WO2018185115A1 - Semiconductor capacitor - Google Patents
Semiconductor capacitor Download PDFInfo
- Publication number
- WO2018185115A1 WO2018185115A1 PCT/EP2018/058514 EP2018058514W WO2018185115A1 WO 2018185115 A1 WO2018185115 A1 WO 2018185115A1 EP 2018058514 W EP2018058514 W EP 2018058514W WO 2018185115 A1 WO2018185115 A1 WO 2018185115A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- semiconducting
- group
- capacitor
- layer
- dopant
- Prior art date
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 113
- 239000003990 capacitor Substances 0.000 title claims abstract description 83
- 239000002019 doping agent Substances 0.000 claims description 48
- 239000000203 mixture Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 34
- 150000001875 compounds Chemical class 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 25
- 239000002904 solvent Substances 0.000 claims description 25
- 238000000151 deposition Methods 0.000 claims description 22
- 238000004770 highest occupied molecular orbital Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 11
- 239000007772 electrode material Substances 0.000 claims description 8
- 238000009472 formulation Methods 0.000 claims description 6
- 238000004768 lowest unoccupied molecular orbital Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000004146 energy storage Methods 0.000 claims description 2
- 238000010129 solution processing Methods 0.000 claims 1
- 239000011532 electronic conductor Substances 0.000 abstract description 5
- -1 polyethylene terephthalate Polymers 0.000 description 124
- 239000010410 layer Substances 0.000 description 94
- 125000000217 alkyl group Chemical group 0.000 description 48
- 125000004432 carbon atom Chemical group C* 0.000 description 45
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- 125000003118 aryl group Chemical group 0.000 description 27
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- 238000012360 testing method Methods 0.000 description 24
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 23
- 239000011737 fluorine Substances 0.000 description 21
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 20
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 19
- 229910052739 hydrogen Inorganic materials 0.000 description 18
- 125000001183 hydrocarbyl group Chemical group 0.000 description 16
- 239000003446 ligand Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 15
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- 239000004020 conductor Substances 0.000 description 14
- 239000001257 hydrogen Substances 0.000 description 14
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 11
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- 239000011230 binding agent Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 229910052794 bromium Inorganic materials 0.000 description 4
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- 239000011651 chromium Substances 0.000 description 4
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- 239000010941 cobalt Substances 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
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- ICPSWZFVWAPUKF-UHFFFAOYSA-N 1,1'-spirobi[fluorene] Chemical group C1=CC=C2C=C3C4(C=5C(C6=CC=CC=C6C=5)=CC=C4)C=CC=C3C2=C1 ICPSWZFVWAPUKF-UHFFFAOYSA-N 0.000 description 3
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- 229940116411 terpineol Drugs 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- APBDREXAUGXCCV-UHFFFAOYSA-L tetraethylazanium;carbonate Chemical compound [O-]C([O-])=O.CC[N+](CC)(CC)CC.CC[N+](CC)(CC)CC APBDREXAUGXCCV-UHFFFAOYSA-L 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 150000003536 tetrazoles Chemical class 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
- ONCNIMLKGZSAJT-UHFFFAOYSA-N thieno[3,2-b]furan Chemical compound S1C=CC2=C1C=CO2 ONCNIMLKGZSAJT-UHFFFAOYSA-N 0.000 description 1
- VJYJJHQEVLEOFL-UHFFFAOYSA-N thieno[3,2-b]thiophene Chemical compound S1C=CC2=C1C=CS2 VJYJJHQEVLEOFL-UHFFFAOYSA-N 0.000 description 1
- 125000004001 thioalkyl group Chemical group 0.000 description 1
- 125000004055 thiomethyl group Chemical group [H]SC([H])([H])* 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- GQHWSLKNULCZGI-UHFFFAOYSA-N trifluoromethoxybenzene Chemical compound FC(F)(F)OC1=CC=CC=C1 GQHWSLKNULCZGI-UHFFFAOYSA-N 0.000 description 1
- BWHDROKFUHTORW-UHFFFAOYSA-N tritert-butylphosphane Chemical compound CC(C)(C)P(C(C)(C)C)C(C)(C)C BWHDROKFUHTORW-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D1/00—Resistors, capacitors or inductors
- H10D1/60—Capacitors
- H10D1/68—Capacitors having no potential barriers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/30—Doping active layers, e.g. electron transporting layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
- H10K85/113—Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/151—Copolymers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K10/00—Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having potential barriers
- H10K10/20—Organic diodes
- H10K10/26—Diodes comprising organic-organic junctions
Definitions
- the present application relates to a capacitor comprising a layer of semiconducting material between the electrode layers. Further, the present application relates to the use of such capacitors, for example in advanced electronic and semiconductor packages.
- Capacitors are passive two-terminal electrical components capable of storing electrical energy in an electric field. It its basic form a capacitor comprises two or more electrically conducting elements which are separated by a dielectric, i.e. by an electrically non-conducting material. The non-conducting dielectric acts to increase the capacitor's charge capacity.
- Materials that may be commonly used as dielectric include, for example, glass, ceramic, plastic film, paper, mica or oxide layers. Dielectric plastic films may, for example, be made from polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polypropylene (PP), polyphenylene sulfide (PPS) or polytetrafluoroethylene (PTFE).
- EDLCs electric double layer capacitors
- electrolyte solution comprising mobile ions
- Capacitors have found wide-spread use as means for, for example, energy storage, power conditioning (e.g. to shunt away and conceal current fluctuations from a primary power source), coupling and decoupling, filtering, noise suppression, signal processing or sensing.
- Discrete capacitors may, for example, be mounted on the surface of a printed circuit board (PCB).
- PCB printed circuit board
- Such capacitors are required to be small in size, provide high power density, and furthermore be compatible with the materials comprised in the printed circuit board as well as be compatible with the processes used to manufacture advanced electronic and semiconductor packages, such as for example a printed circuit board.
- organic dielectric materials have been found particularly useful.
- organic dielectric materials are generally characterized by comparatively low dielectric constants ⁇
- researchers have searched for ways to increase their dielectric constants ⁇ . It has been found that this can be achieved with some composite structures containing ceramic or metal particles.
- the dielectric constants ⁇ have been limited to values below 1,000.
- dielectric constants ⁇ of up to and even over 10,000 have been obtained.
- the dissipation factor tan(6) increases in parallel, such composites and the capacitors comprising such composites have not been found suitable for industrial use.
- a capacitor with a metal-semiconductor-metal structure has been proposed as voltage-dependent capacitor, also referred to as "varactor", by P. Dianat et al. in Applied Physics Letters 100, 153505 (2012).
- this capacitor has a planar structure and is not suited as high capacitance device.
- the capacitance of a planer metal-semiconductor-metal structure was simulated by F. Heiman and G. Warfield in Journal of Applied Physics 36, 3206 (1964), focusing on the impacts of carrier concentration and the thickness of the semiconductor layer.
- the capacitance increase in the literature is generated by charge injection from electrodes, while the capacitance increase in the present invention is generated by free charges inside the semiconducting material.
- the increased ratio in capacitance by the effect in the literature is at most 2, while the increased ratio in this invention is at least 100 for practical semiconductor layer thickness over 1 ⁇ .
- capacitors having good properties in respect to one or more selected from the group consisting of size, power density, material compatibility and compatibility with manufacturing processes, for example, with materials and manufacturing processes used in respect to advanced electronic and semiconductor packages, such as for example printed circuit boards.
- the present application therefore provides for a capacitor comprising a first electrode layer, a second electrode layer and a semiconducting layer between the first electrode layer and the second electrode layer.
- the present application therefore also provides for advanced electronic and semiconductor packages, such as for example a printed circuit board comprising such capacitor. Furthermore, the present application provides for a process of producing a capacitor, said process comprising the steps of
- Figure 1 shows a schematic cross-sectional view of a capacitor of the present application.
- Figure 2a shows the frequency dependencies of the dielectric constant ⁇ ⁇ for the capacitor test cells of Example 1.
- Figure 2b shows the frequency dependencies for the dissipation factor tan ⁇ for the capacitor test cells of Example 1.
- Figure 3a shows the frequency dependencies of the dielectric constant ⁇ ⁇ for the capacitor test cells of Example 2.
- Figure 3b shows the frequency dependencies for the capacitance C for the capacitor test cells of Example 2.
- Figure 4 shows the frequency dependencies of conductivity ⁇ for the test cell of Example 3.
- Figure 5 shows the frequency dependencies of capacitance C for the test cell of Example 4 before and after thermal stress.
- Figure 6 shows capacitor performances in terms of capacitance C per area and dissipation factor tan ⁇ for various doped organic semiconductor materials.
- Figure 7 shows the frequency dependencies of the dissipation factor for different combinations between doped organic semiconductor materials and conductive electrode materials.
- Figure 8 shows the frequency dependencies of test cell impedance for different combinations between doped organic semiconductor materials and conductive electrode materials.
- Figure 9 shows the leakage current densities of test cells with different electron energy gaps between doped organic semiconductor materials and aluminum electrode.
- the present application relates to a capacitor comprising a first electrode layer, a second electrode layer and a semiconducting layer between the first electrode layer and the second electrode layer.
- a schematic cross-sectional view of an exemplary capacitor is shown in Figure 1 comprising an optional substrate 10, the first electrode layer 20, the semiconducting layer 30, the second electrode layer 40 and an optional further substrate 50.
- first electrode layer and second electrode layer each independently of the other, consist of an electrically conductive composition.
- the electrically conductive composition of the first electrode layer and the electrically conductive composition of the second electrode layer may be the same or different; preferably they are the same.
- Said electrically conductive composition comprises and preferably consists of one or more electrically conductive materials.
- the choice in electrically conductive materials is not particularly limited. It is, however, preferred that such electrically conductive materials are characterized by high electrical conductivity.
- Electrically conductive materials may, for example, be selected from carbon, metals, metal alloys, metal oxides, electrically conductive polymers, or blends of any of these.
- metals suitable for use herein are not particularly limited. Examples of such metals may be selected from the group consisting of potassium, lithium, sodium, cesium, magnesium, calcium, strontium, barium, aluminum, silver, gold, indium, tin, zinc, copper, nickel, palladium, platinum, titanium, zirconium, molybdenum, scandium, and any blend (or alloy) thereof.
- alloys suitable for use herein are not particularly limited.
- metal alloys may be selected from the group consisting of stainless steel (e.g., 332 stainless steel, 316 stainless steel), alloys of gold, alloys of silver, alloys of copper, alloys of aluminum, alloys of nickel, alloys of palladium, alloys of platinum, alloys of titanium, and any blend of any of these.
- metal oxides suitable for use herein are not particularly limited.
- metal oxides may be selected from the group consisting of indium tin oxide (ITO), fluorine-doped tin oxide, tin oxide, zinc oxide, aluminum-doped zinc oxide, and any blend thereof.
- Examples of conductive polymers suitable for use herein are not particularly limited.
- Examples of such conductive polymers may be selected from the group consisting of polythiophenes, such as poly(3,4-ethylenedioxythiophene) (PEDOT), polyanilines, doped polyanilines, polypyrroles, doped polypyrroles, and any blend of any of these.
- the electrically conductive material in combination with a p-doped semiconducting material, has a low work function.
- a metal having a low work function is aluminum.
- the electrically conductive material has a high work function.
- a metal having a high work function is platinum.
- the surface of the electrically conductive composition may be modified by depositing a self-assembled monolayer (SAM) thereon.
- SAM self-assembled monolayer
- such self-assembled monolayer may have a thickness (measured perpendicularly to the surface of such layer) from 1 to 10, more preferably from 1 to 5, even more preferably from 1 to 3, and still even more preferably from 1 to 2 molecular layers. Most preferably, said thickness is one molecular layer.
- such self-assembled monolayer consists of moieties of the following formula (SAM-I) R 31 -X 31 -* (SAM-I) with R 31 and X 31 as defined herein.
- SAM-I the asterisk "*" or “*” generally denotes the (or the bond to the) electrically conductive material (following the deposition of the SAM onto the electrically conductive material), and may denote hydrogen before the SAM is deposited onto the electrically conductive material.
- X 31 is at each occurrence -X a -.
- X a and X b are at each occurrence independently S or Se.
- X a and X b are S.
- R 31 is at each occurrence independently an organyl group or an organoheteryl group.
- R 31 may at each occurrence independently be selected from the group consisting of aryl, alkyl having from 1 to 20 (preferably from 1 to 15, more preferably from 1 to 10) carbon atoms, aryl substituted with one or more groups R 32 , and alkyl having from 1 to 20 (preferably from 1 to 15, more preferably from 1 to 10) carbon atoms substituted with one or more groups R 32 , with R 32 as defined herein.
- R 32 is an electron withdrawing group.
- R 32 is at each occurrence independently selected from the group consisting of -CN, -F, -CI, -Br, -I, -OR 33 , and alkyi having from 1 to 10 carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R 33 as defined herein. Even more preferably R 32 is at each occurrence independently selected from the group consisting of -F, - OR 33 , and alkyi having from 1 to 10 carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R 33 as defined herein.
- Ar 31 is an aryl having from 6 to 30 carbon atoms, preferably having from 6 to 20 carbon atoms, and most preferably is phenyl.
- Ar 31 is substituted with one or more substituent selected from the group consisting of -CN, -F, -CI, -Br, -I, -OR 33 , and alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R 33 as defined herein.
- R 33 is an alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, or alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F.
- alkyi suitable as R 33 may be selected from the group consisting of methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl and n- pentyl.
- fluorinated alkyi i.e. alkyi wherein one or more, preferably all, hydrogen atoms are replaced by F
- R 33 may be selected from the group consisting of CF3, C2F5, n-C3F 7 , and n-C 4 Fg.
- Suitable examples of R 31 may be selected from the group consisting of the following formulae (SAM-l-1) to (SAM-l-16)
- SAM-l-13 SAM-l-14
- SAM-l-15 SAM-l-16
- SAM-l-16 SAM-l-16 with (SAM-l-9) to (SAM-l-16) being preferred, and (SAM-l-12) and (SAM-l-15) be particularly preferred.
- Typical SAM materials for this purpose are CH 3 (CH2)9SH, NH2(CH 2 )ioSH, CF3(CF2)7(CH2)2SH, which are shown by I. Campbell et al. in Physical Review B 54, 14321 (1996).
- the electrically conductive composition of first and second electrode layer may also, as the need arises, comprise further components.
- a further component is a binder, which preferably is a material that is inert under use conditions.
- a binder may, for example, help in improving the mechanical stability and/or durability of first and/or second electrode layer.
- the first electrode layer or the second electrode layer or both may comprise, preferably consist of, a porous component and a non-porous component.
- a porous component is adjacent to (for example, in direct physical and/or electrical contact with) the semiconducting layer.
- Said non-porous component is preferably in direct contact with said porous component.
- Said non- porous component may or may not be in direct physical and/or electrical contact with the semiconducting layer. It may also be that only a part of the surface of said non-porous component is in direct physical and/or electrical contact with the semiconducting layer.
- the porous component may comprise, preferably consist of, carbon, such as for example activated carbon.
- the non-porous component may comprise, preferably consist of, a metal as defined above.
- a metal as defined above.
- the semiconducting layer is between the first electrode layer and the second electrode layer.
- the semiconducting layer is solid.
- the semiconducting layer comprises, and preferably consists of, a semiconducting material selected from the group consisting of organic semiconducting materials, inorganic semiconducting materials and any blends of any of these, for example including blends of more tha n one organic semiconducting material, more tha n one inorganic semiconducting material, or blends of one or more organic semiconducting material and one or more inorganic semiconducting material.
- said semiconducting material has a transistor mobility of at least 1 ⁇ 10 "5 cm 2 V 1 s 1 .
- the energy level of the highest occupied molecular orbital (HOMO) of the semiconducting material is lower than the lower one of the Fermi energy levels of the first and second electrode composition or materials.
- the HOMO level (in eV) of the semiconducting material is lower than the Fermi energy levels (in eV) of the first and second electrode composition or material minus 0.5 eV, i.e.,
- the semiconducting layer preferably has a thickness of at least 0.5 ⁇ , more preferably of at least 1.0 ⁇ and of at most 20 ⁇ , more preferably of at most 15 ⁇ and most preferably of at most 10 ⁇ .
- the present semiconducting layer preferably has a dielectric constant of at least 3 and of at most 100,000 for a given thickness of 10 ⁇ .
- the organic semiconducting material is preferably selected from the group consisting of monomeric compounds (also referred to as "small molecule"), oligomers, polymers or blends of any of these, for example, including but not limited to blends of one or more monomeric compounds, one or more oligomers or one or more polymers. More preferably the organic semiconducting material is a polymer or a blend of polymers. Most preferably the organic semiconducting material is a polymer.
- organic semiconducting material is not particularly limited.
- the organic semiconducting material comprises a conjugated system.
- conjugated system is herein used to denote a molecular entity or a part of a molecular entity whose structure may be represented as a system of alternating single and multiple bonds (see also International Union of Pure and Applied Chemistry, Compendium of Chemical Terminology, Gold Book, Version 2.3.3, 2014- 02-24, pages 322-323).
- An organic semiconducting material suited for use herein may, for example, be represented by the following formula (I) (I) wherein monomeric unit M and m are as defined herein. At each occurrence M may be selected independently.
- an asterisk "*" is used to denote a linkage to an adjacent unit or group, including for example, in case of a polymer, to an adjacent repeating unit or any other group. In some instances, where specifically identified as such, the asterisk "*" may also denote a mono-valent chemical group.
