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WO2018179830A1 - Moteur - Google Patents

Moteur Download PDF

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Publication number
WO2018179830A1
WO2018179830A1 PCT/JP2018/003654 JP2018003654W WO2018179830A1 WO 2018179830 A1 WO2018179830 A1 WO 2018179830A1 JP 2018003654 W JP2018003654 W JP 2018003654W WO 2018179830 A1 WO2018179830 A1 WO 2018179830A1
Authority
WO
WIPO (PCT)
Prior art keywords
resin casing
cover
insulator
motor
press
Prior art date
Application number
PCT/JP2018/003654
Other languages
English (en)
Japanese (ja)
Inventor
吉田　洋
康伸 柚木
将之 石川
智史 安田
Original Assignee
日本電産テクノモータ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産テクノモータ株式会社 filed Critical 日本電産テクノモータ株式会社
Priority to KR1020197025952A priority Critical patent/KR20190111112A/ko
Priority to CN201880022786.3A priority patent/CN110476332B/zh
Priority to JP2019508672A priority patent/JP7102660B2/ja
Publication of WO2018179830A1 publication Critical patent/WO2018179830A1/fr

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12—Stationary parts of the magnetic circuit
    • H02K1/14—Stator cores with salient poles
    • H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/32—Windings characterised by the shape, form or construction of the insulation
    • H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/08—Insulating casings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/161—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08—Structural association with bearings
    • H02K7/083—Structural association with bearings radially supporting the rotary shaft at both ends of the rotor

Definitions

  • the present invention relates to a motor.
  • a conventional brushless DC motor is disclosed in Patent Document 1.
  • the brushless DC motor described in Patent Literature 1 includes a rotor and a stator.
  • the stator includes an annular stator core that forms a rotating magnetic field with the rotor, and a stator winding wound around the stator core.
  • the stator is molded integrally with a housing made of resin, and the outer surface of the housing is covered with a protective cover made of metal.
  • This brushless DC motor dissipates heat generated by the stator winding to the outside through a resin housing, and further covers the outer surface of the housing with a protective cover made of metal, so that the housing by impact from the outside To prevent damage.
  • an object of the present invention is to provide a motor that can be driven stably regardless of the heat generated during driving.
  • An exemplary motor of the present invention includes a rotor having a rotation shaft extending along a central axis, and a plurality of windings wound around a stator core radially facing the outer peripheral surface of the rotor via an insulator.
  • a stator, a resin casing that seals at least the insulator and the winding of the stator, and a cover that covers the resin casing, and the cover includes a radially outer side of the insulator and a cover of the insulator.
  • Cover at least one resin casing on one axial side, and at least partially between the cover and the resin casing on the radially outer side of the insulator and at least one axial side of the insulator. Is provided.
  • the exemplary motor of the present invention can be driven stably regardless of the heat generated during driving.
  • FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
  • FIG. 2 is a cross-sectional view of the motor shown in FIG.
  • FIG. 3 is a perspective view of the stator.
  • FIG. 4 is a perspective view of a stator core provided in the stator.
  • FIG. 5 is a perspective view of the rotor.
  • FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the first embodiment.
  • FIG. 7 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the first embodiment.
  • FIG. 8 is an exploded perspective view of another example of the motor according to the present invention.
  • FIG. 8 is an exploded perspective view of another example of the motor according to the present invention.
  • FIG. 9 is a cross-sectional view of the motor shown in FIG.
  • FIG. 10 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 11 is an exploded perspective view of still another example of the motor according to the present invention.
  • 12 is a cross-sectional view of the motor shown in FIG. FIG. 13: is a fragmentary sectional view which shows the resin casing and cover of the modification of the motor concerning 4th Embodiment.
  • FIG. 14 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the fourth embodiment.
  • FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
  • FIG. 1 is an exploded perspective view of an example of a motor according to the present invention.
  • FIG. 2 is a cross-sectional view of the motor shown in FIG.
  • the direction in which the central axis Ax extends that is, the left-right direction in FIG. A direction perpendicular to the axial direction is a radial direction
  • a tangential direction of a circle centering on the axis is a circumferential direction.
  • the axial direction is set as follows with reference to FIG. That is, in FIG. 2, a direction toward the right side in the axial direction is defined as a first direction Op, and a direction toward the left side is defined as a second direction Or.
  • the “left direction” and “right direction” in this document are set for explanation. Therefore, these directions do not limit the direction when the motor A is actually used.
  • the motor A includes a stator 1, a resin casing 2, a cover 3, a rotor 4, a first bearing 51, and a second bearing 52.
  • the resin casing 2 covers the outer peripheral surface of the stator 1. That is, the motor A is a so-called molded motor in which the stator 1 is sealed with the resin casing 2.
  • the rotor 4 is disposed inside the stator 1.
  • the rotor 4 includes a rotating shaft 40 that extends along the central axis Ax.
  • the rotating shaft 40 is supported by the first bearing 51 and the second bearing 52 and can rotate with respect to the stator 1.
  • the motor A according to the present embodiment is an inner rotor type DC brushless motor in which the rotor 4 rotates inside the stator 1.
  • FIG. 3 is a perspective view of the stator.
  • FIG. 4 is a perspective view of a stator core provided in the stator.
  • the stator 1 includes a stator core 11, an insulator 12, and a winding 13.
  • the stator 1 has a plurality of windings 13 wound around a stator core 11 that is radially opposed to the outer peripheral surface of the rotor 4 via an insulator 12.
  • the stator 1 includes a first bearing housing member 61 that houses the first bearing 51 and a second bearing housing member 62 that houses the second bearing 52.
  • the stator core 11 has conductivity. As shown in FIG. 4, the stator core 11 includes an annular core back portion 111 and a teeth portion 112.
  • the core back portion 111 has an annular shape that extends in the axial direction.
