WO2018167652A1 - Process for preparation of amorphous form of venetoclax - Google Patents
Process for preparation of amorphous form of venetoclax Download PDFInfo
- Publication number
- WO2018167652A1 WO2018167652A1 PCT/IB2018/051641 IB2018051641W WO2018167652A1 WO 2018167652 A1 WO2018167652 A1 WO 2018167652A1 IB 2018051641 W IB2018051641 W IB 2018051641W WO 2018167652 A1 WO2018167652 A1 WO 2018167652A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- venetoclax
- amorphous form
- solution
- water
- solvent
- Prior art date
Links
- LQBVNQSMGBZMKD-UHFFFAOYSA-N venetoclax Chemical compound C=1C=C(Cl)C=CC=1C=1CC(C)(C)CCC=1CN(CC1)CCN1C(C=C1OC=2C=C3C=CNC3=NC=2)=CC=C1C(=O)NS(=O)(=O)C(C=C1[N+]([O-])=O)=CC=C1NCC1CCOCC1 LQBVNQSMGBZMKD-UHFFFAOYSA-N 0.000 title claims abstract description 100
- 229960001183 venetoclax Drugs 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims abstract description 50
- 230000008569 process Effects 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- 239000008194 pharmaceutical composition Substances 0.000 claims abstract description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000002904 solvent Substances 0.000 claims description 23
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims description 21
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 21
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 18
- 239000012296 anti-solvent Substances 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 18
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 15
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000546 pharmaceutical excipient Substances 0.000 claims description 12
- -1 alicyclic hydrocarbons Chemical class 0.000 claims description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 8
- 150000002170 ethers Chemical class 0.000 claims description 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 7
- 238000004128 high performance liquid chromatography Methods 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- DMEGYFMYUHOHGS-UHFFFAOYSA-N heptamethylene Natural products C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 claims description 6
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 claims description 4
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 claims description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 4
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 150000001298 alcohols Chemical class 0.000 claims description 4
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- 150000001408 amides Chemical class 0.000 claims description 4
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- 229930195733 hydrocarbon Natural products 0.000 claims description 4
- 150000002576 ketones Chemical class 0.000 claims description 4
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 claims description 4
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- 238000010992 reflux Methods 0.000 claims description 4
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- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- PMPVIKIVABFJJI-UHFFFAOYSA-N Cyclobutane Chemical compound C1CCC1 PMPVIKIVABFJJI-UHFFFAOYSA-N 0.000 claims description 2
- LVZWSLJZHVFIQJ-UHFFFAOYSA-N Cyclopropane Chemical compound C1CC1 LVZWSLJZHVFIQJ-UHFFFAOYSA-N 0.000 claims description 2
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 claims description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 claims description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 claims description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 2
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- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 claims description 2
- 239000004914 cyclooctane Substances 0.000 claims description 2
- CCAFPWNGIUBUSD-UHFFFAOYSA-N diethyl sulfoxide Chemical compound CCS(=O)CC CCAFPWNGIUBUSD-UHFFFAOYSA-N 0.000 claims description 2
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- GWYFCOCPABKNJV-UHFFFAOYSA-N isovaleric acid Chemical compound CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 claims description 2
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- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 claims description 2
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 238000001704 evaporation Methods 0.000 description 8
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- 230000008020 evaporation Effects 0.000 description 7
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- 238000004090 dissolution Methods 0.000 description 6
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- 239000007938 effervescent tablet Substances 0.000 description 1
- MVPICKVDHDWCJQ-UHFFFAOYSA-N ethyl 3-pyrrolidin-1-ylpropanoate Chemical compound CCOC(=O)CCN1CCCC1 MVPICKVDHDWCJQ-UHFFFAOYSA-N 0.000 description 1
- LVGKNOAMLMIIKO-QXMHVHEDSA-N ethyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC LVGKNOAMLMIIKO-QXMHVHEDSA-N 0.000 description 1
- 229940093471 ethyl oleate Drugs 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 235000003599 food sweetener Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229940014259 gelatin Drugs 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 229960001031 glucose Drugs 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 229920000639 hydroxypropylmethylcellulose acetate succinate Polymers 0.000 description 1
- 239000012729 immediate-release (IR) formulation Substances 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- GJRQTCIYDGXPES-UHFFFAOYSA-N iso-butyl acetate Natural products CC(C)COC(C)=O GJRQTCIYDGXPES-UHFFFAOYSA-N 0.000 description 1
- FGKJLKRYENPLQH-UHFFFAOYSA-M isocaproate Chemical compound CC(C)CCC([O-])=O FGKJLKRYENPLQH-UHFFFAOYSA-M 0.000 description 1
- OQAGVSWESNCJJT-UHFFFAOYSA-N isovaleric acid methyl ester Natural products COC(=O)CC(C)C OQAGVSWESNCJJT-UHFFFAOYSA-N 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 229940031703 low substituted hydroxypropyl cellulose Drugs 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 229960002160 maltose Drugs 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 235000010355 mannitol Nutrition 0.000 description 1
- 229960001855 mannitol Drugs 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- DWLVWMUCHSLGSU-UHFFFAOYSA-M n,n-dimethylcarbamate Chemical compound CN(C)C([O-])=O DWLVWMUCHSLGSU-UHFFFAOYSA-M 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000002895 organic esters Chemical class 0.000 description 1
- 238000010951 particle size reduction Methods 0.000 description 1
- 239000008177 pharmaceutical agent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229960005455 polacrilin Drugs 0.000 description 1
- 229960000540 polacrilin potassium Drugs 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229950008882 polysorbate Drugs 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229940068984 polyvinyl alcohol Drugs 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000523 polyvinylpolypyrrolidone Polymers 0.000 description 1
- 235000013809 polyvinylpolypyrrolidone Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- WVWZXTJUCNEUAE-UHFFFAOYSA-M potassium;1,2-bis(ethenyl)benzene;2-methylprop-2-enoate Chemical compound [K+].CC(=C)C([O-])=O.C=CC1=CC=CC=C1C=C WVWZXTJUCNEUAE-UHFFFAOYSA-M 0.000 description 1
- 229920003124 powdered cellulose Polymers 0.000 description 1
- 235000019814 powdered cellulose Nutrition 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229940080313 sodium starch Drugs 0.000 description 1
- 229920003109 sodium starch glycolate Polymers 0.000 description 1
- 239000008109 sodium starch glycolate Substances 0.000 description 1
- 229940079832 sodium starch glycolate Drugs 0.000 description 1
- 229940045902 sodium stearyl fumarate Drugs 0.000 description 1
- 239000007909 solid dosage form Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000008174 sterile solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 239000003765 sweetening agent Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
- 235000010487 tragacanth Nutrition 0.000 description 1
- 239000000196 tragacanth Substances 0.000 description 1
- 229940116362 tragacanth Drugs 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920003176 water-insoluble polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D471/00—Heterocyclic compounds containing nitrogen atoms as the only ring hetero atoms in the condensed system, at least one ring being a six-membered ring with one nitrogen atom, not provided for by groups C07D451/00 - C07D463/00
- C07D471/02—Heterocyclic compounds containing nitrogen atoms as the only ring hetero atoms in the condensed system, at least one ring being a six-membered ring with one nitrogen atom, not provided for by groups C07D451/00 - C07D463/00 in which the condensed system contains two hetero rings
- C07D471/04—Ortho-condensed systems
Definitions
- the present invention generally relates to processes for preparation of amorphous form of Venetoclax and pharmaceutical composition containing the same.
