WO2009110539A1 - 半導体発光素子、該半導体発光素子の製造方法および該半導体発光素子を用いたランプ - Google Patents
半導体発光素子、該半導体発光素子の製造方法および該半導体発光素子を用いたランプ Download PDFInfo
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- WO2009110539A1 WO2009110539A1 PCT/JP2009/054143 JP2009054143W WO2009110539A1 WO 2009110539 A1 WO2009110539 A1 WO 2009110539A1 JP 2009054143 W JP2009054143 W JP 2009054143W WO 2009110539 A1 WO2009110539 A1 WO 2009110539A1
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- Prior art keywords
- light emitting
- conductive film
- transparent conductive
- semiconductor light
- emitting device
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 240
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 67
- 238000000137 annealing Methods 0.000 claims abstract description 101
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 96
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims abstract description 93
- 229910052738 indium Inorganic materials 0.000 claims abstract description 64
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims abstract description 61
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052718 tin Inorganic materials 0.000 claims abstract description 47
- 150000001875 compounds Chemical class 0.000 claims abstract description 46
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- 229910002601 GaN Inorganic materials 0.000 claims description 55
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 21
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical group [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 claims description 20
- 239000007789 gas Substances 0.000 claims description 16
- 229910052760 oxygen Inorganic materials 0.000 claims description 15
- 238000000059 patterning Methods 0.000 claims description 15
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- 238000001451 molecular beam epitaxy Methods 0.000 description 4
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- RGGPNXQUMRMPRA-UHFFFAOYSA-N triethylgallium Chemical compound CC[Ga](CC)CC RGGPNXQUMRMPRA-UHFFFAOYSA-N 0.000 description 2
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- XCZXGTMEAKBVPV-UHFFFAOYSA-N trimethylgallium Chemical compound C[Ga](C)C XCZXGTMEAKBVPV-UHFFFAOYSA-N 0.000 description 2
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- PFNQVRZLDWYSCW-UHFFFAOYSA-N (fluoren-9-ylideneamino) n-naphthalen-1-ylcarbamate Chemical compound C12=CC=CC=C2C2=CC=CC=C2C1=NOC(=O)NC1=CC=CC2=CC=CC=C12 PFNQVRZLDWYSCW-UHFFFAOYSA-N 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- GPXJNWSHGFTCBW-UHFFFAOYSA-N Indium phosphide Chemical compound [In]#P GPXJNWSHGFTCBW-UHFFFAOYSA-N 0.000 description 1
- 229910010093 LiAlO Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910020068 MgAl Inorganic materials 0.000 description 1
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- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
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- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
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- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/83—Electrodes
- H10H20/832—Electrodes characterised by their material
- H10H20/833—Transparent materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48257—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
Definitions
- the present invention relates to a semiconductor light emitting device, and more particularly to a semiconductor light emitting device excellent in ultraviolet light emission output (Po).
- the present invention also relates to a method of manufacturing the semiconductor light emitting device, and a lamp using the semiconductor light emitting device.
- a light emitting diode (LED) using a semiconductor light emitting element is used in many electronic devices because of low power consumption, long life and small size.
- a light emitting diode is combined with a semiconductor light emitting element, a cover having various transparent covers or phosphors such as shell type, side view type for portable backlight application, top view type used for display, etc., and various applications Used as a light source in
- the structure of the semiconductor light emitting device is, for example, a face-up type, in which an n-type semiconductor layer, a light emitting layer, and a p-type semiconductor layer are sequentially stacked on a substrate.
- a part of the p-type semiconductor layer, the light emitting layer and the n-type semiconductor layer is etched to provide a negative electrode on the n-type semiconductor layer and a conductive film or the like on the p-type semiconductor layer to form a positive electrode.
- a bonding pad or the like is provided on the positive electrode for electrical connection with a circuit board or a lead frame or the like.
- a gallium nitride compound As a compound for forming a semiconductor layer comprising an n-type semiconductor layer, a light emitting layer and a p-type semiconductor layer, a gallium nitride compound, a zinc selenide compound, a gallium phosphide compound, an indium phosphide compound or gallium arsenide There are compounds and the like.
- Gallium nitride-based compound semiconductor light emitting devices can be formed by metalorganic chemical vapor deposition (MOCVD) or molecular beam epitaxy (on a substrate selected from sapphire single crystal, various oxides, and III-V compounds). It can be obtained by forming a gallium nitride compound semiconductor by MBE method or the like.
- MOCVD metalorganic chemical vapor deposition
- MBE molecular beam epitaxy
- the gallium nitride-based compound semiconductor light emitting device In the gallium nitride-based compound semiconductor light emitting device, current is not injected into the semiconductor directly under the electrode because current diffusion in the lateral direction is small, and when the electrode is opaque, light emitted from the light emitting layer is blocked by the electrode There is a disadvantage that it is not taken out outside. Therefore, a transparent electrode is usually used for the positive electrode of the gallium nitride-based compound semiconductor light emitting device, and light is taken out through the positive electrode.
- transparent conductive materials such as Ni / Au and ITO are used.
- an oxide-based material mainly composed of In 2 O 3 or ZnO excellent in light transmittance is generally used as a transparent electrode.
- ITO indium tin oxide
- ITO is obtained by doping In 2 O 3 with 5 to 20% by mass of SnO 2 to obtain a transparent conductive film with a low specific resistance of about 2 ⁇ 10 -4 ⁇ ⁇ cm. Because it can be used, it is most used as a material for transparent electrodes.
- the low specific resistance ITO film is a crystalline film, and the crystalline state changes variously depending on the substrate temperature, the atmosphere gas, the plasma density, etc., and the crystalline film is formed on the same substrate. And an amorphous film may be mixed. There is a problem that etching defects such as overetching or generation of etching residue occur due to such coexistence, and it becomes difficult to achieve high definition.
- a gallium nitride-based compound semiconductor light emitting device is attracting attention as a light emitting device for ultraviolet light in a shorter wavelength region than blue light.
- the ITO film has a large amount of light absorbed in the film from the wavelength region of around 400 nm or less, so in the wavelength region of 400 nm or less The transmittance decreases rapidly. For this reason, when an ITO film is used as an electrode of a light emitting element that emits light of a wavelength in the ultraviolet region, there is a problem that the light emission output becomes low.
- IZO Indium Zinc Oxide: registered trademark
- this IZO can form an almost complete amorphous film by the film forming process at around room temperature, it can be easily etched without any problem by the oxalic acid-based etchant which is a weak acid.
- the target made of IZO has the merits that generation of nodules is small at the time of sputtering, and abnormal discharge such as arcing is small.
- Patent Document 1 after forming an amorphous IZO film, performing an etching process, and then using a crystallized electrode as a transparent electrode, it is possible to obtain an ultraviolet region (350 nm to 420 nm). It has been proposed to improve the transmission of light at the wavelength.
- amorphous IZO films that are not crystallized by annealing have the disadvantage of low transmittance on the short visible wavelength side of wavelengths 400 to 450 nm, that is, low blue light transmittance.
- the present invention has been made in view of the above circumstances, and provides a semiconductor light emitting device capable of efficiently outputting blue light or ultraviolet light and a lamp using the semiconductor light emitting device, which solves the above-mentioned problems. With the goal.
- One aspect of a semiconductor light emitting device comprises a compound semiconductor layer including at least a p-type semiconductor layer, and a transparent electrode provided on the p-type semiconductor layer, wherein the transparent electrode is made of indium and gallium It is characterized in that it is formed of an oxide transparent conductive film. Note that the oxide composed of indium and gallium includes an oxide having an unavoidable impurity in these compositions.
- the gallium content of the transparent conductive film is 0.10 to 0.35 in Ga / (In + Ga) atomic ratio.
- the said transparent conductive film is amorphous, ie, it is not crystallizing.
- Another aspect of the semiconductor light emitting device includes a compound semiconductor layer including at least a p-type semiconductor layer, and a transparent electrode provided on the p-type semiconductor layer, and the transparent electrode includes indium, gallium and tin. And a transparent conductive film made of an oxide, and the transparent conductive film is crystallized. Note that oxides containing indium, gallium and tin include oxides having unavoidable impurities in these compositions.
