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WO2013076845A1 - Procédé de fabrication d'actionneur et actionneur - Google Patents

Procédé de fabrication d'actionneur et actionneur Download PDF

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Publication number
WO2013076845A1
WO2013076845A1 PCT/JP2011/077069 JP2011077069W WO2013076845A1 WO 2013076845 A1 WO2013076845 A1 WO 2013076845A1 JP 2011077069 W JP2011077069 W JP 2011077069W WO 2013076845 A1 WO2013076845 A1 WO 2013076845A1
Authority
WO
WIPO (PCT)
Prior art keywords
reflective film
protrusion
actuator
manufacturing
movable part
Prior art date
Application number
PCT/JP2011/077069
Other languages
English (en)
Japanese (ja)
Inventor
高橋　宏和
泰弘 三村
佐々木　健
登 佐久間
友崇 矢部
健二郎 藤本
Original Assignee
パイオニア株式会社
パイオニア・マイクロ・テクノロジー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パイオニア株式会社, パイオニア・マイクロ・テクノロジー株式会社 filed Critical パイオニア株式会社
Priority to PCT/JP2011/077069 priority Critical patent/WO2013076845A1/fr
Publication of WO2013076845A1 publication Critical patent/WO2013076845A1/fr

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    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/08—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
    • G02B26/0816—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light by means of one or more reflecting elements
    • G02B26/0833—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light by means of one or more reflecting elements the reflecting element being a micromechanical device, e.g. a MEMS mirror, DMD
    • G02B26/085—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light by means of one or more reflecting elements the reflecting element being a micromechanical device, e.g. a MEMS mirror, DMD the reflecting means being moved or deformed by electromagnetic means

Definitions

  • the present invention relates to the technical field of an actuator such as a MEMS scanner that drives a movable part provided with a mirror or the like, and a method of manufacturing the actuator.
  • MEMS Micro Electro Mechanical System
  • a MEMS scanner used for scanning a laser beam is known.
  • Such a MEMS scanner includes a movable plate, a frame-shaped support frame that surrounds the movable plate, and a torsion bar that pivotally supports the movable plate so as to be swingable with respect to the support frame.
  • a mirror is formed at the center of the surface of the movable plate, and a driving coil is formed around the mirror.
  • a pair of permanent magnets for generating a static magnetic field for the drive coil is disposed on the support frame.
  • an electromagnetic driving force (Lorentz force) is generated in the driving coil by supplying a control current to the driving coil. Accordingly, the movable plate on which the driving coil is formed is moved.
  • Patent Document 1 is given as an example.
  • the mirror formed on the surface of the movable plate may come into contact with the stage (or other structure such as a jig) of the manufacturing apparatus.
  • a mirror or a movable plate on which the mirror is formed
  • the mirror may be actively brought into contact with the stage of the manufacturing apparatus in order to cool the MEMS scanner being manufactured.
  • the mirror may be scratched or dented due to contact between the mirror and the stage of the manufacturing apparatus. This may cause a technical problem that the original characteristics (so-called light reflection characteristics, etc.) of the mirror may be impaired.
  • the movable plate (or any movable part) is not limited to the MEMS scanner that swings the movable plate (or any movable part) so as to rotate. The same can occur for a MSMS actuator that is swung.
  • the present invention has been made in view of, for example, the above-described conventional problems.
  • an actuator in which a reflective film such as a mirror is formed on a movable part is manufactured while appropriately suppressing or preventing damage to the reflective film. It is an object of the present invention to provide a method for manufacturing an actuator and an actuator.
  • an actuator manufacturing method includes: (i) a movable part on which a reflective film is formed; (ii) a support part surrounding the movable part; and (iii) the movable part can swing.
  • a method of manufacturing an actuator comprising a torsion bar that connects the movable part and the support part as described above, the first step of forming the movable part, the support part, and the torsion bar on a substrate, A second step of forming the reflective film on the movable part; and (i) a protrusion having a height protruding from the surface of the reflective film on the side of the movable part where the reflective film is formed. And (ii) even if the surface of the substrate on the side on which the reflective film is formed is opposed to another structure, the other structure is brought into contact with the other structure. Forming a protrusion that suppresses contact with the reflective film Is provided.
  • the actuator connects the movable part and the support part so that the movable part on which the reflective film is formed, the support part surrounding the movable part, and the movable part can swing.
  • a torsion bar, and on the side of the movable part where the reflective film is formed, (i) a protrusion having a height protruding from the surface of the reflective film, and (ii) another opposing part A protrusion is provided that prevents the other structure from coming into contact with the reflective film by coming into contact with the structure.
  • the actuator manufacturing method of the present embodiment includes (i) a movable part on which a reflective film is formed, (ii) a support part surrounding the movable part, and (iii) the movable part so that the movable part can swing.
  • a torsion bar that connects the support part and a torsion bar, the first step of forming the movable part, the support part and the torsion bar on a substrate, and on the movable part A second step of forming the reflection film; and (i) a protrusion having a height protruding from the surface of the reflection film on the side of the movable portion where the reflection film is formed, and (ii) ) Even when the surface of the substrate on the side where the reflective film is formed is opposed to another structure, the other structure is brought into contact with the other structure so that the other structure And a third step of forming a protrusion that suppresses contact with the substrate.
