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WO2018190587A1 - Bread crumb coating apparatus - Google Patents

Bread crumb coating apparatus Download PDF

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Publication number
WO2018190587A1
WO2018190587A1 PCT/KR2018/004121 KR2018004121W WO2018190587A1 WO 2018190587 A1 WO2018190587 A1 WO 2018190587A1 KR 2018004121 W KR2018004121 W KR 2018004121W WO 2018190587 A1 WO2018190587 A1 WO 2018190587A1
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WO
WIPO (PCT)
Prior art keywords
pork
bread
pressurizer
conveyor
turntable
Prior art date
Application number
PCT/KR2018/004121
Other languages
French (fr)
Korean (ko)
Inventor
이근영
Original Assignee
이근영
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 이근영 filed Critical 이근영
Publication of WO2018190587A1 publication Critical patent/WO2018190587A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/10Coating with edible coatings, e.g. with oils or fats
    • A23P20/12Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/03Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2300/00Processes
    • A23V2300/31Mechanical treatment

Definitions

  • the present invention relates to a breadcrumb coating machine, and more specifically, to cut meat (pork) in accordance with the flow of pork in the pork cut or croquette manufacturing process so that the bread (bread) can be evenly coated and the texture can be improved.
  • the present invention relates to a breadcrumb coating machine with increased productivity.
  • pork cutlet is prepared by thinly slicing pork of a predetermined size, and the pork is sequentially coated with flour dough, bread crumbs and spices, and then fried in oil to eat with various sauces.
  • Such pork cutlet is one of many people's favorite foods, from children to adults.
  • the number of restaurants specializing in pork cutlet is increasing rapidly, and there are cases where automated facilities are introduced to greatly increase the production of pork cutlet. .
  • Patent Document 1 Republic of Korea Patent Publication No. 10-0585969 (2006.05.25.)
  • Patent Document 2 Republic of Korea Patent Publication No. 10-2012-0028617 (2012.03.23.)
  • the present invention has been proposed in view of the above situation, by using a moving body evenly coated on both sides of the pork unfolded with egg water for the production of pork gas or croquettes, so that bread powder is automatically coated uniformly so that no large-scale equipment is required.
  • the purpose of the present invention is to provide a breadcrumb coating machine that contributes to productivity improvement because it is inexpensive, quick and simple to coat bread.
  • the pork flour presser constituting the bread powder input unit during the movement of the pork to the discharge unit while pressing the pork at a set pressure and move to the discharge unit after providing a bread flour coating machine that can be quickly moved to the set position.
  • Bread crumb coating device includes a mobile body for dispersing bread powder on the surface and moving the pork from the input unit to the discharge unit and a pork press mounted on one side of the mobile body and pressing the upper surface of the bread powder coated pork However, the pork press is moved along the moving body when moving the pork from the input unit to the discharge unit, and after delivering the pork to the discharge unit is returned to the set place.
  • the movable body is composed of a turntable that rotates on the upper portion of the base
  • the pork press the rotary operation is composed of a rotary actuator is coupled to the rotary shaft for rotating the turntable and one side is coupled to the rotating body part;
  • a pressurizer which is coupled to the opposite side of the rotary operation mechanism and presses breaded pork coated on the turntable;
  • a pressurizing bracket coupled to the rotation operation tool and a fixing bracket mounted to the base at intervals from the rotating shaft;
  • An end return cylinder is rotatably coupled to the end of the fixing bracket, and the return return cylinder for returning to the set position and the rotary actuator and the pressurizer.
  • the movable body is composed of a conveyor operating horizontally on the upper portion of the base, the pork press, a pair of vertical bar and the upper horizontal bar is formed in a " ⁇ " shape on the front end, the lower portion of the vertical bar of the conveyor Horizontal operation unit mounted on both sides so as to be forward and backward;
  • a pressurizer for pressing breaded pork which is mounted in a vertical direction on an upper horizontal bar of the horizontal operation unit and positioned on an upper portion of the conveyor;
  • a circular return cylinder mounted on each of the bases located at both sides of the conveyor, and returning the circular actuator to a predetermined position.
  • the rotating body may be composed of a rotary spline mounted on the rotary shaft and an interlocking spline coupled to the rotary actuator and engaged with the rotary spline.
  • At least one guide roller may be further mounted on the rotary actuator or the horizontal actuator.
  • the pressurizer may further include a pressurized body fixed to the rotary actuator or the horizontal actuator; A pressurized cylinder mounted vertically to the pressurized body and vertically operated by oil / pneumatics; And a pressure plate mounted on the rod of the pressure cylinder and pressing the pork.
  • auxiliary guides may be further mounted on both sides of the pressing body and both sides of the pressing plate.
  • the bread powder can be automatically and evenly coated on the pork which is laid in the egg water coated state for the production of pork cutlet or croquette, thereby increasing the productivity.
  • the bread powder can be improved to be automatically supplied, so that the breading process can be fully automated, thereby reducing the manpower, cost, and productivity.
  • the pork when the pork is moved to the discharge unit through the pork presser constituting the bread powder input unit, the pork can be moved together while pressing the pork at the set pressure, and after moving to the discharge unit, it can be quickly moved to the set position. Is very large, the texture is effective.
  • FIG. 1 is a perspective view showing a bread crumb coating machine according to the present invention.
  • Figure 2 is a plan view showing a breadcrumb coating machine according to the present invention.
  • Figure 3 is a side view showing a breadcrumb coating machine according to the present invention.
  • FIG. 4 is an exemplary view showing a discharge unit for discharging the breaded meat of the configuration of FIG.
  • Figure 5 is an exemplary view showing the feeding unit to send the bread water coating unit coated with egg water in the expanded meat of the configuration of FIG.
  • Figure 6 is an exemplary sample picture showing the bottom shape of the turntable according to the present invention.
  • FIG. 7 and 8 are a plan view and a side view showing an embodiment of a breadcrumb coating unit constituting a breadcrumb coating machine according to the present invention.
  • Figure 9 is a perspective view showing a pork press constituting the breadcrumb coating unit of Figures 7 and 8.
  • FIG. 10 is a view showing a state of use of the bread powder coating unit of Figures 7 and 8.
  • Figure 11 is a side view showing an installation of another embodiment of the bread crumb coating unit constituting the bread crumb coating machine according to the present invention.
  • FIG. 12 is a perspective view showing an embodiment of the bread crumb coating unit of FIG.
  • FIG. 13 and 14 is a view showing a state of use of the bread powder coating unit of FIG.
  • Bread flour coating machine of the present invention has the greatest feature in that it proceeds the manufacturing process while pressing the moving pork in accordance with the moving speed. That is, the core of the present invention is a breadcrumb coating unit, and in particular, the portion related to the pork press.
  • Bread crumb coating device of the present invention includes a base 100, bread crumb coating unit 200, and may further include an input unit 300, discharge unit 400, bread crumb feeder 500.
  • the base 100 has a predetermined size and is formed in various shapes.
  • the base 100 is formed in a square block or a square frame shape.
  • the bread flour coating unit 200 is mounted on the upper portion of the base (100).
  • the bread flour coating unit 200 is a mobile body 210 for moving the pork 1 from the input unit 300 to the discharge unit 400, the first and second scatters to spread the bread powder to coat the upper surface of the pork (1) ( 220 and 222, and includes a pork press press 230 and pressing roll 240 for pressing the upper surface of the breaded pork (1).
  • the moving body 210 for moving the pork 1 from the input unit 300 to the discharge unit 400 is composed of a turntable or a conveyor according to the environment and purpose, etc., the configuration of the pork press 230 is also changed accordingly.
  • the bread crumb coating unit 200 is a first embodiment of the mobile body 210 consisting of a turntable for convenience of description, and the embodiment of the mobile body 210 consisting of a conveyor according to the second embodiment Decide on
  • the turntable 210 is configured to be controlled to be rotated through a separate driving source (eg, a motor) provided at the lower side of the base 100, and a wall having a predetermined thickness protrudes upward toward the periphery.
  • a separate driving source eg, a motor
  • the bottom surface of the turntable 210 has an uneven shape, that is, a shape in which smooth unevenness is formed, the discharge guide constituting the discharge unit 400 on the uneven portion Are correspondingly arranged one by one in the radial direction.
  • the breading on the lower surface of the pork (1) is easier to change even when pressed when it is not flattened when it is fried.
  • the rotating shaft 212 provided at the center of the bottom surface of the turntable 210 that is, the center of the center of the turntable 210 may be freely rotated without interfering with the rotation of the turntable 210. It is fitted, spaced a predetermined height from the bottom surface of the turntable 210, the lower end is provided with a fixed housing 214 fixed to the upper surface of the base (100).
  • the first scatter is installed inside the fixed housing 214, the first scatter is in the form of an endless track by a motor (not shown) fixed to the ceiling surface of the fixed housing 214. It is a kind of feeding conveyor to be rotated, and the lower end of the first scatter is spaced apart from the bottom surface of the turntable 210 in consideration of the thickness of the pork 1 and the thickness of the breadcrumbs to be coated thereon.
  • the direction of rotation of the first scatter is controlled to rotate in a direction that can be transported by scraping bread flour from the original center of the turntable 210 to the circumference, for example clockwise in the city.
  • a second scatterer 222 is installed at a part of the length of the first scatterer horizontally with the input unit 300 at a slight interval, and the second scatterer 222 also has the fixed housing 214.
  • 224 is installed in a suspended state and the breadcrumbs are rotationally controlled in a direction of spreading around the circumference at the center of the turntable 210.
  • the scattering fixture 224 is a member of a substantially 'b' shape, the bent lower end is firmly fixed to the upper surface of the base 100 at the point away from the turntable 210.
  • the second scatterer 222 is a wire mesh conveyor having a form of an input guide conveyor 330 which will be described later.
  • the second scatterer 222 is hung between bread wires. Scattered while being pulled in the rotation direction of the scatter 222.
  • the first and second scatterers 220 and 222 draw breadcrumbs introduced into the center of the turntable 210 through the breadcrumbs feeder 500 and sprinkle the breadcrumbs in the circumferential direction of the turntable 210 to naturally top the pork 1.
  • the top surface is induced to be covered with bread crumbs.
  • the first and second scatterers 220 and 222 are used to automatically coat bread on the upper surface of the pork 1.
  • the reason for using the second scatter which is a wire mesh conveyor having a vertically erected vertically fed feeding conveyor type and a feeding guide conveyor 330, is a vertically shaped wire mesh conveyor.
  • the bread flour must maintain its original shape, but the sharp surface of the bread cutlet is exposed on the surface of the pork cutlet, which can stimulate the taster's aesthetics.
  • the breaded pork 1 passes through the first scatterer 220, the breadcrumbs that are caught at the height of the first scatterer 220 are scarfed (herein, the term is used to flatten the surface). Therefore, the breaded bread is automatically flattened.
  • one side of the fixed housing 214 may be further provided with a scattering prevention cover (CPR) protruding a predetermined length in accordance with the curvature of the moving body.
  • CPR scattering prevention cover
  • the shatterproof cover is the turntable 210 by the inertia of the bread powder pulled from the circumferential side of the turntable 210 which is a point that is turned when the first scatterer 220 is rotated in an endless track form This is to prevent it, because it can pop out.
  • the pork press 230 includes a rotary actuating unit 231, a pressurizer 232, a fixing bracket 233, and a circular return cylinder 234 to press the breadcrumbs coated on the upper surface of the pork 1 at a constant pressure. .
  • the pork press 230 delivers the pork 1 through the rotational force of the driving source to rotate the turntable 210 when moving from the input unit 300 to the discharge unit 400, and delivers the pork 1 Afterwards, the pressurizer 232 is win-positioned to the set position using the original return cylinder 234.
  • the pork press 230 is to press the bread flour to stick well using the pressurizer 232 in a state where bread powder is coated on the upper surface of the pork 1.
  • the rotation operation unit 231 is composed of a rotating body 231a coupled to the rotating shaft 212 for rotating the turntable 210 and a rotating operating tool 231b coupled to one side of the rotating body 231a. do.
  • the rotation operation unit 231 is coupled to the rotating shaft 212 a rotating body 231a is supplied with a rotational force for rotation operation of the turntable 210 receives the rotational force of the rotating body 231a through the rotation operation port 231b To deliver to the pressurizer 232.
  • the rotary body 231a for transmitting the rotational force of the rotary shaft 212 is coupled to the rotary spline 231a-1 and the rotary actuating tool 231b mounted on the rotary shaft 212 and the rotary spline 231a-1. It is composed of the interlocking spline 231a-2 engaged with.
  • the rotating body 231a is composed of a rotary spline 231a-1 and an interlocking spline 231a-2 to prevent the pressurizer 232 from changing position when the turntable 210 moves, and restores the original return cylinder 234. In the operation of) will move the pressurizer 232 accurately to the set position.
  • gears may be mounted in place of the rotating spline 231a-1 and the interlocking spline 231a-2 constituting the rotating body 231a.
