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WO2017068739A1 - Semiconductor light emitting element holder and semiconductor light emitting element module - Google Patents

Semiconductor light emitting element holder and semiconductor light emitting element module Download PDF

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Publication number
WO2017068739A1
WO2017068739A1 PCT/JP2016/003402 JP2016003402W WO2017068739A1 WO 2017068739 A1 WO2017068739 A1 WO 2017068739A1 JP 2016003402 W JP2016003402 W JP 2016003402W WO 2017068739 A1 WO2017068739 A1 WO 2017068739A1
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WO
WIPO (PCT)
Prior art keywords
light emitting
emitting element
semiconductor light
base member
holder
Prior art date
Application number
PCT/JP2016/003402
Other languages
French (fr)
Japanese (ja)
Inventor
透 我妻
佐藤 敦
恒峰 魯
Original Assignee
京セラコネクタプロダクツ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 京セラコネクタプロダクツ株式会社 filed Critical 京セラコネクタプロダクツ株式会社
Publication of WO2017068739A1 publication Critical patent/WO2017068739A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/858Means for heat extraction or cooling

Definitions

  • the present invention relates to a semiconductor light emitting element holder and a semiconductor light emitting element module.
  • the base member (heat sink) has a role of releasing (releasing) heat generated by the semiconductor light emitting element during light emission to a heat transfer member (for example, a chassis).
  • the holder for a semiconductor light emitting element and the semiconductor light emitting element module are required to be miniaturized to the limit with the progress of miniaturization of the mounted equipment.
  • the base member heat sink
  • the base member heat sink
  • poor contact between the base member and the heat transfer member is likely to occur.
  • heat generated by the semiconductor light emitting element during light emission spreads inside the semiconductor light emitting element holder and the semiconductor light emitting element module.
  • a decrease in light emission efficiency accompanying a temperature rise of the semiconductor light emitting element or a deterioration of the semiconductor light emitting element becomes a problem. This problem becomes more prominent with higher output of the semiconductor light emitting device.
  • the present invention has been made on the basis of the above problem awareness, and is capable of efficiently releasing the heat generated by the semiconductor light emitting element by stably bringing the base member (heat sink) into contact with the heat transfer member.
  • An object is to obtain an element holder and a semiconductor light emitting element module.
  • the holder for a semiconductor light emitting element of the present invention is provided with a base member having an attachment surface on which the light emitting element is attached on the upper surface, and located on the outer peripheral side of the attachment surface in plan view and exposing the attachment surface.
  • the base member has a bottom surface portion that is located on the opposite side of the mounting surface and protrudes below the lower end portion of the resin molding portion. Yes.
  • the base member may have a stepped structure portion including the bottom surface portion and an surrounding flat surface portion located on the outer peripheral side and on the upper side of the bottom surface portion.
  • the surrounding plane portion of the step structure portion of the base member may be located on the same plane as the lower end portion of the resin molded portion.
  • the resin molded portion has an insertion holding hole for a translucent member that is provided on the outer peripheral side of the mounting surface of the base member and transmits light output from the light emitting element.
  • the hole can communicate the upper side and the lower side of the semiconductor light emitting element holder.
  • the base member has a notch extending from the upper side to the lower side on a side surface of the base member, and the insertion holding hole can be provided in the resin molding portion in the notch.
  • the semiconductor light-emitting element module of the present invention includes a light-emitting element, a base member having an attachment surface to which the light-emitting element is attached on the upper surface, and is positioned on the outer peripheral side of the attachment surface in plan view and exposes the attachment surface
  • the base member has a bottom surface portion that is positioned on the side opposite to the mounting surface and protrudes below the lower end portion of the resin molding portion. It is characterized by.
  • the holder for semiconductor light-emitting devices and a semiconductor light-emitting device module which can make the base member (heat sink) contact stably to a heat-transfer member and can efficiently release the heat which a semiconductor light-emitting device emitted are obtained.
  • It is a front view of a lighting fixture. It is the disassembled perspective view seen from the front side of the lighting fixture. It is the expansion perspective view which looked at the center part and LED module of the light distribution plate in a mutually separated state from the front side. It is the expansion perspective view which looked at the center part and LED module of the light distribution plate in a mutually separated state from the back side. It is the disassembled perspective view which looked at the illumination light control unit from the front side. It is a perspective view of an LED module. It is the figure which looked at the LED module from the bottom.
  • FIG. 9 is a cross-sectional view taken along the line IX-IX in FIG. 8.
  • FIG. 10 is an enlarged view of a portion surrounded by a circle in FIG. 9.
  • 11A is a perspective view of a single structure of a heat sink (base member) as viewed from above, and FIG. 11B is a diagram in which a metal member (conducting plate) is fitted to the heat sink (base member) of FIG.
  • FIG. 12A is a perspective view of a single structure of the heat sink (base member) as viewed from below, and FIG. 12B is a diagram in which a metal member (conductive plate) is fitted to the heat sink (base member) of FIG.
  • FIG. 3 is a cross-sectional view taken along the line XIII-XIII in FIG. 2.
  • FIG. 1 is an exploded perspective view of a liquid crystal display device 1 using an LED module 30 (semiconductor light emitting element module) of the present invention.
  • the liquid crystal display device 1 includes a liquid crystal panel 2, a metal chassis 3 (heat transfer member, heat dissipation member), and a lighting fixture 4 as large components.
  • the liquid crystal panel 2 and the chassis 3 are both rectangular, and their front shapes are substantially the same.
  • the liquid crystal panel 2, the chassis 3, and the lighting fixture 4 are laminated and integrated in the thickness direction of each member (vertical direction in FIG. 1) in the order of the liquid crystal panel 2, the lighting fixture 4, and the chassis 3. Is.
  • FIG. 2 is a front view of the luminaire 4.
  • FIG. 3 is an exploded perspective view seen from the front side of the luminaire 4.
  • FIG. 4 is an enlarged perspective view of the central portion of the light distribution plate 10 and the LED module 30 that are separated from each other as viewed from the front side.
  • FIG. 5 is an enlarged perspective view of the central portion of the light distribution plate 10 and the LED module 30 that are separated from each other as viewed from the back side.
  • the lighting fixture 4 includes a light distribution plate (translucent member, light distribution member) 10, an illumination light control unit 20, and an LED module 30.
  • the light distribution plate 10, the illumination light control unit 20, and the LED module 30 are configured to be separable and integrated, respectively.
  • the light distribution plate 10 is a substantially flat plate-like integrally formed product made of a translucent material (for example, a resin such as glass or acrylic).
  • the front shape of the light distribution plate 10 is substantially the same rectangle as the liquid crystal panel 2 and the chassis 3.
  • a central plane portion 10C which is a plane parallel to the lower surface 10B of the light distribution plate 10 is provided at the central portion of the upper surface 10A of the light distribution plate 10.
  • An outer peripheral side facing portion 10D having an annular shape is provided at the center portion of the central plane portion 10C (FIG. 3).
  • the upper surface of the outer peripheral facing portion 10D is one step lower than the upper surface of the central flat portion 10C.
  • a fitting hole 10E having a circular cross section that penetrates the light distribution plate 10 in the thickness direction and is concentric with the outer peripheral facing portion 10D is formed on the inner peripheral side of the outer peripheral facing portion 10D.
  • four arcuate diffusion-inhibiting portions 10 ⁇ / b> F centered on the fitting hole 10 ⁇ / b> E are recessed in the upper surface of the outer peripheral side facing portion 10 ⁇ / b> D.
  • each recessed mounting leg recesses 10H each having a circular cross section located between each diffusion inhibiting portion 10F and the outer peripheral edge portion 10G of the outer peripheral facing portion 10D. (FIG. 4).
  • LED module support portions 10I project in a manner located between the center of the fitting hole 10E and each diffusion inhibiting portion 10F. (FIGS. 4 and 5).
  • a cylindrical positioning engagement protrusion 10J is provided on the lower surface of the LED module support portion 10I.
  • four positioning pins 10K located on the outer peripheral side of the fitting hole 10E (and the mounting leg concave portion 10H) are projected. Two of the four positioning pins 10K are inserted into a pair of fixing holes 41B (described later) of the connector 40, thereby positioning the light distribution plate 10 and the LED module 30 to which the connector 40 and thus the connector 40 is mounted. Accuracy can be improved.
  • the portion adjacent to the central plane portion 10C of the upper surface 10A of the light distribution plate 10 is configured by a first inclined portion 10L having an annular shape (substantially elliptical) (FIG. 3).
  • the separation distance (thickness of the light distribution plate 10) between the upper surface and the lower surface in the first inclined portion 10L is gradually decreased as the radial distance from the fitting hole 10E (centering on the fitting hole 10E) becomes longer. It has become.
  • a portion adjacent to the first inclined portion 10L of the upper surface 10A of the light distribution plate 10 from the outer peripheral side is configured by an outer peripheral plane 10M.
  • Each outer peripheral plane 10M is a plane that is one step lower than the upper surface of the central plane portion 10C and parallel to the lower surface 10B and the central plane portion 10C.
  • the portions adjacent to the outer peripheral side plane 10M of the upper surface 10A of the light distribution plate 10 from the outer peripheral side, that is, the four corners of the light distribution plate 10 are respectively configured by the second inclined portions 10N.
  • 10N of 2nd inclination parts are comprised by the plane parallel to the lower surface 10B.
  • the separation distance (the thickness of the light distribution plate 10) between the upper surface and the lower surface in the second inclined portion 10N is gradually decreased as the radial distance from the fitting hole 10E (centering on the fitting hole 10E) becomes longer. It has become.
  • Female screw holes 10O that penetrate the light distribution plate 10 in the thickness direction are formed at four locations corresponding to the first inclined portion 10L of the light distribution plate 10. Screws (not shown) inserted into the through-holes for screws (not shown) from the lower surface side of the chassis 3 are screwed into the female screw holes 10O. Thereby, the light distribution plate 10 and the chassis 3 can be fixed.
  • FIG. 6 is an exploded perspective view of the illumination light control unit 20 as viewed from the front side.
  • the illumination light control unit 20 includes an illumination light incident member 21, a light amount adjustment member 22, a light amount adjustment sheet 23, and a screw 24.
  • the illumination light incident member 21 is a substantially disk-shaped integrally formed product made of a translucent material (for example, a resin such as glass or acrylic). However, the transmittance of the light of the illumination light incident member 21 (the illumination light generated by the LED 31 of the LED module 30) is lower than the transmittance of the light of the light distribution plate 10.
  • the illumination light incident member 21 includes, as major components, a disc-shaped flange 21A, and an incident portion 21B (FIG. 13) having a conical shape with a smaller diameter than the flange 21A protruding from the center of the lower surface of the flange 21A. have.
  • a reflective coating (a coating in which titanium oxide is mixed or a half mirror) may be provided on the surface (conical surface) of the incident portion 21B. The light transmittance of the reflective coating is lower than the light transmittance of the light distribution plate 10.
  • the side surface (upper surface) opposite to the incident portion 21B of the flange portion 21A is constituted by a flat surface.
  • a circular receiving recess 21C concentric with the flange portion 21A and the incident portion 21B is provided in the center of the opposite side surface (upper surface) (FIG. 6).
  • a female screw hole 21D is formed in the center portion of the bottom surface of the receiving recess 21C so that the end on the back side extends to the inside of the incident portion 21B.
  • four mounting legs 21E On the surface (lower surface) on the incident portion 21B side of the flange portion 21A, four mounting legs 21E that are positioned on the outer peripheral side of the incident portion 21B and have a cylindrical shape protrude in the circumferential direction at equal angular intervals.
  • the outer diameter of the flange portion 21 ⁇ / b> A is substantially the same as the outer diameter of the outer peripheral side facing portion 10 ⁇ / b> D of the light distribution plate 10.
  • the outer diameter of the incident portion 21 ⁇ / b> B is substantially the same as the inner diameter of the fitting hole 10 ⁇ / b> E of the light distribution plate 10.
