WO2016013573A1 - Composition de caoutchouc ainsi que procédé de fabrication de celle-ci, composé, et procédé d'amélioration de rapport de rendement de silice dans cette composition de caoutchouc - Google Patents
Composition de caoutchouc ainsi que procédé de fabrication de celle-ci, composé, et procédé d'amélioration de rapport de rendement de silice dans cette composition de caoutchouc Download PDFInfo
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- WO2016013573A1 WO2016013573A1 PCT/JP2015/070819 JP2015070819W WO2016013573A1 WO 2016013573 A1 WO2016013573 A1 WO 2016013573A1 JP 2015070819 W JP2015070819 W JP 2015070819W WO 2016013573 A1 WO2016013573 A1 WO 2016013573A1
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- WO
- WIPO (PCT)
- Prior art keywords
- silica particles
- weight
- rubber
- rubber composition
- coagulant
- Prior art date
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 170
- 229920001971 elastomer Polymers 0.000 title claims abstract description 102
- 239000005060 rubber Substances 0.000 title claims abstract description 102
- 150000001875 compounds Chemical class 0.000 title claims abstract description 74
- 239000000203 mixture Substances 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000000377 silicon dioxide Substances 0.000 title claims description 39
- 229920000126 latex Polymers 0.000 claims abstract description 101
- 239000007787 solid Substances 0.000 claims abstract description 63
- 239000000701 coagulant Substances 0.000 claims abstract description 62
- 229920003169 water-soluble polymer Polymers 0.000 claims abstract description 56
- 238000005345 coagulation Methods 0.000 claims abstract description 18
- 239000004816 latex Substances 0.000 claims description 18
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 9
- 229920003244 diene elastomer Polymers 0.000 claims description 7
- 229920000233 poly(alkylene oxides) Polymers 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 239000007858 starting material Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 229920001577 copolymer Polymers 0.000 description 15
- 239000006185 dispersion Substances 0.000 description 15
- 239000000839 emulsion Substances 0.000 description 12
- 239000002245 particle Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 230000003712 anti-aging effect Effects 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000006087 Silane Coupling Agent Substances 0.000 description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 229920002857 polybutadiene Polymers 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 229920003048 styrene butadiene rubber Polymers 0.000 description 5
- 238000004073 vulcanization Methods 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000001110 calcium chloride Substances 0.000 description 3
- 229910001628 calcium chloride Inorganic materials 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229910052697 platinum Inorganic materials 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical class [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920006173 natural rubber latex Polymers 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- -1 p-phenylenediamine Chemical class 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- 235000014692 zinc oxide Nutrition 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- JAEZSIYNWDWMMN-UHFFFAOYSA-N 1,1,3-trimethylthiourea Chemical compound CNC(=S)N(C)C JAEZSIYNWDWMMN-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- VETPHHXZEJAYOB-UHFFFAOYSA-N 1-n,4-n-dinaphthalen-2-ylbenzene-1,4-diamine Chemical compound C1=CC=CC2=CC(NC=3C=CC(NC=4C=C5C=CC=CC5=CC=4)=CC=3)=CC=C21 VETPHHXZEJAYOB-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 239000004908 Emulsion polymer Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 239000005063 High cis polybutadiene Substances 0.000 description 1
- 239000005066 High trans polybutadiene Substances 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000005064 Low cis polybutadiene Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- FLVIGYVXZHLUHP-UHFFFAOYSA-N N,N'-diethylthiourea Chemical compound CCNC(=S)NCC FLVIGYVXZHLUHP-UHFFFAOYSA-N 0.000 description 1
