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WO2018143333A1 - Linear friction welding method and linear friction welding device - Google Patents

Linear friction welding method and linear friction welding device Download PDF

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Publication number
WO2018143333A1
WO2018143333A1 PCT/JP2018/003390 JP2018003390W WO2018143333A1 WO 2018143333 A1 WO2018143333 A1 WO 2018143333A1 JP 2018003390 W JP2018003390 W JP 2018003390W WO 2018143333 A1 WO2018143333 A1 WO 2018143333A1
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Prior art keywords
friction welding
linear friction
sliding
bonded interface
burrs
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PCT/JP2018/003390
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French (fr)
Japanese (ja)
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藤井 英俊
好昭 森貞
祥宏 青木
泰山 正則
元 村山
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国立大学法人大阪大学
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Publication of WO2018143333A1 publication Critical patent/WO2018143333A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding

Definitions

  • the present invention relates to a linear friction welding method and a linear friction welding apparatus for solid-phase joining metal materials.
  • LFW Liner Friction Welding
  • FSW Friction Stir Welding
  • Patent Document 1 Japanese Patent Laid-Open No. 2015-164738
  • one member is repeatedly moved relatively on the same locus in a state where one member is in contact with the other member, and the one member is In accordance with a stop command for relative movement of the one member with respect to the other member, and the one member becomes the other member from the generation of the stop command.
  • a friction welding apparatus comprising stop means for stopping relative movement of the one member relative to the other member during a period until the locus is relatively moved once.
  • Patent Document 1 shortens the time taken from the generation of a stop command to the stop of the actuator and controls the friction welding amount, and the minimum friction welding amount is sufficient. It is not intended to form a joint having a good joint characteristic.
  • an object of the present invention is to provide a simple linear friction welding method and linear friction welding capable of forming a good joint while minimizing the amount of burr discharged. To provide an apparatus.
  • the present inventor pays attention to the situation where burrs are discharged as a result of intensive research on the observation method for confirming the progress of the joining process and the appropriate stop timing of sliding. Has been found to be extremely effective, and the present invention has been achieved.
  • the present invention A first step of bringing one member into contact with the other member to form a bonded interface; In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction.
  • a third step of stopping the sliding to form a joint surface In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and at the moment when the burr is discharged substantially parallel to the sliding direction, the third step is performed. Performing said stop in the process; A linear friction joining method is provided.
  • Fig. 1 shows a schematic diagram showing the situation during linear friction welding.
  • Linear friction welding is solid-phase bonding in which friction heat generated when the materials to be joined are rubbed together by linear motion is the main heat source.
  • the material softened by the temperature rise is discharged as burrs from the interface to be joined, so that the oxide film formed on the interface to be joined is removed and the new surfaces are brought into contact with each other to join the joint. Is supposed to be obtained.
  • the present inventor has observed in detail the discharge amount, direction and order of burrs during the joining process of linear friction welding, and the first burrs are discharged from the joined interface in a direction substantially perpendicular to the sliding direction. After that, it was clarified that the gas was subsequently discharged from a substantially parallel direction. Generally speaking, the burr discharge direction at the initial stage of joining is substantially parallel to the sliding direction, but actually a different phenomenon occurs. In this specification, “sliding direction and substantially perpendicular direction” and “sliding direction and substantially parallel direction” are both directions substantially perpendicular to the applied pressure.
  • the temperature distribution of the bonded interface has a great influence on the direction and order in which burrs are discharged from the bonded interface.
  • the materials to be joined are constantly in contact with each other at the center of the interface to be joined, and frictional heat is easily stored.
  • the material to be joined is first softened in the region, and burrs are discharged from the “sliding direction and substantially perpendicular direction” that is the shortest distance from the region.
  • the present invention also provides: A first step of bringing one member into contact with the other member to form a bonded interface; In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction. A second step of discharging burrs from the bonded interface; A third step of stopping the sliding to form a joint surface, In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction are at both ends of the bonded interface. Performing the stop in the third step at the moment of reaching A linear friction joining method is also provided.
  • the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction reach the both ends of the bonded interface at the moment.
  • the amount of burrs discharged is slightly larger compared to the case where the burrs are stopped at the moment when the burrs are discharged almost parallel to the sliding direction, but the oxide is more reliably Can be achieved.
  • the moment when the burrs discharged substantially perpendicular to the sliding direction reach both ends of the bonded interface. It can be easily grasped. Specifically, since the bonded interface emits light as burrs are discharged, it is only necessary to observe the moment when the emitted light reaches both ends of the bonded interface.
  • the bonded interface is square or rectangular.
  • the method for determining the timing to stop sliding by observing the discharge of burrs can be applied to the materials to be joined having various shapes, but if the interface to be joined is square or rectangular, the direction of burrs discharge In addition, the discharge timing can be more easily observed.
  • the sliding direction is a substantially short direction of the one member and / or the other member.
  • the area of the bonded interface that is constantly in contact during the sliding process as compared to the case where the sliding direction is the substantially short direction of one member and / or the other member, compared to the case where the sliding direction is substantially the longitudinal direction. Becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and heat removal is larger when sliding in a substantially short direction, and as a result, the direction dependency in which burrs are discharged becomes more prominent. It is possible to more easily observe the discharge of burrs as an index for stopping.
  • the one member and / or the other member is an iron-based metal, titanium, or a titanium alloy.
  • the one member and / or the other member is an iron-based metal, titanium, or titanium alloy.
  • the present invention also provides: One member is brought into contact with the other member to form a bonded interface, and then the one member and the other member are moved in the same locus while pressure is applied substantially perpendicularly to the bonded interface.
  • a linear friction welding device that repeatedly slides on and stops the sliding after discharging burrs from the bonded interface, An observation device for observing the bonded interface from a direction substantially perpendicular to the sliding direction;
  • a linear friction welding apparatus is also provided.
  • linear friction welding apparatus of the present invention it is preferable to further include an observation apparatus for observing the bonded interface from a direction substantially parallel to the sliding direction.
  • the observation device is a high-speed video camera.
  • a high-speed video camera By using a high-speed video camera, it is possible to accurately grasp the discharge timing of burrs and the like that are difficult to measure with the naked eye.
  • FIG. 2 is a schematic diagram showing a joining process of linear friction joining according to the present invention.
  • a first step in which one member 2 is brought into contact with the other member 4 to form a bonded interface 6 and a state in which pressure is applied substantially perpendicular to the bonded interface 6 Then, the second member 4 and the other member 4 are repeatedly slid on the same locus, and the burr 8 is discharged from the bonded interface substantially parallel and substantially perpendicular to the sliding direction, and sliding is performed.
  • a third step of stopping and forming a joint surface will be described in detail.
  • the first step is a step in which one member 2 is brought into contact with the other member 4 to form a bonded interface 6.
  • the one member 2 and / or the other member 4 are moved to a place where the formation of the joining portion is desired, the joined surfaces are brought into contact with each other, and the joined interface 6 is formed.
  • the material of the one member 2 and the other member 4 is not particularly limited as long as the effects of the present invention are not impaired, and may have a metal phase that can be joined by linear friction welding. Or it is preferable that it is a titanium alloy.
  • a titanium alloy By using one member 2 and / or the other member 4 of an iron-based metal, titanium, or titanium alloy, it is possible to easily confirm the generation of burrs 8 or the light emission associated with the generation of burrs 8.
  • an iron-type metal means the metal which mainly has iron in a composition, For example, various steel, cast iron, etc. are contained.
  • the present invention can be achieved by using one member 2 and / or the other member 4 as these metal materials. The linear friction welding can be used more accurately.
  • the shape and size of the one member 2 and the other member 4 are not particularly limited as long as the effects of the present invention are not impaired. Any desired pressurization and vibration can be realized by the linear friction welding apparatus.
  • the bonded interface 6 is preferably a square or a rectangle.
  • the method of determining the timing of stopping the sliding by observing the discharge of the burr 8 can be applied to the material to be joined having various shapes. However, when the interface 6 to be joined is square or rectangular, the second In the process, the discharge direction and discharge timing of the burr 8 can be more easily observed.
  • (1-2) Second Step In the second step, one member 2 and the other member 4 are repeatedly slid on the same locus in a state where pressure is applied substantially perpendicularly to the bonded interface 6. This is a step of discharging the burrs 8 from the bonded interface 6 substantially parallel and substantially perpendicular to the sliding direction.
