WO2009076989A1 - Actionneur linéaire - Google Patents
Actionneur linéaire Download PDFInfo
- Publication number
- WO2009076989A1 WO2009076989A1 PCT/EP2007/011105 EP2007011105W WO2009076989A1 WO 2009076989 A1 WO2009076989 A1 WO 2009076989A1 EP 2007011105 W EP2007011105 W EP 2007011105W WO 2009076989 A1 WO2009076989 A1 WO 2009076989A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- internally threaded
- segment
- linear actuator
- threaded tube
- segments
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/24—Elements essential to such mechanisms, e.g. screws, nuts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2075—Coaxial drive motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2075—Coaxial drive motors
- F16H2025/2078—Coaxial drive motors the rotor being integrated with the nut or screw body
Definitions
- the present invention relates to an internally threaded tube and to a linear actuator device comprising such a tube.
- Linear actuators are used to move an object along a straight line, either between two end points or to a defined position.
- Actuators may be air or hydraulic driven using pressure or they may be driven by electricity.
- Air or hydraulic driven actuators are cheap and simple in design. They are also easy to control, but they require an air or hydraulic supply which is relatively expensive, especially for small systems.
- Electric driven linear actuators normally incorporate a rotating motor and some kind of transmission means to convert the relatively high-speed rotating motor to a low speed linear motion.
- This transmission means may incorporate a gear box and/or a screw shaft.
- One common type of linear actuator incorporates a screw shaft with a nut running thereon. The screw shaft extends over the full length of the actuator and sets the operating length of the actuator. Since the nut is held in a non-rotatable state, the nut will be displaced when the screw shaft is rotated by a motor.
- the nut may incorporate rolling elements, such as balls or rollers, between the screw shaft and the nut. This will allow for a high efficiency actuator with high load transfer and long life.
- the nut may also engage directly with the screw shaft, i.e. a sliding screw design. In this case, the nut is preferably made of a plastic material.
- An object of the invention is therefore to provide an improved linear actuator which is easy and cost-effective to produce.
- a further object of the invention is to provide a linear actuator with reduced wear.
- Another object of the invention is to provide a permanently lubricated linear actuator.
- An object of the invention is also to provide an internally threaded tube for the use in a linear actuator according to the invention.
- the object of the invention is achieved in that the internally threaded tube consists of a plurality of cylindrical segments, where each segment is provided with an internal thread that is adapted to connect with the internal thread of an adjoining segment, so as to form a continuous internal thread.
- an internally threaded tube comprising a plurality of segments. This is advantageous in that an internally threaded tube can be obtained in an easy way.
- the internally threaded tube comprises a plurality of identical segments.
- each segment can be produced in an easy and cost-effective way by moulding, using relatively simple tools consisting of only two pieces.
- the internally threaded tube is assembled from the segments, allowing for an internally threaded tube that can be used for an improved linear actuator.
- the same tool can be used for the production of all the segments, reducing tooling cost.
- the internally threaded tube comprises at least two adjoining segments with mating ends.
- the mating ends may be flat i.e. may exhibit a continuous radial surface.
- the mating ends may be interlocking and comprise one or more protrusions and one or more corresponding recesses, where the one or more protrusions on one mating end are adapted to mate with the one or more recesses on the other mating end and vice versa.
- Each of the one or more protrusions on the first and second mating ends is provided with an internal thread, which is adapted to form a continuous internal thread when the mating ends are adjoined.
- the internally threaded tube comprises at least two segments that have a first section exhibiting a longitudinal displacement relative to a second section, where the first section constitutes half of the segment split along a plane through the centre axis.
- the object of the invention is achieved in that the extended nut comprises an internally threaded tube consisting of a plurality of cylindrical segments.
- a linear actuator comprising a plurality of internally threaded cylindrical segments.
- the internally threaded tube comprises a supporting sleeve. This allows for an improved linear actuator with an extended nut that is light and easy to produce.
- the extended nut comprises end caps.
- the advantage of this is that a permanently lubricated linear actuator is possible to obtain.
- the linear actuator is further improved using sealing elements in the end caps.
- the end caps, and thus the extended nut are mounted in bearing means supported in the linear actuator housing.
- the internally threaded tube comprises at least one external longitudinal groove and a connection channel that extends to the inside of the internally threaded tube. This is advantageous in that a pressure build up inside the extended nut is prevented. This is especially advantageous when the internally threaded tube is provided with a lubricant.
