WO2013031078A1 - Solar cell module - Google Patents
Solar cell module Download PDFInfo
- Publication number
- WO2013031078A1 WO2013031078A1 PCT/JP2012/004516 JP2012004516W WO2013031078A1 WO 2013031078 A1 WO2013031078 A1 WO 2013031078A1 JP 2012004516 W JP2012004516 W JP 2012004516W WO 2013031078 A1 WO2013031078 A1 WO 2013031078A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solar cell
- cell module
- fixing member
- hole
- translucent
- Prior art date
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Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
- F24S25/632—Side connectors; Base connectors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to a solar cell module.
- Solar cells are often modularized and have an output terminal for outputting generated electricity to the outside.
- Such an output terminal is usually provided in a state of protruding to the back surface side opposite to the sunlight receiving surface.
- the solar cell module in which the accommodating part for accommodating such an output terminal is provided in the back surface center of the solar cell panel is devised (for example, refer patent document 1).
- the storage section in the above-described solar cell module stores a solder joint for electrically connecting the terminal-side internal lead wire sealed in the solar cell panel and the waterproof-coated external lead wire, a diode for preventing backflow, and the like. These objects are sealed with a filling adhesive such as silicone resin.
- the present invention has been made in view of such circumstances, and an object of the present invention is to provide a technique for improving the connection reliability between the solar cell module and the outside.
- a solar cell module includes a translucent member disposed on the light receiving side, a back member provided to face the translucent member, and a translucent member A photovoltaic device provided between the member and the back surface member, wiring for outputting electric energy generated by the photovoltaic device to the outside, and a fixing member provided on the surface of the back surface member .
- the translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside.
- the back member is formed with a through-hole through which a part of the wiring is passed, and the fixing member is provided so as to cover the through-hole while a space is formed between the through-hole and When the solar cell module is installed, it functions as an attachment portion attached to the gantry.
- the connection reliability between the solar cell module and the outside can be improved.
- FIG. 1 is an overall perspective view of a solar cell module according to a first embodiment. It is an enlarged view of the area
- 4 is a cross-sectional view of the solar cell module taken along the line AA in FIG. It is a schematic diagram which shows the cross section of an example of a photovoltaic device. It is the schematic diagram which looked at the output terminal vicinity fixed to the fixing member from the side surface. It is a schematic diagram of the cross section for demonstrating the process of the manufacturing method of the solar cell module which concerns on this Embodiment.
- FIG. 11 is a BB cross-sectional view in the vicinity of the fixing member shown in FIG. 10. It is a disassembled perspective view of the solar cell module which concerns on 4th Embodiment.
- FIG. 13 is a CC cross-sectional view in the vicinity of the fixing member shown in FIG. 12.
- FIG. 1 is an overall perspective view of the solar cell module according to the first embodiment.
- FIG. 2 is an enlarged view of the region R shown in FIG.
- FIG. 3 is an exploded perspective view of the solar cell module according to the first embodiment.
- 4 is a cross-sectional view taken along the line AA of the solar cell module shown in FIGS.
- the solar cell module 10 includes a photovoltaic device 12, a translucent member 16, a fixing member 18, an interconnector 22, a filler 24, and a back member 26 as a protective material.
- the photovoltaic device 12 is a rectangular flat plate or film-like unit, and is arranged in a state where a plurality of photovoltaic elements described later are aligned.
- the respective photovoltaic elements are appropriately connected in series or in parallel with each other.
- the translucent member 16 is disposed on the light receiving side of the solar cell module.
- the translucent member 16 is made of a material that transmits light, and a plurality of photovoltaic elements are formed as the photovoltaic device 12 on the back surface 16b opposite to the light receiving surface 16a. .
- the translucent member 16 is disposed so as to cover the photovoltaic device 12 when the light receiving surface 16a is viewed from the front.
- the translucent member 16 insulating glass, plastic, or the like can be used, and in particular, a material having high transmittance with respect to light having a wavelength included in sunlight is preferable.
- the translucent member 16 has the incident part 16d in which light injects from the exterior in the outer edge of the light-receiving surface 16a.
- the back member 26 is provided to face the translucent member 16. Further, the back surface member 26 is formed with a through hole 26a through which a part of the interconnector 22 is passed.
- FIG. 5 is a schematic view showing a cross section of an example of the photovoltaic element.
- the photovoltaic element 28 includes a first electrode layer 30, a semiconductor layer 32, a transparent conductive film 34, and a second electrode layer 36.
- the first electrode layer 30, the semiconductor layer 32, the transparent conductive film 34, and the second electrode layer 36 are sequentially stacked on the translucent member 16 while performing known laser patterning.
- a filler 24 and a back member 26 are laminated on the second electrode layer 36.
- the first electrode layer 30 is formed on the surface of the translucent member 16 and has conductivity and translucency.
- a transparent conductive oxide (TCO) is used, and in particular, zinc oxide (ZnO) having high light transmittance, low resistance, and low cost is used. Used.
- the semiconductor layer 32 generates charges (electrons and holes) by incident light from the first electrode layer 30 side.
- the semiconductor layer 32 for example, an amorphous (amorphous) silicon semiconductor layer having a pin junction or a pn junction as a basic structure, or a single layer or a stacked body of a microcrystalline silicon semiconductor layer can be used.
- the semiconductor layer 32 according to the present embodiment is configured by laminating an amorphous silicon semiconductor and a microcrystalline silicon semiconductor from the first electrode layer 30 side. Note that in this specification, the term “microcrystal” means not only a complete crystal state but also a state partially including an amorphous state.
- the transparent conductive film 34 is formed on the semiconductor layer 32.
- the transparent conductive film 34 prevents the semiconductor layer 32 and the second electrode layer 36 from being alloyed, and the connection resistance between the semiconductor layer 32 and the second electrode layer 36 can be reduced.
- the second electrode layer 36 is formed on the transparent conductive film 34.
- a reflective metal such as silver (Ag) is used for the second electrode layer 36.
- the transparent conductive film 34 and the second electrode layer 36 of one photovoltaic element 28 are in contact with the first electrode layer 30 of another adjacent photovoltaic element 28. Thereby, one photovoltaic element 28 and the other photovoltaic element 28 are electrically connected in series.
- the interconnector 22 shown in FIGS. 3 and 4 is a wiring that outputs the electrical energy (charge) generated by the plurality of photovoltaic elements 28 connected in series in this manner to the outside of the solar cell module 10. .
- the interconnector 22 is connected to the photovoltaic elements 28 at both ends of the plurality of photovoltaic elements 28 connected in series, and rises from the approximate center of the conducting part 22a toward the back member 26. And a lead-out wiring 22b.
- the interconnector 22 is preferably a low resistivity material such as copper (Cu).
- the filler 24 is disposed so as to seal the photovoltaic device 12 and the interconnector 22 between the translucent member 16 and the back surface member 26 and to buffer the impact applied to the photovoltaic element 28. . Further, the filler 24 has a through hole 24 a formed at a position corresponding to the through hole 26 a of the back surface member 26 to be laminated.
- EVA ethylene vinyl acetate
- inexpensive blue glass float glass
- the blue plate glass contains alkali metals, such as sodium (Na), as an impurity ion, for example.
- the back member 26 improves the strength of the entire solar cell module 10 and prevents moisture and impurities from entering from the back side of the solar cell module 10.
- the fixing member 18 is provided on the surface of a rectangular back surface member 26.
- the fixing member 18 has a space 18a formed between the fixing member 18 and the through hole 26a, and is provided so as to cover the through hole 26a.
- the fixing member 18 is manufactured by bending a plate-shaped member, and includes a rectangular flat covering portion 18b, two side surfaces 18c bent from two long sides of the rectangle, and a back surface. And a flange portion 18d fixed directly to the member 26.
- the flange portion 18d is fixed to the surface of the back member 26 through an adhesive layer (not shown).
- the fixing member 18 functions as an attachment portion that is attached to the gantry when the solar cell module 10 is installed. As a result, the fixing member 18 is also used as a reinforcing member or an attachment member, and the cost can be further reduced by reducing the number of parts. When there are a plurality of mounting members, it is not necessary that all the fixing members 18 also serve as these mounting members, and it is sufficient that at least one or more mounting members are also used.
- the through hole 26a of the back surface member 26 is covered by the fixing member 18, the entry of foreign matters such as moisture from the outside is suppressed. Therefore, deterioration of elements and wirings inside the solar cell module and deterioration at the joint portion thereof are reduced, and the connection reliability between the solar cell module and the outside can be improved.
- the fixing member 18 is produced by bending a plate-like member as described above. Therefore, it may be said that the fixing member 18 has a shape that increases the rigidity of the solar cell module 10. Thereby, it is not necessary to newly provide a member for increasing the rigidity of the solar cell module, and the cost can be reduced by reducing the number of parts. Moreover, the fixing member 18 is good to be comprised with metal materials, such as a galvanized steel plate. Thereby, the fixing member 18 which raises the rigidity of a solar cell module can be manufactured cheaply and simply.
- the fixing member 18 is provided such that its longitudinal direction is parallel to any side of the back member 26 (short side in the case of FIG. 3). Thereby, the intensity
- the length of the fixing member 18 in the longitudinal direction is shorter than the length of one side of the back member 26 parallel to the longitudinal direction.
- the fixing member 18 may have an output terminal for outputting electric energy generated by the photovoltaic device 12 to the outside.
- FIG. 6 is a schematic view of the vicinity of the output terminal fixed to the fixing member as viewed from the side.
- the fixing member 18 has two holes 18e for fixing the output terminal to the covering portion 18b.
- the output terminal 40 is fixed to the fixing member 18 by a fastening member such as a screw.
- One end of the lead-out wiring 22b of the interconnector 22 is drawn out to the space 18a between the through-hole 26a and the fixing member 18 via the through-hole 26a and connected to the output terminal 40. Thereby, the force applied from the outside via the output terminal 40 is distributed to the fixing member 18 and is prevented from being directly applied to the lead-out wiring 22b.
- FIG 7 and 8 are schematic cross-sectional views for explaining the steps of the method for manufacturing the solar cell module according to the present embodiment.
- a first electrode layer 30 made of zinc oxide (ZnO) having a thickness of 600 nm is formed on a translucent member 16 made of glass having a thickness of 4 mm by sputtering.
- the YAG laser is irradiated from the 1st electrode layer 30 side of the translucent member 16, and the 1st electrode layer 30 is patterned in strip shape.
- an Nd (neodymium): YAG laser having a wavelength of 1064 nm, an energy density of 13 J / cm 2 and a pulse frequency of 3 kHz is used.
- a semiconductor layer 32 is formed by a plasma processing apparatus (plasma CVD).
