WO2018198368A1 - Vane pump - Google Patents
Vane pump Download PDFInfo
- Publication number
- WO2018198368A1 WO2018198368A1 PCT/JP2017/017072 JP2017017072W WO2018198368A1 WO 2018198368 A1 WO2018198368 A1 WO 2018198368A1 JP 2017017072 W JP2017017072 W JP 2017017072W WO 2018198368 A1 WO2018198368 A1 WO 2018198368A1
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- WIPO (PCT)
- Prior art keywords
- rotor
- pump
- housing
- ventilation path
- vane
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
Definitions
- the present invention relates to a vane pump, and more particularly, a rotor is disposed in a housing space of a pump housing to define a pump chamber, and a tip of a vane provided so as to be able to appear and retract on an outer peripheral surface as the rotor rotates is accommodated.
- the present invention relates to a vane pump that sucks and discharges fluid by changing the volume of a pump chamber while being in sliding contact with the inner peripheral surface of a space.
- Patent Document 1 describes a vacuum pump for supplying negative pressure to a vehicle brake assist device. As shown in FIG. 4 of Patent Document 1, a cam ring closed on both sides by a lower plate and an upper plate is fixed to one side of the pump base of the vacuum pump so as to contain these members. A bottomed cylindrical housing is fixed to one side of the pump base.
- a cylindrical rotor is disposed at an eccentric position of the accommodating space in the cam ring, and a crescent-shaped pump chamber is defined in the accommodating space by this rotor.
- a motor part is fixed to the other side of the pump base, and when the rotor is driven to rotate by this motor part, a plurality of vanes provided so as to be able to appear and retract on the outer peripheral surface of the rotor have their tips at the inner peripheral surface of the accommodation space.
- the volume of the pump chamber divided into a plurality is gradually changed while being in sliding contact.
- air from the brake assist device is sucked into the pump chamber through the suction port, and further discharged from the pump port to the outside through the housing.
- the reason why air is passed through the housing is to reduce noise by reducing air pulsation that occurs in synchronization with suction and discharge.
- this type of vane pump may be required to operate without lubrication depending on its application and the like, and the vacuum pump of Patent Document 1 also has self-lubricating properties so that it can function even without lubrication.
- the carbon rotor and vane are used. However, carbon with poor wear resistance is markedly worn by sliding contact within the accommodation space, and periodic rotor and vane replacement is required. In order to replace the parts, a complicated operation of disassembling and assembling the vacuum pump is required. Therefore, it is important to suppress the wear of the rotor and the vane as much as possible to extend the replacement interval.
- the present invention has been made to solve such problems, and the object of the present invention is to use a rotor or vane made of a material having poor wear resistance, such as carbon, even if these are used. It is an object of the present invention to provide a vane pump that can suppress wear of the rotor and vanes and can extend the replacement interval to improve durability.
- the vane pump of the present invention has a cylindrical rotor disposed in a housing space defined in the pump housing, and one side surface and the other side surface of the housing space on one side surface and the other side surface of the rotor.
- the pump chamber is defined between the outer peripheral surface of the rotor and the inner peripheral surface of the housing space, and the tip of a vane provided on the outer peripheral surface of the rotor as the rotor rotates is provided.
- the pump housing penetrates from one side to the other at a position close to the storage space and has cooling air inside.
- circulates is formed (Claim 1).
- a ventilation path is formed across a peripheral wall that forms the inner peripheral surface of the accommodation space (claim 2).
- the pump housing is formed with an inner and outer double wall having an annular shape centering on the rotor, the inner peripheral wall functions as an inner peripheral surface, and communication holes are formed in the one and other outer peripheral walls, respectively.
- An annular space formed between the inner peripheral wall and the outer peripheral wall is opened to the outside through the communication holes, so that it penetrates from one side to the other across both sides of the inner peripheral wall. It is preferable that a first ventilation path and a second ventilation path are formed.
- a motor portion that rotationally drives the rotor is fixed to the pump housing, and the output shaft of the motor portion is connected to the rotor through the bottom wall that functions as one side surface of the accommodation space, and the anti-motor of the pump housing
- a cover member that closes the annular space is fixed to the part side, and a third ventilation passage that connects the first ventilation path and the second ventilation path between the cover member that functions as the other side surface of the accommodation space and the cover member It is preferable to have a path (Claim 4).
- the pump chamber has a function of sucking air as a fluid to generate negative pressure and discharging the sucked air to the outside, and the annular space is partitioned in the axial direction of the rotor by a partition wall, It is preferable that one of the divided sections functions as a first ventilation path and a second ventilation path, and the other functions as a silencing chamber that introduces air discharged from the pump chamber and exerts a silencing action.
- At least one of the pair of communication holes on the outer peripheral wall is formed as a plurality of openings (Claim 6).
- the inner peripheral wall, the outer peripheral wall, and the bottom wall of the pump housing are integrally formed (Claim 7).
- the vane pump of the present invention even when a rotor or vane made of a material having poor wear resistance such as carbon is used, wear of the rotor or vane can be suppressed, and the replacement interval can be extended. Durability can be improved.
- FIG. 4 is a perspective view corresponding to a cross section taken along line IV-IV in FIG.
- FIG. 5 is a perspective view corresponding to a cross section taken along the line V-V in FIG. 2, showing a preliminary noise reduction chamber of the pump housing.
- FIG. 4 is a perspective view corresponding to a cross section taken along line IV-IV in FIG.
- FIG. 5 is a perspective view corresponding to a cross section taken along the line V-V in FIG. 2, showing a preliminary noise reduction chamber of the pump housing.
- It is the perspective view which removed the upper plate which shows the relationship between the accommodation space of a pump housing, and the suction port of an upper plate.
- VII-VII sectional view taken on the line of FIG. 2 which shows the relationship between the accommodation space of a pump housing, and a ventilation path.
- FIG. 9 is a perspective view corresponding to a cross section taken along line IX-IX of FIG. 8 with a rotor and vanes showing an intake path and a discharge path of air into the pump chamber removed. It is a perspective view equivalent to the XX line section of Drawing 8 showing the discharge route of the air from a preliminary silence room to a silencer. It is a perspective view equivalent to the XI-XI line section of Drawing 8 showing the discharge route of the air from a silencer to the exterior.
- FIG. 1 is a perspective view showing a vacuum pump according to the present embodiment
- FIG. 2 is a sectional view taken along the line II-II of FIG. 1 showing the vacuum pump
- FIG. 3 is an exploded perspective view showing the vacuum pump.
- the vacuum pump 1 of this embodiment is mounted on a vehicle in order to generate a negative pressure to be supplied to the vehicle brake assist device.
- the vacuum pump is shown in a posture when installed in a vehicle.
- a part of cooling air from an engine cooling fan arranged in front of the vacuum pump is shown by an arrow in FIG.
- the vacuum pump 1 is sent.
- the front / rear, left / right, and up / down directions are expressed with the vehicle as a main body.
- the vacuum pump 1 has a pump part 2 as a center, a motor part 3 fixed to the lower side thereof, and a muffler part 4 fixed to the upper side (non-motor part side).
- the motor housing 5 of the motor unit 3 has a bottomed cylindrical shape that opens upward, and is manufactured by press-molding a steel plate.
- the opening of the motor housing 5 is closed by a disk-shaped housing cover 6 formed by press-molding a steel plate, and a flange 5a is formed around the opening.
- An output shaft 7 is disposed at the center in the motor housing 5 along an axis L extending in the vertical direction, and is rotatably supported by a pair of upper and lower bearings 8 and 9.
- the upper portion of the output shaft 7 protrudes upward through a shaft hole 6a formed in the housing cover 6, and a cylindrical boss portion 6b is formed protruding upward from the housing cover 6 with the output shaft 7 as a center. .
- an armature (armature) 10 having a core and a winding and a commutator (commutator) 11 electrically connected to the winding are provided on the output shaft 7.
- armature 10 having a core and a winding and a commutator (commutator) 11 electrically connected to the winding
- stator (stator) 12 having permanent magnets
- brush unit 13 is disposed corresponding to the commutator 11.
- a direct current supplied from the outside via a connector 21 to be described later is transmitted from a wiring (not shown) to the winding of the armature 10 via the brush of the brush unit 13 and the commutator 11, and the direction of the current flowing through the winding is output. It is switched according to the rotation angle of the shaft 7. As a result, a magnetic field corresponding to the rotation angle of the output shaft 7 is generated in the armature 10, and the output shaft 7 is rotated in a predetermined direction (counterclockwise in a plan view shown in FIG. 3) due to the interaction between the magnetic field and the magnetic force of the stator 12. Is driven to rotate.
- the pump housing 15 of the pump unit 2 has a cylindrical shape extending in the vertical direction as a whole, and is manufactured by aluminum (light alloy material) die casting.
- the outer peripheral wall 16 of the pump housing 15 has an annular shape centering on the output shaft 7 of the motor unit 3, and the lower end of the pump housing 15 abuts on the flange portion 5 a of the motor housing 5 across the O-ring 17 and is fixed by screws 18. Yes.
- a pair of left and right mounting flanges 19 are integrally formed on the outer peripheral wall 16 of the pump housing 15, and the entire vacuum pump 1 is supported from the vehicle body side via a buffer member 20 attached to these mounting flanges 19.
- a connector 21 is provided at a front position of the outer peripheral wall 16 of the pump housing 15, and power is supplied from the connector 21 to the motor unit 3 through a wiring (not shown).
- FIG. 4 is a perspective view corresponding to a section taken along line IV-IV in FIG. 2 showing the arrangement of the rotor in the housing space of the pump housing 15, and FIG. 5 is a VV line in FIG. 2 showing the preliminary sound deadening chamber of the pump housing 15. It is a perspective view equivalent to a section.
- an inner peripheral wall 22 inner peripheral surface is formed in the pump housing 15 so as to have a double inner / outer positional relationship with respect to the outer peripheral wall 16.
- An annular space between the outer peripheral wall 16 and the outer peripheral wall 16 is partitioned vertically by the partition wall 23 (in the axial direction of the rotor).
- the annular space formed above the partition wall 23 in the pump housing 15 functions as the ventilation passages 50a to 50c having a cooling action (shown in FIGS. 4 and 6) and below the partition wall 23.
- the annular space formed on the side functions as a preliminary silencing chamber 40 that performs a silencing action in cooperation with the silencing section 4 (shown in FIGS. 5 and 9).
- the lower part in the inner peripheral wall 22 is closed by a bottom wall 24 (one side surface), and the upper part of the output shaft 7 of the motor unit 3 protrudes upward through a shaft hole 24a penetrating the bottom wall 24. ing.
- a cylindrical portion 24b having a cylindrical shape centering on the output shaft 7 is provided on the lower surface of the bottom wall 24 so as to protrude downward.
- the cylindrical portion 24b is O-ringed with respect to the boss portion 6b of the housing cover 6 of the motor portion 3. 25 and is fitted outside.
- the pump housing 15 and the motor unit 3 are positioned on the axis L by fitting the tube portion 24b and the boss portion 6b.
- an aluminum die-cast upper plate 27 (other side surface, lid member) is disposed so as to close the upper portion in the inner peripheral wall 22, and the periphery of the upper plate 27 is at the upper end of the inner peripheral wall 22. On the other hand, it is fixed by screws 29 in a state of being in contact with the O-ring 28 interposed therebetween.