- the extended nut is connected to an electrical motor. This is advantageous in that an electric motor is easy to control by an electronic control unit.
- the electrical motor is integrated with the extended nut. This is advantageous in that a compact linear actuator is possible to obtain.
- the linear actuator device comprises a rotational sensor for measuring the rotations of the extended nut. This is advantageous in that the linear actuator can be controlled in an improved way by an electronic control unit.
- Fig. 1 shows a first embodiment in cut view of a linear actuator according to the invention
- Fig. 2 shows a second embodiment in cut view of a linear actuator according to the invention
- Fig. 3 shows a first embodiment of an internally threaded tube to be used in the linear actuator according to the invention
- Fig. 4 shows a second embodiment of an internally threaded tube to be used in the linear actuator according to the invention
- Fig. 5 shows a segment to be used in a tube according to fig. 3,
- Fig. 6 shows a segment to be used in a tube according to fig. 4,
- Fig. 7 shows a detail of an end portion of the extended nut to be used in the linear actuator according to the invention.
- Fig. 8 shows a detail of another end portion of the extended nut to be used in the linear actuator according to the invention.
- Fig. 1 shows a first embodiment of a linear actuator device according to the invention.
- the linear actuator 1 comprises a housing 2 with a front end part 3 and a rear end part 4. Inside the housing, a screw 5 having an external thread 6 runs in an extended nut 7 having an internal thread 8.
- the housing 2 of the linear actuator 1 has a centre axis 18, which coincides with the centre axis of the extended nut.
- a piston rod 9 is at its inner end fixedly attached to the screw.
- the piston rod 9 is provided with a front attachment means 20, e.g. a hole, a thread, a fork ear or a single ear, at its outer end.
- the extended nut 7 comprises an internally threaded tube 12, an outer support sleeve 13, a first end cap 14 and a second end cap 15.
- the extended nut is mounted to the housing in a rotatable way by means of a front bearing device 10 and a rear bearing device 11.
- roller bearings are used as bearing devices to obtain a long service life and a reliable function.
- Other bearing devices are possible to use, depending on e.g. required durability and precision.
- the front bearing device 10 is mounted to the first end cap 14 of the extended nut and the rear bearing device 11 is mounted to the second end cap 15 of the extended nut. In this way, the extended nut can rotate freely inside the housing.
- the linear actuator When the linear actuator is to be used, it will be mounted to a rigid member, e.g. the chassis of a machine, using a rear attachment means 17, e.g. a fork ear or a single ear.
- the part to be actuated is mounted to the front attachment means 20 on the piston rod in a non-rotatable way. This means that the piston rod will not be able to rotate around the centre axis of the linear actuator. Since the piston rod will not rotate, the screw will be driven along the extended nut 7 when the extended nut rotates. In this way, the piston rod will extend out of or retract into the housing, depending on the rotational direction of the extended nut.
- the screw 5 is in this example a friction screw with an external thread.
- the length of the screw depends on e.g. the load that the linear actuator is designed for. A longer screw will be able to transfer a larger load to the internally threaded tube, but will also exhibit a larger friction.
- the screw may also be of an external ball or roller screw type. By using one of these screw types, the friction between the screw and the extended nut will be reduced.
- the extended nut may be driven by an electric motor 16.
- the motor is in the first embodiment attached in a non-rotatable way to the rear end, i.e. to the second end cap 15, of the extended nut.
- the mechanical motor connection may also be integrated with the second end cap 15.
- the operation speed of the piston rod, and thus for the linear actuator, will depend of the speed of the motor and the pitch of the thread.
- the motor may in this embodiment be any suitable motor, such as a DC-motor, a brushless DC-motor (BLDC), an AC-motor or a stepper motor.
- the motor may be driven by an external or internal control unit.
- the control unit may be any kind of suitable control unit, such as an analogue or digital control unit.
- the linear actuator may have a standard PLC compatible l/O-interface using discrete signal lines or may have an integrated standard fieldbus interface. Most commonly, a standard PLC compatible l/O-interface will be used for the communication between the motor and the external PLC.
- Two signal lines can be used for the commands "actuator out" and "actuator in”. These signals may be either low-level, when a separate power connection is provided, or high level, when the signals are used to drive the motor directly.
- This input signal may also comprise information about the motor speed, i.e. how fast the motor should rotate. For a DC motor, this may be a voltage setting the speed or a modulated signal. For an AC motor, a modulated signal is suitable.
