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WO2010013266A1 - Appareil et procédé pour le désassemblage et le réassemblage d'une usine - Google Patents

Appareil et procédé pour le désassemblage et le réassemblage d'une usine Download PDF

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Publication number
WO2010013266A1
WO2010013266A1 PCT/IT2008/000519 IT2008000519W WO2010013266A1 WO 2010013266 A1 WO2010013266 A1 WO 2010013266A1 IT 2008000519 W IT2008000519 W IT 2008000519W WO 2010013266 A1 WO2010013266 A1 WO 2010013266A1
Authority
WO
WIPO (PCT)
Prior art keywords
factory
component
plant
identification code
cad system
Prior art date
Application number
PCT/IT2008/000519
Other languages
English (en)
Inventor
Pierluigi Bresciani
Original Assignee
Iride Italia S.R.L.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iride Italia S.R.L. filed Critical Iride Italia S.R.L.
Priority to PCT/IT2008/000519 priority Critical patent/WO2010013266A1/fr
Publication of WO2010013266A1 publication Critical patent/WO2010013266A1/fr

Links

Classifications

    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to an apparatus and method for the disassembly and re-assembly of a factory.
  • the delocalized factories are new, that is, they are factories that begin their production for the first time in the geographical area where the firm intends to carry on its manufacturing activity.
  • the factory in which the production will be cut off is disassembled, packed and delivered to the delocalized geographical area where it will be unpacked and re-assembled.
  • each machinery is provided with an instruction and maintenance manual, it may happen sometimes that a machinery be modified for improvement, thereby resulting slightly different from the original one .
  • the technical task on which the present invention is based is that of providing an apparatus and method for a factory' s disassembly and re-assembly without exhibiting the above drawbacks.
  • the object of the present invention is to propose an apparatus and method for the factory' s disassembly and re-assembly allowing the immediate re-assembly of the plant.
  • this object is achieved by an apparatus and method for a factory' s disassembly and re-assembly comprising the characteristics of one or more of the attached claims .
  • Figs . 1 and 2 illustrate two block diagrams of a factory' s disassembly and re-assembly according to the invention.
  • the method for a factory' s disassembly and reassembly according to the invention provides - prior to, or during the disassembly of the factory (the difference between the two options will appear clear later on in this description) - for detecting each component 102 of each plant 101 of the factory 100 and its position with respect to other factory' s components .
  • factor refers to the whole of machineries or parts thereof which cooperate to allow a production process of any kind to be carried out.
  • a “factory' s plant” is a term referring to a machinery or a part thereof, preferably capable of performing a technical function which, combined with the functions of other plants, allows carrying out a production process.
  • the components of a plant are the parts making up the machinery or a section thereof.
  • the components of the plant consist of the minimum number of units into which a plant can be disassembled.
  • the components of the plants may have dimensions, shapes and functions fully different from each other.
  • Most recurring examples of the elements of a plant are an electric motor, a power cable, a mechanical transmission, a frame, and the like.
  • the above mentioned step of detecting each component of every plant of the factory and its relative position within the latter comprises the step of creating a virtual image of the same factory including the various components of every plant.
  • the virtual image is achieved by operating a tridimensional scanning of the factory 100, as diagrammatically illustrated in Fig. 1.
  • the tridimensional scanning of the factory is preferably made by means of a high-resolution laser scanner 1 operating at a distance and without contact (as represented in Fig. 1) , so that it is not necessary to cut off the production cycle of the plant during the scanning.
  • An example of scanner to be used for this operation is given by a device based on the principle of measuring a distance through the time a laser signal takes to cover it, thereby obtaining a 3D-modelling of the factory being scanned.
  • the tridimensional scanning of the factory is acquired by a CAD (Computer Aided Design or Computer Aided Drafting) system 2 for generating one or more tables T representative of the scanned factory.
  • CAD Computer Aided Design or Computer Aided Drafting
  • the data obtained by the scanner 1 are transmitted to the CAD system 2 which will process the same data for providing a representation on tables T of the whole factory or parts of it in operating configuration, that is, during the operation thereof (as schematically shown in Fig. 1) .
  • Assigned to each component 102 is a univocal identification code 3 in order to distinguish each component 102 from another.
  • Each identification code 3 carries one or more data related to the components which is associated with.
  • the identification code, and the data held therein, are integrated in the CAD system so that each component 102 figuring in the tables T can be associated, immediately visible and traceable, with the respective identification code 3 and relative data.
  • each identification code holds data related to the assembly of the same component such as, for example, the function thereof, its position with respect to the components of the setting torque, the power voltage and the like.
  • each identification code 3 includes a plurality of high-contrast graphical elements which can be read by a sensor.
  • the high-contrast graphical elements are pressure-sensitive bar codes and are produced by a labelling machine 4 linked to, and driven by the
  • CAD system 2 (as represented in Fig. 1) .
  • the bar codes 3 printed by the labelling machine 4 are physically applied to each scanned component 102.
  • the bas codes 3 also comprise an element of visual recognition, such as a colored band, for example;
  • the bar codes of the various components of an individual plant comprise the same element of visual recognition so that each component be able of being acknowledged, also only visually, as belonging to a given plant 101.
  • each component of every plant 101 of the factory is "indexed”, reproduced by the CAD system and put therein as an entry in its operating position within the factory.
  • the CAD system makes it possible to retrieve any component 102 in order to visualize the exact position, technical specifications and other useful information thereof. It will be appreciated that what has been described hereinbefore, can be applied both to factories the detailed constructional plans are known, and to factories whose constructional details are missing, inasmuch as, in any case, it is possible to acknowledge each component and to produce a corresponding, univocal identification code thereof.
  • the present invention can be advantageously applied also to factories of fresh construction, that is, factories in which the traceability of the various components can take place also upon the design process thereof so as to facilitate their transfer when required. The method according to the present invention provides, therefore, for the disassembly of the factory.
  • the disassembly of the factory can however be started immediately after it has been scanned.
  • the univocal identification codes are physically associated with any component at the time the component is disassembled.
  • the choice of the time in which the identification codes are to be applied to the various components depends on the type and dimensions of the factory.
  • the identification code of a conduit that cannot be reached directly within the operating plant can be advantageously applied to the conduit at the moment the conduit is disassembled.
  • the identification code of an inspection bulkhead (whose function requires that it could be reached when the plant is in use) can be applied to the bulkhead when the plant is in operation.
  • each container is associated with an identification code in order to be identified afterwards among a plurality of containers identical to each other.
  • Each identification code of the container is read by a sensor 5 which provides for delivering the reading to a filing device 6.
  • the sensor 5 reads the identification codes 3 associated with the components 102 which are disposed inside the container 104 and sends the same codes to the filing device 6, as shown diagrammatically in Fig. 2.
  • the senor 5 is a bar-code reader and transmits in wireless mode the read data to the filing device 6.
  • the filing device 6 reproduces in a file the location of the various components held in the containers.
  • the file 6 holds the information related to the position of each disassembled component 102.
  • the file 6 is also operatively connected to the CAD system 2 (Fig. 2) so as to have each component reproduced in the tables T associated, not only with the information held in the bar codes 3, but also with the information related to the location of the component with respect to the containers.
  • the CAD system creates a virtual image of the factory wherein each component of every plant is associated with data relating to the assembly sequence to which the component is to be subjected (data which are held in the bar code 3) and data relating to the location of the components in one of the various containers. It should be understood therefore that the reassembly of the factory results easy and rapid, inasmuch as any information necessary for the reassembly of the plant is immediately available and traceable.
  • the CAD system generating a list of components with the relevant stocking position.

