WO2016163364A1 - Electroconductive layered product, touch panel, and process for producing electroconductive layered product - Google Patents
Electroconductive layered product, touch panel, and process for producing electroconductive layered product Download PDFInfo
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- WO2016163364A1 WO2016163364A1 PCT/JP2016/061148 JP2016061148W WO2016163364A1 WO 2016163364 A1 WO2016163364 A1 WO 2016163364A1 JP 2016061148 W JP2016061148 W JP 2016061148W WO 2016163364 A1 WO2016163364 A1 WO 2016163364A1
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- WIPO (PCT)
- Prior art keywords
- conductive
- fibrous filler
- conductive layer
- film
- layer
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
- B32B37/025—Transfer laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0076—Curing, vulcanising, cross-linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
- B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
- B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
- B32B2310/0875—Treatment by energy or chemical effects by wave energy or particle radiation using particle radiation
- B32B2310/0887—Treatment by energy or chemical effects by wave energy or particle radiation using particle radiation using electron radiation, e.g. beta-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04102—Flexible digitiser, i.e. constructional details for allowing the whole digitising part of a device to be flexed or rolled like a sheet of paper
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a conductive laminate, a touch panel, and a method for manufacturing a conductive laminate.
- transparent and conductive thin films have been used as transparent electrodes for displays such as liquid crystal displays (LCD) and plasma display panels (PDP), touch panels, and solar cells.
- LCD liquid crystal displays
- PDP plasma display panels
- solar cells solar cells.
- transparent conductive thin plates include: A transparent conductive thin plate in which a conductive film made of indium tin oxide (ITO) or the like is laminated on a glass substrate has been used.
- ITO indium tin oxide
- a vacuum deposition method has recently been used on a base film made of a flexible resin such as polyester (PET) film or polyethylene naphthalate (PEN).
- PET polyester
- PEN polyethylene naphthalate
- a conductive film provided with a conductive film made of ITO or the like by sputtering or sputtering has been mainly used.
- Patent Document 1 a transparent conductor in which a transparent conductive layer containing metal nanowires is provided on a substrate is known (see, for example, Patent Document 1).
- the transparent conductor described in Patent Document 1 is prepared by coating an aqueous dispersion in which metal nanowires are dispersed in a dispersion solvent on a substrate, preferably a hydrophilic polymer layer provided on a base material, and drying.
- the transparent conductive material produced by forming a transparent conductive layer with the method is in a state where metal nanowires are embedded in the base material or the hydrophilic polymer layer.
- a transparent conductor has a problem that it is inferior in solvent resistance and scratch resistance because the surface of a substrate or the like in which metal nanowires are embedded is not cured.
- a transparent conductive film is produced by forming a transparent conductive film on a base material, further providing a cured film on the transparent conductive film, and then patterning the transparent conductive film by etching.
- a method is disclosed. According to the method of providing such a cured film on the transparent conductive film, improvement in solvent resistance and scratch resistance can be expected.
- a transparent conductive film in which a cured film is provided on a transparent conductive film if the thickness of the cured layer is thick, the surface resistance increases, and it takes a long time to etch the transparent conductive film. It was necessary to make the thickness of the cured film provided in the thin film.
- a method of manufacturing a conductive film by a so-called transfer method in which a conductive film is formed on a support and copied onto a base film is also known (see, for example, Patent Documents 3 and 4).
- a conductive film improvement in solvent resistance and scratch resistance can be expected.
- the optical performance required for image display devices and the like has become higher and higher. Therefore, the optical performance superior to the conductive film, in particular, the light transmission performance with a low haze value can be extremely excellent.
- a conventional conductive film provided with a conductive film by a transfer method cannot be said to have sufficient optical performance.
- the present invention is excellent in solvent resistance and scratch resistance and has a low haze value and an extremely high light transmittance, a touch panel using the conductive laminate, and
- An object of the present invention is to provide a method for producing a conductive laminate.
- the present invention is a conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface, and has a Martens hardness of 150 to 3000 N / mm 2 when the amount of indentation from the surface is 100 nm.
- the conductive laminate is characterized in that the ratio of the conductive material element constituting the conductive fibrous filler on the outermost surface side of the layer is 0.15 to 5.00 at% in terms of atomic composition percentage.
- the conductive laminate of the present invention preferably has a total light transmittance of 80% or more and a haze of 5% or less.
- the conductive layer has a binder resin and a conductive fibrous filler contained in the binder resin, and a part of the conductive fibrous filler is a surface on the outermost surface side of the conductive layer. It is preferable to protrude from.
- the thickness of the said electroconductive layer is less than the fiber diameter of an electroconductive fibrous filler.
- the conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 ⁇ m or more.
- the conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers. Moreover, it is preferable that the electroconductive laminated body of this invention has the said electroconductive layer on a resin layer.
- this invention is also a touchscreen obtained by using the electroconductive laminated body of this invention mentioned above.
- the present invention is a method for producing a conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface, and using a transfer film having at least the conductive layer on a release film, It is also a method for producing a conductive laminate, comprising a transfer step of transferring the conductive layer to the transfer target.
- the conductive film preferably has a haze value of 5% or less and a total light transmittance of 80% or more.
- the conductive layer in the transfer film has a binder resin and a conductive fibrous filler contained in the binder resin, and a part of the conductive fibrous filler is part of the conductive layer. It is preferable to protrude from the surface opposite to the film side. Moreover, it is preferable that the thickness of the said electroconductive layer is less than the fiber diameter of the said electroconductive fibrous filler.
- the conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 ⁇ m or more.
- the conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers. Moreover, it is preferable to further have a treatment step of irradiating and / or heating the conductive layer with ultraviolet rays. Further, the transfer object is preferably a resin layer.
- resin is a concept including monomers, oligomers, polymers and the like unless otherwise specified.
- the present invention is a conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface.
- the present inventors have found that in a conductive laminate in which a conductive layer containing a conductive fibrous filler is provided on the outermost surface, the surface hardness is within a predetermined range, and the conductive layer
- the conductive material element constituting the conductive fibrous filler is present at a predetermined ratio on the outermost surface side of the material, so that it has excellent solvent resistance and scratch resistance, and also has an extremely high light transmittance at a low haze value.
- the present inventors have found that the conductive laminate can be obtained and have completed the present invention.
- the conductive laminate of the present invention has a Martens hardness of 150 to 3000 N / mm 2 when the amount of indentation from the surface is 100 nm.
- the “surface” means the outermost surface on the conductive layer side of the conductive laminate of the present invention.
- the preferable lower limit of the Martens hardness when the indentation amount is 100 nm from the surface is 200 N / mm 2
- the preferable upper limit is 1000 N / mm 2
- the more preferable lower limit is 250 N / mm 2
- the more preferable upper limit is 500 N / mm 2 .
- the Martens hardness is the Martens hardness when the indentation amount is 100 nm from the surface measured using an ultra-micro hardness test system “Picodenter” manufactured by Fischer.
- the conductive laminate of the present invention preferably has a high Martens hardness at a position closer to the outermost surface. Specifically, it is preferable that the Martens hardness is 1000 to 40000 N / mm 2 when the indentation is 5 to 10 nm from the surface. By having such Martens hardness, the durability test is conducted even after the durability test such as the solvent resistance test and the scratch resistance test is performed on the conductive laminate of the present invention. The previous scratch resistance and solvent resistance are easily obtained. In the conductive laminate of the present invention, it is preferable that the Martens hardness is 20 to 1000 N / mm 2 when the indentation from the surface is 500 to 1000 nm.
- the amount of indentation from the surface of 500 to 1000 nm means that the depth below the interface between the conductive layer and the lower layer provided on the side opposite to the outermost surface of the conductive layer, that is, the depth on the lower layer side. It is.
- the solvent or some resin component may dissolve or penetrate into the lower layer of the conductive laminate of the present invention, which is too soft compared to the Martens hardness of the conductive layer.
- the amount of indentation from the surface may affect various physical properties. Therefore, it is more preferable that the Martens hardness balance of the entire conductive laminate of the present invention is in an appropriate range with respect to the Martens hardness when the indentation amount is 100 nm from the surface described above.
- the conductive layer contains a conductive fibrous filler.
- the conductive layer may contain a binder resin in addition to the conductive fibrous filler.
- a part of the conductive fibrous filler is the outermost surface of the conductive layer. It is preferable to protrude from the side surface (hereinafter also simply referred to as the surface).
- the conductive laminate having such a conductive layer can have a low light haze value and high light transmission performance.
- the abrasion resistance of the said electroconductive layer will be especially excellent.
- the binder resin is not particularly limited, and is preferably, for example, a transparent one.
- an ionizing radiation curable resin that is a resin curable by ultraviolet rays or electron beams is cured by irradiation with ultraviolet rays or electron beams.
- the ionizing radiation curable resin include compounds having one or more unsaturated bonds such as compounds having functional groups such as acrylates.
- the compound having one unsaturated bond include ethyl (meth) acrylate, ethylhexyl (meth) acrylate, styrene, methylstyrene, N-vinylpyrrolidone and the like.
- Examples of the compound having two or more unsaturated bonds include trimethylolpropane tri (meth) acrylate, tripropylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, and pentaerythritol.
- pentaerythritol triacrylate PETA
- dipentaerythritol hexaacrylate DPHA
- pentaerythritol tetraacrylate PETA
- (meth) acrylate refers to methacrylate and acrylate.
- a compound obtained by modifying the above-described compound with PO, EO or the like can also be used.
- polyester resins having unsaturated double bonds polyether resins, acrylic resins, epoxy resins, urethane resins, alkyd resins, spiroacetal resins, polybutadiene resins, polythiol polyene resins, etc. It can be used as an ionizing radiation curable resin.
- the ionizing radiation curable resin is used in combination with a solvent-drying resin (a thermoplastic resin or the like, which is a resin that forms a film only by drying the solvent added to adjust the solid content during coating). You can also.
- a solvent-drying resin a thermoplastic resin or the like, which is a resin that forms a film only by drying the solvent added to adjust the solid content during coating. You can also.
- the solvent-drying resin By using the solvent-drying resin in combination, film defects on the coating surface of the coating liquid can be effectively prevented when the conductive layer is formed.
- the solvent-drying resin that can be used in combination with the ionizing radiation curable resin is not particularly limited, and a thermoplastic resin can be generally used.
- the thermoplastic resin is not particularly limited.
- a styrene resin for example, a (meth) acrylic resin, a vinyl acetate resin, a vinyl ether resin, a halogen-containing resin, an alicyclic olefin resin, a polycarbonate resin, or a polyester resin.
- examples thereof include resins, polyamide-based resins, cellulose derivatives, silicone-based resins, rubbers, and elastomers.
- the thermoplastic resin is preferably amorphous and soluble in an organic solvent (particularly a common solvent capable of dissolving a plurality of polymers and curable compounds).
- styrene resins (meth) acrylic resins, alicyclic olefin resins, polyester resins, cellulose derivatives (cellulose esters, etc.) and the like are preferable.
- the conductive layer may contain a thermosetting resin.
- the thermosetting resin is not particularly limited.
- the conductive layer containing the binder resin is, for example, coated on the base film described later, containing the conductive fibrous filler, the monomer component of the ionizing radiation curable resin, and the solvent. And it can form by hardening the coating film formed by drying by ionizing radiation irradiation etc.
- Examples of the solvent contained in the conductive layer composition include alcohols (eg, methanol, ethanol, propanol, isopropanol, n-butanol, s-butanol, t-butanol, benzyl alcohol, PGME, ethylene glycol), ketones (Acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, etc.), ethers (dioxane, tetrahydrofuran, etc.), aliphatic hydrocarbons (hexane, etc.), alicyclic hydrocarbons (cyclohexane, etc.), aromatic hydrocarbons ( Toluene, xylene, etc.), halogenated carbons (dichloromethane, dichloroethane, etc.), esters (methyl acetate, ethyl acetate, butyl acetate, etc.), cellosolves (methyl cellosolve
- the conductive layer composition preferably further contains a photopolymerization initiator.
- the photopolymerization initiator is not particularly limited, and known ones can be used. Specific examples include, for example, acetophenones, benzophenones, Michler benzoyl benzoate, ⁇ -amyloxime ester, thioxanthones, propio Examples include phenones, benzyls, benzoins, and acylphosphine oxides. Further, it is preferable to use a mixture of photosensitizers, and specific examples thereof include n-butylamine, triethylamine, poly-n-butylphosphine and the like.
- the photopolymerization initiator when the resin component contained in the conductive layer composition is a resin system having a radical polymerizable unsaturated group, acetophenones, benzophenones, thioxanthones, benzoin, benzoin methyl ether, etc. Are preferably used alone or in combination.
- the resin component is a resin system having a cationic polymerizable functional group
- examples of the photopolymerization initiator include aromatic diazonium salts, aromatic sulfonium salts, aromatic iodonium salts, metallocene compounds, benzoin sulfonate esters, and the like. Are preferably used alone or as a mixture.
- the content of the photopolymerization initiator in the conductive layer composition is preferably 0.5 to 10.0 parts by mass with respect to 100 parts by mass of the resin component. If the amount is less than 0.5 parts by mass, the hardness of the conductive layer to be formed may be insufficient. If the amount exceeds 10.0 parts by mass, there is a possibility that the curing may be hindered.
- the content ratio (solid content) of the raw material in the conductive layer composition is not particularly limited, but it is usually preferably 5 to 70% by mass, particularly preferably 25 to 60% by mass.
- a conventionally known dispersant for example, silicone oil, fluorine-based surfactant and the like are preferable because the curable resin layer is prevented from having a Benard cell structure.
- a surface tension difference or the like is generated between the coating film surface and the inner surface in the coating film, thereby causing many convections in the coating film.