- the actuator may also comprise an internal controller for the control of the motor, to interface to a position sensor and to communicate with the external controller, e.g. a PLC, via digital I/O lines, analogue lines or a fieldbus interface, e.g. CANbus, LIN bus, Profibus etc.
- the linear actuator may also comprise two end position switches (not shown) that will set the end positions for the piston rod. Most commonly, the end positions are fixed in the linear actuator, and the piston stroke is set by the length of the linear actuator. Alternatively, the end position switches may also be adjustable, so that the piston stroke can be set by the user.
- the end position switches may be connected to the internal or external control unit via two signal control lines, indicating the state of the linear actuator to the control unit. The states are either retracted or extended.
- Another way of sensing the state of the linear actuator is to use a current sensing device measuring the current through the motor. When the motor is blocked, i.e. cannot rotate, the current consumption of the motor will increase. This signal can be used to detect the state of the linear actuator, i.e. if the motor is blocked when the piston is in an outermost or innermost position. This detection method is suitable when the drive current and the blocking current for the motor differs enough, e.g. by a factor 2 or more.
- the linear actuator is provided with a rotational sensor 19, detecting the rotations of the motor.
- the sensor detects the rotations of the motor and outputs a signal representing a rotational value.
- the sensor may either output an analogue value, e.g. a voltage proportional to the rotational speed of the motor, or a digital value, either a pulsed signal where the number of pulses is proportional to the rotational speed of the motor or a signal representing an absolute value for the rotation of the motor.
- the absolute value may either represent a value for the angular position over one turn of the motor or may be an absolute value for the position of the piston over the full stroke length.
- the internal control unit can count the number of turns in order to calculate the position of the piston.
- a calibration possibility in the linear actuator, in order to be able to calibrate a starting value for the sensor. This may be e.g. an end position switch. During calibration, the piston is driven until the end position switch is reached, and the control unit starts to count from there.
- an absolute output value When an absolute output value is used, it may consist of one part giving an absolute value for the angular position over one turn of the motor and one part representing the number of full turns rotated by the motor. In this case, a calibration possibility is not necessary but is still preferable, in order to be able to calibrate a starting value for the sensor.
- the sensor is preferably a contactless rotational sensor, e.g. an optical or magnetic sensor, but also other types of sensors are possible to use, depending on e.g. required resolution, life time expectancy or cost.
- the motor 16 is mounted on the outside of and around the extended nut.
- a motor of the outer runner motor type is preferred.
- the magnets 31 are positioned at the outer, rotating part 30 of the motor housing.
- the inner part 32 is fixedly mounted to the housing 2 of the linear actuator.
- the stator 33 of the motor is mounted on the inner part 32 of the motor. With the stator fixed in the linear actuator housing, the electrical power transfer to the stator coils is simplified.
- a compact linear actuator is achieved, in which the length of the linear actuator device is in the same order of magnitude as the maximum piston stroke, i.e. the length of the motor will not reduce the piston stroke length of the actuator.
- a rotational sensor as described above may advantageously also be incorporated.
- the screw may be rotated by a motor while the extended nut is supported in a non-rotational manner.
- the piston is then formed with or connected to the extended nut, which becomes the retractable and extendable member in this embodiment, since a linear movement will be induced in the extended nut when its internal thread engages with the external thread on the rotating screw.
- the internally threaded tube 12 consists of a plurality of tube segments.
- the tube segments are cylindrical with respect to the centre axis 18 of the internally threaded tube 12.
- a first type of segment 39 is symmetrical about the centre axis, as shown in fig. 5. Each segment resembles a short tubular element.
- the segment 40 is provided with at least one offset section or protrusion, where the offset section or protrusion has an internal thread as shown in fig. 6.
- a plastic nut is used to run on an externally threaded metallic screw.
- the wear of the nut will be high since the nut will wear over the whole range of the screw. Since this type of lead screw is open, it may not be permanently lubricated, but will have to be lubricated in regular intervals.
- the wear of the extended nut will be reduced since the screw, preferably made of metal, will travel over the whole range but will only engage with each part of the internally threaded tube for part of the travel.
- the internally threaded tube 12 consists of several segments 39 of the first type.
- a segment is a tubular element with an internal thread.
