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WO2009067327A1 - Brûleur régénératif - Google Patents

Brûleur régénératif Download PDF

Info

Publication number
WO2009067327A1
WO2009067327A1 PCT/US2008/082311 US2008082311W WO2009067327A1 WO 2009067327 A1 WO2009067327 A1 WO 2009067327A1 US 2008082311 W US2008082311 W US 2008082311W WO 2009067327 A1 WO2009067327 A1 WO 2009067327A1
Authority
WO
WIPO (PCT)
Prior art keywords
primary
main fuel
pilot
conduit
reactant
Prior art date
Application number
PCT/US2008/082311
Other languages
English (en)
Inventor
Bruce E. Cain
Brian M. Patrick
Clive D. Lucas
Original Assignee
The North American Manufacturing Company, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The North American Manufacturing Company, Ltd. filed Critical The North American Manufacturing Company, Ltd.
Priority to EP08851358A priority Critical patent/EP2223015A1/fr
Publication of WO2009067327A1 publication Critical patent/WO2009067327A1/fr

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23D—BURNERS
    • F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/20—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone
    • F23D14/22—Non-premix gas burners, i.e. in which gaseous fuel is mixed with combustion air on arrival at the combustion zone with separate air and gas feed ducts, e.g. with ducts running parallel or crossing each other
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C9/00—Combustion apparatus characterised by arrangements for returning combustion products or flue gases to the combustion chamber
    • F23C9/006—Combustion apparatus characterised by arrangements for returning combustion products or flue gases to the combustion chamber the recirculation taking place in the combustion chamber
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L15/00—Heating of air supplied for combustion
    • F23L15/02—Arrangements of regenerators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00—Casings; Linings; Walls
    • F23M5/02—Casings; Linings; Walls characterised by the shape of the bricks or blocks used
    • F23M5/025—Casings; Linings; Walls characterised by the shape of the bricks or blocks used specially adapted for burner openings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M9/00—Baffles or deflectors for air or combustion products; Flame shields
    • F23M9/06—Baffles or deflectors for air or combustion products; Flame shields in fire-boxes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00—Combustion technologies with mitigation potential
    • Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Definitions

