WO2009071038A1 - Polymer concrete with ground stones of any type and also sand admixed with harmful substances and/or organic constituents - Google Patents
Polymer concrete with ground stones of any type and also sand admixed with harmful substances and/or organic constituents Download PDFInfo
- Publication number
- WO2009071038A1 WO2009071038A1 PCT/DE2008/000070 DE2008000070W WO2009071038A1 WO 2009071038 A1 WO2009071038 A1 WO 2009071038A1 DE 2008000070 W DE2008000070 W DE 2008000070W WO 2009071038 A1 WO2009071038 A1 WO 2009071038A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polymer concrete
- product
- type
- binder
- filler
- Prior art date
Links
- 239000002986 polymer concrete Substances 0.000 title claims abstract description 9
- 239000000126 substance Substances 0.000 title claims abstract description 5
- 239000004576 sand Substances 0.000 title claims description 5
- 239000000470 constituent Substances 0.000 title 1
- 239000000945 filler Substances 0.000 claims abstract description 8
- 239000000654 additive Substances 0.000 claims abstract description 4
- 239000004848 polyfunctional curative Substances 0.000 claims abstract description 3
- 239000011347 resin Substances 0.000 claims abstract description 3
- 229920005989 resin Polymers 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims abstract 2
- 239000011435 rock Substances 0.000 claims description 5
- 239000003344 environmental pollutant Substances 0.000 claims description 4
- 231100000719 pollutant Toxicity 0.000 claims description 4
- 239000000047 product Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims 2
- 230000000694 effects Effects 0.000 claims 1
- 239000012467 final product Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 239000002245 particle Substances 0.000 claims 1
- 230000000704 physical effect Effects 0.000 claims 1
- 239000000049 pigment Substances 0.000 claims 1
- 229920001225 polyester resin Polymers 0.000 claims 1
- 239000004645 polyester resin Substances 0.000 claims 1
- 239000011230 binding agent Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- -1 slabs Substances 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 abstract description 2
- 239000011449 brick Substances 0.000 abstract 1
- 239000004035 construction material Substances 0.000 abstract 1
- 238000009472 formulation Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/18—Polyesters; Polycarbonates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- polymer concrete generally being characterized by excellent material properties, i.a. as:
- the selection of the binder, additives / inhibitors and their percentage mixing ratio depends on the desired chemical-physical properties of the end product, the selection of the binder, additives / inhibitors and their percentage mixing ratio.
- the basic components are the following proportions:
- the preparation is carried out in a conventional mixer, wherein only the filler and the binder are thoroughly mixed and then the addition of the chemical additives, with further mixing, takes place. Subsequently, the compound is poured into the molds, shaken according to the required density and demoulded.
- the cycle time is between 6 and 120 minutes.
- the polymer concrete thus created is suitable for the production of building materials such as slabs, stones, pillars, pipes, ind. Moldings, etc. as well as consumer goods of all kinds, e.g. in the garden, kitchen and bathroom area or for decorative elements.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
As basic building block, the following quantitative ratios apply: 76.5-83.5% filler, 16.0-20.0% resin/binder, 0.2-2.0% hardener, 0.2-1.5% accelerator. The production takes place in a conventional mixer, where first the filler and the binder are mixed intensively and then the addition of the chemical additives takes place with further mixing. The compound is then poured into the moulds, shaken according to the required density and released from the moulds. According to the formulation, the cycle time is between 6 and 120 minutes. The polymer concrete thus provided is suitable for the production of construction material, such as slabs, bricks, pillars, pipes, individual moulded parts etc., and articles of use of all types e.g. in the garden, kitchen and bathroom sector or for decorative elements.