  • an actuator including a movable part, a support part, and a torsion bar is manufactured.
  • the movable part suspended by the torsion bar swings.
  • the movable portion may be swung so as to rotate about the direction in which the torsion bar extends as a central axis, or along the direction in which the torsion bar extends or in the direction intersecting with the direction in which the torsion bar extends. You may swing to move along.
  • the torsion bar may directly connect the movable part and the support part.
  • the torsion bar may indirectly connect the movable part and the support part (in other words, with an arbitrary member interposed therebetween).
  • the manufacturing method of the actuator of the present embodiment includes a first step, a second step, and a third step.
  • a movable part, a support part, and a torsion bar are formed on the substrate.
  • the movable portion, the support portion, and the torsion bar may be formed by removing a part of the substrate using, for example, a semiconductor manufacturing process.
  • the movable portion, the support portion, and the torsion bar may be formed using other manufacturing processes.
  • a reflective film is formed on the movable part.
  • the movable part is a plate-like member
  • a reflective film is formed on one of the two opposing surfaces of the movable part.
  • This reflective film mainly reflects light applied to the reflective film. As a result, light is reflected by reflecting light from the reflective film in accordance with the swaying of the movable part.
  • a metal film such as aluminum is typically used, but any member that reflects light may be used.
  • the second step may be performed after the first step is performed first, or the first step may be performed after the second step is performed first.
  • the reflective film is formed in a predetermined region on the substrate where the movable part is scheduled to be formed in the first step later.
  • a protrusion is formed on the movable part.
  • the protruding portion is formed on the side of the movable portion where the reflective film is formed (for example, the surface on the side where the reflective film is formed between two opposing surfaces of the movable portion).
  • the protrusion may be formed in a portion of the movable portion where the reflective film is formed (for example, a region where the reflective film is formed on the surface of the movable portion) or the reflective portion of the movable portion. You may form in the location (for example, area
  • the third step may be performed after both the first step and the second step are performed first. Alternatively, the third step may be performed after any one of the first step and the second step is performed and before any one of the first step and the second step is performed. Alternatively, the third step may be performed before both the first step and the second step are performed.
  • the protrusion is formed in a predetermined region on the substrate where the movable portion is scheduled to be formed in the subsequent first step.
  • the protrusion is a movable portion (or a predetermined region on the substrate on which the movable portion is scheduled to be formed).
  • the reflective film is formed on the side on which the reflective film is scheduled to be formed in the second step later.
  • the protrusion has a height protruding from the surface of the reflective film. Therefore, if attention is paid to the height along the thickness direction of the movable part (or the thickness direction of the reflective film), the height of the protrusion is higher than the height of the reflective film (in other words, the thickness of the reflective film). Become.
  • the protrusions may contact the other structures in a situation where the substrate (particularly, the surface of the substrate on the side where the reflective film is formed) is opposed to the other structures. Suppressing contact with the structure. In other words, the protrusion is in contact with the other structure even when the substrate and the other structure are in contact with each other in a situation where the substrate faces the other structure. This suppresses the reflective film from coming into contact with other structures.
  • the protrusion comes into contact with the other structure before the reflection film comes into contact with the other structure, so that the reflection film has another structure. Suppresses contact with objects.
  • the protrusion does not necessarily need to be in contact with other structures at all, and is sufficient if it is in contact with other structures at least when the reflective film is prevented from contacting other structures.
  • various members for example, a stage
  • any member or object that can face the substrate may be handled as another structure.
  • the protrusion is a member that can positively suppress (in other words, prevent) other structures from coming into contact with the reflective film as compared with the case where the protrusion is not formed. I just need it. That is, compared with the extent to which other structures are in contact with the reflective film when the protrusion is not formed (for example, the size of the contact area, the magnitude of the contact shock, the number of times of contact, etc.), the protrusion It is sufficient if the degree of contact of the other structures with the reflective film is positively suppressed (that is, alleviated) even if a small amount is formed. However, it is preferable that the protrusions are formed so that the other structures do not come into contact with the reflective film almost or not at all.
  • the protrusion is formed on the movable part in the process of forming the movable part, the support part, the torsion bar, and the reflective film. Therefore, even if a situation occurs in which the substrate faces the other structure in the process of manufacturing the actuator, the other structure is preferably suppressed from contacting the reflective film (in other words, Is prevented). Therefore, it is possible to suitably suppress or prevent the disadvantage that the reflection film is scratched or dented due to the contact between the reflection film and another structure. As a result, the original characteristics of the reflective film (so-called light reflection characteristics, etc.) are preferably maintained. That is, an actuator on which a reflective film is formed can be manufactured while appropriately suppressing or preventing damage to the reflective film.
  • the actuator in which a protrusion is formed, it is suitably suppressed (in other words, prevented) that other structures come into contact with the reflective film even after the manufacturing is completed. Therefore, if the actuator has protrusions, it is possible to suitably suppress or prevent the inconvenience of scratches and dents on the reflective film even after the manufacture is completed. (So-called light reflection characteristics and the like) are preferably maintained.
  • the protrusion does not greatly contribute to the original main function of the actuator after completion of manufacture. Accordingly, the protrusion may be removed upon completion of the manufacture of the actuator.
  • the protrusions face each other in a state where the surface of the substrate on which the reflective film is formed is inclined with respect to the surface of the other structure. Even if it is a case, it has the height which the said reflection part does not contact the said other structure because the said projection part contacts the said other structure.
