+

WO2012119361A1 - Co-extruded composite membrane comprising nano-sized pre-crosslinked rubber micropowder and lithium-ion battery using same - Google Patents

Co-extruded composite membrane comprising nano-sized pre-crosslinked rubber micropowder and lithium-ion battery using same Download PDF

Info

Publication number
WO2012119361A1
WO2012119361A1 PCT/CN2011/077074 CN2011077074W WO2012119361A1 WO 2012119361 A1 WO2012119361 A1 WO 2012119361A1 CN 2011077074 W CN2011077074 W CN 2011077074W WO 2012119361 A1 WO2012119361 A1 WO 2012119361A1
Authority
WO
WIPO (PCT)
Prior art keywords
rubber
nano
layer
extruded composite
extruded
Prior art date
Application number
PCT/CN2011/077074
Other languages
French (fr)
Chinese (zh)
Inventor
李鑫
李建华
陈卫
焦永军
李龙
Original Assignee
天津东皋膜技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 天津东皋膜技术有限公司 filed Critical 天津东皋膜技术有限公司
Publication of WO2012119361A1 publication Critical patent/WO2012119361A1/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/443Particulate material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/409Separators, membranes or diaphragms characterised by the material
    • H01M50/449Separators, membranes or diaphragms characterised by the material having a layered structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/40Separators; Membranes; Diaphragms; Spacing elements inside cells
    • H01M50/489Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
    • H01M50/494Tensile strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a composite separator for a lithium ion battery and a method for producing the same, and particularly to a lithium ion power battery or a long life energy storage battery which is required to have high safety, cycle life and the like.
  • polyolefin microporous membrane Since the polyolefin microporous membrane has penetrating network-like submicron micropores, is resistant to high voltage oxidation, and is stable to organic electrolytes of lithium ion batteries, polyolefin microporous membranes have been widely used as separator materials in mobile phones and notebook computers. Battery, typical polyolefin microporous membrane is "dry"
  • the existing polyolefin microporous membranes currently fail to meet the high-end requirements of power batteries in terms of safety and cycle life of batteries.
  • the main technical analysis is as follows:
  • a highly crystalline polypropylene or polyethylene film having a low crystallinity is prepared, and a high crystallinity orientation is obtained after high temperature annealing.
  • the film, the film mainly forms micropores by cold stretching to form micro-cracks and continues to undergo hot tensile strengthening.
  • the process is relatively mature.
  • the main advantage of the existing "dry" PP/PE/PP three-layer separator is the manufacturing cost. Low, the main disadvantages are:
  • the diaphragm has insufficient toughness and is easy to tear in the transverse direction;
  • the intermediate microporous layer adopts PE which is turned off at a high temperature of 135-145 ° C
  • the PP microporous layer with limited melting point and hot tensile strengthening still has the disadvantages of large heat shrinkage and high temperature rupture at high temperature.
  • the other is the "wet process", the “wet process”, also known as the thermal phase separation method, which combines high molecular weight polyolefin resins with “high temperature compatibilizers” (high boiling hydrocarbons such as paraffin oil, or Other plasticizers, the solvent and the polyolefin are mutually dissolved in a thermodynamically high temperature, and can achieve molecular level mixing.
  • high temperature compatibilizer which is actually a process solvent for pore formation. The high-temperature melt which is uniformly heated and kneaded is rapidly solidified on the surface of the chill roll, phase separation occurs during the cooling process, and the sheet is stretch-strengthened by stepwise biaxial stretching or simultaneous biaxial stretching, and then the volatile cleaning solvent is used.
  • the common method is a single-layer PE film, and dry Compared with the diaphragm, the two-way tensile strengthening, the viscosity average molecular weight of the raw material is generally more than 500,000, and the wet film has improved tensile strength and elongation at break, and the existing "wet method" is separated.
  • the main disadvantages of the membrane include: 1. The extraction process must be used, and the production cost is slightly higher;
  • the heat shrinkage is too large at temperatures above 130 °C;
  • the thickness direction also lacks the stress absorption capability, which can not meet the high-end requirements of the power battery in terms of safety and battery cycle life.
  • PVDF-HFP copolymer porous gel membrane manufactured by the Bel lcore process and the pole piece can be bonded to the pole piece by a hot pressing process.
  • the pore size of the internal micropores is slightly larger, on the order of 1-2 microns, and if the thickness is controlled to be similar to the thickness of conventional commercial polyolefin membranes, such as 16-25 microns, a large number will occur.
  • the waste of internal short circuit of the battery therefore, it is required to increase the thickness of the separator (usually designed to have a thickness of 40-50 micrometers) to compensate for the lack of strength, which is disadvantageous to the rate characteristic and the energy density characteristic of the battery, and the gel membrane is usually dissolved. Produced by phase separation, the cost is high.
  • the diaphragm is required to have the following characteristics:
  • 130-20CTC has fused shutdown characteristics at high temperatures and low heat shrinkage
  • the separator and the pole piece have good bonding strength. When the battery is overcharged and internal heat is generated, the local current density is prevented from rising sharply, resulting in thermal runaway.
  • the above patents only provide the manufacturing technology of the thermal shutdown diaphragm, and the cycle life of the diaphragm to the lithium ion power battery.
  • Technical solutions were not provided for improvement in reliability.
  • the Chinese invention patent application 200880003493. 7, 200880000072. 9 reported on the polyolefin microporous membrane A composite membrane technology in which a ceramic micropowder such as alumina is bonded to a porous coating by a bonding agent; Chinese Patent Application No. 200510086061. 5 reports that a polyamide having a high melting point of 180 ° C or higher is used on the surface of the polyolefin microporous membrane.
  • a technical solution for forming a porous coating layer such as polyamideimide, polyimide, etc.; Chinese Patent Application No. 200480034190.
  • the existing polyolefin separator is basically an inert material, the adhesion between the coating and the coating is insufficient, the coating is thick and easy to peel off, and the heat shrinkage effect of the polyolefin membrane is not obvious;
  • the colloid and its slurry in the slurry will enter the micropores of the polyolefin membrane during the implementation of the above coating scheme, which may affect the membrane after the solvent is evaporated and dried to form a membrane.
  • the pore size distribution and gas permeability, the consistency of the coating method for mass production is difficult to control, and the coating method composite membrane is expensive to manufacture.
  • Chinese Patent Application No. 01 112218.8 proposes mixing and adding a monomer which can be thermally crosslinked to form a gel in the electrolyte.
  • the gel is used to increase the bonding strength between the separator and the positive electrode tab.
  • the gel forms a gel in the micropores of the separator during the thermal crosslinking formation, thereby affecting the permeability of the separator.
  • the monomer with incomplete reaction may also oxidize, gas, etc. on the positive electrode side, and may even affect the cycle performance of the battery.
  • thermoplastic olefin elastomer diethylene propylene rubber, ternary B in polyolefin matrix
  • the thermoplastic polyolefin elastomer used in this method has good compatibility with polyolefin substrates such as PP and PE, but the proportion of thermoplastic olefin elastomer mixed therein is too Low and no cross-linking treatment, so the elastic properties of the separator are limited. If the proportion of thermoplastic polyolefin elastomer is higher than 10%, it will affect the ability of the polyolefin matrix to "dry" into pores. To the appropriate porosity.
  • the safety is easy to fail; usually the battery is used before the injection is 85-90 °C
  • the normal use temperature is between _1 (T+60 °C), so the diaphragm is required to adapt to the elastic properties under normal charge and discharge conditions in this temperature range.
  • the "wet method" polyolefin composite membrane is also reported by the co-extrusion process.
  • the Chinese invention patent application 200680035668. 3, 200780005795. 3 , 200510029794. 5 etc. mainly adopts the adjustment of the solid content of the inter-layer polyolefin raw material.
  • the co-extrusion composite membrane is improved by different methods such as different ratios of polyethylene/polypropylene materials and controlling the molecular weight of different membrane materials to obtain different porosity and pore size distribution between layers and different melting points between membrane layers.
  • the high temperature membrane rupture temperature and compression resistance of the separator and the elastic properties are still insufficient.
  • the current multilayer polyolefin microporous membrane or battery separator whether produced by "wet method” or “dry method”, has the above characteristics and can improve the safety performance and cycle performance of the lithium ion battery.
  • Layer or multilayer polyolefin microporous separators the disclosed technical solutions have not yet been seen; the present invention has been proposed based on various deficiencies of existing diaphragm and lithium ion battery designs.
  • the object of the present invention is to provide a co-extruded composite diaphragm having the following comprehensive characteristics and a lithium ion battery using the same.
  • the specific invention is as follows:
  • a co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder, characterized in that the co-extruded composite membrane material comprises pre-crosslinked rubber micropowder having a particle size of 25-300 nm and a gel content of more than 80%, co-extruded composite
  • the separator comprises at least two layers of microporous membranes A and B, wherein the layer A microporous membrane is mainly composed of polyethylene having a melting point of 118-145 ° C and nanometer pre-crosslinked rubber micropowder having a weight percentage of 30% or less, wherein the layer B microporous membrane It is mainly composed of polyolefin and nano pre-crosslinked rubber micropowder.
  • the nano-pre-crosslinked rubber micropowder accounts for 30-75% by weight of the B-layer material, and the Gurley value of the co-extruded composite membrane at room temperature is 30-400S/100CC, A.
  • the peel strength between the two layers is greater than 10gf/cm, and the co-extruded composite diaphragm has the following characteristics:
  • the compressive deformation of the coextruded composite diaphragm in the thickness direction It is greater than 5% of the thickness before compression and less than 25%.
  • the compression set of the co-extruded composite diaphragm is less than 10%.
  • the diaphragm still maintains compressive elasticity.
  • the shrinkage permanent deformation is not more than 10% of the initial thickness, and the Gurley value is still less than 500S/100CC;
  • the co-extruded composite membrane is applied with a static compressive stress of 0.35 MPa in the thickness direction and kept for 60 minutes, then cooled to room temperature, the membrane remains intact, and its thermal shrinkage in both the longitudinal and transverse directions is less than 10%.
  • 1. 3. Apply a static compressive stress of 0.35 MPa in the thickness direction, and heat the co-extruded composite diaphragm at a rate of 1 °C/min from 100_200 °C. The thermal shutdown temperature of the diaphragm is not higher than 150 °C to 200 °. C and keep it for 5 minutes After cooling to room temperature, the separator remained intact with a thermal shrinkage of less than 15% in both the machine and cross directions and a Gurley value greater than 2000 S/100 cc.
  • the weight percentage of the material is preferably from 10 to 30%.
  • the material of the nano-pre-crosslinked rubber fine powder is selected from the group consisting of styrene-butadiene rubber SBR (ie, styrene-butadiene rubber) and butyl rubber IIR ( Isobutylene-isoprene rubber, isoprene rubber IR (isoprene-butadiene rubber), styrene-butadiene rubber PSBR
  • A-layer microporous membrane is mainly composed of a high-density polyethylene material having a weight average molecular weight of 3 to 3,000,000, preferably a weight average molecular weight of 60-300. Ten thousand high density polyethylene.
  • a method for manufacturing a co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder characterized in that it mainly comprises the following steps: 1. Ingredients: Firstly mechanically mixing raw materials of layer A and layer B, respectively, including polyethylene or poly Olefin composition, nano pre-crosslinked rubber micropowder, high temperature compatibilizer; 2.
  • Co-extruded cast, hot drawing Premixed slurry of layer A and layer B are separately metered into two or three twin-screw extrusions Machine, co-extruded and quenched at a high temperature, and the cooled composite sheet is preheated at 100-118 ° C for the first step of hot stretching;
  • the second hot drawing and heat setting treatment, the semi-finished film after the above extraction is preheated at 100-118 ° C, and the second step is hot stretching, heat The stretched film is heat set at 100-118 ° C for 5-30 seconds. 5. Cooling and winding, the above heat-set film is cooled, trimmed, wound, and cut to obtain a co-extruded composite membrane. .
  • a lithium ion battery comprising a nano-pre-crosslinked rubber micropowder, comprising: a positive electrode tab, a negative electrode tab, an electrolyte, and the nanopre-crosslinked rubber micropowder according to claims 1-8 Co-extruded composite membrane.
  • the co-extruded composite separator is preferably a B/A/B three-layer co-extruded structure, wherein the nano-pre-crosslinked rubber fine powder
  • the co-extruded composite separator and the positive and negative pole pieces are subjected to 85-100 ° C /0. 7 MPa hot pressing for 5 minutes and stripping between the pole pieces.
  • the strength is greater than 3gf/cm.
  • the co-extruded composite diaphragm has thermal shutdown capability at high temperatures. After heating, the micropores in the diaphragm are closed, and at least one layer can be closed to prevent the internal electrochemical reaction of the lithium ion battery from continuing under the condition of overheating, and the lithium ion battery is internally There is also thermal inertia when overheating. It is also expected that after the separator is turned off, even if the inside of the battery continues to heat up, the diaphragm does not exhibit high heat shrinkage. The electronic insulation of the diaphragm to the positive and negative electrodes should be maintained. This is to prevent the battery from being out of control early.
  • At least one microporous membrane contains a relatively high content of nano-pre-crosslinked rubber micropowder, and at least one microporous membrane contains relatively few nano-pre-crosslinked rubber micropowders, and contains relatively high poly
  • the ethylene content microporous layer provides thermal shutdown capability at elevated temperatures.
  • the main function of the A-layer microporous membrane design of the co-extruded composite membrane is to achieve high temperature shutdown and high machine Mechanical strength; effective closing of the membrane micropores at high temperatures is very important to prevent thermal runaway ignition and explosion in the case of internal heating of lithium ion batteries.
  • the A-layer microporous membrane material of the co-extruded composite membrane is mainly made of polyethylene, polyethylene material.
  • the co-extruded composite separator can be provided with thermal shutdown performance at high temperature; wherein the nano-pre-crosslinked rubber micropowder is less than 30% by weight, in the A-layer microporous membrane material
  • the nano-pre-crosslinked rubber micropowder having a content of 10-30% can appropriately increase the elasticity of the co-extruded composite separator without affecting the thermal shutdown capability, and can also appropriately increase the pore size and permeability of the A-layer microporous membrane, especially It is possible to properly coordinate the elastic deformation of the A/B layer under pressure.
  • the deformation uncoordinated diaphragm is prone to wrinkle and wavy, and the pore size distribution may be inconsistent and affect the uniform distribution of charge and discharge of the battery; nano-pre-crosslinking in the A layer material
  • the proportion of rubber micropowder should not be too high, otherwise it will affect its melting and shutting off performance; the polyethylene in the A layer material can be provided by co-extrusion composite diaphragm after hot tensile strengthening.
  • the tensile strength preferably the coextruded composite separator has a longitudinal tensile strength of 50-150 MPa, a longitudinal elongation at break of more than 50%, and a needling strength of more than 300 gf/20 ⁇ m; the high longitudinal strength can satisfy the tension of the battery winding Dimensional stability and micropore stability under action and prevention of foreign particles puncturing the separator.
  • the A-layer microporous membrane main material is preferably composed of a high-density polyethylene material having a weight average molecular weight of 3 to 3 million, especially using a weight average molecular weight of 60.
  • the coextruded composite separator has a transverse tensile strength of 20 to 75 MPa and a transverse elongation at break of more than 100%; and the excessively high molecular weight of the polyethylene is disadvantageous in melt viscosity during extrusion processing.
  • polyethylene includes high density polyethylene, linear low density polyethylene, low density polyethylene, maleic anhydride grafted polyethylene or combinations thereof.
  • the core idea of the B-layer microporous membrane design is to use a high proportion of rubber micropowder at the expense of the microporous membrane layer. Under the condition of mechanical strength, the co-extruded composite membrane mainly contributes to elastic properties and high temperature resistance.
  • the B-layer microporous membrane is mainly composed of polyolefin and nano-pre-crosslinked rubber micropowder blended, in which high content of nano-pre-crosslinked rubber micropowder is dispersed. Distributed in a continuous polyolefin matrix, the polyolefin matrix serves as a skeleton and a retaining action, and fixes the nano-pre-crosslinked rubber micropowder.
