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WO2018123912A1 - Procédé de production d'un film optique, plaque de polarisation et dispositif d'affichage - Google Patents

Procédé de production d'un film optique, plaque de polarisation et dispositif d'affichage Download PDF

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Publication number
WO2018123912A1
WO2018123912A1 PCT/JP2017/046252 JP2017046252W WO2018123912A1 WO 2018123912 A1 WO2018123912 A1 WO 2018123912A1 JP 2017046252 W JP2017046252 W JP 2017046252W WO 2018123912 A1 WO2018123912 A1 WO 2018123912A1
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WO
WIPO (PCT)
Prior art keywords
film
peeling
optical
optical film
multilayer
Prior art date
Application number
PCT/JP2017/046252
Other languages
English (en)
Japanese (ja)
Inventor
浩成 摺出寺
Original Assignee
日本ゼオン株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本ゼオン株式会社 filed Critical 日本ゼオン株式会社
Priority to JP2018559424A priority Critical patent/JP7036031B2/ja
Priority to CN201780065235.0A priority patent/CN109863429B/zh
Priority to KR1020197013145A priority patent/KR102287915B1/ko
Publication of WO2018123912A1 publication Critical patent/WO2018123912A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00—Optical elements other than lenses
    • G02B5/30—Polarising elements
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333—Constructional arrangements; Manufacturing methods
    • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363—Birefringent elements, e.g. for optical compensation
    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00—Electroluminescent light sources
    • H05B33/02—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials

Definitions

  • the present invention relates to an optical film manufacturing method, a polarizing plate, and a display device.
  • a resin-made optical film having a phase difference is widely used for the purpose of optical compensation or the like.
  • a method for imparting a phase difference to a resin film stretching the film is widely performed.
  • the value of the NZ coefficient becomes a value smaller than 0 or larger than 1, so that it is difficult to obtain a film with 0 ⁇ Nz ⁇ 1.
  • Patent Document 1 As a method for realizing a film of 0 ⁇ Nz ⁇ 1 with a single layer film, a method described in Patent Document 1 is known.
  • Patent Document 1 a shrink film is bonded to a resin film to be processed, and then the shrink film is contracted, thereby contracting the resin film. As a result, 0 ⁇ Nz ⁇ 1 is achieved.
  • an object of the present invention is to provide an optical film manufacturing method capable of easily manufacturing an optical film of 0 ⁇ Nz ⁇ 1.
  • a further object of the present invention is to provide a polarizing plate that can be easily manufactured and has a high optical compensation function, and a display device that can be easily manufactured and has high optical compensation.
  • the present inventor has studied to solve the above problems. As a result, the present inventor has found that such a problem can be solved by stretching the film in the thickness direction by utilizing the peeling force of the film as an unprecedented method for producing an optical film. Furthermore, it discovered that the operation of favorable thickness direction extending
  • the present invention has been made based on such findings. That is, the present invention is as follows.
  • the multilayer film is a long multilayer film including a film (A) made of a thermoplastic resin A, and a film (B) provided on one or both surfaces of the film (A).
  • the peeling treatment includes peeling the film (B) from the film (A) at a temperature Tov (° C.) so that a force is applied in the thickness direction of the film (A),
  • the temperature Tov and the glass transition temperature TgA (° C.) of the film (A) satisfy the relationship of Tov ⁇ TgA
  • the film (B) has a shrinkage rate Xb of 0% or more and less than 4%, and the shrinkage rate Xb is determined when the film (B) is processed under the conditions of a temperature Tov and 60 seconds.
  • a polarizing plate comprising an optical film produced by the production method according to any one of [1] to [3] and a polarizer.
  • a display device comprising an optical film manufactured by the manufacturing method according to any one of [1] to [3].
  • an optical film manufacturing method capable of easily manufacturing an optical film of 0 ⁇ Nz ⁇ 1; a polarizing plate that can be easily manufactured and has a high optical compensation function; and easily manufactured A display device capable of performing high optical compensation is provided.
  • FIG. 1 is a side view schematically showing an example of a peeling apparatus for performing a peeling process in the manufacturing method of the present invention and an operation of the peeling process using the apparatus.
  • FIG. 2 is a side view schematically showing another example of the peeling apparatus for performing the peeling process in the manufacturing method of the present invention and the operation of the peeling process using the apparatus.
