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WO2018166180A1 - Sensor assembly, manufacturing method therefor, and item of smart clothing - Google Patents

Sensor assembly, manufacturing method therefor, and item of smart clothing Download PDF

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Publication number
WO2018166180A1
WO2018166180A1 PCT/CN2017/104464 CN2017104464W WO2018166180A1 WO 2018166180 A1 WO2018166180 A1 WO 2018166180A1 CN 2017104464 W CN2017104464 W CN 2017104464W WO 2018166180 A1 WO2018166180 A1 WO 2018166180A1
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WO
WIPO (PCT)
Prior art keywords
sensor assembly
layer
fabric
transport layer
insulating layer
Prior art date
Application number
PCT/CN2017/104464
Other languages
French (fr)
Chinese (zh)
Inventor
高向东
任向东
徐善铁
曾一帆
田刘璐
Original Assignee
博迪加科技(北京)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 博迪加科技(北京)有限公司 filed Critical 博迪加科技(北京)有限公司
Publication of WO2018166180A1 publication Critical patent/WO2018166180A1/en

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00Garments
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/24Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof

Definitions

  • the invention relates to the field of smart wear, and in particular to a smart garment, a sensor assembly and a manufacturing method thereof.
  • the above-mentioned sensors in the prior art generally have a conductive fabric disposed on the garment, and the conductive fabric is connected to the signal processing device through a wire embedded in the interior of the garment.
  • the sensor changes the fabric structure of the garment, and is difficult to integrate with the garment, and the manufacturing process is complicated. .
  • the embodiments of the present invention provide a sensor assembly and a smart garment that do not need to change the fabric structure and are simple in manufacturing process.
  • the sensor assembly provided by the embodiments of the present invention is disposed on a smart garment for transmitting an electrical signal to a signal processing device located on the smart garment, the smart garment comprising a fabric having a surface close to the living body An inner surface having a sensing area, the sensor component being disposed on the inner surface, wherein the sensor component includes at least a film layer structure and a sensing pattern, the sensing pattern being located in the sensing area
  • the film layer structure is located on the inner surface and electrically connects the sensing pattern and the signal processing device.
  • the film layer structure includes a transport layer and a first insulating layer
  • the transport layer is located on the inner surface, and includes a first portion and a second portion, a first portion is located in the sensing area, one end of the second portion is connected to the first portion, and the other end is connected to the signal processing device, and the sensing pattern is located above the first portion and is coupled to the first portion Electrically connected, the first insulating layer covers the second portion.
  • the film layer structure further includes a second insulating layer, the second insulating layer is located on the inner surface, and the transport layer is located on the second insulating layer
  • the projection of the second insulating layer on the inner surface covers the projection of the transport layer on the inner surface.
  • the transport layer is wavy.
  • the second insulating layer is an elastic insulating film layer.
  • the second portion of the transmission layer has a trace width ranging from 2 to 7 mm.
  • the sensing pattern has a thickness ranging from 20 to 30 micrometers.
  • the sensing area of the inner surface includes one of a chest, a left arm, a right arm, a left leg, and a right leg region of the living body contacted by the inner surface Or multiple areas.
  • Embodiments of the present invention also provide a smart garment comprising a signal processing device located on the smart garment and a sensor assembly as described above for transmitting an electrical signal to the signal processing device.
  • the smart garment sensor assembly since it has a film layer structure disposed on the inner surface of the smart garment and a sensing pattern disposed on the inner surface sensing region, relative to the prior art, The sensor assembly does not need to change the fabric structure of the smart garment, and the manufacturing process is simple.
  • FIG. 1 is a schematic diagram of an overall structure of a smart garment according to a preferred embodiment of the present invention.
  • FIG. 2 is a schematic structural diagram of the sensor assembly 100 according to a preferred embodiment of the present invention.
  • Figure 3 is a schematic cross-sectional view of the sensor assembly 100 of Figure 2 taken along line A-A';
  • FIG. 4 is a process flow diagram of manufacturing a sensor assembly in accordance with an embodiment of the present invention.
  • FIG. 1 it is a schematic diagram of an overall structure of a smart garment according to a preferred embodiment of the present invention.
  • the smart garment includes a fabric, a sensor assembly, and a signal processing device located on the smart garment.
  • the sensor assembly includes a sensing pattern and a film layer structure, the sensing pattern being coupled to the signal processing device by the film layer structure.
  • the sensing pattern is used to sense electrical signals at a certain part of the living body, and the signal processing device collects the electrical signals and performs data processing on the electrical signals.
  • the signal processing device integrates an interface module, a main processor module, a measurement module, a positioning module, a wireless communication module, and the like. That is, the sensing pattern is adapted to be disposed on the fabric for sensing an electrical signal of the living body, the film structure being adapted to be disposed on the fabric and electrically connecting the sensing pattern for The electrical signal is transmitted to the signal processing device.
  • FIG. 2 and 3 are respectively a schematic structural view of the sensor assembly 100 according to a preferred embodiment of the present invention and a schematic cross-sectional view of the sensor assembly along A-A', wherein the sensor assembly is understood for convenience.
  • 100 structure FIG. 2 schematically shows the layers of the sensor assembly 100 Plane layout.
  • the fabric 10 has an inner surface 10a proximate to a surface of a living body, such as a human body, and the sensor assembly 100 is disposed on the inner surface 10a.
  • the sensor assembly 100 includes a sensing pattern 101 and a film structure 102.
  • the inner surface 10a has a sensing area, the sensing pattern 101 is located in the sensing area, and the film layer structure 102 is located on the inner surface and electrically connects the sensing pattern 101 and the signal processing device.
  • the sensing pattern 101 has a thickness ranging from 20 to 30 microns. It is disposed in the sensing area by printing or printing.
  • the material from which the sensing pattern is formed may be a conductive substrate of a carbon substrate or a silver substrate. Of course, the invention is not limited thereto, and other conductive pastes may also be used to form the sensing pattern.
  • the sensing region of the inner surface includes one or more of a chest, left arm, right arm, left leg, or right leg region of the living body to which the inner surface is in contact.
  • the sensing area may be one or more of a user's chest, left and right arms, and left and right leg regions; when the sensor component is used for sensing In the case of the myoelectric signal, the detection area may be one or more of the left and right arms and the left and right legs of the user.
  • the film structure 102 includes a transport layer 102a, a first insulating layer 102b, and a second insulating layer 102c.
  • the second insulating layer 102c is located on the inner surface 10a
  • the transport layer 102a is located on the second insulating layer 102c
  • the projection of the second insulating layer 102c on the inner surface 10a covers the transmission Projection of layer 102a on the inner surface 10a.
  • the surface area of the second insulating film 102c is greater than or equal to the sum of the surface areas of the transport layer 102a and the sensing pattern 101.
  • the transport layer 102a includes a first portion 102a 1 and a second portion 102a 2 .
  • the first portion 102a 1 is located in the sensing area 10aa, that is, in electrical contact with the sensing pattern, one end of the second portion 102a 2 is connected to the first portion 102a 1 , and the other end is connected to the signal processing device. .
  • the sensing patterns 101 positioned over the first portion 102a and 102a. 1. 1 and is electrically connected to a first part, alternatively, the sensing patterns 101 transport layer 102a covering the first portion 102a 1.
  • the first insulating layer 102b covers a portion of the transport layer 102a, that is, the second portion 102a 2 .
  • the second portion 102a 2 may also be covered by another insulating film.
  • the transmission layer 102a is disposed on the second insulating layer 102c by screen printing or printing by a conductive paste, which functions to transmit an electrical signal induced by the sensing pattern 101 to the signal processing device. That is, it is basically the same as the wire in the prior art.
  • the material of the conductive paste may be a carbon substrate or a conductive paste of a silver substrate.
  • the transport layer has a shape suitable for deformation of the transport layer shape.
  • the transport layer 102a is wavy, which shape facilitates deformation of the transport layer 102a.
  • the second portion of the transport layer 102a has a trace width ranging from 2 to 7 mm.
  • the second insulating layer 102c is preferably an elastic insulating film layer, which is a substrate of the transport layer 102a (ie, conductive paste), and the material of the second insulating layer 102c may be a TPU film, a silica gel or the like. Insulation material.