  • TECHNICAL FIELD This technology relates to a furnace with regenerative burners.
  • Regenerative burners may be used to heat a process chamber in a furnace.
  • Each regenerative burner has a bed of heat-regenerative material, and is arranged in a pair with another regenerative burner. The two burners are cycled alternately such that one burner is actuated
  • the exhaust gases heat the regenerative bed to provide the thermal energy that pre-heats the combustion air when the burner is again actuated to fire into the process chamber.
  • the primary reactant port is
  • the secondary reactant ports are arranged in an array that is asymmetrical
  • the internal air flow paths convey secondary air streams
  • a reactant delivery structure for use with the baffle includes a pilot burner, a main fuel
  • the pilot burner projects a pilot flame toward the primary
  • the main fuel conduit has an annular outlet that directs a main fuel stream over the pilot flame and outward from the primary reactant port.
  • the primary air conduit has an
  • annular outlet that directs a primary air stream outward from the primary port over the main fuel stream.
  • Figure 1 is a schematic view showing parts of a furnace with regenerative burners.
  • Figure 2 is a perspective view of a regenerative burner assembly shown in Fig. 1.
  • Figure 3 is a sectional view of the burner assembly of Fig. 2.
  • Figure 4 is a sectional view of a part shown in Fig. 3.
  • Figure 5 is a side view of another part shown in Fig. 3.
  • Figure 6 is a sectional view taken on line 6-6 of Fig. 5.
  • Figure 7 is a rear view taken on line 7-7 of Fig. 5.
  • Figure 8 is a front view taken on line 8-8 of Fig. 5.
  • Figure 9 is a schematic view illustrating an operational feature of the furnace of Fig. 1.
  • Figure 10 also is a schematic view illustrating an operational feature of the furnace of Fig. 1.
  • the furnace 10 shown in the drawings has parts that are examples of the elements recited in the claims.
  • the following description thus includes examples of how a person of ordinary
  • the furnace 10 has a wall structure 12
  • Burner assemblies 16 one of which is shown in Fig. 1, are
  • Each burner assembly 16 is mounted over a respective regenerative bed 18.
  • a burner assembly 16 fires into the process chamber 15, it receives preheated combustion air from the regenerative bed 18.
  • a burner assembly 16 exhausts from the process chamber 15, it directs exhaust gases into the regenerative bed 18. This heats the regenerative bed 18 which, in turn, heats the combustion air when the burner assembly 16 once again fires into the process chamber 15.
  • this example of a burner assembly 16 has a generally cylindrical body 20 with a central axis 21.
  • a primary port 25 is centered on the axis 21 at the front of the body 20.
  • a reactant delivery structure 26 extends along the axis 21 from the rear of the body 20 toward the primary port 25.
  • Secondary ports 27 also are located at the front of the body 20. Air flow passages within the body 20 communicate the secondary ports 27 with a base 28 at the bottom of the body 20.
  • the base 28 is configured to communicate with the regenerative bed 18
  • the reactant delivery structure 26 includes an array of concentric conduits centered on the axis 21. These include a pilot fuel conduit 30 at the center of the array.
  • the pilot fuel conduit 30 has an inlet 32 at its rear end and an outlet 34 at its front end.
  • a flame stabilizer 36 projects from the outlet 34.
  • Surrounding the pilot fuel conduit 30 is a pilot air conduit 40 with an inlet 42 at its rear end and an outlet 44 at its front end.
  • a section 46 of the pilot air conduit 40 is located forward of the pilot fuel conduit 30. That section 46 is tapered radially inward to promote the mixing of fuel and air axially between the stabilizer 36 and the outlet 44.
  • these two conduits 30 and 40 together define a pilot burner that is configured to provide a pilot flame that projects axially forward from the outlet 44.
  • a main fuel conduit 50 surrounds the pilot air conduit 40.
  • a primary air conduit 52 surrounds the main fuel conduit 50.
  • These conduits 50 and 52 have inlets 54 and 56 at their rear ends and outlets 58 and 60 at their front ends, respectively.
  • This provides a main burner that is configured to provide a main flame that projects axially forward from the outlets 58 and 60.
  • the concentric outlets 44, 58 and 60 are coplanar and radially adjacent. More specifically, the pilot burner outlet 44 is the circular space bounded by the surrounding edge of the pilot air conduit 40.
  • the main fuel outlet 58 is the annular space bounded by the concentric edges of the pilot air conduit 40 and the main fuel conduit 50. That outlet 58 is spaced radially inward from the surrounding outlet 60 by only the thickness of the main fuel conduit 50.
  • the primary air outlet 60 likewise has an annular configuration defined by and between the concentric edges of the main fuel conduit 50 and the primary air conduit 52.
  • the cylindrical body 20 in the illustrated example has three major portions. These include a rear portion 70, a central portion 72, and a front portion 74.
  • the rear portion 70 includes a refractory structure 80 within a steel shell 82. Lower portions of those parts 80 and 82 define the base 28 at which the burner assembly 16 is mounted over a regenerative bed.
  • the refractory structure 80 within the steel shell 82 defines a plenum 85 extending upward from a port 87 at the lower end of the base 28.
  • the refractory structure 80 further defines a generally conical pocket 89 (Fig. 4) that is centered on the axis 21.
  • the central portion 72 of the body 20 includes a refractory structure configured as a baffle 90.
  • the baffle 90 in this particular example has a generally conical configuration centered on an axis 93.
  • the primary port 25 is located on a circular front surface 98 of the baffle 90.
