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WO2018172959A3 - Board and method for manufacturing a board - Google Patents

Board and method for manufacturing a board Download PDF

Info

Publication number
WO2018172959A3
WO2018172959A3 PCT/IB2018/051903 IB2018051903W WO2018172959A3 WO 2018172959 A3 WO2018172959 A3 WO 2018172959A3 IB 2018051903 W IB2018051903 W IB 2018051903W WO 2018172959 A3 WO2018172959 A3 WO 2018172959A3
Authority
WO
WIPO (PCT)
Prior art keywords
board
substrate
manufacturing
laminate
dpl
Prior art date
Application number
PCT/IB2018/051903
Other languages
French (fr)
Other versions
WO2018172959A2 (en
Inventor
Benjamin Clement
Original Assignee
Unilin, Bvba
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to EA201992222A priority Critical patent/EA201992222A1/en
Priority to KR1020197027767A priority patent/KR20190132384A/en
Priority to BR112019016630A priority patent/BR112019016630A2/en
Priority to MX2019011082A priority patent/MX2019011082A/en
Priority to CA3051808A priority patent/CA3051808A1/en
Priority to UAA201909870A priority patent/UA125994C2/en
Priority to US16/496,169 priority patent/US20200157812A1/en
Priority to AU2018238420A priority patent/AU2018238420A1/en
Priority to JP2019551993A priority patent/JP2020514134A/en
Priority to EP18723592.4A priority patent/EP3600879A2/en
Priority to CN201880018233.0A priority patent/CN110418709A/en
Application filed by Unilin, Bvba filed Critical Unilin, Bvba
Priority to PCT/IB2018/057461 priority patent/WO2019064201A1/en
Priority to EP23172727.2A priority patent/EP4234227A1/en
Priority to CA3074125A priority patent/CA3074125A1/en
Priority to EA202090854A priority patent/EA202090854A1/en
Priority to US16/651,519 priority patent/US11124973B2/en
Priority to EP18797099.1A priority patent/EP3687750B1/en
Priority to CN201880063470.9A priority patent/CN111163930A/en
Publication of WO2018172959A2 publication Critical patent/WO2018172959A2/en
Publication of WO2018172959A3 publication Critical patent/WO2018172959A3/en
Priority to US17/365,200 priority patent/US11891815B2/en
Priority to US18/529,471 priority patent/US20240102292A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/06—Making particle boards or fibreboards, with preformed covering layers, the particles or fibres being compressed with the layers to a board in one single pressing operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
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    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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    • B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
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    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • E—FIXED CONSTRUCTIONS
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    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/141—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of concrete
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    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/73—Hydrophobic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001—Mechanical features of panels
    • E04C2002/004—Panels with profiled edges, e.g. stepped, serrated
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/045—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against fire

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

Board, characterized in that it consists at least of a substrate which is formed at least of a gypsum-based and/or cement-based basic material layer with a compressive strength of 30 kg/cm2 and a resin-based covering provided on at least one side of the substrate, in the form of a laminate layer directly pressed onto the substrate, also named "DPL" (Direct Pressure Laminate).
PCT/IB2018/051903 2017-03-21 2018-03-21 Board and method for manufacturing a board WO2018172959A2 (en)

Priority Applications (20)

