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WO2018157656A1 - Solar shingle system, and manufacturing method and mounting method therefor - Google Patents

Solar shingle system, and manufacturing method and mounting method therefor Download PDF

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Publication number
WO2018157656A1
WO2018157656A1 PCT/CN2017/118551 CN2017118551W WO2018157656A1 WO 2018157656 A1 WO2018157656 A1 WO 2018157656A1 CN 2017118551 W CN2017118551 W CN 2017118551W WO 2018157656 A1 WO2018157656 A1 WO 2018157656A1
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WO
WIPO (PCT)
Prior art keywords
solar power
tile
solar
edge
film
Prior art date
Application number
PCT/CN2017/118551
Other languages
French (fr)
Chinese (zh)
Inventor
吴卫民
廉军建
符政宽
金琳虎
王勇
Original Assignee
江苏汉嘉薄膜太阳能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710123292.1A external-priority patent/CN106911292B/en
Priority claimed from CN201710122320.8A external-priority patent/CN106972072B/en
Application filed by 江苏汉嘉薄膜太阳能科技有限公司 filed Critical 江苏汉嘉薄膜太阳能科技有限公司
Publication of WO2018157656A1 publication Critical patent/WO2018157656A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • H02S20/25Roof tile elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to a solar power tile system and a method of making and installing the solar power tile system.
  • Green buildings have a rich connotation.
  • the rational and efficient use of clean energy (especially solar energy) is an important part of green building.
  • the generation of solar film power generation buildings is a new design consciousness that exceeds energy awareness in the field of architectural design and plays an important role in the human ecological environment.
  • the development of photovoltaic grid-connected and building integration technology marks the transition of solar thin film power generation technology from remote areas to cities, marking the transition of solar energy from supplementary energy to alternative energy, marking the unsustainable development of the energy system of human society.
  • the energy system is transitioning to a sustainable energy system.
  • Solar power tile application technology is a new technology and is a viable new option in architecture.
  • Solar power tiles use solar energy, a huge renewable energy source, to generate electricity.
  • Solar power tiles can be installed on buildings as well as multi-purpose building materials to form actual building components.
  • the solar power tile system uses solar thin film to generate electricity on the roof of the building, and then uses the current collecting system to collect the electrical energy for the daily use of the building itself, thereby enabling the green solar energy to be effectively utilized.
  • the solar power tile has a wavy curved surface and a glass texture, so it can give the product a perfect sensory effect, making it widely applicable to building roofs.
  • the present invention has been made in order to solve the above technical problems and other technical problems mentioned later.
  • a solar power tile system includes a plurality of solar power tiles and mounting components.
  • Each of the solar power tiles includes: a tile body extending in a lateral direction and a longitudinal direction; and a waterproof joint portion respectively disposed at both ends of the tile body in a lateral direction.
  • the mounting assembly mounts the solar power tile on a roof. In the lateral direction, adjacent solar power tiles are connected to each other by the waterproof joint.
  • the waterproof joint comprises a left side guard and a right side guard of the tile body.
  • the left retaining edge of each solar power tile is interposed with the right retaining edge of the adjacent solar power tile.
  • the tile body comprises a light transmissive panel, a first film, a flexible film solar chip, a second film and a light transmissive backing plate which are sequentially stacked together.
  • the light transmissive panel is an ultra white glass panel.
  • the light transmissive backsheet is a flexible glass backsheet.
  • a junction box is disposed on an outer surface of the light transmissive backboard.
  • the junction box can be a photovoltaic junction box.
  • the tile body further comprises a third clip film.
  • the third film is disposed between the first film and the second film and is located at both ends of the flexible thin film solar chip in the lateral direction.
  • a sealant is disposed between the tile body and the waterproof joint.
  • the left side guard includes a left lap edge, a left edge strip, a left connecting strip and a left tile frame.
  • the right side guard includes a right lap edge, a right edge, a right link, and a right tile.
  • the left retaining edge and/or the right retaining edge are integrally formed.
  • the left overlapping edge and the right overlapping edge overlap each other, and the left overlapping edge is positioned on the right side a right end surface of the right overlapping edge contacting the left insert, the right insert being inserted into a space formed by the left insert, the left connecting strip, and the left tile frame, and The right end surface of the right insert contacts the left tile frame.
  • the left guard and the upper end of the right guard are flush.
  • the left retaining edge and the right retaining edge are inserted into each other, the left retaining edge and the lower retaining edge of the right retaining edge are flush.
  • the left overlapping edge, the left insertion strip, the left connecting strip and the upper end surface of the left tile frame are flush.
  • the right insert, the right connecting strip and the lower end surface of the right tile frame are flush.
  • the upper end surface of the left retaining edge is provided with a drainage groove.
  • a hook mounting hole is provided on the solar power tile.
  • the hanger mounting hole is a blind hole. The blind hole completely penetrates the light transmissive back plate and partially penetrates the light transmissive panel.
  • the diameter of the mounting hole of the hanging member on the transparent panel is larger than the diameter of the mounting hole of the hanging member on the transparent backing plate.
  • the mounting assembly comprises: a plurality of battens attached to the roof; and a shackle attached to the battens and fitted into the shackle mounting holes, The solar power tile is thereby fixed to the battens.
  • the length of the hook member protruding into the hook mounting hole is smaller than the depth of the hook mounting hole.
  • the plurality of battens extend in the lateral direction and are spaced apart from each other in the longitudinal direction.
  • a flexible spacer is disposed between the solar power tile and the battens.
  • adjacent solar power tiles overlap each other in the longitudinal direction.
  • a waterproof seal is provided at the lap joint.
  • the waterproof seal is flexible.
  • the waterproof seal includes a double-sided adhesive tape and/or a sealant strip.
  • the overlapping width between adjacent solar power tiles is 50 mm to 150 mm.
  • the material constituting the light transmissive back sheet comprises TPT, CPE, KPE, PVDF or AAA.
  • a wire lead-out hole is provided on the light-transmissive back plate.
  • the positive electrode wire and the negative electrode wire of the flexible thin film solar chip are connected by a connecting line, so that a plurality of flexible thin film solar chips form a parallel circuit, and then lead from the positive electrode lead wire and the negative electrode lead wire of the junction box.
  • the roof is a sloped roof.
  • the longitudinal direction of the solar power tile conforms to the slope direction of the slope roof.
  • the solar power generating tile has a wavy curved shape when viewed along the longitudinal direction.
  • a method of making and installing the solar power tile system described above includes:
  • a junction box is mounted on the outer surface of the transparent back plate, sealed with a sealant, and a waterproof joint is installed, thereby obtaining a solar power tile;
  • a plurality of solar power tiles are fixed to the battens in a bottom-up order using hooks, spacers, and waterproof seals.
  • the present invention achieves the following beneficial effects:
  • the solar power generation of the present invention utilizes a multi-layered film to effectively join the light transmissive panel, the flexible thin film solar chip and the light transmissive back sheet, thereby solving the waterproof problem of the flexible thin film solar chip. Therefore, the solar power tile of the present invention can form a new high-tech roof, and can expand the application range of the solar film power generation technology, enabling buildings to generate electricity by using clean and environmentally friendly solar energy.
  • the mounting hole of the hanger is reserved on the solar power tile of the present invention to be connected and fixed by using a hanging member and a battens.