- the structure generated by this convection is called a Benard cell structure, and causes problems such as the skin and coating defects in the conductive layer to be formed.
- the method for preparing the composition for a conductive layer is not particularly limited as long as each component can be mixed uniformly.
- the composition can be performed using a known apparatus such as a paint shaker, a bead mill, a kneader, or a mixer.
- the method for applying the conductive layer composition on the base film is not particularly limited, and examples thereof include spin coating, dipping, spraying, die coating, bar coating, roll coater, meniscus coater, Known methods such as a flexographic printing method, a screen printing method, and a pea coater method can be exemplified.
- a light source such as an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a black light fluorescent lamp, or a metal halide lamp is used.
- a method is mentioned.
- the wavelength of ultraviolet rays a wavelength range of 190 to 380 nm can be used.
- the electron beam source include various electron beam accelerators such as a cockcroft-wald type, a bandegraft type, a resonant transformer type, an insulated core transformer type, a linear type, a dynamitron type, and a high frequency type.
- cured material of the said binder resin (henceforth a binder resin layer) in this electroconductive layer is less than the fiber diameter of the said electroconductive fibrous filler.
- the thickness of the binder resin layer is equal to or larger than the fiber diameter of the conductive fibrous filler, the amount of binder resin entering the contact of the conductive fibrous filler increases, and the conduction of the conductive layer deteriorates, and the target resistance value May not be obtained.
- the thickness of the binder resin layer is preferably 200 nm or less.
- the thickness of the binder resin layer exceeds 200 nm, it is necessary to increase the fiber diameter of the conductive fibrous filler beyond a suitable range described later, so that the haze of the conductive laminate rises and the total light transmission is achieved. The rate may decrease and is optically unsuitable.
- the thickness of the binder resin layer is more preferably 50 nm or less, and further preferably 30 nm or less.
- the conductive layer does not contain the binder resin, since the conductive layer is composed of a conductive fibrous filler, the cross section in the thickness direction does not have a portion where the conductive fibrous filler exists. A place is observed.
- the conductive fibrous filler there may be a place where the conductive fibrous filler is laminated alone and two or more places where the conductive fibrous filler is laminated, but a place where the conductive fibrous filler is not present ( That is, when the thickness of the conductive layer is measured according to the following definition, the thickness of the conductive layer that does not contain the binder resin is usually the fiber of the conductive fibrous filler. It becomes less than the diameter.
- the thickness of the conductive layer is, for example, an arbitrary 10 locations where the thickness is measured by observing the cross section of the conductive layer at 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. It can be obtained as an average value.
- the conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 ⁇ m or more.
- the fiber diameter exceeds 200 nm, the haze value of the electroconductive laminate to be produced may increase or the light transmission performance may be insufficient.
- a preferable lower limit of the fiber diameter of the conductive fibrous filler is 10 nm from the viewpoint of the conductivity of the conductive layer, and a more preferable range of the fiber diameter is 15 to 180 nm.
- the fiber length of the conductive fibrous filler is less than 1 ⁇ m, a conductive layer having sufficient conductive performance may not be formed, and aggregation may occur, resulting in an increase in haze value or a decrease in light transmission performance.
- the preferred upper limit of the fiber length is 500 ⁇ m
- the more preferred range of the fiber length is 3 to 300 ⁇ m
- the more preferred range is 10 to 30 ⁇ m.
- the fiber diameter and fiber length of the conductive fibrous filler are, for example, 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. It can obtain
- Such a conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers.
- the conductive carbon fiber include vapor grown carbon fiber (VGCF), carbon nanotube, wire cup, and wire wall. These conductive carbon fibers can use 1 type (s) or 2 or more types.
- money, silver, aluminum, nickel, titanium etc. thinly and long can be used, for example.
- Such metal fiber can use 1 type (s) or 2 or more types.
- Examples of the metal-coated synthetic fibers include fibers obtained by coating acrylic fibers with gold, silver, aluminum, nickel, titanium, and the like. One or more kinds of such metal-coated synthetic fibers can be used.
- the content of the conductive fibrous filler is preferably, for example, 20 to 3000 parts by mass with respect to 100 parts by mass of the binder resin.
- the amount is less than 20 parts by mass, a conductive layer having sufficient conductivity may not be formed.
- the amount exceeds 3000 parts by mass the haze of the conductive laminate of the present invention increases or the light transmission performance is insufficient. It may become.
- the amount of the binder resin entering the contact of the conductive fibrous filler is increased, so that the conductivity of the conductive layer is deteriorated, and the target resistance value may not be obtained in the conductive laminate of the present invention.
- the minimum with more preferable content of the said conductive fibrous filler is 50 mass parts, and a more preferable upper limit is 1000 mass parts.
- the conductive layer contains the binder resin, it is preferable that a part of the conductive fibrous filler protrudes from the surface of the conductive layer.
- the conductive laminate of the present invention is produced by a transfer method using a transfer film, the conductive layer is laminated so that the side surface of the conductive layer and the transfer target face each other, and pressure is applied.
- the protruding conductive fibrous filler is As a result, the conductive laminate is transferred in a state where it is embedded in the transfer body, and the solvent resistance of the resulting conductive laminate is improved, and a conductive pattern can be suitably formed by etching or the like. In addition, the conductive laminate is excellent in scratch resistance.
- the conductive layer contains the binder resin
- a part of the conductive fibrous filler protrudes in the range of 5 to 600 nm from the surface of the conductive layer.
- the vertical distance from the flat portion where the conductive fibrous filler on the surface of the conductive layer does not protrude to the tip of the protruding conductive fibrous filler is preferably 5 to 600 nm. If the vertical distance is less than 5 nm, the solvent resistance of the conductive laminate of the present invention may not be improved. If it exceeds 600 nm, the conductive fibrous filler may fall off from the conductive layer.
- a more preferable lower limit of the vertical distance is 10 nm, and a more preferable upper limit is 200 nm.
- the vertical distance of the conductive fibrous filler protruding from the surface of the conductive layer is, for example, 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. And the vertical distance from the flat portion of the surface of the conductive layer to the tip of the conductive fibrous filler measured can be obtained as an average value of 10 locations.
- the ratio of the conductive material elements constituting the conductive fibrous filler on the surface is 0.15 to 5.00 at% in terms of atomic composition percentage. If it is less than 0.15 at%, the conductivity of the conductive laminate of the present invention becomes insufficient, and the etching rate becomes low. When it exceeds 5.00 at%, the light transmittance of the conductive laminate of the present invention is lowered, and the scratch resistance is inferior.
- the preferable lower limit of the proportion of the conductive material element constituting the conductive fibrous filler present on the surface of the conductive layer is 0.20 at%, the preferable upper limit is 2.00 at%, and the more preferable lower limit is 0.30 at%, A more preferable upper limit is 1.00 at%.
- the ratio of the conductive material element which comprises the conductive fibrous filler which exists in the surface of the said conductive layer can be measured on condition of the following using X-ray photoelectron spectroscopy.
- the method for producing the conductive laminate of the present invention is not particularly limited as long as it satisfies the above-described Martens hardness and atomic composition percentage, but preferably a transfer film having at least the above-mentioned conductive layer on a release film. And a method having a transfer step of transferring the conductive layer to a transfer target.
- the method for producing such a conductive laminate of the present invention is also one aspect of the present invention.
- a transfer film having at least a conductive layer on the release film is used.
- the member to be transferred is not particularly limited as long as it is a member that can be provided with a conductive layer.
- a substrate made of any material such as glass, resin, metal, ceramic, or the like
- examples include a formed layer to be transferred such as a resin layer and an adhesive layer.
- the conductive laminate of the present invention preferably has a structure having the conductive layer on the resin layer.
- the base film is not particularly limited.
- polyester resin, acetate resin, polyethersulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin examples thereof include polyvinyl chloride resins, polyvinylidene chloride resins, polystyrene resins, polyvinyl alcohol resins, polyarylate resins, polyphenylene sulfide resins, and the like.
- polyester resins, polycarbonate resins, and polyolefin resins are preferably used.
- examples of the base film include an amorphous olefin polymer (Cyclo-Olefin-Polymer: COP) film having an alicyclic structure.
- This is a base material in which a norbornene polymer, a monocyclic olefin polymer, a cyclic conjugated diene polymer, a vinyl alicyclic hydrocarbon polymer, and the like are used.
- Zeonoa (norbornene resin), Sumitrite Bakelite's Sumilite FS-1700, JSR's Arton (modified norbornene resin), Mitsui Chemicals' apell (cyclic olefin copolymer), Ticona's Topas (cyclic) Olefin copolymer), Optretz OZ-1000 series (alicyclic acrylic resin) manufactured by Hitachi Chemical.
- the FV series low birefringence, low photoelastic modulus film manufactured by Asahi Kasei Chemicals is also preferable as an alternative base material for triacetylcellulose.
- the thickness of the base film is preferably 1 to 100 ⁇ m. When the thickness is less than 1 ⁇ m, the mechanical strength of the transferred material may be insufficient. When the thickness exceeds 100 ⁇ m, the flexibility of the conductive film may be insufficient.
- the more preferable lower limit of the thickness of the substrate film is 20 ⁇ m, the more preferable upper limit is 80 ⁇ m, the still more preferable lower limit is 40 ⁇ m, and the still more preferable upper limit is 60 ⁇ m.
- the substrate film may have been subjected to etching treatment or undercoating treatment such as sputtering, corona discharge, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, etc. on the surface in advance.
- etching treatment or undercoating treatment such as sputtering, corona discharge, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, etc.
- the adhesion with the resin layer formed on the substrate film can be improved.
- the base film surface may be dust-removed and cleaned by solvent cleaning, ultrasonic cleaning, or the like as necessary.
- an untreated polyethylene terephthalate (PET) film is used suitably.
- PET polyethylene terephthalate
- An untreated PET film is excellent in releasability of the conductive layer when the conductive layer is transferred to the above-mentioned transfer target, and a film made of another material such as a surface-treated PET film or COP film. Can be obtained at a low price, and the manufacturing cost of the conductive laminate of the present invention can be prevented from rising.
- the transfer film described above is laminated so that the side of the conductive layer is on the transferred body side, pressed, and then the release film is used.
- the method of making it peel is mentioned.
- the transfer object is preferably a resin layer as described above, and the resin layer is a resin having the same composition as that of the conductive layer composition described above.
- the conductive layer is transferred by the above-described method using the uncured coating film as a transfer target. It is preferable that the uncured coating film is completely cured by the treatment step.
- part of the conductive fibrous filler may protrude from the surface opposite to the release film side, and the protruding conductive fibrous filler may be embedded in the transfer target.
- the conductive fibrous filler can be embedded more suitably when the transfer target is an uncured coating film.
- the thing similar to the conductive fibrous filler demonstrated with the conductive laminated body of this invention mentioned above is mentioned.
- the electroconductive laminated body of this invention can be manufactured by transferring an electroconductive layer to a to-be-transferred body using the transfer film mentioned above, this transfer film is the release film side of the said electroconductive layer, for example.
- a coating resin layer may be formed on the opposite side of the conductive resin layer, and the conductive layer may be transferred by the transfer film together with the coating resin layer. In this case, the conductive layer has a structure transferred to the transfer medium via the coating resin layer.
- the coating resin layer is not particularly limited, and examples thereof include those made of the same material as the resin layer described above.
- the proportion of the conductive material elements constituting the conductive fibrous filler on the surface of the conductive layer (side opposite to the release film side) is 0 in atomic composition percentage.
- the atomic composition percentage on the side surface opposite to the conductive layer side of the coating resin layer is within the above range.
- the thickness of the coating resin layer be as thin as about 1 to 200 nm, for example. Therefore, the electronic composition percentage on the surface of the conductive layer also limits the structure and surface state of the layer such as the coating resin layer laminated on the conductive layer.
- the manufacturing method of the electroconductive laminated body of this invention further has the process process of irradiating and / or heating with respect to this electroconductive layer, when the said electroconductive layer contains binder resin.
- the said process process may perform ultraviolet irradiation and / or a heating with respect to the said electroconductive layer with the said coating resin layer.
- the said process process may be performed before the said transcription
- the above treatment step for example, it is preferable to use a known flash lamp because a conductive laminate having more excellent conductivity can be obtained.
- the light emitted from a flash lamp having a wavelength from UV to visible light can heat the surface of the conductive layer in a concentrated manner, so that the layer disposed below the conductive layer compared to a conventional heat source It is preferable because the heat effect on the substrate film and the like can be extremely reduced, that is, only the surface layer can be instantaneously heated.
- the conditions of ultraviolet irradiation are not particularly limited, but it is preferable to irradiate ultraviolet rays of about 50 to 3000 mJ.
- the condition is preferably, for example, at a temperature of 110 to 150 ° C. for about 1 to 30 minutes.
- the conductive laminate of the present invention thus produced can achieve both a low haze value and high transparency.
- the conductive laminate preferably has a haze value of 5% or less and a total light transmittance of 80% or more. If the haze value exceeds 5% or the total light transmittance is less than 80%, the optical performance becomes insufficient.
- a preferable upper limit of the haze value is 1.5%, and a more preferable upper limit is 1.2%.
- the preferable lower limit of the total light transmittance is 88%, and the more preferable upper limit is 89%.
- the haze value is the sum of the internal haze value and the surface haze value, and is a value measured according to JIS K-7136 (2000).
- a reflection / transmittance meter HM-150 (manufactured by Murakami Color Research Laboratory) can be mentioned.
- the total light transmittance is a value measured according to JIS K-7361-1 (1997).
- a reflection / transmittance meter HM-150 (manufactured by Murakami Color Research Laboratory) can be mentioned.
- the haze value derived from the said conductive fibrous filler is 4% or less, More preferably, it is 1.5% or less, More preferably, it is 1.0% or less.