  • the polyolefin comprises a copolymer of polyethylene, polypropylene, ethylene- ⁇ -olefin or a combination thereof, preferably weight average High molecular weight high density polyethylene having a molecular weight of 6 to 3 million.
  • the co-extruded composite diaphragm is properly elastically deformed in the thickness direction and the diaphragm has an appropriate thickness.
  • the graphite active material of the negative electrode or the silicon negative electrode and the alloy negative electrode have a volume expansion ratio. Above 5%, the thickness direction of the negative electrode tab is expanded by 3-10%, and if the coextrusion composite diaphragm has a compressive elastic deformation amount of less than 5% or a too thin thickness in the thickness direction, it is disadvantageous for releasing the compressive stress of the negative electrode tab.
  • the thickness of the coextruded composite membrane is preferably At 20-40 microns, the proper thickness can provide the necessary elastic deformation ability under the condition of ensuring the strength.
  • the negative electrode When the negative electrode is charged and expanded, it can absorb and reduce the compressive stress. After the lithium ion battery discharges, the negative electrode shrinks and the diaphragm has a suitable elastic recovery.
  • the separator When the lithium battery is charged and discharged, the cycle between the negative electrode and the diaphragm is accompanied by compression and stress release. Therefore, it is desirable that the separator has good elastic recovery ability, and the conventional commercial polyolefin separator has poor elastic deformation ability in the thickness direction, after the negative electrode is expanded.
  • the discharge process due to the uneven fluctuation of the distance between the positive and negative electrodes, the local large gap existing after the deformation of the pole piece often cannot be restored to the original uniform small gap state, which may cause a large gap between the pole pieces. It may cause local internal resistance to increase or even local poor liquid state, which leads to battery capacity attenuation and uniformity, and poor cycle performance.
  • the coextruded composite membrane of the present invention still has suitable elasticity, which is controlled to be no more than 10% of the initial thickness on the compression set, and the Gurley value is still less than 500S/100CC;
  • the uniform spacing between the pole pieces can accommodate and maintain a sufficient electrolyte, and it is necessary to ensure that the different parts of the pole piece can perform electrochemical reaction in a balanced manner. Therefore, the present invention particularly pays attention to the realization of the function, and the co-extruded composite diaphragm of the present invention is The optimum design of the compression characteristics in the normal operating temperature range of T+60°C is as follows: After the first 0.
  • 35MPa static compressive stress is applied to the coextruded composite diaphragm in the thickness direction and held for 5 minutes, the coextruded composite diaphragm is in the thickness direction.
  • the amount of compressive deformation is greater than 5% of the thickness value before compression, less than 25%, more preferably less than 20%, and the compression set of the coextruded composite membrane is less than 10% after the pressure is released for 5 minutes, and the membrane is still after the compression/release cycle 2000 times. Maintaining compressive elasticity, the compression set is not more than 10% of the initial thickness, and the Gurley value is still less than 500S/100CC.
  • the coextrusion composite separator is mainly provided by a highly elastic nano-pre-crosslinked rubber micropowder. Therefore, when the material system of the B layer is designed, the proportion of the nano-pre-crosslinked rubber micropowder is 30% or more and 75% or less. It should be high enough, preferably 50-65%; but the proportion of too high above 75% is not conducive to co-extrusion, the surface quality of the membrane is deteriorated, the pore size distribution is easy to be uneven; the proportion of high rubber micropowder and rubber micropowder are high.
  • the degree of bonding is the requirement to ensure the elasticity of the co-extruded composite membrane.
  • the nano-pre-crosslinked rubber micropowder can maintain its physical stability at a high temperature of 100-20 CTC. Dispersion distribution on a continuous polyolefin matrix can hinder the aggregation in the A and B layers.
  • the heat shrinkage of ethylene and polyolefin melts is advantageous for improving the high temperature rupture of the coextruded composite separator and preventing the high temperature short circuit of the positive/negative electrode sheets.
  • the pre-crosslinked rubber micropowder has a gel content of 80% or more, preferably 90% or more, and a high gel content indicates that the degree of crosslinking (or degree of vulcanization) of the rubber micropowder is high, and the degree of crosslinking directly affects the elasticity of the rubber micropowder.
  • Resilience compared with raw rubber powder that has not been cross-linked, the cross-linked rubber powder does not It is easily dissolved in the electrolyte and has good compatibility with the electrolyte; the cross-linking treatment is completed in advance and the independent nano-powder can prevent the agglomeration phenomenon of the raw rubber powder, which is convenient for the polyethylene or polyolefin. Mix evenly.
  • the particle size of the pre-crosslinked rubber micropowder is controlled at the nanometer scale.
  • the micropores of the co-extruded composite membrane are directly related in the submicron order.
  • the particle size of the nano rubber micropowder is too large.
  • the particle size is not conducive to providing elasticity, and thus the nano-pre-crosslinked rubber fine powder has a particle diameter of 25 to 300 nm, preferably 50 to 150 nm.
  • Maleic anhydride grafted polyethylene is also known as a viscous resin. Polyethylene itself is inert and chemically grafted with polar maleic anhydride groups. It has a certain polarity and adhesion at high temperatures. It has been widely used in the field of membranes and the like, and an appropriate amount of the raw material in the A/B layer of the co-extruded composite separator of the present invention can improve the interface between the polyethylene or polyolefin matrix and the nano-pre-crosslinked rubber micropowder and the electrode sheet. The force is more conducive to the elastic recovery of the co-extruded composite membrane.
  • the maleic anhydride grafted polyethylene and the pre-crosslinked rubber micropowder are preferably selected from the strong polar styrene-butadiene rubber PSBR (ie vinylpyridine-styrene-butadiene rubber).
  • PSBR strong polar styrene-butadiene rubber
  • the positive and negative pole pieces of the battery can also be blended into 0-8% polar nano-pre-crosslinked rubber.
  • Micro powder preferably positive
  • the negative electrode tab is mixed with 3-8% of the highly polar nano-pre-crosslinked rubber micropowder; the co-extruded composite separator of the present invention and the positive and negative pole pieces are subjected to 85-100 ° C / 0. 7MP hot pressing for 5 minutes.
  • the peel strength between the pole pieces can be made 3gf/cm or more, which is advantageous for the battery to prevent the pole pieces from being misaligned and to keep the insulation when overheated.
  • the composite membrane is manufactured by a co-extrusion processing method, and the co-extruded composite membrane has a simple production process and a low production cost compared with the various coating methods described above, and polyethylene and polyolefin in the A/B two-layer semi-finished product during co-extrusion processing.
  • the high temperature melt has a certain interdiffusion entanglement at the interface, which can ensure high bond strength/peel strength between the two layers.
  • the peel strength of lOgf/cm or more between A/B layers can be utilized with high content of nano pre-crosslinked rubber.
  • the B layer of the fine powder effectively suppresses the heat shrinkage of the polyethylene-based A layer at a high temperature.
  • the appropriate pore size and porosity of the co-extruded composite membrane are integrated in the Gurley value of the gas permeability index.
  • the excessive Gurley value means that the membrane pore resistance is large, the membrane permeability is poor, especially the permeability after compression is worse, the battery capacity.
  • the initial low Gurley value means that the diaphragm has large pores, high porosity, easy battery short-circuit, and poor safety. Therefore, it is preferred in the present invention that the co-extruded composite membrane has a Gurley value of 30-400 S/100 cc at room temperature.
  • the embodiment of the present invention will be described in detail. Further, the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the invention.
  • the weighed nano pre-crosslinked rubber micropowder W1 is boiled in dilute toluene for more than 8 hours. After filtration through a membrane, the residue W2 is weighed and compared with the initial n.
  • the toluene insoluble matter is defined as a gel, which also refers to the chemical gel content. .
  • microporous membrane was tested for gas permeability in accordance with JIS P8117.
  • the measuring instrument was tested by MTS's CMT4000 electronic tester, and the maximum load when the needle was inserted into the polyolefin porous film at a speed of 2 mm/s with a 1 ⁇ diameter needle with a spherical surface (curvature radius R: 0.5 mm) at the front end was measured. .
  • a long strip of film sample having a width of 20 inches was used and measured using an MTS CMT4000 electronic tester.
  • the strip After the pole piece and the diaphragm are hot pressed, the strip has a width of 20 ⁇ and a length of 50 ,.
  • the two clamps of the peel strength tester are clamped to the pole piece and the diaphragm, respectively, and the pole piece and the diaphragm are separated. The maximum force required.
  • the slurry was applied on one side to an aluminum foil having a thickness of 20 ⁇ m by a coater, dried at 130 ° C for 30 minutes, and then compression-molded by a roll press at a pressure of 5 MPa, and the areal density of the positive electrode active material was 200g / m 2, bulk density of active material is compressed to 2. 5g / cm 3.
  • the concentration of LiFP 6 is 1.0 mol/L.
  • the concentration of LiFP 6 is 1.0 mol/L.
  • the concentration of LiFP 6 is 1.0 mol/L.
  • a film having a shear size of 55 mm X 55 mm was placed between a positive electrode piece cut into 50 mm ⁇ 50 mm and a negative electrode piece cut into 52 mm ⁇ 52 mm , and pressed with a smooth teflon plate, and the periphery was bolted and placed.
  • the slurry was coated on both sides onto a 20 ⁇ m aluminum current collector and rolled, and the areal density of the active material was 400 g/m 2 .
  • the positive electrode piece was cut into a size of 270 ⁇ X 100 mm, a total of 20 pieces.
  • the slurry was coated on both sides of a 12 ⁇ m copper current collector and rolled, and the surface density of the active material was 220 g/m 2 .
  • the negative electrode tab was cut into a size of 275 mm X 105 mm, a total of 21 pieces.
  • the ratio of the electrolyte is the same as described in (9) c.
  • the double-sided coating material of each of the positive pole pieces having a width of 100 mm and a 20-inch wide edge area is cleaned; the same method is to make the negative pole piece width of 105 ⁇ on one side, and the 20 mm wide edge area on both sides
  • the coating material is cleaned up.
  • the cleaned positive electrode piece, the diaphragm, and the cleaned negative electrode piece are stacked in sequence, wherein the positive electrode piece has a cleaning area on one side and a negative side has a cleaning area in opposite directions, the negative electrode
  • the active material material region of the pole piece is completely covered with the active material portion of the positive electrode tab, and the separator is located between the positive and negative materials, and completely covers the active material region of the negative electrode.
  • 20 positive electrode sheets, 21 separators, and 21 negative electrode sheets are laminated in turn, and then all the positive electrode sheets are cleaned on one side and 60 mm X 100 mm positive electrode polymer batteries are used by an ultrasonic welding machine.
  • the tabs are welded together, and all the negative electrode polymer cells on the side of the negative electrode tab are soldered to the poles of 60 mm X 100 mm, and then the battery is sealed with an aluminum plastic film, and a liquid injection hole is left on one side.
  • 85 ° C vacuum is 0. O lMpa, after baking for 12 hours, take out the electrolyte and seal it.
  • the battery is charged at a temperature of 8 ° C (about 0.5 ° C) to a voltage of 4. 2 V, and maintained at a voltage of 4. 2 V, when the current is less than 0.8 A, the charging is completed, after being left for 30 minutes, The current of 8A discharges the battery to 3.0V.
  • the current is discharged to 3. 0V, and the current is discharged to 3. 0V, and the current is discharged to 3. 0V, when the current is less than 1. 6A, the charging is completed, after being left for 30 minutes, discharged with a current of 16A to 3. 0V,
  • the discharge capacity at this time was 1 C discharge capacity (Ah).
  • Example 1 The charge and discharge cycle test was carried out in accordance with the above method, and the ratio of the discharge capacity after the predetermined cycle to the discharge capacity at the first cycle was 70% as the end life, thereby judging the battery cycle performance.
  • Example 1 The charge and discharge cycle test was carried out in accordance with the above method, and the ratio of the discharge capacity after the predetermined cycle to the discharge capacity at the first cycle was 70% as the end life, thereby judging the battery cycle performance.
  • Co-extruded composite membrane material formulation Formula A: Weight average molecular weight (Mw) 1.5 million ultra-high molecular weight polyethylene (UHMWPE): 10 parts; Maleic anhydride grafted high-density polyethylene: 15 parts; Irradiation cross-linked with particle size of 100-150 nm 5 parts of benzene rubber micropowder, dioctyl sebacate (DOS): 70 parts; antioxidant 1010: 0.3 parts;
  • Ultra-high molecular weight polyethylene with a weight average molecular weight (Mw) of 2.5 million: 10 parts; Maleic anhydride grafted high density polyethylene: 10 parts; Irradiation crosslinked with a particle size of 100-150 nm Benzene rubber micropowder PSBR: 28 parts; dioctyl sebacate (DOS): 120 parts; antioxidant 1010: 0.2 parts;
  • Co-extruded cast piece The above A and B raw materials are separately swelled and mixed in a different stainless steel stirred tank at 90 ° C for 24 hours to prepare a uniform slurry; then the slurry is equally equivalent by a metering pump
  • the conveyance amount was melt-kneaded in parallel co-rotating twin-screw extruders A and B having a length to diameter ratio of 1:68.
  • the temperature setting range of the extruder is between 190 °C and 210 °C.
  • the melts of layers A and B pass through the mixer and are extruded into the same co-extrusion flat die and quenched and cast.
  • the thickness of the cast piece is controlled to 1.0 mm and the width is 800 ⁇ .
  • High-pressure extraction cleaning using pentafluoroacetamidine, hexafluoroacetic acid or its combination for extraction and dissolution.
  • the composite rolled product is placed in a supercritical extraction kettle for cleaning.
  • the cleaning process is: Cleaning temperature: 75 °C, cleaning pressure: 5.5MPa, separation pressure is 1.5MPa, separation temperature is 65 °C, extraction solvent is circulated throughout the system to clean the product.
  • the stepwise hot stretching, the longitudinal heat stretching of the semi-finished film after the extraction is 1.6 times, the transverse heat stretching is 2 times, and the stretching temperature is 120 ° C;
  • the compressive deformation amount of the coextruded composite diaphragm in the thickness direction is 5-value of the thickness before compression.
  • the compression set of the co-extruded composite membrane was tested to be less than 5%. After the compression/release cycle 2000 times, the diaphragm still maintains compressive elasticity, the compression set is not more than 12% of the initial thickness, and the Gurley value is finally 95S. /100CC;
  • the co-extruded composite separator was applied at a temperature of 130 ° C in a thickness direction of 0. 35 MPa static compressive stress and held for 60 minutes and then cooled to room temperature, the separator remained intact, and the heat shrinkage ratio in both the longitudinal and transverse directions was less than 10%; 0. 35MPa static compressive stress, heated from 100-200 °C to the co-extruded composite membrane at a rate of 1 °C / min, the membrane thermal shutdown temperature of 139 ° C, to 200 ° C for 5 minutes and then cooled to room temperature, diaphragm It remains intact with a thermal shrinkage of less than 12% in both the machine and cross directions and a Gurley value greater than 2600 S/100 cc.
  • the composite separator is used, the A side thereof is in contact with the positive electrode tab, and the B side is in contact with the above negative electrode tab.
  • the pole group is pressurized at 100 ° C / 1.5 MPa for 10 min, and then dried and injected. Electrolysis The liquid was made into a lithium ion battery and tested at 150 ° C for hot box, acupuncture, short circuit, and 1 C cycle at room temperature of 25 ° C. The battery safety test was all qualified, and the cycle life was 2,900 times.
  • the battery manufacturing process is the same as in the first embodiment.
  • the diaphragm is made of a dry PP/PE/PP film from a foreign company, with a thickness of 25 ⁇ m, a porosity of 40%, a Gurley value of 600-630 S/100 CC, and a tensile strength of 165 MPa in the MD direction.
  • the TD direction is 13 MPa, and the transverse elongation at break is 12%.
  • Battery safety test 150 ° C hot box, acupuncture, short circuit are unqualified, cycle life: 835 times.
  • the battery manufacturing process is the same as in the first embodiment.
  • the diaphragm is made of a wet single-layer PE separator from a foreign company.
  • the thickness is 23 micrometers, the porosity is 49%, the Gurley value is 95S/100CC, and the tensile strength is 143 MPa in the MD direction and 21 MPa in the TD direction.
  • the longitudinal elongation at break was 42% and the transverse elongation at break was 344%.
  • Battery safety test 150 ° C hot box, acupuncture, short circuit are unqualified, cycle life: 1376 times.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cell Separators (AREA)
  • Laminated Bodies (AREA)

