WO2018101463A1 - Composé, résine, compositions, procédé de formation de motif, et procédé de purification - Google Patents
Composé, résine, compositions, procédé de formation de motif, et procédé de purification Download PDFInfo
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- WO2018101463A1 WO2018101463A1 PCT/JP2017/043284 JP2017043284W WO2018101463A1 WO 2018101463 A1 WO2018101463 A1 WO 2018101463A1 JP 2017043284 W JP2017043284 W JP 2017043284W WO 2018101463 A1 WO2018101463 A1 WO 2018101463A1
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 261
- 239000000203 mixture Substances 0.000 title claims abstract description 211
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- 238000000034 method Methods 0.000 title claims abstract description 145
- 238000000746 purification Methods 0.000 title claims description 23
- 230000007261 regionalization Effects 0.000 title description 2
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- 125000003118 aryl group Chemical group 0.000 claims description 64
- 239000000463 material Substances 0.000 claims description 63
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 61
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- 125000000217 alkyl group Chemical group 0.000 claims description 34
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- WHOZNOZYMBRCBL-OUKQBFOZSA-N (2E)-2-Tetradecenal Chemical compound CCCCCCCCCCC\C=C\C=O WHOZNOZYMBRCBL-OUKQBFOZSA-N 0.000 claims description 4
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- OJTDGPLHRSZIAV-UHFFFAOYSA-N propane-1,2-diol Chemical compound CC(O)CO.CC(O)CO OJTDGPLHRSZIAV-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- RCYFOPUXRMOLQM-UHFFFAOYSA-N pyrene-1-carbaldehyde Chemical compound C1=C2C(C=O)=CC=C(C=C3)C2=C2C3=CC=CC2=C1 RCYFOPUXRMOLQM-UHFFFAOYSA-N 0.000 description 1
- 150000003220 pyrenes Chemical class 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 229910002059 quaternary alloy Inorganic materials 0.000 description 1
- GRWFGVWFFZKLTI-UHFFFAOYSA-N rac-alpha-Pinene Natural products CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 1
- 238000001226 reprecipitation Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000005619 secondary aliphatic amines Chemical class 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 125000005156 substituted alkylene group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 229940032330 sulfuric acid Drugs 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- XTXFUQOLBKQKJU-UHFFFAOYSA-N tert-butylperoxy(trimethyl)silane Chemical compound CC(C)(C)OO[Si](C)(C)C XTXFUQOLBKQKJU-UHFFFAOYSA-N 0.000 description 1
- 150000003510 tertiary aliphatic amines Chemical class 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 229960000790 thymol Drugs 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- KQBSGRWMSNFIPG-UHFFFAOYSA-N trioxane Chemical compound C1COOOC1 KQBSGRWMSNFIPG-UHFFFAOYSA-N 0.000 description 1
- LZTRCELOJRDYMQ-UHFFFAOYSA-N triphenylmethanol Chemical class C=1C=CC=CC=1C(C=1C=CC=CC=1)(O)C1=CC=CC=C1 LZTRCELOJRDYMQ-UHFFFAOYSA-N 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000004704 ultra performance liquid chromatography Methods 0.000 description 1
- 229930195735 unsaturated hydrocarbon Chemical group 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D311/00—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
- C07D311/02—Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
- C07D311/78—Ring systems having three or more relevant rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/022—Quinonediazides
- G03F7/023—Macromolecular quinonediazides; Macromolecular additives, e.g. binders
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
Definitions
- the present invention relates to a compound having a specific structure, a resin, a composition containing these, a pattern forming method using the composition, and a method for purifying a substance.
- the light source for lithography used for resist pattern formation is shortened from KrF excimer laser (248 nm) to ArF excimer laser (193 nm).
- KrF excimer laser 248 nm
- ArF excimer laser (193 nm)
- a resist underlayer film for lithography having a dry etching rate selection ratio close to that of a resist can be used.
- a material for forming such a resist underlayer film for lithography it contains a resin component having at least a substituent that generates a sulfonic acid residue when a predetermined energy is applied and a solvent, and a solvent.
- An underlayer film forming material for a multilayer resist process has been proposed (see, for example, Patent Document 1).
- a resist underlayer film for lithography having a smaller dry etching rate selection ratio than that of the resist can be used.
- a resist underlayer film material containing a polymer having a specific repeating unit has been proposed (for example, see Patent Document 2).
- a resist underlayer film for lithography having a small dry etching rate selection ratio compared to a semiconductor substrate can also be mentioned.
- a resist underlayer film material containing a polymer obtained by copolymerizing a repeating unit of acenaphthylenes and a repeating unit having a substituted or unsubstituted hydroxy group has been proposed (see, for example, Patent Document 3).
- a chemical vapor deposition thin film forming method (chemical vapor deposition, hereinafter referred to as “CVD”) using methane gas, ethane gas, acetylene gas or the like as a raw material is used.
- CVD chemical vapor deposition thin film forming method
- methane gas, ethane gas, acetylene gas or the like as a raw material.
- the formed amorphous carbon underlayer film is well known.
- a resist underlayer film material capable of forming a resist underlayer film by a wet process such as spin coating or screen printing is required.
- the formation method of the intermediate layer used in the formation of the resist underlayer film in the three-layer process for example, a silicon nitride film formation method (for example, see Patent Document 4) or a silicon nitride film CVD formation method (for example, , See Patent Document 5).
- a silicon nitride film formation method for example, see Patent Document 4
- a silicon nitride film CVD formation method for example, See Patent Document 5
- an intermediate layer material for a three-layer process a material containing a silsesquioxane-based silicon compound is known (see, for example, Patent Documents 6 and 7).
- the present inventors have proposed a composition for forming a lower layer film for lithography containing a specific compound or resin (for example, see Patent Document 8).
- compositions for optical members have been proposed. However, none of them has a combination of heat resistance, transparency and refractive index at a high level, and the development of new materials is required.
- an object of the present invention is to provide a compound, a resin, and a composition that are excellent in solvent solubility and can be applied to a wet process, and are useful for forming a film for lithography that is excellent in heat resistance and etching resistance.
- Another object of the present invention is to provide a pattern forming method using the composition.
- R Y is a hydrogen atom, a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 30 carbon atoms
- R Z is an m-valent group having 6 to 60 carbon atoms including an optionally substituted aryl group having 6 to 30 carbon atoms, and the aryl group may have a substituent.
- R T is each independently a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms which may have a substituent, and 6 to 30 carbon atoms which may have a substituent.
- Aryl groups optionally substituted alkenyl groups having 2 to 30 carbon atoms, optionally substituted alkoxy groups having 1 to 30 carbon atoms, halogen atoms, nitro groups, amino groups, carboxyls A group, a thiol group, a group in which a hydrogen atom of a hydroxyl group is substituted with an acid dissociable group, or a hydroxyl group, and the alkyl group, the aryl group, the alkenyl group, and the alkoxy group have an ether bond, a ketone bond, or an ester bond.
- R 4A is independently a hydrogen atom or an acid dissociable group, wherein at least one of R 4A is a hydrogen atom; m 6A is each independently an integer of 0 to 7. )
- a composition comprising at least one selected from the group consisting of the compound according to any one of [1] to [5] and the resin according to [6].
- a composition for forming an optical component comprising at least one selected from the group consisting of the compound according to any one of [1] to [5] and the resin according to [6].
- a film-forming composition for lithography comprising at least one selected from the group consisting of the compound according to any one of [1] to [5] and the resin according to [6].
- a resist composition comprising at least one selected from the group consisting of the compound according to any one of [1] to [5] and the resin according to [6].
- the resist composition according to [10] further including a solvent.
- a method for producing an amorphous film comprising a step of forming an amorphous film on a substrate using the radiation-sensitive composition according to any one of [15] to [17].
- a step of forming a resist film on the substrate using the radiation-sensitive composition according to any one of [15] to [17], and exposing at least a part of the formed resist film A resist pattern forming method including a step and a step of developing the exposed resist film to form a resist pattern.
- a material for forming an underlayer film for lithography which contains at least one selected from the group consisting of the compound according to any one of [1] to [5] and the resin according to [6].
- a composition for forming a lower layer film for lithography comprising the material for forming a lower layer film for lithography as described in [20] above and a solvent.
- a method for producing an underlayer film for lithography comprising a step of forming an underlayer film on a substrate using the composition for forming an underlayer film for lithography according to any one of [21] to [23].
- a purification method, wherein the solvent comprises a solvent that is immiscible with water.
- the acidic aqueous solution is a mineral acid aqueous solution or an organic acid aqueous solution
- the mineral acid aqueous solution is a mineral acid in which at least one selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid is dissolved in water.
- the aqueous organic acid solution is acetic acid, propionic acid, succinic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluenesulfonic acid and trifluoro
- the purification method according to [27] is an organic acid aqueous solution in which one or more selected from the group consisting of acetic acid is dissolved in water.
- the solvent immiscible with water is one or more solvents selected from the group consisting of toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, and ethyl acetate.
- solvents selected from the group consisting of toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, and ethyl acetate.
- a compound, resin and composition useful for forming a film for lithography which is excellent in solvent solubility and can be applied to a wet process and has excellent heat resistance and etching resistance.
- this embodiment is an illustration for demonstrating this invention, and this invention is not limited only to the embodiment.
- the compound of the present embodiment is a compound represented by the following formula (A).
- R Y is a hydrogen atom, a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 30 carbon atoms
- R Z is an m-valent group having 6 to 60 carbon atoms including an optionally substituted aryl group having 6 to 30 carbon atoms, and the aryl group may have a substituent.
- R T is each independently a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms which may have a substituent, and 6 to 30 carbon atoms which may have a substituent.
- Aryl groups optionally substituted alkenyl groups having 2 to 30 carbon atoms, optionally substituted alkoxy groups having 1 to 30 carbon atoms, halogen atoms, nitro groups, amino groups, carboxyls A group, a thiol group, a group in which a hydrogen atom of a hydroxyl group is substituted with an acid dissociable group, or a hydroxyl group, and the alkyl group, the aryl group, the alkenyl group, and the alkoxy group have an ether bond, a ketone bond, or an ester bond.
- RT is a hydroxyl group
- n is each independently an integer of 0 to 8, wherein at least one of n is an integer of 1 to 8;
- m is an integer of 1 to 4,
- k is each independently an integer of 0-2.
- R Z in the above formula (A) is an m-valent group having 6 to 60 carbon atoms including an optionally substituted aryl group having 6 to 30 carbon atoms, and the aryl group has a substituent.
- the m-valent group is an alkyl group having 6 to 60 carbon atoms including an optionally substituted aryl group having 6 to 30 carbon atoms, and an optionally substituted group having 6 to 30 carbon atoms.
- a divalent aromatic group having 6 to 60 carbon atoms including an optionally substituted aromatic group and an aryl group having 6 to 30 carbon atoms which may have a substituent, and 6 carbon atoms optionally having a substituent.
- Carbons having 6 to 60 carbon atoms including aryl groups of ⁇ 30, optionally having substituents Indicating that the tetravalent aromatic group having 6 to 60 carbon atoms containing 6 to 30 aryl group.
- the aryl group has an optionally substituted linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group.
- the m-valent group may have a double bond, a heteroatom, or an aromatic group having 6 to 30 carbon atoms.
- the compounds of this embodiment, by R Z in formula (A) is a specific structure as described above, high heat resistance, also can give a good resist pattern shape, and further excellent in etching resistance .
- the m-valent group may have an alkyl group having 6 to 60 carbon atoms including an aryl group having 6 to 30 carbon atoms, which may have a substituent, or a substituent from the viewpoint of flatness.
- a divalent aromatic group having 6 to 60 carbon atoms including an aryl group having 6 to 30 carbon atoms which may have a group or a substituent is preferable.
- a divalent aromatic group having 6 to 60 carbon atoms including an aryl group having 6 to 30 carbon atoms which may be included is preferable.
- a monovalent group having 6 to 60 carbon atoms including an aryl group having 6 to 30 carbon atoms which may have a substituent, wherein the aryl group may have a substituent having 1 to 1 carbon atoms
- a methylphenyl group, a dimethylphenyl group, a trimethylphenyl group, an ethylphenyl group, a propylphenyl group, a butylphenyl group examples thereof include a pentaphenyl group, a butylmethylphenyl group, a hydroxyphenyl group, a dihydroxyphenyl group, and a fluoromethylphenyl group.
- the branched alkyl group is not particularly limited, and for example, a butyl group includes n-butyl group, t-butyl group, i-butyl group, s-butyl group
- a methylphenylene group, a dimethylphenylene group, a trimethylphenylene group, an ethylphenylene group, a propylphenylene group, a butylphenylene group examples include a pentaphenylene group, a butylmethylphenylene group, a hydroxyphenylene group, a dihydroxyphenylene group, and a fluoromethylphenylene group.
- examples thereof include a benzenetriyl group, a butylbenzenetriyl group, a pentabenzenetriyl group, a butylmethylbenzenetriyl group, a hydroxybenzenetriyl group, a dihydroxybenzenetriyl group, and a fluoromethylbenzenetriyl group.
- examples thereof include a benzenetetrayl group, a butylbenzenetetrayl group, a pentabenzenetetrayl group, a butylmethylbenzenetetrayl group, a hydroxybenzenetetrayl group, a dihydroxybenzenetetrayl group, and a fluoromethylbenzenetetrayl group.
- methylphenyl group, dimethylphenyl group, trimethylphenyl group, ethylphenyl group, propylphenyl group, butylphenyl group, pentaphenyl group, and butylmethylphenyl group are preferable from the viewpoint of heat resistance.
- a methylphenyl group, a dimethylphenyl group, an ethylphenyl group, a propylphenyl group, and a butylphenyl group are preferable from the viewpoint of availability of raw materials.
- R Y in the above formula (A) is a hydrogen atom, a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 30 carbon atoms.
- the alkyl group and aryl group may include an ether bond, a ketone bond, or an ester bond.
- R T in the above formula (A) is each independently a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms, or an aryl group having 6 to 30 carbon atoms which may have a substituent.
- at least one of RT is a hydroxyl group.
- N is each independently an integer of 0 to 8, wherein at least one of n is an integer of 1 to 8, m is an integer of 1 to 4, and k is each independently And an integer of 0-2.
- an acid-dissociable group refers to a characteristic group that is cleaved in the presence of an acid to cause a change such as an alkali-soluble group.
- the alkali-soluble group include a phenolic hydroxyl group, a carboxyl group, a sulfonic acid group, and a hexafluoroisopropanol group.
- a phenolic hydroxyl group and a carboxyl group are preferable, and a phenolic hydroxyl group is particularly preferable.
- the acid dissociable group may be appropriately selected from those proposed for hydroxystyrene resins, (meth) acrylic resins and the like used in chemically amplified resist compositions for KrF and ArF. it can. Although not limited, for example, an acid dissociable group described in JP2012-136520A is used.
- the compound of this embodiment Since the compound of this embodiment has the above structure, it has high heat resistance and high solvent solubility. Moreover, it is preferable that the compound of this embodiment is a compound represented by following formula (1) from the viewpoint of the solubility to a solvent, and heat resistance.
- R Z , R Y , m and k have the same meanings as described in the formula (A).