- the gallium content of the transparent conductive film is 0.02 to 0.30 in atomic ratio of Ga / (In + Ga + Sn), and the content of tin is 0.01 to 0 in atomic ratio of Sn / (In + Ga + Sn). It is preferable that it is 11.
- the present invention is suitably applied to those in which the compound semiconductor layer of the semiconductor light emitting device has an emission wavelength in the range of at least 350 nm to 500 nm.
- a gallium nitride-based compound semiconductor layer can be mentioned.
- the transparent conductive film preferably has a transmittance of 85% or more in a wavelength region around 450 nm.
- the said transparent conductive film has a transmittance
- the surface resistance of the transparent conductive film is preferably 20 ⁇ / ⁇ (ohms per square) or less, and the thickness of the transparent conductive film is preferably 10 nm to 1000 nm.
- a protective layer is formed on the transparent electrode.
- the semiconductor light emitting device according to the present invention is suitably used for a lamp including an LED lamp.
- a method of manufacturing a semiconductor light emitting device includes the steps of manufacturing a semiconductor light emitting device including a compound semiconductor layer including at least a p-type semiconductor layer and a transparent electrode provided on the p-type semiconductor layer.
- An oxide of indium and gallium in an amorphous state or an oxide of indium, gallium and tin in an amorphous state is formed on a p-type semiconductor layer to form a transparent conductive film, and Annealing is performed on the transparent conductive film at a temperature of 200 ° C. to 480 ° C.
- the transparent conductive film is formed of an oxide of indium and gallium in the amorphous state
- microcrystals are generated in the transparent conductive film by the annealing treatment, and the amorphous state is Maintained.
- the transparent conductive film is formed of an oxide composed of indium, gallium and tin in the amorphous state
- the transparent conductive film is crystallized by the annealing treatment.
- the annealing treatment is performed in an atmosphere containing no oxygen, preferably in a vacuum atmosphere, or in a mixed gas atmosphere of nitrogen and hydrogen.
- the transparent conductive film Before the annealing treatment, the transparent conductive film is in an amorphous state and can be easily patterned.
- the transparent electrode provided on the p-type semiconductor layer is formed of an oxide of indium and gallium or an oxide of indium, gallium and tin, and then relatively.
- a transparent conductive film annealed at a low temperature of 200 ° C. to 480 ° C. is used.
- the transparent conductive film has a transmittance of 85% or more in a wavelength region of about 450 nm, and has a transmittance of 80% or more in a wavelength region of about 400 nm. Therefore, the transparent electrode of the semiconductor device according to the present invention is superior in light transmittance to the conventional transparent electrode using an IZO film in any of the blue region and the ultraviolet region. Thus, it can be said that the semiconductor light emitting device according to the present invention has a higher light emission output of blue light and ultraviolet light than conventional ones, and is excellent in light emission characteristics.
- the annealing process to obtain such effects is performed at a lower temperature of 200 ° C. to 480 ° C., as compared to the temperature of 500 ° C. to 900 ° C. required for the IZO film.
- the diffusion of the gallium element in the p-type semiconductor layer into the transparent conductive film by the treatment does not prevent the reduction of the specific resistance or the contact resistance.
- the transparent conductive film can provide a transparent electrode excellent in blue light and ultraviolet light emission characteristics and low in resistance.
- the transparent conductive film is in an amorphous state when formed on the p-type semiconductor layer, it is excellent in etching property, and high definition patterning becomes possible.
- FIG. 1 is a cross-sectional view schematically showing an example of the semiconductor light emitting device of the present invention.
- FIG. 2 is a plan view schematically showing the semiconductor light emitting device shown in FIG.
- FIG. 3 is a cross-sectional view schematically showing an example of a gallium nitride-based compound semiconductor layer.
- FIG. 4 is a cross-sectional view schematically illustrating a lamp configured using the semiconductor light emitting device of the present invention.
- FIG. 5 is an X-ray diffraction diagram of the transparent conductive film after the annealing treatment of Example 1.
- FIG. 6 is an X-ray diffraction diagram of the transparent conductive film after the annealing treatment of Example 2.
- a transparent conductive film of an oxide of indium and gallium or a transparent conductive film of an oxide of indium, gallium and tin is around room temperature. It is easy to obtain an amorphous state at low temperature film formation, and therefore it has the feature of being excellent in etchability, and it is transparent to light in the blue region (400 to 450 nm) as well as in the ultraviolet region (350 nm to 420 nm) But it was found to be superior to the IZO film.
- the annealing process for the transparent conductive film to obtain the above-mentioned permeability is at a temperature around 200 ° C. to 480 ° C. which is lower than the temperature range of 500 ° C. to 900 ° C. required for the IZO film. We have found that it is possible.
- the IZO film in order to obtain sufficient light transmittance in the blue region and the ultraviolet region, it is necessary to anneal the amorphous IZO film at the high temperature as described above.
- the annealing process at such a high temperature causes the gallium element in the p-type semiconductor layer to diffuse into the light transmitting conductive oxide film, which hinders the reduction of the specific resistance and the contact resistance.
- the transparent conductive film in the present invention can obtain excellent light transmittance in any of the blue region and the ultraviolet region by the annealing treatment at a lower temperature, it has a low resistance and is blue light. And UV light can be output efficiently.
- the semiconductor light emitting device according to the present invention including such a transparent conductive film has high emission output of blue light and ultraviolet light.
- the present inventors have less blue or ultraviolet wavelength light absorbed by the transparent electrode of the semiconductor light emitting device.
- the present invention has been completed based on the finding that ultraviolet light can be efficiently output, and a semiconductor light emitting device having a high blue or ultraviolet light emission output can be obtained.
- the present invention is a face-up type semiconductor light emitting device, that is, one in which a transparent electrode is formed on a compound semiconductor layer formed by sequentially laminating an n-type semiconductor layer, a light emitting layer and a p-type semiconductor layer on a substrate.
- the present invention can be applied to semiconductor light emitting elements of various structures including a compound semiconductor layer including at least a p-type semiconductor layer, and a transparent electrode provided on the p-type semiconductor layer.
- the feature of the present invention is that the transparent electrode is replaced by a transparent conductive film of an oxide of indium and gallium or a transparent conductive film of an oxide of indium, gallium and tin, instead of the conventional IZO film, It is in that it is formed by annealing at a temperature of 200 ° C. to 480 ° C. Therefore, in the following, the present invention will be described in detail focusing on such features.
- Transparent electrode transparent conductive film
- the transparent electrode 14 positive electrode
- a transparent conductive film of an oxide of indium and gallium or an oxide of indium, gallium and tin A transparent conductive film is formed (FIG. 1).
- the transparent conductive film is formed on the p-type semiconductor layer 13 or on the p-type semiconductor layer 13 via a metal layer or the like.
- the drive voltage (Vf) of the semiconductor light emitting device 1 can be reduced, but on the other hand, the transmittance decreases and the light emission output is reduced. It will lower it. Therefore, the drive voltage (Vf) and the output are balanced according to the application of the semiconductor light emitting element and the like, and it is appropriately determined whether to provide the metal layer.
- the metal layer generally, at least one metal selected from Ni, Ni oxide, Pt, Pd, Ru, Rh, Re, and Os is used.
- the content of gallium in the transparent conductive film of the oxide of indium and gallium is in the range of 0.10 to 0.35 in Ga / (In + Ga) atomic ratio. preferable.
- this atomic ratio is less than 0.10, although the specific resistance of the transparent conductive film formed at room temperature or a low temperature is lower, patterning by wet etching may be difficult.
- the specific resistance of the said transparent conductive film will become high as a transparent electrode of the semiconductor light-emitting device of this invention.
- it is effective to anneal the transparent conductive film, but it is necessary to increase the annealing temperature as the content of gallium increases. Therefore, when the atomic ratio exceeds 0.35, the transparent conductive film needs to be annealed at a high temperature exceeding 500 ° C., resulting in an increase in surface resistance and contact resistance of the transparent electrode, It is difficult to reduce the resistance.
- content of a gallium is 0.02-0.30 by Ga / (In + Ga + Sn) atomic ratio. It is preferable that the content of tin be in the range of 0.01 to 0.11 in atomic ratio of Sn / (In + Ga + Sn).
- the limitation of the composition range is the same as in the case of the transparent conductive film of the oxide made of indium and gallium, but when tin is further added, the composition range shifts to the side of the lower gallium amount.