  • the second insulating layer 102c is preferably an elastic insulating film layer, so that the sensor assembly can be stretched as a whole, and after being heated, can be pressed on the fabric and combined with the fabric, and on the other hand, the conductive is also facilitated. Printing or printing of the paste.
  • the second insulating layer 102c may be made of an insulating material suitable for making the sensor assembly 100 stretchable as a whole.
  • the sensor assembly is adapted to the deformability of the body and is comfortable to wear, and the sensor assembly has good stretchability, is not easily damaged, improves reliability, and has good signal quality during exercise.
  • the material of the first insulating layer 102b may be the same as or different from the material of the second insulating layer 102c, which serves to protect the conductive paste from oxidation, and the conductive paste as a wire portion and the skin The role of insulation.
  • the second insulating layer may be omitted to form a sensing pattern and a transport layer directly on the fabric.
  • the second insulating layer may be the fabric itself. That is, the sensing pattern and the film layer structure may be disposed on the fabric via the second insulating layer, and the second insulating layer is located between the sensing pattern and the fabric and on the transport layer and the fabric Between the two, the fabric may be directly disposed on the fabric without passing through the second insulating layer.
  • the transmission layer is adapted to be disposed on the fabric, and one end thereof is electrically connected to the sensing pattern, The other end is electrically connected to the signal processing device, and the first insulating layer covers at least a portion of the transport layer.
  • the transport layer is disposed on the fabric by conductive paste by printing or printing, and the sensing pattern may also be disposed on the fabric by a conductive paste by printing or printing and covering the fabric. Part of the transport layer.
  • the conductive paste forming the transport layer may be the same as or different from the conductive paste forming the induction pattern.
  • an embodiment of the present invention provides a method of manufacturing a sensor assembly, wherein the method may include:
  • sensing pattern on the second insulating layer, the sensing pattern being disposed in electrical contact with a portion of the transmission layer (eg, a portion shown by 102a 1 in FIG. 3);
  • a first insulating layer disposed on the transport layer, the transport layer is a portion (e.g., 102a 2 portion shown in FIG. 3) of the first insulating layer.
  • a film layer structure including a transfer layer, a first insulating layer, and a second insulating layer is formed, and the sensing pattern is electrically connected to the film layer structure.
  • the transport layer may be disposed on the second insulating layer by conductive paste by printing or printing, for example, printing a conductive silver paste on a second insulating layer (for example, a TPU film) using a screen printing technique.
  • the sensing pattern may be disposed on the second insulating layer by a conductive paste by printing or printing and covering a portion of the transport layer (for example, a portion shown by 102a 1 in FIG. 3) , for example, using a screen printing technique in a printing conductive silver paste and a portion of the second insulating layer (e.g., TPU film) transport layer (e.g., 102a 1 portion shown in FIG.
  • the film structure is formed in another form integrally with the second insulating layer, the transport layer and the first insulating layer.
  • the material of the conductive paste may be a conductive substrate of a carbon substrate or a silver substrate. Wherein the portion of the transport layer not covered by the sensing pattern may be covered by the first insulating layer.
  • the surface area of the second insulating film may be greater than or equal to the sum of the surface areas of the transport layer and the sensing pattern.
  • the projection of the second insulating film on the fabric may cover the projection of the transport layer on the fabric or may cover the projection of the transport layer and the sensing pattern on the fabric.
  • the transport layer has a shape suitable for deformation of the transport layer.
  • the transport layer is wavy.
  • the second insulating layer is made of an insulating material adapted to make the sensor assembly as a whole stretchable.
  • the second insulating layer is an elastic insulating film layer.
  • the material of the first insulating layer may be the same as or different from the material of the second insulating layer.
  • the second insulating layer may be the fabric itself of the smart garment, that is, the sensing pattern and the transport layer are directly formed on the fabric. Thereby, a film layer structure including a transfer layer and a first insulating layer is formed, and the sensing pattern is electrically connected to the film layer structure.
  • a trace width of a portion of the transport layer that is outside the sensing pattern is 2-7 mm.
  • the thickness of the sensing pattern can range from 20-30 microns.
  • the conductive paste is printed by using a film layer structure disposed on the inner surface of the smart garment and a sensing pattern disposed on the inner surface sensing region.
  • the sensor pattern and the film layer structure are formed on the smart clothing fabric or printed on the TPU film which is combined with the flattening of the fabric after heating. Therefore, the sensor component does not need to change the fabric structure of the smart garment, and the manufacturing process is simple.
  • a sensor assembly comprising: at least: a sensing pattern, the sensing pattern is adapted to be disposed on a fabric for sensing an electrical signal of a living body; and a film layer structure, wherein the film layer structure is adapted to be disposed in the The sensing pattern is electrically connected to the fabric for transmitting the electrical signal to the signal processing device.
  • the film layer structure comprises: a transport layer, the transport layer being adapted to be disposed on the fabric, one end of which is electrically connected to the sensing pattern, and the other end is The signal processing device is electrically connected; a first insulating layer, the first insulating layer covering at least a portion of the transport layer.
  • the sensor assembly further comprises a second insulating layer, the sensing pattern and the film layer structure being adapted to be disposed on the fabric via the second insulating layer And the second insulating layer is located between the sensing pattern and the fabric and is located in the transmission Between the layer and the fabric.
  • a smart garment which may include: a signal processing device located on the smart garment; The sensor assembly of any of paragraphs P1 to P19, wherein the sensing pattern of the sensor assembly is disposed on a sensing area of the fabric of the smart garment.
  • the smart garment of paragraph P20 wherein the sensing area on the fabric may comprise one of the fabric and the chest, left arm, right arm, left leg and right leg area of the organism or The area corresponding to more than one.
  • a method of manufacturing a sensor assembly may include: providing a second insulating layer; disposing a transport layer on the second insulating layer; and providing a sensing pattern on the second insulating layer, A sensing pattern is disposed in electrical contact with a portion of the transmission layer; a first insulating layer is disposed on the transmission layer, the first insulating layer covering a portion of the transmission layer.
  • sensing pattern is disposed on the second insulating layer by printing or printing from a conductive paste and covering a portion of the transport layer, for example, using screen printing
  • the technique prints the conductive paste on the second insulating film.
  • the material of the conductive paste may be a conductive substrate of a carbon substrate or a silver substrate.
  • connection and “connected” are to be understood in a broad sense, and may be electrical communication within the two elements; they may be directly connected, It can be indirectly connected through an intermediate medium, and the specific meaning of the above terms can be understood by a person of ordinary skill in the art according to the specific situation.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.

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Abstract

Provided are a sensor assembly (100), a manufacturing method therefor, and an item of smart clothing. The item of smart clothing comprises shell fabric (10); the shell fabric (10) is provided with an inner surface (10a) close to the surface of an organism; the inner surface (10a) is provided with a sensing region; a sensor assembly (100) is arranged on the inner surface (10a); and the sensor assembly (100) at least comprises a film layer structure (102) and an induction pattern (101), wherein the induction pattern (101) is located in the sensing region, and the film layer structure (102) is located on the inner surface (10a) and is electrically connected to the induction pattern (101) and a signal processing apparatus. This sensor assembly (100) does not require a shell fabric structure of an item of smart clothing to be changed, and has a simple fabrication process.

Description

传感器组件及其制造方法和智能服装Sensor assembly, method of manufacturing the same, and smart clothing
相关申请的交叉引用Cross-reference to related applications
本申请要求2017年3月13日提交的申请号为201720241869.4、名称为“智能服装的传感器组件及智能服装”的中国实用新型专利申请的优先权以及其他权益,并且通过引用将该中国实用新型专利申请的全部内容,包括说明书、权利要求书、附图等,并入本文。This application claims the priority and other rights of the Chinese utility model patent application filed on March 13, 2017, with the application number of 201720241869.4, "sensor component and smart clothing for smart clothing", and the Chinese utility model patent is cited by reference. The entire contents of the application, including the specification, claims, drawings, etc., are incorporated herein.