  • the substrate is opposed to another structure by the protrusion having such a height (that is, the height protruding from the surface of the reflective film with respect to the surface of the reflective film). Even if a situation occurs (especially, the surface of the substrate and the surface of another structure face each other in a non-parallel state), it is preferable to prevent the other structure from contacting the reflective film. Is done. Therefore, the actuator on which the reflective film is formed can be manufactured while appropriately suppressing or preventing damage to the reflective film.
  • the third step forms a plurality of the protrusions.
  • the plurality of protrusions can more suitably suppress (in other words, prevent) other structures from coming into contact with the reflective film. Therefore, the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • At least one of the plurality of protrusions has the reflection film formed on the substrate with the surface of the reflection film being curved. Even when the surface on the side faces the other structure, at least one of the plurality of protrusions contacts the surface of the other structure, so that the reflective film becomes the other structure. You may comprise so that it may have a height which is not touched.
  • the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the third step may be configured to form the plurality of protrusions so as to satisfy the condition represented by Formula 1. .
  • the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the height of the protrusion is greater than the surface roughness of at least one of the movable part and the reflective film.
  • the reflective film and other structures are not the surface roughness of the movable part or the reflective film that is difficult or impossible to act as the protrusions (that is, the extremely fine irregularities on the surface). Intentional protrusions for positively suppressing contact with are formed on the movable part. Therefore, the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the height of the protrusion is equal to or less than the length of the wavelength of light applied to the reflective film.
  • the light applied to the reflective film wraps around behind the protrusion (that is, the portion that originally becomes a shadow). Therefore, when the height of the protrusion exceeds the length of the wavelength of light, light that is not effectively reflected by the reflective film is effectively reflected by the reflective film. For this reason, use efficiency (for example, reflection efficiency etc.) of the light irradiated to a reflecting film can be increased compared with the case where the height of a projection part exceeds the length of the wavelength of light.
  • the width of the protrusion in the direction along the surface of the reflective film is equal to or less than the length of the wavelength of light irradiated on the reflective film.
  • the light applied to the reflective film wraps around behind the protrusion (that is, the portion that originally becomes a shadow). Therefore, when the height of the protrusion exceeds the length of the wavelength of light, light that is not effectively reflected by the reflective film is effectively reflected by the reflective film. For this reason, use efficiency (for example, reflection efficiency etc.) of the light irradiated to a reflecting film can be increased compared with the case where the height of a projection part exceeds the length of the wavelength of light.
  • the third step may be configured to form the plurality of protrusions that are discretely distributed in the movable part.
  • the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the third step is such that the surface of the substrate on which the reflection film is formed is in the state where the surface of the reflection film is curved. Even in the case of facing the other structure, the plurality of protrusions are arranged at positions where the reflective film does not contact the other structure by contacting the other structure. You may comprise so that a projection part may be formed.
  • the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the three or more protrusions are arranged at positions where the three or more protrusions are arranged on the same straight line.
  • the three or more protrusions may be formed at positions where the three or more protrusions are not arranged at equal intervals.
  • the protrusion is formed near or near the center of at least one of the movable part and the reflective film.
  • the actuator on which the reflective film is formed can be manufactured while suppressing or preventing damage to the reflective film more appropriately.
  • the third step reflects the light generated due to the shadow of the protrusion on the reflective film with respect to the region that reflects the light on the reflective film.
  • the protrusions are formed so that the ratio of the unperformed region is equal to or less than a predetermined ratio.
  • the ratio of the shadow generated by the protrusions can be kept within a certain allowable range. . Therefore, it is possible to form the protrusion without impairing the original characteristic of the reflective film that reflects the irradiated light.
  • the predetermined ratio is 1%. May be.
  • the ratio for which the shadow which arises by the said projection part accounts can be less than 1%. . Therefore, it is possible to form the protrusion without impairing the original characteristic of the reflective film that reflects the irradiated light.
  • a predetermined circuit related to the operation of the actuator is formed on the substrate simultaneously with or in parallel with the formation of the protrusion.
  • the protrusion can be formed by diverting (in other words, sharing) a process of forming a predetermined circuit (for example, an existing circuit). Therefore, it is not necessary to add a new manufacturing process due to the formation of the projection. That is, the manufacturing process can be simplified as compared with a case where a new manufacturing process used only for newly forming the protrusion is added.
  • the reflectance of the surface of the protrusion is lower than the reflectance of the surface of the reflective film.
  • the light applied to the reflective film is less likely to be reflected by the protrusions. That is, it becomes difficult for the protrusion to be used as the reflective film. For this reason, it is possible to suitably suppress the occurrence of inconvenience that may occur when the light applied to the reflective film is reflected by the protrusions in an unintended direction.
  • the light absorption rate of the protrusion is higher than the light absorption rate of the reflective film.
  • the light applied to the reflective film is less likely to be reflected by the protrusions. That is, it becomes difficult for the protrusion to be used as the reflective film. For this reason, it is possible to suitably suppress the occurrence of inconvenience that may occur when the light applied to the reflective film is reflected by the protrusions in an unintended direction.
  • the actuator according to the present embodiment includes a movable part on which a reflective film is formed, a support part that surrounds the movable part, and a torsion bar that connects the movable part and the support part so that the movable part can swing.