  • the light quantity adjusting member 22 is a member having a lower light transmittance than the light distribution plate 10 and the illumination light incident member 21.
  • a central through hole 22 ⁇ / b> A is formed at the center of the disc-shaped light amount adjusting member 22.
  • the outer shape of the light amount adjusting member 22 is substantially the same as the inner peripheral surface shape of the receiving recess 21 ⁇ / b> C of the illumination light incident member 21.
  • the thickness of the light amount adjusting member 22 is substantially the same as the depth of the receiving recess 21C.
  • the light quantity adjustment sheet 23 is a substantially disc-shaped integrally formed product made of a light-transmitting material (for example, glass or a resin such as acrylic or PET (polyethylene terephthalate) film).
  • the outer shape of the light amount adjusting sheet 23 is smaller than the outer shape of the illumination light incident member 21 and larger than the outer shape of the light amount adjusting member 22.
  • the light amount adjustment sheet 23 converts the illumination light incident on the light amount adjustment sheet 23 from the lower surface (surface on the light amount adjustment member 22 side) of the light amount adjustment sheet 23 into the upper surface (on the opposite side of the light amount adjustment member 22). And has a function of emitting light while diffusing from the surface.
  • the light shielding part 23A and the light shielding part 23B are made of a light shielding material (for example, polyurethane resin mixed with titanium oxide (TiO 2) or the like as a colorant).
  • a central through hole 23 ⁇ / b> C penetrating vertically is formed at the center of the light amount adjustment sheet 23.
  • the light amount adjusting sheet 23 is covered with the flange portion 21A and the light amount adjusting member 22. Then, the male screw portion 24A of the screw 24 inserted into the central through hole 23C and the central through hole 22A from the outside (upper side) of the light amount adjusting sheet 23 is screwed into the female screw hole 21D of the illumination light incident member 21. At the same time, the head 24 ⁇ / b> B of the screw 24 is pressed against the surface (upper surface) of the light amount adjustment sheet 23. Thereby, the illumination light control unit 20 can be coupled and held.
  • FIG. 7 is a perspective view of the LED module 30.
  • FIG. 8 is a view of the LED module 30 as viewed from below.
  • 9 is a cross-sectional view taken along the line IX-IX in FIG.
  • FIG. 10 is an enlarged view of a portion surrounded by a circle in FIG.
  • FIG. 11A is a perspective view of a single structure of the heat sink (base member) 33 as viewed from above, and FIG. 11B shows a metal member (conduction plate) on the heat sink (base member) 33 of FIG. It is a figure which shows the state which fitted 35.
  • FIG. 12A is a perspective view of a single structure of the heat sink (base member) 33 as viewed from below, and
  • FIG. 12B is a metal member (conduction plate) added to the heat sink (base member) 33 of FIG. It is a figure which shows the state which fitted 35.
  • FIG. 13 is a cross-sectional view taken along the line XIII-XIII in FIG.
  • the LED module 30 includes an LED 31 mounted on the mounting surface 33A, and an LED holder (semiconductor light-emitting element holder) 32 whose overall shape is a substantially rectangular parallelepiped (approximately square when viewed from above (when viewed from above)). ing.
  • the LED holder 32 includes a heat sink (base member) 33, a resin molding portion 34, and a metal member (conduction plate) 35. That is, the LED module 30 is composed of a heat sink (base member) 33, a metal member (conduction plate) 35, and an LED holder 32 as constituent elements, and is an integrally molded product having a substantially rectangular shape when viewed from above.
  • the heat sink 33 has a circular mounting surface 33A formed on its upper surface.
  • the heat sink 33 has a bottom surface portion 33B on the opposite side of the mounting surface 33A (FIGS. 8, 9, 10, and 12).
  • An encircling plane portion 33C is provided on the outer peripheral side of the bottom surface portion 33B so as to surround the bottom surface portion 33B.
  • the surrounding plane portion 33C is positioned one step above the bottom surface portion 33B.
  • a step part (step structure part) 33D is provided at the boundary between the surrounding flat part 33C and the bottom part 33B (FIGS. 9, 10, 13, and 14). In FIG. 9, FIG. 10, FIG. 13, and FIG. 14, the stepped portion (stepped structure portion) 33D is drawn with emphasis (larger step) than the actual configuration.
  • the heat sink 33 includes two notches 33E located on two opposite sides of the peripheral edge of the rectangular rectangle in plan view, and two notches 33F located on two opposing corners of the peripheral edge of the rectangular rectangle in plan view. (FIGS. 11 and 12).
  • the notch 33E and the notch 33F have an R shape in which a part of the peripheral edge of the heat sink 33 is opened.
  • the resin molding portion 34 has an inner cylindrical surface 34A formed on the upper surface side of the LED holder 32 (FIG. 7).
  • a mounting surface 33A of the heat sink 33 is located in the inner cylindrical surface 34A. That is, the resin molded portion 34 is provided so as to be positioned on the outer peripheral side of the mounting surface 33A and to expose the mounting surface 33A when the LED holder 32 is viewed in plan. Further, the resin molding portion 34 is provided so as to cover a portion of the upper surface of the heat sink 33 excluding the attachment surface 33A and front, rear, left and right side surfaces.
  • the lower end portion 34B of the resin molded portion 34 (the portion located on the lowermost side of the resin molded portion 34 covering the front, rear, left and right side surfaces of the heat sink 33) has a planar shape located on the same plane as the surrounding plane portion 33C ( FIG. 9).
  • connection grooves 34C and 34D to which, for example, the connector 40 is connected, at two corner portions positioned on the diagonal line of the LED holder 32.
  • a terminal 35A and a terminal 35B, which are part of the metal member 35, are provided on the inner surface of the connection groove 34C.
  • a terminal 35C and a terminal 35D, which are part of the metal member 35, are provided on the inner surface of the connection groove 34D.
  • the connector 40 includes an insulator 41 and a first contact and a second contact (not shown) connected to the terminal 35C and the terminal 35D (or the terminal 35A and the terminal 35B), respectively (FIG. 4, FIG. FIG. 5).
  • the insulator 41 is a direction orthogonal to the fitting protrusion 41A fitted in the connection groove 34D (or the connection groove 34C) and the extending direction of the first contact and the second contact (the protruding direction of the fitting protrusion 41A).
  • a pair of fixing holes 41B penetrating the insulator 41 and a connection hole 41C are provided.
  • the resin molding portion 34 has four insertion holding holes 34E on the outer peripheral side of the mounting surface 33A of the heat sink 33 (FIGS. 7 and 8).
  • the four insertion holding holes 34 ⁇ / b> E are respectively provided in the resin molding portions 34 located in the notches 33 ⁇ / b> E and 33 ⁇ / b> F provided on the side surface of the heat sink 33.
  • Each insertion holding hole 34 ⁇ / b> E is a through hole that communicates the upper side and the lower side of the LED holder 32.
  • the insertion holding hole 34E exposes engagement holes 35E and 35F provided in the metal member 35.
  • the metal member 35 is formed by stamping a metal flat plate having excellent conductivity, thermal conductivity, and rigidity, such as brass, beryllium copper, or a Corson copper alloy.
  • the metal member 35 has a circular hole 35G that fits on the outer periphery of the circular mounting surface 33A of the heat sink 33 (FIG. 11B).
  • the metal member 35 depicted in FIG. 11B is composed of a plurality of members, the plurality of members are originally formed as an integrally molded product connected by a carrier portion and a connection bridge (not shown). When the metal member 35 is fitted to the heat sink 33 and coupled (integrated) by the LED holder 32, the carrier portion and the connection bridge are cut and separated into a plurality of members.
  • the metal member 35 has a pair of first conductive portions 35H and second conductive portions 35I that are positioned around the circular hole 35G and are electrically connected to the LEDs 31 attached to the attachment surface 33A of the heat sink 33. .
  • the metal member 35 includes two engagement holes 35E located at two opposite sides of the peripheral edge of the rectangular shape in plan view, and two engagement holes 35F located at two opposing corners of the peripheral edge of the rectangular shape in plan view. have.
  • the metal engagement holes 35E and 35F are exposed in the insertion holding hole 34E, and the positioning engagement protrusions 10J of the light distribution plate 10 are engaged with the engagement holes 35E and 35F. Thereby, the positioning accuracy of the LED module 30 and the light distribution plate 10 can be improved.
  • FIG. 14 shows a mounting structure for mounting the LED module 30 on the upper surface 3 ⁇ / b> A of the chassis 3.
  • a space in which three directions are surrounded by the upper surface 3A of the chassis 3, the lower end portion 34B of the resin molding portion 34, and the surrounding flat surface portion 33C and the step portion 33D (side surface of the heat sink 33) of the heat sink 33 ( A gap S1 is formed.
  • the bonding area can be increased. Accordingly, the LED module 30 is stably fixed to the chassis 3.
  • a space surrounded in three directions by the upper surface 3A of the chassis 3, the lower end portion 34B of the resin molding portion 34, and the side surface of the heat sink 33 is formed. The same effect can be obtained by using it for adhesion.
  • LED module 30 configured as described above operates as follows.
  • the LED module 30 with high heat dissipation efficiency can be realized even if the LED module 30 is downsized and the heat sink 33 is downsized and the output of the LED module 30 is increased. For this reason, since the LED module 30 can prevent the excessive temperature rise of LED31, the fall of the luminous efficiency of LED31 and the deterioration of LED31 can be avoided. That is, the LED module 30 with good luminous efficiency and high durability can be obtained.
  • the heat radiating member with which the bottom surface portion 33B of the heat sink 33 contacts is not limited to the chassis 3, but may be a substrate (not shown), for example.
  • the manufacturing process of the LED module 30 includes a process (resin molding process) in which the heat sink 33 and the metal member 35 are set in the molding die 50 (FIG. 10) and the resin molding part 34 is molded by pouring resin. In this resin molding step, it is necessary to set the lower end molding die surface 50A at the lower end molding planned position 50P where the lower end 34B of the resin molded portion 34 is molded.
  • the heat sink 33 has the surrounding flat surface portion 33C located on the outer peripheral side of the bottom surface portion 33B and on the inner peripheral side of the lower end portion 34B of the resin molding portion 34 and on the upper side of the bottom surface portion 33B. ing.
  • the heat sink 33 has a step part (step structure part) 33D between the bottom part 33B and the surrounding flat part 33C.
  • the lower end mold surface 50A can be arranged with high precision so as to straddle the lower end mold planned position 50P and the surrounding flat surface portion 33C. It is possible to avoid leakage of the resin for molding the resin molding portion 34 from the gap. Thereby, the production efficiency of the LED module 30 can be improved.
  • the bottom surface portion 33B of the heat sink 33 protrudes below the lower end portion 34B of the resin molding portion 34, the bottom surface portion 33B of the heat sink 33 is positioned on the same plane as the lower end portion 34B of the resin molding portion 34. Compared with the case of making it, the height of the LED module 30 becomes high.
  • the LED module 30 is provided with an insertion holding hole 34E into which the positioning engagement protrusion 10J of the light distribution plate 10 is inserted.
  • the insertion holding hole 34 ⁇ / b> E is a through hole that communicates the upper side and the lower side of the LED module 30.
  • the insertion holding hole 34E can receive most of the positioning engagement protrusion 10J of the light distribution plate 10 in the height direction. Therefore, the height of the upper surface 10A of the light distribution plate 10 and the height of the upper surface of the illumination light control unit 20 riding on the light distribution plate 10 can be reduced. As a result, the LED module 30 can achieve a reduction in the OD value (lowering of the lighting fixture 4).
  • the surrounding flat surface portion 33C is provided on the outer peripheral side of the bottom surface portion 33B of the heat sink 33, and the surrounding flat surface portion 33C is located on the same plane as the lower end portion 34B of the resin molding portion 34.
  • the module 30 has been exemplified and described (FIG. 9).
  • an aspect in which the surrounding plane portion 33C is omitted is also possible.
  • the entire bottom surface portion 33 ⁇ / b> B of the heat sink 33 protrudes one step below the lower end portion 34 ⁇ / b> B of the resin molding portion 34.
  • the bottom surface portion 33 ⁇ / b> B of the heat sink 33 is securely attached to the chassis 3 without being obstructed by other members including the resin molding portion 34. And it can contact stably.
  • the LED module 30 is attached to the chassis (heat dissipating member) 3 as long as the bottom surface portion 33B of the heat sink 33 protrudes below the lower end portion 34B of the resin molding portion 34 regardless of the presence or absence of the surrounding flat portion 33C.
  • the bottom surface portion 33B of the heat sink 33 can reliably and stably contact the chassis 3 without being obstructed by other members including the resin molded portion 34.
  • it is difficult to obtain flatness with a resin material but since the lower end portion 34B of the resin molded portion 34 is located above the bottom surface portion 33B of the heat sink 33, the chassis is formed by the bottom surface portion 33B of the heat sink 33 made of a metal material. It will be mounted on (heat radiating member) 3, and flatness can be improved.