- Each R 3A is independently a linear, branched or cyclic alkyl group having 1 to 30 carbon atoms which may have a substituent, and 6 to 30 carbon atoms which may have a substituent.
- R 4A is each independently a hydrogen atom or an acid dissociable group,
- at least one of R 4A is a hydrogen atom
- m 6A is each independently an integer of 0 to 7.
- the compound represented by the formula (1) is preferably a compound represented by the following formula (1 ′).
- R Z has the same meaning as described in formula (A).
- the compound represented by (1 ′) is preferably a compound represented by the following formula (2).
- each R 3B is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent, and m 6B is 1 It is an integer of ⁇ 5.
- R Z ′ has the same meaning as R Z described in the formula (A). Furthermore, each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- R Y ′ and R Z ′ have the same meanings as R Y and R Z described in the formula (A). Furthermore, each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- each R T ′ is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent.
- M is an integer of 1 to 5.
- each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- each R T ′ is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent.
- M is an integer of 1 to 9.
- each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- each R T ′ is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent.
- M is an integer of 1 to 4.
- each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- each R T ′ is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent.
- M is an integer of 1 to 8.
- each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- each R T ′ is independently a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent.
- M is an integer of 1 to 3.
- each R 4A is independently a hydrogen atom or an acid dissociable group, and at least one of the OR 4A is a hydroxyl group.
- the compound represented by the formula (A) is preferably a compound having the following structure from the viewpoint of etching resistance.
- R 0A has the same meaning as R Y explained in the formula (A)
- R 1A ′ has the same meaning as R Z explained in the formula (A)
- R 10 to R 11 are the same as those in the above formula. It is synonymous with R 4A described in (1).
- R 10 to R 11 have the same meaning as R 4A described in formula (1).
- R 14 each independently represents a linear or branched alkyl group having 1 to 30 carbon atoms which may have a substituent, or a hydroxyl group.
- m 14 is an integer of 1 to 5.
- R 10 to R 11 have the same meaning as R 4A described in formula (1), and R 15 represents the number of carbon atoms including an aryl group having 6 to 30 carbon atoms which may have a substituent.
- a monovalent group of 6 to 60, and the aryl group has a linear or branched alkyl group having 1 to 30 carbon atoms or a hydroxyl group which may have a substituent, and the aryl group is When it has a hydroxyl group, it does not have an iodine atom and / or a methoxy group.
- R 10 to R 11 have the same meaning as R 4A described in the formula (1), and R 16 represents a carbon number containing an aryl group having 6 to 30 carbon atoms which may have a substituent.
- R 10 to R 11 have the same meaning as R 4A described in formula (1), and R 14 each independently represents a straight chain having 1 to 30 carbon atoms which may have a substituent.
- m 14 ′ is each independently an integer of 0 to 4. However, at least one m 14 ′ is an integer of 1 to 4.
- R 10 to R 11 have the same meaning as R 4A described in the formula (1), and R 14 each independently represents a straight chain having 1 to 30 carbon atoms which may have a substituent.
- m 14 ′ is an integer of 1 to 4.
- R 10 to R 11 have the same meaning as R 4A described in formula (1), and R 14 each independently represents a straight chain having 1 to 30 carbon atoms which may have a substituent.
- m 14 ′ is each independently an integer of 0 to 4. However, at least one m 14 ′ is an integer of 1 to 4.
- R 10 to R 11 have the same meaning as R 4A described in the formula (1), and R 14 each independently represents a straight chain having 1 to 30 carbon atoms which may have a substituent.
- m 14 ′ is an integer of 1 to 4.
- R 10 and R 11 have the same meaning as R 4A described in the formula (1).
- the compound represented by the above formula is preferably a compound having a dibenzoxanthene skeleton from the viewpoint of heat resistance.
- the compound represented by the formula (A) is preferably a compound having the following structure from the viewpoint of raw material availability.
- R 0A has the same meaning as R Y explained in the formula (A)
- R 1A ′ has the same meaning as R Z explained in the formula (A)
- R 10 , R 11 and R 13 are , which has the same meaning as R 4A described in Formula (1).
- the compound represented by the formula is preferably a compound having a xanthene skeleton from the viewpoint of heat resistance.
- R 10 , R 11 and R 13 have the same meaning as R 4A described in the formula (1), and R 14 , R 15 , R 16 , m 14 and m 14 ′ have the same meaning as described above.
- the compound represented by the formula (A) of this embodiment can be appropriately synthesized by applying a known technique, and the synthesis technique is not particularly limited.
- a compound represented by the above general formula (A) is obtained by polycondensation reaction of naphthols with aldehydes or ketones corresponding to the desired compound structure under an acid catalyst under normal pressure. be able to. Moreover, it can also carry out under pressure as needed.
- naphthols examples include, but are not particularly limited to, naphthol, methyl naphthol, methoxynaphthalene, naphthalene diol, naphthalene triol, and the like. These can be used individually by 1 type or in combination of 2 or more types. Among these, it is more preferable to use naphthalenediol and naphthalenetriol from the viewpoint that a xanthene structure can be easily formed.
- aldehydes examples include methylbenzaldehyde, dimethylbenzaldehyde, trimethylbenzaldehyde, ethylbenzaldehyde, propylbenzaldehyde, butylbenzaldehyde, pentabenzaldehyde, butylmethylbenzaldehyde, hydroxybenzaldehyde, dihydroxybenzaldehyde, and fluoromethylbenzaldehyde.
- methylbenzaldehyde dimethylbenzaldehyde, trimethylbenzaldehyde, ethylbenzaldehyde, propylbenzaldehyde, butylbenzaldehyde, pentabenzaldehyde, butylmethylbenzaldehyde, hydroxybenzaldehyde, dihydroxybenzaldehyde, and fluoromethylbenzaldehyde.
- aldehydes examples include methylbenzaldehyde, dimethylbenzaldehyde
- methylbenzaldehyde, dimethylbenzaldehyde, trimethylbenzaldehyde, ethylbenzaldehyde, propylbenzaldehyde, butylbenzaldehyde, pentabenzaldehyde, butylmethylbenzaldehyde, and the like are preferably used from the viewpoint of providing high heat resistance.
- ketones examples include acetylmethylbenzene, acetyldimethylbenzene, acetyltrimethylbenzene, acetylethylbenzene, acetylpropylbenzene, acetylbutylbenzene, acetylpentabenzene, acetylbutylmethylbenzene, acetylhydroxybenzene, acetyldihydroxybenzene, acetylfluoro Although methylbenzene etc. are mentioned, it is not specifically limited to these. These can be used alone or in combination of two or more.
- acetylmethylbenzene acetylmethylbenzene, acetyldimethylbenzene, acetyltrimethylbenzene, acetylethylbenzene, acetylpropylbenzene, acetylbutylbenzene, acetylpentabenzene, and acetylbutylmethylbenzene are preferably used from the viewpoint of providing high heat resistance.
- the acid catalyst used in the above reaction can be appropriately selected from known ones and is not particularly limited.
- inorganic acids and organic acids are widely known.
- Specific examples of the acid catalyst include inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, hydrofluoric acid; oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, citric acid, fumaric acid, maleic acid.
- Organic acids such as acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid, trifluoroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid, naphthalene disulfonic acid; zinc chloride, aluminum chloride Lewis acids such as iron chloride and boron trifluoride; solid acids such as silicotungstic acid, phosphotungstic acid, silicomolybdic acid, and phosphomolybdic acid, but are not particularly limited thereto.
- an organic acid and a solid acid are preferable from the viewpoint of production, and hydrochloric acid or sulfuric acid is preferably used from the viewpoint of production such as availability and ease of handling.
- an acid catalyst 1 type can be used individually or in combination of 2 or more types.
- the amount of the acid catalyst used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0.01 to 100 per 100 parts by mass of the reactive raw material. It is preferable that it is a mass part.
- a reaction solvent may be used.
- the reaction solvent is not particularly limited as long as the reaction between aldehydes or ketones to be used and phenols proceeds, and can be appropriately selected from known ones.
- a solvent can be used individually by 1 type or in combination of 2 or more types.
- the usage-amount of these solvent can be suitably set according to the raw material to be used, the kind of acid catalyst to be used, and also reaction conditions.
- the amount of the solvent used is not particularly limited, but is preferably in the range of 0 to 2000 parts by mass with respect to 100 parts by mass of the reaction raw material.
- the reaction temperature in the above reaction can be appropriately selected according to the reactivity of the reaction raw materials.
- the reaction temperature is not particularly limited, but is usually preferably in the range of 10 to 200 ° C.
- the reaction temperature is preferably higher, specifically in the range of 60 to 200 ° C. Is preferred.
- the reaction method can be appropriately selected from known methods, and is not particularly limited.
- phenols, aldehydes or ketones a method in which an acid catalyst is charged at once, phenols, aldehydes or ketones are used. Can be added dropwise in the presence of an acid catalyst.
- the obtained compound can be isolated according to a conventional method, and is not particularly limited. For example, in order to remove unreacted raw materials, acid catalysts, etc. present in the system, a general method such as raising the temperature of the reaction vessel to 130-230 ° C. and removing volatile matter at about 1-50 mmHg, etc. By taking it, the target compound can be obtained.
- reaction conditions 1 mol to excess of phenols and 0.001 to 1 mol of an acid catalyst are used with respect to 1 mol of aldehyde or ketone, and 20 minutes at 50 to 200 ° C. at normal pressure. It proceeds by reacting for about 100 hours.
- the target product can be isolated by a known method.
- the reaction solution is concentrated, pure water is added to precipitate the reaction product, cooled to room temperature, filtered and separated, and the solid obtained by filtration is dried, followed by column chromatography.
- the compound having a structure represented by the above general formula (A), which is the target product, can be obtained by separating and purifying from the by-product and performing solvent distillation, filtration and drying.
- the molecular weight of the compound having the structure represented by the general formula (A) is not particularly limited, but the polystyrene equivalent weight average molecular weight (Mw) is preferably 350 to 30,000, more preferably 500. ⁇ 20,000. Further, from the viewpoint of increasing the crosslinking efficiency and suppressing the volatile components in the baking, the compound having the structure represented by the general formula (A) has a dispersity (weight average molecular weight Mw / number average molecular weight Mn) of 1. Those within the range of 1 to 7 are preferred. In addition, said Mw and Mn can be measured by the method as described in the Example mentioned later.
- the compound having the structure represented by the general formula (A) described above is preferably highly soluble in a solvent from the viewpoint of easier application of a wet process. More specifically, when these compounds and / or resins use 1-methoxy-2-propanol (PGME) and / or propylene glycol monomethyl ether acetate (PGMEA) as a solvent, the solubility in the solvent is 10% by mass or more. It is preferable that Here, the solubility in PGM and / or PGMEA is defined as “resin mass ⁇ (resin mass + solvent mass) ⁇ 100 (mass%)”.
- 10 g of the compound represented by the general formula (A) is evaluated to be dissolved in 90 g of PGMEA when the solubility of the compound represented by the general formula (A) in PGMEA is “10% by mass or more”. Yes, it is evaluated that it does not dissolve when the solubility is “less than 10% by mass”.
- the content of the compound having the structure represented by the general formula (A) is not particularly limited, but the organic solvent
- the total amount is preferably 1 to 33 parts by mass, more preferably 2 to 25 parts by mass, and still more preferably 3 to 20 parts by mass.
- the resin of the present embodiment is a resin having a structural unit derived from the compound represented by the above formula (A) (hereinafter also referred to as “the compound of the present embodiment”).
- the compound represented by the above formula (A) can be used as it is as a film-forming composition for lithography. Moreover, it can be used also as resin which has a structural unit derived from the compound represented by the said Formula (A).
- the resin having a structural unit derived from the compound represented by the formula (A) is represented by a resin having a structural unit derived from the compound represented by the formula (1) and the formula (1 ′).
- a resin having a structural unit derived from the compound represented by formula (2) and a resin having a structural unit derived from the compound represented by formula (2). It can be read as “compound represented by 1)”, “compound represented by formula (1 ′)”, and “compound represented by formula (2)”.
- the resin of the present embodiment is obtained, for example, by reacting a compound represented by the above formula (A) with a compound having a crosslinking reaction.
- a known compound can be used without particular limitation as long as the compound represented by the above formula (A) can be oligomerized or polymerized.
- Specific examples thereof include, but are not limited to, aldehydes, ketones, carboxylic acids, carboxylic acid halides, halogen-containing compounds, amino compounds, imino compounds, isocyanates, unsaturated hydrocarbon group-containing compounds, and the like.
- the resin in the present embodiment include a resin obtained by novolacizing the compound represented by the above formula (A) by a condensation reaction with an aldehyde that is a compound having a crosslinking reactivity.
- aldehyde for example, formaldehyde, trioxane, paraformaldehyde, benzaldehyde, acetaldehyde, propylaldehyde, phenylacetaldehyde, phenylpropylaldehyde, hydroxybenzaldehyde
- examples thereof include, but are not limited to, chlorobenzaldehyde, nitrobenzaldehyde, methylbenzaldehyde, ethylbenzaldehyde, butylbenzaldehyde, biphenylaldehyde, naphthaldehyde, anthracenecarbaldehyde, phenanthrenecarbaldehyde, pyrenecarbaldehyde, and furfural.
- aldehydes can be used individually by 1 type or in combination of 2 or more types.
- the amount of the aldehyde used is not particularly limited, but is preferably 0.2 to 5 mol, more preferably 0.5 to 2 mol, relative to 1 mol of the compound represented by the formula (A). is there.
- an acid catalyst In the condensation reaction between the compound represented by the above formula (A) and the aldehyde, an acid catalyst may be used.
- the acid catalyst used here can be appropriately selected from known ones and is not particularly limited.
- As such an acid catalyst inorganic acids, organic acids, Lewis acids, and solid acids are widely known.
- inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, and hydrofluoric acid; oxalic acid, Malonic acid, succinic acid, adipic acid, sebacic acid, citric acid, fumaric acid, maleic acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid, trifluoroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoromethanesulfonic acid, benzenesulfone Acids, organic acids such as naphthalene sulfonic acid and naphthalene disulfonic acid; Lewis acids such as zinc chloride, aluminum chloride, iron chloride and boron trifluoride; or silicotungstic acid, phosphotungstic acid, silicomolybdic acid or phosphomolybdic acid Solid acids and the like can be mentioned, but are not particularly limited thereto.
- organic acids and solid acids are preferred from the viewpoint of production, and hydrochloric acid or sulfuric acid is preferred from the viewpoint of production such as availability and ease of handling.
- hydrochloric acid or sulfuric acid is preferred from the viewpoint of production such as availability and ease of handling.
- 1 type can be used individually or in combination of 2 or more types.
- the amount of the acid catalyst used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0.01 to 100 per 100 parts by mass of the reactive raw material. It is preferable that it is a mass part.
- indene hydroxyindene, benzofuran, hydroxyanthracene, acenaphthylene, biphenyl, bisphenol, trisphenol, dicyclopentadiene, tetrahydroindene, 4-vinylcyclohexene, norbornadiene, 5-vinylnorborna-2-ene can be used as crosslinkable compounds.
- aldehydes are not necessarily required.
- a reaction solvent may be used.