- m may be any integer from l to 100,000. For a monomer or monomeric unit m is 1. For an oligomer m is at least 2 and at most 10. For a polymer m is at least 11.
- the organic semiconducting material comprises one or more aromatic units.
- M may be an aromatic unit.
- aromatic units preferably comprise two or more, more preferably three or more aromatic rings.
- aromatic rings may, for example, at each occurrence independently be selected from the group consisting of 5-, 6-, 7- and 8-membered aromatic rings, with 5- and 6-membered rings being particularly preferred.
- aromatic rings comprised in the organic semiconducting material optionally comprise one or more heteroatoms selected from Se, Te, P, Si, B, As, N, O or S, preferably from Si, N, O or S. Further, these aromatic rings may optionally be substituted with alkyl, alkoxy, polyalkoxy, thioalkyl, acyl, aryl or substituted aryl groups, halogen, with fluorine being the preferred halogen, cyano, nitro or an optionally substituted secondary or tertiary alkylamine or arylamine represented by -N(R')( ") / where R' and R" are each independently H, an optionally substituted alkyl or an optionally substituted aryl, alkoxy or polyalkoxy groups are typically employed. Further, where R' and R" is alkyl or aryl these may be optionally fluorinated.
- organic semiconducting materials may be polymers or copolymers wherein the monomeric units M of formula (I) may at each occurrence be independently selected from the group consisting of formulae (Al) to (A83) and (Dl) to (D142)
- R 101 , R 102 , R 103 , R 104 , R 105 , R 106 , R 107 and R 108 are independently of each other selected from the group consisting of H and R s as defined herein.
- R s is at each occurrence independently a carbyl group as defined herein and preferably selected from the group consisting of any group R T as defined herein, hydrocarbyl having from 1 to 40 carbon atoms wherein the hydrocarbyl may be further substituted with one or more groups R T , and hydrocarbyl having from 1 to 40 carbon atoms comprising one or more heteroatoms selected from the group consisting of N, 0, S, P, Si, Se, As, Te or Ge, with N, 0 and S being preferred heteroatoms, wherein the hydrocarbyl may be further substituted with one or more groups R T .
- hydrocarbyl suitable as R s may at each occurrence be independently selected from phenyl, phenyl substituted with one or more groups R T , alkyl and alkyl substituted with one or more groups R T , wherein the alkyl has at least 1, preferably at least 5 and has at most 40, more preferably at most 30 or 25 or 20, even more preferably at most 15 and most preferably at most 12 carbon atoms.
- alkyl suitable as R s also includes fluorinated alkyl, i.e. alkyl wherein one or more hydrogen is replaced by fluorine, and perfluorinated alkyl, i.e. alkyl wherein all of the hydrogen are replaced by fluorine.
- R T is at each occurrence independently selected from the group consisting of F, Br, CI, -CN, -NC, -NCO, -NCS, -OCN, -SCN, -C(0)NR°R 00 , -C(0)X°, -C(0)R°, -NH 2 , -NR°R 00 , - SH, -SR°, -SO3H, -SO2R 0 , -OH, -OR 0 , -NO2, -SF 5 and -SiR°R 00 R 000 .
- Preferred R T are selected from the group consisting of F, Br, CI, -CN, -NC, -NCO, -NCS, -OCN, -SCN, - C(0)NR°R 00 , -C(0)X°, -C(0)R°, -NH 2 , -NR°R 00 , -SH, -SR°, -OH, -OR 0 and -SiR°R 00 R 000 .
- R T is F.
- R°, R 00 and R 000 are at each occurrence independently of each other selected from the group consisting of H, F, hydrocarbyl having from 1 to 40 carbon atoms, and fluorinated hydrocarbyl having from 1 to 40 carbon atoms, i.e. hydrocarbyl wherein one or more hydrogen is replaced by fluorine.
- Said hydrocarbyl preferably has at least 5 carbon atoms.
- Said hydrocarbyl preferably has at most 30, more preferably at most 25 or 20, even more preferably at most 20, and most preferably at most 12 carbon atoms.
- R°, R 00 and R 000 are at each occurrence independently of each other selected from the group consisting of H, F, alkyl, fluorinated alkyl, alkenyl, alkynyl, phenyl and fluorinated phenyl. More preferably, R°, R 00 and R 000 are at each occurrence independently of each other selected from the group consisting of H, F, alkyl, fluorinated, preferably perfluorinated, alkyl, phenyl and fluorinated, preferably perfluorinated, phenyl.
- alkyl suitable as R°, R 00 and R 000 also includes perfluorinated alkyl, i.e. alkyl wherein all of the hydrogen are replaced by fluorine.
- alkyls also in respect to fluorinated alkyl, may be selected from the group consisting of methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl (or "t-butyl"), pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl and eicosyl (-C 20 H 4 i).
- X° is halogen.
- X° is selected from the group consisting of F, CI and Br.
- a hydrocarbyl group comprising a chain of 3 or more carbon atoms and heteroatoms combined may be straight chain, branched and/or cyclic, including spiro and/or fused rings.
- Hydrocarbyl suitable as R s , R°, R 00 and/or R 000 may be saturated or unsaturated.
- saturated hydrocarbyl include alkyl.
- unsaturated hydrocarbyl may be selected from the group consisting of alkenyl (including acyclic and cyclic alkenyl), alkynyl, allyl, alkyldienyl, polyenyl, aryl and heteroaryl.
- Preferred hydrocarbyl suitable as R s , R°, R 00 and/or R 000 include hydrocarbyl comprising one or more heteroatoms and may for example be selected from the group consisting of alkoxy, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy and alkoxycarbonyloxy, alkylaryloxy, arylcarbonyl, aryloxycarbonyl, arylcarbonyloxy and aryloxycarbonyloxy.
- aryl and heteroaryl comprise mono-, bi- or tricyclic aromatic or heteroaromatic groups that may also comprise condensed rings.
- aryl and heteroaryl groups may be selected from the group consisting of phenyl, phenyl wherein one or more CH groups are replaced by N, naphthalene, fluorene, thiophene, pyrrole, preferably N-pyrrole, furan, pyridine, preferably 2- or 3-pyridine, pyrimidine, pyridazine, pyrazine, triazole, tetrazole, pyrazole, imidazole, isothiazole, thiazole, thiadiazole, isoxazole, oxazole, oxadiazole, thiophene, preferably 2-thiophene, selenophene, preferably 2- selenophene, thieno[3,2-b]thiophene, thieno[2,3-b]
- alkoxy group i.e. a corresponding alkyl group wherein the terminal CH2 group is replaced by -O-
- alkoxy group can be straight-chain or branched, preferably straight-chain (or linear).
- Suitable examples of such alkoxy group may be selected from the group consisting of methoxy, ethoxy, propoxy, butoxy, pentoxy, hexoxy, heptoxy, octoxy, nonoxy, decoxy, undecoxy, dodecoxy, tridecoxy, tetradecoxy, pentadecoxy, hexadecoxy, heptadecoxy and octadecoxy.
- alkenyl i.e.
- alkenyl preferably has 2 to 10 carbon atoms.
- Preferred examples of alkenyl may be selected from the group consisting of vinyl, prop-l-enyl, or prop-2-enyl, but-l-enyl, but-2-enyl or but-3-enyl, pent-l-enyl, pent-2-enyl, pent-
- alkenyl groups are C 2 -C7-lE-alkenyl, C 4 -C7-3E-alkenyl, C5-C7-4- alkenyl, C6-C7-5-alkenyl and C7-6-alkenyl, in particular C 2 -C7-lE-alkenyl, C 4 -C7-3E- alkenyl and Cs-C7-4-alkenyl.
- alkenyl groups are vinyl, lE-propenyl, lE-butenyl, lE-pentenyl, lE-hexenyl, lE-heptenyl, 3-butenyl, 3E-pentenyl, 3E-hexenyl, 3E-heptenyl, 4-pentenyl, 4Z-hexenyl, 4E-hexenyl, 4Z-heptenyl, 5-hexenyl, 6-heptenyl and the like.
- Alkenyl groups having up to 5 C atoms are generally preferred.
- oxaalkyi i.e. a corresponding alkyl wherein one non-terminal CH 2 group is replaced by -0-
- oxaalkyi can be straight-chain or branched, preferably straight chain.
- Preferred examples of carbonyloxy and oxycarbonyl i.e. a corresponding alkyl wherein one CH 2 group is replaced by -O- and one of the thereto adjacent CH 2 groups is replaced by -C(O)-.
- Preferred examples of thioalkyi may be straight-chain or branched, preferably straight-chain. Suitable examples may be selected from the group consisting of thiomethyl (-SCH3), 1-thioethyl (-SCH2CH3), 1- thiopropyl (-SCH2CH2CH3), l-(thiobutyl), l-(thiopentyl), l-(thiohexyl), 1- (thioheptyl), l-(thiooctyl), l-(thiononyl), l-(thiodecyl), l-(thioundecyl) and 1- (thiododecyl).
- a fluoroalkyl group is preferably perfluoroalkyl CiF 2 i + i, wherein i is an integer from 1 to 15, in particular CF 3 , C 2 F 5 , C3F7, C 4 F 9 , C 5 F , C 6 Fi 3 , C7F15 or C 8 Fi 7 , very preferably C6F13, or partially fluorinated alkyl, in particular 1,1-difluoroalkyl, all of which are straight-chain or branched.
- the organyl groups are independently of each other selected from primary, secondary or tertiary alkyl or alkoxy with 1 to 30 C atoms, wherein one or more H atoms are optionally replaced by F, or aryl, aryloxy, heteroaryl or heteroaryloxy that is optionally alkylated or alkoxylated and has 4 to 30 ring atoms.
- Very preferred groups of this type are selected from the group consisting of the following formulae
- ALK denotes optionally fluorinated, preferably linear, alkyl or alkoxy with 1 to 20, preferably 1 to 12 C-atoms, in case of tertiary groups very preferably 1 to 9 C atoms, and the dashed line denotes the link to the ring to which these groups are attached.
- tertiary groups very preferably 1 to 9 C atoms
- the dashed line denotes the link to the ring to which these groups are attached.
- Especially preferred among these groups are those wherein all ALK subgroups are identical.
- the organic semiconducting materials are polymers or copolymers that encompass one or more repeating units, e.g. M in formula (I), selected from thiophene-2,5-diyl, 3-substituted thiophene-2,5-diyl, optionally substituted thieno[2,3-b]thiophene- 2,5-diyl, optionally substituted thieno[3,2-b]thiophene-2,5-diyl, selenophene-2,5- diyl, or 3-substituted selenophene-2,5-diyl.
- M in formula (I) selected from thiophene-2,5-diyl, 3-substituted thiophene-2,5-diyl, optionally substituted thieno[2,3-b]thiophene- 2,5-diyl, optionally substituted thieno[3,2-b]thiophene-2,5-diy
- organic semiconducting materials comprise one or more monomeric units selected from the group consisting of formulae (Al) to (A83) and one or more monomeric units selected from the group consisting of formulae (Dl) to (D142).
- organic semiconductor materials that can be used in this invention include compounds, oligomers and derivatives of compounds selected from the group consisting of conjugated hydrocarbon polymers such as polyacene, polyphenylene, poly(phenylene vinylene), polyfluorene including oligomers of those conjugated hydrocarbon polymers; condensed aromatic hydrocarbons, such as, tetracene, chrysene, pentacene, pyrene, perylene, coronene, or soluble, substituted derivatives of these; oligomeric para substituted phenylenes such as p-quaterphenyl (p-4P), p-quinquephenyl (p-5P), p-sexiphenyl (p-6P), or soluble substituted derivatives of these; conjugated heterocyclic polymers such as poly(3-substituted thiophene), poly(3,4-bisubstituted thiophene), optionally substituted polythieno[2,3-b
- organic semiconducting materials may be selected from the group consisting of substituted oligoacenes, such as pentacene, tetracene or anthracene, or heterocyclic derivatives thereof.
- substituted oligoacenes such as pentacene, tetracene or anthracene, or heterocyclic derivatives thereof.
- Bis(trialkylsilylethynyl) oligoacenes or bis(trialkylsilylethynyl) heteroacenes as disclosed for example in US 6,690,029 or WO 2005/055248 Al or US 7,385,221, are also useful.
- organic semiconducting materials are selected from the group consisting of small molecules or monomers of the tetra-heteroaryl indacenodithiophene-based structural unit as disclosed in WO 2016/015804 Al, and polymers or copolymers comprising one or more repeating units thereof.
- organic semiconducting materials may be selected from the group of small molecules or monomers or polymers comprising a 2,7-(9,9')spirobifluorene moiety, optionally substituted and preferably substituted with amino groups.
- spirobifluorenes are, for example, disclosed in WO 97/39045.
- Examples of spirobifluorenes suitable for use as monomeric unit M of formula (I) may be selected from the group consisting of formulae (V-l) to (V-7)
- each of the hydrogen atoms may independently of any other be replaced by a substituent as defined herein in respect to R 101 and each asterisk "*" independently may denote a bond to a neighboring moiety (for example in a polymer) or may denote a bond to a group as defined above for R 101 (for example in a compound of formula (l-a) or (l-b)).
- preferred substituents including the ones for "*" may be selected from the group consisting of alkyl having from l to 20 carbon atoms; aryl having from 6 to 20 carbon atoms, said aryl being optionally substituted with alkyl or alkoxy having from 1 to 20, preferably 1 to 10 carbon atoms; and NR 110 R m with R 110 and R 111 being independently of each other selected from the group consisting of alkyl having from 1 to 20 carbon atoms, aryl having from 6 to 20 carbon atoms, said aryl being optionally substituted with alkyl or alkoxy having from 1 to 20, preferably 1 to 10 carbon atoms, most preferably R 110 and R 111 being independently of each other selected from methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, pentyl, methoxy, ethoxy,
- organic semiconducting materials are OSC-1, OSC-2, OSC-3 and OSC-4, the formulae of which are given in the examples.
- a small molecule may for example be represented by formula (l-a)
- Such inert chemical groups R a and R b may independently of each other be selected from the group consisting of hydrogen, fluorine, alkyl having from 1 to 10 carbon atoms, alkyl having from 1 to 10 carbon atoms wherein one or more, for example all, hydrogen has been replaced with fluorine, aromatic ring systems of from 5 to 30 carbon atoms and aromatic ring systems of from 5 to 30 carbon atoms wherein one or more hydrogen atom may independently of any other be replaced by fluorine or alkyl having from 1 to 10 carbon atoms.
- the present semiconducting material may be an oligomer or a polymer as defined above.
- Such oligomers and polymers may be synthesized according to or in analogy to methods that are known to the skilled person and are described in the literature from monomers as described in the following.
- Such monomers may generally be prepared according to methods well known to the person skilled in the art.
- X 00 is halogen.
- X 00 is selected from the group consisting of F, CI and Br.
- X 00 is Br.
- Preferred aryl-aryl coupling and polymerisation methods used in the processes described herein may, for example, be one or more of Yamamoto coupling, Kumada coupling, Negishi coupling, Suzuki coupling, Stille coupling, Sonogashira coupling, Heck coupling, C-H activation coupling, Ullmann coupling and Buchwald coupling.
- Yamamoto coupling is described for example in WO 00/53656 Al.
- Negishi coupling is described for example in J. Chem. Soc, Chem. Commun., 1977, 683-684.
- Yamamoto coupling is described for example in T. Yamamoto et al., Prog. Polym.
- Stille coupling is described for example in Z. Bao et al., J. Am. Chem. Soc, 1995, 117, 12426-12435.
- monomers having two reactive halide groups are preferably used.
- Suzuki coupling compounds of formula (l-b) having two reactive boronic acid or boronic acid ester groups or two reactive halide groups a re preferably used.
- Stille coupling monomers having two reactive stannane groups or two reactive halide groups are preferably used.
- Negishi coupling monomers having two reactive organozinc groups or two reactive halide groups are preferably used.
- Preferred catalysts are selected from Pd(0) complexes or Pd(l l) salts.
- Another preferred phosphine ligand is tris(o/tfto-tolyl)phosphine, for example Pd(o-Tol3P) 4 .
- Preferred Pd(l l) salts include palladium acetate, for example Pd(OAc) 2 .
- the Pd(0) complex can be prepared by mixing a Pd(0) dibenzylideneacetone complex, for example tris(dibenzyl-ideneacetone)dipalladium(0), bis(dibenzylideneacetone)- palladium(O), or Pd(l l) salts e.g. palladium acetate, with a phosphine ligand, for example triphenylphosphine, tris(o/tfto-tolyl)phosphine or tri(tert- butyl)phosphine.
- a Pd(0) dibenzylideneacetone complex for example tris(dibenzyl-ideneacetone)dipalladium(0), bis(dibenzylideneacetone)- palladium(O), or Pd(l l) salts e.g. palladium acetate
- a phosphine ligand for example triphenylphosphine, tris(o/tfto
- Suzuki polymerisation is performed in the presence of a base, for example sodium carbonate, potassium carbonate, lithium hydroxide, potassium phosphate or an organic base such as tetraethylammonium carbonate or tetraethylammonium hydroxide.
- a base for example sodium carbonate, potassium carbonate, lithium hydroxide, potassium phosphate or an organic base such as tetraethylammonium carbonate or tetraethylammonium hydroxide.
- Yamamoto polymerisation employs a Ni(0) complex, for example bis(l,5-cyclooctadienyl)nickel(0).
- Suzuki and Stille polymerisation may be used to prepare homopolymers as well as statistical, alternating and block random copolymers.