  • the method of repeatedly sliding one member 2 and the other member 4 on the same trajectory is not particularly limited as long as the effect of the present invention is not impaired. Even if both members are vibrated together, one is fixed. Then, the other may be vibrated. Further, the process conditions (applied pressure, vibration frequency, amplitude, etc.) of linear friction welding are not particularly limited, and may be set as appropriate according to the material, shape, size, etc. of the materials to be joined.
  • the sliding direction is set to one member 2 and / or the other member 4. It is preferable that the direction is substantially short. Compared with the case where the longitudinal direction is substantially the longitudinal direction by setting the sliding direction to be the substantially short direction of the one member 2 and / or the other member 4, the bonded interface that is constantly in contact during the sliding process. The area of 6 becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and heat removal is larger when sliding in a substantially short direction, and as a result, the direction dependency in which the burrs 8 are discharged becomes more prominent. It is possible to more easily observe the discharge of the burr 8 as an index for stopping the operation.
  • the discharge behavior of the burr 8 in the second process is grasped by observing the bonded interface 6 from a direction substantially perpendicular to the sliding direction.
  • the observation method is not particularly limited, for example, by using a high-speed video camera and using a frame rate of about 2500 fps, it is possible to accurately know the behavior in which the burrs 8 are discharged.
  • the third step is a step of forming a joint surface by stopping sliding in the second step.
  • the sliding between the one member 2 and the other member 4 is stopped, thereby joining. Can be completed.
  • the bonded interface 6 is observed from a direction substantially perpendicular to the sliding direction, and the sliding is stopped at the moment when the burr 8 is discharged substantially parallel to the sliding direction. As a result, it is possible to form a good bonded portion while minimizing the discharge amount of the burr 8 (minimizing consumption of the material to be bonded).
  • the bonded interface 6 is observed from a direction substantially perpendicular to the sliding direction, and the burr 8 discharged substantially perpendicular to the sliding direction reaches the both ends of the bonded interface 6 at the moment.
  • the amount of discharge of the burr 8 is slightly larger than that when the burr 8 is stopped at the moment when the burr 8 is discharged substantially parallel to the sliding direction, but more reliably. Oxide removal and the like can be achieved.
  • the burrs 8 discharged substantially perpendicular to the sliding direction reached both ends of the bonded interface 6.
  • linear friction welding apparatus of this invention is comprised from the main-body part and the observation part, and a main-body part is the same as that of a conventionally well-known general linear friction welding apparatus.
  • a main-body part is the same as that of a conventionally well-known general linear friction welding apparatus.
  • the observation unit includes an observation device for observing the bonded interface 6 from a direction substantially perpendicular to the sliding direction of the one member 2 and the other member 4, and the burr 8 during the bonding process is provided. Emission can be observed.
  • the linear friction welding method of the present invention can be sufficiently executed only by an observation device arranged in a direction substantially perpendicular to the sliding direction, but the direction substantially parallel to the sliding direction.
  • more accurate observation can be realized by arranging an observation device.
  • the discharge state of the burr 8 is observed by an observation device, and the moment when the burr 8 is discharged substantially parallel to the sliding direction or substantially perpendicular to the sliding direction. It is preferable to have a program that automatically stops sliding at the moment when the burr 8 discharged to the both ends of the interface 6 to be joined is reached. By measuring the time until, it can be set as the joining time of joining on the same conditions after the next time.
  • the linear friction welding apparatus of the present invention it is preferable to use a high-speed video camera as an observation apparatus.
  • a high-speed video camera By using a high-speed video camera, it is possible to accurately observe the discharge timing and discharge state of the burr 8.
  • the specifications of the high-speed video camera are not particularly limited as long as the effects of the present invention are not impaired, but for example, the observation frame rate is preferably 100 to 10,000 fps, and more preferably 125 to 5000 fps. . By setting the frame rate to these values, it is possible to accurately observe the discharge timing of the burr 8.
  • the observation device for example, a photo sensor or a line sensor can be used in addition to the high-speed video camera.
  • the linear friction welding apparatus of the present invention preferably includes a mirror for observing the discharge state of the burr 8. By arranging the mirror at an appropriate position, it is possible to accurately observe the discharge timing and discharge state of the burr 8.
  • Example 1 A 20 mm ⁇ 20 mm ⁇ 65 mm titanium alloy (Ti-6Al-4V) was used as the material to be bonded, and linear friction bonding was performed using a 20 mm ⁇ 20 mm surface as a bonding surface.
  • linear friction welding was performed by a method in which one material to be joined was fixed and the other material to be vibrated, and the frequency was 50 Hz, the amplitude was ⁇ 2 mm, and the applied pressure was 50 MPa.
  • FIG. 3 shows an image obtained by observing the bonded interface from a direction substantially perpendicular to the sliding direction at a frame rate of 2500 fps using a high-speed video camera.
  • the discharge of burrs is started from a direction substantially perpendicular to the sliding direction.
  • no burrs are discharged from a direction substantially parallel to the sliding direction.
  • 1.2 seconds have elapsed from the start of joining
  • a large amount of burrs are discharged from both directions substantially perpendicular and substantially parallel to the sliding direction. Note that by observing the burr discharge state in FIG. 3, it was easy to grasp the moment when the burr discharge reached both ends of the bonded interface.
  • FIG. 4 shows an image obtained by observing the bonded interface from a direction substantially parallel to the sliding direction at a frame rate of 2500 fps using a high-speed video camera.
  • a substantially parallel direction it is difficult to confirm the emission of burrs from a substantially vertical direction clearly observed when observed from a substantially vertical direction in an image 0.2 seconds after the start of bonding. is there.
  • the discharge of burrs in the vertical direction can be confirmed 0.5 seconds after the start of joining, but at this stage, the discharge of burrs is also started in a substantially parallel direction. After 1.1 seconds, only the length of the burrs discharged from the substantially vertical direction and the substantially parallel direction is increased, and no other particular change is observed. From FIG. 4, it was difficult to grasp the moment when the burr discharge reached both ends of the bonded interface.
  • the bonded interface is slid. It can be seen that it is necessary to observe from a direction substantially perpendicular to the direction of movement.
  • Example 2 Linear friction welding was performed in the same manner as in Example 1 except that the frequency was 15 Hz and the applied pressure was 200 MPa.
  • Example 2 using a high-speed video camera, the bonded interface was observed from a direction substantially perpendicular to the sliding direction. Since burrs were discharged from a direction substantially parallel to the direction, the vibration (sliding) was stopped in 3 seconds.
  • Example 3 Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 3.5 seconds. Note that 3.5 seconds is the moment when the burr discharge reaches both ends of the bonded interface.
  • FIG. 5 shows cross-sectional photographs of the joints obtained in Examples 2 and 3 and Comparative Examples 1 to 4.
  • Comparative Example 1 (1 s in FIG. 5) and 2 (2 s in FIG. 5) with a short joining time, an unjoined portion is confirmed, but Example 2 (3 s in FIG. 5), 3 (in FIG. 5) In 3.5 s) and Comparative Example 3 (3.75 s in FIG. 5) and 4 (4 s in FIG. 5), good joints without defects are formed.
  • the thickness of the joint is almost the same, but in Comparative Examples 3 and 4, it can be seen that the joint is shortened.
  • FIG. 6 shows the tensile strengths of the joints obtained in Examples 2 and 3 and Comparative Examples 1, 2, and 4.
  • the joints obtained in Comparative Examples 1 and 2 having a short joining time had lower strength than other conditions, but in Examples 2, 3 and Comparative Example 4, the base material was broken, and the strength was almost the same.

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Abstract

Provided are a simple linear friction welding method and linear friction welding method with which it is possible to minimize the amount of burrs discharged, while forming suitable joints. This method comprises a first step in which one member (2) is brought into contact with another member (4) to form an interface to be welded (6), a second step in which, with pressure being applied approximately perpendicularly with respect to the interface to be welded (6), one member (2) and another member (4) are repeatedly made to slide on the same path, discharging burrs (8) from the interface to be welded, approximately in parallel and approximately perpendicular to the direction of sliding, and a third step in which the sliding is stopped, forming a welding surface, and is characterized in that in the second step, the interface to be welded (6) is observed from a direction approximately perpendicular to the direction of sliding, and that the stop is executed in the third step at the moment when burrs (8) are discharged approximately in parallel with the direction of sliding.

Description

線形摩擦接合方法及び線形摩擦接合装置Linear friction welding method and linear friction welding device
 本発明は金属材同士を固相接合する線形摩擦接合方法及び線形摩擦接合装置に関する。 The present invention relates to a linear friction welding method and a linear friction welding apparatus for solid-phase joining metal materials.
