WO2008115662A2 - Carbon dioxide sequestering fuel synthesis system and use thereof - Google Patents
Carbon dioxide sequestering fuel synthesis system and use thereof Download PDFInfo
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- WO2008115662A2 WO2008115662A2 PCT/US2008/054929 US2008054929W WO2008115662A2 WO 2008115662 A2 WO2008115662 A2 WO 2008115662A2 US 2008054929 W US2008054929 W US 2008054929W WO 2008115662 A2 WO2008115662 A2 WO 2008115662A2
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- ammonia
- osmotic
- urea
- carbon dioxide
- solution
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C273/00—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C273/02—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
- C07C273/04—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds from carbon dioxide and ammonia
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C277/00—Preparation of guanidine or its derivatives, i.e. compounds containing the group, the singly-bound nitrogen atoms not being part of nitro or nitroso groups
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/02—Hydrogen or oxygen
- C25B1/04—Hydrogen or oxygen by electrolysis of water
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/14—Alkali metal compounds
- C25B1/16—Hydroxides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M16/00—Structural combinations of different types of electrochemical generators
- H01M16/003—Structural combinations of different types of electrochemical generators of fuel cells with other electrochemical devices, e.g. capacitors, electrolysers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/22—Fuel cells in which the fuel is based on materials comprising carbon or oxygen or hydrogen and other elements; Fuel cells in which the fuel is based on materials comprising only elements other than carbon, oxygen or hydrogen
- H01M8/222—Fuel cells in which the fuel is based on compounds containing nitrogen, e.g. hydrazine, ammonia
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present disclosure relates to fuel synthesis systems and more particularly to carbon dioxide sequestering fuel synthesis systems and related alternative fuel, power conversion and propulsion systems.
- Fossil fuels may be perceived by certain members of the community as generally available today in large quantities and with high energy density. Accordingly, the coal- based and diesel and/or gasoline types of fossil fuels are commonly used in engine and energy conversion applications. More recently, however, its long term viability is coming under greater scrutiny; given that these fossil fuels may appear to be of diminishing supply within deposits of limited geographic extent. Accordingly, a portion of the industry is becoming more active in exploring alternative fuels, their synthesis and energy conversion systems.
- hydrogen may be used as an alternative fuel to drive hydrogen engines and/or to fuel fuel-cell energy conversion systems.
- some artisans of this industry suggest that neither it's compressed gaseous nor liquefied form may be sufficiently economical or practical for lending feasibility as a stand-alone alternative fuel solution.
- the fuel may be recognized as a form of vegetable oil treated with ethanol or methanol. While offering an alternative to the limited sources of the more customary fossil fuel derivatives, the bio-diesel type of alternative fuel may be recognized as being dependent upon the available surplus of agricultural product, and would compete with demands for food production.
- Ammonia represents another type of alternative fuel, which is nitrogen- based as opposed to being carbon based. When used for powering combustion systems, the ammonia exhibits a low flame propagation velocity relative to that of the more conventional hydrocarbon based fuels, and therefore requires certain design consideration. Further, the ammonia as a stand-alone fuel delivery system may be recognized to poise certain safety risks.
- Anhydrous ammonia is a toxic substance. As a gas, ammonia can present a danger to health with a threshold level of 500 parts per million by volume in ambient air. To store a quantity of ammonia equivalent to fueling an automobile or a truck with an equivalent of 60 gallons of gasoline may require about 342 kg of ammonia. If an accidental rupture were to occur, a toxic clod of the ammonia could develop over a volume of atmosphere as great as 1,000,000 cubic meters.
- urea is also received some attention as an alternative fuel. It is known to be relatively safe, at least relative to the ammonia delivery models. When consumed as a fuel, the urea may be hydrolyzed with water to release ammonia and water (for example, on demand at the energy conversion system) as represented by equation (1) as follows:
- the inventors of the present application in a former international application No. WO2005/108289 published November 17, 2005 (from International Appl. Ser. No. PCT/US2005/015920, filed May 3, 2005) teach of guanidine as an alternative fuel that may ease some of the concerns with emissions of greenhouse gases. Additionally, while the conventional fuels are known to pose certain carcinogenic risks that often required expensive procedures for clean-up of spills; guanidine, on the other hand, may be characterized in liking with a fertilizer, wherein accidental spills may be handled with greater ease.
- a carbon dioxide fuel synthesis system comprises an electrolyzer to electrolyze saltwater or brine for producing hydrogen and metal hydroxide.
- the electrolyzer also produces HCl.
- An osmotic exchanger may receive the metal hydroxide solution from the hydrolyzer for flow within channels defined by permeable walls of the osmotic exchanger. The osmotic exchanger is operatively disposed to expose the external surfaces of the permeable walls to an atmospheric fluid flow, for sequestering carbon dioxide of the atmosphere.
- a discharge housing may receive discharge solution from the osmotic exchanger.
- the discharge housing may be operatively configured to dehydrate the discharged solution to yield carbonate/bicarbonate product for subsequent handling external the system - e.g., as a soda byproduct.