Description
Polymerbeton mit zermahltem Gesteinen jedweder Art sowie mit Schadstoffen und/oder organischen Bestandteilen versetzter Sand Polymer concrete with crushed rock of any kind and with pollutants and / or organic components offset sand
Die Herstellung von Bauwerkstoffen aus Polymerbeton ist aus volkswirtschaftlichen und umweltpolitischen Gesichtspunkten sehr interessant. Es ist möglich Materialien als Rohstoffe zu verarbeiten, welche im Normalfall als Abfall oder nicht verwertbar gelten bzw. nur noch als minderwertiger Rohstoff zum Einsatz kommen können. Das gilt auch für bestimmten Abraum/Bruch beim Abbau von jeglichen Gesteinen sowie mit Schadstoffen und/oder organischen Bestandteilen versetzter Sand => Füllstoffe.The production of building materials made of polymer concrete is very interesting from an economic and environmental point of view. It is possible to process materials as raw materials, which are normally regarded as waste or unusable or can only be used as inferior raw material. This also applies to certain overburden / breakage in the mining of any rocks as well as pollutants and / or organic components of offset sand => fillers.
Unter Beachtung dieser Gesichtspunkte wurde eine Möglichkeit der Verarbeitung von den v.g. Füllstoffen (auch verunreinigt) zu hochwertigen Produkten, entwickelt. Dabei werden die Rohmaterialien gesiebt/gemahlen (optimale Sieblinie 0,01mm - 1 ,5mm) und als Füllstoff für die Herstellung von Polymerbeton verwand.Taking these aspects into consideration, one possibility of processing was provided by the v.g. Fillers (also contaminated) to high quality products, developed. The raw materials are sieved / ground (optimal grain size 0.01mm - 1.5mm) and used as filler for the production of polymer concrete.
Es können je nach Art des Gesteines (z.B. Kalksandstein, Granit, etc.) ganz spezifische Eigenschaften erzielt werden, wobei sich Polymerbeton generell durch hervorragende Materialeigenschaften u.a. wie:Depending on the type of rock (e.g., calcareous sandstone, granite, etc.), very specific properties can be achieved, with polymer concrete generally being characterized by excellent material properties, i.a. as:
• Hohe Festigkeit• High strength
• Hoher E-Modul• High modulus of elasticity
• Korrosions-, alterungs- und witterungsbeständig• Corrosion, aging and weather resistant
• Große chemische Resistenz• Great chemical resistance
• Äußerst geringe Wasseraufnahme• Extremely low water absorption
• Schwund tendiert gegen Null• Weakness tends to zero
• Hohe Abriebfestigkeit auszeichnet.• High abrasion resistance.
Je nach den gewünschten chemisch-physikalischen Eigenschaften des Endproduktes, erfolgt die Auswahl der Bindemittel, Additive/Inhibitoren sowie deren prozentuales Mischungsverhältnis.Depending on the desired chemical-physical properties of the end product, the selection of the binder, additives / inhibitors and their percentage mixing ratio.
Als Grundbaustein gelten folgende Mengenverhältnisse:The basic components are the following proportions:
76,5 - 83,5% Füllstoff76.5-83.5% filler
16,0 - 20,0% Harz/Bindemittel16.0 - 20.0% resin / binder
0,2 - 2,0% Härter0.2 - 2.0% hardener
0,2 - 1 ,5% Beschleuniger0.2 - 1.5% accelerator
Die Herstellung erfolgt in einem herkömmlichen Mischer, wobei erst der Füllstoff und das Bindemittel intensiv vermischt werden und dann die Zugabe der chemischen Zusätze, unter weiterer Vermischung, erfolgt. Anschließend wird der Compound in die Formen gegossen, gemäß der geforderten Dichte gerüttelt und entformt.The preparation is carried out in a conventional mixer, wherein only the filler and the binder are thoroughly mixed and then the addition of the chemical additives, with further mixing, takes place. Subsequently, the compound is poured into the molds, shaken according to the required density and demoulded.
Je nach Rezeptur liegt die Taktzeit zwischen 6 und 120 Minuten.Depending on the recipe, the cycle time is between 6 and 120 minutes.