  • the pressurizer 232 is a cylinder 232b and a cylinder 232b which are mounted in a vertical direction to the pressurizing body 232a and the pressurizing body 232a fixed to the rotary actuator 231, and operate vertically through oil pressure. And a pressure plate 232c mounted on the rod 232b-1 and pressing the pork 1.
  • the pressurizer 232 is coupled to the pressing body 232a to the rotary operating port 231b constituting the rotary operating unit 231, and then mounted the cylinder 232b in a vertical direction to the pressing body 232a.
  • the pressure plate 232c is mounted on the rod 232b-1 of the cylinder 232b, so that the pork 1 positioned on the turntable 210 can be pressed at a constant pressure.
  • the pressurizing body 232a is formed in a "c" shape on the side so as to be smoothly coupled with the rotary operating port 231b and the cylinder 232b, the press plate 232c is conical in a large area.
  • Anti-slip projections 232c-1 for fixing the pork covered bread crumbs in the lower portion while supporting the pork are mounted at intervals.
  • auxiliary guide 232d may be further mounted on both sides of the pressurizing body 232a to accurately guide the position of the cylinder 232b during operation.
  • auxiliary guide 232d is mounted on the same line on both sides of the pressing body 232a and the pressing plate 232c to operate in conjunction with the cylinder 232b.
  • the fixing bracket 233 is mounted to the lower portion of the pressing body 232a constituting the pressurizer 232 and the base 100 at intervals.
  • the fixing bracket 233 is mounted to the pressing body 232a and the base 100, which are coupled to the rotary operation tool 231b, respectively, to fix the original return cylinder 234.
  • the installation position of the fixing bracket 233 is mounted in consideration of the rotation and the operating radius of the circular return cylinder 234, the shape is not limited to the illustrated figure may be variously formed according to the environment and purpose. .
  • a bracket fixing pin 233a is mounted at an end portion of the fixing bracket 233 to which the original return cylinder 234 is coupled so that the original return cylinder 234 may rotate in accordance with the turntable 210.
  • the original return cylinder 234 is rotatably coupled to the end of the fixing bracket 233 and to return the rotation operation unit 231 and the pressurizer 232 to the set position.
  • the circular return cylinder 234 has the end of the circular return cylinder 234 and the rod 234a on the fixed bracket 233 fixed to the pressurizer 232 and the fixed bracket 233 mounted to the base 100. Coupled, the rod 234a is compressed while the pressurizer 232 rotates in the rotational direction of the turntable 210, and after the pressurizer 232 reaches the discharge unit 400, the hydraulic pressure is applied. In response, the rod 234a is expanded to move the pressurizer 232 to the set initial position.
  • the circular return cylinder 234 is a rod (by the pressure of the pressurizer 232 moving along the turntable 210 without oil and pneumatic pressure when moving the pork 1 through the pressurizer 232 ( After the 234a is compressed and the pork 1 is delivered to the discharge unit 400, the pressurizer 232 may be disposed at a predetermined position within the longest distance of the rod 234a through oil and pneumatic pressure.
  • At least one guide roller 235 may be further mounted on the rotation operation part 231.
  • the guide roller 235 is mounted before and after the rotary operation unit 231, thereby guiding a smooth operation when the rotary operation unit 231 moves.
  • the moving body 210 is configured as a conveyor on the upper part of the base 100, and is configured to be horizontally controlled through a separate driving source (eg, a motor) provided at the lower side, and has a predetermined thickness around The wall protrudes upwards.
  • a separate driving source eg, a motor
  • the bread crumb input unit 200 is a configuration of the first scatterer 220, the press roll 240, etc., except for the moving body 210 and the pork press 230, the position corresponding to the bread crumb coating unit of the first embodiment Since only the change will be omitted.
  • the lower portion of the bread crumb input unit 200 is optionally provided with a known recovery device to collect and supply the bread crumbs falling when the conveyor 210 is moved.
  • the recovery device is to be able to supply the bread crumbs collected to the bread crumb feeder 500 or a separate feeder (not shown) after collecting the bread crumbs falling during the rotation operation of the conveyor (210).
  • the pork press 230 is composed of a horizontal operation unit 235, the pressurizer 232, the circular return cylinder 234.
  • the pork press 230 presses and delivers the pork 1 to a predetermined pressure through an operation of a driving source for operating the conveyor 210 when moving from the input unit 300 to the discharge unit 400, and the pork ( After delivering 1), the pressurizer 232 is win-positioned to the set position using the original return cylinder 234.
  • the pork press 230 is to press the bread flour to stick well using the pressurizer 232 in a state where bread powder is coated on the upper surface of the pork 1.
  • the horizontal operation part 235 has a pair of vertical bars 235a and the upper horizontal bars 235b are formed in a " ⁇ " shape on the front end, the lower portion of the vertical bar 235a is a conveyor 210 It is mounted on both sides of the machine so as to be forward and backward.
  • the horizontal operation unit 235 is a pair of vertical bar 235a is linearly moved along the side of the conveyor 210 during operation of the drive source, the pressurizer 232 together along the upper horizontal bar 235b After the horizontal operation unit 235 moves along the moving body 210 by the set distance, the horizontal operation unit 235 moves to the set position through the original return cylinder 234.
  • At least one guide roller 236 is mounted on both sides of the horizontal operation part 235 for smooth operation in the horizontal direction.
  • the pressurizer 232 is a cylinder 232b and a cylinder 232b which are mounted in a vertical direction to the pressurizing body 232a fixed to the horizontal operating unit 235 and vertically mounted through the oil / pneumatics. And a pressure plate 232c mounted on the rod 232b-1 and pressing the pork 1.
  • the pressurizer 232 is coupled to the pressing body 232a to the horizontal bar 235b of the horizontal operation unit 235, and then mounted the cylinder 232b in the vertical direction to the pressing body 232a, and then The pressure plate 232c is mounted in the vertical direction on the rod 232b-1 of the cylinder 232b, so that the pork 1 positioned on the upper portion of the conveyor 210 can be pressed at a constant pressure.
  • the pressing plate 232c has a rectangular shape, while supporting the pork with a large area, non-slip protrusions 232c-1 for fixing the breaded bread 1 at the bottom thereof are mounted at intervals.
  • the fixing brackets 233 are mounted on the same line as the vertical bars 235a of the conveyor 210 and the horizontal operation unit 235 to fix the original return cylinder 234.
  • the circular return cylinder 234 is the end is coupled to the fixed bracket 233 and to return the horizontal operating portion 235 and the pressurizer 232 to the set position.
  • the circular return cylinder 234 has the end of the circular return cylinder 234 and the rod 234a on the fixing bracket 233 mounted on the vertical bar 235a of the conveyor 210 and the horizontal operation portion 235
  • the rod 234a is compressed while the pressurizer 232 is interlocked in the traveling direction of the conveyor 210, and after the pressurizer 232 reaches the discharge unit 400, oil and pneumatic pressure are received.
  • the rod 234a is inflated to move the pressurizer 232 to the set initial position.
  • the circular return cylinder 234 is a rod (by the pressure of the pressurizer 232 moving along the conveyor 210, except for oil and pneumatic pressure when moving the pork 1 through the pressurizer 232 ( After the 234a is compressed and the pork 1 is delivered to the discharge unit 400, the pressurizer 232 may be disposed at a predetermined position within the longest distance of the rod 234a through oil and pneumatic pressure.
  • At least one guide roller 235 may be further mounted on the rotation operation part 231.
  • the guide roller 235 is mounted before and after the rotary operation unit 231, thereby guiding a smooth operation when the rotary operation unit 231 moves.
  • the press roll 240 performs a finish pressing operation while rotating using power, and smoothly transfers the pork 1 to the discharge tray 420 constituting the discharge unit 400.
  • the press roll 240 eliminates the phenomenon that the breaded pork 1 is pushed back while hitting the discharge tray 420 when the pork 1 is transported on the discharge tray 420.
  • press roll 240 is coupled to the motor shaft of the press motor 242 is fixed to the upper surface of the base 100 because a force capable of pushing the pork (1).
  • the press roll 240 is illustrated as being fixed at a predetermined position, but the present invention is not limited thereto, but may be configured to be naturally adjusted up and down, which is configured to allow the press motor 242 to be movable. Since the press motor 242 and the press roll 240 are always received downward force by the weight of its own so that when the pork (1) passes up and then the pork (1) passes to be operated in the form of going down. It is also possible to keep the quality of the pork 1 uniformly by making it interlock with the thickness of the breaded bread.
  • the input unit 300 is a unit including a function of coating the egg water on the pork (1), and spreads the pork (1) in the state in which the egg water is coated to be put on the turntable 210.
  • the input unit 300 is a kind of receiver as shown in Figure 5, so that the pork (1) moved in the transfer conveyor 310 is coated with egg water while passing through the egg bucket 320, egg water In the coated state is configured to be dropped into the turntable 210 in the unfolded state through the input guide conveyor 330.
  • the pork when passing through the egg bucket 320, the pork is guided through the upper wire mesh conveyor (C1) and the lower wire mesh conveyor (C2), so that the pork is smoothly transferred while the egg water is made of pores between the wire mesh. It is preferably configured to be coated on both sides.
  • the wire mesh conveyor is installed at both the upper and lower parts so that the pork (1) moves in the lower wire mesh conveyor (C2) and is immersed in the egg water to catch the upper wire mesh conveyor (C1). As you pass between the four wire mesh conveyors, the eggs will be well coated on the entire upper and lower sides of the pork.
  • an air blowing unit (BLU) is further installed on the upper part of the entry end of the feeding guide conveyor 330 of the feeding unit 300 to blow off the remaining egg water on the pork 1 surface to improve the quality of the pork 1. It can also be configured to increase.
  • the lower end of the input guide conveyor 330 is preferably disposed in the space between the first and second scatterers (220, 222).
  • the discharge unit 400 is mounted at a position opposite to the input unit 300 and includes a discharge tray 420 and a discharge conveyor 430.
  • the discharge unit 400 transfers the breaded pork (1) to the upper through the discharge tray 420 is provided with a plurality of driving wheels and then the packaging box through the discharge conveyor 430 (not shown) Transfer to.
  • the discharge tray 420 includes a driving unit DR for receiving power and rotating, and a plurality of driving wheels 422 rotated by the rotational force of the driving unit DR.
  • the driving wheel 422 is formed in the form of irregularities formed on the circumferential surface as shown, which is to smoothly transport the pork (1).
  • the driving wheel 422 is fixed to a plurality of wheels 424 to be fitted at a predetermined interval, fixed, the wheel shaft 424 of this structure is a plurality of shafts rotatable on the table frame 426 It is fixed to constitute one discharge tray (420).
  • the width of the driving wheel 422 is maintained at 2mm, the interval is maintained at 30mm is efficient because the extra bread flour easily passes through and falls down.
  • gear (G) may be fixed to one end of the wheel shaft 424, the driving wheel 422 It may be arranged between them.
  • the individual driving of the driving wheels 422 is not necessarily connected to the gear G, and may be modified in various known manners.
  • the upper portion of the discharge tray 420 is provided with a leveling blade 450 shown in Figures 1 and 2 at intervals.
  • the leveling blade 450 is installed to be inclined to correspond to the inclination angle of the discharge tray 420, is installed at the lower end of the fixed box 452 connected to the fixed housing 214, the fixed box ( 452, the blade motor 454 is built in.
  • the rotational direction of the leveling blade 450 is preferably counterclockwise in the city.
  • a blower 440 may be further provided at the boundary between the discharge tray 420 and the discharge conveyor 430 to finally shake off the remaining bread crumbs that do not adhere to the pork 1 surface.
  • the blower 440 blows the air introduced into the side downwards to prevent the bread powder from being wasted completely by blowing the remaining bread powder back into the turntable 210 without being completely stuck to the surface of the pork 1. 1) It will also improve the quality of the product.
  • the bread crumb feeder 500 includes a box-shaped case 510, first and second supply conveyors 520 and 530 installed in the case 510 and provided in multiple stages, and the second It is configured to include a rotary hammer hammer 540 installed on the supply conveyor 530.
  • a part of the turntable 210 is provided with a sensor (not shown) for detecting the bread crumb by detecting the height of the bread crumb, and the first and second supply conveyors (520, 530) are driven in accordance with the detection operation of the sensor Breading supplies are made.
  • the rotary hammer (540) is installed in the form having a plurality of rows of a plurality of square blocks are fixed at different angles at a predetermined interval on the shaft, the reason why the rotary hammer hammer (540) is necessary When it is put in, the bread crumbs are stuck together, so you have to hit it to break it.
  • the bread crumbs to be supplied are blown while the rotary hammer 540 rotates to pulverize the bread crumbs so that the bread crumbs can be dispersedly supplied in powder form.
  • a plurality of rows of the rotary hammer hammer 540 receives the power from the drive source through the chain or belt and then the adjacent rotary hammer hammer 540 rotates in the opposite direction through the gear coupling between each other to improve the impact and grinding efficiency It is better to configure it to increase.
  • the present invention composed of such a configuration has the following operation relationship.
  • the pork 1 is coated on both sides of the pork while moving in the input unit 300.
