WO2018120371A1 - Bi-directional scraper apparatus for textile printing machine - Google Patents
Bi-directional scraper apparatus for textile printing machine Download PDFInfo
- Publication number
- WO2018120371A1 WO2018120371A1 PCT/CN2017/073734 CN2017073734W WO2018120371A1 WO 2018120371 A1 WO2018120371 A1 WO 2018120371A1 CN 2017073734 W CN2017073734 W CN 2017073734W WO 2018120371 A1 WO2018120371 A1 WO 2018120371A1
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- WO
- WIPO (PCT)
- Prior art keywords
- blade
- doctor
- bidirectional
- roller
- scraper
- Prior art date
Links
- 238000007639 printing Methods 0.000 title claims abstract description 56
- 239000004753 textile Substances 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 38
- 239000007788 liquid Substances 0.000 claims description 26
- 239000003566 sealing material Substances 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 238000007774 anilox coating Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 229920006311 Urethane elastomer Polymers 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 2
- 238000006073 displacement reaction Methods 0.000 abstract 2
- 238000004513 sizing Methods 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000007790 scraping Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000006260 foam Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007641 inkjet printing Methods 0.000 description 2
- 238000010020 roller printing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010021 flat screen printing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000010022 rotary screen printing Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/08—Wiping mechanisms
- B41F9/10—Doctors, scrapers, or like devices
- B41F9/1081—Doctors, scrapers, or like devices using two or more blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/04—Cleaning arrangements or devices for inking rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/08—Wiping mechanisms
- B41F9/10—Doctors, scrapers, or like devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Definitions
- the present invention relates to a bidirectional doctor apparatus for a textile printing machine.
- the invention also relates to a textile printing machine comprising the two-way doctor apparatus.
- the main printing processes include screen printing, roller printing, plate printing, transfer printing and digital inkjet printing.
- the corresponding equipment is mainly rotary screen printing machine, flat screen printing machine, roller printing machine and platen. Printing machine, transfer printing machine, digital inkjet printing machine, etc.
- Printing machines typically include an inking or sizing device for inking or sizing a printing plate roll or a coating roll (or anilox roll).
- Conventional inking or sizing devices typically include rollers, doctor blades, and liquid baths. The lower semicircle of the roller is immersed in the liquid bath, and the ink or slurry in the liquid bath is applied to the surface of the roller as the roller rotates.
- the doctor blade is usually a single blade for scraping off excess ink or slurry on the roller.
- Such an inking or sizing device may be referred to as an open inking or sizing device, and the blade used may be referred to as an open single blade.
- the liquid tank since the liquid tank is open, it also has the following defects: 1) The liquid in the liquid tank has a large amount of volatilization, and the air exhausted by the exhaust fan accelerates the flow of air around the printing unit, so that the liquid is easily deposited and cannot be smoothly transferred. To the printing material; 2) The liquid is volatilized in a large amount. If it is not replenished in time, it will change the viscosity of the liquid; 3) The liquid is susceptible to the influence of the ambient temperature, so that the printing quality is not stable enough.
- the prior art doctor apparatus does not finely adjust the contact pressure between the blade and the roller. Therefore, on the one hand, the quality of the feed liquid may be low due to the contact pressure being too small, and on the other hand, the wear of the roll surface may be caused by excessive contact pressure.
- the present invention provides a novel bidirectional doctor apparatus for a textile printing machine which can be used to solve the above technical problems.
- the bidirectional doctor apparatus for a textile printing machine includes: a doctor blade assembly including a tool holder, Two doctor blades and a corresponding doctor blade press plate extending longitudinally, and the tool holder has a groove on a side facing the roller, the groove forming a space for accommodating liquid to be supplied to the roller,
- the two scrapers are obliquely mounted on opposite sides of the opening of the groove in the longitudinal direction of the groove and extend in the longitudinal direction, the blade presser for pressing the blade against the tool holder
- An end seal member disposed at both longitudinal ends of the tool holder for sealing the two longitudinal ends of the blade assembly; a shifting mechanism having the shifting mechanism a pivoting member for pivotally moving the scraper assembly between an operative position and a non-operating position, wherein in the operative position, the scraper is pressed against the roller and two of the scraper assemblies
- the doctor blade and the roller surface between the two doctor blades and the end seal member form a closed liquid receiving chamber in which the doctor blade assembly is separated from the roller; and an
- the pivoting member of the shifting mechanism is disposed at a lateral first end of the bi-directional doctor apparatus, and the adjustment mechanism is disposed at a lateral second end opposite the lateral first end.
- the adjustment mechanism includes a nut screw mechanism and an adjustment portion fixed to the blade assembly, and the adjustment of the contact pressure is performed by interaction of the nut screw mechanism with the adjustment portion.
- the nut screw mechanism includes a nut member and an adjusting screw, and the nut member is fixed to a mounting bracket of the bidirectional scraper device, and one end of the adjusting screw presses the adjusting portion, wherein The nut member screws the adjustment screw to interact with the adjustment portion to move the blade assembly relative to the roller, thereby effecting adjustment of the contact pressure between the blade and the roller.
- the adjustment screw presses the adjustment portion in a direction to move the blade assembly away from the roller.
- the two-way doctor apparatus further includes a locking mechanism for locking the working position of the doctor blade assembly.
- the locking mechanism includes a lock nut that is threadedly coupled to the adjustment screw to effect locking of the working position of the blade assembly in the locked position.
- the two scrapers are respectively an inverted scraper and a forward scraper, wherein the reverse scraper is used to scrape off excess liquid supplied to the roller, and the forward scraper is used for removing The impurities on the rolls are sealed.
- a pivoting member of the shifting mechanism is disposed at a lateral first end of the bidirectional doctor device, and the adjustment mechanism is disposed at a lateral second end opposite the lateral first end, And wherein the reverse scraper is disposed adjacent to a lateral first end of the bidirectional doctor apparatus, the forward scraper being adjacent to the two-way The lateral second end of the doctor apparatus is disposed.
- the reverse blade has a blade contact angle of between 120° and 160°.
- the positive blade has a blade contact angle of between 20° and 60°.
- the blade edge has an oblique angle of between 20 and 40 degrees.
- the roller is a printing plate roll
- the blade edge of the blade is not parallel to the tangent plane of the printing plate roll.
- the roll is a coating roll or an anilox roll, the doctor blade edge being parallel to the tangent plane of the applicator roll or anilox roll.
- the doctor blade is made of a stainless steel material, and the thickness of the doctor blade is generally between 0.15 mm and 0.20 mm.
- the end seal member is mounted in the groove of the tool holder in an interference fit.
- the end seal member is composed of two clamping plates with a sealing material disposed between the two clamping plates.
- the sealing material is a urethane rubber.
- the two-way doctor apparatus further includes a constant temperature heating system for maintaining the temperature of the ink chamber between room temperature and 40 degrees Celsius.
- the present invention also provides a textile printing machine comprising a two-way doctor apparatus according to the present invention.
- the two-way doctor device of the invention has the following beneficial effects: since the liquid receiving chamber is completely closed, the evaporation of the water solvent during the use of the ink or the slurry is avoided, and the color hue of the long-time large-volume printing is stabilized. The problem of foam accompanying the use process is terminated; in addition, the ink scraping or squeegee is uniform and clean, and there is no problem of residual liquid flow; the liquid circulation in the liquid accommodating chamber is smoother, and can adapt to the production of high speed conditions.
- the adjusting mechanism of the bidirectional doctor device of the present invention can finely adjust the contact pressure between the blade and the roller when the blade assembly is in the working position, thereby accurately adjusting the contact pressure to a desired pressure range;
- the adjustment mechanism has a small number of components and a simple structure, which not only facilitates the structural arrangement of the two-way scraper device but also saves cost.
- FIG. 1 shows a schematic elevational view of a two-way doctor apparatus for a textile printing machine in accordance with one embodiment of the present invention.
- Figure 2 shows a side cross-sectional view taken along section line A-A of Figure 1.
- Figure 3 shows a side cross-sectional view taken along section line B-B of Figure 1.
- the longitudinal direction refers to a direction extending in the axial direction of the printing plate roller
- the lateral direction refers to a direction perpendicular to the longitudinal direction and located in the plane of the sheet in which Fig. 1 is located, laterally
- the direction refers to a direction perpendicular to the longitudinal direction and the lateral direction.
- the upper end and the lower end are only used to indicate the relative positions of the components in Fig. 1, and do not represent the positions during their actual use.
- the two-way doctor apparatus for a printing plate roll is described as an example in the following embodiments, but it should be understood that the two-way blade device according to the present invention can be applied to other rolls requiring surface liquid supply, for example,
- the coating roller (anibric roller) of the sizing of the fabric, or the humidifying roller for wetting the transfer carrier, etc., will not be described herein.
- a bidirectional doctor apparatus 1 of the present invention includes a doctor blade assembly 10, a shifting mechanism 20, an adjustment mechanism 30, and a locking mechanism 40, in accordance with an embodiment of the present invention.