- the reaction solvent in this polycondensation can be appropriately selected from known solvents and is not particularly limited. Examples thereof include water, methanol, ethanol, propanol, butanol, tetrahydrofuran, dioxane, and mixed solvents thereof. Illustrated.
- a reaction solvent can be used individually by 1 type or in combination of 2 or more types.
- the amount of these reaction solvents used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0 to 2000 parts by mass with respect to 100 parts by mass of the reaction raw material. The range of parts is preferred.
- the reaction temperature can be appropriately selected according to the reactivity of the reaction raw material, and is not particularly limited, but is usually in the range of 10 to 200 ° C.
- reaction method can select and use a well-known method suitably, although it does not specifically limit,
- the method of charging the compound represented by the said Formula (A), aldehydes, and a catalyst collectively, said Formula (A) There is a method in which a compound or an aldehyde represented by (2) is dropped in the presence of a catalyst.
- the obtained resin can be isolated according to a conventional method, and is not particularly limited.
- a general method is adopted such as raising the temperature of the reaction vessel to 130-230 ° C. and removing volatile matter at about 1-50 mmHg.
- a novolak resin as the target product can be obtained.
- the resin in the present embodiment may be a homopolymer of the compound represented by the above formula (A), or may be a copolymer with other phenols.
- the copolymerizable phenols include phenol, cresol, dimethylphenol, trimethylphenol, butylphenol, phenylphenol, diphenylphenol, naphthylphenol, resorcinol, methylresorcinol, catechol, butylcatechol, methoxyphenol, methoxyphenol, Although propylphenol, pyrogallol, thymol, etc. are mentioned, it is not specifically limited to these.
- the resin in the present embodiment may be copolymerized with a polymerizable monomer other than the above-described phenols.
- the copolymerization monomer include naphthol, methylnaphthol, methoxynaphthol, dihydroxynaphthalene, indene, hydroxyindene, benzofuran, hydroxyanthracene, acenaphthylene, biphenyl, bisphenol, trisphenol, dicyclopentadiene, tetrahydroindene, 4-vinylcyclohexene. , Norbornadiene, vinylnorbornaene, pinene, limonene and the like, but are not particularly limited thereto.
- the resin in this embodiment may be a copolymer of two or more (for example, a quaternary system) of the compound represented by the above formula (A) and the above-described phenols. Even if it is a binary or more (for example, 2-4 quaternary) copolymer of the compound represented by A) and the above-mentioned copolymerization monomer, the compound represented by the above formula (A) and the above-mentioned phenols Further, it may be a ternary or more (for example, ternary to quaternary) copolymer of the above-mentioned copolymerization monomer.
- the molecular weight of the resin in the present embodiment is not particularly limited, but the polystyrene-equivalent weight average molecular weight (Mw) is preferably 500 to 30,000, more preferably 750 to 20,000. Further, from the viewpoint of increasing the crosslinking efficiency and suppressing the volatile components in the baking, the resin in this embodiment has a dispersity (weight average molecular weight Mw / number average molecular weight Mn) in the range of 1.2 to 7. preferable. In addition, said Mn can be calculated
- composition contains 1 or more types of substances chosen from the group which consists of resin which has a compound represented by the said Formula (A), and the structural unit derived from this compound. Moreover, the composition of this embodiment may contain both the compound of this embodiment and the resin of this embodiment.
- “one or more selected from the group consisting of a compound represented by the above formula (A) and a resin having a structural unit derived from the compound” is referred to as “the compound and / or resin of this embodiment” or “component. (A) ".
- composition for optical component formation contains one or more selected from the group consisting of a compound represented by the above formula (A) and a resin having a structural unit derived from the compound. Moreover, the composition for optical component formation of this embodiment may contain both the compound of this embodiment and the resin of this embodiment.
- the “optical component” means a film-like or sheet-like component, a plastic lens (a prism lens, a lenticular lens, a micro lens, a Fresnel lens, a viewing angle control lens, a contrast improving lens, etc.), a retardation film, An electromagnetic shielding film, a prism, an optical fiber, a solder resist for flexible printed wiring, a plating resist, an interlayer insulating film for multilayer printed wiring boards, and a photosensitive optical waveguide.
- a plastic lens a prism lens, a lenticular lens, a micro lens, a Fresnel lens, a viewing angle control lens, a contrast improving lens, etc.
- a retardation film An electromagnetic shielding film, a prism, an optical fiber, a solder resist for flexible printed wiring, a plating resist, an interlayer insulating film for multilayer printed wiring boards, and a photosensitive optical waveguide.
- the compounds and resins of this embodiment are useful for these optical component forming
- the film-forming composition for lithography of the present embodiment contains one or more substances selected from the group consisting of a compound represented by the above formula (A) and a resin having a structural unit derived from the compound. Moreover, the film forming composition for lithography of this embodiment may contain both the compound of this embodiment and the resin of this embodiment.
- the resist composition of the present embodiment contains one or more substances selected from the group consisting of a compound represented by the above formula (A) and a resin having a structural unit derived from the compound. Moreover, the resist composition of this embodiment may contain both the compound of this embodiment and the resin of this embodiment.
- the resist composition of the present embodiment preferably contains a solvent.
- the solvent include, but are not limited to, ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono-n-propyl ether acetate, and ethylene glycol mono-n-butyl ether acetate.
- Ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether; propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol mono-n-propyl ether acetate, propylene glycol mono -Propylene glycol such as n-butyl ether acetate Cole monoalkyl ether acetates; propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether (PGME) and propylene glycol monoethyl ether; methyl lactate, ethyl lactate, n-propyl lactate, n-butyl lactate, n-amyl lactate, etc.
- PGMEA propylene glycol monomethyl ether acetate
- PGMEA propylene glycol monoethyl ether acetate
- Lactate esters aliphatic carboxylic acid esters such as methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, n-amyl acetate, n-hexyl acetate, methyl propionate, ethyl propionate; Methyl propionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 3-methoxy-2-methylpropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyrate Other esters such as acetate, butyl 3-methoxy-3-methylpropionate, butyl 3-methoxy-3-methylbutyrate, methyl acetoacetate, methyl pyruvate and ethyl pyruvate; aromatic hydrocarbons such as toluene and xylene Ketones such as 2-heptan
- the solvent used in this embodiment is preferably a safe solvent, more preferably at least one selected from PGMEA, PGME, CHN, CPN, 2-heptanone, anisole, butyl acetate, ethyl propionate and ethyl lactate.
- a seed more preferably at least one selected from PGMEA, PGME and CHN.
- the amount of the solid component and the amount of the solvent are not particularly limited, but 1 to 80% by weight of the solid component and 20 to 99% by weight of the solvent with respect to 100% by weight of the total amount of the solid component and the solvent. %, More preferably 1 to 50% by weight of the solid component and 50 to 99% by weight of the solvent, further preferably 2 to 40% by weight of the solid component and 60 to 98% by weight of the solvent, particularly preferably the solid component. 2 to 10% by mass and solvent 90 to 98% by mass.
- the resist composition of the present embodiment contains other components such as a crosslinking agent, an acid generator, and an organic solvent as necessary, in addition to the compound having the structure represented by the general formula (A). Also good.
- these optional components will be described.
- acid generator (C) In the resist composition of this embodiment, acid is generated directly or indirectly by irradiation with radiation selected from visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray and ion beam. It is preferable to include one or more acid generators (C). Although an acid generator (C) is not specifically limited, For example, the thing as described in international publication 2013/024778 can be used. The acid generator (C) can be used alone or in combination of two or more.
- the amount of the acid generator (C) used is preferably 0.001 to 49% by mass, more preferably 1 to 40% by mass, still more preferably 3 to 30% by mass, and more preferably 10 to 25% by mass based on the total weight of the solid components. Particularly preferred. By using within the above range, a pattern profile with high sensitivity and low edge roughness can be obtained.
- the acid generation method is not limited as long as the acid is generated in the system. If an excimer laser is used instead of ultraviolet rays such as g-line and i-line, finer processing is possible, and if high-energy rays are used electron beams, extreme ultraviolet rays, X-rays, ion beams, further fine processing is possible. Is possible.
- the acid crosslinking agent (G) is a compound capable of crosslinking the component (A) in the molecule or between molecules in the presence of the acid generated from the acid generator (C).
- Examples of such an acid crosslinking agent (G) include a compound having one or more groups capable of crosslinking the component (A) (hereinafter referred to as “crosslinkable group”).
- Such a crosslinkable group is not particularly limited.
- hydroxy (C1-C6 alkyl group), C1-C6 alkoxy (C1-C6 alkyl group), acetoxy (C1-C6 alkyl group) and the like An alkyl group or a group derived therefrom;
- a carbonyl group such as formyl group or carboxy (C1-C6 alkyl group) or a group derived therefrom;
- glycidyl group-containing groups such as glycidyl ether groups, glycidyl ester groups, glycidylamino groups;
- benzyloxymethyl groups C1-C6 allyloxy (C1-C, such as
- the acid crosslinking agent (G) having a crosslinkable group is not particularly limited, and for example, those described in International Publication No. 2013/024778 can be used.
- the acid crosslinking agent (G) can be used alone or in combination of two or more.
- the amount of the acid crosslinking agent (G) used is preferably 0.5 to 49% by mass, more preferably 0.5 to 40% by mass, and still more preferably 1 to 30% by mass, based on the total weight of the solid component. 2 to 20% by mass is particularly preferable.
- the blending ratio of the acid cross-linking agent (G) is 0.5% by mass or more, the effect of suppressing the solubility of the resist film in an alkaline developer is improved, the remaining film ratio is decreased, pattern swelling and meandering are caused. It is preferable because it can be prevented from occurring.
- it is 50% by mass or less it is preferable because a decrease in heat resistance as a resist can be suppressed.
- the acid diffusion controller (E) has an action of controlling the diffusion of the acid generated from the acid generator by irradiation in the resist film to prevent an undesirable chemical reaction in the unexposed area. May be blended in the resist composition.
- an acid diffusion controller (E) By using such an acid diffusion controller (E), the storage stability of the resist composition is improved. In addition, the resolution is improved, and a change in the line width of the resist pattern due to fluctuations in the holding time before irradiation and the holding time after irradiation can be suppressed, and the process stability is extremely excellent.
- the acid diffusion controller (E) is not particularly limited, and examples thereof include radiolytic decomposable basic compounds such as nitrogen atom-containing basic compounds, basic sulfonium compounds, and basic iodonium compounds.
- the acid diffusion control agent (E) is not particularly limited, and for example, those described in International Publication No. 2013/024778 can be used.
- the acid diffusion controller (E) can be used alone or in combination of two or more.
- the blending amount of the acid diffusion controller (E) is preferably 0.001 to 49% by mass, more preferably 0.01 to 10% by mass, still more preferably 0.01 to 5% by mass, based on the total weight of the solid component. 0.01 to 3% by mass is particularly preferable. Within the above range, it is possible to prevent degradation in resolution, pattern shape, dimensional fidelity, and the like. Furthermore, even if the holding time from electron beam irradiation to heating after radiation irradiation becomes longer, the shape of the pattern upper layer portion does not deteriorate. Moreover, the fall of a sensitivity, the developability of an unexposed part, etc. can be prevented as a compounding quantity is 10 mass% or less.
- the storage stability of the resist composition is improved and the resolution is improved, and also due to fluctuations in the holding time before irradiation and the holding time after irradiation. Changes in the line width of the resist pattern can be suppressed, and the process stability is extremely excellent.
- a dissolution accelerator for the resist composition of the present embodiment, a dissolution controller, a sensitizer, a surfactant, an organic carboxylic acid, or an oxo acid of phosphorus or a derivative thereof, as necessary. 1 type, or 2 or more types can be added.
- the low-molecular-weight dissolution accelerator increases the solubility of the compound represented by the formula (A) in the developing solution when it is too low, and appropriately increases the dissolution rate of the compound during development. It can be used as needed.
- the dissolution accelerator include low molecular weight phenolic compounds, and examples thereof include bisphenols and tris (hydroxyphenyl) methane. These dissolution promoters can be used alone or in admixture of two or more.
- the blending amount of the dissolution accelerator is appropriately adjusted according to the type of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total weight of the solid component. Is more preferable, and 0% by mass is particularly preferable.
- the dissolution control agent is a component having an action of appropriately reducing the dissolution rate during development by controlling the solubility when the solubility of the compound represented by the formula (A) in the developer is too high.
- a dissolution control agent those that do not chemically change in steps such as baking of resist film, irradiation with radiation, and development are preferable.
- dissolution control agent for example, aromatic hydrocarbons, such as phenanthrene, anthracene, and acenaphthene; Ketones, such as acetophenone, benzophenone, and phenyl naphthyl ketone; Methyl phenyl sulfone, diphenyl sulfone, dinaphthyl sulfone, etc. Examples include sulfones.
- These dissolution control agents can be used alone or in combination of two or more.
- the blending amount of the dissolution control agent is appropriately adjusted according to the type of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total weight of the solid components. Is more preferable, and 0% by mass is particularly preferable.
- the sensitizer absorbs the energy of the irradiated radiation and transmits the energy to the acid generator (C), thereby increasing the amount of acid generated and improving the apparent sensitivity of the resist. It is a component to be made.
- Examples of such sensitizers include, but are not limited to, benzophenones, biacetyls, pyrenes, phenothiazines, and fluorenes. These sensitizers can be used alone or in combination of two or more.
- the blending amount of the sensitizer is appropriately adjusted according to the type of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total weight of the solid components. More preferred is 0% by mass.
- the surfactant is a component having an action of improving the coating property and striation of the resist composition of the present embodiment, the developing property of the resist, and the like.
- a surfactant may be any of an anionic surfactant, a cationic surfactant, a nonionic surfactant, or an amphoteric surfactant.
- a preferred surfactant is a nonionic surfactant.
- the nonionic surfactant has a good affinity with the solvent used in the production of the resist composition and is more effective. Examples of nonionic surfactants include polyoxyethylene higher alkyl ethers, polyoxyethylene higher alkyl phenyl ethers, polyethylene glycol higher fatty acid diesters, and the like, but are not particularly limited.
- F top made by Gemco
- MegaFac made by Dainippon Ink and Chemicals
- Florard made by Sumitomo 3M
- Surflon As mentioned above, Asahi Glass Co., Ltd., Pepol (manufactured by Toho Chemical Co., Ltd.), KP (manufactured by Shin-Etsu Chemical Co., Ltd.), Polyflow (manufactured by Kyoeisha Yushi Chemical Co., Ltd.) and the like can be mentioned.
- the blending amount of the surfactant is appropriately adjusted according to the kind of the compound used, but is preferably 0 to 49% by mass, more preferably 0 to 5% by mass, and more preferably 0 to 1% by mass based on the total weight of the solid component. Is more preferable, and 0% by mass is particularly preferable.
- Organic carboxylic acid or phosphorus oxo acid or derivative thereof An organic carboxylic acid or an oxo acid of phosphorus or a derivative thereof can be further added as an optional component for the purpose of preventing sensitivity deterioration or improving the resist pattern shape, retention stability, and the like.
- the organic carboxylic acid or phosphorus oxo acid or derivative thereof may be used in combination with an acid diffusion controller or may be used alone.
- the organic carboxylic acid for example, malonic acid, citric acid, malic acid, succinic acid, benzoic acid, salicylic acid and the like are suitable.