  • the bread powder is automatically coated on the lower surface of the pork 1 having the egg water coated thereon while contacting the bread powder on the bottom surface of the turntable 210.
  • the turntable 210 is rotated and the pork 1 is rotated together with the turntable 210 while it is unfolded.
  • the breaded powder being drawn and scattered by the first and second scatterers 220 and 222 is automatically coated with the breadth while covering the upper surface of the pork 1.
  • the breaded breaded pork (1) is pressed by the pork presser 230 and the pressing roll 240, so that the breadcrumbs coated on the upper and lower surfaces of the pork (1) more firmly It will stick evenly.
  • the breaded pork 1 is delivered to the discharge tray 420, and then delivered to the discharge conveyor 430 along the discharge tray 420, and then discharged to the outside through the packaging.
  • the pork press 230 is moved to the position set by the original return cylinder 234, the bread powder coated excessively is scarfed by the leveling blade 450 to maintain a uniform thickness, that is, a constant thickness Uniformity is ensured.
  • the breadcrumbs feeder 500 is driven according to the detection signal of the sensor that detects the breadcrumbs, thereby automatically supplying a predetermined amount of breadcrumbs.
  • the present invention is able to almost completely automate the process of coating the egg water on the surface of the pork (1) to the bread crumbs.
  • the present invention is automatically coated with egg water and bread powder, and pressed to a certain pressure firmly, but can be automatically processed by small-scale equipment, thereby improving productivity and quality uniformity.
  • movable body 220 first scatter
  • first supply conveyor 530 second supply Ken Bear

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Grain Derivatives (AREA)

Abstract

A bread crumb coating apparatus according to the present invention can uniformly and automatically coat, with bread crumbs, egg-coated pork that is laid flat in order to make a pork cutlet or a croquette, thereby having an effect of increasing productivity.

Description

빵가루 코팅기Bread Flour Coating Machine
본 발명은 빵가루 코팅기에 관한 것으로서, 더욱 상세하게는, 돈가스 또는 고로케 제조 공정에서 고기(돈육)을 이동흐름에 맞추어 눌러줄 수 있어서 고기(돈육)에 빵가루를 고르게 입힐 수 있고 식감을 좋게 할 수 있으면서도 생산성을 높인 빵가루 코팅기에 관한 것이다.The present invention relates to a breadcrumb coating machine, and more specifically, to cut meat (pork) in accordance with the flow of pork in the pork cut or croquette manufacturing process so that the bread (bread) can be evenly coated and the texture can be improved. The present invention relates to a breadcrumb coating machine with increased productivity.
일반적으로 돈가스는 소정크기의 돼지고기를 얇게 저미어 준비하고, 이 돼지고기를 밀가루반죽, 빵가루 및 양념류 등을 순차적으로 입힌 후 기름에 튀겨 각종 소스와 함께 취식하도록 하는 요리이다.In general, pork cutlet is prepared by thinly slicing pork of a predetermined size, and the pork is sequentially coated with flour dough, bread crumbs and spices, and then fried in oil to eat with various sauces.
이러한, 돈가스는 어린이부터 어른에 이르기까지 많은 사람들이 즐겨 찾는 음식 중 하나로서 최근 돈가스를 전문적으로 취급하는 음식점들이 많이 급증하고 있는 추세에 따라 돈가스의 생산량을 대폭 늘리기 위해 자동화 설비를 도입하는 경우가 있다.Such pork cutlet is one of many people's favorite foods, from children to adults. In recent years, the number of restaurants specializing in pork cutlet is increasing rapidly, and there are cases where automated facilities are introduced to greatly increase the production of pork cutlet. .
그러나 자동화 설비의 경우 대단위 면적을 요구하거나 각종 부대 시설들이 연계되어야 하는 등 초기 투자비용이 많이 들며, 충분한 공간을 필요로 하기 때문에 공산품화 시킬 수 있도록 적합한 규모의 공장 시설을 갖추어야 한다.However, in the case of automated facilities, it requires a large area or various subsidiary facilities to be connected with. It requires a lot of initial investment and needs enough space.
그러나 이러한 공장 시설을 갖추어도 돈육에 빵가루 등을 묻힐 때 이들이 돈육 절편과 밀착성이 떨어져 부스러기가 많이 떨어지면 품질에 문제가 있으므로, 빵가루를 입힌 돈육을 눌러주어야 하는데, 이동하는 돈육을 확실하게 눌러주기가 쉽지 않다는 문제점이 있었다.However, even with these factory facilities, when the bread crumbs, etc. are buried in the pork, they have poor adhesion to the pork slices, so there is a problem in the quality, so it is necessary to press the breaded pork. There was a problem.
이와 같은 문제는 비단 돈가스 제조시 발생할 뿐만 아니라 고로케의 제조시에도 마찬가지이다. This problem not only occurs in the production of tonkatsu but also in the production of croquettes.
선행기술문헌Prior art literature
특허문헌Patent Literature
(특허문헌 1) 대한민국 등록특허공보 제10-0585969호(2006.05.25.) (Patent Document 1) Republic of Korea Patent Publication No. 10-0585969 (2006.05.25.)
(특허문헌 2) 대한민국 공개특허공보 제10-2012-0028617호(2012.03.23.)(Patent Document 2) Republic of Korea Patent Publication No. 10-2012-0028617 (2012.03.23.)
본 발명은 상기와 같은 실정을 감안하여 제안된 것으로서, 이동체를 이용하여 돈가스 또는 고로케 제조를 위해 계란물이 입힌 상태로 펼쳐진 돈육의 양면에 고르고 균일하게 빵가루가 자동으로 입혀지게 함으로써 대단위 설비를 요구하지 않으면서 저렴하고 신속하며 간단하게 빵가루를 입힐 수 있어 생산성 향상에 기여하는 빵가루 코팅기를 제공하는데 그 목적이 있다. The present invention has been proposed in view of the above situation, by using a moving body evenly coated on both sides of the pork unfolded with egg water for the production of pork gas or croquettes, so that bread powder is automatically coated uniformly so that no large-scale equipment is required. The purpose of the present invention is to provide a breadcrumb coating machine that contributes to productivity improvement because it is inexpensive, quick and simple to coat bread.
또한, 빵가루 투입유닛을 구성하는 돈육 가압기를 통해 배출유닛으로 돈육의 이동시 돈육을 설정된 압력으로 누르면서 함께 이동하고 배출유닛으로 이동시킨 후에는 설정된 위치로 신속하게 이동시킬 수 있는 빵가루 코팅기를 제공하는데 그 목적이 있다.In addition, the pork flour presser constituting the bread powder input unit during the movement of the pork to the discharge unit while pressing the pork at a set pressure and move to the discharge unit after providing a bread flour coating machine that can be quickly moved to the set position. There is this.
본 발명의 일실시예에 의한 빵가루 코팅기는 표면에 빵가루가 분산되고 돈육을 투입유닛에서 배출유닛으로 이동시키는 이동체와 상기 이동체의 일 측에 장착되고 빵가루가 코팅된 돈육의 상면을 누르는 돈육 가압기를 포함하되, 상기 돈육 가압기는 투입유닛에서 배출유닛으로 돈육의 이동시 이동체를 따라 이동하고, 상기 배출유닛에 돈육을 전달한 후에는 설정된 장소로 원위치된다. Bread crumb coating device according to an embodiment of the present invention includes a mobile body for dispersing bread powder on the surface and moving the pork from the input unit to the discharge unit and a pork press mounted on one side of the mobile body and pressing the upper surface of the bread powder coated pork However, the pork press is moved along the moving body when moving the pork from the input unit to the discharge unit, and after delivering the pork to the discharge unit is returned to the set place.
그리고 상기 이동체는 베이스의 상부에 회전작동하는 턴테이블로 구성되고, 상기 돈육 가압기는, 상기 턴테이블을 회전작동시키는 회전축에 회전체가 결합되고 상기 회전체에 일 측이 결합되는 회전 작동구로 구성되는 회전 작동부; 상기 회전 작동구의 반대 측에 결합되면서 연동작동되고, 상기 턴테이블의 상부에 위치하는 빵가루가 코팅된 돈육을 누르는 가압기; 상기 회전 작동구와 결합되는 가압기와 상기 회전축과 간격을 두고 베이스에 각각 장착되는 고정 브라켓; 및 상기 고정 브라켓에 끝단이 회전 가능하게 결합되고 회전 작동부와 가압기를 설정된 위치로 원상복귀시키는 원상복귀 실린더;를 포함할 수 있다. And the movable body is composed of a turntable that rotates on the upper portion of the base, the pork press, the rotary operation is composed of a rotary actuator is coupled to the rotary shaft for rotating the turntable and one side is coupled to the rotating body part; A pressurizer which is coupled to the opposite side of the rotary operation mechanism and presses breaded pork coated on the turntable; A pressurizing bracket coupled to the rotation operation tool and a fixing bracket mounted to the base at intervals from the rotating shaft; An end return cylinder is rotatably coupled to the end of the fixing bracket, and the return return cylinder for returning to the set position and the rotary actuator and the pressurizer.
또한, 상기 이동체는 베이스의 상부에 수평 작동하는 컨베이어로 구성되고, 상기 돈육 가압기는, 한 쌍의 수직바와 상부 수평바가 정단면상 " ┌┐ "자 형상으로 형성되고, 상기 수직바의 하부가 컨베이어의 양측에 전·후진 가능하게 장착되는 수평 작동부; 상기 수평 작동부의 상부 수평바에 수직방향으로 장착되고 상기 컨베이어의 상부에 위치하는 빵가루가 코팅된 돈육을 누르는 가압기; 상기 컨베이어의 양측에 위치한 베이스에 각각 장착되고 수평 작동부와 가압기를 설정된 위치로 원상복귀시키는 원상복귀 실린더;를 포함한다. In addition, the movable body is composed of a conveyor operating horizontally on the upper portion of the base, the pork press, a pair of vertical bar and the upper horizontal bar is formed in a "┌┐" shape on the front end, the lower portion of the vertical bar of the conveyor Horizontal operation unit mounted on both sides so as to be forward and backward; A pressurizer for pressing breaded pork, which is mounted in a vertical direction on an upper horizontal bar of the horizontal operation unit and positioned on an upper portion of the conveyor; And a circular return cylinder mounted on each of the bases located at both sides of the conveyor, and returning the circular actuator to a predetermined position.
여기서, 상기 회전체는 회전축에 장착되는 회전 스플라인과 상기 회전 작동구에 결합되고 회전 스플라인과 치합되는 연동 스플라인으로 구성될 수 있다. Here, the rotating body may be composed of a rotary spline mounted on the rotary shaft and an interlocking spline coupled to the rotary actuator and engaged with the rotary spline.
그리고 상기 회전 작동부 또는 수평 작동부에는 적어도 하나 이상의 가이드 롤러가 더 장착될 수 있다. In addition, at least one guide roller may be further mounted on the rotary actuator or the horizontal actuator.
또한, 상기 가압기는 상기 회전 작동부 또는 수평 작동부에 고정되는 가압 몸체; 상기 가압 몸체에 수직방향으로 장착되고 유·공압을 통해 수직 작동하는 가압 실린더; 및 상기 가압 실린더의 로드에 장착되고 돈육을 누르는 가압판;을 포함할 수 있다. The pressurizer may further include a pressurized body fixed to the rotary actuator or the horizontal actuator; A pressurized cylinder mounted vertically to the pressurized body and vertically operated by oil / pneumatics; And a pressure plate mounted on the rod of the pressure cylinder and pressing the pork.
나아가, 상기 가압 몸체의 양측과 가압판의 양측에는 보조 가이드가 더 장착될 수 있다.Furthermore, auxiliary guides may be further mounted on both sides of the pressing body and both sides of the pressing plate.
본 발명에 따르면, 돈가스 또는 고로케 제조를 위해 계란물이 입힌 상태로 펼쳐진 돈육에 빵가루를 고르게 자동으로 입힐 수 있도록 하여 생산성을 높이는 효과를 얻을 수 있다.According to the present invention, the bread powder can be automatically and evenly coated on the pork which is laid in the egg water coated state for the production of pork cutlet or croquette, thereby increasing the productivity.
또한, 빵가루도 자동 공급하도록 개량됨으로써 빵가루 입히는 공정을 전자동화시킬 수 있어 인력절감, 비용절감, 생산성 향상을 모두 도모하는 효과를 얻을 수 있다.In addition, the bread powder can be improved to be automatically supplied, so that the breading process can be fully automated, thereby reducing the manpower, cost, and productivity.
또한, 빵가루 투입유닛을 구성하는 돈육 가압기를 통해 배출유닛으로 돈육의 이동시 돈육을 설정된 압력으로 누르면서 함께 이동하고 배출유닛으로 이동시킨 후에는 설정된 위치로 신속하게 이동시킬 수 있어서, 빵가루와 돈육의 밀착정도가 매우 크고, 식감이 좋아지는 효과가 있다.In addition, when the pork is moved to the discharge unit through the pork presser constituting the bread powder input unit, the pork can be moved together while pressing the pork at the set pressure, and after moving to the discharge unit, it can be quickly moved to the set position. Is very large, the texture is effective.