- the doctor blade assembly 10 includes a tool holder 11, two doctor blades 12, and two blade press plates 13.
- the tool holder 11 extends in the longitudinal direction.
- the holder 21 has a groove 14 extending in the longitudinal direction on the side facing the printing plate roller for forming an accommodation space for accommodating the ink.
- the opening of the groove 14 is rectangular and is formed centrally on the tool holder 11.
- the two scrapers 12 extend in the longitudinal direction and are respectively disposed on both sides of the opening of the recess 14 of the holder 11. Specifically, as shown in FIG. 2, the two scrapers 12 are obliquely arranged in a blade-pointed manner such that the blade tip of the blade contacts the surface of the printing plate roller at a specific blade contact angle.
- the blade contact angle refers to a circumferential tangential speed direction of the printing plate roller at the contact point between the blade and the printing plate roller and a blade extension line (which is perpendicular to the length extending direction of the blade and along the blade from the blade to the blade) The angle between the sharp directions).
- the two scrapers 12 may be referred to as inverted (or inverse), respectively, depending on the size of the blade contact angle.
- the blade 121 and the forward blade 122 are oriented.
- the function of the reverse blade 121 is to scrape off excess ink on the printing plate roll to provide the supply of ink required for printing, while the positive blade 122 functions primarily to seal and remove residual ink and accumulated impurities.
- the blade contact angle of the reverse blade 121 is greater than 90°, so that the blade can perform the cutting action on the ink on the printing plate roller, and the ink can apply pressure to the blade to abut against the surface of the printing plate roller, and scrape the ink. The effect is better and the wear of the doctor blade and the printing plate roller is alleviated.
- the reverse blade since the reverse blade is at an obtuse angle with the printing plate roll, ink between the blade and the plate roller is not accumulated, so that the ink circulation in the liquid accommodating chamber is made smoother.
- the blade contact angle of the forward blade 122 is between 20° and 60°.
- the blade contact angle of the positive blade can be between 30° and 50°. More preferably, the blade contact angle of the forward blade may be 45.
- the blade contact angle of the reverse blade 121 is between 120° and 160°.
- the blade contact angle of the reverse blade may be between 130° and 150°. More preferably, the blade contact angle of the reverse blade may be 135°.
- the blade At the end of the blade in contact with the printing plate roll (i.e., the end of the doctor blade), the blade has a longitudinally extending end face, i.e., a blade edge, said blade edge having an oblique angle of between 20 and 40 degrees.
- the blade edge of the doctor blade is not parallel to the tangent plane of the printing plate roller, so that the effect of the point scraping or the wire scraping is formed to prevent the blade from being dirty and causing the knife wire and the like.
- the edge of the doctor blade is parallel to the tangent plane of the coating roller or the anilox roller, thereby forming a surface scraping effect, Make coating or sizing uniform.
- the width of the contact surface formed by the blade edge and the coating roller or the anilox roller is generally 1-2 mm.
- the scraper may be made of a stainless steel material.
- the thickness of the doctor blade is generally between 15 filaments and 20 filaments (between 0.15 mm and 0.20 mm).
- Two blade pressers 13 are used to press the respective doctor blades 12 against the tool holder 11, respectively.
- the blade presser 13 presses the blade 12 against the tool holder 11 by screws.
- End seal members 15 are respectively mounted at the two longitudinal ends of the tool holder 11.
- the end seal member 15 is mounted in an interference fit in the recess 14 of the tool holder 11 for sealing the two longitudinal ends of the doctor assembly.
- the end seal member 15 comprises two clamping plates 3, between which a sealing material 4 is fixed.
- the sealing material can be fixed in the middle of the two clamping plates by bolting.
- sealing materials have used foam sealing materials such as foamed plastics and the like. Foam sealing materials are fixed doors The presence of a defect with a short life span.
- the sealing material 4 is a urethane rubber, so that the sealing material 4 can be repeatedly used for a long period of time and the width of the sealing material 4 can be adjusted.
- the bidirectional doctor apparatus 1 of the invention further comprises two shifting mechanisms 20 respectively arranged at the two longitudinal ends of the doctor blade assembly 10 for enabling the doctor blade assembly 10 to work by pivoting movement Move between position and non-working position. Wherein in the working position, the doctor blade is pressed against the printing plate roll, and the doctor blade assembly forms a closed ink chamber together with the surface of the printing plate roller between the two doctor blades 12; In the working position, the doctor blade assembly is separated from the printing plate roll.
- Each of the shifting mechanisms 20 includes a pivoting member for pivoting the scraper assembly 10 between a operative position and an inoperative position.
- the pivoting member is a shaft and bearing assembly, each bearing assembly comprising a bearing 21, a bearing sleeve 22.
- the bearing assembly may further include a shaft end cover 23 and a squeak cover 24.
- the bearing assembly is mounted at one end of the first pile head (shaft) 8.
- the other end of the first pile head 8 is fixed to the first end (the lower end in Fig. 1) of the support plate 6 in the lateral direction.
- the support plate 6 is fixed to a movable frame (not shown) by a bolt connection.
- the pivoting member is coupled to the scraper assembly via a connector.
- an adjustment plate 7 is fixed to the bearing sleeve 22.
- a first end (lower end in FIG. 1) of the regulating plate 7 in the lateral direction is fixed to the bearing sleeve 22 by a bolt connection.
- the longitudinal end of the doctor blade assembly 10 is fixed to the adjustment plate 7 via the end plate 2. In this way, the connection of the pivoting member to the doctor blade assembly is achieved.
- Both ends of the second pile head (shaft) 9 are respectively connected to the second end of the regulating plate 7 in the lateral direction (the upper end in FIG. 1) and the second end of the support plate 6 in the lateral direction (in FIG. 1 Upper end).
- the second ends of the adjustment plate 7 and the support plate 6 are respectively opposed to their first ends in the lateral direction.
- the scraper assembly 10 can be pivoted around the pivoting member (bearing assembly) via the regulating plate 7, thereby achieving movement between the working position and the inoperative position.
- the doctor blade assembly When the doctor blade assembly is moved into its operative position, the doctor blade assembly can be secured in its operative position by a variety of conventional fastening devices.
- the doctor blade assembly is secured in the operative position by a threaded bore for the fixed screw and doctor device and mating on the frame.
- unscrew the solid for the solid The fixed screw can be pivotally moved by the shifting mechanism.
- the bidirectional doctor apparatus 1 of the present invention further has two adjustment mechanisms 30 for adjusting the contact pressure between the doctor blade of the doctor blade assembly 10 and the printing plate roller.
- the two adjustment mechanisms 30 are located at the two longitudinal ends of the doctor blade assembly 10, respectively. Further, each of the adjustment mechanisms 30 is located at the other end opposite to the end where the pivoting member is located in the lateral direction, that is, the adjustment mechanism 30 is located at the second end of the adjustment plate 7 in the lateral direction.
- the adjustment mechanism 30 includes an adjustment screw 31 and a fixing plate 32.
- the fixing plate 32 is located between the support plate 6 and the adjustment plate 7 in the longitudinal direction, and on the side away from the printing plate roller.
- the fixing plate 32 is fixed to the bidirectional doctor device, and is fixed to the second end (the upper end in Fig. 1) of the regulating plate 7 in the lateral direction, for example, by bolting.
- the adjusting screw 31 penetrates the second pile head 9 in the lateral direction and is threadedly coupled to the second pile head 9.
- the front end of the adjusting screw 31 faces the fixing plate 32.
- the adjusting screw 31 can be screwed clockwise or counterclockwise to move in the lateral direction toward or away from the fixing plate 32.
- the contact pressure between the doctor blade and the printing plate roller is excessively large.
- the adjusting screw 31 is screwed to move in the lateral direction toward the fixing plate 32.
- the front end of the adjusting screw 31 presses against the fixing plate 32 and urges the fixing plate 32 in a direction to move the blade assembly away from the printing plate roller. Since the fixing plate 32 is fixed to the regulating plate 7, the adjusting plate 7 can be pivoted about the pivoting member in a direction away from the printing plate roller.
- the doctor blade assembly 10 is moved away from the printing plate roller by the pivoting of the regulating plate 7, thereby reducing the contact pressure between the blade and the printing plate roller.
- the adjustment mechanism 30 of the present invention can be used to finely adjust the contact pressure between the doctor blade and the printing plate roll after the doctor blade assembly is moved into the working position by the shifting mechanism.
- the blade assembly can be rotated at a small angle around the pivoting member of the shifting mechanism, thereby accurately contacting the blade with the printing plate roller. Ground adjustment to the desired pressure range.
- the adjustment mechanism 30 of the present invention is adjusted using only two components of the adjustment screw 31 and the fixing plate 32 in combination with the existing pivoting members of the shifting mechanism. Therefore, the number of adjustment mechanism components of the present invention is small and the structure is very simple. In this way, the use of other separate and complicated adjustment mechanisms in the doctor apparatus is avoided, thereby facilitating both the structural arrangement of the two-way doctor apparatus and the cost.
