polymerisation product can also be subjected to a post-condensation stage in solid or liquid phase. This stage is known to a person skilled in the art and makes it possible to increase the degree of polymerisation to a desired value.
The polymer obtained by the process of the invention in molten form can thus be formed directly or can be extruded and granulated, for an optional post- condensation stage and/or for subsequent forming after melting.
Polymer
The polymer of the present invention may be a homopolymer or a copolymer. When a polymer is made by linking only one type of small molecule, or monomer, together, it is called a homopolymer. When two different types of monomers are joined in the same polymer chain, the polymer is called a copolymer. Copolymers may be for instance alternating copolymers, periodic copolymers, statistical copolymers or block copolymers. The polymer of the present invention may be then a polymer obtained by polymerization of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L). Said polymer may then comprise at least a repeat unit derived from at least one lactam (L) and optionally at least one repeat unit derived from a monomer different from lactam (L).
The polymer may notably be a polymer comprising at least the repeat units of formula (III) as follows:
wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety and n is an integer of from 1 to 4, notably 1, 2, 3 or 4.
Preferably R is a C13, C14, C15, C16, and/or C17, preferably a C15 aliphatic or oxyaliphatic moiety. Preferably R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched chain, or cyclic chain. More preferably R is a straight-chain or branched-chain moiety. Most preferentially R is a straight-chain moiety.
Preferably the amount of repeat units of formula (III) is from 0.1 to 100wt%, more preferably from 10 to 90wt%, more specifically from 10 to 50wt%, with respect to the weight of all the monomers.
It may be for instance comprised from 1 to 100wt%, preferably from 10 to 100 wt%, more preferably from 20 to 100wt%, more specifically from 50 to 100wt%.
It may be also for instance from 1 to 70wt%, preferably from 5 to 50wt%, more preferably from 5 to 30wt%, more specifically from 10 to 20wt%.
The amount of repeat units of formula (III) may be notably 0.1 , 1 , 5, 7, 10, 13, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100wt%, with respect to the weight of all the monomers, or any range comprised between these values.
The polymer may also comprise the repeat units of formula (Ilia), (Illb), (IIIc), (Did) and/or (Tile).
The polymer may notably be a polymer comprising at least the repeat units formula (Ilia) as follows:
(Ilia) wherein, R represents Ci3-C24 aliphatic or oxyaliphatic moiety.
The polymer may notably be polymer comprising at least the repeat units of formula (Illb) as follows:
(Illb) wherein, R represents Ci3-C24 aliphatic or oxyaliphatic moiety.
The polymer may also be a polymer comprising at least the repeat units of formula (IIIc) as follows:
wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety.
The polymer may also be a polymer comprising at least the repeat units of formula (Hid) as follows:
wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety.
The polymer may also be a polymer comprising at least the repeat units of formula (Hie) as follows:
Preferably the amount of repeat units of formula (Ilia), (Illb), (IIIc), (Hid) or (Hie) is from 0.1 to 100wt%, more preferably from 10 to 90wt%, more specifically from 10 to 50wt%, with respect to the weight of all the monomers.
The polymer of the present invention may be then a homopolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) or (Hie). The polymer of the present invention may be also a copolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie), optionally with at least one repeat unit derived from a monomer different from lactam (L). Preferably the polymer of the present invention is a copolymer comprising the repeat units as previously mentioned, such as notably the repeat units of formula (III), (Ilia), (Illb), (IIIc),
(Hid) or (Ille), with at least one repeat unit derived from a monomer different from lactam (L).
The present invention also relates to a copolymer obtained by polymerisation of lactam (L) with lactam (L') other than the lactam (L).
The present invention also relates to a composition comprising at least a lactam (L) and at least one monomer different from lactam (L), notably a lactam (L'). The polymer comprising the repeat units of formula (Ilia), (Illb), (IIIc), (Hid) and/or (Ille) may further comprise repeat units derived from lactam (L').
Preferably the weight ratio of lactam (L) to lactam (L') is from 0.1 to 99.9%, more preferably from 2 to 98%, more specifically from 5 to 75%.
The lactam (L') may be chosen in the group constituted by capro lactam, 2- pyrrolidone, 2-piperidinone, 2-azetidinone and mixtures thereof. Preferably lactam (L') is caprolactam. The present invention also relates to a copolymer obtained by polymerization of lactam (L) with at least one diacid and at least one diamine.
Equimolar quantities of at least one diacid and one diamine may be chosen, such that the total number of moles of diacid and diamine functionalities remain the same. Total mole range of diacid and diamine is from 0.1 to 99.95% of the total number of moles of all the acid and amine functionalities in the reaction mass.