  • the aperture of the mounting hole of the hanging member on the light-transmitting panel is larger than the aperture on the transparent backing plate, thereby enabling the hanging member to completely sink into the transparent panel, ensuring that the outer surface is flat after installation.
  • the upper and lower solar power tiles of the present invention are overlapped with each other, and the overlapping width is 50 mm to 150 mm.
  • a flexible seal is provided at the lap joint to avoid direct contact between the two solar power tiles, and at the same time effectively solve the waterproof problem in the longitudinal direction of the roof.
  • a flexible rubber pad is disposed between the hanging member of the present invention and the light transmissive panel and the transparent back plate, and a flexible rubber pad is disposed between the transparent back plate and the battens, thereby making the roof mounting component It does not directly contact solar power tiles, avoids wear, improves the stability and reliability of the solar power tile system, and extends the service life of the solar power tile system.
  • FIG. 1 is a plan view of a solar power tile of the present invention.
  • FIG. 2 is a cross-sectional view of the solar power tile taken along the cutting plane A-A of FIG. 1.
  • FIG. 3 is an enlarged view of the left side of the solar power tile of FIG. 2.
  • FIG. 4 is an enlarged view of the right side of the solar power tile of FIG. 2.
  • Figure 5 is a transverse cross-sectional view of the mounting structure of the present invention.
  • Figure 6 is a longitudinal cross-sectional view of the mounting structure of the present invention.
  • Figure 1 is a plan view of a solar power tile 1 of the present invention.
  • the horizontal direction in FIG. 1 is defined as the lateral direction of the solar power tile 1
  • the vertical direction in FIG. 1 is defined as the longitudinal direction of the solar power tile 1.
  • 2 is a cross-sectional view of the solar power tile 1 taken along the cutting plane A-A of FIG. 1.
  • 5 and 6 show a state in which the solar power generating tile 1 is mounted on the slope roof 3, wherein Fig. 6 is a cross-sectional view taken along a plane perpendicular to the lateral direction of the solar power generating tile 1, and Fig. 5 is along A cross-sectional view taken along the cutting plane BB perpendicular to the longitudinal direction of the solar power generating tile 1 in Fig. 6.
  • the solar power tile system of the present invention mainly includes a solar power tile 1 and a roof mounting assembly.
  • the solar power tile 1 is generally wavy.
  • the roof mounting assembly is used to mount the solar power tile 1 on the sloping roof 3.
  • the roof mounting assembly primarily includes a battens 21, a hanger 22, and a flexible seal.
  • a plurality of elongated battens 21 are fixed side by side on the slope roof 3 at equal intervals from each other, and attached
  • a hook 22 is attached.
  • the hook 22 is fitted into the mounting hole 112 on the solar power tile 1, thereby fixing the solar power tile 1 to the battens 21.
  • the slope direction of the slope roof 3 is substantially parallel to the longitudinal direction of the solar power tile 1, and the extending direction of the elongated battens 21 is parallel to the lateral direction of the solar power tile 1. .
  • the left retaining edge 16 and the right retaining edge 17 of the solar power generating tile 1 adjacent to each other are inserted into each other, thereby forming a waterproof joint portion. 4.
  • adjacent solar power tiles 1 overlap each other with a lap width of 50 mm to 150 mm.
  • a flexible seal is provided at the overlap between the mutually overlapping solar power tiles 1, and the flexible seal may include a double-sided tape 23-1 and a sealant 23-2.
  • the solar power tile 1 includes a light-transmitting panel 11, a first film 12, a flexible film solar chip 15, a second film 13, and a light-transmissive back plate 14, which are sequentially stacked and fixed together.
  • the light transmissive panel 11 may be a wavy curved ultra-white glass panel. Both the first film 12 and the second film 13 are wavy.
  • the light transmissive backsheet 14 can be a wavy curved flexible glass backsheet.
  • the flexible thin film solar chip 15 may be a wavy curved flexible thin film solar chip.
  • the solar power tile 1 further includes a left side guard 16 and a right side guard 17 on both sides and a junction box 18 disposed on the outer surface of the light transmissive backboard 14, and the junction box 18 may be a photovoltaic junction box.
  • the solar power tile 1 further includes a third clip film 19.
  • the third clip film 19 is also wavy.
  • the third clip film 19 is disposed between the first film 12 and the second film 13 and is located at both ends of the flexible film solar chip 15.
  • a neutral weathering sealant 110 is disposed between the sides 17.
  • a wire lead-out hole 14-1 is provided on the light-transmissive back plate 14.
  • the positive electrode lead 15-1 and the negative electrode lead 15-2 of the flexible thin film solar chip 15 are connected by a connecting line 111, so that the plurality of flexible thin film solar chips 15 form a parallel circuit, and then the positive electrode lead line 18-1 and the negative electrode of the junction box 18 are formed.
  • Lead line 18-2 leads.
  • the arc surface between the junction box 18 and the transparent back plate 14 is closely attached and fixed.
  • Materials constituting the light transmissive backsheet 14 include TPT, CPE, KPE, PVDF or AAA. The meaning of these terms is as follows:
  • T DuPont's polyvinyl fluoride polymer PVF, trade name T (Tedlar);
  • E EVA film, or polyolefin PO
  • PVDF polyvinylidene fluoride
  • TPT Polyvinyl fluoride composite film
  • TPT adopts a composite process
  • the two-side fluorine-containing material is Tedlar polyvinyl fluoride polymer PVF produced by DuPont of the United States
  • PET is in the middle, and is compounded by an adhesive.
  • a hook mounting hole 112 is provided on the solar power generating tile 1.
  • the mounting hole 112 of the hanging member is a blind hole that penetrates the transparent back plate 14 but does not completely penetrate the transparent panel 11 , and the aperture on the transparent panel 11 is larger than the aperture on the transparent back plate 14 .
  • the length of the hook 22 is less than the depth of the hitch mounting hole 112.
  • a flexible rubber spacer is disposed between the hanging member 22 and the light transmissive panel 11 and the transparent back panel 14.
  • the left retaining edge 16 includes an integrally formed left lap edge 16-1, left insert 16-2, left tie strip 16-3, and left tile frame 16-4.
  • the upper end faces of the left lap edge 16-1, the left blade 16-2, the left link 16-3, and the left tile frame 16-4 are flush.
  • the right retaining edge 17 includes an integrally formed right lap edge 17-1, a right insert 17-2, a right tie 17-3, and a right tile 17-4.
  • the lower end faces of the right insert 17-2, the right connecting strip 17-3, and the right tile frame 17-4 are flush.
  • the left overlapping edge 16-1 and the right overlapping edge 17-1 overlap.
  • the left overlapping edge 16-1 is positioned on the right overlapping edge 17-1, the right overlapping end of the right overlapping edge 17-1 contacts the left insertion 16-2, and the right insertion 17-2 is inserted by the left insertion 16-2
  • the left connecting strip 16-3 and the left tile frame 16-4 form a space, and the right end surface of the right insert 17-2 contacts the left tile frame 16-4.
  • the method of preparing and installing the solar power tile system of the present invention includes, but is not limited to, the following steps:
  • the positive electrode lead 15-1 and the negative electrode lead 15-2 of the flexible thin film solar chip 15 are effectively connected by a connecting line 111, so that the plurality of flexible thin film solar chips 15 form a parallel circuit while the positive lead and the negative electrode of the circuit are reserved. lead;
  • a second clip film 13 is laid on the transparent back plate 14, and then the packaged flexible thin film solar chip 15 is placed, then the first clip film 12 and the third clip film 19 are laid, and finally the light transmissive panel 11 is mounted, thereby forming Pre-installed semi-finished products have been completed;
  • the junction box 18 is mounted on the outer surface of the light transmissive back plate 14, sealed with a sealant, and the waterproof joint 4 (ie, the left guard 16 and the right guard 17) is mounted, thereby Obtain solar power tile 1;
  • the battens 21 are installed at equal intervals on the slope roof 3;
  • the solar power tile 1 is fixed to the battens 21 in order from bottom to top and from left to right by means of the hooks 22 and the flexible rubber blocks.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