- the system may comprise an osmotic controller that controls at least one of (i) the flow of the ambient atmosphere fluid flow to the external walls of the osmotic exchanger, (ii) the ratio of metal hydroxide to water supplied to the osmotic exchanger, or (iii) the rate of discharge of the solution from the osmotic exchanger; based upon at least one of a concentration of the metal carbonate/bicarbonate in the solution for discharge.
- the permeable walls of the gas-to-solution transfer network of the osmotic exchanger may be supported by walls of a tower to a wind turbine.
- the permeable walls to the osmotic exchanger may be defined at least in part by micro, mesa or macro-porous membrane.
- the membrane material may comprise a hydrophobic GORE-TEX ® micro- porous material.
- a method of sequestering carbon dioxide in fuel synthesis includes producing hydrogen by electrolysis of saltwater or brine. Metal hydroxide resulting from the electrolysis is then exposed to an atmospheric flow via an osmotic exchange network for sequestering carbon dioxide.
- the metal hydroxide solution flows within an osmotic conduit of the exchange network that is defined at least in part by walls of gas permeable material. The external surfaces of the gas permeable material are exposed to an atmospheric gaseous fluid flow, wherein carbon dioxide of the atmosphere may pass through the walls of the permeable material for reaction with metal hydroxide within the osmotic conduit.
- the fuel synthesis may include reacting hydrogen produced by the electrolysis with nitrogen to form ammonia. This ammonia may then be used in a further embodiment to react with carbon dioxide to produce urea, which in turn may be further reacted with further portions of the ammonia to produce guanidine.
- At least a portion of the carbon dioxide necessary to react with the ammonia to produce the urea may be scavenged, salvaged or recovered from the metal carbonate/bicarbonate resulting from the carbon dioxide sequestering.
- HCl produced from the electrolysis of the saltwater/brine may be reacted with at least a portion of the carbonates/bicarbonates from the sequestering to produce recovered carbon dioxide.
- This carbon dioxide recovered may then be passed to the urea synthesis vessel to react with ammonia for producing the urea.
- a method of producing guanidine may comprise exposing urea to ammonia while irradiating the urea with light.
- the light irradiation may use a wavelength less than about 1240 nm.
- an osmotic apparatus comprises a conduit defined by walls of permeable walls forming a channel therethrough.
- Fibers of hydrophilic material may be disposed within the channel of the conduit.
- the diameter of the channel may be defined with dimension for the lumen of about 1 mm to 100 mm.
- the fibers of hydrophilic material may pack the channel with a density of about 20 to 90%.
- a method of energy conversion comprises reacting guanidine for producing ammonia and/or hydrogen.
- the ammonia/hydrogen may drive a solid oxide fuel cell (SOFC), wherein hydrogen oxidation within the fuel cell produces electricity along with the release of heat and water in the form of steam.
- SOFC solid oxide fuel cell
- At least a portion of the steam released is used to drive a steam turbine-generator pair for generating further electrical energy.
- At least a portion of the steam passed through the turbine is recovered and returned to the guanidine hydrolysis process.
- the energy conversion system may be used to drive at least one of an electrical motor or power grid.
- heat produced by the SOFC is used to assist the decomposition or disassociation of the ammonia when received therein into its hydrogen and nitrogen components.
- the electrical energy produced by the energy conversion system is used to drive a propulsion system to a vessel, boat, aircraft, locomotive or vehicle.
- Fig.l is a simplified cross-section view of a portion of a carbon dioxide sequestering osmotic lumen and flow diagram associated with its use, in accordance with an embodiment of the invention.
- Fig.2 is a simplified schematic diagram showing a carbon dioxide sequestering fuel synthesis system in accordance with another embodiment of the invention, and showing a saltwater/brine electrolysis unit for sourcing (i) hydrogen to the fuel synthesis module and also for sourcing (ii) metal hydroxide to a carbon dioxide sequestering, osmotic module.
- Fig.3 is a further simplified diagram to the carbon dioxide sequestering fuel synthesis system in accordance with a particular embodiment, showing a wind turbine for the energy source driving the electrolysis unit.
- Fig.4 is a simplified schematic diagram to an example of an electrolysis subsystem that may be used for the electrolysis chamber in fuel synthesis embodiments of the present invention.
- FIG. 5 is simplified block diagram showing a fuel synthesis system in accordance with another embodiment of the present invention, showing light irradiation of urea in the presence of ammonia for producing guanidine.
- FIG. 6 is a simplified block diagram showing a fuel synthesis system in accordance with another embodiment of the present invention, showing ammonia bubbling through molten urea and light irradiation of urea in the presence of the ammonia bubbled therethrough.
- Fig. 7 is a sketched rendering of a chemical reaction of urea with ammonia, and showing light incident upon the urea, as may be used to assist an understanding of an embodiment of the present invention.
- FIG. 8 is a simplified block diagram of an energy conversion system in accordance with an embodiment of the present invention, showing guanidine feeding a solid oxide fuel cell power plant for producing electricity, and showing steam being recovered from the turbine-generator for routing back to the guanidine hydrolysis chamber.
