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WO2008006300A1 - Infinitely variable planet gear transmission - Google Patents

Infinitely variable planet gear transmission Download PDF

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Publication number
WO2008006300A1
WO2008006300A1 PCT/CN2007/002070 CN2007002070W WO2008006300A1 WO 2008006300 A1 WO2008006300 A1 WO 2008006300A1 CN 2007002070 W CN2007002070 W CN 2007002070W WO 2008006300 A1 WO2008006300 A1 WO 2008006300A1
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WO
WIPO (PCT)
Prior art keywords
transmission
planetary
ratio
gear
main
Prior art date
Application number
PCT/CN2007/002070
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French (fr)
Chinese (zh)
Inventor
Qiangguo Xu
Original Assignee
Qiangguo Xu
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Publication date
Application filed by Qiangguo Xu filed Critical Qiangguo Xu
Publication of WO2008006300A1 publication Critical patent/WO2008006300A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/72Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously

Definitions

  • the present invention relates to a mechanical continuously variable transmission in which a planetary gear mechanism is combined.
  • the transmission takes full advantage of the two degrees of freedom of the planetary gear mechanism and actively shifts continuously according to changes in input power and load. It is suitable for variable speed transmission of vehicles and machine tools. ⁇ technology
  • the existing planetary gear shifting mechanism always has one of the three basic components of the brake mechanism, or its movement is subject to certain constraints, so that the mechanism has only one degree of freedom, and transmits power with a certain transmission ratio. The result is only a step-variable shift. In order to achieve stepless speed change, it is used with a torque converter, which makes the structure complicated, the production cost is high, and the transmission efficiency is low.
  • the present invention provides a planetary gear continuously variable transmission.
  • the transmission is a mechanical continuously variable transmission with a combination of planetary gears. It takes full advantage of the two degrees of freedom of the planetary gear mechanism and is capable of active infinitely variable speed depending on changes in input power and load.
  • the planetary gear mechanism consists of three basic components: the sun gear, the ring gear and the planet carrier with planetary gears. There are two basic forms of single planetary row and double planetary row.
  • the single planetary gear mechanism is shown in Fig. 1.
  • the ring gear is internally toothed.
  • the planetary gear is supported on the planet carrier by the axle.
  • the sun gear is at the center, and all the planet gears mesh with the ring gear while meshing with the outer sun gear.
  • the speeds of the three elements of the sun gear, the ring gear and the planet carrier are nl, n2, ⁇ 3, respectively.
  • the number of teeth of the sun gear and the ring gear are zl, ⁇ 2, and the gear ratio of the ring gear and the sun gear is a two z2/zl According to the balance of forces
  • the condition and the law of conservation of energy can derive the characteristic equation of the general motion law of a single planetary gear mechanism:
  • the double planetary gear mechanism is shown in Figure 2:
  • the planet carrier is equipped with inner planetary gears and outer planetary gears, and the ring gear is internally toothed; the inner planetary gear is externally meshed with the sun gear and the outer planetary gear, and the outer planetary gear and the ring gear Engage, the sun gear is at the center.
  • the planetary gear mechanism has two degrees of freedom, whether it is a single planetary row or a double planetary row.
  • the rotational speed of any one component can be continuously changed for any one component; if the rotational speed of the two components is constant, then the rotational speed of the other component is also If the two components can simultaneously change the rotational speed, then the rotational speed of the other component may also be continuously changed, that is, the other component may achieve stepless speed change.
  • the planetary gear continuously variable transmission consists mainly of two planetary rows and a gear ratio control mechanism.
  • the two planets transmit power in two degrees of freedom, one for the main planet and one for the sub-planet. Any two basic elements of the main planetary row are respectively coupled to, or integrated with, the two basic elements of the sub-planetary row, the other element of the main planetary row is the active member, and the other element of the secondary planetary row is driven.
  • the ratio of the speed of the active and the driven parts is the transmission ratio.
  • the transmission ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission, that is, when the control transmission ratio reaches the maximum value, it can be reduced without increasing, and when it reaches the minimum value, it can be increased without further reduction.
  • the gear ratio control method is: one-way locking of a component other than the active member and the driven member, or limiting the range of the rotational speed ratio of two components of the planetary row when the ratio is the maximum value and the minimum value.
  • the power input by the active member and the power output from the driven member are equal in size, that is,
  • M main ⁇ main from "from (2 - 1)
  • M main M is the torque of the active member and the driven member, respectively
  • ⁇ main ⁇ is the angular velocity of the active member and the driven member, respectively.
  • equation (2-1) can be written as:
  • ⁇ main ⁇ is the rotational speed of the active and the follower, respectively.
  • the transmission ratio of the design transmission must be variable, ie the maximum transmission ratio is greater than the minimum transmission ratio and cannot be equal. If they are equal, the transmission can only transmit power with a certain gear ratio, and there is no stepless shifting function. For example, two single planetary rows with the same gear ratio or two double planetary rows with the same gear ratio, any two sets of the same-named components (ie, the sun gear and the sun gear, the ring gear and the ring gear, the planet carrier and the planet carrier) are respectively coupled or made. Integral, another group of the same name as one of the active parts as a follower, the speed of the active and follower is always the same.
  • the technical solution for the one-way single-mode planetary gear continuously variable transmission is to use one main planetary chord and one sub-planetary to transmit power in two degrees of freedom, and the transmission ratio control mechanism to control the maximum transmission ratio of the transmission.
  • Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, the other element of the main planetary row acting as the active part of the transmission, and the other element of the sub-planetary as the transmission
  • the follower, the ratio of the speed of the driving member and the driven member is the transmission ratio of the transmission; the transmission ratio control mechanism can reduce the transmission ratio of the transmission when the driving member is rotated in the working direction without increasing.
  • One-way clutch is used to unidirectionally lock a component other than the active member and the driven member;
  • the beneficial effects of the one-way single-mode planetary gear continuously variable transmission are: compact structure, reliable transmission, and active stepless speed change according to input power and load change; when the active part rotates forward, the follower follows the forward rotation, and the active part is stationary. In this case, the follower can also rotate forward; when the active part is reversed, the transmission idles. It is suitable for bicycles such as bicycles and machines with no power reversal.
  • the technical solution adopted by the one-way dual-system planetary gear continuously variable transmission is: using one main planetary row and one sub-planetary to transmit power with two degrees of freedom and single steering, and controlling the active and driven parts by the speed ratio control mechanism
  • the maximum speed ratio and the minimum speed ratio, the single steering power output from the follower realizes forward and reverse and neutral through the shifting mechanism.
  • Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary row, the other element of the main planetary row is the active member, and the other element of the auxiliary planetary row is the driven member;
  • the gear ratio control mechanism controls the speed ratio of the active member and the driven member to no longer increase when the maximum speed ratio reaches the maximum value, and can be increased when the minimum value is reached, and the forward and reverse rotation of the transmission can be realized by the shifting mechanism. files.
  • the shifting mechanism can be used with planetary rows or other gear configurations.
  • One-way clutch is used to unidirectionally lock a component other than the active member and the driven member;
  • the main planetary row and the sub planetary row rotate in two degrees of freedom.
  • the advantages of the one-way dual-system planetary gear continuously variable transmission are: compact structure, reliable transmission, wide speed range (can be designed according to requirements), the transmission can be active between the maximum speed ratio and the minimum speed ratio according to the change of input power and load. Continuously variable speed
  • the technical solution adopted by the two-way single-mode planetary gear continuously variable transmission is:
  • the main planet row and one sub-planetary line transmit power in two degrees of freedom, and the two gear ratio control mechanisms respectively control the maximum gear ratio of the forward and reverse transmissions of the transmission.
  • Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, the other element of the main planetary row acting as the active part of the transmission, and the other element of the sub-planetary as the transmission
  • the follower, the ratio of the speed of the active and the follower is the transmission ratio of the transmission.
  • a gear ratio control mechanism controls the maximum gear ratio of the transmission when the driving member rotates forward, and does not work when the driving member reverses; a gear ratio control mechanism controls the maximum gear ratio of the transmission when the driving member reverses, and the active member does not work when the rotor rotates forward.
  • the two ratio control mechanisms control the steering of the follower to be consistent with the steering of the active member.