- the semiconductor layer 32 includes a p-type amorphous silicon semiconductor film having a thickness of 15 nm, an i-type amorphous silicon semiconductor film having a thickness of 200 nm, an n-type amorphous silicon semiconductor film having a thickness of 30 nm, a p-type microcrystalline silicon semiconductor film having a thickness of 30 nm, An i-type microcrystalline silicon semiconductor film having a thickness of 2000 nm and an n-type microcrystalline silicon semiconductor film having a thickness of 30 nm are sequentially stacked on the first electrode layer 30.
- the p-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), methane (CH 4 ), hydrogen (H 2 ), and diborane (B 2 H 6 ) as a source gas.
- the i-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ) and hydrogen (H 2 ) as a source gas.
- the n-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ) and phosphine (PH 3 ) as a source gas.
- the p-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ), and diborane (B 2 H 6 ) as a source gas.
- the i-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ) and hydrogen (H 2 ) as a source gas.
- the n-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ), and phosphine (PH 3 ) as a source gas.
- Table 1 The details of the film forming conditions of each film by the plasma processing apparatus are shown in Table 1 below.
- SiO x 30 nm-thick silicon oxide (SiO x ) may be provided as an intermediate layer between the n-type amorphous silicon semiconductor film and the p-type microcrystalline silicon semiconductor film. Such an intermediate layer is formed by sputtering or the like.
- the YAG laser is irradiated from the front surface side (translucent member 16 side) to a position deviated from the patterning position of the stacked semiconductor layer 32 and first electrode layer 30 and formed on the back surface side of the translucent member 16.
- the semiconductor layer 32 is removed so as to be separated and patterned into a strip shape.
- an Nd (neodymium): YAG laser having a wavelength of 532 nm (second harmonic), an energy density of 0.7 J / cm 2 , and a pulse frequency of 3 kHz is used.
- a transparent conductive film 34 made of zinc oxide (ZnO) is formed on the semiconductor layer 32 by sputtering.
- the transparent conductive film 34 is also formed in regions and side edges where the semiconductor layer 32 has been removed by patterning.
- a 200 nm-thick silver (Ag) film is formed on the transparent conductive film 34 by sputtering to form a second electrode layer 36.
- the second electrode layer 36 is also formed on the transparent conductive film 34 in the region where the semiconductor layer 32 is removed by patterning.
- the semiconductor layer 32, the transparent conductive film is irradiated by irradiating the portion shifted from the patterning position of the semiconductor layer 32 with the YAG laser from the surface side (translucent member 16 side).
- 34 and the second electrode layer 36 are separated and patterned into strips.
- an Nd (neodymium): YAG laser having a wavelength of 532 nm, an energy density of 0.7 J / cm 2 , and a pulse frequency of 4 kHz is used. Thereby, a plurality of photovoltaic elements 28 are formed.
- the transparent conductive film 34 and the second electrode layer 36 that wrap around the side portions (outermost circumference) of the first electrode layer 30 and the semiconductor layer 32 are irradiated from the surface side.
- a laser removed by a laser.
- the translucent member 16 provided with the photovoltaic device 12 on one surface is prepared by the method described above. Then, the interconnector 22 is arranged on the photovoltaic device 12, and the lead-out wiring 22b is brought up.
- a sheet-like filler 24 made of ethylene vinyl acetate (EVA) and a back member 26 covering the photovoltaic device 12 are arranged on the photovoltaic device 12.
- the filler 24 is provided with a through hole 24a so that one end of the lead wire 22b is drawn to the outside, and the lead wire 22b is passed through the through hole 24a.
- the back member 26 is provided with a through hole 26a, and the lead-out wiring 22b is passed through the through hole.
- the translucent member 16 and the back member 26 have the same outer dimensions.
- the solar cell module 10 is manufactured by heating the translucent member 16 and the back member 26 while pressing them in a vacuum atmosphere. At that time, the light-transmitting member 16 and the back surface member 26 are brought into close contact with each other when the melted filler 24 enters the gap, and the filler 24 also enters the through hole 26a of the back surface member 26, thereby pulling out.
- the wiring 22 b is firmly fixed to the through hole 26 a of the back member 26.
- the fixing member 18 is arrange
- the lead wiring 22b and the output terminal 40 are connected.
- FIG. 9 is an exploded perspective view of the solar cell module according to the second embodiment.
- the solar cell module 110 according to the present embodiment is largely characterized in that the positions of the through holes are different from those of the solar cell module 10 according to the first embodiment.
- the solar cell module 110 includes two fixing members according to the positions of the through holes.
- symbol is attached
- the solar cell module 110 includes a photovoltaic device 12, a translucent member 16 disposed on the light receiving side of the solar cell module, two fixing members 118, an interconnector 122, a filler 124, and a back member as a protective material. 126.
- the interconnector 122 is a wiring that outputs electric energy (charge) generated by the plurality of photovoltaic elements 28 to the outside of the solar cell module 10.
- the interconnector 22 is connected to the photovoltaic element 28 at both ends of the plurality of photovoltaic elements 28 connected in series, and from the position near the end of the conducting part 122a toward the back member 126.
- a lead-out wiring 122b provided so as to rise.
- the two lead wirings 122b are provided at positions that are substantially symmetrical with respect to the center of the translucent member 16.
- the back member 126 is provided so as to face the translucent member 16. Further, the back surface member 126 is formed with a through hole 126a through which a part of the lead-out wiring 122b of the interconnector 22 is passed.
- the filler 124 has a through hole 124 a formed at a position corresponding to the through hole 126 a of the back member 126 to be laminated.
- the fixing member 118 has substantially the same configuration as that of the first embodiment, but the cover portion 18b of one fixing member 118 is formed with one hole 18e for fixing the output terminal.
- the fixing member 118 is disposed at a position covering the through hole 126a of the back surface member 126. In other words, the through hole 126 a of the back member 126 is formed at a position covered with the fixing member 118.
- the through holes 126a of the back surface member 126 are covered by the respective fixing members 118, entry of foreign matters such as moisture from the outside is suppressed. Therefore, deterioration of elements and wirings inside the solar cell module and deterioration at the joint portion thereof are reduced, and the connection reliability between the solar cell module and the outside can be improved.
- the two fixing members 118 are provided such that the longitudinal direction thereof is parallel to any side of the back surface member 126 (short side in the case of FIG. 3). Thereby, the intensity
- the two fixing members 118 are arranged symmetrically with respect to two center lines L1 and L2 passing through the center of the rectangular back surface member 126. That is, the two fixing members 118 are arranged at positions symmetrical with respect to the center line L2.
- each fixing member 118 is disposed such that the longitudinal direction thereof is perpendicular to the center line L1 and the center portion substantially coincides with the center line L1.
- the strength of the solar cell module 110 can be evenly increased. it can.
- FIG. 10 is an exploded perspective view of the solar cell module according to the third embodiment.
- 11 is a cross-sectional view taken along the line BB in the vicinity of the fixing member shown in FIG.
- the solar cell module 210 according to the present embodiment is greatly different from the solar cell module 10 according to the first embodiment in that a resin material is filled in a part of the internal space of the fixing member 18. .
- the solar cell module 210 includes a resin material 42 in a space between the back member 26 and the fixing member 18.
- the resin material 42 encloses at least a part of the lead wiring 22b drawn from the through hole 26a of the back member 26.
- the fixing member 18 is bonded to the back surface member 26, the lead-out wiring 22 b of the interconnector 22 and the output terminal 40 are electrically connected, and then the silicone and butyl rubber are opened from the openings at both ends of the fixing member 18.
- a resin material 42 such as is encapsulated. As a result, the energized portion from the through hole 26 a to the output terminal 40 is embedded with the resin material 42.
- FIG. 12 is an exploded perspective view of the solar cell module according to the fourth embodiment.
- 13 is a cross-sectional view taken along the line CC in the vicinity of the fixing member shown in FIG.
- the solar cell module 310 according to the present embodiment is largely different from the solar cell module 10 according to the first embodiment in that the opening of the fixing member 18 is closed.
- the fixing member 18 of the solar cell module 310 has a plate material 44 made of the same material as the fixing member 18 (for example, a galvanized steel plate) welded to the opening side portion 18f. Therefore, the fixing member 18 has a shape in which a closed space is formed between the fixing member 18 and the back surface member 26. Thereby, the penetration
- rigidity indicates the degree of deformation when an external force is applied to the solar cell module
- high rigidity is a state in which deformation is difficult when the same external force is applied. Say. More specifically, it refers to a state in which various “strengths” such as compressive strength, tensile strength, and torsional strength are high.
- the solar cell module 10 (110, 210, 310) according to the present embodiment is provided so as to face the translucent member 16 disposed on the light receiving side and the translucent member 16.
- a fixing member 18 (118) provided on the surface of the member 26.
- the translucent member 16 has an incident portion 16d where light enters from the outside at the outer edge of the light receiving surface 16a, and the back surface member 26 has a through hole 26a through which a lead-out wiring 22b which is a part of the interconnector 22 passes. Is formed.
- the fixing member 18 is provided so as to cover the through hole 26a while a space is formed between the fixing member 18 and the through hole 26a.
- the fixing member 18 has an output terminal 40 for outputting the electric energy generated in the photovoltaic device 12 to the outside fixed, and the lead-out wiring 22b is connected to the output terminal 40.
- the fixing member 18 can also serve as a connection box. Further, the fixing member 18 suppresses intrusion of moisture and the like from the through hole 26a provided in the back surface member 26 in order to take out the photovoltaic power to the outside. Further, the falling off due to the external force applied to the fixing member 18 is prevented. Further, the fixing member 18 enables cost reduction of the solar cell module by reducing the number of parts.
- the photovoltaic apparatus 12 is pinched
- the present invention has been described with reference to the above-described embodiment.
- the present invention is not limited to the above-described embodiment, and the present invention can be appropriately combined or replaced with the configuration of the embodiment. It is included in the present invention.
- the described embodiments can also be included in the scope of the present invention.
- a material used for caulking such as silicone, a filling resin material such as polyvinyl butyral (PVB), ethylene ethyl acrylate copolymer (EEA), and the like
- PVB polyvinyl butyral
- EOA ethylene ethyl acrylate copolymer
- An ethylene resin, urethane, acrylic, epoxy resin, or the like may be used.
- the first electrode layer 30 in addition to zinc oxide (ZnO), tin oxide (SnO 2 ), indium oxide (In 2 O 3 ), titanium oxide (TiO 2 ), zinc stannate (Zn 2 SnO 4) may be configured by a metal one kind selected from oxides or plural kinds of laminates such. Note that these metal oxides may be doped with fluorine (F), tin (Sn), aluminum (Al), gallium (Ga), niobium (Nb), or the like.