The diacid is preferably chosen in the group constituted by aliphatic diacids, aromatic diacids, acyclic aliphatic diacids and mixtures thereof. The aliphatic diacids may be chosen in the group constituted by oxalic acid (HOOC-COOH), malonic acid (HOOC-CH2-COOH), succinic acid (HOOC-(CH2)2-COOH), glutaric acid (HOOC-(CH2)3-COOH), 2,2-dimethyl-glutaric acid [HOOC- C(CH3)2-(CH2)2-COOH], adipic acid [HOOC-(CH2)4-COOH], 2,4,4-trimethyl- adipic acid [HOOC-CH(CH3)-CH2-C(CH3)2-CH2-COOH], pimelic acid [HOOC- (CH2)5-COOH], suberic acid [HOOC-(CH2)6-COOH], azelaic acid [HOOC- (CH2)7-COOH], 1 ,4-norbornane dicarboxylic acid, 1,3-adamantane dicarboxylic acid, cis and/or trans cyclohexane-l,4-dicarboxylic acid and cis and/or trans cyclohexane-l,3-dicarboxylic acid and mixtures thereof. The aromatic diacids may be chosen in the group constituted by phthalic acids, including isophthalic acid (IA), 5-tert-butyl isophthalic acid, terephthalic acid (TA) and orthophthalic acid (OA), naphtalenedicarboxylic acids (including 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, 1 ,4-naphthalene dicarboxylic acid, 2,3- naphthalene dicarboxylic acid, 1,8 -naphthalene dicarboxylic acid and 1,2- naphthalene dicarboxylic acid), 2,5-pyridinedicarboxylic acid, 2,4- pyridinedicarboxylic acid, 3,5-pyridinedicarboxylic acid, 2,2-bis(4- carboxyphenyl)propane, bis(4-carboxyphenyl)methane, 2,2-bis(4- carboxyphenyl)hexafluoropropane, 2,2-bis(4-carboxyphenyl)ketone, 4,4'-bis(4-
carboxyphenyl)sulfone, 2,2-bis(3-carboxyphenyl)propane, bis(3- carboxyphenyl)methane, 2,2-bis(3-carboxyphenyl)hexafluoropropane, 2,2-bis(3- carboxyphenyl)ketone, bis(3-carboxyphenoxy)benzene and mixtures thereof.
[0066] The acyclic aliphatic diacids may be chosen in the group constituted by sebacic acid [HOOC-(CH2)8-COOH], undecandioic acid [HOOC-(CH2)9- COOH], dodecandioic acid [HOOC-(CH2)i0-COOH], tridecandioic acid [HOOC-(CH2)ii-COOH], tetradecandioic acid [HOOC-(CH2)i2-COOH], pentadecandioic acid [HOOC-(CH2)i3-COOH] and hexadecandioic acid [HOOC- (CH2)i4-COOH] and mixtures thereof.
The diamine may be chosen in the group constituted by aliphatic diamines, aromatic diamines, cycloaliphatic diamines, acyclic aliphatic diamines and mixtures thereof. The aliphatic diamines may be chosen in the group constituted by 1 ,2-diaminoethane, 1,2-diaminopropane, propylene- 1,3-diamine, 1,3- diamino butane, 1 ,4-diamino butane, 1,5-diaminopentane, 1 ,4-diamino- 1,1- dimethylbutane, 1 ,4-diamino- 1 -ethylbutane, 1 ,4-diamino- 1 ,2-dimethylbutane,
1.4- diamino- 1 ,3-dimethylbutane, 1 ,4-diamino- 1 ,4-dimethylbutane, 1 ,4-diamino- 2,3-dimethylbutane, 1,2-diamino-l-butylethane, 1,6-diaminohexane, 1,7- diamino heptane, 1,8-diamino-octane, l,6-diamino-2,5-dimethylhexane, 1,6- diamino-2,4-dimethylhexane, l,6-diamino-3,3-dimethylhexane, l,6-diamino-2,2- dimethylhexane, 1,9-diaminononane, 2-methylpentamethylenediamine, 1,6- diamino-2,2,4-trimethylhexane, 1 ,6-diamino-2,4,4-trimethylhexane, 1 ,7- diamino-2,3-dimethylheptane, 1 ,7-diamino-2,4-dimethylheptane, 1 ,7-diamino-
2.5- dimethylheptane, l,7-diamino-2,2-dimethylheptane and bis(3-methyl- 4aminocyclohexyl)-methane and mixtures thereof. The aromatic diamines may be chosen in the group constituted by meta-phenylene diamine, p-phenylene diamine (PPD), 3,4'-diaminodiphenyl ether (3,4'-ODA), 4,4'-diaminodiphenyl ether (4,4'-ODA), meta-xylylene diamine and para-xylylene diamine and mixtures thereof. The cycloaliphatic diamines may be chosen in the group constituted by 1,3-diaminocyclohexane, 1,4-diaminocyclohexane, 1,3- bis(aminomethyl)cyclohexane (BAC), l,4-bis(aminomethyl)cyclohexane, and isophorononediamine (IPDA) and mixtures thereof. The acyclic aliphatic diamines may be chosen in the group constituted by 1,10-diaminodecane, 1,8- diamino- 1 ,3-dimethyloctane, 1 ,8-diamino- 1 ,4-dimethyloctane, 1 ,8-diamino-2,4- dimethyloctane, l,8-diamino-3,4-dimethyloctane, l,8-diamino-4,5- dimethyloctane, 1 ,8-diamino-2,2-dimethyloctane, 1 ,8-diamino-3,3- dimethyloctane, 1 ,8-diamino-4,4-dimethyloctane, 1 ,6-diamino-2,4- diethylhexane, l,9-diamino-5-methylnonane, 1,11-diaminoundecane, 1,12- diaminododecane, 1,13-diaminotridecane, 1,14-diaminotetradecane, 1,15- diaminopentadecane and 1,16-diaminohexadecane and mixtures thereof.