- Statistical or block copolymers can be prepared for example from the above monomers of formula (I- b), wherein one of the reactive groups is halogen and the other reactive group is a boronic acid, boronic acid derivative group or a nd alkylstannane.
- the synthesis of statistical, alternating and block copolymers is described in detail for example in WO 03/048225 A2 or WO 2005/014688 A2.
- leaving groups of formula -O-SO2Z 1 can be used wherein Z 1 is as described above.
- Particular examples of such leaving groups are tosylate, mesylate and triflate.
- the semiconducting layer further comprises one or more dopants.
- Said dopant is preferably a n electron donor or an electron acceptor.
- Said dopant is preferably characterized by an ionization energy of at least 7.0 eV, preferably of at least 7.1 eV, more preferably at least 7.2 eV, even more preferably of at least 7.3 eV, still even more preferably of at least 7.4 eV a nd most preferably of at least 7.5 eV.
- Said dopant is preferably characterized by an ionization energy of at most 12.0 eV, more preferably of at most 11.5 eV, even more preferably of at most 11.0 eV, still even more preferably of at most 10.5 eV and most preferably of at most 10.0 eV.
- the energy level E (in eV) of the lowest unoccupied molecular orbital (LUMO) of the dopant is lower than the energy level E (in eV) of the highest occupied molecular orbital of the semiconducting material plus 0.5 eV, i.e.
- the one or more dopants are p-type dopants.
- p-type dopants are selected from the group consisting of organic dopants, transition-metal oxides and organometallic com pounds.
- Such dopants are generally well known to the skilled person and can either be purchased from commercial sources or, if need be, synthesized according to published syntheses. An overview of suitable dopants is, for example, given by S.J. Yoo and J.J. Kim in Macromolecular Rapid Communications 2015, 36, 984-1000.
- suitable organic dopants may be selected from the group consisting of fluorinated fullerenes and of the following formulae (l l-A) or (l l-B)
- R 1 to R 10 are independently of each other selected from the group consisting of hydrogen, fluorine, chlorine, bromine, iodine, N0 2 , NH 2 , COOH, and CN, with the provision that for formula (ll-A) at least two of R 1 to R 8 and for formula (ll-B) at least two of R 1 to R 10 are different from hydrogen.
- R 5 to R 8 and for formula (ll-B) one of R 1 to R 10 may be -Sp-Pol as defined below.
- At least two of R 5 to R 8 and for formula (ll-B) at least two of R 5 to R 10 are selected from the group consisting of hydrogen, fluorine, chlorine, N0 2 , COOH, and CN.
- Particularly suited substituents R 1 to R 10 are selected from the group consisting of fluorine, N0 2 and CN; especially fluorine and CN.
- alkyl having from 1 to 10 carbon atoms examples include methyl, ethyl, n-propyl, iso- propyl, n-butyl, iso-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl and decyl, of which methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl and tert-butyl are preferred.
- R 1 to R 4 are CN, and R 5 to R 8 are hydrogen
- the compound may also be referred to as tetracyano-quinodimethane (TCNO).
- Preferred examples of the compounds of formula (ll-A) are those, wherein at least two, three or four of R 1 to R 4 and at least two, three or four of R 5 to R 8 are different from hydrogen.
- Particularly well suited exemplary compounds of formula (ll-A) may be selected from the following compounds (ll-l) to (11-8) Compound R 1 R 2 R 3 R 4 R 5 R 6 R 7 R 8
- compound (ll-A-1) may also be referred to as F4TCNQ, and compound (ll-A-2) as F2TCNQ.
- R 1 to R 4 are CN and R 5 to R 10 are F; such compound is referred to as F6-TCNNQ.
- Compounds (ll-A) and (ll-B) may also be provided in the form of a polymer comprising a monomeric unit with a group -Pol-Sp-Q. with Q being of formula (ll-A) or of formula (ll-B) above, wherein in respect to formula (ll-A) one of R 5 to R 8 and in respect to formula (ll-B) one of R 5 to R 10 is -Pol-Sp.
- Exemplary groups -Pol-Sp-Q. may be selected from the group consisting of the following (ll-Pol-A), (ll-Pol-B), (II- Pol-C)
- R 11 being hydrogen or fluorine, preferably fluorine; each p and q being independently of the other a number between 0 and 10, preferably between 0 and 5, most preferably 1 or 2; "*" indicating the bonds to other monomeric units of the polymer; and Q. being a group of general formula (II).
- An exemplary compound of formula (ll-Pol-B) may for example be produced according to WO 2009/138010 from compound (ll-A) or (ll-B) or a blend of these, wherein one of R 5 to R 8 is substituted with -(Chh -Nhh, and monomers on basis of (ll-Pol-B), all of which are commercially available.
- An exemplary compound of formula (ll-Pol-C) may for example be synthesized relying on Journal of Applied Polymer Science 114 (2009) 2476, and compound (ll-A) or compound (ll-B) or a blend of these, wherein one of R 5 to R 8 is substituted with (Chh -COOH, and which may be synthesized according to Journal of Organic Chemistry 48 (1948) 3852.
- fluorinated fullerenes may be fluorinated C6o-fullerene or fluorinated C7o-fullerene, of which C60F36 is preferred.
- Suitable organic dopants may be selected from the group consisting of azaindenofluorenediones, azaphenalenes, and azatriphenylenes.
- organic dopants mention may be made of the following compounds (ll-C-1) to (ll-C-13)
- suitable dopants may also be selected from the group of transitions-metal oxides wherein the transition-metal is preferably selected from the group consisting of tungsten, vanadium, molybdenum, chromium and rhenium.
- suitable transition-metal oxides may be selected from the group consisting of WO3, V2O5, M0O3, Cr03 and Re03.
- suitable dopants may also be selected from metal halides.
- a particularly suitable example of such a metal halide is WCI6. It has been reported by N. Connelly and W. Geiger in Chemical Review 96, 877 (1996) that the reduction potential of WCI6 is about 1.1V and this value is transferred to ELUMO -6.2eV using an equation by C. Cardona et al. in Advanced Materials 23, 2367 (2011),
- ELUMO ELUMO
- Preferred examples of suitable dopants may also be selected from the group of transition metal complexes of Cu, Co, Ni, Pd and Pt with ligands comprising at least one oxygen atom bound or coordinated to the transition metal.
- Suitable organometallic compounds comprise a dithiolene moiety of formula (I II)
- the dithiolene moiety may be bridging the two transition metals.
- R 21 and R 22 may at each occurrence independently be selected from the group consisting of halogen (preferably fluorine); alkyl having from 1 to 20, preferably from 1 to 10, even more preferably from 1 to 5 carbon atoms; alkyl having from 1 to 20, preferably from 1 to 10, more preferably from 1 to 5 carbon atoms, wherein one or more, preferably all hydrogen atoms have been replaced by fluorine; phenyl wherein one, two or three carbon atoms have been replaced by nitrogen and optionally one or more hydrogen atoms have been replaced by fluorine; and phenyl wherein one or more, preferably all hydrogen atoms have been replaced by fluorine and optionally wherein one, two or three carbon atoms have been replaced by nitrogen.
- halogen preferably fluorine
- R 21 and R 22 may at each occurrence independently be selected from the group consisting of halogen (preferably fluorine) and alkyl having from 1 to 20, preferably from 1 to 10, even more preferably from 1 to 5 carbon atoms; alkyl having from 1 to 20, preferably from 1 to 10, more preferably from 1 to 5 carbon atoms, wherein one or more, preferably all hydrogen atoms have been replaced by fluorine. Most preferably, R 21 and R 22 are independently selected from fluorine and CF 3 .
- R 21 and R 22 may at each occurrence be the same or different. It is, however, preferred that R 21 and R 22 are the same.
- organometallic compounds may comprise one or more moieties selected from the group consisting of the following formulae (lll-A), (lll-B) and (III- C)
- M 1 and M 2 are independently of each other selected from the group of transition metals, preferably selected from the group consisting of chromium, molybdenum, tungsten, cobalt, rhodium and iridium.
- More preferred examples may be selected from the group consisting of formulae (IV-A), (IV-B), (IV-C) and (IV-D) or its dimer (IV-A)
- a is 1 or 2.
- b is an integer selected from the group consisting of 1, 2 and 3.
- b is 3.
- c, e, f and k may at each occurrence independently be 0 or 1.
- c, e, f and k are 0.
- d, g and i may at each occurrence independently be 0 or 1.
- d, g and i are 1.
- h is 0 or 1.
- h is 0.
- Ligand L 1 is a dithiolene moiety of formula (III).
- Each of ligands L 2 is independently of the other selected from the group of ligands having a free electron pair capable of donating two electrons to the transition metal M 1 or M 2 or to both (for example, in case of a bridging ligand); or two of ligands L 2 - if present - may together form a ligand capable of donating four electrons to the transition metal M 1 or M 2 or to both (for example, in case of a bridging ligand); or three of ligands L 2 - if present - may together form a ligand capable of donating six electrons to the transition metal M 1 or M 2 or to both (for example, in case of a bridging ligand).
- Suitable ligands having a free electron pair capable of donating two electrons may independently of each other, for example, be selected from the group consisting of halogenide (i.e. fluoride, chloride, bromide or iodide, with fluoride and chloride being preferred), carbonyl (CO), cyano (CN), nitrosyl (NO), cyclopentadienide (C5H5) and cyclopentadienide substituted with alkyl having from 1 to 10 carbon atoms (preferably methyl). Of these carbonyl, cyclopentadienide and cyclopentadienide substituted with methyl (i.e. CsiCHs , frequently also referred to as "Cp*”) are preferred. Specific examples, from which the organometallic dopants may be selected include the following (IV-1) to (IV-4)
- M 1 is selected from the group consisting of cobalt, rhodium and iridium, preferably M 1 is rhodium; and L 2 is selected from the group consisting of Cp, Cp* and (CO)3, preferably L 2 is Cp or Cp*;
- M 1 is selected from the group consisting of chromium, molybdenum and tungsten, and is preferably molybdenum;
- M 1 is selected from the group consisting of cobalt, rhodium and iridium; m is 1 or 2, and preferably is 1; L 2 3 may at each occurrence independently be selected from the group consisting of (CO)3, Cp and Cp*, and preferably is (CO)3 or Cp*; ⁇ 2 - L 2 is CO; and
- M 1 is at each occurrence independently selected from the group consisting of cobalt, rhodium and iridium, and preferably is rhodium
- M 2 is selected from the group consisting of chromium, molybdenum and tungsten, and preferably is molybdenum
- L 2 is selected from the group consisting of Cp, Cp* and CO;
- L 2 coordinated to M 1 is preferably Cp or Cp*, and most
- L 2 coordinated to M 2 preferably is CO, wherein R 21 and R 22 are F or CF3, and preferably are CF3.
- the dopant has a substantially uniform distribution in the semiconducting layer.
- the semiconductor layer comprises the dopant in at least 0.01 wt%, more preferably in at least 0.05 wt%, even more preferably in at least 0.1 wt% or 0.2 wt%, still even more preferably in at least 0.3 wt% or 0.4 wt%, and most preferably in at least 0.5 wt%, with wt% given relative to the weight of the semiconducting material.
- the semiconductor layer comprises the dopant in at most 50.0 wt%, more preferably in at most 40.0 wt% or 30.0 wt%, even more preferably in at most 25.0 wt% or 20.0 wt%, still even more preferably in at most 15.0 wt%, and most preferably in at most 10.0 wt%, with wt% given relative to the weight of the semiconducting material.
- the present capacitor may optionally comprise one or more substrates.
- Said substrate may, for example, be adjacent to and preferably substantially covering the first electrode layer or the second electrode layer or both, first electrode layer and second electrode layer.
- the substrate used for the present electronic device is not particularly limited and may be any suitable material, preferably a material that is inert under use conditions. Examples of such materials are glass and polymeric materials.
- Preferred polymeric material include but are not limited to alkyd resins, allyl esters, benzocyclobutenes, butadiene-styrene, cellulose, cellulose acetate, epoxide, epoxy polymers, ethylene-chlorotrifluoro ethylene copolymers, ethylene-tetra- fluoroethylene copolymers, fiber glass enhanced polymers, fluorocarbon polymers, hexafluoropropylenevinylidene-fluoride copolymer, high density polyethylene, parylene, polyamide, polyimide, polyaramid, polydimethylsiloxane, polyethersulphone, polyethylene, polyethylenenaphthalate, polyethyleneterephthalate, polyketone, polymethylmethacrylate, polypropylene, polystyrene, polysulphone, polytetrafluoroethylene, polyurethanes, polyvinylchloride, polycycloolefin, silicone rubbers, and silicones.
- the substrate can be any suitable material, for example a polymeric material, metal or glass material coated with one or more of the above listed materials or coated with one or more metal, such as for example titanium. It will be understood that in forming such a substrate, methods such as extruding, stretching, rubbing or photochemical techniques can be employed to provide a homogeneous surface for device fabrication as well as to provide pre- alignment of an organic semiconductor material in order to enhance carrier mobility therein.
- the substrate can be a polymeric material, metal or glass coated with one or more of the above polymeric materials.
- the present capacitors may be prepared by successive deposition of the respective layers using standard methods well known in the art. Hence, the present application provides for a process comprising the steps of:
- said process may comprise a step (a) of depositing a first electrode layer onto a substrate.
- said process may comprise the additional step of (d) depositing a substrate onto the second electrode layer.
- said process may comprise the additional step of (d) depositing a substrate onto the second electrode layer.
- the present capacitor may, for example, also be formed by a process comprising the steps of
- step (d) combining the first piece obtained in step (a) and the second piece in step (c) so that the semiconducting layer is between the first electrode layer and the second electrode layer
- the electrodes may, for example and depending upon the respective material, be deposited or formed by liquid coating such as for example spray-coating, dip- coating, web-coating or spin-coating, or by vacuum deposition methods including for example physical vapor deposition, chemical vapor deposition, or thermal evaporation methods. Suitable electrode materials and methods for forming the electrodes are generally known to the skilled person and can easily be found in the literature. Organometallic precursors may also be used and deposited from a liquid phase.
- the semiconducting material(s) is(are) mixed with a solvent and optionally, if present, with one or more dopant to form a semiconducting formulation.
- the semiconducting material(s) and the dopant(s) will react with each other, thereby forming the respective reaction product(s).
- the semiconducting formulation will effectively comprise the reaction product of the semiconducting material(s) and the dopant(s).
- such semiconducting formulation will nevertheless be referred to as a semiconducting formulation comprising semiconducting material(s) and dopant(s).
- Preferred solvents are aliphatic hydrocarbons, chlorinated hydrocarbons, aromatic hydrocarbons, ketones, ethers and mixtures thereof. Additional solvents which can be used include 1,2,4-trimethylbenzene, 1,2,3,4-tetra-methyl benzene, pentylbenzene, mesitylene, cumene, cymene, cyclohexylbenzene, diethylbenzene, tetralin, decalin, 2,6-lutidine, 2-fluoro-m-xylene, 3-fluoro-o-xylene, 2- chlorobenzotrifluoride, ⁇ , ⁇ -dimethylformamide, 2-chloro-6-fluorotoluene, 2- fluoroanisole, anisole, 2,3-dimethylpyrazine, 4-fluoroanisole, 3-fluoroanisole, 3- trifluoro-methylanisole, 2-methylanisole, phenetol, 4-methylanisole, 3- methylanisole, 4-
- solvents examples include, without limitation, dichloromethane, trichloromethane (also known as "chloroform"), chlorobenzene, o-dichlorobenzene, tetrahydrofuran, anisole, morpholine, toluene, o-xylene, m- xylene, p-xylene, 1,4-dioxane, acetone, methylethylketone, 1,2-dichloroethane, 1,1,1-trichloroethane, 1,1,2,2-tetrachloroethane, ethyl acetate, n-butyl acetate, ⁇ , ⁇ -dimethylformamide, dimethylacetamide, dimethylsulfoxide, tetraline, decaline, indane, methyl benzoate, ethyl benzoate, mesitylene and/or mixtures thereof.
- dichloromethane also known as "chloroform”
- the concentration of the semiconducting materials(s) and - if present - dopant(s) is preferably from 0.1 wt% to 20 wt%, more preferably from 0.5 wt% to 10 wt%, with wt% given relative to the total weight of the solution.
- the solution may also comprise one or more binders, such as for example a styrene polymer or copolymer, to adjust the rheological properties, as described for example in WO 2005/055248 Al.
- the semiconducting layer may then be formed by any suitable method including vacuum deposition methods such as physical vapor deposition, chemical vapor deposition, or thermal evaporation methods. However, liquid coating is more desirable than vacuum deposition techniques.
- Solution deposition methods are especially preferred.
- the present formulations allow the use of a number of liquid coating techniques.
- Preferred deposition techniques include, without limitation, dip coating, spin coating, ink jet printing, nozzle printing, letter-press printing, screen printing, gravure printing, doctor blade coating, roller printing, reverse-roller printing, offset lithography printing, dry offset lithography printing, flexographic printing, web printing, spray coating, curtain coating, brush coating, slot dye coating or pad printing.
- Ink jet printing or microdispensing is particularly preferred when high resolution layers and devices need to be prepared.
- industrial piezoelectric print heads such as but not limited to those supplied by Aprion, Fujifilm Dimatix, Hitachi- Koki, InkJet Technology, On Target Technology, Picojet, Spectra, Trident, Xaar may be used to apply the organic semiconductor layer to a substrate.
- semi- industrial heads such as those manufactured by Brother, Epson, Konica, Seiko Instruments Toshiba TEC or single nozzle microdispensers such as those produced by Microdrop and Microfab may be used.