 鋼やアルミニウム合金等の金属材料の高強度化に伴い、接合構造物の機械的特性を決定する接合部での強度低下が深刻な問題となっている。これに対し、近年、接合中の最高到達温度が被接合材の融点に達せず、接合部における強度低下が従来の溶融溶接と比較して小さい固相接合法が注目され、急速に実用化が進んでいる。 With the increase in strength of metal materials such as steel and aluminum alloys, a decrease in strength at the joint that determines the mechanical characteristics of the joint structure has become a serious problem. On the other hand, in recent years, solid-phase joining methods have been attracting attention because the maximum temperature reached during joining does not reach the melting point of the materials to be joined, and the strength reduction at the joints is small compared to conventional fusion welding. Progressing.
 特に、金属部材同士を線形軌跡で摺動させる線形摩擦接合(LFW:Lineaer Friction Welding)は、摩擦攪拌接合(FSW:Friction Stir Welding)のようにツールを用いる必要がないことから、高融点金属にも容易に適用することができ、種々の産業における実用化が期待されている。 In particular, linear friction welding (LFW: Liner Friction Welding) in which metal members slide along a linear trajectory does not require the use of a tool like Friction Stir Welding (FSW: Friction Stir Welding). Can be easily applied, and is expected to be put to practical use in various industries.
 しかしながら、線形摩擦接合の接合機構や適切なプロセス制御方法等については必ずしも明らかになっておらず、多数の予備試験や経験等に基づき、各被接合材に対する接合条件の最適化が行われているのが実情である。 However, the mechanism of linear friction welding and appropriate process control methods are not always clear, and the welding conditions for each material to be joined have been optimized based on numerous preliminary tests and experiences. Is the actual situation.
 これに対し、例えば、特許文献1(特開2015-164738号公報)では、一方の部材を他方の部材に当接させた状態でそれらを同一軌跡上で繰り返し相対移動させて、前記一方の部材を前記他方の部材に摩擦接合する摩擦接合装置であって、前記一方の部材の前記他方の部材に対する相対移動の停止指令にしたがって、該停止指令の発生から前記一方の部材が前記他方の部材に対して前記軌跡を一回相対移動するまでの期間中に前記一方の部材の前記他方の部材に対する相対移動を停止させる停止手段を備えること、を特徴とする摩擦接合装置が開示されている。 On the other hand, for example, in Patent Document 1 (Japanese Patent Laid-Open No. 2015-164738), one member is repeatedly moved relatively on the same locus in a state where one member is in contact with the other member, and the one member is In accordance with a stop command for relative movement of the one member with respect to the other member, and the one member becomes the other member from the generation of the stop command. On the other hand, there is disclosed a friction welding apparatus comprising stop means for stopping relative movement of the one member relative to the other member during a period until the locus is relatively moved once.
 上記特許文献1に記載の摩擦接合装置においては、一方の部材を他方の部材に当接させた状態でそれらを同一軌跡上で繰り返し相対移動させて摩擦接合する際に、相対移動の停止命令をどのタイミングで発生させれば、2つの部材が適切な接合状態となるタイミングで両者の相対移動が丁度停止するかを、特定しやすくすることができる、としている。 In the friction welding apparatus described in the above-mentioned Patent Document 1, when one member is brought into contact with the other member and repeatedly moved relative to each other on the same trajectory, the relative movement stop command is issued. It is said that it is possible to easily identify at which timing the relative movement of the two members is just stopped at the timing when the two members are in an appropriate joined state.
特開2015-164738号公報Japanese Patent Laying-Open No. 2015-164738
 しかしながら、上記特許文献1に開示されている摩擦接合方法は、停止指令の発生からアクチュエータの停止までにかかる期間を短縮し、摩擦接合量を制御するものであり、最低限の摩擦接合量で十分な継手特性を有する接合部を形成させるものではない。 However, the friction welding method disclosed in Patent Document 1 shortens the time taken from the generation of a stop command to the stop of the actuator and controls the friction welding amount, and the minimum friction welding amount is sufficient. It is not intended to form a joint having a good joint characteristic.
 線形摩擦接合においてはバリとして排出された分だけ被接合材が短くなることから、可能な限りバリの排出量を最低限に抑えつつ、良好な接合部が形成されるタイミングで接合を停止することが望まれる。しなしながら、当該停止のタイミングを決定する適当な方法は存在しない。 In linear friction welding, since the material to be joined is shortened by the amount discharged as burrs, the joining should be stopped when a good joint is formed while minimizing the amount of burrs discharged as much as possible. Is desired. However, there is no appropriate method for determining the timing of the stop.
 以上のような従来技術における問題点に鑑み、本発明の目的は、バリの排出量を最低限に抑えつつ、良好な接合部を形成することができる、簡便な線形摩擦接合方法及び線形摩擦接合装置を提供することにある。 In view of the above-described problems in the prior art, an object of the present invention is to provide a simple linear friction welding method and linear friction welding capable of forming a good joint while minimizing the amount of burr discharged. To provide an apparatus.
 本発明者は上記目的を達成すべく、接合プロセスの進行を確認するための観察方法及び適当な摺動の停止タイミング等について鋭意研究を重ねた結果、バリが排出される状況等に着目することが極めて有効であることを見出し、本発明に到達した。 In order to achieve the above-mentioned object, the present inventor pays attention to the situation where burrs are discharged as a result of intensive research on the observation method for confirming the progress of the joining process and the appropriate stop timing of sliding. Has been found to be extremely effective, and the present invention has been achieved.
即ち、本発明は、
 一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
 前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
 前記摺動を停止して接合面を形成する第三工程と、を有し、
 前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記バリが前記摺動の方向に対して略平行に排出された瞬間に、前記第三工程における前記停止を実行すること、
 を特徴とする線形摩擦接合方法を提供する。
That is, the present invention
A first step of bringing one member into contact with the other member to form a bonded interface;
In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction. A second step of discharging burrs from the bonded interface;
A third step of stopping the sliding to form a joint surface,
In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and at the moment when the burr is discharged substantially parallel to the sliding direction, the third step is performed. Performing said stop in the process;
A linear friction joining method is provided.
 図1に線形摩擦接合中の状況を示す模式図を示す。線形摩擦接合は被接合材同士を線形運動で擦りあわせた際に生じる摩擦熱を主な熱源とする固相接合である。従来の線形摩擦接合においては、昇温によって軟化した材料を被接合界面からバリとして排出することで、被接合界面に形成していた酸化被膜を除去し、新生面同士を当接させることで接合部が得られるとされている。 Fig. 1 shows a schematic diagram showing the situation during linear friction welding. Linear friction welding is solid-phase bonding in which friction heat generated when the materials to be joined are rubbed together by linear motion is the main heat source. In the conventional linear friction welding, the material softened by the temperature rise is discharged as burrs from the interface to be joined, so that the oxide film formed on the interface to be joined is removed and the new surfaces are brought into contact with each other to join the joint. Is supposed to be obtained.
 本発明者は線形摩擦接合の接合プロセス中におけるバリの排出量、方向及び順番について詳細に観察したところ、被接合界面からバリが最初に排出されるのは摺動の方向と略垂直方向であり、その後引き続いて略平行方向から排出されることが明らかとなった。一般的に想起される接合初期のバリ排出方向は摺動の方向と略平行方向であるが、実際には異なった現象が生じている。なお、本明細書において「摺動の方向と略垂直方向」及び「摺動の方向と略平行方向」は、共に印加圧力に対して略垂直の方向である。 The present inventor has observed in detail the discharge amount, direction and order of burrs during the joining process of linear friction welding, and the first burrs are discharged from the joined interface in a direction substantially perpendicular to the sliding direction. After that, it was clarified that the gas was subsequently discharged from a substantially parallel direction. Generally speaking, the burr discharge direction at the initial stage of joining is substantially parallel to the sliding direction, but actually a different phenomenon occurs. In this specification, “sliding direction and substantially perpendicular direction” and “sliding direction and substantially parallel direction” are both directions substantially perpendicular to the applied pressure.