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  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

To provide: a semiconductor light emitting element holder capable of efficiently dissipating heat by having a base member (heat sink) stably in contact with a heat conductive member, said heat having been generated by a semiconductor light emitting element; and a semiconductor light emitting element module. Disclosed is a semiconductor light emitting element holder characterized by having: a base member (33) having, as an upper surface, an attaching surface (33A) to which a light emitting element (31) is to be attached; and a resin-molded section (34), which is positioned further toward the outer peripheral side than the attaching surface (33A) in plan view, and which is provided such that the attaching surface (33A) is exposed. The semiconductor light emitting element holder is also characterized in that the base member (33) has a bottom surface section (33B), which is positioned on the reverse side of the attaching surface (33A), and which protrudes further toward the lower side than a lower end portion of the resin-molded section (34).

Description

半導体発光素子用ホルダ及び半導体発光素子モジュールSemiconductor light emitting device holder and semiconductor light emitting device module 関連出願の相互参照Cross-reference of related applications

 本出願は、2015年10月19日に日本国に特許出願された特願2015-205280の優先権を主張するものであり、これら先の出願の開示全体をここに参照のために取り込む。 This application claims the priority of Japanese Patent Application No. 2015-205280, filed in Japan on October 19, 2015, and the entire disclosure of these earlier applications is incorporated herein for reference.

 本発明は、半導体発光素子用ホルダ及び半導体発光素子モジュールに関する。 The present invention relates to a semiconductor light emitting element holder and a semiconductor light emitting element module.

 半導体発光素子(例えばLED)を搭載保持する半導体発光素子用ホルダ及び半導体発光素子モジュールは、その基本構成として、半導体発光素子が取り付けられるベース部材(ヒートシンク)と、このベース部材に結合される樹脂成形部とを有している。ベース部材(ヒートシンク)は、半導体発光素子が発光時に発した熱を伝熱部材(例えばシャシー)に逃がす(放つ)役割を持つ。 A semiconductor light-emitting element holder and a semiconductor light-emitting element module for mounting and holding a semiconductor light-emitting element (for example, LED), as a basic configuration, a base member (heat sink) to which the semiconductor light-emitting element is attached, and resin molding coupled to the base member Part. The base member (heat sink) has a role of releasing (releasing) heat generated by the semiconductor light emitting element during light emission to a heat transfer member (for example, a chassis).

特開2006-114863号公報JP 2006-114863 A 特開2009-44016号公報JP 2009-44016 A 特開2012-4078号公報JP 2012-4078 A 特許第4357508号公報Japanese Patent No. 4357508 特許第4568194号公報Japanese Patent No. 4568194

 ところで、半導体発光素子用ホルダ及び半導体発光素子モジュールは、その搭載機器の小型化の進展に伴い、極限までの小型化が要求されている。しかし、半導体発光素子用ホルダ及び半導体発光素子モジュールを小型化するためには、ベース部材(ヒートシンク)も小さくせざるを得ない。これにより、ベース部材と伝熱部材との接触不良が起こり易い。ベース部材と伝熱部材との接触不良が起こると、半導体発光素子が発光時に発した熱が半導体発光素子用ホルダ及び半導体発光素子モジュールの内部に籠る。これにより、半導体発光素子の温度上昇に伴う発光効率の低下又は半導体発光素子の劣化が問題となってしまう。この問題は、半導体発光素子の高出力化に伴ってより一層顕著になる。 By the way, the holder for a semiconductor light emitting element and the semiconductor light emitting element module are required to be miniaturized to the limit with the progress of miniaturization of the mounted equipment. However, in order to reduce the size of the semiconductor light-emitting element holder and the semiconductor light-emitting element module, the base member (heat sink) must also be reduced. As a result, poor contact between the base member and the heat transfer member is likely to occur. When a contact failure occurs between the base member and the heat transfer member, heat generated by the semiconductor light emitting element during light emission spreads inside the semiconductor light emitting element holder and the semiconductor light emitting element module. As a result, a decrease in light emission efficiency accompanying a temperature rise of the semiconductor light emitting element or a deterioration of the semiconductor light emitting element becomes a problem. This problem becomes more prominent with higher output of the semiconductor light emitting device.

 本発明は、以上の問題意識に基づいてなされたものであり、ベース部材(ヒートシンク)を伝熱部材に安定的に接触させて半導体発光素子が発した熱を効率的に逃がすことができる半導体発光素子用ホルダ及び半導体発光素子モジュールを得ることを目的とする。 The present invention has been made on the basis of the above problem awareness, and is capable of efficiently releasing the heat generated by the semiconductor light emitting element by stably bringing the base member (heat sink) into contact with the heat transfer member. An object is to obtain an element holder and a semiconductor light emitting element module.

 本発明の半導体発光素子用ホルダは、発光素子が取り付けられる取付面を上面に有するベース部材と、平面視において前記取付面よりも外周側に位置し、且つ、前記取付面を露出させるように設けられた樹脂成形部と、を有し、前記ベース部材は、前記取付面と反対側に位置させて、前記樹脂成形部の下端部よりも下側に突出する底面部を有する、ことを特徴としている。 The holder for a semiconductor light emitting element of the present invention is provided with a base member having an attachment surface on which the light emitting element is attached on the upper surface, and located on the outer peripheral side of the attachment surface in plan view and exposing the attachment surface. The base member has a bottom surface portion that is located on the opposite side of the mounting surface and protrudes below the lower end portion of the resin molding portion. Yes.

 前記ベース部材は、前記底面部と、該底面部よりも外周側で且つ上側に位置する囲繞平面部とからなる段差構造部を有することができる。 The base member may have a stepped structure portion including the bottom surface portion and an surrounding flat surface portion located on the outer peripheral side and on the upper side of the bottom surface portion.

 前記ベース部材の前記段差構造部の前記囲繞平面部は、前記樹脂成形部の下端部と同一平面上に位置することができる。 The surrounding plane portion of the step structure portion of the base member may be located on the same plane as the lower end portion of the resin molded portion.

 前記樹脂成形部は、前記ベース部材の前記取付面よりも外周側に設けられた、前記発光素子から出力された光を透光する透光性部材用の挿入保持孔を有し、該挿入保持孔は、前記半導体発光素子用ホルダの上側と下側とを連通することができる。 The resin molded portion has an insertion holding hole for a translucent member that is provided on the outer peripheral side of the mounting surface of the base member and transmits light output from the light emitting element. The hole can communicate the upper side and the lower side of the semiconductor light emitting element holder.

 前記ベース部材は、該ベース部材の側面に上側から下側へ延びる切欠部を有し、前記挿入保持孔は、前記切欠部内の前記樹脂成形部に設けることができる。 The base member has a notch extending from the upper side to the lower side on a side surface of the base member, and the insertion holding hole can be provided in the resin molding portion in the notch.

 本発明の半導体発光素子モジュールは、発光素子と、発光素子が取り付けられる取付面を上面に有するベース部材と、平面視において前記取付面よりも外周側に位置し、且つ、前記取付面を露出させるように設けられた樹脂成形部と、を有し、前記ベース部材は、前記取付面と反対側に位置させて、前記樹脂成形部の下端部よりも下側に突出する底面部を有する、ことを特徴としている。 The semiconductor light-emitting element module of the present invention includes a light-emitting element, a base member having an attachment surface to which the light-emitting element is attached on the upper surface, and is positioned on the outer peripheral side of the attachment surface in plan view and exposes the attachment surface The base member has a bottom surface portion that is positioned on the side opposite to the mounting surface and protrudes below the lower end portion of the resin molding portion. It is characterized by.