- the addition of tin in an appropriate composition range is particularly effective in reducing the resistance of the crystallized transparent conductive film, and is also effective in improving the light transmittance of the ultraviolet region.
- an impurity derived from the raw material of the target material used to form the transparent conductive film or an impurity etc. mixed from a molding apparatus used in the process of manufacturing the target material is inevitable. May be included.
- the thickness of the transparent conductive film is preferably in the range of 10 nm to 10000 nm, and more preferably in the range of 100 nm to 1000 nm, in order to achieve low specific resistance and high transmittance. Furthermore, it is preferable that the film thickness of the said transparent conductive film is 1000 nm or less from a viewpoint of production cost.
- the transparent electrode in the semiconductor light emitting device according to the present invention has a transmittance of 85% or more, more preferably 90% or more in a wavelength region around 450 nm by passing through an annealing process described later, and a wavelength around 400 nm It has a transmittance of 80% or more, more preferably 85% or more in the region.
- the semiconductor light emitting device of the present invention has efficient light emitting characteristics not only in the ultraviolet region (350 to 420 nm) but also in the blue region (400 to 450 nm).
- the semiconductor light emitting device of the present invention when the compound semiconductor layer has an emission wavelength in the range of at least 350 nm to 500 nm, the semiconductor light emitting device of the present invention can be suitably used. That is, the semiconductor light emitting device of the present invention is not only effective in improving the light extraction efficiency of a semiconductor light emitting device having a central wavelength in the ultraviolet region (350 nm to 420 nm), for example, the central wavelength is about 400 to 450 nm. It can be said that the light extraction efficiency can be improved even if the semiconductor light emitting device in the blue region has the light emitting region at 350 nm to 420 nm.
- the semiconductor light emitting device according to the present invention is subjected to a low temperature annealing process as described later, there is no problem that hinders the reduction of the surface resistance and the contact resistance of the transparent conductive film. Since the surface resistance of the conductive film can be maintained at 20 ⁇ / ⁇ or less, the reduction in resistance can be prevented despite the improvement of the transmittance of the transparent electrode itself, so that the light emission output in the above region of the semiconductor light emitting element There is no problem that the
- a transparent electrode that is, forming a transparent conductive film of an oxide of indium and gallium, or a transparent conductive film of an oxide of indium, gallium and tin on a p-type semiconductor layer is described. Do.
- a transparent conductive film of an oxide of indium and gallium in an amorphous state or a transparent conductive film of an oxide of indium, gallium and tin is formed on the entire surface of the p-type semiconductor layer.
- any known method used for film formation of a thin film may be used as long as it is a method capable of forming a film in an amorphous state.
- film formation can be performed using a method such as a sputtering method or a vacuum evaporation method, it is more preferable to use a sputtering method in which particles, dust, and the like generated at the time of film formation are smaller than the vacuum evaporation method.
- a sintered oxide of indium and gallium or an oxide sintered of indium, gallium and tin is used. It is preferable to form a sputtering target formed of a solid body by DC magnetron sputtering.
- the target is an oxide sintered body made of indium and gallium
- the content of gallium is 0.10 or more and 0.35 or less in Ga / (In + Ga) atomic ratio
- the 2 O 3 phase is the main crystal phase, in which the GaInO 3 phase of the ⁇ -Ga 2 O 3 type structure, or the GaInO 3 phase and the (Ga, In) 2 O 3 phase, as crystal grains having an average grain size of 5 ⁇ m or less It is preferable that it is an oxide sintered body which is finely dispersed.
- the target is an oxide sintered body composed of indium, gallium and tin
- the content of gallium is 0.02 to 0.30 in atomic ratio of Ga / (In + Ga + Sn) and tin
- the content ratio is 0.01 to 0.11 in atomic ratio of Sn / (In + Ga + Sn)
- an In 2 O 3 phase having a bixbite structure is a main crystal phase, and among them, a ⁇ -Ga 2 O 3 type structure
- it is an oxide sintered body in which the GaInO 3 phase or the GaInO 3 phase and the (Ga, In) 3 O 3 phase are finely dispersed as crystal grains having an average particle diameter of 5 ⁇ m or less.
- Sn is considered to be substituted for Ga or In site in the above GaInO 3 phase by the addition of tin, and it exceeds the solid solution limit for the GaInO 3 phase, or local composition in the process of manufacturing the sintered body Square represented by the general formula: Ga 3-x In 5 + x Sn 2 O 16 (0.3 ⁇ x ⁇ 1.5) when there is Sn which is not substituted for reasons such as the formation of a nonuniform portion.
- a complex oxide phase of crystals and the like may be generated to some extent, it is preferable that this phase also be finely dispersed as crystal grains having an average particle diameter of 5 ⁇ m or less.
- the formation of an amorphous film is facilitated.
- the content of gallium is in the range of 0.10 to 0.35 in the atomic ratio of Ga / (In + Ga).
- the discharge output of sputtering is 1000 W or less.
- the transparent conductive film of the present invention immediately after film formation is amorphous.
- the crystallization temperature is 220 ° C. or higher, which is sufficiently high as compared with about 190 ° C. of general ITO, so microcrystallines and the like do not exist and they are in a completely amorphous state.
- the region other than the positive electrode formation region which is the region for forming the transparent electrode on the p-type semiconductor layer uses the well-known photolithography method and etching. It is patterned by this and it is set as the state formed only in the positive electrode formation area.
- the patterning of the transparent conductive film is preferably performed before the annealing treatment described later. Since the transparent conductive film before annealing is in an amorphous state, it can be easily and accurately etched without a residue problem using a well-known etching solution containing a weak acid borate etchant. It is. Further, the etching of the transparent conductive film may be performed using a dry etching apparatus.
- the temperature is in the range of 200 ° C. to 480 ° C. An annealing process is performed.
- an appropriate temperature is selected within the above temperature range according to the amount of gallium, and the amorphous state is not caused without crystallization. Needs to be controlled to be maintained.
- fine crystals of a degree that can not be observed by X-ray diffraction but confirmed by microscopic film surface observation with an AFM (Atomic Force Microscope) etc.
- AFM Atomic Force Microscope
- the annealing treatment is kept at a temperature at which microcrystals are generated, in addition to the increase of carrier electrons due to oxygen deficiency, the simple defects that do not contribute to the carrier electron generation generated in the film formation with low energy near room temperature are eliminated Therefore, it is considered that it contributes to new carrier electron generation (or improvement of mobility), and it is possible to sufficiently bring out the effect of low resistivity.
- the wavelength of the ultraviolet region (350 nm to 420 nm) as well as the blue region (400 to 450 nm) can be obtained by limiting the formation of microcrystals to an extent that can not be observed by X-ray diffraction in the transparent conductive film.
- the light transmittance in the above can be improved, and further, the contact with the p-type semiconductor layer can also be improved.
- it is unpreferable to crystallize the said transparent conductive film completely. In the case of complete crystallization, the generation of more oxygen vacancies is not allowed as in the amorphous state due to the limitation by the crystal lattice, so that the carrier electrons decrease and the resistivity increases.
- the apparent band cap decreases and the transmittance decreases.
- the transparent conductive film of the oxide which consists of indium, gallium, and tin although the amorphous state is maintained as it is by this low temperature annealing process, it is suitable, but the transparent conductive film of the amorphous state Is more preferred.
- Such crystallization can similarly improve the light transmittance at wavelengths in the ultraviolet region (350 nm to 420 nm) as well as in the blue region (400 to 450 nm).
- the crystallized transparent conductive film is composed of only an indium oxide phase in which gallium is solid-solved.
- the sintered body is basically composed of an In 2 O 3 phase and a GaInO 3 phase, and in some cases, a table of the general formula: Ga 3-x In 5 + x Sn 2 O 16 (0.3 ⁇ x ⁇ 1.5)
- the GaInO 3 phase or the Ga 3-x In 5 + x Sn 2 O 16 (0.3 ⁇ x ⁇ 1.5) phase is further included in the thin film. Not formed. The reason for this is that the formation of the above two phases requires extremely high energy, and that in the thin film, the solubility limit of gallium to the indium oxide phase is much wider than that of the sintered body. .
- microcrystals can be generated to an extent that can not be observed by X-ray diffraction, or the transparent conductive film is crystallized.
- the mechanism for increasing the transmittance in the ultraviolet region is presumed to be due to the increase in the band gap of the transparent conductive film.