  • a protrusion having a height protruding from the surface of the reflection film on the side of the movable film where the reflection film is formed, and (ii) the other structure facing the structure.
  • a protrusion is provided that prevents the other structure from contacting the reflection film by contacting the other structure before the reflection film contacts.
  • the actuator of the present embodiment it is possible to suitably enjoy the same effects as the various effects that can be enjoyed by the above-described actuator manufacturing method of the present embodiment.
  • the actuator of the present embodiment can also adopt various aspects.
  • a movable part, a support part, and a torsion bar are provided, and a protrusion is formed on the movable part. Therefore, an actuator in which a reflective film such as a mirror is formed on the movable part can be manufactured while appropriately suppressing or preventing damage to the reflective film.
  • FIG. 1 is a plan view and a cross-sectional view showing an example of the configuration of the actuator 101 of the first embodiment.
  • the actuator 101 of the first embodiment is a planar electromagnetic drive actuator (that is, a MEMS scanner) used for scanning laser light, for example.
  • the actuator 101 includes a support part 110, a movable part 120, a pair of torsion bars 130, a drive coil 140, a power supply terminal 150, a pair of permanent magnets 160, a reflection mirror 170, and a protrusion part 180. Yes.
  • the support portion 110, the movable portion 120, and the pair of torsion bars 130 are integrally formed from a nonmagnetic substrate such as a silicon substrate, for example. That is, the support part 110, the movable part 120, and the pair of torsion bars 130 are formed by forming a gap by removing a part of a nonmagnetic substrate such as a silicon substrate. A MEMS process is preferably used as the formation process at this time. Instead of the silicon substrate, the support portion 110, the movable portion 120, and the pair of torsion bars 130 may be integrally formed from an arbitrary elastic material.
  • the support part 110 has a frame shape surrounding the movable part 120, and is located on both sides of the movable part 120 (in other words, sandwiching the movable part from both sides of the movable part 120) by a pair of torsion bars 130.
  • the movable part 120 is connected.
  • a notch or an opening may be formed in a part of the support portion 110.
  • the movable part 120 is pivotally supported on the support part 110 by a pair of torsion bars 130 so as to be swingable.
  • a reflection mirror 170 that reflects the laser light is formed on the surface of the movable portion 120.
  • the reflection mirror 170 is a plate-like or film-like member that reflects irradiated light.
  • a drive coil 140 is formed on the surface of the movable part 120.
  • the drive coil 140 may be formed inside the movable part 120.
  • the drive coil 140 is, for example, a coil that extends so as to surround the reflection mirror 170 formed on the surface of the movable part 120.
  • the drive coil 140 may be formed using, for example, a material having relatively high conductivity (for example, gold or copper).
  • the drive coil 140 may be formed using a semiconductor manufacturing process such as a plating process or a sputtering method.
  • the drive coil 140 may be embedded in a silicon substrate for forming the support part 110, the movable part 120, and the pair of torsion bars 130 using an implant method.
  • the drive coil 140 is supplied with a control current from a power supply via a power supply terminal 150 formed on the support portion 110.
  • the control current is a control current for swinging the movable portion 120, and is typically an alternating current including a signal component having a frequency synchronized with the frequency at which the movable portion 120 swings.
  • the power source may be a power source provided in the actuator 101 itself, or a power source prepared outside the actuator 101.
  • the pair of torsion bars 130 connect the movable portion 120 and the support portion 110 so that the movable portion 120 can swing with respect to the support portion 110. Due to the elasticity of the pair of torsion bars 130, the movable portion 120 swings so as to rotate about an axis along the direction in which the pair of torsion bars 130 extends as a central axis (in other words, a rotation axis). That is, the movable part 120 swings so as to rotate around the central axis with the axis along the left-right direction in FIG.
  • the pair of permanent magnets 160 are attached to the outside of the support part 110.
  • the pair of permanent magnets 160 preferably have their magnetic poles appropriately set so that a predetermined static magnetic field can be applied to the drive coil 140.
  • a yoke may be added to the pair of permanent magnets 160 in order to increase the strength of the static magnetic field.
  • the drive coil 140 is controlled from the power supply via the power supply terminal 150. Current is supplied.
  • a static magnetic field is applied to the drive coil 140 by a pair of permanent magnets 160. Therefore, a force (that is, a Lorentz force) due to an electromagnetic interaction between the static magnetic field applied from the pair of permanent magnets 160 and the control current supplied to the drive coil 140 is generated in the drive coil 140.
  • the movable part 120 in which the drive coil 140 is formed swings due to the Lorentz force resulting from the electromagnetic interaction between the static magnetic field applied from the pair of permanent magnets 160 and the control current supplied to the drive coil 140. To do. That is, the movable part 120 swings so as to rotate about the axis along the left and right directions in FIG.
  • a protrusion 180 is formed on the movable part 120.
  • the projecting portion 180 is on the surface on the side where the reflection mirror 170 is formed, of the two opposing surfaces of the movable portion 120 (for example, the upper surface and the lower surface in FIG. 1B). It is formed.
  • FIG. 1A and FIG. 1B show an example in which the protruding portion 180 is formed on the movable portion 120 and on the reflecting mirror 170.
  • the protrusion 180 may be formed in a region portion on the movable portion 120 where the reflection mirror 170 is not formed (for example, a region portion around the reflection mirror 170 in FIG. 1A).