- Figs. 9-12 are simplified schematic diagrams of propulsion systems in accordance with further embodiments of the present invention, showing incorporation of energy conversion systems of Fig. 8.
- the term "vessel” may be used to reference alternative meanings. In the context of the embodiments for synthesis, the term may be understood from context to reference a housing, chamber or chemical reaction type of "vessel.” In further embodiments of different contexts in connection with transportation systems, the term “vessel” may refer to boats, barges, water-craft or submarine and/or may further be understood from context to suggest reference to other transportation systems such as locomotive, vehicle, airplane, truck, bus and transportation "vessels.”
- HCl may refer to hypo- and/or hydro-chloric acid in certain context in this disclosure.
- water in some context may be understood to reference water of its liquid form and/or of water in vapor form such as steam.
- carbon dioxide sequestering fuel synthesis system 200 comprises electrolysis unit 204 powered by a power source 202.
- Electrolysis unit or electro lyzer 204 is operable to electro lyze a solution of saltwater or brine to produce electrolysis product such as hydrogen and metal hydroxide. And in some embodiments, it may further produce chlorine and/or HCl of hypo- or hydro-chloric acid.
- the metal hydroxides may comprise sodium hydroxide, potassium hydroxide or magnesium hydroxide. Typically, the more abundant metal hydroxide is sodium hydroxide.
- the metal hydroxide is passed from electrolyzer 204 by line 208 to metal hydroxide solution reservoir 214. It may be understood that the metal hydroxide may be passed to the reservoir in solution of water as provided from the electrolyzer. In further embodiments, a particular pH may be desired within the reservoir 214 for passage to the osmotic exchanger. If the pH of the solution may be too great by excess concentration of hydroxides, additional water may be added to the reservoir by way of optional source 254 via control valve 258. [0041] Progressing to the carbon dioxide sequestering module of the fuel synthesis system 200, further referencing Fig. 2, the metal hydroxide solution from reservoir 214 may be passed through line 216 via valve 218 to pump 220.
- the pump may drive the fluid input line 222 to the osmotic exchanger 100 via valve 226.
- the pump could be removed and the fluid could be propagated through the osmotic network of exchanger 100 under the influence of gravitational forces.
- pump 220 may be used in combination with the various valves as illustrated for representing examples for the osmotic module. These pumps and valves may be understood to lend greater control for the establishment of pH levels and for the sequestering efficiencies of the sequestering module for the fuel synthesis system 200.
- a pressure sensor 224 may be used to deliver a pressure signal 223 to the controller 258. Controller may then govern the operation of pump 220 and valves 218, 226 based upon the pressure sensed and the efficiencies of the flow of fluid through the osmotic exchanger 100. With the assistance of valves 226, 232, the pressure within osmotic exchanger 100 may be kept at a certain predetermined level via regulation by controller 258 based on the pressure sensed by sensor 224. For example, the pressure may be kept close to atmospheric pressure to enable free passage of CO2 through the permeable membrane material. Normally, the pressure may need to be slightly higher at the input end than at the output end so as to maintain a slow flow rate. It may further be recognized that use of pressures near atmospheric levels may reduce the strength requirements of the membrane material.
- osmotic exchanger 100 in accordance with an embodiment of the present invention comprises walls of permeable membrane material 101 that define the osmotic conduit with a channel therethrough.
- Metal hydroxide solution passing through the channel of the osmotic conduit may flow along inwardly facing surfaces 103 of walls 101 of the permeable material.
- gases of the external atmosphere may permeate the walls for interaction with the solution within the channel.
- carbon dioxide may pass through external face 105 of permeable wall 101 and beyond inwardly facing surface 103 for reaching and interacting with metal hydroxide of the solution within the lumen.
- the downstream portion 134 of the osmotic exchanger 100 may exhibit a concentration of carbonate greater than that proximate input 122 of the osmotic exchanger.
- the permeable walls 101 of osmotic exchanger 100 may comprise at least one of microporous, mesoporous, and macroporous membrane material.
- the pore size freely passes atmospheric gases, including CO2, while excluding liquid such as water from entering or exiting the membrane.
- microporous may refer to a pore size of less than about 2 nm.
- Mesoporous may be understood to refer to a pore size of greater than about 2 nm and less than about 50 nm.
- macroporous may reference a pore size of greater than 50 nm.
- a pore size smaller than ⁇ 1 ⁇ m could be sufficient to exclude the liquid water.
- a microporous membrane was selected as a material that was hydrophobic, so at to prevent the membrane from being wetted by the water.
- the material selected was a GORE-TEX ® microporous membrane material.
- the interior channel defined by the inwardly facing surface 103 of the membrane material 101 may be filled with a hydrophilic material to increase the effective surface area of the absorbing solution.
- a cellulose fiber or nylon fiber may be used to pack the lumen.
- the fibers of hydrophilic material may be disposed within the channel with a density therein of up to 20% to 90% of the channel volume.