  • one-way clutch is used to lock one element except the active part and the driven part, and the working time of the one-way clutch is controlled by the brake;
  • the two-way single-mode planetary gear stepless variable speed output has the advantages of compact structure, reliable transmission, and active stepless speed change according to input power and load change; when the active part rotates forward, the follower follows positive rotation, and the active part reverses. When turning, the follower is reversed. Applicable to machines whose power can be reversed.
  • the technical solution adopted by the two-way dual-system planetary gear continuously variable transmission is: one main planetary platoon and one sub-planetary arranging power are transmitted in two degrees of freedom, and the two transmission ratio control mechanisms respectively control the transmission of the transmission forward and reverse. ratio.
  • Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary row, the other component of the main planetary row is the active member, and the other component of the auxiliary planetary row is the driven member.
  • the ratio of the speed of the driving member to the driven member is the transmission ratio of the transmission; a ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission when the driving member rotates forward, that is, the control transmission ratio does not increase when the maximum value is reached.
  • a transmission ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission when the driving member is reversed, that is, the control transmission ratio does not increase when it reaches the maximum value. It can be reduced, it can be increased without reaching the minimum value, and it will not work when the active part is rotating forward.
  • the two ratio control mechanisms control the steering of the follower to be consistent with the steering of the active member.
  • one-way clutch is used to lock one element except the active part and the driven part, and the working time of the one-way clutch is controlled by the brake;
  • FIG. 1 is a block diagram of a single planetary row.
  • Figure 2 is a schematic diagram of the structure of a double planetary row.
  • Figure 3 is a block diagram showing the structure of a first embodiment of a one-way single-mode planetary gear continuously variable transmission.
  • Figure 4 is a block diagram showing the structure of a second embodiment of a one-way single-mode planetary gear continuously variable transmission.
  • Figure 5 is a structure of a preferred embodiment of a one-way dual-system planetary gear continuously variable transmission Schematic diagram, designated as the abstract drawing of the specification.
  • Figure 2 5 sun gear, 6 ring gear, 7 planet carrier, 8 outer planet gears, 9 inner gears.
  • Figure 4 21 main planet row sun gear, 22 main planet gear ring, 23 main planet row planet carrier, 24 planet row sun gear, 25 planet gear ring gear, 26 planet row planet carrier, 27 control maximum transmission Compared to the one-way clutch, 28 input shaft, 29 output shaft.
  • the preferred way to achieve a one-way single-mode planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier or ring gear for the auxiliary planetary row.
  • the two planet rows are mounted on the same axis.
  • the main planet row carrier (12) is integrated with the sub planet row carrier (15), and the main planet gear ring (11) is made up of the outer planet sun gear (13), the main planetary row.
  • the sun gear (10) acts as a transmission active member, directly mounted on the transmission input shaft (19), and the auxiliary planetary gear ring (14) acts as a transmission follower coupled to the output shaft (20);
  • the one-way clutch (16) The race is integrally formed with the planet carrier, and the outer race is coupled to the transmission housing.
  • the gear ratio maximum value i is larger than the gear ratio of the main planetary row a main,
  • the relationship between the number of teeth of the sub-planetary row and the a pair is:
  • the main planetary row carrier (23) is integrated with the sub-planetary sun gear (24), and the main planetary gear ring (22) and the sub-plane gear ring (25) are integrated into one, the main planetary row
  • the sun gear (21) acts as the transmission active member and is mounted directly on the input shaft (28).
  • the sub planet row carrier (26) acts as the transmission follower and the output shaft (29);
  • the one-way clutch (27) The seat ring is integrally formed with the ring gear (22), and the outer race is connected with the transmission housing.
  • the output shaft can be omitted, and the chain is directly attached to the driven member.
  • the preferred way to achieve a one-way dual-mode planetary gear continuously variable transmission is to use a single planetary row for the main planetary chops and the sub-planets, with the main planetary sun gear as the active part of the transmission, and the planet carrier of the sub-planetary as the transmission.
  • the follower, the two planet rows are assembled on the same axis.
  • the main planetary planet carrier (35) is integrated with the sub-planetary sun gear (38); the main planetary row and one sub-planetary share a ring gear (36); the main planetary sun gear (34)
  • the transmission active part it is connected with the input shaft (49); the sub planet row carrier (40) acts as the follower; the one-way clutch (42) inner race and the ring gear (36) are made into one body and the outer race Mounted on the transmission case, one-way locking ring gear (36), controlling the maximum gear ratio;
  • the one-way clutch (43) inner ring is connected with the input shaft (49), the outer race and the main planet carrier ( 35) Together, the speed of the main planet carrier (35) cannot be controlled beyond the input shaft (49) to control the minimum gear ratio.
  • the shifting planetary sun gear (44) is coupled with the follower (40), and is equipped with a forward clutch (47) between the shifting planetary carrier (46); the shifting planetary carrier (46) ) equipped with a reverse brake (48); the shifting planetary gear ring (45) is integrated with the output shaft (50) of the transmission.
  • the clutch (47) is engaged, the brake (48) releases the brake, the shifting planetary gear rotates as a rigid body, and the forward speed is achieved.
  • the ratio of the speed of the active member to the driven member is the transmission ratio of the transmission; the brake (48) brakes the shift.
  • the maximum gear ratio i of the forward gear of the transmission is larger than the gear ratio of the main planetary row a.
  • the sun gear and the planet carrier can be shared with the main planetary row by a planetary train that controls the gear ratio, and the gear ring of the planetary gear is locked in one direction to control the maximum gear ratio of the transmission.
  • the gear ring is locked, the ring gear of the main planetary row is reversed (ie, opposite to the active steering), and the planet carrier of the sub-planetary is rotating forward (ie, the same as the active steering). It is also possible to control the minimum transmission ratio with a planetary row that controls the gear ratio to achieve overspeed.
  • the preferred way to achieve a two-way single-mode planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier for the sub planetary row as the slave for the transmission.
  • the moving parts, the two planetary rows are assembled on the same axis.
  • the main planetary sun gear is used as the active part of the transmission and is connected with the input shaft.
  • the main planetary planet carrier is coupled with the sub-planetary sun gear.
  • the main planetary row and the sub-planetary row share a ring gear, and the sub-planetary row
  • the carrier acts as a follower of the transmission and is integrated with the output shaft.
  • the ring gear acts as the inner race of the two one-way clutches with opposite lock directions.
  • the outer races of the two one-way clutches are respectively controlled by two brakes, that is, the brake lock reverse direction when the active member rotates forward.
  • One-way clutch that locks the forward direction of the clutch to the clutch and reverse rotation.
  • the preferred way to implement a two-way dual-system planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier for the sub planetary row as the slave for the transmission.
  • the main planetary sun gear is used as the active part of the transmission and is connected with the input shaft.
  • the main planetary planet carrier is coupled with the sub-planetary sun gear.
  • the main planetary row and one sub-planetary share a ring gear.
  • the planet carrier acts as a follower of the transmission and is integrated with the output shaft of the transmission.
  • the ring gear acts as the inner race of the two one-way clutches with opposite lock directions.
  • the outer races of the two one-way clutches are respectively controlled by two brakes, that is, the brake lock reverse direction when the active member rotates forward.
  • One-way clutch that locks the forward direction of the clutch to the clutch and reverse rotation.
  • the rotation speed of the main planet carrier in the forward rotation and the reverse rotation of the driving member cannot exceed the input shaft, and the outer races of the two one-way clutches are connected with the main planet carrier.
  • the inner race is connected to the input shaft via two clutches.
  • the minimum transmission ratio of the two-way two-way planetary gear continuously variable transmission is equal to one.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Transmissions (AREA)
  • Transmission Devices (AREA)

Abstract

An infinitely variable planetary gear transmission is a kind of mechanical infinitely variable transmission composed of planetary gear sets. This transmission makes full use of two degrees of freedom of the planetary gear sets to infinitely variable shift. It mainly comprises two planetary gear sets and a gear ratio controlling mechanism. These two planetary gear sets can transmit power with two degrees of freedom, one set is the main planetary gear set and the other one is the auxiliary planetary gear set. Any two basic elements (35,36) of the main planetary gear set can couple to, engage with, or be formed into one piece with any two basic elements (38,36) of the auxiliary planetary gear set. Another element (34) of the main planetary gear set serves as a driving element of transmission, another element (40) of the auxiliary planetary gear set serves as a driven element. The gear ratio controlling mechanism can control the maximum speed ratio and the minimum speed ratio between driving element and driven element, i.e. control the speed ratio not increasing when reached the maximum value and not decreasing when reached the minimum value. This transmission has compact structure, reliable operation and wide range of transmission. It can positive infinitely variable transmit between the maximum speed ratio and the minimum speed ratio according to the change of input power and output load.