- a housing space 30 is defined by the inner peripheral wall 22, the bottom wall 24, and the upper plate 27, and the housing space 30 centering on the output shaft 7 projecting inside has a long side in the front-rear direction and a left-right direction in the plan view. It has a track shape with short sides. Specifically, as shown in FIG. 4, the accommodation space 30 is formed in a cross-sectional track shape in which the ends of a pair of front and rear semicircular arc surfaces 30a are connected by a pair of left and right parallel surfaces 30b.
- a cylindrical rotor 31 centering on the output shaft 7 is disposed in the accommodation space 30, and the lower surface (one side surface) of the rotor 31 is opposed to the bottom wall 24 of the accommodation space 30 through a minute clearance.
- the upper surface (other side surface) of the rotor 31 is opposed to the upper plate 27 via a minute clearance.
- pump chambers 32 each having a crescent shape in plan view are defined on both front and rear sides of the rotor 31 in the accommodation space 30.
- the rotor 31 is provided with a shaft hole 31 a along the axis L from below, and the output shaft 7 of the motor unit 3 is inserted into the shaft hole 31 a and is rotated relative to the rotation member 34. It is regulated. Since the shaft hole 31a does not penetrate the rotor 31 upward and leaves a surplus part 31b, the upper side and the lower side of the rotor 31 communicate with each other through a minute clearance between the shaft hole 31a and the output shaft 7. Without being done, it is completely partitioned off by the surplus part 31b.
- vane grooves 31 c are formed in the equally divided six locations on the outer peripheral surface of the rotor 31 over the entire vertical width of the rotor 31, and each vane groove 31 c has a plate-like shape.
- the vanes 33 are arranged so as to be able to appear and retract in the inner and outer directions about the axis L, respectively.
- the vertical width of each vane 33 is substantially the same as the vertical width of the rotor 31, and the tip (outer peripheral end) is inclined with respect to the base end (inner peripheral end) in the rotational direction of the rotor 31.
- each vane 33 When the rotor 31 is driven to rotate together with the output shaft 7 by the motor unit 3, each vane 33 receives a centrifugal force and generates air pressure in the outer circumferential direction (air pressure acting on the base end-air pressure acting on the tip end). receive. As a result, each vane 33 gradually changes the volume of the pump chamber 32 divided into a plurality of parts while sliding the tip thereof in sliding contact with the inner peripheral surface of the accommodation space 30 with the rotation of the rotor 31. Air is sucked into the pump chamber 32 from 35 and discharged from the pump chamber 32 to the discharge port 36.
- the suction port 35 and the discharge port 36 are formed in pairs so as to correspond to the pump chambers 32 located on both the front and rear sides of the rotor 31, and the air from the suction port 35 to the discharge port 36 in each pump chamber 32. Transfer takes place.
- FIG. 6 is a perspective view with the upper plate 27 removed showing the relationship between the accommodation space 30 of the pump housing 15 and the suction port 35 of the upper plate 27, and FIG. 7 shows the relationship between the accommodation space 30 of the pump housing 15 and the ventilation path.
- 2 is a cross-sectional view taken along line VII-VII in FIG. 2
- FIG. 8 is a perspective view corresponding to the cross section taken along line VIII-VIII in FIG.
- FIG. 9 is a perspective view corresponding to a cross section taken along line IX-IX in FIG. 8 from which a rotor 31 and a vane 33 showing an air intake path and a discharge path are removed.
- the pair of suction ports 35 are recessed in the lower surface of the upper plate 27 so as to face the respective pump chambers 32, and in detail, the rotor 31 in each pump chamber 32. It opens at a position on the counter-rotating side.
- one suction port 35 communicates with a nipple 39 erected in the vicinity of the connector 21 through a first suction passage 37 formed in the pump housing 15, and the upper plate 27 It communicates with the other suction port 35 through an annular second suction passage 38 that is recessed so as to surround the accommodation space 30 on the lower surface.
- both the suction ports 35 communicate with the nipple 39 via the first and second suction passages 37 and 38.
- the vacuum pump 1 when the vacuum pump 1 is mounted on the vehicle, it is connected to the nipple 39 via the pneumatic hose. It will communicate with the connected brake assist device. Therefore, when the volume of each pump chamber 32 is changed by each vane 33 as the rotor 31 rotates, the air from the brake assist device passes through the pneumatic hose, the nipple 39 and the first suction passage 37, and passes through one suction port 35. And is sucked into the other pump chamber 32 from the other suction port 35 through the second suction passage 38.
- FIG. 10 is a perspective view corresponding to the cross section taken along line XX of FIG. 8 showing the air discharge path from the preliminary muffler chamber to the muffler section 4, and FIG. 11 is the XI line of FIG. 8 showing the air discharge path from the muffler section 4 to the outside. It is a perspective view equivalent to a -XI line section.
- the pair of discharge ports 36 are formed on the inner peripheral surface of the inner peripheral wall 22 of the pump housing 15 so as to face the respective pump chambers 32. 31 is open at a position on the rotation side.
- the annular preliminary sound deadening chamber 40 is formed below the partition wall 23 in the pump housing 15.
- the preliminary silencing chamber 40 is formed so as to form an annular shape between the outer peripheral wall 16, the inner peripheral wall 22 and the lower cylindrical portion 24 b, and the preliminary silencing chamber 40 is connected to each pump via the discharge port 36. Each communicates with the inside of the chamber 32.
- a discharge passage 41 is opened on one side of the preliminary muffler chamber 40.
- the discharge passage 41 passes through the pump housing 15 and the upper plate 27 and opens upward.
- a cylindrical sealing member 42 is disposed on the side.
- the silencer 4 includes a silencer housing 43 having a bottomed cylindrical shape that opens downward, and a housing cover 44 (cover member) that closes the opening of the silencer housing 43.
- a silencing action is achieved by an expansion chamber 43a and a resonance chamber 43b (partially shown in FIG. 8) that are communicated with each other and are defined in the silencing housing 43.
- the outer periphery of the lower surface of the housing cover 44 is fixed by screws 46 in a state where the O cover 45 is in contact with the upper end of the outer peripheral wall 16 of the pump housing 15.
- the seal member 42 is elastically sandwiched between the upper surface of the upper plate 27 and the lower surface of the housing cover 44, and as a result, the preliminary silencing chamber 40 of the pump housing 15 connects the discharge passage 41 and the seal member 42. Via the expansion chamber 43a and the resonance chamber 43b in the silencer housing 43. As shown in FIGS. 8 and 11, a discharge hole 47 is opened near the seal member 42 on the housing cover 44, and the discharge hole 47 opens downward through the housing cover 44 and the pump housing 15. is doing.
- the air sucked into the pump chamber 32 through each suction port 35 is discharged from the pump chamber 32 through the discharge port 36 into the preliminary silencing chamber 40 by each vane 33 as the rotor 31 rotates. Then, it is discharged from the preliminary muffler chamber 40 through the discharge passage 41 and the seal member 42 into the muffler 4, and is discharged to the outside through the discharge hole 47 after flowing through the internal expansion chamber 43 a and the resonance chamber 43 b.
- pulsation that causes noise occurs in the air in synchronization with the suction and discharge by the vane 33 in each pump chamber 32, the pulsation is mitigated in the process of flowing through the preliminary silencing chamber 40, the expansion chamber 43a and the resonance chamber 43b. Therefore, noise associated with the operation of the vacuum pump 1 is suppressed.
- the vacuum pump 1 that supplies negative pressure to the brake assist device by air suction / discharge cannot lubricate the sliding contact of the rotor 31 and the vane 33 in the accommodation space 30 with oil.
- a carbon rotor 31 and vane 33 having self-lubricating properties are employed so that they can function even in lubrication.
- carbon with poor wear resistance is markedly worn by sliding contact in the accommodation space 30, and the rotor 31 and the vane 33 need to be periodically replaced. Therefore, it is important to suppress the wear of the rotor 31 and the vane 33 as much as possible to extend the replacement interval.
- the present inventor has paid attention to the fact that a decrease in temperature of the operating vacuum pump 1 leads to suppression of wear of the rotor 31 and the vane 33. That is, there is a correlation between the temperature range of the operating vacuum pump 1 and the wear of the rotor 31 and the vane 33, and the wear progresses as the temperature rises.
- the vacuum pump disclosed in Patent Document 1 is not limited to the heat radiation of the rotor and vanes disposed in the housing space, but includes a cam ring, a lower plate, and an upper plate that define the housing space. Yes. For this reason, the heat generated by the sliding contact between the rotor and the vane and the heat transmitted from the motor unit 3 are trapped in the housing without being released to the outside, and the rotor and the vane cause wear due to temperature rise. .
- a ventilation path is formed in the pump housing 15 so as to promote a temperature drop of the rotor 31 and the vane 33 in the accommodation space 30, and the configuration thereof will be described in detail below.
- a plurality of openings 49 (communication holes) extending in the horizontal direction are vertically arranged on both front and rear sides of the outer peripheral wall 16 of the pump housing 15.
- an annular space is formed on the upper side of the partition wall 23 in the pump housing 15 so as to surround the inner peripheral wall 22, and this annular space is closed by the housing cover 44 of the silencer 4.
- Each of the outer peripheral walls 16 is opened to the outside through openings 49 on both the left and right sides.
- this annular space is regarded as a first ventilation path 50a and a second ventilation path 50b extending left and right across the inner peripheral wall 22 of the pump housing 15 as shown in FIGS.
- the first ventilation path 50a and the second ventilation path 50b form an arc shape along the inner peripheral wall 22 and penetrate the pump housing 15 from the front (one side) to the rear (the other), and the front side and the rear side are open.
- the portions 49 are connected to each other, and are hereinafter referred to as a left ventilation path 50a and a right ventilation path 50b.
- the cooling air flows from the front opening 49 to the left and right ventilation paths 50 a and 50 b. After being introduced into the interior and flowing through the interior, they are discharged to the outside through the rear opening 49.
- the upper plate 27 is located slightly below the upper end of the opening of the pump housing 15, a gap is formed between the upper surface of the upper plate 27 and the lower surface of the housing cover 44 of the silencer 4. Yes.
- the left and right ventilation paths 50a and 50b communicate with each other through this gap, and this gap also penetrates the pump housing 15 from the front to the rear, so that the opening on the rear side from the opening 49 on the front side. It functions as a third ventilation path 50c (upper ventilation path) for circulating cooling air toward the portion 49.
- the accommodation space 30 in which the rotor 31 and the vane 33 are disposed is adjacent to the left and right ventilation paths 50a and 50b via the inner peripheral wall 22 of the pump housing 15, and the upper ventilation path via the upper plate 27. Adjacent to 50c. Therefore, the heat in the accommodation space 30 is transmitted to the ventilation paths 50a to 50c via the inner peripheral wall 22 and the upper plate 27, and is released to the outside of the vacuum pump 1 by the cooling air flowing through the inside.
- the left and right ventilation passages 50 a and 50 b have an arc shape along the inner peripheral wall 22, and therefore are adjacent to the storage space 30 in a wide area corresponding to the inner peripheral surface of the storage space 30. Further, since the upper ventilation path 50 c is formed over the entire upper plate 27, the upper ventilation path 50 c is adjacent to the accommodation space 30 in a wide area corresponding to the upper surface of the accommodation space 30. Therefore, the heat in the accommodation space 30 is efficiently transmitted to the ventilation paths 50a to 50c through the wide area of the inner peripheral wall 22 and the upper plate 27. In addition, since the pump housing 15 and the upper plate 27 in which the inner peripheral wall 22 is formed are both made of aluminum having a good heat conductivity, the maximum heat radiation effect can be obtained.