도 1은 본 발명에 따른 빵가루 코팅기를 나타낸 사시도.1 is a perspective view showing a bread crumb coating machine according to the present invention.
도 2는 본 발명에 따른 빵가루 코팅기를 나타낸 평면도.Figure 2 is a plan view showing a breadcrumb coating machine according to the present invention.
도 3은 본 발명에 따른 빵가루 코팅기를 나타낸 측면도.Figure 3 is a side view showing a breadcrumb coating machine according to the present invention.
도 4는 도 1의 구성 중 빵가루가 입혀진 고기를 배출하는 배출유닛을 보인 예시도.4 is an exemplary view showing a discharge unit for discharging the breaded meat of the configuration of FIG.
도 5는 도 1의 구성 중 펼쳐진 고기에 계란물을 입혀 빵가루 코팅유닛으로 보내는 투입유닛을 보인 예시도.Figure 5 is an exemplary view showing the feeding unit to send the bread water coating unit coated with egg water in the expanded meat of the configuration of FIG.
도 6은 본 발명에 따른 턴테이블의 바닥면 형상을 보인 예시적인 샘플 사진.Figure 6 is an exemplary sample picture showing the bottom shape of the turntable according to the present invention.
도 7 및 8은 본 발명에 따른 빵가루 코팅기를 구성하는 빵가루 코팅유닛의 일 실시 예를 나타낸 평면도 및 측면도. 7 and 8 are a plan view and a side view showing an embodiment of a breadcrumb coating unit constituting a breadcrumb coating machine according to the present invention.
도 9는 도 7 및 8의 빵가루 코팅유닛을 구성하는 돈육 가압기를 나타낸 사시도. Figure 9 is a perspective view showing a pork press constituting the breadcrumb coating unit of Figures 7 and 8.
도 10은 도 7 및 8의 빵가루 코팅유닛의 사용상태를 나타낸 도면. 10 is a view showing a state of use of the bread powder coating unit of Figures 7 and 8.
도 11은 본 발명에 따른 빵가루 코팅기를 구성하는 빵가루 코팅유닛의 다른 실시 예의 설치상태를 나타낸 측면도. Figure 11 is a side view showing an installation of another embodiment of the bread crumb coating unit constituting the bread crumb coating machine according to the present invention.
도 12는 도 11의 빵가루 코팅유닛을 실시 예를 나타낸 사시도. 12 is a perspective view showing an embodiment of the bread crumb coating unit of FIG.
도 13 및 14는 도 12의 빵가루 코팅유닛의 사용상태를 나타낸 도면. 13 and 14 is a view showing a state of use of the bread powder coating unit of FIG.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시예들은 본 발명의 개시가 완전하도록 하며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이며, 본 발명은 청구항의 기재에 의해 정의된다. 한편, 본 명세서에서 사용된 용어는 실시예들을 설명하기 위한 것이며 본 발명을 제한하고자 하는 것은 아니다. 본 명세서에서, 단수형은 문구에서 특별히 언급하지 않는 한 복수형도 포함한다. 명세서에서 사용되는 "포함한다(comprises)" 또는 "포함하는(comprising)"은 언급된 구성요소, 단계, 동작 및/또는 소자 이외의 하나 이상의 다른 구성요소, 단계, 동작 및/또는 소자의 존재 또는 추가를 배제하지 않는다.Advantages and features of the present invention and methods for achieving them will be apparent with reference to the embodiments described below in detail with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in various forms. It is provided to fully convey the scope of the invention to those skilled in the art, and the invention is defined by the description of the claims. Meanwhile, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In this specification, the singular also includes the plural unless specifically stated otherwise in the phrase. As used herein, “comprises” or “comprising” means the presence of one or more other components, steps, operations and / or elements other than the components, steps, operations and / or elements mentioned or Does not exclude additional
이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본원발명인 빵가루 코팅기는 이동하는 돈육을 이동속도에 맞추어서 그대로 눌러주면서 제조공정을 진행한다는 점에 가장 큰 특징이 있다. 즉, 본 발명의 핵심은 빵가루 코팅유닛이며, 그 중에서도 돈육 가압기와 관련된 부분이다.Bread flour coating machine of the present invention has the greatest feature in that it proceeds the manufacturing process while pressing the moving pork in accordance with the moving speed. That is, the core of the present invention is a breadcrumb coating unit, and in particular, the portion related to the pork press.
다만, 이하에서는 설명의 편의를 위하여 전체 돈까스 기계를 기준으로 설명한다.However, hereinafter will be described with reference to the entire pork cutlet machine for convenience of description.
본원발명인 빵가루 코팅기는 베이스(100), 빵가루 코팅유닛(200)를 포함하고, 추가적으로, 투입유닛(300), 배출유닛(400), 빵가루 공급기(500)를 포함할 수 있다.Bread crumb coating device of the present invention includes a base 100, bread crumb coating unit 200, and may further include an input unit 300, discharge unit 400, bread crumb feeder 500.
상기 베이스(100)는 소정의 크기를 가지며, 여러 가지 형상으로 형성되고, 본원발명에서는 사각 블럭 또는 사각 프레임 형상으로 형성된다. The base 100 has a predetermined size and is formed in various shapes. In the present invention, the base 100 is formed in a square block or a square frame shape.
여기서, 상기 빵가루 코팅유닛(200), 투입유닛(300), 배출유닛(400), 빵가루 공급기(500)는 베이스(100)의 상부에 장착된다. Here, the bread flour coating unit 200, the input unit 300, the discharge unit 400, the bread flour feeder 500 is mounted on the upper portion of the base (100).
상기 빵가루 코팅유닛(200)은 투입유닛(300)에서 배출유닛(400)으로 돈육(1)을 이동시키는 이동체(210), 빵가루를 흩뿌려 돈육(1) 상면에 입히는 제1,2스캐터(220,222), 빵가루가 입혀진 돈육(1)의 상면을 가압하는 돈육 가압기(230)와 누름롤(240)을 포함한다. The bread flour coating unit 200 is a mobile body 210 for moving the pork 1 from the input unit 300 to the discharge unit 400, the first and second scatters to spread the bread powder to coat the upper surface of the pork (1) ( 220 and 222, and includes a pork press press 230 and pressing roll 240 for pressing the upper surface of the breaded pork (1).
그리고 상기 투입유닛(300)에서 배출유닛(400)으로 돈육(1)을 이동시키는 이동체(210)는 환경 및 목적 등에 따라 턴테이블 또는 컨베이어로 구성되고, 그에 따라서 돈육 가압기(230)의 구성도 달라진다. And the moving body 210 for moving the pork 1 from the input unit 300 to the discharge unit 400 is composed of a turntable or a conveyor according to the environment and purpose, etc., the configuration of the pork press 230 is also changed accordingly.
여기서, 상기 빵가루 코팅유닛(200)은 설명의 편의를 위하여 턴테이블로 구성되는 이동체(210)의 실시 예를 제1 실시예로 정하고, 컨베이어로 구성되는 이동체(210)의 실시 예를 제 2 실시예로 정한다. Here, the bread crumb coating unit 200 is a first embodiment of the mobile body 210 consisting of a turntable for convenience of description, and the embodiment of the mobile body 210 consisting of a conveyor according to the second embodiment Decide on
<제1 실시예><First Embodiment>
상기 턴테이블(210)은 베이스(100)의 하측에 구비된 별도의 구동원(예. 모터)을 통해 회전제어될 수 있도록 구성되며, 둘레에는 일정두께는 가지는 벽이 상부를 향해 돌출형성된다. The turntable 210 is configured to be controlled to be rotated through a separate driving source (eg, a motor) provided at the lower side of the base 100, and a wall having a predetermined thickness protrudes upward toward the periphery.
물론, 상기 턴테이블(210)은 저속회전하기 때문에 빵가루가 크게 비산될 일은 없지만, 원심력을 받아 빵가루가 비산될 수 있으므로 이를 최대한 방지하기 위해 일종의 턱이 형성되어 있다고 보면 된다.Of course, since the turntable 210 rotates at a low speed, bread powder does not have to be greatly scattered. However, since the bread powder may be scattered under centrifugal force, a kind of jaw may be formed to prevent this.
즉, 상기 턴테이블(210)은 저속회전하기 때문에 빵가루가 크게 비산될 경우는 적지만 원심력을 받아 빵가루가 비산될 수 있으므로 이를 방지하기 위해 벽을 소정구간 돌출형성한다. That is, since the turntable 210 rotates at a low speed, bread crumbs are less likely to be scattered greatly, but the bread crumbs may be scattered by centrifugal force, so that the wall protrudes a predetermined section to prevent this.
또한, 상기 턴테이블(210)의 바닥면은 도 6에서 예시한 바와 같이, 울퉁불퉁하게, 다시 말해 완만한 요철이 형성된 형상을 가지며, 요(凹)부 상에 배출유닛(400)을 구성하는 배출가이드가 직경 방향으로 하나씩 대응되게 배치된다. In addition, the bottom surface of the turntable 210, as illustrated in Figure 6, has an uneven shape, that is, a shape in which smooth unevenness is formed, the discharge guide constituting the discharge unit 400 on the uneven portion Are correspondingly arranged one by one in the radial direction.
특히, 턴테이블(210)의 바닥면을 도시된 형상으로 구현함으로써 돈육(1)의 하면에 빵가루 입힘이 더 수월하고 눌렀을 때도 평평해지지 않아 튀겼을 때 먹음직스럽게 바뀌게 된다.In particular, by implementing the bottom surface of the turntable 210 in the shape shown, the breading on the lower surface of the pork (1) is easier to change even when pressed when it is not flattened when it is fried.
그리고 상기 턴테이블(210)의 중심에는 턴테이블(210)의 회전을 방해하지 않으면서 턴테이블(210)의 바닥면 중심, 즉 원중심에 구비된 회전축(212)이 자유롭게 회전될 수 있도록 회전축(212)에 끼워지고, 턴테이블(210)의 바닥면으로부터 일정높이 이격되며, 하단은 상기 베이스(100)의 상면에 고정된 고정하우징(214)이 구비된다.In the center of the turntable 210, the rotating shaft 212 provided at the center of the bottom surface of the turntable 210, that is, the center of the center of the turntable 210 may be freely rotated without interfering with the rotation of the turntable 210. It is fitted, spaced a predetermined height from the bottom surface of the turntable 210, the lower end is provided with a fixed housing 214 fixed to the upper surface of the base (100).
이때, 상기 고정하우징(214)의 내부에는 상기 제1스캐터가 매달린 채 설치되는데, 상기 제1스캐터는 상기 고정하우징(214)의 천정면에 고정된 모터(미도시)에 의해 무한궤도 형태로 회전되는 일종의 피딩컨베어이며, 제1스캐터의 하단은 돈육(1)의 두께와 그 위에 입혀질 빵가루의 두께를 감안하여 턴테이블(210)의 바닥면으로부터 일정 높이 이격되게 설치된다.At this time, the first scatter is installed inside the fixed housing 214, the first scatter is in the form of an endless track by a motor (not shown) fixed to the ceiling surface of the fixed housing 214. It is a kind of feeding conveyor to be rotated, and the lower end of the first scatter is spaced apart from the bottom surface of the turntable 210 in consideration of the thickness of the pork 1 and the thickness of the breadcrumbs to be coated thereon.
그리고 상기 제1스캐터의 회전방향은 턴테이블(210)의 원중심에서 둘레쪽으로 빵가루를 스크래핑하여 이송시킬 수 있는 방향, 예컨대 도시상 시계방향으로 회전되게 제어된다.And the direction of rotation of the first scatter is controlled to rotate in a direction that can be transported by scraping bread flour from the original center of the turntable 210 to the circumference, for example clockwise in the city.
또한, 상기 제1스캐터의 길이 일부에는 약간의 간격을 두고 상기 투입유닛(300)과 수평하게 제2스캐터(222)가 설치되는데, 상기 제2스캐터(222)도 상기 고정하우징(214)에 내장된 모터(미도시)에 의해 상기 제1와 별개로 구동되게 구비된 무한궤도 형태의 철망컨베어이며, 상기 제1와 마찬가지로 턴테이블(210)의 바닥면으로부터 일정높이 이격된 채 스캐터고정대(224)에 매달린 상태로 설치되어 빵가루는 턴테이블(210)의 원중심에서 둘레쪽으로 퍼 나르는 방향으로 회전제어된다.In addition, a second scatterer 222 is installed at a part of the length of the first scatterer horizontally with the input unit 300 at a slight interval, and the second scatterer 222 also has the fixed housing 214. ) Is an endless track type wire mesh conveyor which is provided to be driven separately from the first by a motor (not shown) built in the), and like the first, the scattering fixture is spaced apart from the bottom of the turntable 210 by a predetermined height. 224 is installed in a suspended state and the breadcrumbs are rotationally controlled in a direction of spreading around the circumference at the center of the turntable 210.