Description

行星齿轮无级变速器 技术领域 本发明是行星齿轮机构组合的机械式无级变速器。 该变速器 充分利用行星齿轮机构的两个自由度, 根据输入功率和负荷的变 化主动无级变速, 适用于车辆和机床的变速传动。 冃景技术 现有的行星齿轮变速机构, 总是要制动机构的三个基本元件 中的一个, 或使其运动受一定的约束, 让机构只有一个自由度, 以一定的传动比传递动力, 结果只能做到有级变速。 为了实现无 级变速, 要与液力变矩器配备使用, 这样使得结构复杂、 生产成 本高、 传动效率低。 现有的电控机械式无级变速器, 虽然传动效 率稍有提高, 但也需要各种传感器才能实现变速, 生产成本也比 较高。 发明内容 为了克服现有的自动无级变速器结构复杂、 生产成本高、 传 动效率低的缺陷, 本发明提供了行星齿轮无级变速器。 该变速器 是行星齿轮机构组合的机械式无级变速器, 充分利用行星齿轮机 构的两个自由度, 能够根据输入功率和负荷的变化主动无级变速。  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mechanical continuously variable transmission in which a planetary gear mechanism is combined. The transmission takes full advantage of the two degrees of freedom of the planetary gear mechanism and actively shifts continuously according to changes in input power and load. It is suitable for variable speed transmission of vehicles and machine tools.现有景 technology The existing planetary gear shifting mechanism always has one of the three basic components of the brake mechanism, or its movement is subject to certain constraints, so that the mechanism has only one degree of freedom, and transmits power with a certain transmission ratio. The result is only a step-variable shift. In order to achieve stepless speed change, it is used with a torque converter, which makes the structure complicated, the production cost is high, and the transmission efficiency is low. In the existing electronically controlled mechanical continuously variable transmission, although the transmission efficiency is slightly improved, various sensors are required to realize the shifting, and the production cost is also high. SUMMARY OF THE INVENTION In order to overcome the drawbacks of the prior art automatic continuously variable transmission, which is complicated in structure, high in production cost, and low in transmission efficiency, the present invention provides a planetary gear continuously variable transmission. The transmission is a mechanical continuously variable transmission with a combination of planetary gears. It takes full advantage of the two degrees of freedom of the planetary gear mechanism and is capable of active infinitely variable speed depending on changes in input power and load.
一.行星齿轮机构的运动规律:  1. The motion law of the planetary gear mechanism:
行星齿轮机构由太阳轮、 齿圈和装有行星齿轮的行星架三个 基本元件组成。 有单行星排和双行星排两种基本形式。  The planetary gear mechanism consists of three basic components: the sun gear, the ring gear and the planet carrier with planetary gears. There are two basic forms of single planetary row and double planetary row.
1、 单行星排  1, single planet row
单行星排齿轮机构如图 1 所示, 齿圈制有内齿, 行星齿轮通 过轮轴支撑在行星架上, 太阳轮位于中心, 所有行星齿轮在与太 阳轮外啮合的同时与齿圈内啮合。 设行星排三个元件太阳轮、 齿 圈和行星架的转速分别为 nl、 n2、 η3 , 太阳轮和齿圈的齿数分别 为 z l、 ζ2 , 齿圈和太阳轮的齿数比 a 二 z2/z l ,根据力的平衡 条件和能量守恒定律可以导出单行星排齿轮机构一般运动规律的 特性方程式: The single planetary gear mechanism is shown in Fig. 1. The ring gear is internally toothed. The planetary gear is supported on the planet carrier by the axle. The sun gear is at the center, and all the planet gears mesh with the ring gear while meshing with the outer sun gear. The speeds of the three elements of the sun gear, the ring gear and the planet carrier are nl, n2, η3, respectively. The number of teeth of the sun gear and the ring gear are zl, ζ2, and the gear ratio of the ring gear and the sun gear is a two z2/zl According to the balance of forces The condition and the law of conservation of energy can derive the characteristic equation of the general motion law of a single planetary gear mechanism:
nl+an2- (a+ 1 ) n3 = 0  Nl+an2- (a+ 1 ) n3 = 0
2、 双行星排  2, double planet row
双行星排齿轮机构如图 2 所示: 行星架上装有内行星齿轮和 外行星齿轮, 齿圈制有内齿; 内行星轮与太阳轮和外行星齿轮外 啮合, 外行星齿轮与齿圈内啮合, 太阳轮位于中心。 设行星排三 个元件太阳轮、 齿圈和行星架的转速分别为 nl、 n2、 η3 , 太阳轮 和齿圈的齿数分别为 z l、z2, 齿圈和太阳轮的齿数比 a = z2/Z l, 根据力的平衡条件和能量守恒定律可以导出双行星排齿轮机构一 般运动规律的特性方程式: The double planetary gear mechanism is shown in Figure 2: The planet carrier is equipped with inner planetary gears and outer planetary gears, and the ring gear is internally toothed; the inner planetary gear is externally meshed with the sun gear and the outer planetary gear, and the outer planetary gear and the ring gear Engage, the sun gear is at the center. Set the three components of the planetary row, the speed of the sun gear, the ring gear and the carrier, respectively, nl, n2, η3, the number of teeth of the sun gear and the ring gear are zl, z2, respectively, the gear ratio of the ring gear and the sun gear a = z2 / Z l, According to the balance condition of force and the law of conservation of energy, the characteristic equation of the general motion law of the double planetary gear mechanism can be derived:
nl-an2+ (a - 1 ) n3 = 0 ( 1-2)  Nl-an2+ (a - 1 ) n3 = 0 ( 1-2)
二.行星齿轮无级变速器:  2. Planetary gear stepless transmission:
根据方程式 (1 -1 ) 和 (1 -2 ) 可以看出, 行星齿轮机构不管 是单行星排还是双行星排, 都具有两个自由度。 在太阳轮、 齿圈 和行星架这三个基本元件中, 给任何一个元件一定的转速, 另两 个元件的转速可以连续变化; 如果给两个元件一定的转速, 那么 另一个元件的转速也是一定的; 如果同时给两个元件可以连续变 化的转速, 那么另一个元件的转速也可能是连续变化的, 即另'一 个元件可能实现无级变速。  According to equations (1 -1 ) and (1 -2 ), the planetary gear mechanism has two degrees of freedom, whether it is a single planetary row or a double planetary row. In the three basic components of the sun gear, the ring gear and the planet carrier, the rotational speed of any one component can be continuously changed for any one component; if the rotational speed of the two components is constant, then the rotational speed of the other component is also If the two components can simultaneously change the rotational speed, then the rotational speed of the other component may also be continuously changed, that is, the other component may achieve stepless speed change.
行星齿轮无级变速器主要由两个行星排和传动比控制机构组 成。 两个行星排以两个自由度传递动力, 一个为主行星排, 一个 为副行星排。 主行星排的任何两个基本元件分别与副行星排的两 个基本元件联接、 或制成一体、 或啮合, 主行星排的另一个元件 为主动件、 副行星排的另一个元件为从动件, 主动件与从动件的 转速比就是变速器传动比。 传动比控制机构控制变速器的最大传 动比和最小传动比, 即控制传动比达到最大值时不再增大可以减 小、 达到最小值时不再减小可以增大。 传动比控制方法是: 在传 动比最大值和最小值时, 单向锁止除主动件和从动件之外的某一 个元件, 或者限制行星排的某两个元件的转速比范围。  The planetary gear continuously variable transmission consists mainly of two planetary rows and a gear ratio control mechanism. The two planets transmit power in two degrees of freedom, one for the main planet and one for the sub-planet. Any two basic elements of the main planetary row are respectively coupled to, or integrated with, the two basic elements of the sub-planetary row, the other element of the main planetary row is the active member, and the other element of the secondary planetary row is driven. The ratio of the speed of the active and the driven parts is the transmission ratio. The transmission ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission, that is, when the control transmission ratio reaches the maximum value, it can be reduced without increasing, and when it reaches the minimum value, it can be increased without further reduction. The gear ratio control method is: one-way locking of a component other than the active member and the driven member, or limiting the range of the rotational speed ratio of two components of the planetary row when the ratio is the maximum value and the minimum value.