- Venetoclax also known as 4-(4- ⁇ [2-(4-chlorophenyl)-4,4-dimethylcyclohex-l-en-l- yl]methyl ⁇ piperazin-l-yl)-N-( ⁇ 3-nitro-4-[(tetrahydro-2H-pyran-4yl-methyl)-amino]- phenyl ⁇ sulfonyl)-2-(lH-pyrrolo[2,3- ⁇ ]pyridin-5-yloxy)benzamide) of Formula I:
- Venetoclax is marketed by Abbvie under the trade name Venclexta in US and Venclyxto ® in EP for the treatment of patients with chronic lymphocytic leukemia (CLL) with 17p deletion, as detected by an FDA approved test, who have received at least one prior therapy.
- CLL chronic lymphocytic leukemia
- U.S. Patent No. 8,546,399 discloses venetoclax and process for preparation thereof.
- the '399 patent process involves purification of venetoclax as a solid by column chromatography using a mixture of 25- 100% ethyl acetate/hexanes and then with a mixture of 10% methanol/ethyl acetate with 1% acetic acid to obtain venetoclax as a white solid.
- the '399 patent does not disclose any polymorphic information on resulted venetoclax. Repetition of the '399 patent process by the present inventors and found that venetoclax obtained as an amorphous form and the same was characterized by XRD.
- U.S. Patent No. 8,722,657 discloses crystalline forms including solvates of venetoclax such as anhydrate Pattern A, anhydrate Pattern B, hydrate pattern C, hydrate pattern D, methylene chloride solvate (pattern E), ethyl acetate solvate (pattern F), acetonitrile solvate (pattern G & I), acetone solvate (pattern J), tetrahydrofuran solvate (pattern N), and venetoclax salts such as crystalline venetoclax HC1 salt (pattern K), HC1 hydrate (pattern L), sulfate salt (pattern M) and its characterization data by PXRD.
- solvates of venetoclax such as anhydrate Pattern A, anhydrate Pattern B, hydrate pattern C, hydrate pattern D, methylene chloride solvate (pattern E), ethyl acetate solvate (pattern F), acetonitrile solvate (pattern G & I),
- PCT publication No. 2017/063572 discloses crystalline forms of venetoclax such as Form B, Form D, Form F, Form G and its process for preparation.
- PCT publication No. 2017/156398 discloses crystalline forms and solvates of venetoclax such as Form 1 (MIBK mono solvate), Form 2 (anhydrous), Form 2A (cyclohexane solvate), Form 3 (toluene mono solvate), Form 4, Form 5 (anhydrous), Form 6 (MIBK hemi solvate), Form 7 (n-propyl acetate mono solvate), Form 8 (anhydrous), Form 9 (dimethyl carbamate solvate), Form 10 (dioxane solvate), Form 11 (isobutyl acetate solvate), Form 12, Form 13 (dimethyl carbonate solvate), Form 14, Form 15 (methyl ethyl ketone solvate) and its process for preparation.
- Form 1 MIBK mono solvate
- Form 2A cyclohexane solvate
- Form 3 toluene mono solvate
- Form 4 discloses crystalline forms and solvates of venetoclax
- PCT publication No. 2017/212431 discloses crystalline forms of venetoclax such as Form RTl, Form RT2, Form RT3, Form RT4 and Form RT5.
- the '431 publication also discloses a process for preparation of amorphous form of venetoclax from dichloromethane and from a mixture of dichloromethane/methanol, and dimethylsulfoxide/ water.
- PCT publication No. 2017/029711 discloses a process for preparation of amorphous form of venetoclax from acetonitrile.
- solid forms are possible for some compounds.
- a single compound may exist in different solid forms.
- Various solid forms of a drug substance can have different chemical and physical properties, including melting point, chemical reactivity, apparent solubility, dissolution rate, optical and mechanical properties, vapor pressure, and density. These properties can have a direct effect on the ability to process and/or manufacture the drug substance and the drug product, as well as on drug product stability, dissolution, and bioavailability.
- solid forms can affect the quality, safety, and efficacy of the drug product, regulatory authorities require that efforts shall be made to identify all solid forms, e.g., crystalline, amorphous, solvated, etc., of drug substance.
- Amorphous forms in a number of drugs exhibit different dissolution characteristics and in some cases different bioavailability patterns compared to crystalline forms [Konne T., Chem pharm Bull., 38, 2003(1990)].
- the more crystalline the pharmaceutical agent the lower is its bioavailability or vice versa, reducing the degree of crystallinity has a positive effect on bioavailability.
- Amorphous material generally offers interesting properties such as higher dissolution rate and solubility than crystalline forms, typically resulting in improved bioavailability.
- the present invention encompasses processes for the preparation of amorphous form of venetoclax with high product yield and quality, and greater stability.
- the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
- step b) adding a suitable anti- solvent to the step a) solution or vice-versa; and c) isolating the amorphous form.