- the haze value derived from the conductive fibrous filler is a highly transparent adhesive transfer tape (Optically Clear Adhesive Tape :) on both surfaces of the same film as the conductive layer described above except that the conductive fibrous filler is not included.
- Sample 1 prepared by attaching HCA to sample 0 prepared by bonding to glass using OCA) and bonding the glass to both surfaces of the above-described conductive layer containing conductive fibrous filler using OCA.
- the haze measured for H was H1, and the haze obtained from H1-H0 was the haze value derived from the conductive fibrous filler.
- the glass used for the measurement of the haze value derived from the conductive fibrous filler was 1.1 mm thick soda glass, and OCA was 3M OCA, 8146-2 (tape thickness 50 ⁇ m). Use.
- the conductive laminate of the present invention is excellent in scratch resistance.
- the surface of the conductive layer opposite to the transfer target side is reciprocated five times with a waste mounted on a 1 kg / 4 cm 2 jig. It is preferable that no scratches or significant increase in resistance value is observed on the surface opposite to the transfer member.
- the conductive laminate of the present invention can be used as a transparent electrode for a display such as a liquid crystal display (LCD) or a plasma display panel (PDP), a touch panel or a solar cell.
- a display such as a liquid crystal display (LCD) or a plasma display panel (PDP), a touch panel or a solar cell.
- a touch panel using such a conductive laminate of the present invention is also one aspect of the present invention.
- the conductive laminate of the present invention Since the conductive laminate of the present invention has the above-described configuration, it has a very high light transmittance with a low haze value. For this reason, the conductive laminate of the present invention can be suitably used for displays such as liquid crystal displays (LCDs) and plasma display panels (PDPs), and transparent electrodes such as touch panels and solar cells. Particularly preferred. Moreover, since the manufacturing method of the electroconductive laminated body of this invention consists of the structure mentioned above, the electroconductive laminated body which has a very high light transmittance with a low haze value can be manufactured suitably.
- LCDs liquid crystal displays
- PDPs plasma display panels
- Example 1 (Production of transfer film)
- a release film a 50 ⁇ m thick polyester film (A4100, manufactured by Toyobo Co., Ltd.) was used, and the following composition for a conductive layer was applied to the untreated surface of the polyester film so as to be 10 mg / m 2. After drying at 70 ° C. for 1 minute, UV irradiation was performed at UV 50 mJ to form a conductive layer, and a transfer film was produced.
- composition for conductive layer Using ethylene glycol (EG) as the reducing agent and polyvinylpyrrolidone (PVP: PVP: average molecular weight 1.3 million, manufactured by Aldrich) as the shape control agent and protective colloid agent, the nucleation step and particle growth step shown below Were separated to form particles to prepare a silver nanowire dispersion liquid.
- EG ethylene glycol
- PVP polyvinylpyrrolidone
- the electron micrograph was image
- the average particle size in the minor axis direction was 100 nm, and the average length in the major axis direction was 40 ⁇ m.
- PET-30 manufactured by Nippon Kayaku Co., Ltd.
- Irgacure 184 manufactured by BASF
- a diluting solvent is added to the obtained silver nanowire EtOH dispersion, and the silver nanowire concentration is 0.1% by mass
- PET-30 1% by mass and Irgacure 184 (5% of PET-30) were blended to prepare a composition for a conductive layer.
- 30 mass% of the dilution solvent was cyclohexanone.
- a base film As a base film, a 50 ⁇ m thick polyester film (A4100, manufactured by Toyobo Co., Ltd.) is used, and on the primer-treated surface of the polyester film, the hard coat layer composition having the following composition is dried to have a thickness of 2 ⁇ m. It was applied to form a coating film, and the coating film was dried at 70 ° C. for 1 minute to prepare a transfer body in which a hard coat layer was formed on a base film.
- A4100 manufactured by Toyobo Co., Ltd.
- KAYARAD PET-30 Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture, manufactured by Nippon Kayaku Co., Ltd.
- Irgacure 184 BASF
- MEK 50% by mass Cyclohexanone 18.5% by mass
- ultraviolet light was irradiated (600 mJ) from the transfer film side in the state of being bonded. Note that the ultraviolet irradiation may be performed from the transfer target side. Thereafter, the release film of the transfer film was peeled off to obtain a conductive laminate in which the conductive layer was transferred to the transfer target.
- Example 2 In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the coating amount of the conductive layer composition was changed to 12 mg / m 2, and then the produced transfer film was used. Except for this, a conductive film was obtained in the same manner as in Example 1.
- Example 3 A diluting solvent was added to the silver nanowire EtOH dispersion obtained in Example 1, and blended so that the silver nanowire concentration was 0.1% by mass to prepare a composition 2 for a conductive layer. In addition, 30 mass% of the dilution solvent was cyclohexanone.
- a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 12 mg / m 2.
- a conductive film was obtained in the same manner as in Example 1 except that it was used.
- Example 4 In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 15 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
- Example 5 In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 25 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
- Example 6 In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 50 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
- Example 7 After releasing the release film of the transfer film produced in the same manner as in Example 3, ultraviolet rays were additionally irradiated (600 mJ) to obtain a conductive film.
- Example 8 On the conductive layer of the transfer film produced in the same manner as in Example 3, a coating resin layer composition having the following composition was applied so that the thickness after drying was 100 nm, dried at 70 ° C. for 1 minute, and then irradiated with ultraviolet light. By irradiation (10 mJ), a coating resin layer was formed, and a transfer film was produced. Thereafter, a conductive film was obtained in the same manner as in Example 1 except that the produced transfer film was used.
- KAYARAD PET-30 Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture, manufactured by Nippon Kayaku Co., Ltd.
- Irgacure 184 BASF
- MEK MEK
- Example 1 The transfer film produced in the same manner as in Example 1 was used as it was as a conductive film.
- Example 2 On the conductive layer of the transfer film produced in the same manner as in Example 1, a coating resin layer composition having the same composition as in Example 8 was applied so that the thickness after drying was 30 nm. The coating resin layer was formed by irradiating with ultraviolet rays (600 mJ) after drying for minutes, and a conductive film was obtained.
- Comparative Example 3 A conductive film was obtained in the same manner as in Comparative Example 2 except that the coating resin layer composition was applied so that the thickness after drying was 100 nm.
- Comparative Example 4 A conductive film was obtained in the same manner as in Comparative Example 2 except that the coating resin layer composition was applied so that the thickness after drying was 5 ⁇ m.
- Total light transmittance The total light transmittance of the conductive film was measured by a method based on JIS K7105 using a haze meter (HM150) manufactured by Murakami Color Research Laboratory.
- the haze of the conductive film was measured by a method based on JIS K7105 using a haze meter (HM150) manufactured by Murakami Color Research Laboratory.
- Haze value derived from conductive fibrous filler As shown in Table 1, a highly transparent adhesive transfer tape (on both sides of the base material according to Experimental Example 1 produced in the same manner as the conductive layer according to the example except that the conductive fibrous filler was not included) Haze measured for sample 0 produced by bonding to glass using Optically Clear Adhesive Tape (OCA) was set to H0, and both sides of the conductive layer according to each example and comparative example were bonded to glass using OCA. The haze measured for the produced sample 1 was H1, and the haze obtained by H1-H0 was the haze value derived from the conductive fibrous filler.
- OCA Optically Clear Adhesive Tape
- Phosphoric acid acetic acid aqueous solution (SEA-5, manufactured by Kanto Chemical Co., Inc.) is heated to 35 ° C., the conductive film is immersed for 2 minutes, and the resistance value of the conductive layer on the side opposite to the transfer side is measured and wet. The etching suitability according to the conditions was confirmed.
- the conductive laminate according to the example is excellent in all light transmittance, haze, surface hardness, solvent resistance, scratch resistance and etching suitability, and the conductive layer has a binder resin.
- the conductive films according to Examples 3 to 6 and 8 that do not contain slab had lower resistance values than Examples 1 and 2 in which the conductive layer contained a binder resin.
- the conductive film which concerns on Example 8 is resistance value in a coating resin layer surface.
- the electroconductive film which concerns on Example 7 peels the release film of a transfer film and is performing additional ultraviolet irradiation, it is excellent in surface hardness compared with the electroconductive film which concerns on Example 3. It was.
- the conductive laminate according to Comparative Example 1 had a configuration in which a conductive layer was simply applied on a release film, the surface hardness, solvent resistance, and scratch resistance were inferior.
- the conductive laminates according to Comparative Example 2 and Comparative Example 3 in which the coating resin layer is provided on the conductive layer has a small proportion of the conductive material element constituting the conductive fibrous filler on the surface of the conductive layer The conductive laminate according to Comparative Example 2 provided with the thin coating resin layer is inferior in surface hardness, solvent resistance and scratch resistance, and the conductive layer according to Comparative Example 3 provided with the thick coating resin layer.
- the conductive laminate was inferior in surface hardness and scratch resistance, and inferior in etching suitability.
- the conductive film according to Comparative Example 4 provided with an extremely thick coating resin layer was inferior in sheet resistance.
- the conductive film which concerns on the comparative example 5 had many application amounts of the composition for electroconductive layers, the total light transmittance was low and the value of haze (and haze (and conductive fiber filler origin haze)) was small.
- the conductive laminate of the present invention is excellent in solvent resistance and scratch resistance, and has a very high light transmittance at a low haze value, such as a liquid crystal display (LCD), a plasma display panel (PDP), etc. It can be suitably used for a transparent electrode such as a display, a touch panel, or a solar cell, particularly for a transparent electrode of a touch panel.
- LCD liquid crystal display
- PDP plasma display panel
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Abstract
Description
ところが、ガラス基板を使用した透明導電性薄板は可撓性に劣るため、近年、ポリエステル(PET)フィルムやポリエチレンナフタレート(PEN)等の可撓性樹脂からなる基材フィルム上に、真空蒸着法やスパッタリング法でITO等からなる導電膜を設けた導電性フィルムが主に使用されてきた。 Conventionally, transparent and conductive thin films have been used as transparent electrodes for displays such as liquid crystal displays (LCD) and plasma display panels (PDP), touch panels, and solar cells. Examples of such thin films include: A transparent conductive thin plate in which a conductive film made of indium tin oxide (ITO) or the like is laminated on a glass substrate has been used.
However, since a transparent conductive thin plate using a glass substrate is inferior in flexibility, a vacuum deposition method has recently been used on a base film made of a flexible resin such as polyester (PET) film or polyethylene naphthalate (PEN). A conductive film provided with a conductive film made of ITO or the like by sputtering or sputtering has been mainly used.
これに対し、例えば、金属ナノワイヤーを含む透明導電性層を基板上に設けた透明導電体が知られている(例えば、特許文献1等参照)。
特許文献1に記載の透明導電体は、金属ナノワイヤーを分散溶媒中に分散させた水性分散物を基板上、好ましくは基材上に設けた親水性ポリマー層上に塗設し、乾燥させることで透明導電性層を形成し製造され、当該方法で製造された透明導電体は、基材中又は親水性ポリマー層中に金属ナノワイヤーが埋め込まれた状態となっている。
しかしながら、このような透明導電体では、金属ナノワイヤーが埋め込まれた基材等の表面が硬化された状態になかったため、耐溶剤性及び耐擦傷性に劣るという問題があった。 However, since the conductive film made of ITO or the like was not flexible, there was a problem that when the conductive film was provided on a base film made of a flexible resin, cracks were likely to occur.
On the other hand, for example, a transparent conductor in which a transparent conductive layer containing metal nanowires is provided on a substrate is known (see, for example, Patent Document 1).
The transparent conductor described in Patent Document 1 is prepared by coating an aqueous dispersion in which metal nanowires are dispersed in a dispersion solvent on a substrate, preferably a hydrophilic polymer layer provided on a base material, and drying. The transparent conductive material produced by forming a transparent conductive layer with the method is in a state where metal nanowires are embedded in the base material or the hydrophilic polymer layer.
However, such a transparent conductor has a problem that it is inferior in solvent resistance and scratch resistance because the surface of a substrate or the like in which metal nanowires are embedded is not cured.
ところが、硬化膜を透明導電膜上に設けた透明導電性フィルムにおいて、硬化層の厚みが厚いと、表面抵抗が高くなり、また、透明導電膜のエッチングに長時間を要するため、透明導電膜上に設ける硬化膜の厚みは薄くする必要があった。
しかしながら、硬化膜を薄く形成することは難しいため、成膜性の良いポリマー材料を特に選択して用いることが多く、このような成膜性の良いポリマー材料からなる硬化膜は硬度に劣り、仮に高硬度モノマーを使用しても膜が薄いことで硬化が不完全となり耐擦傷性が不充分となる問題があった。 Also, for example, in Patent Document 2, a transparent conductive film is produced by forming a transparent conductive film on a base material, further providing a cured film on the transparent conductive film, and then patterning the transparent conductive film by etching. A method is disclosed. According to the method of providing such a cured film on the transparent conductive film, improvement in solvent resistance and scratch resistance can be expected.
However, in a transparent conductive film in which a cured film is provided on a transparent conductive film, if the thickness of the cured layer is thick, the surface resistance increases, and it takes a long time to etch the transparent conductive film. It was necessary to make the thickness of the cured film provided in the thin film.
However, since it is difficult to form a cured film thinly, a polymer material having a good film forming property is often selected and used, and a cured film made of such a polymer material having a good film forming property is inferior in hardness. Even when a high-hardness monomer is used, there is a problem that the film is thin and the curing is incomplete, resulting in insufficient scratch resistance.