如不考虑摩擦等损失, 根据能量守恒定律, 主动件输入的功 率与从动件输出的功率是大小相等的, 即  If the loss such as friction is not considered, according to the law of conservation of energy, the power input by the active member and the power output from the driven member are equal in size, that is,
M主 ω主 = 从"从 (2 - 1) 式中 M主 M从分别为主动件和从动件的转矩, ω主 ω从分别 为主动件和从动件的角速度。 M main ω main = from "from (2 - 1) In the formula, the M main M is the torque of the active member and the driven member, respectively, and the ω main ω is the angular velocity of the active member and the driven member, respectively.
若以转速代替角速度, 则式 (2-1 ) 可写成:  If the angular velocity is replaced by the rotational speed, then equation (2-1) can be written as:
Μ主 η主 = Μ从 η从 (2-2)  Μ主 η main = Μ from η from (2-2)
式中 η主 η从分别为主动件和从动件的转速。  Where η main η is the rotational speed of the active and the follower, respectively.
由式(2-2)可得:  From formula (2-2):
η从 = M主n主 /Μ从 (2-3 )  η from = M main n main / Μ from (2-3)
由式(2- 3)可以看出从动件的转速与主动件转速和转矩的乘 积成正比, 与从动件的转矩成反比。 而主动件转速和转矩的乘积 与输入功率相一致, 从动件的输出转矩和负荷相一致, 即行星齿 轮无级变速器能够根据输入功率和负荷的变化主动地无级变速。  It can be seen from equation (2-3) that the rotational speed of the follower is proportional to the product of the rotational speed and torque of the active member and inversely proportional to the torque of the follower. The product of the speed and torque of the active part is consistent with the input power, and the output torque of the follower is consistent with the load, that is, the planetary gear continuously variable transmission can actively and continuously change according to the change of input power and load.
特别注意的是设计变速器的传动比必须是可变的, 即最大传 动比大于最小传动比, 不能相等。 如果相等的话, 变速器只能够 以一定的传动比传递动力, 没有无级变速功能。 例如齿数比相同 的两个单行星排或齿数比相同的两个双行星排, 任何两组同名元 件 (即太阳轮与太阳轮、 齿圈与齿圈、 行星架与行星架) 分别联 接或制成一体, 另一组同名元件一个作主动件一个作从动件, 主 动件和从动件的转速总是相同的。  It is important to note that the transmission ratio of the design transmission must be variable, ie the maximum transmission ratio is greater than the minimum transmission ratio and cannot be equal. If they are equal, the transmission can only transmit power with a certain gear ratio, and there is no stepless shifting function. For example, two single planetary rows with the same gear ratio or two double planetary rows with the same gear ratio, any two sets of the same-named components (ie, the sun gear and the sun gear, the ring gear and the ring gear, the planet carrier and the planet carrier) are respectively coupled or made. Integral, another group of the same name as one of the active parts as a follower, the speed of the active and follower is always the same.
1、 单向单制式行星齿轮无级变速器  1. One-way single-mode planetary gear continuously variable transmission
单向单制式行星齿轮无级变速器所采用的技术方案是: 用一 个主行星排和一个副行星排以两个自由度单向传递动力, 用传动 比控制机构控制变速器的最大传动比。 主行星排的任意两个元件 分别与副行星排的两个元件联接、 或制成一体、 或啮合, 主行星 排的另一个元件作为变速器的主动件、 副行星排的另一个元件作 为变速器的从动件, 主动件与从动件的转速比就是变速器的传动 比; 传动比控制机构在主动件按工作方向转动的情况下控制变速 器的传动比达到最大值时不再增大可以减小。  The technical solution for the one-way single-mode planetary gear continuously variable transmission is to use one main planetary chord and one sub-planetary to transmit power in two degrees of freedom, and the transmission ratio control mechanism to control the maximum transmission ratio of the transmission. Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, the other element of the main planetary row acting as the active part of the transmission, and the other element of the sub-planetary as the transmission The follower, the ratio of the speed of the driving member and the driven member is the transmission ratio of the transmission; the transmission ratio control mechanism can reduce the transmission ratio of the transmission when the driving member is rotated in the working direction without increasing.
传动比控制方法有 3种- There are 3 kinds of transmission ratio control methods -
(1)、 用单向离合器单向锁止除主动件和从动件以外的某一元件;(1) One-way clutch is used to unidirectionally lock a component other than the active member and the driven member;
(2)、 用单向离合器控制行星排某一个元件的转速不能超越另一元件;(2), using a one-way clutch to control the speed of one component of the planetary row cannot exceed the other component;
(3)、 用一个控制传动比的行星排, 该行星排的某两个元件分别与主行 星排或副行星排的两个元件联接或制成一体, 用单向离合器单向锁止该行 星排的第三个元件。 不管采取怎样的方法, 都必须保证变速器的传动比是可变的, 控制从动件在主动件按工作方向转动时只能单向转动。 (3) Using a planetary row that controls the gear ratio, two components of the planetary row are respectively coupled or integrated with the two components of the main planetary row or the sub-planetary row, and the one-way clutch is used to lock the planet in one direction. The third component of the row. Regardless of the method used, it must be ensured that the transmission ratio of the transmission is variable, and the control follower can only rotate in one direction when the driving member is rotated in the working direction.
单向单制式行星齿轮无级变速器的有益效果是: 结构紧凑、 传动可靠, 根据输入功率和负荷的变化主动无级变速; 主动件正 转时, 从动件跟着正转, 在主动件静止的情况下, 从动件同样可 以正转; 主动件反转时, 变速器空转。 适用于自行车等脚踏车以 及动力不反转的机床。  The beneficial effects of the one-way single-mode planetary gear continuously variable transmission are: compact structure, reliable transmission, and active stepless speed change according to input power and load change; when the active part rotates forward, the follower follows the forward rotation, and the active part is stationary. In this case, the follower can also rotate forward; when the active part is reversed, the transmission idles. It is suitable for bicycles such as bicycles and machines with no power reversal.
2、 单向双制式行星齿轮无级变速器  2, one-way dual-system planetary gear continuously variable transmission
单向双制式行星齿轮无级变速器所釆用的技术方案是: 用一 个主行星排和一个副行星排以两个自由度单转向传递动力, 用转 速比控制机构控制主动件与从动件的最大转速比和最小转速比, 从动件输出的单转向动力经过换档机构实现正反转和空档。 主行 星排的任意两个元件分别与副行星排的两个元件联接、 或制成一 体、 或啮合, 主行星排的另一个元件为主动件、 副行星排的另一 个元件为从动件; 传动比控制机构控制主动件与从动件的转速比 达到最大值时不再增大可以减小, 达到最小值时不再减小可以增 大; 由换档机构实现变速器的正反转和空档。 换档机构可用行星 排, 也可以用其它齿轮结构。  The technical solution adopted by the one-way dual-system planetary gear continuously variable transmission is: using one main planetary row and one sub-planetary to transmit power with two degrees of freedom and single steering, and controlling the active and driven parts by the speed ratio control mechanism The maximum speed ratio and the minimum speed ratio, the single steering power output from the follower realizes forward and reverse and neutral through the shifting mechanism. Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary row, the other element of the main planetary row is the active member, and the other element of the auxiliary planetary row is the driven member; The gear ratio control mechanism controls the speed ratio of the active member and the driven member to no longer increase when the maximum speed ratio reaches the maximum value, and can be increased when the minimum value is reached, and the forward and reverse rotation of the transmission can be realized by the shifting mechanism. files. The shifting mechanism can be used with planetary rows or other gear configurations.
转速比控制方法有 3种:  There are three types of speed ratio control methods:
(1)、 用单向离合器单向锁止除主动件和从动件以外的某一元件; (1) One-way clutch is used to unidirectionally lock a component other than the active member and the driven member;
(2)、 用单向离合器控制行星排某一个元件的转速不能超越另一元件;(2), using a one-way clutch to control the speed of one component of the planetary row cannot exceed the other component;
(3)、 用一个控制转速比的行星排, 该行星排的某两个元件分别与主行 星排或副行星排的两个元件联接或制成一体, 用单向离合器单向锁止该行 星排的第三个元件。 (3) Using a planetary row that controls the speed ratio, two components of the planetary row are respectively coupled or integrated with the two components of the main planetary row or the sub-planetary row, and the one-way clutch is used to lock the planet in one direction. The third component of the row.