- the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
- a suitable anti-solvent to the step a) solution or vice-versa; and c) isolating the amorphous form;
- the one or more solvents are selected from the group consisting of alcohols, ketones, esters, nitriles, ethers, sulfoxides, amides and the like and mixtures thereof;
- the suitable anti-solvent is selected from the group consisting of water, ethers, aliphatic hydrocarbons, alicyclic hydrocarbons and the like and mixtures thereof.
- the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
- step b) adding water to the step a) solution or vice- versa;
- the present invention provides an amorphous form of venetoclax having a HPLC purity of about 99.5% or more as determined by high performance liquid chromatography (HPLC).
- the present invention provides a pharmaceutical composition comprising amorphous form of venetoclax prepared by the processes of the present invention and at least one pharmaceutically acceptable excipient.
- Figure 1 is the characteristic powder X-ray diffraction (XRD) pattern of amorphous venetoclax prepared according to reference example.
- Figure 2 is the characteristic powder X-ray diffraction (XRD) pattern of amorphous venetoclax.
- the present invention provides a process for the preparation of amorphous from of venetoclax and pharmaceutical compositions containing the same.
- the amorphous from of venetoclax of the present invention obtained by process of the present invention are characterized by X-ray powder diffraction (XRPD) pattern.
- the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
- step b) adding a suitable anti- solvent to the step a) solution or vice-versa; and c) isolating the amorphous form.
- the starting material venetoclax used in the present invention is known in the art and can be prepared by any known methods, for example venetoclax may be synthesized as disclosed in U.S. Patent No. 8,546,399.
- the starting venetoclax used herein in step a) may be any crystalline or other form of venetoclax, including various solvates, hydrates, salts and cocrystals as long as amorphous venetoclax is produced during the process of the invention or venetoclax obtaining as existing solution from a previous processing step.
- Step a) of providing a solution of venetoclax may include dissolving any form of venetoclax in one or more solvents.
- the one or more solvents include, but are not limited to alcohols, ketones, esters, nitriles, ethers, sulfoxides, amides and the like and mixtures thereof.
- the alcohols include but are not limited to methanol, ethanol, isopropanol and the like; ketones include, but are not limited to acetone, methylisobutylketone, methylethylketone and the like; esters include, but are not limited to methyl acetate, ethyl acetate, isopropyl acetate and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; sulfoxides include, but are not limited to dimethyl sulfoxide, diethyl sulfoxide and the like; amides include, but are not limited to di
- the step a) reaction may optionally be heated to dissolve all solids in one or more solvents.
- the dissolution temperature for the venetoclax may range from about 20°C to reflux temperature of the solvent used; preferably at a temperature of about 25°C to about 80°C.
- the solution obtained above may be filtered to remove any insoluble particles.
- the insoluble particles may be removed suitably by filtration, centrifugation, decantation, or any other suitable techniques.
- Step b) of the aforementioned process involves precipitation of amorphous form of venetoclax by either addition of suitable anti- solvent to the venetoclax solution of step a) or addition of step a) solution of venetoclax into a suitable anti-solvent; preferably precipitation of amorphous form of venetoclax is carried out by addition of step a) solution of venetoclax into a suitable anti- solvent.
- an optional step of precooling the antisolvent to less than 10°C.
- the step b) is carried out at a temperature of less than about 15°C; preferably at a temperature of about 0°C to about 10°C. Then the resultant mass is stirred for sufficient period of time, preferably for a period of about 30 min to 5 hours. Typically, if stirring is involved, the temperature during stirring can range from about 0°C to about 15°C and the resultant product may optionally be further dried at a temperature of about 50°C to about 85°C.
- the suitable anti- solvent include, but are not limited to water, ethers, aliphatic hydrocarbons, alicyclic hydrocarbons and the like and mixtures thereof.
- the ethers include, but are not limited to dimethyl ether, diethyl ether, diisopropyl ether, 1,4- dioxane and the like;
- aliphatic hydrocarbons include, but are not limited to hexane, heptane, propane and the like;
- alicyclic hydrocarbons include, but are not limited to cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane and the like; water and mixture thereof; preferably water.
- the isolation of the resultant product is accomplished by removal of solvent from the solution by, for example, substantially complete evaporation of the solvent, concentrating the solution, cooling to obtain amorphous form and filtering the solid under inert atmosphere.
- the solvent may also be removed by evaporation. Evaporation can be achieved at sub-zero temperatures by the lyophilisation or freeze-drying technique, a rotational drying (such as with the Buchi Rotavapor), spray drying, fluid bed drying, flash drying, spin flash drying and thin- film drying; preferably isolated by filtration.
- the resultant product may optionally be further dried at a temperature of about 35°C to about 85°C for about 2 hours to 20 hours.
- Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, fluidized bed drier, spin flash dryer, flash dryer and the like; preferably drying is carried out under vacuum at a temperature of about 50°C to about 75°C for about 2 hours to 10 hours.
- the venetoclax recovered using the process of the present invention is in the form of substantially pure amorphous form.
- the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
- step b) adding water to the step a) solution or vice- versa;
- the starting material venetoclax used in the present invention is known in the art and can be prepared by any known methods, for example venetoclax may be synthesized as disclosed in U.S. Patent No. 8,546,399.
- the starting venetoclax used herein the step a) may be any crystalline or other form of venetoclax, including various solvates, hydrates, salts and cocrystals as long as amorphous venetoclax is produced during the process of the invention or venetoclax obtaining as existing solution from a previous processing step.
- the step of providing a solution of venetoclax may include dissolving any form of venetoclax in acetone.
- the step a) reaction may optionally be heated to dissolve all solids in one or more solvents.
- the dissolution temperature for the venetoclax may range from about 20°C to reflux temperature of the solvent used; preferably at a temperature of about 35°C to about 65 °C.
- the solution obtained above may be filtered to remove any insoluble particles.
- the insoluble particles may be removed suitably by filtration, centrifugation, decantation, or any other suitable techniques.
- Step b) of the aforementioned process involves precipitation of amorphous form of venetoclax by either addition of water to the venetoclax solution of step a) or addition of step a) solution of venetoclax into water; preferably precipitation of amorphous form of venetoclax is carried out by addition of step a) solution of venetoclax into water.
- an optional step of precooling the antisolvent to less than 10°C prior to combining of step a) solution and the antisolvent.