- the compounds or polymers should be first dissolved in a suitable solvent.
- Solvents must not have any detrimental effect on the chosen print head.
- the solvents should have boiling points >100°C, preferably >140°C and more preferably >150°C. Without wishing to be bound by theory it is believe that the boiling point helps in reducing operability problems caused by the solution drying out inside the print head.
- suitable solvents include substituted and non- substituted xylene derivatives, di-Ci-2-alkyl formamide, substituted and non- substituted anisoles and other phenol-ether derivatives, substituted heterocycles such as substituted pyridines, pyrazines, pyrimidines, pyrrolidinones, substituted and non-substituted A/,/V-di-Ci-2-alkylanilines and other fluorinated or chlorinated aromatics.
- a preferred solvent for forming the semiconducting layer by ink jet printing comprises a benzene derivative which has a benzene ring substituted by one or more substituents wherein the total number of carbon atoms among the one or more substituents is at least three.
- the benzene derivative may be substituted with a propyl group or three methyl groups, in either case there being at least three carbon atoms in total.
- Such a solvent enables an ink jet fluid to be formed comprising the solvent with the compound or polymer, which reduces or prevents clogging of the jets and separation of the components during spraying.
- the solvent(s) may include those selected from the following list of examples: dodecylbenzene, l-methyl-4-tert-butylbenzene, terpineol, limonene, isodurene, terpinolene, cymene, diethylbenzene.
- the solvent may be a solvent mixture, that is a combination of two or more solvents, each solvent preferably having a boiling point >100°C, more preferably >140°C. Such solvent(s) also enhance film formation in the layer deposited and reduce defects in the layer.
- the ink jet fluid (that is mixture of solvent, binder and semiconducting compound) preferably has a viscosity at 20°C of from 1 mPa-s to 100 mPa-s, more preferably from 1 mPa-s to 50 mPa-s and most preferably of from 1 mPa-s to 30 mPa-s.
- the organic semiconducting materials OSC-1, OSC-2, OSC-3, OSC-4, OSC-5, and OSC- 6 were synthesized according to published procedures.
- F 4 TCNQ. (purity > 98 %) was purchased from Tokyo Chemical Industry Co.
- Mo(tfd)3 was purchased from Sigma- Aldrich.
- WCI6 was purchased from Sigma-Aldrich. All other materials were purchased from commercial sources such as, for example, Sigma-Aldrich. .7 % OSC-1
- EH is used to denote 2-ethylhexyl, i.e. -CH2-CH(CH2-CH 3 )-(CH2)3-CH 3 .
- Solutions of dopant and of organic semiconducting material in a solvent or a solvent blend were prepared separately by stirring at ca. 80°C until the solids had dissolved completely. After allowing the solutions to cool to room temperature, the solution of dopant and the solution of organic semiconducting material were mixed in order to obtain a solution of the doped organic semiconducting material with respective concentrations as indicated in Table 1.
- Capacitor test cells as schematically shown in Figure 1 were prepared by depositing a first 50 nm thick layer of aluminum onto a glass substrate by thermal evaporation. Then, a layer of doped organic semiconducting material was applied by spin-coating or solution casting, optionally using a doctor blade, to a thickness between 0.5 ⁇ and 10 ⁇ . Finally a second 50 nm thick layer of aluminum was applied onto the layer of doped organic semiconducting material by thermal evaporation. Layer thicknesses were determined by scanning electron microscopy or by vertical scanning interferometry.
- Capacitor performance was evaluated by measuring admittance of the capacitor test cells using a frequency response analyzer Solartron 1260 equipped with a dielectric interface 1296. The measurement was carried out in the frequency range between 1 Hz and 3.2 MHz by applying an alternating current (AC) of 50 mV to the test cell at a temperature of 25°C. Equivalent parallel capacitance and resistance were calculated from the measured admittance data, and the frequency dependences of the dielectric constant ⁇ ⁇ , dissipation factor tan ⁇ , conductivity, and impedance were then obtained therefrom.
- AC alternating current
- Example 1 Dependency of dielectric constant and dissipation factor from dopant concentration Capacitor test cells with a 0.9 ⁇ thick layer of F 4 TCNQ.
- doped organic semiconducting material OSC-1 with dopant contents of 0 wt%, 0.5 wt% and 1.0 wt%, relative to the weight of organic semiconducting material, were prepared as described above and the frequency dependencies of the dielectric constant ⁇ ⁇ and of the dissipation factor tan ⁇ measured as described above with the Solartron 1250 analyzer.
- Figures 2a and 2b The respective results are shown in Figures 2a and 2b.
- Figure 2a clearly shows that the dielectric constant ⁇ ⁇ increases with increasing dopant content.
- Figure 2b shows a shift to higher frequencies when increasing the dopant content to 0.5 wt%. It has not been possible to determine the peak frequency for the capacitor test cell with dopant content of 1.0 wt%, which - without wishing to be bound by theory - is attributed to limitations of the equipment used to perform the measurement.
- Example 2 - Dependency of dielectric constant and capacitance from the thickness of the doped organic semiconductor layer
- Capacitor test cells were prepared as described above using F 4 TCNQ.
- doped organic semiconducting material OSC-1 with a dopant content of 0.5 wt%.
- the thickness of the layers of the doped organic semiconducting material were 0.5 ⁇ , 0.9 ⁇ , 1.2 ⁇ and 1.8 ⁇ , respectively.
- FIG. 3a shows that dielectric constants ⁇ ⁇ in the lower frequency part of the curve up to about 10 4 Hz increase with increasing thickness of the layer of the doped organic semiconductor material while the dielectric constants ⁇ ⁇ in the higher part of the curve, particularly in the range from 10 5 Hz to 10 6 Hz, is mostly independent of thickness of the layer of the organic semiconductor material.
- Respective curves for capacitance C are shown in Figure 3b.
- Capacitor test cells were prepared as described above with a 3.5 ⁇ thick layer of organic semiconducting material OSC-3 doped with 5.0 wt% F 4 TCNQ, with wt% given relative to the weight of OSC-3. Then the frequency dependency of the conductivity ⁇ was measured at different direct current (DC) voltage of, in sequence, 0 V, 2 V, 4 V, 6 V, 8 V, 10 V and again 0 V. The measurement with an alternating current (AC) voltage of 50 mV was superimposed to each DC voltage. Respective results are shown in Figure 4.
- DC direct current
- AC alternating current
- Figure 4 shows differences in behavior at frequencies of about below 100 Hz but nevertheless in this range remains below a conductivity ⁇ of 10 ⁇ 8 S cm 1 while the curves at different DC voltages do not significantly differ at frequencies between about 100 Hz and about 1 MHz. Furthermore, the conductivities for the second measurement at a DC voltage of 0 V shows the capacitor to have fully recovered following the measurement at the DC voltage of 10 V.
- Example 4 Thermal durability A capacitor test cell identical to that of Example 3 was placed under air on a hotplate, the temperature of which was set to 300 °C, for 20 s. The frequencies of the capacitor test cell before and after heating are shown in Figure 5. Heating of the capacitor test cell only led to a minor decrease in capacitance C, thus showing its suitability for applications with thermal exposure, such as for example an embedded capacitor on a printed circuit board.
- Capacitor test cells were prepared as described above with the organic semiconducting materials as indicated in the following Table 2.
- the dopant concentration for each sample was 5 wt%, relative to the weight of the organic semiconducting material.
- Capacitor test cells were prepared as described above, using Cu or Al for electrodes, with the organic semiconducting materials and dopants as indicated in the following Table 3. Table 3
- the concentration of dopant is 5 wt%, respective to the weight of the organic semiconducting material.
- ⁇ as the difference between the HOMO level of semiconducting material and the Fermi level of electrode material.
- the frequency dependence of dissipation factor (tan ⁇ ) is shown in Figure 7.
- the values of tan ⁇ for References G and H largely increase with decreasing frequency, while the values of References I, J, K, and L a re much lower in the low-frequency range below 100Hz.
- ) is shown in Figure 8.
- for References I, J, K, and L increase with decreasing frequency, while the values of References G and H are much lower and independent on frequency in the low frequency range below 100 Hz.
- are considered to be due to the too small ⁇ values manifested in Table 3.
- the performances of References G and H may ca use a charge leakage for capacitor device.
- Figures 7 and 8 indicate that there exists an energy gap between EHOMO, semiconducting material and EF, electrode material that is large enough to prevent such charge leakage.
- Capacitor test cells were prepared as described above using Al electrodes with the organic semiconducting materials and dopants as indicated in the following Ta ble 4.
- the dopa nt concentration for each sample was 5 wt%, relative to the weight of the organic semiconducting material.
- the leakage current densities measured for the capacitor test cells are shown in Figure 9.
- the numbers of measured cells are 3, 3, and 4, for References F, K, and L, respectively, and average values for every applied voltage are plotted in the figure.
- the plotted values for Reference L are more tha n one order of magnitude lower tha n those of F or K.
- the magnitude of the leakage current depends on the height of electron energy barriers, which are created at the interfaces between the semiconducting layer and electrodes, and high barriers ca n be built by increasing the ⁇ value in Table 4.
- the result shown in Figure 9 indicates the effectiveness of large ⁇ for reducing the leakage current density.
- the present examples show that the capacitors disclosed in the present application have a number of advantages over conventional electric double layer capacitors.
- the present capacitors generally allow for higher capacitor energy (at given capacitance) due to their allowing to be run at higher DC voltages. This will, for example, permit the use of smaller capacitors at the same performance level as conventional bigger capacitors.
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Abstract
The present application relates to a capacitor comprising a layer of semiconducting material between the electrode layers. Further, the present application relates to the use of such capacitors, for example in advanced electronic and semiconductor packages.
Description
Semiconductor Capacitor
Technical Field
The present application relates to a capacitor comprising a layer of semiconducting material between the electrode layers. Further, the present application relates to the use of such capacitors, for example in advanced electronic and semiconductor packages.
Background
Capacitors (or condensers) are passive two-terminal electrical components capable of storing electrical energy in an electric field. It its basic form a capacitor comprises two or more electrically conducting elements which are separated by a dielectric, i.e. by an electrically non-conducting material. The non-conducting dielectric acts to increase the capacitor's charge capacity. Materials that may be commonly used as dielectric include, for example, glass, ceramic, plastic film, paper, mica or oxide layers. Dielectric plastic films may, for example, be made from polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polypropylene (PP), polyphenylene sulfide (PPS) or polytetrafluoroethylene (PTFE).
A commonly used family of capacitors are the electric double layer capacitors (EDLCs), which use an electrolyte solution comprising mobile ions, the role of which is to charge up electric double layers formed at the interfaces between the electrolyte solution and the electrodes.
Capacitors have found wide-spread use as means for, for example, energy storage, power conditioning (e.g. to shunt away and conceal current fluctuations from a primary power source), coupling and decoupling, filtering, noise suppression, signal processing or sensing.
Discrete capacitors may, for example, be mounted on the surface of a printed circuit board (PCB). Such capacitors are required to be small in size, provide high power density, and furthermore be compatible with the materials comprised in the
printed circuit board as well as be compatible with the processes used to manufacture advanced electronic and semiconductor packages, such as for example a printed circuit board. To comply with these requirements organic dielectric materials have been found particularly useful.
Since organic dielectric materials are generally characterized by comparatively low dielectric constants ε, researchers have searched for ways to increase their dielectric constants ε. It has been found that this can be achieved with some composite structures containing ceramic or metal particles. For composites comprising ceramic particles dispersed in an organic dielectric material the dielectric constants ε have been limited to values below 1,000. For composites comprising metal particles dispersed in an organic dielectric material, dielectric constants ε of up to and even over 10,000 have been obtained. However, because the dissipation factor tan(6) increases in parallel, such composites and the capacitors comprising such composites have not been found suitable for industrial use.
A capacitor with a metal-semiconductor-metal structure has been proposed as voltage-dependent capacitor, also referred to as "varactor", by P. Dianat et al. in Applied Physics Letters 100, 153505 (2012). However, this capacitor has a planar structure and is not suited as high capacitance device.
The capacitance of a planer metal-semiconductor-metal structure was simulated by F. Heiman and G. Warfield in Journal of Applied Physics 36, 3206 (1964), focusing on the impacts of carrier concentration and the thickness of the semiconductor layer. However, the space charge effect for increasing the capacitance in the literature is different from that we propose in this invention. The capacitance increase in the literature is generated by charge injection from electrodes, while the capacitance increase in the present invention is generated by free charges inside the semiconducting material. Moreover, the increased ratio in capacitance by the effect in the literature is at most 2, while the increased ratio in this invention is at least 100 for practical semiconductor layer thickness over 1 μιη.
The capacitance increases by doped organic semiconductors for a planer metal- semiconductor-metal structure have been shown by P. Pahner, et al., in Physical Review B 88, 195205 (2013). However, the device had a leakage current density of
over lO 5 (A/cm2) under DC IV application and is therefore too high for use in practical capacitor devices.
There is therefore a need for alternative capacitors having good properties in respect to one or more selected from the group consisting of size, power density, material compatibility and compatibility with manufacturing processes, for example, with materials and manufacturing processes used in respect to advanced electronic and semiconductor packages, such as for example printed circuit boards.
Summary of the invention
The present inventors have now surprisingly found that the above objects may be attained either individually or in any combination by the capacitor of the present application.
The present application therefore provides for a capacitor comprising a first electrode layer, a second electrode layer and a semiconducting layer between the first electrode layer and the second electrode layer.
The present application therefore also provides for advanced electronic and semiconductor packages, such as for example a printed circuit board comprising such capacitor. Furthermore, the present application provides for a process of producing a capacitor, said process comprising the steps of
(a) depositing a first electrode layer;
(b) depositing a semiconducting layer onto the first electrode layer; and
(c) depositing a second electrode layer onto the semiconducting layer to obtain a capacitor.
Brief description of the figures Figure 1 shows a schematic cross-sectional view of a capacitor of the present application.
Figure 2a shows the frequency dependencies of the dielectric constant εΓ for the capacitor test cells of Example 1. Figure 2b shows the frequency dependencies for the dissipation factor tan δ for the capacitor test cells of Example 1.
Figure 3a shows the frequency dependencies of the dielectric constant εΓ for the capacitor test cells of Example 2.
Figure 3b shows the frequency dependencies for the capacitance C for the capacitor test cells of Example 2.
Figure 4 shows the frequency dependencies of conductivity σ for the test cell of Example 3.
Figure 5 shows the frequency dependencies of capacitance C for the test cell of Example 4 before and after thermal stress. Figure 6 shows capacitor performances in terms of capacitance C per area and dissipation factor tan δ for various doped organic semiconductor materials.
Figure 7 shows the frequency dependencies of the dissipation factor for different combinations between doped organic semiconductor materials and conductive electrode materials.
Figure 8 shows the frequency dependencies of test cell impedance for different combinations between doped organic semiconductor materials and conductive electrode materials.
Figure 9 shows the leakage current densities of test cells with different electron energy gaps between doped organic semiconductor materials and aluminum electrode.
Detailed description of the invention
The present application relates to a capacitor comprising a first electrode layer, a second electrode layer and a semiconducting layer between the first electrode layer and the second electrode layer. A schematic cross-sectional view of an exemplary capacitor is shown in Figure 1 comprising an optional substrate 10, the first electrode layer 20, the semiconducting layer 30, the second electrode layer 40 and an optional further substrate 50.
FIRST AND SECOND ELECTRODE LAYERS
Preferably first electrode layer and second electrode layer, each independently of the other, consist of an electrically conductive composition. The electrically conductive composition of the first electrode layer and the electrically conductive composition of the second electrode layer may be the same or different; preferably they are the same.
Said electrically conductive composition comprises and preferably consists of one or more electrically conductive materials. The choice in electrically conductive materials is not particularly limited. It is, however, preferred that such electrically conductive materials are characterized by high electrical conductivity.
Electrically conductive materials may, for example, be selected from carbon, metals, metal alloys, metal oxides, electrically conductive polymers, or blends of any of these.
Examples of metals suitable for use herein are not particularly limited. Examples of such metals may be selected from the group consisting of potassium, lithium, sodium, cesium, magnesium, calcium, strontium, barium, aluminum, silver, gold, indium, tin, zinc, copper, nickel, palladium, platinum, titanium, zirconium, molybdenum, scandium, and any blend (or alloy) thereof.
Examples of alloys suitable for use herein are not particularly limited. Examples of such metal alloys may be selected from the group consisting of stainless steel (e.g., 332 stainless steel, 316 stainless steel), alloys of gold, alloys of silver, alloys of
copper, alloys of aluminum, alloys of nickel, alloys of palladium, alloys of platinum, alloys of titanium, and any blend of any of these.
Examples of metal oxides suitable for use herein are not particularly limited. Examples of such metal oxides may be selected from the group consisting of indium tin oxide (ITO), fluorine-doped tin oxide, tin oxide, zinc oxide, aluminum-doped zinc oxide, and any blend thereof.
Examples of conductive polymers suitable for use herein are not particularly limited. Examples of such conductive polymers may be selected from the group consisting of polythiophenes, such as poly(3,4-ethylenedioxythiophene) (PEDOT), polyanilines, doped polyanilines, polypyrroles, doped polypyrroles, and any blend of any of these. Preferably, in combination with a p-doped semiconducting material, the electrically conductive material has a low work function. An example of a metal having a low work function is aluminum.
Preferably, in combination with an n-doped semiconducting material, the electrically conductive material has a high work function. An example of a metal having a high work function is platinum.