しかしながら、近年、画像表示装置等に要求される光学的性能は益々高レベルとなってきているため、導電性フィルムにも優れた光学的性能、特に低ヘイズ値で光透過性能に極めて優れることが求められるが、転写法により導電膜が設けられた従来の導電性フィルムは、このような光学的性能が充分とは言い難いものであった。 In addition, for example, a method of manufacturing a conductive film by a so-called transfer method in which a conductive film is formed on a support and copied onto a base film is also known (see, for example, Patent Documents 3 and 4). According to such a conductive film, improvement in solvent resistance and scratch resistance can be expected.
However, in recent years, the optical performance required for image display devices and the like has become higher and higher. Therefore, the optical performance superior to the conductive film, in particular, the light transmission performance with a low haze value can be extremely excellent. Although required, a conventional conductive film provided with a conductive film by a transfer method cannot be said to have sufficient optical performance.
また、上記導電性層は、バインダー樹脂と上記バインダー樹脂中に含有された導電性繊維状フィラーとを有し、上記導電性繊維状フィラーの一部は、上記導電性層の最表面側の面から突出していることが好ましい。
また、上記導電性層の厚みが導電性繊維状フィラーの繊維径未満であることが好ましい。
また、上記導電性繊維状フィラーは、繊維径が200nm以下であり、繊維長が1μm以上であることが好ましい。
また、上記導電性繊維状フィラーは、導電性炭素繊維、金属繊維及び金属被覆合成繊維からなる群より選択される少なくとも1種であることが好ましい。
また、本発明の導電性積層体は、樹脂層上に上記導電性層を有することが好ましい。 In addition, the conductive laminate of the present invention preferably has a total light transmittance of 80% or more and a haze of 5% or less.
The conductive layer has a binder resin and a conductive fibrous filler contained in the binder resin, and a part of the conductive fibrous filler is a surface on the outermost surface side of the conductive layer. It is preferable to protrude from.
Moreover, it is preferable that the thickness of the said electroconductive layer is less than the fiber diameter of an electroconductive fibrous filler.
The conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 μm or more.
The conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers.
Moreover, it is preferable that the electroconductive laminated body of this invention has the said electroconductive layer on a resin layer.
また、上記転写フィルムにおける導電性層は、バインダー樹脂と上記バインダー樹脂中に含有された導電性繊維状フィラーとを有し、上記導電性繊維状フィラーの一部は、上記導電性層の離型フィルム側と反対側の表面から突出していることが好ましい。
また、上記導電性層の厚みが上記導電性繊維状フィラーの繊維径未満であることが好ましい。
また、上記導電性繊維状フィラーは、繊維径が200nm以下であり、繊維長が1μm以上であることが好ましい。
また、上記導電性繊維状フィラーは、導電性炭素繊維、金属繊維及び金属被覆合成繊維からなる群より選択される少なくとも1種であることが好ましい。
また、上記導電性層に対して紫外線照射及び/又は加熱する処理工程を更に有することが好ましい。
また、上記被転写体は、樹脂層であることが好ましい。
以下、本発明を詳細に説明する。
なお、本明細書において、「樹脂」とは、特に言及しない限り、モノマー、オリゴマー、ポリマー等も包含する概念である。 In the method for producing a conductive laminate of the present invention, the conductive film preferably has a haze value of 5% or less and a total light transmittance of 80% or more.
Further, the conductive layer in the transfer film has a binder resin and a conductive fibrous filler contained in the binder resin, and a part of the conductive fibrous filler is part of the conductive layer. It is preferable to protrude from the surface opposite to the film side.
Moreover, it is preferable that the thickness of the said electroconductive layer is less than the fiber diameter of the said electroconductive fibrous filler.
The conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 μm or more.
The conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers.
Moreover, it is preferable to further have a treatment step of irradiating and / or heating the conductive layer with ultraviolet rays.
Further, the transfer object is preferably a resin layer.
Hereinafter, the present invention will be described in detail.
In the present specification, “resin” is a concept including monomers, oligomers, polymers and the like unless otherwise specified.
本発明者らは、鋭意検討した結果、導電性繊維状フィラーを含む導電性層が最表面に設けられた導電性積層体において、表面硬度が所定の範囲内にあり、かつ、上記導電性層の最表面側の面に導電性繊維状フィラーを構成する導電材料元素が所定の割合で存在することで、耐溶剤性及び耐擦傷性にも優れるとともに、低ヘイズ値で極めて高い光透過率を有する導電性積層体とすることができることを見出し、本発明を完成するに至った。 The present invention is a conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface.
As a result of intensive studies, the present inventors have found that in a conductive laminate in which a conductive layer containing a conductive fibrous filler is provided on the outermost surface, the surface hardness is within a predetermined range, and the conductive layer The conductive material element constituting the conductive fibrous filler is present at a predetermined ratio on the outermost surface side of the material, so that it has excellent solvent resistance and scratch resistance, and also has an extremely high light transmittance at a low haze value. The present inventors have found that the conductive laminate can be obtained and have completed the present invention.
表面から押し込み量が100nmでのマルテンス硬度が150N/mm2未満であると、本発明の導電性積層体の製造過程において容易に傷付いてしまい、3000N/mm2を超えると、エッチングレートが遅くなったり、曲げに対して割れが発生する問題が生じやすくなったりする。上記表面から押し込み量が100nmでのマルテンス硬度の好ましい下限は200N/mm2であり、好ましい上限は1000N/mm2であり、より好ましい下限は250N/mm2、より好ましい上限は500N/mm2である。
なお、本明細書において、上記マルテンス硬度とは、フィッシャー社製の超微小硬さ試験システム「ピコデンター」を用いて測定した表面から押し込み量が100nmでのマルテンス硬度である。 The conductive laminate of the present invention has a Martens hardness of 150 to 3000 N / mm 2 when the amount of indentation from the surface is 100 nm. The “surface” means the outermost surface on the conductive layer side of the conductive laminate of the present invention.
When the amount of indentation from the surface is 100 nm and the Martens hardness is less than 150 N / mm 2 , the conductive laminate of the present invention is easily damaged, and when it exceeds 3000 N / mm 2 , the etching rate is slow. Or the problem of cracking with respect to bending tends to occur. The preferable lower limit of the Martens hardness when the indentation amount is 100 nm from the surface is 200 N / mm 2 , the preferable upper limit is 1000 N / mm 2 , the more preferable lower limit is 250 N / mm 2 , and the more preferable upper limit is 500 N / mm 2 . is there.
In the present specification, the Martens hardness is the Martens hardness when the indentation amount is 100 nm from the surface measured using an ultra-micro hardness test system “Picodenter” manufactured by Fischer.
また、本発明の導電性積層体において、上記表面からの押込み量が500~1000nmにおいて、マルテンス硬さが、20~1000N/mm2であることが好ましい。このようなマルテンス硬度を有することで、本発明の導電性積層体全体の硬度バランスがよくなり、本発明の導電性積層体のエッチングレートや密着性等の特性を良好にすることが容易となる。なお、上記表面からの押込み量が500~1000nmとは、上記導電性層と該導電性層の最表面側と反対側に設けられた下層との界面より下側、すなわち、下層側の深さである。
なお、製造法によっては、本発明の導電性積層体の上記下層に溶剤や何らかの樹脂成分などが溶解、浸透などすることもあり、それによって上記導電性層のマルテンス硬度と比較し、柔らかすぎても上記表面からの押込み量が諸物性に影響する場合がある。よって、上述した表面から押込み量が100nmにおけるマルテンス硬度に対し、本発明の導電性積層体全体のマルテンス硬度バランスも適当な範囲であることがより好ましい。 The conductive laminate of the present invention preferably has a high Martens hardness at a position closer to the outermost surface. Specifically, it is preferable that the Martens hardness is 1000 to 40000 N / mm 2 when the indentation is 5 to 10 nm from the surface. By having such Martens hardness, the durability test is conducted even after the durability test such as the solvent resistance test and the scratch resistance test is performed on the conductive laminate of the present invention. The previous scratch resistance and solvent resistance are easily obtained.
In the conductive laminate of the present invention, it is preferable that the Martens hardness is 20 to 1000 N / mm 2 when the indentation from the surface is 500 to 1000 nm. By having such Martens hardness, the hardness balance of the entire conductive laminate of the present invention is improved, and it becomes easy to improve the etching rate and adhesion properties of the conductive laminate of the present invention. . The amount of indentation from the surface of 500 to 1000 nm means that the depth below the interface between the conductive layer and the lower layer provided on the side opposite to the outermost surface of the conductive layer, that is, the depth on the lower layer side. It is.
Depending on the manufacturing method, the solvent or some resin component may dissolve or penetrate into the lower layer of the conductive laminate of the present invention, which is too soft compared to the Martens hardness of the conductive layer. In some cases, the amount of indentation from the surface may affect various physical properties. Therefore, it is more preferable that the Martens hardness balance of the entire conductive laminate of the present invention is in an appropriate range with respect to the Martens hardness when the indentation amount is 100 nm from the surface described above.
本発明において、上記導電性層は、上記導電性繊維状フィラーの他にバインダー樹脂を含有していてもよく、この場合、上記導電性繊維状フィラーの一部は、上記導電性層の最表面側の面(以下、単に表面ともいう)から突出していることが好ましい。
このような導電性層を有する導電性積層体を低ヘイズ値で高光透過性能を有するものとすることができる。
また、上記バインダー樹脂中に導電性繊維状フィラーを有する構成とすることで、上記導電性層の耐擦傷性が特に優れたものとなる。 The conductive layer contains a conductive fibrous filler.
In the present invention, the conductive layer may contain a binder resin in addition to the conductive fibrous filler. In this case, a part of the conductive fibrous filler is the outermost surface of the conductive layer. It is preferable to protrude from the side surface (hereinafter also simply referred to as the surface).
The conductive laminate having such a conductive layer can have a low light haze value and high light transmission performance.
Moreover, by setting it as the structure which has an electroconductive fibrous filler in the said binder resin, the abrasion resistance of the said electroconductive layer will be especially excellent.
上記電離放射線硬化型樹脂としては、例えば、アクリレート系等の官能基を有する化合物等の1又は2以上の不飽和結合を有する化合物が挙げられる。1の不飽和結合を有する化合物としては、例えば、エチル(メタ)アクリレート、エチルヘキシル(メタ)アクリレート、スチレン、メチルスチレン、N-ビニルピロリドン等を挙げることができる。2以上の不飽和結合を有する化合物としては、例えば、トリメチロールプロパントリ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、トリペンタエリスリトールオクタ(メタ)アクリレート、テトラペンタエリスリトールデカ(メタ)アクリレート、イソシアヌル酸トリ(メタ)アクリレート、イソシアヌル酸ジ(メタ)アクリレート、ポリエステルトリ(メタ)アクリレート、ポリエステルジ(メタ)アクリレート、ビスフェノールジ(メタ)アクリレート、ジグリセリンテトラ(メタ)アクリレート、アダマンチルジ(メタ)アクリレート、イソボロニルジ(メタ)アクリレート、ジシクロペンタンジ(メタ)アクリレート、トリシクロデカンジ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等の多官能化合物等を挙げることができる。なかでも、ペンタエリスリトールトリアクリレート(PETA)、ジペンタエリスリトールヘキサアクリレート(DPHA)及びペンタエリスリトールテトラアクリレート(PETTA)が好適に用いられる。なお、本明細書において「(メタ)アクリレート」は、メタクリレート及びアクリレートを指すものである。また、本発明では、上記電離放射線硬化型樹脂として、上述した化合物をPO、EO等で変性したものも使用できる。 The binder resin is not particularly limited, and is preferably, for example, a transparent one. For example, an ionizing radiation curable resin that is a resin curable by ultraviolet rays or electron beams is cured by irradiation with ultraviolet rays or electron beams. Is preferred.
Examples of the ionizing radiation curable resin include compounds having one or more unsaturated bonds such as compounds having functional groups such as acrylates. Examples of the compound having one unsaturated bond include ethyl (meth) acrylate, ethylhexyl (meth) acrylate, styrene, methylstyrene, N-vinylpyrrolidone and the like. Examples of the compound having two or more unsaturated bonds include trimethylolpropane tri (meth) acrylate, tripropylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, and pentaerythritol. Tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) ) Acrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol octa (meth) acrylate Rate, tetrapentaerythritol deca (meth) acrylate, isocyanuric acid tri (meth) acrylate, isocyanuric acid di (meth) acrylate, polyester tri (meth) acrylate, polyester di (meth) acrylate, bisphenol di (meth) acrylate, diglycerin Polyfunctional compounds such as tetra (meth) acrylate, adamantyl di (meth) acrylate, isoboronyl di (meth) acrylate, dicyclopentane di (meth) acrylate, tricyclodecane di (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate Etc. Among these, pentaerythritol triacrylate (PETA), dipentaerythritol hexaacrylate (DPHA), and pentaerythritol tetraacrylate (PETTA) are preferably used. In the present specification, “(meth) acrylate” refers to methacrylate and acrylate. In the present invention, as the ionizing radiation curable resin, a compound obtained by modifying the above-described compound with PO, EO or the like can also be used.
上記電離放射線硬化型樹脂と併用して使用することができる溶剤乾燥型樹脂としては特に限定されず、一般に、熱可塑性樹脂を使用することができる。
上記熱可塑性樹脂としては特に限定されず、例えば、スチレン系樹脂、(メタ)アクリル系樹脂、酢酸ビニル系樹脂、ビニルエーテル系樹脂、ハロゲン含有樹脂、脂環式オレフィン系樹脂、ポリカーボネート系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、セルロース誘導体、シリコーン系樹脂及びゴム又はエラストマー等を挙げることができる。上記熱可塑性樹脂は、非結晶性で、かつ有機溶媒(特に複数のポリマーや硬化性化合物を溶解可能な共通溶媒)に可溶であることが好ましい。特に、透明性や耐候性という観点から、スチレン系樹脂、(メタ)アクリル系樹脂、脂環式オレフィン系樹脂、ポリエステル系樹脂、セルロース誘導体(セルロースエステル類等)等が好ましい。 The ionizing radiation curable resin is used in combination with a solvent-drying resin (a thermoplastic resin or the like, which is a resin that forms a film only by drying the solvent added to adjust the solid content during coating). You can also. By using the solvent-drying resin in combination, film defects on the coating surface of the coating liquid can be effectively prevented when the conductive layer is formed.