- the two-way doctor apparatus 1 of the present invention further includes two locking mechanisms 40 for locking the adjusted working position of the doctor assembly.
- Each of the locking mechanisms 40 includes a lock nut 41.
- a handle bar 42 is mounted on the lock nut 41.
- the lock nut 41 is penetrated by the adjusting screw 31 and is threadedly coupled to the adjusting screw 31.
- the lock nut 41 is located on the opposite side of the fixed plate 32 with respect to the second pile head 9. In other words, the lock nut 41 and the fixing plate 32 are respectively located on both sides of the second pile head 9 in the lateral direction.
- the lock nut 41 is rotated by the handlebar 42 so that the locking thread 41 abuts against the second pile head 9 to lock the adjusted working position.
- the bidirectional doctor apparatus 1 of the present invention may further include a constant temperature heating system for maintaining the ink chamber temperature between room temperature and 40 degrees Celsius.
- a constant temperature heating system for maintaining the ink chamber temperature between room temperature and 40 degrees Celsius.
- the ink can be kept at the required temperature, the influence of the seasonal ambient temperature on the ink is avoided, and the printing quality is stabilized.
- the preheated ink dries faster after exposure to outside air, thereby adapting to high speed conditions.
- pivoting member and the adjusting mechanism of the longitudinal end of the bidirectional doctor device are described with reference to the accompanying drawings, those skilled in the art may contemplate that a corresponding pivoting member and adjusting mechanism may be provided at the other longitudinal end of the bidirectional doctor device according to the present embodiment, I will not repeat them here.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
A bi-directional scraper apparatus (1) for a textile printing machine, the bi-directional scraper apparatus (1) comprising: a scraper assembly (10), the scraper assembly (10) comprising a scraper holder (11), two scrapers (12), and corresponding scrapper pressing plates (13), the scraper holder (11) having a groove (14), the two scrapers (12) being obliquely mounted, with their blades opposing each other, on either side of an opening of the groove (14) and extending along a vertical direction, the scraper pressing plates (13) being used for tightly pressing the scrapers (12) onto the scraper holder (13); end seal parts (15) used for sealing the two vertical ends of the scraper assembly (10); a displacement mechanism (20) used for making the scraper assembly (10) to pivotally move between a working position and a non-working position, the displacement mechanism (20) having a pivot part; and an adjustment mechanism (30) used for adjusting a contact pressure between the scrapers (12) and a roller when the scraper assembly (10) is at the working position. Also provided is a textile printing machine comprising the bi-directional scraper apparatus (1).
Description
本发明涉及一种用于纺织印花机的双向刮刀装置。本发明还涉及一种包括所述双向刮刀装置的纺织印花机。The present invention relates to a bidirectional doctor apparatus for a textile printing machine. The invention also relates to a textile printing machine comprising the two-way doctor apparatus.
印染工艺和机械门类众多、产品品种广泛。目前主要的印花工艺有筛网印花,辊筒印花,台板印花,转移印花和数码喷墨印花等,其相应的设备主要是圆网印花机、平网印花机、辊筒印花机、台板印花机、转移印花机、数码喷墨印花机等。There are many printing and dyeing processes and machinery, and there are a wide variety of products. At present, the main printing processes include screen printing, roller printing, plate printing, transfer printing and digital inkjet printing. The corresponding equipment is mainly rotary screen printing machine, flat screen printing machine, roller printing machine and platen. Printing machine, transfer printing machine, digital inkjet printing machine, etc.
印花机通常包括上墨或上浆装置,用于对印刷版辊或涂布辊(或称网纹辊)进行上墨或上浆。传统的上墨或上浆装置通常包括辊、刮刀和液槽等。辊的下半圆浸于液槽中,液槽中的墨水或浆液随辊的转动而涂覆到辊的表面。刮刀通常为单刮刀,用于刮去辊上的多余墨水或浆液。这种上墨或上浆装置可以称为开放式上墨或上浆装置,其使用的刮刀可称为开放式单刮刀。Printing machines typically include an inking or sizing device for inking or sizing a printing plate roll or a coating roll (or anilox roll). Conventional inking or sizing devices typically include rollers, doctor blades, and liquid baths. The lower semicircle of the roller is immersed in the liquid bath, and the ink or slurry in the liquid bath is applied to the surface of the roller as the roller rotates. The doctor blade is usually a single blade for scraping off excess ink or slurry on the roller. Such an inking or sizing device may be referred to as an open inking or sizing device, and the blade used may be referred to as an open single blade.
传统的采用开放式单刮刀的上墨或上浆装置存在刮液不均匀、刮刀和辊之间易产生积液以及存在残液流淌等问题。Conventional inking or sizing devices using open single scrapers have problems such as uneven wiper flow, easy accumulation of liquid between the scraper and the roller, and residual liquid flow.
另外,由于液槽为开放式的,其还存在着以下缺陷:1)液槽中的液体挥发量大,通过排风机抽风会加速印刷单元周围的空气流动,从而使得液体容易沉积而无法顺利转移到承印材料上;2)液体大量挥发,若不及时补充,会改变液体的粘度;3)液体易受环境温度的影响,从而使得印刷品质不够稳定。In addition, since the liquid tank is open, it also has the following defects: 1) The liquid in the liquid tank has a large amount of volatilization, and the air exhausted by the exhaust fan accelerates the flow of air around the printing unit, so that the liquid is easily deposited and cannot be smoothly transferred. To the printing material; 2) The liquid is volatilized in a large amount. If it is not replenished in time, it will change the viscosity of the liquid; 3) The liquid is susceptible to the influence of the ambient temperature, so that the printing quality is not stable enough.
而且,现有技术的刮刀装置不能对刮刀与辊之间的接触压力进行精细调节。因此,一方面可能由于接触压力过小而造成给液质量不高,另一方面可能由于接触压力过大而造成辊表面的磨损。Moreover, the prior art doctor apparatus does not finely adjust the contact pressure between the blade and the roller. Therefore, on the one hand, the quality of the feed liquid may be low due to the contact pressure being too small, and on the other hand, the wear of the roll surface may be caused by excessive contact pressure.
发明内容Summary of the invention
鉴于此,本发明提供了一种新型的用于纺织印花机的双向刮刀装置,所述双向刮刀装置能够用于解决上述技术问题。In view of this, the present invention provides a novel bidirectional doctor apparatus for a textile printing machine which can be used to solve the above technical problems.
所述用于纺织印花机的双向刮刀装置包括:刮刀组件,所述刮刀组件包括刀架、
两个刮刀和相应的刮刀压板,所述刀架沿纵向延伸,并且所述刀架在朝着辊的一侧具有凹槽,所述凹槽形成容纳要向所述辊供给的液体的空间,所述两个刮刀以刀尖相对的方式倾斜地安装在所述凹槽的开口的横向方向两侧并且沿纵向方向延伸,所述刮刀压板用于将所述刮刀压紧在所述刀架上;端部密封部件,所述端部密封部件置于所述刀架的两个纵向端部处,用于密封所述刮刀组件的两个纵向端部;移位机构,所述移位机构具有枢转部件,用于使所述刮刀组件在工作位置和非工作位置之间枢转移动,其中,在所述工作位置中,所述刮刀压靠在辊上,并且所述刮刀组件的两个刮刀与这两个刮刀之间的辊表面以及端部密封部件一起形成封闭式的液体容纳腔,在所述非工作位置中,所述刮刀组件与所述辊分离;和调节机构,所述调节机构用于在刮刀组件处于所述工作位置时调节刮刀与所述辊之间的接触压力。The bidirectional doctor apparatus for a textile printing machine includes: a doctor blade assembly including a tool holder,
Two doctor blades and a corresponding doctor blade press plate extending longitudinally, and the tool holder has a groove on a side facing the roller, the groove forming a space for accommodating liquid to be supplied to the roller, The two scrapers are obliquely mounted on opposite sides of the opening of the groove in the longitudinal direction of the groove and extend in the longitudinal direction, the blade presser for pressing the blade against the tool holder An end seal member disposed at both longitudinal ends of the tool holder for sealing the two longitudinal ends of the blade assembly; a shifting mechanism having the shifting mechanism a pivoting member for pivotally moving the scraper assembly between an operative position and a non-operating position, wherein in the operative position, the scraper is pressed against the roller and two of the scraper assemblies The doctor blade and the roller surface between the two doctor blades and the end seal member form a closed liquid receiving chamber in which the doctor blade assembly is separated from the roller; and an adjustment mechanism, the adjustment Mechanism for the scraper assembly Adjusting the contact pressure between the blade and the roller to said operative position.