The polymer comprising the repeat units of formula (III) may also further comprise repeat units derived from lactam (L'). The copolymer of the invention may also comprise one or several other types of monomers such as for instance a compound comprising at least 3 acid functions or a compound comprising at least 3 amine functions.
Polymer of the invention may further comprise repeat units of polyamide 6, polyamide 7, polyamide 6.6, polyamide 10, polyamide 11, polyamide 12, polyamide 6.9, polyamide 5.10, polyamide 6.10, polyamide 6.12, polyamide 6.14, polyamide 10.10, polyamide 10.12, polyamide 10.14, polyamide 10.18, polyamide 12.12, polyamide 4.6, polyamide 6.18, polyamide 6.36, polyamide 9.T, polyamide MXD6, polyamide 6.6/6.T, polyamide 6.6/MPMD.T, polyamide 66.61, polyamide PXD6, polyamide (CHM6), polyamide (CHM9), polyamide (CHM10), polyamide (CHM18), polyamide (MXD,T), polyamide (MXD,I), polyamide (MPMD,I), polyamide (6,T), polyamide (6,1), polyamide (6, CHD), polyamide (10.CHD), polyamide (MXD,CHD), polyamide (CHM, CHD), polyamide (MPMD,CHD), polyamide (CHM,T), polyamide (CHM,I) and polyamide (CHM, 4) and copolymers based on these (co)polyamides. Polymer of the invention may preferably comprise repeat units of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 66.6 and copolymers based on these (co)polyamides.
Polymer comprising the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie) may further comprise repeat units of polyamide 6, polyamide 7, polyamide 6.6, polyamide 10, polyamide 11, polyamide 12, polyamide 6.9, polyamide 5.10, polyamide 6.10, polyamide 6.12, polyamide 6.14, polyamide 10.10, polyamide 10.12, polyamide 10.14, polyamide 10.18, polyamide 12.12, polyamide 4.6, polyamide 6.18, polyamide 6.36, polyamide 9.T, polyamide MXD6, polyamide 6.6/6.T, polyamide 6.6/MPMD.T, polyamide 66.61, polyamide PXD6, polyamide (CHM6), polyamide (CHM9), polyamide (CHM 10), polyamide (CHM 18), polyamide (MXD,T), polyamide (MXD,I), polyamide (MPMD,I), polyamide (6,T), polyamide (6,1), polyamide (6, CHD), polyamide (10,CHD), polyamide (MXD,CHD), polyamide (CHM, CHD), polyamide (MPMD,CHD), polyamide (CHM,T), polyamide (CHM,I) and polyamide (CHM, 4) and copolymers based on these (co)polyamides. Polymer comprising the repeat units of formula (III), (Ilia), (Illb), (IIIc), (Hid) and/or (Hie) may preferably comprise repeat units of polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 66.6 and copolymers based on these (co)polyamides.
Examples of polymers
The polymer of the invention can, for example, be:
- PA (I)/6 which is synthesized from capro lactam and from the monomer of formula (I), with R = C13-C24 aliphatic or oxyaliphatic moiety, notably with n=l or 2 or 3 or 4. Preferably the amount of monomer of formula (I) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- PA (Ia)/6 which is synthesized from capro lactam and from the monomer of formula (la), with R = C13-C24 aliphatic or oxyaliphatic moiety. Preferably the amount of monomer of formula (la) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- PA (Ie)/6 which is synthesized from capro lactam and from the monomer of formula (Ie). Preferably the amount of monomer of formula (Ie) is from 0.1 wt% to 90wt%, more preferably from 10wt% to 50wt%, with respect to the weight of all the monomers.
- PA (I)/l l (synthesized from 11-aminoundecanoic acid and from the monomer of formula (I), with R = C13-C24 aliphatic or oxyaliphatic moiety, notably with n=l or 2 or 3 or 4).
- PA (I)/ 12 (synthesized from dodecano lactam and from the monomer of formula (I), with R = C13-C24 aliphatic or oxyaliphatic moiety, notably with n=l or 2 or 3 or 4).
- PA (I)/66 (synthesized from the monomer of formula (I), with R = C13-C24 aliphatic or oxyaliphatic moiety, notably with n=l or 2 or 3 or 4 and from Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethy lenediamine) .