Abstract

A co-extruded composite membrane comprising nano-sized pre- crosslinked rubber micropowder and a lithium-ion battery using same. The membrane has good elasticity, mechanical strength and high temperature resistance properties, can effectively improve the cycling and safety properties of the cell; the pre-crosslinked rubber micropowder has a particle size of 25 to 300 nanometers and a gel content of greater than 80%; the lithium-ion cell comprising the nano-sized pre-crosslinked rubber micropowder comprises a positive pole piece, a negative pole piece, an electrolyte and a co-extruded composite membrane modified by nano-sized pre-crosslinked rubber micropowder.

Description

含有纳米预交联橡胶微粉的共挤复合隔膜以及使用其的锂离子电池 技术领域  Co-extruded composite membrane containing nano-pre-crosslinked rubber micropowder and lithium ion battery using the same
本发明涉及锂离子电池用复合隔膜及其制造方法, 尤其涉及在安全性、 循环寿命等方面要求高的锂离子动力电池或长寿命储能电池。  The present invention relates to a composite separator for a lithium ion battery and a method for producing the same, and particularly to a lithium ion power battery or a long life energy storage battery which is required to have high safety, cycle life and the like.
背景技术 Background technique
由于聚烯烃微多孔膜具有贯穿的网络状亚微米级微孔, 耐高电压氧化、 对锂离子电池的有机电解质稳定, 聚烯烃微多孔膜作为隔膜材料目前已广泛 应用于手机、 笔记本电脑锂离子电池, 典型的聚烯烃微多孔膜为 "干法" Since the polyolefin microporous membrane has penetrating network-like submicron micropores, is resistant to high voltage oxidation, and is stable to organic electrolytes of lithium ion batteries, polyolefin microporous membranes have been widely used as separator materials in mobile phones and notebook computers. Battery, typical polyolefin microporous membrane is "dry"
PP/PE/PP三层复合隔膜、 单层 "湿法"高分子量 PE隔膜。 PP/PE/PP three-layer composite separator, single-layer "wet method" high molecular weight PE separator.
现有聚烯烃微多孔隔膜在安全性和电池的循环寿命等方面目前均满足不 了动力电池的高端要求,主要技术分析如下:  The existing polyolefin microporous membranes currently fail to meet the high-end requirements of power batteries in terms of safety and cycle life of batteries. The main technical analysis is as follows:
现有聚烯烃微多孔隔膜通常采用以下两种制造工艺:  Existing polyolefin microporous membranes generally employ the following two manufacturing processes:
一种是 "干法"工艺, 在 "干法"工艺中主要采用单向拉伸工艺, 首先 制备出低结晶度的高取向聚丙烯或聚乙烯薄膜, 再经过高温退火获得高结晶 度的取向薄膜、 这种薄膜主要是靠冷拉伸形成微裂纹缺陷形成微孔并继续经 过热拉伸强化, 工艺比较成熟, 现有 "干法" PP/PE/PP三层隔膜的主要优点 是制造成本低, 主要缺点是:  One is the "dry method" process, and the uniaxial stretching process is mainly used in the "dry process" process. First, a highly crystalline polypropylene or polyethylene film having a low crystallinity is prepared, and a high crystallinity orientation is obtained after high temperature annealing. The film, the film mainly forms micropores by cold stretching to form micro-cracks and continues to undergo hot tensile strengthening. The process is relatively mature. The main advantage of the existing "dry" PP/PE/PP three-layer separator is the manufacturing cost. Low, the main disadvantages are:
1. 隔膜的强韧性不足, 横向易撕裂;  1. The diaphragm has insufficient toughness and is easy to tear in the transverse direction;
2. 虽然中间微多孔层采用了 135-145°C高温下关断的 PE,但是熔点有限 并经过热拉伸强化的 PP微多孔层在高温下仍存在热收缩偏大、 高温 破膜的缺点; 3. 厚度方向缺乏应力吸收能力。 2. Although the intermediate microporous layer adopts PE which is turned off at a high temperature of 135-145 ° C, the PP microporous layer with limited melting point and hot tensile strengthening still has the disadvantages of large heat shrinkage and high temperature rupture at high temperature. ; 3. Lack of stress absorption in the thickness direction.
另外一种是 "湿法"工艺, "湿法"又称热致相分离法, 将高分子量的 聚烯烃树脂与 "高温相容剂 "(高沸点的垸烃类液体, 如石蜡油, 或其他增塑 剂, 该溶剂与聚烯烃在高温下在热力学意义上相互溶解, 可以达到分子级别 的混合, 本发明定义其为 "高温相容剂",其实也是一种造孔的工艺溶剂)混 合,加热混炼均匀的高温熔体在冷辊表面快速凝固,降温过程中发生相分离, 再以分步双向拉伸或同步双向拉伸对薄片做拉伸强化处理, 然后用易挥发的 清洗溶剂去萃取半成品膜片中的"高温相容剂", 经进一步热拉伸强化、 热定 型、冷却可制备出内部相互贯通的多微孔膜材料,该法常见的为单层 PE薄膜, 与干法隔膜相比, 由于采用双向拉伸强化、原料的粘均分子量一般在 50万以 上, 湿法隔膜在横向拉伸强度和断裂伸长率均有所提高, 现有 "湿法" 隔膜 主要缺点包括: 1.必须采用萃取工艺, 生产成本略高;  The other is the "wet process", the "wet process", also known as the thermal phase separation method, which combines high molecular weight polyolefin resins with "high temperature compatibilizers" (high boiling hydrocarbons such as paraffin oil, or Other plasticizers, the solvent and the polyolefin are mutually dissolved in a thermodynamically high temperature, and can achieve molecular level mixing. The invention defines "high temperature compatibilizer", which is actually a process solvent for pore formation. The high-temperature melt which is uniformly heated and kneaded is rapidly solidified on the surface of the chill roll, phase separation occurs during the cooling process, and the sheet is stretch-strengthened by stepwise biaxial stretching or simultaneous biaxial stretching, and then the volatile cleaning solvent is used. To extract the "high-temperature compatibilizer" in the semi-finished film, and further heat-stretch, heat-set and cool to prepare a microporous membrane material which is interpenetrated inside. The common method is a single-layer PE film, and dry Compared with the diaphragm, the two-way tensile strengthening, the viscosity average molecular weight of the raw material is generally more than 500,000, and the wet film has improved tensile strength and elongation at break, and the existing "wet method" is separated. The main disadvantages of the membrane include: 1. The extraction process must be used, and the production cost is slightly higher;
2. 130°C以上高温下热收缩偏大;  2. The heat shrinkage is too large at temperatures above 130 °C;
3. 130°C以上高温下耐高温破膜能力不足;  3. Insufficient ability to withstand high temperature and breakage at temperatures above 130 °C;
4.厚度方向同样缺乏应力吸收能力, 在安全性和电池的循环寿命等方面 均满足不了动力电池的高端要求。  4. The thickness direction also lacks the stress absorption capability, which can not meet the high-end requirements of the power battery in terms of safety and battery cycle life.
除聚烯烃微孔隔膜外还有一种是物理凝胶隔膜,典型的如 Bel lcore工艺 制造的 PVDF-HFP 共聚物多孔凝胶隔膜与极片间可以通过热压工艺提高与极 片间的粘结强度, 甚至成为一个整体, 电池循环寿命和安全性都较高, 但是 PVDF-HFP 共聚物凝胶隔膜 (属于物理凝胶,加热或浸入丙酮等溶剂中还会溶 解)的机械强度较差, 其内部微孔的孔径略大, 接近 1-2微米量级, 假如控制 其厚度与常规商品化聚烯烃隔膜厚度相仿, 例如 16-25微米, 则会出现大量 电池内部短路的废品, 因此要求提高隔膜的厚度 (通常厚度设计为 40-50微 米) 以弥补其强度的不足, 这样对电池的倍率特性和能量密度特性均不利, 另外该凝胶隔膜通常采用溶致相分离法制造, 成本较高。 In addition to the polyolefin microporous membrane, there is also a physical gel membrane. The typical PVDF-HFP copolymer porous gel membrane manufactured by the Bel lcore process and the pole piece can be bonded to the pole piece by a hot pressing process. Strength, even as a whole, battery cycle life and safety are high, but PVDF-HFP copolymer gel membrane (which belongs to physical gel, which is dissolved by heating or immersing in acetone), has poor mechanical strength. The pore size of the internal micropores is slightly larger, on the order of 1-2 microns, and if the thickness is controlled to be similar to the thickness of conventional commercial polyolefin membranes, such as 16-25 microns, a large number will occur. The waste of internal short circuit of the battery, therefore, it is required to increase the thickness of the separator (usually designed to have a thickness of 40-50 micrometers) to compensate for the lack of strength, which is disadvantageous to the rate characteristic and the energy density characteristic of the battery, and the gel membrane is usually dissolved. Produced by phase separation, the cost is high.
在有关动力电池的安全性能和寿命方面, 要求隔膜兼具以下特性: In terms of the safety performance and life of the power battery, the diaphragm is required to have the following characteristics:
1.在机械性能方面要求纵向具有高的拉伸强度、 横向均具有高的韧性;1. In terms of mechanical properties, it is required to have high tensile strength in the longitudinal direction and high toughness in the transverse direction;
2.合适的表面孔径和透气性; 2. Suitable surface pore size and gas permeability;
3. 130-20CTC高温下具有熔融关断特性、 并且热收缩小;  3. 130-20CTC has fused shutdown characteristics at high temperatures and low heat shrinkage;
4.具备应力吸收能力,即压应力下具备适当的弹性变形能力以适应负极 膨胀 /收缩得循环作用, 而不影响电池的充放电循环能力,压力释放或降低后 具备弹性回复能力;  4. It has the ability of stress absorption, that is, it has the appropriate elastic deformation ability under compressive stress to adapt to the expansion/contraction cycle of the negative electrode, without affecting the charge-discharge cycle ability of the battery, and the elastic recovery ability after pressure release or reduction;
5. 耐高温破膜, 在 130-20CTC高温下即使熔融仍具备高的机械完整性; 5. High temperature resistant membrane breakage, high melting even at 130-20CTC;
6. 隔膜与极片间具有良好的粘接强度,电池过充内部发热时防止局部电 流密度急升导致热失控。 6. The separator and the pole piece have good bonding strength. When the battery is overcharged and internal heat is generated, the local current density is prevented from rising sharply, resulting in thermal runaway.
现有 "干法"或 "湿法"聚烯烃隔膜与极片之间几乎无粘接性可言, 即 使经 90°C/1. 5MPa加压后仍然无粘接力。  There is almost no adhesion between the "dry" or "wet" polyolefin separator and the pole piece, even after pressurization at 90 ° C / 1.5 MPa.
美国专利 No. 4, 650, 730和 4, 431, 304, 5, 691, 077等都提及多层电池 隔膜结构, 有的采用管型聚丙烯薄膜自身压扁工艺, 有的采用多层膜复合工 艺。 形成了 PP/PE/PP的结构, 其中中间的 PE层可以起到高温关断的功能, 上述几项专利仅仅提供了热关断隔膜的制造技术, 而对隔膜对锂离子动力电 池的循环寿命和可靠性的改善方面未提供技术解决方案。  U.S. Patent Nos. 4,650,730 and 4, 431,304, 5, 691, 077, etc. all refer to multilayer battery separator structures, some adopt tubular polypropylene film self-capping process, and some use multilayer film. Composite process. The structure of PP/PE/PP is formed, wherein the middle PE layer can function as a high temperature shutdown. The above patents only provide the manufacturing technology of the thermal shutdown diaphragm, and the cycle life of the diaphragm to the lithium ion power battery. Technical solutions were not provided for improvement in reliability.
为提高和弥补现有聚烯烃微孔隔膜的耐高温收缩及耐高温破膜性能, 中 国发明专利申请 200880003493. 7、 200880000072. 9报道了在聚烯烃微孔隔膜 表面采用粘接剂将氧化铝等陶瓷微粉连接成多孔涂层的复合隔膜技术方案; 中国发明专利申请 200510086061. 5 报道了在聚烯烃微孔隔膜表面采用熔点 180°C以上耐高温的聚酰胺、聚酰胺酰亚胺、聚酰亚胺等形成多孔涂层的技术 方案;中国发明专利申请 200480034190. 3提出在聚烯烃微孔隔膜表面涂布可 以凝胶化的氟树脂形成涂层的技术方案; 以上均是利用涂布方法在聚烯烃微 孔隔膜表面形成涂层, 主要不足之处在于: In order to improve and compensate for the high temperature shrinkage and high temperature film rupture resistance of the existing polyolefin microporous membrane, the Chinese invention patent application 200880003493. 7, 200880000072. 9 reported on the polyolefin microporous membrane A composite membrane technology in which a ceramic micropowder such as alumina is bonded to a porous coating by a bonding agent; Chinese Patent Application No. 200510086061. 5 reports that a polyamide having a high melting point of 180 ° C or higher is used on the surface of the polyolefin microporous membrane. A technical solution for forming a porous coating layer such as polyamideimide, polyimide, etc.; Chinese Patent Application No. 200480034190. 3 proposes a technical solution for coating a surface of a polyolefin microporous membrane with a fluororesin which can be gelled; All of the above are coating methods on the surface of the polyolefin microporous membrane by coating method. The main disadvantages are:
1.由于现有聚烯烃隔膜基本属惰性材料, 与涂层之间粘接力不够、 涂层 厚了易剥离, 太薄抑制聚烯烃隔膜热收缩作用不明显;  1. Since the existing polyolefin separator is basically an inert material, the adhesion between the coating and the coating is insufficient, the coating is thick and easy to peel off, and the heat shrinkage effect of the polyolefin membrane is not obvious;
2.由于聚烯烃隔膜的微孔存在毛细作用, 在实施上述涂层方案时料浆中 的胶体及其料浆会进入聚烯烃隔膜的微孔中, 在溶剂挥发干燥成膜后可 能影响隔膜的孔径分布和透气性,涂层方法批量生产的一致性难以控制, 另外涂层法复合隔膜制造成本高。  2. Due to the capillary action of the micropores of the polyolefin membrane, the colloid and its slurry in the slurry will enter the micropores of the polyolefin membrane during the implementation of the above coating scheme, which may affect the membrane after the solvent is evaporated and dried to form a membrane. The pore size distribution and gas permeability, the consistency of the coating method for mass production is difficult to control, and the coating method composite membrane is expensive to manufacture.
为提高隔膜与正极极片的粘接强度从而提高锂电池耐过充等方面的安全 性,中国发明专利申请 01 112218. 8提出在电解液中混合加入可以热交联形成 凝胶的单体聚合物, 利用该凝胶提高隔膜与正极极片的粘接强度, 同样的该 凝胶在热交联形成过程中会同样在隔膜的微孔中形成凝胶, 从而影响隔膜的 透过能力, 另外反应不完全的单体还可能会在正极侧氧化、 产气等, 甚至会 影响电池的循环性能。  In order to improve the bonding strength between the separator and the positive electrode tab, and to improve the safety of the lithium battery against overcharging, etc., Chinese Patent Application No. 01 112218.8 proposes mixing and adding a monomer which can be thermally crosslinked to form a gel in the electrolyte. The gel is used to increase the bonding strength between the separator and the positive electrode tab. Similarly, the gel forms a gel in the micropores of the separator during the thermal crosslinking formation, thereby affecting the permeability of the separator. The monomer with incomplete reaction may also oxidize, gas, etc. on the positive electrode side, and may even affect the cycle performance of the battery.
为提高 "干法" 隔膜的抗撕裂性能等机械强度, 中国发明专利申请 02152444. 0提出了在聚烯烃基体中共混入低于 10%的热塑性烯烃弹性体 (二 元乙丙橡胶、三元乙丙橡胶),该方法采用的热塑性聚烯烃弹性体虽然与 PP、 PE等聚烯烃基体相容性不错, 但是由于其中热塑性烯烃弹性体混入的比例太 低以及没有采用交联处理, 所以对隔膜的弹性性能提高有限; 如果热塑性聚 烯烃弹性体混入的比例高于 10%, 又会影响聚烯烃基体 "干法 "拉伸成孔的 能力, 得不到合适的孔隙率。 In order to improve the mechanical strength such as tear resistance of the "dry method" diaphragm, Chinese invention patent application 02152444. 0 proposes blending less than 10% of thermoplastic olefin elastomer (diethylene propylene rubber, ternary B in polyolefin matrix). Propylene rubber), the thermoplastic polyolefin elastomer used in this method has good compatibility with polyolefin substrates such as PP and PE, but the proportion of thermoplastic olefin elastomer mixed therein is too Low and no cross-linking treatment, so the elastic properties of the separator are limited. If the proportion of thermoplastic polyolefin elastomer is higher than 10%, it will affect the ability of the polyolefin matrix to "dry" into pores. To the appropriate porosity.