- a segment is relatively short in relation to the overall length of the extended nut. The reason for this is that the segment may be produced with an internal thread using an injection moulding technique. Due to the nature of injection moulding, at least the internal thread and possibly also the outer diameter of the segment will have different diameters at the different ends of the segment. A long segment will thus have greater differences which will give too large tolerances of the internally threaded tube. This will be described in more detail below.
- a segment of the first type is shown in fig. 5.
- the segment 39 is a circular, longitudinal element having an internal thread 8.
- the segment may be provided with male connection means 41 such that a continuous thread through the complete internally threaded tube 12 is achieved when several segments are mounted to each other.
- the male connection means 41 may protrude from a first end face 44 of the segment 39.
- the second end face of the segment may be provided with female connection means 42.
- the first and second end faces may comprises male and female connection means that are adapted to interact with corresponding male and female connection means on an adjoining segment. It is advantageous if the male connection means and corresponding female connection means are positioned asymmetrically on the end faces of the segment.
- the use of asymmetric connection means guarantees that the internal thread will be properly assembled.
- the internal thread is made in such a way that the thread will continue from one segment to another when two or more segments are assembled to each other.
- the male connection means 41 and the female connection means 42 are in one embodiment adapted to position the segments in a predetermined way.
- the support sleeve will hold the internally threaded tube in position.
- the male connection means and the female connection means may also comprise locking means to lock the segments together. In this way, the support sleeve may be superfluous.
- the segments are preferably made of a plastic material, but also metallic segments are plausible. The plastic material is chosen to meet the requirements of the linear actuator. These requirements may include wear, friction, cost etc.
- a plastic segment is preferably manufactured in an injection moulding process.
- an internally threaded tube is provided for that is cheap and easy to manufacture.
- This allows for a linear actuator of the type described above.
- an internally threaded tube manufactured from short segments is cost-effective in comparison with an internally threaded tube manufactured in one piece.
- the plastic segment is injection moulded using a mould comprising at least two halves, i.e. a core and a cavity tool.
- the core tool is provided with a thread shape that will give the segment an internal thread.
- the core may be rotatable so that it rotates out of the cavity, leaving the segment in the cavity.
- the segment is thereafter released.
- the cavity constitutes in this example the fixed half of the mould and the core the movable half. Since an injection moulding tool requires a small inclination in order to allow for the removal of the core and/or the cavity, the internal thread of the segment will have different diameters at the different ends of the segment. This will limit the maximum usable length of a segment.
- the cavity be the movable half.
- the cavity is removed after cooling, leaving the segment on the threaded- shaped core. The segment is then removed with a rotating movement, releasing it from the core.
- the differences between the two ends should be in the same magnitude as the tolerances used for the complete product. From this follows that the maximum length of a segment is preferably less than the width of 20 complete threads, more preferably less than 10 complete threads and still more preferably less than 5 complete threads.
- the internally threaded tube 12 comprises several segments 40 of the second type.
- An example of a segment 40 of the second type is shown in detail in fig. 6.
- the segment is a circular, longitudinal element, resembling a short tubular element having an internal thread 8.
- the segment 40 has a first section 37 and a second section 38.
- the first and second sections exhibit a longitudinal displacement relative each other.
- the first section may constitute half of the segment split along a plane through the centre axis 18 and the second section constitutes the other half of the segment.
- the first section could also constitute part of a segment split along a place parallel to the centre axis.
- a segment may comprise more than one threaded protrusion at a mating end that is adapted to fit into a corresponding recess on an adjoining mating end.
- first section 37 is displaced by half of the length of a segment.
- identical segments may be mounted to each other to form an internally threaded tube 12 of any desired length.
- a segment 40 may for example be provided with one or more male connection means 41 at one end face of the segment and with one or more female connection means 42 at the other end face surface of the segment in order to facilitate the mounting process. Additional male connection means will e.g. hold the segments in place before the internally threaded tube 12 is mounted in the support sleeve.
- the internal thread is made in such a way that the thread will continue from one segment to the next when two or more segments are mounted together.
- the internally threaded tube 12 of the embodiment shown in fig. 4 further comprises two end segments 43 having a longitudinal displacement corresponding to the longitudinal displacement of the segments 40.
- Such an end segment 43 can be obtained in the same way as a segment 40, but can be somewhat longer since the end section is not mounted to another segment.
- the internally threaded tube 12 may be inserted into a support sleeve 13 when it is assembled.
- the purpose of the support sleeve is to support the internally threaded tube.
- the support sleeve should therefore be strong enough to, together with the segments, take up at least the rated load of the linear actuator.