  • the teeth portion 112 protrudes radially inward from the inner peripheral surface of the core back portion 111. That is, the stator core 11 has an annular core back portion 111 and a teeth portion 112 extending radially inward from the core back portion 111.
  • the stator core 11 includes twelve teeth portions 112.
  • the teeth parts 112 are arranged at equal intervals in the circumferential direction. That is, in the motor A of the present embodiment, the stator 1 has 12 slots.
  • the insulator 12 covers the stator 11.
  • the insulator 12 is a resin molded body.
  • the insulator 12 covers the whole tooth portion 112 and covers both end surfaces of the core back portion 111 in the axial direction.
  • a winding wire 13 is formed by winding a conductive wire around the tooth portion 112 covered with the insulator 12. That is, the insulator 12 includes an insulator tooth portion 121 that covers the tooth portion 112 and an insulator core back portion 122 that covers at least the axial end of the core back portion 111.
  • the insulator 12 insulates the stator core 11 and the winding 13 from each other.
  • the insulator 12 is a resin molded body, but is not limited thereto. The structure which can insulate the stator core 11 and the coil
  • the insulator 12 insulates the stator core 11 and the winding 13. Therefore, in the stator core 11, the radially outer peripheral surface of the core back portion 111 may be exposed without being covered with the insulator 12.
  • the stator core 11 may have a structure in which electromagnetic steel plates are laminated, or may be a single member such as powder firing or casting.
  • the stator core 11 may be configured to be divided into divided cores including one tooth portion 112, or may be formed by winding a band-shaped member in an annular shape.
  • a rotor 4 is disposed in the center of the stator 1 in the radial direction so as to penetrate in the axial direction.
  • the windings 13 are disposed on each of the tooth portions 112 of the stator core 11. That is, in the motor A, twelve windings 13 are arranged.
  • the twelve windings 13 provided in the stator 1 are divided into three systems (hereinafter referred to as three phases) according to the timing at which current is supplied. These three phases are referred to as a U phase, a V phase, and a W phase, respectively. That is, the stator 1 includes four U-phase windings, four V-phase windings, and four W-phase windings. In the following description, the windings of the respective phases are collectively described as the windings 13.
  • stator 1 is connected to a plurality of windings 13 or connected to a control circuit (not shown) connected to the windings 13 and a substrate Bd provided in the motor A. 131. That is, the plurality of windings 13 are electrically connected via the crossover part 131. And the crossover part 131 is arrange
  • the stator 1 includes a wiring portion 120 in which a crossover wire 131 is disposed on a radially outer surface of the insulator 12 that covers an end surface of the core back portion 111 on the first direction Op side. That is, the wiring part 120 extends from the axial end of the insulator core back part 122 in the axial direction (first direction Op side), and the crossover 131 is wired on the radially outer side surface of the wiring part 120. . And the recessed part 23 is located in the outer peripheral surface of the resin casing 2. As shown in FIG.
  • the resin casing 2 has a cylindrical shape.
  • the resin casing 2 is a resin molded body in which the stator core 11 is sealed. That is, the resin casing 2 seals at least the insulator 13 and the winding 12 of the stator 1.
  • the motor A also covers the outer surface in the radial direction of the stator core 11.
  • the resin casing 2 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. And the resin casing hole 20 extended in an axial direction is provided in the radial direction center part of a bottom part.
  • a concave hole 21 that is recessed in the axial direction is provided on the outer side in the radial direction of the resin casing hole 20 on the surface on the first direction Op side of the bottom.
  • a rotating shaft 40 attached to the rotor 4 passes through the resin casing hole 20 in the axial direction.
  • a part of a bearing flange 611 (to be described later) of the first bearing housing 61 is fixed to the resin casing hole 20 by insert molding. The details of the first bearing storage 61 will be described later.
  • the cover 3 covers the resin casing 2.
  • the cover 3 has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed. That is, the cover 3 has a cylindrical shape extending in the axial direction.
  • the cover 3 is formed, for example, by extruding a metal plate. That is, the cover 3 covers at least one of the resin casings 2 on the radially outer side of the insulator 12 and on one side in the axial direction of the insulator 12 (first direction Op side). And the cover hole 30 penetrated to an axial direction is provided in the radial direction center part of the bottom part of the cover 3.
  • the resin casing 2 is inserted into the cover 3 on the first direction Op side in FIG. Then, a press-fit portion 22 described later is press-fitted into the cover 3.
  • the casing contact portion 31 overlaps the recessed hole 21 in the axial direction.
  • the resin casing hole 20 and the cover hole 30 also overlap in the axial direction.
  • the rotation shaft 40 passes through the resin casing hole 20 and the cover hole 30.
  • the casing contact portion 31 comes into contact with the recessed hole 21.
  • the casing contact portion 31 presses the concave hole 21 so that the resin casing 2 and the cover 3 are in close contact with each other. Thereby, the entry of gas, water, dust, dust and the like from the boundary portion between the resin casing 2 and the cover 3 from the boundary portion between the resin casing hole 20 and the cover hole 30 is suppressed.
  • the resin casing 2 includes a press-fit portion 22 and a concave portion 23 on a radially outer peripheral surface. That is, the resin casing 2 includes a press-fit portion 22 that is press-fit into the cover 3. As shown in FIG. 2, the press-fit portion 22 is provided in a portion overlapping the stator core 11 on the outer peripheral surface of the resin casing 2 in the radial direction. That is, the press-fit portion 22 overlaps the stator core 22 when the resin casing 2 is viewed in the radial direction. The resin casing 2 is inserted into the opening of the cover 3 from the end on the side where the recess 23 is formed. Thereafter, the resin casing 2 is fixed to the cover 3 by press fitting. In addition, in the resin casing 2 of this embodiment, although the recessed part 23 is shifted and provided in the axial direction with the stator core 11, a part may overlap.
  • the resin casing 2 is press-fitted into the inner peripheral surface of the cover 3 at the press-fitting portion 22.
