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WO2018195793A1 - 自喷气式搅拌器 - Google Patents

自喷气式搅拌器 Download PDF

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Publication number
WO2018195793A1
WO2018195793A1 PCT/CN2017/081970 CN2017081970W WO2018195793A1 WO 2018195793 A1 WO2018195793 A1 WO 2018195793A1 CN 2017081970 W CN2017081970 W CN 2017081970W WO 2018195793 A1 WO2018195793 A1 WO 2018195793A1
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WIPO (PCT)
Prior art keywords
transmission shaft
self
motor
jet
transmission
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PCT/CN2017/081970
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English (en)
French (fr)
Inventor
吴建昌
Original Assignee
吴建昌
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Publication date
Application filed by 吴建昌 filed Critical 吴建昌
Priority to PCT/CN2017/081970 priority Critical patent/WO2018195793A1/zh
Publication of WO2018195793A1 publication Critical patent/WO2018195793A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application

Definitions

  • the invention relates to a self-jet agitator, belonging to the technical field of industry or chemical industry.
  • the agitator is a commonly used production equipment.
  • the existing agitator mainly has a propeller type, a turbine type, a magnetic heating type, etc., but in the actual production process, a variety of stirring raw materials are required, and the hardness, plasticity and viscosity of the materials are mixed. Sex is also different.
  • thick adhesives are often generated on the blades and the drive shaft, which greatly slows the rotation speed of the blades and sharply increases the working load of the blades and the drive shaft.
  • the long-term overload operation of the agitator not only causes damage to the components of the stirring blade and the transmission shaft, but also causes serious damage to the motor to which the agitator belongs, thereby causing significant economic loss. Therefore, there is an urgent need in the market for a stirrer that can mix common raw materials and stir high-viscosity liquid materials to meet people's production needs.
  • the present invention is directed to the technical problems existing in the prior art, and provides a self-jet agitator.
  • the entire technical solution has a compact structure, low cost, energy saving and environmental protection, and improves work efficiency.
  • a self-jet agitator comprising a power and transmission device, a mechanical support device, a stirring blade, a stirring tank device and a high pressure jet device;
  • the power transmission device is erected on the mechanical support device and connected to the stirring blade through the associated transmission shaft;
  • the agitating tank device is located below the agitator support beam of the mechanical support device, and the stirring blade and the transmission shaft are placed at The tank device is stirred;
  • the high-pressure jet device is located to the right of the agitating tank and is connected to the drive shaft through the associated high-pressure gas pipe.
  • the power and transmission device comprises a motor, a reduction gear box, a transmission belt and a transmission shaft, and the motor output end is connected to the reduction gear box through a transmission belt; the output end of the reduction gear box is The drive shafts are connected.
  • the power unit used in this product is stable, efficient and easy to repair. It is ideal for use in small factories, school laboratories and other places where professional maintenance personnel are not available.
  • the drive shaft is of a hollow design and is connected to a high pressure gas pipe.
  • the transmission shaft adopts a hollow design, which not only facilitates the transmission of high-pressure gas, but also reduces the trouble of erecting a gas pipeline on the surface of the transmission shaft.
  • the mechanical support device comprises a stirrer support frame, a stirrer support beam and a motor running track; the motor running track is disposed on the agitator support frame; the agitator support beam is fixed to the motor The end can move up and down with the motor at the same time.
  • the support structure of the product is simple and reliable, and the mixer runs freely and smoothly.
  • the agitator cover is designed on the drive shaft, and the production steps of the blade into the tank and the cover can be completed in one step, the production steps are optimized, and the production efficiency is improved.
  • the agitating tank device comprises a tank cover, a tank body and a vibration base; the tank cover is fixed at an upper end of the transmission shaft, and moves up and down simultaneously with the transmission shaft; the agitating tank body is disposed in the vibration On the pedestal.
  • a vibration base is added under the tank to enable low-frequency vibration during the stirring process, thereby accelerating the fusion of raw materials and improving the mixing effect of the mixer.
  • the surface of the can body is provided with an observation window; the can body is fixedly fixed to the vibration base by the can body support frame.
  • the tank support frame is mainly used to reduce the resonance effect on the tank when the vibration base is working, thereby avoiding the displacement or looseness of the tank due to vibration, thereby increasing the safety of production.
  • the invention has the following advantages: 1) the product has compact structure, obvious stirring effect, and can effectively avoid the leakage of the stirring material during the stirring process, so that the working environment is safe and environmentally friendly, and is convenient for promotion; 2) transmission The hollow design of the shaft not only facilitates the transmission of high-pressure gas, but also reduces the trouble of erecting the gas pipeline on the surface of the transmission shaft. 3)
  • the agitator cover is designed on the transmission shaft, which can complete the production of the blade into the tank and the cover in one step. The steps optimize the production steps and improve the production efficiency; 4) the stirring blade is set to a jet structure, and the stirring efficiency is submitted; 5) a vibration base is added under the tank to enable low frequency vibration during the stirring process. This will speed up the integration of raw materials and improve the mixing effect of the mixer; 6)
  • This product is small in size and easy to repair, and is very suitable for use in small factories, school laboratories and other places without professional maintenance personnel.
  • Figure 1 is a schematic view of the overall structure of the present invention
  • Embodiment 1 Referring to Fig. 1, a self-jet agitator composed of a power and transmission device, a mechanical support device, a stirring blade, a stirring tank device and a high pressure jet device; The device is mounted on the mechanical support device and connected to the stirring blade through the associated transmission shaft; the agitating tank device is located below the agitator supporting beam of the mechanical supporting device, and the stirring blade and the driving shaft are placed in the stirring tank device; The high pressure jet device is located to the right of the agitating tank and is connected to the drive shaft through the associated high pressure gas pipe.
  • the design is simple in structure, small in floor space, high in production efficiency, and easy to sell and promote products.
  • Embodiment 2 Referring to FIG. 1, as a modification of the present invention, the power and transmission device includes a motor 1, a reduction gear box 2, a transmission belt 3, and a transmission shaft 4, and the output end of the motor 1 passes through the transmission belt 2 and decelerates The box 3 is connected; the output end of the reduction box 3 is connected to the drive shaft 4.
  • the power unit used in this product is stable, efficient and easy to repair. It is ideal for use in small factories, school laboratories and other places where professional maintenance personnel are not available.
  • Embodiment 3 Referring to Figure 1, as a modification of the present invention, the drive shaft is of a hollow design and is connected to a high pressure gas pipe.
  • the transmission shaft adopts a hollow design, which not only facilitates the transmission of high-pressure gas, but also reduces the trouble of erecting a gas pipeline on the surface of the transmission shaft.
  • the agitating tank device is provided with an alarm device 15, which is composed of a sensor and a buzzer.
  • the mechanical support device comprises a stirrer support frame 6, a stirrer support beam 5 and a motor running track 8; the motor running track 8 is arranged at the stirrer support
  • the frame 6 is fixed on the motor end and can move up and down simultaneously with the motor.
  • the support structure of this product is simple and reliable, stir
  • the mixer is free to run up and down.
  • the agitator cover is designed on the drive shaft, and the production steps of the blade into the tank and the cover can be completed in one step, the production steps are optimized, and the production efficiency is improved.
  • the agitating tank device comprises a can lid 13, a can body 7 and a vibration base 14; the can lid is fixed at the upper end of the transmission shaft, simultaneously with the drive shaft Moving up and down; the stirring tank is disposed on the vibration base.
  • a vibration base is added under the tank to enable low-frequency vibration during the stirring process, thereby accelerating the fusion of raw materials and improving the mixing effect of the mixer.
  • Embodiment 6 Referring to Figure 1, as a modification of the present invention, the surface of the can body is provided with an observation window 10; the can body is fixedly supported on the vibration base by a can body support frame.
  • the tank support frame is mainly used to reduce the resonance effect on the tank when the vibration base is working, thereby avoiding the displacement or looseness of the tank due to vibration, thereby increasing the safety of production.
  • the present invention can also combine at least one of the technical features described in Embodiments 2, 3, 4, 5, and 6 with Embodiment 1 to form a new embodiment.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

