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WO2015148167A1 - Moteur de lumière à del pour la signalisation routière - Google Patents

Moteur de lumière à del pour la signalisation routière Download PDF

Info

Publication number
WO2015148167A1
WO2015148167A1 PCT/US2015/020693 US2015020693W WO2015148167A1 WO 2015148167 A1 WO2015148167 A1 WO 2015148167A1 US 2015020693 W US2015020693 W US 2015020693W WO 2015148167 A1 WO2015148167 A1 WO 2015148167A1
Authority
WO
WIPO (PCT)
Prior art keywords
circuit board
printed circuit
enclosure
led light
top surface
Prior art date
Application number
PCT/US2015/020693
Other languages
English (en)
Inventor
Glenn Freeman
Gray LANKFORD
Original Assignee
General Led, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US14/215,126 external-priority patent/US9464780B2/en
Priority claimed from US14/642,071 external-priority patent/US9626884B2/en
Application filed by General Led, Inc. filed Critical General Led, Inc.
Priority to EP15768701.3A priority Critical patent/EP3120070A4/fr
Priority to CN201580022395.8A priority patent/CN107076395B/zh
Publication of WO2015148167A1 publication Critical patent/WO2015148167A1/fr

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/101Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/10Lighting devices or systems using a string or strip of light sources with light sources attached to loose electric cables, e.g. Christmas tree lights
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/001Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
    • F21V23/002Arrangements of cables or conductors inside a lighting device, e.g. means for guiding along parts of the housing or in a pivoting arm
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V31/00Gas-tight or water-tight arrangements
    • F21V31/04Provision of filling media
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/007Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/20Illuminated signs; Luminous advertising with luminescent surfaces or parts
    • G09F13/22Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F13/00Illuminated signs; Luminous advertising
    • G09F13/20Illuminated signs; Luminous advertising with luminescent surfaces or parts
    • G09F13/22Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent
    • G09F2013/222Illuminated signs; Luminous advertising with luminescent surfaces or parts electroluminescent with LEDs