技术领域Technical field
本发明涉及智能穿戴领域,尤其涉及一种智能服装、传感器组件及其制造方法。The invention relates to the field of smart wear, and in particular to a smart garment, a sensor assembly and a manufacturing method thereof.
背景技术Background technique
随着科技的快速进步以及人们生活水平的提高,人们的运动健身意识也日益增强。技术的进步同时促进了智能服装的发展。目前的智能服装通常包括设置在服装的某个位置信号处理装置以及各种传感器,例如心率传感器、肌电传感器,这些传感器位于检测部位,并通过导线汇集于信号处理装置。传感器实时记录运动员各部位在运动中与运动员的体育运动或者健康相关联的各种数据,并将该数据传递给信号处理装置。With the rapid advancement of technology and the improvement of people's living standards, people's awareness of exercise and fitness has also increased. Advances in technology have also contributed to the development of smart clothing. Current smart garments typically include a signal processing device located at a location of the garment and various sensors, such as heart rate sensors, myoelectric sensors, which are located at the detection site and are collected by wires to the signal processing device. The sensor records various data associated with the athlete's physical activity or health during exercise in various parts of the athlete and transmits the data to the signal processing device.
现有技术中的上述传感器通常是在服装上设置导电织物,该导电织物通过嵌入服装内部的导线与信号处理装置连接,这种传感器改变了服装的面料结构,且难以和服装整合,制作工艺复杂。The above-mentioned sensors in the prior art generally have a conductive fabric disposed on the garment, and the conductive fabric is connected to the signal processing device through a wire embedded in the interior of the garment. The sensor changes the fabric structure of the garment, and is difficult to integrate with the garment, and the manufacturing process is complicated. .
发明内容Summary of the invention
有鉴于此,本发明的实施方式提供一种无需改变面料结构,且制作工艺简单的传感器组件以及智能服装。 In view of this, the embodiments of the present invention provide a sensor assembly and a smart garment that do not need to change the fabric structure and are simple in manufacturing process.
本发明实施方式提供的所述传感器组件设置于智能服装上,其用于将电信号传输至位于所述智能服装上的信号处理装置,所述智能服装包括面料,所述面料具有接近生物体表面的内表面,所述内表面具有传感区域,所述传感器组件设置于所述内表面上,其中,所述传感器组件至少包括膜层结构以及感应图案,所述感应图案位于所述传感区域,所述膜层结构位于所述内表面并电连接所述感应图案以及所述信号处理装置。The sensor assembly provided by the embodiments of the present invention is disposed on a smart garment for transmitting an electrical signal to a signal processing device located on the smart garment, the smart garment comprising a fabric having a surface close to the living body An inner surface having a sensing area, the sensor component being disposed on the inner surface, wherein the sensor component includes at least a film layer structure and a sensing pattern, the sensing pattern being located in the sensing area The film layer structure is located on the inner surface and electrically connects the sensing pattern and the signal processing device.
在本发明实施方式提供的所述传感器组件中,所述膜层结构包括传输层以及第一绝缘层,所述传输层位于所述内表面上,其包括第一部和第二部,所述第一部位于所述传感区域,所述第二部的一端连接所述第一部,另一端连接所述信号处理装置,所述感应图案位于所述第一部之上并与第一部电连接,所述第一绝缘层覆盖所述第二部。In the sensor assembly provided by the embodiment of the present invention, the film layer structure includes a transport layer and a first insulating layer, the transport layer is located on the inner surface, and includes a first portion and a second portion, a first portion is located in the sensing area, one end of the second portion is connected to the first portion, and the other end is connected to the signal processing device, and the sensing pattern is located above the first portion and is coupled to the first portion Electrically connected, the first insulating layer covers the second portion.
在本发明实施方式提供的所述传感器组件中,所述膜层结构还包括第二绝缘层,所述第二绝缘层位于所述内表面上,所述传输层位于所述第二绝缘层上,所述第二绝缘层在所述内表面上的投影覆盖所述传输层在所述内表面上的投影。In the sensor assembly provided by the embodiment of the present invention, the film layer structure further includes a second insulating layer, the second insulating layer is located on the inner surface, and the transport layer is located on the second insulating layer The projection of the second insulating layer on the inner surface covers the projection of the transport layer on the inner surface.
在本发明实施方式提供的所述传感器组件中,所述传输层呈波浪状。In the sensor assembly provided by the embodiment of the invention, the transport layer is wavy.
在本发明实施方式提供的所述传感器组件中,所述第二绝缘层为弹性绝缘膜层。In the sensor assembly provided by the embodiment of the present invention, the second insulating layer is an elastic insulating film layer.
在本发明实施方式提供的所述传感器组件中,所述传输层的第二部的走线宽度范围为2-7毫米。In the sensor assembly provided by the embodiment of the present invention, the second portion of the transmission layer has a trace width ranging from 2 to 7 mm.
在本发明实施方式提供的所述传感器组件中,所述感应图案的厚度范围为20-30微米。In the sensor assembly provided by the embodiment of the present invention, the sensing pattern has a thickness ranging from 20 to 30 micrometers.
在本发明实施方式提供的所述传感器组件中,所述内表面的传感区域包括所述内表面所接触的生物体的胸部、左臂、右臂、左腿和右腿区域中的一区域或多区域。In the sensor assembly provided by the embodiment of the present invention, the sensing area of the inner surface includes one of a chest, a left arm, a right arm, a left leg, and a right leg region of the living body contacted by the inner surface Or multiple areas.
本发明实施方式还提供了一种智能服装,其包括位于所述智能服装上的信号处理装置以及如上所述的传感器组件,所述传感器组件用于将电信号传输至所述信号处理装置。 Embodiments of the present invention also provide a smart garment comprising a signal processing device located on the smart garment and a sensor assembly as described above for transmitting an electrical signal to the signal processing device.
在本发明实施方式提供的所述智能服装传感器组件中,由于其具有设置于智能服装内表面的膜层结构以及设置于所述内表面传感区域的感应图案,因此,相对也现有技术,该传感器组件无需改变智能服装的面料结构,制作工艺简单。In the smart garment sensor assembly provided by the embodiment of the present invention, since it has a film layer structure disposed on the inner surface of the smart garment and a sensing pattern disposed on the inner surface sensing region, relative to the prior art, The sensor assembly does not need to change the fabric structure of the smart garment, and the manufacturing process is simple.
附图说明DRAWINGS
下面将结合附图及实施例对本发明作进一步说明,在附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments in which:
图1为本发明提供的一较佳实施方式的智能服装整体架构示意图;1 is a schematic diagram of an overall structure of a smart garment according to a preferred embodiment of the present invention;
图2为本发明提供的一较佳实施方式的所述传感器组件100的结构示意图;FIG. 2 is a schematic structural diagram of the sensor assembly 100 according to a preferred embodiment of the present invention;
图3为图2所示传感器组件100沿A-A’处的截面示意图;以及Figure 3 is a schematic cross-sectional view of the sensor assembly 100 of Figure 2 taken along line A-A';
图4为根据本发明实施方式的制造传感器组件的工艺流程图。4 is a process flow diagram of manufacturing a sensor assembly in accordance with an embodiment of the present invention.
具体实施方式detailed description
为说明本发明实施方式提供的智能服装传感器组件及智能服装,以下结合说明书附图及文字说明进行详细阐述。The smart garment sensor assembly and the smart garment provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings and the written description.
如图1所示,其为本发明提供的一较佳实施方式的智能服装整体架构示意图,所述智能服装包括面料、传感器组件以及位于所述智能服装上的信号处理装置。所述传感器组件包括感应图案以及膜层结构,所述感应图案通过所述膜层结构与所述信号处理装置连接。所述感应图案用于感应生物体某一部位的电信号,所述信号处理装置收集这些电信号,并将这些电信号进行数据处理。所述信号处理装置集成接口模块、主处理器模块、测量模块、定位模块、无线通信模块等等为一体。也就是说,所述感应图案适于设置在面料上,用于感应生物体的电信号,所述膜层结构适于设置在所述面料上并电连接所述感应图案,用于将所述电信号传输至信号处理装置。As shown in FIG. 1 , it is a schematic diagram of an overall structure of a smart garment according to a preferred embodiment of the present invention. The smart garment includes a fabric, a sensor assembly, and a signal processing device located on the smart garment. The sensor assembly includes a sensing pattern and a film layer structure, the sensing pattern being coupled to the signal processing device by the film layer structure. The sensing pattern is used to sense electrical signals at a certain part of the living body, and the signal processing device collects the electrical signals and performs data processing on the electrical signals. The signal processing device integrates an interface module, a main processor module, a measurement module, a positioning module, a wireless communication module, and the like. That is, the sensing pattern is adapted to be disposed on the fabric for sensing an electrical signal of the living body, the film structure being adapted to be disposed on the fabric and electrically connecting the sensing pattern for The electrical signal is transmitted to the signal processing device.