- Phosphorus oxoacids or derivatives thereof include phosphoric acid, phosphoric acid di-n-butyl ester, phosphoric acid such as diphenyl phosphate, or derivatives thereof such as phosphonic acid, phosphonic acid dimethyl ester, phosphonic acid di- Derivatives such as phosphonic acids such as n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, phosphonic acid dibenzyl ester, or their esters, phosphinic acids such as phosphinic acid, phenylphosphinic acid, and derivatives thereof. Of these, phosphonic acid is particularly preferred.
- Organic carboxylic acids or phosphorus oxo acids or derivatives thereof may be used alone or in combination of two or more.
- the amount of the organic carboxylic acid or phosphorus oxo acid or derivative thereof is appropriately adjusted depending on the type of the compound used, but is preferably 0 to 49% by mass, preferably 0 to 5% by mass based on the total weight of the solid component. More preferably, 0 to 1% by mass is further preferable, and 0% by mass is particularly preferable.
- additives other than the above-mentioned additives dissolution accelerators, dissolution control agents, sensitizers, surfactants, organic carboxylic acids or phosphorus oxo acids or derivatives thereof
- 2 or more types can be mix
- additives include dyes, pigments, and adhesion aids.
- an adhesion assistant because the adhesion to the substrate can be improved.
- the other additive is not particularly limited, but examples thereof include an antihalation agent, a storage stabilizer, an antifoaming agent, a shape improving agent, and the like, specifically, 4-hydroxy-4′-methylchalcone and the like. Can do.
- the total amount of the optional component (F) is 0 to 99% by mass, preferably 0 to 49% by mass, more preferably 0 to 10% by mass, based on the total weight of the solid component. Is more preferably 5 to 5% by mass, further preferably 0 to 1% by mass, and particularly preferably 0% by mass.
- the content of the compound and / or resin of this embodiment is not particularly limited, but the total mass of the solid component (compound represented by formula (A), represented by formula (A)). Resins containing the above compound as a constituent, acid generator (C), acid crosslinking agent (G), acid diffusion controller (E), and other components (F) (also referred to as “optional component (F)”), etc.
- the total amount of solid components including the components optionally used in the following, the same shall apply hereinafter)) is preferably 50 to 99.4% by mass, more preferably 55 to 90% by mass, still more preferably 60 to 80% by mass, Particularly preferred is 60 to 70% by mass.
- the resolution is further improved and the line edge roughness (LER) is further reduced.
- the said content is the total amount of the compound and resin of this embodiment.
- the compound and / or resin (component (A)), acid generator (C), acid crosslinking agent (G), acid diffusion controller (E), optional component (of the present embodiment)
- the content ratio of (F) is 100 mass of the solid content of the resist composition.
- the blending ratio of the components is selected from each range so that the sum is 100% by mass.
- the performance such as sensitivity, resolution and developability is excellent.
- Solid content refers to a component excluding the solvent
- solid content of 100% by mass refers to 100% by mass of the component excluding the solvent.
- the resist composition of this embodiment is usually prepared by dissolving each component in a solvent at the time of use to make a uniform solution, and then filtering with a filter having a pore size of about 0.2 ⁇ m, for example, as necessary.
- the resist composition of the present embodiment can contain other resins than the resin of the present embodiment as necessary.
- the resin is not particularly limited, and for example, a novolac resin, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resin, and a polymer containing acrylic acid, vinyl alcohol, or vinylphenol as monomer units. A combination or a derivative thereof may be used.
- the content of the resin is not particularly limited and is appropriately adjusted according to the type of the component (A) to be used, but is preferably 30 parts by mass or less, more preferably 100 parts by mass of the component (A). It is 10 mass parts or less, More preferably, it is 5 mass parts or less, Most preferably, it is 0 mass part.
- the resist composition of this embodiment can form an amorphous film by spin coating. Further, it can be applied to a general semiconductor manufacturing process. Depending on the type of developer used, either a positive resist pattern or a negative resist pattern can be created.
- the dissolution rate of the amorphous film formed by spin-coating the resist composition of this embodiment with respect to the developer at 23 ° C. is preferably 5 ⁇ / sec or less, more preferably 0.05 to 5 ⁇ / sec. Preferably, 0.0005 to 5 cm / sec is more preferable.
- the dissolution rate is 5 kg / sec or less, the resist is insoluble in the developer and can be a resist.
- the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved.
- the dissolution rate of the amorphous film formed by spin-coating the resist composition of the present embodiment in a developing solution at 23 ° C. is preferably 10 ⁇ / sec or more.
- the dissolution rate is 10 ⁇ / sec or more, it is easily dissolved in a developer and more suitable for a resist.
- the dissolution rate is 10 ⁇ / sec or more, the resolution may be improved. This is presumed to be because the micro surface portion of the component (A) is dissolved and LER is reduced. There is also an effect of reducing defects.
- the dissolution rate is determined by immersing an amorphous film in a developer for a predetermined time at 23 ° C., and measuring the film thickness before and after the immersion by a known method such as visual observation, ellipsometer, or quartz crystal microbalance (QCM method). Can be determined.
- a portion exposed to radiation such as KrF excimer laser, extreme ultraviolet light, electron beam or X-ray of an amorphous film formed by spin-coating the resist composition of this embodiment is applied to a developer at 23 ° C.
- the dissolution rate is preferably 10 ⁇ / sec or more. When the dissolution rate is 10 ⁇ / sec or more, it is easily dissolved in a developer and more suitable for a resist. Further, when the dissolution rate is 10 ⁇ / sec or more, the resolution may be improved. This is presumed to be because the micro surface portion of the component (A) is dissolved and LER is reduced. There is also an effect of reducing defects.
- the amorphous film formed by spin-coating the resist composition of this embodiment is exposed to a developing solution at 23 ° C. at a portion exposed by radiation such as KrF excimer laser, extreme ultraviolet light, electron beam or X-ray.
- the dissolution rate is preferably 5 ⁇ / sec or less, more preferably 0.05 to 5 ⁇ / sec, and further preferably 0.0005 to 5 ⁇ / sec.
- the dissolution rate is 5 kg / sec or less, the resist is insoluble in the developer and can be a resist.
- the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved.
- the radiation-sensitive composition of the present embodiment includes a radiation-sensitive composition containing the compound of the present embodiment and / or the resin of the present embodiment (component (A)), the diazonaphthoquinone photoactive compound (B), and a solvent.
- the content of the solvent is 20 to 99% by mass with respect to 100% by mass of the total amount of the radiation-sensitive composition, and the content of components other than the solvent is the radiation-sensitive composition. 1 to 80% by mass relative to 100% by mass of the total amount of the composition.
- the component (A) contained in the radiation-sensitive composition of the present embodiment is used in combination with a diazonaphthoquinone photoactive compound (B) described later, g-line, h-line, i-line, KrF excimer laser, ArF excimer laser, extreme It is useful as a positive resist substrate that becomes a compound that is easily soluble in a developer by irradiation with ultraviolet rays, electron beams, or X-rays.
- the component (A) contained in the radiation-sensitive composition of the present embodiment is a compound having a relatively low molecular weight as shown in the above formula (A), the roughness of the obtained resist pattern is very small.
- the glass transition temperature of the component (A) contained in the radiation-sensitive composition of the present embodiment is preferably 100 ° C. or higher, more preferably 120 ° C. or higher, further preferably 140 ° C. or higher, and particularly preferably 150 ° C. or higher.
- the upper limit of the glass transition temperature of a component (A) is not specifically limited, For example, it is 400 degreeC.
- the semiconductor lithography process has heat resistance capable of maintaining the pattern shape, and performance such as high resolution is improved.
- the crystallization calorific value obtained by differential scanning calorimetry analysis of the glass transition temperature of the component (A) contained in the radiation-sensitive composition of the present embodiment is preferably less than 20 J / g.
- (crystallization temperature) ⁇ glass transition temperature is preferably 70 ° C. or higher, more preferably 80 ° C. or higher, further preferably 100 ° C. or higher, and particularly preferably 130 ° C. or higher.
- crystallization heat generation amount is less than 20 J / g, or (crystallization temperature) ⁇ (glass transition temperature) is within the above range, an amorphous film can be easily formed by spin-coating the radiation-sensitive composition, and The film formability required for the resist can be maintained for a long time, and the resolution can be improved.
- the crystallization heat generation amount, the crystallization temperature, and the glass transition temperature can be obtained by differential scanning calorimetry using DSC / TA-50WS manufactured by Shimadzu Corporation.
- About 10 mg of a sample is put into an aluminum non-sealed container and heated to a melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (50 mL / min).
- the temperature is raised again to the melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (30 mL / min). Further, after rapid cooling, the temperature is increased again to 400 ° C.
- the temperature at the midpoint of the step difference of the baseline that has changed in a step shape is the glass transition temperature (Tg), and the temperature of the exothermic peak that appears thereafter is the crystallization temperature.
- Tg glass transition temperature
- the calorific value is obtained from the area of the region surrounded by the exothermic peak and the baseline, and is defined as the crystallization calorific value.
- the component (A) contained in the radiation-sensitive composition of the present embodiment is 100 or less, preferably 120 ° C. or less, more preferably 130 ° C. or less, further preferably 140 ° C. or less, and particularly preferably 150 ° C. or less under normal pressure. It is preferable that sublimability is low. Low sublimation means that, in thermogravimetric analysis, the weight loss when held at a predetermined temperature for 10 minutes is 10% or less, preferably 5% or less, more preferably 3% or less, even more preferably 1% or less, particularly preferably Indicates 0.1% or less. Since the sublimation property is low, it is possible to prevent exposure apparatus from being contaminated by outgas during exposure. In addition, a good pattern shape can be obtained with low roughness.
- Component (A) contained in the radiation-sensitive composition of the present embodiment is propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), cyclohexanone (CHN), cyclopentanone (CPN), 2-heptanone , Anisole, butyl acetate, ethyl propionate and ethyl lactate, and a solvent exhibiting the highest solubility in component (A) at 23 ° C., preferably 1% by mass or more, more preferably 5% by mass % Or more, more preferably 10% by mass or more, and even more preferably, a solvent selected from PGMEA, PGME, and CHN and having the highest solubility for component (A) at 23 ° C., 20 It dissolves in an amount of at least 20% by mass, and particularly preferably 20% by mass or less at 23 ° C. with respect to PGMEA Dissolve.
- the semiconductor manufacturing process can be used in actual production.
- the diazonaphthoquinone photoactive compound (B) to be contained in the radiation-sensitive composition of the present embodiment is a diazonaphthoquinone substance containing a polymeric and non-polymeric diazonaphthoquinone photoactive compound, and in general in a positive resist composition, As long as it is used as a photosensitive component (photosensitive agent), one type or two or more types can be arbitrarily selected and used without any limitation.
- a photosensitizer it was obtained by reacting naphthoquinone diazide sulfonic acid chloride, benzoquinone diazide sulfonic acid chloride, etc. with a low molecular compound or a high molecular compound having a functional group capable of condensation reaction with these acid chlorides.
- Compounds are preferred.
- the functional group capable of condensing with acid chloride is not particularly limited, and examples thereof include a hydroxyl group and an amino group, and a hydroxyl group is particularly preferable.
- the compound capable of condensing with an acid chloride containing a hydroxyl group is not particularly limited.
- hydroquinone, resorcin, 2,4-dihydroxybenzophenone, 2,3,4-trihydroxybenzophenone, 2,4,6-trihydroxybenzophenone, 2,4,4′-trihydroxybenzophenone, 2,3,4,4′-tetrahydroxybenzophenone, 2,2 ′, 4,4′-tetrahydroxybenzophenone, 2,2 ′, 3,4,6′- Hydroxybenzophenones such as pentahydroxybenzophenone, hydroxyphenylalkanes such as bis (2,4-dihydroxyphenyl) methane, bis (2,3,4-trihydroxyphenyl) methane, bis (2,4-dihydroxyphenyl) propane 4,4 ', 3 ", 4" -tetrahydroxy ⁇ 3,5,3 ′, 5′-tetramethyltriphenylmethane, 4,4 ′, 2 ′′, 3 ′′, 4 ′′ -pentahydroxy-3,5,3 ′, 5′-tetramethyltriphenylme
- acid chlorides such as naphthoquinone diazide sulfonic acid chloride and benzoquinone diazide sulfonic acid chloride, for example, 1,2-naphthoquinone diazide-5-sulfonyl chloride, 1,2-naphthoquinone diazide-4-sulfonyl chloride and the like are preferable.
- 1,2-naphthoquinone diazide-5-sulfonyl chloride 1,2-naphthoquinone diazide-4-sulfonyl chloride and the like are preferable.
- 1,2-naphthoquinone diazide-5-sulfonyl chloride 1,2-naphthoquinone diazide-4-sulfonyl chloride and the like are preferable.
- the radiation-sensitive composition of the present embodiment is prepared by, for example, dissolving each component in a solvent at the time of use to obtain a uniform solution, and then filtering by, for example, a filter having a pore size of about 0.2 ⁇ m as necessary. It is preferred that
- Solvents that can be used in the radiation-sensitive composition of the present embodiment are not particularly limited.
- propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, cyclohexanone, cyclopentanone, 2-heptanone, anisole, butyl acetate , Ethyl propionate, and ethyl lactate are preferable.
- the solvent may be used alone or in combination of two or more.
- the content of the solvent is 20 to 99% by mass, preferably 50 to 99% by mass, more preferably 60 to 98% by mass, particularly 100% by mass of the radiation-sensitive composition.
- the content is 90 to 98% by mass.
- the content of components (solid components) other than the solvent is 1 to 80% by mass, preferably 1 to 50% by mass, more preferably 100% by mass based on the total amount of the radiation-sensitive composition.
- the content is 2 to 40% by mass, particularly preferably 2 to 10% by mass.
- the radiation sensitive composition of this embodiment can form an amorphous film by spin coating. Further, it can be applied to a general semiconductor manufacturing process. Depending on the type of developer used, either a positive resist pattern or a negative resist pattern can be created.
- the dissolution rate of the amorphous film formed by spin-coating the radiation-sensitive composition of the present embodiment in a developing solution at 23 ° C. is preferably 5 ⁇ / sec or less, and 0.05 to 5 ⁇ / sec. Is more preferable, and 0.0005 to 5 kg / sec is further more preferable.
- the dissolution rate is 5 kg / sec or less, the resist is insoluble in the developer and can be a resist.
- the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved.
- the dissolution rate of the amorphous film formed by spin-coating the radiation-sensitive composition of the present embodiment in a developer at 23 ° C. is preferably 10 ⁇ / sec or more.
- the dissolution rate is 10 ⁇ / sec or more, it is easily dissolved in a developer and more suitable for a resist.
- the dissolution rate is 10 ⁇ / sec or more, the resolution may be improved. This is presumed to be because the micro surface portion of the component (A) is dissolved and LER is reduced. There is also an effect of reducing defects.
- the dissolution rate can be determined by immersing the amorphous film in a developing solution at 23 ° C. for a predetermined time, and measuring the film thickness before and after the immersion by a known method such as visual observation, an ellipsometer, or a QCM method.