为提高"湿法"隔膜的耐压缩性能,中国发明专利申请 200680010010. 7、 200680010890. 8、 200680010912. 0、 200680031471. 2报道了采用调整热拉伸 工艺的方案,该方案在提高隔膜的弹性性能方面仍然不够,必须在 2. 2MPa/90°C 很高的压应力、 较高的温度下隔膜才有一定的膜厚变化率, 与电池的实际应 用需求仍有差距, 通常电池极片与隔膜之间的压应力不超过 50PSi (0. 35MPa), 否则电池会鼓肚,另外若电池内压高于 0. 7MPa, 安全阔易失效; 通常电池除 注液前使用到 85-90°C的高温干燥除水外, 正常使用温度在 _1(T+60°C之间, 因此要求隔膜能适应在此温度范围内正常充放电条件下的弹性性能。  In order to improve the compression resistance of the "wet method" diaphragm, Chinese invention patent applications 200680010010. 7, 200680010890. 8, 200680010912. 0, 200680031471. 2 reported the use of a modified thermal stretching process, which improves the elastic properties of the diaphragm. The aspect is still not enough. It must have a high compressive stress of 2. 2MPa/90°C, and the diaphragm has a certain film thickness change rate. There is still a gap between the actual application requirements of the battery and the battery. The compressive stress between the two does not exceed 50PSi (0. 35MPa), otherwise the battery will bulge, and if the internal pressure of the battery is higher than 0. 7MPa, the safety is easy to fail; usually the battery is used before the injection is 85-90 °C In addition to water at high temperature, the normal use temperature is between _1 (T+60 °C), so the diaphragm is required to adapt to the elastic properties under normal charge and discharge conditions in this temperature range.
"湿法"聚烯烃复合隔膜方面采用共挤工艺制膜的报道还有, 中国发明 专利申请 200680035668. 3、 200780005795. 3 , 200510029794. 5等, 主要采用 调整层间聚烯烃原料的固含量、采用聚乙烯 /聚丙烯的不同原料配比等以及控 制不同膜层原料的分子量等方法以得到层间不同的孔隙率和孔径分布、 膜层 间不同的熔点的技术方案, 这些共挤复合隔膜在提高隔膜的高温破膜温度和 耐压缩性能方面以及弹性性能方面仍显不足。  The "wet method" polyolefin composite membrane is also reported by the co-extrusion process. The Chinese invention patent application 200680035668. 3, 200780005795. 3 , 200510029794. 5 etc. mainly adopts the adjustment of the solid content of the inter-layer polyolefin raw material. The co-extrusion composite membrane is improved by different methods such as different ratios of polyethylene/polypropylene materials and controlling the molecular weight of different membrane materials to obtain different porosity and pore size distribution between layers and different melting points between membrane layers. The high temperature membrane rupture temperature and compression resistance of the separator and the elastic properties are still insufficient.
目前的多层聚烯烃微多孔膜或电池隔膜, 无论是 "湿法"还是 "干法" 生产的, 同时具备前述诸特性并能够使锂离子电池在安全性能和循环性能均 有所改善的双层或多层聚烯烃微多孔隔膜, 目前还没有见到公开的技术解决 方案; 基于现有隔膜、 锂离子电池设计的种种不足, 特提出本发明。  The current multilayer polyolefin microporous membrane or battery separator, whether produced by "wet method" or "dry method", has the above characteristics and can improve the safety performance and cycle performance of the lithium ion battery. Layer or multilayer polyolefin microporous separators, the disclosed technical solutions have not yet been seen; the present invention has been proposed based on various deficiencies of existing diaphragm and lithium ion battery designs.
发明内容 经过对锂离子电池安全性及使用寿命与电池材料之间关系的广泛深入地 研宄,本发明人发现:隔膜和电池极片如果采用纳米预交联橡胶微粉、 隔膜材 料和配方、制造方法作新的设计以及极片配方做相应的调整,可以达到提高电 池安全性和使用寿命的目的, 本发明的目的是提供一种具有以下综合特性要 求的共挤复合隔膜以及使用该隔膜的锂离子电池, 具体发明内容如下: Summary of the invention After extensive and in-depth research on the relationship between the safety and service life of lithium-ion batteries and battery materials, the inventors have found that if the separator and the battery pole piece are made of nano-pre-crosslinked rubber micropowder, separator material, formulation and manufacturing method, The new design and the adjustment of the pole piece formulation can achieve the purpose of improving battery safety and service life. The object of the present invention is to provide a co-extruded composite diaphragm having the following comprehensive characteristics and a lithium ion battery using the same. The specific invention is as follows:
( 1 )含有纳米预交联橡胶微粉的共挤复合隔膜, 其特征在于, 共挤复合隔膜 材料中含有粒径 25-300纳米、凝胶含量大于 80%的预交联橡胶微粉, 共挤复 合隔膜至少包括 A和 B两层微多孔膜,其中 A层微多孔膜主要由熔点 118-145°C 的聚乙烯和重量百分比 30%以下的纳米预交联橡胶微粉组成, 其中 B层微多 孔膜主要由聚烯烃和纳米预交联橡胶微粉组成, 纳米预交联橡胶微粉占 B层 材料的重量百分比为 30-75% , 共挤复合隔膜在室温下的 Gurley 值为 30-400S/100CC, A/B两层间的剥离强度大于 10gf/cm,共挤复合隔膜同时具备 以下特性:  (1) A co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder, characterized in that the co-extruded composite membrane material comprises pre-crosslinked rubber micropowder having a particle size of 25-300 nm and a gel content of more than 80%, co-extruded composite The separator comprises at least two layers of microporous membranes A and B, wherein the layer A microporous membrane is mainly composed of polyethylene having a melting point of 118-145 ° C and nanometer pre-crosslinked rubber micropowder having a weight percentage of 30% or less, wherein the layer B microporous membrane It is mainly composed of polyolefin and nano pre-crosslinked rubber micropowder. The nano-pre-crosslinked rubber micropowder accounts for 30-75% by weight of the B-layer material, and the Gurley value of the co-extruded composite membrane at room temperature is 30-400S/100CC, A. The peel strength between the two layers is greater than 10gf/cm, and the co-extruded composite diaphragm has the following characteristics:
1. 1、在 -10〜+60°C温度范围内, 对共挤复合隔膜在厚度方向施加 0. 35MPa静 态压縮应力并保持 5分钟后, 共挤复合隔膜在厚度方向的压縮变形量大于压 縮前厚度值的 5%、 小于 25%, 压力释放 5分钟后测试共挤复合隔膜的压縮永 久变形小于 10%,如此压縮 /释放循环 2000次后隔膜仍保持压縮弹性, 压縮永 久变形不大于初始厚度的 10%、 Gurley值最终仍小于 500S/100CC;  1. In the temperature range of -10 to +60 ° C, after the co-extruded composite diaphragm is applied with a static compressive stress of 0.35 MPa in the thickness direction and held for 5 minutes, the compressive deformation of the coextruded composite diaphragm in the thickness direction It is greater than 5% of the thickness before compression and less than 25%. After 5 minutes of pressure release, the compression set of the co-extruded composite diaphragm is less than 10%. After the compression/release cycle 2000 times, the diaphragm still maintains compressive elasticity. The shrinkage permanent deformation is not more than 10% of the initial thickness, and the Gurley value is still less than 500S/100CC;
1. 2、在 130°C对共挤复合隔膜在厚度方向施加 0. 35MPa静态压縮应力并保持 60分钟后冷却至室温,隔膜保持完整,其在纵向和横向的热收縮率均小于 10%; 1. 3、 在厚度方向施加 0. 35MPa静态压縮应力, 从 100_200°C对共挤复合隔膜 以 l °C/min速率加热, 隔膜热关断温度不高于 150°C, 到 200°C并保持 5分钟 后冷却至室温, 隔膜保持完整,其在纵向和横向的热收缩率均小于 15% , Gurley值大于 2000S/100CC。 1. At 130 ° C, the co-extruded composite membrane is applied with a static compressive stress of 0.35 MPa in the thickness direction and kept for 60 minutes, then cooled to room temperature, the membrane remains intact, and its thermal shrinkage in both the longitudinal and transverse directions is less than 10%. 1. 3. Apply a static compressive stress of 0.35 MPa in the thickness direction, and heat the co-extruded composite diaphragm at a rate of 1 °C/min from 100_200 °C. The thermal shutdown temperature of the diaphragm is not higher than 150 °C to 200 °. C and keep it for 5 minutes After cooling to room temperature, the separator remained intact with a thermal shrinkage of less than 15% in both the machine and cross directions and a Gurley value greater than 2000 S/100 cc.
( 2 ) 根据上述 (1 ) 所述的共挤复合隔膜, 其特征在于, 纳米预交联橡胶微 粉粒径优选 50-150纳米,占 B层材料的重量百分比优选 50-65%,占 A层材料 的重量百分比优选 10-30%。  (2) The co-extruded composite separator according to the above (1), wherein the nano-pre-crosslinked rubber fine powder preferably has a particle diameter of 50 to 150 nm, and preferably 50 to 55% by weight of the B-layer material, and constitutes the A layer. The weight percentage of the material is preferably from 10 to 30%.
( 3 ) 根据上述 (1 ) 所述的共挤复合隔膜, 其特征在于, 共挤复合隔膜的总 厚度在 10-50微米范围内, 优选 20-40微米, 其中 A层的厚度占共挤复合隔 膜总厚度的 30-60%。  (3) The coextruded composite separator according to (1) above, wherein the total thickness of the coextruded composite separator is in the range of 10 to 50 μm, preferably 20 to 40 μm, wherein the thickness of the layer A accounts for coextrusion compounding. 30-60% of the total thickness of the diaphragm.
(4) 根据上述 (1 ) 所述的共挤复合隔膜, 其特征在于, 纳米预交联橡胶微 粉的材料选自丁苯橡胶 SBR (即苯乙烯-丁二烯橡胶)、 丁基橡胶 IIR (即异丁 烯-异戊二烯橡胶)、异戊橡胶 IR (即异戊二烯-丁二烯橡胶)、丁苯吡橡胶 PSBR (4) The coextruded composite separator according to (1) above, wherein the material of the nano-pre-crosslinked rubber fine powder is selected from the group consisting of styrene-butadiene rubber SBR (ie, styrene-butadiene rubber) and butyl rubber IIR ( Isobutylene-isoprene rubber, isoprene rubber IR (isoprene-butadiene rubber), styrene-butadiene rubber PSBR
(即乙烯基吡啶 -苯乙烯-丁二烯橡胶)、 PBR 乙烯基吡啶-丁二烯橡胶、 SIBR 即苯乙烯 -异戊二烯-丁二烯橡胶、 丁腈橡胶 NBR (即丙烯腈-丁二烯橡胶)、 丁 二烯橡胶 BR、 丙烯酸酯橡胶 ABR (即丙烯酸酯-丁二烯橡胶)、 羧基丁苯橡胶 XSBR (即羧基 -苯乙烯-丁二烯橡胶)、 羧基丁腈橡胶 XNBR (即羧基 -丙烯腈-丁 二烯橡胶)、 羧基聚丁二烯橡胶 XBR、 三元乙丙橡胶 EPDM (即乙烯 -丙烯 -二烯 烃三元共聚物)、 SEBS (即苯乙烯-乙基丁烯-苯乙烯嵌段共聚物)、 SIS (即苯 乙烯-异戊二烯-苯乙烯嵌段共聚物)、 硅橡胶、 氟橡胶中的一种或其组合物, 优选极性强的丁苯吡橡胶 PSBR (即乙烯基吡啶 -苯乙烯-丁二烯橡胶)、 PBR 乙烯基吡啶-丁二烯橡胶、羧基丁苯橡胶 XSBR (即羧基-苯乙烯-丁二烯橡胶)。 (ie vinyl pyridine-styrene-butadiene rubber), PBR vinyl pyridine-butadiene rubber, SIBR ie styrene-isoprene-butadiene rubber, nitrile rubber NBR (ie acrylonitrile-butyl) Diene rubber), butadiene rubber BR, acrylate rubber ABR (ie acrylate-butadiene rubber), carboxylated styrene butadiene rubber XSBR (ie carboxyl-styrene-butadiene rubber), carboxylated nitrile rubber XNBR ( That is, carboxyl-acrylonitrile-butadiene rubber), carboxyl polybutadiene rubber XBR, ethylene propylene diene monomer EPDM (ie ethylene-propylene-diene terpolymer), SEBS (ie styrene-ethyl butene) - styrene block copolymer), SIS (i.e., styrene-isoprene-styrene block copolymer), silicone rubber, fluororubber or a combination thereof, preferably tetrabutylpyrene having a strong polarity Rubber PSBR (ie vinyl pyridine-styrene-butadiene rubber), PBR vinyl pyridine-butadiene rubber, carboxyl styrene butadiene rubber XSBR (ie carboxyl-styrene-butadiene rubber).
( 5) 根据上述 (1 ) 所述的共挤复合隔膜, 其特征在于, 共挤复合隔膜的纵 向拉伸强度介于 50-150MPa、 纵向断裂伸长率大于 50%,横向拉伸强度介于 20_75MPa、 横向断裂伸长率大于 100%, 针刺强度大于 300gf/20微米。 (5) The co-extruded composite separator according to (1) above, wherein the coextruded composite separator has a longitudinal tensile strength of 50 to 150 MPa, a longitudinal elongation at break of more than 50%, and a transverse tensile strength of between 20_75MPa, transverse elongation at break is greater than 100%, and needle punch strength is greater than 300gf/20 microns.
( 6) 根据上述 (1 ) 所述的共挤复合隔膜, 其特征在于, 其中 A层微多孔膜 主要由重均分子量 30-300 万的高密度聚乙烯材料组成,优选重均分子量 60-300万的高密度聚乙烯。  (6) The co-extruded composite separator according to the above (1), wherein the A-layer microporous membrane is mainly composed of a high-density polyethylene material having a weight average molecular weight of 3 to 3,000,000, preferably a weight average molecular weight of 60-300. Ten thousand high density polyethylene.
( 7) 根据上述 (1 ) - ( 6 ) 任一项所述的共挤复合隔膜, 其特征在于, 其中 A、 B层微多孔膜中的聚乙烯或聚烯烃材料中均含有重量百分比 10%以上的马 来酸酐接枝聚乙烯 MAH-PE。  (7) The coextruded composite separator according to any one of the above (1), wherein the polyethylene or polyolefin material in the A and B microporous films contains 10% by weight. The above maleic anhydride grafted polyethylene MAH-PE.
( 8 ) 一种制造含有纳米预交联橡胶微粉共挤复合隔膜的方法,其特征在于, 主要包括如下步骤:一、 配料: 首先分别机械混合 A层和 B层的原料,包括聚 乙烯或聚烯烃组合物、 纳米预交联橡胶微粉、 高温相容剂; 二、 共挤铸片、 热拉伸: A层和 B层的预混合料浆分别定量输送进入两台或三台双螺杆挤出 机, 在高温下混炼后共挤并急冷铸片, 将冷却后的复合片材经 100-118°C预 热后进行第一步热拉伸; 三、 萃取: 采用常压或高压下在溶剂中萃取掉半成 品中的高温相容剂; 四、 第 2次热拉伸、 热定型处理, 对上述萃取后的半成 品膜经 100-118°C预热后进行第二步热拉伸,热拉伸后的膜在 100-118°C下热 定型并保持 5-30秒; 五、 冷却收卷, 将上述经过热定型的膜冷却后切边、 收 卷、 分切即得共挤复合隔膜。  (8) A method for manufacturing a co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder, characterized in that it mainly comprises the following steps: 1. Ingredients: Firstly mechanically mixing raw materials of layer A and layer B, respectively, including polyethylene or poly Olefin composition, nano pre-crosslinked rubber micropowder, high temperature compatibilizer; 2. Co-extruded cast, hot drawing: Premixed slurry of layer A and layer B are separately metered into two or three twin-screw extrusions Machine, co-extruded and quenched at a high temperature, and the cooled composite sheet is preheated at 100-118 ° C for the first step of hot stretching; Third, extraction: under normal pressure or high pressure The high temperature compatibilizer in the semi-finished product is extracted from the solvent; 4. The second hot drawing and heat setting treatment, the semi-finished film after the above extraction is preheated at 100-118 ° C, and the second step is hot stretching, heat The stretched film is heat set at 100-118 ° C for 5-30 seconds. 5. Cooling and winding, the above heat-set film is cooled, trimmed, wound, and cut to obtain a co-extruded composite membrane. .
(9)一种含有纳米预交联橡胶微粉的锂离子电池, 其特征在于, 含有正极极 片、 负极极片、 电解液以及采用权利要求 1-8所述的含有纳米预交联橡胶微 粉的共挤复合隔膜。  (9) A lithium ion battery comprising a nano-pre-crosslinked rubber micropowder, comprising: a positive electrode tab, a negative electrode tab, an electrolyte, and the nanopre-crosslinked rubber micropowder according to claims 1-8 Co-extruded composite membrane.