不管采取怎样的方法, 都必须保证最大转速比大于最小转速 比, 在最大转速比和最小转速比之间, 主行星排和副行星排以两 个自由度转动。  Regardless of the method used, it is necessary to ensure that the maximum speed ratio is greater than the minimum speed ratio. Between the maximum speed ratio and the minimum speed ratio, the main planetary row and the sub planetary row rotate in two degrees of freedom.
单向双制式行星齿轮无级变速器的有益效果是: 结构紧凑、 传动可靠、 变速范围宽 (可根据需要设计), 变速器能够根据输入 功率和负荷的变化在最大转速比和最小转速比之间主动无级变 速  The advantages of the one-way dual-system planetary gear continuously variable transmission are: compact structure, reliable transmission, wide speed range (can be designed according to requirements), the transmission can be active between the maximum speed ratio and the minimum speed ratio according to the change of input power and load. Continuously variable speed
3、 双向单制式行星齿轮无级变速器  3, two-way single-mode planetary gear continuously variable transmission
双向单制式行星齿轮无级变速器所釆用的技术方案是: 用一 个主行星排和一个副行星排以两个自由度传递动力, 用两个传动 比控制机构分别控制变速器正转与反转的最大传动比。 主行星排 的任意两个元件分别与副行星排的两个元件联接、 或制成一体、 或啮合, 主行星排的另一个元件作为变速器的主动件、 副行星排 的另一个元件作为变速器的从动件, 主动件与从动件的转速比就 是变速器的传动比。 一个传动比控制机构控制主动件正转时变速 器的最大传动比, 主动件反转时不工作; 一个传动比控制机构控 制主动件反转时变速器的最大传动比, 主动件正转时不工作。 两 个传动比控制机构控制从动件的转向与主动件的转向保持一致。 The technical solution adopted by the two-way single-mode planetary gear continuously variable transmission is: The main planet row and one sub-planetary line transmit power in two degrees of freedom, and the two gear ratio control mechanisms respectively control the maximum gear ratio of the forward and reverse transmissions of the transmission. Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, the other element of the main planetary row acting as the active part of the transmission, and the other element of the sub-planetary as the transmission The follower, the ratio of the speed of the active and the follower is the transmission ratio of the transmission. A gear ratio control mechanism controls the maximum gear ratio of the transmission when the driving member rotates forward, and does not work when the driving member reverses; a gear ratio control mechanism controls the maximum gear ratio of the transmission when the driving member reverses, and the active member does not work when the rotor rotates forward. The two ratio control mechanisms control the steering of the follower to be consistent with the steering of the active member.
传动比控制方法有 3种:  There are three types of gear ratio control methods:
(1 )、 用单向离合器单向锁止除主动件和从动件以外的某一元 件, 用制动器控制单向离合器的工作时间;  (1), one-way clutch is used to lock one element except the active part and the driven part, and the working time of the one-way clutch is controlled by the brake;
(2)、 用单向离合器控制行星排某一元件的转速不能超越另一 元件, 用离合器控制单向离合器的工作时间;  (2), using a one-way clutch to control the speed of one component of the planetary row can not exceed the other component, and use the clutch to control the working time of the one-way clutch;
(3)、 用一个控制传动比的行星排, 该行星排的某两个元件分 别与主行星排或副行星排的两个元件联接或制成一体, 用单向离 合器单向锁止该行星排的第三个元件, 用制动器控制单向离合器 的工作时间。  (3) Using a planetary row that controls the gear ratio, two components of the planetary row are respectively coupled or integrated with the two components of the main planetary row or the sub-planetary row, and the one-way clutch is used to lock the planet in one direction. The third component of the row controls the working time of the one-way clutch with a brake.
不管采取怎样的方法, 都必须保证传动比达到最大值时不再 增大可以减小, 控制从动件的转向与主动件转向相一致。  Regardless of the method adopted, it must be ensured that the gear ratio is no longer increased when it reaches the maximum value, and the steering of the control follower is consistent with the steering of the active member.
双向单制式行星齿轮无级变输出速器的有效益是: 结构紧凑、 传动可靠, 根据输入功率和负荷的变化主动无级变速; 主动件正 转时, 从动件跟着正转, 主动件反转时, 从动件跟着反转。 适用 动力可以反转的机床。  The two-way single-mode planetary gear stepless variable speed output has the advantages of compact structure, reliable transmission, and active stepless speed change according to input power and load change; when the active part rotates forward, the follower follows positive rotation, and the active part reverses. When turning, the follower is reversed. Applicable to machines whose power can be reversed.
4、 双向双制式行星齿轮无级变速器  4, two-way dual-system planetary gear continuously variable transmission
双向双制式行星齿轮无级变速器所采用的技术方案是: 用一 个主行星排和一个副行星排以两个自由度传递动力, 用两个传动 比控制机构分别控制变速器正转与反转的传动比。 主行星排的任 意两个元件分别与副行星排的两个元件联接、 或制成一体、 或啮 合, 主行星排的另一个元件为主动件、 副行星排的另一个元件为 从动件, 主动件与从动件的转速比就是变速器的传动比; 一个传 动比控制机构控制主动件正转时变速器的最大传动比和最小传动 比, 即控制传动比达到最大值时不再增大可以减小, 达到最小值 时不再减小可以增大, 主动件反转时不工作; 一个传动比控制机 构控制主动件反转时变速器的最大传动比和最小传动比, 即控制 传动比达到最大值时不再增大可以减小, 达到最小值时不再减小 可以增大, 主动件正转时不工作。 两个传动比控制机构控制从动 件的转向与主动件的转向保持一致。 The technical solution adopted by the two-way dual-system planetary gear continuously variable transmission is: one main planetary platoon and one sub-planetary arranging power are transmitted in two degrees of freedom, and the two transmission ratio control mechanisms respectively control the transmission of the transmission forward and reverse. ratio. Any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary row, the other component of the main planetary row is the active member, and the other component of the auxiliary planetary row is the driven member. The ratio of the speed of the driving member to the driven member is the transmission ratio of the transmission; a ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission when the driving member rotates forward, that is, the control transmission ratio does not increase when the maximum value is reached. Small, reaching the minimum When the time is no longer reduced, it can be increased, and the active part does not work when it is reversed; a transmission ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission when the driving member is reversed, that is, the control transmission ratio does not increase when it reaches the maximum value. It can be reduced, it can be increased without reaching the minimum value, and it will not work when the active part is rotating forward. The two ratio control mechanisms control the steering of the follower to be consistent with the steering of the active member.
传动比控制方法有 3种:  There are three types of gear ratio control methods:
α)、 用单向离合器单向锁止除主动件和从动件以外的某一元 件, 用制动器控制单向离合器的工作时间;  α), one-way clutch is used to lock one element except the active part and the driven part, and the working time of the one-way clutch is controlled by the brake;
(2)、 用单向离合器控制行星排某一元件的转速不能超越另一 元件, 用离合器控制单向离合器的工作时间;  (2), using a one-way clutch to control the speed of one component of the planetary row can not exceed the other component, and use the clutch to control the working time of the one-way clutch;
(3)、 用一个控制传动比的行星排, 该行星排的某两个元件分 别与主行星排或副行星排的两个元件联接或制成一体, 用单向离 合器单向锁止该行星排的第三个元件, 用制动器控制单向离合器 的工作时间。  (3) Using a planetary row that controls the gear ratio, two components of the planetary row are respectively coupled or integrated with the two components of the main planetary row or the sub-planetary row, and the one-way clutch is used to lock the planet in one direction. The third component of the row controls the working time of the one-way clutch with a brake.
不管采取怎样的方法, 都必须保证最大转动比大于最小转动 比, 控制从动件的转向与主动件的转向相一致。  Regardless of the method, it is necessary to ensure that the maximum rotation ratio is greater than the minimum rotation ratio, and the steering of the control follower coincides with the steering of the active member.