优选地,所述移位机构的枢转部件设置在所述双向刮刀装置的横向第一端部处,所述调节机构设置在与所述横向第一端部相对的横向第二端部处。Preferably, the pivoting member of the shifting mechanism is disposed at a lateral first end of the bi-directional doctor apparatus, and the adjustment mechanism is disposed at a lateral second end opposite the lateral first end.
优选地,所述调节机构包括螺母丝杠机构和固定到所述刮刀组件上的调节部,通过螺母丝杠机构与所述调节部的相互作用来进行所述接触压力的调节。Preferably, the adjustment mechanism includes a nut screw mechanism and an adjustment portion fixed to the blade assembly, and the adjustment of the contact pressure is performed by interaction of the nut screw mechanism with the adjustment portion.
优选地,所述螺母丝杠机构包括螺母部件和调节螺杆,所述螺母部件固定到所述双向刮刀装置的安装架上,所述调节螺杆的一端抵压所述调节部,其中,通过相对于所述螺母部件旋拧所述调节螺杆而使其与所述调节部相互作用,从而使所述刮刀组件相对于所述辊移动,进而实现对刮刀和辊之间的所述接触压力的调节。Preferably, the nut screw mechanism includes a nut member and an adjusting screw, and the nut member is fixed to a mounting bracket of the bidirectional scraper device, and one end of the adjusting screw presses the adjusting portion, wherein The nut member screws the adjustment screw to interact with the adjustment portion to move the blade assembly relative to the roller, thereby effecting adjustment of the contact pressure between the blade and the roller.
优选地,所述调节螺杆朝向使所述刮刀组件远离所述辊的方向抵压所述调节部。Preferably, the adjustment screw presses the adjustment portion in a direction to move the blade assembly away from the roller.
优选地,所述双向刮刀装置还包括锁定机构,所述锁定机构用于锁定所述刮刀组件的工作位置。Preferably, the two-way doctor apparatus further includes a locking mechanism for locking the working position of the doctor blade assembly.
优选地,所述锁定机构包括锁紧螺母,所述锁紧螺母与所述调节螺杆螺纹联接,在锁紧位置实现刮刀组件工作位置的锁定。Preferably, the locking mechanism includes a lock nut that is threadedly coupled to the adjustment screw to effect locking of the working position of the blade assembly in the locked position.
优选地,所述两个刮刀分别为反向式刮刀和正向式刮刀,其中,所述反向式刮刀用于刮掉供给到所述辊上的多余液体,所述正向式刮刀用于去除所述辊上的杂质并且进行密封。Preferably, the two scrapers are respectively an inverted scraper and a forward scraper, wherein the reverse scraper is used to scrape off excess liquid supplied to the roller, and the forward scraper is used for removing The impurities on the rolls are sealed.
优选地,所述移位机构的枢转部件设置在所述双向刮刀装置的横向第一端部处,所述调节机构设置在与所述横向第一端部相对的横向第二端部处,并且其中,所述反向式刮刀靠近所述双向刮刀装置的横向第一端部设置,所述正向式刮刀靠近所述双向
刮刀装置的横向第二端部设置。Preferably, a pivoting member of the shifting mechanism is disposed at a lateral first end of the bidirectional doctor device, and the adjustment mechanism is disposed at a lateral second end opposite the lateral first end, And wherein the reverse scraper is disposed adjacent to a lateral first end of the bidirectional doctor apparatus, the forward scraper being adjacent to the two-way
The lateral second end of the doctor apparatus is disposed.
优选地,所述反向式刮刀的刮刀接触角介于120°至160°之间。Preferably, the reverse blade has a blade contact angle of between 120° and 160°.
优选地,所述正向式刮刀的刮刀接触角介于20°至60°之间。Preferably, the positive blade has a blade contact angle of between 20° and 60°.
优选地,刮刀刀口锋面具有介于20-40°之间的斜角。Preferably, the blade edge has an oblique angle of between 20 and 40 degrees.
优选地,所述辊为印刷版辊,所述刮刀刀口锋面不与所述印刷版辊的相切面平行。Preferably, the roller is a printing plate roll, the blade edge of the blade is not parallel to the tangent plane of the printing plate roll.
优选地,所述辊为涂布辊或网纹辊,所述刮刀刀口锋面与所述涂布辊或网纹辊的相切面平行。Preferably, the roll is a coating roll or an anilox roll, the doctor blade edge being parallel to the tangent plane of the applicator roll or anilox roll.
优选地,所述刮刀由不锈钢材料制成,并且所述刮刀的厚度一般介于0.15毫米到0.20毫米之间。Preferably, the doctor blade is made of a stainless steel material, and the thickness of the doctor blade is generally between 0.15 mm and 0.20 mm.
优选地,所述端部密封部件以过盈配合的方式安装在所述刀架的凹槽中。Preferably, the end seal member is mounted in the groove of the tool holder in an interference fit.
优选地,所述端部密封部件由两个夹紧板构成,在所述两个夹紧板之间布置有密封材料。Preferably, the end seal member is composed of two clamping plates with a sealing material disposed between the two clamping plates.
优选地,所述密封材料是聚氨酯橡胶。Preferably, the sealing material is a urethane rubber.
优选地,所述双向刮刀装置还包括恒温加热系统,所述恒温加热系统用于将所述墨腔的温度保持在室温和40摄氏度之间。Preferably, the two-way doctor apparatus further includes a constant temperature heating system for maintaining the temperature of the ink chamber between room temperature and 40 degrees Celsius.
本发明还提供了一种纺织印花机,所述纺织印花机包括根据本发明的双向刮刀装置。The present invention also provides a textile printing machine comprising a two-way doctor apparatus according to the present invention.
与已有刮刀装置相比,本发明的双向刮刀装置具有如下有益效果:由于液体容纳腔完全封闭,避免了墨水或浆液在使用时水溶剂的挥发,稳定了长时间大批量印花的色光色相,终止了使用过程中伴随出现的泡沫问题;另外,刮墨或刮浆均匀、干净,不存在残液流淌的问题;液体容纳腔中的液体循环更流畅,能够适应高车速条件的生产。Compared with the existing doctor device, the two-way doctor device of the invention has the following beneficial effects: since the liquid receiving chamber is completely closed, the evaporation of the water solvent during the use of the ink or the slurry is avoided, and the color hue of the long-time large-volume printing is stabilized. The problem of foam accompanying the use process is terminated; in addition, the ink scraping or squeegee is uniform and clean, and there is no problem of residual liquid flow; the liquid circulation in the liquid accommodating chamber is smoother, and can adapt to the production of high speed conditions.
另外,本发明的双向刮刀装置的调节机构能够在刮刀组件处于工作位置时对刮刀与辊之间的接触压力进行精细调节,从而精确地将所述接触压力调节到期望的压力范围内;同时,该调节机构部件数量少、结构简单,既便于双向刮刀装置的结构布置又节省了成本。In addition, the adjusting mechanism of the bidirectional doctor device of the present invention can finely adjust the contact pressure between the blade and the roller when the blade assembly is in the working position, thereby accurately adjusting the contact pressure to a desired pressure range; The adjustment mechanism has a small number of components and a simple structure, which not only facilitates the structural arrangement of the two-way scraper device but also saves cost.
下面结合附图和实施例对本发明进一步的说明。
The invention will now be further described with reference to the drawings and embodiments.
图1示出了根据本发明一个实施例的用于纺织印花机的双向刮刀装置的示意性正视图。1 shows a schematic elevational view of a two-way doctor apparatus for a textile printing machine in accordance with one embodiment of the present invention.
图2示出了沿图1中的剖面线A-A获取的侧向剖视图。Figure 2 shows a side cross-sectional view taken along section line A-A of Figure 1.
图3示出了沿图1中的剖面线B-B获取的侧向剖视图。Figure 3 shows a side cross-sectional view taken along section line B-B of Figure 1.
下面通过附图及列举的实施方式,对本发明的技术方案作进一步的详细描述。需要说明的是,本实施例内的任何技术特征以及任何技术方案均不限制本发明的保护范围,本发明的保护范围应该包括本领域技术人员不付出创造性劳动所能想到的任何等同或替代技术方案。The technical solutions of the present invention are further described in detail below through the accompanying drawings and the embodiments shown. It should be noted that any technical features and any technical solutions in the embodiments do not limit the scope of protection of the present invention, and the scope of protection of the present invention should include any equivalent or alternative technology that can be conceived by those skilled in the art without any creative work. Program.
在本说明书中,参照图1,纵向方向指的沿印刷版辊的轴向延伸的方向,横向方向指的是垂直于所述纵向方向并且位于图1所处的纸张平面中的方向,侧向方向指的是垂直于所述纵向方向和横向方向的方向。另外,上端和下端仅用于表示各部件在图1中的相对位置,而不代表其实际使用过程中的位置。In the present specification, referring to Fig. 1, the longitudinal direction refers to a direction extending in the axial direction of the printing plate roller, and the lateral direction refers to a direction perpendicular to the longitudinal direction and located in the plane of the sheet in which Fig. 1 is located, laterally The direction refers to a direction perpendicular to the longitudinal direction and the lateral direction. In addition, the upper end and the lower end are only used to indicate the relative positions of the components in Fig. 1, and do not represent the positions during their actual use.