- F fluorine
- Sn tin
- Al aluminum
- Ga gallium
- Nb niobium
- the solar cell module by the following combinations can also be included in the scope of the present invention.
- Solar cell module A translucent member disposed on the light receiving side; A back member provided so as to face the translucent member; A photovoltaic device provided between the translucent member and the back member; Wiring for outputting the electrical energy generated in the photovoltaic device to the outside; A fixing member provided on the surface of the back member, The translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside, The back member has a through hole through which a part of the wiring is passed, The fixing member has a space between the through hole and is provided so as to cover the through hole, and functions as an attachment portion that is attached to the gantry when the solar cell module is installed. To do. Thereby, the fixing member is also used as a reinforcing member or an attachment member, and it is possible to further reduce the cost by reducing the number of parts.
- the fixing member has an output terminal for outputting electric energy generated by the photovoltaic device to the outside fixed, and the wiring is connected to the output terminal (1) ) Or the solar cell module described in (2). Thereby, the force applied from the outside via the output terminal is dispersed to the fixing member, and is prevented from being applied to the wiring.
- a resin material filled in a space between the fixing member and the through hole is further provided, and the resin material encloses a part of the wiring drawn from the through hole.
- the fixing member has a shape in which a closed space is formed between the fixing member and the back surface member. It may be a battery module. Thereby, the penetration
- the present invention can be used for solar cells.
Landscapes
- Photovoltaic Devices (AREA)
Abstract
The solar cell module (10) set forth in this embodiment is provided with: a translucent member (16) positioned on a light receiving side; a rear surface member (26) disposed in such a manner as to face the translucent member; a photovoltaic device (12) disposed between the translucent member (16) and the rear surface member (26); interconnectors (22) that output electric energy generated by the photovoltaic device (12) to the outside; and a fixing member (18) disposed on the surface of the rear surface member (26). The translucent member (16) has a light incident section on the outer edge of a light-receiving surface upon which light from the outside falls. Through-holes (26a), through which lead wires (22b) that are part of the interconnectors (22) pass, are formed in the rear surface member (26). The fixing member (18) has a space that is formed between the through-holes (26a), and is disposed in such a manner as to cover the through-holes (26a). Furthermore, the fixing member (18) functions as an attachment part for attaching the solar cell module to a frame when installing the solar cell module.
Description
本発明は、太陽電池モジュールに関する。
The present invention relates to a solar cell module.
従来、光エネルギーを電気エネルギーに変換する光電変換装置として、いわゆる太陽電池の開発が各方面で精力的に行われている。太陽電池は、クリーンで無尽蔵なエネルギー源である太陽からの光を直接電気に変換できることから、新しいエネルギー源として期待されている。
Conventionally, so-called solar cells have been vigorously developed in various fields as photoelectric conversion devices that convert light energy into electrical energy. Solar cells are expected to be a new energy source because they can directly convert light from the sun, a clean and inexhaustible energy source, into electricity.
太陽電池は、多くの場合モジュール化されており、発生した電気を外部へ出力するための出力端子を備えている。このような出力端子は、通常、太陽光の受光面と反対側の裏面側に突出した状態で設けられていることが多い。また、このような出力端子を収納するための収納部が太陽電池パネルの裏面中央に設けられている太陽電池モジュールが考案されている(例えば、特許文献1参照)。
Solar cells are often modularized and have an output terminal for outputting generated electricity to the outside. Such an output terminal is usually provided in a state of protruding to the back surface side opposite to the sunlight receiving surface. Moreover, the solar cell module in which the accommodating part for accommodating such an output terminal is provided in the back surface center of the solar cell panel is devised (for example, refer patent document 1).
前述の太陽電池モジュールにおける収納部には、太陽電池パネル内に封止された端子側内部リード線と防水被覆された外部リード線とを電気接続するハンダ接合部や逆流防止用のダイオード等が収納されており、これらの被収納物は、シリコーン樹脂等の充填接着材で封止されている。
The storage section in the above-described solar cell module stores a solder joint for electrically connecting the terminal-side internal lead wire sealed in the solar cell panel and the waterproof-coated external lead wire, a diode for preventing backflow, and the like. These objects are sealed with a filling adhesive such as silicone resin.
しかしながら、このような収納部は、太陽電池パネルの裏面側部材との接着面積が十分でないと、長期の屋外環境にさらされた際の水分の浸入や、出力ケーブルに架かる張力による脱落可能性について改善の余地がある。また、接続箱が樹脂材料で形成されている場合、屋外環境にさらされることによる材質の変質(劣化)も考慮する必要がある。
However, if such a storage part does not have sufficient adhesion area with the back side member of the solar cell panel, there is a possibility of moisture intrusion when exposed to a long-term outdoor environment and dropout due to tension over the output cable There is room for improvement. In addition, when the junction box is made of a resin material, it is necessary to take into account the deterioration (deterioration) of the material due to exposure to the outdoor environment.
本発明はこうした状況に鑑みてなされたものであり、その目的とするところは、太陽電池モジュールと外部との接続信頼性を向上する技術を提供することにある。
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a technique for improving the connection reliability between the solar cell module and the outside.
上記課題を解決するために、本発明のある態様の太陽電池モジュールは、受光側に配置された透光性部材と、透光性部材と対向するように設けられた裏面部材と、透光性部材と裏面部材との間に設けられている光起電力装置と、光起電力装置で生じた電気エネルギーを外部へ出力する配線と、裏面部材の表面に設けられている固定部材と、を備える。透光性部材は、受光面の外縁に、外部から光が入射する入射部を有する。裏面部材は、配線の一部が通される貫通孔が形成されており、固定部材は、貫通孔との間に空間が形成されているとともに、貫通孔を覆うように設けられており、かつ、太陽電池モジュールを設置する際に架台に取り付けられる取付部として機能する。
In order to solve the above problems, a solar cell module according to an aspect of the present invention includes a translucent member disposed on the light receiving side, a back member provided to face the translucent member, and a translucent member A photovoltaic device provided between the member and the back surface member, wiring for outputting electric energy generated by the photovoltaic device to the outside, and a fixing member provided on the surface of the back surface member . The translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside. The back member is formed with a through-hole through which a part of the wiring is passed, and the fixing member is provided so as to cover the through-hole while a space is formed between the through-hole and When the solar cell module is installed, it functions as an attachment portion attached to the gantry.
本発明によれば、太陽電池モジュールと外部との接続信頼性を向上することができる。
According to the present invention, the connection reliability between the solar cell module and the outside can be improved.
以下、図面を参照しながら、本発明を実施するための形態について詳細に説明する。なお、図面の説明において同一の要素には同一の符号を付し、重複する説明を適宜省略する。
Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and repeated descriptions are omitted as appropriate.
以下の各図に示す各層、各部の縮尺や形状は、説明を容易にするために便宜的に設定されており、特に言及がない限り限定的に解釈されるものではない。
The scales and shapes of each layer and each part shown in the following drawings are set for convenience of explanation, and are not interpreted in a limited manner unless otherwise specified.
(第1の実施の形態)
図1は、第1の実施の形態に係る太陽電池モジュールの全体斜視図である。図2は、図2に示す領域Rの拡大図である。図3は、第1の実施の形態に係る太陽電池モジュールの分解斜視図である。図4は、図1および図3に示す太陽電池モジュールのA-A断面図である。 (First embodiment)
FIG. 1 is an overall perspective view of the solar cell module according to the first embodiment. FIG. 2 is an enlarged view of the region R shown in FIG. FIG. 3 is an exploded perspective view of the solar cell module according to the first embodiment. 4 is a cross-sectional view taken along the line AA of the solar cell module shown in FIGS.
図1は、第1の実施の形態に係る太陽電池モジュールの全体斜視図である。図2は、図2に示す領域Rの拡大図である。図3は、第1の実施の形態に係る太陽電池モジュールの分解斜視図である。図4は、図1および図3に示す太陽電池モジュールのA-A断面図である。 (First embodiment)
FIG. 1 is an overall perspective view of the solar cell module according to the first embodiment. FIG. 2 is an enlarged view of the region R shown in FIG. FIG. 3 is an exploded perspective view of the solar cell module according to the first embodiment. 4 is a cross-sectional view taken along the line AA of the solar cell module shown in FIGS.
太陽電池モジュール10は、光起電力装置12、透光性部材16、固定部材18、インターコネクタ22、充填材24、および、保護材としての裏面部材26と、を備える。
The solar cell module 10 includes a photovoltaic device 12, a translucent member 16, a fixing member 18, an interconnector 22, a filler 24, and a back member 26 as a protective material.
光起電力装置12は、長方形の平板またはフィルム状のユニットであり、後述する複数の光起電力素子が整列した状態で配置されている。それぞれの光起電力素子は、互いに直列または並列に適宜接続されている。
The photovoltaic device 12 is a rectangular flat plate or film-like unit, and is arranged in a state where a plurality of photovoltaic elements described later are aligned. The respective photovoltaic elements are appropriately connected in series or in parallel with each other.
透光性部材16は、太陽電池モジュールの受光側に配置されている。また、透光性部材16は、光を透過させる材料で構成されており、受光面16aとは反対側の裏面16b上に、光起電力装置12として複数の光起電力素子が形成されている。
The translucent member 16 is disposed on the light receiving side of the solar cell module. The translucent member 16 is made of a material that transmits light, and a plurality of photovoltaic elements are formed as the photovoltaic device 12 on the back surface 16b opposite to the light receiving surface 16a. .
このように、透光性部材16は、受光面16aを真正面から見た場合、光起電力装置12を覆うように配設されている。なお、透光性部材16としては、絶縁性を有するガラス、プラスチックなどを用いることができ、特に太陽光に含まれる波長の光に対する透過率が高い材料が好適である。また、透光性部材16は、受光面16aの外縁に、外部から光が入射する入射部16dを有する。
Thus, the translucent member 16 is disposed so as to cover the photovoltaic device 12 when the light receiving surface 16a is viewed from the front. In addition, as the translucent member 16, insulating glass, plastic, or the like can be used, and in particular, a material having high transmittance with respect to light having a wavelength included in sunlight is preferable. Moreover, the translucent member 16 has the incident part 16d in which light injects from the exterior in the outer edge of the light-receiving surface 16a.
裏面部材26は、透光性部材16と対向するように設けられている。また、裏面部材26は、インターコネクタ22の一部が通される貫通孔26aが形成されている。
The back member 26 is provided to face the translucent member 16. Further, the back surface member 26 is formed with a through hole 26a through which a part of the interconnector 22 is passed.