- addition of water is carried out at a temperature of less than about 15°C; preferably at a temperature of about 0°C to about 10°C.
- the resultant mass is stirred for sufficient period of time, preferably for a period of about 30 min to 5 hours.
- the temperature during stirring can range from about 0°C to about 15°C and the resultant product may optionally be further dried at a temperature of about 50°C to about 85°C.
- the isolation of the resultant product is accomplished by removal of solvent from the solution by, for example, substantially complete evaporation of the solvent, concentrating the solution, cooling to obtain amorphous form and filtering the solid under inert atmosphere.
- the solvent may also be removed by evaporation. Evaporation can be achieved at sub-zero temperatures by the lyophilisation or freeze-drying technique, a rotational drying (such as with the Buchi Rotavapor), spray drying, fluid bed drying, flash drying, spin flash drying and thin- film drying; preferably isolated by filtration.
- the resultant product may optionally be further dried at a temperature of about 35°C to about 85°C for about 2 hours to 20 hours. Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, fluidized bed drier, spin flash dryer, flash dryer and the like; preferably drying is carried out under vacuum at a temperature of about 50°C to about 75°C for about 2 hours to 10 hours.
- the amorphous form of venetoclax is stable during storage. This property is important and advantageous for the desired use of venetoclax in pharmaceutical product formulations.
- the amorphous form of venetoclax of the present invention has commercially acceptable pharmacokinetic characteristics, solubility, flow properties, stability, and the like.
- the products may optionally be milled to get the desired particle size distributions. Milling or micronization may be performed prior to drying, or after the completion of drying of the products.
- the present invention further provides an amorphous form of venetoclax, having a chemical purity of 98% or more as measure by HPLC, preferably 99% or more, more preferably 99.8% or more.
- the amorphous form of venetoclax may be obtained substantially free of any unknown impurity, e.g., a content of less than about 0.1% of impurities.
- the present invention also encompasses a pharmaceutical composition
- a pharmaceutical composition comprising a therapeutically effective amount of an amorphous form of venetoclax with at least one pharmaceutically acceptable carrier or other excipients.
- the present invention further provides, when a pharmaceutical composition comprising amorphous from of venetoclax prepared according to the present invention is formulated for oral administration or parenteral administration.
- D50 and D90 particle size of the unformulated amorphous venetoclax of the present invention used as starting material in preparing a pharmaceutical composition generally is less than 300 microns preferably less than about 200 microns, more preferably less than 100 microns, still more preferably less than about 50 microns and still more preferably less than about 10 microns.
- any milling, grinding, micronizing or other particle size reduction method known in the art can be used to bring the solid state amorphous venetoclax of the present invention into any desired particle size range as set forth above.
- Amorphous venetoclax described in the present invention may be formulated into solid pharmaceutical products for oral administration in the form of capsules, tablets, pills, powders or granules.
- the active ingredient is combined with one or more pharmaceutically acceptable excipients.
- the drug substance also may be formulated into liquid compositions for oral administration including for example solutions, suspensions, syrups, elixirs and emulsions, containing solvents or vehicles such as water, sorbitol, glycerine, propylene glycol or liquid paraffins.
- compositions for parenteral administration may be suspensions, emulsions or aqueous or non-aqueous, sterile solutions.
- a solvent or vehicle propylene glycol, polyethylene glycol, vegetable oils, olive oil, and injectable organic esters, e.g. ethyl oleate, may be employed.
- Suitable pharmaceutical compositions are solid dosage forms, such as tablets with immediate release or sustained release of the active principle, effervescent tablets or dispersion tablets and capsules.
- compositions include, but are not limited to, diluents such as starch, pregelatinized starch, lactose, powdered cellulose, microcrystalline cellulose, calcium phosphate dibasic, dicalcium phosphate, tricalcium phosphate, mannitol, sorbitol, maltose, dextrose and sugar; binders such as acacia, guar gum, tragacanth, gelatin, polyvinylpyrrolidone, copovidone, hydroxypropyl cellulose, hydroxypropyl methylcellulose, microcrystalline cellulose and starch; disintegrants such as starch, sodium starch glycolate, pregelatinized starch, crospovidone, croscarmellose sodium, low substituted hydroxypropyl cellulose, polacrilin potassium, polacrilin sodium and silicified microcrystalline cellulose; lubricants such as sodium stearyl fumarate, stearic acid, talc, magnesium
- amorphous solid dispersion of the present application may be combined with additional excipient by evaporating the suspension or solution of amorphous solid dispersion of venetoclax and additional excipient.
- the additional excipient may be same or different from the excipient used in the preparation of amorphous solid dispersion of venetoclax.
- Additional excipient may include, but not limited to an inorganic oxide such as Si0 2 , Ti0 2 , Zn0 2 , Zno, A1 2 0 3 and zeolite; a water insoluble polymer is selected from the group consisting of cross-linked polyvinyl pyrrolidinone, cross-linked cellulose acetate phthalate, cross-linked hydroxypropyl methyl cellulose acetate succinate, microcrystalline cellulose, polyethylene/poly vinyl alcohol copolymer, polyethylene/polyvinyl pyrrolidinone copolymer, cross-linked carboxymethyl cellulose, sodium starch glycolat, and cross- linked styrene divinyl benzene or any other excipient at any aspect of present application.
- an inorganic oxide such as Si0 2 , Ti0 2 , Zn0 2 , Zno, A1 2 0 3 and zeolite
- a water insoluble polymer is selected from the group consisting of cross-linked polyviny
- Venetoclax (1 g) was dissolved in a mixture of 10% methanol in ethyl acetate with 1% acetic acid (20 mL) at ambient temperature. The solvent was distilled completely at below 50°C under vacuum in a Buchi Rotavapor and maintained for about 15 min after complete evaporation. The obtained solids were dried at 60-70°C under vacuum for 10 hrs. Yield: 0.8 g.
- Amorphous Form obtained according to the reference examples was analyzed by PXRD and is represented according to Fig. 1.
- Acetonitrile (20 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, heated the reaction mass to 65°C to 70°C and stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs. Yield: 0.9 g.
- Acetone (10 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, heated the reaction mass to 50°C to 55°C and stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs. Yield: 0.93 g; HPLC Purity: 99.9%.