- the permeable walls defining the lumen to the channel of the osmotic conduit may be wrapped around the hydrophilic fibers and thus retain better structure and/or rigidity.
- the osmotic conduits may be capable of formation with diameter greater than that which might otherwise be required. And similarly, the over-all osmotic network might therefore be realized with lower fabrication cost than that otherwise expected with narrow diameter lumens.
- hydrophilic fibers within the lumen may be effective for enhancing the turbulence of the solution within the channel so as to thus enhance the exchange of gases permeating the walls of the osmotic conduit and thereby enhance the sequestering operability of the solution within the osmotic conduit.
- the osmotic conduits for the exchanger may be formed with channel diameter(s) from 1 mm to about 100 mm.
- the length of these lumens could be formed with an extent up to, for example, 10 to 20 meters long.
- the osmotic exchanger 100 could be understood to comprise multiple osmotic conduits as described relative to Fig. 1. Accordingly, the plurality of tubes or lumens as defined by the permeable materials may be referenced as an osmotic exchange network.
- the osmotic exchange network may be disposed to expose the external walls for communication with an atmospheric fluid flow. In operation, the flow of atmospheric gases to the external walls of the osmotic exchange network may allow carbon dioxide to permeate the pores of the walls for interaction with the metal hydroxides of the solution within the osmotic conduits.
- a pH sensor 230 may monitor the pH and send a signal to controller 258 regarding the pH. Based upon the pH determined, controller 258 may control valve 232 via line 231 for opening or closing the valve for either recirculation path 236 or discharge port 234. Accordingly, the portion of solution initially passed through the osmotic exchanger may be recalculated. That is, it may be passed back for further reprocessing via fluid path 236, pump 248 and line 250 via valve 252 for return to metal hydroxide reservoir 214. As may be recognized, pump 248 may be used to counter gravitational forces and likewise to counter pressure within reservoir and/or for establishing sufficient pressure by which to punch-through check valve 252.
- the controller 258 may be able to regulate the flow of the absorbing solution through the membrane exchange network. Additionally, the return loop may allow the fluid to make multiple passes through the osmotic network as may be required to meet a given level of pH via the sequestering of carbon dioxide from the atmospheric conditions. Once the level of pH has been established, the controller 258 may enable the valve 232 for discharge of sent solution via discharge line 234.
- the desired target range for the pH at the output is about 8.2 for enabling ocean disposal.
- the pH solution may be alternatively targeted for a range greater than 10.3, e.g., perhaps 10.3 to 12.3.
- the discharge may be realized along path 238 for release to an external body of water 240 such as, for example, an ocean.
- controller 258 may monitor 241 the pH of the ocean by way of, for example, sensor 242. The controller may thus regulate the release along path 238 based upon the comparison of the pH of the ocean relative to that of the solution for discharge.
- the pH of the solution for discharge may be monitored for a pH slightly higher than that of the external body of water.
- the controller 258 may enable discharge of the solution into the external body of water.
- the discharge upon establishing a level of pH of 8.2 as being slightly more basic that the ocean pH of 8.1, the discharge may be effected and likewise may serve to assist stabilization of the ocean pH.
- the discharge from the osmotic exchanger is routed to dehydrator 244 by way of discharge line 239.
- the dehydrator 244 may dehydrate the carbonate solution for metal bicarbonate and carbonates byproduct, which may then be released to land dumps and/or for external handling or transport - e.g., as washing soda product.
- a portion of the water may be recovered and routed back to the optional water source reservoir 256 via fluid line 246.
- line 246 inherently may include a pump and valves (not shown) operable to assist the circulation of the recovered water back to the optional water reservoir 256.
- recovery module may further include a condenser (not shown) that may condense the steam recovered from the dehydrator.
- the fuel synthesis by one perspective and embodiment could be understood to be defined by the generation of the hydrogen gas at fluid line 206.
- this form of elemental hydrogen may be understood to pose certain practical limitations in application as the raw fuel for transport and/or application in propulsion systems. Accordingly, in a further embodiment of the present invention, the hydrogen is passed 206 to an ammonia synthesis vessel 210.
- ammonia synthesis vessel 210 the hydrogen is combined with nitrogen to form ammonia.
- This vessel may incorporate known methods of synthesis such as that of the Haber process wherein the reaction of the hydrogen with nitrogen may be facilitated by a catalyst as known, such as for example a catalyst of an iron catalyst and/or via further promoters such as aluminum oxide (Al 2 O 3 ) and potassium oxide (K 2 O).
- a catalyst such as for example a catalyst of an iron catalyst and/or via further promoters such as aluminum oxide (Al 2 O 3 ) and potassium oxide (K 2 O).
- a comparative analysis may be theorized for an existing method of synthesis relative to some more customary methods of synthesis.
- the ammonia is otherwise derived from more classic natural gas synthesis processes, the process itself might be recognized as exacerbating certain global warming difficulties via the hydrocarbon combustion process of, e.g., the Haber-Bosch process.
- the hydrogen may be derived from the electrolysis of salt water, wherein the production of ammonia as fuel need not necessarily exacerbate the problem of global warming.