一种自喷气式搅拌器，所述自喷气搅拌器包括动力与传输装置、机械支撑装置、搅拌桨叶、搅拌罐体装置和高压喷气装置，所述动力传输装置架设在机械支撑装置上，并通过传动轴（4）与搅拌桨叶相连；所述搅拌罐体装置位于机械支撑装置的搅拌器支撑横梁（5）下方，搅拌桨叶和传动轴（4）放置在搅拌罐体装置内；所述高压喷气装置位于搅拌罐体（7）右方，并通过高压输气管（12）与传动轴（4）相连，所述动力与传输装置包括电机（1）、减速箱（2）、传动皮带（3）和传动轴（4），所述电机（1）输出端通过传动皮带（3）与减速箱（2）相连；所述减速箱（2）输出端与传动轴（4）相连，所述搅拌罐体装置上设置有报警装置（15），所述报警装置（15）由传感器和蜂鸣器组成。

Description

自喷气式搅拌器 技术领域
本发明涉及一种自喷气式搅拌器，属于工业或化工技术领域。
背景技术
搅拌器是常用的一种生产设备，现有的搅拌器主要有旋桨式、涡轮式、磁力加热式等类型，但是在现实生产过程中所需搅拌原材料种类繁多，材料间硬度、塑性、黏性也各不相同。尤其是在搅拌黏性较高的液体原料时，经常会在桨叶和传动轴上产生厚厚的粘着物，严重减缓了桨叶的旋转速度，并急剧增加桨叶和传动轴的工作负荷。搅拌器长期超负荷工作，不仅对搅拌桨叶和传动轴的构件造成损害，对搅拌器所属电机也会产生严重破坏，从而造成重大经济损失。因此市面上急需一种既能搅拌普通原材料又能搅拌高黏度液体材料的搅拌器，来满足人们的生产需要。
发明内容
本发明正是针对现有技术中存在的技术问题，提供一种自喷气式搅拌器，整个技术方案结构紧凑、成本较低，节能环保，提高了工作效率。
为了实现上述目的，本发明的技术方案如下，一种自喷气式搅拌器，所述自喷气搅拌器由动力与传输装置、机械支撑装置、搅拌桨叶、搅拌罐体装置和高压喷气装置组成；所述动力传输装置架设在机械支撑装置上，并通过所属传动轴与搅拌桨叶相连；所述搅拌罐体装置位于机械支撑装置所属搅拌器支撑横梁下方，搅拌桨叶和传动轴放置在 搅拌罐体装置内；所述高压喷气装置位于搅拌罐体右方，并通过所属高压输气管与传动轴相连。本设计结构简单、占地面积小、生产效率高，易于产品的销售推广。
作为本发明的一种改进，其特征在于，所述动力与传输装置包括电机、减速箱、传动皮带和传动轴，所述电机输出端通过传动皮带与减速箱相连；所述减速箱输出端与传动轴相连。本产品所采用动力装置具有稳定高效、易于修理的特点，非常适合在小型工厂、学校实验室等不配备专业维修人员的地方使用。
作为本发明的一种改进，所述传动轴为中空设计，并与高压气管相连。传动轴采用中空设计，既便于高压气体的传输，又减少了在传动轴表面架设输气管道的麻烦。
作为本发明的一种改进，所述机械支撑装置包括搅拌器支撑架、搅拌器支撑横梁和电机运行轨道；所述电机运行轨道设置在搅拌器支撑架上；所述搅拌器支撑横梁固定在电机端，并可与电机同时上下运动。本产品支撑结构简单牢靠，搅拌机上下运行自由顺畅。将搅拌器封盖设计在传动轴上，可以一步完成桨叶进罐、封盖等生产步骤，优化了生产步骤，提高了生产效率。
作为本发明的一种改进，所述搅拌罐体装置包括罐盖、罐体和震动基座；所述罐盖固定在传动轴上端，随传动轴同时上下运动；所述搅拌罐体设置在震动基座上。在罐体下加设震动基座，使其可以在搅拌过程中进行低频震动，从而加快原材料的融合，提高搅拌机的混合效果。
作为本发明的一种改进，其特征在于，所述罐体表面设置有观察窗；所述罐体由罐体支撑架辅助固定在震动基座上。加设罐体支撑架主要用于减小震动基座工作时对罐体产生的共振效果，从而避免罐体因震动产生位移或松动，增加生产的安全性。