이때, 상기 스캐터고정대(224)는 대략 'ㄱ' 형상의 부재로서, 절곡된 하단은 턴테이블(210)을 벗어난 지점에서 베이스(100)의 상면에 견고히 고정된다.At this time, the scattering fixture 224 is a member of a substantially 'b' shape, the bent lower end is firmly fixed to the upper surface of the base 100 at the point away from the turntable 210.
특히, 상기 제2스캐터(222)는 후술되는 투입안내컨베어(330)를 세운 형태의 철망 컨베어로서 가느다란 철망이 일정간격으로 다수 배열된 상태에서 이것이 회전하게 되므로 빵가루가 철망 사이에 걸려 제2스캐터(222)의 회전방향으로 끌려가면서 흩뿌릴 수 있게 된다.Particularly, the second scatterer 222 is a wire mesh conveyor having a form of an input guide conveyor 330 which will be described later. In the state in which a plurality of thin wire meshes are arranged at regular intervals, the second scatterer 222 is hung between bread wires. Scattered while being pulled in the rotation direction of the scatter 222.
정리하자면, 상기 제1,2스캐터(220,222)는 빵가루 공급기(500)를 통해 턴테이블(210)의 원중심쪽으로 투입된 빵가루를 끌어와 턴테이블(210)의 둘레 방향으로 뿌리면서 자연스럽게 돈육(1) 상부로 올라가게 하여 돈육(1) 상면이 빵가루로 덮이도록 유도하게 된다. In summary, the first and second scatterers 220 and 222 draw breadcrumbs introduced into the center of the turntable 210 through the breadcrumbs feeder 500 and sprinkle the breadcrumbs in the circumferential direction of the turntable 210 to naturally top the pork 1. By going up to the pork (1) the top surface is induced to be covered with bread crumbs.
즉, 턴테이블(210)의 표면에는 당연히 빵가루 일부가 펼쳐져 있는 상태이며, 펼쳐진 고기인 돈육(1)은 그 위에 떨어진 후 턴테이블(210)과 함께 회전하는 것이므로 돈육(1)의 하면은 빵가루가 입혀진 상태이기 때문에 상기 제1,2스캐터(220,222)를 이용하여 돈육(1)의 상면에 빵가루를 입히는 작업을 자동으로 하는 것이다.That is, a part of bread flour is naturally spread on the surface of the turntable 210, and the uncooked meat pork 1 falls on it and then rotates together with the turntable 210, so the bottom surface of the pork meat 1 is coated with bread flour. Therefore, the first and second scatterers 220 and 222 are used to automatically coat bread on the upper surface of the pork 1.
본 발명에서 수직으로 세위진 피딩컨베어 형태의 제1스캐터와 투입안내컨베어(330)를 수직으로 세운 형태의 철망 컨베어인 제2스캐터를 사용하는 이유는 빵가루가 갈리지 않고, 빵가루 원래의 형태를 유지시키기 위함이다. 빵가루가 원래의 형태를 유지해야지만 돈까스 표면에 빵가루의 날카로운 면이 그대로 노출되어 시식자의 미감을 자극시킬 수 있기 때문이다.In the present invention, the reason for using the second scatter, which is a wire mesh conveyor having a vertically erected vertically fed feeding conveyor type and a feeding guide conveyor 330, is a vertically shaped wire mesh conveyor. To maintain. This is because the bread flour must maintain its original shape, but the sharp surface of the bread cutlet is exposed on the surface of the pork cutlet, which can stimulate the taster's aesthetics.
그리고 빵가루가 입혀진 돈육(1)이 제1스캐터(220)를 통과하게 되면 제1스캐터(220)의 높이에 걸리는 빵가루들은 스카핑(Scarfing)(여기에서는 표면을 평탄하게 한다는 용어로 사용됨)되므로 입혀진 빵가루는 자동적으로 평탄화되게 된다.When the breaded pork 1 passes through the first scatterer 220, the breadcrumbs that are caught at the height of the first scatterer 220 are scarfed (herein, the term is used to flatten the surface). Therefore, the breaded bread is automatically flattened.
또한, 상기 고정하우징(214)의 일 측에는 이동체의 곡률에 맞춰 일정길이 돌출된 비산방지커버(CPR)이 더 설치될 수 있다.In addition, one side of the fixed housing 214 may be further provided with a scattering prevention cover (CPR) protruding a predetermined length in accordance with the curvature of the moving body.
즉, 상기 비산방지커버(CPR)는 상기 제1스캐터(220)가 무한궤도 형태로 회전할 때 방향전환되는 지점인 턴테이블(210)의 둘레 인접측에서 끌려 오던 빵가루가 관성에 의해 턴테이블(210) 밖으로 튀어나갈 수 있으므로 이를 방지하기 위한 것이다.That is, the shatterproof cover (CPR) is the turntable 210 by the inertia of the bread powder pulled from the circumferential side of the turntable 210 which is a point that is turned when the first scatterer 220 is rotated in an endless track form This is to prevent it, because it can pop out.
상기 돈육 가압기(230)는 돈육(1) 상면에 입혀진 빵가루를 일정압으로 눌러 잘 붙어 있도록 회전 작동부(231), 가압기(232), 고정 브라켓(233), 원상복귀 실린더(234)를 포함한다.The pork press 230 includes a rotary actuating unit 231, a pressurizer 232, a fixing bracket 233, and a circular return cylinder 234 to press the breadcrumbs coated on the upper surface of the pork 1 at a constant pressure. .
즉, 상기 돈육 가압기(230)는 투입유닛(300)에서 배출유닛(400)으로 이동시 턴테이블(210)의 회전작동시키는 구동원의 회전력을 통해 돈육(1)을 전달하고, 상기 돈육(1)을 전달한 후에는 원상복귀 실린더(234)를 이용하여 설정위치로 가압기(232)를 윈위치 시키게 된다.That is, the pork press 230 delivers the pork 1 through the rotational force of the driving source to rotate the turntable 210 when moving from the input unit 300 to the discharge unit 400, and delivers the pork 1 Afterwards, the pressurizer 232 is win-positioned to the set position using the original return cylinder 234.
이를 좀 더 보충설명하면, 상기 돈육 가압기(230)는 돈육(1)의 상면에 빵가루가 입혀진 상태에서 가압기(232)를 이용하여 빵가루들이 잘 붙도록 눌러주기 위함이다. To further explain this, the pork press 230 is to press the bread flour to stick well using the pressurizer 232 in a state where bread powder is coated on the upper surface of the pork 1.
그리고 상기 회전 작동부(231)는 턴테이블(210)을 회전작동시키는 회전축(212)에 결합되는 회전체(231a)와 상기 회전체(231a)에 일 측이 결합되는 회전 작동구(231b)로 구성된다.And the rotation operation unit 231 is composed of a rotating body 231a coupled to the rotating shaft 212 for rotating the turntable 210 and a rotating operating tool 231b coupled to one side of the rotating body 231a. do.
즉, 상기 회전 작동부(231)는 회전축(212)에 회전체(231a)를 결합하여 턴테이블(210)의 회전작동시키는 회전력을 공급받고 회전 작동구(231b)를 통해 회전체(231a)의 회전력을 가압기(232)에 전달하기 위함이다.That is, the rotation operation unit 231 is coupled to the rotating shaft 212 a rotating body 231a is supplied with a rotational force for rotation operation of the turntable 210 receives the rotational force of the rotating body 231a through the rotation operation port 231b To deliver to the pressurizer 232.
여기서, 상기 회전축(212)의 회전력을 전달하는 회전체(231a)는 회전축(212)에 장착되는 회전 스플라인(231a-1)과 상기 회전 작동구(231b)에 결합되고 회전 스플라인(231a-1)과 치합되는 연동 스플라인(231a-2)으로 구성된다. Here, the rotary body 231a for transmitting the rotational force of the rotary shaft 212 is coupled to the rotary spline 231a-1 and the rotary actuating tool 231b mounted on the rotary shaft 212 and the rotary spline 231a-1. It is composed of the interlocking spline 231a-2 engaged with.
즉, 상기 회전체(231a)는 회전 스플라인(231a-1)과 연동 스플라인(231a-2)으로 구성되어 턴테이블(210)의 이동시 가압기(232)가 위치 변동되는 것을 방지하고, 원상복귀 실린더(234)의 작동시 가압기(232)를 설정된 위치에 정확하게 이동시키게 된다. That is, the rotating body 231a is composed of a rotary spline 231a-1 and an interlocking spline 231a-2 to prevent the pressurizer 232 from changing position when the turntable 210 moves, and restores the original return cylinder 234. In the operation of) will move the pressurizer 232 accurately to the set position.
이때, 상기 회전체(231a)를 구성하는 회전 스플라인(231a-1)과 연동 스플라인(231a-2)을 대신하여 각각 기어가 장착될 수 있다. In this case, gears may be mounted in place of the rotating spline 231a-1 and the interlocking spline 231a-2 constituting the rotating body 231a.
상기 가압기(232)는 회전 작동부(231)에 고정되는 가압 몸체(232a)와 상기 가압 몸체(232a)에 수직방향으로 장착되고 유·공압을 통해 수직 작동하는 실린더(232b) 및 상기 실린더(232b)의 로드(232b-1)에 장착되고 돈육(1)을 누르는 가압판(232c)로 구성된다. The pressurizer 232 is a cylinder 232b and a cylinder 232b which are mounted in a vertical direction to the pressurizing body 232a and the pressurizing body 232a fixed to the rotary actuator 231, and operate vertically through oil pressure. And a pressure plate 232c mounted on the rod 232b-1 and pressing the pork 1.
즉, 상기 가압기(232)는 회전 작동부(231)를 구성하는 회전 작동구(231b)에 가압 몸체(232a)가 결합한 후, 상기 가압 몸체(232a)에 수직방향으로 실린더(232b)를 장착한 다음, 상기 실린더(232b)의 로드(232b-1)에 가압판(232c)을 장착하여, 상기 턴테이블(210)에 위치하는 돈육(1)을 일정한 압력으로 누를 수 있게 된다. That is, the pressurizer 232 is coupled to the pressing body 232a to the rotary operating port 231b constituting the rotary operating unit 231, and then mounted the cylinder 232b in a vertical direction to the pressing body 232a. Next, the pressure plate 232c is mounted on the rod 232b-1 of the cylinder 232b, so that the pork 1 positioned on the turntable 210 can be pressed at a constant pressure.
이때, 상기 가압 몸체(232a)는 회전 작동구(231b) 및 실린더(232b)와 원활하게 결합될 수 있도록 측면상 " ㄷ "자 형상으로 형성되고, 상기 가압판(232c)은 원추형상으로 넓은 면적으로 돈육을 지지하면서 하부에 빵가루가 덮인 돈육(1)을 미끄럼 없이 고정하는 미끄럼 방지 돌기(232c-1)가 간격을 두고 장착된다. At this time, the pressurizing body 232a is formed in a "c" shape on the side so as to be smoothly coupled with the rotary operating port 231b and the cylinder 232b, the press plate 232c is conical in a large area. Anti-slip projections 232c-1 for fixing the pork covered bread crumbs in the lower portion while supporting the pork are mounted at intervals.
또한, 상기 가압 몸체(232a)의 양측에는 실린더(232b)의 작동시 위치를 정확하게 안내할 수 있도록 보조 가이드(232d)가 더 장착될 수 있다.In addition, the auxiliary guide 232d may be further mounted on both sides of the pressurizing body 232a to accurately guide the position of the cylinder 232b during operation.
즉, 상기 보조 가이드(232d)는 가압 몸체(232a)와 가압판(232c)의 양측 동일선상에 장착되어 상기 실린더(232b)의 작동시 연동작동하게 된다. That is, the auxiliary guide 232d is mounted on the same line on both sides of the pressing body 232a and the pressing plate 232c to operate in conjunction with the cylinder 232b.
상기 고정 브라켓(233)는 가압기(232)를 구성하는 가압 몸체(232a)의 하부와 상기 베이스(100)에 간격을 두고 각각 장착된다. The fixing bracket 233 is mounted to the lower portion of the pressing body 232a constituting the pressurizer 232 and the base 100 at intervals.
즉, 상기 고정 브라켓(233)은 회전 작동구(231b)와 결합되는 가압 몸체(232a)와 베이스(100)에 간격을 두고 각각 장착되어 원상복귀 실린더(234)를 고정하게 된다. That is, the fixing bracket 233 is mounted to the pressing body 232a and the base 100, which are coupled to the rotary operation tool 231b, respectively, to fix the original return cylinder 234.
이때, 상기 고정 브라켓(233)의 설치위치는 원상복귀 실린더(234)의 회전과 작동반경을 고려하여 장착되고, 그 형상은 도시된 도면에 한정되지 않으며 환경 및 목적 등에 따라 다양하게 형성될 수 있다.At this time, the installation position of the fixing bracket 233 is mounted in consideration of the rotation and the operating radius of the circular return cylinder 234, the shape is not limited to the illustrated figure may be variously formed according to the environment and purpose. .