次に、光起電力素子について説明する。図5は、光起電力素子の一例の断面を示す模式図である。光起電力素子28は、第1電極層30、半導体層32、透明導電膜34および第2電極層36を有する。第1電極層30、半導体層32、透明導電膜34および第2電極層36は、周知のレーザパターニングを施されながら透光性部材16上に順次積層される。また、第2電極層36の上には、充填材24、裏面部材26が積層されている。
Next, the photovoltaic element will be described. FIG. 5 is a schematic view showing a cross section of an example of the photovoltaic element. The photovoltaic element 28 includes a first electrode layer 30, a semiconductor layer 32, a transparent conductive film 34, and a second electrode layer 36. The first electrode layer 30, the semiconductor layer 32, the transparent conductive film 34, and the second electrode layer 36 are sequentially stacked on the translucent member 16 while performing known laser patterning. A filler 24 and a back member 26 are laminated on the second electrode layer 36.
第1電極層30は、透光性部材16の面上に形成されており、導電性および透光性を有する。本実施の形態に係る第1電極層30としては、透明導電性酸化物(TCO)が用いられ、特に、高い光透過性、低抵抗性を有し、低価格である酸化亜鉛(ZnO)が用いられる。
The first electrode layer 30 is formed on the surface of the translucent member 16 and has conductivity and translucency. As the first electrode layer 30 according to the present embodiment, a transparent conductive oxide (TCO) is used, and in particular, zinc oxide (ZnO) having high light transmittance, low resistance, and low cost is used. Used.
半導体層32は、第1電極層30側からの入射光により電荷(電子および正孔)を生成する。半導体層32としては、例えば、pin接合またはpn接合を基本構造として有するアモルファス(非晶質)シリコン半導体層や微結晶シリコン半導体層の単層体あるいは積層体を用いることができる。本実施の形態に係る半導体層32は、第1電極層30側からそれぞれアモルファスシリコン半導体、微結晶シリコン半導体が積層されたものとして構成されている。なお、本明細書において、「微結晶」の用語は、完全な結晶状態のみならず、部分的にアモルファス状態を含む状態をも意味するものとする。
The semiconductor layer 32 generates charges (electrons and holes) by incident light from the first electrode layer 30 side. As the semiconductor layer 32, for example, an amorphous (amorphous) silicon semiconductor layer having a pin junction or a pn junction as a basic structure, or a single layer or a stacked body of a microcrystalline silicon semiconductor layer can be used. The semiconductor layer 32 according to the present embodiment is configured by laminating an amorphous silicon semiconductor and a microcrystalline silicon semiconductor from the first electrode layer 30 side. Note that in this specification, the term “microcrystal” means not only a complete crystal state but also a state partially including an amorphous state.
透明導電膜34は、半導体層32上に形成されている。透明導電膜34により、半導体層32と第2電極層36が合金化することが防止され、半導体層32と第2電極層36との接続抵抗を減少させることができる。
The transparent conductive film 34 is formed on the semiconductor layer 32. The transparent conductive film 34 prevents the semiconductor layer 32 and the second electrode layer 36 from being alloyed, and the connection resistance between the semiconductor layer 32 and the second electrode layer 36 can be reduced.
第2電極層36は、透明導電膜34上に形成される。第2電極層36には、銀(Ag)などの反射性金属が用いられる。一の光起電力素子28の透明導電膜34と第2電極層36は、隣接する他の光起電力素子28の第1電極層30に接触する。これにより、一の光起電力素子28と他の光起電力素子28とが電気的に直列に接続される。
The second electrode layer 36 is formed on the transparent conductive film 34. A reflective metal such as silver (Ag) is used for the second electrode layer 36. The transparent conductive film 34 and the second electrode layer 36 of one photovoltaic element 28 are in contact with the first electrode layer 30 of another adjacent photovoltaic element 28. Thereby, one photovoltaic element 28 and the other photovoltaic element 28 are electrically connected in series.
図3や図4に示すインターコネクタ22は、このように直列に接続された複数の光起電力素子28によって生成される電気エネルギー(電荷)を、太陽電池モジュール10の外部に出力する配線である。インターコネクタ22は、直列に接続された複数の光起電力素子28のうち両端にある光起電力素子28と導通する導通部22aと、導通部22aの略中央から裏面部材26に向けて立ち上がるように設けられている引き出し配線22bと、を有する。インターコネクタ22としては、銅(Cu)などの低抵抗率の材料が好ましい。
The interconnector 22 shown in FIGS. 3 and 4 is a wiring that outputs the electrical energy (charge) generated by the plurality of photovoltaic elements 28 connected in series in this manner to the outside of the solar cell module 10. . The interconnector 22 is connected to the photovoltaic elements 28 at both ends of the plurality of photovoltaic elements 28 connected in series, and rises from the approximate center of the conducting part 22a toward the back member 26. And a lead-out wiring 22b. The interconnector 22 is preferably a low resistivity material such as copper (Cu).
充填材24は、光起電力装置12およびインターコネクタ22を、透光性部材16と裏面部材26との間に封止し、光起電力素子28に加えられる衝撃を緩衝するように配置される。また、充填材24は、積層される裏面部材26の貫通孔26aに対応する位置に貫通孔24aが形成されている。本実施の形態では、充填材24としてエチレン酢酸ビニル(EVA)を用いる。また、本実施の形態では、裏面部材26として廉価な青板ガラス(フロートガラス)を用いている。なお、青板ガラスは、不純物イオンとして、例えば、ナトリウム(Na)などのアルカリ金属を含んでいる。裏面部材26は、太陽電池モジュール10全体の強度を向上するとともに、太陽電池モジュール10の裏面側からの水分や不純物の浸入を防止する。
The filler 24 is disposed so as to seal the photovoltaic device 12 and the interconnector 22 between the translucent member 16 and the back surface member 26 and to buffer the impact applied to the photovoltaic element 28. . Further, the filler 24 has a through hole 24 a formed at a position corresponding to the through hole 26 a of the back surface member 26 to be laminated. In the present embodiment, ethylene vinyl acetate (EVA) is used as the filler 24. In the present embodiment, inexpensive blue glass (float glass) is used as the back member 26. In addition, the blue plate glass contains alkali metals, such as sodium (Na), as an impurity ion, for example. The back member 26 improves the strength of the entire solar cell module 10 and prevents moisture and impurities from entering from the back side of the solar cell module 10.
[固定部材]
次に、固定部材18について詳述する。固定部材18は、図3に示すように、長方形の裏面部材26の表面に設けられる。固定部材18は、貫通孔26aとの間に空間18aが形成されているとともに、貫通孔26aを覆うように重畳して設けられている。また、固定部材18は、板状の部材を折り曲げ加工して作製されたものであり、長方形の平坦な被覆部18bと、長方形の2つの長辺から折り曲がっている2つの側面18cと、裏面部材26に直接固定されるフランジ部18dと、を有する。フランジ部18dは、接着層(不図示)を介して裏面部材26の表面に固着されている。 [Fixing member]
Next, the fixingmember 18 will be described in detail. As shown in FIG. 3, the fixing member 18 is provided on the surface of a rectangular back surface member 26. The fixing member 18 has a space 18a formed between the fixing member 18 and the through hole 26a, and is provided so as to cover the through hole 26a. The fixing member 18 is manufactured by bending a plate-shaped member, and includes a rectangular flat covering portion 18b, two side surfaces 18c bent from two long sides of the rectangle, and a back surface. And a flange portion 18d fixed directly to the member 26. The flange portion 18d is fixed to the surface of the back member 26 through an adhesive layer (not shown).
次に、固定部材18について詳述する。固定部材18は、図3に示すように、長方形の裏面部材26の表面に設けられる。固定部材18は、貫通孔26aとの間に空間18aが形成されているとともに、貫通孔26aを覆うように重畳して設けられている。また、固定部材18は、板状の部材を折り曲げ加工して作製されたものであり、長方形の平坦な被覆部18bと、長方形の2つの長辺から折り曲がっている2つの側面18cと、裏面部材26に直接固定されるフランジ部18dと、を有する。フランジ部18dは、接着層(不図示)を介して裏面部材26の表面に固着されている。 [Fixing member]
Next, the fixing
固定部材18は、太陽電池モジュール10を設置する際に架台に取り付けられる取付け部として機能する。これにより、固定部材18は、補強部材や取付け部材として兼用され、部品点数の削減による更なるコストの低減が可能となる。なお、取付け部材が複数ある場合、全ての固定部材18がこれらの取付け部材を兼用している必要はなく、少なくとも1以上の取付け部材を兼用していればよい。
The fixing member 18 functions as an attachment portion that is attached to the gantry when the solar cell module 10 is installed. As a result, the fixing member 18 is also used as a reinforcing member or an attachment member, and the cost can be further reduced by reducing the number of parts. When there are a plurality of mounting members, it is not necessary that all the fixing members 18 also serve as these mounting members, and it is sufficient that at least one or more mounting members are also used.
このように、本実施の形態に係る太陽電池モジュール10は、固定部材18により裏面部材26の貫通孔26aが覆われているため、外部から水分等の異物の浸入が抑制される。そのため、太陽電池モジュール内部の素子や配線などの劣化や、それらの接合部分における劣化が低減され、太陽電池モジュールと外部との接続信頼性を向上することができる。
Thus, in the solar cell module 10 according to the present embodiment, since the through hole 26a of the back surface member 26 is covered by the fixing member 18, the entry of foreign matters such as moisture from the outside is suppressed. Therefore, deterioration of elements and wirings inside the solar cell module and deterioration at the joint portion thereof are reduced, and the connection reliability between the solar cell module and the outside can be improved.
なお、固定部材18は、前述のように、板状の部材を折り曲げて作製されている。したがって、固定部材18は、太陽電池モジュール10の剛性を高める形状を有しているといってもよい。これにより、太陽電池モジュールの剛性を高めるための部材を新たに設ける必要がなく、部品点数の削減によるコストの低減が可能となる。また、固定部材18は、亜鉛メッキ鋼板などの金属材料で構成されているとよい。これにより、太陽電池モジュールの剛性を高める固定部材18を安価に、また、簡易に製造できる。
The fixing member 18 is produced by bending a plate-like member as described above. Therefore, it may be said that the fixing member 18 has a shape that increases the rigidity of the solar cell module 10. Thereby, it is not necessary to newly provide a member for increasing the rigidity of the solar cell module, and the cost can be reduced by reducing the number of parts. Moreover, the fixing member 18 is good to be comprised with metal materials, such as a galvanized steel plate. Thereby, the fixing member 18 which raises the rigidity of a solar cell module can be manufactured cheaply and simply.