Definitions

  • the disclosed invention relates to a device for using light emitting diodes ("LED”) to illuminate signage. More particularly, the present invention relates to a light engine which is attached to other similar light engines to form a string of light engines typically used for retail and commercial sign illumination but may be used for interior lighting, point of sale lighting, and merchandising displays.
  • LED light emitting diodes
  • the durable LED light engine of the present invention can be connected to other durable light engines to form a string of light engines that enable uniform illumination even in irregularly shaped signage.
  • the LED light engine of the present invention is constructed around a printed circuit board having LEDs positioned on the top surface thereof and wires attached to electronic componentry preferably positioned on the bottom surface thereof; however, some or all the wires and electronic componentry may be positioned on the top surface of the printed circuit board if desired.
  • Covering the printed circuit board is a substantially U-shaped top enclosure.
  • the substantially U- shaped top enclosure has lenses formed on a top surface thereof. The opening to each lens is constructed and arranged to be positioned over an LED in the assembled LED light engine.
  • the underside of the substantially U-shaped top enclosure includes one or more alignment projections which pass through alignment holes in the printed circuit board. Underneath the printed circuit board is a bottom enclosure. Alignment receptacles in the bottom enclosure receive the alignment projections extending from the bottom of the substantially U-shaped top enclosure.
  • the combination of the substantially U-shaped top enclosure, the printed circuit board and the bottom enclosure are placed in a mold used in a plastic molding machine.
  • a molten plastic sealant material is then injected onto the combination of the substantially U-shaped top enclosure, the printed circuit board and the bottom enclosure. Once cooled, the molten plastic sealant material forms strain reliefs around, and covers the insulated wires positioned on the bottom of the printed circuit board as well as affixing the substantially U-shaped top enclosure, the printed circuit board and the bottom enclosure one to another.
  • Figure 1 is a front perspective view of a completed light engine according to the present invention.
  • Figure 2 is a bottom perspective of the completed light engine shown in Figure 1 ;
  • Figure 3 is an exploded view of the light engine before the injection of the molten plastic sealant
  • Figure 4A is a top perspective view of the printed circuit board
  • Figure 4B is a bottom perspective view of the printed circuit board
  • Figure 5A is a top perspective view of the substantially U-shaped top enclosure
  • Figure 5B is a bottom perspective view of the substantially U-shaped top enclosure
  • Figure 6A is a top perspective view of the bottom enclosure
  • Figure 6B is an exploded view of the pre-molding assembly of the printed circuit board between the bottom enclosure and the substantially U-shaped top enclosure;
  • Figure 7 is an end view in partial section of the assembled
  • Figure 8 is an elevational view in partial section of the assembled substantially U-shaped top enclosure, the printed circuit board and the bottom enclosure between the top and bottom of the mold in a plastic molding machine;
  • Figure 9 is a cross-sectional view of the completed light engine at line 9-9 of Figure 1 and of Figure 2 showing the location of the cooled plastic sealant material;
  • Figure 10 is an exploded view of a first alternate embodiment of the invention wherein the sealant material does not contact the printed circuit board;
  • Figure 1 1 is a cross-sectional view of the first alternate embodiment of the invention similar to Figure 9;
  • Figure 11 A is a cross-sectional view at line "A-A" in Figure 11. DESCRIPTION OF THE EMBODIMENTS
  • the present invention enables a durable LED light engine 10 that may be used for illuminating signage.
  • the top of the LED light engine 10 of the present invention is a substantially U-shaped top enclosure 20. Included in the substantially U-shaped top enclosure 20 are lenses 29. These lenses 29 are located over the LEDs contained with the LED light engine 10.
  • insulated wires 12, 14 both provide electrical energy to the LEDs and enable the connection of one LED light engine 10 to another. Also extending from one end of the LED light engine 10 is a projection 50 including a hole 52 formed therein. A fastener may be placed through the hole 52 in the projection 50 to affix the LED light engine 10 to a surface.
  • a sealant material 70 Surrounding the insulated wires 12, 14 is a sealant material 70 which holds the insulated wires 12, 14 in place and acts as a strain relief 71 , 72. The sealant material 70 provides durability, protects the LED light engine 10 from moisture and holds the components of the LED light engine 10 together.
  • the bottom of the LED light engine 10 is shown in Figure 2. Therein the flat bottom surface 33 of the bottom enclosure 30 is shown.