Der somit geschaffene Polymerbeton ist geeignet für die Herstellung von Baumaterial, wie Platten, Steine, Pfeiler, Rohre, indiv. Formteile etc. sowie Gebrauchsgütern aller Art z.B. im Garten-, Küchen- und Badbereich oder für Deko- Elemente.
The polymer concrete thus created is suitable for the production of building materials such as slabs, stones, pillars, pipes, ind. Moldings, etc. as well as consumer goods of all kinds, e.g. in the garden, kitchen and bathroom area or for decorative elements.
Claims
1. Polymerbeton mit zermahltem Gesteinen jedweder Art sowie mit Schadstoffen und/oder organischen Bestandteilen versetzter Sand dadurch gekennzeichnet dass die Materialzusammensetzung des Produktes aus ca. 76,5-83,5% Füllstoffen ( zermahltes Gestein jedweder Art sowie mit Schadstoffen und/oder organischen Bestandteilen versetzter Sand), ca.16-20% Polyesterharz (oder, je nach Anforderung, ein anderes Reaktivharz), ca. 0,2-2,0% Härter und ca. 0,2- 1 ,5% Beschleuniger besteht.1. polymer concrete with crushed rocks of any kind and pollutants and / or organic components staggered sand characterized in that the material composition of the product of about 76.5-83.5% fillers (crushed rock of any kind and with pollutants and / or organic compounds staggered sand), about 16-20% polyester resin (or, depending on requirements, another reactive resin), about 0.2-2.0% hardener and about 0.2-1.5% accelerator.
Je nach den gewünschten chemisch - physikalischen Eigenschaften des Endproduktes, werden das Mengenverhältnis sowie die Additive/Inhibitoren festgesetzt.Depending on the desired chemical - physical properties of the final product, the quantitative ratio and the additives / inhibitors are set.
2. Produkt wie Anspruch 1 dadurch gekennzeichnet dass durch Einsatz von Farbpigmenten oder Flüssigfarben das Aussehen des Polymerbetons ein- oder mehrfarbig, beliebig gemustert, gestaltet werden kann.2. Product as claimed in claim 1, characterized in that the use of color pigments or liquid colors, the appearance of the polymer concrete one or more colors, any patterned, can be designed.
3. Produkt wie Anspruch 1 dadurch gekennzeichnet dass durch Einsatz von Gelcoat mit Partikeln wie Glassplitter, Metallspäne u.a. in der Gießform weitere Gestaltungseffekte erzielt werden können. 3. Product as claimed in claim 1, characterized in that by use of gel coat with particles such as glass splinters, metal chips u.a. in the mold further design effects can be achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200811003701 DE112008003701A5 (en) | 2007-12-05 | 2008-01-16 | Polymer concrete with crushed rock of any kind and with pollutants and / or organic components offset sand |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE202007016980.9 | 2007-12-05 | ||
| DE202007016980 | 2007-12-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009071038A1 true WO2009071038A1 (en) | 2009-06-11 |
Family
ID=39511098
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2008/000070 WO2009071038A1 (en) | 2007-12-05 | 2008-01-16 | Polymer concrete with ground stones of any type and also sand admixed with harmful substances and/or organic constituents |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE112008003701A5 (en) |
| WO (1) | WO2009071038A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011083073A1 (en) * | 2011-09-20 | 2013-03-21 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete with sewage sludge as filler |
| WO2014127809A1 (en) * | 2013-02-20 | 2014-08-28 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete and method for the production thereof |
| CN109352884A (en) * | 2017-09-13 | 2019-02-19 | 山东省呈祥电工电气有限公司 | A kind of moulding process of glass reinforced plastic enhancing polymer pressure piping |