Provided are a solar shingle system, and a manufacturing method and a mounting method therefor. The system comprises solar shingles (1) and a mounting assembly. Each solar shingle comprises a light transmitting panel (11), a first adhesive containing sheet (12), a flexible film solar chip (15), a second adhesive containing sheet (13), and a light transmitting back plate (14) that are stacked and fixed together in sequence, and further comprises a left protective edge (16), a right protective edge (17), and a junction box (18). In the transverse direction of the solar shingle, the left protective edge (16) of a solar shingle is connected with the right protective edge (17) of an adjacent solar shingle by means of insertion, so as to form a smooth waterproof connection part (4).

Description

太阳能发电瓦系统及其制备和安装方法Solar power tile system and preparation and installation method thereof

相关申请的交叉引用Cross-reference to related applications

本申请要求2017年3月2日向中国国家知识产权局提交的、申请号分别为201710122320.8和201710123292.1的发明专利申请的权益。上述发明专利申请的全部内容以引用的方式并入本文中。This application claims the rights to the invention patent applications filed on March 2, 2017 from the State Intellectual Property Office of China, with application numbers of 201710122320.8 and 201710123292.1, respectively. The entire contents of the above-identified patent application are hereby incorporated by reference.

技术领域Technical field

本发明涉及一种太阳能发电瓦系统以及制备和安装该太阳能发电瓦系统的方法。The present invention relates to a solar power tile system and a method of making and installing the solar power tile system.

背景技术Background technique

目前在建筑中融入诸如太阳能等绿色元素已成为建筑发展的趋势。绿色建筑具有丰富的内涵。对洁净能源(尤其是太阳能)的合理、高效利用是绿色建筑的重要内容。太阳能薄膜发电建筑的产生是建筑设计领域超越能源意识的新型设计意识,对人类生态环境起着重要作用。光伏并网和建筑一体化技术的发展标志着太阳能薄膜发电技术的应用范围由边远地区向城市过渡,标志着太阳能由补充型能源向替代型能源过渡,标志着人类社会的能源体系由不可持续发展的能源体系向可持续发展的能源体系过渡。The integration of green elements such as solar energy into buildings has become a trend in building development. Green buildings have a rich connotation. The rational and efficient use of clean energy (especially solar energy) is an important part of green building. The generation of solar film power generation buildings is a new design consciousness that exceeds energy awareness in the field of architectural design and plays an important role in the human ecological environment. The development of photovoltaic grid-connected and building integration technology marks the transition of solar thin film power generation technology from remote areas to cities, marking the transition of solar energy from supplementary energy to alternative energy, marking the unsustainable development of the energy system of human society. The energy system is transitioning to a sustainable energy system.

太阳能发电瓦应用技术是一种新型技术,而且在建筑学上是一种可行的新选择。太阳能发电瓦利用太阳光这种巨大的可再生能源来产生电能。太阳能发电瓦既可以被安装在建筑物上,又可以作为多功能建筑材料来构成实际的建筑物部件。太阳能发电瓦系统在建筑物屋顶上利用太阳能薄膜发电,然后利用集电系统将电能集合起来以供建筑物自身日常使用,由此使得绿色环保的太阳能得到有效的利用。此外,太阳能发电瓦呈波浪状曲面造型并且具有玻璃的质感,因此能够赋予产品完美的感观效果,使其能够广泛地应用于建筑物屋顶。Solar power tile application technology is a new technology and is a viable new option in architecture. Solar power tiles use solar energy, a huge renewable energy source, to generate electricity. Solar power tiles can be installed on buildings as well as multi-purpose building materials to form actual building components. The solar power tile system uses solar thin film to generate electricity on the roof of the building, and then uses the current collecting system to collect the electrical energy for the daily use of the building itself, thereby enabling the green solar energy to be effectively utilized. In addition, the solar power tile has a wavy curved surface and a glass texture, so it can give the product a perfect sensory effect, making it widely applicable to building roofs.

在太阳能发电瓦系统中,设置适当的排水机构尤为重要,这是因为解决了太阳能发电瓦系统的排水问题就能保障建筑物屋顶的防水性 能。In a solar power tile system, it is particularly important to provide an appropriate drainage mechanism because the waterproofing of the roof of the building can be guaranteed by solving the drainage problem of the solar power tile system.

发明内容Summary of the invention

【技术目的】[Technical purpose]

为了解决上述技术问题以及后文中提及的其他技术问题而做出了本发明。The present invention has been made in order to solve the above technical problems and other technical problems mentioned later.

【技术方案】【Technical solutions】

根据本发明的一个方面,提供一种太阳能发电瓦系统。所述太阳能发电瓦系统包括多片太阳能发电瓦和安装组件。每片太阳能发电瓦包括:瓦体,沿横向和纵向延伸;以及防水衔接部,其分别设置在所述瓦体的横向上的两端。所述安装组件将所述太阳能发电瓦安装在屋顶上。在所述横向上,相邻的太阳能发电瓦之间通过所述防水衔接部相互连接。According to one aspect of the invention, a solar power tile system is provided. The solar power tile system includes a plurality of solar power tiles and mounting components. Each of the solar power tiles includes: a tile body extending in a lateral direction and a longitudinal direction; and a waterproof joint portion respectively disposed at both ends of the tile body in a lateral direction. The mounting assembly mounts the solar power tile on a roof. In the lateral direction, adjacent solar power tiles are connected to each other by the waterproof joint.

优选地,所述防水衔接部包括所述瓦体的左护边和右护边。每片太阳能发电瓦的左护边与相邻的太阳能发电瓦的右护边相互插接。Preferably, the waterproof joint comprises a left side guard and a right side guard of the tile body. The left retaining edge of each solar power tile is interposed with the right retaining edge of the adjacent solar power tile.

优选地,所述瓦体包括依次层叠在一起的透光面板、第一夹胶片、柔性薄膜太阳能芯片、第二夹胶片和透光背板。所述透光面板是超白玻璃面板。所述透光背板是柔性玻璃背板。Preferably, the tile body comprises a light transmissive panel, a first film, a flexible film solar chip, a second film and a light transmissive backing plate which are sequentially stacked together. The light transmissive panel is an ultra white glass panel. The light transmissive backsheet is a flexible glass backsheet.

优选地,在所述透光背板的外表面上设置有接线盒。所述接线盒可以是光伏接线盒。Preferably, a junction box is disposed on an outer surface of the light transmissive backboard. The junction box can be a photovoltaic junction box.

优选地,所述瓦体还包括第三夹胶片。所述第三夹胶片设置在所述第一夹胶片和所述第二夹胶片之间,并且位于所述柔性薄膜太阳能芯片的横向上的两端。Preferably, the tile body further comprises a third clip film. The third film is disposed between the first film and the second film and is located at both ends of the flexible thin film solar chip in the lateral direction.

优选地,在所述瓦体与所述防水衔接部之间设置有密封胶。Preferably, a sealant is disposed between the tile body and the waterproof joint.

优选地,所述左护边包括左搭接边、左插条、左连接条和左瓦框。所述右护边包括右搭接边、右插条、右连接条和右瓦框。Preferably, the left side guard includes a left lap edge, a left edge strip, a left connecting strip and a left tile frame. The right side guard includes a right lap edge, a right edge, a right link, and a right tile.

优选地,所述左护边和/或所述右护边是一体成型的。Preferably, the left retaining edge and/or the right retaining edge are integrally formed.

优选地,当所述左护边和所述右护边相互插接时,所述左搭接边和所述右搭接边相互搭接,所述左搭接边被定位在所述右搭接边上,所述右搭接边的右端面接触所述左插条,所述右插条插入由所述左插 条、所述左连接条和所述左瓦框形成的空间中,并且所述右插条的右端面接触所述左瓦框。Preferably, when the left retaining edge and the right retaining edge are mutually inserted, the left overlapping edge and the right overlapping edge overlap each other, and the left overlapping edge is positioned on the right side a right end surface of the right overlapping edge contacting the left insert, the right insert being inserted into a space formed by the left insert, the left connecting strip, and the left tile frame, and The right end surface of the right insert contacts the left tile frame.

优选地,在所述左护边和所述右护边相互插接之后,所述左护边和所述右护边的上端面是齐平的。在所述左护边和所述右护边相互插接之后,所述左护边和所述右护边的下端面是齐平的。所述左搭接边、所述左插条、所述左连接条和所述左瓦框的上端面是齐平的。所述右插条、所述右连接条和所述右瓦框的下端面是齐平的。Preferably, after the left guard and the right guard are inserted into each other, the left guard and the upper end of the right guard are flush. After the left retaining edge and the right retaining edge are inserted into each other, the left retaining edge and the lower retaining edge of the right retaining edge are flush. The left overlapping edge, the left insertion strip, the left connecting strip and the upper end surface of the left tile frame are flush. The right insert, the right connecting strip and the lower end surface of the right tile frame are flush.