- the front and rear openings 49 of the pump housing 15 are always exposed to the cooling air flowing into and out of the ventilation passages 50a to 50c, and since the surface area is large, the pump housing 15 itself is also caused by the cooling air. To be cooled.
- the heat transmitted from the motor unit 3 to the pump housing 15 is also one of the factors that raise the temperature of the housing space 30, but since a part of the heat is carried away by the cooling air, the influence is reduced. Temperature rise in the accommodation space 30 is suppressed.
- the temperature rise of the vacuum pump 1 in operation particularly the temperature rise of the rotor 31 and the vane 33 in the accommodation space 30 can be suppressed.
- the air sucked and discharged by the vacuum pump 1 has a lower cooling action than liquids such as oil and fuel, and thus the temperature of the rotor 31 and the vane 33 tends to increase from the beginning.
- the heat rise using 50a to 50c can surely suppress the temperature rise. For this reason, the wear of the rotor 31 and the vane 33 can be suppressed.
- the replacement interval between the rotor 31 and the vane 33 due to the wear can be extended, and as a result, the durability of the vacuum pump 1 can be improved.
- the pump housing 15 of the present embodiment has an inner peripheral wall 22, an outer peripheral wall 16 and a bottom wall 24 integrally formed, and this configuration also contributes to promotion of heat radiation from the accommodation space 30. That is, a part of the heat in the housing space 30 is radiated from the surface of the pump housing 15, but when the pump housing 15 is configured with these walls 16, 22, and 24 as separate members, between the parts. Heat conduction is hindered at the joint surface, and the amount of heat released from the surface is reduced.
- the integration of the outer peripheral wall 16, the inner peripheral wall 22, and the bottom wall 24 eliminates the joint surfaces between the components, thereby eliminating the heat conduction hindrance caused by the joint surfaces. For this reason, the amount of heat transmitted to the surface of the pump housing 15 and dissipated increases, and this point also contributes to the suppression of the temperature rise of the rotor 31 and the vane 33 and thus the suppression of wear.
- the vacuum pump 1 includes the silencer 4 in order to suppress noise caused by air pulsation in the pump chamber 32.
- the vacuum pump 1 It becomes a factor of the enlargement of the pump 1.
- an annular space that functions as the left and right ventilation passages 50a and 50b is formed between the inner peripheral wall 22 and the outer peripheral wall 16 of the pump housing 15, so that no dead space is utilized below the annular space. Has occurred. Therefore, the space formed in this dead space is made to function as the preliminary silencing chamber 40. Therefore, without increasing the size of the vacuum pump 1, it is possible to realize a high silencing effect by expanding the entire internal volume including the silencing unit 4, thereby greatly reducing noise during operation of the vacuum pump 1. Another effect is also obtained.
- the present invention is applied to the vacuum pump 1 that sucks and discharges air as a fluid to generate a negative pressure
- the type of the vane pump is not limited to this.
- the pump may be embodied as an air pump that operates by supplying discharged air to an actuator, or may be embodied as a pump that sucks and discharges liquid such as oil or fuel.
- the pump chambers 32 are defined on both the front and rear sides of the rotor 31 disposed in the accommodating space 30 and the air is sucked and discharged, but the internal structure of the vane pump is not limited to this.
- a single pump chamber may be defined by arranging a rotor at an eccentric position in the accommodation space. Even in this case, the same effect as that of the embodiment can be obtained by forming the ventilation path in the vicinity of the accommodation space.
- the pump housing 15 is made of aluminum die casting and the rotor 31 and the vane 33 are made of carbon.
- the material is not limited to these materials. Since the pump housing 15 may be made of a material having good heat conduction, it may be made of, for example, stainless steel or cast iron.
- the rotor 31 and the vane 33 are not necessarily made of a self-lubricating material.
- the rotor 31 and the vane 33 may be made of aluminum on the premise of lubrication with oil, or limited to carbon even in the case of no lubrication. Alternatively, other self-lubricating materials such as resin may be used.
- the left, right and upper ventilation paths 50a to 50c are formed in the pump housing 15 in order to suppress the temperature rise of the rotor 31 and the vane 33.
- the upper ventilation path 50c may be omitted, or only one of the left and right ventilation paths 50a and 50b may be formed.
- it may be a simple communication hole through which the cooling air flows into and out of the ventilation paths 50a to 50c.
- the cooling air may be outside air.
- the structure in which the pump housing 15 is integrated with the cam ring and the lower plate is shown. However, the present invention is effective even if it is not integrated.
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Abstract
In this vane pump, inner and outer walls constituting two layers are integrally formed in an annular shape in a pump housing (15), the lower section of an inner circumferential wall (22) is closed by a bottom wall (24) and the upper section is closed by an upper plate (27), and a track-shaped accommodation space (30) is thereby defined. A rotor (31) is arranged within the accommodation space (30) and a pump chamber (32) is thereby defined. When the rotor (31) is rotationally driven, a vane (33) on the outer circumference thereof causes the capacity of the pump chamber (32) to change and air is taken in and discharged. Openings (49) are formed on both the front and rear sides of the outer circumferential wall (16) of the pump housing (15), an annular space between the inner circumferential wall (22) and the outer circumferential wall (16) is made to function as a left-side ventilation path (50a) and a right-side ventilation path (50b), and heat within the accommodation space (30) is released to the exterior by cooling air flowing through the interior of said ventilation paths.
Description
本発明は、ベーンポンプに係り、詳しくは、ポンプハウジングの収容空間内にロータを配設してポンプ室を画成し、ロータの回転に伴い外周面に出没可能に設けられたベーンの先端を収容空間の内周面に摺接させながら、ポンプ室を容積変化させて流体を吸入・吐出するベーンポンプに関する。
The present invention relates to a vane pump, and more particularly, a rotor is disposed in a housing space of a pump housing to define a pump chamber, and a tip of a vane provided so as to be able to appear and retract on an outer peripheral surface as the rotor rotates is accommodated. The present invention relates to a vane pump that sucks and discharges fluid by changing the volume of a pump chamber while being in sliding contact with the inner peripheral surface of a space.
この種のベーンポンプとして、例えば特許文献1には、車両のブレーキアシスト装置に負圧を供給するためのバキュームポンプが記載されている。特許文献1の図4に示されているように、このバキュームポンプのポンプベースの一側面には、ロアプレート及びアッパプレートにより両側を閉塞されたカムリングが固定され、これらの部材を内包するようにポンプベースの一側面には有底円筒状のハウジングが固定されている。
As this type of vane pump, for example, Patent Document 1 describes a vacuum pump for supplying negative pressure to a vehicle brake assist device. As shown in FIG. 4 of Patent Document 1, a cam ring closed on both sides by a lower plate and an upper plate is fixed to one side of the pump base of the vacuum pump so as to contain these members. A bottomed cylindrical housing is fixed to one side of the pump base.
カムリング内の収容空間の偏芯位置には円筒状のロータが配設され、このロータにより収容空間内には三日月状のポンプ室が画成されている。ポンプベースの他側面にはモータ部が固定され、このモータ部によりロータが回転駆動されると、ロータの外周面に出没可能に設けられた複数枚のベーンが先端を収容空間の内周面に摺接させながら、複数に区画したポンプ室を次第に容積変化させる。
A cylindrical rotor is disposed at an eccentric position of the accommodating space in the cam ring, and a crescent-shaped pump chamber is defined in the accommodating space by this rotor. A motor part is fixed to the other side of the pump base, and when the rotor is driven to rotate by this motor part, a plurality of vanes provided so as to be able to appear and retract on the outer peripheral surface of the rotor have their tips at the inner peripheral surface of the accommodation space. The volume of the pump chamber divided into a plurality is gradually changed while being in sliding contact.
これにより、ブレーキアシスト装置からの空気が吸入ポートを経てポンプ室内に吸入され、さらにポンプ室内からハウジング内を経由して吐出ポートから外部に吐出される。なお、ハウジング内に空気を経由させているのは、吸入・吐出に同期して生じる空気の脈動を緩和して騒音を低減するためである。
Thus, air from the brake assist device is sucked into the pump chamber through the suction port, and further discharged from the pump port to the outside through the housing. The reason why air is passed through the housing is to reduce noise by reducing air pulsation that occurs in synchronization with suction and discharge.
ところで、この種のベーンポンプには、その用途等に応じて無潤滑での作動が要求される場合があり、上記特許文献1のバキュームポンプについても、無潤滑でも機能し得るように自己潤滑性を有するカーボン製のロータ及びベーンを採用している。ところが、耐摩耗性が良好でないカーボンは収容空間内での摺接による摩耗が著しく、定期的なロータ及びベーンの交換が必要になる。部品交換のためにはバキュームポンプの分解・組立という煩雑な作業を要することから、交換インターバルを延ばすべくロータ及びベーンの摩耗を極力抑制することが肝要となる。
By the way, this type of vane pump may be required to operate without lubrication depending on its application and the like, and the vacuum pump of Patent Document 1 also has self-lubricating properties so that it can function even without lubrication. The carbon rotor and vane are used. However, carbon with poor wear resistance is markedly worn by sliding contact within the accommodation space, and periodic rotor and vane replacement is required. In order to replace the parts, a complicated operation of disassembling and assembling the vacuum pump is required. Therefore, it is important to suppress the wear of the rotor and the vane as much as possible to extend the replacement interval.
しかしながら、無潤滑を前提とした場合にはカーボン或いはこれに類似する耐摩耗性が良好でない材料を用いるしかないため、材質面の改善による交換インターバルの延長はほとんど期待できず、従来から別の発想に基づく対策が要望されていた。
However, if no lubrication is assumed, carbon or a similar material with poor wear resistance can only be used. Measures based on this were requested.
本発明はこのような問題点を解決するためになされたもので、その目的とするところは、カーボン等の耐摩耗性が良好でない材料からなるロータやベーンを用いた場合であっても、これらのロータやベーンの摩耗を抑制でき、その交換インターバルを延長化して耐久性を向上することができるベーンポンプを提供することにある。
The present invention has been made to solve such problems, and the object of the present invention is to use a rotor or vane made of a material having poor wear resistance, such as carbon, even if these are used. It is an object of the present invention to provide a vane pump that can suppress wear of the rotor and vanes and can extend the replacement interval to improve durability.
上記の目的を達成するため、本発明のベーンポンプは、ポンプハウジングに画成された収容空間内に円筒状のロータを配設し、ロータの一側面及び他側面に収容空間の一側面及び他側面をそれぞれ相対向させると共に、ロータの外周面と収容空間の内周面との間にポンプ室を画成し、ロータの回転に伴い該ロータの外周面に出没可能に設けられたベーンの先端を収容空間の内周面に摺接させながら、ポンプ室を容積変化させて流体を吸入・吐出するベーンポンプにおいて、ポンプハウジングに、収容空間の近接位置で一方から他方へと貫通して内部に冷却風を流通させる通風路が形成されていることを特徴とする(請求項1)。
In order to achieve the above object, the vane pump of the present invention has a cylindrical rotor disposed in a housing space defined in the pump housing, and one side surface and the other side surface of the housing space on one side surface and the other side surface of the rotor. The pump chamber is defined between the outer peripheral surface of the rotor and the inner peripheral surface of the housing space, and the tip of a vane provided on the outer peripheral surface of the rotor as the rotor rotates is provided. In a vane pump that sucks and discharges fluid by changing the volume of a pump chamber while sliding in contact with the inner peripheral surface of the storage space, the pump housing penetrates from one side to the other at a position close to the storage space and has cooling air inside. The ventilation path which distribute | circulates is formed (Claim 1).