- the sequestering of carbon dioxide via the hydroxides may be understood to further ease the concerns relative to global warming, which may be represented simplistically via the equation (2):
- the sequestering of about 1,000,000,000 MT of carbon dioxide will require about (10 ⁇ 9) (59/44)/ N tonnes of guanidine, wherein N is between 4.5 and 9, depending on whether bicarbonate or carbonate is formed in the sequestering process. If the carbonate or bicarbonate is stored on dry land, then the value of N would be 9; while, on the other hand, if it is used to de-acidify the ocean, a match of the bicarbonate/carbonate ratio may be obtained relative to the ocean. For this ocean release, it may be provided with a slightly more carbonate to bicarbonate ratio as may be used to assist reversing the acidification of the oceans.
- ammonia as similarly referenced for the hydrogen earlier might similarly be viewed per a given embodiment as the resulting fuel of the fuel synthesis system. In some applications, this could be deemed feasible. However, as mentioned previously herein, the ammonia as a stand-alone fuel could be recognized as being a bit impractical alone, e.g., given its toxic nature if accidentally released by accidental spill. Accordingly, in a further embodiment of the invention, the ammonia from ammonia synthesis vessel 210 may be further passed to urea/guanidine synthesis vessel 212.
- a further optional embodiment for the present invention is now disclosed indirectly with reference to Fig. 2 as associated with the requirements for the generation of urea.
- the amount of carbon dioxide found in the atmospheric conditions may be sufficient for enabling the production of urea in quantities capable of keeping up with the amount of hydrogen available from the electrolysis unit 204.
- the power source 202 is assumed with realization as a wind turbine.
- the quantity of carbon dioxide within the flux of wind associated with generating the electricity generated by the wind turbines can be deemed of quantity sufficiently vast by which to further enable extraction for the synthesis of the urea.
- the amount of carbon dioxide within the air passing through the diameter/area effective for rotating the rotor-blades of the wind turbine may be referenced relative to the diameter/dimensions of the rotor and its rotation.
- This analysis may be performed assuming use of, for example, a wind turbine such as that of ENERCON, GMBH of 6 MW (Megawatt) - i.e., the model El 12.
- This particular turbine has a rotor dimension of 112 m. It is further rated to produce 6 MW with wind speeds from about 14 to 24 m/s. Assuming a 20 m/s windspeed, the airflow may be calculated as follows:
- the percentage of carbon dioxide may be known at about 390 ppm by volume. This may further be expressed for the carbon dioxide as about ⁇ 91.2 (m 3 /s) for the carbon dioxide (CO2).
- the density of CO2 at standard temperature and pressure (STP) is about 44 gm/ 22,400 cm3, which corresponds to about 0.044 kg/0.0224 m 3 , which in turn corresponds to about 1.96 kg/m 3 ;
- the mass of carbon dioxide CO 2 passing through the wind turbine may be determined as about 179 (kg/s), which may be expressed alternatively as 645 (tonne/hr).
- the amount of CO 2 would accordingly correspond to 190 tonne of guanidine per hour.
- the available quantity of carbon dioxide may be more limited. Accordingly, to facilitate the urea production from the guanidine, the carbon dioxide might be initially thought as having to be sourced from an external source. Alternatively, in accordance with a further embodiment of the present invention hereby disclosed, a process may be used for recovering carbon dioxide from the metal carbonates formerly sequestered by the osmotic exchanger.
- the metal carbonate discharged from the sequestering osmotic exchanger may be treated with HCl (hypo- or hydro-chloric acid) for releasing carbon dioxide and the associated metal salt.
- HCl hypo- or hydro-chloric acid
- the HCl may be sourced as one of the byproducts (not shown specifically in Fig. 2) resulting from the electrolysis of saltwater.
- This HCl may be used as the acid for reaction with the metal carbonate resulting from the sequestering osmotic exchanger.
- the resulting carbon dioxide recovered may then be passed to the urea synthesis vessel 212 for assisting the formation of urea when combined with the ammonia. It may be recognized, therefore, that such optional embodiment of the present invention may permit the carbon dioxide sequestering fuel synthesis system to be employed in geographic territories/regions of the world of low concentration of carbon dioxide.
- the power source 202 as referenced in Fig. 2 may be recognized as a wind turbine power source.
- Wind of an atmospheric fluid flow may drive the turbine blades of the wind turbine 302 by which to provide electricity for powering the electrolysis unit 304.
- the electrolysis unit 304 may produce product of metal hydroxide for output 314 and hydrogen that is delivered via fluid line 306 to ammonia synthesis vessel 310. This ammonia is in turn passed to urea/guanidine synthesis vessel 312.
- Tower 370 supports the wind turbine 302 at a height sufficient to allow rotation of the turbine blades.
- osmotic exchanger 200' may receive and flow the metal hydroxide solution within the osmotic exchange network of the osmotic exchanger 200'.
- this osmotic exchange network may comprise an embodiment such as that described previously herein relative to Fig. 2.