为了描述方便起见,在以下的实施例中以用于印刷版辊的双向刮刀装置为例进行描述,但应该知道,根据本发明的双向刮刀装置可以用于其他需表面给液的辊,例如给织物上浆的涂布辊(网纹辊)、或润湿转印暂载体的加湿辊等,在此不再赘述。For convenience of description, the two-way doctor apparatus for a printing plate roll is described as an example in the following embodiments, but it should be understood that the two-way blade device according to the present invention can be applied to other rolls requiring surface liquid supply, for example, The coating roller (anibric roller) of the sizing of the fabric, or the humidifying roller for wetting the transfer carrier, etc., will not be described herein.
如图1所示,根据本发明的一个实施例,本发明的双向刮刀装置1包括刮刀组件10、移位机构20、调节机构30和锁紧机构40。As shown in FIG. 1, a bidirectional doctor apparatus 1 of the present invention includes a doctor blade assembly 10, a shifting mechanism 20, an adjustment mechanism 30, and a locking mechanism 40, in accordance with an embodiment of the present invention.
刮刀组件10包括刀架11、两个刮刀12和两个刮刀压板13。The doctor blade assembly 10 includes a tool holder 11, two doctor blades 12, and two blade press plates 13.
如图1所示,刀架11沿纵向方向延伸。刀架21在面对印刷版辊的一侧具有沿纵向方向延伸的凹槽14,用于形成容纳墨水的容纳空间。所述凹槽14的开口呈矩形,并且居中地形成在刀架11上。As shown in Fig. 1, the tool holder 11 extends in the longitudinal direction. The holder 21 has a groove 14 extending in the longitudinal direction on the side facing the printing plate roller for forming an accommodation space for accommodating the ink. The opening of the groove 14 is rectangular and is formed centrally on the tool holder 11.
所述两个刮刀12沿纵向方向延伸,并分别布置在刀架11的凹槽14的开口的两侧。具体而言,如图2所示,所述两个刮刀12以刀尖相对的方式倾斜布置,以使刮刀的刀尖以特定的刮刀接触角与印刷版辊的表面接触。其中,所述刮刀接触角指的是印刷版辊在刮刀与印刷版辊接触点处的圆周切向速度方向和刮刀延长线(其垂直于刮刀的长度延伸方向并沿着从刮刀刀背到刮刀刀尖的方向延伸)之间的夹角。The two scrapers 12 extend in the longitudinal direction and are respectively disposed on both sides of the opening of the recess 14 of the holder 11. Specifically, as shown in FIG. 2, the two scrapers 12 are obliquely arranged in a blade-pointed manner such that the blade tip of the blade contacts the surface of the printing plate roller at a specific blade contact angle. Wherein, the blade contact angle refers to a circumferential tangential speed direction of the printing plate roller at the contact point between the blade and the printing plate roller and a blade extension line (which is perpendicular to the length extending direction of the blade and along the blade from the blade to the blade) The angle between the sharp directions).
参见附图3,根据刮刀接触角的大小,所述两个刮刀12可分别称为反向式(或逆
向式)刮刀121和正向式刮刀122。反向式刮刀121的作用是刮掉印刷版辊上的多余墨水,从而提供印花所需的供给墨水,而正向式刮刀122的作用主要是用于密封和清除残余的墨水和积累的杂质。Referring to Figure 3, the two scrapers 12 may be referred to as inverted (or inverse), respectively, depending on the size of the blade contact angle.
The blade 121 and the forward blade 122 are oriented. The function of the reverse blade 121 is to scrape off excess ink on the printing plate roll to provide the supply of ink required for printing, while the positive blade 122 functions primarily to seal and remove residual ink and accumulated impurities.
反向式刮刀121的刮刀接触角大于90°,这样,刮刀能够对印刷版辊上的墨水起到铲削作用,且墨水能对刮刀施加压力使其紧靠在印刷版辊的表面,刮墨效果较好,且减轻了刮刀和印刷版辊的磨损。另外,由于反向式刮刀与印刷版辊成钝角,刮刀和版辊之间的墨水不会积存,从而使得液体容纳腔中的墨水循环更加流畅。The blade contact angle of the reverse blade 121 is greater than 90°, so that the blade can perform the cutting action on the ink on the printing plate roller, and the ink can apply pressure to the blade to abut against the surface of the printing plate roller, and scrape the ink. The effect is better and the wear of the doctor blade and the printing plate roller is alleviated. In addition, since the reverse blade is at an obtuse angle with the printing plate roll, ink between the blade and the plate roller is not accumulated, so that the ink circulation in the liquid accommodating chamber is made smoother.
在本发明的实施例中,正向式刮刀122的刮刀接触角介于20°至60°之间。优选地,正向式刮刀的刮刀接触角可以介于30°至50°之间。更优选地,正向式刮刀的刮刀接触角可以为45。In an embodiment of the invention, the blade contact angle of the forward blade 122 is between 20° and 60°. Preferably, the blade contact angle of the positive blade can be between 30° and 50°. More preferably, the blade contact angle of the forward blade may be 45.
在本发明的实施例中,反向式刮刀121的刮刀接触角介于120°至160°之间。优选地,反向式刮刀的刮刀接触角可以介于130°至150°之间。更优选地,反向式刮刀的刮刀接触角可以为135°。In an embodiment of the invention, the blade contact angle of the reverse blade 121 is between 120° and 160°. Preferably, the blade contact angle of the reverse blade may be between 130° and 150°. More preferably, the blade contact angle of the reverse blade may be 135°.
在刮刀与印刷版辊接触的一端(即刮刀刀口的那端),刮刀具有一条沿纵向延伸的端面,即刮刀刀口锋面,所述刮刀刀口锋面具有介于20-40°之间的斜角。当刮刀应用于印刷版辊时,所述刮刀刀口锋面不与印刷版辊的相切面平行,这样形成点刮或线刮的效果,以防止刮不干净、产生刀丝等现象。当刮刀应用于涂布辊或网纹辊时(即应用于涂布、上浆功能时),所述刮刀刀口锋面与涂布辊或网纹辊的相切面平行,从而形成面刮的效果,以使得涂布或上浆均匀。在这种情况下,刮刀刀口锋面与涂布辊或网纹辊形成的接触面宽度一般为1-2mm。At the end of the blade in contact with the printing plate roll (i.e., the end of the doctor blade), the blade has a longitudinally extending end face, i.e., a blade edge, said blade edge having an oblique angle of between 20 and 40 degrees. When the doctor blade is applied to the printing plate roller, the blade edge of the doctor blade is not parallel to the tangent plane of the printing plate roller, so that the effect of the point scraping or the wire scraping is formed to prevent the blade from being dirty and causing the knife wire and the like. When the doctor blade is applied to a coating roller or an anilox roller (ie, when applied to a coating or sizing function), the edge of the doctor blade is parallel to the tangent plane of the coating roller or the anilox roller, thereby forming a surface scraping effect, Make coating or sizing uniform. In this case, the width of the contact surface formed by the blade edge and the coating roller or the anilox roller is generally 1-2 mm.
另外,所述刮刀可以由不锈钢材料制成。所述刮刀的厚度一般介于15丝到20丝之间(0.15毫米到0.20毫米之间)。Additionally, the scraper may be made of a stainless steel material. The thickness of the doctor blade is generally between 15 filaments and 20 filaments (between 0.15 mm and 0.20 mm).
两个刮刀压板13分别用于将相应的刮刀12压紧在刀架11上。在本发明的实施例中,刮刀压板13通过螺钉将刮刀12压紧在刀架11上。Two blade pressers 13 are used to press the respective doctor blades 12 against the tool holder 11, respectively. In the embodiment of the invention, the blade presser 13 presses the blade 12 against the tool holder 11 by screws.
在刀架11的两个纵向端部处分别安装有端部密封部件15。所述端部密封部件15以过盈配合的方式安装在刀架11的凹槽14中,用于对刮刀组件的两个纵向端部进行密封。所述端部密封部件15包括两个夹紧板3,在所述两个夹紧板3中间固定有密封材料4。可以通过螺栓连接的方式将所述密封材料固定在所述两个夹紧板中间。 End seal members 15 are respectively mounted at the two longitudinal ends of the tool holder 11. The end seal member 15 is mounted in an interference fit in the recess 14 of the tool holder 11 for sealing the two longitudinal ends of the doctor assembly. The end seal member 15 comprises two clamping plates 3, between which a sealing material 4 is fixed. The sealing material can be fixed in the middle of the two clamping plates by bolting.