その他の態様として、収容空間の内周面を形成する周壁を挟んで、通風路が形成されていることが好ましい(請求項2)。
As another aspect, it is preferable that a ventilation path is formed across a peripheral wall that forms the inner peripheral surface of the accommodation space (claim 2).
その他の態様として、ポンプハウジングが、ロータを中心とした環状をなす内外二重の壁が形成されて、内周壁が内周面として機能すると共に、外周壁の前記一方及び他方にそれぞれ連通孔が貫設され、内周壁と外周壁との間に形成された環状空間が連通孔を介してそれぞれ外部に開放されることにより、通風路として、内周壁の両側を挟んで一方から他方へと貫通する第1通風路及び第2通風路が形成されていることが好ましい(請求項3)。
As another aspect, the pump housing is formed with an inner and outer double wall having an annular shape centering on the rotor, the inner peripheral wall functions as an inner peripheral surface, and communication holes are formed in the one and other outer peripheral walls, respectively. An annular space formed between the inner peripheral wall and the outer peripheral wall is opened to the outside through the communication holes, so that it penetrates from one side to the other across both sides of the inner peripheral wall. It is preferable that a first ventilation path and a second ventilation path are formed.
その他の態様として、ポンプハウジングにはロータを回転駆動するモータ部が固定され、モータ部の出力軸が収容空間の一側面として機能する底壁を貫通してロータに連結され、ポンプハウジングの反モータ部側には環状空間を閉塞するカバー部材が固定されると共に、収容空間の他側面として機能する蓋部材とカバー部材との間に、第1通風路及び第2通風路を連通させる第3通風路を有することが好ましい(請求項4)。
As another aspect, a motor portion that rotationally drives the rotor is fixed to the pump housing, and the output shaft of the motor portion is connected to the rotor through the bottom wall that functions as one side surface of the accommodation space, and the anti-motor of the pump housing A cover member that closes the annular space is fixed to the part side, and a third ventilation passage that connects the first ventilation path and the second ventilation path between the cover member that functions as the other side surface of the accommodation space and the cover member It is preferable to have a path (Claim 4).
その他の態様として、ポンプ室が、流体として空気を吸入して負圧を発生させると共に、吸入した空気を外部に吐出する機能を奏し、環状空間が、隔壁によりロータの軸線方向に区画されて、区画された一方が第1通風路及び第2通風路として機能し、他方がポンプ室から吐出された空気を導入して消音作用を奏する消音室として機能することが好ましい(請求項5)。
As another aspect, the pump chamber has a function of sucking air as a fluid to generate negative pressure and discharging the sucked air to the outside, and the annular space is partitioned in the axial direction of the rotor by a partition wall, It is preferable that one of the divided sections functions as a first ventilation path and a second ventilation path, and the other functions as a silencing chamber that introduces air discharged from the pump chamber and exerts a silencing action.
その他の態様として、外周壁の一対の連通孔の少なくとも何れか一方が、複数条の開口部として形成されていることが好ましい(請求項6)。
As another aspect, it is preferable that at least one of the pair of communication holes on the outer peripheral wall is formed as a plurality of openings (Claim 6).
その他の態様として、ポンプハウジングの内周壁、外周壁及び底壁が一体形成されていることが好ましい(請求項7)。
As another aspect, it is preferable that the inner peripheral wall, the outer peripheral wall, and the bottom wall of the pump housing are integrally formed (Claim 7).
本発明のベーンポンプによれば、カーボン等の耐摩耗性が良好でない材料からなるロータやベーンを用いた場合であっても、これらのロータやベーンの摩耗を抑制でき、その交換インターバルを延長化して耐久性を向上することができる。
According to the vane pump of the present invention, even when a rotor or vane made of a material having poor wear resistance such as carbon is used, wear of the rotor or vane can be suppressed, and the replacement interval can be extended. Durability can be improved.
以下、本発明をベーン式のバキュームポンプに具体化した一実施形態を説明する。
図1は本実施形態のバキュームポンプを示す斜視図、図2はバキュームポンプを示す図1のII-II線断面図、図3はバキュームポンプを示す分解斜視図である。 Hereinafter, an embodiment in which the present invention is embodied in a vane type vacuum pump will be described.
1 is a perspective view showing a vacuum pump according to the present embodiment, FIG. 2 is a sectional view taken along the line II-II of FIG. 1 showing the vacuum pump, and FIG. 3 is an exploded perspective view showing the vacuum pump.
図1は本実施形態のバキュームポンプを示す斜視図、図2はバキュームポンプを示す図1のII-II線断面図、図3はバキュームポンプを示す分解斜視図である。 Hereinafter, an embodiment in which the present invention is embodied in a vane type vacuum pump will be described.
1 is a perspective view showing a vacuum pump according to the present embodiment, FIG. 2 is a sectional view taken along the line II-II of FIG. 1 showing the vacuum pump, and FIG. 3 is an exploded perspective view showing the vacuum pump.
本実施形態のバキュームポンプ1は、車両のブレーキアシスト装置に供給する負圧を発生させるために車両に搭載されている。各図では、車両に設置されたときの姿勢でバキュームポンプが示されており、図示はしないが、その前方に配置されたエンジン冷却用ファンからの冷却風の一部が、図1中に矢印で示すようにバキュームポンプ1に送られるようになっている。以下の説明では、車両を主体として前後、左右、上下方向を表現する。
The vacuum pump 1 of this embodiment is mounted on a vehicle in order to generate a negative pressure to be supplied to the vehicle brake assist device. In each figure, the vacuum pump is shown in a posture when installed in a vehicle. Although not shown, a part of cooling air from an engine cooling fan arranged in front of the vacuum pump is shown by an arrow in FIG. As shown in FIG. 1, the vacuum pump 1 is sent. In the following description, the front / rear, left / right, and up / down directions are expressed with the vehicle as a main body.
全体としてバキュームポンプ1はポンプ部2を中心として、その下側にモータ部3を固定し、上側(反モータ部側)に消音部4を固定して構成されている。
モータ部3のモータハウジング5は上方に開口する有底円筒状をなし、鋼板をプレス成型して製作されている。モータハウジング5の開口部は、同じく鋼板をプレス成型した円盤状のハウジングカバー6により閉塞されると共に、開口部の周囲にはフランジ部5aが形成されている。モータハウジング5内の中心には上下方向に延びる軸線Lに沿って出力軸7が配設され、上下一対のベアリング8,9により回転可能に支持されている。出力軸7の上部はハウジングカバー6に形成された軸孔6aを介して上方に突出し、この出力軸7を中心としてハウジングカバー6には円筒状をなすボス部6bが上方に突出形成されている。 As a whole, thevacuum pump 1 has a pump part 2 as a center, a motor part 3 fixed to the lower side thereof, and a muffler part 4 fixed to the upper side (non-motor part side).
Themotor housing 5 of the motor unit 3 has a bottomed cylindrical shape that opens upward, and is manufactured by press-molding a steel plate. The opening of the motor housing 5 is closed by a disk-shaped housing cover 6 formed by press-molding a steel plate, and a flange 5a is formed around the opening. An output shaft 7 is disposed at the center in the motor housing 5 along an axis L extending in the vertical direction, and is rotatably supported by a pair of upper and lower bearings 8 and 9. The upper portion of the output shaft 7 protrudes upward through a shaft hole 6a formed in the housing cover 6, and a cylindrical boss portion 6b is formed protruding upward from the housing cover 6 with the output shaft 7 as a center. .
モータ部3のモータハウジング5は上方に開口する有底円筒状をなし、鋼板をプレス成型して製作されている。モータハウジング5の開口部は、同じく鋼板をプレス成型した円盤状のハウジングカバー6により閉塞されると共に、開口部の周囲にはフランジ部5aが形成されている。モータハウジング5内の中心には上下方向に延びる軸線Lに沿って出力軸7が配設され、上下一対のベアリング8,9により回転可能に支持されている。出力軸7の上部はハウジングカバー6に形成された軸孔6aを介して上方に突出し、この出力軸7を中心としてハウジングカバー6には円筒状をなすボス部6bが上方に突出形成されている。 As a whole, the
The
モータハウジング5内において出力軸7上には、コアや巻線を有するアーマチャ(電機子)10、及び巻線に対し電気的に接続されたコミテータ(整流子)11が設けられている。アーマチャ10の周囲には、永久磁石を有するステータ(固定子)12が配設され、コミテータ11に対応してブラシユニット13が配設されている。
In the motor housing 5, an armature (armature) 10 having a core and a winding and a commutator (commutator) 11 electrically connected to the winding are provided on the output shaft 7. Around the armature 10, a stator (stator) 12 having permanent magnets is disposed, and a brush unit 13 is disposed corresponding to the commutator 11.
後述するコネクタ21を介して外部から供給される直流電流は、図示しない配線からブラシユニット13のブラシ及びコミテータ11を経てアーマチャ10の巻線に伝達されると共に、巻線を流れる電流の方向が出力軸7の回転角度に応じて切り換えられる。これによりアーマチャ10には出力軸7の回転角度に対応した磁界が発生し、この磁界とステータ12の磁力との相互作用により出力軸7が所定方向(図3に示す平面視で反時計回り)に回転駆動される。
A direct current supplied from the outside via a connector 21 to be described later is transmitted from a wiring (not shown) to the winding of the armature 10 via the brush of the brush unit 13 and the commutator 11, and the direction of the current flowing through the winding is output. It is switched according to the rotation angle of the shaft 7. As a result, a magnetic field corresponding to the rotation angle of the output shaft 7 is generated in the armature 10, and the output shaft 7 is rotated in a predetermined direction (counterclockwise in a plan view shown in FIG. 3) due to the interaction between the magnetic field and the magnetic force of the stator 12. Is driven to rotate.
ポンプ部2のポンプハウジング15は全体として上下方向に延びる円筒状をなし、アルミ(軽合金材料)ダイカスト成型により製作されている。ポンプハウジング15の外周壁16はモータ部3の出力軸7を中心とした環状をなし、その下端はOリング17を挟んでモータハウジング5のフランジ部5a上に当接してビス18により固定されている。ポンプハウジング15の外周壁16には左右一対の取付フランジ19が一体形成され、これらの取付フランジ19に取り付けられた緩衝部材20を介してバキュームポンプ1全体が車体側から支持されている。ポンプハウジング15の外周壁16の前方位置にはコネクタ21が設けられ、このコネクタ21から図示しない配線を経て上記モータ部3への給電がなされる。
The pump housing 15 of the pump unit 2 has a cylindrical shape extending in the vertical direction as a whole, and is manufactured by aluminum (light alloy material) die casting. The outer peripheral wall 16 of the pump housing 15 has an annular shape centering on the output shaft 7 of the motor unit 3, and the lower end of the pump housing 15 abuts on the flange portion 5 a of the motor housing 5 across the O-ring 17 and is fixed by screws 18. Yes. A pair of left and right mounting flanges 19 are integrally formed on the outer peripheral wall 16 of the pump housing 15, and the entire vacuum pump 1 is supported from the vehicle body side via a buffer member 20 attached to these mounting flanges 19. A connector 21 is provided at a front position of the outer peripheral wall 16 of the pump housing 15, and power is supplied from the connector 21 to the motor unit 3 through a wiring (not shown).