  • Rth ⁇ (nx + ny) / 2 ⁇ nz ⁇ ⁇ d.
  • nx represents the refractive index in the direction that gives the maximum refractive index in the in-plane direction of the film, that is, the direction perpendicular to the thickness direction.
  • ny represents the refractive index in the in-plane direction and orthogonal to the nx direction.
  • nz represents the refractive index in the thickness direction.
  • d represents the thickness of the film. The measurement wavelength is 590 nm unless otherwise specified.
  • the “polarizing plate” includes not only a rigid member but also a flexible member such as a resin film.
  • the “long” film means a film having a length of 5 times or more, preferably 10 times or more, and specifically a roll.
  • the upper limit of the length of the long film is not particularly limited, and can be, for example, 100,000 times or less with respect to the width.
  • “stretching” of a film usually means an operation of deforming the film so as to expand the shape of the film in one or more directions in the in-plane direction of the film.
  • the “stretching” of the film is not limited thereto, and the film is deformed so as to expand the shape of the film in a direction other than the in-plane direction (a direction non-parallel to the film surface direction, such as a thickness direction).
  • the operation of deforming the film so as to expand the shape of the film in one or more normal directions in the in-plane direction of the film is simply referred to as “stretching”.
  • the process of deforming the film so as to expand the shape of the film in a direction other than the in-plane direction is called “thickness direction stretching”, distinguishing from such normal “stretching”, and the film that has undergone such processing Is referred to as a “thickness direction stretched film”.
  • the manufacturing method of the optical film of this invention includes the peeling process which uses a specific multilayer film for a specific peeling process.
  • the multilayer film used for the peeling step is a long multilayer film including a film (A) made of the thermoplastic resin A and a film (B) provided on one or both surfaces of the film (A).
  • thermoplastic resin A constituting the film (A) is not particularly limited, and a resin containing various polymers that can impart desired physical properties as an optical film can be appropriately selected and employed.
  • the polymer contained in the thermoplastic resin A include alicyclic structure-containing polymers.
  • the alicyclic structure-containing polymer is a polymer having an alicyclic structure in the repeating unit, and a polymer having an alicyclic structure in the main chain and a polymer having an alicyclic structure in the side chain. Any of these can be used.
  • the alicyclic structure-containing polymer can include a crystalline resin and an amorphous polymer. From the viewpoint of obtaining the desired effect of the present invention and the viewpoint of production cost, an amorphous alicyclic structure-containing polymer is preferable.
  • Examples of the alicyclic structure possessed by the amorphous alicyclic structure-containing polymer include a cycloalkane structure and a cycloalkene structure, and a cycloalkane structure is preferable from the viewpoint of thermal stability and the like.
  • the number of carbon atoms constituting the repeating unit of one alicyclic structure is not particularly limited, but is usually 4 to 30, preferably 5 to 20, and more preferably 6 to 15.
  • the proportion of the repeating unit having an alicyclic structure in the alicyclic structure-containing polymer is appropriately selected according to the purpose of use, but is usually 50% by weight or more, preferably 70% by weight or more, more preferably 90% by weight. That's it.
  • the alicyclic structure-containing polymer includes (1) a norbornene polymer, (2) a monocyclic olefin polymer, (3) a cyclic conjugated diene polymer, and (4) a vinyl alicyclic hydrocarbon.
  • examples thereof include polymers and hydrides thereof. Among these, from the viewpoints of transparency and moldability, norbornene polymers and hydrides thereof are more preferable.
  • Examples of the norbornene polymer include a ring-opening polymer of a norbornene monomer, a ring-opening copolymer of a norbornene monomer and another monomer capable of ring-opening copolymerization, and a hydride thereof; an addition polymer of a norbornene monomer, norbornene Examples thereof include addition copolymers with other monomers copolymerizable with the monomers.
  • a ring-opening polymer hydride of a norbornene monomer is particularly preferable from the viewpoint of transparency.
  • Examples of the alicyclic structure-containing polymer include polymers disclosed in JP-A No. 2002-332102.
  • Examples of the crystalline alicyclic structure-containing polymer include polymers disclosed in JP-A-2016-26909.
  • thermoplastic resin A examples include general-purpose polymers such as triacetyl cellulose and polystyrene polymers.