  • the press-fit portion 22 is provided at a position overlapping the stator core 11 in the radial direction. At the time of press fitting, force acts on the resin casing 2 from the cover 3 in the radial direction and the axial direction. Since the press-fit portion 22 is provided at a position that overlaps the stator core 11 having a higher strength than the resin of the resin casing 2 in the radial direction, even if a force is applied from the cover 3 during press-fit, the deformation of the resin casing 2 is unlikely to occur. .
  • the concave portion 23 overlaps with the wiring portion 120 in which the crossover portion 131 of the insulator 12 on the outer peripheral surface of the resin casing 2 is arranged in the radial direction. That is, the gap Gp is located on the outside of the wiring part 120 in the radial direction. Moreover, the outer peripheral surface of the resin casing 2 is provided with a recess 23 in a portion in contact with the gap Gp.
  • the recessed part 23 is provided in the edge part by the side of the 1st direction Op of the resin casing 2, and is formed continuously in the circumferential direction. In this embodiment, although formed in the radial direction edge part of the resin casing 2, it is not limited to this.
  • the outer peripheral surface of the resin casing 2 is provided with a concave groove 200 extending from the concave portion 23 toward the second direction Or side. That is, the outer circumferential surface of the resin casing 2 is provided with the concave groove 200 from the gap Gp. And the drain hole 301 which connects the exterior of the cover 3 and the ditch
  • the condensed water accumulated in the recess 23 passes through the groove 200 and is discharged to the outside through the drain hole 301.
  • the recessed groove 200 and the drain hole 301 may be omitted. Even if the recessed groove 200 and the drain hole 301 are omitted, the condensed water evaporates into the air in the recessed portion 23 by the heat when the motor A is driven.
  • the resin casing 2 is inserted into the cover 3 from the side where the recess 23 is provided in the axial direction, and fixed by press-fitting.
  • a gap Gp is formed in the radial direction between the portion where the recess 23 is formed and the inner surface of the cover 3. The details of the gap Gp between the resin casing 2 and the cover 3 will be described later.
  • the radial thickness of the portion of the resin casing 2 where the recess 23 is provided is thinner than the thickness of the other portion of the resin casing 2. That is, the portion where the concave portion 23 is provided is a thin portion 24 having a smaller thickness than other portions.
  • FIG. 5 is a perspective view of the rotor.
  • the rotor 4 includes a rotor core 41, a plurality of magnets 42, and a mold part 43.
  • the rotor core 41 includes a tubular member 411 extending in the axial direction and a shaft support member 412 disposed on the radially inner side of the tubular member.
  • the cylindrical member 411 and the shaft support member 412 are fixed to each other by a mold part 43 which is a resin molded product.
  • the rotor core 41 is a magnetic body.
  • the rotor core 41 may be a laminated body in which magnetic plates are laminated in the radial direction, or may be a molded body formed by sintering a powder as the same member, for example.
  • the rotary shaft 40 has a cylindrical shape.
  • the rotary shaft 40 passes through the central portion in the radial direction of the shaft support member 412 of the rotor core 41.
  • the rotating shaft 40 and the shaft support member 412 are relatively fixed. Examples of the fixing method include press-fitting and welding, but are not limited thereto.
  • a method that can fix the rotating shaft 40 and the shaft support member 412 can be widely employed. That is, the rotating shaft 40 is fixed to the rotor 4, and the rotating shaft 40 rotates about the central axis Ax when the rotor 4 rotates.
  • the plurality of magnets 42 are arranged on the radially outer side of the rotor core 41.
  • a plurality of magnets 42 are arranged side by side in the circumferential direction.
  • the rotor core 41 includes eight magnets 42.
  • the plurality of magnets 42 are arranged, but the present invention is not limited to this.
  • a magnet in which N poles and S poles are alternately magnetized in the circumferential direction may be used for a cylindrical magnetic body.
  • the N pole and the S pole are used as a pair of magnetic poles, and a plurality of pairs of magnetic poles are provided.
  • the magnet 42 is fixed to the rotor core 41 by, for example, a resin mold.
  • the method of fixing the magnet 42 is not limited to resin molding, and a method that does not adversely affect the rotation of the rotor 4 such as adhesion, welding, or a mechanical fixing method is employed.
  • the rotating shaft 40 is press-fitted into the first bearing 51 and the second bearing 52 at two locations separated in the axial direction. That is, the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52 at two different locations in the axial direction.
  • the end of the rotary shaft 40 on the second direction Or side is press-fitted into the inner ring of the second bearing 52.
  • a portion on the first direction Op side is press-fitted into the inner ring of the first bearing 51 with respect to a portion press-fitted into the second bearing 52 of the rotary shaft 40.
  • the first bearing 51 is housed in the first bearing housing member 61.
  • the second bearing 52 is housed in the second bearing housing member 62.
  • the first bearing housing member 61 and the second bearing housing member 62 are fixed to the resin casing 2 directly or indirectly. Accordingly, the rotating shaft 40 is rotatably supported by the resin casing 2 (the stator 1 covered with the resin casing 2) by the pair of bearings 51 and 52.
  • a shaft retaining ring 401 is attached to the rotating shaft 40 on the first direction Op side, and a shaft retaining ring 402 is attached to an end portion on the second direction Or side.
  • the shaft retaining ring 401 is in contact with the first bearing 51.
  • the shaft retaining ring 402 is in contact with the second bearing 52. Note that the shaft retaining ring 401 and the shaft retaining ring 402 are fixed by being fitted into a groove provided on the outer peripheral surface of the rotating shaft 40.
  • the shaft retaining ring 401 is in contact with the inner ring of the first bearing 51 in the second direction Or side.
  • the shaft retaining ring 401 limits the movement of the rotary shaft 40 in the first direction Op relative to the first bearing 51.
  • the shaft retaining ring 402 is in contact with the first direction Op side of the inner ring of the second bearing 52.