 被接合界面からバリが排出される方向及び順番には、被接合界面の温度分布が大きく影響していると考えられる。具体的には、被接合界面の中心は絶えず被接合材同士が当接しており、摩擦熱が蓄熱されやすい。その結果、当該領域において最初に被接合材の軟化が進行し、当該領域から最短距離の「摺動の方向と略垂直方向」からバリが排出されることになる。 It is considered that the temperature distribution of the bonded interface has a great influence on the direction and order in which burrs are discharged from the bonded interface. Specifically, the materials to be joined are constantly in contact with each other at the center of the interface to be joined, and frictional heat is easily stored. As a result, the material to be joined is first softened in the region, and burrs are discharged from the “sliding direction and substantially perpendicular direction” that is the shortest distance from the region.
 ここで、線形摩擦接合では摺動の停止を実行した後、部材の動きが完全に止まるまでに0.2~0.5秒を要するのが一般的である。被接合界面の全方位から軟化した材料(バリ)が排出されることで、被接合界面の全面が接合されたことを把握することができるが、当該タイミングに合わせて部材の動きを停止すると、不要なバリを排出してしまうことになる。これに対し、本発明者は様々なタイミングで摺動を停止させて得られた継手の接合部及び機械的特性を評価した結果、摺動の方向に対して略平行にバリが排出された瞬間に停止を実行することで、バリの排出量を最低限に抑えつつ、良好な接合部が形成される
ことが明らかとなった。
Here, in the linear friction welding, it is general that 0.2 to 0.5 seconds are required until the movement of the member completely stops after the sliding is stopped. By discharging the softened material (burrs) from all directions of the bonded interface, it is possible to grasp that the entire bonded interface is bonded, but when the movement of the member is stopped in accordance with the timing, Unnecessary burrs will be discharged. On the other hand, as a result of evaluating the joint and mechanical characteristics of the joint obtained by stopping the sliding at various timings, the present inventor found that the burr was discharged substantially parallel to the sliding direction. It was clarified that by performing the stop at this time, a good joint was formed while minimizing the amount of burrs discharged.
 摺動の方向に対して略平行にバリが排出された瞬間を正確に観察するためには、摺動の方向に対して略垂直の方向から被接合界面を観察する必要がある。よって、本発明の線形摩擦接合方法においては、摺動の方向に対して略垂直の方向から被接合界面を観察することを構成要件としている。 In order to accurately observe the moment when burrs are discharged substantially parallel to the sliding direction, it is necessary to observe the bonded interface from a direction substantially perpendicular to the sliding direction. Therefore, in the linear friction welding method of the present invention, it is a structural requirement to observe the interface to be joined from a direction substantially perpendicular to the sliding direction.
 また、本発明は、
 一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
 前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
 前記摺動を停止して接合面を形成する第三工程と、を有し、
 前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に、前記第三工程における前記停止を実行すること、
 を特徴とする線形摩擦接合方法も提供する。
The present invention also provides:
A first step of bringing one member into contact with the other member to form a bonded interface;
In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction. A second step of discharging burrs from the bonded interface;
A third step of stopping the sliding to form a joint surface,
In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction are at both ends of the bonded interface. Performing the stop in the third step at the moment of reaching
A linear friction joining method is also provided.
 線形摩擦接合の接合プロセス中におけるバリの排出挙動等については上述のとおりであるが、摺動の方向に対して略平行にバリが排出された瞬間に停止を実行すると、接合界面からの酸化物の除去等が不十分な場合が存在し、被接合材の種類、形状及び大きさによっては若干継手特性が低下する場合が存在する。 The behavior of burrs discharged during the linear friction welding process is as described above. However, if a stop is executed at the moment when the burrs are discharged almost parallel to the sliding direction, the oxide from the joint interface There is a case where the removal or the like is insufficient, and there is a case where the joint characteristics slightly deteriorate depending on the type, shape and size of the materials to be joined.
 これに対し、摺動の方向に対して略垂直の方向から被接合界面を観察し、摺動の方向に対して略垂直に排出されるバリが当該被接合界面の両端に達した瞬間に摺動を停止することで、摺動の方向に対して略平行にバリが排出された瞬間に摺動を停止する場合と比較して、バリの排出量は若干多くなるものの、より確実に酸化物の除去等を達成することができる。 In contrast, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction reach the both ends of the bonded interface at the moment. By stopping the movement, the amount of burrs discharged is slightly larger compared to the case where the burrs are stopped at the moment when the burrs are discharged almost parallel to the sliding direction, but the oxide is more reliably Can be achieved.
 ここで、摺動の方向に対して略垂直の方向から被接合界面を観察することで、摺動の方向に対して略垂直に排出されるバリが当該被接合界面の両端に達した瞬間を容易に把握することができる。具体的には、バリの排出に伴い被接合界面が発光するため、当該発光が被接合界面の両端に達した瞬間を観察すればよい。 Here, by observing the bonded interface from a direction substantially perpendicular to the sliding direction, the moment when the burrs discharged substantially perpendicular to the sliding direction reach both ends of the bonded interface. It can be easily grasped. Specifically, since the bonded interface emits light as burrs are discharged, it is only necessary to observe the moment when the emitted light reaches both ends of the bonded interface.
 本発明の線形摩擦接合方法においては、前記被接合界面が正方形又は長方形であること、が好ましい。バリの排出を観察することによって摺動を停止するタイミングを決定する方法は種々の形状を有する被接合材に適用することができるが、被接合界面が正方形又は長方形である場合、バリの排出方向及び排出のタイミングをより容易に観察することができる。 In the linear friction welding method of the present invention, it is preferable that the bonded interface is square or rectangular. The method for determining the timing to stop sliding by observing the discharge of burrs can be applied to the materials to be joined having various shapes, but if the interface to be joined is square or rectangular, the direction of burrs discharge In addition, the discharge timing can be more easily observed.
 また、本発明の線形摩擦接合においては、前記第二工程において、前記摺動の方向を前記一方の部材及び/又は前記他方の部材の略短手方向とすること、が好ましい。摺動の方向を一方の部材及び/又は他方の部材の略短手方向とすることで、略長手方向とする場合と比較して、摺動プロセス中に絶えず接触している被接合界面の面積が小さくなる。即ち、摩擦熱の発生や抜熱に起因する温度勾配は略短手方向に摺動させる場合の方が大きくなり、その結果、バリが排出される方向依存性がより顕著になり、摺動を停止するための指標となるバリの排出をより容易に観察することができる。 In the linear friction welding of the present invention, it is preferable that in the second step, the sliding direction is a substantially short direction of the one member and / or the other member. The area of the bonded interface that is constantly in contact during the sliding process as compared to the case where the sliding direction is the substantially short direction of one member and / or the other member, compared to the case where the sliding direction is substantially the longitudinal direction. Becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and heat removal is larger when sliding in a substantially short direction, and as a result, the direction dependency in which burrs are discharged becomes more prominent. It is possible to more easily observe the discharge of burrs as an index for stopping.
 更に、本発明の線形摩擦接合においては、前記一方の部材及び/又は前記他方の部材が鉄系金属、チタン又はチタン合金であること、が好ましい。一方の部材及び/又は他方の部材を鉄系金属、チタン又はチタン合金とすることで、バリの発生又はバリの発生に伴う発光を容易に確認することができる。加えて、従来の固相接合方法及び溶融溶接方法では接合が困難な厚板に対応することができると共に、入熱過剰による接合部の強度低下を効果的に抑制することができる。 Furthermore, in the linear friction welding of the present invention, it is preferable that the one member and / or the other member is an iron-based metal, titanium, or a titanium alloy. By making one member and / or the other member an iron-based metal, titanium, or titanium alloy, it is possible to easily confirm the generation of burrs or light emission accompanying the generation of burrs. In addition, it is possible to cope with thick plates that are difficult to join by the conventional solid-phase joining method and fusion welding method, and it is possible to effectively suppress the strength reduction of the joint due to excessive heat input.
 また、本発明は、
 一方の部材を他方の部材に当接させて被接合界面を形成した後、前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記被接合界面からバリを排出した後に前記摺動を停止させる線形摩擦接合装置であって、
 前記摺動の方向に対して略垂直の方向から前記被接合界面を観察するための観察装置を備えること、
 を特徴とする線形摩擦接合装置も提供する。
The present invention also provides:
One member is brought into contact with the other member to form a bonded interface, and then the one member and the other member are moved in the same locus while pressure is applied substantially perpendicularly to the bonded interface. A linear friction welding device that repeatedly slides on and stops the sliding after discharging burrs from the bonded interface,
An observation device for observing the bonded interface from a direction substantially perpendicular to the sliding direction;
A linear friction welding apparatus is also provided.