- discharged solution may feed a discharge collection reservoir 339. This concentration of this collection reservoir may be kept at a pH via a concentration of the carbonate/bicarbonate dependent upon the rate of metal hydroxide feeding the osmotic exchange network and the level of recirculation within the osmotic exchange network and rate of sequestering from the ambient atmospheric fluid flow.
- the concentration of metal hydroxide that feeds the osmotic exchanger along with the circulation and recirculation within the osmotic exchanger may be controlled by a controller for establishing a ratio of carbonates/bicarbonates for a predetermined level of pH in the discharge reservoir. With a given level of pH established in the discharge reservoir 339, the solution may then be released to the external body 340 of water (e.g., ocean) via line 338.
- water e.g., ocean
- an electrolysis unit 404 may comprise a four chamber electrolysis circuit. Such electrolysis unit may be used for that of the embodiments described previously herein relative to Figs. 2 and 3.
- the electrolysis unit comprises four chambers #1, #2, #3 and #4. These chambers are separated by respective cation or anion exchange membranes.
- a cation exchange membrane 474 separates the first and second chambers #1 and #2 respectively.
- Anion exchange membrane 472 separates the second and third chambers #2 and #3. While the cation exchange membrane 470 separates the third and fourth chambers #3 and #4.
- a given level of metal hydroxide such as sodium hydroxide may be provided in the first chamber #1 to serve as a starting basis for the electrolysis unit. Additionally, filtered seawater or brine may be placed in the second chamber #2 to assist its initial starting condition.
- the third chamber #3 may be primed with a given level of HCl for its starting condition; while the fourth chamber #4 may be primed with a predetermined level of sulfuric acid. It may be understood that the sulfuric acid in the fourth chamber may be used to increase the electrical conduction for a sulfate without risk of release of the sulfate ion.
- the hydrogen ions may thereby combine with chlorine ions that have been passed from the second chamber to the third chamber via anion exchange membrane 472. Accordingly, the hydrogen and the chorine combine to form the HCl at the hypo-/hydrochloric acid output 478 from the third chamber.
- a urea/guanidine synthesis system 500 receives ammonia by way of valve 598 and carbon dioxide via valve 599, which in turn are collectively input to reaction vessel 580 via fluid input line 597.
- the reaction vessel is heated to a temperature greater than 100° C, while the gases of ammonia and carbon dioxide move upward into the reaction vessel 580.
- the reaction vessel 580 may be kept at temperature sufficient for sustaining molten state of the guanidine/urea in the collection reservoir at the bottom. For example, the temperature may be kept at a level of 32° C to 150° C.
- the upward flow of gases in the reaction vessel 580 is facilitated by gas circulatory circuit defined at least in part by exhaust line 584, which in turn passes the gases to condenser housing 586.
- the condenser housing includes an ammonia and carbon dioxide gas recycle line 590 that can be kept in a forward flow through the recycle line via at least one of a Venturi effect at the junction of line 590 relative to the further recycled line 596 and/or in combination with a similar Venturi effect proximate the input line 597 acting upon the junction of recycle return line 596.
- the light source 503 may comprise at least one of a light emitting diode or solid state laser of energy of about 1 eV, which may be of a wavelength less than 1240 nm.
- a light emitting diode or solid state laser of energy of about 1 eV, which may be of a wavelength less than 1240 nm.
- the monochromatic light may be of wavelength less than 1240 nm and greater than 800 nm, and may be directed an incident beam 505 into the chamber for acting upon particles of urea in the environment of ammonia. Accordingly, the oxygen double bond, with reference to Fig. 7, may be exited to a state more conducive for reaction with ammonia.
- guanidine from urea may be due to its normal planar geometry.
- the molecular structure of the urea may be excited for transition to a tetrahedral or pyramidal geometry, as opposed to its planar geometry for the unexcited urea molecule.
- the chemical reaction rate may be dramatically increased by exciting the urea molecules with the light of appropriate energy, wherein the "delocalized amide bond" may be partially broken and the urea molecule may transition to its alternative tetrahedral or pyramidal orientation.
- This change in shape likewise, brings forward a change in its electron density as may be contrasted to its simpler amide molecule structure so as to make the reaction with ammonia more readily available.
- the urea molecules will have a range of energy levels, due to molecular vibrations and rotations, and complexes with adjacent molecules, so there will be a range of light energies, near 0.9 eV, that will be suitable for exciting the urea molecules.
- LEDs light-emitting diodes
- solid state lasers that emit light with energy near 1 ev, or equivalent to a wavelength below 1240 nm may be proposed with suitable energy.
- LEDs light-emitting diodes
- solid state lasers that emit light with energy near 1 ev, or equivalent to a wavelength below 1240 nm may be proposed with suitable energy.
- an infrared Ledtech UT 1883 Infrared LED emits infrared light with a peak at 940 nm.
- Gallium Arsenide lasers may provide peak wavelengths in the range of 890 nm.