传统上,密封材料采用泡沫密封材料,例如泡沫塑料等。泡沫密封材料均为定门
幅的,其存在寿命短的缺陷。在本发明的实施例中,密封材料4为聚氨酯橡胶,使得密封材料4能够长期反复使用并能够调节密封材料4的门幅。Traditionally, sealing materials have used foam sealing materials such as foamed plastics and the like. Foam sealing materials are fixed doors
The presence of a defect with a short life span. In the embodiment of the invention, the sealing material 4 is a urethane rubber, so that the sealing material 4 can be repeatedly used for a long period of time and the width of the sealing material 4 can be adjusted.
按照上面的构造,当刮刀组件压靠在印刷版辊上时,由在所述两个刮刀12之间的印刷版辊表面、两个刮刀12、刀架11的凹槽14、以及刀架11两端的两个端部密封部件15一起形成封闭的墨腔。According to the above configuration, when the doctor blade assembly is pressed against the printing plate roller, the surface of the printing plate roller between the two doctor blades 12, the two doctor blades 12, the groove 14 of the tool holder 11, and the tool holder 11 The two end seal members 15 at both ends together form a closed ink chamber.
根据本发明的实施例,本发明的双向刮刀装置1还包括两个分别布置在刮刀组件10的两个纵向端部处的移位机构20,用于使刮刀组件10能够通过枢转运动在工作位置和非工作位置之间移动。其中,在所述工作位置中,所述刮刀压靠在所述印刷版辊上,并且刮刀组件与在两个刮刀12之间的印刷版辊表面一起形成封闭式的墨腔;在所述非工作位置中,所述刮刀组件与所述印刷版辊分离。According to an embodiment of the invention, the bidirectional doctor apparatus 1 of the invention further comprises two shifting mechanisms 20 respectively arranged at the two longitudinal ends of the doctor blade assembly 10 for enabling the doctor blade assembly 10 to work by pivoting movement Move between position and non-working position. Wherein in the working position, the doctor blade is pressed against the printing plate roll, and the doctor blade assembly forms a closed ink chamber together with the surface of the printing plate roller between the two doctor blades 12; In the working position, the doctor blade assembly is separated from the printing plate roll.
每个所述移位机构20包括枢转部件,用于使刮刀组件10以枢转的方式在工作位置和非工作位置之间转动。在本发明的实施例中,所述枢转部件是轴和轴承组件,每个轴承组件包括轴承21、轴承套22。另外,轴承组件还可以包括轴端盖板23和闷盖24。Each of the shifting mechanisms 20 includes a pivoting member for pivoting the scraper assembly 10 between a operative position and an inoperative position. In an embodiment of the invention, the pivoting member is a shaft and bearing assembly, each bearing assembly comprising a bearing 21, a bearing sleeve 22. In addition, the bearing assembly may further include a shaft end cover 23 and a squeak cover 24.
轴承组件安装在第一桩头(轴)8的一端。第一桩头8的另一端固定在支撑板6的在横向方向的第一端(在图1中为下端)上。支撑板6通过螺栓连接固定在可移动的机架(未示出)上。The bearing assembly is mounted at one end of the first pile head (shaft) 8. The other end of the first pile head 8 is fixed to the first end (the lower end in Fig. 1) of the support plate 6 in the lateral direction. The support plate 6 is fixed to a movable frame (not shown) by a bolt connection.
枢转部件经由连接件连接至所述刮刀组件。在本发明的实施例中,在轴承套22上固定有调节板7。调节板7的在横向方向的第一端(在图1中为下端)通过螺栓连接固定在所述轴承套22上。所述刮刀组件10的纵向端部经由端板2固定至调节板7。这样,实现了枢转部件至刮刀组件的连接。The pivoting member is coupled to the scraper assembly via a connector. In an embodiment of the invention, an adjustment plate 7 is fixed to the bearing sleeve 22. A first end (lower end in FIG. 1) of the regulating plate 7 in the lateral direction is fixed to the bearing sleeve 22 by a bolt connection. The longitudinal end of the doctor blade assembly 10 is fixed to the adjustment plate 7 via the end plate 2. In this way, the connection of the pivoting member to the doctor blade assembly is achieved.
第二桩头(轴)9的两端分别连接调节板7的在横向方向的第二端(在图1中为上端)和支撑板6的在横向方向的第二端(在图1中为上端)。所述调节板7和支撑板6的第二端分别与它们的在横向方向的第一端相对。Both ends of the second pile head (shaft) 9 are respectively connected to the second end of the regulating plate 7 in the lateral direction (the upper end in FIG. 1) and the second end of the support plate 6 in the lateral direction (in FIG. 1 Upper end). The second ends of the adjustment plate 7 and the support plate 6 are respectively opposed to their first ends in the lateral direction.
根据上面的构造,刮刀组件10能够经由调节板7而围绕所述枢转部件(轴承组件)枢转,从而实现在工作位置和非工作位置之间的移动。当刮刀组件移动到其工作位置中时,可以通过各种常见的固定装置将刮刀组件固定在其工作位置中。在本发明的实施例中,通过用于固定的螺杆和刮刀装置及机架上与之配合的螺纹孔将刮刀组件固定在工作位置中。当需要将刮刀组件从工作位置移动到非工作位置时,拧下所述用于固
定的螺杆、通过所述移位机构进行枢转移动即可。According to the above configuration, the scraper assembly 10 can be pivoted around the pivoting member (bearing assembly) via the regulating plate 7, thereby achieving movement between the working position and the inoperative position. When the doctor blade assembly is moved into its operative position, the doctor blade assembly can be secured in its operative position by a variety of conventional fastening devices. In an embodiment of the invention, the doctor blade assembly is secured in the operative position by a threaded bore for the fixed screw and doctor device and mating on the frame. When it is necessary to move the scraper assembly from the working position to the non-working position, unscrew the solid for the solid
The fixed screw can be pivotally moved by the shifting mechanism.
根据本发明的实施例,本发明的双向刮刀装置1还具有两个调节机构30,用于调节所述刮刀组件10的刮刀与印刷版辊之间接触压力。所述两个调节机构30分别位于所述刮刀组件10的两个纵向端部处。另外,每个调节机构30在横向方向上位于与所述枢转部件所在的一端相反的另一端,即:所述调节机构30位于调节板7的在横向方向的第二端。According to an embodiment of the present invention, the bidirectional doctor apparatus 1 of the present invention further has two adjustment mechanisms 30 for adjusting the contact pressure between the doctor blade of the doctor blade assembly 10 and the printing plate roller. The two adjustment mechanisms 30 are located at the two longitudinal ends of the doctor blade assembly 10, respectively. Further, each of the adjustment mechanisms 30 is located at the other end opposite to the end where the pivoting member is located in the lateral direction, that is, the adjustment mechanism 30 is located at the second end of the adjustment plate 7 in the lateral direction.
如图1和图3所示,所述调节机构30包括调节螺杆31和固定板32。固定板32沿纵向方向位于支撑板6和调节板7之间,并且在远离印刷版辊的一侧上。所述固定板32固定在双向刮刀装置上,例如通过螺栓连接固定在调节板7的在横向方向的第二端(在图1中为上端)。As shown in FIGS. 1 and 3, the adjustment mechanism 30 includes an adjustment screw 31 and a fixing plate 32. The fixing plate 32 is located between the support plate 6 and the adjustment plate 7 in the longitudinal direction, and on the side away from the printing plate roller. The fixing plate 32 is fixed to the bidirectional doctor device, and is fixed to the second end (the upper end in Fig. 1) of the regulating plate 7 in the lateral direction, for example, by bolting.
调节螺杆31沿侧向方向贯穿第二桩头9,并且与第二桩头9螺纹联接。调节螺杆31的前端朝向所述固定板32。The adjusting screw 31 penetrates the second pile head 9 in the lateral direction and is threadedly coupled to the second pile head 9. The front end of the adjusting screw 31 faces the fixing plate 32.
这样,当需要调节刮刀组件10的刮刀与印刷版辊之间的接触压力时,可以通过顺时针或逆时针旋拧所述调节螺杆31,使其沿侧向方向朝着或远离固定板32移动。Thus, when it is necessary to adjust the contact pressure between the blade of the doctor blade assembly 10 and the printing plate roller, the adjusting screw 31 can be screwed clockwise or counterclockwise to move in the lateral direction toward or away from the fixing plate 32. .
以刮刀与印刷版辊之间的接触压力过大为例,此时,旋拧调节螺杆31使其沿侧向方向朝着固定板32移动。调节螺杆31的前端抵压固定板32,并朝着使刮刀组件远离印刷版辊的方向推动固定板32。由于固定板32固定在调节板7上,从而可以使得调节板7围绕枢转部件向远离印刷版辊的方向枢转。这样,刮刀组件10由于调节板7的枢转而向远离印刷版辊的方向移动,从而降低刮刀与印刷版辊之间的接触压力。For example, the contact pressure between the doctor blade and the printing plate roller is excessively large. At this time, the adjusting screw 31 is screwed to move in the lateral direction toward the fixing plate 32. The front end of the adjusting screw 31 presses against the fixing plate 32 and urges the fixing plate 32 in a direction to move the blade assembly away from the printing plate roller. Since the fixing plate 32 is fixed to the regulating plate 7, the adjusting plate 7 can be pivoted about the pivoting member in a direction away from the printing plate roller. Thus, the doctor blade assembly 10 is moved away from the printing plate roller by the pivoting of the regulating plate 7, thereby reducing the contact pressure between the blade and the printing plate roller.