( 10)根据上述(9 )所述的锂离子电池, 其特征在于, 正、 负极极片中含有 0-8%的纳米预交联橡胶微粉,优选正、 负极极片中含有 3-8%的纳米预交联橡 胶微粉 (10) The lithium ion battery according to (9) above, wherein the positive and negative electrode sheets contain 0-8% of nano-pre-crosslinked rubber fine powder, preferably 3-8% of positive and negative pole pieces Nano pre-crosslinked rubber Glue powder
( 11 ) 根据上述 (9) 所述的锂离子电池, 其特征在于, 共挤复合隔膜为 A/B 双层结构, 其中的 A层与正极极片接触, B层与负极极片接触。  (11) The lithium ion battery according to (9) above, wherein the co-extruded composite separator has an A/B double-layer structure, wherein the A layer is in contact with the positive electrode tab, and the B layer is in contact with the negative electrode tab.
( 12 )根据上述(9 )所述的锂离子电池,其特征在于,共挤复合隔膜为 A/B/A 或 B/A/B三层共挤结构。  (12) The lithium ion battery according to (9) above, wherein the coextruded composite separator is a three-layer coextrusion structure of A/B/A or B/A/B.
( 13 ) 根据上述 (9) - ( 12 ) 任一项所述的锂离子电池, 其特征在于, 共挤 复合隔膜优选 B/A/B 三层共挤结构,其中的纳米预交联橡胶微粉优选使用丁 苯吡橡胶 PSBR或乙烯基吡啶 -丁二烯橡胶 PBR橡胶, 共挤复合隔膜与正、 负 极极片经过 85-100 °C /0. 7MPa 热压 5 分钟后与极片间的剥离强度大于 3gf/ cm。  (13) The lithium ion battery according to any one of (9) to (12) above, wherein the co-extruded composite separator is preferably a B/A/B three-layer co-extruded structure, wherein the nano-pre-crosslinked rubber fine powder Preferably, styrene-butadiene rubber PSBR or vinyl pyridine-butadiene rubber PBR rubber is used, and the co-extruded composite separator and the positive and negative pole pieces are subjected to 85-100 ° C /0. 7 MPa hot pressing for 5 minutes and stripping between the pole pieces. The strength is greater than 3gf/cm.
对上述技术方案及其设计思想进一步解释如下:  The above technical solutions and their design ideas are further explained as follows:
共挤复合隔膜在高温下具备热关断能力, 受热后隔膜中微孔闭合、 至少 有一层能够闭合就可以阻止过热条件下锂离子电池内部电化学反应的继续进 行, 另外由于锂离子电池在内部过热时还存在热惯性, 还希望隔膜在关断以 后哪怕电池内部继续升温隔膜也不出现高的热收缩, 应该继续保持隔膜对正 负极片的电子绝缘性能, 这一点对于防止电池提前热失控很重要, 本发明利 用耐高温的、 高含量的纳米预交联橡胶微粉可以阻碍聚乙烯或聚烯烃材料的 热收缩并释放、 转移热收缩应力, 可以达成上述综合目的, 因此设计共挤复 合隔膜的材料结构组成中至少有一层微孔膜含有较高含量的纳米预交联橡胶 微粉, 另外至少一层微孔膜则含有相对较少的纳米预交联橡胶微粉、 而含有 相对较高的聚乙烯含量微孔层提供高温下的热关断闭合能力。  The co-extruded composite diaphragm has thermal shutdown capability at high temperatures. After heating, the micropores in the diaphragm are closed, and at least one layer can be closed to prevent the internal electrochemical reaction of the lithium ion battery from continuing under the condition of overheating, and the lithium ion battery is internally There is also thermal inertia when overheating. It is also expected that after the separator is turned off, even if the inside of the battery continues to heat up, the diaphragm does not exhibit high heat shrinkage. The electronic insulation of the diaphragm to the positive and negative electrodes should be maintained. This is to prevent the battery from being out of control early. It is very important that the high-temperature-resistant, high-content nano-pre-crosslinked rubber micropowder can hinder the heat shrinkage of polyethylene or polyolefin materials and release and transfer heat shrinkage stress. The above comprehensive purpose can be achieved, so the co-extruded composite diaphragm is designed. At least one microporous membrane contains a relatively high content of nano-pre-crosslinked rubber micropowder, and at least one microporous membrane contains relatively few nano-pre-crosslinked rubber micropowders, and contains relatively high poly The ethylene content microporous layer provides thermal shutdown capability at elevated temperatures.
共挤复合隔膜的 A层微孔膜设计的主要功能是实现高温关断和高的机 械强度; 高温下隔膜微孔的有效闭合对锂离子电池在内部发热情况下防止热 失控起火、 爆炸非常重要, 共挤复合隔膜的 A层微孔膜材料设计采用聚乙烯 为主, 聚乙烯材料在 118-145°C范围内具有合适的熔点, 可以为共挤复合隔 膜提供高温下的热关断性能; 其中的纳米预交联橡胶微粉重量百分比在 30% 以下, A层微孔膜材料中优选 10-30%含量的纳米预交联橡胶微粉在不影响热 关断能力的前提下可以适当增加共挤复合隔膜的弹性,也可以适当提高 A层 微孔膜的孔径和透过能力, 尤其是可以适当协调 A/B层受压时的弹性变形, 否则变形不协调隔膜易出现皱曲波浪状、 孔径分布会发生不一致进而影响电 池充放电的均匀分布; A层材料中的纳米预交联橡胶微粉占比不能过高,否则 影响其熔融关断性能; A层材料中的聚乙烯经过热拉伸强化后对共挤复合隔 膜可以提供高的拉伸强度, 优选共挤复合隔膜的纵向拉伸强度介于 50-150MPa、 纵向断裂伸长率大于 50%,针刺强度大于 300gf/20微米; 高的纵 向强度可以满足电池卷绕等张力作用下的尺寸稳定性和微孔稳定性以及防止 异物颗粒刺破隔膜, A层微孔膜主材优选采用重均分子量 30-300万的高密度 聚乙烯材料组成,尤其是采用重均分子量 60-300万的高密度聚乙烯, 分子量 越高、 相对地分子缠结密度越高, 同样的孔隙率, 双拉后的微孔膜在纵向、 横向可以得到较高的断裂伸长率, 对防止电池短路有利, 因此本发明优选共 挤复合隔膜的横向拉伸强度介于 20_75MPa、横向断裂伸长率大于 100%; 聚乙 烯过高的分子量的不利之处在于,在挤出加工时熔体粘度过大影响生产效率; 聚乙烯包括高密度聚乙烯、 线形低密度聚乙烯、 低密度聚乙烯、 马来酸酐接 枝聚乙烯或其组合物。 The main function of the A-layer microporous membrane design of the co-extruded composite membrane is to achieve high temperature shutdown and high machine Mechanical strength; effective closing of the membrane micropores at high temperatures is very important to prevent thermal runaway ignition and explosion in the case of internal heating of lithium ion batteries. The A-layer microporous membrane material of the co-extruded composite membrane is mainly made of polyethylene, polyethylene material. With a suitable melting point in the range of 118-145 ° C, the co-extruded composite separator can be provided with thermal shutdown performance at high temperature; wherein the nano-pre-crosslinked rubber micropowder is less than 30% by weight, in the A-layer microporous membrane material Preferably, the nano-pre-crosslinked rubber micropowder having a content of 10-30% can appropriately increase the elasticity of the co-extruded composite separator without affecting the thermal shutdown capability, and can also appropriately increase the pore size and permeability of the A-layer microporous membrane, especially It is possible to properly coordinate the elastic deformation of the A/B layer under pressure. Otherwise, the deformation uncoordinated diaphragm is prone to wrinkle and wavy, and the pore size distribution may be inconsistent and affect the uniform distribution of charge and discharge of the battery; nano-pre-crosslinking in the A layer material The proportion of rubber micropowder should not be too high, otherwise it will affect its melting and shutting off performance; the polyethylene in the A layer material can be provided by co-extrusion composite diaphragm after hot tensile strengthening. The tensile strength, preferably the coextruded composite separator has a longitudinal tensile strength of 50-150 MPa, a longitudinal elongation at break of more than 50%, and a needling strength of more than 300 gf/20 μm; the high longitudinal strength can satisfy the tension of the battery winding Dimensional stability and micropore stability under action and prevention of foreign particles puncturing the separator. The A-layer microporous membrane main material is preferably composed of a high-density polyethylene material having a weight average molecular weight of 3 to 3 million, especially using a weight average molecular weight of 60. -3 million high-density polyethylene, the higher the molecular weight, the higher the molecular entanglement density, the same porosity, the double-drawn microporous film can obtain higher elongation at break in the longitudinal direction and the transverse direction, The short circuit of the battery is advantageous. Therefore, in the present invention, it is preferred that the coextruded composite separator has a transverse tensile strength of 20 to 75 MPa and a transverse elongation at break of more than 100%; and the excessively high molecular weight of the polyethylene is disadvantageous in melt viscosity during extrusion processing. Excessively affecting production efficiency; polyethylene includes high density polyethylene, linear low density polyethylene, low density polyethylene, maleic anhydride grafted polyethylene or combinations thereof.
B 层微孔膜设计的核心思想是采用高的橡胶微粉占比在牺牲该微孔膜层 机械强度的条件下为共挤复合隔膜主要贡献弹性性能和耐高温性能, B层微 多孔膜主要由聚烯烃和纳米预交联橡胶微粉共混组成, 其中高含量的纳米预 交联橡胶微粉弥散分布在连续的聚烯烃基体中,聚烯烃基体起骨架和保持作 用、 固定纳米预交联橡胶微粉, 聚烯烃包括聚乙烯、 聚丙烯、 乙烯 - α 烯烃 的共聚物或其组合物, 优选重均分子量 60-300万的高分子量高密度聚乙烯。 The core idea of the B-layer microporous membrane design is to use a high proportion of rubber micropowder at the expense of the microporous membrane layer. Under the condition of mechanical strength, the co-extruded composite membrane mainly contributes to elastic properties and high temperature resistance. The B-layer microporous membrane is mainly composed of polyolefin and nano-pre-crosslinked rubber micropowder blended, in which high content of nano-pre-crosslinked rubber micropowder is dispersed. Distributed in a continuous polyolefin matrix, the polyolefin matrix serves as a skeleton and a retaining action, and fixes the nano-pre-crosslinked rubber micropowder. The polyolefin comprises a copolymer of polyethylene, polypropylene, ethylene-α-olefin or a combination thereof, preferably weight average High molecular weight high density polyethylene having a molecular weight of 6 to 3 million.
共挤复合隔膜在厚度方向受压缩时适当的弹性变形量和隔膜具有适当的 厚度这两个特性都很重要,锂电池充满电时,负极的石墨活性材料或硅负极、 合金负极的体积膨胀率在 5%以上, 负极极片的厚度方向膨胀 3-10%不等, 共 挤复合隔膜在厚度方向若压缩弹性变形量低于 5%或厚度太薄则不利于释放 负极极片的压应力, 若高于 25%的厚度变形量又会导致隔膜中的微孔受压时 孔径变小、 孔隙率降低甚至部分微孔闭合, 影响锂离子电池的正常充放电能 力; 共挤复合隔膜的厚度优选在 20-40微米, 合适的厚度在保证强度的条件 下还能提供必要的弹性变形能力,在负极充电膨胀时可以吸收、降低压应力, 锂离子电池放电后负极收缩, 隔膜有合适的弹性回复能力可以保证正负极片 间贴合紧密,电流密度分布均匀,太薄的共挤复合隔膜不足以提供合适的压缩 变形量、 强度也不够; 太厚则影响电池的内阻和电池的功率特性。  It is important that the co-extruded composite diaphragm is properly elastically deformed in the thickness direction and the diaphragm has an appropriate thickness. When the lithium battery is fully charged, the graphite active material of the negative electrode or the silicon negative electrode and the alloy negative electrode have a volume expansion ratio. Above 5%, the thickness direction of the negative electrode tab is expanded by 3-10%, and if the coextrusion composite diaphragm has a compressive elastic deformation amount of less than 5% or a too thin thickness in the thickness direction, it is disadvantageous for releasing the compressive stress of the negative electrode tab. If the thickness deformation of more than 25% causes the pores in the membrane to be compressed, the pore size becomes smaller, the porosity is reduced, or even some of the pores are closed, which affects the normal charge and discharge capacity of the lithium ion battery; the thickness of the coextruded composite membrane is preferably At 20-40 microns, the proper thickness can provide the necessary elastic deformation ability under the condition of ensuring the strength. When the negative electrode is charged and expanded, it can absorb and reduce the compressive stress. After the lithium ion battery discharges, the negative electrode shrinks and the diaphragm has a suitable elastic recovery. The ability to ensure a tight fit between the positive and negative sheets, uniform current density distribution, too thin co-extruded composite diaphragm is not enough to provide suitable compression The amount of deformation and strength are not enough; too thick affects the internal resistance of the battery and the power characteristics of the battery.
锂电池充放电循环时, 负极与隔膜之间伴随发生压缩、 应力释放的循环 过程, 因此希望隔膜具有良好的弹性回复能力, 常规商品化聚烯烃隔膜厚度 方向弹性变形能力较差, 在负极膨胀后的放电过程, 由于正负极片间的距离 发生不均匀波动, 极片变形后存在的局部大间隙往往不能正常恢复到原有的 均匀小间隙状态, 会导致极片间局部出现大的间距, 可能导致局部内阻增大 甚至是局部贫液状态, 进而导致电池容量衰减和一致性、 循环性能变差。 即 使经过 2000次电池循环使用, 本发明的共挤复合隔膜仍具有合适的弹性,体 现在压缩永久变形上控制不大于初始厚度的 10%、 Gurley 值最终仍小于 500S/100CC; 这样可以保证正负极片之间的均匀间距并可以容纳和保持充分 的电解质, 对于保证极片不同部位能够均衡地进行电化学反应很必要, 因此 本发明特别重视对该功能的实现,本发明共挤复合隔膜在 -1(T+60°C正常使用 温度范围内的压缩特性优化设计为: 对共挤复合隔膜在厚度方向施加首次 0. 35MPa静态压缩应力并保持 5分钟后, 共挤复合隔膜在厚度方向的压缩变 形量大于压缩前厚度值的 5%、 小于 25%, 更优选小于 20%, 压力释放 5分钟 后测试共挤复合隔膜的压缩永久变形小于 10%,如此压缩 /释放循环 2000次后 隔膜仍保持压缩弹性, 压缩永久变形不大于初始厚度的 10%、 Gurley值最终 仍小于 500S/100CC。 When the lithium battery is charged and discharged, the cycle between the negative electrode and the diaphragm is accompanied by compression and stress release. Therefore, it is desirable that the separator has good elastic recovery ability, and the conventional commercial polyolefin separator has poor elastic deformation ability in the thickness direction, after the negative electrode is expanded. During the discharge process, due to the uneven fluctuation of the distance between the positive and negative electrodes, the local large gap existing after the deformation of the pole piece often cannot be restored to the original uniform small gap state, which may cause a large gap between the pole pieces. It may cause local internal resistance to increase or even local poor liquid state, which leads to battery capacity attenuation and uniformity, and poor cycle performance. which is After 2000 cycles of battery recycling, the coextruded composite membrane of the present invention still has suitable elasticity, which is controlled to be no more than 10% of the initial thickness on the compression set, and the Gurley value is still less than 500S/100CC; The uniform spacing between the pole pieces can accommodate and maintain a sufficient electrolyte, and it is necessary to ensure that the different parts of the pole piece can perform electrochemical reaction in a balanced manner. Therefore, the present invention particularly pays attention to the realization of the function, and the co-extruded composite diaphragm of the present invention is The optimum design of the compression characteristics in the normal operating temperature range of T+60°C is as follows: After the first 0. 35MPa static compressive stress is applied to the coextruded composite diaphragm in the thickness direction and held for 5 minutes, the coextruded composite diaphragm is in the thickness direction. The amount of compressive deformation is greater than 5% of the thickness value before compression, less than 25%, more preferably less than 20%, and the compression set of the coextruded composite membrane is less than 10% after the pressure is released for 5 minutes, and the membrane is still after the compression/release cycle 2000 times. Maintaining compressive elasticity, the compression set is not more than 10% of the initial thickness, and the Gurley value is still less than 500S/100CC.