Preferably, in combination with a p-doped semiconducting material or an n-doped semiconducting material, the surface of the electrically conductive composition (or first and/or second electrode layer) may be modified by depositing a self-assembled monolayer (SAM) thereon. This allows the adaptation of the work function of the electrically conductive material to the energy level of the semiconducting material.
Preferably, such self-assembled monolayer may have a thickness (measured perpendicularly to the surface of such layer) from 1 to 10, more preferably from 1 to 5, even more preferably from 1 to 3, and still even more preferably from 1 to 2 molecular layers. Most preferably, said thickness is one molecular layer.
Preferably, such self-assembled monolayer consists of moieties of the following formula (SAM-I)
R31-X31-* (SAM-I) with R31 and X31 as defined herein. With regards to formula (SAM-I) the asterisk "*" or "*" generally denotes the (or the bond to the) electrically conductive material (following the deposition of the SAM onto the electrically conductive material), and may denote hydrogen before the SAM is deposited onto the electrically conductive material. Without wishing to be bound by theory, It is noted that when a SAM material of formula R31-X31-H is deposited onto the electrically conductive material the hydrogen bonded to X31 is abstracted and the remainder of the molecule bonds to the electrically conductive material.
X31 is at each occurrence independently selected from the group consisting of -Xa-, - Xa-Xb-, -C(=Xa)-Xb-, -Xa03-, -Xa-Xb03-, -PO2H-, and -PO3H-. Preferably X31 is at each occurrence -Xa-.
Xa and Xb are at each occurrence independently S or Se. Preferably, Xa and Xb are S.
It is noted that with regards to functional group X31 selected from the group consisting of -Xa03-, -Xa-Xb03-, -PO2H- and -PO3H- a number of possible binding modes between X31 and the metal surface may be envisaged. Without wishing to be bound by theory it is believed that generally the bonding between these functional groups X31 and the metal or metal oxide surface is done by means of -0- . An example of such bonding is Metal-O-P-. These functional groups X31 may for example be bound to the metal surface by means of one or more groups -0-. It is also possible that more than one such binding modes exist simultaneously.
R31 is at each occurrence independently an organyl group or an organoheteryl group. Preferably R31 may at each occurrence independently be selected from the group consisting of aryl, alkyl having from 1 to 20 (preferably from 1 to 15, more preferably from 1 to 10) carbon atoms, aryl substituted with one or more groups R32, and alkyl having from 1 to 20 (preferably from 1 to 15, more preferably from 1 to 10) carbon atoms substituted with one or more groups R32, with R32 as defined herein. R32 is an electron withdrawing group. Preferably R32 is at each occurrence independently selected from the group consisting of -NO2, -CN, -F, -CI, -Br, -I, -OAr31,
-OR33, -COR33, -SH, -SR33, -OH, -C≡CR33, -CH=CR33 2, and alkyi having from 1 to 10 carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with Ar31 and R33 as defined herein. More preferably R32 is at each occurrence independently selected from the group consisting of -CN, -F, -CI, -Br, -I, -OR33, and alkyi having from 1 to 10 carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R33 as defined herein. Even more preferably R32 is at each occurrence independently selected from the group consisting of -F, - OR33, and alkyi having from 1 to 10 carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R33 as defined herein.
Ar31 is an aryl having from 6 to 30 carbon atoms, preferably having from 6 to 20 carbon atoms, and most preferably is phenyl. Preferably Ar31 is substituted with one or more substituent selected from the group consisting of -CN, -F, -CI, -Br, -I, -OR33, and alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F, with R33 as defined herein.
R33 is an alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, or alkyi having from 1 to 10, preferably from 1 to 5, carbon atoms, wherein one or more, preferably all, hydrogen atoms are replaced by F.
Preferred examples of alkyi suitable as R33 may be selected from the group consisting of methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl and n- pentyl. Preferred examples of fluorinated alkyi (i.e. alkyi wherein one or more, preferably all, hydrogen atoms are replaced by F) suitable as R33 may be selected from the group consisting of CF3, C2F5, n-C3F7, and n-C4Fg.
Suitable examples of R31 may be selected from the group consisting of the following formulae (SAM-l-1) to (SAM-l-16)
(SAM-l-5) (SAM-l-6) (SAM-l-7) (SAM-l-8)
(SAM-l-9) (SAM-l-10) (SAM-l-11) (SAM-l-12)
*
(SAM-l-13) (SAM-l-14) (SAM-l-15) (SAM-l-16) with (SAM-l-9) to (SAM-l-16) being preferred, and (SAM-l-12) and (SAM-l-15) be particularly preferred.
Typical SAM materials for this purpose are CH3(CH2)9SH, NH2(CH2)ioSH, CF3(CF2)7(CH2)2SH, which are shown by I. Campbell et al. in Physical Review B 54, 14321 (1996).
In addition to the one or more electrically conductive materials the electrically conductive composition of first and second electrode layer may also, as the need arises, comprise further components. An example of such a further component is a binder, which preferably is a material that is inert under use conditions. A binder may, for example, help in improving the mechanical stability and/or durability of first and/or second electrode layer.
Preferably the first electrode layer or the second electrode layer or both may comprise, preferably consist of, a porous component and a non-porous component. Preferably said porous component is adjacent to (for example, in direct physical
and/or electrical contact with) the semiconducting layer. Said non-porous component is preferably in direct contact with said porous component. Said non- porous component may or may not be in direct physical and/or electrical contact with the semiconducting layer. It may also be that only a part of the surface of said non-porous component is in direct physical and/or electrical contact with the semiconducting layer. For example, the porous component may comprise, preferably consist of, carbon, such as for example activated carbon. For example, the non-porous component may comprise, preferably consist of, a metal as defined above. Without wishing to be bound by theory it is believed that such an electrode layer with a porous component is more effective for obtaining high capacitances and that a non-porous component is more efficient in transferring the collected charges out of the capacitor.
SEM ICON DUCTING LAYER
The semiconducting layer is between the first electrode layer and the second electrode layer. Preferably the semiconducting layer is solid. Preferably the semiconducting layer comprises, and preferably consists of, a semiconducting material selected from the group consisting of organic semiconducting materials, inorganic semiconducting materials and any blends of any of these, for example including blends of more tha n one organic semiconducting material, more tha n one inorganic semiconducting material, or blends of one or more organic semiconducting material and one or more inorganic semiconducting material. Preferably, said semiconducting material has a transistor mobility of at least 1 · 10"5 cm2 V1 s 1 .
The energy level of the highest occupied molecular orbital (HOMO) of the semiconducting material is lower than the lower one of the Fermi energy levels of the first and second electrode composition or materials.
Preferably the HOMO level (in eV) of the semiconducting material is lower than the Fermi energy levels (in eV) of the first and second electrode composition or material minus 0.5 eV, i.e.,
E HOMO, semiconducting material < EF, electrodel " 0.5 eV
EHOMO, semiconducting material < EF, electrode2 " 0.5 eV
More preferably the HOMO level (in eV) of the semiconducting material is lower than the Fermi energy levels (in eV) of the first and second electrode composition or material minus 1.0 eV, i.e.,
HOMO, semiconducting material < EF, electrodel
HOMO, semiconducting material < EF, electrode2
The semiconducting layer preferably has a thickness of at least 0.5 μιη, more preferably of at least 1.0 μιη and of at most 20 μιη, more preferably of at most 15 μιη and most preferably of at most 10 μιη.
When in operation the present semiconducting layer preferably has a dielectric constant of at least 3 and of at most 100,000 for a given thickness of 10 μιη.
The organic semiconducting material is preferably selected from the group consisting of monomeric compounds (also referred to as "small molecule"), oligomers, polymers or blends of any of these, for example, including but not limited to blends of one or more monomeric compounds, one or more oligomers or one or more polymers. More preferably the organic semiconducting material is a polymer or a blend of polymers. Most preferably the organic semiconducting material is a polymer.
The type of organic semiconducting material is not particularly limited. In general the organic semiconducting material comprises a conjugated system. The term "conjugated system" is herein used to denote a molecular entity or a part of a molecular entity whose structure may be represented as a system of alternating single and multiple bonds (see also International Union of Pure and Applied Chemistry, Compendium of Chemical Terminology, Gold Book, Version 2.3.3, 2014- 02-24, pages 322-323).
An organic semiconducting material suited for use herein may, for example, be represented by the following formula (I)
(I)
wherein monomeric unit M and m are as defined herein. At each occurrence M may be selected independently. For the purposes of the present application, an asterisk "*" is used to denote a linkage to an adjacent unit or group, including for example, in case of a polymer, to an adjacent repeating unit or any other group. In some instances, where specifically identified as such, the asterisk "*" may also denote a mono-valent chemical group. With regards to formula (I) m may be any integer from l to 100,000. For a monomer or monomeric unit m is 1. For an oligomer m is at least 2 and at most 10. For a polymer m is at least 11.
Preferably, the organic semiconducting material comprises one or more aromatic units. Expressed differently, with regards to formula (I) M may be an aromatic unit. Such aromatic units preferably comprise two or more, more preferably three or more aromatic rings. Such aromatic rings may, for example, at each occurrence independently be selected from the group consisting of 5-, 6-, 7- and 8-membered aromatic rings, with 5- and 6-membered rings being particularly preferred.
These aromatic rings comprised in the organic semiconducting material optionally comprise one or more heteroatoms selected from Se, Te, P, Si, B, As, N, O or S, preferably from Si, N, O or S. Further, these aromatic rings may optionally be substituted with alkyl, alkoxy, polyalkoxy, thioalkyl, acyl, aryl or substituted aryl groups, halogen, with fluorine being the preferred halogen, cyano, nitro or an optionally substituted secondary or tertiary alkylamine or arylamine represented by -N(R')( ")/ where R' and R" are each independently H, an optionally substituted alkyl or an optionally substituted aryl, alkoxy or polyalkoxy groups are typically employed. Further, where R' and R" is alkyl or aryl these may be optionally fluorinated.
The aforementioned aromatic rings can be fused rings or linked to each other by a conjugated linking group such as -C(Ti)=C(T2)-, -C≡C-, -N(R"')-, -N=N-, (R"')=N-, - N=C(R"')-, where Ti and T2 each independently represent H, CI, F, -C≡N or lower alkyl groups such as Ci-4 alkyl groups; R'" represents H, optionally substituted alkyl or
optionally substituted aryl. Further, where R'" is alkyl or aryl, it may be optionally fluorinated.
Further preferred organic semiconducting materials may be polymers or copolymers wherein the monomeric units M of formula (I) may at each occurrence be independently selected from the group consisting of formulae (Al) to (A83) and (Dl) to (D142)
(D49)
(D55) (D56)
(D137) (D138)
35
wherein R101, R102, R103, R104, R105, R106, R107 and R108 are independently of each other selected from the group consisting of H and Rs as defined herein.
Rs is at each occurrence independently a carbyl group as defined herein and preferably selected from the group consisting of any group RT as defined herein, hydrocarbyl having from 1 to 40 carbon atoms wherein the hydrocarbyl may be further substituted with one or more groups RT, and hydrocarbyl having from 1 to 40 carbon atoms comprising one or more heteroatoms selected from the group consisting of N, 0, S, P, Si, Se, As, Te or Ge, with N, 0 and S being preferred heteroatoms, wherein the hydrocarbyl may be further substituted with one or more groups RT.
Preferred examples of hydrocarbyl suitable as Rs may at each occurrence be independently selected from phenyl, phenyl substituted with one or more groups RT, alkyl and alkyl substituted with one or more groups RT, wherein the alkyl has at least 1, preferably at least 5 and has at most 40, more preferably at most 30 or 25 or 20, even more preferably at most 15 and most preferably at most 12 carbon atoms. It is noted that for example alkyl suitable as Rs also includes fluorinated alkyl, i.e. alkyl wherein one or more hydrogen is replaced by fluorine, and perfluorinated alkyl, i.e. alkyl wherein all of the hydrogen are replaced by fluorine.
RT is at each occurrence independently selected from the group consisting of F, Br, CI, -CN, -NC, -NCO, -NCS, -OCN, -SCN, -C(0)NR°R00, -C(0)X°, -C(0)R°, -NH2, -NR°R00, - SH, -SR°, -SO3H, -SO2R0, -OH, -OR0, -NO2, -SF5 and -SiR°R00R000. Preferred RT are selected from the group consisting of F, Br, CI, -CN, -NC, -NCO, -NCS, -OCN, -SCN, - C(0)NR°R00, -C(0)X°, -C(0)R°, -NH2, -NR°R00, -SH, -SR°, -OH, -OR0 and -SiR°R00R000.
Most preferred RT is F.
R°, R00 and R000 are at each occurrence independently of each other selected from the group consisting of H, F, hydrocarbyl having from 1 to 40 carbon atoms, and fluorinated hydrocarbyl having from 1 to 40 carbon atoms, i.e. hydrocarbyl wherein one or more hydrogen is replaced by fluorine. Said hydrocarbyl preferably has at least 5 carbon atoms. Said hydrocarbyl preferably has at most 30, more preferably at most 25 or 20, even more preferably at most 20, and most preferably at most 12 carbon atoms. Preferably, R°, R00 and R000 are at each occurrence independently of each other selected from the group consisting of H, F, alkyl, fluorinated alkyl, alkenyl, alkynyl, phenyl and fluorinated phenyl. More preferably, R°, R00 and R000 are at each occurrence independently of each other selected from the group consisting of H, F, alkyl, fluorinated, preferably perfluorinated, alkyl, phenyl and fluorinated, preferably perfluorinated, phenyl.
It is noted that for example alkyl suitable as R°, R00 and R000 also includes perfluorinated alkyl, i.e. alkyl wherein all of the hydrogen are replaced by fluorine.
Examples of suitable alkyls, also in respect to fluorinated alkyl, may be selected from the group consisting of methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl (or "t-butyl"), pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl and eicosyl (-C20H4i). X° is halogen. Preferably X° is selected from the group consisting of F, CI and Br.
A hydrocarbyl group comprising a chain of 3 or more carbon atoms and heteroatoms combined may be straight chain, branched and/or cyclic, including spiro and/or fused rings.
Hydrocarbyl suitable as Rs, R°, R00 and/or R000 may be saturated or unsaturated. Examples of saturated hydrocarbyl include alkyl. Examples of unsaturated hydrocarbyl may be selected from the group consisting of alkenyl (including acyclic and cyclic alkenyl), alkynyl, allyl, alkyldienyl, polyenyl, aryl and heteroaryl.
Preferred hydrocarbyl suitable as Rs, R°, R00 and/or R000 include hydrocarbyl comprising one or more heteroatoms and may for example be selected from the group consisting of alkoxy, alkylcarbonyl, alkoxycarbonyl, alkylcarbonyloxy and alkoxycarbonyloxy, alkylaryloxy, arylcarbonyl, aryloxycarbonyl, arylcarbonyloxy and aryloxycarbonyloxy.
Preferred examples of aryl and heteroaryl comprise mono-, bi- or tricyclic aromatic or heteroaromatic groups that may also comprise condensed rings. Especially preferred aryl and heteroaryl groups may be selected from the group consisting of phenyl, phenyl wherein one or more CH groups are replaced by N, naphthalene, fluorene, thiophene, pyrrole, preferably N-pyrrole, furan, pyridine, preferably 2- or 3-pyridine, pyrimidine, pyridazine, pyrazine, triazole, tetrazole, pyrazole, imidazole, isothiazole, thiazole, thiadiazole, isoxazole, oxazole, oxadiazole, thiophene, preferably 2-thiophene, selenophene, preferably 2- selenophene, thieno[3,2-b]thiophene, thieno[2,3-b]thiophene, dithienothiophene, furo[3,2-b]furan, furo[2,3-b]furan, seleno[3,2-b]selenophene, seleno[2,3- b]selenophene, thieno[3,2-b]selenophene, thieno[3,2-b]furan, indole, isoindole, benzo[b]furan, benzo[b]thiophene, benzo[l,2-b;4,5-b']dithiophene, benzo[2,l- b;3,4-b']dithiophene, quinole, 2- methylquinole, isoquinole, quinoxaline, quinazoline, benzotriazole, benzimidazole, benzothiazole, benzisothiazole, benzisoxazole, benzoxadiazole, benzoxazole and benzothiadiazole.
Preferred examples of an alkoxy group, i.e. a corresponding alkyl group wherein the terminal CH2 group is replaced by -O-, can be straight-chain or branched, preferably straight-chain (or linear). Suitable examples of such alkoxy group may be selected from the group consisting of methoxy, ethoxy, propoxy, butoxy, pentoxy, hexoxy, heptoxy, octoxy, nonoxy, decoxy, undecoxy, dodecoxy, tridecoxy, tetradecoxy, pentadecoxy, hexadecoxy, heptadecoxy and octadecoxy.
Preferred examples of alkenyl, i.e. a corresponding alkyl wherein two adjacent CH2 groups are replaced by -CH=CH- can be straight-chain or branched. It is preferably straight-chain. Said alkenyl preferably has 2 to 10 carbon atoms. Preferred examples of alkenyl may be selected from the group consisting of vinyl, prop-l-enyl, or prop-2-enyl, but-l-enyl, but-2-enyl or but-3-enyl, pent-l-enyl, pent-2-enyl, pent-
3-enyl or pent-4-enyl, hex-l-enyl, hex-2-enyl, hex-3-enyl, hex-4-enyl or hex-5-enyl, hept-l-enyl, hept-2-enyl, hept-3-enyl, hept-4-enyl, hept-5-enyl or hept-6-enyl, oct-l-enyl, oct-2-enyl, oct-3-enyl, oct-4-enyl, oct-5-enyl, oct-6-enyl or oct-7-enyl, non-l-enyl, non-2-enyl, non-3-enyl, non-4-enyl, non-5-enyl, non-6-enyl, non-7- enyl, non-8-enyl, dec-l-enyl, dec-2-enyl, dec-3-enyl, dec-4-enyl, dec-5-enyl, dec-6- enyl, dec-7-enyl, dec-8-enyl and dec-9-enyl.