  • polystyrene polymers examples include polystyrene polymers having a syndiotactic structure.
  • polystyrene-based polymer having a syndiotactic structure examples include polymers disclosed in JP-A-2014-186273.
  • the weight average molecular weight of the polymer contained in the thermoplastic resin A is not particularly limited, but is preferably 10,000 or more, more preferably 20,000 or more, and preferably 300,000 or less, more preferably 250,000 or less. When the weight average molecular weight is within such a range, the thermoplastic resin A having excellent mechanical strength and molding processability can be easily obtained.
  • the thermoplastic resin A may be composed of a polymer as a main component such as those described above, but may contain any compounding agent as long as the effects of the present invention are not significantly impaired.
  • the ratio of the polymer as the main component in the resin is preferably 70% by weight or more, more preferably 80% by weight or more.
  • thermoplastic resin A various commercially available products having desired characteristics can be appropriately selected and employed. Examples of such commercially available products include the product name “ZEONOR” (manufactured by ZEON Corporation), the product name “TOPAS” (manufactured by Polyplastics Corporation), and the product name “ARTON” (manufactured by JSR Corporation). Is mentioned.
  • the glass transition temperature TgA of the thermoplastic resin A is preferably 100 ° C. or higher, more preferably 110 ° C. or higher, while preferably 180 ° C. or lower, more preferably 170 ° C. or lower.
  • TgA is in such a range, a process such as stretching in the thickness direction can be smoothly performed, and an optical film having desired optical properties can be easily obtained.
  • the thickness of the film (A) is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, while preferably 200 ⁇ m or less, more preferably 190 ⁇ m or less.
  • a process such as stretching in the thickness direction can be smoothly performed, and an optical film having desired optical properties can be easily obtained.
  • the method for producing the film (A) is not particularly limited, and any production method can be adopted.
  • the film (A) can be produced by molding the thermoplastic resin A into a desired shape.
  • a preferable example of the molding method for molding the resin A is extrusion molding. By performing extrusion molding, a film (A) having a desired dimension can be produced efficiently.
  • the material constituting the film (B) is not particularly limited, and resins containing various polymers suitable for the practice of the present invention can be appropriately selected and employed. Hereinafter, this resin is simply referred to as “resin B”.
  • thermoplastic resin a thermoplastic resin can be used as the resin B.
  • the polymer contained in the resin B and the preferred range of the molecular weight thereof include the same examples as those given above as examples of the alicyclic structure-containing polymer and other polymers contained in the thermoplastic resin A. sell.
  • alicyclic structure-containing polymer contained in the resin B include two or more polymer blocks having a cyclic hydrocarbon group-containing compound hydride unit [I], and a chain hydrocarbon compound hydride.
  • Specific examples of such a hydrogenated block copolymer include polymers disclosed in International Publication No. WO2016 / 152871.
  • polystyrene resin B examples include general-purpose polymers such as polypropylene, (meth) acrylate polymer, and polyimide.
  • resin B among various commercially available products, those having desired characteristics can be appropriately selected and employed. Examples of such commercially available products include self-adhesive stretched polypropylene films (for example, trade name “FSA 010M # 30” manufactured by Futamura Chemical Co., Ltd.).
  • the film (B) in the multilayer film has a shrinkage rate Xb within a specific range.
  • the shrinkage rate Xb is a shrinkage rate in the width direction of the film (B) when the film (B) is processed under the conditions of the temperature Tov and 60 seconds.
  • the temperature Tov is the temperature of the film in the peeling step of the production method of the present invention.
  • the shrinkage rate Xb is 0% or more, preferably 0.3% or more, more preferably 0.5% or more, and even more preferably 1.4% or more, while less than 4%, preferably 3.9% or less. More preferably, it is 3.8% or less.
  • the shrinkage rate Xb can be obtained by heat-treating a sample of the film (B) at a temperature Tov for 60 seconds, measuring dimensions before and after the heat treatment, and calculating a ratio thereof.
  • the thickness of the film (B) is preferably 10 ⁇ m or more, more preferably 15 ⁇ m or more, while preferably 100 ⁇ m or less, more preferably 90 ⁇ m or less.
  • a treatment such as stretching in the thickness direction can be performed smoothly, and an optical film having desired optical properties can be easily obtained.