相对与现有技术，本发明具有如下优点，1)本产品结构紧凑，搅拌效果明显，并在搅拌过程中可以有效避免搅拌物的外泄，使作业环境程安全环保，便于推广；2)传动轴采用中空设计，既便于高压气体的传输，又减少了在传动轴表面架设输气管道的麻烦；3)搅拌器封盖设计在传动轴上，可以一步完成桨叶进罐、封盖等生产步骤，优化了生产步骤，提高了生产效率；4)搅拌桨叶设置为喷气式结构，提交了搅拌效率；5)在罐体下加设震动基座，使其可以在搅拌过程中进行低频震动，从而加快原材料的融合，提高搅拌机的混合效果；6)本产品占地面积小且易于修理，非常适合在小型工厂、学校实验室等不配备专业维修人员的地方使用。
附图说明
图1为本发明整体结构示意图；
图中：1、电机，2、减速箱，3、传动皮带，4、传动轴，5、搅拌器支撑横梁，6、搅拌器支撑架，7、罐体，8、电机运行轨道，9、罐体支撑架，10、观察窗，11、高压气泵，12、高压输气管，13、罐盖，14、震动基座，15、报警装置。
具体实施方式
为了加深对本发明的理解，下面结合附图对本实施例做详细的说 明。
实施例1：参见图1，一种自喷气式搅拌器，所述自喷气搅拌器由动力与传输装置、机械支撑装置、搅拌桨叶、搅拌罐体装置和高压喷气装置组成；所述动力传输装置架设在机械支撑装置上，并通过所属传动轴与搅拌桨叶相连；所述搅拌罐体装置位于机械支撑装置所属搅拌器支撑横梁下方，搅拌桨叶和传动轴放置在搅拌罐体装置内；所述高压喷气装置位于搅拌罐体右方，并通过所属高压输气管与传动轴相连。本设计结构简单、占地面积小、生产效率高，易于产品的销售推广。
实施例2：参见图1，作为本发明的一种改进，所述动力与传输装置包括电机1、减速箱2、传动皮带3和传动轴4，所述电机1输出端通过传动皮带2与减速箱3相连；所述减速箱3输出端与传动轴4相连。本产品所采用动力装置具有稳定高效、易于修理的特点，非常适合在小型工厂、学校实验室等不配备专业维修人员的地方使用。
实施例3：参见图1，作为本发明的一种改进，所述传动轴为中空设计，并与高压气管相连。传动轴采用中空设计，既便于高压气体的传输，又减少了在传动轴表面架设输气管道的麻烦。所述搅拌罐体装置上设置有报警装置15，所述报警装置15由传感器和蜂鸣器组成。
实施例4：参见图1，作为本发明的一种改进，所述机械支撑装置包括搅拌器支撑架6、搅拌器支撑横梁5和电机运行轨道8；所述电机运行轨道8设置在搅拌器支撑架6上；所述搅拌器支撑横梁固定在电机端，并可与电机同时上下运动。本产品支撑结构简单牢靠，搅 拌机上下运行自由顺畅。将搅拌器封盖设计在传动轴上，可以一步完成桨叶进罐、封盖等生产步骤，优化了生产步骤，提高了生产效率。
实施例5：参见图1，作为本发明的一种改进，所述搅拌罐体装置包括罐盖13、罐体7和震动基座14；所述罐盖固定在传动轴上端，随传动轴同时上下运动；所述搅拌罐体设置在震动基座上。在罐体下加设震动基座，使其可以在搅拌过程中进行低频震动，从而加快原材料的融合，提高搅拌机的混合效果。
实施例6：参见图1，作为本发明的一种改进，所述罐体表面设置有观察窗10；所述罐体由罐体支撑架辅助固定在震动基座上。加设罐体支撑架主要用于减小震动基座工作时对罐体产生的共振效果，从而避免罐体因震动产生位移或松动，增加生产的安全性。
本发明还可以将实施例2、3、4、5、6所述技术特征中的至少一个与实施例1组合形成新的实施方式。
需要说明的是上述实施例，并非用来限定本发明的保护范围，在上述技术方案的基础上所作出的等同变换或替代均落入本发明权利要求所保护的范围。