- PA (I)/66/6 (synthesized from caprolactam, Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethy lenediamine and from the monomer of formula (I), with R = C13-C24 aliphatic or oxyaliphatic moiety, notably with n=l or 2 or 3 or 4).
- PA (Ia)/11 (synthesized from 11-aminoundecanoic acid and from the monomer of formula (la), with R = C13-C24 aliphatic or oxyaliphatic moiety).
- PA (la)/ 12 (synthesized from dodecano lactam and from the monomer of formula (la), with R = C13-C24 aliphatic or oxyaliphatic moiety).
- PA (Ia)/66 (synthesized from the monomer of formula (la), with R = C13-C24 aliphatic or oxyaliphatic moiety and from Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethy lenediamine).
- PA (Ia)/66/6 (synthesized from caprolactam, Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethylenediamine and from the monomer of formula (la), with R = C13-C24 aliphatic or oxyaliphatic moiety).
- PA (Ie)/11 (synthesized from 11-aminoundecanoic acid and from the monomer of formula (Ie)).
- PA (Ie)/12 (synthesized from dodecano lactam and from the monomer of formula (Ie).
- PA (Ie)/66 (synthesized from the monomer of formula (Ie) and from Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethylenediamine).
- PA (Ie)/66/6 (synthesized from caprolactam, Nylon salt, notably composed of a stoichiometric amount of adipic acid and of hexamethylenediamine and from the monomer of formula (Ie)). The polymer of the invention may have number-average molar mass Mn of from 2000 to 2000000 g/mol, preferably from 3000 to 200000 g/mol and more preferentially still from 4000 to 100000 g/mol. The number-average molar masses are determined by various known methods, such as gel permeation chromatography.
Composition
The present invention also concerns a composition comprising at least a polymer as previously described, and optionally fillers and/or additives.
Preferably the amount of polymer as previously described in the composition is from 0.5 to 95wt% in the composition, more preferably from 0.5 to 50wt%, with respect to the total weight of the composition. The present invention also concerns a composition comprising at least a polymer comprising the repeat units of formula (III), and optionally fillers and/or additives. The present invention notably concerns a composition comprising at least a polymer comprising the repeat units of formula (Ilia), (Illb) (IIIc) (Hid) and/or (Hie), and optionally fillers and/or additives.
The composition of the invention may also comprise an other polymer, preferably a thermoplastic polymer such as for instance a thermoplastic polymer chosen in the group constituted by: acrylic, acrylonitrile butadiene styrenea (ABS), polyamides, polylactic acids, polycarbonates, polyether sulfones, polyetherether ketones, polyetherimides, polyethylene, polypropylenes, polyphenylene oxides, polyphenylene sulphide, polypropylenes, polystyrene and polyvinyl chloride, or mixture thereof.
The additives may be chosen in the group constituted by halogen-containing flame retardant agents, halogen-free flame retardant agents, stabilizers, antioxidants, light protection agents, UV stabilizers, UV absorbers, UV blockers, inorganic heat stabilizers, organic heat stabilizers, conductivity additives, optical brighteners, processing aids, nucleation agents, crystallization accelerators, crystallization inhibitors, flow aids, lubricants, mold-release agents, softeners and mixtures thereof.
The fillers may be chosen in the group constituted by mineral fillers such as talc, mica, kaolin, calcium carbonate, calcium silicate, magnesium carbonate; glass fibers, carbon fibers, synthetic polymeric fiber, aramid fiber, aluminium fiber, titanium fiber, magnesium fiber, boron carbide fibers, rock wool fiber, steel fiber, wollastonite and mixtures thereof. Preferably the amount of fillers in the composition is from 1 to 60wt% in the composition, more preferably from 5 to 40wt%, with respect to the total weight of the composition. Application
The present invention also relates to an article or a part of an article comprising the composition as previously described or the polymer as previously described. The article or the part of article may consist of the composition of the invention. The present invention also relates to an article or a part of an article comprising the polymer comprising the repeat units of formula (III). The invention also
relates to an article or a part of an article comprising the polymer comprising the repeat units of formula (Ilia), (Illb) (IIIc) (Hid) and/or (Hie).