  • a cylindrical bore 100 (Fig. 6) extends into the baffle 90 along the axis 93.
  • a tapered bore 101 extends forward from the cylindrical bore 100, and has a front end at the primary port 25.
  • the tapered bore 101 constricts radially inward from the cylindrical bore 100, and then flares radially back outward to the primary port 25.
  • the secondary ports 27 also are located on the circular front surface 98 of the baffle 90.
  • Two pairs 104 and 106 of air flow passages extend from the rear of the baffle 90 to the secondary ports 27 at the front surface 98.
  • the secondary ports 27 are arranged in an array that is asymmetrical with respect to a plane 109 containing the central axis 93. In this arrangement of the secondary ports 27, at least a major portion of their combined flow area is located at one side of the circular area of the front surface 98.
  • the baffle 90 is fitted coaxially within the pocket 89 at the rear portion 70 of the body 20.
  • the front portion 74 of the body 20 includes a ring-shaped refractory structure 122 that surrounds and projects axially forward from the baffle 90.
  • the reactant delivery structure 26 extends fully into the cylindrical bore 100 in the baffle 90, with the coplanar outlets 44, 58 and 60 facing outward through the tapered bore 101 toward the primary port 25.
  • the air flow passages 104 and 106 extending through the baffle 90 communicate the secondary ports 27 with the plenum 85 and the port 87 at the lower end of the base 28.
  • the furnace 10 has a reactant supply and control system 140.
  • This system 140 connects the furnace 10 with a source of fuel 142, which is preferably the plant supply of natural gas, and a source of combustion air 144, which may include one or more blowers.
  • the reactant supply and control system 140 includes a controller 146 and a valve assembly 148. It further includes fuel lines and air lines that connect each burner assembly 16 with the valve assembly 148 in the manner shown schematically in Fig. 1.
  • the burner assemblies 16 and regenerative beds 18 are thus connected with the sources of fuel and air 142 and 144 for combustion to proceed in the process chamber 15, and are also connected with a flue 150 for discharging exhaust gases from the process chamber 15.
  • a pilot fuel line 160 delivers pilot fuel to the inlet 32 of the pilot fuel conduit 30.
  • a pilot air line 162 delivers pilot air to the inlet 42 of the pilot air conduit 40.
  • a main fuel line 164 delivers main fuel to the inlet 54 of the main fuel conduit 50.
  • a primary air line 166 delivers primary combustion air to the inlet 56 of the primary air conduit 52.
  • a secondary air line 170 carries secondary combustion air to the regenerative bed 18, and an exhaust line 172 carries exhaust gases away from the regenerative bed 18 for transmission to the flue 150.
  • the controller 146 has hardware, software, or a combination of hardware and software that is configured to control the valve assembly 148.
  • the controller 146 may thus comprise any suitable programmable logic controller or other control device, or combination of control devices, that is programmed or otherwise configured to perform as recited in the claims. As the controller 146 carries out those instructions, it actuates the valve assembly 148 to initiate, modulate, and terminate independent flows of reactant streams through the burner assembly 16. In one particular example of a start-up sequence, the controller 146 first directs the valve assembly 148 to supply the reactant delivery structure 26 with streams of pilot fuel, pilot air, and primary air, and also actuates an igniter (not shown). This causes a pilot flame to project axially forward toward the primary port 25 (Fig. 3).
  • the controller 146 then monitors a pilot flame supervisory device 180 for a period of time, such a five seconds, to confirm the presence of the pilot flame. If the pilot flame is not confirmed, the controller 146 directs the valve assembly 148 to terminate the stream of pilot fuel. If the pilot flame is confirmed, the controller 146 next directs the valve assembly 148 to supply the reactant delivery structure 26 with a stream of main fuel.
  • the main fuel stream flows through the main fuel conduit 50 to emerge from the annular outlet 58 over the pilot flame.
  • the primary air stream flowing through the primary air conduit 52 emerges from the annular outlet 60 over the main fuel stream.
  • the streams of main fuel and primary air begin to mix as they flow together through the tapered bore 101 toward the primary port 25, and continue to mix as they flow outward from the port 25 into the process chamber 15.
  • the mixture surrounds, ignites and begins to combust over the pilot flame.
  • this stage of combustion occurs in a primary reaction zone 185 defined by the main fuel and primary air streams as they form a main flame projecting axially and radially outward from the primary port 25.
  • Secondary combustion air flows through the secondary air line 170 to the regenerative bed 18.
  • the plenum 85 (Fig. 3) receives the secondary combustion air as it flows from the regenerative bed 18 upward through the port 87 in the base 28.
  • the air flow passages 104 and 106 in the baffle 90 (Fig.
  • a main flame supervisory device 186 monitors combustion in the primary reaction zone 185. If the main flame supervisory device 186 fails to confirm combustion of the main fuel and primary air, the controller 146 directs the valve assembly 148 to terminate the main fuel stream. If combustion of the main fuel and primary air is confirmed, the controller 146 directs the valve assembly 148 to continue supplying those reactant streams to maintain a regenerative firing condition until the burner assembly 16 is switched to a regenerative exhaust condition.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Pre-Mixing And Non-Premixing Gas Burner (AREA)