  • the method for producing the film (B) is not particularly limited, and any production method can be adopted.
  • the film (B) can be produced by molding the resin B into a desired shape.
  • a preferable example of the molding method for molding the resin B is extrusion molding. By performing extrusion molding, a film (B) having a desired dimension can be efficiently produced.
  • the multilayer film can include an arbitrary layer in addition to the films (A) and (B).
  • an adhesive layer can be included.
  • the pressure-sensitive adhesive constituting the pressure-sensitive adhesive layer various commercially available pressure-sensitive adhesives can be used. Specifically, an adhesive containing an acrylic polymer can be used as the polymer as the main component.
  • a pressure-sensitive adhesive layer is transferred to a film (A) or a film (B) from a film having a commercially available pressure-sensitive adhesive layer (for example, “Mastuck Series” manufactured by Fujimori Kogyo Co., Ltd.), and the pressure-sensitive adhesive layer in a multilayer film It can be used as
  • the adhesive force with respect to the film (B) of this adhesive layer is higher than the adhesive force with respect to a film (A).
  • adhesive force with respect to a film (B) of this adhesive layer is higher than the adhesive force with respect to a film (A).
  • the method of preparing the multilayer film used for the production method of the present invention is not particularly limited, and any method can be adopted. Such preparation can be performed, for example, by laminating the film (A) and the film (B). Prior to the bonding, the film (A) and / or the film (B) may be subjected to a surface treatment such as a corona treatment, if necessary. Moreover, prior to bonding, an adhesive layer can be formed on the surface of the film (A) and / or the film (B) as necessary, and bonding can be performed via this adhesive layer. Pasting can be performed by laminating a long film (A) and a long film (B) with a roll-to-roll with the longitudinal direction aligned.
  • the multilayer film is subjected to a peeling treatment.
  • the peeling treatment includes peeling the film (B) from the film (A).
  • a force for pulling the film (A) in the thickness direction can be applied, and as a result, stretching in the thickness direction of the film (A) can be achieved.
  • the multilayer film has a plurality of films (B)
  • the multilayer film (B) usually peels off at the same time.
  • FIG. 1 is a side view schematically showing an example of a peeling apparatus for performing a peeling process in the manufacturing method of the present invention and an operation of the peeling process using the apparatus.
  • a long multilayer film 100 is conveyed in the direction of arrow A ⁇ b> 11, and is then subjected to a peeling process in the peeling region P.
  • the laminated film 100 includes a film (A) 131, a film (B) 111 provided on one surface of the film (A) 131, and a film (B) provided on the other surface of the film (A) 131. 112.
  • the laminated film 100 further includes pressure-sensitive adhesive layers 121 and 122 interposed between the films (A) and (B).
  • the thickness of the film (A) 131 in the multilayer film is indicated by an arrow A14.
  • the peeling process in the peeling step can be performed by pulling the film (B) in a direction different from the in-plane direction of the film (A) to be conveyed.
  • the film (B) 111 is pulled in the direction of the arrow A12 along the longitudinal direction
  • the film (B) 112 is pulled in the direction of the arrow A13 along the longitudinal direction. ing.
  • peeling progresses toward the upstream from the downstream of the conveyance direction of a multilayer film, and can peel films (B) 111 and 112 so that force may be applied to the thickness direction of film (A) 131.
  • the force in the thickness direction of the film is a force in a direction not parallel to the in-plane direction of the film, and is preferably a direction close to a direction perpendicular to the surface of the film.
  • an optical film 132 stretched in the thickness direction is obtained. Further, by balancing the traction force in the direction of arrow A12 and the traction force in the direction of arrow A13, the traction is performed without applying undesired in-plane tension to the multilayer film 100 and the optical film 132. be able to.
  • the thickness of the optical film 132 is indicated by an arrow A15.
  • the optical film 132 has a thickness larger than the film (A) 131 in the multilayer film 100 as a result of stretching in the thickness direction.
  • the manufacturing method of the present invention is not limited to this.
  • the thickness of the optical film is not necessarily larger than the thickness of the film (A). A film may be obtained.
  • the optical film 132 obtained as a result of the peeling process in the peeling area P is further conveyed in the direction of arrow A11.