优选地,所述左护边的上端面上开设有排水槽。Preferably, the upper end surface of the left retaining edge is provided with a drainage groove.

优选地,在所述太阳能发电瓦上设置有挂接件安装孔。所述挂接件安装孔是盲孔。所述盲孔完全地穿透所述透光背板并且部分地穿透所述透光面板。Preferably, a hook mounting hole is provided on the solar power tile. The hanger mounting hole is a blind hole. The blind hole completely penetrates the light transmissive back plate and partially penetrates the light transmissive panel.

优选地,所述透光面板上的挂接件安装孔的直径大于所述透光背板上的挂接件安装孔的直径。Preferably, the diameter of the mounting hole of the hanging member on the transparent panel is larger than the diameter of the mounting hole of the hanging member on the transparent backing plate.

优选地,所述安装组件包括:多根挂瓦条,其固定在所述屋顶上;以及挂接件,其附接在所述挂瓦条上并且配合到所述挂接件安装孔内,由此将所述太阳能发电瓦固定在所述挂瓦条上。Preferably, the mounting assembly comprises: a plurality of battens attached to the roof; and a shackle attached to the battens and fitted into the shackle mounting holes, The solar power tile is thereby fixed to the battens.

优选地,所述挂接件伸入所述挂接件安装孔中的长度小于所述挂接件安装孔的深度。Preferably, the length of the hook member protruding into the hook mounting hole is smaller than the depth of the hook mounting hole.

优选地,所述多根挂瓦条分别沿所述横向延伸并且在所述纵向上彼此隔开。Preferably, the plurality of battens extend in the lateral direction and are spaced apart from each other in the longitudinal direction.

优选地,在所述太阳能发电瓦和所述挂瓦条之间设置有柔性垫块。Preferably, a flexible spacer is disposed between the solar power tile and the battens.

优选地,在所述纵向上,相邻的太阳能发电瓦之间相互搭接。在搭接处设置有防水密封件。所述防水密封件是柔性的。所述防水密封件包括双面胶贴和/或密封胶条。在所述纵向上,相邻的太阳能发电瓦之间的搭接宽度为50mm至150mm。Preferably, adjacent solar power tiles overlap each other in the longitudinal direction. A waterproof seal is provided at the lap joint. The waterproof seal is flexible. The waterproof seal includes a double-sided adhesive tape and/or a sealant strip. In the longitudinal direction, the overlapping width between adjacent solar power tiles is 50 mm to 150 mm.

优选地,构成所述透光背板的材料包括TPT、CPE、KPE、PVDF或AAA。Preferably, the material constituting the light transmissive back sheet comprises TPT, CPE, KPE, PVDF or AAA.

优选地,在所述透光背板上设置有导线引出孔。所述柔性薄膜太阳能芯片的正极导线和负极导线通过连接线相连,以使多块柔性薄膜太阳能芯片形成并联电路,再由所述接线盒的正极引出线和负极引出 线引出。Preferably, a wire lead-out hole is provided on the light-transmissive back plate. The positive electrode wire and the negative electrode wire of the flexible thin film solar chip are connected by a connecting line, so that a plurality of flexible thin film solar chips form a parallel circuit, and then lead from the positive electrode lead wire and the negative electrode lead wire of the junction box.

优选地,所述屋顶是坡面屋顶。所述太阳能发电瓦的纵向顺应所述坡面屋顶的坡度方向。Preferably, the roof is a sloped roof. The longitudinal direction of the solar power tile conforms to the slope direction of the slope roof.

优选地,当沿着所述纵向观察时,所述太阳能发电瓦呈波浪状曲面形。Preferably, the solar power generating tile has a wavy curved shape when viewed along the longitudinal direction.

根据本发明的另一个方面,提供一种制备和安装上述太阳能发电瓦系统的方法。所述方法包括:According to another aspect of the invention, a method of making and installing the solar power tile system described above is provided. The method includes:

准备多块已封装好的柔性薄膜太阳能芯片;Preparing a plurality of packaged flexible thin film solar chips;

通过连接线将所述柔性薄膜太阳能芯片的正极导线和负极导线连接起来,以使多块柔性薄膜太阳能芯片形成并联电路,同时预留电路的正极引线和负极引线;Connecting the positive electrode lead and the negative electrode lead of the flexible thin film solar chip through a connecting line, so that the plurality of flexible thin film solar chips form a parallel circuit, and at the same time, the positive lead and the negative lead of the circuit are reserved;

在透光背板上敷设第二夹胶片,然后放置已封装好的柔性薄膜太阳能芯片,再敷设第一夹胶片和第三夹胶片,最后安装透光面板,由此形成已完成预安装的半成品;Laying a second film on the transparent back plate, then placing the packaged flexible film solar chip, laying the first film and the third film, and finally installing the light-transmissive panel, thereby forming a pre-installed semi-finished product ;

将所述半成品放入高压釜或层压机中,设定温度和压力,以执行合片工序;Putting the semi-finished product into an autoclave or a laminating machine, setting a temperature and a pressure to perform a laminating process;

在完成所述合片工序之后,在所述透光背板的外表面上安装接线盒,利用密封胶进行密封,并且安装防水衔接部,由此得到太阳能发电瓦;After the splicing process is completed, a junction box is mounted on the outer surface of the transparent back plate, sealed with a sealant, and a waterproof joint is installed, thereby obtaining a solar power tile;

在坡面屋顶的坡度方向上,在所述坡面屋顶上安装多根挂瓦条;以及Mounting a plurality of battens on the sloped roof in the direction of the slope of the sloped roof;

利用挂接件、垫块和防水密封件,按照由下而上的顺序将多片太阳能发电瓦固定在所述挂瓦条上。A plurality of solar power tiles are fixed to the battens in a bottom-up order using hooks, spacers, and waterproof seals.

【技术效果】[Technical effect]

通过采用上述技术方案,本发明取得了如下有益效果:By adopting the above technical solution, the present invention achieves the following beneficial effects:

1)本发明的太阳能发电利用多层夹胶片有效地将透光面板、柔性薄膜太阳能芯片和透光背板接合成一体,由此解决了柔性薄膜太阳能芯片的防水问题。因此,本发明的太阳能发电瓦能够形成新型高科技屋顶,同时能够扩展太阳能薄膜发电技术的应用范围,使建筑物能够利用清洁环保的太阳能来产生电力。1) The solar power generation of the present invention utilizes a multi-layered film to effectively join the light transmissive panel, the flexible thin film solar chip and the light transmissive back sheet, thereby solving the waterproof problem of the flexible thin film solar chip. Therefore, the solar power tile of the present invention can form a new high-tech roof, and can expand the application range of the solar film power generation technology, enabling buildings to generate electricity by using clean and environmentally friendly solar energy.

2)本发明的太阳能发电瓦上预留挂接件安装孔,以便使用挂接件和挂瓦条来连接固定。同时,挂接件安装孔在透光面板上的孔径大于在透光背板上的孔径,由此使得挂接件能够完全沉入透光面板中,确保了安装后外表面平整。2) The mounting hole of the hanger is reserved on the solar power tile of the present invention to be connected and fixed by using a hanging member and a battens. At the same time, the aperture of the mounting hole of the hanging member on the light-transmitting panel is larger than the aperture on the transparent backing plate, thereby enabling the hanging member to completely sink into the transparent panel, ensuring that the outer surface is flat after installation.

3)本发明的太阳能发电瓦的左右护边分别与相邻的太阳能发电瓦的相应护边相互插接,由此形成上下密封且平整的成品防水衔接部,从而更有效地解决了屋顶防水问题。3) The left and right retaining edges of the solar power generating tile of the present invention are respectively inserted into the corresponding retaining edges of the adjacent solar power generating tiles, thereby forming a waterproof jointing portion of the upper and lower sealed and flat products, thereby more effectively solving the problem of roof waterproofing. .