Abstract

Un déflecteur pour un brûleur régénératif comporte un orifice principal de réactif, des orifices secondaires de réactif, et des voies d'écoulement intérieures. L'orifice principal est centré sur un axe. Les ports secondaires sont disposés dans un ensemble asymétrique par rapport à un plan contenant l'axe. Les voies d'air intérieures transportent les flux d'air secondaires du lit régénératif jusqu'aux orifices secondaires. Une structure de distribution de réactif destinée à être utilisée avec le déflecteur comprend une veilleuse, un conduit de combustible principal, et un conduit d'air principal. La veilleuse projette une veilleuse d'allumage vers l'orifice principal. Le conduit de combustible principal comporte une sortie annulaire qui dirige un flux de combustible principal sur la veilleuse d'allumage et vers l'extérieur depuis l'orifice principal. Le conduit d'air principal comprend une sortie annulaire qui dirige le flux d'air principal vers l'extérieur depuis l'orifice principal sur le flux de combustible principal.
PCT/US2008/082311 2007-11-19 2008-11-04 Brûleur régénératif WO2009067327A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP08851358A EP2223015A1 (fr) 2007-11-19 2008-11-04 Brûleur régénératif

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11/942,232 2007-11-19
US11/942,232 US20090130617A1 (en) 2007-11-19 2007-11-19 Regenerative burner apparatus

Publications (1)

Publication Number Publication Date
WO2009067327A1 true WO2009067327A1 (fr) 2009-05-28

Family

ID=40642351

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2008/082311 WO2009067327A1 (fr) 2007-11-19 2008-11-04 Brûleur régénératif

Country Status (3)

Country Link
US (1) US20090130617A1 (fr)
EP (1) EP2223015A1 (fr)
WO (1) WO2009067327A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012016100A2 (fr) * 2010-07-30 2012-02-02 Gillespie + Powers, Inc. Four de fusion régénératif comportant une boîte à milieux facilement détachable
US9017065B2 (en) 2010-12-23 2015-04-28 Novelis Inc. Reverse flow regenerative apparatus and method

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SE532339C2 (sv) * 2007-12-10 2009-12-15 Aga Ab Förfarande och anordning vid brännare
JP5752156B2 (ja) * 2013-01-29 2015-07-22 中外炉工業株式会社 燃焼装置の燃焼制御方法
WO2015042237A1 (fr) * 2013-09-23 2015-03-26 Bloom Engineering Company, Inc. Brûleur régénérateur pour combustion non-symétrique
CN104075313A (zh) * 2014-07-09 2014-10-01 苏州博能炉窑科技有限公司 一种铝锭加热的方法
US11098894B2 (en) * 2018-07-11 2021-08-24 Praxair Technology, Inc. Multifunctional fluidic burner
SE546884C2 (en) * 2022-08-16 2025-03-04 Luossavaara Kiirunavaara Ab A gas heater assembly for a gas heating process and a system for a gas heating process

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US6129542A (en) * 1999-05-21 2000-10-10 Gas Research Institute Dual mode pilot burner

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012016100A2 (fr) * 2010-07-30 2012-02-02 Gillespie + Powers, Inc. Four de fusion régénératif comportant une boîte à milieux facilement détachable
WO2012016100A3 (fr) * 2010-07-30 2012-04-26 Gillespie + Powers, Inc. Four de fusion régénératif comportant une boîte à milieux facilement détachable
US8652398B2 (en) 2010-07-30 2014-02-18 Gillespie + Powers, Inc. Regenerative melting furnace with easily detachable media box
US9017065B2 (en) 2010-12-23 2015-04-28 Novelis Inc. Reverse flow regenerative apparatus and method

Also Published As

Publication number Publication date
EP2223015A1 (fr) 2010-09-01
US20090130617A1 (en) 2009-05-21

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