Claims (8)

  1. 一种自喷气式搅拌器，其特征在于，所述自喷气搅拌器包括动力与传输装置、机械支撑装置、搅拌桨叶、搅拌罐体装置和高压喷气装置，所述动力传输装置架设在机械支撑装置上，并通过所属传动轴与搅拌桨叶相连；所述搅拌罐体装置位于机械支撑装置所属搅拌器支撑横梁下方，搅拌桨叶和传动轴放置在搅拌罐体装置内；所述高压喷气装置位于搅拌罐体右方，并通过所属高压输气管与传动轴相连，所述动力与传输装置包括电机、减速箱、传动皮带和传动轴，所述电机输出端通过传动皮带与减速箱相连；所述减速箱输出端与传动轴相连，所述搅拌罐体装置上设置有报警装置，所述报警装置由传感器和蜂鸣器组成。
  2. 根据权利要求1所述的自喷气式搅拌器，其特征在于，所述电机设置在电机运行轨道上，所述减速箱固定在搅拌器支撑横梁上。
  3. 根据权利要求2所述的自喷气式搅拌器，其特征在于，所述传动轴设置为中空结构，并与高压气管相连。
  4. 根据权利要求2或3所述的自喷气式搅拌器，其特征在于，所述机械支撑装置包括搅拌器支撑架、搅拌器支撑横梁和电机运行轨道；所述电机运行轨道设置在搅拌器支撑架上；所述搅拌器支撑横梁固定在电机端，并可与电机同时上下运动。
  5. 根据权利要求4所述的自喷气式搅拌器，其特征在于，所述搅拌罐体装置包括罐盖、罐体和震动基座；所述罐盖固定在传动轴上端，随传动轴同时上下运动；所述搅拌罐体设置在震动基座上。
  6. 根据权利要求5中所述的自喷气式搅拌器，其特征在于，所述高压喷气装置包括高压气泵和高压输气管；所述高压气泵通过高压输气管与传动轴相连。
  7. 根据权利要求6中所述的自喷气式搅拌器，其特征在于，所述搅拌器支撑架设置为可调节结构。
  8. 根据权利要求7中所述的自喷气式搅拌器，其特征在于，所述罐体表面设置有观察窗；所述罐体由罐体支撑架辅助固定在震动基座上。
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