4)本发明的上下两片太阳能发电瓦之间相互搭接,搭接宽度为50mm至150mm。在搭接处设置柔性密封件,以避免两片太阳能发电瓦直接接触,同时有效地解决了屋顶纵向上的防水问题。4) The upper and lower solar power tiles of the present invention are overlapped with each other, and the overlapping width is 50 mm to 150 mm. A flexible seal is provided at the lap joint to avoid direct contact between the two solar power tiles, and at the same time effectively solve the waterproof problem in the longitudinal direction of the roof.

5)本发明的挂接件与透光面板及透光背板之间设置有柔性橡胶垫块,并且透光背板与挂瓦条之间设置有柔性橡胶垫块,由此使得屋顶安装组件不直接接触太阳能发电瓦,避免了磨损,提高了太阳能发电瓦系统的稳定性和可靠性,并且延长了太阳能发电瓦系统的使用寿命。5) A flexible rubber pad is disposed between the hanging member of the present invention and the light transmissive panel and the transparent back plate, and a flexible rubber pad is disposed between the transparent back plate and the battens, thereby making the roof mounting component It does not directly contact solar power tiles, avoids wear, improves the stability and reliability of the solar power tile system, and extends the service life of the solar power tile system.

附图说明DRAWINGS

为了便于理解本发明,在下文中基于示例性实施例并结合附图来更详细地描述本发明。在附图中使用相同或相似的附图标记来表示相同或相似的构件。附图仅是示意性的,附图中的构件的尺寸和比例不一定精确。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below based on the exemplary embodiments and the accompanying drawings. The same or similar reference numerals are used in the drawings to refer to the same or similar components. The drawings are only schematic and the dimensions and proportions of the components in the figures are not necessarily precise.

图1是本发明的太阳能发电瓦的平面图。1 is a plan view of a solar power tile of the present invention.

图2是沿着图1中的剖切平面A-A截取的太阳能发电瓦的剖视图。2 is a cross-sectional view of the solar power tile taken along the cutting plane A-A of FIG. 1.

图3是图2中的太阳能发电瓦的左护边的放大视图。3 is an enlarged view of the left side of the solar power tile of FIG. 2.

图4是图2中的太阳能发电瓦的右护边的放大视图。4 is an enlarged view of the right side of the solar power tile of FIG. 2.

图5是本发明的安装构造的横向剖视图。Figure 5 is a transverse cross-sectional view of the mounting structure of the present invention.

图6是本发明的安装构造的纵向剖视图。Figure 6 is a longitudinal cross-sectional view of the mounting structure of the present invention.

具体实施方式detailed description

【总体构造】[Overall structure]

首先参考图1、图2、图5和图6。图1是本发明的太阳能发电瓦 1的平面图。在下文中,将图1中的水平方向定义为太阳能发电瓦1的横向,并且将图1中的竖直方向定义为太阳能发电瓦1的纵向。图2是沿着图1中的剖切平面A-A截取的太阳能发电瓦1的剖视图。图5和图6示出太阳能发电瓦1被安装在坡面屋顶3上时的状态,其中,图6是沿着与太阳能发电瓦1的横向垂直的剖切平面截取的剖视图,图5是沿着图6中与太阳能发电瓦1的纵向垂直的剖切平面B-B截取的剖视图。Reference is first made to Figures 1, 2, 5 and 6. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a plan view of a solar power tile 1 of the present invention. Hereinafter, the horizontal direction in FIG. 1 is defined as the lateral direction of the solar power tile 1, and the vertical direction in FIG. 1 is defined as the longitudinal direction of the solar power tile 1. 2 is a cross-sectional view of the solar power tile 1 taken along the cutting plane A-A of FIG. 1. 5 and 6 show a state in which the solar power generating tile 1 is mounted on the slope roof 3, wherein Fig. 6 is a cross-sectional view taken along a plane perpendicular to the lateral direction of the solar power generating tile 1, and Fig. 5 is along A cross-sectional view taken along the cutting plane BB perpendicular to the longitudinal direction of the solar power generating tile 1 in Fig. 6.

如图5和图6所示,本发明的太阳能发电瓦系统主要包括太阳能发电瓦1和屋顶安装组件。太阳能发电瓦1总体上呈波浪状。屋顶安装组件用于将太阳能发电瓦1安装在坡面屋顶3上。屋顶安装组件主要包括挂瓦条21、挂接件22和柔性密封件。在坡面屋顶3的坡度方向(也就是图6中的箭头C所指示的方向)上,多根细长的挂瓦条21以彼此相等的间隔并排地固定在坡面屋顶3上,并且附接有挂接件22。挂接件22配合到太阳能发电瓦1上的安装孔112内,由此将太阳能发电瓦1固定在挂瓦条21上。As shown in FIGS. 5 and 6, the solar power tile system of the present invention mainly includes a solar power tile 1 and a roof mounting assembly. The solar power tile 1 is generally wavy. The roof mounting assembly is used to mount the solar power tile 1 on the sloping roof 3. The roof mounting assembly primarily includes a battens 21, a hanger 22, and a flexible seal. In the slope direction of the slope roof 3 (that is, the direction indicated by the arrow C in FIG. 6), a plurality of elongated battens 21 are fixed side by side on the slope roof 3 at equal intervals from each other, and attached A hook 22 is attached. The hook 22 is fitted into the mounting hole 112 on the solar power tile 1, thereby fixing the solar power tile 1 to the battens 21.

在太阳能发电瓦1固定在挂瓦条21上之后,坡面屋顶3的坡度方向大致平行于太阳能发电瓦1的纵向,并且细长的挂瓦条21的延伸方向平行于太阳能发电瓦1的横向。After the solar power tile 1 is fixed on the battens 21, the slope direction of the slope roof 3 is substantially parallel to the longitudinal direction of the solar power tile 1, and the extending direction of the elongated battens 21 is parallel to the lateral direction of the solar power tile 1. .

更具体地,如图2和图5所示,在太阳能发电瓦1的横向上,彼此相邻的太阳能发电瓦1的左护边16和右护边17相互插接,由此形成防水衔接部4。另外,如图6所示,在坡面屋顶3的坡度方向上,相邻的太阳能发电瓦1之间相互搭接,搭接宽度为50mm至150mm。在相互搭接的太阳能发电瓦1之间的搭接处设置有柔性密封件,该柔性密封件可以包括双面胶贴23-1和密封胶条23-2。More specifically, as shown in FIGS. 2 and 5, in the lateral direction of the solar power generating tile 1, the left retaining edge 16 and the right retaining edge 17 of the solar power generating tile 1 adjacent to each other are inserted into each other, thereby forming a waterproof joint portion. 4. Further, as shown in FIG. 6, in the slope direction of the slope roof 3, adjacent solar power tiles 1 overlap each other with a lap width of 50 mm to 150 mm. A flexible seal is provided at the overlap between the mutually overlapping solar power tiles 1, and the flexible seal may include a double-sided tape 23-1 and a sealant 23-2.

参考图1至图4,太阳能发电瓦1包括依次叠合固定在一起的透光面板11、第一夹胶片12、柔性薄膜太阳能芯片15、第二夹胶片13和透光背板14。透光面板11可以是波浪状曲面超白玻璃面板。第一夹胶片12和第二夹胶片13都呈波浪状。透光背板14可以是波浪状曲面柔性玻璃背板。柔性薄膜太阳能芯片15可以是波浪状曲面柔性薄膜太阳能芯片。太阳能发电瓦1还包括位于两侧的左护边16和右护边17以 及设置在透光背板14的外表面上的接线盒18,接线盒18可以选用光伏接线盒。太阳能发电瓦1还包括第三夹胶片19。第三夹胶片19也呈波浪状。第三夹胶片19设置在第一夹胶片12和第二夹胶片13之间,并且位于柔性薄膜太阳能芯片15的两端。Referring to FIGS. 1 to 4, the solar power tile 1 includes a light-transmitting panel 11, a first film 12, a flexible film solar chip 15, a second film 13, and a light-transmissive back plate 14, which are sequentially stacked and fixed together. The light transmissive panel 11 may be a wavy curved ultra-white glass panel. Both the first film 12 and the second film 13 are wavy. The light transmissive backsheet 14 can be a wavy curved flexible glass backsheet. The flexible thin film solar chip 15 may be a wavy curved flexible thin film solar chip. The solar power tile 1 further includes a left side guard 16 and a right side guard 17 on both sides and a junction box 18 disposed on the outer surface of the light transmissive backboard 14, and the junction box 18 may be a photovoltaic junction box. The solar power tile 1 further includes a third clip film 19. The third clip film 19 is also wavy. The third clip film 19 is disposed between the first film 12 and the second film 13 and is located at both ends of the flexible film solar chip 15.