- the annealing treatment temperature of the transparent conductive film is set to 200 ° C. to 480 ° C.
- the annealing treatment temperature of the transparent conductive film is set to 200 ° C. to 480 ° C.
- the annealing treatment is performed at a temperature less than 200 ° C.
- microcrystals are generated in the transparent conductive film, or the transparent conductive film is There is a possibility that sufficient crystallization can not be performed, and there is a possibility that the light transmittance in the ultraviolet region of the transparent conductive film can not be sufficiently increased.
- the gallium element in the p-type semiconductor layer diffuses into the transparent conductive film, which hinders the reduction of the specific resistance and the contact resistance. Will occur.
- Patent Document 2 describes that a transparent conductive film such as ITO, AZO, IZO, GZO, etc. is annealed at a temperature of 200 ° C. to 300 ° C. together with the laser annealing treatment.
- the upper limit temperature in the process is set low. This is because the amount of gallium of the transparent conductive film mentioned in Patent Document 2 is low. Since the transparent conductive film of the present invention contains a relatively large amount of gallium, the driving force for the diffusion of gallium in the p-type semiconductor layer is low, so it is presumed that the above problem does not occur even at higher temperatures.
- the annealing treatment of the transparent conductive film is preferably performed in an atmosphere not containing oxygen, and as an atmosphere not containing oxygen, a vacuum atmosphere, an inert gas atmosphere such as a nitrogen atmosphere, or an inert gas such as nitrogen
- an atmosphere not containing oxygen a vacuum atmosphere
- an inert gas atmosphere such as a nitrogen atmosphere
- an inert gas such as nitrogen
- the mixed gas atmosphere of gas and hydrogen can be raised.
- the annealing treatment of the transparent conductive film is performed in a vacuum atmosphere, in a nitrogen atmosphere, or in a mixed gas atmosphere of nitrogen and hydrogen, the above-mentioned transparency is accompanied with the formation of microcrystals in the transparent conductive film It is possible to effectively reduce the sheet resistance of the conductive film.
- the annealing treatment may be performed in a mixed gas atmosphere of nitrogen and hydrogen.
- the ratio of nitrogen to hydrogen in the mixed gas atmosphere may be selected arbitrarily from the range of 100: 1 to 1: 100 suitable for the oxygen content of the formed amorphous film.
- the surface resistance of the transparent conductive film is increased.
- the surface resistance of the transparent conductive film is considered to be increased because oxygen vacancies in the transparent conductive film are reduced.
- the transparent conductive film exhibits conductivity because oxygen vacancies are generated in the transparent conductive film to generate electrons serving as carriers. Therefore, it is considered that the annealing treatment in the atmosphere containing oxygen reduces oxygen vacancies, which are generation sources of carrier electrons, reduces the carrier concentration of the transparent conductive film, and increases the surface resistance.
- annealing is performed by selecting an inert gas atmosphere such as a nitrogen atmosphere as the atmosphere not containing oxygen, if residual oxygen is present, the surface resistance will increase as described above. In order to avoid this, it is effective to evacuate the inside of the furnace used for annealing to at least 10 Pa and then flow high purity nitrogen of 4 N or more. Further, it is also preferable to add hydrogen gas to nitrogen gas to make a mixed gas atmosphere. This is because the reduction effect by hydrogen gas can be expected, and is effective not only when evacuating the furnace used for annealing but also when not evacuating.
- any method may be used as the annealing treatment for generating microcrystals in the transparent conductive film or for crystallizing the transparent conductive film, for example, a method using an RTA annealing furnace, a method for performing laser annealing, Annealing by means of electron beam irradiation is also possible.
- the transparent conductive film When crystallized by annealing, the transparent conductive film has better adhesion to the p-type semiconductor layer and the positive electrode bonding pad described later than an amorphous film, so the manufacture of a semiconductor light emitting device There is an advantage that it is possible to prevent a decrease in yield due to peeling in a process or the like. In addition, since the crystallized transparent conductive film has less reaction with moisture in the air, it also has an advantage that the characteristic deterioration in the long-term durability test is also small.
- the structure of the semiconductor light emitting device of the present invention is generally applied to a semiconductor light emitting device having a structure in which the transparent electrode 14 is formed on the p-type semiconductor layer 13 as described above. It is not limited. That is, the present invention is widely applied to known semiconductor light emitting devices having the above-described structure. However, in order to understand the present invention, the following briefly refers to the general structure of the semiconductor light emitting device to which the present invention is applied.
- the substrate 10 is made of sapphire single crystal (Al 2 O 3 ; A plane, C plane, M plane, R plane), spinel single crystal (MgAl 2 O 4 ), ZnO single crystal, LiAlO 2 single crystal, LiGaO 2 single crystal Or any known substrate material such as oxide single crystal such as MgO single crystal, Si single crystal, SiC single crystal, GaAs single crystal, GaAs single crystal, AlN single crystal, GaN single crystal and boride single crystal such as ZrB 2 without any limitation be able to.
- the plane orientation of the substrate is not particularly limited.
- the substrate may be a just substrate or a substrate provided with an off angle.
- the compound semiconductor layer is preferably a gallium nitride-based compound semiconductor layer, a zinc selenide-based compound semiconductor, a gallium phosphide-based compound semiconductor, an indium phosphide-based compound semiconductor, a gallium arsenide-based compound semiconductor, etc. Compound semiconductors are preferred.
- the gallium nitride compound semiconductor layer is formed by sequentially laminating an n-type GaN layer, a light emitting layer, and a p-type GaN layer on a substrate.
- the gallium nitride-based compound semiconductor layer 30 is formed of a buffer layer made of AlN, a GaN base layer 32 (n-type semiconductor layer), an n-type GaN contact layer 33 (n-type semiconductor layer), and n Is formed by laminating the n-type AlGaN cladding layer 34 (n-type semiconductor layer), the light emitting layer 35 made of InGaN, the p-type AlGaN cladding layer 36 (p-type semiconductor layer), and the p-type GaN contact layer 37 (p-type semiconductor layer) Be done (Figure 3).
- the gallium nitride based compound semiconductor layer ones having various structures are well known, and these well known ones can be used without any limitation.
- the p-type semiconductor layer may be one having a general carrier concentration, even in the case of a p-type GaN layer having a relatively low carrier concentration, for example, about 1 ⁇ 10 17 cm -3.
- a transparent conductive film of an oxide of indium and gallium, or a transparent conductive film of an oxide of indium, gallium and tin, which constitutes the present invention, can be applied as a transparent electrode.
- gallium nitride compound semiconductors for example, semiconductors of various compositions represented by the general formula Al x In y Ga 1-xy N (0 ⁇ x ⁇ 1, 0 ⁇ y ⁇ 1, 0 ⁇ x + y ⁇ 1) are well known.
- As a compound semiconductor layer in the present invention various semiconductors of such composition can be used without any limitation.
- the growth method of these gallium nitride compound semiconductors is not particularly limited, and MOCVD (metal organic chemical vapor deposition), HVPE (hydride vapor growth), MBE (molecular beam epitaxy), etc., group III nitride semiconductors It is possible to apply all methods known to grow
- the preferred growth method is the MOCVD method from the viewpoint of film thickness controllability and mass productivity.
- SiH 4 monosilane
- Si 2 H 6 germane gas
- GeH 4 germane gas
- p-type is used as the Mg source.
- Cp 2 Mg biscyclopentadienyl magnesium
- EtCp 2 Mg bisethylcyclopentadienyl magnesium
- the present invention is not limited to the above-described gallium nitride compound semiconductor layer, and is applicable to a semiconductor light emitting device having any compound semiconductor layer as long as it has an emission wavelength.
- the negative electrode 16 is exposed by, for example, etching away a part of the p-type semiconductor layer 13, the light emitting layer 12, and the n-type semiconductor layer 11 after the formation or formation and annealing treatment of the transparent conductive film. It is provided on the semiconductor layer 11 (FIG. 1, FIG. 2).
- a negative electrode various compositions and structures, such as what consists of Ti / Au, are known, for example, and these known negative electrodes can be used without restriction at all.
- a positive electrode bonding pad for electrical connection with a circuit board, a lead frame or the like is provided on a part of the transparent conductive film layer which is a positive electrode.