固定部材18は、その長手方向が裏面部材26のいずれかの辺(図3の場合には短辺)に平行に設けられている。これにより、太陽電池モジュール10の強度を均等に高めることができる。なお、固定部材18の長手方向の長さは、その長手方向と平行な裏面部材26の一辺の長さよりも短い。
The fixing member 18 is provided such that its longitudinal direction is parallel to any side of the back member 26 (short side in the case of FIG. 3). Thereby, the intensity | strength of the solar cell module 10 can be raised equally. The length of the fixing member 18 in the longitudinal direction is shorter than the length of one side of the back member 26 parallel to the longitudinal direction.
固定部材18は、光起電力装置12で生じた電気エネルギーを外部へ出力する出力端子が固定されていてもよい。図6は、固定部材に固定されている出力端子近傍を側面から見た模式図である。
The fixing member 18 may have an output terminal for outputting electric energy generated by the photovoltaic device 12 to the outside. FIG. 6 is a schematic view of the vicinity of the output terminal fixed to the fixing member as viewed from the side.
固定部材18は、図3に示すように、被覆部18bに出力端子を固定するための穴18eが2か所形成されている。出力端子40は、図6に示すように、ねじなどの締結部材により固定部材18に固定されている。インターコネクタ22の引き出し配線22bの一方の端部は、貫通孔26aを経由して、貫通孔26aと固定部材18との間の空間18aに引き出され、出力端子40に接続されている。これにより、外部から出力端子40を介してかかる力が固定部材18に分散され、直接引き出し配線22bに加わることが抑制される。
As shown in FIG. 3, the fixing member 18 has two holes 18e for fixing the output terminal to the covering portion 18b. As shown in FIG. 6, the output terminal 40 is fixed to the fixing member 18 by a fastening member such as a screw. One end of the lead-out wiring 22b of the interconnector 22 is drawn out to the space 18a between the through-hole 26a and the fixing member 18 via the through-hole 26a and connected to the output terminal 40. Thereby, the force applied from the outside via the output terminal 40 is distributed to the fixing member 18 and is prevented from being directly applied to the lead-out wiring 22b.
(太陽電池モジュールの製造方法)
次に、上述の太陽電池を備える太陽電池モジュールの製造方法について説明する。なお、以下では、光起電力素子28を複数備える太陽電池モジュールについて説明するが、光起電力素子28を一つ備える太陽電池モジュールであってもよい。 (Method for manufacturing solar cell module)
Next, the manufacturing method of a solar cell module provided with the above-mentioned solar cell is demonstrated. In the following, a solar cell module including a plurality ofphotovoltaic elements 28 will be described. However, a solar cell module including one photovoltaic element 28 may be used.
次に、上述の太陽電池を備える太陽電池モジュールの製造方法について説明する。なお、以下では、光起電力素子28を複数備える太陽電池モジュールについて説明するが、光起電力素子28を一つ備える太陽電池モジュールであってもよい。 (Method for manufacturing solar cell module)
Next, the manufacturing method of a solar cell module provided with the above-mentioned solar cell is demonstrated. In the following, a solar cell module including a plurality of
図7および図8は、本実施の形態に係る太陽電池モジュールの製造方法の工程を説明するための断面の模式図である。
7 and 8 are schematic cross-sectional views for explaining the steps of the method for manufacturing the solar cell module according to the present embodiment.
はじめに、図7(a)に示すように、4mm厚のガラスからなる透光性部材16上に、スパッタリングにより600nm厚の酸化亜鉛(ZnO)からなる第1電極層30を形成する。そして、透光性部材16の第1電極層30側からYAGレーザを照射して、第1電極層30を短冊状にパターニングする。当該レーザ分離加工には、波長1064nm、エネルギー密度13J/cm2、パルス周波数3kHzのNd(ネオジム):YAGレーザを使用する。
First, as shown in FIG. 7A, a first electrode layer 30 made of zinc oxide (ZnO) having a thickness of 600 nm is formed on a translucent member 16 made of glass having a thickness of 4 mm by sputtering. And the YAG laser is irradiated from the 1st electrode layer 30 side of the translucent member 16, and the 1st electrode layer 30 is patterned in strip shape. For the laser separation processing, an Nd (neodymium): YAG laser having a wavelength of 1064 nm, an energy density of 13 J / cm 2 and a pulse frequency of 3 kHz is used.
次に、図7(b)に示すように、プラズマ処理装置(プラズマCVD)により半導体層32を形成する。半導体層32は、膜厚15nmのp型アモルファスシリコン半導体膜、膜厚200nmのi型アモルファスシリコン半導体膜、膜厚30nmのn型アモルファスシリコン半導体膜、膜厚30nmのp型微結晶シリコン半導体膜、膜厚2000nmのi型微結晶シリコン半導体膜および膜厚30nmのn型微結晶シリコン半導体膜を、第1電極層30上に順次積層したものである。
Next, as shown in FIG. 7B, a semiconductor layer 32 is formed by a plasma processing apparatus (plasma CVD). The semiconductor layer 32 includes a p-type amorphous silicon semiconductor film having a thickness of 15 nm, an i-type amorphous silicon semiconductor film having a thickness of 200 nm, an n-type amorphous silicon semiconductor film having a thickness of 30 nm, a p-type microcrystalline silicon semiconductor film having a thickness of 30 nm, An i-type microcrystalline silicon semiconductor film having a thickness of 2000 nm and an n-type microcrystalline silicon semiconductor film having a thickness of 30 nm are sequentially stacked on the first electrode layer 30.
p型アモルファスシリコン半導体膜は、モノシラン(SiH4)、メタン(CH4)、水素(H2)およびジボラン(B2H6)との混合ガスを原料ガスとして形成される。i型アモルファスシリコン半導体膜は、モノシラン(SiH4)と水素(H2)との混合ガスを原料ガスとして形成される。n型アモルファスシリコン半導体膜は、モノシラン(SiH4)、水素(H2)およびホスフィン(PH3)との混合ガスを原料ガスとして形成される。
The p-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), methane (CH 4 ), hydrogen (H 2 ), and diborane (B 2 H 6 ) as a source gas. The i-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ) and hydrogen (H 2 ) as a source gas. The n-type amorphous silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ) and phosphine (PH 3 ) as a source gas.
また、p型微結晶シリコン半導体膜は、モノシラン(SiH4)、水素(H2)およびジボラン(B2H6)との混合ガスを原料ガスとして形成される。i型微結晶シリコン半導体膜は、モノシラン(SiH4)と水素(H2)との混合ガスを原料ガスとして形成される。n型微結晶シリコン半導体膜は、モノシラン(SiH4)、水素(H2)およびホスフィン(PH3)との混合ガスを原料ガスとして形成される。以下にプラズマ処理装置による各膜の成膜条件の詳細を表1に示す。
The p-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ), and diborane (B 2 H 6 ) as a source gas. The i-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ) and hydrogen (H 2 ) as a source gas. The n-type microcrystalline silicon semiconductor film is formed using a mixed gas of monosilane (SiH 4 ), hydrogen (H 2 ), and phosphine (PH 3 ) as a source gas. The details of the film forming conditions of each film by the plasma processing apparatus are shown in Table 1 below.
なお、n型アモルファスシリコン半導体膜とp型微結晶シリコン半導体膜との間に、中間層として、膜厚30nmの酸化シリコン(SiOx)を設けてもよい。こうした中間層は、スパッタリング等により形成される。
Note that 30 nm-thick silicon oxide (SiO x ) may be provided as an intermediate layer between the n-type amorphous silicon semiconductor film and the p-type microcrystalline silicon semiconductor film. Such an intermediate layer is formed by sputtering or the like.
積層された半導体層32、第1電極層30のパターニング位置から外れた位置に表面側(透光性部材16側)からYAGレーザを照射することにより透光性部材16の裏面側に形成された半導体層32を分離するように除去し、短冊状にパターニングする。当該レーザ分離加工には、波長532nm(第2高調波)、エネルギー密度0.7J/cm2、パルス周波数3kHzのNd(ネオジム):YAGレーザを使用する。
The YAG laser is irradiated from the front surface side (translucent member 16 side) to a position deviated from the patterning position of the stacked semiconductor layer 32 and first electrode layer 30 and formed on the back surface side of the translucent member 16. The semiconductor layer 32 is removed so as to be separated and patterned into a strip shape. For the laser separation processing, an Nd (neodymium): YAG laser having a wavelength of 532 nm (second harmonic), an energy density of 0.7 J / cm 2 , and a pulse frequency of 3 kHz is used.
次に、図7(c)に示すように、酸化亜鉛(ZnO)からなる透明導電膜34を半導体層32上にスパッタリングにより形成する。透明導電膜34は、半導体層32がパターニングにより除去された領域や側端部にも成膜される。
Next, as shown in FIG. 7C, a transparent conductive film 34 made of zinc oxide (ZnO) is formed on the semiconductor layer 32 by sputtering. The transparent conductive film 34 is also formed in regions and side edges where the semiconductor layer 32 has been removed by patterning.
そして、図8(a)に示すように、200nm厚の銀(Ag)膜を透明導電膜34上にスパッタリングにより成膜し、第2電極層36を形成する。このとき、第2電極層36は、半導体層32がパターニングにより除去された領域内の透明導電膜34上にも成膜される。
Then, as shown in FIG. 8A, a 200 nm-thick silver (Ag) film is formed on the transparent conductive film 34 by sputtering to form a second electrode layer 36. At this time, the second electrode layer 36 is also formed on the transparent conductive film 34 in the region where the semiconductor layer 32 is removed by patterning.
次に、図8(b)に示すように、半導体層32のパターニング位置からずれた部分に、表面側(透光性部材16側)からYAGレーザを照射することにより半導体層32、透明導電膜34および第2電極層36を分離し、短冊状にパターニングする。当該レーザ分離加工には、波長532nm、エネルギー密度0.7J/cm2、パルス周波数4kHzのNd(ネオジム):YAGレーザを使用する。これにより、複数の光起電力素子28が形成される。
Next, as shown in FIG. 8B, the semiconductor layer 32, the transparent conductive film is irradiated by irradiating the portion shifted from the patterning position of the semiconductor layer 32 with the YAG laser from the surface side (translucent member 16 side). 34 and the second electrode layer 36 are separated and patterned into strips. For the laser separation processing, an Nd (neodymium): YAG laser having a wavelength of 532 nm, an energy density of 0.7 J / cm 2 , and a pulse frequency of 4 kHz is used. Thereby, a plurality of photovoltaic elements 28 are formed.
次に、図8(c)に示すように、第1電極層30や半導体層32の側部(最外周)に回り込んだ透明導電膜34と第2電極層36は、表面側から照射されるレーザにより除去される。当該レーザ除去加工には、波長1064nm、エネルギー密度13J/cm2、パルス周波数3kHzのNd(ネオジム):YAGレーザを使用する。
Next, as shown in FIG. 8C, the transparent conductive film 34 and the second electrode layer 36 that wrap around the side portions (outermost circumference) of the first electrode layer 30 and the semiconductor layer 32 are irradiated from the surface side. Removed by a laser. For the laser removal processing, an Nd (neodymium): YAG laser having a wavelength of 1064 nm, an energy density of 13 J / cm 2 and a pulse frequency of 3 kHz is used.