本发明的调节机构30可以用于在刮刀组件通过移位机构移动到工作位置中之后对刮刀与印刷版辊之间的接触压力进行精细调节。通过调节螺杆31对固定板32的推压、并结合移位机构的枢转部件,使得刮刀组件能够围绕移位机构的枢转部件进行小角度转动,从而将刮刀与印刷版辊的接触压力精确地调节到期望的压力范围内。The adjustment mechanism 30 of the present invention can be used to finely adjust the contact pressure between the doctor blade and the printing plate roll after the doctor blade assembly is moved into the working position by the shifting mechanism. By adjusting the pressing force of the screw 31 to the fixing plate 32 and combining the pivoting members of the shifting mechanism, the blade assembly can be rotated at a small angle around the pivoting member of the shifting mechanism, thereby accurately contacting the blade with the printing plate roller. Ground adjustment to the desired pressure range.
另外,本发明的调节机构30仅使用调节螺杆31和固定板32两个部件、并结合移位机构的已有枢转部件来进行调节。因此,本发明的调节机构部件数量少且结构非常简单。这样,避免了在刮刀装置中使用其它单独而复杂的调节机构,从而既便于双向刮刀装置的结构布置又节省了成本。Further, the adjustment mechanism 30 of the present invention is adjusted using only two components of the adjustment screw 31 and the fixing plate 32 in combination with the existing pivoting members of the shifting mechanism. Therefore, the number of adjustment mechanism components of the present invention is small and the structure is very simple. In this way, the use of other separate and complicated adjustment mechanisms in the doctor apparatus is avoided, thereby facilitating both the structural arrangement of the two-way doctor apparatus and the cost.
在本发明的实施例中,如图3所示,本发明的双向刮刀装置1还包括两个锁定机构40,用于锁定刮刀组件的调节好的工作位置。每个所述锁定机构40包括锁紧螺母
41,锁紧螺母41上安装有手柄杆42。所述锁紧螺母41被所述调节螺杆31贯穿,并且与调节螺杆31螺纹联接。所述锁紧螺母41相对于第二桩头9位于与固定板32相反的一侧。换言之,所述锁紧螺母41和固定板32沿侧向方向分别位于第二桩头9的两侧。In an embodiment of the invention, as shown in Figure 3, the two-way doctor apparatus 1 of the present invention further includes two locking mechanisms 40 for locking the adjusted working position of the doctor assembly. Each of the locking mechanisms 40 includes a lock nut
41. A handle bar 42 is mounted on the lock nut 41. The lock nut 41 is penetrated by the adjusting screw 31 and is threadedly coupled to the adjusting screw 31. The lock nut 41 is located on the opposite side of the fixed plate 32 with respect to the second pile head 9. In other words, the lock nut 41 and the fixing plate 32 are respectively located on both sides of the second pile head 9 in the lateral direction.
当调节螺杆31被调节至合适的位置时,通过手柄杆42旋转所述锁紧螺母41,使锁紧螺纹41紧紧地抵靠第二桩头9,从而锁定调节好的工作位置。When the adjustment screw 31 is adjusted to the proper position, the lock nut 41 is rotated by the handlebar 42 so that the locking thread 41 abuts against the second pile head 9 to lock the adjusted working position.
尽管在附图中未示出,但是本发明的双向刮刀装置1还可以包括恒温加热系统,所述恒温加热系统用于将墨腔温度维持在室温到40摄氏度之间。这样,可以将墨水保持在需要的温度,避免季节性环境温度对于墨水的影响,有利于保持印刷品质的稳定。另外,预热的墨水在接触外界空气之后干燥得更快,从而适应高车速条件的生产。Although not shown in the drawings, the bidirectional doctor apparatus 1 of the present invention may further include a constant temperature heating system for maintaining the ink chamber temperature between room temperature and 40 degrees Celsius. In this way, the ink can be kept at the required temperature, the influence of the seasonal ambient temperature on the ink is avoided, and the printing quality is stabilized. In addition, the preheated ink dries faster after exposure to outside air, thereby adapting to high speed conditions.
尽管参照附图描述了双向刮刀装置的纵向一端的枢转部件和调节机构,本领域技术人员可以想到在根据本实施例的双向刮刀装置的纵向另一端可以设置相应的枢转部件和调节机构,在此不再赘述。Although the pivoting member and the adjusting mechanism of the longitudinal end of the bidirectional doctor device are described with reference to the accompanying drawings, those skilled in the art may contemplate that a corresponding pivoting member and adjusting mechanism may be provided at the other longitudinal end of the bidirectional doctor device according to the present embodiment, I will not repeat them here.
虽然已经参照特定的示例性实施例描述了本发明,但是本发明不受这些示例性实施例的限制。应该认识到的是,本领域技术人员能够在不脱离本发明的由权利要求书或者其等同内容所限定的范围和精神的情况下对这些示例性实施例进行变化和变型。
Although the present invention has been described with reference to the specific exemplary embodiments, the invention is not limited by these exemplary embodiments. It will be appreciated that those skilled in the art can change and modify the exemplary embodiments without departing from the scope and spirit of the invention.
Claims (20)
- 一种用于纺织印花机的双向刮刀装置(1),所述双向刮刀装置用于给一辊供给液体,所述双向刮刀装置包括:A bidirectional doctor apparatus (1) for a textile printing machine for supplying liquid to a roller, the bidirectional doctor apparatus comprising:刮刀组件(10),所述刮刀组件包括刀架(11)、两个刮刀(12)和相应的刮刀压板(13),所述刀架沿纵向延伸,并且所述刀架在朝着辊的一侧具有凹槽(14),所述凹槽形成容纳要向所述辊供给的液体的空间,所述两个刮刀(12)以刀尖相对的方式倾斜地安装在所述凹槽(14)的开口的横向方向两侧并且沿纵向方向延伸,所述刮刀压板(13)用于将所述刮刀(12)压紧在所述刀架(13)上;a doctor blade assembly (10) comprising a tool holder (11), two doctor blades (12) and a corresponding blade pressure plate (13) extending longitudinally, and the tool holder is facing the roller One side has a groove (14) which forms a space for accommodating the liquid to be supplied to the roller, and the two scrapers (12) are obliquely mounted in the groove in a knife-point opposite manner (14) a side of the opening in the lateral direction and extending in the longitudinal direction, the blade pressing plate (13) for pressing the blade (12) against the tool holder (13);端部密封部件(15),所述端部密封部件置于所述刀架的两个纵向端部处,用于密封所述刮刀组件(10)的两个纵向端部;An end seal member (15), the end seal member being disposed at both longitudinal ends of the tool holder for sealing the two longitudinal ends of the scraper assembly (10);移位机构(20),所述移位机构具有枢转部件,用于使所述刮刀组件(10)在工作位置和非工作位置之间枢转移动,其中,在所述工作位置中,所述刮刀(12)压靠在辊上,并且所述刮刀组件(10)的两个刮刀(12)与这两个刮刀之间的辊表面以及端部密封部件一起形成封闭式的液体容纳腔,在所述非工作位置中,所述刮刀组件(10)与所述辊分离;和a shifting mechanism (20) having a pivoting member for pivotally moving the scraper assembly (10) between a working position and a non-working position, wherein in the working position, The scraper (12) is pressed against the roller, and the two scrapers (12) of the scraper assembly (10) together with the roller surface between the two scrapers and the end seal member form a closed liquid receiving chamber. In the inoperative position, the doctor blade assembly (10) is separated from the roller; and调节机构(30),所述调节机构用于在刮刀组件处于所述工作位置时调节刮刀与所述辊之间的接触压力。An adjustment mechanism (30) for adjusting the contact pressure between the blade and the roller when the blade assembly is in the working position.
- 如权利要求1所述的双向刮刀装置(1),其中,所述移位机构(20)的枢转部件设置在所述双向刮刀装置的横向第一端部处,所述调节机构(30)设置在与所述横向第一端部相对的横向第二端部处。A bidirectional doctor apparatus (1) according to claim 1, wherein a pivoting member of said shifting mechanism (20) is provided at a lateral first end of said bidirectional doctor apparatus, said adjustment mechanism (30) Provided at a lateral second end opposite the lateral first end.
- 如权利要求2所述的双向刮刀装置(1),其中,所述调节机构(30)包括螺母丝杠机构和固定到所述刮刀组件(10)上的调节部(32),通过螺母丝杠机构与所述调节部的相互作用来进行所述接触压力的调节。A bidirectional doctor apparatus (1) according to claim 2, wherein said adjustment mechanism (30) includes a nut screw mechanism and an adjustment portion (32) fixed to said blade assembly (10) through a nut screw The interaction of the mechanism with the adjustment portion performs the adjustment of the contact pressure.