  • the shaft retaining ring 402 restricts the movement of the rotating shaft 40 toward the second direction Or with respect to the second bearing 52.
  • the axial movement of the first bearing 51 and the second bearing 52 with respect to the stator 1 is relatively restricted, and the axial movement of the rotating shaft 40 with respect to the stator 1 is restricted.
  • the shaft retaining rings 401 and 402 employ, for example, shaft retaining rings generally called C-ring and E-ring, but are not limited thereto.
  • a configuration that can contact the inner rings of the pair of bearings 51 and 52 and limit the movement of the rotating shaft 40 can be widely employed.
  • the rotating shaft 40 is rotatably supported by two bearings (the 1st bearing 51 and the 2nd bearing 52), it is not limited to this. It may be supported by three or more bearings.
  • first bearing housing member 61 and the second bearing housing member 62 are made of metal such as iron or brass.
  • the first bearing housing member 61 has a cylindrical shape in which the first bearing 51 can be housed.
  • the end portion on the one axial side of the first bearing housing member 61 is provided with an end surface portion 610 penetrating in the axial direction at the central portion in the radial direction.
  • the end portion on the other axial side of the first bearing housing member 61 includes a bearing flange 611 extending outward in the radial direction. At least a part of the bearing flange 611 is insert-molded in the resin casing 2.
  • the first bearing housing 61 is fixed to the resin casing 2 by insert molding.
  • the bearing flange 611 may be provided with a penetrating portion that penetrates in the axial direction.
  • the through portion is not limited to the hole as long as the rotation can be reliably prevented by the resin, and may be, for example, a concave portion recessed radially inward or a convex portion protruding radially outward.
  • the bearing flange 611 itself may be formed in a polygonal shape (for example, a triangle or a quadrangle) or may be oval to prevent rotation.
  • the first bearing housing member 61 is fixed to the resin casing 2 such that the center axis thereof coincides with the center axis Ax of the stator 1 covered with the resin casing 2.
  • the outer ring of the first bearing 51 is press-fitted into the first bearing housing member 61.
  • the second bearing housing member 62 holds the second bearing 52.
  • the second bearing housing member 62 includes a housing portion 621 and an outer cylinder portion 620.
  • the storage portion 621 has a cylindrical shape and stores the second bearing 52 therein.
  • the outer ring of the second bearing 52 is press-fitted into the storage portion 621.
  • the outer cylinder part 620 has a larger diameter than the storage part 621, and the end part of the cover 3 in the second direction Or side is press-fitted inside the outer cylinder part 620.
  • a portion of the cover 3 that is press-fitted into the outer tube portion 620 at the end portion on the second direction Or side is the cover press-fit portion 300.
  • the cover press-fitting part 300 of the cover 3 is press-fitted into the outer cylinder part 620 of the second bearing storage member 62. Then, when the resin casing 2 is press-fitted into the second bearing housing member 62, the second bearing 62 is fixed to the stator 1 covered with the resin casing 2.
  • the outer ring of the second bearing 52 is fixed to the stator 1, and the center axis of the second bearing 52 coincides with the center axis Ax of the stator 1.
  • the storage part 621 and the outer cylinder part 620 are formed of the same member.
  • the second bearing housing member 62 is manufactured by drawing a metal plate. However, it is not limited to this.
  • the second direction Or side of the cover 3 is press-fitted into the outer cylinder portion 620 of the second bearing housing member 62. Therefore, entry of foreign matters such as water, dust, and dust from the gap between the outer cylinder portion 620 and the cover press-fit portion 300 is suppressed.
  • the 1st direction Op side of the motor A is provided with the bearing accommodating part hole provided in the end surface part 610 of the 1st bearing accommodating part 61 for the rotating shaft 40 to penetrate.
  • the bearing housing portion hole has such a size that a gap is formed between the bearing housing hole and the rotating shaft 40 so as not to disturb the rotation of the rotating shaft 40.
  • the motor A includes a bearing-side intrusion preventing member 71 and a shaft-side intrusion preventing member 72 for suppressing entry of foreign matter from the first bearing housing member 61.
  • the bearing-side intrusion preventing member 71 covers the outer surface of the first bearing housing member 61. And it surrounds the outer side of the rotating shaft 40, and is extended to radial direction.
  • the bearing-side intrusion preventing member 71 is made of, for example, a material such as rubber, and is in close contact with the first bearing housing member 61. Further, the bearing-side intrusion preventing member 71 is attached with a gap between the bearing 40 and the rotating shaft 40, that is, while maintaining non-contact.
  • the shaft side intrusion preventing member 72 is disposed so as to surround the radially outer side of the bearing side intrusion preventing member 71.
  • the shaft side intrusion preventing member 72 is disposed in the groove 400 provided in the rotating shaft 40. Thereby, the movement of the shaft side intrusion preventing member 72 in the axial direction is limited.
  • the bearing-side intrusion preventing member 71 and the shaft-side intrusion preventing member 72 are attached to the motor A at the same time, thereby suppressing the entry of foreign matter into the motor A.
  • the casing contact portion 31 of the cover 3 is also provided in the recessed hole 21, but the shaft side intrusion prevention member 72 is fixed to the rotating shaft 40 in a non-contact state with the casing contact portion 31. That is, a part of the opening of the shaft side intrusion preventing member 72 is disposed in the recessed hole 21. And since the casing contact part 31 and the shaft side penetration
  • a substrate Bd and a protective sheet Is are provided on the resin casing 2 on the second direction Or side of the stator 1.
  • a control circuit (not shown) for controlling the timing of the current supplied to the plurality of windings 13, the magnitude of the current, and the like is mounted. Note that the control circuit may be provided outside the motor A, and in that case, the substrate Bd may be omitted.
  • the protective sheet Is is an insulating member disposed between the substrate Bd and the second bearing housing member 62. In the case of a motor that does not include the substrate Bd, the protective sheet Is may be omitted.