如图3和图4所示,分别在透光面板11、第一夹胶片12、第二夹胶片13、透光背板14和第三夹胶片19的两端与左护边16及右护边17之间设置中性耐候密封胶110。As shown in FIG. 3 and FIG. 4, at both ends of the light transmissive panel 11, the first clip film 12, the second clip film 13, the transparent back panel 14, and the third clip film 19, and the left guard 16 and the right guard respectively. A neutral weathering sealant 110 is disposed between the sides 17.

如图1所示,在透光背板14上设置导线引出孔14-1。柔性薄膜太阳能芯片15的正极导线15-1和负极导线15-2通过连接线111相连,以使多块柔性薄膜太阳能芯片15形成并联电路,然后由接线盒18的正极引出线18-1和负极引出线18-2引出。接线盒18和透光背板14之间的弧面紧密贴合固定。构成透光背板14的材料包括TPT、CPE、KPE、PVDF或AAA。这些术语的含义如下:As shown in FIG. 1, a wire lead-out hole 14-1 is provided on the light-transmissive back plate 14. The positive electrode lead 15-1 and the negative electrode lead 15-2 of the flexible thin film solar chip 15 are connected by a connecting line 111, so that the plurality of flexible thin film solar chips 15 form a parallel circuit, and then the positive electrode lead line 18-1 and the negative electrode of the junction box 18 are formed. Lead line 18-2 leads. The arc surface between the junction box 18 and the transparent back plate 14 is closely attached and fixed. Materials constituting the light transmissive backsheet 14 include TPT, CPE, KPE, PVDF or AAA. The meaning of these terms is as follows:

T:杜邦公司聚氟乙烯聚合物PVF,商品名称为T(Tedlar);T: DuPont's polyvinyl fluoride polymer PVF, trade name T (Tedlar);

P:PET薄膜;P: PET film;

K:Arkema公司生产的PVDF,商品名称为K(Kynar);K: PVDF produced by Arkema, trade name K (Kynar);

E:EVA胶膜,或聚烯烃PO;E: EVA film, or polyolefin PO;

A:改性聚酰胺;A: modified polyamide;

C:氟碳涂层;C: fluorocarbon coating;

PVDF:聚偏二氟乙烯。PVDF: polyvinylidene fluoride.

例如TPT:聚氟乙烯复合膜,TPT采用复合工艺,两面含氟材料为美国杜邦公司生产的Tedlar聚氟乙烯聚合物PVF,中间为PET,通过胶黏剂复合在一起。For example, TPT: Polyvinyl fluoride composite film, TPT adopts a composite process, and the two-side fluorine-containing material is Tedlar polyvinyl fluoride polymer PVF produced by DuPont of the United States, and PET is in the middle, and is compounded by an adhesive.

如图2所示,在太阳能发电瓦1上设置挂接件安装孔112。挂接件安装孔112是盲孔,该盲孔穿透透光背板14但不完全穿透透光面板11,而且透光面板11上的孔径大于透光背板14上的孔径。挂接件22的长度小于挂接件安装孔112的深度。挂接件22与透光面板11及透光背板14之间均设置有柔性橡胶垫块。As shown in FIG. 2, a hook mounting hole 112 is provided on the solar power generating tile 1. The mounting hole 112 of the hanging member is a blind hole that penetrates the transparent back plate 14 but does not completely penetrate the transparent panel 11 , and the aperture on the transparent panel 11 is larger than the aperture on the transparent back plate 14 . The length of the hook 22 is less than the depth of the hitch mounting hole 112. A flexible rubber spacer is disposed between the hanging member 22 and the light transmissive panel 11 and the transparent back panel 14.

如图3和图4所示,左护边16包括一体成型的左搭接边16-1、左插条16-2、左连接条16-3和左瓦框16-4。左搭接边16-1、左插条16-2、 左连接条16-3和左瓦框16-4的上端面是齐平的。类似地,右护边17包括一体成型的右搭接边17-1、右插条17-2、右连接条17-3和右瓦框17-4。右插条17-2、右连接条17-3和右瓦框17-4的下端面是齐平的。As shown in Figures 3 and 4, the left retaining edge 16 includes an integrally formed left lap edge 16-1, left insert 16-2, left tie strip 16-3, and left tile frame 16-4. The upper end faces of the left lap edge 16-1, the left blade 16-2, the left link 16-3, and the left tile frame 16-4 are flush. Similarly, the right retaining edge 17 includes an integrally formed right lap edge 17-1, a right insert 17-2, a right tie 17-3, and a right tile 17-4. The lower end faces of the right insert 17-2, the right connecting strip 17-3, and the right tile frame 17-4 are flush.

当左护边16和右护边17相互插接时,左搭接边16-1和右搭接边17-1搭接。左搭接边16-1定位在右搭接边17-1上,右搭接边17-1的右端面接触左插条16-2,右插条17-2插入由左插条16-2、左连接条16-3和左瓦框16-4形成的空间中,并且右插条17-2的右端面接触左瓦框16-4。在左护边16和右护边17相互插接之后,它们的上端面和下端面都是齐平的。另外,左护边16的上端面开设有排水槽。When the left retaining edge 16 and the right retaining edge 17 are inserted into each other, the left overlapping edge 16-1 and the right overlapping edge 17-1 overlap. The left overlapping edge 16-1 is positioned on the right overlapping edge 17-1, the right overlapping end of the right overlapping edge 17-1 contacts the left insertion 16-2, and the right insertion 17-2 is inserted by the left insertion 16-2 The left connecting strip 16-3 and the left tile frame 16-4 form a space, and the right end surface of the right insert 17-2 contacts the left tile frame 16-4. After the left retaining edge 16 and the right retaining edge 17 are inserted into each other, their upper and lower end faces are flush. Further, a drain groove is formed in the upper end surface of the left guard 16 .

【制备和安装方法】[Preparation and installation method]

本发明的太阳能发电瓦系统的制备和安装方法包括但不限于如下步骤:The method of preparing and installing the solar power tile system of the present invention includes, but is not limited to, the following steps:

准备多块已封装好的柔性薄膜太阳能芯片15;Preparing a plurality of packaged flexible thin film solar chips 15;

通过连接线111将柔性薄膜太阳能芯片15的正极导线15-1和负极导线15-2有效地连接起来,以使多块柔性薄膜太阳能芯片15形成并联电路,同时预留该电路的正极引线和负极引线;The positive electrode lead 15-1 and the negative electrode lead 15-2 of the flexible thin film solar chip 15 are effectively connected by a connecting line 111, so that the plurality of flexible thin film solar chips 15 form a parallel circuit while the positive lead and the negative electrode of the circuit are reserved. lead;

在透光背板14上敷设第二夹胶片13,然后放置已封装好的柔性薄膜太阳能芯片15,再敷设第一夹胶片12和第三夹胶片19,最后安装透光面板11,由此形成已完成预安装的半成品;A second clip film 13 is laid on the transparent back plate 14, and then the packaged flexible thin film solar chip 15 is placed, then the first clip film 12 and the third clip film 19 are laid, and finally the light transmissive panel 11 is mounted, thereby forming Pre-installed semi-finished products have been completed;

将已完成预安装的半成品放入高压釜或层压机中,设定温度和压力,以执行合片工序;Putting the pre-installed semi-finished product into an autoclave or a laminating machine, setting the temperature and pressure to perform the laminating process;

在完成合片工序之后,在透光背板14的外表面上安装接线盒18,利用密封胶进行密封,并且安装防水衔接部4(即,左护边16和右护边17),由此得到太阳能发电瓦1;After the splicing process is completed, the junction box 18 is mounted on the outer surface of the light transmissive back plate 14, sealed with a sealant, and the waterproof joint 4 (ie, the left guard 16 and the right guard 17) is mounted, thereby Obtain solar power tile 1;

在坡面屋顶3的坡度方向上,在坡面屋顶3上以相等的间隔安装挂瓦条21;In the slope direction of the slope roof 3, the battens 21 are installed at equal intervals on the slope roof 3;

利用挂接件22和柔性橡胶垫块,按照由下而上,从左往右的顺序将太阳能发电瓦1固定在挂瓦条21上。The solar power tile 1 is fixed to the battens 21 in order from bottom to top and from left to right by means of the hooks 22 and the flexible rubber blocks.