- the amorphous film formed by spin-coating the radiation-sensitive composition of this embodiment is irradiated with radiation such as KrF excimer laser, extreme ultraviolet light, electron beam or X-ray, or 20 to
- the dissolution rate of the exposed portion after heating at 500 ° C. in the developer at 23 ° C. is preferably 10 ⁇ / sec or more, more preferably 10 to 10000 ⁇ / sec, and even more preferably 100 to 1000 ⁇ / sec.
- the dissolution rate is 10 ⁇ / sec or more, it is easily dissolved in a developer and more suitable for a resist.
- the dissolution rate is 10000 kg / sec or less, the resolution may be improved.
- the amorphous film formed by spin-coating the radiation-sensitive composition of the present embodiment is irradiated with radiation such as KrF excimer laser, extreme ultraviolet light, electron beam or X-ray, or 20 to
- the dissolution rate of the exposed portion after heating at 500 ° C. in the developer at 23 ° C. is preferably 5 ⁇ / sec or less, more preferably 0.05 to 5 ⁇ / sec, and even more preferably 0.0005 to 5 ⁇ / sec. .
- the resist When the dissolution rate is 5 kg / sec or less, the resist is insoluble in the developer and can be a resist. In addition, when the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved. This is presumably because the contrast of the interface between the unexposed portion that dissolves in the developer and the exposed portion that does not dissolve in the developer increases due to the change in solubility of the component (A) before and after exposure. Further, there is an effect of reducing LER and reducing defects.
- the content of the component (A) is arbitrarily selected from the total weight of the solid component (component (A), diazonaphthoquinone photoactive compound (B), and other components (D)).
- the total of the solid components to be used is preferably 1 to 99% by mass, more preferably 5 to 95% by mass, still more preferably 10 to 90% by mass, and particularly preferably 25 to 75% by mass. %.
- the radiation-sensitive composition of this embodiment can obtain a pattern with high sensitivity and small roughness.
- the content of the diazonaphthoquinone photoactive compound (B) is the total weight of the solid component (component (A), diazonaphthoquinone photoactive compound (B) and other components (D), etc.).
- the total of solid components optionally used in the following, the same shall apply hereinafter) is preferably 1 to 99% by mass, more preferably 5 to 95% by mass, still more preferably 10 to 90% by mass, and particularly preferably. 25 to 75% by mass.
- the radiation-sensitive composition of this embodiment can obtain a highly sensitive and small roughness pattern.
- One kind or two or more kinds of various additives such as a dissolution accelerator, a dissolution control agent, a sensitizer, a surfactant, an organic carboxylic acid or an oxo acid of phosphorus or a derivative thereof can be added.
- another component (D) may be called arbitrary component (D).
- Content ratio ((A) / (B) / () of component (A), diazonaphthoquinone photoactive compound (B) and other optional component (D) optionally contained in the radiation-sensitive composition D)) is preferably 1 to 99% by mass / 99 to 1% by mass / 0 to 98% by mass, more preferably 5 to 95% by mass with respect to 100% by mass of the solid content of the radiation-sensitive composition. / 95-5% by mass / 0-49% by mass, more preferably 10-90% by mass / 90-10% by mass / 0-10% by mass, particularly preferably 20-80% by mass / 80-20%. % By mass / 0-5% by mass, most preferably 25-75% by mass / 75-25% by mass / 0% by mass.
- the blending ratio of each component is selected from each range so that the total is 100% by mass.
- the radiation sensitive composition of this embodiment is excellent in performance, such as sensitivity and resolution, in addition to roughness, when the blending ratio of each component is in the above range.
- the radiation sensitive composition of the present embodiment may contain a resin other than the present embodiment.
- resins include novolak resins, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resins, and polymers containing acrylic acid, vinyl alcohol, or vinyl phenol as monomer units, or these resins. Derivatives and the like.
- the compounding quantity of these resin is suitably adjusted according to the kind of component (A) to be used, 30 mass parts or less are preferable with respect to 100 mass parts of components (A), More preferably, 10 mass parts or less More preferably, it is 5 parts by mass or less, and particularly preferably 0 part by mass.
- the manufacturing method of the amorphous film of this embodiment includes the process of forming an amorphous film on a board
- a resist pattern forming method using the radiation-sensitive composition of the present embodiment includes a step of forming a resist film on a substrate using the radiation-sensitive composition, and at least a part of the formed resist film. A step of exposing, and a step of developing the exposed resist film to form a resist pattern. In detail, the same operation as the resist pattern forming method using the resist composition described below can be performed.
- a resist pattern forming method using the resist composition of the present embodiment includes a step of forming a resist film on a substrate using the resist composition of the present embodiment described above, and at least a part of the formed resist film. A step of exposing, and a step of developing the exposed resist film to form a resist pattern.
- the resist pattern in this embodiment can also be formed as an upper layer resist in a multilayer process.
- the method for forming the resist pattern is not particularly limited, and examples thereof include the following methods.
- a resist film is formed by applying the resist composition of the present embodiment on a conventionally known substrate by a coating means such as spin coating, cast coating, roll coating or the like.
- the conventionally known substrate is not particularly limited, and examples thereof include a substrate for electronic components and a substrate on which a predetermined wiring pattern is formed. More specifically, although not particularly limited, for example, a silicon substrate, a metal substrate such as copper, chromium, iron, and aluminum, a glass substrate, and the like can be given.
- the material for the wiring pattern is not particularly limited, and examples thereof include copper, aluminum, nickel, and gold. If necessary, an inorganic and / or organic film may be provided on the substrate.
- the inorganic film is not particularly limited, and examples thereof include an inorganic antireflection film (inorganic BARC). Although it does not specifically limit as an organic film
- the coated substrate is heated as necessary.
- the heating conditions vary depending on the composition of the resist composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C. Heating may improve the adhesion of the resist to the substrate, which is preferable.
- the resist film is exposed to a desired pattern with any radiation selected from the group consisting of visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, and ion beam.
- the exposure conditions and the like are appropriately selected according to the composition of the resist composition.
- heating is preferably performed after radiation irradiation.
- a predetermined resist pattern is formed by developing the exposed resist film with a developer.
- a solvent having a solubility parameter (SP value) close to that of the component (A) used it is preferable to select a solvent having a solubility parameter (SP value) close to that of the component (A) used, and a ketone solvent, an ester solvent, an alcohol solvent, an amide solvent, an ether solvent.
- SP value solubility parameter
- polar solvents such as hydrocarbon solvents or aqueous alkali solutions can be used.
- the ketone solvent is not particularly limited.
- the ester solvent is not particularly limited.
- the alcohol solvent is not particularly limited.
- the ether solvent is not particularly limited, and examples thereof include dioxane, tetrahydrofuran and the like in addition to the glycol ether solvent.
- the amide solvent is not particularly limited.
- N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide, hexamethylphosphoric triamide, 1,3-dimethyl-2- Imidazolidinone can be used.
- the hydrocarbon solvent is not particularly limited, and examples thereof include aromatic hydrocarbon solvents such as toluene and xylene, and aliphatic hydrocarbon solvents such as pentane, hexane, octane and decane.
- the water content of the developer as a whole is less than 70% by mass, preferably less than 50% by mass, and more preferably less than 30% by mass.
- it is more preferably less than 10% by mass, and it is particularly preferable that it contains substantially no water.
- the content of the organic solvent with respect to the developer is 30% by mass to 100% by mass, preferably 50% by mass to 100% by mass, and preferably 70% by mass to 100% by mass with respect to the total amount of the developer. More preferably, it is 90 mass% or less, More preferably, it is 90 mass% or more and 100 mass% or less, It is especially preferable that it is 95 mass% or more and 100 mass% or less.
- the alkaline aqueous solution is not particularly limited, and examples thereof include mono-, di- or trialkylamines, mono-, di- or trialkanolamines, heterocyclic amines, tetramethylammonium hydroxide (TMAH), choline. And alkaline compounds such as
- the developer is a developer containing at least one solvent selected from ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents, such as resist pattern resolution and roughness. It is preferable for improving the resist performance.
- the vapor pressure of the developer is preferably 5 kPa or less, more preferably 3 kPa or less, and particularly preferably 2 kPa or less at 20 ° C.
- vapor pressure of 5 kPa or less examples include, but are not limited to, 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, 4-heptanone, 2-hexanone, diisobutyl ketone, cyclohexanone, methylcyclohexanone Ketone solvents such as phenylacetone and methyl isobutyl ketone; butyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl-3-ethoxypropio Nate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, butyl formate, propyl formate, ethyl lactate, butyl lactate, lactic acid Ester solvent
- Coal ether solvents such as tetrahydrofuran; N-methyl-2-pyrrolidone, N, N-dimethylacetamide, N, N-dimethylformamide amide solvents; toluene, xylene and other aromatic hydrocarbon solvents, Aliphatic hydrocarbon solvents such as octane and decane are listed.
- Specific examples having a vapor pressure of 2 kPa or less, which is a particularly preferable range, include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, 4-heptanone, 2-hexanone, diisobutyl ketone, cyclohexanone, and methylcyclohexanone.
- Ketone solvents such as phenylacetone; butyl acetate, amyl acetate, propylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl-3-ethoxypropionate, 3- Ester solvents such as methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, ethyl lactate, butyl lactate and propyl lactate; n-butyl alcohol alcohol solvents such as sec-butyl alcohol, tert-butyl alcohol, isobutyl alcohol, n-hexyl alcohol, 4-methyl-2-pentanol, n-heptyl alcohol, n-octyl alcohol, n-decanol; ethylene glycol, diethylene glycol Glycol solvents such as triethylene glycol; glycol, di
- the surfactant is not particularly limited, and for example, ionic or nonionic fluorine-based and / or silicon-based surfactants can be used.
- fluorine and / or silicon surfactants include, for example, JP-A-62-36663, JP-A-61-226746, JP-A-61-226745, JP-A-62-170950.
- Nonionic surfactant it is a nonionic surfactant.
- a fluorochemical surfactant or a silicon-type surfactant is more preferable to use.
- the amount of the surfactant used is usually 0.001 to 5% by mass, preferably 0.005 to 2% by mass, and more preferably 0.01 to 0.5% by mass with respect to the total amount of the developer.
- the development method is not particularly limited.
- the substrate is immersed in a tank filled with a developer for a certain period of time (dip method), and the developer is raised on the surface of the substrate by surface tension and left stationary for a certain period of time.
- Development method (paddle method), spraying developer solution onto the substrate surface (spray method), developing solution is continuously applied to the substrate rotating at a constant speed while scanning the developer application nozzle at a constant speed.
- a method (dynamic dispensing method) or the like can be applied.
- the time for developing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- a step of stopping development may be performed while substituting with another solvent.
- the rinsing liquid used in the rinsing step after development is not particularly limited as long as the resist pattern cured by crosslinking is not dissolved, and a solution or water containing a general organic solvent can be used.
- a rinsing liquid containing at least one organic solvent selected from hydrocarbon solvents, ketone solvents, ester solvents, alcohol solvents, amide solvents and ether solvents.
- a cleaning step is performed using a rinse solution containing at least one organic solvent selected from the group consisting of ketone solvents, ester solvents, alcohol solvents, and amide solvents.
- a washing step is performed using a rinse solution containing an alcohol solvent or an ester solvent. Even more preferably, after the development, a step of washing with a rinsing solution containing a monohydric alcohol is performed. Particularly preferably, after the development, a washing step is performed using a rinsing liquid containing a monohydric alcohol having 5 or more carbon atoms.
- the time for rinsing the pattern is not particularly limited, but is preferably 10 seconds to 90 seconds.
- examples of the monohydric alcohol used in the rinsing step after development include linear, branched, and cyclic monohydric alcohols. Specific examples thereof include, but are not particularly limited to, for example, 1-butanol, 2 -Butanol, 3-methyl-1-butanol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 1-hexanol, 4-methyl-2-pentanol, 1-heptanol, 1-octanol, 2-hexanol , Cyclopentanol, 2-heptanol, 2-octanol, 3-hexanol, 3-heptanol, 3-octanol, 4-octanol and the like, and particularly preferable monohydric alcohols having 5 or more carbon atoms include 1- Hexanol, 2-hexanol, 4-methyl-2-pentanol, 1-pentanol, 3- Such as chill-1-butanol.
- a plurality of the above components may be mixed, or may be used by mixing with an organic solvent other than the above.
- the water content in the rinse liquid is preferably 10% by mass or less, more preferably 5% by mass or less, and particularly preferably 3% by mass or less. By setting the water content to 10% by mass or less, better development characteristics can be obtained.
- the vapor pressure of the rinsing liquid used after development is preferably 0.05 kPa or more and 5 kPa or less at 20 ° C., more preferably 0.1 kPa or more and 5 kPa or less, and most preferably 0.12 kPa or more and 3 kPa or less.
- An appropriate amount of a surfactant can be added to the rinse solution.
- the developed wafer is cleaned using a rinsing solution containing the organic solvent.
- the method of the cleaning treatment is not particularly limited.
- a method of continuously applying the rinse liquid onto the substrate rotating at a constant speed (rotary coating method), or immersing the substrate in a tank filled with the rinse liquid for a certain period of time.
- a method (dip method), a method of spraying a rinsing liquid onto the substrate surface (spray method), etc. can be applied.
- a cleaning process is performed by a spin coating method, and after cleaning, the substrate is rotated at a speed of 2000 rpm to 4000 rpm. It is preferable to rotate and remove the rinse liquid from the substrate.
- the pattern wiring board is obtained by etching.
- the etching can be performed by a known method such as dry etching using plasma gas and wet etching using an alkali solution, a cupric chloride solution, a ferric chloride solution, or the like.
- Plating can be performed after forming the resist pattern.
- Examples of the plating method include copper plating, solder plating, nickel plating, and gold plating.
- the residual resist pattern after etching can be peeled off with an organic solvent.
- organic solvent For example, PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), EL (ethyl lactate) etc. are mentioned.
- peeling method For example, the immersion method, a spray system, etc. are mentioned.
- the wiring board on which the resist pattern is formed may be a multilayer wiring board or may have a small diameter through hole.
- the wiring substrate obtained in this embodiment can also be formed by a method of depositing a metal in a vacuum after forming a resist pattern and then dissolving the resist pattern with a solution, that is, a lift-off method.
- the material for forming a lower layer film for lithography of this embodiment contains the compound of this embodiment and / or the resin of this embodiment.
- the compound of this embodiment and / or the resin of this embodiment is preferably 1 to 100% by mass, and preferably 10 to 100% by mass, in the lower layer film-forming material for lithography, from the viewpoint of applicability and quality stability. More preferably, it is 50 to 100% by mass, further preferably 100% by mass.
- the material for forming a lower layer film for lithography according to the present embodiment can be applied to a wet process and has excellent heat resistance and etching resistance. Furthermore, since the material for forming an underlayer film for lithography of the present embodiment uses the above substances, the deterioration of the film during high-temperature baking is suppressed, and an underlayer film having excellent etching resistance against oxygen plasma etching or the like can be formed. it can. Furthermore, since the lower layer film forming material for lithography of this embodiment is excellent in adhesion to the resist layer, an excellent resist pattern can be obtained. Note that the lower layer film forming material for lithography of the present embodiment may include a known lower layer film forming material for lithography and the like as long as the effects of the present invention are not impaired.