또한, 상기 원상복귀 실린더(234)가 결합되는 고정 브라켓(233)의 끝단 부분에는 원상복귀 실린더(234)가 턴테이블(210)에 따라 회전작동할 수 있도록 브라켓 고정핀(233a)이 장착된다. In addition, a bracket fixing pin 233a is mounted at an end portion of the fixing bracket 233 to which the original return cylinder 234 is coupled so that the original return cylinder 234 may rotate in accordance with the turntable 210.
상기 원상복귀 실린더(234)는 고정 브라켓(233)에 끝단이 회전 가능하게 결합되고 회전 작동부(231)와 가압기(232)를 설정된 위치로 원상복귀시키게 된다. The original return cylinder 234 is rotatably coupled to the end of the fixing bracket 233 and to return the rotation operation unit 231 and the pressurizer 232 to the set position.
즉, 상기 원상복귀 실린더(234)는 가압기(232)에 고정되는 고정 브라켓(233)과 베이스(100)에 장착되는 고정 브라켓(233)에 원상복귀 실린더(234)의 끝단과 로드(234a)가 결합되어, 상기 가압기(232)가 턴테이블(210)의 회전방향으로 회전시 연동작동하면서 로드(234a)가 압축되고, 상기 가압기(232)가 배출유닛(400)으로 도달한 후에는 유·공압을 공급받아 로드(234a)를 팽창시켜 상기 가압기(232)를 설정된 최초 위치에 이동시키게 된다. That is, the circular return cylinder 234 has the end of the circular return cylinder 234 and the rod 234a on the fixed bracket 233 fixed to the pressurizer 232 and the fixed bracket 233 mounted to the base 100. Coupled, the rod 234a is compressed while the pressurizer 232 rotates in the rotational direction of the turntable 210, and after the pressurizer 232 reaches the discharge unit 400, the hydraulic pressure is applied. In response, the rod 234a is expanded to move the pressurizer 232 to the set initial position.
좀 더 보충설명하면, 상기 원상복귀 실린더(234)는 가압기(232)를 통한 돈육(1)의 이동시 유·공압은 제외되고 턴테이블(210)을 따라 이동하는 가압기(232)의 압력에 의하여 로드(234a)가 압축되고, 돈육(1)을 배출유닛(400)에 전달한 후에는 유·공압을 통해 로드(234a)의 최장거리 내에서 설정위치에 맞춰 가압기(232)를 배치할 수 있다. In more detail, the circular return cylinder 234 is a rod (by the pressure of the pressurizer 232 moving along the turntable 210 without oil and pneumatic pressure when moving the pork 1 through the pressurizer 232 ( After the 234a is compressed and the pork 1 is delivered to the discharge unit 400, the pressurizer 232 may be disposed at a predetermined position within the longest distance of the rod 234a through oil and pneumatic pressure.
또한, 상기 회전 작동부(231)에는 적어도 하나 이상의 가이드 롤러(235)가 더 장착될 수 있다.In addition, at least one guide roller 235 may be further mounted on the rotation operation part 231.
즉, 상기 가이드 롤러(235)는 회전 작동부(231)의 전·후에 각각 장착되어, 상기 회전 작동부(231)의 이동시 원활한 작동을 안내하게 된다.In other words, the guide roller 235 is mounted before and after the rotary operation unit 231, thereby guiding a smooth operation when the rotary operation unit 231 moves.
<제2 실시예>Second Embodiment
상기 턴테이블을 대신하여 베이스(100)의 상부에 이동체(210)가 컨베이어로 구성되고, 하측에 구비된 별도의 구동원(예. 모터)을 통해 수평제어될 수 있도록 구성되며, 둘레에는 일정두께는 가지는 벽이 상부를 향해 돌출형성된다. In place of the turntable, the moving body 210 is configured as a conveyor on the upper part of the base 100, and is configured to be horizontally controlled through a separate driving source (eg, a motor) provided at the lower side, and has a predetermined thickness around The wall protrudes upwards.
여기서, 상기 빵가루 투입유닛(200)은 이동체(210)와 돈육 가압기(230)를 제외한 제1스캐터(220), 누름롤(240) 등의 구성은 제1 실시예의 빵가루 코팅유닛과 대응되고 위치만 변경되므로 별도의 설명은 생략하기로 한다. Here, the bread crumb input unit 200 is a configuration of the first scatterer 220, the press roll 240, etc., except for the moving body 210 and the pork press 230, the position corresponding to the bread crumb coating unit of the first embodiment Since only the change will be omitted.
또한, 상기 빵가루 투입유닛(200)의 하부에는 컨베이어(210)의 이동시 낙하되는 빵가루를 수집한 후 공급할 수 있도록 공지된 회수장치가 선택적으로 구비된다. In addition, the lower portion of the bread crumb input unit 200 is optionally provided with a known recovery device to collect and supply the bread crumbs falling when the conveyor 210 is moved.
즉, 상기 회수장치는 컨베이어(210)의 회전작동시 낙하되는 빵가루를 수집한 후 빵가루 공급기(500) 또는 별도의 공급기(미도시)에 수집된 빵가루를 공급할 수 있도록 하기 위함이다.That is, the recovery device is to be able to supply the bread crumbs collected to the bread crumb feeder 500 or a separate feeder (not shown) after collecting the bread crumbs falling during the rotation operation of the conveyor (210).
상기 돈육 가압기(230)는 수평 작동부(235), 가압기(232), 원상복귀 실린더(234)로 구성된다. The pork press 230 is composed of a horizontal operation unit 235, the pressurizer 232, the circular return cylinder 234.
즉, 상기 돈육 가압기(230)는 투입유닛(300)에서 배출유닛(400)으로 이동시 컨베이어(210)의 작동시키는 구동원의 작동을 통해 돈육(1)을 일정압력으로 가압하여 전달하고, 상기 돈육(1)을 전달한 후에는 원상복귀 실린더(234)를 이용하여 설정위치로 가압기(232)를 윈위치시키게 된다.That is, the pork press 230 presses and delivers the pork 1 to a predetermined pressure through an operation of a driving source for operating the conveyor 210 when moving from the input unit 300 to the discharge unit 400, and the pork ( After delivering 1), the pressurizer 232 is win-positioned to the set position using the original return cylinder 234.
이를 좀 더 보충설명하면, 상기 돈육 가압기(230)는 돈육(1)의 상면에 빵가루가 입혀진 상태에서 가압기(232)를 이용하여 빵가루들이 잘 붙도록 눌러주기 위함이다. To further explain this, the pork press 230 is to press the bread flour to stick well using the pressurizer 232 in a state where bread powder is coated on the upper surface of the pork 1.
그리고 상기 수평 작동부(235)는 한 쌍의 수직바(235a)와 상부 수평바(235b)가 정단면상 " ┌┐ "자 형상으로 형성되고, 상기 수직바(235a)의 하부가 컨베이어(210)의 양측에 전·후진 가능하게 장착된다.In addition, the horizontal operation part 235 has a pair of vertical bars 235a and the upper horizontal bars 235b are formed in a "┌┐" shape on the front end, the lower portion of the vertical bar 235a is a conveyor 210 It is mounted on both sides of the machine so as to be forward and backward.
즉, 상기 수평 작동부(235)는 구동원의 작동시 한 쌍의 수직바(235a)가 컨베이어(210)의 측면을 따라 직선이동하고, 상기 가압기(232)는 상부 수평바(235b)를 따라 함께 이동하며, 상기 수평 작동부(235)가 설정된 거리만큼 이동체(210)를 따라 이동한 후에는 원상복귀 실린더(234)를 통해 설정된 위치로 이동하게 된다. That is, the horizontal operation unit 235 is a pair of vertical bar 235a is linearly moved along the side of the conveyor 210 during operation of the drive source, the pressurizer 232 together along the upper horizontal bar 235b After the horizontal operation unit 235 moves along the moving body 210 by the set distance, the horizontal operation unit 235 moves to the set position through the original return cylinder 234.
이때, 상기 수평 작동부(235)에는 수평 방향으로 원활한 작동을 위하여 양측에 적어도 하나 이상의 가이드 롤러(236)가 장착된다.In this case, at least one guide roller 236 is mounted on both sides of the horizontal operation part 235 for smooth operation in the horizontal direction.
상기 가압기(232)는 수평 작동부(235)에 고정되는 가압 몸체(232a)와 상기 가압 몸체(232a)에 수직방향으로 장착되고 유·공압을 통해 수직 작동하는 실린더(232b) 및 상기 실린더(232b)의 로드(232b-1)에 장착되고 돈육(1)을 누르는 가압판(232c)로 구성된다. The pressurizer 232 is a cylinder 232b and a cylinder 232b which are mounted in a vertical direction to the pressurizing body 232a fixed to the horizontal operating unit 235 and vertically mounted through the oil / pneumatics. And a pressure plate 232c mounted on the rod 232b-1 and pressing the pork 1.
즉, 상기 가압기(232)는 수평 작동부(235)의 수평바(235b)에 가압 몸체(232a)를 결합한 후, 상기 가압 몸체(232a)에 수직방향으로 실린더(232b)를 장착한 다음, 상기 실린더(232b)의 로드(232b-1)에 가압판(232c)을 수직방향으로 장착하여, 상기 컨베이어(210)의 상부에 위치하는 돈육(1)을 일정한 압력으로 누를 수 있게 된다. That is, the pressurizer 232 is coupled to the pressing body 232a to the horizontal bar 235b of the horizontal operation unit 235, and then mounted the cylinder 232b in the vertical direction to the pressing body 232a, and then The pressure plate 232c is mounted in the vertical direction on the rod 232b-1 of the cylinder 232b, so that the pork 1 positioned on the upper portion of the conveyor 210 can be pressed at a constant pressure.
이때, 상기 가압판(232c)은 사각형 형상으로 넓은 면적으로 돈육을 지지하면서 하부에 빵가루가 덮인 돈육(1)을 미끄럼 없이 고정하는 미끄럼 방지 돌기(232c-1)가 간격을 두고 장착된다. At this time, the pressing plate 232c has a rectangular shape, while supporting the pork with a large area, non-slip protrusions 232c-1 for fixing the breaded bread 1 at the bottom thereof are mounted at intervals.
상기 고정 브라켓(233)는 컨베이어(210)와 수평 작동부(235)의 수직바(235a)의 동일선상에 각각 장착되어 원상복귀 실린더(234)를 고정하게 된다. The fixing brackets 233 are mounted on the same line as the vertical bars 235a of the conveyor 210 and the horizontal operation unit 235 to fix the original return cylinder 234.
상기 원상복귀 실린더(234)는 고정 브라켓(233)에 끝단이 결합되고 수평 작동부(235)와 가압기(232)를 설정된 위치로 원상복귀시키게 된다. The circular return cylinder 234 is the end is coupled to the fixed bracket 233 and to return the horizontal operating portion 235 and the pressurizer 232 to the set position.
즉, 상기 원상복귀 실린더(234)는 컨베이어(210)와 수평 작동부(235)의 수직바(235a)에 장착되는 고정 브라켓(233)에 원상복귀 실린더(234)의 끝단과 로드(234a)가 결합되어, 상기 가압기(232)가 컨베이어(210)의 진행방향으로 연동작동하면서 로드(234a)가 압축되고, 상기 가압기(232)가 배출유닛(400)으로 도달한 후에는 유·공압을 공급받아 로드(234a)를 팽창시켜 상기 가압기(232)를 설정된 최초 위치에 이동시키게 된다. That is, the circular return cylinder 234 has the end of the circular return cylinder 234 and the rod 234a on the fixing bracket 233 mounted on the vertical bar 235a of the conveyor 210 and the horizontal operation portion 235 The rod 234a is compressed while the pressurizer 232 is interlocked in the traveling direction of the conveyor 210, and after the pressurizer 232 reaches the discharge unit 400, oil and pneumatic pressure are received. The rod 234a is inflated to move the pressurizer 232 to the set initial position.
좀 더 보충설명하면, 상기 원상복귀 실린더(234)는 가압기(232)를 통한 돈육(1)의 이동시 유·공압은 제외되고 컨베이어(210)을 따라 이동하는 가압기(232)의 압력에 의하여 로드(234a)가 압축되고, 돈육(1)을 배출유닛(400)에 전달한 후에는 유·공압을 통해 로드(234a)의 최장거리 내에서 설정위치에 맞춰 가압기(232)를 배치할 수 있다.In more detail, the circular return cylinder 234 is a rod (by the pressure of the pressurizer 232 moving along the conveyor 210, except for oil and pneumatic pressure when moving the pork 1 through the pressurizer 232 ( After the 234a is compressed and the pork 1 is delivered to the discharge unit 400, the pressurizer 232 may be disposed at a predetermined position within the longest distance of the rod 234a through oil and pneumatic pressure.
또한, 상기 회전 작동부(231)에는 적어도 하나 이상의 가이드 롤러(235)가 더 장착될 수 있다. In addition, at least one guide roller 235 may be further mounted on the rotation operation part 231.
즉, 상기 가이드 롤러(235)는 회전 작동부(231)의 전·후에 각각 장착되어, 상기 회전 작동부(231)의 이동시 원활한 작동을 안내하게 된다.In other words, the guide roller 235 is mounted before and after the rotary operation unit 231, thereby guiding a smooth operation when the rotary operation unit 231 moves.