Especially preferred alkenyl groups are C2-C7-lE-alkenyl, C4-C7-3E-alkenyl, C5-C7-4- alkenyl, C6-C7-5-alkenyl and C7-6-alkenyl, in particular C2-C7-lE-alkenyl, C4-C7-3E- alkenyl and Cs-C7-4-alkenyl. Examples of particularly preferred alkenyl groups are vinyl, lE-propenyl, lE-butenyl, lE-pentenyl, lE-hexenyl, lE-heptenyl, 3-butenyl, 3E-pentenyl, 3E-hexenyl, 3E-heptenyl, 4-pentenyl, 4Z-hexenyl, 4E-hexenyl, 4Z-heptenyl, 5-hexenyl, 6-heptenyl and the like. Alkenyl groups having up to 5 C atoms are generally preferred.
Preferred examples of oxaalkyi, i.e. a corresponding alkyl wherein one non-terminal CH2 group is replaced by -0-, can be straight-chain or branched, preferably straight chain. Specific examples of oxaalkyi may be selected from the group consisting of 2-oxapropyl (=methoxymethyl), 2- (=ethoxymethyl) or 3-oxabutyl (=2- methoxyethyl), 2-, 3-, or 4-oxapentyl, 2-, 3-, 4-, or 5-oxahexyl, 2-, 3-, 4-, 5-, or 6- oxaheptyl, 2-, 3-, 4-, 5-, 6- or 7-oxaoctyl, 2-, 3-, 4-, 5-, 6-, 7- or 8-oxanonyl and 2-, 3- , 4-, 5-, 6-,7-, 8- or 9-oxadecyl.
Preferred examples of carbonyloxy and oxycarbonyl, i.e. a corresponding alkyl wherein one CH2 group is replaced by -O- and one of the thereto adjacent CH2 groups is replaced by -C(O)-. may be selected from the group consisting of acetyloxy, propionyloxy, butyryloxy, pentanoyloxy, hexanoyloxy, acetyloxymethyl, propionyloxymethyl, butyryloxymethyl, pentanoyloxymethyl, 2-acetyloxyethyl, 2-propionyloxyethyl, 2-butyryloxyethyl, 3-acetyloxypropyl, 3-propionyloxypropyl, 4-acetyloxybutyl, methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl,
butoxycarbonyl, pentoxycarbonyl, methoxycarbonylmethyl, ethoxy- carbonylmethyl, propoxycarbonylmethyl, butoxycarbonylmethyl,
2- (methoxycarbonyl)ethyl, 2-(ethoxycarbonyl)ethyl, 2-(propoxycarbonyl)ethyl,
3- (methoxycarbonyl)propyl, 3-(ethoxycarbonyl)propyl, and 4-(methoxycarbonyl)- butyl.
Preferred examples of thioalkyi, i.e where one CH2 group is replaced by -S-, may be straight-chain or branched, preferably straight-chain. Suitable examples may be selected from the group consisting of thiomethyl (-SCH3), 1-thioethyl (-SCH2CH3), 1- thiopropyl (-SCH2CH2CH3), l-(thiobutyl), l-(thiopentyl), l-(thiohexyl), 1- (thioheptyl), l-(thiooctyl), l-(thiononyl), l-(thiodecyl), l-(thioundecyl) and 1- (thiododecyl).
A fluoroalkyl group is preferably perfluoroalkyl CiF2i+i, wherein i is an integer from 1 to 15, in particular CF3, C2F5, C3F7, C4F9, C5F , C6Fi3, C7F15 or C8Fi7, very preferably C6F13, or partially fluorinated alkyl, in particular 1,1-difluoroalkyl, all of which are straight-chain or branched.
Alkyl, alkoxy, alkenyl, oxaalkyi, thioalkyi, carbonyl and carbonyloxy groups can be achiral or chiral groups. Particularly preferred chiral groups are 2-butyl (=1- methylpropyl), 2-methylbutyl, 2-methylpentyl, 3-methylpentyl, 2-ethylhexyl, 2- propylpentyl, 2-butyloctyl, 2-hexyldecyl, 2-octyldodecyl, 7-decylnonadecyl, in particular 2-methylbutyl, 2-methylbutoxy, 2-methylpentoxy, 3-methylpentoxy, 2- ethyl-hexoxy, 1-methylhexoxy, 2-octyloxy, 2-oxa-3-methylbutyl, 3-oxa-4-methyl- pentyl, 4-methylhexyl, 2-butyloctyl, 2-hexyldecyl, 2-octyldodecyl, 7- decylnonadecyl, 3,8-dimethyloctyl, 2-hexyl, 2-octyl, 2-nonyl, 2-decyl, 2-dodecyl, 6- meth-oxyoctoxy, 6-methyloctoxy, 6-methyloctanoyloxy, 5-methylheptyloxy- carbonyl, 2-methylbutyryloxy, 3-methylvaleroyloxy, 4-methylhexanoyloxy, 2- chloropropionyloxy, 2-chloro-3-methylbutyryloxy, 2-chloro-4-methyl-valeryl-oxy, 2-chloro-3-methylvaleryloxy, 2-methyl-3-oxapentyl, 2-methyl-3-oxa-hexyl, 1- methoxypropyl-2-oxy, l-ethoxypropyl-2-oxy, l-propoxypropyl-2-oxy, 1- butoxypropyl-2-oxy, 2-fluorooctyloxy, 2-fluorodecyloxy, l,l,l-trifluoro-2-octyloxy, l,l,l-trifluoro-2-octyl, 2-fluoromethyloctyloxy for example. Most preferred is 2- ethylhexyl.
Preferred achiral branched groups are isopropyl, isobutyl (=methylpropyl), isopentyl (=3-methylbutyl), tert. butyl, isopropoxy, 2-methyl-propoxy and 3- methylbutoxy. In a preferred embodiment, the organyl groups are independently of each other selected from primary, secondary or tertiary alkyl or alkoxy with 1 to 30 C atoms, wherein one or more H atoms are optionally replaced by F, or aryl, aryloxy, heteroaryl or heteroaryloxy that is optionally alkylated or alkoxylated and has 4 to 30 ring atoms. Very preferred groups of this type are selected from the group consisting of the following formulae
wherein "ALK" denotes optionally fluorinated, preferably linear, alkyl or alkoxy with 1 to 20, preferably 1 to 12 C-atoms, in case of tertiary groups very preferably 1 to 9 C atoms, and the dashed line denotes the link to the ring to which these groups are attached. Especially preferred among these groups are those wherein all ALK subgroups are identical.
Further, in some preferred embodiments in accordance with the present invention, the organic semiconducting materials are polymers or copolymers that encompass one or more repeating units, e.g. M in formula (I), selected from thiophene-2,5-diyl, 3-substituted thiophene-2,5-diyl, optionally substituted thieno[2,3-b]thiophene- 2,5-diyl, optionally substituted thieno[3,2-b]thiophene-2,5-diyl, selenophene-2,5- diyl, or 3-substituted selenophene-2,5-diyl.
Preferred examples of organic semiconducting materials comprise one or more monomeric units selected from the group consisting of formulae (Al) to (A83) and
one or more monomeric units selected from the group consisting of formulae (Dl) to (D142).
Further preferred examples of organic semiconductor materials that can be used in this invention include compounds, oligomers and derivatives of compounds selected from the group consisting of conjugated hydrocarbon polymers such as polyacene, polyphenylene, poly(phenylene vinylene), polyfluorene including oligomers of those conjugated hydrocarbon polymers; condensed aromatic hydrocarbons, such as, tetracene, chrysene, pentacene, pyrene, perylene, coronene, or soluble, substituted derivatives of these; oligomeric para substituted phenylenes such as p-quaterphenyl (p-4P), p-quinquephenyl (p-5P), p-sexiphenyl (p-6P), or soluble substituted derivatives of these; conjugated heterocyclic polymers such as poly(3-substituted thiophene), poly(3,4-bisubstituted thiophene), optionally substituted polythieno[2,3-b]thiophene, optionally substituted polythieno[3,2-b]thiophene, poly(3-substituted selenophene), polybenzothiophene, polyisothianapthene, poly(/V-substituted pyrrole), polyp- substituted pyrrole), poly(3,4-bisubstituted pyrrole), polyfuran, polypyridine, poly- 1,3,4-oxadiazoles, polyisothianaphthene, poly(/V-substituted aniline), polyp- substituted aniline), poly(3-substituted aniline), poly(2,3-bisubstituted aniline), polyazulene, polypyrene; pyrazoline compounds; polyselenophene; polybenzofuran; polyindole; polypyridazine; benzidine compounds; stilbene compounds; triazines; substituted metallo- or metal-free porphines, phthalocyanines, fluorophthalocyanines, naphthalocyanines or fluoronaphthalocyanines; Ceo and C7o fullerenes; Λ/,Λ/'-dialkyl, substituted dialkyl, diaryl or substituted diaryl-l,4,5,8-naphthalenetetracarboxylic diimide and fluoro derivatives; Λ/,Λ/'-dialkyl, substituted dialkyl, diaryl or substituted diaryl 3,4,9,10- perylenetetracarboxylicdiimide; bathophenanthroline; diphenoquinones; 1,3,4- oxadiazoles; ll,ll,12,12-tetracyanonaptho-2,6-quinodimethane; a,a'-bis(di- thieno[3,2-b2',3'-d]thiophene); 2,8-dialkyl, substituted dialkyl, diaryl or substituted diaryl anthradithiophene; 2,2'-bisbenzo[l,2-b:4,5-b']dithiophene. Where a liquid deposition technique of the OSC is desired, compounds from the above list and derivatives thereof are limited to those that are soluble in an appropriate solvent or mixture of appropriate solvents. Other preferred examples of organic semiconducting materials may be selected from the group consisting of substituted oligoacenes, such as pentacene, tetracene
or anthracene, or heterocyclic derivatives thereof. Bis(trialkylsilylethynyl) oligoacenes or bis(trialkylsilylethynyl) heteroacenes, as disclosed for example in US 6,690,029 or WO 2005/055248 Al or US 7,385,221, are also useful.
Further preferred organic semiconducting materials are selected from the group consisting of small molecules or monomers of the tetra-heteroaryl indacenodithiophene-based structural unit as disclosed in WO 2016/015804 Al, and polymers or copolymers comprising one or more repeating units thereof.
Also preferred organic semiconducting materials may be selected from the group of small molecules or monomers or polymers comprising a 2,7-(9,9')spirobifluorene moiety, optionally substituted and preferably substituted with amino groups. Such spirobifluorenes are, for example, disclosed in WO 97/39045. Examples of spirobifluorenes suitable for use as monomeric unit M of formula (I) may be selected from the group consisting of formulae (V-l) to (V-7)
(V-l) (V-2) (V-3)
(V-4) (V-5) (V-6)
(V-7)
wherein each of the hydrogen atoms may independently of any other be replaced by a substituent as defined herein in respect to R101 and each asterisk "*" independently may denote a bond to a neighboring moiety (for example in a polymer) or may denote a bond to a group as defined above for R101 (for example in a compound of formula (l-a) or (l-b)). In respect to formulae (V-l) to (V-7) preferred substituents, including the ones for "*", may be selected from the group consisting of alkyl having from l to 20 carbon atoms; aryl having from 6 to 20 carbon atoms, said aryl being optionally substituted with alkyl or alkoxy having from 1 to 20, preferably 1 to 10 carbon atoms; and NR110Rm with R110 and R111 being independently of each other selected from the group consisting of alkyl having from 1 to 20 carbon atoms, aryl having from 6 to 20 carbon atoms, said aryl being optionally substituted with alkyl or alkoxy having from 1 to 20, preferably 1 to 10 carbon atoms, most preferably R110 and R111 being independently of each other selected from methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, tert-butyl, pentyl, methoxy, ethoxy, n-propoxy, iso-propoxy n-butoxy, iso-butoxy, tert-butoxy and pentoxy.
Particularly preferred examples of organic semiconducting materials are OSC-1, OSC-2, OSC-3 and OSC-4, the formulae of which are given in the examples.
In one aspect the present semiconducting material may, for example, be a small molecule, i.e. a compound comprising one (i.e. m = 1) structural unit of formula (I) and two inert chemical groups Ra and Rb. Such a small molecule may for example be represented by formula (l-a)
Ra-M-Rb (l-a) wherein M is as defined herein and Ra and Rb are inert chemical groups. Such inert chemical groups Ra and Rb may independently of each other be selected from the group consisting of hydrogen, fluorine, alkyl having from 1 to 10 carbon atoms, alkyl having from 1 to 10 carbon atoms wherein one or more, for example all, hydrogen has been replaced with fluorine, aromatic ring systems of from 5 to 30 carbon atoms and aromatic ring systems of from 5 to 30 carbon atoms wherein one or more hydrogen atom may independently of any other be replaced by fluorine or alkyl having from 1 to 10 carbon atoms.
ln a further aspect the present semiconducting material may be an oligomer or a polymer as defined above. Such oligomers and polymers may be synthesized according to or in analogy to methods that are known to the skilled person and are described in the literature from monomers as described in the following.
Monomers that are suitable for the synthesis of the present oligomers and polymers may be selected from compounds comprising a structural unit of formula (I) and at least one reactive chemical group Rc which may be selected from the group consisting of CI, Br, I, O-tosylate, O-triflate, O-mesylate, O-nonaflate, -SiMe2F, -SiMeF2, -O-SO2Z1, -B(OZ2)2, -CZ3=C(Z3)2, -C≡CH, -feCSKZ1)^ -ZnX00 and -Sn(Z4)3, preferably -B(OZ2)2 or -Sn(Z4)3, wherein X00 is as defined herein, and Z1, Z2, Z3 and Z4 are selected from the group consisting of alkyl and aryl, preferably alkyl having from 1 to 10 carbon atoms, each being optionally substituted with R° as defined herein, and two groups Z2 may also together form a cyclic group. Alternatively such a monomer may comprise two reactive chemical groups and is, for example, represented by formula (l-b)
Rc-M-Rd (l-b) wherein M is as defined herein and Rc and Rd are reactive chemical groups as defined above in respect to Rc. Such monomers may generally be prepared according to methods well known to the person skilled in the art.
X00 is halogen. Preferably X00 is selected from the group consisting of F, CI and Br. Most preferably X00 is Br.
Preferred aryl-aryl coupling and polymerisation methods used in the processes described herein may, for example, be one or more of Yamamoto coupling, Kumada coupling, Negishi coupling, Suzuki coupling, Stille coupling, Sonogashira coupling, Heck coupling, C-H activation coupling, Ullmann coupling and Buchwald coupling. Especially preferred are Suzuki coupling, Negishi coupling, Stille coupling and Yamamoto coupling. Suzuki coupling is described for example in WO 00/53656 Al. Negishi coupling is described for example in J. Chem. Soc, Chem. Commun., 1977, 683-684. Yamamoto coupling is described for example in T. Yamamoto et al., Prog. Polym. Sci., 1993, 17, 1153-1205, or WO 2004/022626 Al, and Stille coupling is described for example in Z. Bao et al., J. Am. Chem. Soc, 1995, 117, 12426-12435.
For example, when using Yamamoto coupling, monomers having two reactive halide groups are preferably used. When using Suzuki coupling, compounds of formula (l-b) having two reactive boronic acid or boronic acid ester groups or two reactive halide groups a re preferably used. When using Stille coupling, monomers having two reactive stannane groups or two reactive halide groups are preferably used. When using Negishi coupling, monomers having two reactive organozinc groups or two reactive halide groups are preferably used.
Preferred catalysts, especially for Suzuki, Negishi or Stille coupling, are selected from Pd(0) complexes or Pd(l l) salts. Preferred Pd(0) com plexes a re those bearing at least one phosphine ligand, for example Pd(Ph3P)4. Another preferred phosphine ligand is tris(o/tfto-tolyl)phosphine, for example Pd(o-Tol3P)4. Preferred Pd(l l) salts include palladium acetate, for example Pd(OAc)2. Alternatively the Pd(0) complex can be prepared by mixing a Pd(0) dibenzylideneacetone complex, for example tris(dibenzyl-ideneacetone)dipalladium(0), bis(dibenzylideneacetone)- palladium(O), or Pd(l l) salts e.g. palladium acetate, with a phosphine ligand, for example triphenylphosphine, tris(o/tfto-tolyl)phosphine or tri(tert- butyl)phosphine. Suzuki polymerisation is performed in the presence of a base, for example sodium carbonate, potassium carbonate, lithium hydroxide, potassium phosphate or an organic base such as tetraethylammonium carbonate or tetraethylammonium hydroxide. Yamamoto polymerisation employs a Ni(0) complex, for example bis(l,5-cyclooctadienyl)nickel(0).
Suzuki and Stille polymerisation may be used to prepare homopolymers as well as statistical, alternating and block random copolymers. Statistical or block copolymers can be prepared for example from the above monomers of formula (I- b), wherein one of the reactive groups is halogen and the other reactive group is a boronic acid, boronic acid derivative group or a nd alkylstannane. The synthesis of statistical, alternating and block copolymers is described in detail for example in WO 03/048225 A2 or WO 2005/014688 A2.