- composition for forming underlayer film for lithography contains the above-mentioned material for forming a lower layer film for lithography and a solvent.
- solvent used in the composition for forming an underlayer film for lithography of the present embodiment, a known one can be used as appropriate as long as the above-described component (A) is at least dissolved.
- the solvent include, but are not limited to, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; cellosolv solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate; ethyl lactate and methyl acetate Ester solvents such as ethyl acetate, butyl acetate, isoamyl acetate, ethyl lactate, methyl methoxypropionate, methyl hydroxyisobutyrate; alcohol solvents such as methanol, ethanol, isopropanol, 1-ethoxy-2-propanol; toluene, xylene And aromatic hydrocarbons such as anisole. These solvents can be used alone or in combination of two or more.
- ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and
- cyclohexanone, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, ethyl lactate, methyl hydroxyisobutyrate and anisole are particularly preferred from the viewpoint of safety.
- the content of the solvent is not particularly limited, but from the viewpoint of solubility and film formation, it is preferably 100 to 10,000 parts by mass with respect to 100 parts by mass of the lower layer film-forming material, and 200 to 5, The amount is more preferably 000 parts by mass, and even more preferably 200 to 1,000 parts by mass.
- the composition for forming a lower layer film for lithography of the present embodiment may contain a crosslinking agent as necessary from the viewpoint of suppressing intermixing.
- a crosslinking agent which can be used by this embodiment, for example, the thing of international publication 2013/024779 can be used.
- the crosslinking agent can be used alone or in combination of two or more.
- crosslinking agent examples include, for example, phenol compounds, epoxy compounds, cyanate compounds, amino compounds, benzoxazine compounds, acrylate compounds, melamine compounds, guanamine compounds, glycoluril compounds, urea compounds, isocyanates. Examples thereof include, but are not limited to, compounds and azide compounds.
- crosslinking agents can be used alone or in combination of two or more. Among these, a benzoxazine compound, an epoxy compound, or a cyanate compound is preferable, and a benzoxazine compound is more preferable from the viewpoint of improving etching resistance.
- the phenol compound known compounds can be used.
- the phenols are not particularly limited, but other than phenol, alkylphenols such as cresols and xylenols, polyhydric phenols such as hydroquinone, polycyclic phenols such as naphthols and naphthalenediols, bisphenol A, Examples thereof include bisphenols such as bisphenol F, or polyfunctional phenol compounds such as phenol novolac and phenol aralkyl resins.
- aralkyl type phenol resins are preferable from the viewpoint of heat resistance and solubility.
- epoxy compound known compounds can be used and selected from those having two or more epoxy groups in one molecule.
- These epoxy resins may be used alone or in combination of two or more. From the viewpoint of heat resistance and solubility, an epoxy resin that is solid at room temperature such as an epoxy resin obtained from phenol aralkyl resins or biphenyl aralkyl resins is preferable.
- the cyanate compound is not particularly limited as long as it is a compound having two or more cyanate groups in one molecule, and a known one can be used.
- a preferred cyanate compound one having a structure in which a hydroxyl group of a compound having two or more hydroxyl groups in one molecule is substituted with a cyanate group can be mentioned.
- the cyanate compound preferably has an aromatic group, and a cyanate compound having a structure in which the cyanate group is directly connected to the aromatic group can be suitably used.
- a cyanate compound is not particularly limited.
- cyanate compounds may be used alone or in combination of two or more. Further, the cyanate compound described above may be in any form of a monomer, an oligomer and a resin.
- the amino compound is not particularly limited.
- the benzoxazine compound is not particularly limited.
- Pd-type benzoxazine obtained from bifunctional diamines and monofunctional phenols
- F— obtained from monofunctional diamines and bifunctional phenols.
- examples include a-type benzoxazine.
- the melamine compound include, but are not limited to, for example, hexamethylol melamine, hexamethoxymethyl melamine, a compound in which 1 to 6 methylol groups of hexamethylol melamine are methoxymethylated, or a mixture thereof, hexamethoxyethyl melamine , Hexaacyloxymethyl melamine, compounds in which 1 to 6 methylol groups of hexamethylol melamine are acyloxymethylated, or a mixture thereof.
- guanamine compound examples include, but are not limited to, for example, tetramethylolguanamine, tetramethoxymethylguanamine, a compound in which 1 to 4 methylol groups of tetramethylolguanamine are methoxymethylated, or a mixture thereof, tetramethoxyethylguanamine , Tetraacyloxyguanamine, a compound in which 1 to 4 methylol groups of tetramethylolguanamine are acyloxymethylated, or a mixture thereof.
- glycoluril compound examples are not particularly limited.
- 1 to 4 methylol groups of tetramethylolglycoluril, tetramethoxyglycoluril, tetramethoxymethylglycoluril, tetramethylolglycoluril are methoxymethylated.
- examples thereof include a compound or a mixture thereof, a compound in which 1 to 4 methylol groups of tetramethylol glycoluril are acyloxymethylated, or a mixture thereof.
- urea compound examples include, but are not limited to, for example, tetramethylol urea, tetramethoxymethyl urea, a compound in which 1 to 4 methylol groups of tetramethylol urea are methoxymethylated, or a mixture thereof, tetramethoxyethyl urea Etc.
- a crosslinking agent having at least one allyl group may be used from the viewpoint of improving the crosslinkability.
- the crosslinking agent having at least one allyl group include, for example, 2,2-bis (3-allyl-4-hydroxyphenyl) propane, 1,1,1,3,3,3-hexafluoro-2 , 2-bis (3-allyl-4-hydroxyphenyl) propane, bis (3-allyl-4-hydroxyphenyl) sulfone, bis (3-allyl-4-hydroxyphenyl) sulfide, bis (3-allyl-4-) Allylphenols such as hydroxyphenyl) ether, 2,2-bis (3-allyl-4-cyanatophenyl) propane, 1,1,1,3,3,3-hexafluoro-2,2-bis (3-allyl-4-cyanatophenyl) propane, bis (3-allyl-4-cyanatosiphenyl) sulfone, bis (3-allyl-4-cyanatophenyl) sulfide, bi And ally
- the content of the crosslinking agent is not particularly limited, but is preferably 5 to 50 parts by weight, more preferably 100 parts by weight of the lower layer film forming material. Is 10 to 40 parts by mass.
- Crosslinking accelerator In the composition for forming a lower layer film for lithography of the present embodiment, a crosslinking accelerator for accelerating the crosslinking and curing reaction can be used as necessary.
- the crosslinking accelerator is not particularly limited as long as it promotes crosslinking and curing reaction, and examples thereof include amines, imidazoles, organic phosphines, and Lewis acids. These crosslinking accelerators can be used alone or in combination of two or more. Among these, imidazoles or organic phosphines are preferable, and imidazoles are more preferable from the viewpoint of lowering the crosslinking temperature.
- crosslinking accelerator examples include, but are not limited to, for example, 1,8-diazabicyclo (5,4,0) undecene-7, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, tris (dimethylamino).
- Tertiary amines such as methyl) phenol, 2-methylimidazole, 2-phenylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, 2,4,5- Imidazoles such as triphenylimidazole, organic phosphines such as tributylphosphine, methyldiphenylphosphine, triphenylphosphine, diphenylphosphine, phenylphosphine, tetraphenylphosphonium tetraphenylborate, teto Tetraphenyl such as phenylphosphonium / ethyltriphenylborate, tetrabutylphosphonium / tetrabutylborate, etc., 2-ethyl-4-methylimidazole / tetraphenylborate, N-methylmorpholine /
- the content of the crosslinking accelerator is usually preferably 0.1 to 10 parts by mass, more preferably 100 parts by mass when the total mass of the composition is 100 parts by mass. From the viewpoint of ease and economy, it is 0.1 to 5 parts by mass, and more preferably 0.1 to 3 parts by mass.
- a radical polymerization initiator in the composition for forming a lower layer film for lithography of the present embodiment, can be blended as necessary.
- the radical polymerization initiator may be a photopolymerization initiator that initiates radical polymerization with light or a thermal polymerization initiator that initiates radical polymerization with heat.
- the radical polymerization initiator can be, for example, at least one selected from the group consisting of ketone photopolymerization initiators, organic peroxide polymerization initiators, and azo polymerization initiators.
- Such a radical polymerization initiator is not particularly limited, and those conventionally used can be appropriately employed.
- 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile 1-[(1-cyano-1-methylethyl) azo] formamide, 1,1′-azobis (cyclohexane-1-carbonitrile), 2,2′-azobis (2-methylbutyronitrile), 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis ( 2-methylpropionamidine) dihydrochloride, 2,2′-azobis (2-methyl-N-phenylpropionamidine) dihydrochloride, 2,2′-azobis [N- (4-chlorophenyl) -2-methylpropionamidine] Dihydride chloride, 2,2'-azobis [N- (4-hydrophenyl) -2-methylpropionamidine] dihydrochloride 2,2′-azobis [2-methyl-N- (phenylmethyl) propionamidine] dihydrochloride, 2,2′-azo
- the content of the radical polymerization initiator may be a stoichiometrically required amount, but when the total mass of the composition containing the above-described compound or resin (component (A)) is 100 parts by mass.
- the amount is preferably 0.05 to 25 parts by mass, and more preferably 0.1 to 10 parts by mass.
- the content of the radical polymerization initiator is 0.05 parts by mass or more, there is a tendency that curing can be prevented from being insufficient.
- the content of the radical polymerization initiator is 25 parts by mass or less. In such a case, the long-term storage stability at room temperature of the composition for forming a lower layer film for lithography tends to be prevented from being impaired.
- the composition for forming a lower layer film for lithography of the present embodiment may contain an acid generator as necessary from the viewpoint of further promoting a crosslinking reaction by heat.
- an acid generator those that generate an acid by thermal decomposition and those that generate an acid by light irradiation are known, and any of them can be used.
- an acid generator Although it does not specifically limit as an acid generator, for example, the thing as described in international publication 2013/024779 can be used. In addition, in this embodiment, an acid generator can be used individually or in combination of 2 or more types.
- the content of the acid generator is not particularly limited, but is preferably 0.1 to 50 parts by mass with respect to 100 parts by mass of the lower layer film forming material. More preferably, it is 0.5 to 40 parts by mass.
- composition for forming a lower layer film for lithography of the present embodiment may contain a basic compound from the viewpoint of improving storage stability.
- the basic compound serves as a quencher for the acid to prevent the acid generated in a trace amount from the acid generator from causing the crosslinking reaction to proceed.
- Examples of such basic compounds include primary, secondary or tertiary aliphatic amines, hybrid amines, aromatic amines, heterocyclic amines, nitrogen-containing compounds having a carboxy group, A nitrogen-containing compound having a sulfonyl group, a nitrogen-containing compound having a hydroxyl group, a nitrogen-containing compound having a hydroxyphenyl group, an alcoholic nitrogen-containing compound, an amide derivative, an imide derivative, and the like are exemplified, but not limited thereto.
- the basic compound used in the present embodiment is not particularly limited, but for example, those described in International Publication No. 2013/024779 can be used.
- a basic compound can be used individually or in combination of 2 or more types.
- the content of the basic compound is not particularly limited, but is preferably 0.001 to 2 parts by mass with respect to 100 parts by mass of the lower layer film forming material. More preferably, it is 0.01 to 1 part by mass.
- the composition for forming a lower layer film for lithography of the present embodiment may contain other resins and / or compounds for the purpose of imparting thermosetting properties and controlling absorbance.
- other resins and / or compounds include naphthol resins, xylene resins, naphthol modified resins, phenol modified resins of naphthalene resins, polyhydroxystyrene, dicyclopentadiene resins, (meth) acrylates, dimethacrylates, and trimethacrylates.
- composition for forming a lower layer film for lithography of the present embodiment may contain a known additive.
- the known additives include, but are not limited to, ultraviolet absorbers, surfactants, colorants, nonionic surfactants, and the like.
- the formation method of the lower layer film for lithography of the present embodiment includes a step of forming the lower layer film on the substrate using the composition for forming the lower layer film for lithography of the present embodiment.
- the resist pattern forming method using the composition for forming a lower layer film for lithography of the present embodiment is a process for forming an underlayer film on a substrate using the composition for forming a lower layer film for lithography of the present embodiment (A-1 ), Forming at least one photoresist layer on the lower layer film (A-2), and irradiating a predetermined region of the photoresist layer with radiation and developing to form a resist pattern (A-3).
- the circuit pattern forming method using the composition for forming a lower layer film for lithography according to the present embodiment is a process for forming a lower layer film on a substrate using the composition for forming a lower layer film for lithography according to the present embodiment (B-1 And (B-2) forming an intermediate layer film on the lower layer film using a resist intermediate layer material containing silicon atoms, and at least one photoresist layer on the intermediate layer film
- B-1 And (B-2) forming an intermediate layer film on the lower layer film using a resist intermediate layer material containing silicon atoms, and at least one photoresist layer on the intermediate layer film
- the intermediate layer film is etched by using the resist pattern as a mask to form an intermediate layer film pattern, and the obtained intermediate layer film pattern is etched.
- the formation method of the underlayer film for lithography of the present embodiment is not particularly limited as long as it is formed from the composition for forming an underlayer film for lithography of the present embodiment, and a known method can be applied.
- a known method can be applied.
- the composition for forming a lower layer film for lithography of the present embodiment on a substrate by a known coating method such as spin coating or screen printing or a printing method, the organic solvent is volatilized and removed.
- a lower layer film can be formed.
- the baking temperature is not particularly limited, but is preferably in the range of 80 to 450 ° C., more preferably 200 to 400 ° C.
- the baking time is not particularly limited, but is preferably within the range of 10 to 300 seconds.
- the thickness of the lower layer film can be appropriately selected according to the required performance and is not particularly limited, but is usually preferably about 30 to 20,000 nm, more preferably 50 to 15,000 nm. It is preferable.
- a silicon-containing resist layer thereon or a single-layer resist made of ordinary hydrocarbons in the case of a three-layer process, a silicon-containing intermediate layer is further formed thereon It is preferable to produce a single-layer resist layer that does not contain silicon. In this case, a well-known thing can be used as a photoresist material for forming this resist layer.
- a silicon-containing resist layer or a single layer resist made of ordinary hydrocarbon can be formed on the lower layer film.
- a silicon-containing intermediate layer can be formed on the lower layer film, and a single-layer resist layer not containing silicon can be formed on the silicon-containing intermediate layer.
- the photoresist material for forming the resist layer can be appropriately selected from known materials and is not particularly limited.
- a silicon-containing resist material for a two-layer process from the viewpoint of oxygen gas etching resistance, a silicon atom-containing polymer such as a polysilsesquioxane derivative or a vinylsilane derivative is used as a base polymer, and an organic solvent, an acid generator, If necessary, a positive photoresist material containing a basic compound or the like is preferably used.
- a silicon atom-containing polymer a known polymer used in this type of resist material can be used.
- a polysilsesquioxane-based intermediate layer is preferably used as the silicon-containing intermediate layer for the three-layer process.
- the intermediate layer By giving the intermediate layer an effect as an antireflection film, reflection tends to be effectively suppressed.
- the k value increases and the substrate reflection tends to increase, but the reflection is suppressed in the intermediate layer.
- the substrate reflection can be reduced to 0.5% or less.