Articles may be for instance fitting parts, snap fit parts, mutually moveable parts, functional elements, operating elements, tracking elements, adjustment elements, carrier elements, frame elements, switches, connectors and housings, which can be notably produced by injection molding, extrusion or other shaping technologies. The disclosure will now be illustrated with working examples, which is intended to illustrate the working of disclosure and not intended to take restrictively to imply any limitations on the scope of the present disclosure. Other examples are also possible which are within the scope of the present disclosure. EXPERIMENTAL PART
Materials:
3-pentadecylcyclohexanone oxime is obtained by reported procedure of National Chemical Laboratory (NCL), Pune INDIA
( http ://ncl.csircentral.net/821 / 1 /th 1692.pdf)
Example 1: Synthesis of pentadecylazepan-2-one (pentadecylcaprolactam)
3-pentadecyclohexanone oxime was dissolved in minimum amount of concentrated sulfuric acid and stirred for 30 minutes. This mixture was added dropwise to a small amount of concentrated acid using addition funnel in a two- neck round bottom flash headed with condenser. The reaction was performed at 80°C for 45 min. After cooling at 25°C, the flask was put on an ice bath. The sulfuric acid was carefully quenched by diluted ammonia solution until the pH turned alkaline. The crude product was extracted with dichloromethane and washed with water and brine. The organic layer was dried over anhydrous sodium sulfate, filtered and dichloromethane was removed using a rotary evaporator. The powder obtained was purified by column using an ethyl acetate: petroleum ether system as eluent with a gradually increase of ethyl acetate part. Total yield: 80% M.P: 82°C. After synthesis of the pentadecylcaprolactam (mixture of isomers), the latter was purified by column chromatography using an eluent system composed of petroleum ether-ethyl acetate, with gradual increase of the ethyl acetate part. White solid obtained was dried and kept under argon atmosphere. Commercial caprolactam was first added to toluene in round bottom flask and placed on a rotavap until toluene was completely evaporated. After drying on high vacuum pump, the caprolactam was recrystallized in a 7: 1 hexane: dichloromethane system. The crystals were dried for 2 hours under high vacuum and kept under argon atmosphere.
Pentadecylcaprolactam (mixture of isomers) obtained was characterized by 1H- NMR and 13C-NMR. NMR spectra were recorded on a Bruker 200 or 400 MHz spectrometer. 1H NMR (DMSO, 500 MHz) spectra of pentadecylcaprolactam (mixture of regioisomers):
δ: 7.91-7.85 (m, 1H), 5.33-5.31 (m, 2H), 4.52-4.51 (m, 1H), 3.74-3.70 (m, 1H), 3.50-3.35 (m, 5H), 3.13-3.06 (m, 8H), 2.07-2.03 (m, 2H), 2.00-1.95 (m, 4H), 1.83-1.80 (m, 2H), 1.49-1.45 (m, 2H), 1.24-1.28 (m, 20H), 0.85 (t, 3H)
13C NMR (400 MHz, TFA-d, + DMSO-d6, mixture of regioisomers):
19.8, 21.8, 24.5, 25.9, 28.7-29.0 (merged peaks), 31.3, 32.0, 32.4, 33.1, 35.1,
35.2, 35.5, 36.1, 37.6, 44.1, 48.5, 182.9, 183.8 Example 2: Polymerisation of 10% wt pentadecylcaprolactam/caprolactam
In an oven dried Schlenk tube containing magnetic needle, pentadecylcaprolactam was weighed (409.2 mg). Then caprolactam was added as fast as possible (3.34g). The Schlenk was closed with glass stopper and put under high vacuum for a minimum time of 10 hours.
At the end of 10 hours, vacuum was replaced by argon in order to process to the weighing of initiator and catalyst compound. Tin(octoate)2 (195.5mg, 1% mol) was first introduced by the side arm of the Schlenk tube using a glass syringe and steel needle dried in oven. Then octylamine (49.8mg, l%mol) was introduced by the same process. High vacuum was applied for only 10 minutes and the Schlenk tube was closed under vacuum. This tube was then dipped in an already hot oil bath at 220-230°C. After lOh, increase of viscosity, light coloration and condensation/sublimation drops on top were observed. After 24h, the viscosity increased, making the needle almost unefficient. After 48h, a solid mass was obtained. Except some loss on the top of the Schlenk tube, the weigh was approximately the same of the feed (3.5g instead of 3.7g).
Purification of polymer obtained
510mg of polymer was dissolved in 7.5ml of hot acetic acid (clear solution obtained around 60-80°C). After cooling down, a paste/gel like solution was obtained. At 25°C, 4 ml of acetic acid was added and the gel was dispersed by agitation until obtaining a free flowing solution. This solution was poured on a Whatman filter paper. Some of the acetic acid was removed by filtration. 10 ml more of acetic acid was added and kept for filtration. The yellow pale solid on the paper was washed with acetone (3x25ml) in order to replace acetic acid by a lower ebullition solvent. After no more drops of acetone coming from the filter, the solid mass was put on a petri dish and kept in an oven at 60°C overnight.
Since both monomers were soluble in acetic acid and acetone as well as the catalyst and initiator, this process should be an efficient way of purification. Moreover, low molecular weight polyamide would normally be dissolved in acetic acid at room temperature.
The compositions of copolymerisation tried are summarized in the following Table 1 : Table 1: Experimental parameters of copolymerisation experiments
Example 3: Solubility test
Solubility test had been conducted on 10%, 20% and 50% copolymer (50mg in lmL of solvent). Results are shown in the following Table 2:
-: insoluble; +-: soluble at 80°C, precipitate at 25°C; +: soluble at 25°C
It appears then that the copolymer (10%wt and 20%wt) of the invention is partially soluble in acetic acid and precipitates at 25°C. This solvent has a good solvation for monomers/ catalysts and initiator and thus qualifies as an efficient way of purification of polymers.