  • the multilayer film 100 and the optical film 132 are conveyed while being gripped by the nip rolls 151 and 152 upstream of the peeling area and the nip rolls 161 and 162 downstream of the peeling area.
  • the conveyance speed can be adjusted by appropriately adjusting the peripheral speed of these nip rolls.
  • the peripheral speed of the downstream nip roll can be adjusted to be higher than the peripheral speed of the upstream nip roll.
  • a desired tension can be applied to the multilayer film 100 and the optical film 132.
  • a stretching process in the film longitudinal direction accompanying the peeling process can be performed.
  • the stretch ratio in the case of stretching in the in-plane direction in addition to stretching in the thickness direction can be appropriately adjusted according to the desired optical performance required to be imparted to the optical film.
  • the specific draw ratio is preferably 1 time or more, more preferably 1.01 time or more, while preferably 2 times or less, more preferably 1.8 times or less. When the draw ratio in the in-plane direction is within such a range, desired optical performance can be easily obtained.
  • the peeling area P when the peeling process is continuously performed for a long multilayer film, the peeling area P can be set at a position where the peeling apparatus is located by balancing the transport speed of the multilayer film and the peeling speed. it can. In that case, the conveyance speed of a multilayer film becomes a peeling speed.
  • the peeling speed can be appropriately adjusted according to desired optical performance required to be imparted to the optical film.
  • the specific peeling rate is preferably 1 m / min or more, more preferably 2 m / min or more, while preferably 50 m / min or less, more preferably 40 m / min or less. When the peeling rate is within such a range, desired optical performance can be easily obtained.
  • the peeling step is performed at a temperature Tov (° C.).
  • the temperature Tov and the glass transition temperature TgA (° C.) of the film (A) satisfy the relationship of Tov ⁇ TgA.
  • Tov is preferably (TgA + 3) ° C. or higher, more preferably (TgA + 5) ° C. or higher.
  • the upper limit of Tov is not particularly limited, but may be, for example, (TgA + 40) ° C. or lower.
  • the temperature Tov in the peeling step can be adjusted by heating the temperature in an oven (not shown) surrounding the region including the peeling region in the peeling device with an appropriate heating device.
  • FIG. 2 is a side view schematically showing another example of a peeling apparatus for performing the peeling process in the manufacturing method of the present invention and an operation of the peeling process using the apparatus.
  • the long multilayer film 200 is conveyed in the direction of the arrow A ⁇ b> 21, and then subjected to a peeling process in the peeling region P.
  • the multilayer film 200 includes a film (A) 231 and a film (B) 211 provided on one surface of the film (A) 231, but the other surface of the film (A) 231 has a film ( B) is not provided.
  • the laminated film 200 further includes an adhesive layer 221 interposed between the films (A) and (B).
  • the thickness of the film (A) 231 in the multilayer film is indicated by an arrow A24.
  • the peeling process in the peeling step is performed on the surface of the film (A) to be transported. This is done by pulling in the direction of arrow A22, which is a direction different from the inward direction. Therefore, tension is applied to the multilayer film 200 and the optical film 232 after the peeling process by the nip rolls 151 and 152 upstream of the peeling area and the nip rolls 161 and 162 downstream of the peeling area, and the tension of the film (B) 211 is applied by the tension. Confronts towing. As a result of such a peeling step, the film (A) 231 is stretched in the thickness direction, and the optical film 232 is obtained.
  • the optical film 232 has a thickness indicated by an arrow A25 that is thicker than the film (A) 231.
  • an optical film having an NZ coefficient Nz of 0 ⁇ Nz ⁇ 1 can be easily produced.
  • the production method of the present invention is highly effective from the viewpoint that production is difficult and a useful product can be easily produced.
  • the in-plane retardation Re of the optical film is preferably 100 nm or more, more preferably 120 nm or more, while it is preferably 350 nm or less, more preferably 300 nm or less.
  • Re is in this range, an optical film that can be usefully used in applications such as optical compensation can be constructed.
  • the retardation Rth in the thickness direction of the optical film is preferably ⁇ 80 nm or more, more preferably ⁇ 70 nm or more, while it is preferably 80 nm or less, more preferably 70 nm or less.
  • an optical film having characteristics such as a desired Nz coefficient and useful for use in optical compensation can be formed.