- the support sleeve is preferably made of a metallic material or a reinforced composite material. It is also possible to incorporate locking means in a segment that is strong enough to hold the segments together without a support sleeve. Another way of locking the segments together would be to join them permanently, by using e.g. glue or a welding process.
- the internally threaded tube will comprise an external groove 45 in the outer surfaces of the segments.
- the groove is in contact with a connection channel 49 between the thread and the external groove.
- the groove 45 will, when the internally threaded tube is inserted into the support sleeve, form a channel connecting the two ends of the internally threaded tube.
- a lubricant e.g. oil or grease
- the groove 45 will allow the lubrication to move from one end of the internally threaded tube to the other when the piston and thus the screw is extended or retracted. Otherwise, the lubrication would be pushed to one end of the internally threaded tube with an increased pressure build up and consequent damage to the linear actuator.
- the linear actuator is provided with a ball or a roller screw, the groove may not be required since the lubricant can move through the ball or roller screw. In this case, there will be no pressure build up.
- an end cap is shown.
- the shown end cap is the first end cap 14.
- the first end cap 14 may be identical to the second end cap 15, or they may differ e.g. depending on the mounting of the extended nut.
- An end cap is mounted on each end of the internally threaded tube.
- the end cap extends over the support sleeve and displays a bearing surface 46, on which the front bearing 10 will be mounted.
- the end cap may also comprise a seal 47, e.g. in the form of an O-ring or a specifically manufactured sealing element, in order to seal against the piston 9.
- the second end cap 15 may comprise a sealing element to seal against the motor when the motor is mounted at the end of the extended nut, or may be closed when the motor is mounted around the extended nut.
- the interior of the extended nut will form a closed space. This allows for the use of a permanently lubricated screw and internal nut, which will reduce wear, extend life and reduce friction of the linear actuator.
- the groove 45 does not extend over the entire length of the internally threaded tube.
- the groove is positioned at a distance from the end of the thread.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
L'invention concerne un actionneur linéaire, comprenant un logement (2), une vils filetée extérieurement (5), un piston (9) et un écrou rallongé fileté intérieurement (7), l'écrou rallongé (7) étant composé d'une pluralité de segments cylindriques adjoints et chaque segment étant doté d'un filetage intérieur adapté pour se raccorder avec le filetage intérieur sur un segment adjoint. L'avantage de l'invention est que des actionneurs linéaires de différentes longueurs peuvent être fabriqués facilement et de façon rentable.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2007/011105 WO2009076989A1 (fr) | 2007-12-18 | 2007-12-18 | Actionneur linéaire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2007/011105 WO2009076989A1 (fr) | 2007-12-18 | 2007-12-18 | Actionneur linéaire |
Publications (1)
Publication Number | Publication Date |
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WO2009076989A1 true WO2009076989A1 (fr) | 2009-06-25 |
Family
ID=39689320
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2007/011105 WO2009076989A1 (fr) | 2007-12-18 | 2007-12-18 | Actionneur linéaire |
Country Status (1)
Country | Link |
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WO (1) | WO2009076989A1 (fr) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2847869A (en) * | 1954-11-22 | 1958-08-19 | Cleveland Pneumatic Ind Inc | Inertia actuator |
GB1180949A (en) * | 1967-08-25 | 1970-02-11 | Dexter & Co High Wycombe Ltd | Improvements in or relating to Lead Screws. |
US3799292A (en) * | 1972-01-05 | 1974-03-26 | Astro Dynamics Inc | Screw-nut and nut follower-controlled lift apparatus and components |
US5231888A (en) * | 1991-05-27 | 1993-08-03 | Nsk Ltd. | Ball screw device with internal motors |
-
2007
- 2007-12-18 WO PCT/EP2007/011105 patent/WO2009076989A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2847869A (en) * | 1954-11-22 | 1958-08-19 | Cleveland Pneumatic Ind Inc | Inertia actuator |
GB1180949A (en) * | 1967-08-25 | 1970-02-11 | Dexter & Co High Wycombe Ltd | Improvements in or relating to Lead Screws. |
US3799292A (en) * | 1972-01-05 | 1974-03-26 | Astro Dynamics Inc | Screw-nut and nut follower-controlled lift apparatus and components |
US5231888A (en) * | 1991-05-27 | 1993-08-03 | Nsk Ltd. | Ball screw device with internal motors |
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