図4はポンプハウジング15の収容空間内へのロータの配設状態を示す図2のIV-IV線断面に相当する斜視図、図5はポンプハウジング15の予備消音室を示す図2のV-V線断面に相当する斜視図である。
図2~5に示すように、ポンプハウジング15内には、その外周壁16に対して内外二重の位置関係となるように内周壁22(内周面)が形成されており、内周壁22と外周壁16との間の環状の空間は隔壁23により上下(ロータの軸線方向)に区画されている。詳細については後述するが、ポンプハウジング15内の隔壁23より上側に形成された環状の空間は、冷却作用を奏する通風路50a~50cとして機能し(図4,6に示す)、隔壁23より下側に形成された環状の空間は、消音部4と協調して消音作用を奏する予備消音室40として機能する(図5,9に示す)。 4 is a perspective view corresponding to a section taken along line IV-IV in FIG. 2 showing the arrangement of the rotor in the housing space of thepump housing 15, and FIG. 5 is a VV line in FIG. 2 showing the preliminary sound deadening chamber of the pump housing 15. It is a perspective view equivalent to a section.
As shown in FIGS. 2 to 5, an inner peripheral wall 22 (inner peripheral surface) is formed in thepump housing 15 so as to have a double inner / outer positional relationship with respect to the outer peripheral wall 16. An annular space between the outer peripheral wall 16 and the outer peripheral wall 16 is partitioned vertically by the partition wall 23 (in the axial direction of the rotor). As will be described in detail later, the annular space formed above the partition wall 23 in the pump housing 15 functions as the ventilation passages 50a to 50c having a cooling action (shown in FIGS. 4 and 6) and below the partition wall 23. The annular space formed on the side functions as a preliminary silencing chamber 40 that performs a silencing action in cooperation with the silencing section 4 (shown in FIGS. 5 and 9).
図2~5に示すように、ポンプハウジング15内には、その外周壁16に対して内外二重の位置関係となるように内周壁22(内周面)が形成されており、内周壁22と外周壁16との間の環状の空間は隔壁23により上下(ロータの軸線方向)に区画されている。詳細については後述するが、ポンプハウジング15内の隔壁23より上側に形成された環状の空間は、冷却作用を奏する通風路50a~50cとして機能し(図4,6に示す)、隔壁23より下側に形成された環状の空間は、消音部4と協調して消音作用を奏する予備消音室40として機能する(図5,9に示す)。 4 is a perspective view corresponding to a section taken along line IV-IV in FIG. 2 showing the arrangement of the rotor in the housing space of the
As shown in FIGS. 2 to 5, an inner peripheral wall 22 (inner peripheral surface) is formed in the
また、内周壁22内の下部は底壁24(一側面)により閉塞され、この底壁24に貫設された軸孔24aを介してモータ部3の出力軸7の上部が上方に向けて突出している。底壁24の下面には出力軸7を中心とした円筒状をなす筒部24bが下方に向けて突設され、この筒部24bはモータ部3のハウジングカバー6のボス部6bに対しOリング25を挟んで外嵌している。この筒部24bとボス部6bとの嵌合により、軸線L上でポンプハウジング15とモータ部3とが位置決めされている。
Further, the lower part in the inner peripheral wall 22 is closed by a bottom wall 24 (one side surface), and the upper part of the output shaft 7 of the motor unit 3 protrudes upward through a shaft hole 24a penetrating the bottom wall 24. ing. A cylindrical portion 24b having a cylindrical shape centering on the output shaft 7 is provided on the lower surface of the bottom wall 24 so as to protrude downward. The cylindrical portion 24b is O-ringed with respect to the boss portion 6b of the housing cover 6 of the motor portion 3. 25 and is fitted outside. The pump housing 15 and the motor unit 3 are positioned on the axis L by fitting the tube portion 24b and the boss portion 6b.
ポンプハウジング15内には、内周壁22内の上部を閉塞するようにアルミダイカスト製のアッパプレート27(他側面、蓋部材)が配設され、アッパプレート27の周囲は、内周壁22の上端に対してOリング28を挟んで当接した状態でビス29により固定されている。これらの内周壁22、底壁24及びアッパプレート27により収容空間30が画成され、内部に突出する出力軸7を中心として収容空間30は、平面視において前後方向を長辺とし、左右方向を短辺としたトラック状をなしている。詳しくは図4に示すように収容空間30は、前後一対の半円弧面30aの互いの端部を左右一対の平行面30bでそれぞれ接続してなる断面トラック状に形成されている。
In the pump housing 15, an aluminum die-cast upper plate 27 (other side surface, lid member) is disposed so as to close the upper portion in the inner peripheral wall 22, and the periphery of the upper plate 27 is at the upper end of the inner peripheral wall 22. On the other hand, it is fixed by screws 29 in a state of being in contact with the O-ring 28 interposed therebetween. A housing space 30 is defined by the inner peripheral wall 22, the bottom wall 24, and the upper plate 27, and the housing space 30 centering on the output shaft 7 projecting inside has a long side in the front-rear direction and a left-right direction in the plan view. It has a track shape with short sides. Specifically, as shown in FIG. 4, the accommodation space 30 is formed in a cross-sectional track shape in which the ends of a pair of front and rear semicircular arc surfaces 30a are connected by a pair of left and right parallel surfaces 30b.
収容空間30内には出力軸7を中心とした円筒状をなすロータ31が配設され、ロータ31の下面(一側面)は収容空間30の底壁24に対し微小クリアランスを介して相対向し、ロータ31の上面(他側面)はアッパプレート27に対し微小クリアランスを介して相対向している。結果として収容空間30内のロータ31の前後両側には、平面視で三日月形状をなすポンプ室32がそれぞれ画成されている。
A cylindrical rotor 31 centering on the output shaft 7 is disposed in the accommodation space 30, and the lower surface (one side surface) of the rotor 31 is opposed to the bottom wall 24 of the accommodation space 30 through a minute clearance. The upper surface (other side surface) of the rotor 31 is opposed to the upper plate 27 via a minute clearance. As a result, pump chambers 32 each having a crescent shape in plan view are defined on both front and rear sides of the rotor 31 in the accommodation space 30.
図2に示すように、ロータ31には下方より軸線Lに沿って軸孔31aが穿設され、軸孔31a内にモータ部3の出力軸7が挿入されて回止め部材34により相対回転を規制されている。軸孔31aはロータ31を上方に貫通せずに余肉部31bを残しているため、ロータ31の上側と下側とは、軸孔31aと出力軸7との間の微小クリアランスを介して連通することなく、余肉部31bにより完全に区画されている。
As shown in FIG. 2, the rotor 31 is provided with a shaft hole 31 a along the axis L from below, and the output shaft 7 of the motor unit 3 is inserted into the shaft hole 31 a and is rotated relative to the rotation member 34. It is regulated. Since the shaft hole 31a does not penetrate the rotor 31 upward and leaves a surplus part 31b, the upper side and the lower side of the rotor 31 communicate with each other through a minute clearance between the shaft hole 31a and the output shaft 7. Without being done, it is completely partitioned off by the surplus part 31b.
図3,4に示すように、ロータ31の外周面の等分6箇所には、ロータ31の上下幅全体に亘ってベーン溝31cが凹設され、各ベーン溝31c内には、板状のベーン33がそれぞれ軸線Lを中心とした内外方向に出没可能に配設されている。各ベーン33の上下幅はロータ31の上下幅と略一致すると共に、その基端(内周端)に対して先端(外周端)をロータ31の回転方向に傾けた姿勢を採っている。
As shown in FIGS. 3 and 4, vane grooves 31 c are formed in the equally divided six locations on the outer peripheral surface of the rotor 31 over the entire vertical width of the rotor 31, and each vane groove 31 c has a plate-like shape. The vanes 33 are arranged so as to be able to appear and retract in the inner and outer directions about the axis L, respectively. The vertical width of each vane 33 is substantially the same as the vertical width of the rotor 31, and the tip (outer peripheral end) is inclined with respect to the base end (inner peripheral end) in the rotational direction of the rotor 31.
モータ部3により出力軸7と共にロータ31が回転駆動されると、各ベーン33は遠心力を受けると共に、外周方向への空圧(基端に作用する空圧-先端に作用する空圧)を受ける。結果として各ベーン33は、ロータ31の回転に伴って先端を収容空間30の内周面に摺接させながら、複数に区画したポンプ室32を次第に容積変化させ、これにより、以下に述べる吸入ポート35からポンプ室32内に空気を吸入し、ポンプ室32内から吐出ポート36に吐出する作用を奏する。
When the rotor 31 is driven to rotate together with the output shaft 7 by the motor unit 3, each vane 33 receives a centrifugal force and generates air pressure in the outer circumferential direction (air pressure acting on the base end-air pressure acting on the tip end). receive. As a result, each vane 33 gradually changes the volume of the pump chamber 32 divided into a plurality of parts while sliding the tip thereof in sliding contact with the inner peripheral surface of the accommodation space 30 with the rotation of the rotor 31. Air is sucked into the pump chamber 32 from 35 and discharged from the pump chamber 32 to the discharge port 36.
吸入ポート35及び吐出ポート36は、ロータ31の前後両側に位置するポンプ室32と対応するように一対ずつ形成されており、それぞれのポンプ室32内で吸入ポート35から吐出ポート36への空気の移送が行われる。
The suction port 35 and the discharge port 36 are formed in pairs so as to correspond to the pump chambers 32 located on both the front and rear sides of the rotor 31, and the air from the suction port 35 to the discharge port 36 in each pump chamber 32. Transfer takes place.
図6はポンプハウジング15の収容空間30とアッパプレート27の吸入ポート35との関係を示すアッパプレート27を取り外した斜視図、図7はポンプハウジング15の収容空間30と通風路との関係を示す図2のVII-VII線断面図、図8は消音部4に設けられた導入孔及び排出孔を示す図2のVIII-VIII線断面に相当する斜視図、図9はポンプ室32内への空気の吸入経路及び吐出経路を示すロータ31及びベーン33を取り外した図8のIX-IX線断面に相当する斜視図である。
6 is a perspective view with the upper plate 27 removed showing the relationship between the accommodation space 30 of the pump housing 15 and the suction port 35 of the upper plate 27, and FIG. 7 shows the relationship between the accommodation space 30 of the pump housing 15 and the ventilation path. 2 is a cross-sectional view taken along line VII-VII in FIG. 2, FIG. 8 is a perspective view corresponding to the cross section taken along line VIII-VIII in FIG. FIG. 9 is a perspective view corresponding to a cross section taken along line IX-IX in FIG. 8 from which a rotor 31 and a vane 33 showing an air intake path and a discharge path are removed.
図6,7,9に示すように一対の吸入ポート35は、それぞれのポンプ室32内に臨むようにアッパプレート27の下面に凹設されており、詳しくは、各ポンプ室32内におけるロータ31の反回転側の位置に開口している。図9に示すように一方の吸入ポート35は、ポンプハウジング15に形成された第1吸入路37を介して上記コネクタ21の近接位置に立設されたニップル39と連通すると共に、アッパプレート27の下面に収容空間30を取り囲むように凹設された環状の第2吸入路38を介して他方の吸入ポート35と連通している。
As shown in FIGS. 6, 7, and 9, the pair of suction ports 35 are recessed in the lower surface of the upper plate 27 so as to face the respective pump chambers 32, and in detail, the rotor 31 in each pump chamber 32. It opens at a position on the counter-rotating side. As shown in FIG. 9, one suction port 35 communicates with a nipple 39 erected in the vicinity of the connector 21 through a first suction passage 37 formed in the pump housing 15, and the upper plate 27 It communicates with the other suction port 35 through an annular second suction passage 38 that is recessed so as to surround the accommodation space 30 on the lower surface.