  • two- sided tape 39 ( Figure 3) may be placed on the bottom surface 33 of the bottom enclosure 30. Use of the two-sided tape 39 provides another way of attaching the LED light engine 10 to a surface.
  • Also shown on the bottom surface 33 of the bottom enclosure 36 are channels 73 filled with solidified sealant material 70. This plastic sealant material 70 is contiguous with the strain relief 71 , 72 formed around the insulated wires 12, 14 at both ends of the LED light engine 10.
  • the molten plastic sealant material 70 then flows into the openings between the substantially U-shaped top enclosure 20, the printed circuit board 40 and the bottom enclosure 30.
  • the solidified plastic sealant 70 seals the LEDs 60 and electrical componentry 62 from damage by moisture, provides strain relief around the insulated wires 12, 14, holds the wires in place within the LED light engine 10 and affixes the substantially U-shaped top enclosure 20, the printed circuit board 40 and the bottom enclosure 30 one to another.
  • FIG. 4A Shown in Figure 4A is a top view of the printed circuit board 40. Note that three LEDs 60 are located on the top surface 42. While three LEDs 60 are shown in the preferred embodiment, the number of LEDs 60 located on the top surface 42 of the printed circuit board 40 is dependent on the application of the LED light engine 10 and the amount of light required. In the middle of the printed circuit board 40 is an alignment hole 48 and an alignment slot 46. While an alignment hole 48 and an alignment slot 46 are shown, those of ordinary skill in the art will understand that one or more holes or one or more slots may be used for alignment. Formed around the side of the printed circuit board is an edge 49.
  • FIG. 4B Shown in Figure 4B is a bottom view of the printed circuit board 40.
  • various pieces of electronic componentry 62 to include resistors, diodes and integrated circuit chips, are located on the bottom 43 of the printed circuit board 40. If needed, some or all of the wires and electronic componentry may be placed on top of the printed circuit board 40.
  • pads 45 are located on the bottom 43 of the printed circuit board 40.
  • pads 45 onto which the metal wires, contained within insulation, are soldered.
  • a mechanical clamp-type connection may be used to attach the insulated wires 12, 14 to the bottom 43 of the printed circuit board 40.
  • the alignment hole 48 and the alignment slot 46, as well as the edge 49 of the printed circuit board 40 described above appear in Figure 4A.
  • FIG. 5A A top view of the substantially U-shaped top enclosure 20 is shown in Figure 5A.
  • lenses 29 are formed in the top surface 24 of the substantially U-shaped top enclosure 20.
  • Each one of these lenses 29 is constructed, positioned and arranged to manage the light rays emitted by the LEDs 60. While three lenses 29 are shown in Figure 5A, the number of lenses depends on the number of LEDs positioned on the top surface 42 of the printed circuit board 40.
  • the downwardly depending sides 21 which fit over the long edges 49 of the printed circuit board 40.
  • the downwardly depending ends 22 include arcuate openings 13, 15 which assist in the placement of the insulated wires 12, 14 when the substantially U-shaped top enclosure 20, the printed circuit board 40 and the bottom enclosure 30 are assembled together.
  • FIG. 5B Shown in Figure 5B is a bottom view 23 of the substantially U-shaped top enclosure 20. Also visible are the lens openings 27. The lens openings 27 are positioned over each LED 60 by the alignment projections 26, 28 constructed, positioned and arranged to enter the alignment slot 46 and the alignment hole 48 formed in the printed circuit board 40. Between the inside surfaces of the
  • the substantially U-shaped top enclosure 20 will be made using a polymethyl acrylate (“PMMA”) or a polycarbonate (“PC").
  • PMMA polymethyl acrylate
  • PC polycarbonate
  • FIG. 6A Shown in Figure 6A is a top view of the bottom enclosure 30. Along each long side 35 of the bottom enclosure 30 are channels 36. These channels 36 are sized to enable the position and the insertion of the insulated wires 12, 14 therein. Also shown in the top surface 34 of the bottom enclosure 30 are two wells 31. The rightmost well 31 in Figure 6A is large enough to accommodate the electronic componentry 62 which may be positioned on the bottom 43 of the printed circuit board 40 ( Figure 4B). The wells 31 in Figure 6A contain at least one alignment receptacle 32 into which the alignment projections 26, 28 formed in the bottom of the substantially U-shaped top enclosure 20 pass into after having passed through the alignment hole 48 and an alignment slot 46 formed in the printed circuit board 40. On one end of the bottom enclosure 30 is the projection 50 shown in Figure 1. As described below, a portion 18 of top surface 34 will eventually come into physical contact with the bottom surface 43 of the printed circuit board 40.