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ZXZSYHLGFSXNNU-UHFFFAOYSA-N [[methyl(4-trimethoxysilylbutyl)carbamothioyl]trisulfanyl] N-methyl-N-(4-trimethoxysilylbutyl)carbamodithioate Chemical compound CO[Si](CCCCN(C(=S)SSSSC(N(C)CCCC[Si](OC)(OC)OC)=S)C)(OC)OC ZXZSYHLGFSXNNU-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- QUEICCDHEFTIQD-UHFFFAOYSA-N buta-1,3-diene;2-ethenylpyridine;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=N1 QUEICCDHEFTIQD-UHFFFAOYSA-N 0.000 description 1
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- AFZSMODLJJCVPP-UHFFFAOYSA-N dibenzothiazol-2-yl disulfide Chemical compound C1=CC=C2SC(SSC=3SC4=CC=CC=C4N=3)=NC2=C1 AFZSMODLJJCVPP-UHFFFAOYSA-N 0.000 description 1
- OTARVPUIYXHRRB-UHFFFAOYSA-N diethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](C)(OCC)CCCOCC1CO1 OTARVPUIYXHRRB-UHFFFAOYSA-N 0.000 description 1
- FVCOIAYSJZGECG-UHFFFAOYSA-N diethylhydroxylamine Chemical compound CCN(O)CC FVCOIAYSJZGECG-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 125000001741 organic sulfur group Chemical group 0.000 description 1
- 235000014366 other mixer Nutrition 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 238000005185 salting out Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- FBBATURSCRIBHN-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyldisulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSCCC[Si](OCC)(OCC)OCC FBBATURSCRIBHN-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C1/00—Treatment of rubber latex
- C08C1/14—Coagulation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/205—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase
- C08J3/21—Compounding polymers with additives, e.g. colouring in the presence of a continuous liquid phase the polymer being premixed with a liquid phase
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
- C08L21/02—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention relates to a method for producing a rubber composition having a high silica yield ratio.
- the present invention also relates to a rubber composition obtained by the production method, a composition containing the rubber composition, and a method for improving the yield ratio of silica in the rubber composition.
- a rubber composition (hereinafter referred to as carbon dry masterbatch and abbreviated as C-DMB) in which solid rubber and carbon black particles are kneaded has been used for a long time. It has been used in various fields. Further, a rubber composition obtained by kneading solid rubber and silica particles (hereinafter referred to as silica dry masterbatch and abbreviated as Si-DMB) has long been widely known as a material having performance similar to that of C-DMB. It was.
- Si-DMB As a rubber composition with little loss, it has come to be widely used for tire tread rubber and power transmission rubber products that undergo repeated deformation.
- Si-DMB since silica particles have a lower chemical affinity for solid rubber than carbon black particles, Si-DMB requires a great amount of time and power energy in the process of uniformly dispersing silica particles in the solid rubber, that is, the kneading process. There has been a strong need for a significant reduction.
- silica wet masterbatch As one means, instead of solid rubber, water-dispersible rubber latex such as synthetic rubber latex or natural rubber latex and water-dispersed slurry of silica particles are uniformly mixed in a liquid state in advance, and then acid or inorganic metal is mixed.
- a method has been proposed in which a rubber composition is produced by coagulating with a salt or the like and sequentially undergoing precipitation, dehydration, washing, and drying steps.
- the rubber composition produced by this method (hereinafter referred to as silica wet masterbatch and abbreviated as Si-WMB) is a technical concept well known from many prior arts since the 1970s.
- Patent Documents 1 to 12 disclose multifaceted technologies for Si-WMB, such as the properties of silica particles, the method of stirring an aqueous dispersion slurry of silica particles, the use of a silane coupling agent, and the type and usage of a salting-out agent. Information is disclosed.
- the silica particle yield ratio in Si-WMB (ratio of the solid content weight of the silica particles remaining in the Si-WMB to the solid content weight of the blended silica particles is probably because the hydrophilicity of the silica particle surface is very strong. ) Is very low.
- Patent Document 11 describes that only a yield ratio as low as about 40% can be obtained unless the silica particles are previously treated with a silane coupling agent.