  • optical film polarizing plate and display device
  • the optical film obtained by the production method of the present invention can be used as a component of an optical device such as a display device.
  • an optical part such as a polarizing plate can be configured by combining with an optical film and another member.
  • the polarizing plate of the present invention comprises an optical film produced by the production method of the present invention and a polarizer.
  • the polarizing plate of this invention can be manufactured by bonding an optical film and a polarizer.
  • an arbitrary layer Prior to bonding with the polarizing plate, an arbitrary layer can be provided on the surface of the optical film.
  • optional layers include a hard coat layer that increases the surface hardness of the film, a matte layer that improves the slipperiness of the film, and an antireflection layer.
  • the polarizing plate of the present invention may further include an adhesive layer for bonding these films between the film cut from the optical film and the polarizer.
  • the polarizer is not particularly limited, and any polarizer can be used.
  • the polarizer include those obtained by adsorbing a material such as iodine or a dichroic dye on a polyvinyl alcohol film and then stretching the material.
  • the adhesive constituting the adhesive layer include those using various polymers as a base polymer. Examples of such base polymers include acrylic polymers, silicone polymers, polyesters, polyurethanes, polyethers, and synthetic rubbers.
  • the polarizing plate can be provided with a protective film.
  • the number of polarizers and protective films provided in the polarizing plate is arbitrary, but the polarizing plate of the present invention can usually comprise a single layer of polarizer and two layers of protective films provided on both sides thereof. Of these two protective films, both may be films cut from the optical film of the present invention, or only one of them may be a film cut from the optical film of the present invention.
  • the display device of the present invention includes an optical film manufactured by the manufacturing method of the present invention.
  • the display device of the present invention can preferably include the polarizing plate of the present invention.
  • the display device of the present invention can be appropriately configured by combining the optical film of the present invention with other components of the display device.
  • the display device of the present invention is preferably a liquid crystal display device.
  • the liquid crystal display device examples include an in-plane switching (IPS) mode, a vertical alignment (VA) mode, a multi-domain vertical alignment (MVA) mode, a continuous spin wheel alignment (CPA) mode, a hybrid alignment nematic (HAN) mode,
  • the liquid crystal display device examples include a liquid crystal cell of a driving system such as a twisted nematic (TN) mode, a super twisted nematic (STN) mode, and an optically compensated bend (OCB) mode.
  • the polarizing plate can be provided as a layer for transmitting only a specific polarized light out of light incident on the liquid crystal cell and light emitted from the liquid crystal cell.
  • the polarizing plate can also be provided as a part of a component for preventing reflection of external light.
  • the display device of the present invention may also be an organic electroluminescence display device.
  • the polarizing plate of the present invention is provided as a part of a component for preventing reflection of external light.
  • Re and Rth were measured using a phase difference measuring device (product name “Axoscan” manufactured by Axometric) at a wavelength of 590 nm, and an NZ coefficient was obtained based on them.
  • a multilayer film (C) -1 was obtained.
  • This multilayer film (C) -1 was collected in a roll form. The thickness of each layer was 42 ⁇ m / 25 ⁇ m / 80 ⁇ m / 25 ⁇ m / 42 ⁇ m.
  • Example 1 A floating type longitudinal stretching machine was prepared. This stretching machine is a stretching machine capable of stretching a long film to be conveyed in the longitudinal direction thereof in an oven whose temperature is controlled.
  • the multilayer film (C) -1 obtained in Production Example 7 was unwound from a roll, conveyed in the longitudinal direction of the film, and supplied to the longitudinal stretching machine.
  • the multilayer film (C) -1 was conveyed in an oven of a longitudinal stretching machine. During the transport, the oven internal temperature Tov was set to 135 ° C., and the film was stretched at a stretching ratio of 1.07.
  • the peeling process was performed near the exit in the oven.
  • the peeling step was performed by pulling the film (B) -1 on both sides of the multilayer film (C) -1 and continuously peeling the film (B) -1 from the film (A) -1.
  • the direction of pulling the two films (B) -1 was a direction perpendicular to the surface of the film (A) -1 to be conveyed and directions opposite to each other.
  • peeling was applied with a force in the thickness direction of the film (A) -1, and the film (A) -1 was stretched in the thickness direction.
  • the peeling speed was 5 m / min.