結果として、両吸入ポート35は第1及び第2吸入路37,38を介してニップル39と連通し、さらに、図示はしないがバキュームポンプ1の車載状態では、空圧ホースを介してニップル39に接続されたブレーキアシスト装置と連通することになる。
従って、ロータ31の回転に伴って各ベーン33により各ポンプ室32が容積変化すると、ブレーキアシスト装置からの空気が空圧ホース、ニップル39及び第1吸入路37を経て一方の吸入ポート35から一方のポンプ室32内に吸入されると共に、さらに第2吸入路38を経て他方の吸入ポート35から他方のポンプ室32内に吸入される。 As a result, both thesuction ports 35 communicate with the nipple 39 via the first and second suction passages 37 and 38. Further, although not shown, when the vacuum pump 1 is mounted on the vehicle, it is connected to the nipple 39 via the pneumatic hose. It will communicate with the connected brake assist device.
Therefore, when the volume of eachpump chamber 32 is changed by each vane 33 as the rotor 31 rotates, the air from the brake assist device passes through the pneumatic hose, the nipple 39 and the first suction passage 37, and passes through one suction port 35. And is sucked into the other pump chamber 32 from the other suction port 35 through the second suction passage 38.
従って、ロータ31の回転に伴って各ベーン33により各ポンプ室32が容積変化すると、ブレーキアシスト装置からの空気が空圧ホース、ニップル39及び第1吸入路37を経て一方の吸入ポート35から一方のポンプ室32内に吸入されると共に、さらに第2吸入路38を経て他方の吸入ポート35から他方のポンプ室32内に吸入される。 As a result, both the
Therefore, when the volume of each
図10は予備消音室から消音部4への空気の吐出経路を示す図8のX-X線断面に相当する斜視図、図11は消音部4から外部への空気の吐出経路を示す図8のXI-XI線断面に相当する斜視図である。
図9に示すように一対の吐出ポート36は、それぞれのポンプ室32内に臨むようにポンプハウジング15の内周壁22の内周面に形成されており、詳しくは、各ポンプ室32内におけるロータ31の回転側の位置に開口している。 10 is a perspective view corresponding to the cross section taken along line XX of FIG. 8 showing the air discharge path from the preliminary muffler chamber to themuffler section 4, and FIG. 11 is the XI line of FIG. 8 showing the air discharge path from the muffler section 4 to the outside. It is a perspective view equivalent to a -XI line section.
As shown in FIG. 9, the pair ofdischarge ports 36 are formed on the inner peripheral surface of the inner peripheral wall 22 of the pump housing 15 so as to face the respective pump chambers 32. 31 is open at a position on the rotation side.
図9に示すように一対の吐出ポート36は、それぞれのポンプ室32内に臨むようにポンプハウジング15の内周壁22の内周面に形成されており、詳しくは、各ポンプ室32内におけるロータ31の回転側の位置に開口している。 10 is a perspective view corresponding to the cross section taken along line XX of FIG. 8 showing the air discharge path from the preliminary muffler chamber to the
As shown in FIG. 9, the pair of
上記したようにポンプハウジング15内の隔壁23より下側には、環状の予備消音室40が形成されている。詳しくは予備消音室40は、外周壁16と内周壁22及びその下側の筒部24bとの間で環状をなすように形成されており、予備消音室40は吐出ポート36を介して各ポンプ室32内とそれぞれ連通している。図10に示すように、予備消音室40の一側には吐出路41が開口し、この吐出路41はポンプハウジング15及びアッパプレート27を貫通して上方に向けて開口しており、開口箇所には円筒状のシール部材42が配設されている。
As described above, the annular preliminary sound deadening chamber 40 is formed below the partition wall 23 in the pump housing 15. Specifically, the preliminary silencing chamber 40 is formed so as to form an annular shape between the outer peripheral wall 16, the inner peripheral wall 22 and the lower cylindrical portion 24 b, and the preliminary silencing chamber 40 is connected to each pump via the discharge port 36. Each communicates with the inside of the chamber 32. As shown in FIG. 10, a discharge passage 41 is opened on one side of the preliminary muffler chamber 40. The discharge passage 41 passes through the pump housing 15 and the upper plate 27 and opens upward. A cylindrical sealing member 42 is disposed on the side.
一方、図2,8,10,11に示すように消音部4は、下方に開口する有底円筒状をなす消音ハウジング43と、消音ハウジング43の開口部を閉塞するハウジングカバー44(カバー部材)とから構成され、消音ハウジング43内に区画された互いに連通する拡張室43aや共鳴室43b(図8に一部を示す)により消音作用を奏する。ハウジングカバー44の下面外周は、Oリング45を挟んでポンプハウジング15の外周壁16の上端に当接した状態でビス46により固定されている。
On the other hand, as shown in FIGS. 2, 8, 10, and 11, the silencer 4 includes a silencer housing 43 having a bottomed cylindrical shape that opens downward, and a housing cover 44 (cover member) that closes the opening of the silencer housing 43. A silencing action is achieved by an expansion chamber 43a and a resonance chamber 43b (partially shown in FIG. 8) that are communicated with each other and are defined in the silencing housing 43. The outer periphery of the lower surface of the housing cover 44 is fixed by screws 46 in a state where the O cover 45 is in contact with the upper end of the outer peripheral wall 16 of the pump housing 15.
この結合状態において、上記シール部材42はアッパプレート27の上面とハウジングカバー44の下面との間に弾性をもって挟持され、結果としてポンプハウジング15の予備消音室40は、吐出路41及びシール部材42を介して消音ハウジング43内の拡張室43aや共鳴室43bと連通している。図8,11に示すように、ハウジングカバー44上のシール部材42の近接位置には吐出孔47が開口し、この吐出孔47はハウジングカバー44及びポンプハウジング15を下方に貫通して外部に開口している。
In this coupled state, the seal member 42 is elastically sandwiched between the upper surface of the upper plate 27 and the lower surface of the housing cover 44, and as a result, the preliminary silencing chamber 40 of the pump housing 15 connects the discharge passage 41 and the seal member 42. Via the expansion chamber 43a and the resonance chamber 43b in the silencer housing 43. As shown in FIGS. 8 and 11, a discharge hole 47 is opened near the seal member 42 on the housing cover 44, and the discharge hole 47 opens downward through the housing cover 44 and the pump housing 15. is doing.
従って、各吸入ポート35を経てポンプ室32内に吸入された空気は、ロータ31の回転に伴い各ベーン33によりポンプ室32内から吐出ポート36を経て予備消音室40内に吐出される。そして、予備消音室40から吐出路41及びシール部材42を経て消音部4内に吐出され、内部の拡張室43aや共鳴室43bを流通した後に吐出孔47から外部に吐出される。各ポンプ室32内でのベーン33による吸入・吐出に同期して空気には騒音の要因になる脈動が生じるが、予備消音室40や拡張室43a及び共鳴室43bを流通する過程で脈動が緩和されるため、バキュームポンプ1の作動に伴う騒音が抑制される。
Therefore, the air sucked into the pump chamber 32 through each suction port 35 is discharged from the pump chamber 32 through the discharge port 36 into the preliminary silencing chamber 40 by each vane 33 as the rotor 31 rotates. Then, it is discharged from the preliminary muffler chamber 40 through the discharge passage 41 and the seal member 42 into the muffler 4, and is discharged to the outside through the discharge hole 47 after flowing through the internal expansion chamber 43 a and the resonance chamber 43 b. Although pulsation that causes noise occurs in the air in synchronization with the suction and discharge by the vane 33 in each pump chamber 32, the pulsation is mitigated in the process of flowing through the preliminary silencing chamber 40, the expansion chamber 43a and the resonance chamber 43b. Therefore, noise associated with the operation of the vacuum pump 1 is suppressed.
ところで、空気の吸入・吐出によりブレーキアシスト装置に負圧を供給するバキュームポンプ1は、収容空間30内でのロータ31及びベーン33の摺接をオイルで潤滑できないことから、本実施形態では、無潤滑でも機能し得るように自己潤滑性を有するカーボン製のロータ31及びベーン33を採用している。ところが、[発明が解決しようとする課題]で述べたように、耐摩耗性が良好でないカーボンは収容空間30内での摺接による摩耗が著しく、定期的なロータ31及びベーン33の交換が必要なため、交換インターバルを延ばすべくロータ31及びベーン33の摩耗を極力抑制することが肝要となる。
By the way, the vacuum pump 1 that supplies negative pressure to the brake assist device by air suction / discharge cannot lubricate the sliding contact of the rotor 31 and the vane 33 in the accommodation space 30 with oil. A carbon rotor 31 and vane 33 having self-lubricating properties are employed so that they can function even in lubrication. However, as described in [Problems to be Solved by the Invention], carbon with poor wear resistance is markedly worn by sliding contact in the accommodation space 30, and the rotor 31 and the vane 33 need to be periodically replaced. Therefore, it is important to suppress the wear of the rotor 31 and the vane 33 as much as possible to extend the replacement interval.
このようなバキュームポンプ1に対する要望を鑑みて、本発明者は、作動中のバキュームポンプ1の温度低下がロータ31及びベーン33の摩耗抑制につながる点に着目した。即ち、作動中のバキュームポンプ1の温度域とロータ31及びベーン33の摩耗との間には相関があり、温度上昇するほど摩耗が進行する。
In view of such a demand for the vacuum pump 1, the present inventor has paid attention to the fact that a decrease in temperature of the operating vacuum pump 1 leads to suppression of wear of the rotor 31 and the vane 33. That is, there is a correlation between the temperature range of the operating vacuum pump 1 and the wear of the rotor 31 and the vane 33, and the wear progresses as the temperature rises.
特許文献1のバキュームポンプは、収容空間内に配設されたロータ及びベーンの放熱を配慮しないだけでなく、その収容空間を画成しているカムリング、ロアプレート及びアッパプレートがハウジングに内包されている。このため、ロータ及びベーンの摺接により発生する熱、及びモータ部3から伝達される熱は、外部に逃がされることなくハウジング内に籠もり、ロータ及びベーンが温度上昇により摩耗を進行させてしまう。
このような不具合の対策として、本実施形態では収容空間30内のロータ31及びベーン33の温度低下を促すようにポンプハウジング15に通風路を形成しており、以下、その構成について詳述する。 The vacuum pump disclosed inPatent Document 1 is not limited to the heat radiation of the rotor and vanes disposed in the housing space, but includes a cam ring, a lower plate, and an upper plate that define the housing space. Yes. For this reason, the heat generated by the sliding contact between the rotor and the vane and the heat transmitted from the motor unit 3 are trapped in the housing without being released to the outside, and the rotor and the vane cause wear due to temperature rise. .
As a countermeasure against such a problem, in this embodiment, a ventilation path is formed in thepump housing 15 so as to promote a temperature drop of the rotor 31 and the vane 33 in the accommodation space 30, and the configuration thereof will be described in detail below.