- the intermediate layer having such an antireflection effect is not limited to the following, but for 193 nm exposure, a polysilsesquioxy crosslinked with acid or heat into which a light absorbing group having a phenyl group or a silicon-silicon bond is introduced. Sun is preferably used.
- an intermediate layer formed by a chemical vapor deposition (CVD) method can also be used.
- the intermediate layer having a high effect as an antireflection film produced by the CVD method is not limited to the following, but for example, a SiON film is known.
- the formation of the intermediate layer by a wet process such as spin coating or screen printing has a simpler and more cost-effective advantage than the CVD method.
- the upper layer resist in the three-layer process may be either a positive type or a negative type, and the same one as a commonly used single layer resist can be used.
- the lower layer film in this embodiment can also be used as an antireflection film for a normal single layer resist or a base material for suppressing pattern collapse. Since the lower layer film of this embodiment is excellent in etching resistance for the base processing, it can be expected to function as a hard mask for the base processing.
- a wet process such as spin coating or screen printing is preferably used as in the case of forming the lower layer film.
- prebaking is usually performed, but this prebaking is preferably performed at 80 to 180 ° C. for 10 to 300 seconds.
- a resist pattern can be obtained by performing exposure, post-exposure baking (PEB), and development.
- the thickness of the resist film is not particularly limited, but is generally preferably 30 to 500 nm, more preferably 50 to 400 nm.
- the exposure light may be appropriately selected and used according to the photoresist material to be used.
- high energy rays having a wavelength of 300 nm or less, specifically, 248 nm, 193 nm, 157 nm excimer laser, 3 to 20 nm soft X-ray, electron beam, X-ray and the like can be mentioned.
- the resist pattern formed by the above method is one in which pattern collapse is suppressed by the lower layer film in this embodiment. Therefore, by using the lower layer film in the present embodiment, a finer pattern can be obtained, and the exposure amount necessary for obtaining the resist pattern can be reduced.
- gas etching is preferably used as the etching of the lower layer film in the two-layer process.
- gas etching etching using oxygen gas is suitable.
- an inert gas such as He or Ar, or CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 or H 2 gas can be added.
- the latter gas is preferably used for side wall protection for preventing undercut of the pattern side wall.
- gas etching is also preferably used for etching the intermediate layer in the three-layer process.
- the gas etching the same one as described in the above two-layer process can be applied.
- the processing of the intermediate layer in the three-layer process is preferably performed using a fluorocarbon gas and a resist pattern as a mask.
- the lower layer film can be processed by, for example, oxygen gas etching using the intermediate layer pattern as a mask.
- a silicon oxide film, a silicon nitride film, or a silicon oxynitride film is formed by a CVD method, an atomic layer deposition (ALD) method, or the like.
- the method for forming the nitride film is not limited to the following, but for example, the method described in Japanese Patent Application Laid-Open No. 2002-334869 (Patent Document 4) and International Publication No. 2004/066377 (Patent Document 5) may be used. it can.
- a photoresist film can be formed directly on such an intermediate film, but an organic antireflection film (BARC) is formed on the intermediate film by spin coating, and a photoresist film is formed thereon. May be.
- BARC organic antireflection film
- an intermediate layer based on polysilsesquioxane is also preferably used.
- the resist intermediate layer film By providing the resist intermediate layer film with an effect as an antireflection film, reflection tends to be effectively suppressed.
- Specific materials of the polysilsesquioxane-based intermediate layer are not limited to the following, but are disclosed in, for example, JP 2007-226170 A (Patent Document 6) and JP 2007-226204 A (Patent Document 7). Those described can be used.
- Etching of the next substrate can also be performed by a conventional method.
- the substrate is SiO 2 or SiN
- etching mainly using a chlorofluorocarbon gas if p-Si, Al, or W is chlorine or bromine, Etching mainly with gas can be performed.
- the substrate is etched with a chlorofluorocarbon gas, the silicon-containing resist of the two-layer resist process and the silicon-containing intermediate layer of the three-layer process are peeled off simultaneously with the substrate processing.
- the silicon-containing resist layer or the silicon-containing intermediate layer is separately peeled, and generally, dry etching peeling with a chlorofluorocarbon-based gas is performed after the substrate is processed. .
- the lower layer film in this embodiment is characterized by excellent etching resistance of these substrates.
- a known substrate can be appropriately selected and used, and is not particularly limited. Examples thereof include Si, ⁇ -Si, p-Si, SiO 2 , SiN, SiON, W, TiN, and Al. .
- the substrate may be a laminate having a film to be processed (substrate to be processed) on a base material (support). Examples of such processed films include various low-k films such as Si, SiO 2 , SiON, SiN, p-Si, ⁇ -Si, W, W-Si, Al, Cu, and Al-Si, and their stopper films. In general, a material different from the base material (support) is used.
- the thickness of the substrate or film to be processed is not particularly limited, but it is usually preferably about 50 to 1,000,000 nm, more preferably 75 to 500,000 nm.
- the resist permanent film which can produce a resist permanent film using the said composition is a permanent film which remains also in the final product after forming a resist pattern as needed. It is suitable as.
- Specific examples of the permanent film are not particularly limited.
- a solder resist, a package material, an underfill material, a package adhesive layer such as a circuit element, an integrated circuit element and an adhesive layer of a circuit board, a thin display In relation, a thin film transistor protective film, a liquid crystal color filter protective film, a black matrix, a spacer, and the like can be given.
- the permanent film made of the above composition has excellent heat resistance and moisture resistance, and also has a very excellent advantage of less contamination due to sublimation components.
- a display material is a material having high sensitivity, high heat resistance, and moisture absorption reliability with little image quality deterioration due to important contamination.
- composition When the composition is used for a resist permanent film, other additives such as other resins, surfactants and dyes, fillers, cross-linking agents, and dissolution accelerators are added in addition to the curing agent. By dissolving in an organic solvent, a resist permanent film composition can be obtained.
- the film forming composition for lithography and the composition for resist permanent film can be prepared by blending the above components and mixing them using a stirrer or the like. Further, when the resist underlayer film composition or resist permanent film composition contains a filler or a pigment, it is adjusted by dispersing or mixing using a dispersing device such as a dissolver, a homogenizer, or a three-roll mill. I can do it.
- a dispersing device such as a dissolver, a homogenizer, or a three-roll mill. I can do it.
- Method of purifying compound and / or resin of the present embodiment includes a step of dissolving the compound of the present embodiment and / or the resin of the present embodiment in a solvent to obtain a solution (S), and the obtained solution (S).
- a solvent used in the step of obtaining the solution (S) is an organic solvent that is not miscible with water. including.
- the resin is preferably a resin obtained by a reaction between the compound represented by the formula (A) and a compound having crosslinking reactivity. According to the purification method of this embodiment, the content of various metals that can be contained as impurities in the compound or resin having the specific structure described above can be reduced.
- the compound and / or the resin is dissolved in an organic solvent immiscible with water to obtain a solution (S), and the solution (S) is further converted into an acidic aqueous solution.
- the extraction process can be carried out in contact with. Thereby, after the metal component contained in the solution (S) containing the compound and / or resin of the present embodiment was transferred to the aqueous phase, the organic phase and the aqueous phase were separated to reduce the metal content.
- the compound and / or resin of this embodiment can be obtained.
- the compound and / or resin of the present embodiment used in the purification method of the present embodiment may be used alone or in combination of two or more.
- the compound and / or resin of this embodiment may contain various surfactants, various crosslinking agents, various acid generators, various stabilizers, and the like.
- the solvent immiscible with water used in this embodiment is not particularly limited, but an organic solvent that can be safely applied to a semiconductor manufacturing process is preferable. Specifically, the solubility in water at room temperature is less than 30%. An organic solvent is preferred, more preferably less than 20%, particularly preferably less than 10%. The amount of the organic solvent used is preferably 1 to 100 times by mass with respect to the compound and / or resin of the present embodiment to be used.
- solvent immiscible with water examples include, but are not limited to, ethers such as diethyl ether and diisopropyl ether; esters such as ethyl acetate, n-butyl acetate and isoamyl acetate; methyl ethyl ketone, methyl isobutyl ketone, Ketones such as ethyl isobutyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 2-pentanone; ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate
- Glycol ether acetates such as; aliphatic hydrocarbons such as n-hexane and n-heptane; aromatic hydrocarbons such as toluene and xylene
- toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, ethyl acetate and the like are preferable, methyl isobutyl ketone, ethyl acetate, cyclohexanone, propylene glycol monomethyl ether acetate are more preferable, More preferred are methyl isobutyl ketone and ethyl acetate.
- Methyl isobutyl ketone, ethyl acetate, etc. have a relatively high saturation solubility and a relatively low boiling point of the compound and resin of the present embodiment, and therefore the load in the process of removing the solvent industrially or by drying. Can be reduced.
- These solvents can be used alone or in combination of two or more.
- the acidic aqueous solution used in the purification method of the present embodiment is not particularly limited, and examples thereof include a mineral acid aqueous solution in which an inorganic compound is dissolved in water or an organic acid aqueous solution in which an organic compound is dissolved in water. It is done. Although it does not specifically limit as a mineral acid aqueous solution, for example, the mineral acid aqueous solution which dissolved one or more types of mineral acids, such as hydrochloric acid, a sulfuric acid, nitric acid, phosphoric acid, in water is mentioned. Further, the organic acid aqueous solution is not particularly limited.
- acetic acid, propionic acid, succinic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluene For example, acetic acid, propionic acid, succinic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluene.
- An organic acid aqueous solution in which one or more organic acids such as sulfonic acid and trifluoroacetic acid are dissolved in water is exemplified. These acidic aqueous solutions can be used alone or in combination of two or more.
- one or more mineral acid aqueous solutions selected from the group consisting of hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid, or acetic acid, propionic acid, succinic acid, malonic acid, succinic acid, fumaric acid, maleic acid,
- One or more organic acid aqueous solutions selected from the group consisting of tartaric acid, citric acid, methanesulfonic acid, phenolsulfonic acid, p-toluenesulfonic acid and trifluoroacetic acid are preferred, and sulfuric acid, nitric acid, acetic acid, oxalic acid,
- An aqueous solution of carboxylic acid such as tartaric acid and citric acid is more preferable, an aqueous solution of sulfuric acid, succinic acid, tartaric acid and citric acid is more preferable, and an aqueous solution of succinic acid is more preferable.
- the water used here is preferably water having a low metal content, such as ion-exchanged water, in accordance with the purpose of the purification method of the present embodiment.
- the pH of the acidic aqueous solution used in the purification method of the present embodiment is not particularly limited, but it is preferable to adjust the acidity of the aqueous solution in consideration of the influence on the compound and / or resin of the present embodiment.
- the pH range is about 0 to 5, preferably about pH 0 to 3.
- the amount of acidic aqueous solution used in the purification method of the present embodiment is not particularly limited, but from the viewpoint of reducing the number of extractions for metal removal and securing the operability in consideration of the total liquid amount, It is preferable to adjust the amount used. From the above viewpoint, the amount of the acidic aqueous solution to be used is preferably 10 to 200% by mass, more preferably 20 to 100% by mass with respect to 100% by mass of the solution (S).
- the acidic aqueous solution as described above is brought into contact with the solution (S) containing the compound and / or resin of the present embodiment and a solvent immiscible with water.
- a metal component can be extracted from the compound or the resin in (S).
- the solution (S) further contains an organic solvent miscible with water.
- an organic solvent miscible with water is included, the amount of the compound and / or resin of the present embodiment can be increased, the liquid separation property is improved, and purification can be performed with high pot efficiency. is there.
- a method for adding an organic solvent miscible with water is not particularly limited. For example, any of a method of adding to a solution containing an organic solvent in advance, a method of adding to water or an acidic aqueous solution in advance, and a method of adding after bringing a solution containing an organic solvent into contact with water or an acidic aqueous solution may be used. Among these, the method of adding to the solution containing an organic solvent in advance is preferable from the viewpoint of the workability of operation and the ease of management of the amount charged.
- the organic solvent miscible with water used in the purification method of the present embodiment is not particularly limited, but an organic solvent that can be safely applied to a semiconductor manufacturing process is preferable.
- the amount of the organic solvent miscible with water is not particularly limited as long as the solution phase and the aqueous phase are separated from each other, but is 0.1 to 100 times the mass of the compound and / or resin of the present embodiment. It is preferably 0.1 to 50 times by mass, more preferably 0.1 to 20 times by mass.
- organic solvent miscible with water used in the purification method of this embodiment include, but are not limited to, ethers such as tetrahydrofuran and 1,3-dioxolane; alcohols such as methanol, ethanol, and isopropanol Ketones such as acetone and N-methylpyrrolidone; aliphatic hydrocarbons such as glycol ethers such as ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME) and propylene glycol monoethyl ether Can be mentioned.
- ethers such as tetrahydrofuran and 1,3-dioxolane
- alcohols such as methanol, ethanol, and isopropanol Ketones such as acetone and N-methylpyrrolidone
- aliphatic hydrocarbons such as glycol ethers such as ethylene glycol monoethyl ether, ethylene glycol monobutyl
- N-methylpyrrolidone, propylene glycol monomethyl ether and the like are preferable, and N-methylpyrrolidone and propylene glycol monomethyl ether are more preferable.
- These solvents can be used alone or in combination of two or more.
- the temperature during the extraction treatment is usually 20 to 90 ° C., preferably 30 to 80 ° C.
- the extraction operation is performed, for example, by mixing the mixture well by stirring or the like and then allowing it to stand. Thereby, the metal content contained in the solution containing the compound and / or resin of the present embodiment and the organic solvent is transferred to the aqueous phase. Moreover, the acidity of a solution falls by this operation and the quality change of the compound and / or resin of this embodiment can be suppressed.
- the mixed solution is allowed to stand to separate into a solution phase containing the compound and / or resin and solvent of the present embodiment and an aqueous phase, so that the compound and / or resin and solvent of the present embodiment are separated by decantation or the like.
- the containing solution phase is recovered.
- the standing time is not particularly limited, but it is preferable to adjust the standing time from the viewpoint of improving the separation between the solvent-containing solution phase and the aqueous phase.
- the time for standing is 1 minute or longer, preferably 10 minutes or longer, more preferably 30 minutes or longer.
- the extraction process may be performed only once, but it is also effective to repeat the operations of mixing, standing, and separation a plurality of times.
- the solution phase containing the compound or the resin is further brought into contact with water to extract impurities in the compound or the resin (second extraction step). )
- the solution phase containing the compound and / or resin and solvent of the present embodiment extracted and recovered from the aqueous solution is further added with water. It is preferable to use for an extraction process.
- the extraction treatment with water is not particularly limited. For example, after the solution phase and water are mixed well by stirring or the like, the obtained mixed solution can be left still.
- the mixed solution after standing is separated into a solution phase containing the compound and / or resin and solvent of the present embodiment and an aqueous phase, the compound and / or resin and solvent of the present embodiment by decantation or the like.
- the solution phase containing can be recovered.
- the water used here is preferably water having a low metal content, for example, ion-exchanged water, in accordance with the purpose of the present embodiment.
- the extraction process may be performed only once, but it is also effective to repeat the operations of mixing, standing, and separation a plurality of times. Further, the use ratio of both in the extraction process, conditions such as temperature and time are not particularly limited, but they may be the same as those in the contact process with the acidic aqueous solution.