The solvent-drying resin that can be used in combination with the ionizing radiation curable resin is not particularly limited, and a thermoplastic resin can be generally used.
The thermoplastic resin is not particularly limited. For example, a styrene resin, a (meth) acrylic resin, a vinyl acetate resin, a vinyl ether resin, a halogen-containing resin, an alicyclic olefin resin, a polycarbonate resin, or a polyester resin. Examples thereof include resins, polyamide-based resins, cellulose derivatives, silicone-based resins, rubbers, and elastomers. The thermoplastic resin is preferably amorphous and soluble in an organic solvent (particularly a common solvent capable of dissolving a plurality of polymers and curable compounds). In particular, from the viewpoint of transparency and weather resistance, styrene resins, (meth) acrylic resins, alicyclic olefin resins, polyester resins, cellulose derivatives (cellulose esters, etc.) and the like are preferable.
上記熱硬化性樹脂としては特に限定されず、例えば、フェノール樹脂、尿素樹脂、ジアリルフタレート樹脂、メラミン樹脂、グアナミン樹脂、不飽和ポリエステル樹脂、ポリウレタン樹脂、エポキシ樹脂、アミノアルキッド樹脂、メラミン-尿素共縮合樹脂、ケイ素樹脂、ポリシロキサン樹脂等を挙げることができる。 The conductive layer may contain a thermosetting resin.
The thermosetting resin is not particularly limited. For example, phenol resin, urea resin, diallyl phthalate resin, melamine resin, guanamine resin, unsaturated polyester resin, polyurethane resin, epoxy resin, aminoalkyd resin, melamine-urea cocondensation Examples thereof include resins, silicon resins, polysiloxane resins, and the like.
上記光重合開始剤としては特に限定されず、公知のものを用いることができ、具体例には、例えば、アセトフェノン類、ベンゾフェノン類、ミヒラーベンゾイルベンゾエート、α-アミロキシムエステル、チオキサントン類、プロピオフェノン類、ベンジル類、ベンゾイン類、アシルホスフィンオキシド類が挙げられる。また、光増感剤を混合して用いることが好ましく、その具体例としては、例えば、n-ブチルアミン、トリエチルアミン、ポリ-n-ブチルホスフィン等が挙げられる。 The conductive layer composition preferably further contains a photopolymerization initiator.
The photopolymerization initiator is not particularly limited, and known ones can be used. Specific examples include, for example, acetophenones, benzophenones, Michler benzoyl benzoate, α-amyloxime ester, thioxanthones, propio Examples include phenones, benzyls, benzoins, and acylphosphine oxides. Further, it is preferable to use a mixture of photosensitizers, and specific examples thereof include n-butylamine, triethylamine, poly-n-butylphosphine and the like.
上記レベリング剤としては、例えば、シリコーンオイル、フッ素系界面活性剤等が、硬化性樹脂層がベナードセル構造となることを回避することから好ましい。溶剤を含む樹脂組成物を塗工し、乾燥する場合、塗膜内において塗膜表面と内面とに表面張力差等を生じ、それによって塗膜内に多数の対流が引き起こされる。この対流により生じる構造はベナードセル構造と呼ばれ、形成する導電性層にゆず肌や塗工欠陥といった問題の原因となる。 According to the purpose of increasing the hardness of the conductive layer, suppressing curing shrinkage, controlling the refractive index, etc., a conventionally known dispersant, surfactant, antistatic agent, Silane coupling agent, thickener, anti-coloring agent, coloring agent (pigment, dye), antifoaming agent, leveling agent, flame retardant, UV absorber, adhesion-imparting agent, polymerization inhibitor, antioxidant, surface modification An agent or the like may be added.
As the leveling agent, for example, silicone oil, fluorine-based surfactant and the like are preferable because the curable resin layer is prevented from having a Benard cell structure. When a resin composition containing a solvent is applied and dried, a surface tension difference or the like is generated between the coating film surface and the inner surface in the coating film, thereby causing many convections in the coating film. The structure generated by this convection is called a Benard cell structure, and causes problems such as the skin and coating defects in the conductive layer to be formed.
また、紫外線の波長としては、190~380nmの波長域を使用することができる。電子線源の具体例としては、コッククロフトワルト型、バンデグラフト型、共振変圧器型、絶縁コア変圧器型、又は直線型、ダイナミトロン型、高周波型等の各種電子線加速器が挙げられる。 In addition, as a method of irradiating ionizing radiation when curing the coating film after drying, for example, a light source such as an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a black light fluorescent lamp, or a metal halide lamp is used. A method is mentioned.
Further, as the wavelength of ultraviolet rays, a wavelength range of 190 to 380 nm can be used. Specific examples of the electron beam source include various electron beam accelerators such as a cockcroft-wald type, a bandegraft type, a resonant transformer type, an insulated core transformer type, a linear type, a dynamitron type, and a high frequency type.
上記バインダー樹脂層の厚みとしては具体的には、200nm以下であることが好ましい。上記バインダー樹脂層の厚みが200nmを超えると、導電性繊維状フィラーの繊維径を、後述する好適な範囲を超えて太くする必要があるため、導電性積層体のヘイズが上昇し、全光線透過率が低下することがあり、光学的に不適である。
上記バインダー樹脂層の厚みは50nm以下であることがより好ましく、30nm以下であることが更に好ましい。
一方、上記導電性層が上記バインダー樹脂を含有しない場合、該導電性層は導電性繊維状フィラーにより構成されるので、その厚み方向の断面には導電性繊維状フィラーの存在する箇所と存在しない箇所とが観察される。導電性繊維状フィラーの存在する箇所には該導電性繊維状フィラーが単独で積層されている所と2個以上が積層された所とがあり得るが、導電性繊維状フィラーが存在しない箇所(すなわち、厚みが0nmの箇所)があることから、該導電性層の厚みを下記定義に沿って測定すると、上記バインダー樹脂を含有しない導電性層の厚みも、通常、導電性繊維状フィラーの繊維径未満となる。
なお、上記導電性層の厚みは、例えば、SEM、STEM、TEM等の電子顕微鏡を用い、1000~50万倍にて上記導電性層の断面を観察して厚みを測定した任意の10カ所の平均値として求めることができる。 Moreover, when the said electroconductive layer contains the said binder resin, the thickness of the hardened | cured material of the said binder resin (henceforth a binder resin layer) in this electroconductive layer is less than the fiber diameter of the said electroconductive fibrous filler. Preferably there is. When the thickness of the binder resin layer is equal to or larger than the fiber diameter of the conductive fibrous filler, the amount of binder resin entering the contact of the conductive fibrous filler increases, and the conduction of the conductive layer deteriorates, and the target resistance value May not be obtained.
Specifically, the thickness of the binder resin layer is preferably 200 nm or less. When the thickness of the binder resin layer exceeds 200 nm, it is necessary to increase the fiber diameter of the conductive fibrous filler beyond a suitable range described later, so that the haze of the conductive laminate rises and the total light transmission is achieved. The rate may decrease and is optically unsuitable.
The thickness of the binder resin layer is more preferably 50 nm or less, and further preferably 30 nm or less.
On the other hand, when the conductive layer does not contain the binder resin, since the conductive layer is composed of a conductive fibrous filler, the cross section in the thickness direction does not have a portion where the conductive fibrous filler exists. A place is observed. Where the conductive fibrous filler is present, there may be a place where the conductive fibrous filler is laminated alone and two or more places where the conductive fibrous filler is laminated, but a place where the conductive fibrous filler is not present ( That is, when the thickness of the conductive layer is measured according to the following definition, the thickness of the conductive layer that does not contain the binder resin is usually the fiber of the conductive fibrous filler. It becomes less than the diameter.
The thickness of the conductive layer is, for example, an arbitrary 10 locations where the thickness is measured by observing the cross section of the conductive layer at 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. It can be obtained as an average value.
上記繊維径が200nmを超えると、製造する導電性積層体のヘイズ値が高くなったり光透過性能が不充分となったりすることがある。上記導電性繊維状フィラーの繊維径の好ましい下限は導電性層の導電性の観点から10nmであり、上記繊維径のより好ましい範囲は15~180nmである。
また、上記導電性繊維状フィラーの繊維長が1μm未満であると、充分な導電性能を有する導電性層を形成できないことがあり、凝集が発生してヘイズ値の上昇や光透過性能の低下を招く恐れがあることから、上記繊維長の好ましい上限は500μmであり、上記繊維長のより好ましい範囲は3~300μmであり、更に好ましい範囲は10~30μmである。
なお、上記導電性繊維状フィラーの繊維径、繊維長は、例えば、SEM、STEM、TEM等の電子顕微鏡を用い、1000~50万倍にて上記導電性繊維状フィラーの繊維径及び繊維長を測定した10カ所の平均値として求めることができる。 The conductive fibrous filler preferably has a fiber diameter of 200 nm or less and a fiber length of 1 μm or more.
When the fiber diameter exceeds 200 nm, the haze value of the electroconductive laminate to be produced may increase or the light transmission performance may be insufficient. A preferable lower limit of the fiber diameter of the conductive fibrous filler is 10 nm from the viewpoint of the conductivity of the conductive layer, and a more preferable range of the fiber diameter is 15 to 180 nm.
Moreover, when the fiber length of the conductive fibrous filler is less than 1 μm, a conductive layer having sufficient conductive performance may not be formed, and aggregation may occur, resulting in an increase in haze value or a decrease in light transmission performance. Therefore, the preferred upper limit of the fiber length is 500 μm, the more preferred range of the fiber length is 3 to 300 μm, and the more preferred range is 10 to 30 μm.
The fiber diameter and fiber length of the conductive fibrous filler are, for example, 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. It can obtain | require as an average value of 10 places measured.
上記導電性炭素繊維としては、例えば、気相成長法炭素繊維(VGCF)、カーボンナノチューブ、ワイヤーカップ、ワイヤーウォール等が挙げられる。これらの導電性炭素繊維は、1種又は2種以上を使用することができる。 Such a conductive fibrous filler is preferably at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers.
Examples of the conductive carbon fiber include vapor grown carbon fiber (VGCF), carbon nanotube, wire cup, and wire wall. These conductive carbon fibers can use 1 type (s) or 2 or more types.
後述するように本発明の導電性積層体を、転写フィルムを用いた転写法により製造する場合、上記導電性層側面と被転写体とが対向するように積層させ、押圧を加えるが、上記導電性繊維状フィラーが導電性層の離型フィルム側と反対側の表面(すなわち、導電性層の被転写体に押圧される面)から突出していることで、該突出した導電性繊維状フィラーは、被転写体に埋め込まれた状態で転写され、その結果、得られる導電性積層体の耐溶剤性が向上し、エッチング等により導電パターンの形成等を好適に行うことができる。また、導電性積層体の耐擦傷性も優れたものとなる。 When the conductive layer contains the binder resin, it is preferable that a part of the conductive fibrous filler protrudes from the surface of the conductive layer.
As will be described later, when the conductive laminate of the present invention is produced by a transfer method using a transfer film, the conductive layer is laminated so that the side surface of the conductive layer and the transfer target face each other, and pressure is applied. Since the conductive fibrous filler protrudes from the surface opposite to the release film side of the conductive layer (that is, the surface of the conductive layer pressed against the transfer target), the protruding conductive fibrous filler is As a result, the conductive laminate is transferred in a state where it is embedded in the transfer body, and the solvent resistance of the resulting conductive laminate is improved, and a conductive pattern can be suitably formed by etching or the like. In addition, the conductive laminate is excellent in scratch resistance.
なお、上記導電性層の表面から突出した導電性繊維状フィラーの垂直距離は、例えば、SEM、STEM、TEM等の電子顕微鏡を用い、1000~50万倍にて上記導電性層の表面の観察を行い、上記導電性層の表面の平坦な箇所から突出した導電性繊維状フィラーの先端までの垂直距離を測定した10カ所の平均値として求めることができる。 When the conductive layer contains the binder resin, it is preferable that a part of the conductive fibrous filler protrudes in the range of 5 to 600 nm from the surface of the conductive layer. In the present invention, the vertical distance from the flat portion where the conductive fibrous filler on the surface of the conductive layer does not protrude to the tip of the protruding conductive fibrous filler is preferably 5 to 600 nm. If the vertical distance is less than 5 nm, the solvent resistance of the conductive laminate of the present invention may not be improved. If it exceeds 600 nm, the conductive fibrous filler may fall off from the conductive layer. A more preferable lower limit of the vertical distance is 10 nm, and a more preferable upper limit is 200 nm.
The vertical distance of the conductive fibrous filler protruding from the surface of the conductive layer is, for example, 1000 to 500,000 times using an electron microscope such as SEM, STEM, or TEM. And the vertical distance from the flat portion of the surface of the conductive layer to the tip of the conductive fibrous filler measured can be obtained as an average value of 10 locations.