作为复合材料的共挤复合隔膜,其弹性主要靠高弹性的纳米预交联橡胶 微粉提供, 因此设计 B层中材料体系时, 纳米预交联橡胶微粉的占比 30%以 上、 75%以下, 要足够高, 优选 50-65%; 但是 75%以上过高的占比则不利于共 挤, 膜表面质量变差, 孔径分布容易不均匀; 高的橡胶微粉占比和橡胶微粉 具有高的交联程度是保证共挤复合隔膜弹性的需要, 纳米预交联橡胶微粉在 100-20CTC高温下仍然可以保持其物理稳定性,弥散分布在连续的聚烯烃基体 上可以阻碍 A、 B层中的聚乙烯以及聚烯烃熔体的热收缩,对提高共挤复合隔 膜的耐高温破膜以及防止正 /负极片高温短路有利。  As a composite material, the coextrusion composite separator is mainly provided by a highly elastic nano-pre-crosslinked rubber micropowder. Therefore, when the material system of the B layer is designed, the proportion of the nano-pre-crosslinked rubber micropowder is 30% or more and 75% or less. It should be high enough, preferably 50-65%; but the proportion of too high above 75% is not conducive to co-extrusion, the surface quality of the membrane is deteriorated, the pore size distribution is easy to be uneven; the proportion of high rubber micropowder and rubber micropowder are high. The degree of bonding is the requirement to ensure the elasticity of the co-extruded composite membrane. The nano-pre-crosslinked rubber micropowder can maintain its physical stability at a high temperature of 100-20 CTC. Dispersion distribution on a continuous polyolefin matrix can hinder the aggregation in the A and B layers. The heat shrinkage of ethylene and polyolefin melts is advantageous for improving the high temperature rupture of the coextruded composite separator and preventing the high temperature short circuit of the positive/negative electrode sheets.
预交联橡胶微粉的凝胶含量达到 80%以上、优选 90%以上,高的凝胶含量 体现了橡胶微粉的交联程度 (或硫化程度) 较高, 而交联程度直接影响橡胶 微粉的弹性回复能力; 与未做交联处理的生胶粉相比, 交联后的橡胶微粉不 易溶解在电解液中,与电解液的相容性良好;预先完成交联处理并且是独立的 纳米微粉还可以防止出现生胶粉常有的团聚现象,便于其与聚乙烯或聚烯烃 的共混均匀。 The pre-crosslinked rubber micropowder has a gel content of 80% or more, preferably 90% or more, and a high gel content indicates that the degree of crosslinking (or degree of vulcanization) of the rubber micropowder is high, and the degree of crosslinking directly affects the elasticity of the rubber micropowder. Resilience; compared with raw rubber powder that has not been cross-linked, the cross-linked rubber powder does not It is easily dissolved in the electrolyte and has good compatibility with the electrolyte; the cross-linking treatment is completed in advance and the independent nano-powder can prevent the agglomeration phenomenon of the raw rubber powder, which is convenient for the polyethylene or polyolefin. Mix evenly.
预交联橡胶微粉的粒径控制在纳米化尺度对于控制共挤复合隔膜的微孔 在亚微米级直接相关,纳米橡胶微粉粒径过大在复合隔膜拉伸时易出现大孔, 过小的粒径则不利于提供弹性,因此纳米预交联橡胶微粉的粒径在 25-300纳 米, 优选 50-150纳米。  The particle size of the pre-crosslinked rubber micropowder is controlled at the nanometer scale. The micropores of the co-extruded composite membrane are directly related in the submicron order. The particle size of the nano rubber micropowder is too large. The particle size is not conducive to providing elasticity, and thus the nano-pre-crosslinked rubber fine powder has a particle diameter of 25 to 300 nm, preferably 50 to 150 nm.
马来酸酐接枝聚乙烯又称为粘性树脂,聚乙烯本身是惰性的经化学接枝 上极性的马来酸酐基团后具有一定的极性和高温下的粘接力, 在塑料热封膜 等领域已广泛应用, 在本发明的共挤复合隔膜的 A/B层中原料中适量的加入 可以改善聚乙烯或聚烯烃基体与纳米预交联橡胶微粉以及与极片间的界面粘 接力, 更有利于共挤复合隔膜弹性回复性能, 马来酸酐接枝聚乙烯和预交联 橡胶微粉优先选用极性强的丁苯吡橡胶 PSBR (即乙烯基吡啶-苯乙烯-丁二烯 橡胶)、 PBR 乙烯基吡啶-丁二烯橡胶、 羧基丁苯橡胶 XSBR (即羧基 -苯乙烯- 丁二烯橡胶)等联合作用还可以提高隔膜与极片间的粘接力,相应地电池制作 工艺做适当变更: 除共挤复合隔膜中使用极性强的纳米预交联橡胶微粉外, 电池的正、 负极极片制作时也可以共混入 0-8%的极性强的纳米预交联橡胶微 粉,优选正、 负极极片中混入 3-8%的极性强的纳米预交联橡胶微粉; 本发明 的共挤复合隔膜与正、负极极片经过 85-100 °C/0. 7MP热压 5分钟后与极片间 的剥离强度可以做到 3gf/cm以上,这对电池防止极片错位、 过热时保持绝缘 均有好处。 采用共挤加工工艺制造复合隔膜, 与前述的各种涂层方法相比, 共挤复 合隔膜生产工艺简便, 生产成本低, 另外共挤加工时 A/B两层半成品中的聚 乙烯和聚烯烃高温熔体在界面具有一定的互扩散缠结作用,可以保证两层间 的高粘接强度 /剥离强度, A/B层间 lOgf/cm以上的剥离强度可以利用具有高 含量纳米预交联橡胶微粉的 B层有效抑制高温下聚乙烯为主的 A层的热收缩。 Maleic anhydride grafted polyethylene is also known as a viscous resin. Polyethylene itself is inert and chemically grafted with polar maleic anhydride groups. It has a certain polarity and adhesion at high temperatures. It has been widely used in the field of membranes and the like, and an appropriate amount of the raw material in the A/B layer of the co-extruded composite separator of the present invention can improve the interface between the polyethylene or polyolefin matrix and the nano-pre-crosslinked rubber micropowder and the electrode sheet. The force is more conducive to the elastic recovery of the co-extruded composite membrane. The maleic anhydride grafted polyethylene and the pre-crosslinked rubber micropowder are preferably selected from the strong polar styrene-butadiene rubber PSBR (ie vinylpyridine-styrene-butadiene rubber). ), PBR vinyl pyridine-butadiene rubber, carboxylated styrene-butadiene rubber XSBR (ie carboxyl-styrene-butadiene rubber) and other joint effects can also improve the adhesion between the separator and the pole piece, the corresponding battery manufacturing process Make appropriate changes: In addition to the use of highly polar nano-pre-crosslinked rubber micropowder in the co-extruded composite diaphragm, the positive and negative pole pieces of the battery can also be blended into 0-8% polar nano-pre-crosslinked rubber. Micro powder, preferably positive, The negative electrode tab is mixed with 3-8% of the highly polar nano-pre-crosslinked rubber micropowder; the co-extruded composite separator of the present invention and the positive and negative pole pieces are subjected to 85-100 ° C / 0. 7MP hot pressing for 5 minutes. The peel strength between the pole pieces can be made 3gf/cm or more, which is advantageous for the battery to prevent the pole pieces from being misaligned and to keep the insulation when overheated. The composite membrane is manufactured by a co-extrusion processing method, and the co-extruded composite membrane has a simple production process and a low production cost compared with the various coating methods described above, and polyethylene and polyolefin in the A/B two-layer semi-finished product during co-extrusion processing. The high temperature melt has a certain interdiffusion entanglement at the interface, which can ensure high bond strength/peel strength between the two layers. The peel strength of lOgf/cm or more between A/B layers can be utilized with high content of nano pre-crosslinked rubber. The B layer of the fine powder effectively suppresses the heat shrinkage of the polyethylene-based A layer at a high temperature.
共挤复合隔膜合适的孔径和孔隙率综合体现在透气性指标 Gurley值上, 过高的 Gurley值意味着隔膜微孔阻力大、隔膜透过性差尤其是受压后透过性 更差, 电池容量不能有效发挥; 过低的初始 Gurley值意味着隔膜大孔多、 孔 隙率高、 电池容易短路, 安全性不好, 因此本发明优选共挤复合隔膜在室温 下的 Gurley值为 30_400S/100CC。  The appropriate pore size and porosity of the co-extruded composite membrane are integrated in the Gurley value of the gas permeability index. The excessive Gurley value means that the membrane pore resistance is large, the membrane permeability is poor, especially the permeability after compression is worse, the battery capacity. The initial low Gurley value means that the diaphragm has large pores, high porosity, easy battery short-circuit, and poor safety. Therefore, it is preferred in the present invention that the co-extruded composite membrane has a Gurley value of 30-400 S/100 cc at room temperature.
具体实施方式 detailed description
以下, 关于本发明的具体实施方式(以下简称 "实施方式")进行详细说 明。 而且本发明不限于下述实施方式的限定, 可以在要点范围内做各种变 形。  Hereinafter, a specific embodiment (hereinafter referred to as "the embodiment") of the present invention will be described in detail. Further, the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the invention.
隔膜特性及纳米预交联橡胶微粉的评价方法  Diaphragm characteristics and evaluation method of nano pre-crosslinked rubber micropowder
( 1 ) 纳米预交联橡胶微粉的凝胶含量  (1) Gel content of nano-pre-crosslinked rubber micropowder
将称量好的纳米预交联橡胶微粉 W1在稀甲苯中煮沸 8小时以上,经 隔膜过滤后称取残余物 W2与初始的 n比较,甲苯不溶物定义为凝胶,亦 指化学凝胶含量。  The weighed nano pre-crosslinked rubber micropowder W1 is boiled in dilute toluene for more than 8 hours. After filtration through a membrane, the residue W2 is weighed and compared with the initial n. The toluene insoluble matter is defined as a gel, which also refers to the chemical gel content. .
( 2 ) 纳米预交联橡胶微粉粒径  (2) Nano pre-crosslinked rubber micropowder particle size
使用扫描电镜 (SEM) 观看表面形貌及测试。  Surface morphology and testing were viewed using a scanning electron microscope (SEM).
(3) 膜厚 ( μ πι) 使用济南兰光机电技术有限公司生产的 CHY-C2型测厚仪进行测定, 从多孔膜剪切 50mmX50mm的样品, 用测厚仪在样品表面均匀地进行 9 点测量, 然后对膜厚的测定值进行平均。 (3) Film thickness ( μ πι) The test was carried out using a CHY-C2 thickness gauge manufactured by Jinan Languang Electromechanical Technology Co., Ltd., and a 50 mm ×50 mm sample was cut from the porous film, and a 9-point measurement was performed uniformly on the surface of the sample with a thickness gauge, and then the film thickness was measured. The values are averaged.
(4) 透气度  (4) Air permeability
按照 JIS P8117的标准对微孔隔膜进行透气度测试。  The microporous membrane was tested for gas permeability in accordance with JIS P8117.
(5) 针刺强度  (5) Needle strength
测量仪器为 MTS公司的 CMT4000型电子测试机进行测试,测定用前 端为球面 (曲率半径 R: 0.5mm) 的直径 1匪的针, 以 2mm/ s的速度扎 入聚烯烃多孔膜时的最大负荷。  The measuring instrument was tested by MTS's CMT4000 electronic tester, and the maximum load when the needle was inserted into the polyolefin porous film at a speed of 2 mm/s with a 1 直径 diameter needle with a spherical surface (curvature radius R: 0.5 mm) at the front end was measured. .
( 6 ) 拉伸断裂强度以及拉伸断裂伸长率 (6) Tensile strength at break and tensile elongation at break
使用宽为 20匪的长条状薄膜样片, 采用 MTS公司的 CMT4000型电 子测试机进行测定。  A long strip of film sample having a width of 20 inches was used and measured using an MTS CMT4000 electronic tester.
(7) 剥离强度  (7) Peel strength
极片和隔膜热压后, 剪切宽度为 20匪, 长度为 50匪的长条, 沿长 度方向将剥离强度测试仪的两个夹具分别夹住极片和隔膜,测量极片和 隔膜剥离开所需力的最大值。  After the pole piece and the diaphragm are hot pressed, the strip has a width of 20 匪 and a length of 50 ,. The two clamps of the peel strength tester are clamped to the pole piece and the diaphragm, respectively, and the pole piece and the diaphragm are separated. The maximum force required.
(8) 应力吸收及隔膜弹性测试  (8) Stress absorption and diaphragm elasticity test
将 20层 50mmX50mm的隔膜叠放到一起,然后夹在高度平滑度的不 锈钢制的板中间, 分别在 -10°C〜+60°C的条件下, 用 0.35MPa的压应力 对薄膜压制保持 5分钟, 用薄膜厚度测试仪测量压制前、 后的厚度。  Stack 20 layers of 50mm×50mm diaphragms together, and then sandwich them between the highly smooth stainless steel plates, and pressurize the film with a compressive stress of 0.35MPa at -10°C to +60°C. Minutes, the thickness before and after pressing was measured using a film thickness tester.
压制后膜厚度变形量 (%) = (压制前厚度 (20层平均) -压制后厚度 (20层平均)) /压制前厚度 (20层平均)。 (9) 热关断温度及耐高温破膜测试 Film thickness deformation after pressing (%) = (thickness before pressing (20 layer average) - thickness after pressing (20 layer average)) / thickness before pressing (20 layer average). (9) Thermal shutdown temperature and high temperature breaking film test
a. 正极极片的制作  a. Production of positive pole piece
将正极活性物质 LiNiCoMn02 92份,乙炔黑 2份,导电鳞片石墨 KS15 2份, 聚偏二氟乙烯(PVDF) 4份, 预交联纳米丁苯橡胶微粉 5份,用高 速搅拌机分散到 N-甲基吡咯垸酮 (丽 P) 中, 制备浆料。 然后通过涂布 机将浆料单面涂覆到厚度为 20微米的铝箔上,在 130°C下干燥 30分钟, 然后利用辊压机在 5MPa的压力下压缩成型, 正极活性物质的面密度为 200g/m2, 活性物质的压缩堆积密度为 2. 5g/cm392 parts of positive electrode active material LiNiCoMn0 2, 2 parts of acetylene black, 2 parts of conductive flake graphite KS15, 4 parts of polyvinylidene fluoride (PVDF), 5 parts of pre-crosslinked nano-styrene-butadiene rubber fine powder, dispersed to N- with high-speed mixer In methylpyrrolidone (Li P), a slurry is prepared. Then, the slurry was applied on one side to an aluminum foil having a thickness of 20 μm by a coater, dried at 130 ° C for 30 minutes, and then compression-molded by a roll press at a pressure of 5 MPa, and the areal density of the positive electrode active material was 200g / m 2, bulk density of active material is compressed to 2. 5g / cm 3.
b. 负极极片的制作  b. Production of negative pole piece
将负极活性物质 MCMB 95. 5份,乙炔黑 1. 5份,聚偏二氟乙烯(PVDF) 3份,预交联丁苯吡橡胶 6份,用高速搅拌机分散到 N-甲基吡咯垸酮 (NMP) 中, 制备浆料。 然后通过涂布机将浆料单面涂覆到厚度为 12微米的负 极集流体铜箔单面上,在 130度下干燥 30分钟,然后用 5MPa的压力下 辊压机压缩成型, 负极活性物质的徒步量为 110g/m2, 活性物质的堆积 密度为 1. 3g/ cm 5份, acetylene black 1.5 parts, polyvinylidene fluoride (PVDF) 3 parts, pre-crosslinked styrene-butadiene rubber 6 parts, dispersed in a high-speed mixer to N-methylpyrrolidone In (NMP), a slurry is prepared. Then, the slurry was coated on one side of a negative electrode current collector copper foil having a thickness of 12 μm by a coater, dried at 130 degrees for 30 minutes, and then compression-molded by a roll press under a pressure of 5 MPa, and the negative electrode active material was used. foot amount 110g / m 2, bulk density of the active material is 1. 3g / cm
c. 电解液  c. electrolyte
使用配比为碳酸二甲酯(DMC) :碳酸甲乙酯(EMC) :碳酸甲基酯(EC) =1 : 1 : 3, LiFP6的浓度为 1. 0mol/L。 The concentration of LiFP 6 is 1.0 mol/L. The concentration of LiFP 6 is 1.0 mol/L. The concentration of LiFP 6 is 1.0 mol/L.
d. 评价方法  d. Evaluation method