- silane coupling agents are said to be expensive. For this reason, it is not clear, but to the best of our knowledge, Si-WMB is currently not mass-produced on a commercial basis. .
- An object of the present invention is to provide a rubber composition having a high silica yield ratio and a method for producing the same. Moreover, the objective of this invention is providing the compound containing the said rubber composition. Furthermore, the objective of this invention is providing the yield ratio improvement method of the silica in a rubber composition.
- the present invention relates to a method for producing a rubber composition comprising a rubber latex (A) and silica particles (B), wherein the rubber latex (A) and the silica particles (B) are contacted with a coagulant (D) and co-coagulated.
- a coagulant D
- co-coagulated a part or all of the water-soluble polymer compound (C)
- the amount of silica particles (B) used is 20 to 200 with respect to 100 parts by weight (converted to solid content) of the rubber latex (A).
- Parts by weight in terms of solid content
- the amount of water-soluble polymer compound (C) used is 0.05 to 10 parts by weight (in terms of solids)
- the amount of coagulant (D) used is 10 to 50 parts by weight (in terms of solids)
- the water-soluble polymer compound (C) and the coagulant (D) are mixed in advance before bringing the rubber latex (A) and the silica particles (B) into contact with the coagulant (D).
- the rubber latex (A) and the silica particles (B) are preferably contacted with the coagulant (D) in the presence of the conductive polymer compound (C).
- the rubber latex (A) preferably contains an emulsion polymerization conjugated diene rubber latex. It is preferable that the water-soluble polymer compound (C) contains a polyalkylene oxide.
- the present invention also provides a rubber composition that can be obtained by the above production method, and a compound containing the rubber composition.
- the present invention is a method for improving the yield ratio of silica in a rubber composition containing a co-coagulated product of rubber latex (A) and silica particles (B), comprising rubber latex (A) and silica particles (B )
- the raw material system to be co-coagulated has a total amount of rubber latex (A), a total amount of silica particles (B) and a coagulant.
- a part or all of the water-soluble polymer compound (C) is charged, and 100 parts by weight of rubber latex (A) (in terms of solid content),
- the amount of silica particles (B) used is 20 to 200 parts by weight (in terms of solids)
- the amount of water-soluble polymer compound (C) is 0.05 to 10 parts by weight (in terms of solids)
- a coagulant ( D) is used in an amount of 10 to 50 parts by weight ( And solid content conversion), it provides a yield ratio improving method of the silica in the rubber composition.
- the present invention it is possible to provide a method for producing a rubber composition capable of obtaining a rubber composition having a high silica yield ratio. Moreover, according to this invention, the rubber composition with a high yield ratio of a silica, and the compound containing the said rubber composition can be provided. Furthermore, according to the present invention, a method for improving the yield ratio of silica in a rubber composition can be provided.
- the method for producing a rubber composition is a method for producing a rubber composition containing a rubber latex (A) and silica particles (B), wherein the rubber latex (A) and the silica particles (B) are coagulant.
- the water-soluble polymer compound (C) is added until the total amount of the rubber latex (A) and the silica particles (B) is brought into contact with the coagulant (D).
- the amount of silica particles (B) used is 20 to 200 parts by weight (in terms of solid content) and 100 parts by weight (in terms of solid content) of rubber latex (A).
- the rubber latex (A) may be an emulsion in which rubber polymer fine particles are stably dispersed in a solvent, and may further contain an emulsifier as necessary.
- the rubber latex (A) include emulsion polymerization conjugated diene rubber latex, natural rubber latex and modified latex thereof. Further, a solid rubber such as solution polymerized styrene-butadiene copolymer rubber, solution polymerized polybutadiene rubber, solution polymerized acrylonitrile-butadiene copolymer rubber is dissolved in a good solvent for each rubber, and then it is used with an emulsifier or a surfactant.
- the rubber latex etc. which were made into the forced emulsion in water are also mentioned, These can be used 1 type (s) or 2 or more types.