  • the protruding portion 180 protrudes from the surface of the reflecting mirror 170 around the protruding portion 180 (that is, the surface located along the thickness direction of the reflecting mirror 170 and not facing the movable portion 120). It has a different shape. That is, the protrusion 180 has a height in the thickness direction of the reflection mirror 170 (specifically, a length in the vertical direction in FIG. 1B) as compared with the reflection mirror 170 around the protrusion 180. Thus, the height from the surface of the reflection mirror 170 is high.
  • FIG. 2 is a cross-sectional view showing a detailed configuration of the protrusion 180 and the reflection mirror 170.
  • the reflection mirror 170 includes a metal film 215 containing aluminum or other metal having a relatively high reflectance, and a protective film for protecting the surface of the metal film 215.
  • 214 may be a laminated member.
  • the “surface of the reflection mirror 170” described above is along the surface of the protective film 214 (that is, the thickness direction of the protective film 214 (specifically, the vertical direction in FIG. 2)). And a surface on the side not facing the metal film 215). The light irradiated on the reflection mirror 170 is reflected at the interface between the metal film 215 and the protective film 214.
  • the “mirror surface of the reflection mirror 170” means the metal film 215, the protective film 214, and the like.
  • the “height of the protrusion 180” means a height from the surface of the reflection mirror 170 around the protrusion 180 (that is, the surface of the protective film 214).
  • the “width of the protruding portion 180” is a length in a direction along the surface of the reflecting mirror 170 (that is, the horizontal direction in FIG. 2 and synonymous with the direction along the surface of the movable portion 120). That means
  • FIG. 3 is a cross-sectional view for explaining the protrusion 180 from the side of the action of the protrusion 180.
  • 4A and 4B are a plan view and a cross-sectional view for explaining the protrusion 180 from the side of the ratio of the shadow formed on the reflection mirror 170 by the protrusion 180.
  • FIG. 3 is a cross-sectional view for explaining the protrusion 180 from the side of the action of the protrusion 180.
  • 4A and 4B are a plan view and a cross-sectional view for explaining the protrusion 180 from the side of the ratio of the shadow formed on the reflection mirror 170 by the protrusion 180.
  • the protrusion 180 suppresses the surface of the reflection mirror 170 from coming into contact with another structure even when the actuator 101 faces the other structure. It is a member for preventing. For this reason, even if the projection part 180 is a case where the actuator 101 is facing other structures, it can suppress or prevent that the surface of the reflective mirror 170 contacts other structures. Has a height. More specifically, the protrusion 180 contacts the other structure before the surface of the reflection mirror 170 contacts the other structure in a situation where the actuator 101 faces the other structure. By doing so, it is preferable that the surface of the reflecting mirror 170 has a height that can suppress or prevent the surface of the reflecting mirror 170 from contacting other structures. Furthermore, the protrusion 180 can suppress or prevent the surface of the reflection mirror 170 from coming into contact with another structure even when the actuator 101 faces the other structure. It preferably has a width and shape.
  • the protrusion 180 is a reflection mirror even when the actuator 101 faces the other structure when the surface of the other structure and the surface of the reflection mirror 170 are non-parallel. It is preferable that the surface of 170 has a height that can suppress or prevent contact with other structures.
  • the height of the protrusion 180 is the roughness of the surface of the reflecting mirror 170 (specifically, it is an extremely fine unevenness on the surface of the reflecting mirror 170, and is indicated by the symbols Ra, Rz or Rmax (Rzjis)). Larger than the surface roughness). This is because if the height of the protrusion 180 is smaller than the roughness of the surface of the reflection mirror 170, it is difficult or impossible for the protrusion 180 to become a main element for realizing the above-described action. is there. Therefore, it can be said that the height of the protrusion 180 is high enough to realize the above-described action, and as a result, it is preferable that the protrusion 180 be larger than the roughness of the surface of the reflection mirror 170.
  • At least a part of the light irradiated on the reflection mirror 170 may be affected by the protrusion 180 and may not be reflected by the reflection mirror 170. That is, on the reflection mirror 170, an area portion that can reflect the irradiated light (that is, an area portion that does not become a shadow of the protrusion 180) and an area portion that cannot reflect the irradiated light (that is, an area portion that does not shadow). , An area portion that becomes a shadow of the protrusion 180).
  • the protrusion 180 has a ratio of the area portion that cannot reflect the irradiated light to the area portion that can reflect the irradiated light is equal to or less than a predetermined ratio (for example, 1%). It is preferable to have such a height.
  • the protrusion 180 has a shape that protrudes from the surface of the reflection mirror 170, so that the mirror surface of the reflection mirror 170 reflects the light irradiated to the reflection mirror 170. May reflect in different ways. That is, the protrusion 180 may reflect light in a mode different from the mode originally intended by the reflection mirror 170 (for example, in an unintended direction). For this reason, from the viewpoint of suitably maintaining the original function of the reflection mirror 170 that reflects the irradiated light in a suitable manner, the protrusion 180 preferably does not reflect the irradiated light so much. Therefore, the reflectance of the protrusion 180 is preferably lower than the reflectance of the reflection mirror 170.
  • a method for realizing the projecting portion 180 having a relatively low reflectance for example, a method of applying or forming a member (for example, a carbon material) having a reflectance lower than that of the metal film 215 on the projecting portion 180.