このような不具合の対策として、本実施形態では収容空間30内のロータ31及びベーン33の温度低下を促すようにポンプハウジング15に通風路を形成しており、以下、その構成について詳述する。 The vacuum pump disclosed in
As a countermeasure against such a problem, in this embodiment, a ventilation path is formed in the
図4,6,7に示すように、ポンプハウジング15の外周壁16の前後両側には、それぞれ水平方向に延びる複数条の開口部49(連通孔)が上下に列設されている。上記したようにポンプハウジング15内の隔壁23より上側には、内周壁22を取り巻くように環状の空間が形成されており、この環状空間は、消音部4のハウジングカバー44により閉塞されると共に、外周壁16の左右両側の開口部49を介してそれぞれ外部に開放されている。
As shown in FIGS. 4, 6, and 7, a plurality of openings 49 (communication holes) extending in the horizontal direction are vertically arranged on both front and rear sides of the outer peripheral wall 16 of the pump housing 15. As described above, an annular space is formed on the upper side of the partition wall 23 in the pump housing 15 so as to surround the inner peripheral wall 22, and this annular space is closed by the housing cover 44 of the silencer 4. Each of the outer peripheral walls 16 is opened to the outside through openings 49 on both the left and right sides.
以下、説明の便宜上、この環状の空間を、図6,7に示すようなポンプハウジング15の内周壁22を挟んで左右に延びる第1通風路50a,第2通風路50bとして捉える。これらの第1通風路50a,第2通風路50bは、内周壁22に沿う円弧状をなしてポンプハウジング15を前方(一方)から後方(他方)へと貫通すると共に、その前側及び後側が開口部49の箇所で互い接続されており、以下、左側通風路50a及び右側通風路50bと称する。
Hereinafter, for convenience of explanation, this annular space is regarded as a first ventilation path 50a and a second ventilation path 50b extending left and right across the inner peripheral wall 22 of the pump housing 15 as shown in FIGS. The first ventilation path 50a and the second ventilation path 50b form an arc shape along the inner peripheral wall 22 and penetrate the pump housing 15 from the front (one side) to the rear (the other), and the front side and the rear side are open. The portions 49 are connected to each other, and are hereinafter referred to as a left ventilation path 50a and a right ventilation path 50b.
そして、上記したようにバキュームポンプ1には、前方に配置されたエンジン冷却用ファンからの冷却風の一部が送られるため、その冷却風は前側の開口部49から左右の通風路50a,50b内に導入され、それらの内部を流通した後に後側の開口部49を経て外部に排出される。
As described above, since a part of the cooling air from the engine cooling fan disposed in front is sent to the vacuum pump 1, the cooling air flows from the front opening 49 to the left and right ventilation paths 50 a and 50 b. After being introduced into the interior and flowing through the interior, they are discharged to the outside through the rear opening 49.
また、アッパプレート27がポンプハウジング15の開口部の上端よりも若干下方に位置しているため、アッパプレート27の上面と消音部4のハウジングカバー44の下面との間には間隙が形成されている。このため、この間隙を介して左右の通風路50a,50bは連通しており、この間隙もポンプハウジング15を前方から後方へと貫通していることから、前側の開口部49から後側の開口部49に向けて冷却風を流通させる第3通風路50c(上側通風路)として機能する。
Further, since the upper plate 27 is located slightly below the upper end of the opening of the pump housing 15, a gap is formed between the upper surface of the upper plate 27 and the lower surface of the housing cover 44 of the silencer 4. Yes. For this reason, the left and right ventilation paths 50a and 50b communicate with each other through this gap, and this gap also penetrates the pump housing 15 from the front to the rear, so that the opening on the rear side from the opening 49 on the front side. It functions as a third ventilation path 50c (upper ventilation path) for circulating cooling air toward the portion 49.
結果として内部にロータ31及びベーン33が配置された収容空間30は、ポンプハウジング15の内周壁22を介して左側及び右側通風路50a,50bと隣り合うと共に、アッパプレート27を介して上側通風路50cと隣り合っている。このため、収容空間30内の熱は内周壁22やアッパプレート27を介して各通風路50a~50cに伝達され、その内部を流通する冷却風によりバキュームポンプ1の外部へと放出される。
As a result, the accommodation space 30 in which the rotor 31 and the vane 33 are disposed is adjacent to the left and right ventilation paths 50a and 50b via the inner peripheral wall 22 of the pump housing 15, and the upper ventilation path via the upper plate 27. Adjacent to 50c. Therefore, the heat in the accommodation space 30 is transmitted to the ventilation paths 50a to 50c via the inner peripheral wall 22 and the upper plate 27, and is released to the outside of the vacuum pump 1 by the cooling air flowing through the inside.
左側及び右側通風路50a,50bは内周壁22に沿って円弧状をなしているため、収容空間30の内周面に相当する広い面積で収容空間30と隣り合っている。また上側通風路50cはアッパプレート27全体に亘って形成されているため、収容空間30の上面に相当する広い面積で収容空間30と隣り合っている。従って、これらの内周壁22やアッパプレート27の広い面積を介して収容空間30内の熱が効率的に各通風路50a~50cへと伝達される。しかも、内周壁22が形成されたポンプハウジング15及びアッパプレート27は共に熱伝導の良好なアルミ製であることから、最大限の放熱作用が得られる。
The left and right ventilation passages 50 a and 50 b have an arc shape along the inner peripheral wall 22, and therefore are adjacent to the storage space 30 in a wide area corresponding to the inner peripheral surface of the storage space 30. Further, since the upper ventilation path 50 c is formed over the entire upper plate 27, the upper ventilation path 50 c is adjacent to the accommodation space 30 in a wide area corresponding to the upper surface of the accommodation space 30. Therefore, the heat in the accommodation space 30 is efficiently transmitted to the ventilation paths 50a to 50c through the wide area of the inner peripheral wall 22 and the upper plate 27. In addition, since the pump housing 15 and the upper plate 27 in which the inner peripheral wall 22 is formed are both made of aluminum having a good heat conductivity, the maximum heat radiation effect can be obtained.
加えて、ポンプハウジング15の前側及び後側の開口部49は各通風路50a~50cに流入・流出する冷却風に常に晒されており、その表面積が広いことから冷却風によりポンプハウジング15自体も冷却される。上記のようにモータ部3からポンプハウジング15に伝達される熱も収容空間30を温度上昇させる要因の1つであるが、熱の一部が冷却風に持ち去られるため、その影響が軽減されて収容空間30内の温度上昇が抑制される。
In addition, the front and rear openings 49 of the pump housing 15 are always exposed to the cooling air flowing into and out of the ventilation passages 50a to 50c, and since the surface area is large, the pump housing 15 itself is also caused by the cooling air. To be cooled. As described above, the heat transmitted from the motor unit 3 to the pump housing 15 is also one of the factors that raise the temperature of the housing space 30, but since a part of the heat is carried away by the cooling air, the influence is reduced. Temperature rise in the accommodation space 30 is suppressed.
結果として作動中のバキュームポンプ1の温度上昇、特に収容空間30内のロータ31及びベーン33の温度上昇を抑制できる。とりわけバキュームポンプ1が吸入・吐出する空気は、オイルや燃料等の液体に比較して冷却作用が低いため、元々ロータ31及びベーン33が温度上昇し易い傾向にあるが、このように各通風路50a~50cを利用した放熱により、その温度上昇を確実に抑制できる。このためロータ31及びベーン33の摩耗を抑制でき、結果として摩耗に起因するロータ31及びベーン33の交換インターバルを延長化でき、ひいてはバキュームポンプ1の耐久性を向上することができる。
As a result, the temperature rise of the vacuum pump 1 in operation, particularly the temperature rise of the rotor 31 and the vane 33 in the accommodation space 30 can be suppressed. In particular, the air sucked and discharged by the vacuum pump 1 has a lower cooling action than liquids such as oil and fuel, and thus the temperature of the rotor 31 and the vane 33 tends to increase from the beginning. The heat rise using 50a to 50c can surely suppress the temperature rise. For this reason, the wear of the rotor 31 and the vane 33 can be suppressed. As a result, the replacement interval between the rotor 31 and the vane 33 due to the wear can be extended, and as a result, the durability of the vacuum pump 1 can be improved.
さらに、本実施形態のポンプハウジング15は、内周壁22、外周壁16及び底壁24が一体形成されており、この構成も収容空間30からの放熱の促進に寄与する。即ち、収容空間30の熱の一部はポンプハウジング15の表面から放熱されるが、これらの各壁16,22,24を別部材としてポンプハウジング15が構成されている場合には、各部品間の接合面で熱伝導が妨げられて表面からの放熱量が減少する。本実施形態によれば、外周壁16、内周壁22及び底壁24の一体化により各部品間の接合面が無くなり、各接合面による熱伝導の妨げが解消される。このためポンプハウジング15の表面に伝達されて放熱される熱量が増加し、この点もロータ31及びベーン33の温度上昇の抑制、ひいては摩耗の抑制に貢献する。
Furthermore, the pump housing 15 of the present embodiment has an inner peripheral wall 22, an outer peripheral wall 16 and a bottom wall 24 integrally formed, and this configuration also contributes to promotion of heat radiation from the accommodation space 30. That is, a part of the heat in the housing space 30 is radiated from the surface of the pump housing 15, but when the pump housing 15 is configured with these walls 16, 22, and 24 as separate members, between the parts. Heat conduction is hindered at the joint surface, and the amount of heat released from the surface is reduced. According to the present embodiment, the integration of the outer peripheral wall 16, the inner peripheral wall 22, and the bottom wall 24 eliminates the joint surfaces between the components, thereby eliminating the heat conduction hindrance caused by the joint surfaces. For this reason, the amount of heat transmitted to the surface of the pump housing 15 and dissipated increases, and this point also contributes to the suppression of the temperature rise of the rotor 31 and the vane 33 and thus the suppression of wear.
一方、ポンプ室32内での空気の脈動に起因する騒音を抑制すべくバキュームポンプ1は消音部4を備えているが、より高い消音作用を目的として消音部4の内容積を拡大すると、バキュームポンプ1の大型化の要因になる。本実施形態ではポンプハウジング15の内周壁22と外周壁16との間に、左側及び右側通風路50a,50bとして機能する環状空間を形成したことにより、環状空間の下側に何ら利用されないデッドスペースが生じている。そこで、このデッドスペースに形成した空間を予備消音室40として機能させている。よって、バキュームポンプ1を大型化することなく、消音部4を含めた全体としての内容積を拡大して高い消音作用を実現でき、これによりバキュームポンプ1の作動中の騒音を大幅に低減できるという別の効果も得られる。
On the other hand, the vacuum pump 1 includes the silencer 4 in order to suppress noise caused by air pulsation in the pump chamber 32. However, if the internal volume of the silencer 4 is increased for the purpose of higher silencing, the vacuum pump 1 It becomes a factor of the enlargement of the pump 1. In the present embodiment, an annular space that functions as the left and right ventilation passages 50a and 50b is formed between the inner peripheral wall 22 and the outer peripheral wall 16 of the pump housing 15, so that no dead space is utilized below the annular space. Has occurred. Therefore, the space formed in this dead space is made to function as the preliminary silencing chamber 40. Therefore, without increasing the size of the vacuum pump 1, it is possible to realize a high silencing effect by expanding the entire internal volume including the silencing unit 4, thereby greatly reducing noise during operation of the vacuum pump 1. Another effect is also obtained.