- the rubber latex (A) preferably contains an emulsion polymerization conjugated diene rubber latex.
- emulsion polymerization conjugated diene rubber latex known polybutadiene emulsion polymer latex, styrene-butadiene emulsion copolymer latex, acrylonitrile-butadiene emulsion copolymer latex, styrene-butadiene-vinylpyridine emulsion copolymer latex. 1 type, or 2 or more types can be used.
- the emulsion polymerization conjugated diene rubber latex is particularly preferably a styrene-butadiene emulsion copolymer latex.
- emulsion copolymer latex when obtaining an emulsion copolymer latex, it is possible to copolymerize a known copolymerizable monomer having a functional group in addition to styrene, butadiene, acrylonitrile, and vinylpyridine.
- monomers include unsaturated carboxylic acid monomers such as acrylic acid, methacrylic acid, itaconic acid, and maleic acid, and unsaturated epoxy monomers such as anhydrides, glycidyl methacrylate, and allyl glycidyl ether.
- Body, hydroxyl-containing unsaturated monomers such as hydroxyethyl acrylate, hydroxyethyl methacrylate, etc., and one or more of each can be used.
- the average particle size of the rubber-based polymer contained in the rubber latex (A) by the photon correlation method is preferably 10 nm to 200 nm, and more preferably 20 nm to 100 nm.
- the average particle diameter of rubber latex by photon correlation method should be adjusted by appropriately adjusting the various emulsifiers used in the polymerization of rubber latex, the type and amount of polymerization initiator used, the method of addition, the ratio of polymerization water used, etc. Is possible.
- the silica particles (B) may be silica prepared by a wet method.
- silica particles (B) an aqueous solution of sodium silicate, that is, a wet silica aqueous dispersion slurry produced by depositing silica particles by adding an acid to water glass or blowing carbon dioxide gas, a wet silica Silica water dispersion slurry in which silica powder obtained by drying from water dispersion slurry is dispersed in water again, and silica water dispersion slurry in which dry silica powder produced by a dry method is dispersed in water are mentioned. 1 type (s) or 2 or more types can be used.
- the water-soluble polymer compound (C) is a compound having a viscosity average molecular weight of 100,000 to 20 million.
- the viscosity average molecular weight of the water-soluble polymer compound (C) is more preferably 500,000 to 15 million.
- Examples of the water-soluble polymer compound (C) include polyalkylene oxide, polyacrylamide, acrylamide-unsaturated carboxylate copolymer, alkali-soluble acrylic emulsion, and modified products thereof. Or two or more of them can be used.
- the water-soluble polymer compound (C) is preferably a polyalkylene oxide, polyacrylamide, or an acrylamide-unsaturated carboxylate copolymer.
- the water-soluble polymer compound (C) particularly preferably contains a polyalkylene oxide.
- the water-soluble polymer compound (C) is more preferably polyethylene oxide.
- acids such as mineral acid and acetic acid, alkali metals, alkaline earth metals, aluminum sulfates, chlorides and hydroxides can be used.
- acids such as mineral acid and acetic acid, alkali metals, alkaline earth metals, aluminum sulfates, chlorides and hydroxides
- sodium chloride, calcium chloride, and aluminum sulfate are preferable, and sodium chloride is more preferable.
- rubber latex (A), silica particles (B), water-soluble polymer compound (C), and coagulant (D) are used, and 100 parts by weight (solid content) of rubber latex (A).
- the amount of silica particles (B) used is 20 to 200 parts by weight (in terms of solid content), and the amount of water-soluble polymer compound (C) used is 0.05 to 10 parts by weight (in terms of solids).
- the amount of the coagulant (D) used must be 10 to 50 parts by weight (in terms of solid content).