如图2、3所示,其分别为本发明提供的一较佳实施方式的所述传感器组件100的结构示意图及所述传感器组件沿A-A’的截面示意图,其中,为了便于理解传感器组件100的结构,图2示意性地示出了传感器组件100的各层的 平面布局。在本发明实施方式中,所述面料10具有接近生物体(例如人体)表面的内表面10a,所述传感器组件100设置于所述内表面上10a。所述传感器组件100包括感应图案101以及膜层结构102。所述内表面10a具有传感区域,所述感应图案101位于所述传感区域,所述膜层结构102位于所述内表面并电连接所述感应图案101以及所述信号处理装置。2 and 3 are respectively a schematic structural view of the sensor assembly 100 according to a preferred embodiment of the present invention and a schematic cross-sectional view of the sensor assembly along A-A', wherein the sensor assembly is understood for convenience. 100 structure, FIG. 2 schematically shows the layers of the sensor assembly 100 Plane layout. In an embodiment of the invention, the fabric 10 has an inner surface 10a proximate to a surface of a living body, such as a human body, and the sensor assembly 100 is disposed on the inner surface 10a. The sensor assembly 100 includes a sensing pattern 101 and a film structure 102. The inner surface 10a has a sensing area, the sensing pattern 101 is located in the sensing area, and the film layer structure 102 is located on the inner surface and electrically connects the sensing pattern 101 and the signal processing device.
所述感应图案101的厚度范围为20-30微米。其通过印刷或者打印的方式设置于所述传感区域。制成所述感应图案的材料可为碳基材或者银基材的导电浆体,当然,本发明不限于此,还可以使用其他导电浆体来制成所述感应图案。所述内表面的传感区域包括所述内表面所接触的生物体的胸部、左臂、右臂、左腿或者右腿区域中的一种或者多种。当所述传感器组件用于检测用户的心率时,该传感区域可以为用户的胸部、左、右臂和左、右腿区域中的一区域或者多区域;当所述传感器组件用于传感肌电信号时,该检测区域可以为用户的左、右臂和左、右腿中的一区域或多区域。The sensing pattern 101 has a thickness ranging from 20 to 30 microns. It is disposed in the sensing area by printing or printing. The material from which the sensing pattern is formed may be a conductive substrate of a carbon substrate or a silver substrate. Of course, the invention is not limited thereto, and other conductive pastes may also be used to form the sensing pattern. The sensing region of the inner surface includes one or more of a chest, left arm, right arm, left leg, or right leg region of the living body to which the inner surface is in contact. When the sensor component is used to detect a user's heart rate, the sensing area may be one or more of a user's chest, left and right arms, and left and right leg regions; when the sensor component is used for sensing In the case of the myoelectric signal, the detection area may be one or more of the left and right arms and the left and right legs of the user.
所述膜层结构102包括传输层102a、第一绝缘层102b和第二绝缘层102c。所述第二绝缘层102c位于所述内表面10a上,所述传输层102a位于所述第二绝缘层102c上,所述第二绝缘层102c在所述内表面10a上的投影覆盖所述传输层102a在所述内表面10a上的投影。作为选择,所述第二绝缘膜102c的表面积大于或等于所述传输层102a和所述感应图案101的表面积之和。所述传输层102a包括第一部102a1和第二部102a2。所述第一部102a1位于所述传感区域10aa,即与所述感应图案电接触,所述第二部102a2的一端连接所述第一部102a1,另一端连接所述信号处理装置。所述感应图案101位于所述第一部102a1之上并与第一部102a1电连接,可选地,所述感应图案101覆盖所述传输层102a的第一部102a1。所述第一绝缘层102b覆盖所述传输层102a的一部分即所述第二部102a2,可选地,所述第二部102a2也可以由其他绝缘膜覆盖。The film structure 102 includes a transport layer 102a, a first insulating layer 102b, and a second insulating layer 102c. The second insulating layer 102c is located on the inner surface 10a, the transport layer 102a is located on the second insulating layer 102c, and the projection of the second insulating layer 102c on the inner surface 10a covers the transmission Projection of layer 102a on the inner surface 10a. Alternatively, the surface area of the second insulating film 102c is greater than or equal to the sum of the surface areas of the transport layer 102a and the sensing pattern 101. The transport layer 102a includes a first portion 102a 1 and a second portion 102a 2 . The first portion 102a 1 is located in the sensing area 10aa, that is, in electrical contact with the sensing pattern, one end of the second portion 102a 2 is connected to the first portion 102a 1 , and the other end is connected to the signal processing device. . The sensing patterns 101 positioned over the first portion 102a and 102a. 1. 1 and is electrically connected to a first part, alternatively, the sensing patterns 101 transport layer 102a covering the first portion 102a 1. The first insulating layer 102b covers a portion of the transport layer 102a, that is, the second portion 102a 2 . Alternatively, the second portion 102a 2 may also be covered by another insulating film.
所述传输层102a由导电浆料通过丝网印刷或者打印的方式设置在所述第二绝缘层102c,其起到将所述感应图案101感应到的电信号传输至所述信号处理装置的作用,即跟现有技术中的导线作用基本相同。所述导电浆料的材料可以为碳基材或者银基材的导电浆体。所述传输层具有适于该传输层形变的形 状。优选的,所述传输层102a呈波浪状,该形状有利于所述传输层102a的形变。所述传输层102a的第二部的走线宽度范围为2-7毫米。The transmission layer 102a is disposed on the second insulating layer 102c by screen printing or printing by a conductive paste, which functions to transmit an electrical signal induced by the sensing pattern 101 to the signal processing device. That is, it is basically the same as the wire in the prior art. The material of the conductive paste may be a carbon substrate or a conductive paste of a silver substrate. The transport layer has a shape suitable for deformation of the transport layer shape. Preferably, the transport layer 102a is wavy, which shape facilitates deformation of the transport layer 102a. The second portion of the transport layer 102a has a trace width ranging from 2 to 7 mm.
所述第二绝缘层102c优选为弹性绝缘膜层,其为所述传输层102a(即导电浆料)的基底,制成所述第二绝缘层102c的材料可以为TPU胶膜、硅胶或者其他绝缘材质。所述第二绝缘层102c优选为弹性绝缘膜层可以使得所述传感器组件整体上可拉伸,且加热后能平压在面料上并与所述面料结合,另一方面也有利于所述导电浆料的印刷或者打印。换句话说,所述第二绝缘层102c可由适于使所述传感器组件100整体上可拉伸的绝缘材料制成。这样,采用本发明实施方式的传感器组件的智能服装,传感器组件适应身体的形变性更好,穿戴舒适,而且在运动中传感器组件的舒展性好,不易损坏,可靠性得以提高,信号质量好。The second insulating layer 102c is preferably an elastic insulating film layer, which is a substrate of the transport layer 102a (ie, conductive paste), and the material of the second insulating layer 102c may be a TPU film, a silica gel or the like. Insulation material. The second insulating layer 102c is preferably an elastic insulating film layer, so that the sensor assembly can be stretched as a whole, and after being heated, can be pressed on the fabric and combined with the fabric, and on the other hand, the conductive is also facilitated. Printing or printing of the paste. In other words, the second insulating layer 102c may be made of an insulating material suitable for making the sensor assembly 100 stretchable as a whole. Thus, with the smart garment of the sensor assembly of the embodiment of the present invention, the sensor assembly is adapted to the deformability of the body and is comfortable to wear, and the sensor assembly has good stretchability, is not easily damaged, improves reliability, and has good signal quality during exercise.