Example 4: Characterization of copolymers
Theoretical degree of polymerization (DPnitheo) of copolymers had been calculated using the ratio of mole of monomers weighed on mole of initiator, as described in the following formula :
n(caprolactam) + n pentadecylcaprolactani)
Theoretical molecular weight (Mnitheo) was calculated from DPnitheo as follows:
,theo = DPn ,theo x Mw(mix)
Mw(mix) being the molecular weight representative of the proportion of capro lactam (CPL) and 4/6-pentadecylazepan-2-one (PDA-2-one).
(Mw(mix)=%mol(CPL)Mw(CPL)+%mol(PDA-2-one)Mw(PDA-2-one))
Thermogravimetric analysis (TGA) had been conducted on TA instrument Q500. Gel permeation chromatography was performed on Waters pump-515 using refractive index (RI) detector Shodex 101 through PLgel Minmax B columns and analysed with Clarity GPC software. PMMA standards were used for comparison. All data brought by gel permeation chromatography, differential scanning calorimetry and thermogravimetric analysis are gathered in the following Table 3:
Differential Scanning Calorimetry (DSC) had been conducted on TA instrument Q2000. The curves are given in Figure 1, 2 and 3 for 10%>, 20%> and 50%> copolyamide 6 respectively. From the above results, it appears that the incorporation of a C13-C24 alkyl or oxyalkyl chain, especially a n-pentadecyl chain, in the backbone of the copolymer have effect on the thermic properties. Long alkyl chain hinders the organization of the amide group, decreasing the crystallinity of the copolymer. Also there is a decrease in the melting temperature and crystallization temperature.
It appears that the copolymers of the invention are high molecular weight polymers with Mn higher than 10,000 g/mol.
Crystallinity of the copolymer was calculated using the ratio between the enthalpy of fusion of each copolymer (given by DSC analysis by calculation of the area of the endothermic peak) on the enthalpy of fusion of a 100% crystalline polyamide 6 reported by James Mark in the Polymer Data Handbook {MARK, J. E., Polymer Data Handbook, Oxford Uni.; 1999) with the following formula:
AHf
Crystallinity (%) = 1 x 100%
Hfref = 188 J/g
When percent of incorporation of the substituted caprolactam increases, Tm, Tc, thermal stability and crystallinity decreases due to the chain alignment as shown in below Table 4:
T Temperature at which there is a loss of 5% wt of copolymer Tio%: Temperature at which there is a loss of 10% wt of copolymer
Tdeg: Temperature at which maximum decomposition of copolymer occurs
It appears from Table 4 that while increasing the mole percentage of incorporation of a n-pentadecyl chain directly attached to the backbone of a polyamide 6, the temperature of melting, temperature of crystallization and the crystallinity decrease. At equivalent mechanical properties, a decrease of the melting temperature will allow a lower processing temperature and then this will reduce the need of energy to process this copolymer, that is to say an economic and sustainability benefic impact. Moreover, this low melting temperature may give the ability to copolyamide 6 to be processed in a 3D printer.
Claims
1. A lactam (L) of formula (I) as follows:
2. The lactam (L) of claim 1, wherein R is a C13-C17 aliphatic or oxyaliphatic moiety.
3. The lactam (L) according to claim 1 or 2, wherein R is a C13, C14, C15, Ci6, and/or C17, aliphatic or oxyaliphatic moiety.
4. The lactam (L) according to anyone of claims 1 to 3, wherein R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched-chain, or cyclic chain.
5. The lactam (L) according to anyone of claims 1 to 4, wherein it corresponds to formula (la) as follows:
7. The lactam (L) according to anyone of claims 1 to 4, wherein it corresponds to formula (Ic) as follows:
8. The lactam (L) according to anyone of claims 1 to 4, wherein it corresponds to formula (Ic) as follows:
9. The lactam (L) according to anyone of claims 1 to 4, wherein it corresponds to formula (Ie) as follows:
10. The lactam (L) according to anyone of claims 1 to 4, wherein it corresponds to a mixture as follows:
11. The lactam (L) according to anyone of claims 1 to 4, wherein lactam (L) is chosen in the group constituted by 3-n-(Ci3-C24 alkyl)azepan-2-one, 4-n- (Ci3-C24 alkyl)azepan-2-one, 5-n-(Ci3-C24 alkyl)azepan-2-one, 6-n-(Ci3-C24 alkyl)azepan-2-one and 7-n-(Ci3-C24 alkyl)azepan-2-one and mixtures thereof.
12. A process for the preparation of a lactam comprising reacting: - at least an oxime of formula (II) as follows:
13. The process according to claim 12, wherein the acid is chosen in the group constituted by mineral acids, beckmann mixture, organic acids, solid acid catalyst, super acids and mixtures thereof.
14. The process according to claim 12 or 13, wherein the amount of acid is from 0.05 to 5 mole%, with respect to the oxime.