- the amount of silica particles (B) used is 20 to 200 parts by weight (in terms of solids) and 30 to 190 parts by weight (in terms of solids) with respect to 100 parts by weight (in terms of solids) of rubber latex (A). It is preferably 50 to 180 parts by weight (in terms of solid content). If the silica particle (B) is less than 20 parts by weight (in terms of solid content), the substantial silica content is small, and if it exceeds 200 parts by weight (in terms of solid content), the yield of silica particles is poor.
- the amount of the water-soluble polymer compound (C) used is 0.05 to 10 parts by weight (in terms of solid content) with respect to 100 parts by weight (in terms of solid content) of the rubber latex (A). It is preferably part by weight (in terms of solid content), more preferably 0.1 to 5 parts by weight (in terms of solid content). If the water-soluble polymer compound (C) is less than 0.05 parts by weight (in terms of solid content), the yield rate of silica particles is inferior, and even if it exceeds 10 parts by weight (in terms of solid content), the improvement in performance is small and added. It is difficult to obtain an effect commensurate with the amount.
- the amount of the coagulant (D) used is 10 to 50 parts by weight (in terms of solids) and 100 to 45 parts by weight (in terms of solids) with respect to 100 parts by weight (in terms of solids) of the rubber latex (A). It is preferably 10 to 40 parts by weight (in terms of solid content), and more preferably. If the coagulant (D) is less than 10 parts by weight (in terms of solid content), the yield rate of silica particles is poor, and even if it exceeds 50 parts by weight (in terms of solid content), the improvement in performance is small and the effect commensurate with the amount added. Is difficult to obtain.
- the water-soluble high concentration is added at the same time or before the end of charging the total amount of rubber latex (A), the total amount of silica particles (B) and the total amount of coagulant (D) into the raw material system to be co-coagulated. It is important to add part or all of the molecular compound (C).
- the water-soluble polymer compound (at the same time or before the end of contacting the whole amount of the rubber latex (A), the whole amount of the silica particles (B) and the whole amount of the coagulant (D) ( Part or all of C) is brought into contact with at least one of rubber latex (A), silica particles (B) and coagulant (D).
- the co-coagulation step when the rubber latex (A) and the silica particles (B) are brought into contact with the coagulant (D) and co-coagulated, the total amount of the rubber latex (A) and the silica particles (B) is coagulated. It can be said that the water-soluble polymer compound (C) is added before the contact with (D).
- the timing of putting in is important. According to the method for producing the rubber composition, it is not necessary to purify during the co-coagulation step, and a rubber composition having an excellent silica yield can be obtained in a short step.
- Specific embodiments of adding rubber latex (A), silica particles (B), water-soluble polymer compound (C) and coagulant (D) include, for example, (1) When the rubber latex (A) and the silica particles (B) are charged, then the water-soluble polymer compound (C) is charged, and finally the coagulant (D) is charged, (2) When the rubber latex (A) and the silica particles (B) are charged and then the water-soluble polymer compound (C) is started, then the coagulant (D) is charged through another route. (3) When the rubber latex (A) and the water-soluble polymer compound (C) are charged, the silica particles (B) are charged, and finally the coagulant (D) is charged.
- the rubber latex (A) and the silica particles (B) are brought into contact with the coagulant (D) and co-coagulated, the rubber latex (A) and the silica particles (B It is necessary to add the water-soluble polymer compound (C) until the total amount of) is brought into contact with the coagulant (D).
- the co-coagulation step is preferably performed in water. By performing the co-coagulation step in water, the water-soluble polymer compound (C) can be dissolved in water and more uniformly mixed with other components.
- the pH is generally 4 to 10 conditions, but it is preferable to co-coagulate at pH 5 to 9 from the viewpoint of the yield rate of silica particles, More preferably, it is co-coagulated at pH 6-8.
- the temperature is generally 0 to 99 ° C., but from the viewpoint of the yield rate of silica particles, co-coagulation is preferably performed at 5 to 80 ° C., preferably at 10 to 60 ° C. More preferably, it is co-solidified.