- the positive electrode bonding pad various structures using materials such as Au, Al, Ni and Cu are well known, and those having such well-known materials and structures can be used without any limitation.
- the thickness of the positive electrode bonding pad is preferably in the range of 100 to 1000 nm. Further, in view of the characteristics of the bonding pad, the larger the thickness, the higher the bondability. Therefore, the thickness of the positive electrode bonding pad is more preferably 300 nm or more. Furthermore, it is preferable to set it as 500 nm or less from a viewpoint of manufacturing cost.
- a protective layer In order to prevent the oxidation of the transparent electrode (positive electrode) made of the transparent conductive film, it is more preferable to form a protective layer so as to cover the entire region on the transparent conductive film except the region where the positive electrode bonding pad is formed.
- the protective layer is preferably formed of a material excellent in light transmittance, and is preferably formed of an insulating material in order to prevent a leak between the p-type semiconductor layer and the n-type semiconductor layer.
- the material constituting the protective layer for example, it is preferable to use SiO 2 and Al 2 O 3, or the like.
- the film thickness of the protective layer may be any film thickness that can prevent the oxidation of the transparent conductive film and is excellent in light transmittance. Specifically, for example, a film thickness of 2 nm to 500 nm is preferable.
- the semiconductor light emitting device of the present invention can be provided with a transparent cover to constitute a lamp, for example, using means known to those skilled in the art.
- a white lamp can also be configured by combining the semiconductor light emitting device of the present invention and a cover having a phosphor.
- the semiconductor light emitting device of the present invention can be configured as an LED lamp without any limitation by using a conventionally known method.
- a lamp it can be used in any application such as a bullet type for general use, a side view type for portable backlight application, and a top view type used for a display.
- FIG. 4 is a schematic configuration view for explaining an example of the lamp of the present invention.
- the lamp 40 is a face-up type semiconductor light emitting device of the present invention mounted in a shell type.
- the semiconductor light emitting element 1 shown in FIG. 1 is bonded to one of the frames 41 and 42 with resin or the like, and the positive electrode bonding pad 15 and the negative electrode 16 are wires 43 or 44 made of gold or the like. It is joined to 41 and 42. Further, a mold 45 made of transparent resin is formed around the semiconductor light emitting element 1.
- Example 1 (Production of Gallium Nitride Compound Semiconductor Layer) A gallium nitride based compound semiconductor layer was manufactured as shown below.
- an undoped GaN underlayer (layer thickness 2000 nm)
- a Si-doped n-type GaN contact layer (layer thickness 2000 nm) on a substrate composed of sapphire c-plane ((0001) crystal plane) via a buffer layer composed of AlN.
- the constituent layers of the stacked structure of the gallium nitride-based compound semiconductor layers were grown by the reduced pressure MOCVD method.
- a gallium nitride-based compound semiconductor light emitting device was manufactured using the obtained gallium nitride-based compound semiconductor layer.
- the surface of the p-type GaN contact layer of the gallium nitride compound semiconductor layer is cleaned with HF and HCl, and an oxide of indium and gallium with a thickness of 220 nm is formed on the p-type GaN contact layer by DC magnetron sputtering.
- a transparent conductive film was formed.
- a sintered oxide target having a content of gallium of Ga / (In + Ga) atomic ratio of 0.15 was used. Further, sputtering deposition, an Ar gas was introduced and 25sccm Ar-10% O 2 mixed gas of 75 sccm, the pressure of all the gas is adjusted to 0.3 Pa, was performed at a substrate temperature of room temperature.
- the transmittance of the transparent conductive film (hereinafter referred to as "GIO15") of the oxide formed of indium and gallium formed by the above-mentioned method is measured using an ultraviolet-visible spectrophotometer (V-570, manufactured by JASCO Corporation) did.
- the value of the transmittance was calculated by subtracting the light transmission blank value obtained by measuring the transmittance of only the glass substrate.
- the transmittance of the GIO 15 film in the amorphous state was 90% or more in the wavelength region near 450 nm, and 75% or more in the wavelength region near 400 nm.
- the sheet resistance was 24 ⁇ / ⁇ , which was measured with (Mitsubishi Chemical LORESTA-EP MCP-T360). Further, it was confirmed that the GIO 15 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GIO15 film in the amorphous state was patterned by photolithography and wet etching using a weak acid mainly made of boric acid, and the GIO15 film was formed only in the positive electrode formation region on the p-type GaN contact layer. It was in the state.
- the etching of the amorphous GIO15 film was performed at an etching rate of approximately 40 nm / min.
- annealing was performed at 250 ° C. for 1 min in a nitrogen gas atmosphere using an RTA annealing furnace.
- the GIO15 film after annealing had high translucency in the wavelength region around 450 nm, and the transmittance in the wavelength region of 450 nm was 90% or more . Furthermore, the light transmission was improved also in the wavelength region around 400 nm, and the transmittance in the wavelength region of 400 nm was 80% or more.
- FIG. 5 is a graph showing the X-ray diffraction (XRD) results of the GIO15 film after annealing, the horizontal axis indicates the diffraction angle (2 ⁇ (°)), and the vertical axis indicates the diffraction intensity (cps). There is.
- XRD X-ray diffraction
- a first layer (layer thickness of 40 nm) made of Cr and a second layer (made of Ti) are formed on a part of the GIO15 film layer (positive electrode) and the Si-doped n-type GaN contact layer by vacuum evaporation.
- a positive electrode bonding pad and a negative electrode were formed by sequentially laminating a third layer (layer thickness 400 nm) made of Au and having a layer thickness of 100 nm).
- the back surface of the substrate made of sapphire was polished using abrasive grains such as diamond fine particles and finally finished to a mirror surface. Thereafter, the laminated structure was cut and separated into individual 350 ⁇ m square chips to obtain semiconductor light emitting devices.
- the semiconductor light emitting element (chip) thus obtained was mounted on a lead frame, and was connected to the lead frame by a gold (Au) wire. Then, a forward voltage (drive voltage: Vf) at a current application value of 20 mA of the semiconductor light emitting device was measured by energization with a probe needle. Moreover, the light emission output (Po) and the light emission wavelength were measured with the common integrating sphere.
- the semiconductor light emitting device has an emission wavelength in a wavelength region of around 460 nm, Vf of 3.2 V, and Po of 12 mW.
- Example 2 The transparent conductive film formed on the p-type GaN contact layer of the gallium nitride-based compound semiconductor layer is changed to a transparent conductive film of an oxide of indium, gallium and tin, and an annealing process after patterning of the transparent conductive film
- a semiconductor light-emitting device was manufactured in the same manner as in Example 1, except that the temperature was set to 400 ° C., and the interior of the furnace was evacuated to 1 Pa or less prior to annealing, and then high purity nitrogen gas having a purity of 4 N was flowed. Was produced.
- the oxide content of gallium is 0.15 in terms of Ga / (In + Ga + Sn) atomic ratio, and 0.05 in terms of tin content is Sn / (In + Ga + Sn) atomic ratio.
- a ligation target was used.
- the transparent conductive film (hereinafter referred to as "GITO15") of the oxide comprising indium, gallium and tin formed by the above method has a transmittance of at least 85% and a wavelength of 400 nm in the 450 nm wavelength region before annealing treatment. Although it had relatively high transmittance of 75% or more in the near wavelength region, the surface resistance was slightly high at 30 ⁇ / ⁇ . Further, it was confirmed that the GITO15 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GITO15 film immediately after the annealing treatment has a transmittance of 90% or more in the wavelength region of 450 nm, a high transmittance of 85% or more in the wavelength region of around 400 nm, and a surface resistance of 15 ⁇ / ⁇ It was down. Further, as shown in FIG. 6, as a result of XRD measurement after the annealing treatment, a diffraction peak due to the In 2 O 3 phase was observed, and it was confirmed that the GITO 15 film was crystallized.
- the obtained semiconductor light emitting device has a light emission wavelength in a wavelength region of around 400 nm, Vf of 3.25 V, and Po of 13 mW.
- Example 3 The transparent conductive film formed on the p-type GaN contact layer of the gallium nitride-based compound semiconductor layer is changed to a transparent conductive film of an oxide of indium, gallium and tin, and an annealing process after patterning of the transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the atmosphere was vacuum and the temperature was 400.degree.