双向双制式行星齿轮无级变速器的有益效果是: 结构紧凑、 传动可靠、 变速范围宽 (可根据需要设计),  The advantages of the two-way dual-system planetary gear continuously variable transmission are: compact structure, reliable transmission, wide speed range (can be designed according to requirements),
根据输入功率和负荷的变化在最大传动比与最小传动比之间 主动无级变速; 用两个双向双制式行星齿轮无级变速器分别驱动 车辆的左右驱动轮, 可以代替差速器, 并且在一个驱动轮打 '滑的 情况下, 另一个驱动轮的变速器会增大转矩输出, 跟现有的差速 器相比, 它不需要锁止机构。 附图概述 图 1是单行星排的结构简图。  Actively steplessly shifting between the maximum gear ratio and the minimum gear ratio according to changes in input power and load; driving the left and right drive wheels of the vehicle separately with two two-way dual-system planetary gear continuously variable transmissions, which can replace the differential, and In the case where the drive wheel is 'slip', the transmission of the other drive wheel increases the torque output, which does not require a locking mechanism compared to the existing differential. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a block diagram of a single planetary row.
图 2是双行星排的结构简图。  Figure 2 is a schematic diagram of the structure of a double planetary row.
图 3 是单向单制式行星齿轮无级变速器的第一个实施例的结 构简图。  Figure 3 is a block diagram showing the structure of a first embodiment of a one-way single-mode planetary gear continuously variable transmission.
图 4 是单向单制式行星齿轮无级变速器的第二个实施例的结 构简图。  Figure 4 is a block diagram showing the structure of a second embodiment of a one-way single-mode planetary gear continuously variable transmission.
图 5 是单向双制式行星齿轮无级变速器的优选实施例的结构 简图, 指定为说明书摘要附图。 Figure 5 is a structure of a preferred embodiment of a one-way dual-system planetary gear continuously variable transmission Schematic diagram, designated as the abstract drawing of the specification.
图 1中: 1太阳轮, 2齿圈, 3行星架, 4行星齿轮。  In Figure 1: 1 sun gear, 2 ring gears, 3 planet carriers, 4 planet gears.
图 2中: 5太阳轮, 6齿圈, 7行星架, 8外行星齿轮, 9内行 星齿轮.  Figure 2: 5 sun gear, 6 ring gear, 7 planet carrier, 8 outer planet gears, 9 inner gears.
图 3中: 10主行星排太阳轮, 11主行星排齿圈, 12主行星排 行星架, 13副行星排太阳轮, 14副行星排齿圈, 15副行星排行星 架, 16控制最大传动比的单向离合器. 19输入轴, 20输出轴。  In Figure 3: 10 main planet row sun gear, 11 main planet gear ring, 12 main planet row planet carrier, 13 planet row sun gear, 14 planet gear ring gear, 15 planet row planet carrier, 16 control maximum transmission Specific one-way clutch. 19 input shaft, 20 output shaft.
图 4中: 21主行星排太阳轮, 22主行星排齿圈, 23主行星排 行星架, 24副行星排太阳轮, 25副行星排齿圈, 26副行星排行星 架, 27控制最大传动比的单向离合器, 28输入轴, 29输出轴。  Figure 4: 21 main planet row sun gear, 22 main planet gear ring, 23 main planet row planet carrier, 24 planet row sun gear, 25 planet gear ring gear, 26 planet row planet carrier, 27 control maximum transmission Compared to the one-way clutch, 28 input shaft, 29 output shaft.
图 5中: 34主行星排太阳轮, 35主行星排行星架, 36主副行 星排齿圈, 38副行星排太阳轮, 40副行星排行星架, 42控制最大 传动比的单向离合器, 43 控制最小传动比的单向离合器, 44 换档 行星排太阳轮, 45 换档行星排齿圈, 46 换档行星排行星架, 47 前进档离合器, 48倒档制动器, 49输入轴, 50输出轴。 本发明的实施例 实现本发明的优选方式是: 主行星排和副行星排都用单行星 排, 用主行星排太阳轮作为变速器的主动件, 用副行星排的行星 架或齿圈作为变速器的从动件, 两个行星排装配在同一条轴线上。  In Figure 5: 34 main planet row sun gear, 35 main planet row planet carrier, 36 main and sub planet planetary gear ring, 38 planetary sun gears, 40 planetary planets, 42 one-way clutch to control the maximum gear ratio, 43 one-way clutch for controlling the minimum gear ratio, 44 shifting the planetary sun gear, 45 shifting the planetary gear ring, 46 shifting the planetary carrier, 47 forward clutch, 48 reverse brake, 49 input shaft, 50 output axis. Embodiments of the invention achieve a preferred mode of the invention in that: the main planetary row and the sub-planetary row both use a single planetary row, the main planetary sun gear is used as the active part of the transmission, and the planet carrier or ring gear of the auxiliary planetary row is used as the transmission. The follower, the two planet rows are assembled on the same axis.
1、 单向单制式行星齿轮无级变速器  1. One-way single-mode planetary gear continuously variable transmission
实现单向单制式行星齿轮无级变速器的优选方式是: 主行星 排和副行星排都用单行星排, 用主行星排太阳轮作为变速器的主 动件, 用副行星排的行星架或齿圈作为变速器的从动件, 两个行 星排装配在同一条轴线上。  The preferred way to achieve a one-way single-mode planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier or ring gear for the auxiliary planetary row. As a follower of the transmission, the two planet rows are mounted on the same axis.
在图 3 中, 主行星排行星架 (12 ) 与副行星排行星架 (15 ) 制成一体, 主行星排齿圈(11)制外齿作为副行星排太阳轮(13), 主行星排太阳轮 (10 ) 作为变速器主动件, 直接安装变速器输入 轴(19 )上, 副行星排齿圈(14 )作为变速器从动件与输出轴(20 ) 连在一起; 单向离合器(16)内座圈与行星架制成一体、 外座圈与 变速器壳体连在一起, 单向离合器锁止行星架时, 变速器的传动 比达到最大值 i大。 传动比最大值 i大与主行星排的齿数比 a主、 副行星排的齿数比 a副 的关系是: In Fig. 3, the main planet row carrier (12) is integrated with the sub planet row carrier (15), and the main planet gear ring (11) is made up of the outer planet sun gear (13), the main planetary row. The sun gear (10) acts as a transmission active member, directly mounted on the transmission input shaft (19), and the auxiliary planetary gear ring (14) acts as a transmission follower coupled to the output shaft (20); the one-way clutch (16) The race is integrally formed with the planet carrier, and the outer race is coupled to the transmission housing. When the one-way clutch locks the carrier, the transmission ratio of the transmission reaches a maximum value i. The gear ratio maximum value i is larger than the gear ratio of the main planetary row a main, The relationship between the number of teeth of the sub-planetary row and the a pair is:
i大 二 a主 /a H  i大二 a master /a H
在图 4 中, 主行星排行星架(23)与副行星排太阳轮 (24) 联 接成一体, 主行星排齿圈 (22) 和副行星排齿圈 (25) 制成一体, 主行星排太阳轮(21)作为变速器主动件, 直接安装在输入轴(28) 上, 副行星排行星架(26)作为变速器从动件与输出轴 (29) 连在 一起; 单向离合器 (27) 内座圈与齿圈 (22) 制成一体、 外座圈 与变速器壳体连在一起, 单向离合器 (27) 锁止齿圈 (22) 时, 变速器的传动比达到最大值 i大 , 传动比达到最大值 i大与主行 星排的齿数比 a主和副行星排的齿数比 a副 的关系是:  In Figure 4, the main planetary row carrier (23) is integrated with the sub-planetary sun gear (24), and the main planetary gear ring (22) and the sub-plane gear ring (25) are integrated into one, the main planetary row The sun gear (21) acts as the transmission active member and is mounted directly on the input shaft (28). The sub planet row carrier (26) acts as the transmission follower and the output shaft (29); the one-way clutch (27) The seat ring is integrally formed with the ring gear (22), and the outer race is connected with the transmission housing. When the one-way clutch (27) locks the ring gear (22), the transmission ratio of the transmission reaches the maximum value i, the transmission ratio The maximum value i is greater than the number of teeth of the main planetary row. The relationship between the number of teeth of the main and auxiliary planetary rows is a:
i大 二 (a主 + 1) - (a畐 1)  i big two (a main + 1) - (a畐 1)
图 3与图 4所示的变速器用于脚踏车时, 可以不要输出轴, 直接在从动件上制齿安装链条。  When the transmission shown in Fig. 3 and Fig. 4 is used in a bicycle, the output shaft can be omitted, and the chain is directly attached to the driven member.