- mixing can be performed using a known stirrer, mixer or the like.
- the rubber composition of the present invention can be produced by co-coagulation followed by washing with water, dehydration, drying, etc., but these steps are not particularly limited and are generally used. Can be used. Moreover, it is preferable not to perform washing
- the rubber composition of the present invention is obtained by the method for producing a rubber composition of the present invention.
- the rubber composition of the present invention can contain known additives.
- Known additives include vulcanizing agents, vulcanization accelerators, vulcanization acceleration aids, fillers, silane coupling agents, plasticizers, anti-aging agents, etc., and these may be used alone or as a mixture of two or more. Can be used as
- vulcanizing agent examples include organic sulfur-containing compounds such as sulfur, trimethylthiourea and N, N′-diethylthiourea.
- Vulcanization accelerators include, for example, the trade name “Soccinol DM” (MBTS) manufactured by Sumitomo Chemical Co., Ltd., “Soccinol PX” (ZnEPDC) manufactured by the Company, “Soccinol PZ” (ZnMDC) manufactured by the Company, There are “Soccinol EZ” (ZnEDC), “Soccinol BZ” (ZnBDC), “Soccinol MZ” (ZnMBT), “Soccinol TT” (TMTD), etc.
- Soccinol DM MBTS
- Soccinol PX ZnEPDC
- ZnMDC Soccinol PZ
- ZnMDC Soccinol PZ
- Soccinol EZ ZnEDC
- Soccinol BZ ZnBDC
- Soccinol MZ ZnMBT
- TMTD Soccinol TT
- vulcanization acceleration aid examples include fatty acids such as stearic acid, oleic acid, and cottonseed fatty acid, and metal oxides such as zinc white.
- Examples of the filler include carbon black, kaolin clay, hard clay, calcium carbonate, barium sulfate, and diatomaceous earth.
- Silane coupling agents include, for example, vinyltrichlorosilane, vinyltriethoxysilane, vinyltris ( ⁇ -methoxy-ethoxy) silane, ⁇ - (3,4-epoxycyclohexyl) -ethyltrimethoxysilane, ⁇ -glycidoxypropyltri Methoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane, N- ( ⁇ -aminoethyl) - ⁇ -aminopropyltrimethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, ⁇ - Aminopropyltrimethoxysilane, bis- (3- (triethoxysilyl) propyl) tetrasulfide, bis- (3- (triethoxysilyl) propyl) disulfide, ⁇ -trimethoxysilylprop
- plasticizer examples include paraffinic oil, ester oil, and olefin oil.
- Anti-aging agents include, for example, imidazoles such as 2-mercaptobenzimidazole, such as phenyl- ⁇ -naphthylamine, N, N′-di- ⁇ -naphthyl-p-phenylenediamine, N-phenyl-N′-isopropyl- Examples include amines such as p-phenylenediamine, and phenols such as di-tert-butyl-p-cresol and styrenated phenol.
- imidazoles such as 2-mercaptobenzimidazole, such as phenyl- ⁇ -naphthylamine, N, N′-di- ⁇ -naphthyl-p-phenylenediamine, N-phenyl-N′-isopropyl- Examples include amines such as p-phenylenediamine, and phenols such as di-tert-butyl-p-cresol and styrenated phenol
- a compound obtained by further adding an additional rubber component to the rubber composition of the present invention is suitable for producing a tread rubber. That is, the present invention can also provide a tread rubber by appropriately molding a compound containing the above rubber composition and an additional rubber component (a compound for tread rubber).
- the additional rubber component may be the same as or different from the rubber component derived from the rubber latex.
- the additional rubber component is not particularly limited.