Application Number Priority Date Filing Date Title
CN201880018233.0A CN110418709A (en) 2017-03-21 2018-03-21 Plate and method for manufacturing plate
BR112019016630A BR112019016630A2 (en) 2017-03-21 2018-03-21 plate and method for making a plate
MX2019011082A MX2019011082A (en) 2017-03-21 2018-03-21 Board and method for manufacturing a board.
CA3051808A CA3051808A1 (en) 2017-03-21 2018-03-21 Board and method of manufacturing a board
UAA201909870A UA125994C2 (en) 2017-03-21 2018-03-21 Board and method for manufacturing a board
US16/496,169 US20200157812A1 (en) 2017-03-21 2018-03-21 Board and method of manufacturing a board
AU2018238420A AU2018238420A1 (en) 2017-03-21 2018-03-21 Board and method for manufacturing a board
KR1020197027767A KR20190132384A (en) 2017-03-21 2018-03-21 Board and board manufacturing method
EP18723592.4A EP3600879A2 (en) 2017-03-21 2018-03-21 Board and method for manufacturing a board
EA201992222A EA201992222A1 (en) 2017-09-28 2018-03-21 PLATE AND METHOD FOR MAKING A PLATE
JP2019551993A JP2020514134A (en) 2017-03-21 2018-03-21 Plate and method for manufacturing plate
PCT/IB2018/057461 WO2019064201A1 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board.
EP23172727.2A EP4234227A1 (en) 2017-09-28 2018-09-26 Board and method of manufacturing a board
CA3074125A CA3074125A1 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board.
EA202090854A EA202090854A1 (en) 2017-09-28 2018-09-26 PLATE AND METHOD FOR MAKING A PLATE
US16/651,519 US11124973B2 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board
EP18797099.1A EP3687750B1 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board.
CN201880063470.9A CN111163930A (en) 2017-09-28 2018-09-26 Panel and method for manufacturing panel
US17/365,200 US11891815B2 (en) 2017-09-28 2021-07-01 Board and method for manufacturing a board
US18/529,471 US20240102292A1 (en) 2017-09-28 2023-12-05 Board and method for manufacturing a board

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
BE201705181 2017-03-21
BEBE2017/5181 2017-03-21
US201762564719P 2017-09-28 2017-09-28
US62/564,719 2017-09-28

Related Child Applications (2)

Application Number Title Priority Date Filing Date
US16/651,519 Continuation US11124973B2 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board
PCT/IB2018/057461 Continuation WO2019064201A1 (en) 2017-09-28 2018-09-26 Board and method for manufacturing a board.

Publications (2)

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WO2018172959A2 WO2018172959A2 (en) 2018-09-27
WO2018172959A3 true WO2018172959A3 (en) 2019-04-18

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1043125B1 (en) * 2019-01-21 2020-09-22 Ripstaal B V Method and means for making a wall by means of plasterboard against a surface
EP4100249A1 (en) 2019-12-10 2022-12-14 Flooring Industries Limited, SARL Floor element
BE1027843B1 (en) 2019-12-10 2021-07-08 Ivc Bv Floor element
BE1028121B1 (en) 2020-03-03 2021-10-06 Unilin PROCESS FOR THE PRODUCTION OF CHIPBOARD OR WOOD FIBERBOARD
ES1285027Y (en) * 2021-12-17 2022-04-08 Tecnorenova Reciclaje S L construction material

Citations (5)

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Publication number Priority date Publication date Assignee Title
EP0206832A2 (en) * 1985-06-28 1986-12-30 Exxon Chemical Patents Inc. Upgrading of composites
US6235367B1 (en) * 1998-12-31 2001-05-22 Robert D. Holmes Composite material for construction and method of making same
WO2007020657A1 (en) * 2005-08-16 2007-02-22 A B Composites Private Limited Natural fibre thermoset composite product and method for manufacturing the same
EP1813425A2 (en) * 2002-05-07 2007-08-01 Akzenta Paneele + Profile GmbH Directly laminated board
US20090130377A1 (en) * 2005-08-16 2009-05-21 A B Composites Private Limited Natural Fibre Thermoset Composite Product and Method For Manufacturing the Same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0206832A2 (en) * 1985-06-28 1986-12-30 Exxon Chemical Patents Inc. Upgrading of composites
US6235367B1 (en) * 1998-12-31 2001-05-22 Robert D. Holmes Composite material for construction and method of making same
EP1813425A2 (en) * 2002-05-07 2007-08-01 Akzenta Paneele + Profile GmbH Directly laminated board
WO2007020657A1 (en) * 2005-08-16 2007-02-22 A B Composites Private Limited Natural fibre thermoset composite product and method for manufacturing the same
US20090130377A1 (en) * 2005-08-16 2009-05-21 A B Composites Private Limited Natural Fibre Thermoset Composite Product and Method For Manufacturing the Same

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