15. The process according to anyone of claims 12 to 14, wherein the oxime of formula (II) has been prepared from cashew nut shell liquid.
16. A process for producing a polymer comprising the ring-opening polymerisation of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L).
17. The process according to claim 16, wherein the catalyst is chosen in the group constituted by tin(octoate)2, tin isopropoxide, tin octanoate, tin chloride, tin oxide, zinc oxide and their binary catalysts; heterogenous catalysts such as montmorillanite catalyst, alkali metals, metal hydridres, metal amides and mixtures thereof.
18. The process according to claim 16 or 17, wherein the polymer is obtained by polymerisation of at least one lactam (L) with at least one monomer different from lactam (L).
19. A polymer obtained by polymerization of at least one lactam (L) with at least one catalyst and at least one initiator, and optionally at least one monomer different from lactam (L).
20. A polymer comprising at least the repeat units of formula (III) as follows:
21. The polymer of claim 19 or 20, wherein R is a C13-C17 aliphatic or oxyaliphatic moiety.
22. The polymer according to anyone of claims 19 to 21, wherein R is a Ci3, CM, Ci5, Ci6, and/or C17, aliphatic or oxyaliphatic moiety.
23. The polymer according to anyone of claims 19 to 22, wherein R is an aliphatic moiety in which the constituent carbon atoms can be straight-chain, branched-chain, or cyclic chain.
24. The polymer according to anyone of claims 19 to 23, wherein said polymer comprises from 0.1 to 100wt% of repeat units of formula (III), with respect to the weight of all monomers.
25. The polymer according to anyone of claims 19 to 24, wherein it comprises at least the repeat units of formula (Ilia) as follows:
(Ilia) wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety.
26. The polymer according to anyone of claims 19 to 24, wherein it comprises at least the repeat units of formula (Illb) as follows:
(nib) wherein, R represents C13-C24 aliphatic or oxyaliphatic moiety.
27. The polymer according to anyone of claims 19 to 24, wherein it comprises at least the repeat units of formula (IIIc) as follows:
28. The polymer according to anyone of claims 19 to 24, wherein it comprises at least the repeat units of formula (Hid) as follows:
29. The polymer according to anyone of claims 19 to 24, wherein it comprises at least the repeat units of formula (Hie) as follows:
31. The polymer according to anyone of claims 19 to 29, wherein it is a copolymer comprising the repeat units of formula (III) with at least one repeat unit derived from a monomer different from lactam (L).
32. The polymer according to anyone of claims 19 to 29 and 31, wherein it is a copolymer obtained by polymerisation of lactam (L) with lactam (L') other than the lactam (L).
33. The polymer according to claim 32, wherein the weight ratio of lactam (L) to lactam (L') is from 1 to 99%.
34. The polymer according to claim 32 or 33, wherein the lactam (L') is chosen in the group constituted by caprolactam, 2-pyrrolidone, 2-piperidinone, 2-azetidinone and mixtures thereof.
35. The polymer according to anyone of claims 19 to 29 and 31 to 33, wherein it is a copolymer obtained by polymerization of lactam (L) with at least one diacid and at least one diamine.
36. The polymer according to anyone of claims 19 to 29 and 31 to 35, wherein it further comprise repeat units of polyamide 6, polyamide 7, polyamide 6.6, polyamide 10, polyamide 11 , polyamide 12, polyamide 6.9, polyamide 5.10, polyamide 6.10, polyamide 6.12, polyamide 6.14, polyamide 10.10, polyamide 10.12, polyamide 10.14, polyamide 10.18, polyamide 12.12, polyamide 4.6, polyamide 6.18, polyamide 6.36, polyamide 9.T, polyamide MXD6, polyamide 6.6/6.T, polyamide 6.6/MPMD.T, polyamide 66.61, polyamide PXD6, polyamide (CHM6), polyamide (CHM9), polyamide (CHM10), polyamide (CHM18), polyamide (MXD,T), polyamide (MXD,I), polyamide (MPMD,I), polyamide (6,T), polyamide (6,1), polyamide (6, CHD), polyamide (10,CHD), polyamide (MXD,CHD), polyamide (CHM, CHD), polyamide (MPMD,CHD), polyamide (CHM,T), polyamide (CHM,I) and polyamide (CHM, 4) and copolymers based on these (co)polyamides.
37. A composition comprising at least a polymer according to anyone of claims 19 to 36, and optionally fillers and/or additives.