 摺動の方向に対して略垂直の方向から被接合界面を観察するための観察装置を用いることで、上述の本発明の線形摩擦接合方法を容易に使用することができる。 By using an observation apparatus for observing the bonded interface from a direction substantially perpendicular to the sliding direction, the above-described linear friction welding method of the present invention can be easily used.
 本発明の線形摩擦接合装置においては、更に、前記摺動の方向に対して略平行の方向から前記被接合界面を観察するための観察装置を備えること、が好ましい。 In the linear friction welding apparatus of the present invention, it is preferable to further include an observation apparatus for observing the bonded interface from a direction substantially parallel to the sliding direction.
 摺動の方向に対して略平行の方向から被接合界面を観察するための観察装置も用いることで、より確実にバリの排出挙動を観察することができる。 By using an observation device for observing the bonded interface from a direction substantially parallel to the sliding direction, it is possible to observe the burr discharge behavior more reliably.
 更に、本発明の線形摩擦接合装置においては、前記観察装置が高速度ビデオカメラであることが好ましい。高速度ビデオカメラを用いることで、肉眼ではタイミングを計ることが困難であるバリの排出タイミング等を正確に把握することができる。 Furthermore, in the linear friction welding apparatus of the present invention, it is preferable that the observation device is a high-speed video camera. By using a high-speed video camera, it is possible to accurately grasp the discharge timing of burrs and the like that are difficult to measure with the naked eye.
 本発明によれば、バリの排出量を最低限に抑えつつ、良好な接合部を形成することができる、簡便な線形摩擦接合方法及び線形摩擦接合装置を提供することができる。 According to the present invention, it is possible to provide a simple linear friction welding method and a linear friction welding apparatus capable of forming a good joint while minimizing the discharge amount of burrs.
本発明の線形摩擦接合の一態様を示す模式図である。It is a schematic diagram which shows one aspect | mode of the linear friction joining of this invention. 本発明の線形摩擦接合の接合工程を示す模式図である。It is a schematic diagram which shows the joining process of the linear friction joining of this invention. 摺動の方向に対して略垂直の方向から観察した高速度ビデオカメラ画像である。It is the high-speed video camera image observed from the direction substantially perpendicular to the direction of sliding. 摺動の方向に対して略平行の方向から観察した高速度ビデオカメラ画像である。It is the high-speed video camera image observed from the direction substantially parallel to the direction of sliding. 実施例2、3及び比較例1~4で得られた接合部の断面写真である。2 is a cross-sectional photograph of a joint obtained in Examples 2 and 3 and Comparative Examples 1 to 4. 実施例2、3及び比較例1、2、4で得られた継手の引張強度である。It is the tensile strength of the joint obtained in Examples 2 and 3 and Comparative Examples 1, 2, and 4.
 以下、図面を参照しながら本発明の線形摩擦接合方法及び線形摩擦接合装置の代表的な実施形態について詳細に説明するが、本発明はこれらのみに限定されるものではない。なお、以下の説明では、同一または相当部分には同一符号を付し、重複する説明は省略する場合がある。また、図面は、本発明を概念的に説明するためのものであるから、表された各構成要素の寸法やそれらの比は実際のものとは異なる場合もある。 Hereinafter, typical embodiments of the linear friction welding method and the linear friction welding apparatus of the present invention will be described in detail with reference to the drawings, but the present invention is not limited to these. In the following description, the same or corresponding parts are denoted by the same reference numerals, and redundant description may be omitted. Further, since the drawings are for conceptually explaining the present invention, the dimensions and ratios of the components shown may be different from the actual ones.
(1)線形摩擦接合方法
 図2は本発明の線形摩擦接合の接合工程を示す模式図である。本発明の線形摩擦接合方法は、一方の部材2を他方の部材4に当接させて被接合界面6を形成する第一工程と、被接合界面6に対して略垂直に圧力を印加した状態で、一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させ、摺動の方向と略平行及び略垂直に被接合界面からバリ8を排出させる第二工程と、摺動を停止して接合面を形成する第三工程と、を有している。以下、各工程について詳細に説明する。
(1) Linear Friction Joining Method FIG. 2 is a schematic diagram showing a joining process of linear friction joining according to the present invention. In the linear friction welding method of the present invention, a first step in which one member 2 is brought into contact with the other member 4 to form a bonded interface 6 and a state in which pressure is applied substantially perpendicular to the bonded interface 6 Then, the second member 4 and the other member 4 are repeatedly slid on the same locus, and the burr 8 is discharged from the bonded interface substantially parallel and substantially perpendicular to the sliding direction, and sliding is performed. A third step of stopping and forming a joint surface. Hereinafter, each step will be described in detail.
(1-1)第一工程
 第一工程は、一方の部材2を他方の部材4に当接させて被接合界面6を形成する工程である。接合部の形成を所望する箇所に一方の部材2及び/又は他方の部材4を移動させ、被接合面同士を当接させ、被接合界面6を形成する。
(1-1) First Step The first step is a step in which one member 2 is brought into contact with the other member 4 to form a bonded interface 6. The one member 2 and / or the other member 4 are moved to a place where the formation of the joining portion is desired, the joined surfaces are brought into contact with each other, and the joined interface 6 is formed.
 一方の部材2及び他方の部材4の材質は、本発明の効果を損なわない限りにおいて特に限定されず、線形摩擦接合によって接合可能な金属相を有していればよいが、鉄系金属、チタン又はチタン合金であること、が好ましい。一方の部材2及び/又は他方の部材4を鉄系金属、チタン又はチタン合金とすることで、バリ8の発生又はバリ8の発生に伴う発光を容易に確認することができる。加えて、従来の接合方法では接合が困難な厚板に対応することができると共に、入熱過剰による接合部の強度低下を効果的に抑制することができる。なお、本発明において鉄系金属とは、組成において鉄を主とする金属を意味し、例えば、種々の鋼や鋳鉄等が含まれる。 The material of the one member 2 and the other member 4 is not particularly limited as long as the effects of the present invention are not impaired, and may have a metal phase that can be joined by linear friction welding. Or it is preferable that it is a titanium alloy. By using one member 2 and / or the other member 4 of an iron-based metal, titanium, or titanium alloy, it is possible to easily confirm the generation of burrs 8 or the light emission associated with the generation of burrs 8. In addition, it is possible to deal with thick plates that are difficult to join with the conventional joining method, and it is possible to effectively suppress a decrease in strength of the joined portion due to excessive heat input. In addition, in this invention, an iron-type metal means the metal which mainly has iron in a composition, For example, various steel, cast iron, etc. are contained.
 また、アルミニウム、マグネシウム及び銅等の、鉄やチタンと比較して熱伝導率が高い金属は摩擦熱が抜熱されやすいため、線形摩擦接合が困難な場合が存在する。しかしながら、高い熱伝導率に起因してバリが排出される順番(方向)がより明確になることから、一方の部材2及び/又は他方の部材4をこれらの金属材とすることで、本発明の線形摩擦接合をより的確に用いることができる。 Also, metals having higher thermal conductivity than iron and titanium, such as aluminum, magnesium, and copper, are likely to be subjected to frictional heat removal, so that linear friction welding is sometimes difficult. However, since the order (direction) in which burrs are discharged due to high thermal conductivity becomes clearer, the present invention can be achieved by using one member 2 and / or the other member 4 as these metal materials. The linear friction welding can be used more accurately.
 また、一方の部材2及び他方の部材4の形状及びサイズは、本発明の効果を損なわない限りにおいて特に限定されず、線形摩擦接合装置によって所望の加圧及び加振等を実現できるものであればよいが、被接合界面6を正方形又は長方形とすることが好ましい。バリ8の排出を観察することによって摺動を停止するタイミングを決定する方法は種々の形状を有する被接合材に適用することができるが、被接合界面6が正方形又は長方形である場合、第二工程においてバリ8の排出方向及び排出のタイミングをより容易に観察することができる。 Further, the shape and size of the one member 2 and the other member 4 are not particularly limited as long as the effects of the present invention are not impaired. Any desired pressurization and vibration can be realized by the linear friction welding apparatus. The bonded interface 6 is preferably a square or a rectangle. The method of determining the timing of stopping the sliding by observing the discharge of the burr 8 can be applied to the material to be joined having various shapes. However, when the interface 6 to be joined is square or rectangular, the second In the process, the discharge direction and discharge timing of the burr 8 can be more easily observed.