应该理解的是,上述步骤中的某些步骤不是必要的,各个步骤之间的顺序可以根据实际情况进行调整和优化,并且各个步骤所包含的 工序、操作、特征等均可以根据实际情况进行调整和优化。It should be understood that some of the above steps are not necessary, the order between the steps may be adjusted and optimized according to actual conditions, and the processes, operations, features, and the like included in each step may be adjusted according to actual conditions. And optimization.

以上参考具体的实施例对本发明的技术目的、技术方案和技术效果进行了详细的说明。应该理解的是,上述实施例仅是示例性的,而不是限制性的。在本发明的精神和原则之内,本领域的技术人员做出的任何修改、等同替换、改进等均被包含在本发明的保护范围之内。The technical objects, technical solutions, and technical effects of the present invention have been described in detail above with reference to specific embodiments. It is to be understood that the above-described embodiments are merely illustrative and not restrictive. Any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art are included in the scope of the present invention within the spirit and scope of the present invention.

【附图标记列表】[reference list]

1    太阳能发电瓦1 solar power tile

11   透光面板11 translucent panel

12   第一夹胶片12 first clip film

13   第二夹胶片13 second clip film

14   透光背板14 transparent backplane

14-1 导线引出孔14-1 wire lead hole

15   柔性薄膜太阳能芯片15 flexible thin film solar chip

15-1 正极导线15-1 positive lead

15-2 负极导线15-2 negative lead

16   左护边16 left retaining edge

16-1 左搭接边16-1 left lap

16-2 左插条16-2 left insert

16-3 左连接条16-3 left connecting strip

16-4 左瓦框16-4 left tile frame

17   右护边17 right side

17-1 右搭接边17-1 right lap

17-2 右插条17-2 right insert

17-3 右连接条17-3 right connecting strip

17-4 右瓦框17-4 Right tile frame

18   接线盒18 junction box

18-1 正极引出线18-1 positive lead wire

18-2 负极引出线18-2 negative lead wire

19   第三夹胶片19 third clip film

110  中性耐候密封胶110 neutral weatherproof sealant

111  连接线111 cable

112  挂接件安装孔112 mounting hole for mounting

21   挂瓦条21 hanging watts

22   挂接件22 hooks

23-1 双面胶贴23-1 double-sided adhesive tape

23-2 密封胶条23-2 sealing strip

3    坡面屋顶3 slope roof

4    防水衔接部4 waterproof joint

Claims (20)