所述第一绝缘层102b的材料可以与所述第二绝缘层102c的材料相同或者不相同,其起到保护所述导电浆料,避免其氧化,且使作为导线部分的导电浆料与皮肤绝缘的作用。The material of the first insulating layer 102b may be the same as or different from the material of the second insulating layer 102c, which serves to protect the conductive paste from oxidation, and the conductive paste as a wire portion and the skin The role of insulation.
作为选择,可以省略所述第二绝缘层,直接在面料上形成感应图案和传输层,换句话说,所述第二绝缘层可以为所述面料本身。即感应图案和膜层结构可以经由所述第二绝缘层设置在所述面料上,并且所述第二绝缘层位于所述感应图案与所述面料之间和位于所述传输层与所述面料之间,也可以不经由所述第二绝缘层而直接设置在所述面料上。在感应图案和膜层结构不经由所述第二绝缘层而直接设置在所述面料上的情况下,所述传输层适于设置在所述面料上,其一端与所述感应图案电连接,另一端与所述信号处理装置电连接,并且第一绝缘层至少覆盖所述传输层的一部分。可选地,所述传输层由导电浆料通过印刷或打印的方式设置在所述面料上,并且所述感应图案也可由导电浆料通过印刷或打印的方式设置在所述面料上并覆盖所述传输层的一部分。形成传输层的导电浆料与形成感应图案的导电浆料可以相同,也可以不同。Alternatively, the second insulating layer may be omitted to form a sensing pattern and a transport layer directly on the fabric. In other words, the second insulating layer may be the fabric itself. That is, the sensing pattern and the film layer structure may be disposed on the fabric via the second insulating layer, and the second insulating layer is located between the sensing pattern and the fabric and on the transport layer and the fabric Between the two, the fabric may be directly disposed on the fabric without passing through the second insulating layer. In the case where the sensing pattern and the film structure are directly disposed on the fabric without passing through the second insulating layer, the transmission layer is adapted to be disposed on the fabric, and one end thereof is electrically connected to the sensing pattern, The other end is electrically connected to the signal processing device, and the first insulating layer covers at least a portion of the transport layer. Optionally, the transport layer is disposed on the fabric by conductive paste by printing or printing, and the sensing pattern may also be disposed on the fabric by a conductive paste by printing or printing and covering the fabric. Part of the transport layer. The conductive paste forming the transport layer may be the same as or different from the conductive paste forming the induction pattern.
如图4所示,本发明实施方式提供了一种制造传感器组件的方法,其中,所述方法可以包括:As shown in FIG. 4, an embodiment of the present invention provides a method of manufacturing a sensor assembly, wherein the method may include:
401、提供适于设置于面料的第二绝缘层; 401. Provide a second insulating layer suitable for being disposed on the fabric;
402、在所述第二绝缘层上设置传输层;402, providing a transport layer on the second insulating layer;
403、在所述第二绝缘层上设置感应图案,所述感应图案设置成与所述传输层的一部分(例如,图3中的102a1所示的部分)电接触;403, providing a sensing pattern on the second insulating layer, the sensing pattern being disposed in electrical contact with a portion of the transmission layer (eg, a portion shown by 102a 1 in FIG. 3);
404、在所述传输层上设置第一绝缘层,所述第一绝缘层覆盖所述传输层的一部分(例如,图3中的102a2所示的部分)。404, a first insulating layer disposed on the transport layer, the transport layer is a portion (e.g., 102a 2 portion shown in FIG. 3) of the first insulating layer.
从而,形成包括传输层、第一绝缘层、第二绝缘层的膜层结构,所述感应图案与所述膜层结构电连接。Thereby, a film layer structure including a transfer layer, a first insulating layer, and a second insulating layer is formed, and the sensing pattern is electrically connected to the film layer structure.
可选地,所述传输层可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上,例如,使用丝网印刷技术将导电银浆印刷在第二绝缘层(例如TPU膜)上。进一步,作为选择,所述感应图案可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上并覆盖所述传输层的一部分(例如,图3中的102a1所示的部分),例如,使用丝网印刷技术将导电银浆印刷在第二绝缘层(例如TPU膜)和传输层的一部分(例如,图3中的102a1所示的部分)上,从而,所述感应图案与第二绝缘层、传输层和第一绝缘层整体构成为另一形式的膜层结构。所述导电浆料的材料可以为碳基材或银基材的导电浆体。其中,所述传输层未被所述感应图案覆盖的部分可被所述第一绝缘层覆盖。所述第二绝缘膜的表面积可大于或等于所述传输层和所述感应图案的表面积之和。或者,所述第二绝缘膜在所述面料上的投影可覆盖所述传输层在所述面料上的投影或可覆盖所述传输层和所述感应图案在所述面料上的投影。Optionally, the transport layer may be disposed on the second insulating layer by conductive paste by printing or printing, for example, printing a conductive silver paste on a second insulating layer (for example, a TPU film) using a screen printing technique. on. Further, alternatively, the sensing pattern may be disposed on the second insulating layer by a conductive paste by printing or printing and covering a portion of the transport layer (for example, a portion shown by 102a 1 in FIG. 3) , for example, using a screen printing technique in a printing conductive silver paste and a portion of the second insulating layer (e.g., TPU film) transport layer (e.g., 102a 1 portion shown in FIG. 3), so that the sensing patterns The film structure is formed in another form integrally with the second insulating layer, the transport layer and the first insulating layer. The material of the conductive paste may be a conductive substrate of a carbon substrate or a silver substrate. Wherein the portion of the transport layer not covered by the sensing pattern may be covered by the first insulating layer. The surface area of the second insulating film may be greater than or equal to the sum of the surface areas of the transport layer and the sensing pattern. Alternatively, the projection of the second insulating film on the fabric may cover the projection of the transport layer on the fabric or may cover the projection of the transport layer and the sensing pattern on the fabric.
作为选择,所述传输层具有适于该传输层形变的形状。例如,所述传输层呈波浪状。Alternatively, the transport layer has a shape suitable for deformation of the transport layer. For example, the transport layer is wavy.
作为选择,所述第二绝缘层由适于使所述传感器组件整体上可拉伸的绝缘材料制成。例如,所述第二绝缘层为弹性绝缘膜层。Alternatively, the second insulating layer is made of an insulating material adapted to make the sensor assembly as a whole stretchable. For example, the second insulating layer is an elastic insulating film layer.
并且,所述第一绝缘层的材料可与所述第二绝缘层的材料相同或不同。And, the material of the first insulating layer may be the same as or different from the material of the second insulating layer.
在另一种实施方式中,所述第二绝缘层可以为智能服装的面料本身,即直接在所述面料上形成感应图案和传输层。从而,形成包括传输层和第一绝缘层的膜层结构,并且所述感应图案与所述膜层结构电连接。In another embodiment, the second insulating layer may be the fabric itself of the smart garment, that is, the sensing pattern and the transport layer are directly formed on the fabric. Thereby, a film layer structure including a transfer layer and a first insulating layer is formed, and the sensing pattern is electrically connected to the film layer structure.
可选地,所述传输层的位于所述感应图案之外的部分的走线宽度范围为 2-7毫米。所述感应图案的厚度范围可为20-30微米。Optionally, a trace width of a portion of the transport layer that is outside the sensing pattern is 2-7 mm. The thickness of the sensing pattern can range from 20-30 microns.
本发明的各实施方式提供的所述智能服装传感器组件中,由于其具有设置于智能服装内表面的膜层结构以及设置于所述内表面传感区域的感应图案,采用印刷技术将导电浆料印刷在智能服装面料上或者印刷在与所述面料加热后平压结合的TPU膜上形成感应图案和膜层结构,因此,该传感器组件无需改变智能服装的面料结构,制作工艺简单。In the smart garment sensor assembly provided by each embodiment of the present invention, the conductive paste is printed by using a film layer structure disposed on the inner surface of the smart garment and a sensing pattern disposed on the inner surface sensing region. The sensor pattern and the film layer structure are formed on the smart clothing fabric or printed on the TPU film which is combined with the flattening of the fabric after heating. Therefore, the sensor component does not need to change the fabric structure of the smart garment, and the manufacturing process is simple.