  • the cover 3 is mainly made of a metal material and has a smaller linear expansion coefficient than the resin casing 2. Thereby, the difference of the deformation
  • the resin casing 2 and the cover 3 are press-fitted in the press-fit portion 22 of the resin casing 2. Therefore, since the heat of the resin casing 2 is transmitted to the cover 3 and radiated, the thermal expansion of the resin casing 2 is suppressed in the press-fit portion 22.
  • the insulator 12 is sealed with the resin casing 2 at a portion shifted in the axial direction from the press-fit portion 22.
  • the insulator 12 is resin, and the linear expansion coefficient of the insulator 12 is larger than that of the stator core 11. Therefore, the portion of the resin casing 2 that does not overlap the stator core 11 in the radial direction is more deformed outwardly in the radial direction due to thermal expansion than the press-fit portion 22 that overlaps the stator core 11 in the radial direction.
  • the heat dissipation is inferior to the press-fit portion 22. Therefore, problems such as distortion and displacement of the resin casing 2 due to a difference in deformation amount due to thermal expansion between the insulator 12 and the cover 3 occur.
  • a gap is provided in a portion where a difference in deformation amount due to heat between the resin casing 2 and the cover 3 becomes large.
  • the clearance gap between the resin casing 2 and the cover 3 can be easily formed by forming the recessed part 23 in the resin casing 2.
  • a portion of the resin casing 2 provided with the recess 23, that is, a portion overlapping the recess 23 in the radial direction in FIG. 2 is a thin-walled portion 24 thinner than the other portions of the resin casing 2.
  • FIG. 6 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment.
  • the motor A1 shown in FIG. 6 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a1 and the cover 3a1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the outer peripheral surface of the resin casing 2a1 gradually decreases in diameter toward the back side in the press-fitting direction, that is, toward the first direction Op side in FIG. That is, the outer peripheral surface of the resin casing 2a1 is an inclined surface (tapered surface) having a small diameter on the back side in the press-fitting direction.
  • the cover 3a1 has a shape into which the resin casing 2a1 can be inserted.
  • the cover 3a1 has a cylindrical shape and gradually becomes smaller in diameter toward at least the back side of the inner peripheral surface in the press-fitting direction, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a1 gradually decreases toward the press-fitting direction of the resin casing 2a1.
  • FIG. 7 is a partial cross-sectional view showing a resin casing and a cover of another modified example of the motor according to the present embodiment.
  • the motor A2 shown in FIG. 7 has the same configuration as the motor A shown in FIG. 2 except that the resin casing 2a2 and the cover 3a2 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the outer peripheral surface of the resin casing 2a2 gradually decreases in diameter toward the inner side in the press-fitting direction, that is, toward the first direction Op in FIG. That is, the outer peripheral surface of the resin casing 2a2 has a plurality of different outer shapes.
  • inner side of a press injection direction is a small diameter, and a level
  • the cover 3a2 has a shape into which the resin casing 2a2 can be inserted.
  • the cover 3a2 has a cylindrical shape, and at least the back side in the press-fitting direction of the inner peripheral surface, that is, the first direction Op side in FIG. That is, the inner diameter of the cover 3a2 decreases stepwise toward the press-fitting direction of the resin casing 2a2.
  • Insertion becomes easy by providing the shape of the resin casing 2a2 and the cover 3a2. Further, the step of the resin casing 2a2 and the step of the cover 3a2 can be brought into contact with each other so as to be positioned when the resin casing 2a2 is inserted into the cover 3a2. Further, the press-fitting portion 222 of the resin casing 2a2 comes into contact with the portion into which the cover 3a2 is press-fitted and press-fitting is started. Thereby, the force which acts by press fit can be reduced. The amount of deformation of the resin casing 2a2 during press fitting can be reduced. Thereby, generation
  • FIG. 8 is an exploded perspective view of another example of the motor according to the present invention.
  • FIG. 9 is a cross-sectional view of the motor shown in FIG.
  • the resin casing 2 b of the motor B is provided with a step portion 25 extending radially outward on the second direction Or side.
  • a plurality (four in this case) of stepped portions 25 are provided in the resin casing 2b.
  • the resin casing 2b is located in the same position in the axial direction, and is located in the circumferential direction at equal intervals.
  • the cover 3b is provided with the contact part 311 which protruded outside from the outer peripheral surface.
  • the contact portion 311 comes into contact with the step portion 25 when the resin casing 2b is press-fitted into the cover 3b.
  • the contact portion 311 contacts the surface of the step portion 25 in the press-fitting direction (the first direction Op side in FIG. 9).
  • a portion between the contact portions 311 adjacent to each other in the circumferential direction of the cover 3b extends from the contact portion 311 to the opening side (the second direction Or side in FIG. 9) along the axial direction.
  • the resin casing 2 b is directly press-fitted into the outer cylinder portion 620 of the second bearing housing member 62.
  • This step portion 25 is a mounting convex portion for mounting the motor B to the device. Therefore, the step portion 25 is provided with an attachment hole for penetrating a fixture such as a screw. And the contact part 311 which contacts the step part 25 formed with the same member as the resin casing 2b is formed with the same member as the cover 3b whose strength is higher than that of the resin casing 2b. Thereby, the motor B can be firmly fixed. Further, even if vibration, impact, or the like acts, the motor B is difficult to drop off. Note that the number and position of the stepped portions 25 are not limited to those described above, and are changed depending on the shape and position of an attachment location (not shown) of the device to which the motor B is attached.
  • FIG. 10 is a cross-sectional view of still another example of the motor according to the present invention.
  • the stator 1c and the resin casing 2c are different, but the other parts are the same as the motor A of the first embodiment. Therefore, substantially the same parts as those of the motor A having the configuration of the motor C are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the stator 1 c of the motor C includes an insulator core back portion 122 at the end of the insulator 12 on the first direction Op side.