  • a method of forming the protrusion 180 from a member having a lower reflectance than the metal film 215 can be given.
  • the light absorption rate of the protrusion 180 is preferably higher than the light absorption rate of the reflection mirror 170.
  • a method for realizing such a protrusion 180 for example, a method of applying or forming a member having a light absorption rate higher than that of the metal film 215 or the protective film 214 to the protrusion 180, a metal film 215, A method of forming the protrusion 180 from a member having a light absorption rate higher than that of the protective film 214 can be given.
  • the protrusion 180 has a height equal to or lower than the wavelength of the light irradiated on the reflection mirror 170. Furthermore, it is preferable that the protrusion 180 has a width equal to or smaller than the wavelength of the light applied to the reflection mirror 170.
  • the protrusion 180 is preferably formed near or near the center of the movable part 120 or the reflection mirror 170.
  • the protrusion 180 is preferably formed in the vicinity of the intersection of the diagonal lines of the movable part 120.
  • the protrusion 180 may be formed near the center of the circular shape or elliptical shape of the reflection mirror 170. preferable.
  • the protrusion 180 is preferably formed near or near the center of the movable part 120 or the reflection mirror 170 is that even when the actuator 101 faces another structure, This is to suppress or prevent the surface from coming into contact with other structures. Therefore, the protrusion 180 has the surface of the reflection mirror 170 even when the actuator 101 faces another structure in addition to or in place of the movable portion 120 or near the center of the reflection mirror 170. You may form in the position which can suppress or prevent contacting with another structure.
  • FIG. 5 is a flowchart showing a flow of a manufacturing method for manufacturing the actuator 101 of the first embodiment.
  • 6 to 11 are a cross-sectional view and a plan view showing a state of the actuator 101 when each step of the manufacturing method for manufacturing the actuator 101 of the first embodiment is performed, respectively. 6 to 11, each drawing (a) shows a cross-sectional view taken along one-dot chain line in the plan view of each drawing (b).
  • a silicon substrate 201 as a raw material of the actuator 101 is prepared (step S101).
  • the processing circuit 211 is formed on the silicon substrate 201 (step S102).
  • An example of the processing circuit 211 is a detection circuit that detects the swing state of the movable unit 120 using a piezoresistive layer, but may be any circuit (or any structure). . If the processing circuit 211 is not necessary for the actuator 101, the operation in step S102 in FIG. 5 may be omitted.
  • an insulating film 202 containing SiO 2 (silicon dioxide) or the like is formed on the silicon substrate 201 (step S102). At this time, an opening used for electrically connecting the processing circuit 211 and the wiring 212 in a process described later is formed immediately above the processing circuit 211.
  • the processing circuit 211 is formed on the silicon substrate 201 on which the insulating film 202 is formed using a semiconductor manufacturing process.
  • a wiring 212 that is electrically connected to is formed (step S103).
  • the wiring 212 is formed by evaporating a metal having a relatively high conductivity such as copper on the silicon substrate 201, for example.
  • the base member 213 for forming the above-described protrusion 180 is formed on the silicon substrate 201 on which the insulating film 202 is formed simultaneously with the formation of the wiring 212 (step S103). That is, in step S103 of FIG. 5, it is preferable to perform patterning, etching, vapor deposition, or the like so that the wiring 212 and the base member 213 are formed simultaneously. In other words, in step S103 in FIG. 5, it is preferable that the wiring 212 and the base member 213 are formed at the same time by performing one patterning, etching, vapor deposition, or the like. However, the wiring 212 and the base member 213 may be formed separately.
  • the base member 213 is formed on the silicon substrate 201 so as to have an appropriate size and arrangement position in consideration of the size and arrangement position of the protrusion 180 described above. That is, the base member 213 having an appropriate size is formed at an appropriate position on the silicon substrate 201 so that the protrusion 180 formed with the base member 213 as a starting point satisfies the above-described size, arrangement position, and the like.
  • the processing circuit 211 may not be formed. Therefore, the wiring 212 connected to the processing circuit 211 is not necessarily formed. In this case, only the base member 213 may be formed in step S103 of FIG. However, from the viewpoint of not increasing the number of manufacturing steps, the base member 213 is preferably formed at the same time as some other constituent member (for example, the drive coil 140).
  • step S104 thereafter, as shown in the cross-sectional view of FIG. 5 and FIG. 9A and the plan view of FIG. 9B, on the silicon substrate 201 on which the wiring 212 and the base member 213 are formed using a semiconductor manufacturing process, An insulating film 203 containing SiO 2 (silicon dioxide) or the like is formed (step S104). In the region where the base member 213 is formed, due to the presence of the base member 213, the insulating film 203 is the surrounding insulating film 203 (that is, the region where the base member 213 is not formed). The insulating film 203) protrudes from the insulating film 203).
  • the reflecting mirror 170 is formed on the silicon substrate 201 on which the insulating film 203 is formed using a semiconductor manufacturing process. (That is, the metal film 215 and the protective film 214) are formed (step S105).
  • the reflection mirror 170 is the surrounding reflection mirror 170 (that is, the region where the base member 213 is not formed) due to the presence of the base member 213.
  • the projection mirror 170 has a shape protruding from the reflection mirror 170). This protruding shape corresponds to the protrusion 170 described above.