- the content of gallium is an oxide-burned oxide with a Ga / (In + Ga + Sn) atomic ratio of 0.05 and a tin content of 0.09 with an Sn / (In + Ga + Sn) atomic ratio.
- a ligation target was used.
- the transparent conductive film (hereinafter referred to as "GITO5") of the oxide comprising indium, gallium and tin formed by the above method has a transmittance of at least 85% and a wavelength of 400 nm in the 450 nm wavelength region before annealing treatment. It had relatively high transmittance of 75% or more in the near wavelength region, and the surface resistance was slightly high at 25 ⁇ / ⁇ . Further, it was confirmed that the GITO5 film immediately after film formation formed by the above-described method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GITO5 film immediately after the annealing treatment has a transmittance of 90% or more in the wavelength region of 450 nm, a high transmittance of 90% or more in the wavelength region of around 400 nm, and a surface resistance of 10 ⁇ / ⁇ . It has dropped dramatically. Further, as a result of measurement of XRD after the annealing treatment, a diffraction peak due to the In 2 O 3 phase was observed, and it was confirmed that the GITO5 film was crystallized.
- the obtained semiconductor light emitting device had an emission wavelength in a wavelength region of around 400 nm, and Vf showed a very good value of 3.2 V and Po of 16 mW.
- Example 4 A semiconductor light-emitting device was produced in the same manner as in Example 3, except that a mixed gas of nitrogen and hydrogen was used as a gas for the annealing process, and the temperature of the annealing process was changed to 450 ° C.
- the GITO5 film immediately after the annealing had a transmittance of 90% or more in the wavelength region of 450 nm, a transmittance of 90% or more in the wavelength region of around 400 nm, and a surface resistance of 7 ⁇ / ⁇ . Further, as in Example 3, as a result of XRD measurement after the annealing treatment, it was confirmed that the GITO5 film is crystallized. Further, the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf of 3.15 V and Po of 17 mW, which are very good values.
- Example 5 In sputtering of the transparent conductive film, the content of the gallium used an oxide sintered compact target of 0.10 in Ga / (In + Ga) atomic ratio, and the temperature of annealing after patterning of the transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the temperature was set to 220 ° C.
- the transparent conductive film of an oxide of indium and gallium (hereinafter referred to as "GIO 10") formed by the above-mentioned method has a transmittance of 90% or more in the wavelength region of 450 nm and around 400 nm before annealing treatment. It had a relatively high transmittance of 75% or more in the wavelength range, and the surface resistance was 20 ⁇ / ⁇ . Further, it was confirmed that the GIO 10 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GIO 10 film immediately after annealing has a transmittance of 90% or more in the wavelength region of 450 nm, exhibits a high transmittance of 80% or more in the wavelength region of around 400 nm, and further reduces the surface resistance to 16 ⁇ / ⁇ It was Further, as a result of XRD measurement after the annealing treatment, no diffraction peak was observed, and it was confirmed that the GIO 10 film was amorphous.
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf of 3.2 V, and Po of 13 mW.
- Example 6 In sputtering a transparent conductive film, the content of gallium used an oxide sintered body target of 0.20 in Ga / (In + Ga) atomic ratio, and the temperature of annealing after patterning of the above transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the temperature was set to 300.degree.
- the transparent conductive film of an oxide of indium and gallium (hereinafter referred to as "GIO 20") formed by the above-mentioned method has a transmittance of 90% or more in the wavelength region of 450 nm and around 400 nm before annealing treatment. It had a relatively high transmittance of 80% or more in the wavelength range, and the surface resistance was 29 ⁇ / ⁇ . Further, it was confirmed that the GIO 20 film immediately after film formation formed by the above-described method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GIO 20 film immediately after annealing has a transmittance of 90% or more in the wavelength region of 450 nm, exhibits a high transmittance of 85% or more in the wavelength region of around 400 nm, and further reduces the surface resistance to 19 ⁇ / ⁇ It was Further, as a result of XRD measurement after the annealing treatment, no diffraction peak was observed, and it was confirmed that the GIO20 film was amorphous.
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf of 3.25 V, and Po of 12 mW.
- Example 7 In sputtering a transparent conductive film, the content of gallium used an oxide sintered compact target having a Ga / (In + Ga) atomic ratio of 0.35, and the temperature of annealing after patterning of the transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the temperature was 450.degree.
- the transparent conductive film of an oxide of indium and gallium (hereinafter referred to as "GIO 35") formed by the above-mentioned method has a transmittance of 90% or more in the wavelength region of 450 nm and around 400 nm before annealing treatment. It had a relatively high transmittance of 80% or more in the wavelength range, and the surface resistance was 39 ⁇ / ⁇ . Further, it was confirmed that the GIO 35 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GIO 35 film immediately after annealing has a transmittance of 90% or more in the wavelength region of 450 nm, exhibits a high transmittance of 85% or more in the wavelength region of around 400 nm, and further reduces the surface resistance to 20 ⁇ / ⁇ It was Further, as a result of XRD measurement after the annealing treatment, no diffraction peak was observed, and it was confirmed that the GIO35 film was amorphous.
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf of 3.25 V, and Po of 12 mW.
- Example 8 The transparent conductive film formed on the p-type GaN contact layer of the gallium nitride-based compound semiconductor layer is changed to a transparent conductive film of an oxide of indium, gallium and tin, and an annealing process after patterning of the transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the temperature was set to 300.degree.
- the oxide content of the gallium is 0.02 in terms of Ga / (In + Ga + Sn) atomic ratio and 0.11 in terms of tin content is Sn / (In + Ga + Sn) atomic ratio.
- a ligation target was used.
- the transparent conductive film (hereinafter referred to as "GITO2") of the oxide comprising indium, gallium and tin formed by the above method has a transmittance of at least 85% and a wavelength of 400 nm in the 450 nm wavelength region before annealing treatment. It had a relatively high transmittance of 75% or more in the nearby wavelength region, and the surface resistance was 24 ⁇ / ⁇ . Further, it was confirmed that the GITO2 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GITO2 film immediately after annealing has a transmittance of 90% or more in the wavelength region of 450 nm, exhibits a high transmittance of 90% or more in the wavelength region of around 400 nm, and the surface resistance decreases to 9 ⁇ / ⁇ . It was In addition, as a result of measurement of XRD after the annealing treatment, a diffraction peak due to the In 2 O 3 phase was observed, and it was confirmed that the GITO2 film was crystallized.
- the obtained semiconductor light emitting device had an emission wavelength in a wavelength region of around 400 nm, Vf was 3.2 V, and Po was 16 mW.
- Example 9 The transparent conductive film formed on the p-type GaN contact layer of the gallium nitride-based compound semiconductor layer is changed to a transparent conductive film of an oxide of indium, gallium and tin, and an annealing process after patterning of the transparent conductive film A semiconductor light emitting device was produced in the same manner as in Example 1 except that the temperature was 480.degree.
- the oxide content of the gallium is 0.30 in atomic ratio of Ga / (In + Ga + Sn) and 0.01 of tin content is 0.01 in atomic ratio of Sn / (In + Ga + Sn).
- a ligation target was used.
- the transparent conductive film (hereinafter referred to as "GITO 30") of the oxide formed of indium, gallium and tin formed by the above method has a transmittance of 90% or more and 400 nm in the wavelength region of 450 nm before annealing treatment. It had a relatively high transmittance of 85% or more in the nearby wavelength region, and the surface resistance was 36 ⁇ / ⁇ . Further, it was confirmed that the GITO30 film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the GITO 30 film immediately after the annealing had a transmittance of 90% or more in the wavelength region of 450 nm, showed a high transmittance of 90% or more in the wavelength region of around 400 nm, and had a surface resistance of 20 ⁇ / ⁇ . Further, as a result of the measurement of XRD after the annealing treatment, a diffraction peak due to the In 2 O 3 phase was observed, and it was confirmed that the GITO 30 film was crystallized.
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf of 3.25 V, and Po of 12 mW.
- Comparative Example 1 A semiconductor light emitting device was produced in the same manner as in Example 2 except that the annealing temperature was 500.degree.
- the GITO 15 film after the annealing had a transmittance of 85% or more in the wavelength region of 450 nm, a transmittance of about 80% or more in the wavelength region of around 400 nm, and a surface resistance of about 21 ⁇ / ⁇ .