 本発明によれば、ベース部材(ヒートシンク)を伝熱部材に安定的に接触させて半導体発光素子が発した熱を効率的に逃がすことができる半導体発光素子用ホルダ及び半導体発光素子モジュールが得られる。 ADVANTAGE OF THE INVENTION According to this invention, the holder for semiconductor light-emitting devices and a semiconductor light-emitting device module which can make the base member (heat sink) contact stably to a heat-transfer member and can efficiently release the heat which a semiconductor light-emitting device emitted are obtained. .

本発明の一実施形態であるLEDモジュール(半導体発光素子モジュール)を用いた液晶表示装置の分解斜視図である。It is a disassembled perspective view of the liquid crystal display device using the LED module (semiconductor light emitting element module) which is one Embodiment of this invention. 照明器具の正面図である。It is a front view of a lighting fixture. 照明器具の正面側から見た分解斜視図である。It is the disassembled perspective view seen from the front side of the lighting fixture. 互いに分離状態にある配光板の中心部とLEDモジュールとを正面側から見た拡大斜視図である。It is the expansion perspective view which looked at the center part and LED module of the light distribution plate in a mutually separated state from the front side. 互いに分離状態にある配光板の中心部とLEDモジュールとを背面側から見た拡大斜視図である。It is the expansion perspective view which looked at the center part and LED module of the light distribution plate in a mutually separated state from the back side. 照明光制御ユニットを正面側から見た分解斜視図である。It is the disassembled perspective view which looked at the illumination light control unit from the front side. LEDモジュールの斜視図である。It is a perspective view of an LED module. LEDモジュールを下から見た図である。It is the figure which looked at the LED module from the bottom. 図8のIX-IX線に沿う矢視断面図である。FIG. 9 is a cross-sectional view taken along the line IX-IX in FIG. 8. 図9において円で囲んだ部分の拡大図である。FIG. 10 is an enlarged view of a portion surrounded by a circle in FIG. 9. 図11(A)はヒートシンク(ベース部材)の単体構造を上方から見た斜視図であり、図11(B)は図11(A)のヒートシンク(ベース部材)に金属部材(導通板)を嵌めた状態を示す図である。11A is a perspective view of a single structure of a heat sink (base member) as viewed from above, and FIG. 11B is a diagram in which a metal member (conducting plate) is fitted to the heat sink (base member) of FIG. FIG. 図12(A)はヒートシンク(ベース部材)の単体構造を下方から見た斜視図であり、図12(B)は図12(A)のヒートシンク(ベース部材)に金属部材(導通板)を嵌めた状態を示す図である。12A is a perspective view of a single structure of the heat sink (base member) as viewed from below, and FIG. 12B is a diagram in which a metal member (conductive plate) is fitted to the heat sink (base member) of FIG. FIG. 図2のXIII-XIII線に沿う矢視断面図である。FIG. 3 is a cross-sectional view taken along the line XIII-XIII in FIG. 2. LEDモジュール(半導体発光素子モジュール)のシャシーに対する固定方法の説明に供する図である。It is a figure where it uses for description of the fixing method with respect to the chassis of a LED module (semiconductor light emitting element module). LEDモジュール(半導体発光素子モジュール)のヒートシンク(ベース部材)の構成の変形例を示す図である。It is a figure which shows the modification of a structure of the heat sink (base member) of a LED module (semiconductor light emitting element module).

 以下、図1~図13を参照しながら本発明の一実施形態について説明する。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

≪液晶表示装置1の構成≫
 図1は、本発明のLEDモジュール30(半導体発光素子モジュール)を用いた液晶表示装置1の分解斜視図である。図1に示すように、液晶表示装置1は、大きな構成要素として液晶パネル2、金属製のシャシー3(伝熱部材、放熱部材)、及び照明器具4を備えている。液晶パネル2及びシャシー3は共に矩形であり、互いの正面形状は略同一である。液晶表示装置1は、液晶パネル2、シャシー3、及び照明器具4を各部材の厚み方向(図1の上下方向)に液晶パネル2、照明器具4、シャシー3の順で積層して一体化したものである。
<< Configuration of Liquid Crystal Display 1 >>
FIG. 1 is an exploded perspective view of a liquid crystal display device 1 using an LED module 30 (semiconductor light emitting element module) of the present invention. As shown in FIG. 1, the liquid crystal display device 1 includes a liquid crystal panel 2, a metal chassis 3 (heat transfer member, heat dissipation member), and a lighting fixture 4 as large components. The liquid crystal panel 2 and the chassis 3 are both rectangular, and their front shapes are substantially the same. In the liquid crystal display device 1, the liquid crystal panel 2, the chassis 3, and the lighting fixture 4 are laminated and integrated in the thickness direction of each member (vertical direction in FIG. 1) in the order of the liquid crystal panel 2, the lighting fixture 4, and the chassis 3. Is.

≪照明器具4の構成≫
 図2は、照明器具4の正面図である。図3は、照明器具4の正面側から見た分解斜視図である。図4は、互いに分離状態にある配光板10の中心部とLEDモジュール30とを正面側から見た拡大斜視図である。図5は、互いに分離状態にある配光板10の中心部とLEDモジュール30とを背面側から見た拡大斜視図である。
≪Configuration of lighting fixture 4≫
FIG. 2 is a front view of the luminaire 4. FIG. 3 is an exploded perspective view seen from the front side of the luminaire 4. FIG. 4 is an enlarged perspective view of the central portion of the light distribution plate 10 and the LED module 30 that are separated from each other as viewed from the front side. FIG. 5 is an enlarged perspective view of the central portion of the light distribution plate 10 and the LED module 30 that are separated from each other as viewed from the back side.

 照明器具4は、配光板(透光性部材、配光部材)10と、照明光制御ユニット20と、LEDモジュール30とを備えている。配光板10と、照明光制御ユニット20と、LEDモジュール30とは、それぞれ、分離及び一体化可能に構成されている。 The lighting fixture 4 includes a light distribution plate (translucent member, light distribution member) 10, an illumination light control unit 20, and an LED module 30. The light distribution plate 10, the illumination light control unit 20, and the LED module 30 are configured to be separable and integrated, respectively.

 ≪配光板10の構成≫
 配光板10は、透光性材料(例えばガラス又はアクリル等の樹脂)からなる略平板状の一体成形品である。配光板10の正面形状は、液晶パネル2及びシャシー3と略同一の矩形である。
<< Configuration of Light Distribution Plate 10 >>
The light distribution plate 10 is a substantially flat plate-like integrally formed product made of a translucent material (for example, a resin such as glass or acrylic). The front shape of the light distribution plate 10 is substantially the same rectangle as the liquid crystal panel 2 and the chassis 3.

 配光板10の上面10Aの中央部分には、配光板10の下面10Bと平行な平面である中央平面部10Cが設けられている。この中央平面部10Cの中心部には、環状形状をなす外周側対向部10Dが設けられている(図3)。外周側対向部10Dの上面は、中央平面部10Cの上面より一段低くなっている。さらに外周側対向部10Dの内周側には、配光板10を厚み方向に貫通しかつ外周側対向部10Dと同心をなす断面円形の嵌合孔10Eが形成してある。図4に詳しく示したように、外周側対向部10Dの上面には、嵌合孔10Eを中心とする円弧形状の拡散阻害部10Fが4つ凹設してある。 A central plane portion 10C which is a plane parallel to the lower surface 10B of the light distribution plate 10 is provided at the central portion of the upper surface 10A of the light distribution plate 10. An outer peripheral side facing portion 10D having an annular shape is provided at the center portion of the central plane portion 10C (FIG. 3). The upper surface of the outer peripheral facing portion 10D is one step lower than the upper surface of the central flat portion 10C. Further, a fitting hole 10E having a circular cross section that penetrates the light distribution plate 10 in the thickness direction and is concentric with the outer peripheral facing portion 10D is formed on the inner peripheral side of the outer peripheral facing portion 10D. As shown in detail in FIG. 4, four arcuate diffusion-inhibiting portions 10 </ b> F centered on the fitting hole 10 </ b> E are recessed in the upper surface of the outer peripheral side facing portion 10 </ b> D.

 さらに外周側対向部10Dの上面には、各拡散阻害部10Fと外周側対向部10Dの外周縁部10Gとの間にそれぞれ位置する断面円形の取付脚用凹部10Hが4つ凹設してある(図4)。この取付脚用凹部10Hには、後述する照明光入射部材21の取付脚21Eが挿入される。 Furthermore, on the upper surface of the outer peripheral facing portion 10D, there are four recessed mounting leg recesses 10H each having a circular cross section located between each diffusion inhibiting portion 10F and the outer peripheral edge portion 10G of the outer peripheral facing portion 10D. (FIG. 4). A mounting leg 21E of an illumination light incident member 21, which will be described later, is inserted into the mounting leg recess 10H.

 外周側対向部10Dの内周面(嵌合孔10Eの内面)には、嵌合孔10Eの中心と各拡散阻害部10Fとの間に位置する態様で4つのLEDモジュール支持部10Iが突設してある(図4、図5)。LEDモジュール支持部10Iの下面には、円柱形状の位置決め係合突起10Jが設けられている。さらに、配光板10の下面10Bには、嵌合孔10E(及び取付脚用凹部10H)の外周側に位置する4つの位置決めピン10Kが突設してある。この4つの位置決めピン10Kのうちの2つがコネクタ40の一対の固定用孔41B(後述)に挿入されることで、配光板10と、コネクタ40ひいてはコネクタ40が装着されたLEDモジュール30との位置決め精度を向上させることができる。 On the inner peripheral surface of the outer peripheral side facing portion 10D (the inner surface of the fitting hole 10E), four LED module support portions 10I project in a manner located between the center of the fitting hole 10E and each diffusion inhibiting portion 10F. (FIGS. 4 and 5). A cylindrical positioning engagement protrusion 10J is provided on the lower surface of the LED module support portion 10I. Furthermore, on the lower surface 10B of the light distribution plate 10, four positioning pins 10K located on the outer peripheral side of the fitting hole 10E (and the mounting leg concave portion 10H) are projected. Two of the four positioning pins 10K are inserted into a pair of fixing holes 41B (described later) of the connector 40, thereby positioning the light distribution plate 10 and the LED module 30 to which the connector 40 and thus the connector 40 is mounted. Accuracy can be improved.