  • the insulator core back part 122 is equipped with the wiring part 120c by which the crossover part 121 is arrange
  • the recessed part 23c is formed in the position which overlaps with the wiring part 120c of the resin casing 2c in an axial direction. That is, the wiring part 120c extends in the axial direction from the axial direction (first direction Op side) end of the insulator core back part 122.
  • the connecting wire 131 is wired on the end surface in the axial direction of the wiring portion 120c, and the recess 23c is located on the end surface in the axial direction of the resin casing 2c.
  • the part of the recessed part 23c is the thin part 24c. That is, the gap Gp is located on one side (first direction Op side) in the axial direction of the wiring part 120c. A gap Gp is provided between the recess 23c and the cover 3c overlapping in the axial direction. That is, in the motor C, a gap is provided in part between the cover 3c and the resin casing 2c on one side of the insulator 12 in the axial direction.
  • the press-fit portion 22 of the resin casing 2c is provided on the outer peripheral surface. Therefore, when the resin casing 2c is press-fitted into the cover 3c, a force during press-fitting acts on the outer peripheral surface of the resin casing 2c.
  • the recess 23c is provided at the end on the first direction Op side in the axial direction, so that the force during press-fitting is less likely to concentrate on the recess 23c. Thereby, deformation
  • illustration is omitted, a concave groove extending from the gap Gp may be provided on the outer peripheral surface of the resin casing 2c.
  • FIG. 11 is an exploded perspective view of still another example of the motor according to the present invention.
  • 12 is a cross-sectional view of the motor shown in FIG.
  • the motor D of the present embodiment has the same configuration as the motor A of the first embodiment, except for the cover, the first bearing housing member 61d, the second bearing housing member 62d, and the bearing side intrusion prevention member 71d. Therefore, in the configuration of the motor D, parts that are substantially the same as the configuration of the motor A are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the cover of the motor D includes a first cover member 3da and a second cover member 3db. That is, the cover covers the resin casing 2 from one side in the axial direction (first direction Op side) and the second cover covers the resin casing 2 from the other side in the axial direction (second direction Or side). Cover member 3db.
  • the first direction Op of the resin casing 2 is press-fitted into the first cover member 3da.
  • the second direction Or side of the resin casing 2 is inserted into the second cover member 3db.
  • the resin casing 2 is press-fitted into the first cover member 3da on the first direction Op side, but is not limited thereto.
  • the second direction Or side of the resin casing 2 may be press-fitted into the second cover member 3db. Moreover, both may be press-fitted. Which of the first cover member 3da and the second cover member 3db is to be press-fitted with the resin casing 2 is determined by the position of the press-fitting portion 22 of the resin casing 2.
  • the first cover member 3da has a bottomed cylindrical shape in which at least a part of the end portion on the first direction Op side is closed.
  • the first cover member 3da includes a first flange 32 that extends outward in the radial direction at an end portion on the second direction Or side. That is, the first cover member 3da has a first flange 32 that extends radially outward from the outer peripheral surface.
  • the first flange 32 is a quadrangle (for example, a square) when viewed in the axial direction.
  • the shape which can be attached to the attachment location of the apparatus (not shown) to which the motor D is attached is employ
  • the radial center of the bottom portion of the first cover member 3da and the first bearing housing member 61d are formed of the same member. That is, the rotating shaft 40 is rotatably supported by the plurality of bearings (51, 52), and the cover (first cover member 3da) holds at least one of the plurality of bearings (bearing 51).
  • the first bearing housing member 61d and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first cover member 3da, the first bearing housing member 61d, and the bearing side intrusion preventing member 71d are formed of the same member. That is, the first bearing housing member 61d protrudes from the bottom of the first cover member 3da toward the first direction Op.
  • invasion prevention member 71d protrudes from the radial direction center part of the end surface part 610d of the 1st bearing storage member 61d at the 1st direction Op side to the 1st direction Op side.
  • the bearing-side intrusion preventing member 71d is formed of the same member as the first bearing housing member 61d, that is, a metal.
  • the first bearing housing member 61d is formed of the same member as the first cover member 3da, but plays the same role as the first bearing housing member 61 of the motor A in that the first bearing 51 is housed therein.
  • the bearing-side intrusion preventing member 71d is also made of a different material, but the use of the shaft-side intrusion preventing member 72 in combination with the shaft-side intrusion preventing member 72 prevents the entry of foreign matter such as water, dust, dust, etc. It plays the same role as the member 71.
  • the second cover member 3db is a cylindrical member extending in the axial direction.
  • the second cover member 3db and the second bearing housing member 62d are formed of the same member.
  • the second bearing housing member 62d is continuously formed at the end of the second cover member 3db on the second direction Or side.
  • the second cover member 3db includes a second flange 33 that extends radially outward at an end on the first direction Op side. That is, the second cover member 3db has a second flange 33 that extends radially outward from the outer peripheral surface.
  • the second flange 33 is a quadrangle (for example, a square) when viewed in the axial direction.
  • the second flange 33 has a shape overlapping the first flange 32 in the axial direction.
  • the second bearing housing member 62d includes a second bearing housing member 62 used in the motor A, except that a portion corresponding to the outer cylindrical portion 620 of the second bearing housing member 62 of the motor A is continuous with the same member as the second cover member 3db.
  • the second bearing housing member 62 d includes a housing portion 621 d that houses the second bearing 52.
  • the rotary shaft 40 is rotatably supported by a plurality of bearings (51, 52), and a cover (second cover member 3db) holds at least one of the plurality of bearings (bearing 52).
  • the resin casing 2 is inserted into the first cover member 3da from the first direction Op side, and the press-fit portion 22 is press-fitted into the first cover member 3da.