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Abstract
The present invention provides a process for the preparation of amorphous form of 4-(4-{[2-(4-chlorophenyl)-4,4-dimethylcyclohex-1-en-1-yl]methyl}piperazin-1-yl)-N-({3-nitro-4-[(tetrahydro-2H-pyran-4yl-methyl)-amino]-phenyl}sulfonyl)-2-(1H-pyrrolo[2,3-b]pyridin-5-yloxy)benzamide (venetoclax) and pharmaceutical composition containing the same.
Description
"Process for preparation of amorphous form of Venetoclax"
PRIORITY
This application claims the benefit under Indian Provisional Application No. 201741008616 filed on 13 March, 2017 entitled "Process for preparation of amorphous form of Venetoclax", the contents of which is incorporated by reference herein.
FIELD OF THE INVENTION
The present invention generally relates to processes for preparation of amorphous form of Venetoclax and pharmaceutical composition containing the same.
BACKGROUND OF THE INVENTION
Venetoclax, also known as 4-(4-{ [2-(4-chlorophenyl)-4,4-dimethylcyclohex-l-en-l- yl]methyl}piperazin-l-yl)-N-({ 3-nitro-4-[(tetrahydro-2H-pyran-4yl-methyl)-amino]- phenyl}sulfonyl)-2-(lH-pyrrolo[2,3-^]pyridin-5-yloxy)benzamide) of Formula I:
Formula I
Venetoclax is marketed by Abbvie under the trade name Venclexta in US and Venclyxto® in EP for the treatment of patients with chronic lymphocytic leukemia (CLL) with 17p deletion, as detected by an FDA approved test, who have received at least one prior therapy.
U.S. Patent No. 8,546,399 ("the '399 patent") discloses venetoclax and process for preparation thereof. The '399 patent process involves purification of venetoclax as a solid by column chromatography using a mixture of 25- 100% ethyl acetate/hexanes
and then with a mixture of 10% methanol/ethyl acetate with 1% acetic acid to obtain venetoclax as a white solid. However, the '399 patent does not disclose any polymorphic information on resulted venetoclax. Repetition of the '399 patent process by the present inventors and found that venetoclax obtained as an amorphous form and the same was characterized by XRD.
U.S. Patent No. 8,722,657 ("the '657 patent") discloses crystalline forms including solvates of venetoclax such as anhydrate Pattern A, anhydrate Pattern B, hydrate pattern C, hydrate pattern D, methylene chloride solvate (pattern E), ethyl acetate solvate (pattern F), acetonitrile solvate (pattern G & I), acetone solvate (pattern J), tetrahydrofuran solvate (pattern N), and venetoclax salts such as crystalline venetoclax HC1 salt (pattern K), HC1 hydrate (pattern L), sulfate salt (pattern M) and its characterization data by PXRD.
PCT publication No. 2017/063572 ("the '572 publication") discloses crystalline forms of venetoclax such as Form B, Form D, Form F, Form G and its process for preparation.
PCT publication No. 2017/156398 ("the '398 publication") discloses crystalline forms and solvates of venetoclax such as Form 1 (MIBK mono solvate), Form 2 (anhydrous), Form 2A (cyclohexane solvate), Form 3 (toluene mono solvate), Form 4, Form 5 (anhydrous), Form 6 (MIBK hemi solvate), Form 7 (n-propyl acetate mono solvate), Form 8 (anhydrous), Form 9 (dimethyl carbamate solvate), Form 10 (dioxane solvate), Form 11 (isobutyl acetate solvate), Form 12, Form 13 (dimethyl carbonate solvate), Form 14, Form 15 (methyl ethyl ketone solvate) and its process for preparation.
PCT publication No. 2017/212431 ("the '431 publication") discloses crystalline forms of venetoclax such as Form RTl, Form RT2, Form RT3, Form RT4 and Form RT5. The '431 publication also discloses a process for preparation of amorphous form of venetoclax from dichloromethane and from a mixture of dichloromethane/methanol, and dimethylsulfoxide/ water.
PCT publication No. 2017/029711 ("the '711 publication") discloses a process for preparation of amorphous form of venetoclax from acetonitrile.
The occurrences of different solid forms are possible for some compounds. A single compound may exist in different solid forms. Various solid forms of a drug substance can have different chemical and physical properties, including melting point, chemical reactivity, apparent solubility, dissolution rate, optical and mechanical properties, vapor pressure, and density. These properties can have a direct effect on the ability to process and/or manufacture the drug substance and the drug product, as well as on drug product stability, dissolution, and bioavailability. Thus, solid forms can affect the quality, safety, and efficacy of the drug product,
regulatory authorities require that efforts shall be made to identify all solid forms, e.g., crystalline, amorphous, solvated, etc., of drug substance.
It has been disclosed in the art that amorphous forms in a number of drugs exhibit different dissolution characteristics and in some cases different bioavailability patterns compared to crystalline forms [Konne T., Chem pharm Bull., 38, 2003(1990)]. Typically, the more crystalline the pharmaceutical agent, the lower is its bioavailability or vice versa, reducing the degree of crystallinity has a positive effect on bioavailability. Amorphous material generally offers interesting properties such as higher dissolution rate and solubility than crystalline forms, typically resulting in improved bioavailability.
Hence, it is desirable to provide methods of producing amorphous form of venetoclax, which is commercially feasible in large scale production with greater yield, higher purity and good stability.
SUMMARY OF THE INVENTION
The present invention encompasses processes for the preparation of amorphous form of venetoclax with high product yield and quality, and greater stability.
In accordance with one embodiment, the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in one or more solvents;
b) adding a suitable anti- solvent to the step a) solution or vice-versa; and c) isolating the amorphous form.
In accordance with another embodiment, the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in one or more solvents;
b) adding a suitable anti-solvent to the step a) solution or vice-versa; and c) isolating the amorphous form; wherein the one or more solvents are selected from the group consisting of alcohols, ketones, esters, nitriles, ethers, sulfoxides, amides and the like and mixtures thereof; wherein the suitable anti-solvent is selected from the group consisting of water, ethers, aliphatic hydrocarbons, alicyclic hydrocarbons and the like and mixtures thereof.
In accordance with another embodiment, the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in acetone;
b) adding water to the step a) solution or vice- versa; and
c) isolating the amorphous form.