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf is 3.4 V, and Po is 11 mW, and a favorable value can not be obtained.
- Comparative Example 2 Example 2 except that the transparent conductive film formed on the p-type GaN contact layer of the gallium nitride-based compound semiconductor layer is changed to an IZO film, and the temperature of annealing after patterning the IZO film is 600 ° C.
- a semiconductor light emitting device was produced in the same manner as in the above.
- a sintered oxide target having a zinc oxide content of 10.7% by weight was used.
- the IZO film formed by the above method had a transmittance of 90% in the wavelength region of 450 nm, a transmittance of about 60% in the wavelength region of around 400 nm, and a surface resistance of 19 ⁇ / ⁇ . Further, it was confirmed that the IZO film immediately after film formation formed by the above-mentioned method is amorphous by measurement by X-ray diffraction (XRD) method.
- XRD X-ray diffraction
- the IZO film immediately after annealing was confirmed to be crystallized by X-ray diffraction measurement, but the transmittance in the wavelength region around 400 nm only improved to about 75%, and the surface resistance was also 27 ⁇ / ⁇ and increased. Furthermore, it became clear that the film thickness of the IZO film after annealing was reduced by about 10%. By annealing at a high temperature of 600 ° C., it was presumed that the cause was the volatilization of the zinc component.
- the obtained semiconductor light emitting device has an emission wavelength in a wavelength region of around 400 nm, Vf is 3.5 V, and Po is 11 mW, and a favorable value can not be obtained.
- Example 1 From the results of Example 1, Example 5, Example 6, and Example 7, the transparent conductive film of the oxide of indium and gallium annealed at an appropriate temperature range is amorphous but is blue. It was revealed that the transmittance in the wavelength region is high and the surface resistance is also low. Further, it is apparent that the semiconductor light emitting device used as the positive electrode also exhibits excellent light emitting characteristics in the blue wavelength region.
- Example 4 Example 4, Example 4, Example 8, and Example 9
- the transparent conductive film of the oxide of indium, gallium and tin annealed in an appropriate temperature range or atmosphere is crystalline. It was revealed that the transmittance in the ultraviolet to blue wavelength region is also high and the surface resistance is also low. It is also apparent that semiconductor light emitting devices using these transparent conductive films as positive electrodes also exhibit excellent light emitting characteristics in the ultraviolet to blue wavelength region.
- the transparent conductive film is an oxide of indium, gallium and tin as in Comparative Example 1
- Comparative Example 2 when annealing is performed at a high temperature exceeding a predetermined temperature range, the same as Comparative Example 2 It is considered that the diffusion of the gallium element present in the p-type semiconductor layer into the transparent conductive film occurs, which hinders the reduction of the specific resistance and the contact resistance. Therefore, the transmittance in the ultraviolet to blue wavelength region is not improved, and the reduction of the surface resistance is also limited.
- the semiconductor light emitting device using the transparent conductive film according to these comparative examples as the positive electrode can not obtain good light emission characteristics in the ultraviolet to blue wavelength region.
- a lamp having excellent light emission characteristics capable of efficiently outputting blue light and ultraviolet light can be obtained.
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Abstract
Description
10、31 基板
11 n型GaN層(n型半導体層)
12 発光層
13 p型GaN層(p型半導体層)
14 正極(透光性電極)
15 正極ボンディングパッド
16 負極
30 窒化ガリウム系化合物半導体層
32 GaN下地層(n型半導体層)
33 n型GaNコンタクト層(n型半導体層)
34 n型AlGaNクラッド層(n型半導体層)
35 発光層
36 p型AlGaNクラッド層(p型半導体層)
37 p型GaNコンタクト層(p型半導体層)
40 ランプ
本発明に係る半導体発光素子では、p型半導体層13の上に、透明電極14(正極)として、インジウムとガリウムからなる酸化物の透明導電膜、あるいは、インジウムとガリウムとスズからなる酸化物の透明導電膜が形成される(図1)。
本発明の透明導電膜のうち、インジウムとガリウムからなる酸化物の透明導電膜中のガリウムの含有量は、Ga/(In+Ga)原子数比で0.10~0.35の範囲であることが好ましい。
上記透明導電膜の膜厚は、低比抵抗で、高透過率なものとするために、10nm~10000nmの範囲とすることが好ましく、100nm~1000nmの範囲とすることがより好ましい。さらに、生産コストの観点から、上記透明導電膜の膜厚は1000nm以下であることが好ましい。
本発明に係る半導体発光素子における透明電極は、後述するアニール処理を経ることにより、450nm付近の波長領域において85%以上、より好ましくは90%以上の透過率を有し、かつ、400nm付近の波長領域において80%以上、より好ましくは85%以上の透過率を有する。このように、本発明の半導体発光素子は、紫外領域(350~420nm)のみならず、青色領域(400~450nm)においても、効率的な発光特性を有する。
(透明導電膜の成膜)
次に、透明電極の製造、すなわち、p型半導体層上への、インジウムとガリウムからなる酸化物の透明導電膜、あるいは、インジウムとガリウムとスズからなる酸化物の透明導電膜の形成方法について説明する。
このようにして成膜された非晶質状態の上記透明導電膜は、p型半導体層上の透明電極を形成する領域である正極形成領域を除く領域が、周知のフォトリソグラフィー法およびエッチングを用いることによりパターニングされ、正極形成領域にのみ形成された状態とされる。
本発明においては、上記インジウムとガリウムからなる酸化物の透明導電膜、あるいは、インジウムとガリウムとスズとを含む酸化物からなる透明導電膜をパターニングした後、200℃~480℃の範囲の温度でアニール処理を行う。
なお、本発明の半導体発光素子の構造は、上述のように、p型半導体層13の上に透明電極14が形成される構造の半導体発光素子一般に適用され、その構造は何ら限定されるものではない。すなわち、本発明は、上記構造の公知の半導体発光素子に広く適用されるものである。ただし、本発明の理解のために、本発明が適用される半導体発光素子の一般的な構造について、以下、簡潔に言及する。