  • a part of the silicon substrate 201 on which the reflection mirror 170 is formed is removed by using a semiconductor manufacturing process.
  • the support part 110, the movable part 120, and the torsion bar 130 are formed (step S106).
  • the manufacture of the actuator 101 described above is completed.
  • any one of the above-described steps S101 to S106 or in another step it is preferable that processing for relatively reducing the reflectance of the protrusion 180 is performed.
  • any one of the above-described steps S101 to S106 or another step it is preferable that a process for relatively increasing the light absorption rate of the protrusion 180 is performed.
  • the protrusion 180 is formed in the process of manufacturing the actuator 101. For this reason, in the process of manufacturing the actuator 101, the reflection mirror 170 is suppressed from contacting other structures. This technical effect will be described in detail with reference to FIG. FIG. 12 is a cross-sectional view illustrating a state in which the protrusion 180 prevents contact between the reflection mirror 170 and another structure.
  • the actuator 101 faces another structure (for example, a stage provided in a manufacturing apparatus for manufacturing the actuator 101) in the process of manufacturing the actuator 101.
  • the surface of the reflection mirror 170 is suppressed or prevented from contacting the other structure. Accordingly, it is possible to suitably suppress or prevent the disadvantage that the surface of the reflection mirror 170 is scratched or dented due to the contact between the reflection mirror 170 and another structure.
  • the original characteristics (so-called light reflection characteristics and the like) of the reflection mirror 170 are preferably maintained. That is, according to the manufacturing method of the first embodiment, the actuator 101 on which the reflection mirror 170 is formed can be manufactured while appropriately suppressing or preventing damage to the reflection mirror 170.
  • the actuator 101 on which the reflection mirror 170 is formed can be manufactured while appropriately suppressing or preventing damage to the reflection mirror 170.
  • the effect realized by the protrusion 180 is more noticeable in the process of manufacturing the actuator 101 including the reflection mirror 170.
  • the presence of the protrusion 180 prevents or prevents the surface of the reflection mirror 170 from contacting other structures. Therefore, not only in the process of manufacturing the actuator 101 but also after the manufacture of the actuator 101 is completed, the effect realized by the protrusion 180 is correspondingly effective.
  • the height of the protrusion 180 can be made equal to or less than the length of the wavelength of light applied to the reflection mirror 170. For this reason, the light irradiated to the reflection mirror 170 goes around behind the protrusion 180 (that is, a portion that originally becomes a shadow). Therefore, it is possible to increase the use efficiency of the light applied to the reflection mirror 170 as compared with the case where the height of the protrusion 180 exceeds the length of the wavelength of light.
  • the width of the protrusion 180 can be made equal to or less than the length of the wavelength of light applied to the reflection mirror 170. For this reason, the light irradiated to the reflection mirror 170 goes around behind the protrusion 180 (that is, a portion that originally becomes a shadow). Accordingly, it is possible to increase the use efficiency of the light applied to the reflection mirror 170 as compared with the case where the width of the protrusion 180 exceeds the length of the wavelength of light.
  • the height of the protrusion 180 is set such that the ratio of the area portion that cannot reflect the irradiated light to the area portion that can reflect the irradiated light is a predetermined ratio. (For example, 1%) or less. For this reason, when the reflection mirror 170 is irradiated with light after the manufacture of the actuator 101 on which the protrusion 180 is formed, the ratio of the shadow generated by the protrusion 180 may fall within a certain allowable range. it can. Therefore, the protrusion 180 can be formed without impairing the original characteristic of the reflection mirror 170 that reflects the irradiated light.
  • patterning, etching, vapor deposition, or the like is performed so that the wiring 212 and the base member 213 are simultaneously formed.
  • the wiring 212 and the base member 213 are formed at the same time by performing one patterning, etching, vapor deposition, or the like. That is, the protrusion 180 (in other words, the base member 213 for forming the protrusion 180 can be formed without newly providing a dedicated process for forming the protrusion 180.
  • FIG. 13 is a plan view showing an example of the configuration of the actuator 102 of the second embodiment.
  • the same components as those of the actuator 101 of the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
  • the actuator 102 of the second embodiment is different from the actuator 101 of the first embodiment in that it includes a plurality of protrusions 180.
  • Other components included in the actuator 102 of the second embodiment may be the same as those of the actuator 101 of the first embodiment. Therefore, the manufacturing method of the second embodiment is different from the manufacturing method of the first embodiment in that a plurality of protrusions 180 are formed. Other steps in the manufacturing method of the second embodiment may be the same as those of the manufacturing method of the first embodiment.
  • Each of the plurality of projecting portions 180 is preferably the same as the projecting portion 180 in the first embodiment described above.
  • the plurality of protrusions 180 can suppress or prevent the surface of the reflection mirror 170 from contacting other structures even when the actuator 101 faces the other structures. It is preferable to form in such a distribution mode. Therefore, for example, the plurality of protrusions 180 may be formed so as to be distributed discretely on the movable part 120 or on the reflection mirror 170. Alternatively, the plurality of protrusions 180 may be formed so as to be in contact with at least three points that do not exist on the same straight line with other structures. In other words, the plurality of protrusions 180 may be formed so that all of them do not exist on the same straight line.