 配光板10の上面10Aの中央平面部10Cに隣接する部位は、正面形状が(略楕円形の)環状をなす第一傾斜部10Lにより構成してある(図3)。第一傾斜部10Lにおける上面と下面との間の離間距離(配光板10の厚み)は、嵌合孔10Eからの(嵌合孔10Eを中心とする)径方向距離が長くなるにつれて徐々に小さくなっている。配光板10の上面10Aの各第一傾斜部10Lに対して外周側から隣接する部位は、外周側平面10Mにより構成してある。各外周側平面10Mは、中央平面部10Cの上面より一段低くかつ下面10B及び中央平面部10Cと平行な平面である。配光板10の上面10Aの各外周側平面10Mに対して外周側から隣接する部位、即ち配光板10の四隅部は、それぞれ第二傾斜部10Nにより構成してある。第二傾斜部10Nは、下面10Bと非平行の平面により構成してある。第二傾斜部10Nにおける上面と下面との間の離間距離(配光板10の厚み)は、嵌合孔10Eからの(嵌合孔10Eを中心とする)径方向距離が長くなるにつれて徐々に小さくなっている。 The portion adjacent to the central plane portion 10C of the upper surface 10A of the light distribution plate 10 is configured by a first inclined portion 10L having an annular shape (substantially elliptical) (FIG. 3). The separation distance (thickness of the light distribution plate 10) between the upper surface and the lower surface in the first inclined portion 10L is gradually decreased as the radial distance from the fitting hole 10E (centering on the fitting hole 10E) becomes longer. It has become. A portion adjacent to the first inclined portion 10L of the upper surface 10A of the light distribution plate 10 from the outer peripheral side is configured by an outer peripheral plane 10M. Each outer peripheral plane 10M is a plane that is one step lower than the upper surface of the central plane portion 10C and parallel to the lower surface 10B and the central plane portion 10C. The portions adjacent to the outer peripheral side plane 10M of the upper surface 10A of the light distribution plate 10 from the outer peripheral side, that is, the four corners of the light distribution plate 10 are respectively configured by the second inclined portions 10N. 10N of 2nd inclination parts are comprised by the plane parallel to the lower surface 10B. The separation distance (the thickness of the light distribution plate 10) between the upper surface and the lower surface in the second inclined portion 10N is gradually decreased as the radial distance from the fitting hole 10E (centering on the fitting hole 10E) becomes longer. It has become.

 配光板10の第一傾斜部10Lに対応する4か所には、配光板10を厚み方向に貫通する雌ネジ孔10Oが穿設してある。この雌ネジ孔10Oには、シャシー3の下面側から各ビス用貫通孔(図示略)に挿入したビス(図示略)が螺合する。これにより、配光板10とシャシー3とを固定することができる。 Female screw holes 10O that penetrate the light distribution plate 10 in the thickness direction are formed at four locations corresponding to the first inclined portion 10L of the light distribution plate 10. Screws (not shown) inserted into the through-holes for screws (not shown) from the lower surface side of the chassis 3 are screwed into the female screw holes 10O. Thereby, the light distribution plate 10 and the chassis 3 can be fixed.

 ≪照明光制御ユニット20の構成≫
 図6は、照明光制御ユニット20を正面側から見た分解斜視図である。照明光制御ユニット20は、照明光入射部材21、光量調整部材22、光量調整シート23、及びビス24を備えている。
<< Configuration of Illumination Light Control Unit 20 >>
FIG. 6 is an exploded perspective view of the illumination light control unit 20 as viewed from the front side. The illumination light control unit 20 includes an illumination light incident member 21, a light amount adjustment member 22, a light amount adjustment sheet 23, and a screw 24.

 照明光入射部材21は、透光性材料(例えばガラス又はアクリル等の樹脂)からなる略円盤状の一体成形品である。但し、照明光入射部材21の光(LEDモジュール30のLED31が発生する照明光)の透過率は、配光板10の光の透過率よりも低い。照明光入射部材21は大きな構成要素として、円盤状の鍔部21Aと、鍔部21Aの下面の中央部に突設した鍔部21Aより小径の円錐形状をなす入射部21B(図13)と、を有している。入射部21Bの表面(円錐面)には反射被膜(酸化チタンを混合した被膜、又はハーフミラーなど)が設けられていてもよい。この反射被膜の光の透過率は、配光板10の光の透過率よりも低い。 The illumination light incident member 21 is a substantially disk-shaped integrally formed product made of a translucent material (for example, a resin such as glass or acrylic). However, the transmittance of the light of the illumination light incident member 21 (the illumination light generated by the LED 31 of the LED module 30) is lower than the transmittance of the light of the light distribution plate 10. The illumination light incident member 21 includes, as major components, a disc-shaped flange 21A, and an incident portion 21B (FIG. 13) having a conical shape with a smaller diameter than the flange 21A protruding from the center of the lower surface of the flange 21A. have. A reflective coating (a coating in which titanium oxide is mixed or a half mirror) may be provided on the surface (conical surface) of the incident portion 21B. The light transmittance of the reflective coating is lower than the light transmittance of the light distribution plate 10.

 鍔部21Aの入射部21Bと反対側面(上面)は、平面により構成してある。当該反対側面(上面)の中央部には鍔部21A及び入射部21Bと同心をなす円形形状の受容凹部21Cが凹設してある(図6)。受容凹部21Cの底面の中心部には、その奥側端部が入射部21Bの内部にまで延びる雌ネジ孔21Dが穿設してある。鍔部21Aの入射部21B側の面(下面)には、入射部21Bの外周側に位置しかつ円柱形状をなす4つの取付脚21Eが周方向に等角度間隔で突設してある。鍔部21Aの外径は、配光板10の外周側対向部10Dの外径と略同一である。入射部21Bの外径は、配光板10の嵌合孔10Eの内径と略同一である。 The side surface (upper surface) opposite to the incident portion 21B of the flange portion 21A is constituted by a flat surface. A circular receiving recess 21C concentric with the flange portion 21A and the incident portion 21B is provided in the center of the opposite side surface (upper surface) (FIG. 6). A female screw hole 21D is formed in the center portion of the bottom surface of the receiving recess 21C so that the end on the back side extends to the inside of the incident portion 21B. On the surface (lower surface) on the incident portion 21B side of the flange portion 21A, four mounting legs 21E that are positioned on the outer peripheral side of the incident portion 21B and have a cylindrical shape protrude in the circumferential direction at equal angular intervals. The outer diameter of the flange portion 21 </ b> A is substantially the same as the outer diameter of the outer peripheral side facing portion 10 </ b> D of the light distribution plate 10. The outer diameter of the incident portion 21 </ b> B is substantially the same as the inner diameter of the fitting hole 10 </ b> E of the light distribution plate 10.

 光量調整部材22は、配光板10及び照明光入射部材21に比べて、光透過率が低い部材である。円盤状の光量調整部材22の中心部には、中心貫通孔22Aが形成してある。光量調整部材22の外形は、照明光入射部材21の受容凹部21Cの内周面形状と略同一である。さらに、光量調整部材22の厚みは、受容凹部21Cの深さと略同一である。 The light quantity adjusting member 22 is a member having a lower light transmittance than the light distribution plate 10 and the illumination light incident member 21. A central through hole 22 </ b> A is formed at the center of the disc-shaped light amount adjusting member 22. The outer shape of the light amount adjusting member 22 is substantially the same as the inner peripheral surface shape of the receiving recess 21 </ b> C of the illumination light incident member 21. Furthermore, the thickness of the light amount adjusting member 22 is substantially the same as the depth of the receiving recess 21C.

 光量調整シート23は、透光性材料(例えばガラス、あるいはアクリル又はPET(ポリエチレンテレフタレート)フィルム等の樹脂)からなる略円盤状の一体成形品である。光量調整シート23の外形は、照明光入射部材21の外形より小さくかつ光量調整部材22の外形より大きい。この光量調整シート23は、光量調整シート23の下面(光量調整部材22側の面)から光量調整シート23内に入射した照明光を、光量調整シート23の上面(光量調整部材22と反対側の面)から拡散させながら出射する機能を有している。但し、光量調整シート23の上面には、一つの遮光部23Aと多数の遮光部23Bとが(印刷等の手段によって)コーティングされている。遮光部23A及び遮光部23Bは、遮光性材料(例えばポリウレタン樹脂に酸化チタン(TiO2)等を着色剤として混合したもの)により構成したものである。光量調整シート23の中心部には、上下に貫通する中心貫通孔23Cが形成してある。 The light quantity adjustment sheet 23 is a substantially disc-shaped integrally formed product made of a light-transmitting material (for example, glass or a resin such as acrylic or PET (polyethylene terephthalate) film). The outer shape of the light amount adjusting sheet 23 is smaller than the outer shape of the illumination light incident member 21 and larger than the outer shape of the light amount adjusting member 22. The light amount adjustment sheet 23 converts the illumination light incident on the light amount adjustment sheet 23 from the lower surface (surface on the light amount adjustment member 22 side) of the light amount adjustment sheet 23 into the upper surface (on the opposite side of the light amount adjustment member 22). And has a function of emitting light while diffusing from the surface. However, on the upper surface of the light amount adjustment sheet 23, one light shielding portion 23A and a large number of light shielding portions 23B are coated (by means such as printing). The light shielding part 23A and the light shielding part 23B are made of a light shielding material (for example, polyurethane resin mixed with titanium oxide (TiO 2) or the like as a colorant). A central through hole 23 </ b> C penetrating vertically is formed at the center of the light amount adjustment sheet 23.

 照明光入射部材21の受容凹部21Cに対して光量調整部材22を挿入したうえで、鍔部21A及び光量調整部材22に対して光量調整シート23を被せる。そして、光量調整シート23の外側(上側)から中心貫通孔23C及び中心貫通孔22Aに挿入したビス24の雄ネジ部24Aを照明光入射部材21の雌ネジ孔21Dに螺合する。同時に、ビス24の頭部24Bを光量調整シート23の表面(上面)に圧接する。これにより、照明光制御ユニット20を結合保持することができる。 After inserting the light amount adjusting member 22 into the receiving recess 21C of the illumination light incident member 21, the light amount adjusting sheet 23 is covered with the flange portion 21A and the light amount adjusting member 22. Then, the male screw portion 24A of the screw 24 inserted into the central through hole 23C and the central through hole 22A from the outside (upper side) of the light amount adjusting sheet 23 is screwed into the female screw hole 21D of the illumination light incident member 21. At the same time, the head 24 </ b> B of the screw 24 is pressed against the surface (upper surface) of the light amount adjustment sheet 23. Thereby, the illumination light control unit 20 can be coupled and held.