以上により、互いに直列接続された複数の光起電力素子28が透光性部材16上に形成される。
Thus, a plurality of photovoltaic elements 28 connected in series with each other are formed on the translucent member 16.
次に、図3に示すように、前述の方法で一方の面に光起電力装置12が設けられた透光性部材16を準備する。そして、光起電力装置12上にインターコネクタ22を配置し、引き出し配線22bを立ち上げた状態とする。
Next, as shown in FIG. 3, the translucent member 16 provided with the photovoltaic device 12 on one surface is prepared by the method described above. Then, the interconnector 22 is arranged on the photovoltaic device 12, and the lead-out wiring 22b is brought up.
次に、図3に示すように、光起電力装置12を覆う、エチレン酢酸ビニル(EVA)からなるシート状の充填材24と、裏面部材26と、を光起電力装置12上に配置する。充填材24は、引き出し配線22bの一端が外側へ引き出されるように貫通孔24aが設けられており、その貫通孔24aに引き出し配線22bが通される。また、裏面部材26は、貫通孔26aが設けられており、その貫通孔に引き出し配線22bが通される。なお、透光性部材16および裏面部材26は、互いに同程度の外形寸法を有している。
Next, as shown in FIG. 3, a sheet-like filler 24 made of ethylene vinyl acetate (EVA) and a back member 26 covering the photovoltaic device 12 are arranged on the photovoltaic device 12. The filler 24 is provided with a through hole 24a so that one end of the lead wire 22b is drawn to the outside, and the lead wire 22b is passed through the through hole 24a. Further, the back member 26 is provided with a through hole 26a, and the lead-out wiring 22b is passed through the through hole. The translucent member 16 and the back member 26 have the same outer dimensions.
そして、この状態で透光性部材16と裏面部材26とを真空雰囲気で圧着しながら加熱することで太陽電池モジュール10が作製される。その際、透光性部材16と裏面部材26との間は、溶融した充填材24が隙間に入り込むことで密着するとともに、裏面部材26の貫通孔26aにも充填材24が入り込むことにより、引き出し配線22bが裏面部材26の貫通孔26aにしっかり固定される。
In this state, the solar cell module 10 is manufactured by heating the translucent member 16 and the back member 26 while pressing them in a vacuum atmosphere. At that time, the light-transmitting member 16 and the back surface member 26 are brought into close contact with each other when the melted filler 24 enters the gap, and the filler 24 also enters the through hole 26a of the back surface member 26, thereby pulling out. The wiring 22 b is firmly fixed to the through hole 26 a of the back member 26.
そして、図3に示すように、固定部材18が貫通孔26aを覆うように配置され、裏面部材26に固定される。その際、引き出し配線22bと出力端子40とを接続する。
And as shown in FIG. 3, the fixing member 18 is arrange | positioned so that the through-hole 26a may be covered, and it fixes to the back surface member 26. FIG. At this time, the lead wiring 22b and the output terminal 40 are connected.
(第2の実施の形態)
図9は、第2の実施の形態に係る太陽電池モジュールの分解斜視図である。本実施の形態に係る太陽電池モジュール110は、第1の実施の形態に係る太陽電池モジュール10と比較して、貫通孔の位置が異なっている点が大きな特徴である。また、太陽電池モジュール110は、貫通孔の位置に応じて固定部材を2つ備えている。なお、第1の実施の形態と同様の構成については、同じ符号を付して説明を適宜省略する。 (Second Embodiment)
FIG. 9 is an exploded perspective view of the solar cell module according to the second embodiment. Thesolar cell module 110 according to the present embodiment is largely characterized in that the positions of the through holes are different from those of the solar cell module 10 according to the first embodiment. The solar cell module 110 includes two fixing members according to the positions of the through holes. In addition, about the structure similar to 1st Embodiment, the same code | symbol is attached | subjected and description is abbreviate | omitted suitably.
図9は、第2の実施の形態に係る太陽電池モジュールの分解斜視図である。本実施の形態に係る太陽電池モジュール110は、第1の実施の形態に係る太陽電池モジュール10と比較して、貫通孔の位置が異なっている点が大きな特徴である。また、太陽電池モジュール110は、貫通孔の位置に応じて固定部材を2つ備えている。なお、第1の実施の形態と同様の構成については、同じ符号を付して説明を適宜省略する。 (Second Embodiment)
FIG. 9 is an exploded perspective view of the solar cell module according to the second embodiment. The
太陽電池モジュール110は、光起電力装置12、太陽電池ジュールの受光側に配置された透光性部材16、2つの固定部材118、インターコネクタ122、充填材124、および、保護材としての裏面部材126と、を備える。
The solar cell module 110 includes a photovoltaic device 12, a translucent member 16 disposed on the light receiving side of the solar cell module, two fixing members 118, an interconnector 122, a filler 124, and a back member as a protective material. 126.
インターコネクタ122は、複数の光起電力素子28によって生成される電気エネルギー(電荷)を、太陽電池モジュール10の外部に出力する配線である。インターコネクタ22は、直列に接続された複数の光起電力素子28のうち両端にある光起電力素子28と導通する導通部122aと、導通部122aの端部に近い位置から裏面部材126に向けて立ち上がるように設けられている引き出し配線122bと、を有する。2つの引き出し配線122bは、透光性部材16の中心に対して略対称な位置に設けられている。
The interconnector 122 is a wiring that outputs electric energy (charge) generated by the plurality of photovoltaic elements 28 to the outside of the solar cell module 10. The interconnector 22 is connected to the photovoltaic element 28 at both ends of the plurality of photovoltaic elements 28 connected in series, and from the position near the end of the conducting part 122a toward the back member 126. And a lead-out wiring 122b provided so as to rise. The two lead wirings 122b are provided at positions that are substantially symmetrical with respect to the center of the translucent member 16.
裏面部材126は、透光性部材16と対向するように設けられている。また、裏面部材126は、インターコネクタ22の引き出し配線122bの一部が通される貫通孔126aが形成されている。
The back member 126 is provided so as to face the translucent member 16. Further, the back surface member 126 is formed with a through hole 126a through which a part of the lead-out wiring 122b of the interconnector 22 is passed.
充填材124は、積層される裏面部材126の貫通孔126aに対応する位置に貫通孔124aが形成されている。
The filler 124 has a through hole 124 a formed at a position corresponding to the through hole 126 a of the back member 126 to be laminated.
次に、固定部材118について詳述する。固定部材118は、第1の実施の形態とほぼ同じ構成であるが、一つの固定部材118の被覆部18bには、出力端子を固定するための穴18eが1か所形成されている。なお、固定部材118は、裏面部材126の貫通孔126aを覆う位置に配置されている。換言すれば、裏面部材126の貫通孔126aは、固定部材118に覆われる位置に形成されている。
Next, the fixing member 118 will be described in detail. The fixing member 118 has substantially the same configuration as that of the first embodiment, but the cover portion 18b of one fixing member 118 is formed with one hole 18e for fixing the output terminal. The fixing member 118 is disposed at a position covering the through hole 126a of the back surface member 126. In other words, the through hole 126 a of the back member 126 is formed at a position covered with the fixing member 118.
このように、本実施の形態に係る太陽電池モジュール110は、それぞれの固定部材118により裏面部材126の各貫通孔126aが覆われているため、外部から水分等の異物の浸入が抑制される。そのため、太陽電池モジュール内部の素子や配線などの劣化や、それらの接合部分における劣化が低減され、太陽電池モジュールと外部との接続信頼性を向上することができる。
Thus, in the solar cell module 110 according to the present embodiment, since the through holes 126a of the back surface member 126 are covered by the respective fixing members 118, entry of foreign matters such as moisture from the outside is suppressed. Therefore, deterioration of elements and wirings inside the solar cell module and deterioration at the joint portion thereof are reduced, and the connection reliability between the solar cell module and the outside can be improved.
また、2つの固定部材118は、その長手方向が裏面部材126のいずれかの辺(図3の場合には短辺)に平行に設けられている。これにより、太陽電池モジュール10の強度を均等に高めることができる。また、2つの固定部材118は、長方形の裏面部材126の中心を通る2つの中心線L1,L2に対して対称に配置されている。つまり、2つの固定部材118は、中心線L2に対して線対称の位置に配置されている。また、それぞれの固定部材118は、長手方向が中心線L1に対して垂直に配置されているとともに、中央部が中心線L1とほぼ一致するように配置されている。
Further, the two fixing members 118 are provided such that the longitudinal direction thereof is parallel to any side of the back surface member 126 (short side in the case of FIG. 3). Thereby, the intensity | strength of the solar cell module 10 can be raised equally. The two fixing members 118 are arranged symmetrically with respect to two center lines L1 and L2 passing through the center of the rectangular back surface member 126. That is, the two fixing members 118 are arranged at positions symmetrical with respect to the center line L2. In addition, each fixing member 118 is disposed such that the longitudinal direction thereof is perpendicular to the center line L1 and the center portion substantially coincides with the center line L1.
このように、2つの固定部材118は、裏面部材126の中心または裏面部材126の中心を通る直線に対して対象な位置に配置されているため、太陽電池モジュール110の強度を均等に高めることができる。
As described above, since the two fixing members 118 are arranged at target positions with respect to the center of the back surface member 126 or the straight line passing through the center of the back surface member 126, the strength of the solar cell module 110 can be evenly increased. it can.
(第3の実施の形態)
図10は、第3の実施の形態に係る太陽電池モジュールの分解斜視図である。図11は、図10に示す固定部材近傍のB-B断面図である。本実施の形態に係る太陽電池モジュール210は、第1の実施の形態に係る太陽電池モジュール10と比較して、固定部材18の内部空間の一部に樹脂材料が充填されている点が大きく異なる。 (Third embodiment)
FIG. 10 is an exploded perspective view of the solar cell module according to the third embodiment. 11 is a cross-sectional view taken along the line BB in the vicinity of the fixing member shown in FIG. Thesolar cell module 210 according to the present embodiment is greatly different from the solar cell module 10 according to the first embodiment in that a resin material is filled in a part of the internal space of the fixing member 18. .