- an array of infrared lasers or LEDs may be mounted outside a section of the reaction vessel 580 that is to contain the ammonia and urea in a solvent that is either water or an alcohol or may contain the urea in its molten form without any added solvent. If mounted external the reaction vessel, the portion of the vessel may comprise a window that is essentially transparent to infrared light. Alternatively, the arrays or lights can be mounted inside the reaction chamber and kept cooled to a temperature below the maximum operating temperature of 85 C.
- the water collected in the bottom of the collection tank 588 is then passed to the water reclamation vessel 594 via fluid line 591 and pressure reducing valve 592.
- the water passed into the water reclamation housing 594 may experience a reduced pressure operable to outgas gases such as any ammonia and carbon dioxide that may have been dissolved therein.
- the out-gassing of carbon dioxide and ammonia may be pumped via pump 595 via return line 596 back to the gas input line 597 for the reaction vessel 580. It may be recognized that the pump 595 may be operable to establish a low pressure atmosphere within the water recovery out-gassing chamber 594 at least relative to the operability of the pressure reducing valve 592.
- Water 507 reclaimed in the bottom of the reclamation housing 594 may then be released to the waste reservoir 511.
- valve 501 may be opened to release and source the guanidine/urea for external use.
- a guanidine synthesis system 600 receives urea from a bulk urea tank 627 via valve 629 for entry to reaction vessel 680.
- Ammonia may be supplied to the reaction vessel 680 from input 615 via valve 613.
- Ammonia passes to an ammonia chamber of the reaction vessel 680. From the ammonia chamber, it may pass into the urea through a gas permeable wall 617. As passed through the permeable barrier wall, the ammonia bubbles through the molten urea/guanidine reservoir 681.
- the light from a light source 603 may be irradiated into the molten solution for assisting the reaction of the urea with the ammonia for producing the guanidine.
- the light may comprise at least one of a light emitting diode or a solid-state and/or gallium arsenide solid state laser of energy greater than about 0.9 eV, as may be associated with wavelength less than 1240 nm. In further embodiments, the light may be of wavelength less than about 1240 nm and greater than 800 nm.
- ammonia reacts with the urea to form guanidine, it may yield water vapor which is then exhausted out of the reaction vessel 680 by way of exhaust line 684 via pressure sensitive valve 631. Additionally, the excess ammonia that does not react may similarly be exhausted though the exhaust line. This recovered gas is passed to the condenser 686.
- the gases passed to condenser 686 may be cooled by the condenser coil 687 for recovering water droplets 689 that may collect into the water collection tank 688 near the base of the condenser chamber 686.
- Ammonia gases may exit the condenser chamber via the recirculation pump 621 in recovery line 690, 623. This recovery line may pass the ammonia back to the ammonia chamber of the reaction vessel 680.
- the water recovered in the collection tank 688 of the condenser chamber 686 may be passed to the water reclamation housing 694. Again, the pressure may be reduced in this housing to assist out-gassing of dissolved ammonia for reclamation of the water 607.
- the out-gassed ammonia may likewise be pumped back to the ammonia chamber of the reaction vessel 680 via pump 695 in recovery line 696.
- the water reclaimed may then be released via valve 609 to an external water discharge reservoir 611.
- the guanidine produced in the reaction vessel may pool at the bottom of the reaction vessel. Accordingly, it may then be output as guanidine/urea output product via output valve 625. As output, it may then be used in subsequent external applications.
- a solid oxide fuel cell (SOFC) energy conversion system 800 may be fueled by a guanidine based fuel.
- the SOFC 806 will release heat during the oxidation of hydrogen therein.
- the oxidation of the hydrogen will form water within the SOFC, which will result in steam in view of the heat generated in the SOFC.
- the steam 810 from the SOFC 806 may be passed to a steam turbine 812, for turning generator 816 for generating electricity 817 as a dual producer with that 807 produced by the SOFC.
- At least a portion of the steam passed through the turbine 812 may be recovered by condenser 814 for return to guanidine hydrolysis chamber 804.
- the returned water may facilitate further hydrolysis of the guanidine for producing ammonia that may further fuel the SOFC 806.
- the electricity 807 form the SOFC 806 and that 817 generated by generator 817 may be combined to drive an electrical device collectively such as electrical motor 808.
- the motor likewise may be coupled to an external mechanical system for delivering mechanical energy to the external system.
- it may drive a propulsion system to a vehicle, or other mechanical systems for rudder, pump, oscillation system, worm gear and the like.
- the SOFC 806 and generator 816 may deliver the electricity to an energy storage system (not shown) which may be operatively configured in a parallel arrangement to the electrical motor of the normal load application.
- a system controller (not shown) may govern when the energy from the energy conversion system is to be delivered to the electric motor or alternatively to the storage system.
- the controller could drive the load via the storage system in the absence of continuous operation of the energy conversion system of SOFC and generator. Or, both could be applied simultaneously for peak demands; wherein power could be delivered from both the energy storage system as previously stored therein and per the capability of the duel SOFC and turbine-generator pair.
- the SOFC is operatively configured with thermal coupling to the fuel input chamber for enabling heat generated by SOFC 806 to assist in decomposition of the ammonia received into its nitrogen and hydrogen elements.