 ≪LEDモジュール30の構成≫
 図7は、LEDモジュール30の斜視図である。図8は、LEDモジュール30を下から見た図である。図9は、図8のIX-IX線に沿う矢視断面図である。図10は、図9において円で囲んだ部分の拡大図である。図11(A)はヒートシンク(ベース部材)33の単体構造を上方から見た斜視図であり、図11(B)は図11(A)のヒートシンク(ベース部材)33に金属部材(導通板)35を嵌めた状態を示す図である。図12(A)はヒートシンク(ベース部材)33の単体構造を下方から見た斜視図であり、図12(B)は図12(A)のヒートシンク(ベース部材)33に金属部材(導通板)35を嵌めた状態を示す図である。図13は、図2のXIII-XIII線に沿う矢視断面図である。
<< Configuration of LED Module 30 >>
FIG. 7 is a perspective view of the LED module 30. FIG. 8 is a view of the LED module 30 as viewed from below. 9 is a cross-sectional view taken along the line IX-IX in FIG. FIG. 10 is an enlarged view of a portion surrounded by a circle in FIG. FIG. 11A is a perspective view of a single structure of the heat sink (base member) 33 as viewed from above, and FIG. 11B shows a metal member (conduction plate) on the heat sink (base member) 33 of FIG. It is a figure which shows the state which fitted 35. FIG. 12A is a perspective view of a single structure of the heat sink (base member) 33 as viewed from below, and FIG. 12B is a metal member (conduction plate) added to the heat sink (base member) 33 of FIG. It is a figure which shows the state which fitted 35. FIG. 13 is a cross-sectional view taken along the line XIII-XIII in FIG.

 LEDモジュール30は、取付面33Aに取り付けられるLED31と、全体形状が略直方体(上方から見たとき(平面視したとき)は略正方形)をなすLED用ホルダ(半導体発光素子用ホルダ)32を備えている。LED用ホルダ32は、ヒートシンク(ベース部材)33と、樹脂成形部34と、金属部材(導通板)35とを備えている。すなわち、LEDモジュール30は、ヒートシンク(ベース部材)33、金属部材(導通板)35及びLED用ホルダ32を構成要素として結合した、平面視したときに略矩形をなす一体成形品からなる。 The LED module 30 includes an LED 31 mounted on the mounting surface 33A, and an LED holder (semiconductor light-emitting element holder) 32 whose overall shape is a substantially rectangular parallelepiped (approximately square when viewed from above (when viewed from above)). ing. The LED holder 32 includes a heat sink (base member) 33, a resin molding portion 34, and a metal member (conduction plate) 35. That is, the LED module 30 is composed of a heat sink (base member) 33, a metal member (conduction plate) 35, and an LED holder 32 as constituent elements, and is an integrally molded product having a substantially rectangular shape when viewed from above.

 ヒートシンク33は、その上面に円形の取付面33Aが突出形成されている。また、ヒートシンク33は、取付面33Aの反対側に、底面部33Bを有している(図8、図9、図10、図12)。この底面部33Bの外周側には、底面部33Bを囲むように、囲繞平面部33Cが設けられている。この囲繞平面部33Cは、底面部33Bよりも一段上側に位置している。囲繞平面部33Cと底面部33Bとの境界には、段差部(段差構造部)33Dが設けられている(図9、図10、図13、図14)。図9、図10、図13、図14では、段差部(段差構造部)33Dは、実際の構成よりも強調して(段差が大きく)描かれている。 The heat sink 33 has a circular mounting surface 33A formed on its upper surface. The heat sink 33 has a bottom surface portion 33B on the opposite side of the mounting surface 33A (FIGS. 8, 9, 10, and 12). An encircling plane portion 33C is provided on the outer peripheral side of the bottom surface portion 33B so as to surround the bottom surface portion 33B. The surrounding plane portion 33C is positioned one step above the bottom surface portion 33B. A step part (step structure part) 33D is provided at the boundary between the surrounding flat part 33C and the bottom part 33B (FIGS. 9, 10, 13, and 14). In FIG. 9, FIG. 10, FIG. 13, and FIG. 14, the stepped portion (stepped structure portion) 33D is drawn with emphasis (larger step) than the actual configuration.

 さらに、ヒートシンク33は、平面視矩形の周縁部の対向する二辺に位置する2つの切欠部33Eと、平面視矩形の周縁部の対向する二つの角部に位置する2つの切欠部33Fとを有している(図11、図12)。切欠部33Eと切欠部33Fとは、ヒートシンク33の周縁一部が開放されたR形状をなしている。 Furthermore, the heat sink 33 includes two notches 33E located on two opposite sides of the peripheral edge of the rectangular rectangle in plan view, and two notches 33F located on two opposing corners of the peripheral edge of the rectangular rectangle in plan view. (FIGS. 11 and 12). The notch 33E and the notch 33F have an R shape in which a part of the peripheral edge of the heat sink 33 is opened.

 樹脂成形部34は、LED用ホルダ32の上面側に、内円筒面34Aを形成している(図7)。内円筒面34Aの中には、ヒートシンク33の取付面33Aが位置している。すなわち、樹脂成形部34は、LED用ホルダ32を平面視したとき、取付面33Aよりも外周側に位置し、かつ、取付面33Aを露出させるように設けられている。さらに、樹脂成形部34は、ヒートシンク33の上面の取付面33Aを除く部分及び前後左右側面を覆うように設けられている。樹脂成形部34の下端部34B(ヒートシンク33の前後左右側面を覆う樹脂成形部34の最も下側に位置する部分)は、囲繞平面部33Cと同一平面上に位置する平面形状をなしている(図9)。 The resin molding portion 34 has an inner cylindrical surface 34A formed on the upper surface side of the LED holder 32 (FIG. 7). A mounting surface 33A of the heat sink 33 is located in the inner cylindrical surface 34A. That is, the resin molded portion 34 is provided so as to be positioned on the outer peripheral side of the mounting surface 33A and to expose the mounting surface 33A when the LED holder 32 is viewed in plan. Further, the resin molding portion 34 is provided so as to cover a portion of the upper surface of the heat sink 33 excluding the attachment surface 33A and front, rear, left and right side surfaces. The lower end portion 34B of the resin molded portion 34 (the portion located on the lowermost side of the resin molded portion 34 covering the front, rear, left and right side surfaces of the heat sink 33) has a planar shape located on the same plane as the surrounding plane portion 33C ( FIG. 9).

 また、樹脂成形部34は、LED用ホルダ32の対角線上に位置する二つの角部に、例えばコネクタ40が接続される、接続溝34C、34Dを形成している。接続溝34Cの内面には、金属部材35の一部である端子35Aと端子35Bとが設けられている。接続溝34Dの内面には、金属部材35の一部である端子35Cと端子35Dとが設けられている。ここで、コネクタ40は、インシュレータ41と、端子35C及び端子35D(又は端子35A及び端子35B)とそれぞれ接続される第一コンタクト及び第二コンタクト(図示略)とを有している(図4、図5)。インシュレータ41は、接続溝34D(又は接続溝34C)に嵌め合わされる嵌合突部41Aと、第一コンタクト及び第二コンタクトの延長方向(嵌合突部41Aの突出方向)に対して直交する方向にインシュレータ41を貫通する一対の固定用孔41Bと、接続孔41Cとが設けられている。 In addition, the resin molding portion 34 has connection grooves 34C and 34D to which, for example, the connector 40 is connected, at two corner portions positioned on the diagonal line of the LED holder 32. A terminal 35A and a terminal 35B, which are part of the metal member 35, are provided on the inner surface of the connection groove 34C. A terminal 35C and a terminal 35D, which are part of the metal member 35, are provided on the inner surface of the connection groove 34D. Here, the connector 40 includes an insulator 41 and a first contact and a second contact (not shown) connected to the terminal 35C and the terminal 35D (or the terminal 35A and the terminal 35B), respectively (FIG. 4, FIG. FIG. 5). The insulator 41 is a direction orthogonal to the fitting protrusion 41A fitted in the connection groove 34D (or the connection groove 34C) and the extending direction of the first contact and the second contact (the protruding direction of the fitting protrusion 41A). A pair of fixing holes 41B penetrating the insulator 41 and a connection hole 41C are provided.

 さらに、樹脂成形部34は、ヒートシンク33の取付面33Aよりも外周側に、4つの挿入保持孔34Eを有している(図7、図8)。具体的には、4つの挿入保持孔34Eは、ヒートシンク33の側面に設けられた上記の切欠部33E、33F内に位置する樹脂成形部34に、それぞれ設けられている。各挿入保持孔34Eは、LED用ホルダ32の上側と下側とを連通する貫通孔となっている。この挿入保持孔34Eは、金属部材35に設けられた係合孔35E、35Fを露出している。 Furthermore, the resin molding portion 34 has four insertion holding holes 34E on the outer peripheral side of the mounting surface 33A of the heat sink 33 (FIGS. 7 and 8). Specifically, the four insertion holding holes 34 </ b> E are respectively provided in the resin molding portions 34 located in the notches 33 </ b> E and 33 </ b> F provided on the side surface of the heat sink 33. Each insertion holding hole 34 </ b> E is a through hole that communicates the upper side and the lower side of the LED holder 32. The insertion holding hole 34E exposes engagement holes 35E and 35F provided in the metal member 35.

 金属部材35は、例えば黄銅、ベリリウム銅、又はコルソン系銅合金等の導電性、熱伝導性、及び剛性に優れる金属製の平板をスタンピング成形したものである。金属部材35は、ヒートシンク33の円形の取付面33Aの外周に嵌まる円形孔35Gを有している(図11(B))。図11(B)に描いた金属部材35は複数の部材で構成されているが、この複数の部材は、元々はキャリア部及び接続ブリッジ(図示せず)によって接続された一体成形品からなる。金属部材35がヒートシンク33に嵌められてLED用ホルダ32によって結合(一体化)されるときには、キャリア部及び接続ブリッジが切断されて複数の部材に分離される。 The metal member 35 is formed by stamping a metal flat plate having excellent conductivity, thermal conductivity, and rigidity, such as brass, beryllium copper, or a Corson copper alloy. The metal member 35 has a circular hole 35G that fits on the outer periphery of the circular mounting surface 33A of the heat sink 33 (FIG. 11B). Although the metal member 35 depicted in FIG. 11B is composed of a plurality of members, the plurality of members are originally formed as an integrally molded product connected by a carrier portion and a connection bridge (not shown). When the metal member 35 is fitted to the heat sink 33 and coupled (integrated) by the LED holder 32, the carrier portion and the connection bridge are cut and separated into a plurality of members.

 金属部材35は、円形孔35Gの周囲に位置させて、ヒートシンク33の取付面33Aに取り付けられたLED31と導通される各一対の第1導電部35Hと第2導電部35Iとを有している。金属部材35は、平面視矩形の周縁部の対向する二辺に位置する2つの係合孔35Eと、平面視矩形の周縁部の対向する二つの角部に位置する2つの係合孔35Fとを有している。この金属製の係合孔35E、35Fを挿入保持孔34E内に露出させ、係合孔35E、35Fに配光板10の位置決め係合突起10Jを係合させる。これにより、LEDモジュール30と配光板10との位置決め精度を向上させることができる。 The metal member 35 has a pair of first conductive portions 35H and second conductive portions 35I that are positioned around the circular hole 35G and are electrically connected to the LEDs 31 attached to the attachment surface 33A of the heat sink 33. . The metal member 35 includes two engagement holes 35E located at two opposite sides of the peripheral edge of the rectangular shape in plan view, and two engagement holes 35F located at two opposing corners of the peripheral edge of the rectangular shape in plan view. have. The metal engagement holes 35E and 35F are exposed in the insertion holding hole 34E, and the positioning engagement protrusions 10J of the light distribution plate 10 are engaged with the engagement holes 35E and 35F. Thereby, the positioning accuracy of the LED module 30 and the light distribution plate 10 can be improved.