  • the flat bottom surface 33 of the bottom enclosure 30 As noted above with respect to Figure 3, the flat bottom surface 33 of the bottom enclosure 30 includes the channels 73 formed therein which will provide paths for the molten plastic sealant material 70 as shown in Figure 2. It is anticipated that the bottom support enclosure 30 will be manufactured from PMMA, a polycarbonate, an ABS plastic, nylon or PVC.
  • the initial step in the pre-molding assembly of the LED light engine 10 is the insertion of the printed circuit board 40 between the downwardly depending sides 21 and into the substantially U-shaped top enclosure 20.
  • the LEDs 60 align with the lenses 29, and the flat portion 19 of the top surface 24 of the substantially U-shaped enclosure 20 which comes into physical contact with the top surface 42 of the printed circuit board 40.
  • the LEDs 60 become aligned with the lenses 29 by the insertion of the alignment projections 26, 28 through the alignment hole 48 and alignment slot 46 in the printed circuit board 40.
  • the second step in the pre-molding assembly of the LED light engine 10 is the placement of the bottom enclosure 30 over the bottom 43 of the printed circuit board 40.
  • FIG. 7 Shown in Figure 7 is the end view of the assembled, but not yet molded, LED light engine 10. Portion 18 of the top surface 34 of the bottom enclosure 30 is placed against the bottom 43 of the printed circuit board 40. The edge 49 of the printed circuit board 40 is positioned within the insides of the downwardly dependent sides 21 of the substantially U-shaped top enclosure 20. The flat portion 19 of the bottom 23 of the substantially U-shaped top enclosure 20 is placed against the top surface 42 of the printed circuit board 40.
  • the combination shown in Figure 7 illustrates the openings available for the flow of molten sealant material 70 after the combination of the substantially U-shaped top enclosure 20, the printed circuit board 40 and the bottom enclosure 30 have been placed together.
  • the openings 91 formed in the bottom 92 of the plastic mold 90 are sized to engage the lenses 29.
  • the molten sealant material 70 is injected into the combination of the assembled substantially U-shaped top enclosure 20, the printed circuit board 40 and bottom enclosure 30 as shown in Figure 7.
  • the molten sealant material 70 flows into the pathways formed when the top 94 and the bottom 92 of the plastic mold 90 are brought together.
  • the molten sealant material 70 also fills the channels 36 in which the insulated wires 12, 14 are located.
  • molten sealant material 70 flows inside the downwardly depending side 21 of the substantially U-shaped top enclosure 20 and chemically bonds with the inside of the depending side 21 of the substantially U- shaped top enclosure 20.
  • the molten plastic sealant material 70 also bonds with the edges 49 of the printed circuit board 40.
  • the molten plastic sealant material 70 also chemically bonds with the bottom enclosure 36 thereby affixing the substantially U-shaped top enclosure 20, the printed circuit board 40 and the bottom enclosure 30 one to another.
  • the sealant material 70 does not flow over the top surface 42 of the printed circuit board 40.
  • the projection 50 is shown as part of the bottom enclosure 30, those of ordinary skill in the art will understand that the projection 50 may be formed using the plastic sealant material 70 instead of having the projection 50 made a part of the bottom enclosure 30.
  • the top portion of the LED light engine 110 is a substantially U-shaped top enclosure 120. Included in the substantially U-shaped top enclosure 120 are lenses 129. As in the preferred embodiment, insulated wires 112, 114 extend from the ends of the LED light engine 110.
  • Extending from one end of the LED light engine 110 is a projection 150 including a hole 152 formed therein.
  • the sealant material 170 Surrounding the insulated wires 112, 114 is the sealant material 170 which holds the insulated wires 112, 114 in place and acts as a strain relief 171 , 172.
  • the sealant material 170 provides durability, protects the LED light engine 110 from moisture and holds the components of the LED light engine 110.
  • the sealant material 170 not only surrounds the insulated wires 112, 114 but also contacts each downwardly depending end 122 of the top enclosure 120 as shown in Figure 1 1.
  • the shape and features of the bottom enclosure 130 in the first alternate embodiment are different from the shape and features of the bottom enclosure 130 in the preferred embodiment.
  • This set of features in bottom enclosure 130 causes the sealant material 170 to flow differently than the sealant material 170 in the preferred embodiment.
  • the sealant material 170 does not flow over the top of the bottom enclosure 130, but instead flows thereunder. Such flow of the sealant material 170 is also illustrated in Figure 11 and in Figure 11 A. While no portion of the sealant material 170 comes into contact with the printed circuit board 140, the sealant material 170 holds the components of the first alternate embodiment of the LED light engine 110 together and seals the electric componentry contained therein from the corrosive effects of moisture.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Led Device Packages (AREA)