なお、上記導電性層の表面に存在する導電性繊維状フィラーを構成する導電材料元素の割合は、X線光電子分光分析法を用い、以下の条件により測定できる。
加速電圧:15kV
エミッション電流:10mA
X線源:Alデュアルアノード
測定面積:300×700μmφ
表面から深さ10nmを測定
n=3回の平均値
なお、このような表面を有する導電性層は、該表面に導電性繊維状フィラーに起因し、耐溶剤性及び耐擦傷性、更には低ヘイズ値で極めて高い光透過率を達成できる程度の凹凸形状が形成されていることが好ましい。 In the conductive laminate of the present invention, in the conductive layer, the ratio of the conductive material elements constituting the conductive fibrous filler on the surface is 0.15 to 5.00 at% in terms of atomic composition percentage. If it is less than 0.15 at%, the conductivity of the conductive laminate of the present invention becomes insufficient, and the etching rate becomes low. When it exceeds 5.00 at%, the light transmittance of the conductive laminate of the present invention is lowered, and the scratch resistance is inferior. The preferable lower limit of the proportion of the conductive material element constituting the conductive fibrous filler present on the surface of the conductive layer is 0.20 at%, the preferable upper limit is 2.00 at%, and the more preferable lower limit is 0.30 at%, A more preferable upper limit is 1.00 at%.
In addition, the ratio of the conductive material element which comprises the conductive fibrous filler which exists in the surface of the said conductive layer can be measured on condition of the following using X-ray photoelectron spectroscopy.
Acceleration voltage: 15 kV
Emission current: 10mA
X-ray source: Al dual anode Measurement area: 300 × 700 μmφ
Measured from the surface to a depth of 10 nm n = average of 3 times Note that the conductive layer having such a surface is attributed to the conductive fibrous filler on the surface, resulting in solvent resistance and scratch resistance, and further low It is preferable that the concavo-convex shape is formed so that an extremely high light transmittance can be achieved with a haze value.
上記転写工程では、離型フィルム上に少なくとも導電性層を有する転写フィルムを使用する。
上記被転写体としては、導電性層を設けることのできる部材であれば特に限定されず、例えば、ガラス、樹脂、金属、セラミック等の任意の材料からなる基材や、これらの基材上に形成された樹脂層や粘着層等の被転写層等が挙げられる。
なかでも、上記導電性層を用いてLCD等のディスプレイや、タッチパネル、太陽電池等の透明電極を設けるための基材フィルム上に形成された樹脂層であることが好ましい。
すなわち、本発明の導電性積層体は、樹脂層上に上記導電性層を有する構造であることが好ましい。 The method for producing the conductive laminate of the present invention is not particularly limited as long as it satisfies the above-described Martens hardness and atomic composition percentage, but preferably a transfer film having at least the above-mentioned conductive layer on a release film. And a method having a transfer step of transferring the conductive layer to a transfer target. The method for producing such a conductive laminate of the present invention is also one aspect of the present invention.
In the transfer step, a transfer film having at least a conductive layer on the release film is used.
The member to be transferred is not particularly limited as long as it is a member that can be provided with a conductive layer. For example, a substrate made of any material such as glass, resin, metal, ceramic, or the like, Examples include a formed layer to be transferred such as a resin layer and an adhesive layer.
Especially, it is preferable that it is a resin layer formed on the base film for providing transparent electrodes, such as displays, such as LCD, a touch panel, a solar cell, using the said electroconductive layer.
That is, the conductive laminate of the present invention preferably has a structure having the conductive layer on the resin layer.
また、トリアセチルセルロースの代替基材として旭化成ケミカルズ社製のFVシリーズ(低複屈折率、低光弾性率フィルム)も好ましい。 In addition, examples of the base film include an amorphous olefin polymer (Cyclo-Olefin-Polymer: COP) film having an alicyclic structure. This is a base material in which a norbornene polymer, a monocyclic olefin polymer, a cyclic conjugated diene polymer, a vinyl alicyclic hydrocarbon polymer, and the like are used. Zeonoa (norbornene resin), Sumitrite Bakelite's Sumilite FS-1700, JSR's Arton (modified norbornene resin), Mitsui Chemicals' apell (cyclic olefin copolymer), Ticona's Topas (cyclic) Olefin copolymer), Optretz OZ-1000 series (alicyclic acrylic resin) manufactured by Hitachi Chemical.
Further, the FV series (low birefringence, low photoelastic modulus film) manufactured by Asahi Kasei Chemicals is also preferable as an alternative base material for triacetylcellulose.
上述のように転写フィルムにおける導電性層は、離型フィルム側と反対側の表面から導電性繊維状フィラーの一部が突出し、該突出した導電性繊維状フィラーが被転写体に埋め込まれることが好ましいが、上記被転写体が未硬化状態の塗膜であることで、このような導電性繊維状フィラーの埋め込みをより好適に行うことができる。なお、上記導電性繊維状フィラーとしては、上述した本発明の導電性積層体で説明した導電性繊維状フィラーと同様のものが挙げられる。
なお、本発明の導電性積層体は、上述した転写フィルムを用いて導電性層を被転写体に転写させることで製造できるが、該転写フィルムは、例えば、上記導電性層の離型フィルム側と反対側面上に被覆樹脂層が形成されており、該被覆樹脂層ごと上述した方法で転写フィルムによる導電性層の転写がなされてもよい。この場合、上記導電性層は、上記被覆樹脂層を介して被転写体に転写された構造となる。上記被覆樹脂層としては特に限定されず、例えば、上述した樹脂層と同様の材料からなるものが挙げられる。
ここで、本発明の導電性積層体は、上記導電性層の表面(上記離型フィルム側と反対側面)における上記導電性繊維状フィラーを構成する導電材料元素の割合が、原子組成百分率で0.15~5.00at%であるが、上記被覆樹脂層が形成されている場合、該被覆樹脂層の導電性層側と反対側面における原子組成百分率が上記範囲内となる。このような原子組成百分率の要件を充足するためには、上記被覆樹脂層の厚みが、例えば、1~200nm程度のかなり薄いことが必要となる。よって、上記導電性層の表面における電子組成百分率は、該導電性層上に積層する被覆樹脂層等の層の構造や表面状態も限定している。 In the method for producing a conductive laminate of the present invention, the transfer object is preferably a resin layer as described above, and the resin layer is a resin having the same composition as that of the conductive layer composition described above. After forming the coating film using the layer composition, it is not completely cured but is made into an uncured coating film, and the conductive layer is transferred by the above-described method using the uncured coating film as a transfer target. It is preferable that the uncured coating film is completely cured by the treatment step.
As described above, in the conductive layer of the transfer film, part of the conductive fibrous filler may protrude from the surface opposite to the release film side, and the protruding conductive fibrous filler may be embedded in the transfer target. Preferably, the conductive fibrous filler can be embedded more suitably when the transfer target is an uncured coating film. In addition, as said conductive fibrous filler, the thing similar to the conductive fibrous filler demonstrated with the conductive laminated body of this invention mentioned above is mentioned.
In addition, although the electroconductive laminated body of this invention can be manufactured by transferring an electroconductive layer to a to-be-transferred body using the transfer film mentioned above, this transfer film is the release film side of the said electroconductive layer, for example. A coating resin layer may be formed on the opposite side of the conductive resin layer, and the conductive layer may be transferred by the transfer film together with the coating resin layer. In this case, the conductive layer has a structure transferred to the transfer medium via the coating resin layer. The coating resin layer is not particularly limited, and examples thereof include those made of the same material as the resin layer described above.
Here, in the conductive laminate of the present invention, the proportion of the conductive material elements constituting the conductive fibrous filler on the surface of the conductive layer (side opposite to the release film side) is 0 in atomic composition percentage. When the coating resin layer is formed, the atomic composition percentage on the side surface opposite to the conductive layer side of the coating resin layer is within the above range. In order to satisfy such a requirement for the atomic composition percentage, it is necessary that the thickness of the coating resin layer be as thin as about 1 to 200 nm, for example. Therefore, the electronic composition percentage on the surface of the conductive layer also limits the structure and surface state of the layer such as the coating resin layer laminated on the conductive layer.
なお、上記処理工程は、上記転写工程の前に行ってもよく、上記転写工程の後に行ってもよく、更に、上記転写工程において離型フィルムを剥離させる前に行ってもよい。
上記処理工程において紫外線を照射する場合、例えば、より導電性に優れた導電性積層体を得られることから、公知のフラッシュランプを用いることが好ましい。UVから可視光までの波長を有したフラッシュランプから発せられる光は、導電性層表面を集中して加熱させることができるため、従来の熱源と較べ、導電性層の下側に配置された層や基材フィルム等への熱影響を極めて小さくする、すなわち、表層のみ瞬間加熱させることができ、好ましい。
また、紫外線照射の条件としては特に限定されないが、50~3000mJ程度の紫外線を照射することが好ましい。 Moreover, it is preferable that the manufacturing method of the electroconductive laminated body of this invention further has the process process of irradiating and / or heating with respect to this electroconductive layer, when the said electroconductive layer contains binder resin. In addition, when the said transfer film has the said coating resin layer, the said process process may perform ultraviolet irradiation and / or a heating with respect to the said electroconductive layer with the said coating resin layer. By performing the said process process, the electroconductivity of the electroconductive laminated body to manufacture can be made more excellent.
In addition, the said process process may be performed before the said transcription | transfer process, may be performed after the said transcription | transfer process, and may be further performed before peeling a release film in the said transcription | transfer process.
When irradiating with ultraviolet rays in the above treatment step, for example, it is preferable to use a known flash lamp because a conductive laminate having more excellent conductivity can be obtained. The light emitted from a flash lamp having a wavelength from UV to visible light can heat the surface of the conductive layer in a concentrated manner, so that the layer disposed below the conductive layer compared to a conventional heat source It is preferable because the heat effect on the substrate film and the like can be extremely reduced, that is, only the surface layer can be instantaneously heated.
Further, the conditions of ultraviolet irradiation are not particularly limited, but it is preferable to irradiate ultraviolet rays of about 50 to 3000 mJ.
なお、上記ヘイズ値は、内部ヘイズ値と表面ヘイズ値との合計であり、JIS K-7136(2000)に従って測定された値である。測定に使用する機器としては、反射・透過率計HM-150(村上色彩技術研究所製)が挙げられる。
また、上記全光線透過率は、JIS K-7361-1(1997)に従って測定された値である。測定に使用する機器としては、反射・透過率計HM-150(村上色彩技術研究所製)が挙げられる。
また、上記導電性繊維状フィラー由来のへイズ値は、4%以下であることが好ましく、より好ましくは1.5%以下であり、更に好ましくは1.0%以下である。なお、上記導電性繊維状フィラー由来のヘイズ値は、導電性繊維状フィラーを含まない以外は上述した導電性層と同様のフィルムの両面に、高透明性接着剤転写テープ(Optically Clear Adhesive Tape:OCA)を用いてガラスに貼り合わせて作製したサンプル0について測定したヘイズをH0とし、導電性繊維状フィラーを含む上述した導電性層の両面にOCAを用いてガラスに貼り合わせて作製したサンプル1について測定したヘイズをH1とし、H1-H0で求められるヘイズを導電性繊維状フィラー由来へイズ値とした。
この導電性繊維状フィラー由来へイズ値の測定の際のガラスは、1.1mm厚のソーダガラスを用い、OCAは3M社製のOCA、8146-2(テープ厚50μm)を使用してサンプルを用いる。 The conductive laminate of the present invention thus produced can achieve both a low haze value and high transparency. Specifically, the conductive laminate preferably has a haze value of 5% or less and a total light transmittance of 80% or more. If the haze value exceeds 5% or the total light transmittance is less than 80%, the optical performance becomes insufficient. A preferable upper limit of the haze value is 1.5%, and a more preferable upper limit is 1.2%. The preferable lower limit of the total light transmittance is 88%, and the more preferable upper limit is 89%.
The haze value is the sum of the internal haze value and the surface haze value, and is a value measured according to JIS K-7136 (2000). As an instrument used for the measurement, a reflection / transmittance meter HM-150 (manufactured by Murakami Color Research Laboratory) can be mentioned.
The total light transmittance is a value measured according to JIS K-7361-1 (1997). As an instrument used for the measurement, a reflection / transmittance meter HM-150 (manufactured by Murakami Color Research Laboratory) can be mentioned.
Moreover, it is preferable that the haze value derived from the said conductive fibrous filler is 4% or less, More preferably, it is 1.5% or less, More preferably, it is 1.0% or less. The haze value derived from the conductive fibrous filler is a highly transparent adhesive transfer tape (Optically Clear Adhesive Tape :) on both surfaces of the same film as the conductive layer described above except that the conductive fibrous filler is not included. Sample 1 prepared by attaching HCA to sample 0 prepared by bonding to glass using OCA) and bonding the glass to both surfaces of the above-described conductive layer containing conductive fibrous filler using OCA. The haze measured for H was H1, and the haze obtained from H1-H0 was the haze value derived from the conductive fibrous filler.
The glass used for the measurement of the haze value derived from the conductive fibrous filler was 1.1 mm thick soda glass, and OCA was 3M OCA, 8146-2 (tape thickness 50 μm). Use.
また、本発明の導電性積層体の製造法は、上述した構成からなるものであるため、低ヘイズ値で極めて高い光透過率を有する導電性積層体を好適に製造することができる。 Since the conductive laminate of the present invention has the above-described configuration, it has a very high light transmittance with a low haze value. For this reason, the conductive laminate of the present invention can be suitably used for displays such as liquid crystal displays (LCDs) and plasma display panels (PDPs), and transparent electrodes such as touch panels and solar cells. Particularly preferred.
Moreover, since the manufacturing method of the electroconductive laminated body of this invention consists of the structure mentioned above, the electroconductive laminated body which has a very high light transmittance with a low haze value can be manufactured suitably.
なお、文中、「部」又は「%」とあるのは特に断りのない限り、質量基準である。 Hereinafter, the present invention will be described in more detail with reference to examples and comparative examples, but the present invention is not limited to these examples and comparative examples.