(1-2)第二工程
 第二工程は、被接合界面6に対して略垂直に圧力を印加した状態で、一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させ、摺動の方向と略平行及び略垂直に被接合界面6からバリ8を排出させる工程である。
(1-2) Second Step In the second step, one member 2 and the other member 4 are repeatedly slid on the same locus in a state where pressure is applied substantially perpendicularly to the bonded interface 6. This is a step of discharging the burrs 8 from the bonded interface 6 substantially parallel and substantially perpendicular to the sliding direction.
 一方の部材2と他方の部材4とを同一軌跡上で繰り返し摺動させる方法は、本発明の効果を損なわない限りにおいて特に限定されず、両方の部材を共に加振させても、一方を固定して他方を加振させてもよい。また、線形摩擦接合のプロセス条件(印加圧力、加振の周波数及び振幅等)も特に限定されず、被接合材の材質、形状及びサイズ等に応じて適宜設定すればよい。 The method of repeatedly sliding one member 2 and the other member 4 on the same trajectory is not particularly limited as long as the effect of the present invention is not impaired. Even if both members are vibrated together, one is fixed. Then, the other may be vibrated. Further, the process conditions (applied pressure, vibration frequency, amplitude, etc.) of linear friction welding are not particularly limited, and may be set as appropriate according to the material, shape, size, etc. of the materials to be joined.
 ここで、摺動の方向と略平行又は略垂直に被接合界面6から排出されるバリ8を別々に観察するという観点からは、摺動の方向を一方の部材2及び/又は他方の部材4の略短手方向とすること、が好ましい。摺動の方向を一方の部材2及び/又は他方の部材4の略短手方向とすることで、略長手方向とする場合と比較して、摺動プロセス中に絶えず接触している被接合界面6の面積が小さくなる。即ち、摩擦熱の発生や抜熱に起因する温度勾配は略短手方向に摺動させる場合の方が大きくなり、その結果、バリ8が排出される方向依存性がより顕著になり、摺動を停止するための指標となるバリ8の排出をより容易に観察
することができる。
Here, from the viewpoint of separately observing the burrs 8 discharged from the bonded interface 6 substantially parallel or substantially perpendicular to the sliding direction, the sliding direction is set to one member 2 and / or the other member 4. It is preferable that the direction is substantially short. Compared with the case where the longitudinal direction is substantially the longitudinal direction by setting the sliding direction to be the substantially short direction of the one member 2 and / or the other member 4, the bonded interface that is constantly in contact during the sliding process. The area of 6 becomes smaller. That is, the temperature gradient caused by the generation of frictional heat and heat removal is larger when sliding in a substantially short direction, and as a result, the direction dependency in which the burrs 8 are discharged becomes more prominent. It is possible to more easily observe the discharge of the burr 8 as an index for stopping the operation.
 第二工程におけるバリ8の排出挙動は、摺動の方向に対して略垂直の方向から被接合界面6を観察することで把握する。当該観察手法は特に限定されないが、例えば、高速度ビデオカメラを用いて、2500fps程度のフレームレートを用いることでバリ8が排出される挙動を正確に知ることができる。 The discharge behavior of the burr 8 in the second process is grasped by observing the bonded interface 6 from a direction substantially perpendicular to the sliding direction. Although the observation method is not particularly limited, for example, by using a high-speed video camera and using a frame rate of about 2500 fps, it is possible to accurately know the behavior in which the burrs 8 are discharged.
(1-3)第三工程
 第三工程は、第二工程における摺動を停止して接合面を形成する工程である。本発明の線形摩擦接合方法においては、バリ8が摺動の方向に対して略平行に排出された瞬間に、一方の部材2と他方の部材4との摺動を停止することで、接合を完了することができる。
(1-3) Third Step The third step is a step of forming a joint surface by stopping sliding in the second step. In the linear friction welding method of the present invention, at the moment when the burr 8 is discharged substantially parallel to the sliding direction, the sliding between the one member 2 and the other member 4 is stopped, thereby joining. Can be completed.
 第二工程において、摺動の方向に対して略垂直の方向から被接合界面6を観察し、バリ8が摺動の方向に対して略平行に排出された瞬間に摺動の停止を実行することで、バリ8の排出量を最小限に抑えつつ(被接合材の消費を最小限に抑えつつ)、良好な接合部を形成することができる。 In the second step, the bonded interface 6 is observed from a direction substantially perpendicular to the sliding direction, and the sliding is stopped at the moment when the burr 8 is discharged substantially parallel to the sliding direction. As a result, it is possible to form a good bonded portion while minimizing the discharge amount of the burr 8 (minimizing consumption of the material to be bonded).
 線形摩擦接合の接合プロセスは高速で進行することに加え、摺動の停止を実行した後、完全に動作が停止するまでに0.2~0.5秒経過するのが一般的である。よって、バリ8の排出を最小限に抑えつつ、被接合界面の全面に良好な接合領域を形成することは極めて困難であるが、バリ8が摺動の方向に対して略平行に排出された瞬間に摺動の停止を実行することで、これを実現することができる(バリ8が摺動の方向に対して略平行に排出された瞬間から摺動が完全に停止する間に、被接合界面の全面に接合領域が形成される)。 線形 In addition to the fact that the linear friction welding process proceeds at a high speed, 0.2 to 0.5 seconds are generally required until the operation completely stops after the sliding is stopped. Therefore, it is extremely difficult to form a good bonding region on the entire surface of the bonded interface while minimizing the discharge of the burrs 8, but the burrs 8 were discharged substantially parallel to the sliding direction. This can be realized by executing the stop of the sliding at the moment (while the sliding is completely stopped from the moment when the burr 8 is discharged substantially parallel to the sliding direction, A junction region is formed on the entire surface of the interface).
 また、摺動の方向に対して略垂直の方向から被接合界面6を観察し、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間に摺動を停止することで、摺動の方向に対して略平行にバリ8が排出された瞬間に摺動を停止する場合と比較して、バリ8の排出量は若干多くなるものの、より確実に酸化物の除去等を達成することができる。 Further, the bonded interface 6 is observed from a direction substantially perpendicular to the sliding direction, and the burr 8 discharged substantially perpendicular to the sliding direction reaches the both ends of the bonded interface 6 at the moment. By stopping the movement, the amount of discharge of the burr 8 is slightly larger than that when the burr 8 is stopped at the moment when the burr 8 is discharged substantially parallel to the sliding direction, but more reliably. Oxide removal and the like can be achieved.
 ここで、摺動の方向に対して略垂直の方向から被接合界面6を観察することで、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間を容易に把握することができる。具体的には、バリ8の排出に伴い被接合界面6が発光するため、当該発光が被接合界面6の両端に達した瞬間を観察すればよい。 Here, by observing the bonded interface 6 from a direction substantially perpendicular to the sliding direction, the burrs 8 discharged substantially perpendicular to the sliding direction reached both ends of the bonded interface 6. You can easily grasp the moment. Specifically, since the bonded interface 6 emits light as the burr 8 is discharged, it is only necessary to observe the moment when the emitted light reaches both ends of the bonded interface 6.
(2)線形摩擦接合装置
 本発明の線形摩擦接合装置は、本体部と観察部から構成され、本体部は従来公知の一般的な線形摩擦接合装置と同様である。
とで、次回以降の同条件での接合の接合時間とすることができる。
(2) Linear friction welding apparatus The linear friction welding apparatus of this invention is comprised from the main-body part and the observation part, and a main-body part is the same as that of a conventionally well-known general linear friction welding apparatus.
Thus, the joining time of joining under the same conditions after the next time can be set.
 観察部は、一方の部材2と他方の部材4との摺動の方向に対して略垂直の方向から被接合界面6を観察するための観察装置を備えており、接合プロセス中のバリ8の排出を観察することができる。ここで、摺動の方向に対して略垂直の方向に配置される観察装置のみでも本発明の線形摩擦接合方法を十分に実行することができるが、摺動の方向に対して略平行の方向にも観察装置を配置することで、より正確な観察を実現することができる。 The observation unit includes an observation device for observing the bonded interface 6 from a direction substantially perpendicular to the sliding direction of the one member 2 and the other member 4, and the burr 8 during the bonding process is provided. Emission can be observed. Here, the linear friction welding method of the present invention can be sufficiently executed only by an observation device arranged in a direction substantially perpendicular to the sliding direction, but the direction substantially parallel to the sliding direction. In addition, more accurate observation can be realized by arranging an observation device.