以上で実施形態の説明を終えるが、本発明の態様はこの実施形態に限定されるものではない。例えば上記実施形態では、流体として空気を吸入・吐出して負圧を発生させるバキュームポンプ1に適用したが、ベーンポンプの種類はこれに限るものではない。例えば、吐出した空気をアクチュエータに供給して作動させるエアポンプとして具体化してもよいし、オイルや燃料等の液体を吸入・吐出するポンプとして具体化してもよい。
This is the end of the description of the embodiment, but the aspect of the present invention is not limited to this embodiment. For example, in the above embodiment, the present invention is applied to the vacuum pump 1 that sucks and discharges air as a fluid to generate a negative pressure, but the type of the vane pump is not limited to this. For example, the pump may be embodied as an air pump that operates by supplying discharged air to an actuator, or may be embodied as a pump that sucks and discharges liquid such as oil or fuel.
また上記実施形態では、収容空間30内に配設したロータ31の前後両側にポンプ室32を画成して、それぞれ空気の吸入・吐出を行ったが、ベーンポンプの内部構造はこれに限るものではなく、例えば特許文献1の図4に示されるように、収容空間内の偏芯位置にロータを配設して単一のポンプ室を画成してもよい。この場合でも、収容空間の近接位置に通風路を形成することにより、実施形態と同様の作用効果を得ることができる。
Further, in the above embodiment, the pump chambers 32 are defined on both the front and rear sides of the rotor 31 disposed in the accommodating space 30 and the air is sucked and discharged, but the internal structure of the vane pump is not limited to this. For example, as shown in FIG. 4 of Patent Document 1, a single pump chamber may be defined by arranging a rotor at an eccentric position in the accommodation space. Even in this case, the same effect as that of the embodiment can be obtained by forming the ventilation path in the vicinity of the accommodation space.
また上記実施形態では、ポンプハウジング15をアルミダイカスト製とし、ロータ31及びベーン33をカーボン製としたが、それらの材料に限るものではない。ポンプハウジング15については熱伝導の良好な材料であれば良いため、例えばステンレス製或いは鋳鉄製としてもよい。またロータ31及びベーン33については、必ずしも自己潤滑性を有する材料とする必要はなく、例えばオイルによる潤滑を前提としてアルミにより製作してもよいし、無潤滑の場合であってもカーボンに限る必要はなく、他の自己潤滑性を有する材料、例えば樹脂製としてもよい。
In the above embodiment, the pump housing 15 is made of aluminum die casting and the rotor 31 and the vane 33 are made of carbon. However, the material is not limited to these materials. Since the pump housing 15 may be made of a material having good heat conduction, it may be made of, for example, stainless steel or cast iron. The rotor 31 and the vane 33 are not necessarily made of a self-lubricating material. For example, the rotor 31 and the vane 33 may be made of aluminum on the premise of lubrication with oil, or limited to carbon even in the case of no lubrication. Alternatively, other self-lubricating materials such as resin may be used.
また上記実施形態では、ロータ31及びベーン33の温度上昇の抑制のために、ポンプハウジング15に左側、右側及び上側通風路50a~50cを形成したが、必ずしも全てを形成する必要はない。例えば上側通風路50cを省略したり、左側または右側通風路50a,50bの何れか一方のみを形成したりしてもよい。また、開口部49を形成することなく、冷却風を各通風路50a~50cに流入・流出させる単なる連通孔としてもよい。また、冷却風は、外気でも良い。上記実施形態では、ポンプハウジング15とカムリング、ロアプレートが一体となった構造を示したが、本発明は一体となっていなくても効果を有する。
In the above embodiment, the left, right and upper ventilation paths 50a to 50c are formed in the pump housing 15 in order to suppress the temperature rise of the rotor 31 and the vane 33. However, it is not always necessary to form all of them. For example, the upper ventilation path 50c may be omitted, or only one of the left and right ventilation paths 50a and 50b may be formed. Further, without forming the opening 49, it may be a simple communication hole through which the cooling air flows into and out of the ventilation paths 50a to 50c. The cooling air may be outside air. In the above embodiment, the structure in which the pump housing 15 is integrated with the cam ring and the lower plate is shown. However, the present invention is effective even if it is not integrated.
1 バキュームポンプ(ベーンポンプ)
3 モータ部
7 出力軸
15 ポンプハウジング
16 外周壁(外周面)
22 内周壁(内周面)
24 底壁(一側面)
27 アッパプレート(他側面、蓋部材)
30 収容空間
31 ロータ
32 ポンプ室
33 ベーン
40 予備消音室
44 ハウジングカバー(カバー部材)
49 開口部(連通孔)
50a 左側通風路(第1通風路)
50b 右側通風路(第2通風路)
50c 上側通風路(第3通風路) 1 Vacuum pump (vane pump)
3Motor part 7 Output shaft 15 Pump housing 16 Outer peripheral wall (outer peripheral surface)
22 Inner wall (inner wall)
24 Bottom wall (one side)
27 Upper plate (other side, cover member)
30Housing Space 31 Rotor 32 Pump Chamber 33 Vane 40 Preliminary Silence Chamber 44 Housing Cover (cover member)
49 Opening (communication hole)
50a Left ventilation path (first ventilation path)
50b Right ventilation path (second ventilation path)
50c Upper ventilation path (third ventilation path)
3 モータ部
7 出力軸
15 ポンプハウジング
16 外周壁(外周面)
22 内周壁(内周面)
24 底壁(一側面)
27 アッパプレート(他側面、蓋部材)
30 収容空間
31 ロータ
32 ポンプ室
33 ベーン
40 予備消音室
44 ハウジングカバー(カバー部材)
49 開口部(連通孔)
50a 左側通風路(第1通風路)
50b 右側通風路(第2通風路)
50c 上側通風路(第3通風路) 1 Vacuum pump (vane pump)
3
22 Inner wall (inner wall)
24 Bottom wall (one side)
27 Upper plate (other side, cover member)
30
49 Opening (communication hole)
50a Left ventilation path (first ventilation path)
50b Right ventilation path (second ventilation path)
50c Upper ventilation path (third ventilation path)
Claims (7)
- ポンプハウジングに画成された収容空間内に円筒状のロータを配設し、該ロータの一側面及び他側面に前記収容空間の一側面及び他側面をそれぞれ相対向させると共に、前記ロータの外周面と前記収容空間の内周面との間にポンプ室を画成し、前記ロータの回転に伴い該ロータの外周面に出没可能に設けられたベーンの先端を前記収容空間の内周面に摺接させながら、前記ポンプ室を容積変化させて流体を吸入・吐出するベーンポンプにおいて、
前記ポンプハウジングに、前記収容空間の近接位置で一方から他方へと貫通して内部に冷却風を流通させる通風路が形成されている
ことを特徴とするベーンポンプ。 A cylindrical rotor is disposed in a housing space defined in the pump housing, and one side surface and the other side surface of the housing space are opposed to one side surface and the other side surface of the rotor, respectively, and the outer peripheral surface of the rotor A pump chamber is defined between the inner space and the inner circumferential surface of the housing space, and the tip of a vane provided on the outer circumferential surface of the rotor as the rotor rotates is slid onto the inner circumferential surface of the housing space. In the vane pump that sucks and discharges the fluid by changing the volume of the pump chamber while making contact,
The vane pump according to claim 1, wherein a ventilation passage is formed in the pump housing so as to pass through from one side to the other at a position close to the accommodation space and to circulate cooling air therein. - 前記収容空間の内周面を形成する周壁を挟んで、前記通風路が形成されている
ことを特徴とする請求項1に記載のベーンポンプ。 2. The vane pump according to claim 1, wherein the ventilation path is formed across a peripheral wall that forms an inner peripheral surface of the housing space. - 前記ポンプハウジングは、前記ロータを中心とした環状をなす内外二重の壁が形成されて、内周壁が前記内周面として機能すると共に、外周壁の前記一方及び他方にそれぞれ連通孔が貫設され、前記内周壁と外周壁との間に形成された環状空間が前記連通孔を介してそれぞれ外部に開放されることにより、前記通風路として、前記内周壁の両側を挟んで前記一方から他方へと貫通する第1通風路及び第2通風路が形成されている
ことを特徴とする請求項1に記載のベーンポンプ。 The pump housing is formed with an inner and outer double wall having an annular shape centered on the rotor, the inner peripheral wall functions as the inner peripheral surface, and the one and the other outer peripheral walls are each provided with a communication hole. An annular space formed between the inner peripheral wall and the outer peripheral wall is opened to the outside through the communication holes, so that the ventilation path serves as the ventilation path with the both sides of the inner peripheral wall sandwiched from the one to the other. 2. The vane pump according to claim 1, wherein a first ventilation path and a second ventilation path penetrating to the first are formed. - 前記ポンプハウジングには前記ロータを回転駆動するモータ部が固定され、該モータ部の出力軸が前記収容空間の一側面として機能する底壁を貫通して前記ロータに連結され、前記ポンプハウジングの反モータ部側には前記環状空間を閉塞するカバー部材が固定されると共に、前記収容空間の他側面として機能する蓋部材と前記カバー部材との間に、前記第1通風路及び第2通風路を連通させる第3通風路を有する
ことを特徴とする請求項3に記載のベーンポンプ。 A motor unit that rotationally drives the rotor is fixed to the pump housing, and an output shaft of the motor unit is connected to the rotor through a bottom wall that functions as one side surface of the housing space. A cover member that closes the annular space is fixed to the motor unit side, and the first ventilation path and the second ventilation path are provided between the cover member that functions as the other side surface of the accommodation space and the cover member. The vane pump according to claim 3, further comprising a third ventilation path that allows communication. - 前記ポンプ室は、前記流体として空気を吸入して負圧を発生させると共に、吸入した空気を外部に吐出する機能を奏し、
前記環状空間は、隔壁により前記ロータの軸線方向に区画されて、該区画された一方が前記第1通風路及び第2通風路として機能し、他方が前記ポンプ室から吐出された空気を導入して消音作用を奏する消音室として機能する
ことを特徴とする請求項3または4に記載のベーンポンプ。 The pump chamber sucks air as the fluid to generate a negative pressure, and has a function of discharging the sucked air to the outside,
The annular space is partitioned in the axial direction of the rotor by a partition wall, one of the sections functions as the first ventilation path and the second ventilation path, and the other introduces air discharged from the pump chamber. 5. The vane pump according to claim 3, wherein the vane pump functions as a silencing chamber that performs silencing. - 前記外周壁の一対の連通孔の少なくとも何れか一方は、複数条の開口部として形成されている
ことを特徴とする請求項3乃至5の何れか1項に記載のベーンポンプ。 The vane pump according to any one of claims 3 to 5, wherein at least one of the pair of communication holes of the outer peripheral wall is formed as a plurality of openings. - 前記ポンプハウジングは、前記内周壁、前記外周壁及び前記底壁が一体形成されている
ことを特徴とする請求項4に記載のベーンポンプ。 The vane pump according to claim 4, wherein the inner peripheral wall, the outer peripheral wall, and the bottom wall are integrally formed in the pump housing.
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CN113518862A (en) * | 2019-03-12 | 2021-10-19 | 赵钟斗 | Fluid compressor |
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JP2016079824A (en) * | 2014-10-10 | 2016-05-16 | 愛三工業株式会社 | Vacuum pump |
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US20110171041A1 (en) * | 2008-09-20 | 2011-07-14 | Bing Zhao | Vacuum Pump |
EP2275685A2 (en) * | 2009-06-18 | 2011-01-19 | Kamtec Inc. | Vacuum pump for vehicles |
JP2016079824A (en) * | 2014-10-10 | 2016-05-16 | 愛三工業株式会社 | Vacuum pump |
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