以上具体描述了本发明的各种不同的实施方式,下面以另一种形式描述本发明各实施方式的技术方案的各个方面或特征,并且其不限于下述一系列段落,为了清楚起见,可给这些段落中的一些或所有段落指定字母、数字,例如,P1,P2,…。这些段落中的每一者的内容可以以任何合适的方式与其他任意段落的内容组合。在不限定合适的组合方式的一些的实例的条件下,下文中的一些段落特别引用其他段落并且进一步限定其他段落。The various embodiments of the present invention have been described in detail above, and various aspects or features of the technical solutions of the various embodiments of the present invention are described below in another form, and are not limited to the following series of paragraphs, for the sake of clarity. Assign letters, numbers, for example, P1, P2,... to some or all of these paragraphs. The content of each of these paragraphs can be combined with the content of any other paragraph in any suitable manner. Without limiting the examples of some of the suitable combinations, some of the paragraphs below specifically reference other paragraphs and further define other paragraphs.
P1、一种传感器组件,其可至少包括:感应图案,所述感应图案适于设置在面料上,用于感应生物体的电信号;膜层结构,所述膜层结构适于设置在所述面料上并电连接所述感应图案,用于将所述电信号传输至信号处理装置。P1. A sensor assembly, comprising: at least: a sensing pattern, the sensing pattern is adapted to be disposed on a fabric for sensing an electrical signal of a living body; and a film layer structure, wherein the film layer structure is adapted to be disposed in the The sensing pattern is electrically connected to the fabric for transmitting the electrical signal to the signal processing device.
P2、如段落P1所述的传感器组件,其中,所述膜层结构可包括:传输层,所述传输层适于设置在所述面料上,其一端与所述感应图案电连接,另一端与所述信号处理装置电连接;第一绝缘层,所述第一绝缘层至少覆盖所述传输层的一部分。The sensor assembly of paragraph P1, wherein the film layer structure comprises: a transport layer, the transport layer being adapted to be disposed on the fabric, one end of which is electrically connected to the sensing pattern, and the other end is The signal processing device is electrically connected; a first insulating layer, the first insulating layer covering at least a portion of the transport layer.
P3、如段落P2所述的传感器组件,其中,所述传输层的与所述感应图案电连接的部分被所述感应图案覆盖。P3. The sensor assembly of paragraph P2, wherein a portion of the transmission layer that is electrically connected to the sensing pattern is covered by the sensing pattern.
P4、如段落P3所述的传感器组件,其中,所述传输层可由导电浆料通过印刷或打印的方式设置在所述面料上。P4. The sensor assembly of paragraph P3, wherein the transport layer is disposed on the fabric by conductive paste by printing or printing.
P5、如段落P3所述的传感器组件,其中,所述感应图案可由导电浆料通过印刷或打印的方式设置在所述面料上并覆盖所述传输层的一部分。P5. The sensor assembly of paragraph P3, wherein the sensing pattern is disposed on the fabric by a conductive paste by printing or printing and covering a portion of the transport layer.
P6、如段落P2所述的传感器组件,其中,所述传感器组件还可包括第二绝缘层,所述感应图案和所述膜层结构适于经由所述第二绝缘层设置在所述面料上,并且所述第二绝缘层位于所述感应图案与所述面料之间和位于所述传输 层与所述面料之间。The sensor assembly of paragraph P2, wherein the sensor assembly further comprises a second insulating layer, the sensing pattern and the film layer structure being adapted to be disposed on the fabric via the second insulating layer And the second insulating layer is located between the sensing pattern and the fabric and is located in the transmission Between the layer and the fabric.
P7、如段落P6所述的传感器组件,其中,所述传输层可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上。P7. The sensor assembly of paragraph P6, wherein the transport layer is disposed on the second insulating layer by conductive paste by printing or printing.
P8、如段落P6所述的传感器组件,其中,所述感应图案可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上并覆盖所述传输层的一部分。P8. The sensor assembly of paragraph P6, wherein the sensing pattern is disposed on the second insulating layer by a conductive paste by printing or printing and covering a portion of the transport layer.
P9、如段落P5或P8所述的传感器组件,其中,所述传输层未被所述感应图案覆盖的部分可被所述第一绝缘层覆盖,当然也可被其他绝缘层覆盖。P9. The sensor assembly of paragraph P5 or P8, wherein the portion of the transport layer that is not covered by the sensing pattern is covered by the first insulating layer, and of course may be covered by other insulating layers.
P10、如段落P6所述的传感器组件,其中,所述第二绝缘膜的表面积大于或等于所述传输层和所述感应图案的表面积之和。The sensor assembly of paragraph P6, wherein the second insulating film has a surface area greater than or equal to a sum of surface areas of the transport layer and the sensing pattern.
P11、如段落P6所述的传感器组件,其中,所述第二绝缘膜在所述面料上的投影覆盖所述传输层在所述面料上的投影或覆盖所述传输层和所述感应图案在所述面料上的投影。The sensor assembly of paragraph P6, wherein the projection of the second insulating film on the fabric covers a projection of the transport layer on the fabric or covers the transport layer and the sensing pattern Projection on the fabric.
P12、如段落P2所述的传感器组件,其中,所述传输层具有适于该传输层形变的形状。P12. The sensor assembly of paragraph P2, wherein the transport layer has a shape suitable for deformation of the transport layer.
P13、如段落P12所述的传感器组件,其中,所述传输层呈波浪状。P13. The sensor assembly of paragraph P12, wherein the transport layer is wavy.
P14、如段落P6所述的传感器组件,其中,所述第二绝缘层可由适于使所述传感器组件整体上可拉伸的绝缘材料制成。P14. The sensor assembly of paragraph P6, wherein the second insulating layer is made of an insulating material adapted to make the sensor assembly integrally stretchable.
P15、如段落P14所述的传感器组件,其中,所述第二绝缘层为弹性绝缘膜层。The sensor assembly of paragraph P14, wherein the second insulating layer is an elastic insulating film layer.
P16、如段落P14所述的传感器组件,其中,所述第一绝缘层的材料与所述第二绝缘层的材料可相同或不同。The sensor assembly of paragraph P14, wherein the material of the first insulating layer and the material of the second insulating layer may be the same or different.
P17、如段落P4、P5、P7或P8所述的传感器组件,其中,所述导电浆料的材料为碳基材或银基材的导电浆体。The sensor assembly of paragraph P4, P5, P7 or P8, wherein the material of the conductive paste is a conductive substrate of a carbon substrate or a silver substrate.
P18、如段落P2所述的传感器组件,其中,所述传输层的位于所述感应图案之外的部分的走线宽度范围为约2-7毫米。P18. The sensor assembly of paragraph P2, wherein a portion of the transmission layer that is outside the sensing pattern has a trace width ranging from about 2 to 7 millimeters.
P19、如段落P2所述的传感器组件,其中,所述感应图案的厚度范围为约20-30微米。P19. The sensor assembly of paragraph P2, wherein the sensing pattern has a thickness in the range of about 20-30 microns.
P20、一种智能服装,其可包括:位于所述智能服装上的信号处理装置; 和如段落P1至P19任一项所述的传感器组件,所述传感器组件的感应图案设置在所述智能服装的面料上的传感区域。P20, a smart garment, which may include: a signal processing device located on the smart garment; The sensor assembly of any of paragraphs P1 to P19, wherein the sensing pattern of the sensor assembly is disposed on a sensing area of the fabric of the smart garment.
P21、如段落P20所述的智能服装,其中,所述面料上的传感区域可包括所述面料的与生物体的胸部、左臂、右臂、左腿和右腿区域中的一者或多者对应的区域。P21, the smart garment of paragraph P20, wherein the sensing area on the fabric may comprise one of the fabric and the chest, left arm, right arm, left leg and right leg area of the organism or The area corresponding to more than one.