  • each of the plurality of protrusions 180 satisfies the following conditions determined from the viewpoint of the height of the protrusions 180 and the distance between the two protrusions 180.
  • This condition will be described with reference to FIG.
  • FIG. 14 is a cross-sectional view of a part of the actuator 102 for explaining conditions determined from the viewpoint of the height of the protrusion 180 and the distance between the two protrusions 180.
  • the conditions determined from the viewpoint of the height of the protrusion 180 and the distance between the two protrusions 180 are reflective even if the surface of the reflection mirror 170 is curved for some reason. It is defined to form a protrusion 180 that can suppress or prevent the surface of the mirror 170 from contacting other structures. Specifically, the radius of curvature of the surface of the reflection mirror 170 is r, the height of the protrusion 180 is h, and the surface of the reflection mirror 170 is curved between the two protrusions 180. Assuming that the distance is 2 ⁇ L, the above condition is expressed by Equation 2 below. In other words, the plurality of protrusions 180 are preferably formed so as to satisfy the condition shown in the following mathematical formula 2.
  • the interval between each of the three or more protrusions 180 may satisfy the following condition: preferable. This condition will be described with reference to FIG. FIG. 15 is a plan view for explaining conditions for forming three or more protrusions 180.
  • the distance d1 between the protrusions 180a and 180b adjacent to each other is preferably different from the distance d2 between the protrusions 180b and 180c adjacent to each other. That is, it is preferable that the three protrusions 180 are not arranged at equal intervals.
  • the reflected light interferes with each other so that a light spot is formed at an unintended position. There is little or no disappearance. In other words, the interference of light resulting from the reflection at the three or more protrusions 180 has little or no adverse effect on the appropriate light reflection at the reflection mirror 170. Therefore, three or more protrusions 180 can be formed without impairing the original characteristic of the reflection mirror 170 that appropriately reflects the irradiated light.
  • the reflection mirror 170 contacts other structures in the process of manufacturing the actuator 102 or after the manufacture of the actuator 102 is completed. Is more preferably suppressed.
  • the description is advanced focusing on the MEMS scanner in which the movable unit 120 rotates about the axis along the direction in which the torsion bar 130 extends.
  • the various configurations described above may be applied to any actuator, not limited to the MEMS scanner.
  • the various configurations described above may be applied to the MEMS actuator that moves so that the movable unit 120 moves in parallel with the movement of the torsion bar 130. Even in this case, the above-described various effects are favorably enjoyed.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Micromachines (AREA)
  • Mechanical Light Control Or Optical Switches (AREA)

Abstract

L'invention porte sur un procédé pour fabriquer un actionneur, qui comporte une partie mobile (120) sur laquelle un film réfléchissant (170) est formé, une partie de support (110) entourant la partie mobile (120), et des barres de torsion (130) reliant la partie mobile et la partie de support, de telle sorte que la partie mobile est apte à osciller, lequel procédé comportant : une première étape (S106), dans laquelle la partie mobile, la partie de support et les barres de torsion sont formées sur un substrat (201) ; une deuxième étape (S105), dans laquelle le film réfléchissant est formé sur la partie mobile ; et une troisième étape (S103), dans laquelle une partie saillante (180), qui (i) a une hauteur suffisante pour faire saillie à partir de la surface du film réfléchissant et qui (ii) empêche d'autres structures de venir en contact avec le film réfléchissant, est formée sur le côté de la partie mobile sur lequel est formé le film réfléchissant.
PCT/JP2011/077069 2011-11-24 2011-11-24 Procédé de fabrication d'actionneur et actionneur WO2013076845A1 (fr)

Priority Applications (1)

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PCT/JP2011/077069 WO2013076845A1 (fr) 2011-11-24 2011-11-24 Procédé de fabrication d'actionneur et actionneur

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Application Number Priority Date Filing Date Title
PCT/JP2011/077069 WO2013076845A1 (fr) 2011-11-24 2011-11-24 Procédé de fabrication d'actionneur et actionneur

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007272140A (ja) * 2006-03-31 2007-10-18 Citizen Miyota Co Ltd プレーナー型アクチュエータ
JP2008020505A (ja) * 2006-07-11 2008-01-31 Hitachi Metals Ltd 光スイッチ
JP2008304667A (ja) * 2007-06-07 2008-12-18 Seiko Epson Corp アクチュエータ、光スキャナおよび画像形成装置
JP2010085880A (ja) * 2008-10-02 2010-04-15 Seiko Epson Corp 光偏向器及び光偏向器の製造方法
JP2010205766A (ja) * 2009-02-27 2010-09-16 Toyota Central R&D Labs Inc 可動部を有するマイクロデバイス

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007272140A (ja) * 2006-03-31 2007-10-18 Citizen Miyota Co Ltd プレーナー型アクチュエータ
JP2008020505A (ja) * 2006-07-11 2008-01-31 Hitachi Metals Ltd 光スイッチ
JP2008304667A (ja) * 2007-06-07 2008-12-18 Seiko Epson Corp アクチュエータ、光スキャナおよび画像形成装置
JP2010085880A (ja) * 2008-10-02 2010-04-15 Seiko Epson Corp 光偏向器及び光偏向器の製造方法
JP2010205766A (ja) * 2009-02-27 2010-09-16 Toyota Central R&D Labs Inc 可動部を有するマイクロデバイス

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