In the text, “part” or “%” is based on mass unless otherwise specified.
(転写フィルムの作製)
離型フィルムとして、厚さ50μmのポリエステルフィルム(A4100、東洋紡社製)を用い、該ポリエステルフィルムの未処理面に、下記導電性層用組成物を10mg/m2となるよう塗布して塗膜を形成し、70℃で1分乾燥後、UV50mJで紫外線照射を行い、導電性層を形成し、転写フィルムを作製した。 (Example 1)
(Production of transfer film)
As a release film, a 50 μm thick polyester film (A4100, manufactured by Toyobo Co., Ltd.) was used, and the following composition for a conductive layer was applied to the untreated surface of the polyester film so as to be 10 mg / m 2. After drying at 70 ° C. for 1 minute, UV irradiation was performed at UV 50 mJ to form a conductive layer, and a transfer film was produced.
還元剤としてエチレングリコール(EG)を、形態制御剤兼保護コロイド剤としてポリビニルピロリドン(PVP:PVP:平均分子量130万、アルドリッチ社製)を使用し、下記に示した核形成工程と粒子成長工程とを分離して粒子形成を行い、銀ナノワイヤー分散液を調製した。 (Preparation of composition for conductive layer)
Using ethylene glycol (EG) as the reducing agent and polyvinylpyrrolidone (PVP: PVP: average molecular weight 1.3 million, manufactured by Aldrich) as the shape control agent and protective colloid agent, the nucleation step and particle growth step shown below Were separated to form particles to prepare a silver nanowire dispersion liquid.
反応容器内で160℃に保持したEG液100mLを攪拌しながら、硝酸銀のEG溶液(硝酸銀濃度:1.0モル/L)2.0mLを、一定の流量で1分間かけて添加した。
その後、160℃で10分間保持しながら銀イオンを還元して銀の核粒子を形成した。反応液は、ナノサイズの銀微粒子の表面プラズモン吸収に由来する黄色を呈しており、銀イオンが還元されて銀の微粒子(核粒子)が形成されたことを確認した。
続いて、PVPのEG溶液(PVP濃度:3.0×10-1モル/L)10.0mLを一定の流量で10分間かけて添加した。 (Nucleation process)
While stirring 100 mL of the EG solution maintained at 160 ° C. in the reaction vessel, 2.0 mL of an EG solution of silver nitrate (silver nitrate concentration: 1.0 mol / L) was added at a constant flow rate over 1 minute.
Thereafter, the silver ions were reduced while being held at 160 ° C. for 10 minutes to form silver core particles. The reaction solution exhibited a yellow color derived from surface plasmon absorption of nano-sized silver fine particles, and it was confirmed that silver ions were reduced to form silver fine particles (nuclear particles).
Subsequently, 10.0 mL of an EG solution of PVP (PVP concentration: 3.0 × 10 −1 mol / L) was added at a constant flow rate over 10 minutes.
上記核形成工程を終了した後の核粒子を含む反応液を、攪拌しながら160℃に保持し、硝酸銀のEG溶液(硝酸銀濃度:1.0×10-1モル/L)100mLと、PVPのEG溶液(PVP濃度:3.0×10-1モル/L)100mLを、ダブルジェット法を用いて一定の流量で120分間かけて添加した。
本粒子成長工程において、30分毎に反応液を採取して電子顕微鏡で確認したところ、核形成工程で形成された核粒子が時間経過に伴ってワイヤ状の形態に成長しており、粒子成長工程における新たな微粒子の生成は認められなかった。最終的に得られた銀ナノワイヤーについて、電子顕微鏡写真を撮影し、300個の銀ナノワイヤー粒子像の長軸方向及び短軸方向の粒径を測定して算術平均を求めた。短軸方向の平均粒径は100nm、長軸方向の平均長さは40μmであった。 (Particle growth process)
The reaction liquid containing the core particles after the nucleation step was held at 160 ° C. with stirring, 100 mL of an EG solution of silver nitrate (silver nitrate concentration: 1.0 × 10 −1 mol / L), and PVP 100 mL of EG solution (PVP concentration: 3.0 × 10 −1 mol / L) was added over 120 minutes at a constant flow rate using the double jet method.
In this particle growth process, the reaction solution was collected every 30 minutes and confirmed with an electron microscope. As a result, the core particles formed in the nucleation process grew into a wire-like form over time. Formation of new fine particles in the process was not observed. About the silver nanowire finally obtained, the electron micrograph was image | photographed, the particle size of the major axis direction and the minor axis direction of 300 silver nanowire particle images was measured, and the arithmetic average was calculated | required. The average particle size in the minor axis direction was 100 nm, and the average length in the major axis direction was 40 μm.
粒子成長工程を終了した反応液を室温まで冷却した後、分画分子量0.2μmの限外濾過膜を用いて脱塩水洗処理を施すとともに、溶媒をエタノールに置換した。最後に液量を100mLまで濃縮して銀ナノワイヤーのEtOH分散液を調製した。 (Demineralized water washing process)
After cooling the reaction liquid which completed the particle growth process to room temperature, while performing the desalting water washing process using the ultrafiltration membrane with a molecular weight cut off of 0.2 micrometer, the solvent was substituted to ethanol. Finally, the liquid volume was concentrated to 100 mL to prepare a silver nanowire EtOH dispersion.
基材フィルムとして、厚さ50μmのポリエステルフィルム(A4100、東洋紡社製)を用い、該ポリエステルフィルムのプライマー処理面に、下記組成のハードコート層用組成物を乾燥後の厚みが2μmとなるように塗布して塗膜を形成し、該塗膜を70℃で1分乾燥させ、基材フィルム上にハードコート層が形成された被転写体を作製した。
(ハードコート層用組成物)
KAYARAD PET-30(ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレートの混合物、日本化薬社製)
30質量%
イルガキュア184(BASF社製) 1.5質量%
MEK 50質量%
シクロヘキサノン 18.5質量% (Preparation of transfer object)
As a base film, a 50 μm thick polyester film (A4100, manufactured by Toyobo Co., Ltd.) is used, and on the primer-treated surface of the polyester film, the hard coat layer composition having the following composition is dried to have a thickness of 2 μm. It was applied to form a coating film, and the coating film was dried at 70 ° C. for 1 minute to prepare a transfer body in which a hard coat layer was formed on a base film.
(Composition for hard coat layer)
KAYARAD PET-30 (Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture, manufactured by Nippon Kayaku Co., Ltd.)
30% by mass
Irgacure 184 (BASF) 1.5% by mass
MEK 50% by mass
Cyclohexanone 18.5% by mass
その後、転写フィルムの離型フィルムを剥離させ、被転写体に導電性層が転写された導電性積層体を得た。 After lamination so that the surface of the obtained transfer film on which the conductive layer was formed and the hard coat layer of the transfer target were combined, ultraviolet light was irradiated (600 mJ) from the transfer film side in the state of being bonded. Note that the ultraviolet irradiation may be performed from the transfer target side.
Thereafter, the release film of the transfer film was peeled off to obtain a conductive laminate in which the conductive layer was transferred to the transfer target.
転写フィルムの作製において、導電性層用組成物の塗布量を12mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 (Example 2)
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the coating amount of the conductive layer composition was changed to 12 mg / m 2, and then the produced transfer film was used. Except for this, a conductive film was obtained in the same manner as in Example 1.
実施例1で得られた銀ナノワイヤーEtOH分散液に希釈溶剤を加え、銀ナノワイヤー濃度0.1質量%になるように配合し、導電性層用組成物2を調製した。なお、希釈溶剤の30質量%はシクロヘキサノンとした。
転写フィルムの作製において、導電性層用組成物2を用い塗布量を12mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 (Example 3)
A diluting solvent was added to the silver nanowire EtOH dispersion obtained in Example 1, and blended so that the silver nanowire concentration was 0.1% by mass to prepare a composition 2 for a conductive layer. In addition, 30 mass% of the dilution solvent was cyclohexanone.
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 12 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
転写フィルムの作製において、導電性層用組成物2を用い塗布量を15mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 Example 4
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 15 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
転写フィルムの作製において、導電性層用組成物2を用い塗布量を25mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 (Example 5)
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 25 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
転写フィルムの作製において、導電性層用組成物2を用い塗布量を50mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 (Example 6)
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the conductive layer composition 2 was used and the coating amount was changed to 50 mg / m 2. A conductive film was obtained in the same manner as in Example 1 except that it was used.
実施例3と同様にして作製した転写フィルムの離型フィルムを剥離させた後、紫外線を追加で照射(600mJ)して導電性フィルムを得た。 (Example 7)
After releasing the release film of the transfer film produced in the same manner as in Example 3, ultraviolet rays were additionally irradiated (600 mJ) to obtain a conductive film.
実施例3と同様にして作製した転写フィルムの導電性層上に、下記組成の被覆樹脂層用組成物を、乾燥後の厚みが100nmとなるよう塗布し、70℃で1分間乾燥後、紫外線照射(10mJ)することで、被覆樹脂層を形成し、転写フィルムを作製した。その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。
(被覆樹脂層用組成物)
KAYARAD PET-30(ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレートの混合物、日本化薬社製)
5質量%
イルガキュア184(BASF社製) 0.25質量%
MEK 70質量%
シクロヘキサノン 24.75質量% (Example 8)
On the conductive layer of the transfer film produced in the same manner as in Example 3, a coating resin layer composition having the following composition was applied so that the thickness after drying was 100 nm, dried at 70 ° C. for 1 minute, and then irradiated with ultraviolet light. By irradiation (10 mJ), a coating resin layer was formed, and a transfer film was produced. Thereafter, a conductive film was obtained in the same manner as in Example 1 except that the produced transfer film was used.
(Composition for coating resin layer)
KAYARAD PET-30 (Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture, manufactured by Nippon Kayaku Co., Ltd.)
5% by mass
Irgacure 184 (BASF) 0.25% by mass
MEK 70% by mass
Cyclohexanone 24.75% by mass
実施例1と同様にして作製した転写フィルムを、そのまま導電性フィルムとした。 (Comparative Example 1)
The transfer film produced in the same manner as in Example 1 was used as it was as a conductive film.
実施例1と同様にして作製した転写フィルムの導電性層上に、実施例8と同様の組成の被覆樹脂層用組成物を、乾燥後の厚みが30nmとなるよう塗布し、70℃で1分間乾燥後、紫外線照射(600mJ)することで、被覆樹脂層を形成し、導電性フィルムを得た。 (Comparative Example 2)
On the conductive layer of the transfer film produced in the same manner as in Example 1, a coating resin layer composition having the same composition as in Example 8 was applied so that the thickness after drying was 30 nm. The coating resin layer was formed by irradiating with ultraviolet rays (600 mJ) after drying for minutes, and a conductive film was obtained.
被覆樹脂層用組成物を、乾燥後の厚みが100nmとなるよう塗布をした以外は、比較例2と同様にして、導電性フィルムを得た。 (Comparative Example 3)
A conductive film was obtained in the same manner as in Comparative Example 2 except that the coating resin layer composition was applied so that the thickness after drying was 100 nm.
被覆樹脂層用組成物を、乾燥後の厚みが5μmとなるよう塗布をした以外は、比較例2と同様にして、導電性フィルムを得た。 (Comparative Example 4)
A conductive film was obtained in the same manner as in Comparative Example 2 except that the coating resin layer composition was applied so that the thickness after drying was 5 μm.
転写フィルムの作製において、導電性層用組成物1の塗布量を75mg/m2となるよう変更した以外は、実施例1と同様にして転写フィルムを作製し、その後、作製した転写フィルムを用いた以外は、実施例1と同様にして導電性フィルムを得た。 (Comparative Example 5)
In the production of the transfer film, a transfer film was produced in the same manner as in Example 1 except that the coating amount of the composition 1 for conductive layer was changed to 75 mg / m 2, and then the produced transfer film was used. A conductive film was obtained in the same manner as in Example 1 except that.
村上色彩技術研究所製のヘイズメーター(HM150)を用い、JIS K7105に準拠する方法で、導電性フィルムの全光線透過率を測定した。 (Total light transmittance)
The total light transmittance of the conductive film was measured by a method based on JIS K7105 using a haze meter (HM150) manufactured by Murakami Color Research Laboratory.
村上色彩技術研究所製のヘイズメーター(HM150)を用い、JIS K7105に準拠する方法で、導電性フィルムのヘイズを測定した。 (Haze value)
The haze of the conductive film was measured by a method based on JIS K7105 using a haze meter (HM150) manufactured by Murakami Color Research Laboratory.
表1に示したように、導電性繊維状フィラーを含まない以外は実施例に係る導電性層と同様にして作製した実験例1に係る基材の両面に、高透明性接着剤転写テープ(Optically Clear Adhesive Tape:OCA)を用いてガラスに貼り合わせて作製したサンプル0について測定したヘイズをH0とし、各実施例及び比較例に係る導電性層の両面にOCAを用いてガラスに貼り合わせて作製したサンプル1について測定したヘイズをH1とし、H1-H0で求められるヘイズを導電性繊維状フィラー由来へイズ値とした。 (Haze value derived from conductive fibrous filler)
As shown in Table 1, a highly transparent adhesive transfer tape (on both sides of the base material according to Experimental Example 1 produced in the same manner as the conductive layer according to the example except that the conductive fibrous filler was not included) Haze measured for sample 0 produced by bonding to glass using Optically Clear Adhesive Tape (OCA) was set to H0, and both sides of the conductive layer according to each example and comparative example were bonded to glass using OCA. The haze measured for the produced sample 1 was H1, and the haze obtained by H1-H0 was the haze value derived from the conductive fibrous filler.