2、 单向双制式行星齿轮无级变速器  2, one-way dual-system planetary gear continuously variable transmission
实现单向双制式行星齿轮无级变速器的优选方式是: 主行星 排和副行星排都用单行星排, 用主行星排太阳轮作为变速器的主 动件, 用副行星排的行星架作为变速器的从动件, 两个行星排装 配在同一条轴线上。  The preferred way to achieve a one-way dual-mode planetary gear continuously variable transmission is to use a single planetary row for the main planetary chops and the sub-planets, with the main planetary sun gear as the active part of the transmission, and the planet carrier of the sub-planetary as the transmission. The follower, the two planet rows are assembled on the same axis.
在图 5 中, 主行星排行星架 (35) 与副行星排太阳轮 (38) 联接成一体; 主行星排和一个副行星排共用一个齿圈 (36); 主行 星排太阳轮 (34) 作为变速器主动件, 与输入轴 (49) 连在一起; 副行星排行星架 (40) 作为从动件; 单向离合器(42)内座圈与齿 圈(36)制成一体、外座圈安装在变速器壳上, 单向锁止齿圈(36), 控制最大传动比;单向离合器(43)内座圈与输入轴(49)连在一起、 外座圈与主行星排行星架(35)连在一起, 控制主行星排行星架(35) 的转速不能超越输入轴(49), 控制最小传动比。 换档行星排太阳 轮(44)与从动件 (40) 联接成一体, 它与换档行星排行星架(46) 之间装有前进档离合器(47); 换档行星排行星架(46)上装有倒档 制动器(48); 换档行星排齿圈 (45) 与变速器的输出轴 (50) 连 成一体。 离合器(47)接合时, 制动器(48)解除制动, 换档行星排 作刚体转动, 实现前进档, 主动件与从动件的转速比就是变速器 的传动比;制动器(48)制动换档行星排行星架(46)时,离合器(47) 分离, 换档行星排齿圈 (45) 反转, 实现倒档, 主动件从动件的 δ 转速比与换档行星排的齿数比一起限定变速器的传动比; 离合器In Figure 5, the main planetary planet carrier (35) is integrated with the sub-planetary sun gear (38); the main planetary row and one sub-planetary share a ring gear (36); the main planetary sun gear (34) As the transmission active part, it is connected with the input shaft (49); the sub planet row carrier (40) acts as the follower; the one-way clutch (42) inner race and the ring gear (36) are made into one body and the outer race Mounted on the transmission case, one-way locking ring gear (36), controlling the maximum gear ratio; the one-way clutch (43) inner ring is connected with the input shaft (49), the outer race and the main planet carrier ( 35) Together, the speed of the main planet carrier (35) cannot be controlled beyond the input shaft (49) to control the minimum gear ratio. The shifting planetary sun gear (44) is coupled with the follower (40), and is equipped with a forward clutch (47) between the shifting planetary carrier (46); the shifting planetary carrier (46) ) equipped with a reverse brake (48); the shifting planetary gear ring (45) is integrated with the output shaft (50) of the transmission. When the clutch (47) is engaged, the brake (48) releases the brake, the shifting planetary gear rotates as a rigid body, and the forward speed is achieved. The ratio of the speed of the active member to the driven member is the transmission ratio of the transmission; the brake (48) brakes the shift. When the planet carrier (46) is in the planetary carrier (46), the clutch (47) is disengaged, and the shifting planetary gear ring (45) is reversed to achieve reverse gear, and the δ of the driven member follower The speed ratio and the gear ratio of the shifting planetary row together define the transmission ratio of the transmission;
(47)分离的同时, 制动器(48)解除制动, 变速器空转, 实现空档。 (47) At the same time as the separation, the brake (48) releases the brake, and the transmission idling to achieve neutral.
该变速器前进档时的最大传动比 i 大与主行星排的齿数比 a 主和副行星排的齿数比 a副 的关系是: i大 = ( 主+ 1 ) . ( &副 + 1 ), 最小传动比等于 1 ; 倒档时的最大传动比 i大与主行星排的 齿数比 a主和副行星排的齿数比 a副、换档行星排的齿数比 a换 的关系是: i大 = ( a主 + 1 ) * ( a副 + 1 ) · a换, 最小传动比等于 a 换。  The maximum gear ratio i of the forward gear of the transmission is larger than the gear ratio of the main planetary row a. The relationship between the gear ratio of the main and auxiliary planetary rows a is: i large = (main + 1) . ( & sub + 1 ), minimum The gear ratio is equal to 1; the maximum gear ratio i in the reverse gear is larger than the gear ratio of the main planetary row a. The gear ratio of the main and auxiliary planetary rows a, the gear ratio of the shifting planetary row a is: i large = ( a main + 1 ) * ( a + 1 ) · a change, the minimum gear ratio is equal to a.
如果该变速器的传动比不够大, 可以用一个控制传动比的行 星排与主行星排共用太阳轮和行星架, 单向锁止该行星排的齿圈 控制变速器的最大传动比。 要求该行星排齿圈锁止时, 主行星排 的齿圈反转(即与主动件转向相反), 副行星排的行星架正转(即与 主动件转向相同)。 也可以用一个控制传动比的行星排控制最小传 动比, 实现超速档。  If the gear ratio of the transmission is not large enough, the sun gear and the planet carrier can be shared with the main planetary row by a planetary train that controls the gear ratio, and the gear ring of the planetary gear is locked in one direction to control the maximum gear ratio of the transmission. When the planetary gear ring is locked, the ring gear of the main planetary row is reversed (ie, opposite to the active steering), and the planet carrier of the sub-planetary is rotating forward (ie, the same as the active steering). It is also possible to control the minimum transmission ratio with a planetary row that controls the gear ratio to achieve overspeed.
3、 双向单制式行星齿轮无级变速器  3, two-way single-mode planetary gear continuously variable transmission
实现双向单制式行星齿轮无级变速器的优选方式是: 主行星 排和副行星排都用单行星排, 用主行星排太阳轮作为变速器的主 动件, 用副行星排的行星架作为变速器的从动件, 两个行星排装 配在同一条轴线上。 例如:  The preferred way to achieve a two-way single-mode planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier for the sub planetary row as the slave for the transmission. The moving parts, the two planetary rows are assembled on the same axis. E.g:
用主行星排太阳轮作为变速器的主动件与输入轴连在一起, 主行星排行星架与副行星排太阳轮联接成一体, 主行星排和副行 星排共用一个齿圈, 用副行星排的行星架作为变速器的从动件与 输出轴连成一体。 齿圈同时作为两个锁止方向相反的单向离合器 的内座圈, 两个单向离合器的外座圈分别由两个制动器控制, 即 主动件正转时制动锁止反转方向的单向离合器、 反转时制动锁止 正转方向的单向离合器。 锁止齿圈时, 变速器的传动比达到最大 值 i大。 i大与主行星排的齿数比 a主和副行星排的齿数比 a副的 关系是- i大 二 (a主 + 1 ),(a副 +1 )  The main planetary sun gear is used as the active part of the transmission and is connected with the input shaft. The main planetary planet carrier is coupled with the sub-planetary sun gear. The main planetary row and the sub-planetary row share a ring gear, and the sub-planetary row The carrier acts as a follower of the transmission and is integrated with the output shaft. The ring gear acts as the inner race of the two one-way clutches with opposite lock directions. The outer races of the two one-way clutches are respectively controlled by two brakes, that is, the brake lock reverse direction when the active member rotates forward. One-way clutch that locks the forward direction of the clutch to the clutch and reverse rotation. When the ring gear is locked, the transmission ratio of the transmission reaches the maximum value i. The ratio of the number of teeth of i to the main planetary row a The ratio of the number of teeth of the main and auxiliary planetary rows to the a pair is - i is large (a main + 1 ), (a de +1 )
4、 双向双制式行星齿轮无级变速器  4, two-way dual-system planetary gear continuously variable transmission
实现双向双制式行星齿轮无级变速器的优选方式是: 主行星 排和副行星排都用单行星排, 用主行星排太阳轮作为变速器的主 动件, 用副行星排的行星架作为变速器的从动件, 两个行星排装 配在同一条轴线上。 例如: The preferred way to implement a two-way dual-system planetary gear continuously variable transmission is to use a single planetary row for both the main planetary row and the sub-planetary row, the main planetary sun gear for the active part of the transmission, and the planet carrier for the sub planetary row as the slave for the transmission. Moving parts, two planets Equipped on the same axis. E.g:
用主行星排太阳轮作为变速器的主动件与输入轴连在一起, 主行星排行星架与副行星排太阳轮联接成一体, 主行星排和一个 副行星排共用一个齿圈, 用副行星排的行星架作为变速器的从动 件与变速器的输出轴连成一体。 齿圈同时作为两个锁止方向相反 的单向离合器的内座圈, 两个单向离合器的外座圈分别由两个制 动器控制, 即主动件正转时制动锁止反转方向的单向离合器、 反 转时制动锁止正转方向的单向离合器。 再用两个单向离合器分别 控制主动件正转时与反转时主行星排行星架的转速不能超越输入 轴, 这两个单向离合器的外座圈与主行星排行星架连在一起, 内 座圈分别经过两个离合器与输入轴相连。 主动件正转时, 正转离 合器接合, 反转离合器分离; 主动件反转时, 反转离合器接合, 正转离合器分离。 锁止齿圈时, 变速器的传动比达到最大值。 传 动比最大值 i 大与主行星排的齿数比 a主和副行星排的齿数比 a 副的关系是:  The main planetary sun gear is used as the active part of the transmission and is connected with the input shaft. The main planetary planet carrier is coupled with the sub-planetary sun gear. The main planetary row and one sub-planetary share a ring gear. The planet carrier acts as a follower of the transmission and is integrated with the output shaft of the transmission. The ring gear acts as the inner race of the two one-way clutches with opposite lock directions. The outer races of the two one-way clutches are respectively controlled by two brakes, that is, the brake lock reverse direction when the active member rotates forward. One-way clutch that locks the forward direction of the clutch to the clutch and reverse rotation. Then, by using two one-way clutches, respectively, the rotation speed of the main planet carrier in the forward rotation and the reverse rotation of the driving member cannot exceed the input shaft, and the outer races of the two one-way clutches are connected with the main planet carrier. The inner race is connected to the input shaft via two clutches. When the driving member rotates forward, the forward clutch is engaged and the reverse clutch is disengaged; when the driving member is reversed, the reverse clutch is engaged and the forward clutch is disengaged. When the ring gear is locked, the gear ratio of the transmission reaches a maximum. The ratio of the gear ratio to the maximum value i is larger than that of the main planetary row. The ratio of the gear ratio of the main and sub planetary rows is a.