Abstract

L'invention concerne un moteur de lumière à DEL durable qui comprend une carte de circuit imprimé sur laquelle sont montées des DEL qui sont positionnées entre une boîte supérieure sensiblement en forme de U et une boîte inférieure. Une fois assemblées ensemble à l'aide de trous et de saillies d'alignement, la boîte supérieure sensiblement en forme de U, la carte de circuit imprimé et la boîte inférieure combinées sont maintenues ensemble avec un matériau de moulage.
PCT/US2015/020693 2014-03-17 2015-03-16 Moteur de lumière à del pour la signalisation routière WO2015148167A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP15768701.3A EP3120070A4 (fr) 2014-03-17 2015-03-16 Moteur de lumière à del pour la signalisation routière
CN201580022395.8A CN107076395B (zh) 2014-03-17 2015-03-16 用于标识的led光引擎

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US14/215,126 2014-03-17
US14/215,126 US9464780B2 (en) 2013-03-15 2014-03-17 LED light engine for signage
US14/642,071 2015-03-09
US14/642,071 US9626884B2 (en) 2013-03-15 2015-03-09 LED light engine for signage

Publications (1)

Publication Number Publication Date
WO2015148167A1 true WO2015148167A1 (fr) 2015-10-01

Family

ID=54196229

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/020693 WO2015148167A1 (fr) 2014-03-17 2015-03-16 Moteur de lumière à del pour la signalisation routière

Country Status (3)

Country Link
EP (1) EP3120070A4 (fr)
CN (1) CN107076395B (fr)
WO (1) WO2015148167A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018106784A2 (fr) 2016-12-07 2018-06-14 Djg Holdings, Llc Préparation d'un empilement de signalisation de grande surface

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110578913B (zh) * 2018-06-11 2021-10-12 卡任特照明解决方案有限公司 一种安装组件、照明系统和固定安装带的方法

Citations (3)

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Publication number Priority date Publication date Assignee Title
US7832896B2 (en) * 2008-04-18 2010-11-16 Lumination Llc LED light engine
US20130265775A1 (en) * 2012-04-06 2013-10-10 Glenn Freeman Supporter for Use During the Overmolding of a Light Engine
US20140268818A1 (en) * 2013-03-15 2014-09-18 Michele Kun Huang LED Light Engine for Signage

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Publication number Priority date Publication date Assignee Title
US20110085334A1 (en) * 2006-10-17 2011-04-14 John Lewis Wang LED illuminating device
US7633055B2 (en) * 2007-03-08 2009-12-15 Lumination Llc Sealed light emitting diode assemblies including annular gaskets and methods of making same
DE202009000236U1 (de) * 2009-01-09 2010-06-17 Ledon Lighting Jennersdorf Gmbh Gehäustes LED-Modul
CN102954401B (zh) * 2011-08-23 2015-01-14 松下电器产业株式会社 Led单元以及使用该led单元的照明装置

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7832896B2 (en) * 2008-04-18 2010-11-16 Lumination Llc LED light engine
US20130265775A1 (en) * 2012-04-06 2013-10-10 Glenn Freeman Supporter for Use During the Overmolding of a Light Engine
US20140268818A1 (en) * 2013-03-15 2014-09-18 Michele Kun Huang LED Light Engine for Signage

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP3120070A4 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018106784A2 (fr) 2016-12-07 2018-06-14 Djg Holdings, Llc Préparation d'un empilement de signalisation de grande surface

Also Published As

Publication number Publication date
CN107076395B (zh) 2020-06-19
CN107076395A (zh) 2017-08-18
EP3120070A1 (fr) 2017-01-25
EP3120070A4 (fr) 2017-11-29

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