P22、一种制造传感器组件的方法,其中,所述方法可包括:提供第二绝缘层;在所述第二绝缘层上设置传输层;在所述第二绝缘层上设置感应图案,所述感应图案设置成与所述传输层的一部分电接触;在所述传输层上设置第一绝缘层,所述第一绝缘层覆盖所述传输层的一部分。P22. A method of manufacturing a sensor assembly, wherein the method may include: providing a second insulating layer; disposing a transport layer on the second insulating layer; and providing a sensing pattern on the second insulating layer, A sensing pattern is disposed in electrical contact with a portion of the transmission layer; a first insulating layer is disposed on the transmission layer, the first insulating layer covering a portion of the transmission layer.
P23、如段落P22所述的方法,其中,所述传输层可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上,例如,使用丝网印刷技术将所述导电浆料印刷在所述第二绝缘膜上。The method of paragraph P22, wherein the transport layer is disposed on the second insulating layer by a conductive paste by printing or printing, for example, printing the conductive paste using a screen printing technique. On the second insulating film.
P24、如段落P23所述的方法,其中,所述感应图案可由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上并覆盖所述传输层的一部分,例如,使用丝网印刷技术将所述导电浆料印刷在所述第二绝缘膜上。The method of paragraph P23, wherein the sensing pattern is disposed on the second insulating layer by printing or printing from a conductive paste and covering a portion of the transport layer, for example, using screen printing The technique prints the conductive paste on the second insulating film.
P25、如段落P24所述的方法,其中,所述传输层未被所述感应图案覆盖的部分可被所述第一绝缘层覆盖,也可以采用其他绝缘层覆盖。The method of paragraph P24, wherein the portion of the transport layer that is not covered by the sensing pattern may be covered by the first insulating layer, or may be covered with other insulating layers.
P26、如段落P22所述的方法,其中,所述第二绝缘膜的表面积大于或等于所述传输层和所述感应图案的表面积之和。The method of paragraph P22, wherein the surface area of the second insulating film is greater than or equal to a sum of surface areas of the transport layer and the sensing pattern.
P27、如段落P22所述的方法,其中,所述第二绝缘膜在所述面料上的投影覆盖所述传输层在所述面料上的投影或覆盖所述传输层和所述感应图案在所述面料上的投影。The method of paragraph P22, wherein the projection of the second insulating film on the fabric covers a projection of the transport layer on the fabric or covers the transport layer and the sensing pattern The projection on the fabric.
P28、如段落P22所述的方法,其中,所述传输层具有适于该传输层形变的形状。P28. The method of paragraph P22, wherein the transport layer has a shape suitable for deformation of the transport layer.
P29、如段落P28所述的方法,其中,所述传输层呈波浪状。P29. The method of paragraph P28, wherein the transport layer is wavy.
P30、如段落P22所述的方法,其中,所述第二绝缘层由适于使所述传感器组件整体上可拉伸的绝缘材料制成。P30. The method of paragraph P22, wherein the second insulating layer is made of an insulating material adapted to stretch the sensor assembly as a whole.
P31、如段落P30所述的方法,其中,所述第二绝缘层为弹性绝缘膜层。 The method of paragraph P30, wherein the second insulating layer is an elastic insulating film layer.
P32、如段落P30所述的方法,其中,所述第一绝缘层的材料与所述第二绝缘层的材料可相同或不同。The method of paragraph P30, wherein the material of the first insulating layer and the material of the second insulating layer may be the same or different.
P33、如段落P22所述的方法,其中,所述第二绝缘层可以为智能服装的面料。The method of paragraph P22, wherein the second insulating layer is a fabric of a smart garment.
P34、如段落P23或P24所述的方法,其中,所述导电浆料的材料可为碳基材或银基材的导电浆体。The method of paragraph P23 or P24, wherein the material of the conductive paste may be a conductive substrate of a carbon substrate or a silver substrate.
P35、如段落P22所述的方法,其中,所述传输层的位于所述感应图案之外的部分的走线宽度范围为约2-7毫米。The method of paragraph P22, wherein the portion of the transport layer that is outside the sensing pattern has a trace width ranging from about 2 to 7 mm.
P36、如段落P22所述的方法,其中,所述感应图案的厚度范围为约20-30微米。P36. The method of paragraph P22, wherein the sensing pattern has a thickness in the range of about 20-30 microns.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,可以是两个元件内部的电连通;可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In the description of the present invention, it should be noted that the terms "connected" and "connected" are to be understood in a broad sense, and may be electrical communication within the two elements; they may be directly connected, It can be indirectly connected through an intermediate medium, and the specific meaning of the above terms can be understood by a person of ordinary skill in the art according to the specific situation. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly.
以上为本发明提供的传感器组件及其制造方法和智能服装的较佳实施方式,并不能理解为对本发明权利保护范围的限制,本领域的技术人员应该知晓,在不脱离本发明构思的前提下,还可做多种改进或替换,所有的该等改进或替换都应该在本发明的权利保护范围内,即本发明的权利保护范围应以权利要求为准。 The above is a preferred embodiment of the sensor assembly, the method for manufacturing the same, and the smart clothing provided by the present invention, and is not to be construed as limiting the scope of the present invention. Those skilled in the art should understand that the present invention can be made without departing from the inventive concept. It is to be understood that various modifications and changes may be made without departing from the scope of the invention.

Claims (38)

  1. 一种传感器组件,其至少包括:A sensor assembly comprising at least:
    感应图案,所述感应图案适于设置在面料上,用于感应生物体的电信号;a sensing pattern adapted to be disposed on the fabric for sensing an electrical signal of the living body;
    膜层结构,所述膜层结构适于设置在所述面料上并电连接所述感应图案,用于将所述电信号传输至信号处理装置。a film structure adapted to be disposed on the fabric and electrically connected to the sensing pattern for transmitting the electrical signal to a signal processing device.
  2. 如权利要求1所述的传感器组件,其中,所述膜层结构包括:The sensor assembly of claim 1 wherein said film layer structure comprises:
    传输层,所述传输层适于设置在所述面料上,其一端与所述感应图案电连接,另一端与所述信号处理装置电连接;a transport layer, the transport layer being adapted to be disposed on the fabric, one end of which is electrically connected to the sensing pattern, and the other end of which is electrically connected to the signal processing device;
    第一绝缘层,所述第一绝缘层至少覆盖所述传输层的一部分。a first insulating layer, the first insulating layer covering at least a portion of the transport layer.
  3. 如权利要求2所述的传感器组件,其中,所述传输层的与所述感应图案电连接的部分被所述感应图案覆盖。The sensor assembly of claim 2 wherein a portion of the transmission layer that is electrically connected to the sensing pattern is covered by the sensing pattern.
  4. 如权利要求3所述的传感器组件,其中,所述传输层由导电浆料通过印刷或打印的方式设置在所述面料上。The sensor assembly of claim 3 wherein said transfer layer is disposed on said fabric by conductive paste by printing or printing.
  5. 如权利要求3所述的传感器组件,其中,所述感应图案由导电浆料通过印刷或打印的方式设置在所述面料上并覆盖所述传输层的一部分。The sensor assembly of claim 3 wherein said sensing pattern is disposed on said fabric by a conductive paste by printing or printing and covering a portion of said transport layer.
  6. 如权利要求2所述的传感器组件,其中,所述传感器组件还包括第二绝缘层,The sensor assembly of claim 2 wherein said sensor assembly further comprises a second insulating layer,
    所述感应图案和所述膜层结构适于经由所述第二绝缘层设置在所述面料上,并且所述第二绝缘层位于所述感应图案与所述面料之间和位于所述传输层与所述面料之间。The sensing pattern and the film layer structure are adapted to be disposed on the fabric via the second insulating layer, and the second insulating layer is located between the sensing pattern and the fabric and at the transport layer Between the fabric and the fabric.
  7. 如权利要求6所述的传感器组件,其中,所述传输层由导电浆料通过 印刷或打印的方式设置在所述第二绝缘层上。The sensor assembly of claim 6 wherein said transport layer is passed by a conductive paste A printing or printing method is provided on the second insulating layer.
  8. 如权利要求6所述的传感器组件,其中,所述感应图案由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上并覆盖所述传输层的一部分。The sensor assembly of claim 6, wherein the sensing pattern is disposed on the second insulating layer by a conductive paste by printing or printing and covers a portion of the transport layer.
