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WO2009038785A3 - Parties de moteur avec revêtements céramiques fonctionnels et leurs procédés de fabrication - Google Patents

Parties de moteur avec revêtements céramiques fonctionnels et leurs procédés de fabrication Download PDF

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Publication number
WO2009038785A3
WO2009038785A3 PCT/US2008/010932 US2008010932W WO2009038785A3 WO 2009038785 A3 WO2009038785 A3 WO 2009038785A3 US 2008010932 W US2008010932 W US 2008010932W WO 2009038785 A3 WO2009038785 A3 WO 2009038785A3
Authority
WO
WIPO (PCT)
Prior art keywords
portions
methods
making same
coating
engine
Prior art date
Application number
PCT/US2008/010932
Other languages
English (en)
Other versions
WO2009038785A2 (fr
Inventor
Anand Kulkarni
Original Assignee
Siemens Energy Inc
Anand Kulkarni
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Energy Inc, Anand Kulkarni filed Critical Siemens Energy Inc
Priority to EP08831952.0A priority Critical patent/EP2193216B1/fr
Publication of WO2009038785A2 publication Critical patent/WO2009038785A2/fr
Publication of WO2009038785A3 publication Critical patent/WO2009038785A3/fr

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/284Selection of ceramic materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288Protective coatings for blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/90Coating; Surface treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00Materials; Properties thereof
    • F05D2300/20Oxide or non-oxide ceramics
    • F05D2300/21Oxide ceramics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249961With gradual property change within a component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

L'invention concerne un revêtement céramique destiné à conférer une ou plusieurs variétés de caractéristiques fonctionnelles (par ex. réduire les niveaux de vibrations) à une ou plusieurs pièces ou parties d'un moteur (par ex., des segments annulaires, des conduites de transition, des brûleurs, des pales, des aubes et des tôles de protection d'un moteur de turbine, des parties de ces pièces et des parties d'un moteur diesel), les pièces ou les parties comprenant ce revêtement, et leurs procédés de fabrication. Le revêtement céramique présente un gradient ou un autre changement de caractéristique(s) fonctionnelle(s) sur l'épaisseur du revêtement, sur la surface du revêtement ou sur les deux.
PCT/US2008/010932 2007-09-19 2008-09-19 Parties de moteur avec revêtements céramiques fonctionnels et leurs procédés de fabrication WO2009038785A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08831952.0A EP2193216B1 (fr) 2007-09-19 2008-09-19 Parties de moteur avec revêtements céramiques fonctionnels et leurs procédés de fabrication

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US97355407P 2007-09-19 2007-09-19
US97356307P 2007-09-19 2007-09-19
US60/973,563 2007-09-19
US60/973,554 2007-09-19
US12/019,931 US7846561B2 (en) 2007-09-19 2008-01-25 Engine portions with functional ceramic coatings and methods of making same
US12/019,931 2008-01-25

Publications (2)

Publication Number Publication Date
WO2009038785A2 WO2009038785A2 (fr) 2009-03-26
WO2009038785A3 true WO2009038785A3 (fr) 2009-06-04

Family

ID=40454776

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/US2008/010873 WO2009038749A1 (fr) 2007-09-19 2008-09-19 Conférer des caractéristiques fonctionnelles à des parties de moteur
PCT/US2008/010932 WO2009038785A2 (fr) 2007-09-19 2008-09-19 Parties de moteur avec revêtements céramiques fonctionnels et leurs procédés de fabrication

Family Applications Before (1)

Application Number Title Priority Date Filing Date
PCT/US2008/010873 WO2009038749A1 (fr) 2007-09-19 2008-09-19 Conférer des caractéristiques fonctionnelles à des parties de moteur

Country Status (3)

Country Link
US (2) US8153204B2 (fr)
EP (2) EP2193217B1 (fr)
WO (2) WO2009038749A1 (fr)