 ≪LEDモジュール30の実装構造≫
 図14は、LEDモジュール30をシャシー3の上面3Aに実装するための実装構造を示している。同図に示すように、シャシー3の上面3A、樹脂成形部34の下端部34B、並びに、ヒートシンク33の囲繞平面部33C及び段差部33D(ヒートシンク33の側面)によって3方向が囲まれた空間(隙間)S1が形成される。この空間S1に接着剤60を介在させてLEDモジュール30をシャシー3に対して固定することにより、接着面積を広くとることができる。従って、シャシー3に対してLEDモジュール30が安定的に固定される。図15(後述)に示した変形例のLEDモジュール30の構成であっても、シャシー3の上面3A、樹脂成形部34の下端部34B、及びヒートシンク33の側面によって3方向が囲まれた空間を接着に利用することにより、同様の効果が得られる。
<< Mounting structure of LED module 30 >>
FIG. 14 shows a mounting structure for mounting the LED module 30 on the upper surface 3 </ b> A of the chassis 3. As shown in the figure, a space (in which three directions are surrounded by the upper surface 3A of the chassis 3, the lower end portion 34B of the resin molding portion 34, and the surrounding flat surface portion 33C and the step portion 33D (side surface of the heat sink 33) of the heat sink 33 ( A gap S1 is formed. By fixing the LED module 30 to the chassis 3 with the adhesive 60 interposed in the space S1, the bonding area can be increased. Accordingly, the LED module 30 is stably fixed to the chassis 3. Even in the configuration of the LED module 30 of the modification shown in FIG. 15 (described later), a space surrounded in three directions by the upper surface 3A of the chassis 3, the lower end portion 34B of the resin molding portion 34, and the side surface of the heat sink 33 is formed. The same effect can be obtained by using it for adhesion.

 ≪LEDモジュール30の作用≫
 以上のように構成されたLEDモジュール30は、次のように作用する。
<< Operation of LED module 30 >>
The LED module 30 configured as described above operates as follows.

 (作用1)
 ヒートシンク33の底面部33Bは、樹脂成形部34の下端部34Bよりも下側に突出している(図8、図9、図10、図13)。このため、LEDモジュール30をシャシー(伝熱部材、放熱部材)3に取り付ける際には、樹脂成形部34を含む他の部材に妨げられることなく、ヒートシンク33の底面部33Bがシャシー3に対して確実且つ安定的に接触することができる。これにより、ヒートシンク33がLED31の発光によって発せられヒートシンク33に伝わった熱をシャシー3に対して効率良く放熱できる。この結果、LEDモジュール30の小型化に伴いヒートシンク33の小型化が進むとともにLEDモジュール30の高出力化が進んだとしても、放熱効率の高いLEDモジュール30を実現することができる。このため、LEDモジュール30は、LED31の過度な温度上昇を防止できるので、LED31の発光効率の低下及びLED31の劣化を回避することができる。すなわち、発光効率が良く且つ持久性の高いLEDモジュール30が得られる。ここで、ヒートシンク33の底面部33Bが接触する放熱部材は、シャシー3に限定されるものではなく、例えば基板(図示略)であってもよい。
(Operation 1)
The bottom surface portion 33B of the heat sink 33 protrudes below the lower end portion 34B of the resin molding portion 34 (FIGS. 8, 9, 10, and 13). For this reason, when attaching the LED module 30 to the chassis (heat transfer member, heat radiating member) 3, the bottom surface portion 33 </ b> B of the heat sink 33 is placed against the chassis 3 without being obstructed by other members including the resin molding portion 34. Contact can be made reliably and stably. As a result, the heat sink 33 can emit heat generated by the light emission of the LED 31 and transmitted to the heat sink 33 to the chassis 3 efficiently. As a result, the LED module 30 with high heat dissipation efficiency can be realized even if the LED module 30 is downsized and the heat sink 33 is downsized and the output of the LED module 30 is increased. For this reason, since the LED module 30 can prevent the excessive temperature rise of LED31, the fall of the luminous efficiency of LED31 and the deterioration of LED31 can be avoided. That is, the LED module 30 with good luminous efficiency and high durability can be obtained. Here, the heat radiating member with which the bottom surface portion 33B of the heat sink 33 contacts is not limited to the chassis 3, but may be a substrate (not shown), for example.

 (作用2)
 LEDモジュール30の製造工程には、成形型50(図10)にヒートシンク33及び金属部材35をセットして樹脂を流し込んで樹脂成形部34を成形する工程(樹脂成形工程)が含まれている。この樹脂成形工程において、樹脂成形部34の下端部34Bが成形される下端部成形予定位置50Pに、下端部成形型面50Aをセットする必要がある。
(Operation 2)
The manufacturing process of the LED module 30 includes a process (resin molding process) in which the heat sink 33 and the metal member 35 are set in the molding die 50 (FIG. 10) and the resin molding part 34 is molded by pouring resin. In this resin molding step, it is necessary to set the lower end molding die surface 50A at the lower end molding planned position 50P where the lower end 34B of the resin molded portion 34 is molded.

 上記の通り、ヒートシンク33は、底面部33Bの外周側で且つ樹脂成形部34の下端部34Bの内周側に位置し、且つ、底面部33Bよりも上側に位置する囲繞平面部33Cを有している。別言すれば、ヒートシンク33は、底面部33Bと囲繞平面部33Cとの間に段差部(段差構造部)33Dを有している。この段差部33Dに対して下端部成形型面50Aの縁を合わせると共に下端部成形型面50Aを囲繞平面部33Cと対向配置させることにより、ヒートシンク33の底面部33B及び囲繞平面部33Cと下端部成形型面50Aとの位置決めを容易にすることができる。ひいては、下端部成形予定位置50Pと下端部成形型面50Aとの位置決めを容易にすることができる(図10)。この結果、下端部成形型面50Aを下端部成形予定位置50P及び囲繞平面部33Cに跨がるように精度良く配置することができるので、位置決め精度不良によって下端部成形型面50Aとヒートシンク33との隙間から樹脂成形部34を成形するための樹脂が漏れ出すことを回避することができる。これにより、LEDモジュール30の生産効率を向上させることができる。 As described above, the heat sink 33 has the surrounding flat surface portion 33C located on the outer peripheral side of the bottom surface portion 33B and on the inner peripheral side of the lower end portion 34B of the resin molding portion 34 and on the upper side of the bottom surface portion 33B. ing. In other words, the heat sink 33 has a step part (step structure part) 33D between the bottom part 33B and the surrounding flat part 33C. By aligning the edge of the lower end molding surface 50A with the stepped portion 33D and disposing the lower end molding surface 50A opposite to the surrounding flat portion 33C, the bottom surface portion 33B and the surrounding flat portion 33C of the heat sink 33 and the lower end portion are arranged. Positioning with the mold surface 50A can be facilitated. As a result, positioning with the lower end part shaping | molding planned position 50P and the lower end part shaping | molding die surface 50A can be made easy (FIG. 10). As a result, the lower end mold surface 50A can be arranged with high precision so as to straddle the lower end mold planned position 50P and the surrounding flat surface portion 33C. It is possible to avoid leakage of the resin for molding the resin molding portion 34 from the gap. Thereby, the production efficiency of the LED module 30 can be improved.

 (作用3)
 昨今、液晶表示装置1は、益々薄型化されてきている。このため、LEDモジュール30を液晶表示装置1のバックライトとして用いる場合、照明器具4の高さであるOD値(LEDモジュール30の底面部33Bから照明光制御ユニット20の上面(ビス24の上面)までの距離)をできるだけ小さくすること(低背化)が望まれている(図13)。
(Operation 3)
In recent years, the liquid crystal display device 1 has been increasingly thinned. Therefore, when the LED module 30 is used as the backlight of the liquid crystal display device 1, the OD value that is the height of the lighting fixture 4 (from the bottom surface portion 33B of the LED module 30 to the upper surface of the illumination light control unit 20 (the upper surface of the screw 24)). (Distance) is desired to be as small as possible (low profile) (FIG. 13).

 上記のように、ヒートシンク33の底面部33Bを樹脂成形部34の下端部34Bよりも下側に突出させると、ヒートシンク33の底面部33Bを樹脂成形部34の下端部34Bと同一平面上に位置させる場合に比べて、LEDモジュール30の高さは高くなる。 As described above, when the bottom surface portion 33B of the heat sink 33 protrudes below the lower end portion 34B of the resin molding portion 34, the bottom surface portion 33B of the heat sink 33 is positioned on the same plane as the lower end portion 34B of the resin molding portion 34. Compared with the case of making it, the height of the LED module 30 becomes high.

 そこで、LEDモジュール30には、配光板10の位置決め係合突起10Jが挿入される挿入保持孔34Eが設けられている。この挿入保持孔34Eは、LEDモジュール30の上側と下側とを連通している貫通孔となっている。これにより、挿入保持孔34Eは配光板10の位置決め係合突起10Jの高さ方向の大部分を受け入れることができる。従って、配光板10の上面10Aの高さ及び該配光板10の上に乗っている照明光制御ユニット20の上面の高さを低くすることができる。この結果として、LEDモジュール30は、OD値の低減(照明器具4の低背化)を実現することができる。 Therefore, the LED module 30 is provided with an insertion holding hole 34E into which the positioning engagement protrusion 10J of the light distribution plate 10 is inserted. The insertion holding hole 34 </ b> E is a through hole that communicates the upper side and the lower side of the LED module 30. Thereby, the insertion holding hole 34E can receive most of the positioning engagement protrusion 10J of the light distribution plate 10 in the height direction. Therefore, the height of the upper surface 10A of the light distribution plate 10 and the height of the upper surface of the illumination light control unit 20 riding on the light distribution plate 10 can be reduced. As a result, the LED module 30 can achieve a reduction in the OD value (lowering of the lighting fixture 4).