一种太阳能发电瓦系统,包括:A solar power tile system comprising: 多片太阳能发电瓦(1),每片太阳能发电瓦(1)包括:Multi-chip solar power tile (1), each solar power tile (1) includes: 瓦体,其沿横向和纵向延伸,以及a tile body that extends in the lateral and longitudinal directions, and 防水衔接部(4),其分别设置在所述瓦体的横向上的两端;以及Waterproof joints (4) respectively disposed at both ends in the lateral direction of the tile body; 安装组件,其将所述太阳能发电瓦(1)安装在屋顶(3)上,a mounting assembly that mounts the solar power tile (1) on a roof (3), 其特征在于,在所述横向上,相邻的太阳能发电瓦(1)之间通过所述防水衔接部(4)相互连接。It is characterized in that, in the lateral direction, adjacent solar power tiles (1) are connected to each other by the waterproof joint (4). 根据权利要求1所述的太阳能发电瓦系统,其中,所述防水衔接部(4)包括所述瓦体的左护边(16)和右护边(17),每片太阳能发电瓦(1)的左护边(16)与相邻的太阳能发电瓦(1)的右护边(17)相互插接配合。The solar power tile system according to claim 1, wherein the waterproof joint (4) comprises a left side edge (16) and a right side edge (17) of the tile body, each piece of solar power generation tile (1) The left retaining edge (16) is mated with the right retaining edge (17) of the adjacent solar power generating tile (1). 根据权利要求1或2所述的太阳能发电瓦系统,其中,所述瓦体包括依次层叠在一起的透光面板(11)、第一夹胶片(12)、柔性薄膜太阳能芯片(15)、第二夹胶片(13)和透光背板(14)。The solar power tile system according to claim 1 or 2, wherein the tile body comprises a light transmissive panel (11), a first clip film (12), a flexible thin film solar chip (15), and a first layer laminated in sequence. Two clip film (13) and light transmissive back plate (14). 根据权利要求3所述的太阳能发电瓦系统,其中,在所述透光背板(14)的外表面上设置有接线盒(18)。The solar power tile system according to claim 3, wherein a junction box (18) is disposed on an outer surface of the light transmissive backboard (14). 根据权利要求3所述的太阳能发电瓦系统,其中,所述瓦体还包括:The solar power tile system of claim 3, wherein the tile body further comprises: 第三夹胶片(19),其设置在所述第一夹胶片(12)和所述第二夹胶片(13)之间,并且位于所述柔性薄膜太阳能芯片(15)的横向上的两端。a third film (19) disposed between the first film (12) and the second film (13) and located at both ends of the flexible film solar chip (15) in the lateral direction . 根据权利要求1至5中的任何一项权利要求所述的太阳能发电 瓦系统,其中,在所述瓦体和所述防水衔接部(4)之间设置有密封胶(110)。A solar power tile system according to any one of claims 1 to 5, wherein a sealant (110) is disposed between the tile body and the waterproof joint (4). 根据权利要求2至6中的任何一项权利要求所述的太阳能发电瓦系统,其中,A solar power tile system according to any one of claims 2 to 6, wherein 所述左护边(16)包括左搭接边(16-1)、左插条(16-2)、左连接条(16-3)和左瓦框(16-4),并且The left guarding edge (16) includes a left overlapping edge (16-1), a left insertion strip (16-2), a left connecting strip (16-3), and a left tile frame (16-4), and 所述右护边(17)包括右搭接边(17-1)、右插条(17-2)、右连接条(17-3)和右瓦框(17-4)。The right bezel (17) includes a right lap edge (17-1), a right edge (17-2), a right link (17-3), and a right tile (17-4). 根据权利要求7所述的太阳能发电瓦系统,其中,当所述左护边(16)和所述右护边(17)相互插接时,所述左搭接边(16-1)和所述右搭接边(17-1)相互搭接,所述左搭接边(16-1)被定位在所述右搭接边(17-1)上,所述右搭接边(17-1)的右端面接触所述左插条(16-2),所述右插条(17-2)插入由所述左插条(16-2)、所述左连接条(16-3)和所述左瓦框(16-4)形成的空间中,并且所述右插条(17-2)的右端面接触所述左瓦框(16-4)。The solar power tile system according to claim 7, wherein said left overlapping edge (16-1) and said when said left retaining edge (16) and said right retaining edge (17) are inserted into each other The right lap edges (17-1) are overlapped with each other, and the left lap edge (16-1) is positioned on the right lap edge (17-1), the right lap edge (17- The right end face of 1) contacts the left insert (16-2), and the right insert (17-2) is inserted by the left insert (16-2), the left link (16-3) And a space formed by the left tile frame (16-4), and a right end surface of the right insert (17-2) contacts the left tile frame (16-4). 根据权利要求7或8所述的太阳能发电瓦系统,其中,A solar power tile system according to claim 7 or 8, wherein 在所述左护边(16)和所述右护边(17)相互插接之后,所述左护边(16)和所述右护边(17)的上端面是齐平的;After the left retaining edge (16) and the right retaining edge (17) are inserted into each other, the upper end faces of the left retaining edge (16) and the right retaining edge (17) are flush; 在所述左护边(16)和所述右护边(17)相互插接之后,所述左护边(16)和所述右护边(17)的下端面是齐平的;After the left retaining edge (16) and the right retaining edge (17) are inserted into each other, the lower end faces of the left retaining edge (16) and the right retaining edge (17) are flush; 所述左搭接边(16-1)、所述左插条(16-2)、所述左连接条(16-3)和所述左瓦框(16-4)的上端面是齐平的,并且The upper end faces of the left overlapping edge (16-1), the left insertion bar (16-2), the left connecting bar (16-3), and the left tile frame (16-4) are flush And 所述右插条(17-2)、所述右连接条(17-3)和所述右瓦框(17-4)的下端面是齐平的。The lower end faces of the right insert (17-2), the right connecting strip (17-3), and the right tile (17-4) are flush. 根据权利要求2至9中的任何一项权利要求所述的太阳能发电瓦系统,其中,所述左护边(16)的上端面上开设有排水槽。A solar power tile system according to any one of claims 2 to 9, wherein a drain groove is formed in the upper end surface of the left side guard (16). 根据权利要求3至10中的任何一项权利要求所述的太阳能发电瓦系统,其中,在所述太阳能发电瓦(1)上设置有挂接件安装孔(112),所述挂接件安装孔(112)是盲孔,所述盲孔完全地穿透所述透光背板(14)并且部分地穿透所述透光面板(11)。A solar power tile system according to any one of claims 3 to 10, wherein a hook mounting hole (112) is provided on the solar power tile (1), and the hook is mounted The aperture (112) is a blind aperture that completely penetrates the light transmissive backplate (14) and partially penetrates the light transmissive panel (11). 根据权利要求11所述的太阳能发电瓦系统,其中,所述透光面板(11)上的挂接件安装孔(112)的直径大于所述透光背板(14)上的挂接件安装孔(112)的直径。The solar power tile system according to claim 11, wherein the diameter of the hook mounting hole (112) on the light transmissive panel (11) is larger than the mounting of the hook on the light transmissive back panel (14) The diameter of the hole (112). 根据权利要求11或12所述的太阳能发电瓦系统,其中,所述安装组件包括:The solar power tile system of claim 11 or 12, wherein the mounting assembly comprises: 多根挂瓦条(21),其固定在所述屋顶(3)上;以及a plurality of battens (21) fixed to the roof (3); 挂接件(22),其附接在所述挂瓦条(21)上并且配合到所述挂接件安装孔(112)内,由此将所述太阳能发电瓦(1)固定在所述挂瓦条(21)上。a hanger (22) attached to the battens (21) and fitted into the hanger mounting hole (112), thereby fixing the solar power tile (1) to the Hang the tile (21). 根据权利要求13所述的太阳能发电瓦系统,其中,所述挂接件(22)伸入所述挂接件安装孔(112)中的长度小于所述挂接件安装孔(112)的深度。The solar power tile system according to claim 13, wherein a length of the hook member (22) extending into the hook mounting hole (112) is smaller than a depth of the hook mounting hole (112) . 根据权利要求13或14所述的太阳能发电瓦系统,其中,在所述太阳能发电瓦(1)和所述挂瓦条(21)之间设置有柔性垫块。A solar power tile system according to claim 13 or 14, wherein a flexible spacer is disposed between the solar power tile (1) and the battens (21). 根据权利要求1至15中的任何一项权利要求所述的太阳能发电瓦系统,其中,在所述纵向上,相邻的太阳能发电瓦(1)之间相互搭接,并且在搭接处设置有防水密封件。A solar power tile system according to any one of claims 1 to 15, wherein adjacent solar power tiles (1) overlap each other in the longitudinal direction and are disposed at the lap joint There are waterproof seals. 根据权利要求3至16中的任何一项权利要求所述的太阳能发电瓦系统,其中,构成所述透光背板(14)的材料包括TPT、CPE、KPE、PVDF或AAA。A solar power tile system according to any one of claims 3 to 16, wherein the material constituting the light transmissive backsheet (14) comprises TPT, CPE, KPE, PVDF or AAA. 根据权利要求4至17中的任何一项权利要求所述的太阳能发电瓦系统,其中,A solar power tile system according to any one of claims 4 to 17, wherein 在所述透光背板(14)上设置有导线引出孔(14-1);并且a wire lead-out hole (14-1) is disposed on the light transmissive back plate (14); and 所述柔性薄膜太阳能芯片(15)的正极导线(15-1)和负极导线(15-2)通过连接线(111)相连,以使多块柔性薄膜太阳能芯片(15)形成并联电路,再由所述接线盒(18)的正极引出线(18-1)和负极引出线(18-2)引出。The positive electrode wire (15-1) and the negative electrode wire (15-2) of the flexible thin film solar chip (15) are connected by a connecting wire (111), so that a plurality of flexible thin film solar chips (15) form a parallel circuit, and then The positive electrode lead wire (18-1) and the negative electrode lead wire (18-2) of the junction box (18) are taken out. 根据权利要求1至18中的任何一项权利要求所述的太阳能发电瓦系统,其中,当沿着所述纵向观察时,所述太阳能发电瓦(1)呈波浪状曲面形。A solar power tile system according to any one of claims 1 to 18, wherein said solar power tile (1) has a wavy curved shape when viewed along said longitudinal direction. 一种制备和安装根据权利要求1至19中的任何一项权利要求所述的太阳能发电瓦系统的方法,所述方法包括:A method of making and installing a solar power tile system according to any one of claims 1 to 19, the method comprising: 准备多块已封装好的柔性薄膜太阳能芯片(15);Preparing a plurality of packaged flexible thin film solar chips (15); 通过连接线(111)将所述柔性薄膜太阳能芯片(15)的正极导线(15-1)和负极导线(15-2)连接起来,以使多块柔性薄膜太阳能芯片(15)形成并联电路,同时预留电路的正极引线和负极引线;Connecting the positive electrode lead (15-1) and the negative electrode lead (15-2) of the flexible thin film solar chip (15) through a connecting line (111) to form a plurality of flexible thin film solar chips (15) to form a parallel circuit, At the same time, the positive lead and the negative lead of the circuit are reserved; 在透光背板(14)上敷设第二夹胶片(13),然后放置已封装好的柔性薄膜太阳能芯片(15),再敷设第一夹胶片(12)和第三夹胶片(19),最后安装透光面板(11),由此形成已完成预安装的半成品;Laying a second film (13) on the transparent back plate (14), then placing the packaged flexible film solar chip (15), and then applying the first film (12) and the third film (19). Finally, the light transmissive panel (11) is installed, thereby forming a pre-installed semi-finished product; 将所述半成品放入高压釜或层压机中,设定温度和压力,以执行合片工序;Putting the semi-finished product into an autoclave or a laminating machine, setting a temperature and a pressure to perform a laminating process; 在完成所述合片工序之后,在所述透光背板(14)的外表面上安装接线盒(18),利用密封胶进行密封(110),并且安装防水衔接部(4),由此得到太阳能发电瓦;After completing the splicing process, a junction box (18) is mounted on the outer surface of the light transmissive backboard (14), sealed (110) with a sealant, and a waterproof joint (4) is mounted, thereby Obtain solar power tiles; 在屋顶(3)上安装多根挂瓦条(21);以及Installing a plurality of battens (21) on the roof (3); 利用挂接件(22)、垫块和防水密封件,按照由下而上的顺序将多片太阳能发电瓦固定在所述挂瓦条(21)上。A plurality of solar power tiles are fixed to the battens (21) in a bottom-up order by means of hooks (22), spacers and waterproof seals.
PCT/CN2017/118551 2017-03-02 2017-12-26 Solar shingle system, and manufacturing method and mounting method therefor WO2018157656A1 (en)

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CN201710122320.8A CN106972072B (en) 2017-03-02 2017-03-02 Roof glass-based curved photovoltaic tile system and its solar thin-film power generation curved tile
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