図10は、第3の実施の形態に係る太陽電池モジュールの分解斜視図である。図11は、図10に示す固定部材近傍のB-B断面図である。本実施の形態に係る太陽電池モジュール210は、第1の実施の形態に係る太陽電池モジュール10と比較して、固定部材18の内部空間の一部に樹脂材料が充填されている点が大きく異なる。 (Third embodiment)
FIG. 10 is an exploded perspective view of the solar cell module according to the third embodiment. 11 is a cross-sectional view taken along the line BB in the vicinity of the fixing member shown in FIG. The
太陽電池モジュール210は、裏面部材26と固定部材18との間の空間に樹脂材料42を備えている。樹脂材料42は、裏面部材26の貫通孔26aから引き出された引き出し配線22bの少なくとも一部を封入している。これにより、導通部分である引き出し配線22bの劣化や貫通孔26aから太陽電池モジュール210内部への水分の浸入をより抑制できる。
The solar cell module 210 includes a resin material 42 in a space between the back member 26 and the fixing member 18. The resin material 42 encloses at least a part of the lead wiring 22b drawn from the through hole 26a of the back member 26. Thereby, deterioration of the lead-out wiring 22b which is a conduction | electrical_connection part and penetration | invasion of the water | moisture content from the through-hole 26a to the inside of the solar cell module 210 can be suppressed more.
具体的な製造方法は、固定部材18を裏面部材26に接着し、インターコネクタ22の引き出し配線22bと出力端子40とを電気的に接続した後、固定部材18の両端の開口より、シリコーン、ブチルゴム等の樹脂材料42を封入する。これにより、貫通孔26aから出力端子40に至る通電部分が樹脂材料42で埋設される。
Specifically, the fixing member 18 is bonded to the back surface member 26, the lead-out wiring 22 b of the interconnector 22 and the output terminal 40 are electrically connected, and then the silicone and butyl rubber are opened from the openings at both ends of the fixing member 18. A resin material 42 such as is encapsulated. As a result, the energized portion from the through hole 26 a to the output terminal 40 is embedded with the resin material 42.
(第4の実施の形態)
図12は、第4の実施の形態に係る太陽電池モジュールの分解斜視図である。図13は、図12に示す固定部材近傍のC-C断面図である。本実施の形態に係る太陽電池モジュール310は、第1の実施の形態に係る太陽電池モジュール10と比較して、固定部材18の開口部が閉塞されている点が大きく異なる。 (Fourth embodiment)
FIG. 12 is an exploded perspective view of the solar cell module according to the fourth embodiment. 13 is a cross-sectional view taken along the line CC in the vicinity of the fixing member shown in FIG. Thesolar cell module 310 according to the present embodiment is largely different from the solar cell module 10 according to the first embodiment in that the opening of the fixing member 18 is closed.
図12は、第4の実施の形態に係る太陽電池モジュールの分解斜視図である。図13は、図12に示す固定部材近傍のC-C断面図である。本実施の形態に係る太陽電池モジュール310は、第1の実施の形態に係る太陽電池モジュール10と比較して、固定部材18の開口部が閉塞されている点が大きく異なる。 (Fourth embodiment)
FIG. 12 is an exploded perspective view of the solar cell module according to the fourth embodiment. 13 is a cross-sectional view taken along the line CC in the vicinity of the fixing member shown in FIG. The
太陽電池モジュール310の固定部材18は、開口側部18fに、固定部材18と同じ材料(例えば、亜鉛メッキ鋼板)の板材44が溶接されている。そのため、固定部材18は、裏面部材26との間に閉空間が形成される形状となる。これにより、太陽電池モジュール310内部への水分の浸入をより抑制できる。また、固定部材18のねじり強度が向上し、太陽電池モジュール310全体の剛性が高まる。
The fixing member 18 of the solar cell module 310 has a plate material 44 made of the same material as the fixing member 18 (for example, a galvanized steel plate) welded to the opening side portion 18f. Therefore, the fixing member 18 has a shape in which a closed space is formed between the fixing member 18 and the back surface member 26. Thereby, the penetration | invasion of the water | moisture content to the solar cell module 310 inside can be suppressed more. Further, the torsional strength of the fixing member 18 is improved, and the rigidity of the entire solar cell module 310 is increased.
なお、本願明細書において「剛性」とは、外力が太陽電池モジュールに加わった際の変形の程度を示すものであり、「剛性が高い」とは、同じ外力が加わった際に変形しにくい状態をいう。より具体的には、圧縮強度、引張強度、ねじれ強度などの種々の「強度」が高い状態をいう。
In the present specification, “rigidity” indicates the degree of deformation when an external force is applied to the solar cell module, and “high rigidity” is a state in which deformation is difficult when the same external force is applied. Say. More specifically, it refers to a state in which various “strengths” such as compressive strength, tensile strength, and torsional strength are high.
上述のように、本実施の形態に係る太陽電池モジュール10(110,210,310)は、受光側に配置された透光性部材16と、透光性部材16と対向するように設けられた裏面部材26と、透光性部材16と裏面部材26との間に設けられている光起電力装置12と、光起電力装置12で生じた電気エネルギーを外部へ出力するインターコネクタ22と、裏面部材26の表面に設けられている固定部材18(118)と、を備えている。
As described above, the solar cell module 10 (110, 210, 310) according to the present embodiment is provided so as to face the translucent member 16 disposed on the light receiving side and the translucent member 16. A back surface member 26; a photovoltaic device 12 provided between the translucent member 16 and the back surface member 26; an interconnector 22 that outputs electrical energy generated by the photovoltaic device 12 to the outside; And a fixing member 18 (118) provided on the surface of the member 26.
透光性部材16は、受光面16aの外縁に、外部から光が入射する入射部16dを有し、裏面部材26は、インターコネクタ22の一部である引き出し配線22bが通される貫通孔26aが形成されている。固定部材18は、貫通孔26aとの間に空間が形成されているとともに、貫通孔26aを覆うように設けられている。そして、固定部材18は、光起電力装置12で生じた電気エネルギーを外部へ出力する出力端子40が固定されており、引き出し配線22bは、出力端子40に接続されている。
The translucent member 16 has an incident portion 16d where light enters from the outside at the outer edge of the light receiving surface 16a, and the back surface member 26 has a through hole 26a through which a lead-out wiring 22b which is a part of the interconnector 22 passes. Is formed. The fixing member 18 is provided so as to cover the through hole 26a while a space is formed between the fixing member 18 and the through hole 26a. The fixing member 18 has an output terminal 40 for outputting the electric energy generated in the photovoltaic device 12 to the outside fixed, and the lead-out wiring 22b is connected to the output terminal 40.
これにより、固定部材18は、接続箱を兼ねることができる。また、固定部材18は、光起電力を外部に取り出すために裏面部材26に設けられた貫通孔26aからの水分等の浸入を抑制する。また、固定部材18にかかる外力による脱落が防止される。また、固定部材18により、部品点数削減による太陽電池モジュールのコスト削減を可能とする。
Thereby, the fixing member 18 can also serve as a connection box. Further, the fixing member 18 suppresses intrusion of moisture and the like from the through hole 26a provided in the back surface member 26 in order to take out the photovoltaic power to the outside. Further, the falling off due to the external force applied to the fixing member 18 is prevented. Further, the fixing member 18 enables cost reduction of the solar cell module by reducing the number of parts.
また、本実施の形態に係る太陽電池モジュール10は、透光性部材16や裏面部材26にガラス板を用いた場合、2枚のガラス板により光起電力装置12が挟まれるため、強度が高くなる。そのため、このような場合には強度向上のためにフレームを設ける必要がない。その結果、透光性部材16は、受光面16aの外縁に、外部から光が入射する入射部16dを有する。これにより、フレームがある場合と比較して、光起電力装置12に外部から光を多く取り込むことができる。
Moreover, since the photovoltaic apparatus 12 is pinched | interposed into two glass plates when the solar cell module 10 which concerns on this Embodiment uses a glass plate for the translucent member 16 or the back surface member 26, intensity | strength is high. Become. Therefore, in such a case, it is not necessary to provide a frame for improving the strength. As a result, the translucent member 16 has an incident portion 16d on the outer edge of the light receiving surface 16a where light enters from the outside. Thereby, compared with the case where there exists a flame | frame, much light can be taken in into the photovoltaic apparatus 12 from the outside.
以上、本発明を上述の実施の形態を参照して説明したが、本発明は上述の実施の形態に限定されるものではなく、実施の形態の構成を適宜組み合わせたものや置換したものについても本発明に含まれるものである。また、当業者の知識に基づいて実施の形態における組合せや処理の順番を適宜組み替えることや各種の設計変更等の変形を実施の形態に対して加えることも可能であり、そのような変形が加えられた実施の形態も本発明の範囲に含まれうる。
As described above, the present invention has been described with reference to the above-described embodiment. However, the present invention is not limited to the above-described embodiment, and the present invention can be appropriately combined or replaced with the configuration of the embodiment. It is included in the present invention. In addition, it is possible to appropriately change the combination and processing order in the embodiment based on the knowledge of those skilled in the art and to add various modifications such as various design changes to the embodiment. The described embodiments can also be included in the scope of the present invention.
上述の実施の形態に係る充填材24としては、ブチルゴムやエチレン酢酸ビニル(EVA)の他、シリコーンなどのコーキングに用いる材料、ポリビニルブチラール(PVB)といった充填樹脂材料、エチレンエチルアクリレートコポリマー(EEA)等のエチレン系樹脂、ウレタン、アクリル、エポキシ樹脂などを用いてもよい。
As the filler 24 according to the above-described embodiment, in addition to butyl rubber and ethylene vinyl acetate (EVA), a material used for caulking such as silicone, a filling resin material such as polyvinyl butyral (PVB), ethylene ethyl acrylate copolymer (EEA), and the like An ethylene resin, urethane, acrylic, epoxy resin, or the like may be used.
上述の各実施の形態に係る第1電極層30としては、酸化亜鉛(ZnO)の他、酸化スズ(SnO2)、酸化インジウム(In2O3)、酸化チタン(TiO2)、スズ酸亜鉛(Zn2SnO4)などの金属酸化物より選択された一種類あるいは複数種類の積層体により構成されていてもよい。なお、これらの金属酸化物には、フッ素(F)、スズ(Sn)、アルミニウム(Al)、ガリウム(Ga)、ニオブ(Nb)などがドープされていてもよい。
As the first electrode layer 30 according to each of the above-described embodiments, in addition to zinc oxide (ZnO), tin oxide (SnO 2 ), indium oxide (In 2 O 3 ), titanium oxide (TiO 2 ), zinc stannate (Zn 2 SnO 4) may be configured by a metal one kind selected from oxides or plural kinds of laminates such. Note that these metal oxides may be doped with fluorine (F), tin (Sn), aluminum (Al), gallium (Ga), niobium (Nb), or the like.
なお、以下の組合せによる太陽電池モジュールについても本発明の範囲に含まれうる。
In addition, the solar cell module by the following combinations can also be included in the scope of the present invention.