 以上の実施形態では、ヒートシンク33の底面部33Bの外周側に囲繞平面部33Cが設けられており、この囲繞平面部33Cが樹脂成形部34の下端部34Bと同一平面上に位置しているLEDモジュール30を例示して説明した(図9)。しかし、本発明は、囲繞平面部33Cを省略する態様も可能である。この態様では、図15に示すように、ヒートシンク33の底面部33Bの全体が樹脂成形部34の下端部34Bよりも一段下側に突出している。この構成によっても、LEDモジュール30をシャシー(放熱部材)3に実装する際には、樹脂成形部34を含む他の部材に妨げられることなく、ヒートシンク33の底面部33Bがシャシー3に対して確実且つ安定的に接触することができる。 In the above embodiment, the surrounding flat surface portion 33C is provided on the outer peripheral side of the bottom surface portion 33B of the heat sink 33, and the surrounding flat surface portion 33C is located on the same plane as the lower end portion 34B of the resin molding portion 34. The module 30 has been exemplified and described (FIG. 9). However, in the present invention, an aspect in which the surrounding plane portion 33C is omitted is also possible. In this embodiment, as shown in FIG. 15, the entire bottom surface portion 33 </ b> B of the heat sink 33 protrudes one step below the lower end portion 34 </ b> B of the resin molding portion 34. Even with this configuration, when the LED module 30 is mounted on the chassis (heat dissipating member) 3, the bottom surface portion 33 </ b> B of the heat sink 33 is securely attached to the chassis 3 without being obstructed by other members including the resin molding portion 34. And it can contact stably.

 要するに、囲繞平面部33Cの有無にかかわらず、ヒートシンク33の底面部33Bが樹脂成形部34の下端部34Bよりも下側に突出してさえいれば、LEDモジュール30をシャシー(放熱部材)3に取り付ける際には、樹脂成形部34を含む他の部材に妨げられることなく、ヒートシンク33の底面部33Bがシャシー3に対して確実且つ安定的に接触することができる。また、樹脂材料では平坦性を出し難いが、樹脂成形部34の下端部34Bがヒートシンク33の底面部33Bよりも上側に位置していることから、金属材料からなるヒートシンク33の底面部33Bでシャシー(放熱部材)3に実装されることになり、平坦性を向上させることができる。 In short, the LED module 30 is attached to the chassis (heat dissipating member) 3 as long as the bottom surface portion 33B of the heat sink 33 protrudes below the lower end portion 34B of the resin molding portion 34 regardless of the presence or absence of the surrounding flat portion 33C. In this case, the bottom surface portion 33B of the heat sink 33 can reliably and stably contact the chassis 3 without being obstructed by other members including the resin molded portion 34. Further, it is difficult to obtain flatness with a resin material, but since the lower end portion 34B of the resin molded portion 34 is located above the bottom surface portion 33B of the heat sink 33, the chassis is formed by the bottom surface portion 33B of the heat sink 33 made of a metal material. It will be mounted on (heat radiating member) 3, and flatness can be improved.

 1 液晶表示装置
 2 液晶パネル
 3 シャシー(伝熱部材、放熱部材)
 3A 上面
 4 照明器具
 10 配光板(透光性部材、配光部材)
 10A 上面
 10B 下面
 10C 中央平面部
 10D 外周側対向部
 10E 嵌合孔
 10F 拡散阻害部
 10G 外周縁部
 10H 取付脚用凹部
 10I LEDモジュール支持部
 10J 位置決め係合突起
 10K 位置決めピン
 10L 第一傾斜部
 10M 外周側平面
 10N 第二傾斜部
 10O 雌ネジ孔
 20 照明光制御ユニット
 21 照明光入射部材
 21A 鍔部
 21B 入射部
 21C 受容凹部
 21D 雌ネジ孔
 21E 取付脚
 22 光量調整部材
 22A 中心貫通孔
 23 光量調整シート
 23A、23B 遮光部
 23C 中心貫通孔
 24 ビス
 24A 雄ネジ部
 24B 頭部
 30 LEDモジュール(半導体発光素子モジュール)
 31 LED(発光素子)
 32 LED用ホルダ(半導体発光素子用ホルダ)
 33 ヒートシンク(ベース部材)
 33A 取付面
 33B 底面部
 33C 囲繞平面部
 33D 段差部(段差構造部)
 33E、33F 切欠部
 34 樹脂成形部
 34A 内円筒面
 34B 下端部
 34C、34D 接続溝
 34E 挿入保持孔
 35 金属部材(導通板)
 35A、35B、35C、35D 端子
 35E、35F 係合孔
 35G 円形孔
 35H 第1導電部
 35I 第2導電部
 40 コネクタ
 41 インシュレータ
 41A 嵌合突部
 41B 固定用孔
 41C 接続孔
 50 成形型
 50A 下端部成形型面
 50P 下端部成形予定位置
 60 接着剤
DESCRIPTION OF SYMBOLS 1 Liquid crystal display device 2 Liquid crystal panel 3 Chassis (Heat transfer member, Heat dissipation member)
3A Upper surface 4 Lighting fixture 10 Light distribution plate (translucent member, light distribution member)
10A Upper surface 10B Lower surface 10C Center plane portion 10D Outer peripheral side facing portion 10E Fitting hole 10F Diffusion inhibition portion 10G Outer peripheral edge portion 10H Mounting leg recess 10I LED module support portion 10J Positioning engagement protrusion 10K Positioning pin 10L First inclined portion 10M Outer periphery Side plane 10N Second inclined portion 10O Female screw hole 20 Illumination light control unit 21 Illumination light incident member 21A Gutter 21B Incident portion 21C Receiving recess 21D Female screw hole 21E Mounting leg 22 Light quantity adjustment member 22A Center through hole 23 Light quantity adjustment sheet 23A , 23B Shading part 23C Center through hole 24 Screw 24A Male thread part 24B Head 30 LED module (semiconductor light emitting element module)
31 LED (light emitting element)
32 LED holder (semiconductor light-emitting element holder)
33 Heat sink (base member)
33A Mounting surface 33B Bottom portion 33C Go plane portion 33D Step portion (step structure portion)
33E, 33F Notch 34 Resin molding part 34A Inner cylindrical surface 34B Lower end part 34C, 34D Connection groove 34E Insertion holding hole 35 Metal member (conduction plate)
35A, 35B, 35C, 35D Terminals 35E, 35F Engagement hole 35G Circular hole 35H First conductive part 35I Second conductive part 40 Connector 41 Insulator 41A Fitting protrusion 41B Fixing hole 41C Connection hole 50 Mold 50A Lower end molding Mold surface 50P Lower end part forming position 60 Adhesive

Claims (6)

 発光素子が取り付けられる取付面を上面に有するベース部材と、
 平面視において前記取付面よりも外周側に位置し、且つ、前記取付面を露出させるように設けられた樹脂成形部と、を有し、
 前記ベース部材は、前記取付面と反対側に位置させて、前記樹脂成形部の下端部よりも下側に突出する底面部を有する、
 ことを特徴とする半導体発光素子用ホルダ。
A base member having an attachment surface on the top surface to which the light emitting element is attached;
A resin molding portion that is located on the outer peripheral side of the mounting surface in plan view and is provided so as to expose the mounting surface;
The base member has a bottom surface portion that is located on the opposite side of the mounting surface and protrudes below the lower end portion of the resin molding portion.
A holder for a semiconductor light emitting element.
 請求項1記載の半導体発光素子用ホルダにおいて、
 前記ベース部材は、前記底面部と、該底面部よりも外周側で且つ上側に位置する囲繞平面部とからなる段差構造部を有している、半導体発光素子用ホルダ。
In the holder for semiconductor light emitting elements according to claim 1,
The said base member is a holder for semiconductor light emitting elements which has the level | step difference structure part which consists of the said bottom face part and the surrounding plane part located in the outer peripheral side and upper side rather than this bottom face part.
 請求項2記載の半導体発光素子用ホルダにおいて、
 前記ベース部材の前記段差構造部の前記囲繞平面部は、前記樹脂成形部の下端部と同一平面上に位置している、半導体発光素子用ホルダ。
In the holder for semiconductor light emitting elements according to claim 2,
The holder for a semiconductor light emitting element, wherein the surrounding plane portion of the stepped structure portion of the base member is located on the same plane as a lower end portion of the resin molding portion.
 請求項1ないし3のいずれか1項記載の半導体発光素子用ホルダにおいて、
 前記樹脂成形部は、前記ベース部材の前記取付面よりも外周側に設けられた、前記発光素子から出力された光を透光する透光性部材用の挿入保持孔を有し、
 該挿入保持孔は、前記半導体発光素子用ホルダの上側と下側とを連通する、半導体発光素子用ホルダ。
In the holder for semiconductor light emitting elements according to any one of claims 1 to 3,
The resin molded portion has an insertion holding hole for a translucent member that is provided on the outer peripheral side of the mounting surface of the base member and transmits light output from the light emitting element,
The insertion holding hole is a holder for a semiconductor light emitting element, wherein the upper side and the lower side of the holder for the semiconductor light emitting element are communicated.
 請求項4記載の半導体発光素子用ホルダにおいて、
 前記ベース部材は、該ベース部材の側面に、上側から下側へ延びる切欠部を有し、
 前記挿入保持孔は、前記切欠部内の前記樹脂成形部に設けられている、半導体発光素子用ホルダ。
In the holder for semiconductor light emitting elements according to claim 4,
The base member has a notch extending from the upper side to the lower side on a side surface of the base member,
The insertion holding hole is a holder for a semiconductor light emitting element, which is provided in the resin molding portion in the cutout portion.
 発光素子と、
 発光素子が取り付けられる取付面を上面に有するベース部材と、
 平面視において前記取付面よりも外周側に位置し、且つ、前記取付面を露出させるように設けられた樹脂成形部と、を有し、
 前記ベース部材は、前記取付面と反対側に位置させて、前記樹脂成形部の下端部よりも下側に突出する底面部を有する、
 ことを特徴とする半導体発光素子モジュール。
A light emitting element;
A base member having an attachment surface on the top surface to which the light emitting element is attached;
A resin molding portion that is located on the outer peripheral side of the mounting surface in plan view and is provided so as to expose the mounting surface;
The base member has a bottom surface portion that is located on the opposite side of the mounting surface and protrudes below the lower end portion of the resin molding portion.
A semiconductor light-emitting element module.
PCT/JP2016/003402 2015-10-19 2016-07-20 Semiconductor light emitting element holder and semiconductor light emitting element module WO2017068739A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008512867A (en) * 2004-09-10 2008-04-24 ソウル セミコンダクター カンパニー リミテッド Light emitting diode package with multiple mold resin
JP2013182937A (en) * 2012-02-29 2013-09-12 Nichia Chem Ind Ltd Holder for light emitting device
WO2015133045A1 (en) * 2014-03-06 2015-09-11 京セラコネクタプロダクツ株式会社 Lighting apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008512867A (en) * 2004-09-10 2008-04-24 ソウル セミコンダクター カンパニー リミテッド Light emitting diode package with multiple mold resin
JP2013182937A (en) * 2012-02-29 2013-09-12 Nichia Chem Ind Ltd Holder for light emitting device
WO2015133045A1 (en) * 2014-03-06 2015-09-11 京セラコネクタプロダクツ株式会社 Lighting apparatus

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