  • the second cover member 3db only covers the resin casing 2 and is not press-fitted. Therefore, the second cover member 3db into which the portion of the resin casing 2 on the second direction Or side is inserted may be able to rotate around the central axis Ax. Therefore, a protrusion 330 that protrudes toward the first direction Op is provided on the surface of the second flange 33 on the first direction Op side.
  • the protrusion 330 is inserted into a positioning hole 320 provided in the first flange 32.
  • the first flange 32 and the second flange 33 fix the first cover member 3da and the second cover member 3db to each other. Therefore, the first flange 32 and the second flange 33 are provided with screw fixing holes through which a fixing tool (here, a screw) passes. Then, the first cover member 3da and the second cover member 3db are fixed to each other by fixing the first flange 32 and the second flange 33 to each other. That is, when the first cover member 3da and the second cover member 3db cover the resin casing 2, the first flange 32 and the second flange 33 are connected directly or indirectly.
  • a fixing tool here, a screw
  • the resin casing 2 is press-fitted into the first cover member 3da, and the second cover member 3db is fixed to the first flange 32 of the first cover member 3da via the second flange 33. Therefore, the relative positions of the stator 1 covered with the resin casing 2 and the first bearing 51 and the second bearing 52 are determined.
  • the rotating shaft 40 is rotatably supported by the first bearing 51 and the second bearing 52.
  • the rotary shaft 40 is supported by the first bearing member 3da into which the resin casing 2 is press-fitted and the first bearing 51 and the second bearing 52 attached to the covering second cover member 3db.
  • the rotor 4 is supported in a rotatable manner in the stator 1 while having a constant interval in the radial direction.
  • FIG. 13 is a partial cross-sectional view showing a resin casing and a cover of a modified example of the motor according to the present embodiment.
  • the motor D1 shown in FIG. 13 has the same configuration as the motor D shown in FIGS. 11 and 12, except that the resin casing 2d1, the first cover member 3da1, and the second cover member 3db1 are different. Therefore, substantially the same parts are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • a first step portion 25d1 and a second step portion 25d2 are provided on the outer peripheral surface of the resin casing 2d1.
  • the first step portion 25d1 is provided closer to the first direction Op than the press-fit portion 22.
  • the first step portion 25d1 is a step that is recessed on the first direction Op side.
  • the first step portion 25d2 is provided closer to the second direction Or than the press-fit portion 22 is.
  • the second step 25d2 is a step that is recessed on the second direction Or side.
  • the first cover member 3da1 includes a contact portion 34d at a position overlapping the step portion 25d1 of the resin casing 2d1 when the resin casing 2d1 is press-fitted inside.
  • the contact portion 34d has a shape obtained by partially cutting and bending the cylindrical outer peripheral surface.
  • the contact portion 34d is formed by bending the near side in the press-fitting direction (the second direction Or side in FIG. 13) inward.
  • the tip of the contact portion 34d comes into contact with the step portion 25d1. Thereby, the position of the axial direction at the time of press-fitting with respect to 1st cover member 3da1 of the resin casing 2d1 is determined.
  • the second cover member 3db1 When the second cover member 3db1 is attached so as to cover the outer surface of the resin casing 2d1 in the second direction Or, the second cover member 3db1 includes a contact portion 35d at a position overlapping the step portion 25d2 of the resin casing 2d1.
  • the contact portion 35d has a shape obtained by partially cutting and bending the cylindrical outer peripheral surface.
  • the contact portion 35d is formed by bending the inner side in the press-fitting direction (the first direction Op side in FIG. 13) inward.
  • tip of contact part 35d will contact step part 25d2. Thereby, the position of the axial direction at the time of insertion with respect to 2nd cover member 3db1 of the resin casing 2d1 is determined.
  • FIG. 14 is a partial cross-sectional view showing a resin casing and cover of another modification of the motor according to the present embodiment.
  • FIG. 14 is a cross-sectional view of the radial center of the end portion in the first direction of the motor D2.
  • the motor D2 shown in FIG. 14 has the same configuration as the motor D shown in FIGS. 11 and 12, except that the resin casing 2, the first cover member 3da2, and the first bearing housing member 61 are different. Therefore, in the configuration of the motor D2, substantially the same parts as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the resin casing 2 and the first bearing housing member 61 have the same configuration as the motor A of the first embodiment. That is, the first bearing housing member 61 is disposed in the resin casing hole 20 of the resin casing 2, and the bearing flange 611 is insert-molded in the resin casing 2. And 1st cover member 3da2 is provided with the cover hole 30 in the edge part by the side of the 1st direction Op, and the casing contact part 31 presses the concave hole 21 of the resin casing 2. As shown in FIG. That is, the first cover member 3da2 and the first bearing housing member 61 are formed of different members.
  • the first bearing 51 is not affected or hardly affected.
  • the rotation of the motor D2 is less likely to vary due to vibrations and impacts, and a reduction in performance of the motor D2 can be suppressed.
  • FIG. 15 is a cross-sectional view of still another example of the motor according to the present invention.
  • the motor E of the present embodiment has the same configuration as the motor D of the fourth embodiment except that the resin casing 2e and the second cover member 3eb are different. Therefore, in the configuration of the motor E, substantially the same parts as those of the motor D are denoted by the same reference numerals, and detailed description of the same parts is omitted.
  • the resin casing 2 e of the motor E includes a step portion 25 e that protrudes outward in the radial direction, closer to the second direction Or than the press-fit portion 22 on the outer peripheral surface.
  • the step portion 25e has a similar shape and is provided for the same purpose, although the position in the axial direction is different from that of the step portion 25 provided in the motor B shown in FIGS. That is, four step portions 25e are provided in the resin casing 2e, and are arranged at equal intervals in the circumferential direction.
  • the first flange 32 of the first cover member 3da contacts the surface of the step portion 25e on the first direction Op side.
  • the second cover member 3eb covers the second direction Or side of the resin casing 2e.