(1)太陽電池モジュールは、
受光側に配置された透光性部材と、
前記透光性部材と対向するように設けられた裏面部材と、
前記透光性部材と前記裏面部材との間に設けられている光起電力装置と、
前記光起電力装置で生じた電気エネルギーを外部へ出力する配線と、
前記裏面部材の表面に設けられている固定部材と、を備え、
前記透光性部材は、受光面の外縁に、外部から光が入射する入射部を有し、
前記裏面部材は、前記配線の一部が通される貫通孔が形成されており、
前記固定部材は、前記貫通孔との間に空間が形成されているとともに、前記貫通孔を覆うように設けられており、かつ、太陽電池モジュールを設置する際に架台に取り付けられる取付部として機能する。これにより、固定部材は、補強部材や取付け部材として兼用され、部品点数の削減による更なるコストの低減が可能となる。 (1) Solar cell module
A translucent member disposed on the light receiving side;
A back member provided so as to face the translucent member;
A photovoltaic device provided between the translucent member and the back member;
Wiring for outputting the electrical energy generated in the photovoltaic device to the outside;
A fixing member provided on the surface of the back member,
The translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside,
The back member has a through hole through which a part of the wiring is passed,
The fixing member has a space between the through hole and is provided so as to cover the through hole, and functions as an attachment portion that is attached to the gantry when the solar cell module is installed. To do. Thereby, the fixing member is also used as a reinforcing member or an attachment member, and it is possible to further reduce the cost by reducing the number of parts.
受光側に配置された透光性部材と、
前記透光性部材と対向するように設けられた裏面部材と、
前記透光性部材と前記裏面部材との間に設けられている光起電力装置と、
前記光起電力装置で生じた電気エネルギーを外部へ出力する配線と、
前記裏面部材の表面に設けられている固定部材と、を備え、
前記透光性部材は、受光面の外縁に、外部から光が入射する入射部を有し、
前記裏面部材は、前記配線の一部が通される貫通孔が形成されており、
前記固定部材は、前記貫通孔との間に空間が形成されているとともに、前記貫通孔を覆うように設けられており、かつ、太陽電池モジュールを設置する際に架台に取り付けられる取付部として機能する。これにより、固定部材は、補強部材や取付け部材として兼用され、部品点数の削減による更なるコストの低減が可能となる。 (1) Solar cell module
A translucent member disposed on the light receiving side;
A back member provided so as to face the translucent member;
A photovoltaic device provided between the translucent member and the back member;
Wiring for outputting the electrical energy generated in the photovoltaic device to the outside;
A fixing member provided on the surface of the back member,
The translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside,
The back member has a through hole through which a part of the wiring is passed,
The fixing member has a space between the through hole and is provided so as to cover the through hole, and functions as an attachment portion that is attached to the gantry when the solar cell module is installed. To do. Thereby, the fixing member is also used as a reinforcing member or an attachment member, and it is possible to further reduce the cost by reducing the number of parts.
(2)前記固定部材は、金属材料で構成されていることを特徴とする(1)に記載の太陽電池モジュールであってもよい。これにより、太陽電池モジュールの剛性を高める固定部材を安価に、また、簡易に製造できる。
(2) The solar cell module according to (1), wherein the fixing member is made of a metal material. Thereby, the fixing member which raises the rigidity of a solar cell module can be manufactured cheaply and simply.
(3)前記固定部材は、前記光起電力装置で生じた電気エネルギーを外部へ出力する出力端子が固定されており、前記配線は、前記出力端子に接続されていることを特徴とする(1)または(2)に記載の太陽電池モジュールであってもよい。これにより、外部から出力端子を介してかかる力が固定部材に分散され、配線に加わることが抑制される。
(3) The fixing member has an output terminal for outputting electric energy generated by the photovoltaic device to the outside fixed, and the wiring is connected to the output terminal (1) ) Or the solar cell module described in (2). Thereby, the force applied from the outside via the output terminal is dispersed to the fixing member, and is prevented from being applied to the wiring.
(4)前記固定部材と前記貫通孔との間の空間に充填されている樹脂材料を更に備え、前記樹脂材料は、前記貫通孔から引き出されている前記配線の一部を封入していることを特徴とする(1)乃至(3)のいずれか1項に記載の太陽電池モジュールであってもよい。これにより、導通部分である配線の劣化や貫通孔から太陽電池モジュール内部への水分の浸入をより抑制できる。
(4) A resin material filled in a space between the fixing member and the through hole is further provided, and the resin material encloses a part of the wiring drawn from the through hole. (1) thru | or the solar cell module of any one of (3) characterized by these. Thereby, deterioration of the wiring which is a conduction | electrical_connection part, and the penetration | invasion of the water | moisture content from a through-hole to the inside of a solar cell module can be suppressed more.
(5)前記固定部材は、前記裏面部材との間に閉空間が形成される形状を有していることを特徴とする請求項(1)乃至(4)のいずれか1項に記載の太陽電池モジュールであってもよい。これにより、太陽電池モジュール内部への水分の浸入をより抑制できる。
(5) The sun according to any one of (1) to (4), wherein the fixing member has a shape in which a closed space is formed between the fixing member and the back surface member. It may be a battery module. Thereby, the penetration | invasion of the water | moisture content inside a solar cell module can be suppressed more.
10 太陽電池モジュール、 12 光起電力装置、 16 透光性部材、 16a 受光面、 16d 入射部、 18 固定部材、 18a 空間、 18b 被覆部、 18c 側面、 18d フランジ部、 18e 穴、 18f 開口側部、 22 インターコネクタ、 22a 導通部、 22b 配線、 24 充填材、 24a 貫通孔、 26 裏面部材、 26a 貫通孔、 28 光起電力素子、 40 出力端子、 42 樹脂材料、 44 板材。
10 solar cell module, 12 photovoltaic device, 16 translucent member, 16a light receiving surface, 16d incident part, 18 fixed member, 18a space, 18b covering part, 18c side surface, 18d flange part, 18e hole, 18f opening side part , 22 interconnector, 22a conducting part, 22b wiring, 24 filler, 24a through hole, 26 back member, 26a through hole, 28 photovoltaic element, 40 output terminal, 42 resin material, 44 plate material.
本発明は、太陽電池に利用できる。
The present invention can be used for solar cells.
Claims (5)
- 受光側に配置された透光性部材と、
前記透光性部材と対向するように設けられた裏面部材と、
前記透光性部材と前記裏面部材との間に設けられている光起電力装置と、
前記光起電力装置で生じた電気エネルギーを外部へ出力する配線と、
前記裏面部材の表面に設けられている固定部材と、を備え、
前記透光性部材は、受光面の外縁に、外部から光が入射する入射部を有し、
前記裏面部材は、前記配線の一部が通される貫通孔が形成されており、
前記固定部材は、前記貫通孔との間に空間が形成されているとともに、前記貫通孔を覆うように設けられており、かつ、太陽電池モジュールを設置する際に架台に取り付けられる取付部として機能することを特徴とする太陽電池モジュール。 A translucent member disposed on the light receiving side;
A back member provided so as to face the translucent member;
A photovoltaic device provided between the translucent member and the back member;
Wiring for outputting the electrical energy generated in the photovoltaic device to the outside;
A fixing member provided on the surface of the back member,
The translucent member has an incident portion on the outer edge of the light receiving surface where light enters from the outside,
The back member has a through hole through which a part of the wiring is passed,
The fixing member has a space between the through hole and is provided so as to cover the through hole, and functions as an attachment portion that is attached to the gantry when the solar cell module is installed. A solar cell module characterized by: - 前記固定部材は、金属材料で構成されていることを特徴とする請求項1に記載の太陽電池モジュール。 The solar cell module according to claim 1, wherein the fixing member is made of a metal material.
- 前記固定部材は、前記光起電力装置で生じた電気エネルギーを外部へ出力する出力端子が固定されており、
前記配線は、前記出力端子に接続されていることを特徴とする請求項1または2に記載の太陽電池モジュール。 The fixing member has an output terminal for outputting electric energy generated by the photovoltaic device to the outside, and is fixed.
The solar cell module according to claim 1, wherein the wiring is connected to the output terminal. - 前記固定部材と前記貫通孔との間の空間に充填されている樹脂材料を更に備え、
前記樹脂材料は、前記貫通孔から引き出されている前記配線の一部を封入していることを特徴とする請求項1乃至3のいずれか1項に記載の太陽電池モジュール。 A resin material filled in a space between the fixing member and the through hole;
The solar cell module according to any one of claims 1 to 3, wherein the resin material encloses a part of the wiring drawn out from the through hole. - 前記固定部材は、前記裏面部材との間に閉空間が形成される形状を有していることを特徴とする請求項1乃至4のいずれか1項に記載の太陽電池モジュール。 The solar cell module according to any one of claims 1 to 4, wherein the fixing member has a shape in which a closed space is formed between the fixing member and the back surface member.
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JP2011-188773 | 2011-08-31 | ||
JP2011188773A JP2014212137A (en) | 2011-08-31 | 2011-08-31 | Solar cell module |
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WO2013031078A1 true WO2013031078A1 (en) | 2013-03-07 |
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PCT/JP2012/004516 WO2013031078A1 (en) | 2011-08-31 | 2012-07-12 | Solar cell module |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110473933A (en) * | 2015-10-02 | 2019-11-19 | Lg电子株式会社 | Method for being attached the connectors of solar panel |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04131192U (en) * | 1991-05-21 | 1992-12-02 | 株式会社四国総合研究所 | Mount for solar cell module |
JPH11251614A (en) * | 1998-03-02 | 1999-09-17 | Mitsubishi Electric Corp | Solar battery module |
JP2000244000A (en) * | 1999-02-24 | 2000-09-08 | Canon Inc | Solar cell module, roof with solar cell and power generation apparatus |
-
2011
- 2011-08-31 JP JP2011188773A patent/JP2014212137A/en not_active Withdrawn
-
2012
- 2012-07-12 WO PCT/JP2012/004516 patent/WO2013031078A1/en active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04131192U (en) * | 1991-05-21 | 1992-12-02 | 株式会社四国総合研究所 | Mount for solar cell module |
JPH11251614A (en) * | 1998-03-02 | 1999-09-17 | Mitsubishi Electric Corp | Solar battery module |
JP2000244000A (en) * | 1999-02-24 | 2000-09-08 | Canon Inc | Solar cell module, roof with solar cell and power generation apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110473933A (en) * | 2015-10-02 | 2019-11-19 | Lg电子株式会社 | Method for being attached the connectors of solar panel |
CN110473933B (en) * | 2015-10-02 | 2023-10-24 | 上饶新源越动科技发展有限公司 | Method for attaching an interconnector of a solar panel |
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