Landscapes

  • Business, Economics & Management (AREA)
  • Engineering & Computer Science (AREA)
  • Primary Health Care (AREA)
  • Strategic Management (AREA)
  • Economics (AREA)
  • General Health & Medical Sciences (AREA)
  • Human Resources & Organizations (AREA)
  • Marketing (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • General Factory Administration (AREA)

Abstract

L'invention porte sur un procédé pour le désassemblage et le réassemblage d'une usine, lequel procédé comprend les étapes avant, ou pendant le désassemblage de l'usine, consistant à détecter chaque composant (102) de chaque unité (101) de l'usine (100) et sa position relative dans l'usine, attribuer un code d'identification univoque (3) à chaque composant détecté (102) pour distinguer chaque composant l'un de l'autre et, durant le réassemblage de l'usine, créer une image virtuelle de l'usine assemblée dans laquelle chaque composant (102) de chaque unité (101) est associé à un code d'identification univoque pertinent (3).
PCT/IT2008/000519 2008-07-30 2008-07-30 Appareil et procédé pour le désassemblage et le réassemblage d'une usine WO2010013266A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/IT2008/000519 WO2010013266A1 (fr) 2008-07-30 2008-07-30 Appareil et procédé pour le désassemblage et le réassemblage d'une usine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IT2008/000519 WO2010013266A1 (fr) 2008-07-30 2008-07-30 Appareil et procédé pour le désassemblage et le réassemblage d'une usine

Publications (1)

Publication Number Publication Date
WO2010013266A1 true WO2010013266A1 (fr) 2010-02-04

Family

ID=40303673

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IT2008/000519 WO2010013266A1 (fr) 2008-07-30 2008-07-30 Appareil et procédé pour le désassemblage et le réassemblage d'une usine

Country Status (1)

Country Link
WO (1) WO2010013266A1 (fr)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994011700A1 (fr) * 1992-11-12 1994-05-26 Charles Donoghue Procede et appareil d'acquisition informatisee de donnees en trois dimensions
DE19543299A1 (de) * 1995-11-21 1997-05-22 Wilhelm Kapfer Verfahren und Vorrichtung zum Vermessen von Gegenständen
JPH102708A (ja) * 1996-06-13 1998-01-06 Mitsubishi Heavy Ind Ltd 部品位置検査方法及びその装置
WO2001004576A1 (fr) * 1999-07-14 2001-01-18 Cyra Technologies, Inc. Procede d'actionnement d'un lecteur laser
US6330523B1 (en) * 1996-04-24 2001-12-11 Cyra Technologies, Inc. Integrated system for quickly and accurately imaging and modeling three-dimensional objects
WO2004101216A1 (fr) * 2003-05-13 2004-11-25 Telezygology Inc Procede, systeme et composant ameliores d'assemblage et de desassemblage

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1994011700A1 (fr) * 1992-11-12 1994-05-26 Charles Donoghue Procede et appareil d'acquisition informatisee de donnees en trois dimensions
DE19543299A1 (de) * 1995-11-21 1997-05-22 Wilhelm Kapfer Verfahren und Vorrichtung zum Vermessen von Gegenständen
US6330523B1 (en) * 1996-04-24 2001-12-11 Cyra Technologies, Inc. Integrated system for quickly and accurately imaging and modeling three-dimensional objects
JPH102708A (ja) * 1996-06-13 1998-01-06 Mitsubishi Heavy Ind Ltd 部品位置検査方法及びその装置
WO2001004576A1 (fr) * 1999-07-14 2001-01-18 Cyra Technologies, Inc. Procede d'actionnement d'un lecteur laser
WO2004101216A1 (fr) * 2003-05-13 2004-11-25 Telezygology Inc Procede, systeme et composant ameliores d'assemblage et de desassemblage

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