- natural rubber polyisoprene rubber, emulsion polymerization styrene-butadiene copolymer rubber, solution polymerization random styrene-butadiene copolymer rubber, high transstyrene-butadiene copolymer rubber, low Cis polybutadiene rubber, high cis polybutadiene rubber, high trans polybutadiene rubber, styrene-isoprene copolymer rubber, butadiene-isoprene copolymer rubber, solution polymerization random styrene-butadiene-isoprene copolymer rubber, emulsion polymerization styrene-butadiene-isoprene copolymer Various diene rubbers such as block copolymers such as rubber, emulsion polymer
- an additional filler may be added to the tread rubber compound.
- the additional filler include carbon black.
- the tread rubber compound includes various silane coupling agents, softeners, plasticizers, anti-aging agents, zinc white, stearic acid, vulcanizing agents, vulcanization accelerators, and the like that are commonly used in tread rubber compounds. Additives can also be blended.
- the compound for tread rubber of the present invention is obtained by kneading according to a conventional method using a commonly used Banbury mixer, kneader, roll, or other mixer.
- yield number of silica particles in the rubber composition silica particle yield ratio
- the manufactured rubber composition is put in an empty platinum crucible and weighed, and then the platinum crucible is put in an electric furnace set at 800 ° C. and burned for 10 hours. After 10 hours, the platinum crucible is removed from the electric furnace and weighed again.
- the difference between the weight before combustion and the weight after combustion is the yield of latex in the rubber composition, and the weight after combustion is the yield of silica particles. From the following formula, the silica particles with respect to 100 parts by weight of the latex yield The number of yield parts (in terms of solid content) was calculated.
- Yield part (parts by weight) of silica particles (silica yield (g) / latex yield (g)) ⁇ 100
- the yield ratio of the silica particles was calculated from the following formula from the calculated number of parts of the silica particles (converted to solids) and the number of parts of the silica particles (converted to solids) with respect to 100 parts by weight of the rubber latex.
- Silica particle yield ratio (Yield part of silica particles (parts by weight) / Number of blended parts of silica particles (parts by weight))
- Silica particles (B) Prepare 79 parts by weight of pure water in a stainless steel container equipped with a stirrer, add 21 parts by weight (containing about 5% by weight of water) of “Nipsil VN3” manufactured by Tosoh Corporation while stirring, and add silica water dispersion slurry (solid content) The concentration was 20.0% by weight).
- Water-soluble polymer compound (C) 1 part by weight of “PEO-8” manufactured by Sumitomo Seika Co., Ltd. was dissolved in 99 parts by weight of water to obtain a 1% by weight aqueous polyethylene oxide solution.
- D-1 10% by weight aqueous sodium chloride solution in which 10 parts by weight of sodium chloride was dissolved in 90 parts by weight of pure water.
- D-2 1% by weight calcium chloride aqueous solution in which 1 part by weight of calcium chloride is dissolved in 99 parts by weight of pure water.
- Example 5 In the ratio shown in Table 1, the coagulant (D) and the water-soluble polymer compound (C) were mixed with an aqueous dispersion obtained by mixing the rubber latex (A), the silica particles (B), and the anti-aging emulsion water dispersion. The mixed aqueous solution was added, stirred for 15 minutes, and co-coagulated to obtain a rubber composition. Thereafter, it was washed and dried in the same manner as in Examples 1 to 4.
- Comparative Example 4 An aqueous dispersion obtained by mixing rubber latex (A), silica particles (B) and an anti-aging emulsion emulsified aqueous dispersion at the ratio shown in Table 1 was added to the coagulant (D) and stirred for 15 minutes. Thereafter, the water-soluble polymer compound (C) was added, stirred for 15 minutes, and co-coagulated to obtain a rubber composition. Thereafter, it was washed and dried in the same manner as in Examples 1 to 4.
- Examples 1 to 5 using the method for producing a rubber composition of the present invention a rubber composition having a high silica yield ratio could be obtained.
- Comparative Examples 1 to 3 did not contain the water-soluble polymer compound (C) and could not obtain a rubber composition having a high silica yield ratio.