  9. 如权利要求5或8所述的传感器组件,其中,所述传输层未被所述感应图案覆盖的部分被所述第一绝缘层覆盖。The sensor assembly according to claim 5 or 8, wherein a portion of the transport layer not covered by the sensing pattern is covered by the first insulating layer.
  10. 如权利要求6所述的传感器组件,其中,所述第二绝缘膜的表面积大于或等于所述传输层和所述感应图案的表面积之和。The sensor assembly of claim 6, wherein a surface area of the second insulating film is greater than or equal to a sum of surface areas of the transport layer and the sensing pattern.
  11. 如权利要求6所述的传感器组件,其中,所述第二绝缘膜在所述面料上的投影覆盖所述传输层在所述面料上的投影或覆盖所述传输层和所述感应图案在所述面料上的投影。The sensor assembly of claim 6 wherein a projection of said second insulating film on said fabric covers a projection of said transport layer on said fabric or covers said transport layer and said sensing pattern The projection on the fabric.
  12. 如权利要求2所述的传感器组件,其中,所述传输层具有适于该传输层形变的形状。The sensor assembly of claim 2 wherein said transport layer has a shape adapted to deform the transport layer.
  13. 如权利要求12所述的传感器组件,其中,所述传输层呈波浪状。The sensor assembly of claim 12 wherein said transport layer is wavy.
  14. 如权利要求6所述的传感器组件,其中,所述第二绝缘层由适于使所述传感器组件整体上可拉伸的绝缘材料制成。The sensor assembly of claim 6 wherein said second insulating layer is made of an insulating material adapted to cause said sensor assembly to be stretchable as a whole.
  15. 如权利要求14所述的传感器组件,其中,所述第二绝缘层为弹性绝缘膜层。The sensor assembly of claim 14, wherein the second insulating layer is an elastic insulating film layer.
  16. 如权利要求14所述的传感器组件,其中,所述第一绝缘层的材料与所述第二绝缘层的材料相同或不同。 The sensor assembly of claim 14, wherein the material of the first insulating layer is the same as or different from the material of the second insulating layer.
  17. 如权利要求4、5、7或8所述的传感器组件,其中,所述导电浆料的材料为碳基材或银基材的导电浆体。The sensor assembly according to claim 4, 5, 7 or 8, wherein the material of the conductive paste is a conductive substrate of a carbon substrate or a silver substrate.
  18. 如权利要求2所述的传感器组件,其中,所述传输层的位于所述感应图案之外的部分的走线宽度范围为2-7毫米。The sensor assembly of claim 2, wherein a portion of the transmission layer that is outside the sensing pattern has a trace width ranging from 2 to 7 mm.
  19. 如权利要求2所述的传感器组件,其中,所述感应图案的厚度范围为20-30微米。The sensor assembly of claim 2 wherein said sensing pattern has a thickness in the range of 20-30 microns.
  20. 如权利要求4、5、7或8所述的传感器组件,其中,所述导电浆料通过使用丝网印刷技术印刷在所述面料或所述第二绝缘层上。The sensor assembly of claim 4, 5, 7 or 8, wherein the electrically conductive paste is printed on the fabric or the second insulating layer by using a screen printing technique.
  21. 一种智能服装,其包括:A smart garment comprising:
    位于所述智能服装上的信号处理装置;a signal processing device located on the smart garment;
    如权利要求1至20任一项所述的传感器组件,所述传感器组件的感应图案设置在所述智能服装的面料上的传感区域。A sensor assembly according to any one of claims 1 to 20, wherein the sensing pattern of the sensor assembly is disposed in a sensing area on the fabric of the smart garment.
  22. 如权利要求21所述的智能服装,其中,所述面料上的传感区域包括所述面料的与生物体的胸部、左臂、右臂、左腿和右腿区域中的一者或多者对应的区域。The smart garment of claim 21 wherein the sensing area on the fabric comprises one or more of the fabric and the chest, left arm, right arm, left leg and right leg regions of the living being Corresponding area.
  23. 一种制造传感器组件的方法,其中,所述方法包括:A method of manufacturing a sensor assembly, wherein the method comprises:
    提供第二绝缘层;Providing a second insulating layer;
    在所述第二绝缘层上设置传输层;Providing a transport layer on the second insulating layer;
    在所述第二绝缘层上设置感应图案,所述感应图案设置成与所述传输层的一部分电接触;Providing a sensing pattern on the second insulating layer, the sensing pattern being disposed in electrical contact with a portion of the transmission layer;
    在所述传输层上设置第一绝缘层,所述第一绝缘层覆盖所述传输层的一部 分。Providing a first insulating layer on the transport layer, the first insulating layer covering a portion of the transport layer Minute.
  24. 如权利要求23所述的方法,其中,所述传输层由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上。The method of claim 23, wherein the transport layer is disposed on the second insulating layer by a conductive paste by printing or printing.
  25. 如权利要求24所述的方法,其中,所述感应图案由导电浆料通过印刷或打印的方式设置在所述第二绝缘层上并覆盖所述传输层的一部分。The method of claim 24, wherein the sensing pattern is disposed on the second insulating layer by a conductive paste by printing or printing and covers a portion of the transport layer.
  26. 如权利要求225所述的方法,其中,所述传输层未被所述感应图案覆盖的部分被所述第一绝缘层覆盖。The method of claim 225, wherein a portion of the transport layer that is not covered by the sensing pattern is covered by the first insulating layer.
  27. 如权利要求23所述的方法,其中,所述第二绝缘膜的表面积大于或等于所述传输层和所述感应图案的表面积之和。The method according to claim 23, wherein a surface area of said second insulating film is greater than or equal to a sum of surface areas of said transport layer and said sensing pattern.
  28. 如权利要求23所述的方法,其中,所述第二绝缘膜在所述面料上的投影覆盖所述传输层在所述面料上的投影或覆盖所述传输层和所述感应图案在所述面料上的投影。The method according to claim 23, wherein a projection of said second insulating film on said fabric covers a projection of said transport layer on said fabric or covers said transport layer and said sensing pattern in said Projection on the fabric.
  29. 如权利要求23所述的方法,其中,所述传输层具有适于该传输层形变的形状。The method of claim 23, wherein the transport layer has a shape suitable for deformation of the transport layer.
  30. 如权利要求29所述的方法,其中,所述传输层呈波浪状。The method of claim 29 wherein said transport layer is wavy.
  31. 如权利要求23所述的方法,其中,所述第二绝缘层由适于使所述传感器组件整体上可拉伸的绝缘材料制成。The method of claim 23 wherein said second insulating layer is made of an insulating material adapted to stretch said sensor assembly as a whole.
  32. 如权利要求31所述的方法,其中,所述第二绝缘层为弹性绝缘膜层。 The method of claim 31, wherein the second insulating layer is an elastic insulating film layer.
  33. 如权利要求31所述的方法,其中,所述第一绝缘层的材料与所述第二绝缘层的材料相同或不同。The method of claim 31, wherein the material of the first insulating layer is the same as or different from the material of the second insulating layer.
  34. 如权利要求23所述的方法,其中,所述第二绝缘层可以为智能服装的面料。The method of claim 23 wherein said second insulating layer is a fabric of a smart garment.
  35. 如权利要求24或25所述的方法,其中,所述导电浆料的材料为碳基材或银基材的导电浆体。The method according to claim 24 or 25, wherein the material of the conductive paste is a conductive substrate of a carbon substrate or a silver substrate.
  36. 如权利要求23所述的方法,其中,所述传输层的位于所述感应图案之外的部分的走线宽度范围为2-7毫米。The method according to claim 23, wherein a portion of the transmission layer located outside the sensing pattern has a trace width ranging from 2 to 7 mm.
  37. 如权利要求23所述的方法,其中,所述感应图案的厚度范围为20-30微米。The method of claim 23 wherein said sensing pattern has a thickness in the range of 20-30 microns.
  38. 如权利要求24或25所述的方法,其中,使用丝网印刷技术将所述导电浆料印刷在所述第二绝缘膜上。 The method according to claim 24 or 25, wherein the conductive paste is printed on the second insulating film using a screen printing technique.
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