- the SOFC may comprise a stack such as that taught by Gardner in US Pat. No. 5,595,833, hereby incorporated herein by reference.
- a fuel intake manifold may receive the ammonia and is thermally coupled to receive at least a portion of the heat generated by the SOFC during oxidation of the hydrogen therein. With this thermal coupling, the heat may be used to assist in the decomposition of the ammonia when received in the intake manifold.
- known catalyst(s) may further be disposed within the fuel intake manifold to the SOFC to further catalyze and assist in the decomposition of the ammonia when received in the fuel intake manifold.
- the catalyst may comprise any of the catalytic materials used in the commercial synthesis of ammonia, e.g., either ruthenium on silica or magnetite (Fe 3 O 4 ), which is reduced and promoted with oxides of aluminum (Al) and potassium (K).
- a turbo may be able to be driven by hot exhaust gases from the spent fuel within a given collection manifold of the SOFC stack.
- a portion of the spent oxidant may be re-circulated into the oxidant supply manifold, while an additional portion may be exhausted external to the SOFC and used to drive, e.g., turbine 812 of the energy conversion system 800 in accordance with embodiments of the present invention as described herein relative to Fig. 8.
- the portion of the collected oxidant in the collection manifold that is re-circulated may be understood to assist the preheating of the fuel that may be delivered and received in the fuel intake manifold.
- the hydrolysis chamber 804 may be operable to react guanidine with water to produce ammonia and may similarly be configured with operable thermal coupling to the SOFC.
- the thermal coupling at least a portion of the heat generated by the oxidation within the SOFC may be used to facilitate the reaction of the guanidine with water to produce the ammonia available for driving the SOFC.
- the steam that may be recovered upon passage through turbine 812 may have a given elevated temperature that may similarly be used to assist the heating of the hydrolysis reaction of the guanidine in hydrolysis chamber 804.
- the recovered steam may be delivered directly back to the hydrolysis chamber 804.
- the guanidine and urea solutions may be obtained from the synthesis reactors formulated to given powdered and/or granular states. Because the guanidine is much less stable than urea within the presence of water, for some embodiments therefore the urea may be coated over the guanidine grains. In a particular method, grains of guanidine may be exposed to ammonia and carbon dioxide at given temperature and pressure to form a surface layer of the urea on the guanidine. Thereafter, additional layers of guanidine may be formed thereon and again the urea. In a further optional embodiment, a thin film of anti-clumping material may finally be applied to the grains.
- the Solid Oxide Fuel Cell energy conversion systems such as of the embodiments described previously herein with reference to Fig. 8, may be incorporated into the power plant for the propulsion system of a boat, aircraft, vessel or vehicle.
- a guanidine fuel tank 802 may feed guanidine to a hydrolysis chamber 804 which in turn may supply ammonia to the SOFC in a manner such as that disclosed for the embodiments describe previously herein relative to Fig. 8.
- the electricity 808 A produced by the SOFC may be used to drive electric motor for powering and delivering mechanical energy to the locomotive 900.
- the energy conversion system 800 may be employed in an aircraft 1000. Guanidine tanks 802 may be configured in wing fuselages. These may be coupled to feed the guanidine to hydrolysis chamber 804, which in turn may supply the ammonia to the SOFC for generating the electricity and steam. The steam can be used by the steam turbine-generator pair 812 for generating further electricity. The steam passed through the turbine may be recovered and passed back to the hydrolysis chamber 804 via the water recovery line 814. The electricity generated from the SOFC and the Generator may be used to drive electric motors 808A and 808B for the aircraft propulsion.
- Figs. 11 and 12 similarly show use of the energy conversion systems 800 in different respective embodiments for a water vessel or boat.
- the guanidine tank 802 is configured to feed guanidine to the hydrolysis chamber 804.
- the hydrolysis chamber supplies ammonia to the SOFC for oxidation and generation of electrical energy.
- Steam from the SOFC is used to drive the Turbine-generator 812 pair for generating additional electrical energy.
- the steam passed through the turbine may again be recovered and passed back to the hydrolysis chamber 804 by way of fluid recovery line 814.
- the electricity generated from the SOFC and the Generator may be used to drive electric motors 808 for the craft's propulsion systems.
- vibration dampers 820 may be used to dampen vibrations of the vehicles relative to the SOFC stacks.
- the SOFC stacks may comprise ceramic plates of numerous quantity and potential fragile vulnerabilities. Accordingly, the vibration dampers may be used to assist in dampening of vibrations to the SOFC stack.
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Abstract
Description
Claims
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GB0816790A GB2452169A (en) | 2007-02-25 | 2008-02-26 | Carbon dioxide sequestering fuel synthesis system and use thereof |
PCT/GB2008/051020 WO2009056888A1 (en) | 2007-10-31 | 2008-10-30 | Fuel synthesis method |
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US90343907P | 2007-02-25 | 2007-02-25 | |
US60/903,439 | 2007-02-25 |
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WO2008115662A3 (en) | 2008-12-11 |
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