将剪切尺寸为 55mmX 55mm的薄膜放到切成 50mmX 50mm的正极极片 和 52mmX 52mm的负极极片中间, 用表面光滑的聚四氟乙烯板将其压制 起来, 周边可用螺栓固定, 放到烘箱中烘烤 30分钟, 烘烤后将其冷却 至常温, 再将其整个浸泡在上述电解中, 5分钟后取出, 测量 1kHz的 交流电阻, 以 l°C/min速率加热,试验温度 100-200°C, 交流电阻超过 1000 Ω的最低温度为热关断温度, 交流电阻重新降低到 100 Ω以下的温 度为高温破膜温度。 A film having a shear size of 55 mm X 55 mm was placed between a positive electrode piece cut into 50 mm×50 mm and a negative electrode piece cut into 52 mm ×52 mm , and pressed with a smooth teflon plate, and the periphery was bolted and placed. Bake in the oven for 30 minutes, cool it after baking To normal temperature, immerse it in the above electrolysis, take it out after 5 minutes, measure 1 kHz AC resistance, heat at 1 °C/min, test temperature 100-200 °C, the lowest temperature of AC resistance over 1000 Ω is The thermal shutdown temperature, the temperature at which the AC resistance is again reduced to less than 100 Ω is the high temperature rupture temperature.
( 10) 电池评价 (10) Battery evaluation
a. 正极极片的制作  a. Production of positive pole piece
同 (9) a中浆料混合方法, 将浆料双面涂覆到 20微米铝集流体上 并碾压成型, 活性物质的面密度为 400g/m2。 将正极极片裁切成 270匪 X 100mm的大小, 共 20片。 In the same manner as in the slurry mixing method of (9) a, the slurry was coated on both sides onto a 20 μm aluminum current collector and rolled, and the areal density of the active material was 400 g/m 2 . The positive electrode piece was cut into a size of 270 匪 X 100 mm, a total of 20 pieces.
b. 负极极片的制作  b. Production of negative pole piece
同 (9) b中的浆料混合方法, 将浆料双面涂覆在 12微米的铜集流 体上并碾压成型, 活性物质的面密度为 220g/m2。 将负极极片裁切成 275mm X 105mm的大小, 共 21片。 In the slurry mixing method of (9) b, the slurry was coated on both sides of a 12 μm copper current collector and rolled, and the surface density of the active material was 220 g/m 2 . The negative electrode tab was cut into a size of 275 mm X 105 mm, a total of 21 pieces.
c 电解液  c electrolyte
电解液的配比同 (9) c所述。  The ratio of the electrolyte is the same as described in (9) c.
d. 隔膜  d. diaphragm
将隔膜的尺寸裁剪成 280mmX 110mm的大小, 共 21片。  Cut the size of the diaphragm to 280mm x 110mm, a total of 21 pieces.
e. 电池组装和评价  e. Battery assembly and evaluation
将每一个正极极片的宽度为 100mm的一边, 20匪宽的边缘区域的 双面涂覆材料清理干净; 同样的方法将负极极片宽度为 105匪的一边, 20mm宽的边缘区域的双面涂覆材料清理干净。 将上述清理干净的正极极片, 隔膜, 上述清理干净的负极极片, 按 照顺序叠放,其中正极极片有清理区域的一侧与负极有清理区域的一侧 在相对的两个方向,负极极片有活性物质材料区域要完全包覆住正极极 片有活性物质材料部分, 隔膜位于正负极材料中间, 并完全包覆住负极 有活性物质区域。 按照上述要求依次将 20片正极极片, 21片隔膜, 和 21 片负极极片叠合起来, 然后, 用超声焊接机将所有正极极片清理区 域一侧和 60mm X 100mm的正极聚合物电池用极耳焊接起来,所有负极极 片清理区域一侧和 60mm X 100mm的负极聚合物电池用极耳焊接起来,然 后用铝塑膜将电池密封起来, 在其中的一侧留有注液孔, 在 85 °C真空 度为 0. O lMpa的条件下,烘烤 12小时后,取出后注入电解液,并封口。 The double-sided coating material of each of the positive pole pieces having a width of 100 mm and a 20-inch wide edge area is cleaned; the same method is to make the negative pole piece width of 105 匪 on one side, and the 20 mm wide edge area on both sides The coating material is cleaned up. The cleaned positive electrode piece, the diaphragm, and the cleaned negative electrode piece are stacked in sequence, wherein the positive electrode piece has a cleaning area on one side and a negative side has a cleaning area in opposite directions, the negative electrode The active material material region of the pole piece is completely covered with the active material portion of the positive electrode tab, and the separator is located between the positive and negative materials, and completely covers the active material region of the negative electrode. According to the above requirements, 20 positive electrode sheets, 21 separators, and 21 negative electrode sheets are laminated in turn, and then all the positive electrode sheets are cleaned on one side and 60 mm X 100 mm positive electrode polymer batteries are used by an ultrasonic welding machine. The tabs are welded together, and all the negative electrode polymer cells on the side of the negative electrode tab are soldered to the poles of 60 mm X 100 mm, and then the battery is sealed with an aluminum plastic film, and a liquid injection hole is left on one side. After 85 ° C vacuum is 0. O lMpa, after baking for 12 hours, take out the electrolyte and seal it.
在室温 25°C的条件下, 以电流 8A (约 0. 5C)进行充电到 4. 2V, 并 保持 4. 2V的电压, 当电流小于 0. 8A时, 充电完成, 搁置 30分钟后, 用 8A的电流将电池放电到 3. 0V。  The battery is charged at a temperature of 8 ° C (about 0.5 ° C) to a voltage of 4. 2 V, and maintained at a voltage of 4. 2 V, when the current is less than 0.8 A, the charging is completed, after being left for 30 minutes, The current of 8A discharges the battery to 3.0V.
然后以电流 16A (约 1C) 对电池充电到 4. 2V, 然后保持 4. 2V的电 压, 当电流小于 1. 6A时, 充电完成, 搁置 30分钟后, 用 16A的电流放 电到 3. 0V, 此时的放电容量为 1C放电容量 (Ah)。  Then, the current is discharged to 3. 0V, and the current is discharged to 3. 0V, and the current is discharged to 3. 0V, when the current is less than 1. 6A, the charging is completed, after being left for 30 minutes, discharged with a current of 16A to 3. 0V, The discharge capacity at this time was 1 C discharge capacity (Ah).
按照上述方法进行充放电循环测试,将规定循环后的放电容量与第 一次循环的放电容量之比 70%作为终止寿命, 从而判断电池循环性能。 实施例 1 :  The charge and discharge cycle test was carried out in accordance with the above method, and the ratio of the discharge capacity after the predetermined cycle to the discharge capacity at the first cycle was 70% as the end life, thereby judging the battery cycle performance. Example 1
含有纳米预交联橡胶微粉的共挤复合隔膜及使用该隔膜的锂离子电池 Co-extruded composite membrane containing nano-pre-crosslinked rubber micropowder and lithium ion battery using the same
共挤复合隔膜材料配方: A层配方: 重均分子量 (Mw) 150 万的超高分子量聚乙烯(UHMWPE): 10 份; 马来酸酐接枝高密度聚乙烯: 15份; 粒径 100-150纳米的辐照交联丁苯 橡胶微粉 5份, 癸二酸二辛酯 (DOS): 70份; 抗氧剂 1010: 0.3份; Co-extruded composite membrane material formulation: Formula A: Weight average molecular weight (Mw) 1.5 million ultra-high molecular weight polyethylene (UHMWPE): 10 parts; Maleic anhydride grafted high-density polyethylene: 15 parts; Irradiation cross-linked with particle size of 100-150 nm 5 parts of benzene rubber micropowder, dioctyl sebacate (DOS): 70 parts; antioxidant 1010: 0.3 parts;
B 层配方: 重均分子量 (Mw) 250 万的超高分子量聚乙烯(UHMWPE): 10 份; 马来酸酐接枝高密度聚乙烯: 10份; 粒径 100-150纳米的辐照交联丁苯 吡橡胶微粉 PSBR: 28份; 癸二酸二辛酯 (DOS): 120份; 抗氧剂 1010: 0.2 份;  Formula B Formula: Ultra-high molecular weight polyethylene (UHMWPE) with a weight average molecular weight (Mw) of 2.5 million: 10 parts; Maleic anhydride grafted high density polyethylene: 10 parts; Irradiation crosslinked with a particle size of 100-150 nm Benzene rubber micropowder PSBR: 28 parts; dioctyl sebacate (DOS): 120 parts; antioxidant 1010: 0.2 parts;
共挤复合隔膜加工方法:  Co-extrusion composite diaphragm processing method:
(1) 共挤铸片: 将上述 A,B 两种原料分别在不同的不锈钢搅拌釜中 进行 90°C溶胀混合处理 24小时, 配制成均匀料浆; 然后通过计量泵分 别将料浆按同等输送量输入长径比 1: 68的平行同向双螺杆挤出机 A和 B中进行熔融混炼。 挤出机的温度设置范围为: 190°C-210°C之间。 A和 B层的熔体经过混流器后进入同一个共挤平模头挤出并急冷铸片, 铸片 铸片厚度控制为 1.0mm, 宽度 800匪。  (1) Co-extruded cast piece: The above A and B raw materials are separately swelled and mixed in a different stainless steel stirred tank at 90 ° C for 24 hours to prepare a uniform slurry; then the slurry is equally equivalent by a metering pump The conveyance amount was melt-kneaded in parallel co-rotating twin-screw extruders A and B having a length to diameter ratio of 1:68. The temperature setting range of the extruder is between 190 °C and 210 °C. The melts of layers A and B pass through the mixer and are extruded into the same co-extrusion flat die and quenched and cast. The thickness of the cast piece is controlled to 1.0 mm and the width is 800 。.
(2) 同步拉伸: 将上述铸片的复合片材经 110-12CTC预热后进入同 步拉伸,纵向拉伸倍率为 4倍,横向拉伸倍率为 1.8倍,材料冷却到 60°C 以下后与 PP无纺布复合后收卷, 卷径 800mm; (2) Synchronous stretching: The composite sheet of the above cast piece is preheated by 110-12 CTC and then subjected to simultaneous stretching, the longitudinal stretching ratio is 4 times, the transverse stretching ratio is 1.8 times, and the material is cooled to below 60 ° C. After being combined with PP non-woven fabric, it is wound up, and the winding diameter is 800mm ;
(3) 高压萃取清洗: 采用五氟乙垸、 六氟乙垸或其组合物作萃取溶 齐^ 将复合成卷的产品放入超临界萃取釜中进行清洗, 清洗工艺为: 清 洗温度:75°C,清洗压力: 5.5MPa,分离压力为 1.5MPa,分离温度为 65°C, 萃取溶剂在整个系统中循环对产品清洗。 ( 4) 分步热拉伸, 对上述萃取后的半成品膜纵向热拉伸 1. 6倍, 横 向热拉伸 2倍, 拉伸温度 120°C ; (3) High-pressure extraction cleaning: using pentafluoroacetamidine, hexafluoroacetic acid or its combination for extraction and dissolution. The composite rolled product is placed in a supercritical extraction kettle for cleaning. The cleaning process is: Cleaning temperature: 75 °C, cleaning pressure: 5.5MPa, separation pressure is 1.5MPa, separation temperature is 65 °C, extraction solvent is circulated throughout the system to clean the product. (4) The stepwise hot stretching, the longitudinal heat stretching of the semi-finished film after the extraction is 1.6 times, the transverse heat stretching is 2 times, and the stretching temperature is 120 ° C;
( 5) 热定型处理, 横拉后的膜在 120°C宽度方向逐渐缩幅 8%, 并保 持 20秒;  (5) Heat setting treatment, the film after the horizontal drawing is gradually reduced by 8% in the width direction of 120 ° C, and kept for 20 seconds;
( 6) 冷却收卷, 将上述经过热定型的膜冷却至 30°C以后收卷即得成 品共挤复合微多孔膜; 产品厚度 30 微米; 孔隙率 45%, Gurley值: 60-80S/100CC; 拉伸强度: MD方向 98MPa, TD方向 45MPa; 断裂伸 长率: 纵向 65%, 横向 193%; 针刺强度 430gf; A/B两层间的剥离强度 35gf/cm,共挤复合隔膜同时具备以下特性:  (6) Cooling and winding, cooling the above heat-set film to 30 ° C and then winding to obtain the finished co-extruded composite microporous film; product thickness 30 microns; porosity 45%, Gurley value: 60-80S/100CC Tensile strength: MD direction 98MPa, TD direction 45MPa; Elongation at break: 65% in longitudinal direction, 193% in transverse direction; Needle strength 430gf; Peel strength between A/B two layers 35gf/cm, co-extruded composite diaphragm The following features:
在 -10、 60°C温度下,对共挤复合隔膜在厚度方向施加 0. 35MPa静态压缩 应力并保持 5分钟后, 共挤复合隔膜在厚度方向的压缩变形量为压缩前厚度 值的 5-8%, 压力释放 5分钟后测试共挤复合隔膜的压缩永久变形小于 5%,如 此压缩 /释放循环 2000次后隔膜仍保持压缩弹性, 压缩永久变形不大于初始 厚度的 12%、 Gurley值最终 95S/100CC;  At a temperature of -10 °C and 60 °C, after the co-extruded composite diaphragm is applied with a static compressive stress of 0.35 MPa in the thickness direction and held for 5 minutes, the compressive deformation amount of the coextruded composite diaphragm in the thickness direction is 5-value of the thickness before compression. 8%, after 5 minutes of pressure release, the compression set of the co-extruded composite membrane was tested to be less than 5%. After the compression/release cycle 2000 times, the diaphragm still maintains compressive elasticity, the compression set is not more than 12% of the initial thickness, and the Gurley value is finally 95S. /100CC;
在 130°C对共挤复合隔膜在厚度方向施加 0. 35MPa静态压缩应力并保持 60分钟后冷却至室温,隔膜保持完整,其在纵向和横向的热收缩率均小于 10%; 在厚度方向施加 0. 35MPa静态压缩应力, 从 100-200°C对共挤复合隔膜 以 l °C/min速率加热, 隔膜热关断温度 139°C, 到 200°C并保持 5分钟后冷却 至室温, 隔膜仍保持完整,其在纵向和横向的热收缩率均小于 12%, Gurley 值大于 2600S/100CC。  The co-extruded composite separator was applied at a temperature of 130 ° C in a thickness direction of 0. 35 MPa static compressive stress and held for 60 minutes and then cooled to room temperature, the separator remained intact, and the heat shrinkage ratio in both the longitudinal and transverse directions was less than 10%; 0. 35MPa static compressive stress, heated from 100-200 °C to the co-extruded composite membrane at a rate of 1 °C / min, the membrane thermal shutdown temperature of 139 ° C, to 200 ° C for 5 minutes and then cooled to room temperature, diaphragm It remains intact with a thermal shrinkage of less than 12% in both the machine and cross directions and a Gurley value greater than 2600 S/100 cc.
采用该复合隔膜, 其 A侧与上述的正极极片接触, B侧与上述的负极极 片接触, 在注液前将极组在 100°C/1. 5MPa下加压 lOmin,经干燥后注入电解 液做成锂离子电池测试 150°C热箱、 针刺、 短路、 室温 25°C下的 1C循环, 电 池安全性试验全部合格, 循环寿命: 2900次。 The composite separator is used, the A side thereof is in contact with the positive electrode tab, and the B side is in contact with the above negative electrode tab. Before the liquid injection, the pole group is pressurized at 100 ° C / 1.5 MPa for 10 min, and then dried and injected. Electrolysis The liquid was made into a lithium ion battery and tested at 150 ° C for hot box, acupuncture, short circuit, and 1 C cycle at room temperature of 25 ° C. The battery safety test was all qualified, and the cycle life was 2,900 times.
对比例 1 Comparative example 1
电池制作工艺其余同实施例 1, 仅隔膜采用国外某公司的干法 PP/PE/PP 膜, 厚度 25微米, 孔隙率 40%, Gurley值 600- 630S/100CC, 拉伸强度: MD 方向 165MPa, TD方向 13MPa, 横向断裂伸长率 12%。 电池安全性试验 150°C 热箱、 针刺、 短路均不合格, 循环寿命: 835次。  The battery manufacturing process is the same as in the first embodiment. The diaphragm is made of a dry PP/PE/PP film from a foreign company, with a thickness of 25 μm, a porosity of 40%, a Gurley value of 600-630 S/100 CC, and a tensile strength of 165 MPa in the MD direction. The TD direction is 13 MPa, and the transverse elongation at break is 12%. Battery safety test 150 ° C hot box, acupuncture, short circuit are unqualified, cycle life: 835 times.
对比例 2 Comparative example 2
电池制作工艺其余同实施例 1, 仅隔膜采用国外某公司的湿法单层 PE 隔膜, 厚度 23微米, 孔隙率 49%, Gurley值 95S/100CC, 拉伸强度: MD方向 143MPa, TD方向 21MPa, 纵向断裂伸长率 42%, 横向断裂伸长率 344%。 电池 安全性试验 150°C热箱、 针刺、 短路均不合格, 循环寿命: 1376次。  The battery manufacturing process is the same as in the first embodiment. The diaphragm is made of a wet single-layer PE separator from a foreign company. The thickness is 23 micrometers, the porosity is 49%, the Gurley value is 95S/100CC, and the tensile strength is 143 MPa in the MD direction and 21 MPa in the TD direction. The longitudinal elongation at break was 42% and the transverse elongation at break was 344%. Battery safety test 150 ° C hot box, acupuncture, short circuit are unqualified, cycle life: 1376 times.