- the water-soluble polymer compound (C) is added to the aqueous dispersion obtained by mixing the rubber latex (A), the silica particles (B), and the coagulant (D), and silica.
- a rubber composition with a high yield ratio could not be obtained.
- the rubber composition having a high silica yield ratio is obtained by the method for producing a rubber composition of the present invention, the workability is greatly improved in the production process of the rubber composition that requires compounding of silica particles. It can also contribute to the improvement and drastic reduction of the required power energy in the kneading process. That is, it is possible to provide a practical production technique of a rubber composition that is excellent in terms of environment and energy saving.
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Compositions Of Macromolecular Compounds (AREA)
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Abstract
L'invention concerne un procédé de fabrication d'une composition de caoutchouc contenant un latex d'élastomère-caoutchouc (A) et des particules de silice (B). Ce procédé de fabrication de composition de caoutchouc inclut une étape de co-coagulation au cours de laquelle le latex d'élastomère-caoutchouc (A) et les particules de silice (B) sont mis en contact avec un agent de coagulation (D). Lors de ladite étape de co-coagulation, simultanément ou avant versement complet de la quantité totale de latex d'élastomère-caoutchouc (A), la quantité totale de particules de silice (B) et la quantité totale d'agent de coagulation (D), dans un ensemble matériau de base destiné à être co-coagulé, une partie ou la quantité totale d'un composé polymère hydrosoluble (C) est également versée. Pour 100 parties en masse (en termes de matière solide) de latex d'élastomère-caoutchouc (A), la quantité mise en œuvre de particules de silice (B) est comprise entre 20 et 200 parties en masse (en termes de matière solide), la quantité mise en œuvre de composé polymère hydrosoluble (C) est comprise entre 0,05 et 10 parties en masse (en termes de matière solide), et la quantité mise en œuvre d'agent de coagulation (D) est comprise entre 10 et 50 parties en masse (en termes de matière solide).
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Citations (4)
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US4366285A (en) * | 1979-02-17 | 1982-12-28 | Chemische Werke Huls, A.G. | Process for the production of an elastomer-filler mixture optionally containing extender oils |
WO2004067625A1 (fr) * | 2003-01-31 | 2004-08-12 | Tokuyama Corporation | Composition de caoutchouc dienique et procede de production de celle-ci |
JP2012162584A (ja) * | 2011-02-03 | 2012-08-30 | Yokohama Rubber Co Ltd:The | ゴム組成物およびそれを用いた空気入りタイヤ |
WO2014038650A1 (fr) * | 2012-09-07 | 2014-03-13 | 住友ゴム工業株式会社 | Corps composite de silice et caoutchouc butadiène-styrène ainsi que procédé de fabrication de celui-ci, composition de caoutchouc et pneumatique |
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2014
- 2014-07-25 JP JP2014151304A patent/JP2017160278A/ja active Pending
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2015
- 2015-07-22 WO PCT/JP2015/070819 patent/WO2016013573A1/fr active Application Filing
- 2015-07-24 TW TW104123975A patent/TW201609983A/zh unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4366285A (en) * | 1979-02-17 | 1982-12-28 | Chemische Werke Huls, A.G. | Process for the production of an elastomer-filler mixture optionally containing extender oils |
WO2004067625A1 (fr) * | 2003-01-31 | 2004-08-12 | Tokuyama Corporation | Composition de caoutchouc dienique et procede de production de celle-ci |
JP2012162584A (ja) * | 2011-02-03 | 2012-08-30 | Yokohama Rubber Co Ltd:The | ゴム組成物およびそれを用いた空気入りタイヤ |
WO2014038650A1 (fr) * | 2012-09-07 | 2014-03-13 | 住友ゴム工業株式会社 | Corps composite de silice et caoutchouc butadiène-styrène ainsi que procédé de fabrication de celui-ci, composition de caoutchouc et pneumatique |
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JP2017160278A (ja) | 2017-09-14 |
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