 本発明の線形摩擦接合装置には、観察装置によってバリ8の排出状況を観察し、バリ8が摺動の方向に対して略平行に排出された瞬間又は、摺動の方向に対して略垂直に排出されるバリ8が被接合界面6の両端に達した瞬間に自動的に摺動の停止を実行するプログラムを有していることが好ましいが、接合開始(摺動開始)からこれらの瞬間までの時間を計測することで、次回以降の同条件での接合の接合時間とすることができる。 In the linear friction welding apparatus of the present invention, the discharge state of the burr 8 is observed by an observation device, and the moment when the burr 8 is discharged substantially parallel to the sliding direction or substantially perpendicular to the sliding direction. It is preferable to have a program that automatically stops sliding at the moment when the burr 8 discharged to the both ends of the interface 6 to be joined is reached. By measuring the time until, it can be set as the joining time of joining on the same conditions after the next time.
 また、本発明の線形摩擦接合装置においては、観察装置として高速度ビデオカメラを用いることが好ましい。高速度ビデオカメラを用いることで、バリ8の排出タイミング及び排出状況を正確に観察することができる。ここで、高速度ビデオカメラの仕様は、本発明の効果を損なわない限りにおいて特に限定されないが、例えば、観察のフレームレートを100~10000fpsとすることが好ましく、125~5000fpsとすることがより好ましい。フレームレートをこれらの値とすることで、バリ8の排出タイミングを正確に観察することができる。なお、観察装置としては、高速度ビデオカメラの他に、例えばフォトセンサーやラインセンサーを用いることができる。 Moreover, in the linear friction welding apparatus of the present invention, it is preferable to use a high-speed video camera as an observation apparatus. By using a high-speed video camera, it is possible to accurately observe the discharge timing and discharge state of the burr 8. Here, the specifications of the high-speed video camera are not particularly limited as long as the effects of the present invention are not impaired, but for example, the observation frame rate is preferably 100 to 10,000 fps, and more preferably 125 to 5000 fps. . By setting the frame rate to these values, it is possible to accurately observe the discharge timing of the burr 8. As the observation device, for example, a photo sensor or a line sensor can be used in addition to the high-speed video camera.
 更に、本発明の線形摩擦接合装置においては、バリ8の排出状況を観察するためのミラーを備えることが好ましい。ミラーを適当な位置に配置することで、バリ8の排出タイミング及び排出状況を正確に観察することができる。 Furthermore, the linear friction welding apparatus of the present invention preferably includes a mirror for observing the discharge state of the burr 8. By arranging the mirror at an appropriate position, it is possible to accurately observe the discharge timing and discharge state of the burr 8.
 以上、本発明の代表的な実施形態について説明したが、本発明はこれらのみに限定されるものではなく、種々の設計変更が可能であり、それら設計変更は全て本発明の技術的範囲に含まれる。 As mentioned above, although typical embodiment of this invention was described, this invention is not limited only to these, Various design changes are possible and these design changes are all contained in the technical scope of this invention. It is.
≪実施例1≫
 被接合材に20mm×20mm×65mmのチタン合金(Ti-6Al-4V)を用い、20mm×20mm面を接合面として線形摩擦接合を施した。ここで、線形摩擦接合は、一方の被接合材を固定して他方の被接合材を加振する方式で行い、周波数:50Hz、振幅:±2mm、印加圧力:50MPaとした。
Example 1
A 20 mm × 20 mm × 65 mm titanium alloy (Ti-6Al-4V) was used as the material to be bonded, and linear friction bonding was performed using a 20 mm × 20 mm surface as a bonding surface. Here, linear friction welding was performed by a method in which one material to be joined was fixed and the other material to be vibrated, and the frequency was 50 Hz, the amplitude was ± 2 mm, and the applied pressure was 50 MPa.
 高速度ビデオカメラを用い、フレームレート2500fpsで被接合界面を摺動の方向に対して略垂直の方向から観察した画像を図3に示す。接合開始から0.2秒後の画像において、摺動の方向に対して略垂直の方向からバリの排出が開始されている様子が確認できる。この段階においては、摺動の方向に対して略平行の方向からのバリの排出は認められない。これに対し、接合開始から1.2秒が経過すると、摺動の方向に対して略垂直及び略平行の両方向から、大量にバリが排出されている。なお、図3におけるバリの排出状況を観察することで、バリの排出が被接合界面の両端に達した瞬間を把握することは容易であった。 FIG. 3 shows an image obtained by observing the bonded interface from a direction substantially perpendicular to the sliding direction at a frame rate of 2500 fps using a high-speed video camera. In the image 0.2 seconds after the start of joining, it can be confirmed that the discharge of burrs is started from a direction substantially perpendicular to the sliding direction. At this stage, no burrs are discharged from a direction substantially parallel to the sliding direction. On the other hand, when 1.2 seconds have elapsed from the start of joining, a large amount of burrs are discharged from both directions substantially perpendicular and substantially parallel to the sliding direction. Note that by observing the burr discharge state in FIG. 3, it was easy to grasp the moment when the burr discharge reached both ends of the bonded interface.
 高速度ビデオカメラを用い、フレームレート2500fpsで被接合界面を摺動の方向に対して略平行の方向から観察した画像を図4に示す。略平行の方向から観察した場合、接合開始から0.2秒後の画像において、略垂直の方向から観察した場合では明瞭に観察された略垂直方向からのバリの排出を確認することが困難である。接合開始から0.5秒後になると垂直方向のバリの排出が確認できるが、この段階では略平行方向からもバリの排出が開始されている。1.1秒後以降は略垂直方向及び略平行方向から排出されたバリの長さが増加するのみであり、それ以外に特段の変化は認められない。なお、図4からは、バリの排出が被接合界面の両端に達した瞬間を把握することは困難であった。 FIG. 4 shows an image obtained by observing the bonded interface from a direction substantially parallel to the sliding direction at a frame rate of 2500 fps using a high-speed video camera. When observed from a substantially parallel direction, it is difficult to confirm the emission of burrs from a substantially vertical direction clearly observed when observed from a substantially vertical direction in an image 0.2 seconds after the start of bonding. is there. The discharge of burrs in the vertical direction can be confirmed 0.5 seconds after the start of joining, but at this stage, the discharge of burrs is also started in a substantially parallel direction. After 1.1 seconds, only the length of the burrs discharged from the substantially vertical direction and the substantially parallel direction is increased, and no other particular change is observed. From FIG. 4, it was difficult to grasp the moment when the burr discharge reached both ends of the bonded interface.
 図3及び図4より、摺動の方向に対して略平行方向からバリが排出される瞬間及びバリの排出が被接合界面の両端に達した瞬間を把握するためには、被接合界面を摺動の方向に対して略垂直の方向から観察する必要があることが分かる。 3 and 4, in order to grasp the moment when the burrs are discharged from the direction substantially parallel to the sliding direction and the moment when the burrs are discharged at both ends of the bonded interface, the bonded interface is slid. It can be seen that it is necessary to observe from a direction substantially perpendicular to the direction of movement.
≪実施例2≫
 周波数を15Hz、印加圧力を200MPaとしたこと以外は実施例1と同様にして、線形摩擦接合を施した。
<< Example 2 >>
Linear friction welding was performed in the same manner as in Example 1 except that the frequency was 15 Hz and the applied pressure was 200 MPa.
 なお、実施例1と同様にして高速度ビデオカメラを用い、摺動の方向に対して略垂直の方向から被接合界面を観察した結果、加振(摺動)開始から3秒で摺動の方向に対して略平行の方向からバリの排出が認められたため、3秒で加振(摺動)を停止させた。 As in Example 1, using a high-speed video camera, the bonded interface was observed from a direction substantially perpendicular to the sliding direction. Since burrs were discharged from a direction substantially parallel to the direction, the vibration (sliding) was stopped in 3 seconds.
≪実施例3≫
 加振(摺動)を3.5秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、3.5秒はバリの排出が被接合界面の両端に達した瞬間の時間である。
Example 3
Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 3.5 seconds. Note that 3.5 seconds is the moment when the burr discharge reaches both ends of the bonded interface.
≪比較例1≫
 加振(摺動)を1秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、1秒ではバリの排出は全く認められなかった。
≪Comparative example 1≫
Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 1 second. In 1 second, no burr discharge was observed.
≪比較例2≫
 加振(摺動)を2秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、2秒では摺動の方向に対して略垂直の方向からバリの排出が認められたが、摺動の方向に対して略平行の方向からのバリの排出は認められなかった。
≪Comparative example 2≫
Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 2 seconds. In 2 seconds, burrs were discharged from a direction substantially perpendicular to the sliding direction, but no burrs were discharged from a direction substantially parallel to the sliding direction.