38. An article or a part of an article comprising the composition according to claim 37.
39. A composition comprising: - at least one lactam (L) according to anyone of claims 1 to 11 preparable by the process according to anyone of claims 12 to 15, and
- at least one monomer different from lactam (L).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IN201721000934 | 2017-01-09 | ||
IN201721000934 | 2017-01-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2018127379A1 true WO2018127379A1 (en) | 2018-07-12 |
Family
ID=60702779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2017/082909 WO2018127379A1 (en) | 2017-01-09 | 2017-12-14 | Lactams from renewable resources and polyamides derived thereof |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2018127379A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2343769A (en) * | 1941-09-27 | 1944-03-07 | Du Pont | Aliphatic aminoacyl compound and method for preparing same |
US20070149777A1 (en) | 2004-06-10 | 2007-06-28 | Board Of Trustees Of Michigan State University | Synthesis of caprolactam from lysine |
-
2017
- 2017-12-14 WO PCT/EP2017/082909 patent/WO2018127379A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2343769A (en) * | 1941-09-27 | 1944-03-07 | Du Pont | Aliphatic aminoacyl compound and method for preparing same |
US20070149777A1 (en) | 2004-06-10 | 2007-06-28 | Board Of Trustees Of Michigan State University | Synthesis of caprolactam from lysine |
Non-Patent Citations (4)
Title |
---|
A A PONOMAREV ET AL: "598 KHIMIYA GETEROTSIKLICHESKIKH SOEDINENII SATURATED NITROGEN-CONTAINING HETEROCYCLIC COMPOUNDS HI. Synthesis and Properties of 5-Alkylpyrrolidones-2*", 1 January 1969 (1969-01-01), pages 809 - 81274507, XP055442205, Retrieved from the Internet <URL:https://rd.springer.com/content/pdf/10.1007/BF00957367.pdf> [retrieved on 20180122] * |
KRÁLÍCEK J ET AL: "The influence of substituents on polymerization of seven-membered lactams. V. Synthesis and polymerization of [epsilon]-hexylcaprolactam, [epsilon]-laurylcaprolactam and [epsilon]-isobutylcaprolactam", COLLECTION SYMPOSIUM SERIES (XIIITH SYMPOSIUM ON CHEMISTRY OF NUCLEIC ACID COMPONENTS SPINDLERUV MLYN, CZECH REPUBLIC; SEPTEMBER 03 -09, 2005); [COLLECTION SYMPOSIUM SERIES], XX, XX, vol. 37, no. 4, 1 April 1972 (1972-04-01), pages 1130 - 1134, XP009502931, ISSN: 0010-0765, ISBN: 978-80-86241-25-8, DOI: 10.1135/CCCC19721130 * |
MARK, J. E.: "Polymer Data Handbook", 1999, OXFORD UNI. |
RAHOBINIRINA ANDRIANARIVO IRÈNE ET AL: "Valorization of Madagascar's CNSL via the synthesis of one advanced intermediate (3-Pentadecylcyclohexanone)", TETRAHEDRON LETTERS, vol. 58, no. 23, 2 May 2017 (2017-05-02) - 2 May 2017 (2017-05-02), pages 2284 - 2289, XP085022630, ISSN: 0040-4039, DOI: 10.1016/J.TETLET.2017.04.093 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR970000487B1 (en) | Polyamides and objects obtained therefrom | |
JP5847934B2 (en) | NOVEL POLYAMIDE, PROCESS FOR PRODUCING THE SAME AND USE THEREOF | |
US9670319B2 (en) | Polyamide, preparation process therefor and uses thereof | |
JP4491848B2 (en) | Method for producing polyamide | |
US5596070A (en) | High molecular weight polyamides obtained from nitriles | |
CN110156985B (en) | High-fluidity random copolymerization semi-aromatic nylon and preparation method thereof | |
US8680199B2 (en) | Reinforced polyamide composition | |
US9938376B2 (en) | Process for preparing a furan-based polyamide, a furan-based oligomer and compositions and articles comprising the furan-based polyamide | |
US9951181B2 (en) | Polyamides containing the bio-based 2,5-furandicarboxylic acid | |
US3294759A (en) | Linear copolyamides resistant to boiling water | |
WO2018127379A1 (en) | Lactams from renewable resources and polyamides derived thereof | |
US3627736A (en) | Polyamides from isophorone diamine, hexamethylene diamine, isophthalic acid and terephthalic acid | |
EP2941447A1 (en) | Novel polyamide, preparation process and uses | |
JP5857391B2 (en) | Method for producing PA-410 and PA-410 obtained by this method | |
US3870685A (en) | Catalytic method for producing aromatic polyamides | |
WO2016056340A1 (en) | Method for producing polyamide resin | |
EP1948714A1 (en) | Process for the preparation of a polymer having improved dyeability | |
US3901854A (en) | Two stage process for preparing aromatic polyamides | |
Kim et al. | N-Allylated aromatic polyamides | |
US3575933A (en) | Process for preparing benzamide polymers | |
TWI677514B (en) | Modifying agent, polyamide copolymer and method for preparing polyamide copolymer | |
CN108285530B (en) | Nylon resin and preparation method thereof | |
US3950310A (en) | Polyamides from cyclohexane bis(ethylamine) | |
EP2998302B1 (en) | Novel acid dianhydride, method for preparing same, and polyimide prepared therefrom | |
JP3601384B2 (en) | Novel polyamide and process for producing the same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 17816805 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 17816805 Country of ref document: EP Kind code of ref document: A1 |