In accordance with another embodiment, the present invention provides an amorphous form of venetoclax having a HPLC purity of about 99.5% or more as determined by high performance liquid chromatography (HPLC).
In accordance with another embodiment, the present invention provides a pharmaceutical composition comprising amorphous form of venetoclax prepared by the processes of the present invention and at least one pharmaceutically acceptable excipient.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention. Figure 1 is the characteristic powder X-ray diffraction (XRD) pattern of amorphous venetoclax prepared according to reference example.
Figure 2 is the characteristic powder X-ray diffraction (XRD) pattern of amorphous venetoclax.
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides a process for the preparation of amorphous from of venetoclax and pharmaceutical compositions containing the same.
The amorphous from of venetoclax of the present invention obtained by process of the present invention are characterized by X-ray powder diffraction (XRPD) pattern.
The X-Ray powder diffraction can be measured using PANalytical X'per pro X-ray powder Diffractometer equipped with a Cu-anode ([λ] =1.54 Angstrom), X-ray source operated at 45kV, 40 mA. Two-theta calibration is performed using an NIST SRM 640c Si standard. The sample was analyzed using the following instrument parameters: measuring range=3-45°20; step size=0.01°; and Time per step=50 sec. In one embodiment, the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in one or more solvents;
b) adding a suitable anti- solvent to the step a) solution or vice-versa; and c) isolating the amorphous form.
The starting material venetoclax used in the present invention is known in the art and can be prepared by any known methods, for example venetoclax may be synthesized as disclosed in U.S. Patent No. 8,546,399.
The starting venetoclax used herein in step a) may be any crystalline or other form of venetoclax, including various solvates, hydrates, salts and cocrystals as long as amorphous venetoclax is produced during the process of the invention or venetoclax obtaining as existing solution from a previous processing step. Step a) of providing a solution of venetoclax may include dissolving any form of venetoclax in one or more solvents. The one or more solvents include, but are not limited to alcohols, ketones, esters, nitriles, ethers, sulfoxides, amides and the like and mixtures thereof. The alcohols include but are not limited to methanol, ethanol, isopropanol and the like; ketones include, but are not limited to acetone, methylisobutylketone, methylethylketone and the like; esters include, but are not limited to methyl acetate, ethyl acetate, isopropyl acetate and the like; nitriles include, but are not limited to acetonitrile, propionitrile and the like; ethers include, but are not limited to tetrahydrofuran, methyl tertiary butyl ether and the like; sulfoxides include, but are not limited to dimethyl sulfoxide, diethyl sulfoxide and the like; amides include, but are not limited to dimethyl formamide, dimethyl acetamide, N-methyl pyrrolidinone and the like and mixture thereof; preferably acetone, acetonitrile, dimethyl sulfoxide and dimethyl formamide.
The step a) reaction may optionally be heated to dissolve all solids in one or more solvents. The dissolution temperature for the venetoclax may range from about 20°C to reflux temperature of the solvent used; preferably at a temperature of about 25°C to about 80°C.
Optionally, the solution obtained above may be filtered to remove any insoluble particles. The insoluble particles may be removed suitably by filtration, centrifugation, decantation, or any other suitable techniques.
Step b) of the aforementioned process involves precipitation of amorphous form of venetoclax by either addition of suitable anti- solvent to the venetoclax solution of step a) or addition of step a) solution of venetoclax into a suitable anti-solvent; preferably precipitation of amorphous form of venetoclax is carried out by addition of step a) solution of venetoclax into a suitable anti- solvent. In a preferred embodiment, prior to combining of step a) solution and the antisolvent, an optional step of precooling the antisolvent to less than 10°C.
The step b) is carried out at a temperature of less than about 15°C; preferably at a temperature of about 0°C to about 10°C. Then the resultant mass is stirred for sufficient period of time, preferably for a period of about 30 min to 5 hours. Typically, if stirring is involved, the temperature during stirring can range from about 0°C to about 15°C and the resultant product may optionally be further dried at a temperature of about 50°C to about 85°C.
The suitable anti- solvent include, but are not limited to water, ethers, aliphatic hydrocarbons, alicyclic hydrocarbons and the like and mixtures thereof. The ethers
include, but are not limited to dimethyl ether, diethyl ether, diisopropyl ether, 1,4- dioxane and the like; aliphatic hydrocarbons include, but are not limited to hexane, heptane, propane and the like; alicyclic hydrocarbons include, but are not limited to cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane and the like; water and mixture thereof; preferably water.
The isolation of the resultant product is accomplished by removal of solvent from the solution by, for example, substantially complete evaporation of the solvent, concentrating the solution, cooling to obtain amorphous form and filtering the solid under inert atmosphere. Alternatively, the solvent may also be removed by evaporation. Evaporation can be achieved at sub-zero temperatures by the lyophilisation or freeze-drying technique, a rotational drying (such as with the Buchi Rotavapor), spray drying, fluid bed drying, flash drying, spin flash drying and thin- film drying; preferably isolated by filtration. The resultant product may optionally be further dried at a temperature of about 35°C to about 85°C for about 2 hours to 20 hours. Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, fluidized bed drier, spin flash dryer, flash dryer and the like; preferably drying is carried out under vacuum at a temperature of about 50°C to about 75°C for about 2 hours to 10 hours.
The venetoclax recovered using the process of the present invention is in the form of substantially pure amorphous form.
In another embodiment, the present invention provides a process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in acetone;
b) adding water to the step a) solution or vice- versa; and
c) isolating the amorphous form. The starting material venetoclax used in the present invention is known in the art and can be prepared by any known methods, for example venetoclax may be synthesized as disclosed in U.S. Patent No. 8,546,399.
The starting venetoclax used herein the step a) may be any crystalline or other form of venetoclax, including various solvates, hydrates, salts and cocrystals as long as amorphous venetoclax is produced during the process of the invention or venetoclax obtaining as existing solution from a previous processing step.
The step of providing a solution of venetoclax may include dissolving any form of venetoclax in acetone.
The step a) reaction may optionally be heated to dissolve all solids in one or more solvents. The dissolution temperature for the venetoclax may range from about 20°C
to reflux temperature of the solvent used; preferably at a temperature of about 35°C to about 65 °C.