상기 누름롤(240)은 동력을 이용하여 회전하면서 마무리 누름 작업을 수행하고 배출유닛(400)을 구성하는 배출트레이(420)로 돈육(1)을 원활하게 이송시키게 된다. The press roll 240 performs a finish pressing operation while rotating using power, and smoothly transfers the pork 1 to the discharge tray 420 constituting the discharge unit 400.
즉, 상기 누름롤(240)은 빵가루가 입혀진 돈육(1)이 배출트레이(420)를 타고 이송될 때 배출트레이(420)에 부딪히면서 뒤로 밀리게 되는 현상을 해소하게 된다. That is, the press roll 240 eliminates the phenomenon that the breaded pork 1 is pushed back while hitting the discharge tray 420 when the pork 1 is transported on the discharge tray 420.
그리고 상기 누름롤(240)은 돈육(1)을 밀어올릴 수 있는 힘이 필요하므로 상기 베이스(100)의 상면에 고정되는 누름모터(242)의 모터축에 결합된다. And the press roll 240 is coupled to the motor shaft of the press motor 242 is fixed to the upper surface of the base 100 because a force capable of pushing the pork (1).
여기서 상기 누름롤(240)이 일정위치에 고정된 것으로 예시 설명하고 있지만, 이에 국한되지 않고 상하로 자연스럽게 높이조절되게 구성할 수 있는데, 이것은 누름모터(242)가 고정되는 부분을 유동 가능하게 구성하면 되는 것이며, 누름모터(242)와 누름롤(240)의 자체 무게에 의해 항상 하방향으로 힘을 받기 때문에 돈육(1)이 통과할 때는 올라갔다가 돈육(1)이 통과하고 나면 내려가는 형태로 동작되게 하여 입혀진 빵가루의 두께에 연동되게 함으로써 돈육(1)의 품질을 균일하게 유지하도록 할 수도 있다.Here, the press roll 240 is illustrated as being fixed at a predetermined position, but the present invention is not limited thereto, but may be configured to be naturally adjusted up and down, which is configured to allow the press motor 242 to be movable. Since the press motor 242 and the press roll 240 are always received downward force by the weight of its own so that when the pork (1) passes up and then the pork (1) passes to be operated in the form of going down. It is also possible to keep the quality of the pork 1 uniformly by making it interlock with the thickness of the breaded bread.
상기 투입유닛(300)은 돈육(1)에 계란물을 입히는 기능까지 포함한 유닛으로서, 계란물이 입혀진 상태로 돈육(1)을 펼쳐 턴테이블(210) 상으로 투입시키게 된다.The input unit 300 is a unit including a function of coating the egg water on the pork (1), and spreads the pork (1) in the state in which the egg water is coated to be put on the turntable 210.
그리고 상기 투입유닛(300)은 일종의 수액기로서 도 5의 도시와 같이, 이송컨베어(310)를 타고 이동한 돈육(1)이 계란물통(320)을 통과하면서 계란물이 입혀지도록 하고, 계란물이 입혀진 상태에서 투입안내컨베어(330)를 통해 펼쳐진 상태로 턴테이블(210)로 투하될 수 있도록 구성된다.And the input unit 300 is a kind of receiver as shown in Figure 5, so that the pork (1) moved in the transfer conveyor 310 is coated with egg water while passing through the egg bucket 320, egg water In the coated state is configured to be dropped into the turntable 210 in the unfolded state through the input guide conveyor 330.
이때, 상기 계란물통(320)을 통과할 때에는 돈육이 상부철망컨베어(C1)과 하부철망컨베어(C2)를 통해 안내됨으로써 돈육의 이송은 원활하게 이루어지면서 계란물이 철망 사이의 공극을 통해 돈육의 양면에 입혀지도록 구성됨이 바람직하다.In this case, when passing through the egg bucket 320, the pork is guided through the upper wire mesh conveyor (C1) and the lower wire mesh conveyor (C2), so that the pork is smoothly transferred while the egg water is made of pores between the wire mesh. It is preferably configured to be coated on both sides.
여기에서, 철망컨베어를 상, 하부에 모두 설치한 것은 돈육(1)이 하부철망컨베어(C2)를 타고 이동하다가 계란물에 잠겼을 때 들뜨게 되는데 상부철망컨베어(C1)가 들뜨지 못하도록 붙잡기 위함이며, 두 개의 철망컨베어 사이를 통과하면서 돈육의 상,하부면 전체에 계란물이 잘 입혀지게 된다.Here, the wire mesh conveyor is installed at both the upper and lower parts so that the pork (1) moves in the lower wire mesh conveyor (C2) and is immersed in the egg water to catch the upper wire mesh conveyor (C1). As you pass between the four wire mesh conveyors, the eggs will be well coated on the entire upper and lower sides of the pork.
또한, 상기 투입유닛(300)의 투입안내컨베어(330)의 진입단 상부에는 송풍유닛(BLU)을 더 설치하여 돈육(1) 표면에 남은 계란물을 불어 떨어뜨림으로써 돈육(1)의 품질을 높이도록 구성할 수도 있다.In addition, an air blowing unit (BLU) is further installed on the upper part of the entry end of the feeding guide conveyor 330 of the feeding unit 300 to blow off the remaining egg water on the pork 1 surface to improve the quality of the pork 1. It can also be configured to increase.
나아가, 상기 투입안내컨베어(330)의 하단은 상기 제1,2스캐터(220,222) 사이의 공간에 배치됨이 바람직하다.Further, the lower end of the input guide conveyor 330 is preferably disposed in the space between the first and second scatterers (220, 222).
상기 배출유닛(400)은 투입유닛(300)과 대향되는 위치에 장착되고 배출트레이(420), 배출컨베어(430)를 포함한다. The discharge unit 400 is mounted at a position opposite to the input unit 300 and includes a discharge tray 420 and a discharge conveyor 430.
즉, 상기 배출유닛(400)은 빵가루가 입혀진 돈육(1)을 다수의 구동바퀴가 구비되는 배출트레이(420)를 통해 상부로 이송시킨 후 상기 배출컨베어(430)를 통해 포장박스(미도시)로 이송시킨다. That is, the discharge unit 400 transfers the breaded pork (1) to the upper through the discharge tray 420 is provided with a plurality of driving wheels and then the packaging box through the discharge conveyor 430 (not shown) Transfer to.
그리고 상기 배출트레이(420)는 도시된 도 4와 같이, 동력을 전달받아 회전하는 구동부(DR)와, 상기 구동부(DR)의 회동력에 의해 회전되는 다수의 구동바퀴(422)를 포함한다.In addition, the discharge tray 420, as shown in Figure 4, includes a driving unit DR for receiving power and rotating, and a plurality of driving wheels 422 rotated by the rotational force of the driving unit DR.
이때, 상기 구동바퀴(422)는 도시된 바와 같이 둘레면에 요철이 형성된 형태로 형성되는데, 이는 돈육(1)을 원활하게 이송하기 위함이다. At this time, the driving wheel 422 is formed in the form of irregularities formed on the circumferential surface as shown, which is to smoothly transport the pork (1).
또한, 상기 구동바퀴(422)는 하나의 바퀴축(424)에 다수개가 일정간격을 두고 끼워진 채 고정되며, 이런 구조의 바퀴축(424)은 다수개가 테이블프레임(426) 상에 회전가능하게 축 고정되어 하나의 배출트레이(420)를 구성하게 된다.In addition, the driving wheel 422 is fixed to a plurality of wheels 424 to be fitted at a predetermined interval, fixed, the wheel shaft 424 of this structure is a plurality of shafts rotatable on the table frame 426 It is fixed to constitute one discharge tray (420).
특히, 구동바퀴(422)의 폭은 2mm로 유지하고, 간격은 30mm로 유지하면 여분의 빵가루가 쉽게 통과하여 아래로 떨어지므로 효율적이다.In particular, if the width of the driving wheel 422 is maintained at 2mm, the interval is maintained at 30mm is efficient because the extra bread flour easily passes through and falls down.
그리고 상기 구동바퀴(422)들의 개별 구동은 각 바퀴축(424)에 기어(G)를 설치하고, 각 기어(G)들이 서로 맞물리게 하여 최종적으로 구동부(DR)의 축에 고정된 기어와 맞물리게 하면 구동력을 전달하도록 쉽게 구성할 수 있다.When the individual driving of the driving wheels 422 installs gears G on the wheel shafts 424, and the gears G mesh with each other and finally engage with gears fixed to the shafts of the driving unit DR, the gears G interlock with each other. It can be easily configured to transmit the driving force.
물론, 동일한 방향으로 회전되게 구성하기 위해서는 기어(G)를 적절히 배치하도록 설계해야 함은 당연하고, 이와 같은 기어(G)는 바퀴축(424)의 일단에 고정될 수도 있으며, 구동바퀴(422)들 사이에 배치될 수도 있다.Of course, in order to be configured to rotate in the same direction, it is natural to design the gear (G) properly, such a gear (G) may be fixed to one end of the wheel shaft 424, the driving wheel 422 It may be arranged between them.
이때, 상기 구동바퀴(422)들의 개별 구동은 반드시 기어(G)로 연결 구성해야 하는 것은 아니며, 공지된 다양한 방식으로 변형될 수 있다.In this case, the individual driving of the driving wheels 422 is not necessarily connected to the gear G, and may be modified in various known manners.
또한, 상기 배출트레이(420)의 상부에는 간격을 두고 도 1 및 도 2에 도시된 레벨링블레이드(450)가 구비된다.In addition, the upper portion of the discharge tray 420 is provided with a leveling blade 450 shown in Figures 1 and 2 at intervals.
이때, 상기 레벨링블레이드(450)는 상기 배출트레이(420)의 경사각에 대응되게 경사 설치되며, 상기 고정하우징(214)에 연결고정된 고정박스(452)의 일단 하부에 설치되고, 상기 고정박스(452) 내부에는 블레이드모터(454)가 내장된다.At this time, the leveling blade 450 is installed to be inclined to correspond to the inclination angle of the discharge tray 420, is installed at the lower end of the fixed box 452 connected to the fixed housing 214, the fixed box ( 452, the blade motor 454 is built in.
따라서, 상기 배출트레이(420)를 타고 상승하는 돈육(1) 상부에 입혀져 있는 빵가루 중에서 일정 두께 이상의 빵가루들은 상기 레벨링블레이드(450)의 회전에 의해 스카핑되고, 스카핑된 빵가루들은 다시 턴테이블(210) 내부로 낙하되어 재사용되게 된다. 이에 따라, 상기 레벨링블레이드(450)의 회전방향은 도시상 반시계방향이 바람직하다.Therefore, breadcrumbs having a predetermined thickness among the breadcrumbs coated on the pork 1 rising on the discharge tray 420 are scarfed by the rotation of the leveling blade 450, and the scarfed breadcrumbs are again turned on the table 210. ) It will fall inside and be reused. Accordingly, the rotational direction of the leveling blade 450 is preferably counterclockwise in the city.
또한, 상기 배출트레이(420)와 배출컨베어(430)의 경계에는 돈육(1) 표면에 붙지 않은 잔여 빵가루를 최종적으로 털어주기 위한 블로어(440)가 더 설치될 수 있다.In addition, a blower 440 may be further provided at the boundary between the discharge tray 420 and the discharge conveyor 430 to finally shake off the remaining bread crumbs that do not adhere to the pork 1 surface.
상기 블로어(440)는 측방으로 도입한 공기를 하방으로 불어 주어 돈육(1)의 표면에서 완전히 달라붙지 못하고 잔류된 빵가루를 다시 턴테이블(210) 내부로 불어서 떨어뜨림으로써 빵가루의 낭비도 막고, 돈육(1) 제품의 품질도 향상시키게 된다.The blower 440 blows the air introduced into the side downwards to prevent the bread powder from being wasted completely by blowing the remaining bread powder back into the turntable 210 without being completely stuck to the surface of the pork 1. 1) It will also improve the quality of the product.
상기 빵가루 공급기(500)는 도 1 및 도 2의 도시와 같이, 박스형상의 케이스(510)와, 상기 케이스(510)에 내장되고 다단 설치된 제1,2공급컨베어(520,530)와, 상기 제2공급컨베어(530) 상부에 설치된 회전식 타격망치(540)를 포함하여 구성된다.1 and 2, the bread crumb feeder 500 includes a box-shaped case 510, first and second supply conveyors 520 and 530 installed in the case 510 and provided in multiple stages, and the second It is configured to include a rotary hammer hammer 540 installed on the supply conveyor 530.
아울러, 상기 턴테이블(210)의 일부에는 빵가루의 높이를 감지하여 빵가루 부족여부를 검출하는 센서(미도시)가 설치되며, 센서의 검출동작에 따라 상기 제1,2공급컨베어(520,530)가 구동되면서 빵가루 공급이 이루어진다.In addition, a part of the turntable 210 is provided with a sensor (not shown) for detecting the bread crumb by detecting the height of the bread crumb, and the first and second supply conveyors (520, 530) are driven in accordance with the detection operation of the sensor Breading supplies are made.