- the water that can be mixed in the solution containing the compound and / or resin and solvent of the present embodiment thus obtained can be easily removed by performing an operation such as vacuum distillation. Further, if necessary, a solvent can be added to the above solution to adjust the concentration of the compound and / or resin of the present embodiment to an arbitrary concentration.
- the method for isolating the compound and / or resin of the present embodiment from the obtained solution containing the compound and / or resin of the present embodiment and a solvent is not particularly limited, and removal by reduced pressure, separation by reprecipitation, and It can carry out by well-known methods, such as those combinations. If necessary, known processes such as a concentration operation, a filtration operation, a centrifugal separation operation, and a drying operation can be performed.
- the compound analysis and evaluation methods are as follows. ⁇ Molecular weight> The molecular weight of the compound was measured by LC-MS analysis using Water's Acquity UPLC / MALDI-Synapt HDMS. ⁇ Measurement of thermal decomposition temperature> Using an EXSTAR6000DSC apparatus manufactured by SII Nanotechnology Inc., about 5 mg of a sample was placed in an aluminum non-sealed container and heated to 500 ° C. at a temperature rising rate of 10 ° C./min in a nitrogen gas (30 ml / min) air stream. At that time, the temperature at which the reduced portion appears in the baseline was defined as the thermal decomposition temperature.
- reaction solution is cooled to 40 ° C.
- 10 ml of hexane is added dropwise and cooled to 10 ° C. to precipitate the reaction product, filtered, washed with hexane, and then subjected to separation and purification by column chromatography.
- 0.5 g of the target compound (BisN-1) represented by the following formula was obtained.
- the following peaks were found by 400 MHz- 1 H-NMR, and confirmed to have a chemical structure of the following formula.
- the obtained resin (R1-BisN-1) had Mn: 1972, Mw: 3710, and Mw / Mn: 1.88.
- the obtained resin (R2-BisN-1) had Mn: 1520, Mw: 2453, and Mw / Mn: 1.61.
- ethylbenzene (special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) as a diluent solvent was added to the reaction solution, and after standing, the lower aqueous phase was removed. Further, neutralization and washing with water were carried out, and ethylbenzene and unreacted 1,5-dimethylnaphthalene were distilled off under reduced pressure to obtain 1.25 kg of a light brown solid dimethylnaphthalene formaldehyde resin.
- ethylbenzene special grade reagent manufactured by Wako Pure Chemical Industries, Ltd.
- a four-necked flask with an internal volume of 0.5 L equipped with a Dimroth condenser, a thermometer, and a stirring blade was prepared.
- This four-necked flask was charged with 100 g (0.51 mol) of the dimethylnaphthalene formaldehyde resin obtained as described above and 0.05 g of paratoluenesulfonic acid under a nitrogen stream, and the temperature was raised to 190 ° C. Stir after heating for hours. Thereafter, 52.0 g (0.36 mol) of 1-naphthol was further added, and the temperature was further raised to 220 ° C. to react for 2 hours. After the solvent was diluted, neutralization and water washing were performed, and the solvent was removed under reduced pressure to obtain 126.1 g of a dark brown solid modified resin (CR-1).
- CR-1 dark brown solid modified resin
- Table 3 shows the results of evaluating the solubility in propylene glycol monomethyl ether (PGME) using BisN-1 to BisN-12, R1-BisN-1, and R2-BisN-1.
- a resist composition was prepared with the formulation shown in Table 4. Of the components of the resist composition in Table 4, the following were used for the acid generator (C), the acid diffusion controller (E), and the solvent.
- Acid generator (C) P-1 Triphenylbenzenesulfonium trifluoromethanesulfonate (Midori Chemical Co., Ltd.)
- Acid diffusion controller (E) Q-1 Trioctylamine (Tokyo Chemical Industry Co., Ltd.)
- Solvent S-1 Propylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd.)
- a uniform resist composition was spin-coated on a clean silicon wafer and then pre-exposure bake (PB) in an oven at 110 ° C. to form a resist film having a thickness of 60 nm.
- the obtained resist film was irradiated with an electron beam with a line and space setting of 1: 1 at 50 nm intervals using an electron beam drawing apparatus (ELS-7500, manufactured by Elionix Co., Ltd.). After the irradiation, the resist films were each heated at a predetermined temperature for 90 seconds, and developed by being immersed in a TMAH 2.38 mass% alkali developer for 60 seconds.
- the resist film was washed with ultrapure water for 30 seconds and dried to form a positive resist pattern.
- the line and space was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technology Corporation), and the reactivity of the resist composition by electron beam irradiation was evaluated.
- a compound satisfying the requirements of the present invention has higher heat resistance and can impart a good resist pattern shape as compared with the comparative compound (CR-1). As long as the above-described requirements of the present invention are satisfied, the same effect is exhibited for compounds other than the compounds described in the examples.
- B-1 A naphthoquinone diazide photosensitizer of the following chemical structural formula (G) (4NT-300, Toyo Gosei Co., Ltd.) The following were used as the solvent.
- S-1 Propylene glycol monomethyl ether (Tokyo Chemical Industry Co., Ltd.)
- the radiation-sensitive composition obtained above was spin-coated on a clean silicon wafer, followed by pre-exposure baking (PB) in an oven at 110 ° C. to form a resist film having a thickness of 200 nm.
- the resist film was exposed to ultraviolet rays using an ultraviolet exposure device (Mikasa Mask Aligner MA-10).
- an ultraviolet exposure device Moikasa Mask Aligner MA-10.
- the resist film was heated at 110 ° C. for 90 seconds and immersed in TMAH 2.38 mass% alkaline developer for 60 seconds for development. Thereafter, the resist film was washed with ultrapure water for 30 seconds and dried to form a 5 ⁇ m positive resist pattern.
- the obtained line and space was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technology Corporation).
- S-4800 manufactured by Hitachi High-Technology Corporation.
- the line edge roughness was good when the pattern irregularities were less than 50 nm.
- the radiation-sensitive compositions in Examples 27 to 38 have a lower roughness and can form a resist pattern with a better shape than the radiation-sensitive composition in Comparative Example 2. I understood. As long as the above-described requirements of the present invention are satisfied, radiation-sensitive compositions other than those described in the examples also exhibit the same effect.
- the compounds obtained in Synthesis Examples 1 to 12 have a relatively low molecular weight and low viscosity, and all have a low glass transition temperature of 150 ° C. or lower.
- the film-forming material can be relatively advantageously enhanced in embedding characteristics and film surface flatness.
- the thermal decomposition temperature is 150 ° C. or higher (Evaluation A), and since it has high heat resistance, it can be used even under high temperature baking conditions.
- compositions for forming a lower layer film for lithography were prepared so as to have the compositions shown in Tables 6-1 and 6-2. Next, these compositions for forming a lower layer film for lithography were spin-coated on a silicon substrate, and then baked at 240 ° C. for 60 seconds and further at 400 ° C. for 120 seconds to prepare respective 200 nm-thick lower layer films. . The following were used about the acid generator, the crosslinking agent, and the organic solvent.
- Acid generator Ditertiary butyl diphenyliodonium nonafluoromethanesulfonate (DTDPI) manufactured by Midori Chemical Co., Ltd.
- Cross-linking agent Nikalac MX270 (Nikalac) manufactured by Sanwa Chemical Co., Ltd.
- Organic solvent Propylene glycol monomethyl ether acetate (PGMEA)
- PSM4357 manufactured by Gunei Chemical Co., Ltd.
- Etching device RIE-10NR manufactured by Samco International Output: 50W Pressure: 20Pa Time: 2min Etching gas
- Ar gas flow rate: CF 4 gas flow rate: O 2 gas flow rate 50: 5: 5 (sccm)
- Etching resistance was evaluated according to the following procedure. First, a novolak underlayer film was prepared under the above conditions except that novolak (PSM4357 manufactured by Gunei Chemical Co., Ltd.) was used. Then, the above-described etching test was performed on this novolac lower layer film, and the etching rate at that time was measured.
- novolak PSM4357 manufactured by Gunei Chemical Co., Ltd.
- the etching resistance was evaluated according to the following evaluation criteria based on the etching rate of the novolak underlayer film.
- evaluation criteria A: Etching rate is less than -10% compared to the novolac lower layer film
- Example 53 to 66, Examples 53A to 66A, Comparative Example 4 the composition for forming a lower layer film for lithography used in Example 39 to Example 52 and Example 39A to Example 52A was applied onto a 60 nm line and space SiO 2 substrate having a film thickness of 80 nm, and 240 ° C. was then baked for 60 seconds to form a 90 nm lower layer film.
- the embedding property was evaluated by the following procedure. A cross section of the film obtained under the above conditions was cut out and observed with an electron microscope to evaluate the embedding property. The evaluation results are shown in Tables 7-1 and 7-2.
- Example 53 to Example 66 and Example 53A to Example 66A it was found that the embedding property was good. On the other hand, in Comparative Example 4, it was found that embedding is poor defects observed irregularities part of the SiO 2 substrate.
- Example 67 the composition for forming a lower layer film for lithography used in Example 39 was applied on a SiO 2 substrate having a thickness of 300 nm, and baked at 240 ° C. for 60 seconds and further at 400 ° C. for 120 seconds. An underlayer film of 85 nm was formed. On this lower layer film, an ArF resist solution was applied and baked at 130 ° C. for 60 seconds to form a 140 nm-thick photoresist layer.
- the compound of the following formula (16) was prepared as follows. That is, 4.15 g of 2-methyl-2-methacryloyloxyadamantane, 3.00 g of methacryloyloxy- ⁇ -butyrolactone, 2.08 g of 3-hydroxy-1-adamantyl methacrylate, 0.38 g of azobisisobutyronitrile, The reaction solution was dissolved in 80 mL. This reaction solution was polymerized for 22 hours under a nitrogen atmosphere while maintaining the reaction temperature at 63 ° C., and then the reaction solution was dropped into 400 mL of n-hexane. The product resin thus obtained was coagulated and purified, and the resulting white powder was filtered and dried overnight at 40 ° C. under reduced pressure to obtain a compound represented by the following formula (16). (In the formula (16), 40, 40 and 20 indicate the ratio of each structural unit, not a block copolymer.)
- the photoresist layer was exposed using an electron beam drawing apparatus (ELIONX, ELS-7500, 50 keV), baked at 115 ° C. for 90 seconds (PEB), and 2.38 mass% tetramethylammonium hydroxide (A positive resist pattern was obtained by developing with an aqueous solution of TMAH for 60 seconds.
- ELIONX electron beam drawing apparatus
- ELS-7500 ELS-7500, 50 keV
- PEB baked at 115 ° C. for 90 seconds
- TMAH 2.38 mass% tetramethylammonium hydroxide
- Example 67 and Comparative Example 5 For each of Example 67 and Comparative Example 5, the shapes of the obtained resist patterns of 45 nm L / S (1: 1) and 80 nm L / S (1: 1) were analyzed using an electron microscope (S-4800) manufactured by Hitachi, Ltd. Was observed. As for the shape of the resist pattern after development, the resist pattern was not collapsed and the rectangular shape was good, and the resist pattern was evaluated as bad. As a result of the observation, the minimum line width with no pattern collapse and good rectangularity was used as an evaluation index as the resolution. Furthermore, the minimum amount of electron beam energy that can draw a good pattern shape is used as an evaluation index as sensitivity. The results are shown in Table 8.
- Example 67 As is clear from Table 8, it was confirmed that the resist pattern in Example 67 was significantly superior in both resolution and sensitivity as compared with Comparative Example 5. In addition, it was confirmed that the resist pattern shape after development did not collapse and the rectangularity was good. Furthermore, from the difference in the resist pattern shape after development, it was shown that the lower layer film forming material for lithography in Example 67 had good adhesion to the resist material.
- Example 68 The composition for forming a lower layer film for lithography used in Example 39 was applied onto a 300 nm-thick SiO 2 substrate and baked at 240 ° C. for 60 seconds and further at 400 ° C. for 120 seconds, thereby forming a lower layer having a thickness of 90 nm. A film was formed. On this lower layer film, a silicon-containing intermediate layer material was applied and baked at 200 ° C. for 60 seconds to form an intermediate layer film having a thickness of 35 nm. Further, the ArF resist solution was applied on this intermediate layer film and baked at 130 ° C. for 60 seconds to form a 150 nm-thick photoresist layer. As the silicon-containing intermediate layer material, a silicon atom-containing polymer described in JP-A-2007-226170 ⁇ Synthesis Example 1> was used.
- the photoresist layer was subjected to mask exposure using an electron beam lithography apparatus (ELIONX, ELS-7500, 50 keV), baked at 115 ° C. for 90 seconds (PEB), and 2.38 mass% tetramethylammonium hydroxide.
- ELIONX electron beam lithography apparatus
- PEB baked at 115 ° C. for 90 seconds
- TMAH aqueous solution of
- the silicon-containing intermediate layer film (SOG) was dry-etched using the obtained resist pattern as a mask, and then the obtained silicon-containing intermediate layer film pattern was A dry etching process for the lower layer film using the mask and a dry etching process for the SiO 2 film using the obtained lower layer film pattern as a mask were sequentially performed.
- the present invention is a compound that can be used as a component of a photoresist, a resin raw material for a material for electric / electronic parts, a curable resin raw material such as a photo-curable resin, a resin raw material for a structural material, or a resin curing agent.
- a curable resin raw material such as a photo-curable resin
- a resin raw material for a structural material or a resin curing agent.
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Abstract
L'invention concerne un composé qui possède une structure spécifique, une résine possédant une unité structurale dérivée de ce composé, diverses compositions comprenant ce composé et/ou cette résine, et divers procédés mettant en œuvre cette composition.
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KR20200019007A (ko) * | 2018-08-13 | 2020-02-21 | 삼성에스디아이 주식회사 | 유기막 조성물, 유기막, 및 패턴 형성 방법 |
KR20210042742A (ko) * | 2019-10-10 | 2021-04-20 | 삼성에스디아이 주식회사 | 반도체 소자 밀봉용 에폭시 수지 조성물 및 이를 사용하여 밀봉된 반도체 소자 |
WO2024187508A1 (fr) * | 2023-03-16 | 2024-09-19 | 嘉庚创新实验室 | Composé pour composition diélectrique photolithographique, polymère et composition diélectrique photolithographique |
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KR20210042742A (ko) * | 2019-10-10 | 2021-04-20 | 삼성에스디아이 주식회사 | 반도체 소자 밀봉용 에폭시 수지 조성물 및 이를 사용하여 밀봉된 반도체 소자 |
KR102343438B1 (ko) | 2019-10-10 | 2021-12-24 | 삼성에스디아이 주식회사 | 반도체 소자 밀봉용 에폭시 수지 조성물 및 이를 사용하여 밀봉된 반도체 소자 |
WO2024187508A1 (fr) * | 2023-03-16 | 2024-09-19 | 嘉庚创新实验室 | Composé pour composition diélectrique photolithographique, polymère et composition diélectrique photolithographique |
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JPWO2018101463A1 (ja) | 2019-10-24 |
JP7090843B2 (ja) | 2022-06-27 |
TW201833096A (zh) | 2018-09-16 |
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