  • the second cover member 3eb includes a second flange 33e that contacts the first flange 32 of the first cover member 3da, and a contact portion 35e that contacts the surface of the step portion 25e on the second direction Or side.
  • the second flange 33e and the contact portion 35e extend radially outward.
  • the second flange 33e has the same configuration as the contact portion 35e that extends radially outward from a position where a part of the circumferential direction (here, four locations) is shifted to the second direction Or side. .
  • the resin casing 2e since the resin casing 2e includes the step portion 25e, the positioning in the axial direction during press-fitting into the first cover member 3da is facilitated. Similarly, the axial positioning of the second cover member 3eb with respect to the resin casing 2e is facilitated.
  • the outer diameter of the press-fit portion 22 may be reduced due to secular change of the resin constituting the resin casing 2e.
  • the fixing of the resin casing 2e to the first cover member 2da by press fitting is weakened.
  • the step portion 25e is fixed together with the first flange 32 and the contact portion 35e at the mounting position. Therefore, the movement of the resin casing 2e is restricted even if the fixation by press-fitting becomes weak. Thereby, even if it is long-term use, the capability fall of the motor E can be suppressed.
  • FIG. 16 is a cross-sectional view of still another example of the motor according to the present invention.
  • the motor F of the present embodiment has the same configuration as the motor D2 that is the second modification of the fourth embodiment, except that the resin casing 2e, the second cover member 3fb, and the second bearing housing member 62 are different.
  • the second cover member 3fb and the second bearing housing member 62 are separate bodies.
  • the motor F is fixed to the mounting position together with the first flange 32 of the first cover member 3da2 and the contact portion 331f of the second cover member 3fb.
  • the other and the resin casing 2e are fixed, so that the operation of the motor F is unlikely to become unstable.
  • the second cover member 3fb and the second bearing housing member 62 are separate bodies, the second bearing portion housing member 62 is provided with the resin casing 2e even when the attachment of the second cover member 3fb becomes unstable. That is, the relative position with respect to the first bearing housing member 61 is difficult to shift. Thereby, the motor F can rotate stably.
  • the present invention can be used as a motor for driving an air conditioner, a fan, or the like.
  • rotor, 40 Rotating shaft, 411 ... cylindrical member, 412 ... shaft support member, 400 ... groove, 401 ... shaft retaining ring, 402 ... shaft retaining ring, 42 ... magnet, 43 ... -Mold part, 51 ... 1st bearing, 52 ... 2nd bearing, 61 ... 1st Bearing housing member, 61d ... first bearing housing member, 610 ... end face, 610d ... end face, 611 ... bearing flange, 62 ... second bearing housing member, 62d ... first 2 bearing housing member, 620 ... outer cylinder portion, 621 ... housing portion, 71 ... bearing side intrusion preventing member, 71d ... bearing side intrusion preventing member, 72 ... shaft side intrusion preventing member, Bd ... substrate, Is ... protective sheet

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

La présente invention concerne un moteur qui est pourvu d'un rotor, d'un stator, d'un boîtier en résine permettant de rendre étanche au moins un isolant et un enroulement du stator, et d'un couvercle permettant de recouvrir le boîtier en résine, dans lequel : le couvercle recouvre le boîtier en résine de l'extérieur de l'isolant dans la direction radiale et/ou d'un côté de l'isolant dans la direction de l'arbre ; et un espace est au moins partiellement disposé entre le couvercle et le boîtier en résine dans l'extérieur de l'isolant dans la direction radiale et/ou un côté de l'isolant dans la direction de l'arbre.
PCT/JP2018/003654 2017-03-31 2018-02-02 Moteur WO2018179830A1 (fr)

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JP2009112065A (ja) * 2007-10-26 2009-05-21 Panasonic Corp モールドモータ

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JP2000188841A (ja) * 1998-12-21 2000-07-04 Matsushita Electric Ind Co Ltd Ｄｃブラシレスモ−タ
JP2004147467A (ja) * 2002-10-28 2004-05-20 Aichi Electric Co Ltd 電動機
JP4295499B2 (ja) * 2002-12-20 2009-07-15 東芝産業機器製造株式会社 モールドモータおよびモールドモータの製造方法
JP4527602B2 (ja) * 2005-05-30 2010-08-18 日立オートモティブシステムズ株式会社 ステータコイルの製造方法
JP5257603B2 (ja) * 2008-12-12 2013-08-07 株式会社安川電機 電動機
JP5552631B2 (ja) * 2009-08-07 2014-07-16 日本電産テクノモータ株式会社 コンデンサ形単相誘導電動機
JP5663451B2 (ja) * 2011-10-19 2015-02-04 株式会社安川電機 固定子および回転電機
JP6057050B2 (ja) * 2012-03-23 2017-01-11 株式会社富士通ゼネラル モールドモータ
JP6079253B2 (ja) * 2013-01-18 2017-02-15 コベルコ建機株式会社 電動機
JP6175708B2 (ja) * 2013-02-18 2017-08-09 日本電産テクノモータ株式会社 モータ
JP2014187754A (ja) * 2013-03-22 2014-10-02 Mitsubishi Electric Corp 電動機の回転子、電動機、空気調和機、および電動機の回転子の製造方法
JP6243208B2 (ja) * 2013-11-28 2017-12-06 日本電産テクノモータ株式会社 モータおよびモータの製造方法
JP6476623B2 (ja) * 2014-07-14 2019-03-06 日本電産株式会社 モータ

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JPH0233586U (fr) * 1988-08-25 1990-03-02
JPH05300699A (ja) * 1992-02-19 1993-11-12 Fuji Electric Co Ltd 外扇形レジンモールドモータ
JP2009112065A (ja) * 2007-10-26 2009-05-21 Panasonic Corp モールドモータ

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CN110476332A (zh) 2019-11-19
CN110476332B (zh) 2022-09-06
KR20190111112A (ko) 2019-10-01
JP7102660B2 (ja) 2022-07-20

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