≪比較例3≫
 加振(摺動)を3.75秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、3.75秒では摺動の方向に対して略垂直及び略平行の両方向から大量のバリが排出され、被接合体の長さの減少が顕著であった。
«Comparative Example 3»
Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 3.75 seconds. In 3.75 seconds, a large amount of burrs were discharged from both directions substantially perpendicular and substantially parallel to the sliding direction, and the reduction in the length of the joined bodies was remarkable.
≪比較例4≫
 加振(摺動)を4秒で停止させたこと以外は実施例2と同様にして、線形摩擦接合を施した。なお、4秒では摺動の方向に対して略垂直及び略平行の両方向から大量のバリが排出され、被接合体の長さの減少が顕著であった。
<< Comparative Example 4 >>
Linear friction welding was performed in the same manner as in Example 2 except that the vibration (sliding) was stopped in 4 seconds. In 4 seconds, a large amount of burrs were discharged from both directions substantially perpendicular and substantially parallel to the sliding direction, and the length of the joined body was significantly reduced.
[接合部の断面観察]
 接合部における欠陥形成の有無及び接合界面の状況等を確認するため、接合部の断面を光学顕微鏡によって観察した。
[Section observation of the joint]
In order to confirm the presence / absence of defect formation at the bonded portion and the state of the bonded interface, the cross section of the bonded portion was observed with an optical microscope.
 実施例2、3及び比較例1~4で得られた接合部の断面写真を図5に示す。接合時間が短い比較例1(図5中の1s)及び2(図5中の2s)では未接合部が確認されるが、実施例2(図5中の3s)、3(図5中の3.5s)及び比較例3(図5中の3.75s)、4(図5中の4s)では欠陥のない良好な接合部が形成されている。実施例2、3及び比較例3、4で接合部の厚さはほぼ同じであるが、比較例3、4では継手が短くなっていることが分かる。 FIG. 5 shows cross-sectional photographs of the joints obtained in Examples 2 and 3 and Comparative Examples 1 to 4. In Comparative Example 1 (1 s in FIG. 5) and 2 (2 s in FIG. 5) with a short joining time, an unjoined portion is confirmed, but Example 2 (3 s in FIG. 5), 3 (in FIG. 5) In 3.5 s) and Comparative Example 3 (3.75 s in FIG. 5) and 4 (4 s in FIG. 5), good joints without defects are formed. In Examples 2 and 3 and Comparative Examples 3 and 4, the thickness of the joint is almost the same, but in Comparative Examples 3 and 4, it can be seen that the joint is shortened.
[引張試験]
 実施例2、3及び比較例1、2、4で得られた継手に関して、引張試験を行った。測定には引張試験機(SHIMADZU Autograph AG-10TB)を用い、クロスヘッド速度は1mm/minとした。
[Tensile test]
The joints obtained in Examples 2 and 3 and Comparative Examples 1, 2, and 4 were subjected to a tensile test. A tensile tester (SHIMADZU Autograph AG-10TB) was used for the measurement, and the crosshead speed was 1 mm / min.
 実施例2、3及び比較例1、2、4で得られた継手の引張強度を図6に示す。接合時間が短い比較例1、2で得られた継手は他の条件より強度が低いが、実施例2、3及び比較例4では母材破断をしており、ほぼ同じ強度であった。 FIG. 6 shows the tensile strengths of the joints obtained in Examples 2 and 3 and Comparative Examples 1, 2, and 4. The joints obtained in Comparative Examples 1 and 2 having a short joining time had lower strength than other conditions, but in Examples 2, 3 and Comparative Example 4, the base material was broken, and the strength was almost the same.
 以上の結果から、摺動の方向に対して略垂直の方向から被接合界面を観察し、バリの排出状況に着目して接合工程を完了させることで、バリの排出を最小限に抑えつつ良好な接合部が得られることが分かる。 From the above results, it is possible to observe the bonded interface from a direction substantially perpendicular to the sliding direction, and pay attention to the burr discharge status to complete the bonding process, which is good while minimizing burr discharge. It can be seen that a simple joint can be obtained.
2・・・一方の部材、
4・・・他方の部材、
6・・・被接合界面、
8・・・バリ。

 
2 ... one member,
4 ... the other member,
6: Bonded interface,
8 ... Bali.

Claims (8)

  1.  一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
     前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
     前記摺動を停止して接合面を形成する第三工程と、を有し、
     前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記バリが前記摺動の方向に対して略平行に排出された瞬間に、前記第三工程における前記停止を実行すること、
     を特徴とする線形摩擦接合方法。
    A first step of bringing one member into contact with the other member to form a bonded interface;
    In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction. A second step of discharging burrs from the bonded interface;
    A third step of stopping the sliding to form a joint surface,
    In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and at the moment when the burr is discharged substantially parallel to the sliding direction, the third step is performed. Performing said stop in the process;
    A linear friction welding method characterized by the above.
  2.  一方の部材を他方の部材に当接させて被接合界面を形成する第一工程と、
     前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記摺動の方向と略平行及び略垂直に前記被接合界面からバリを排出させる第二工程と、
     前記摺動を停止して接合面を形成する第三工程と、を有し、
     前記第二工程において、前記摺動の方向に対して略垂直の方向から前記被接合界面を観察し、前記摺動の方向に対して略垂直に排出される前記バリが前記被接合界面の両端に達した瞬間に、前記第三工程における前記停止を実行すること、
     を特徴とする線形摩擦接合方法。
    A first step of bringing one member into contact with the other member to form a bonded interface;
    In a state where a pressure is applied substantially perpendicularly to the interface to be joined, the one member and the other member are repeatedly slid on the same locus, and are substantially parallel and substantially perpendicular to the sliding direction. A second step of discharging burrs from the bonded interface;
    A third step of stopping the sliding to form a joint surface,
    In the second step, the bonded interface is observed from a direction substantially perpendicular to the sliding direction, and the burrs discharged substantially perpendicular to the sliding direction are at both ends of the bonded interface. Performing the stop in the third step at the moment of reaching
    A linear friction welding method characterized by the above.
  3.  前記被接合界面が正方形又は長方形であること、
     を特徴とする請求項1又は2に記載の線形摩擦接合方法。
    The bonded interface is square or rectangular;
    The linear friction welding method according to claim 1 or 2, characterized by the above-mentioned.
  4.  前記第二工程において、前記摺動の方向を前記一方の部材及び/又は前記他方の部材の略短手方向とすること、
     を特徴とする請求項1~3のうちのいずれかに記載の線形摩擦接合方法。
    In the second step, the sliding direction is set to a substantially short direction of the one member and / or the other member,
    The linear friction welding method according to any one of claims 1 to 3, wherein:
  5.  前記一方の部材及び/又は前記他方の部材が鉄系金属、チタン又はチタン合金であること、
     を特徴とする請求項1~4のうちのいずれかに記載の線形摩擦接合方法。
    The one member and / or the other member is an iron-based metal, titanium or titanium alloy,
    The linear friction welding method according to any one of claims 1 to 4, wherein:
  6.  一方の部材を他方の部材に当接させて被接合界面を形成した後、前記被接合界面に対して略垂直に圧力を印加した状態で、前記一方の部材と前記他方の部材とを同一軌跡上で繰り返し摺動させ、前記被接合界面からバリを排出した後に前記摺動を停止させる線形摩擦接合装置であって、
     前記摺動の方向に対して略垂直の方向から前記被接合界面を観察するための観察装置を備えること、
     を特徴とする線形摩擦接合装置。
    One member is brought into contact with the other member to form a bonded interface, and then the one member and the other member are moved in the same locus while pressure is applied substantially perpendicularly to the bonded interface. A linear friction welding device that repeatedly slides on and stops the sliding after discharging burrs from the bonded interface,
    An observation device for observing the bonded interface from a direction substantially perpendicular to the sliding direction;
    A linear friction welding device.
  7.  更に、前記摺動の方向に対して略平行の方向から前記被接合界面を観察するための観察装置を備えること、
     を特徴とする請求項6に記載の線形摩擦接合装置。
    Furthermore, an observation device for observing the bonded interface from a direction substantially parallel to the sliding direction,
    The linear friction welding apparatus according to claim 6.
  8.  前記観察装置が高速度ビデオカメラであること、
     を特徴とする請求項6又は7に記載の線形摩擦接合装置。

     
    The observation device is a high-speed video camera;
    The linear friction welding apparatus according to claim 6 or 7, wherein

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