基板10には、サファイア単結晶(Al2O3;A面、C面、M面、R面)、スピネル単結晶(MgAl2O4)、ZnO単結晶、LiAlO2単結晶、LiGaO2単結晶、MgO単結晶等の酸化物単結晶、Si単結晶、SiC単結晶、GaAs単結晶、AlN単結晶、GaN単結晶およびZrB2等のホウ化物単結晶などの公知の基板材料を何ら制限なく用いることができる。
化合物半導体層としては、窒化ガリウム系化合物半導体層、セレン化亜鉛系化合物半導体、リン化ガリウム系化合物半導体、リン化インジウム系化合物半導体、あるいはヒ化ガリウム系化合物半導体などが好ましいが、特に窒化ガリウム系化合物半導体が好適である。
負極16は、上記透明導電膜の形成、あるいは形成およびアニール処理後、例えば、p型半導体層13、発光層12、およびn型半導体層11の一部をエッチング除去することにより露出されたn型半導体層11上に設けられる(図1、図2)。負極としては、例えば、Ti/Auからなるものなど各種組成および構造が周知であり、これら周知の負極を何ら制限なく用いることができる。
正極である上記透明導電膜層上の一部には、回路基板またはリードフレーム等との電気接続のための正極ボンディングパッドが設けられる。正極ボンディングパッドは、Au、Al、NiおよびCu等の材料を用いた各種構造が周知であり、これら周知の材料、構造のものを何ら制限なく用いることができる。また、正極ボンディングパッドの厚さは、100~1000nmの範囲内であることが好ましい。また、ボンディングパッドの特性上、厚さが大きい方が、ボンダビリティーが高くなるため、正極ボンディングパッドの厚さは300nm以上とすることがより好ましい。さらに、製造コストの観点から500nm以下とすることが好ましい。
上記透明導電膜からなる透明電極(正極)の酸化を防ぐために、正極ボンディングパッドの形成される領域を除く上記透明導電膜上の全領域を覆うように、保護層を成膜するとさらによい。
本発明の半導体発光素子は、例えば、当業者周知の手段を用いて、透明カバーを設けてランプを構成することができる。また、本発明の半導体発光素子と、蛍光体を有するカバーとを組み合わせることにより、白色のランプを構成することもできる。
(窒化ガリウム系化合物半導体層の製造)
窒化ガリウム系化合物半導体層を以下に示すようにして製造した。
次に、得られた窒化ガリウム系化合物半導体層を用いて、窒化ガリウム系化合物半導体発光素子を作製した。まず、HFおよびHClを用いて、窒化ガリウム系化合物半導体層のp型GaNコンタクト層の表面を洗浄し、該p型GaNコンタクト層上に、DCマグネトロンスパッタリングにより膜厚220nmのインジウムとガリウムからなる酸化物の透明導電膜を成膜した。
このようにして得られた半導体発光素子(チップ)を、リードフレーム上に載置し、金(Au)線でリードフレームと結線した。そして、プローブ針による通電により、半導体発光素子の電流印加値20mAにおける順方向電圧(駆動電圧:Vf)を測定した。また、一般的な積分球で発光出力(Po)および発光波長を測定した。
窒化ガリウム系化合物半導体層のp型GaNコンタクト層上に形成する透明導電膜をインジウムとガリウムとスズからなる酸化物の透明導電膜に変更したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を400℃としたこと、アニール処理に先立ち炉内を1Pa以下になるよう真空引きを行った後、純度4Nの高純度窒素ガスを流したことを除き、実施例1と同様に半導体発光素子を作製した。
窒化ガリウム系化合物半導体層のp型GaNコンタクト層上に形成する透明導電膜をインジウムとガリウムとスズからなる酸化物の透明導電膜に変更したこと、ならびに上記透明導電膜のパターニング後のアニール処理の雰囲気を真空とし、また温度を400℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
アニール処理のガスに窒素と水素との混合ガスを使用したこと、ならびにアニール処理の温度を450℃に変更したことを除き、実施例3と同様に半導体発光素子を作製した。なお、アニール処理直後のGITO5膜は、450nmの波長領域における透過率は90%以上で、400nm付近の波長領域における透過率が90%以上、表面抵抗は7Ω/□であった。また、実施例3同様、アニール処理後のXRDの測定の結果、GITO5膜は結晶化していることが確認された。また、得られた半導体発光素子は、400nm付近の波長領域に発光波長を有しており、Vfは3.15V、Poは17mWという非常に良好な値を示した。
透明導電膜のスパッタリングに、ガリウムの含有量がGa/(In+Ga)原子数比で0.10の酸化物焼結体ターゲットを使用したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を220℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
透明導電膜のスパッタリングに、ガリウムの含有量がGa/(In+Ga)原子数比で0.20の酸化物焼結体ターゲットを使用したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を300℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
透明導電膜のスパッタリングに、ガリウムの含有量がGa/(In+Ga)原子数比で0.35の酸化物焼結体ターゲットを使用したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を450℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
窒化ガリウム系化合物半導体層のp型GaNコンタクト層上に形成する透明導電膜をインジウムとガリウムとスズからなる酸化物の透明導電膜に変更したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を300℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
窒化ガリウム系化合物半導体層のp型GaNコンタクト層上に形成する透明導電膜をインジウムとガリウムとスズからなる酸化物の透明導電膜に変更したこと、ならびに上記透明導電膜のパターニング後のアニール処理の温度を480℃としたことを除き、実施例1と同様に半導体発光素子を作製した。
アニール処理の温度を500℃で行ったことを除き、実施例2と同様に半導体発光素子を作製した。なお、アニール処理後のGITO15膜は、450nmの波長領域における透過率は85%以上で、400nm付近の波長領域における透過率がおよそ80%以上、表面抵抗が21Ω/□程度の特性にとどまった。また、得られた半導体発光素子は、400nm付近の波長領域に発光波長を有しており、Vfは3.4V、Poは11mWであり、良好な値を得ることはできなかった。
窒化ガリウム系化合物半導体層のp型GaNコンタクト層上に形成する透明導電膜をIZO膜に変更したこと、ならびにIZO膜のパターニング後のアニール処理の温度を600℃としたことを除き、実施例2と同様に半導体発光素子を作製した。ここで、IZO膜のスパッタリングでは、酸化亜鉛の含有量が10.7重量%の酸化物焼結体ターゲットを使用した。
実施例1、実施例5、実施例6、および実施例7の結果より、適当な温度範囲でアニール処理したインジウムとガリウムからなる酸化物の透明導電膜は、非晶質であるが、青色の波長領域での透過率が高く、表面抵抗も低いことが明らかとなった。また、正極として用いた半導体発光素子も青色の波長領域で優れた発光特性を示すことが明らかである。
Claims (20)
- 少なくともp型半導体層を含む化合物半導体層と、前記p型半導体層上に設けられた透明電極とを備える半導体発光素子であって、前記透明電極が、インジウムとガリウムからなる酸化物の透明導電膜により形成されていることを特徴とする、半導体発光素子。
- 前記透明導電膜のガリウム含有量が、Ga/(In+Ga)原子数比で0.10~0.35である、請求項1に記載の半導体発光素子。
- 前記透明導電膜が非晶質である、請求項1または2に記載の半導体発光素子。
- 少なくともp型半導体層を含む化合物半導体層と、前記p型半導体層上に設けられた透明電極とを備える半導体発光素子であって、前記透明電極が、インジウムとガリウムとスズからなる酸化物の透明導電膜により形成されており、かつ、該透明導電膜が結晶化していることを特徴とする、半導体発光素子。
- 前記透明導電膜のガリウム含有量が、Ga/(In+Ga+Sn)原子数比で0.02~0.30であり、スズの含有量が、Sn/(In+Ga+Sn)原子数比で0.01~0.11である、請求項4に記載の半導体発光素子。
- 前記化合物半導体層が、少なくとも350nm~500nmの範囲に発光波長を有する、請求項1~5のいずれか一項に記載の半導体発光素子。
- 前記化合物半導体層が、窒化ガリウム系化合物半導体層である、請求項1~6のいずれか一項に記載の半導体発光素子。
- 前記透明導電膜が、450nm付近の波長領域において85%以上の透過率を有する、請求項1~7のいずれか一項に記載の半導体発光素子。
- 前記透明導電膜が、400nm付近の波長領域において80%以上の透過率を有する、請求項1~8のいずれか一項に記載の半導体発光素子。
- 前記透明導電膜の表面抵抗が20Ω/□以下である、請求項1~9のいずれか一項に記載の半導体発光素子。
- 前記透明導電膜の厚さが10nm~1000nmである、請求項1~10のいずれか一項に記載の半導体発光素子。
- 前記透明電極上に保護層が形成されている、請求項1~11のいずれか一項に記載の半導体発光素子。
- 少なくともp型半導体層を含む化合物半導体層と、前記p型半導体層上に設けられた透明電極とを備える半導体発光素子の製造方法であって、
前記p型半導体層上に、非晶質状態のインジウムとガリウムからなる酸化物、あるいは非晶質状態のインジウムとガリウムとスズからなる酸化物を成膜して、透明導電膜を形成する工程と、
前記透明導電膜に対して200℃~480℃の温度でアニール処理を行う工程と、
を含む、半導体発光素子の製造方法。 - 前記透明導電膜が、前記非晶質状態のインジウムとガリウムからなる酸化物により形成されている場合、前記アニール処理により、前記透明導電膜に微結晶を生成させ、かつ、その非晶質状態が維持される、請求項13に記載の半導体発光素子の製造方法。
- 前記透明導電膜が、前記非晶質状態のインジウムとガリウムとスズからなる酸化物により形成されている場合、前記アニール処理により、前記透明導電膜を結晶化する、請求項13に記載の半導体発光素子の製造方法。
- 前記アニール処理を行う前に、前記透明導電膜をパターニングする工程をさらに備える、請求項13~15のいずれか一項に記載の半導体発光素子の製造方法。
- 前記アニール処理を、酸素を含まない雰囲気中で行う、請求項13~16のいずれか一項に記載の半導体発光素子の製造方法。
- 前記アニール処理を、真空雰囲気中、窒素雰囲気中、あるいは窒素と水素の混合ガス雰囲気中で行う、請求項13~17のいずれか一項に記載の半導体発光素子の製造方法。
- 前記アニール処理の後、前記透明導電膜極に保護層を積層する工程をさらに備える、請求項13~18のいずれか一項に記載の半導体発光素子の製造方法。
- 請求項1~12のいずれか一項に記載の半導体発光素子が用いられている、ランプ。
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US20120248491A1 (en) | 2012-10-04 |
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