As alternatives to halogens as described above, leaving groups of formula -O-SO2Z1 can be used wherein Z1 is as described above. Particular examples of such leaving groups are tosylate, mesylate and triflate.
DOPANT
Preferably the semiconducting layer further comprises one or more dopants. Said dopant is preferably a n electron donor or an electron acceptor. Said dopant is preferably characterized by an ionization energy of at least 7.0 eV, preferably of at least 7.1 eV, more preferably at least 7.2 eV, even more preferably of at least 7.3 eV, still even more preferably of at least 7.4 eV a nd most preferably of at least 7.5 eV. Said dopant is preferably characterized by an ionization energy of at most 12.0 eV, more preferably of at most 11.5 eV, even more preferably of at most 11.0 eV, still even more preferably of at most 10.5 eV and most preferably of at most 10.0 eV.
Preferably the energy level E (in eV) of the lowest unoccupied molecular orbital (LUMO) of the dopant is lower than the energy level E (in eV) of the highest occupied molecular orbital of the semiconducting material plus 0.5 eV, i.e.
ELUMO, dopant < EHOMO, semiconducting material + 0.5 eV
Preferably, the one or more dopants are p-type dopants. Preferably such p-type dopants are selected from the group consisting of organic dopants, transition-metal oxides and organometallic com pounds. Such dopants are generally well known to the skilled person and can either be purchased from commercial sources or, if need be, synthesized according to published syntheses. An overview of suitable dopants is, for example, given by S.J. Yoo and J.J. Kim in Macromolecular Rapid Communications 2015, 36, 984-1000.
Preferred examples of suitable organic dopants may be selected from the group consisting of fluorinated fullerenes and of the following formulae (l l-A) or (l l-B)
(l l-A)
wherein R1 to R10 are independently of each other selected from the group consisting of hydrogen, fluorine, chlorine, bromine, iodine, N02, NH2, COOH, and CN, with the provision that for formula (ll-A) at least two of R1 to R8 and for formula (ll-B) at least two of R1 to R10 are different from hydrogen. Alternatively, for formula (ll-A) one of R5 to R8 and for formula (ll-B) one of R1 to R10 may be -Sp-Pol as defined below. In certain preferred embodiments, for formula (ll-A) at least two of R5 to R8 and for formula (ll-B) at least two of R5 to R10 are selected from the group consisting of hydrogen, fluorine, chlorine, N02, COOH, and CN. Particularly suited substituents R1 to R10 are selected from the group consisting of fluorine, N02 and CN; especially fluorine and CN.
Examples of alkyl having from 1 to 10 carbon atoms are methyl, ethyl, n-propyl, iso- propyl, n-butyl, iso-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl and decyl, of which methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl and tert-butyl are preferred.
Where, in respect to formula (ll-A), R1 to R4 are CN, and R5 to R8 are hydrogen, the compound may also be referred to as tetracyano-quinodimethane (TCNO). Preferred examples of the compounds of formula (ll-A) are those, wherein at least two, three or four of R1 to R4 and at least two, three or four of R5 to R8 are different from hydrogen.
Particularly well suited exemplary compounds of formula (ll-A) may be selected from the following compounds (ll-l) to (11-8)
Compound R1 R2 R3 R4 R5 R6 R7 R8
(ll-A-1) CN CN CN CN F F F F
(ll-A-2) CN CN CN CN F H F H
(ll-A-3) CN CN CN CN F H H F
(ll-A-4) CN CN CN CN F F H H
(ll-A-5) NO2 NO2 NO2 NO2 F F F F
(ll-A-6) N02 N02 N02 N02 F H F H
(ll-A-7) NO2 N02 N02 N02 F H H F
(ll-A-8) N02 NO2 N02 N02 F F H H of which compounds (ll-A-1) and (ll-A-7) are preferred and (ll-A-1) is most preferred.
For the purposes of the present application, compound (ll-A-1) may also be referred to as F4TCNQ, and compound (ll-A-2) as F2TCNQ.
In a preferred example of compound (ll-B) R1 to R4 are CN and R5 to R10 are F; such compound is referred to as F6-TCNNQ..
Compounds (ll-A) and (ll-B) may also be provided in the form of a polymer comprising a monomeric unit with a group -Pol-Sp-Q. with Q being of formula (ll-A) or of formula (ll-B) above, wherein in respect to formula (ll-A) one of R5 to R8 and in respect to formula (ll-B) one of R5 to R10 is -Pol-Sp. Exemplary groups -Pol-Sp-Q. may be selected from the group consisting of the following (ll-Pol-A), (ll-Pol-B), (II- Pol-C)
*-CR11 CR 2 — *
O-C(=O)-Q (ll-Pol-A)
*— CR11— CR1 1 ? -*
i
* and blends thereof, with R11 being hydrogen or fluorine, preferably fluorine; each p and q being independently of the other a number between 0 and 10, preferably between 0 and 5, most preferably 1 or 2; "*" indicating the bonds to other monomeric units of the polymer; and Q. being a group of general formula (II).
In formula (ll-Pol-B) q is preferably 2.
In formula (ll-Pol-C) q is preferably 2 and p is preferably 7.
An exemplary compound of formula (ll-Pol-B) may for example be produced according to WO 2009/138010 from compound (ll-A) or (ll-B) or a blend of these, wherein one of R5 to R8 is substituted with -(Chh -Nhh, and monomers on basis of (ll-Pol-B), all of which are commercially available. An exemplary compound of formula (ll-Pol-C) may for example be synthesized relying on Journal of Applied Polymer Science 114 (2009) 2476, and compound (ll-A) or compound (ll-B) or a blend of these, wherein one of R5 to R8 is substituted with (Chh -COOH, and which may be synthesized according to Journal of Organic Chemistry 48 (1948) 3852.
Examples of suitable fluorinated fullerenes may be fluorinated C6o-fullerene or fluorinated C7o-fullerene, of which C60F36 is preferred.
Other preferred examples of suitable organic dopants may be selected from the group consisting of azaindenofluorenediones, azaphenalenes, and azatriphenylenes.
As particularly suitable specific examples of organic dopants mention may be made of the following compounds (ll-C-1) to (ll-C-13)
(ll-C-13)
Preferred examples of suitable dopants may also be selected from the group of transitions-metal oxides wherein the transition-metal is preferably selected from the group consisting of tungsten, vanadium, molybdenum, chromium and rhenium. Specific examples of suitable transition-metal oxides may be selected from the group consisting of WO3, V2O5, M0O3, Cr03 and Re03.
Preferred examples of suitable dopants may also be selected from metal halides. A particularly suitable example of such a metal halide is WCI6. It has been reported by N. Connelly and W. Geiger in Chemical Review 96, 877 (1996) that the reduction potential of WCI6 is about 1.1V and this value is transferred to ELUMO -6.2eV using an equation by C. Cardona et al. in Advanced Materials 23, 2367 (2011),
ELUMO = -( tred vs Fc+/Fc + 5.1) (eV)
The low value of ELUMO enables one to use semiconducting materials with low HOMO levels and thus use electrode materials with low Fermi levels.
Preferred examples of suitable dopants may also be selected from the group of transition metal complexes of Cu, Co, Ni, Pd and Pt with ligands comprising at least one oxygen atom bound or coordinated to the transition metal.
Preferred examples of suitable organometallic compounds comprise a dithiolene moiety of formula (I II)
coordinated to one or two transition metals at the sites marked with an asterisk "*", with R21 and R22 as defined herein. If coordinated to two transition metals the dithiolene moiety may be bridging the two transition metals. Such bridging dithiolene moiety may, for the purposes of the present application, be denoted "μ2- (S-(R21)C=C(R22)-S)".
R21 and R22 may at each occurrence independently be selected from the group consisting of halogen (preferably fluorine); alkyl having from 1 to 20, preferably from 1 to 10, even more preferably from 1 to 5 carbon atoms; alkyl having from 1 to 20, preferably from 1 to 10, more preferably from 1 to 5 carbon atoms, wherein one or more, preferably all hydrogen atoms have been replaced by fluorine; phenyl wherein one, two or three carbon atoms have been replaced by nitrogen and optionally one or more hydrogen atoms have been replaced by fluorine; and phenyl wherein one or more, preferably all hydrogen atoms have been replaced by fluorine and optionally wherein one, two or three carbon atoms have been replaced by nitrogen. Preferably R21 and R22 may at each occurrence independently be selected from the group consisting of halogen (preferably fluorine) and alkyl having from 1 to 20, preferably from 1 to 10, even more preferably from 1 to 5 carbon atoms; alkyl having from 1 to 20, preferably from 1 to 10, more preferably from 1 to 5 carbon atoms, wherein one or more, preferably all hydrogen atoms have been replaced by fluorine. Most preferably, R21 and R22 are independently selected from fluorine and CF3.
R21 and R22 may at each occurrence be the same or different. It is, however, preferred that R21 and R22 are the same.
Preferably, such organometallic compounds may comprise one or more moieties selected from the group consisting of the following formulae (lll-A), (lll-B) and (III- C)
(Ill-A)
with M1, M2, R21 and R22 as defined herein. For reasons of clarity it is noted that in formula (lll-A) both sulphur atoms are terminal (i.e. coordinated to one transition metal), in formula (lll-B) one sulphur atom is terminal and the other is bridging, and in formula (lll-C) both sulphur atoms are bridging, i.e. μ2.
M1 and M2 are independently of each other selected from the group of transition metals, preferably selected from the group consisting of chromium, molybdenum, tungsten, cobalt, rhodium and iridium.
More preferred examples may be selected from the group consisting of formulae (IV-A), (IV-B), (IV-C) and (IV-D)
or its dimer (IV-A)
(IV-B)
(ί1)ο(ί2)3-2οΜ 1-[(μ2-ί1)ϋ(μ2-ί2)2-2ϋ]-Μ1(ί1)β(ί2)3-2β (IV-C)
(L1)f(L2)2-2fM1-[(^-L1)g(^-L2)2-2g]-M2[(L1)h(L2)2-2h]- (IV-D)
[(μ^Μμ^^-Μ^Μί.2)^
wherein M1, M2, L1, L2, a, b, c, d, e, f, g, h, i and k are as defined herein. a is 1 or 2. Preferably a is 1. b is an integer selected from the group consisting of 1, 2 and 3. Preferably b is 3. c, e, f and k may at each occurrence independently be 0 or 1. Preferably c, e, f and k are 0. d, g and i may at each occurrence independently be 0 or 1. Preferably d, g and i are 1. h is 0 or 1. Preferably h is 0. Ligand L1 is a dithiolene moiety of formula (III).
Each of ligands L2 is independently of the other selected from the group of ligands having a free electron pair capable of donating two electrons to the transition metal M1 or M2 or to both (for example, in case of a bridging ligand); or two of ligands L2 - if present - may together form a ligand capable of donating four electrons to the transition metal M1 or M2 or to both (for example, in case of a bridging ligand); or three of ligands L2 - if present - may together form a ligand capable of donating six electrons to the transition metal M1 or M2 or to both (for example, in case of a bridging ligand).
Suitable ligands having a free electron pair capable of donating two electrons may independently of each other, for example, be selected from the group consisting of halogenide (i.e. fluoride, chloride, bromide or iodide, with fluoride and chloride being preferred), carbonyl (CO), cyano (CN), nitrosyl (NO), cyclopentadienide (C5H5) and cyclopentadienide substituted with alkyl having from 1 to 10 carbon atoms (preferably methyl). Of these carbonyl, cyclopentadienide and cyclopentadienide substituted with methyl (i.e. CsiCHs , frequently also referred to as "Cp*") are preferred. Specific examples, from which the organometallic dopants may be selected include the following (IV-1) to (IV-4)
wherein M1 is selected from the group consisting of cobalt, rhodium and iridium, preferably M1 is rhodium; and L2 is selected from the group consisting of Cp, Cp* and (CO)3, preferably L2 is Cp or Cp*;
wherein M1 is selected from the group consisting of chromium, molybdenum and tungsten, and is preferably molybdenum;
wherein M1 is selected from the group consisting of cobalt, rhodium and iridium; m is 1 or 2, and preferably is 1; L23 may at each occurrence independently be selected from the group consisting of (CO)3, Cp and Cp*, and preferably is (CO)3 or Cp*; μ2- L2 is CO; and
(ί2)Μ1(μ2-ί1)-Μ2(ί2)2-(μ2-ί1)Μ1(ί2), OV-4) wherein M1 is at each occurrence independently selected from the group consisting of cobalt, rhodium and iridium, and preferably is rhodium; M2 is selected from the group consisting of chromium, molybdenum and tungsten, and preferably is molybdenum;
wherein L2 is selected from the group consisting of Cp, Cp* and CO;
wherein L2 coordinated to M1 is preferably Cp or Cp*, and most
preferably is Cp*; wherein L2 coordinated to M2 preferably is CO, wherein R21 and R22 are F or CF3, and preferably are CF3.
Preferably, the dopant has a substantially uniform distribution in the semiconducting layer. Preferably, the semiconductor layer comprises the dopant in at least 0.01 wt%, more preferably in at least 0.05 wt%, even more preferably in at least 0.1 wt% or 0.2 wt%, still even more preferably in at least 0.3 wt% or 0.4 wt%, and most preferably in at least 0.5 wt%, with wt% given relative to the weight of the semiconducting material.
Preferably, the semiconductor layer comprises the dopant in at most 50.0 wt%, more preferably in at most 40.0 wt% or 30.0 wt%, even more preferably in at most 25.0 wt% or 20.0 wt%, still even more preferably in at most 15.0 wt%, and most preferably in at most 10.0 wt%, with wt% given relative to the weight of the semiconducting material.
SUBSTRATE The present capacitor may optionally comprise one or more substrates. Said substrate may, for example, be adjacent to and preferably substantially covering the first electrode layer or the second electrode layer or both, first electrode layer and second electrode layer. The substrate used for the present electronic device is not particularly limited and may be any suitable material, preferably a material that is inert under use conditions. Examples of such materials are glass and polymeric materials. Preferred polymeric material include but are not limited to alkyd resins, allyl esters, benzocyclobutenes, butadiene-styrene, cellulose, cellulose acetate, epoxide, epoxy polymers, ethylene-chlorotrifluoro ethylene copolymers, ethylene-tetra- fluoroethylene copolymers, fiber glass enhanced polymers, fluorocarbon polymers,
hexafluoropropylenevinylidene-fluoride copolymer, high density polyethylene, parylene, polyamide, polyimide, polyaramid, polydimethylsiloxane, polyethersulphone, polyethylene, polyethylenenaphthalate, polyethyleneterephthalate, polyketone, polymethylmethacrylate, polypropylene, polystyrene, polysulphone, polytetrafluoroethylene, polyurethanes, polyvinylchloride, polycycloolefin, silicone rubbers, and silicones. Of these polyethyleneterephthalate, polyimide, polycycloolefin and polyethylenenaphthalate materials are more preferred. Additionally, for some embodiments of the present invention the substrate can be any suitable material, for example a polymeric material, metal or glass material coated with one or more of the above listed materials or coated with one or more metal, such as for example titanium. It will be understood that in forming such a substrate, methods such as extruding, stretching, rubbing or photochemical techniques can be employed to provide a homogeneous surface for device fabrication as well as to provide pre- alignment of an organic semiconductor material in order to enhance carrier mobility therein. Alternatively, the substrate can be a polymeric material, metal or glass coated with one or more of the above polymeric materials.
DEVICE PREPARATION
The present capacitors may be prepared by successive deposition of the respective layers using standard methods well known in the art. Hence, the present application provides for a process comprising the steps of:
(a) depositing a first electrode layer;
(b) depositing a semiconducting layer onto the first electrode; and
(c) depositing a second electrode layer onto the semiconducting layer to obtain a capacitor. Optionally, said process may comprise a step (a) of depositing a first electrode layer onto a substrate.
Optionally, said process may comprise the additional step of (d) depositing a substrate onto the second electrode layer.
It is also noted that the present capacitor may, for example, also be formed by a process comprising the steps of
(a) depositing a first electrode layer onto a first substrate to obtain a first piece;
(b) depositing a second electrode layer onto a second substrate;
(c) depositing a semiconducting layer on the first electrode layer to obtain a second piece; and
(d) combining the first piece obtained in step (a) and the second piece in step (c) so that the semiconducting layer is between the first electrode layer and the second electrode layer
to obtain the capacitor.
The electrodes may, for example and depending upon the respective material, be deposited or formed by liquid coating such as for example spray-coating, dip- coating, web-coating or spin-coating, or by vacuum deposition methods including for example physical vapor deposition, chemical vapor deposition, or thermal evaporation methods. Suitable electrode materials and methods for forming the electrodes are generally known to the skilled person and can easily be found in the literature. Organometallic precursors may also be used and deposited from a liquid phase.
For the deposition of the semiconducting layer the semiconducting material(s) is(are) mixed with a solvent and optionally, if present, with one or more dopant to form a semiconducting formulation. In case of a dopant being present, the semiconducting material(s) and the dopant(s) will react with each other, thereby forming the respective reaction product(s). Thus, the semiconducting formulation will effectively comprise the reaction product of the semiconducting material(s) and the dopant(s). Throughout this application, such semiconducting formulation will nevertheless be referred to as a semiconducting formulation comprising semiconducting material(s) and dopant(s).