Optionally, the solution obtained above may be filtered to remove any insoluble particles. The insoluble particles may be removed suitably by filtration, centrifugation, decantation, or any other suitable techniques.
Step b) of the aforementioned process involves precipitation of amorphous form of venetoclax by either addition of water to the venetoclax solution of step a) or addition of step a) solution of venetoclax into water; preferably precipitation of amorphous form of venetoclax is carried out by addition of step a) solution of venetoclax into water. In a preferred embodiment, prior to combining of step a) solution and the antisolvent, an optional step of precooling the antisolvent to less than 10°C. The step b) addition of water is carried out at a temperature of less than about 15°C; preferably at a temperature of about 0°C to about 10°C. Then the resultant mass is stirred for sufficient period of time, preferably for a period of about 30 min to 5 hours. Typically, if stirring is involved, the temperature during stirring can range from about 0°C to about 15°C and the resultant product may optionally be further dried at a temperature of about 50°C to about 85°C.
The isolation of the resultant product is accomplished by removal of solvent from the solution by, for example, substantially complete evaporation of the solvent, concentrating the solution, cooling to obtain amorphous form and filtering the solid under inert atmosphere. Alternatively, the solvent may also be removed by evaporation. Evaporation can be achieved at sub-zero temperatures by the lyophilisation or freeze-drying technique, a rotational drying (such as with the Buchi Rotavapor), spray drying, fluid bed drying, flash drying, spin flash drying and thin- film drying; preferably isolated by filtration.
The resultant product may optionally be further dried at a temperature of about 35°C to about 85°C for about 2 hours to 20 hours. Drying can be suitably carried out in a tray dryer, vacuum oven, air oven, fluidized bed drier, spin flash dryer, flash dryer and the like; preferably drying is carried out under vacuum at a temperature of about 50°C to about 75°C for about 2 hours to 10 hours.
The amorphous form of venetoclax is stable during storage. This property is important and advantageous for the desired use of venetoclax in pharmaceutical product formulations.
The amorphous form of venetoclax of the present invention has commercially acceptable pharmacokinetic characteristics, solubility, flow properties, stability, and the like. The products may optionally be milled to get the desired particle size
distributions. Milling or micronization may be performed prior to drying, or after the completion of drying of the products.
The present invention further provides an amorphous form of venetoclax, having a chemical purity of 98% or more as measure by HPLC, preferably 99% or more, more preferably 99.8% or more. Moreover, the amorphous form of venetoclax may be obtained substantially free of any unknown impurity, e.g., a content of less than about 0.1% of impurities.
The present invention also encompasses a pharmaceutical composition comprising a therapeutically effective amount of an amorphous form of venetoclax with at least one pharmaceutically acceptable carrier or other excipients.
The present invention further provides, when a pharmaceutical composition comprising amorphous from of venetoclax prepared according to the present invention is formulated for oral administration or parenteral administration. Accordingly, D50 and D90 particle size of the unformulated amorphous venetoclax of the present invention used as starting material in preparing a pharmaceutical composition generally is less than 300 microns preferably less than about 200 microns, more preferably less than 100 microns, still more preferably less than about 50 microns and still more preferably less than about 10 microns.
Any milling, grinding, micronizing or other particle size reduction method known in the art can be used to bring the solid state amorphous venetoclax of the present invention into any desired particle size range as set forth above.
Amorphous venetoclax described in the present invention may be formulated into solid pharmaceutical products for oral administration in the form of capsules, tablets, pills, powders or granules. In these compositions, the active ingredient is combined with one or more pharmaceutically acceptable excipients. The drug substance also may be formulated into liquid compositions for oral administration including for example solutions, suspensions, syrups, elixirs and emulsions, containing solvents or vehicles such as water, sorbitol, glycerine, propylene glycol or liquid paraffins.
Compositions for parenteral administration may be suspensions, emulsions or aqueous or non-aqueous, sterile solutions. As a solvent or vehicle, propylene glycol, polyethylene glycol, vegetable oils, olive oil, and injectable organic esters, e.g. ethyl oleate, may be employed.
Suitable pharmaceutical compositions are solid dosage forms, such as tablets with immediate release or sustained release of the active principle, effervescent tablets or dispersion tablets and capsules.
Pharmaceutically acceptable excipients include, but are not limited to, diluents such as starch, pregelatinized starch, lactose, powdered cellulose, microcrystalline
cellulose, calcium phosphate dibasic, dicalcium phosphate, tricalcium phosphate, mannitol, sorbitol, maltose, dextrose and sugar; binders such as acacia, guar gum, tragacanth, gelatin, polyvinylpyrrolidone, copovidone, hydroxypropyl cellulose, hydroxypropyl methylcellulose, microcrystalline cellulose and starch; disintegrants such as starch, sodium starch glycolate, pregelatinized starch, crospovidone, croscarmellose sodium, low substituted hydroxypropyl cellulose, polacrilin potassium, polacrilin sodium and silicified microcrystalline cellulose; lubricants such as sodium stearyl fumarate, stearic acid, talc, magnesium stearate and zinc stearate; glidants such as colloidal silicon dioxide, talc; solubility or wetting enhancers such as anionic or cationic or neutral surfactants such as polysorbate, complex forming agents such as various grades of cyclodextrins and resins; release rate controlling agents such as hydroxymethyl celluloses, hydroxypropyl methylcellulose, ethyl cellulose, methyl cellulose, ethyl cellulose, polyethylene oxide, various grades of methyl methacrylates, and waxes. Other pharmaceutically acceptable excipients that are of use include but are not limited to film formers, film coating agents, plasticizers, colorants, flavoring agents, sweeteners, viscosity enhancers, preservatives, and antioxidants.
In an embodiment, amorphous solid dispersion of the present application may be combined with additional excipient by evaporating the suspension or solution of amorphous solid dispersion of venetoclax and additional excipient. The additional excipient may be same or different from the excipient used in the preparation of amorphous solid dispersion of venetoclax. Additional excipient may include, but not limited to an inorganic oxide such as Si02, Ti02, Zn02, Zno, A1203 and zeolite; a water insoluble polymer is selected from the group consisting of cross-linked polyvinyl pyrrolidinone, cross-linked cellulose acetate phthalate, cross-linked hydroxypropyl methyl cellulose acetate succinate, microcrystalline cellulose, polyethylene/poly vinyl alcohol copolymer, polyethylene/polyvinyl pyrrolidinone copolymer, cross-linked carboxymethyl cellulose, sodium starch glycolat, and cross- linked styrene divinyl benzene or any other excipient at any aspect of present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art, to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the preferred methods and materials are described.