Claims

权利 说 明 书 Rights statement
1.含有纳米预交联橡胶微粉的共挤复合隔膜, 其特征在于, 共挤复合隔膜材料 中含有粒径 25-300纳米、 凝胶含量大于 80%的预交联橡胶微粉, 共挤复合隔 膜至少包括 A和 B两层微多孔膜, 其中 A层微多孔膜主要由熔点 118-145°C的 聚乙烯和重量百分比 30%以下的纳米预交联橡胶微粉组成, 其中 B层微多孔膜 主要由聚烯烃和重量百分比为 30-75%的纳米预交联橡胶微粉组成, 共挤复合 隔膜在室温下的 Gurley 值为 30_400S/100CC, A/B 两层间的剥离强度大于 lOgf/cm,共挤复合隔膜同时具备以下特性: A co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder, characterized in that the co-extruded composite membrane material comprises pre-crosslinked rubber micropowder having a particle size of 25-300 nm and a gel content of more than 80%, and a co-extruded composite membrane The invention comprises at least two layers of microporous membranes A and B, wherein the layer A microporous membrane is mainly composed of polyethylene having a melting point of 118-145 ° C and nanometer pre-crosslinked rubber micropowder having a weight percentage of 30% or less, wherein the B layer microporous membrane is mainly It consists of polyolefin and 30-75% by weight of nano-pre-crosslinked rubber micropowder. The co-extrusion composite membrane has a Gurley value of 30_400S/100CC at room temperature, and the peel strength between A/B layers is greater than lOgf/cm. The extruded composite membrane has the following characteristics:
1. 1在 _10〜 +60°C温度范围内, 对共挤复合隔膜在厚度方向施加 0. 35MPa静态 压縮应力并保持 5分钟后,共挤复合隔膜在厚度方向的压縮变形量大于压縮前 厚度值的 5%、小于 25%, 压力释放 5分钟后测试共挤复合隔膜的压縮永久变形 小于 10%,如此压縮 /释放循环 2000次后隔膜仍保持压縮弹性, 压縮永久变形 不大于初始厚度的 10%、 Gurley值最终仍小于 500S/100CC;  1. In the temperature range of _10~ +60 °C, after the co-extruded composite diaphragm is applied with a static compressive stress of 0.35 MPa in the thickness direction and held for 5 minutes, the compressive deformation of the coextruded composite diaphragm in the thickness direction is greater than 5% of the thickness before compression, less than 25%, the compression set of the co-extruded composite diaphragm is less than 10% after 5 minutes of pressure release, so the diaphragm remains compressed and compressed after 2000 compression/release cycles. The permanent deformation is not more than 10% of the initial thickness, and the Gurley value is still less than 500S/100CC;
1. 2在 130°C对共挤复合隔膜在厚度方向施加 0. 35MPa静态压縮应力并保持 60 分钟后冷却至室温, 隔膜保持完整,其在纵向和横向的热收縮率均小于 10%;1. 2 at 130 ° C for the co-extruded composite diaphragm in the thickness direction of 0. 35MPa static compressive stress and maintained for 60 minutes and then cooled to room temperature, the diaphragm remains intact, its thermal shrinkage in the longitudinal and transverse directions are less than 10%;
1. 3 在厚度方向施加 0. 35MPa静态压縮应力, 从 100_200°C对共挤复合隔膜以 rC/min速率加热, 隔膜热关断温度不高于 150°C, 到 200°C并保持 5分钟后 冷却至室温,隔膜仍保持完整,其在纵向和横向的热收縮率均小于 15%, Gurley 值大于 2000S/100CC。 1. 3 Apply a static compressive stress of 0.35 MPa in the thickness direction, heat the co-extruded composite diaphragm at a rate of rC/min from 100-200 ° C, the thermal shutdown temperature of the diaphragm is not higher than 150 ° C, to 200 ° C and keep 5 After a minute and cooling to room temperature, the membrane remained intact with a thermal shrinkage of less than 15% in both the machine and cross directions and a Gurley value greater than 2000 S/100 cc.
2.根据权利要求 1所述的共挤复合隔膜, 其特征在于, 纳米预交联橡胶微粉粒 径优选 50-150纳米,占 B层材料的重量百分比优选 50-65%,占 A层材料的重量 百分比优选 10-30%。  2 . The co-extruded composite separator according to claim 1 , wherein the nano-pre-crosslinked rubber fine powder has a particle diameter of preferably 50-150 nm, preferably 50-65% by weight of the B-layer material, and comprises A layer material. The weight percentage is preferably 10-30%.
3.根据权利要求 1所述的共挤复合隔膜, 其特征在于, 共挤复合隔膜的总厚度 在 10-50微米范围内,优选 20-40微米, 其中 A层的厚度占共挤复合隔膜总厚 度的 30-60%。 3. The coextruded composite membrane of claim 1 wherein the total thickness of the coextruded composite membrane In the range of 10-50 microns, preferably 20-40 microns, wherein the thickness of layer A is from 30 to 60% of the total thickness of the coextruded composite separator.
4.根据权利要求 1所述的共挤复合隔膜, 其特征在于, 纳米预交联橡胶微粉的 材料选自丁苯橡胶 SBR (即苯乙烯-丁二烯橡胶)、 丁基橡胶 IIR (即异丁烯-异 戊二烯橡胶)、 异戊橡胶 IR (即异戊二烯-丁二烯橡胶)、 丁苯吡橡胶 PSBR (即 乙烯基吡啶 -苯乙烯-丁二烯橡胶)、 PBR乙烯基吡啶-丁二烯橡胶、 SIBR即苯乙 烯 -异戊二烯-丁二烯橡胶、 丁腈橡胶 NBR (即丙烯腈-丁二烯橡胶)、 丁二烯橡 胶 BR、 丙烯酸酯橡胶 ABR (即丙烯酸酯-丁二烯橡胶)、 羧基丁苯橡胶 XSBR (即 羧基 -苯乙烯-丁二烯橡胶)、 羧基丁腈橡胶 XNBR (即羧基 -丙烯腈-丁二烯橡 胶)、羧基聚丁二烯橡胶 XBR、三元乙丙橡胶 EPDM (即乙烯-丙烯-二烯烃三元共 聚物)、 SEBS (即苯乙烯-乙基丁烯-苯乙烯嵌段共聚物)、 SIS (即苯乙烯 -异戊 二烯-苯乙烯嵌段共聚物)、 硅橡胶、 氟橡胶中的一种或其组合物。  The co-extruded composite separator according to claim 1, wherein the material of the nano-pre-crosslinked rubber fine powder is selected from the group consisting of styrene-butadiene rubber SBR (ie, styrene-butadiene rubber) and butyl rubber IIR (ie, isobutylene). -isoprene rubber), isoprene rubber IR (isoprene-butadiene rubber), styrene-butadiene rubber PSBR (ie vinylpyridine-styrene-butadiene rubber), PBR vinylpyridine- Butadiene rubber, SIBR, ie styrene-isoprene-butadiene rubber, nitrile rubber NBR (ie acrylonitrile-butadiene rubber), butadiene rubber BR, acrylate rubber ABR (ie acrylate) Butadiene rubber), carboxylated styrene butadiene rubber XSBR (ie carboxyl-styrene-butadiene rubber), carboxylated nitrile rubber XNBR (ie carboxyl-acrylonitrile-butadiene rubber), carboxyl polybutadiene rubber XBR, EPDM EPDM (ie ethylene-propylene-diene terpolymer), SEBS (ie styrene-ethylbutene-styrene block copolymer), SIS (ie styrene-isoprene) One of styrene block copolymer), silicone rubber, fluororubber or a combination thereof .
5.根据权利要求 1所述的共挤复合隔膜, 其特征在于, 共挤复合隔膜的纵向拉 伸强度介于 50-150MPa、 纵向断裂伸长率大于 50%,横向拉伸强度介于 20_75MPa、 横向断裂伸长率大于 100%, 针刺强度大于 300gf/20微米。  The co-extruded composite separator according to claim 1 , wherein the coextruded composite separator has a longitudinal tensile strength of 50 to 150 MPa, a longitudinal elongation at break of more than 50%, and a transverse tensile strength of 20 to 75 MPa. The transverse elongation at break is greater than 100% and the needling strength is greater than 300 gf / 20 microns.
6.根据权利要求 1所述的共挤复合隔膜, 其特征在于, 其中 A层微多孔膜主要 由重均分子量 30-300万的高密度聚乙烯材料组成,优选重均分子量 60-300万 的高密度聚乙烯。  The co-extruded composite separator according to claim 1, wherein the A-layer microporous membrane is mainly composed of a high-density polyethylene material having a weight average molecular weight of 3 to 3 million, preferably having a weight average molecular weight of 6 to 3,000,000. High-density polyethylene.
7. 根据权利要求 1-6所述的共挤复合隔膜, 其特征在于, 其中 A、 B层微多孔 膜中的聚乙烯或聚烯烃材料中均含有重量百分比 10%以上的马来酸酐接枝聚 乙烯 MAH-PE。  The co-extruded composite separator according to any one of claims 1 to 6, wherein the polyethylene or polyolefin material in the A and B layer microporous membranes contains 10% by weight or more of maleic anhydride grafted. Polyethylene MAH-PE.
8.一种制造含有纳米预交联橡胶微粉共挤复合隔膜的方法,其特征在于,主要 包括如下步骤:一、配料: 首先分别机械混合 A层和 B层的原料,包括聚乙烯或 聚烯烃组合物、 纳米预交联橡胶微粉、 高温相容剂; 二、 共挤铸片、 热拉伸: A层和 B层的预混合料浆分别定量输送进入双螺杆挤出机, 在高温下混炼后共 挤并急冷铸片, 将冷却后的复合片材经 100-118°C预热后进行第一步热拉伸; 三、 萃取: 采用常压或高压下在溶剂中萃取掉半成品中的高温相容剂; 四、 第 2次热拉伸、 热定型处理, 对上述萃取后的半成品膜经 100-118°C预热后进行 第二步热拉伸, 热拉伸后的膜在 100-118 °C下热定型并保持 5-30秒; 五、 冷 却收卷, 将上述经过热定型的膜冷却后切边、 收卷、 分切即得共挤复合隔膜。8. A method of producing a co-extruded composite membrane comprising nano-pre-crosslinked rubber micropowder, characterized in that The method comprises the following steps: 1. Ingredients: Firstly, mechanically mixing the raw materials of layer A and layer B respectively, including polyethylene or polyolefin composition, nano pre-crosslinked rubber micropowder, high temperature compatibilizer; 2. co-extruded casting, hot drawing Stretch: The premixed slurry of layer A and layer B is separately transferred into the twin-screw extruder, co-extruded and quenched at a high temperature, and the cooled composite sheet is preheated at 100-118 °C. After the first step of hot stretching; Third, extraction: the use of atmospheric pressure or high pressure in the solvent to extract the high temperature compatibilizer in the semi-finished product; Fourth, the second hot stretching, heat setting treatment, after the above extraction The semi-finished film is preheated at 100-118 ° C and then subjected to the second step of hot stretching. The film after hot stretching is heat set at 100-118 ° C for 5-30 seconds. 5. Cooling and winding, the above process The heat-set film is cooled, trimmed, wound, and slit to obtain a coextruded composite separator.
9. 一种含有纳米预交联橡胶微粉的锂离子电池, 其特征在于, 含有正极极片、 负极极片、电解液以及采用权利要求 1-8所述的含有纳米预交联橡胶微粉的共 挤复合隔膜。 A lithium ion battery comprising a nano-pre-crosslinked rubber micropowder, comprising: a positive electrode tab, a negative electrode tab, an electrolyte, and a nano-pre-crosslinked rubber micropowder according to claims 1-8. Extruded composite diaphragm.
10. 根据权利要求 9 所述的锂离子电池, 其特征在于, 正、 负极极片中含有 0-8%的纳米预交联橡胶微粉。  10. The lithium ion battery according to claim 9, wherein the positive and negative electrode sheets contain 0-8% of nano-pre-crosslinked rubber fine powder.
11. 根据权利要求 9 所述的锂离子电池, 其特征在于, 共挤复合隔膜为 A/B 双层结构, 其中的 A层与正极极片接触, B层与负极极片接触。  11. The lithium ion battery according to claim 9, wherein the coextruded composite separator is an A/B double layer structure, wherein the layer A is in contact with the positive electrode tab, and the layer B is in contact with the negative electrode tab.
12. 根据权利要求 9所述的锂离子电池, 其特征在于, 共挤复合隔膜为 A/B/A 或 B/A/B三层共挤结构。  The lithium ion battery according to claim 9, wherein the coextruded composite separator is a three-layer coextrusion structure of A/B/A or B/A/B.
13. 根据权利要求 9-12所述的锂离子电池, 其特征在于, 共挤复合隔膜优选 B/A/B三层共挤结构,其中的纳米预交联橡胶微粉优选使用丁苯吡橡胶 PSBR或 乙烯基吡啶 -丁二烯橡胶 PBR橡胶, 优选正、 负极极片中含有 3-8%的纳米预交 联橡胶微粉, 共挤复合隔膜与正、负极极片经过 85-100 °C/0. 7MPa热压 5分钟 后与极片间的剥离强度大于 3gf/cm。  The lithium ion battery according to any one of claims 9 to 12, wherein the co-extruded composite separator is preferably a B/A/B three-layer co-extruded structure, wherein the nano-pre-crosslinked rubber fine powder is preferably a styrene-butadiene rubber PSBR. Or vinyl pyridine-butadiene rubber PBR rubber, preferably 3-8% nano-pre-crosslinked rubber micropowder in positive and negative pole pieces, co-extruded composite separator and positive and negative pole pieces after 85-100 °C/0 The peel strength between the pole piece and the pole piece after 7 minutes of hot pressing at 7 MPa is more than 3 gf/cm.
PCT/CN2011/077074 2011-03-09 2011-07-12 Co-extruded composite membrane comprising nano-sized pre-crosslinked rubber micropowder and lithium-ion battery using same WO2012119361A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201110055620.1 2011-03-09
CN201110055620.1A CN102683628B (en) 2011-03-09 2011-03-09 Coextru-lamination barrier film containing nanometer precrosslinked rubber micro mist and use its lithium ion battery

Publications (1)

Publication Number Publication Date
WO2012119361A1 true WO2012119361A1 (en) 2012-09-13

Family

ID=46797437

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2011/077074 WO2012119361A1 (en) 2011-03-09 2011-07-12 Co-extruded composite membrane comprising nano-sized pre-crosslinked rubber micropowder and lithium-ion battery using same

Country Status (2)

Country Link
CN (1) CN102683628B (en)
WO (1) WO2012119361A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114243221A (en) * 2021-12-23 2022-03-25 中材锂膜有限公司 High-elasticity deformation diaphragm and preparation method thereof

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111668430A (en) * 2014-05-13 2020-09-15 赛尔格有限责任公司 Functionalized porous membranes and methods of making and using the same
CN105449140A (en) * 2014-08-27 2016-03-30 宁德时代新能源科技股份有限公司 Separator and lithium ion secondary battery
CN105406004A (en) * 2015-12-05 2016-03-16 江苏天鹏电源有限公司 Diaphragm for lithium-ion battery roll core
CN106769845A (en) * 2016-12-27 2017-05-31 深圳市星源材质科技股份有限公司 The characterizing method of cohesive force between a kind of polymer-coated lithium battery diaphragm and pole piece
CN113991249B (en) 2018-06-06 2024-03-08 宁德新能源科技有限公司 Separator and electrochemical device
CN113809469B (en) * 2018-07-19 2024-06-18 河南天工膜材新能源科技有限公司 Battery separator casting sheet and manufacturing method thereof, battery separator and manufacturing method thereof
CN111628133B (en) * 2020-05-25 2022-10-04 大连中比能源科技有限公司 Lithium ion battery composite diaphragm and preparation method thereof
CN111809739A (en) * 2020-07-15 2020-10-23 柳州东方工程橡胶制品有限公司 A kind of ultra-high damping rubber bearing and preparation method thereof
CN112993490B (en) * 2021-03-03 2023-06-09 广州鹏辉能源科技股份有限公司 Lithium battery diaphragm and preparation method and application thereof
WO2024192595A1 (en) * 2023-03-17 2024-09-26 宁德时代新能源科技股份有限公司 Separator, secondary battery, and electrical device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1632968A (en) * 2005-01-27 2005-06-29 河南环宇集团有限公司 Polymer membrane for polymer lithium ion battery and method for making same
CN1744348A (en) * 2004-08-30 2006-03-08 北京东皋膜技术有限公司 Composite diaphragm for lithium ion secondary cell and lithium ion secondary cell therewith
WO2009096671A2 (en) * 2008-01-30 2009-08-06 Lg Chem, Ltd. Separator for progressing united force to electrode and electrochemical containing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1744348A (en) * 2004-08-30 2006-03-08 北京东皋膜技术有限公司 Composite diaphragm for lithium ion secondary cell and lithium ion secondary cell therewith
CN1632968A (en) * 2005-01-27 2005-06-29 河南环宇集团有限公司 Polymer membrane for polymer lithium ion battery and method for making same
WO2009096671A2 (en) * 2008-01-30 2009-08-06 Lg Chem, Ltd. Separator for progressing united force to electrode and electrochemical containing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114243221A (en) * 2021-12-23 2022-03-25 中材锂膜有限公司 High-elasticity deformation diaphragm and preparation method thereof
CN114243221B (en) * 2021-12-23 2022-10-11 中材锂膜有限公司 High-elasticity deformation diaphragm and preparation method thereof

Also Published As

Publication number Publication date
CN102683628A (en) 2012-09-19
CN102683628B (en) 2016-02-03

Similar Documents

Publication Publication Date Title
WO2012119361A1 (en) Co-extruded composite membrane comprising nano-sized pre-crosslinked rubber micropowder and lithium-ion battery using same
KR102215959B1 (en) Multi-layer composite functional diaphragm for lithium-ion battery
CN108352485B (en) Separator for nonaqueous secondary battery and nonaqueous secondary battery
CN107093689B (en) Laminate, separator, and nonaqueous secondary battery
CN108352484B (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
CN110621731B (en) Polyolefin microporous membrane, separator for electrical storage device, and electrical storage device
WO2012142802A1 (en) Nano microporous diaphragm of post-crosslinked rubber and polyolefin composite, and manufacturing method thereof
JP6367453B2 (en) Separator for electricity storage device and laminate, wound body, lithium ion secondary battery or electricity storage device using the same
CN111512471A (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
CN108352486A (en) Diaphragm for non-water system secondary battery and non-aqueous secondary battery
CN101616968A (en) Polyolefin microporous film
WO2012137375A1 (en) Nonaqueous secondary battery separator and nonaqueous secondary battery
CN110431176A (en) Polyolefin micro porous polyolefin membrane, nonaqueous electrolytic solution system secondary cell diaphragm and nonaqueous electrolytic solution system secondary cell
JPWO2018164056A1 (en) Polyolefin microporous membrane
CN109950458A (en) Non-aqueous electrolyte secondary battery
JPWO2019176290A1 (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
JP6779157B2 (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
JPWO2020137336A1 (en) Polyolefin microporous membrane and method for producing polyolefin microporous membrane
JP6890019B2 (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
CN110010827B (en) Non-aqueous electrolyte secondary battery
JP7482935B2 (en) Separator for non-aqueous secondary battery and non-aqueous secondary battery
CN100388532C (en) A diaphragm additive for a lithium secondary battery and a diaphragm for a lithium secondary battery
JP7577963B2 (en) Battery separator, electrode assembly, non-aqueous electrolyte secondary battery, and method for manufacturing battery separator
CN115885359A (en) Separator for electricity storage device, and electricity storage device
JP2017091744A (en) Separator roll for electricity storage device

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 11860689

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 11860689

Country of ref document: EP

Kind code of ref document: A1

点击 这是indexloc提供的php浏览器服务,不要输入任何密码和下载