특히, 상기 회전식 타격망치(540)는 축에 다수의 사각블럭이 일정간격을 두고 서로 다른 각도로 고정된 다수열을 구비하는 형태로 설치되는데, 이러한 회전식 타격망치(540)가 필요한 이유는 빵가루가 투입되었을 때 빵가루는 뭉쳐 있는 상태이므로 이를 타격하여 깨드리지 않으면 안된다.In particular, the rotary hammer (540) is installed in the form having a plurality of rows of a plurality of square blocks are fixed at different angles at a predetermined interval on the shaft, the reason why the rotary hammer hammer (540) is necessary When it is put in, the bread crumbs are stuck together, so you have to hit it to break it.
때문에, 공급되는 빵가루 덩어리를 상기 회전식 타격망치(540)가 회전하면서 타격하여 빵가루 덩어리를 분쇄함으로써 가루 형태로 분산 공급시킬 수 있다.Therefore, the bread crumbs to be supplied are blown while the rotary hammer 540 rotates to pulverize the bread crumbs so that the bread crumbs can be dispersedly supplied in powder form.
이때, 상기 회전식 타격망치(540) 다수열은 체인 또는 벨트를 통해 구동원으로부터 동력을 전달받은 뒤 서로간의 기어결합을 통해 인접한 회전식 타격망치(540)들이 서로 반대방향으로 회전하게 함으로써 타격 및 분쇄효율을 높일 수 있도록 구성하면 더욱 좋다.At this time, a plurality of rows of the rotary hammer hammer 540 receives the power from the drive source through the chain or belt and then the adjacent rotary hammer hammer 540 rotates in the opposite direction through the gear coupling between each other to improve the impact and grinding efficiency It is better to configure it to increase.
이와 같은 구성으로 이루어진 본 발명은 다음과 같은 작동관계를 갖는다.The present invention composed of such a configuration has the following operation relationship.
먼저, 돈육(1)이 투입유닛(300)을 타고 이동하면서 돈육의 양면에 계란물이 입혀진다. First, the pork 1 is coated on both sides of the pork while moving in the input unit 300.
이후, 상기 턴테이블(210)로 돈육(1)이 투하되면, 계란물이 입혀진 돈육(1)의 하면이 턴테이블(210) 바닥면에 깔려 있는 빵가루와 접촉하면서 하면에 빵가루가 자동적으로 입혀진다.Thereafter, when the pork 1 is dropped onto the turntable 210, the bread powder is automatically coated on the lower surface of the pork 1 having the egg water coated thereon while contacting the bread powder on the bottom surface of the turntable 210.
이어, 상기 턴테이블(210)이 회전하고, 돈육(1)은 펼쳐진 채 턴테이블(210)과 함께 회전된다.Subsequently, the turntable 210 is rotated and the pork 1 is rotated together with the turntable 210 while it is unfolded.
그러다가, 돈육(1)이 제1스캐터(220)에 이르면 제1,2스캐터(220,222)에 의해 끌려오면서 흩뿌려지는 빵가루가 돈육(1)의 상면을 덮으면서 자동적으로 빵가루를 입히게 된다.Then, when the pork 1 reaches the first scatterer 220, the breaded powder being drawn and scattered by the first and second scatterers 220 and 222 is automatically coated with the breadth while covering the upper surface of the pork 1.
물론, 이 상태는 빵가루가 느슨하게 단지 돈육(1)의 표면에 얹혀진 형태이다.Of course, this state is in the form of bread crumbly loosely merely placed on the surface of the pork (1).
이 상태로 계속 회전하게 되면, 빵가루가 묻혀진 돈육(1)은 돈육 가압기(230)와 누름롤(240)에 의해 눌리게 되므로 결국 돈육(1)의 상면 및 하면에 입혀져 있던 빵가루가 좀 더 견고하면서 균일하게 붙게 된다.When it continues to rotate in this state, the breaded breaded pork (1) is pressed by the pork presser 230 and the pressing roll 240, so that the breadcrumbs coated on the upper and lower surfaces of the pork (1) more firmly It will stick evenly.
다음으로, 빵가루가 입혀진 돈육(1)은 배출트레이(420)에 전달된 후, 상기 배출트레이(420)를 따라 배출컨베어(430)에 전달된 다음, 포장을 통해 외부로 배출된다. Next, the breaded pork 1 is delivered to the discharge tray 420, and then delivered to the discharge conveyor 430 along the discharge tray 420, and then discharged to the outside through the packaging.
이때, 돈육 가압기(230)는 원상복귀 실린더(234)에 의하여 설정된 위치로 이동하게 되고, 과다하게 입혀진 빵가루는 레벨링블레이드(450)에 의해 스카핑되어 균일한 두께, 즉 일정한 두께를 유지하게 되어 품질 균일성을 확보하게 된다.At this time, the pork press 230 is moved to the position set by the original return cylinder 234, the bread powder coated excessively is scarfed by the leveling blade 450 to maintain a uniform thickness, that is, a constant thickness Uniformity is ensured.
또한, 빵가루가 입혀짐으로 인해 턴테이블(210)에 수용된 빵가루 양이 부족하면 이를 검지한 센서의 검출신호에 따라 빵가루 공급기(500)가 구동되면서 일정량의 빵가루를 자동 공급하게 된다.In addition, when the breadcrumb amount is insufficient because the breadcrumbs are coated on the turntable 210, the breadcrumbs feeder 500 is driven according to the detection signal of the sensor that detects the breadcrumbs, thereby automatically supplying a predetermined amount of breadcrumbs.
따라서, 본 발명은 돈육(1)의 표면에 계란물을 입힌 후 빵가루까지 입히는 과정을 거의 완전 자동화시킬 수 있게 된다.Therefore, the present invention is able to almost completely automate the process of coating the egg water on the surface of the pork (1) to the bread crumbs.
이와 같이, 본 발명은 자동으로 계란물 및 빵가루를 입히고, 일정압으로 눌러 견고하게 붙도록 하되, 소규모의 설비로도 자동처리가 가능하여 생산성, 품질 균일성을 높이는 장점이 있다.As described above, the present invention is automatically coated with egg water and bread powder, and pressed to a certain pressure firmly, but can be automatically processed by small-scale equipment, thereby improving productivity and quality uniformity.
이상의 설명은 본 발명의 기술적 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면, 본 발명의 본질적 특성을 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능하다. The above description is merely illustrative of the technical idea of the present invention, and those skilled in the art to which the present invention pertains may make various modifications and changes without departing from the essential characteristics of the present invention.
따라서, 본 발명에 표현된 실시예들은 본 발명의 기술적 사상을 한정하는 것이 아니라, 설명하기 위한 것이고, 이러한 실시예에 의하여 본 발명의 권리범위가 한정되는 것은 아니다. 본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하고, 그와 동등하거나, 균등한 범위 내에 있는 모든 기술적 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다.Therefore, the embodiments represented in the present invention are not intended to limit the technical spirit of the present invention, but to describe the present invention, and the scope of the present invention is not limited to these embodiments. The scope of protection of the present invention should be interpreted by the following claims, and all technical ideas that are equivalent or equivalent to the scope of the present invention should be construed as being included in the scope of the present invention.
부호의 설명Explanation of the sign
100: 베이스 200: 빵가루 코팅유닛100: base 200: bread powder coating unit
210 : 이동체 220 : 제1스캐터210: movable body 220: first scatter
230 : 돈육 가압기 240 : 누름롤230: pork press 240: press roll
300: 투입유닛 310 : 이송컨베어300: input unit 310: transfer conveyor
320 : 계란물통 330 : 투입안내컨베어320: Egg Bucket 330: Input Guide Conveyor
400: 배출유닛 420 : 배출트레이400: discharge unit 420: discharge tray
430 : 배출컨베어 440 : 블로어430: exhaust conveyor 440: blower
500 : 빵가루공급기 510 : 케이스500: bread flour feeder 510: case
520 : 제1공급컨베어 530 : 제2공급켄베어520: first supply conveyor 530: second supply Ken Bear
540 : 타격망치540: blow hammer

Claims (4)

  1. 표면에 빵가루가 분산되고 돈육을 투입유닛에서 배출유닛으로 이동시키는 이동체와 상기 이동체의 일 측에 장착되고 빵가루가 코팅된 돈육의 상면을 누르는 돈육 가압기를 포함하되, The bread powder is dispersed on the surface and includes a moving body for moving the pork from the input unit to the discharge unit and a pork presser mounted on one side of the moving body and pressing the upper surface of the bread powder coated pork,
    상기 돈육 가압기는 투입유닛에서 배출유닛으로 돈육의 이동시 이동체를 따라 이동하고, 상기 배출유닛에 돈육을 전달한 후에는 설정된 장소로 원위치 되는 것을 특징으로 하는 빵가루 코팅기.Wherein the pork press is moved along the moving body when moving the pork from the input unit to the discharge unit, after passing the pork to the discharge unit bread flour coating machine, characterized in that it is returned to the set place.
  2. 청구항 1에 있어서, The method according to claim 1,
    이동체는 베이스의 상부에 회전작동하는 턴테이블로 구성되고, The moving body is composed of a turntable rotating on the upper part of the base,
    상기 돈육 가압기는, The pork press,
    턴테이블을 회전작동시키는 회전축에 회전체가 결합되고 회전체에 일 측이 결합되는 회전 작동구로 구성되는 회전 작동부;A rotating actuator configured to be coupled to a rotating shaft for rotating the turntable, the rotating actuator including one side coupled to the rotating body;
    회전 작동구의 반대 측에 결합되면서 연동작동되고, 턴테이블의 상부에 위치하는 빵가루가 코팅된 돈육을 누르는 가압기;A pressurizer which is coupled to the opposite side of the rotary operating mechanism and presses breaded pork coated on the top of the turntable;
    회전 작동구와 결합되는 가압기와 회전축과 간격을 두고 베이스에 각각 장착되는 고정 브라켓; 및Fixing brackets mounted to the base at intervals from the pressurizer and the rotating shaft coupled to the rotary actuator; And
    고정 브라켓에 끝단이 회전 가능하게 결합되고 회전 작동부와 가압기를 설정된 위치로 원상복귀시키는 원상복귀 실린더;를 포함하는 것을 특징으로 하는 빵가루 코팅기.An end portion is rotatably coupled to the fixed bracket and the original return cylinder for returning to the rotational operation portion and the pressurizer to the set position; bread flour coating machine comprising a.
  3. 청구항 1에 있어서, The method according to claim 1,
    이동체는 베이스의 상부에 수평 작동하는 컨베이어로 구성되고, The moving body is composed of a conveyor operating horizontally on top of the base,
    돈육 가압기는, Pork presser,
    한 쌍의 수직바와 상부 수평바가 정단면상 " ┌┐ "자 형상으로 형성되고, 상기 수직바의 하부가 컨베이어의 양측에 전·후진 가능하게 장착되는 수평 작동부;A horizontal operation part having a pair of vertical bars and an upper horizontal bar formed in a “┌┐” shape on a regular section, and having a lower portion of the vertical bar mounted on both sides of the conveyor so as to be forward and backward;
    상기 수평 작동부의 상부 수평바에 수직방향으로 장착되고 상기 컨베이어의 상부에 위치하는 빵가루가 코팅된 돈육을 누르는 가압기;A pressurizer for pressing breaded pork, which is mounted in a vertical direction on an upper horizontal bar of the horizontal operation unit and positioned on an upper portion of the conveyor;
    상기 컨베이어의 양측에 위치한 베이스에 각각 장착되고 수평 작동부와 가압기를 설정된 위치로 원상복귀시키는 원상복귀 실린더;를 포함하는 것을 특징으로 하는 빵가루 코팅기.Breadboard coating machine comprising a; returning cylinders each mounted on the base located on both sides of the conveyor and returning to the horizontal position and the pressurizer set position.
  4. 청구항 2 또는 3에 있어서, The method according to claim 2 or 3,
    회전 작동부 또는 수평 작동부에는 적어도 하나 이상의 가이드 롤러가 더 장착되고,At least one guide roller is further mounted on the rotary actuator or the horizontal actuator,
    상기 가압기는, The pressurizer,
    상기 회전 작동부 또는 수평 작동부에 고정되는 가압 몸체;A press body fixed to the rotary actuator or the horizontal actuator;
    상기 가압 몸체에 수직방향으로 장착되고 유·공압을 통해 수직 작동하는 가압 실린더; 및A pressurized cylinder mounted vertically to the pressurized body and vertically operated by oil / pneumatics; And
    상기 가압 실린더의 로드에 장착되고 돈육을 누르는 가압판;을 포함하는 것을 특징으로 하는 빵가루 코팅기.Breadboard coating machine comprising a; pressure plate for pressing the pork and mounted on the rod of the pressure cylinder.
PCT/KR2018/004121 2017-04-12 2018-04-09 Bread crumb coating apparatus WO2018190587A1 (en)

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