| DE102021111789A1 (en) | 2021-05-06 | 2022-11-10 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete mixture, polymer concrete part and method for the production thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51114418A (en) * | 1975-04-01 | 1976-10-08 | Sho Bond Const | Waterrpermeable materials |
| JPS5756368A (en) * | 1980-09-17 | 1982-04-03 | Jiikuraito Kagaku Kogyo Kk | Resin concrete containing natural zeolite as filler |
| JPH03197373A (en) * | 1989-12-25 | 1991-08-28 | Matsushita Electric Works Ltd | Artificial marble and its preparation |
| RO111842B1 (en) * | 1992-01-20 | 1997-02-28 | Sc Azur Sa | Preparation process of some objects which are made of artificial marble |
| WO2004071987A1 (en) * | 2003-02-17 | 2004-08-26 | Greenbuild Group | Building materials made from waste materials and method for making same |
| WO2006072241A1 (en) * | 2005-01-10 | 2006-07-13 | Mortazavi Kalantari, Seyed, Fazlollah | Artificial sandstone element, method for producing an artificial sandstone element, use of desert sand for producing an artificial sandstone element |
-
2008
- 2008-01-16 DE DE200811003701 patent/DE112008003701A5/en not_active Withdrawn
- 2008-01-16 WO PCT/DE2008/000070 patent/WO2009071038A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51114418A (en) * | 1975-04-01 | 1976-10-08 | Sho Bond Const | Waterrpermeable materials |
| JPS5756368A (en) * | 1980-09-17 | 1982-04-03 | Jiikuraito Kagaku Kogyo Kk | Resin concrete containing natural zeolite as filler |
| JPH03197373A (en) * | 1989-12-25 | 1991-08-28 | Matsushita Electric Works Ltd | Artificial marble and its preparation |
| RO111842B1 (en) * | 1992-01-20 | 1997-02-28 | Sc Azur Sa | Preparation process of some objects which are made of artificial marble |
| WO2004071987A1 (en) * | 2003-02-17 | 2004-08-26 | Greenbuild Group | Building materials made from waste materials and method for making same |
| WO2006072241A1 (en) * | 2005-01-10 | 2006-07-13 | Mortazavi Kalantari, Seyed, Fazlollah | Artificial sandstone element, method for producing an artificial sandstone element, use of desert sand for producing an artificial sandstone element |
Non-Patent Citations (3)
| Title |
|---|
| DATABASE WPI Week 197647, Derwent World Patents Index; AN 1976-87868X, XP002490483 * |
| DATABASE WPI Week 198219, Derwent World Patents Index; AN 1982-38398E, XP002490482 * |
| DATABASE WPI Week 199739, Derwent World Patents Index; AN 1997-423121, XP002490481 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011083073A1 (en) * | 2011-09-20 | 2013-03-21 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete with sewage sludge as filler |
| WO2013041570A1 (en) | 2011-09-20 | 2013-03-28 | Polycare Research Technology Gmbh & Co. Kg | Polymer-concrete mixture, polymer-concrete part, and method for the production thereof |
| DE102011083073B4 (en) * | 2011-09-20 | 2014-05-08 | Polycare Research Technology Gmbh & Co. Kg | Mold element and method for its production |
| EA027676B1 (en) * | 2011-09-20 | 2017-08-31 | Поликэа Рисерч Текнолоджи Гмбх Унд Ко. Кг | Polymer-concrete mixture, polymer-concrete part, and method for the production thereof |
| WO2014127809A1 (en) * | 2013-02-20 | 2014-08-28 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete and method for the production thereof |
| CN109352884A (en) * | 2017-09-13 | 2019-02-19 | 山东省呈祥电工电气有限公司 | A kind of moulding process of glass reinforced plastic enhancing polymer pressure piping |
| DE102021111789A1 (en) | 2021-05-06 | 2022-11-10 | Polycare Research Technology Gmbh & Co. Kg | Polymer concrete mixture, polymer concrete part and method for the production thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| DE112008003701A5 (en) | 2010-11-04 |
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