  • a film (A) -1 stretched in the thickness direction was obtained as an optical film.
  • In-plane retardation Re, thickness, and NZ coefficient of the obtained optical film were measured. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 2 The multilayer film (C) -3 obtained in Production Example 9 was unwound from a roll, transported in the longitudinal direction of the film, and supplied to the same longitudinal stretching machine used in Example 1.
  • the multilayer film (C) -3 was conveyed in an oven of a longitudinal stretching machine. During the transport, the oven internal temperature Tov was set to 126 ° C. Further, the draw ratio was 1.00 times, that is, transport without stretching was performed.
  • the peeling process was performed near the exit in the oven.
  • the peeling process was performed by pulling the film (B) -3 on both sides of the multilayer film (C) -3 and continuously peeling the film (B) -3 from the film (A) -1.
  • the direction of pulling the two films (B) -3 was a direction perpendicular to the surface of the film (A) -1 to be conveyed and directions opposite to each other.
  • peeling was applied with a force in the thickness direction of the film (A) -1, and the film (A) -1 was stretched in the thickness direction.
  • the peeling speed was 1 m / min.
  • a film (A) -1 stretched in the thickness direction was obtained as an optical film.
  • In-plane retardation Re, thickness, and NZ coefficient of the obtained optical film were measured. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 3 An optical film was obtained and evaluated in the same manner as in Example 2, except that the oven internal temperature Tov was changed from 126 ° C. to 130 ° C. and the draw ratio was changed from 1.00 times to 1.02 times. did. The peeling speed in the peeling process was 1 m / min. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 4 The multilayer film (C) -4 obtained in Production Example 10 was unwound from a roll, conveyed in the longitudinal direction of the film, and supplied to the same longitudinal stretching machine used in Example 1.
  • the multilayer film (C) -4 was conveyed in an oven of a longitudinal stretching machine. During the transport, the oven internal temperature Tov was set to 135 ° C., and the film was stretched at a stretching ratio of 1.07.
  • the peeling process was performed near the exit in the oven.
  • the peeling process was performed by pulling the film (B) -3 on both sides of the multilayer film (C) -4 and continuously peeling the film (B) -3 from the film (A) -2.
  • the direction of pulling the two films (B) -3 was a direction perpendicular to the surface of the film (A) -2 to be conveyed and directions opposite to each other.
  • peeling was applied with force in the thickness direction of the film (A) -2, and the film (A) -2 was stretched in the thickness direction.
  • the peeling speed was 1 m / min.
  • a film (A) -2 stretched in the thickness direction was obtained as an optical film.
  • In-plane retardation Re, thickness, and NZ coefficient of the obtained optical film were measured. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 5 An optical film was obtained and evaluated in the same manner as in Example 2, except that the oven internal temperature Tov was changed from 126 ° C. to 135 ° C. and the draw ratio was changed from 1.00 times to 1.07 times. did. The peeling speed in the peeling process was 5 m / min. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 6 The multilayer film (C) -5 obtained in Production Example 11 was unwound from a roll, transported in the longitudinal direction of the film, and supplied to the same longitudinal stretching machine used in Example 1.
  • the multilayer film (C) -5 was conveyed in an oven of a longitudinal stretching machine. During the transport, the oven internal temperature Tov was set to 140 ° C., and the film was stretched at a stretching ratio of 1.07.
  • the peeling process was performed near the exit in the oven.
  • the peeling process was performed by pulling the film (B) -3 on both sides of the multilayer film (C) -5 and continuously peeling the film (B) -3 from the film (A) -3.
  • the direction of pulling the two films (B) -3 was a direction perpendicular to the surface of the film (A) -3 to be conveyed and directions opposite to each other.
  • peeling was applied with a force in the thickness direction of the film (A) -3, and the film (A) -3 was stretched in the thickness direction.
  • the peeling speed was 1 m / min.
  • a film (A) -3 stretched in the thickness direction was obtained as an optical film.
  • In-plane retardation Re, thickness, and NZ coefficient of the obtained optical film were measured. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had an NZ coefficient between 0 and 1.
  • Example 1 The multilayer film (C) -2 obtained in Production Example 8 was unwound from a roll, conveyed in the longitudinal direction of the film, and supplied to the same longitudinal stretching machine used in Example 1.