Unless stated to the contrary, any use of the words such as "including," "containing," "comprising," "having" and the like, means "including without limitation" and shall not be construed to limit any general statement that it follows to the specific or similar items or matters immediately following it. Embodiments of the invention are not mutually exclusive, but may be implemented in various combinations.
EXAMPLES
The following non limiting examples illustrate specific embodiments of the present invention. They are not intended to be limiting the scope of the present invention in any way.
REFERENCE EXAMPLE:
Preparation of amorphous form of Venetoclax The following example was carried out following the teaching of Example 5 of US 8,546,399 (10% methanol/ethyl acetate with 1% acetic acid)
Venetoclax (1 g) was dissolved in a mixture of 10% methanol in ethyl acetate with 1% acetic acid (20 mL) at ambient temperature. The solvent was distilled completely at below 50°C under vacuum in a Buchi Rotavapor and maintained for about 15 min after complete evaporation. The obtained solids were dried at 60-70°C under vacuum for 10 hrs. Yield: 0.8 g.
Amorphous Form obtained according to the reference examples was analyzed by PXRD and is represented according to Fig. 1.
EXAMPLE- 1:
Preparation of amorphous form of venetoclax
Dimethylformamide (5 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solids was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 20 hrs to obtain the title compound. Yield: 0.9 g; HPLC Purity: 99.9%; The PXRD is set forth in Figure 2.
EXAMPLE-2:
Preparation of amorphous form of venetoclax
Dimethylsulfoxide (5 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs to obtain the title compound. Yield: 0.92 g.
EXAMPLE-3:
Preparation of amorphous form of venetoclax
Acetonitrile (20 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, heated the reaction mass to 65°C to 70°C and stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs. Yield: 0.9 g.
EXAMPLE-4:
Preparation of amorphous form of venetoclax Tetrahydrofuran (10 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25 °C to 35°C, heated the reaction mass to 60°C to 65 °C and stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs. Yield: 0.89 g.
EXAMPLE S:
Preparation of amorphous form of venetoclax
Acetone (10 mL) and venetoclax (1 gm) were added in to a round bottom flask at 25°C to 35°C, heated the reaction mass to 50°C to 55°C and stirred the solution at same temperature and the resulting solution was filtered and added to pre cooled water (100 mL) at 2°C to 8°C. Stirred for about 1 to 2 hours at this temperature and the precipitated solid was filtered and washed with water (10 mL), dried the solid in an oven under vacuum at 60°C-70°C for about 4 hrs. Yield: 0.93 g; HPLC Purity: 99.9%.
It will be understood that various modifications may be made to the embodiments disclosed herein. Therefore the above description should not be constructed as limiting, but merely as exemplifications of preferred embodiments. For example, the functions described above and implemented as the best mode for operating the present invention are for illustration purposes only. Other arrangements and methods may be implemented by those skilled in the art without departing from the scope and spirit of this invention. Moreover, those skilled in the art will envision other modifications within the scope and spirit of the specification appended hereto.
Claims
WE CLAIM:
Claim 1: A process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in one or more solvents;
b) adding a suitable anti-solvent to the step a) solution or vice-versa; and c) isolating the amorphous form; wherein the one or more solvents are selected from the group consisting of alcohols, ketones, esters, nitriles, ethers, sulfoxides, amides and mixtures thereof; wherein the suitable anti-solvent is selected from the group consisting of water, ethers, aliphatic hydrocarbons, alicyclic hydrocarbons and mixtures thereof.
Claim 2: The process of claim 1, wherein the one or more solvent are selected from the group consisting of methanol, ethanol, isopropanol, acetone, methylisobutylketone, methylethylketone, methyl acetate, ethyl acetate, isopropyl acetate, acetonitrile, propionitrile, tetrahydrofuran, methyl tertiary butyl ether, dimethyl sulfoxide, diethyl sulfoxide, dimethyl formamide, dimethyl acetamide, N- methyl pyrrolidinone and mixture thereof.
Claim 3: The process of claim 2, wherein the solvent is acetone, acetonitrile, dimethyl sulfoxide or dimethyl formamide.
Claim 4: The process of claim 1, wherein the step a) is carried out at a temperature of about 20°C to reflux. Claim 5: The process of claim 1, wherein the antisolvent is selected from the group consisting of dimethyl ether, diethyl ether, diisopropyl ether, 1,4-dioxane, hexane, heptane, propane, cyclopropane, cyclobutane, cyclopentane, cyclohexane, methyl cyclohexane, cycloheptane, cyclooctane, water and mixture thereof. Claim 6: The process of claim 5, wherein the antisolvent is water.
Claim 7: The process of claim 1, wherein the step b) comprises adding step a) solution to an antisolvent. Claim 8: The process of claim 7, wherein the antisolvent is optionally pre cooled to less than 10°C.
Claim 9: The process of claim 1, wherein the isolation of step c) is carried out by filtration.
Claim 10: A process for preparation of amorphous form of venetoclax, comprising:
a) providing a solution of venetoclax in acetone;
b) adding water to the step a) solution or vice- versa; and
c) isolating the amorphous form.
Claim 11: The process of claim 10, wherein the step a) is carried out at a temperature of about 20°C to reflux. Claim 12: The process of claim 10, wherein the step b) is carried out at a temperature of less than about 15°C.
Claim 13: The process of claim 10, wherein the step b) comprises adding step a) solution to water.
Claim 14: The process of claim 13, wherein the water is optionally pre cooled to less than 10°C.
Claim 15: An amorphous form of venetoclax having a HPLC purity of about 99.5% or more as determined by high performance liquid chromatography (HPLC).
Claim 16: A pharmaceutical composition comprising amorphous form of venetoclax according to claim 1-15 and at least one pharmaceutically acceptable excipient.
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CN117771177A (en) * | 2023-08-02 | 2024-03-29 | 首都医科大学附属北京儿童医院 | Venezuela self-microemulsifying drug release system and preparation method and application thereof |
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