- 如权利要求3所述的双向刮刀装置(1),其中,所述螺母丝杠机构包括螺母部件和调节螺杆(31),所述螺母部件固定到所述双向刮刀装置的安装架上,所述调节螺杆(31)的一端抵压所述调节部(32),A bidirectional doctor apparatus (1) according to claim 3, wherein said nut screw mechanism comprises a nut member and an adjustment screw (31) fixed to a mounting bracket of said bidirectional doctor apparatus, One end of the adjusting screw (31) presses the adjusting portion (32),其中,通过相对于所述螺母部件旋拧所述调节螺杆(31)而使其与所述调节部(32)相互作用,从而使所述刮刀组件(10)相对于所述辊移动,进而实现对刮刀和辊之间 的所述接触压力的调节。Wherein, the adjusting screw (31) is screwed with respect to the nut member to interact with the adjusting portion (32), thereby moving the scraper assembly (10) relative to the roller, thereby realizing Between the scraper and the roller The adjustment of the contact pressure.
- 如权利要求4所述的双向刮刀装置(1),其中,所述调节螺杆(31)朝向使所述刮刀组件远离所述辊的方向抵压所述调节部(32)。A bidirectional doctor apparatus (1) according to claim 4, wherein said adjustment screw (31) presses said adjustment portion (32) in a direction to move said blade assembly away from said roller.
- 如权利要求1所述的双向刮刀装置(1),还包括锁定机构(40),所述锁定机构用于锁定所述刮刀组件(10)的工作位置。The bidirectional doctor apparatus (1) of claim 1 further comprising a locking mechanism (40) for locking the working position of the doctor blade assembly (10).
- 如权利要求6所述的双向刮刀装置(1),其中,所述锁定机构(40)包括锁紧螺母(41),所述锁紧螺母(41)与所述调节螺杆(31)螺纹联接,在锁紧位置实现刮刀组件工作位置的锁定。A bidirectional doctor apparatus (1) according to claim 6, wherein said locking mechanism (40) includes a lock nut (41), said lock nut (41) being threadedly coupled to said adjustment screw (31), The locking of the working position of the doctor blade assembly is achieved in the locked position.
- 如权利要求1-7中的任意一项所述的双向刮刀装置(1),其中,所述两个刮刀(12)分别为反向式刮刀和正向式刮刀,其中,所述反向式刮刀用于刮掉供给到所述辊上的多余液体,所述正向式刮刀用于去除所述辊上的杂质并且进行密封。The bidirectional doctor apparatus (1) according to any one of claims 1 to 7, wherein the two scrapers (12) are an inverted scraper and a forward scraper, respectively, wherein the reverse scraper Used to scrape off excess liquid supplied to the roll, which is used to remove impurities from the roll and seal.
- 如权利要求8所述的双向刮刀装置(1),其中,所述移位机构(20)的枢转部件设置在所述双向刮刀装置的横向第一端部处,所述调节机构(30)设置在与所述横向第一端部相对的横向第二端部处,并且其中,所述反向式刮刀靠近所述双向刮刀装置的横向第一端部设置,所述正向式刮刀靠近所述双向刮刀装置的横向第二端部设置。A bidirectional doctor apparatus (1) according to claim 8, wherein a pivoting member of said shifting mechanism (20) is provided at a lateral first end of said bidirectional doctor apparatus, said adjustment mechanism (30) Provided at a lateral second end opposite the lateral first end, and wherein the inverted scraper is disposed adjacent a lateral first end of the bi-directional scraper device, the positive scraper being proximate to The lateral second end portion of the bidirectional doctor device is disposed.
- 如权利要求8或9所述的双向刮刀装置(1),其中,所述反向式刮刀的刮刀接触角介于120°至160°之间,其中,所述刮刀接触角是辊在刮刀与辊接触点处的切向速度方向和刮刀从刀背到刀尖的延长线之间的夹角。A bidirectional doctor apparatus (1) according to claim 8 or 9, wherein said reverse blade has a blade contact angle of between 120 and 160, wherein said blade contact angle is a roller at the blade The angle between the tangential velocity at the point of contact of the roller and the extension of the blade from the back of the blade to the tip.
- 如权利要求8或9所述的双向刮刀装置(1),其中,所述正向式刮刀的刮刀接触角介于20°至60°之间,其中,所述刮刀接触角是辊在刮刀与辊接触点处的切向速度方向和刮刀从刀背到刀尖的延长线之间的夹角。A bidirectional doctor apparatus (1) according to claim 8 or 9, wherein said positive blade has a blade contact angle of between 20 and 60, wherein said blade contact angle is a roller at the blade The angle between the tangential velocity at the point of contact of the roller and the extension of the blade from the back of the blade to the tip.
- 如权利要求1所述的双向刮刀装置(1),其中,所述刮刀的刮刀刀口锋面具有介于20-40°之间的斜角。A bidirectional doctor apparatus (1) according to claim 1 wherein the doctor blade edge of the doctor blade has an oblique angle of between 20 and 40 degrees.
- 如权利要求12所述的双向刮刀装置(1),其中,所述辊为印刷版辊,所述刮刀刀口锋面不与所述印刷版辊的相切面平行。A bidirectional doctor apparatus (1) according to claim 12, wherein said roller is a printing plate roll, said blade edge not being parallel to a tangent plane of said printing plate roll.
- 如权利要求12所述的双向刮刀装置(1),其中,所述辊为涂布辊或网纹辊,所述刮刀刀口锋面与所述涂布辊或网纹辊的相切面平行。A bidirectional doctor apparatus (1) according to claim 12, wherein said roller is a coating roller or an anilox roller, said blade edge front being parallel to a tangent plane of said coating roller or anilox roller.
- 如权利要求1所述的双向刮刀装置(1),其中,所述刮刀由不锈钢材料制成,并且所述刮刀的厚度一般介于0.15毫米到0.20毫米之间。 A bidirectional doctor apparatus (1) according to claim 1, wherein said doctor blade is made of a stainless steel material, and said blade has a thickness generally between 0.15 mm and 0.20 mm.
- 如权利要求1所述的双向刮刀装置(1),其中,所述端部密封部件(15)以过盈配合的方式安装在所述刀架(11)的凹槽(14)中。A bidirectional doctor apparatus (1) according to claim 1, wherein said end seal member (15) is mounted in an interference fit in a recess (14) of said tool holder (11).
- 如权利要求16所述的双向刮刀装置(1),其中,所述端部密封部件(15)由两个夹紧板(3)构成,在所述两个夹紧板之间布置有密封材料(4)。A bidirectional doctor apparatus (1) according to claim 16, wherein said end seal member (15) is constituted by two clamping plates (3), and a sealing material is disposed between said two clamping plates (4).
- 如权利要求17所述的双向刮刀装置(1),其中,所述密封材料(4)是聚氨酯橡胶。The bidirectional doctor apparatus (1) according to claim 17, wherein the sealing material (4) is a urethane rubber.
- 如权利要求1-7中的任意一项所述的双向刮刀装置(1),还包括恒温加热系统,所述恒温加热系统用于将所述墨腔的温度保持在室温和40摄氏度之间。The bidirectional doctor apparatus (1) according to any one of claims 1 to 7, further comprising a constant temperature heating system for maintaining the temperature of the ink chamber between room temperature and 40 degrees Celsius.
- 一种纺织印花机,所述纺织印花机包括如权利要求1-19中的任意一项所述的双向刮刀装置。 A textile printing machine comprising the two-way doctor apparatus according to any one of claims 1-19.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201611223326.6A CN108237763B (en) | 2016-12-27 | 2016-12-27 | Bidirectional doctor blade unit for textile printing machines |
CN201611223326.6 | 2016-12-27 |
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WO2018120371A1 true WO2018120371A1 (en) | 2018-07-05 |
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PCT/CN2017/073734 WO2018120371A1 (en) | 2016-12-27 | 2017-02-16 | Bi-directional scraper apparatus for textile printing machine |
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CN (1) | CN108237763B (en) |
TW (1) | TWI655099B (en) |
WO (1) | WO2018120371A1 (en) |
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CN114801469A (en) * | 2022-05-19 | 2022-07-29 | 海宁人民机械有限公司 | Novel printing scraper |
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CN110791901B (en) * | 2019-12-17 | 2025-01-07 | 李雅 | A padder for micro-liquid feeding |
CN117400627A (en) * | 2023-11-30 | 2024-01-16 | 长胜纺织科技发展(上海)有限公司 | Carpet tape transfer dyeing system |
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Also Published As
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TW201823042A (en) | 2018-07-01 |
TWI655099B (en) | 2019-04-01 |
CN108237763B (en) | 2020-04-21 |
CN108237763A (en) | 2018-07-03 |
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