JIS K7194:1994(導電性プラスチックの4探針法による抵抗率試験方法)に準拠して、三菱化学社製ロレスターGP(MCP-T610型)を用いて、各導電性フィルムの導電性層の被転写体側と反対側表面の抵抗値(シート抵抗)を測定した。 (Sheet resistance value)
In accordance with JIS K7194: 1994 (Resistivity testing method for conductive plastics by the four-probe method), a Lorester GP (MCP-T610 type) manufactured by Mitsubishi Chemical Corporation is used to cover the conductive layer of each conductive film. The resistance value (sheet resistance) on the surface opposite to the transfer member side was measured.
各導電性フィルムの導電性層の被転写体側と反対側表面における導電性材料元素(Ag)の割合を、以下の条件でX線光電子分光分析法を用いて原子組成百分率で測定した。なお、測定は、下記に記載の通り、表面から深さ10nmの測定値をもって、表面の導電性材料元素の割合とした。
加速電圧:15kV
エミッション電流:10mA
X線源:Alデュアルアノード
測定面積:300×700μmφ
表面から深さ10nmを測定
n=3の平均値(任意の3箇所) (Percentage of conductive material elements)
The ratio of the conductive material element (Ag) on the surface opposite to the transfer target side of the conductive layer of each conductive film was measured in terms of atomic composition percentage using X-ray photoelectron spectroscopy under the following conditions. In addition, as described below, the measurement was performed with the measured value at a depth of 10 nm from the surface as the ratio of the surface conductive material element.
Acceleration voltage: 15 kV
Emission current: 10mA
X-ray source: Al dual anode Measurement area: 300 × 700 μmφ
Measure depth 10nm from the surface. Average value of n = 3 (arbitrary 3 locations)
微小硬さ試験機(ピコテンダー硬度測定機、フィッシャー社製)を用い、下記測定条件で各導電性フィルムの導電層の表面硬度を測定した。
最大荷重:40mN
荷重アプリケーション:20s
表面からの押し込み量:1000nm、100nm、10nmで測定
各測定n=5の平均値(それぞれ任意の5箇所) (surface hardness)
The surface hardness of the conductive layer of each conductive film was measured under the following measurement conditions using a micro hardness tester (Picotender hardness measuring machine, manufactured by Fischer).
Maximum load: 40mN
Load application: 20s
Indentation amount from surface: measured at 1000 nm, 100 nm, 10 nm, average value of each measurement n = 5 (arbitrary 5 points each)
学振磨耗試験機を用いて、導電性フィルムの導電性層の被転写体側と反対側表面の耐溶剤性を以下の条件で評価を行った。
1kg/4cm2の治具に装着したウェスに、IPAを含ませたものとPMAを含ませたものとをそれぞれ用意し、各ウェスを、各導電性フィルムの導電性層の被転写体側と反対側表面を5往復後の表面抵抗値と見た目とを評価した。
なお、5往復の評価長さは50mm、擦り速度は100mm/secであり、見た目は蛍光灯反射で表面の傷を目視確認した。 (Solvent resistance)
Using the Gakushoku Abrasion Tester, the solvent resistance of the surface of the conductive film on the side opposite to the transfer target side of the conductive layer was evaluated under the following conditions.
Prepare a waste with IPA and PMA in a waste mounted on a 1 kg / 4 cm 2 jig, and each waste is opposite to the transfer target side of the conductive layer of each conductive film. The surface resistance value after 5 reciprocations on the side surface and the appearance were evaluated.
The evaluation length of 5 reciprocations was 50 mm, the rubbing speed was 100 mm / sec, and the appearance was visually confirmed by reflecting the surface with a fluorescent lamp.
学振磨耗試験機を用いて、導電性フィルムの導電性層の被転写体側と反対側表面の耐擦傷性を以下の条件で評価を行った。
1kg/4cm2の治具に装着したウェスを、各導電性フィルムの導電性層の被転写体側と反対側表面を5往復後のシート抵抗と見た目とを評価した。
なお、5往復の評価長さは50mm、擦り速度は100mm/secであり、見た目は蛍光灯反射で表面の傷を目視確認した。 (Abrasion resistance)
Using the Gakushoku Abrasion Tester, the scratch resistance of the surface of the conductive film opposite to the transfer target side of the conductive layer was evaluated under the following conditions.
The cloth mounted on a 1 kg / 4 cm 2 jig was evaluated for sheet resistance and appearance after 5 reciprocations of the surface of the conductive layer on the opposite side of the conductive layer of each conductive film.
The evaluation length of 5 reciprocations was 50 mm, the rubbing speed was 100 mm / sec, and the appearance was visually confirmed by reflecting the surface with a fluorescent lamp.
リン硝酢酸水溶液(SEA-5、関東化学社製)を35℃に加温し、導電性フィルムを2分間浸し、その後の導電性層の被転写体側と反対側面の抵抗値を測定し、ウェット条件によるエッチング適性を確認した。 (Etching aptitude)
Phosphoric acid acetic acid aqueous solution (SEA-5, manufactured by Kanto Chemical Co., Inc.) is heated to 35 ° C., the conductive film is immersed for 2 minutes, and the resistance value of the conductive layer on the side opposite to the transfer side is measured and wet. The etching suitability according to the conditions was confirmed.
実施例及び比較例で得られた各導電性層塗工面を外側にして、φ4mmの金属棒に巻きつけた後のシート抵抗値を上述した方法で測定し、目視にてクラック発生の有無を確認した。 (Bending test)
With each conductive layer coated surface obtained in the examples and comparative examples facing outside, the sheet resistance value after being wound around a φ4 mm metal rod was measured by the method described above, and the presence or absence of cracks was confirmed visually. did.
一方、比較例1に係る導電性積層体は、離型フィルム上に導電性層を塗布しただけの構成であったため、表面硬度、耐溶剤性及び耐擦傷性に劣っていた。また、導電性層上に被覆樹脂層を設けた比較例2及び比較例3に係る導電性積層体は、導電性層の表面における導電性繊維状フィラーを構成する導電材料元素の割合が少なく、薄膜の被覆樹脂層を設けた比較例2に係る導電性積層体においては、表面硬度、耐溶剤性及び耐擦傷性に劣っており、厚膜の被覆樹脂層を設けた比較例3に係る導電性積層体においては、表面硬度、耐擦傷性が劣るとともに、エッチング適性にも劣っていた。また、極めて厚膜の被覆樹脂層を設けた比較例4に係る導電性フィルムは、シート抵抗に劣っていた。また、比較例5に係る導電性フィルムは、導電性層用組成物の塗布量が多いため、全光線透過率が低く、ヘイズ(及び導電性繊維状フィラー由来ヘイズ)の値が小さかった。 As shown in Table 1, the conductive laminate according to the example is excellent in all light transmittance, haze, surface hardness, solvent resistance, scratch resistance and etching suitability, and the conductive layer has a binder resin. The conductive films according to Examples 3 to 6 and 8 that do not contain slab had lower resistance values than Examples 1 and 2 in which the conductive layer contained a binder resin. In addition, the conductive film which concerns on Example 8 is resistance value in a coating resin layer surface. Moreover, since the electroconductive film which concerns on Example 7 peels the release film of a transfer film and is performing additional ultraviolet irradiation, it is excellent in surface hardness compared with the electroconductive film which concerns on Example 3. It was.
On the other hand, since the conductive laminate according to Comparative Example 1 had a configuration in which a conductive layer was simply applied on a release film, the surface hardness, solvent resistance, and scratch resistance were inferior. In addition, the conductive laminates according to Comparative Example 2 and Comparative Example 3 in which the coating resin layer is provided on the conductive layer has a small proportion of the conductive material element constituting the conductive fibrous filler on the surface of the conductive layer, The conductive laminate according to Comparative Example 2 provided with the thin coating resin layer is inferior in surface hardness, solvent resistance and scratch resistance, and the conductive layer according to Comparative Example 3 provided with the thick coating resin layer. The conductive laminate was inferior in surface hardness and scratch resistance, and inferior in etching suitability. In addition, the conductive film according to Comparative Example 4 provided with an extremely thick coating resin layer was inferior in sheet resistance. Moreover, since the conductive film which concerns on the comparative example 5 had many application amounts of the composition for electroconductive layers, the total light transmittance was low and the value of haze (and haze (and conductive fiber filler origin haze)) was small.
Claims (16)
- 導電性繊維状フィラーを含む導電性層を最表面に有する導電性積層体であって、
表面から押し込み量が100nmでのマルテンス硬度が150~3000N/mm2であり、
前記導電性層の最表面側の表面における前記導電性繊維状フィラーを構成する導電材料元素の割合が、原子組成百分率で0.15~5.00at%である
ことを特徴とする導電性積層体。 A conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface,
The Martens hardness is 150 to 3000 N / mm 2 when the amount of indentation from the surface is 100 nm,
The conductive laminate is characterized in that the ratio of the conductive material element constituting the conductive fibrous filler on the outermost surface of the conductive layer is 0.15 to 5.00 at% in terms of atomic composition percentage. . - 全光線透過率が80%以上であり、ヘイズが5%以下である請求項1記載の導電性積層体。 The conductive laminate according to claim 1, wherein the total light transmittance is 80% or more and the haze is 5% or less.
- 導電性層は、バインダー樹脂と前記バインダー樹脂中に含有された導電性繊維状フィラーとを有し、
前記導電性繊維状フィラーの一部は、前記導電性層の最表面側の面から突出している請求項1又は2記載の導電性積層体。 The conductive layer has a binder resin and a conductive fibrous filler contained in the binder resin,
The conductive laminate according to claim 1, wherein a part of the conductive fibrous filler protrudes from a surface on the outermost surface side of the conductive layer. - 導電性層の厚みが導電性繊維状フィラーの繊維径未満である請求項1、2又は3記載の導電性積層体。 The conductive laminate according to claim 1, wherein the thickness of the conductive layer is less than the fiber diameter of the conductive fibrous filler.
- 導電性繊維状フィラーは、繊維径が200nm以下であり、繊維長が1μm以上である請求項1、2、3又は4記載の導電性積層体。 The conductive laminate according to claim 1, 2, 3, or 4, wherein the conductive fibrous filler has a fiber diameter of 200 nm or less and a fiber length of 1 µm or more.
- 導電性繊維状フィラーは、導電性炭素繊維、金属繊維及び金属被覆合成繊維からなる群より選択される少なくとも1種である請求項1、2、3、4又は5記載の導電性積層体。 The conductive laminate according to claim 1, 2, 3, 4, or 5, wherein the conductive fibrous filler is at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers.
- 樹脂層上に導電性層を有する請求項1、2、3、4、5又は6記載の導電性積層体。 The conductive laminate according to claim 1, further comprising a conductive layer on the resin layer.
- 請求項1、2、3、4、5、6又は7記載の導電性積層体を用いてなることを特徴とするタッチパネル。 A touch panel comprising the conductive laminate according to claim 1, 2, 3, 4, 5, 6 or 7.
- 導電性繊維状フィラーを含む導電性層を最表面に有する導電性積層体の製造方法であって、
離型フィルム上に少なくとも前記導電性層を有する転写フィルムを用いて、前記導電性層を被転写体に転写する転写工程を有する
ことを特徴とする導電性積層体の製造方法。 A method for producing a conductive laminate having a conductive layer containing a conductive fibrous filler on the outermost surface,
A method for producing a conductive laminate, comprising a transfer step of transferring the conductive layer to a transfer target using a transfer film having at least the conductive layer on a release film. - 導電性フィルムは、ヘイズ値が5%以下であり、全光線透過率が80%以上である請求項9記載の導電性積層体の製造方法。 The method for producing a conductive laminate according to claim 9, wherein the conductive film has a haze value of 5% or less and a total light transmittance of 80% or more.
- 転写フィルムにおける導電性層は、バインダー樹脂と前記バインダー樹脂中に含有された導電性繊維状フィラーとを有し、
前記導電性繊維状フィラーの一部は、前記導電性層の離型フィルム側と反対側の表面から突出している請求項9又は10記載の導電性積層体の製造方法。 The conductive layer in the transfer film has a binder resin and a conductive fibrous filler contained in the binder resin,
The method for producing a conductive laminate according to claim 9 or 10, wherein a part of the conductive fibrous filler protrudes from the surface of the conductive layer opposite to the release film side. - 導電性層の厚みが導電性繊維状フィラーの繊維径未満である請求項9、10又は11記載の導電性積層体の製造方法。 The method for producing a conductive laminate according to claim 9, 10 or 11, wherein the thickness of the conductive layer is less than the fiber diameter of the conductive fibrous filler.
- 導電性繊維状フィラーは、繊維径が200nm以下であり、繊維長が1μm以上である請求項9、10、11又は12記載の導電性積層体の製造方法。 The method for producing a conductive laminate according to claim 9, 10, 11 or 12, wherein the conductive fibrous filler has a fiber diameter of 200 nm or less and a fiber length of 1 µm or more.
- 導電性繊維状フィラーは、導電性炭素繊維、金属繊維及び金属被覆合成繊維からなる群より選択される少なくとも1種である請求項9、10、11、12又は13記載の導電性積層体の製造方法。 The conductive fibrous filler according to claim 9, 10, 11, 12, or 13, wherein the conductive fibrous filler is at least one selected from the group consisting of conductive carbon fibers, metal fibers, and metal-coated synthetic fibers. Method.
- 導電性層に対して紫外線照射及び/又は加熱する処理工程を更に有する請求項9、10、11、12、13又は14記載の導電性積層体の製造方法。 The method for producing a conductive laminate according to claim 9, further comprising a treatment step of irradiating and / or heating the conductive layer with ultraviolet rays.
- 被転写体は、樹脂層である請求項9、10、11、12、13、14又は15記載の導電性積層体の製造方法。 The method for producing a conductive laminate according to claim 9, wherein the transfer object is a resin layer.
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