Preferred solvents are aliphatic hydrocarbons, chlorinated hydrocarbons, aromatic hydrocarbons, ketones, ethers and mixtures thereof. Additional solvents which can be used include 1,2,4-trimethylbenzene, 1,2,3,4-tetra-methyl benzene, pentylbenzene, mesitylene, cumene, cymene, cyclohexylbenzene, diethylbenzene, tetralin, decalin, 2,6-lutidine, 2-fluoro-m-xylene, 3-fluoro-o-xylene, 2- chlorobenzotrifluoride, Ν,Ν-dimethylformamide, 2-chloro-6-fluorotoluene, 2-
fluoroanisole, anisole, 2,3-dimethylpyrazine, 4-fluoroanisole, 3-fluoroanisole, 3- trifluoro-methylanisole, 2-methylanisole, phenetol, 4-methylanisole, 3- methylanisole, 4-fluoro-3-methylanisole, 2-fluorobenzonitrile, 4-fluoroveratrol, 2,6-dimethylanisole, 3-fluorobenzo-nitrile, 2,5-dimethylanisole, 2,4- dimethylanisole, benzonitrile, 3,5-dimethyl-anisole, Ν,Ν-dimethylaniline, ethyl benzoate, l-fluoro-3,5-dimethoxy-benzene, 3-phenoxytoluene, 1-methyl- naphthalene, N-methylpyrrolidinone, 3-fluorobenzo-trifluoride, benzotrifluoride, dioxane, trifluoromethoxy-benzene, 4-fluorobenzotrifluoride, 3-fluoropyridine, toluene, 2-fluoro-toluene, 2-fluorobenzotrifluoride, 3-fluorotoluene, 4- isopropylbiphenyl, phenyl ether, pyridine, 4-fluorotoluene, 2,5-difluorotoluene, 1- chloro-2,4-difluorobenzene, 2-fluoropyridine, 3-chlorofluoro-benzene, 1-chloro- 2,5-difluorobenzene, 4-chlorofluorobenzene, chloro-benzene, o-dichlorobenzene, 2-chlorofluorobenzene, p-xylene, m-xylene, o-xylene or mixture of o-, m-, and p- isomers. Solvents with relatively low polarity are generally preferred. For inkjet printing solvents and solvent mixtures with high boiling temperatures are preferred. For spin coating alkylated benzenes like xylene and toluene are preferred.
Examples of especially preferred solvents include, without limitation, dichloromethane, trichloromethane (also known as "chloroform"), chlorobenzene, o-dichlorobenzene, tetrahydrofuran, anisole, morpholine, toluene, o-xylene, m- xylene, p-xylene, 1,4-dioxane, acetone, methylethylketone, 1,2-dichloroethane, 1,1,1-trichloroethane, 1,1,2,2-tetrachloroethane, ethyl acetate, n-butyl acetate, Ν,Ν-dimethylformamide, dimethylacetamide, dimethylsulfoxide, tetraline, decaline, indane, methyl benzoate, ethyl benzoate, mesitylene and/or mixtures thereof.
The concentration of the semiconducting materials(s) and - if present - dopant(s) is preferably from 0.1 wt% to 20 wt%, more preferably from 0.5 wt% to 10 wt%, with wt% given relative to the total weight of the solution. Optionally, the solution may also comprise one or more binders, such as for example a styrene polymer or copolymer, to adjust the rheological properties, as described for example in WO 2005/055248 Al. The semiconducting layer may then be formed by any suitable method including vacuum deposition methods such as physical vapor deposition, chemical vapor
deposition, or thermal evaporation methods. However, liquid coating is more desirable than vacuum deposition techniques. Solution deposition methods are especially preferred. The present formulations allow the use of a number of liquid coating techniques. Preferred deposition techniques include, without limitation, dip coating, spin coating, ink jet printing, nozzle printing, letter-press printing, screen printing, gravure printing, doctor blade coating, roller printing, reverse-roller printing, offset lithography printing, dry offset lithography printing, flexographic printing, web printing, spray coating, curtain coating, brush coating, slot dye coating or pad printing.
Ink jet printing or microdispensing is particularly preferred when high resolution layers and devices need to be prepared. Preferably industrial piezoelectric print heads such as but not limited to those supplied by Aprion, Fujifilm Dimatix, Hitachi- Koki, InkJet Technology, On Target Technology, Picojet, Spectra, Trident, Xaar may be used to apply the organic semiconductor layer to a substrate. Additionally semi- industrial heads such as those manufactured by Brother, Epson, Konica, Seiko Instruments Toshiba TEC or single nozzle microdispensers such as those produced by Microdrop and Microfab may be used. In order to be applied by ink jet printing or microdispensing, the compounds or polymers should be first dissolved in a suitable solvent. Solvents must not have any detrimental effect on the chosen print head. Preferably the solvents should have boiling points >100°C, preferably >140°C and more preferably >150°C. Without wishing to be bound by theory it is believe that the boiling point helps in reducing operability problems caused by the solution drying out inside the print head. Apart from the solvents mentioned above, suitable solvents include substituted and non- substituted xylene derivatives, di-Ci-2-alkyl formamide, substituted and non- substituted anisoles and other phenol-ether derivatives, substituted heterocycles such as substituted pyridines, pyrazines, pyrimidines, pyrrolidinones, substituted and non-substituted A/,/V-di-Ci-2-alkylanilines and other fluorinated or chlorinated aromatics.
A preferred solvent for forming the semiconducting layer by ink jet printing comprises a benzene derivative which has a benzene ring substituted by one or more substituents wherein the total number of carbon atoms among the one or more substituents is at least three. For example, the benzene derivative may be
substituted with a propyl group or three methyl groups, in either case there being at least three carbon atoms in total. Such a solvent enables an ink jet fluid to be formed comprising the solvent with the compound or polymer, which reduces or prevents clogging of the jets and separation of the components during spraying. The solvent(s) may include those selected from the following list of examples: dodecylbenzene, l-methyl-4-tert-butylbenzene, terpineol, limonene, isodurene, terpinolene, cymene, diethylbenzene. The solvent may be a solvent mixture, that is a combination of two or more solvents, each solvent preferably having a boiling point >100°C, more preferably >140°C. Such solvent(s) also enhance film formation in the layer deposited and reduce defects in the layer.
The ink jet fluid (that is mixture of solvent, binder and semiconducting compound) preferably has a viscosity at 20°C of from 1 mPa-s to 100 mPa-s, more preferably from 1 mPa-s to 50 mPa-s and most preferably of from 1 mPa-s to 30 mPa-s.
Examples
The following examples are intended to illustrate the advantages of the present invention in a non-limiting way.
5 y
The organic semiconducting materials OSC-1, OSC-2, OSC-3, OSC-4, OSC-5, and OSC- 6 were synthesized according to published procedures. F4TCNQ. (purity > 98 %) was purchased from Tokyo Chemical Industry Co. Mo(tfd)3 was purchased from Sigma- Aldrich. WCI6 was purchased from Sigma-Aldrich. All other materials were purchased from commercial sources such as, for example, Sigma-Aldrich. .7 % OSC-1
"EH" is used to denote 2-ethylhexyl, i.e. -CH2-CH(CH2-CH3)-(CH2)3-CH3.
Solutions of dopant and of organic semiconducting material in a solvent or a solvent blend were prepared separately by stirring at ca. 80°C until the solids had dissolved completely. After allowing the solutions to cool to room temperature, the solution of dopant and the solution of organic semiconducting material were mixed in order
to obtain a solution of the doped organic semiconducting material with respective concentrations as indicated in Table 1.
Table 1
(1) Given in wt% relative to the weight of polymer.
(2) Chloroform or a 6:1 mixture by volume of chlorobenzene and dichlorobenzene.
Capacitor test cells as schematically shown in Figure 1 were prepared by depositing a first 50 nm thick layer of aluminum onto a glass substrate by thermal evaporation. Then, a layer of doped organic semiconducting material was applied by spin-coating or solution casting, optionally using a doctor blade, to a thickness between 0.5 μιη and 10 μιη. Finally a second 50 nm thick layer of aluminum was applied onto the layer of doped organic semiconducting material by thermal evaporation. Layer thicknesses were determined by scanning electron microscopy or by vertical scanning interferometry.
Capacitor performance was evaluated by measuring admittance of the capacitor test cells using a frequency response analyzer Solartron 1260 equipped with a dielectric interface 1296. The measurement was carried out in the frequency range between 1 Hz and 3.2 MHz by applying an alternating current (AC) of 50 mV to the test cell at a temperature of 25°C. Equivalent parallel capacitance and resistance were calculated from the measured admittance data, and the frequency dependences of the dielectric constant εΓ, dissipation factor tan δ, conductivity, and impedance were then obtained therefrom.
The leakage current densities of test cells were evaluated by using a source measure unit instrument Keithley 2400 at room temperature. The leakage currents were gradually decreased under a DC voltage application and reached stable values in several minutes, so the data of the leakage current density were obtained at the stable states.
Example 1 - Dependency of dielectric constant and dissipation factor from dopant concentration Capacitor test cells with a 0.9 μιη thick layer of F4TCNQ. doped organic semiconducting material OSC-1 with dopant contents of 0 wt%, 0.5 wt% and 1.0 wt%, relative to the weight of organic semiconducting material, were prepared as described above and the frequency dependencies of the dielectric constant εΓ and of the dissipation factor tan δ measured as described above with the Solartron 1250 analyzer.
The respective results are shown in Figures 2a and 2b. Figure 2a clearly shows that the dielectric constant εΓ increases with increasing dopant content. Similarly, Figure 2b shows a shift to higher frequencies when increasing the dopant content to 0.5 wt%. It has not been possible to determine the peak frequency for the capacitor test cell with dopant content of 1.0 wt%, which - without wishing to be bound by theory - is attributed to limitations of the equipment used to perform the measurement. Example 2 - Dependency of dielectric constant and capacitance from the thickness of the doped organic semiconductor layer
Capacitor test cells were prepared as described above using F4TCNQ. doped organic semiconducting material OSC-1 with a dopant content of 0.5 wt%. The thickness of the layers of the doped organic semiconducting material were 0.5 μιη, 0.9 μιη, 1.2 μιη and 1.8 μιη, respectively.
Respective results are shown in Figures 3a and 3b. Figure 3a shows that dielectric constants εΓ in the lower frequency part of the curve up to about 104 Hz increase with increasing thickness of the layer of the doped organic semiconductor material while the dielectric constants εΓ in the higher part of the curve, particularly in the range from 105 Hz to 106 Hz, is mostly independent of thickness of the layer of the organic semiconductor material. Respective curves for capacitance C are shown in Figure 3b.
Without wishing to be bound by theory it is believed that this dependence of dielectric constant εΓ and dissipation factor δ on thickness of the layer of organic semiconducting material indicates that the dielectric effect of the organic semiconducting material in the lower frequency range is brought about by space- charge polarizations and not by molecular polarizations. The present organic semiconducting materials, particularly the doped organic semiconducting materials, are therefore seen to be useful for application in a capacitor, e.g. for replacing the currently used liquid electrolytes. Example 3 - Durability in high voltage applications
Capacitor test cells were prepared as described above with a 3.5 μιη thick layer of organic semiconducting material OSC-3 doped with 5.0 wt% F4TCNQ, with wt% given relative to the weight of OSC-3. Then the frequency dependency of the conductivity σ was measured at different direct current (DC) voltage of, in sequence, 0 V, 2 V, 4 V, 6 V, 8 V, 10 V and again 0 V. The measurement with an alternating current (AC) voltage of 50 mV was superimposed to each DC voltage. Respective results are shown in Figure 4. Figure 4 shows differences in behavior at frequencies of about below 100 Hz but nevertheless in this range remains below a conductivity σ of 10~8 S cm 1 while the curves at different DC voltages do not significantly differ at frequencies between about 100 Hz and about 1 MHz. Furthermore, the conductivities for the second measurement at a DC voltage of 0 V shows the capacitor to have fully recovered following the measurement at the DC voltage of 10 V.
These results show that the present capacitor test cells work very well even for a 10 V DC application, thereby allowing much higher voltage in operation than with conventional electric double layer capacitors. Consequently, for the same capacitance C the capacitor energy E, which is defined as E = 0.5 C · V2, wherein V is the voltage, is much higher than for conventional electric double layer capacitors.
Example 4 - Thermal durability A capacitor test cell identical to that of Example 3 was placed under air on a hotplate, the temperature of which was set to 300 °C, for 20 s. The frequencies of
the capacitor test cell before and after heating are shown in Figure 5. Heating of the capacitor test cell only led to a minor decrease in capacitance C, thus showing its suitability for applications with thermal exposure, such as for example an embedded capacitor on a printed circuit board.
Example 5
Capacitor test cells were prepared as described above with the organic semiconducting materials as indicated in the following Table 2. The dopant concentration for each sample was 5 wt%, relative to the weight of the organic semiconducting material.
Table 2
The measured data for dielectric constant εΓ and dissipation factor δ are shown in Figure 6. The results show that the present capacitor may be made with a range of structurally very different organic semiconducting materials
Example 6
Capacitor test cells were prepared as described above, using Cu or Al for electrodes, with the organic semiconducting materials and dopants as indicated in the following Table 3.
Table 3
(1) The concentration of dopant is 5 wt%, respective to the weight of the organic semiconducting material.
(2) The HOMO levels of organic semiconducting materials were measured by means of cyclic voltammetry.
(3) \/e refe r o the Fermi levels of Cu and Al by H. Michaelson in Journal of Applied Physics, 48, 4729 (1977).
(4) We define Δ as the difference between the HOMO level of semiconducting material and the Fermi level of electrode material.
The frequency dependence of dissipation factor (tan δ ) is shown in Figure 7. The values of tan δ for References G and H largely increase with decreasing frequency, while the values of References I, J, K, and L a re much lower in the low-frequency range below 100Hz. The frequency dependence of impedance ( | Z | ) is shown in Figure 8. The values of | Z | for References I, J, K, and L increase with decreasing frequency, while the values of References G and H are much lower and independent on frequency in the low frequency range below 100 Hz. The large tan δ and low | Z | are considered to be due to the too small Δ values manifested in Table 3. The performances of References G and H may ca use a charge leakage for capacitor device. The data shown in Table 3. Figures 7 and 8 indicate that there exists an energy gap between EHOMO, semiconducting material and EF, electrode material that is large enough to prevent such charge leakage.
Example 7 - Leakage current
Capacitor test cells were prepared as described above using Al electrodes with the organic semiconducting materials and dopants as indicated in the following Ta ble 4. The dopa nt concentration for each sample was 5 wt%, relative to the weight of the organic semiconducting material.
Table 4
The leakage current densities measured for the capacitor test cells are shown in Figure 9. The numbers of measured cells are 3, 3, and 4, for References F, K, and L, respectively, and average values for every applied voltage are plotted in the figure. The plotted values for Reference L are more tha n one order of magnitude lower tha n those of F or K. The magnitude of the leakage current depends on the height of electron energy barriers, which are created at the interfaces between the semiconducting layer and electrodes, and high barriers ca n be built by increasing the Δ value in Table 4. The result shown in Figure 9 indicates the effectiveness of large Δ for reducing the leakage current density.
Generally stated, the present examples show that the capacitors disclosed in the present application have a number of advantages over conventional electric double layer capacitors. The present capacitors generally allow for higher capacitor energy (at given capacitance) due to their allowing to be run at higher DC voltages. This will, for example, permit the use of smaller capacitors at the same performance level as conventional bigger capacitors.
Claims
1. Capacitor comprising a first electrode layer, a second electrode layer and a semiconducting layer between the first electrode layer and the second electrode layer.
2. Capacitor according to claim 1, wherein the semiconductor layer is solid.
3. Capacitor according to claim 1 or claim 2, wherein the semiconducting layer comprises a semiconducting material selected from the group consisting of organic semiconducting materials, inorganic semiconducting materials and any blends of any of these.
4. Capacitor according to claim 3, wherein the organic semiconducting material comprises one or more organic semiconducting compounds.
5. Capacitor according to claim 3, wherein the inorganic semiconducting material comprises one or more inorganic semiconducting compounds.
6. Capacitor according to any or more of the preceding claims, wherein the semiconductor layer further comprises a dopant, said dopant being preferably an acceptor or a donor.
7. Capacitor according to any one or more of the preceding claims, wherein the semiconductor layer further comprises a dopant having an ionization energy of at least 7.0 eV.
8. Capacitor according to any one or more of the preceding claims, wherein the semiconductor layer further comprises a dopant having an ionization energy of at most 12.0 eV.
9. Capacitor according to any one or more of the preceding claims, wherein
ELUMO, dopant < EHOMO, semiconducting material + 0.5 eV wherein ELUMO, dopant is the energy level of the lowest unoccupied molecular orbital of the dopant and EHOMO, semiconducting material is the energy level of the highest occupied molecular orbital of the semiconducting material.
10. Capacitor according to any one or more of the preceding claims, wherein
HOMO, semiconducting material < EF, electrodel
HOMO, semiconducting material < EF, electrode2 wherein EF,eiectrodei is the Fermi level of the first electrode material and EF,eiectrode2 is the Fermi level of the second electrode material.
11. Capacitor according to any one or more of the preceding claims, wherein said semiconductor layer has a dielectric constant of at least 3 and of at most 100,000 when in operation.
12. Printed circuit board comprising the capacitor of any one or more of claims 1 to 11.
13. Energy storage device comprising the capacitor of any one or more of claims l to 11.
14. Process of producing a capacitor, said process comprising the steps of
(a) depositing a first electrode layer;
(b) depositing a semiconducting layer onto the first electrode layer; and
(c) depositing a second electrode layer onto the semiconducting layer to obtain a capacitor.
15. Process according to claim 14, wherein the semiconducting layer is deposited by solution-processing of a formulation comprising a semiconductor material and a solvent.
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