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US8603930B2 (en) 2005-10-07 2013-12-10 Sulzer Metco (Us), Inc. High-purity fused and crushed zirconia alloy powder and method of producing same
US7723249B2 (en) * 2005-10-07 2010-05-25 Sulzer Metco (Us), Inc. Ceramic material for high temperature service
US8153204B2 (en) * 2007-09-19 2012-04-10 Siemens Energy, Inc. Imparting functional characteristics to engine portions
DE102008002572A1 (de) * 2008-06-20 2009-12-24 Federal-Mogul Nürnberg GmbH Verfahren zur Herstellung eines Kolbens für einen Verbrennungsmotor sowie Kolben für einen Verbrennungsmotor
US9011104B2 (en) 2010-01-06 2015-04-21 General Electric Company Articles having damping coatings thereon
US9273400B2 (en) * 2010-05-24 2016-03-01 Sikorsky Aircraft Corporation Multilayered coating for improved erosion resistance
US20120177908A1 (en) * 2010-07-14 2012-07-12 Christopher Petorak Thermal spray coatings for semiconductor applications
US20120183790A1 (en) * 2010-07-14 2012-07-19 Christopher Petorak Thermal spray composite coatings for semiconductor applications
AU2012362827B2 (en) 2011-12-30 2016-12-22 Scoperta, Inc. Coating compositions
US20130171367A1 (en) * 2011-12-30 2013-07-04 Grzegorz Jan Kusinski Coating compositions, applications thereof, and methods of forming
DE102012200491B4 (de) 2012-01-13 2015-05-28 Lufthansa Technik Ag Gasturbinenschaufel für ein Flugzeugtriebwerk und Verfahren zur Beschichtung einer Gasturbinenschaufel
US20140220324A1 (en) * 2012-08-15 2014-08-07 Christopher W. Strock Thermal barrier coating having outer layer
CN104870753B (zh) 2012-12-20 2017-03-15 西门子公司 带有MCrAlY涂层和隔热涂层补片的燃气轮机导叶组件
US9816392B2 (en) 2013-04-10 2017-11-14 General Electric Company Architectures for high temperature TBCs with ultra low thermal conductivity and abradability and method of making
US10132185B2 (en) * 2014-11-07 2018-11-20 Rolls-Royce Corporation Additive process for an abradable blade track used in a gas turbine engine
KR102447682B1 (ko) * 2015-05-29 2022-09-27 삼성전자주식회사 코팅층 형성 방법, 플라즈마 처리 장치 및 패턴 형성 방법
CA2997367C (fr) 2015-09-04 2023-10-03 Scoperta, Inc. Alliages resistant a l'usure sans chrome et a faible teneur en chrome
US10145252B2 (en) * 2015-12-09 2018-12-04 General Electric Company Abradable compositions and methods for CMC shrouds
US10900371B2 (en) 2017-07-27 2021-01-26 Rolls-Royce North American Technologies, Inc. Abradable coatings for high-performance systems
US10858950B2 (en) 2017-07-27 2020-12-08 Rolls-Royce North America Technologies, Inc. Multilayer abradable coatings for high-performance systems
US11021989B2 (en) 2018-07-18 2021-06-01 Raytheon Technologies Corporation Environmental barrier multi-phase abradable coating
CA3117043A1 (fr) 2018-10-26 2020-04-30 Oerlikon Metco (Us) Inc. Alliages a base de nickel resistants a la corrosion et a l'usure
EP3947571B1 (fr) 2019-03-28 2024-05-22 Oerlikon Metco (US) Inc. Alliages à base de fer pour projection à chaud destinés au revêtement d'alésages de moteur
CA3136967A1 (fr) 2019-05-03 2020-11-12 Oerlikon Metco (Us) Inc. Charge d'alimentation pulverulente destinee au soudage en vrac resistant a l'usure, concue pour optimiser la facilite de production
CN111519125B (zh) * 2020-05-28 2022-03-29 广东省科学院新材料研究所 一种航空发动机涡轮外环的表面处理方法及航空发动机涡轮外环
CN111795984B (zh) * 2020-06-22 2022-05-10 中国科学院上海硅酸盐研究所 一种用于扫描电镜观察陶瓷内部微观结构的制样方法
US11866379B2 (en) 2020-08-14 2024-01-09 Rtx Corporation Hafnon and zircon environmental barrier coatings for silicon-based components

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US3758233A (en) * 1972-01-17 1973-09-11 Gen Motors Corp Vibration damping coatings
EP1580293A2 (fr) * 2004-03-23 2005-09-28 Rolls-Royce PLC article ayant un revetement amortissant les vibrations et procede de formation d'un revetement amortissant les vibrations sur un article
EP1772441A1 (fr) * 2005-10-07 2007-04-11 Sulzer Metco (US) Inc. Matériau céramique et revêtements pour des applications à haute température

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US6620525B1 (en) * 2000-11-09 2003-09-16 General Electric Company Thermal barrier coating with improved erosion and impact resistance and process therefor
US6716539B2 (en) * 2001-09-24 2004-04-06 Siemens Westinghouse Power Corporation Dual microstructure thermal barrier coating
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EP1772441A1 (fr) * 2005-10-07 2007-04-11 Sulzer Metco (US) Inc. Matériau céramique et revêtements pour des applications à haute température
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Also Published As

Publication number Publication date
US20090074961A1 (en) 2009-03-19
WO2009038749A1 (fr) 2009-03-26
WO2009038785A2 (fr) 2009-03-26
US7846561B2 (en) 2010-12-07
US20090075057A1 (en) 2009-03-19
EP2193217B1 (fr) 2018-06-13
EP2193217A1 (fr) 2010-06-09
EP2193216A2 (fr) 2010-06-09
EP2193216B1 (fr) 2016-11-30
US8153204B2 (en) 2012-04-10

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