  • the multilayer film (C) -2 was conveyed in an oven of a longitudinal stretching machine. During the transport, the oven internal temperature Tov was set to 135 ° C., and the film was stretched at a stretching ratio of 1.07.
  • Example 2 An optical film was obtained and evaluated by the same operation as in Example 2 except that the oven internal temperature Tov was changed from 126 ° C. to 120 ° C. The peeling speed in the peeling process was 5 m / min. The results are shown in Table 1. As can be seen from the results in Table 1, the obtained optical film had a NZ coefficient of 1.6, which was a value exceeding 1.
  • COP a resin containing an alicyclic structure-containing polymer (a resin of a norbornene polymer having a glass transition temperature of 126 ° C., trade name “ZEONOR”, manufactured by ZEON CORPORATION).
  • PET Polyester resin ("PET-G 6763” manufactured by Eastman).
  • OPP Self-adhesive stretched polypropylene film ("FSA 010M # 30" manufactured by Futamura Chemical Co., Ltd.).
  • Multilayer film 111 Film (B) 112: Film (B) 121: Adhesive layer 122: Adhesive layer 131: Film (A) 132: optical film 151: nip roll upstream of the peeling area 152: nip roll upstream of the peeling area 161: nip roll downstream of the peeling area 162: nip roll downstream of the peeling area 200: multilayer film 231: film (A) 211: Film (B) 221: Adhesive layer 232: Optical film P: Release area

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Theoretical Computer Science (AREA)
  • Polarising Elements (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

L'invention concerne un procédé de production de film optique comprenant une étape de pelage au cours de laquelle un film multicouche est soumis à un traitement de pelage. Le film multicouche est long, et comprend : un film (A) comprenant une résine thermoplastique A ; et un film (B) qui est disposé sur une ou sur les deux surfaces du film (A). Le traitement de pelage consiste à peler le film (B) du film (A) à la température Tov (°C) de telle sorte qu'une force est appliquée dans le sens de l'épaisseur du film (A). La température Tov et la température de transition vitreuse TgA (°C) du film (A) satisfont la relation Tov ≥ TgA. Le film (B) a un indice de retrait Xb d'au moins 0 % mais inférieur à 4 %. L'indice de retrait Xb est pour le sens de la largeur du film (B) lorsque le film (B) est traité à la température Tov pendant 60 secondes. L'invention concerne également une plaque de polarisation et un dispositif d'affichage qui utilisent ledit film optique.
PCT/JP2017/046252 2016-12-28 2017-12-22 Procédé de production d'un film optique, plaque de polarisation et dispositif d'affichage WO2018123912A1 (fr)

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JP2018559424A JP7036031B2 (ja) 2016-12-28 2017-12-22 光学フィルムの製造方法、偏光板、及び表示装置
CN201780065235.0A CN109863429B (zh) 2016-12-28 2017-12-22 光学膜的制造方法、偏振片及显示装置
KR1020197013145A KR102287915B1 (ko) 2016-12-28 2017-12-22 광학 필름의 제조 방법, 편광판, 및 표시 장치

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JP2013152430A (ja) * 2011-12-26 2013-08-08 Fujifilm Corp 光学フィルム、積層フィルム、及びそれらの製造方法
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JPH08146217A (ja) * 1994-11-15 1996-06-07 Sekisui Chem Co Ltd 位相差フィルムの製造方法
JP2001013324A (ja) * 1999-06-30 2001-01-19 Nitto Denko Corp 位相差板の製造方法
JP2010007036A (ja) * 2008-06-30 2010-01-14 Fujifilm Corp ノルボルネン系重合体混合物およびその製造方法、並びにノルボルネン系重合体混合物を用いた光学材料
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JP2010085574A (ja) * 2008-09-30 2010-04-15 Konica Minolta Opto Inc 光学補償フィルムの鹸化処理方法、光学補償フィルム、偏光板、及び液晶表示装置
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TWI736727B (zh) 2021-08-21
KR20190100169A (ko) 2019-08-28
JPWO2018123912A1 (ja) 2019-10-31
KR102287915B1 (ko) 2021-08-06
CN109863429A (zh) 2019-06-07
JP7036031B2 (ja) 2022-03-15
CN109863429B (zh) 2021-06-15

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