i大 = ( a主 + 1 ) ' 副 +1 )  i large = ( a main + 1 ) ' deputy +1 )
该双向双制式行星齿轮无级变速器的最小传动比等于 1。  The minimum transmission ratio of the two-way two-way planetary gear continuously variable transmission is equal to one.

Claims

权 利 要 求 书 Claim
1、 单向单制式行星齿轮无级变速器, 该变速器用两个行星排 组合传递动力, 实现变速; 其特征是; 用一个主行星排和一个副 行星排以两个自由度单向传递动力, 用传动经控制机构控制变速 器的最大传动比; 主行星排的任意两个元件分别与副行星排的两 个元件联接、 或制成一体、 或啮合, 主行星排的另一个元件作为 变速器的主动件, 副行星排的另一个元件作为变速器的输出件, 主动件与输出件的转速比就是变速器的传动比; 传动比控制机构 在主动件按工作方向转动的情况下, 控制变速器的传动比达到最 大值时不再增大可以减小。 1. A one-way single-mode planetary gear continuously variable transmission, which uses two planetary rows to transmit power to achieve shifting; and is characterized in that: a main planetary row and a sub-planetary row transmit power in one direction with two degrees of freedom, The transmission is controlled by a control mechanism to control the maximum transmission ratio of the transmission; any two components of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, and the other component of the main planetary row acts as the active of the transmission. The other component of the sub-planetary row serves as the output of the transmission. The ratio of the speed of the active member to the output member is the transmission ratio of the transmission. The transmission ratio control mechanism controls the transmission ratio of the transmission when the driving member rotates in the working direction. When the maximum value is no longer increased, it can be reduced.
2、 单向双制式行星齿轮无级变速器, 该变速器用两个行星排 组合传递动力, 实现变速; 其特征是: 用一个主行星排和一个副 行星排以两个自由度单转向传递动力, 用转速比控制机构控制主 动件与从动件的最大转速比和最小转速比, 从动件输出的单转向 动力经过换档机构实现正反转和空档; 主行星排的任意两个元件 分别与副行星排的两个元件联接、 或制成一体、 或啮合, 主行星 排的另一个元件为主动件, 副行星排的另一个元件为从动件; 传 动比控制机构控制主动件与从动件的转速比达到最大值时不再增 大可以减小, 达到最小值时不再减小可以增大; 用换档机构实现 变速器的正反转和空档, 换档机构可用行星排, 也可以用其它齿 轮结构。  2. One-way two-system planetary gear continuously variable transmission, which uses two planetary rows to transmit power to realize shifting; the characteristic is: using a main planetary platoon and a sub-planetary to transmit power with two degrees of freedom and single steering. The speed ratio control mechanism is used to control the maximum speed ratio and the minimum speed ratio of the active member and the driven member, and the single steering power outputted by the follower realizes forward and reverse and neutral through the shifting mechanism; any two components of the main planetary row respectively Coupling or integral with the two elements of the sub-planetary, the other element of the main planetary row is the active part, the other element of the auxiliary planetary row is the driven part; the transmission ratio control mechanism controls the active part and the slave When the speed ratio of the moving parts reaches the maximum value, it can be reduced without increasing. When the minimum value is reached, the speed can be increased without further reduction. With the shifting mechanism, the forward and reverse gears of the transmission can be realized, and the shifting mechanism can use the planetary row. Other gear configurations are also possible.
3、 双向单制式行星齿轮无级变速器, 该变速器用两个行星排 组合传递动力实现变速; 其特征是; 且一个主行星排和一个副行 星排以两个自由度传递动力, 用两个传动比控制机构分别控制变 速器正转与反转的最大传动比; 主行星排的任意两个元件分别与 副行星排的两个元件联接、 或制成一体, 或啮合, 主行星排的另 一个元件作为变速器的主动件, 副行星排的另一个元件作为变速 器的输出件, 主动件与输出件的转速比就是变速器的传动比; 一 个传动比控制机构在主动件正转的情况下控制变速器的传动比达 到最大值时不再增大可以减小, 主动件反转时不工作; 一个传动 比控制机构在主动件反转的情况下控制变速器的传动比达到最大 值时不再增大可以减小, 主动件正转时不工作; 两个传动比控制 机构控制从动件的转向与主动件的转向相一致。 3, two-way single-mode planetary gear continuously variable transmission, the transmission uses two planetary rows combined to transmit power to achieve shifting; characterized by; and a main planetary row and a sub-planetary row transmit power with two degrees of freedom, with two transmissions Controlling the maximum gear ratio of the forward and reverse transmissions of the transmission separately from the control mechanism; any two components of the main planetary row are respectively coupled with the two components of the sub planetary row, or integrated, or meshed, another component of the main planetary row As the active part of the transmission, the other component of the sub-planetary is used as the output of the transmission. The ratio of the speed of the active part to the output part is the transmission ratio of the transmission. One transmission ratio control mechanism controls the transmission of the transmission with the active part rotating forward. When the ratio reaches the maximum value, it can be reduced without increasing, and the active member does not work when it is reversed; a gear ratio control mechanism can reduce the transmission ratio of the transmission when the active member is reversed without reaching the maximum value. , the active part does not work when it is rotating forward; two transmission ratio control The steering of the mechanism control follower is consistent with the steering of the active member.
4、 双向双制式行星齿轮无级变速器, 该变速器用两个行星排 组合传递动力, 实现变速, 其特征是: 用一个主行星排和一个副 行星排以两个自由度传递动力, 用两个传动比控制机构分别控制 变速器正转与反转的传动比; 主行星排的任意两个元件分别与副 行星排的两个元件联接、 或制成一体、 或啮合, 主行星排的另一 个元件为主动件, 副行星排的另一个元件为输出件, 主动件与输 出件的转速比就是变速器的传动比; 一个传动比控制机构控制主 动件正转时变速器的最大传动比和最小传动比, 即控制传动比达 到最大值时不再增大可以减小, 达到最小值时不再减小可以增大, 主动件反转时不工作; 一个传动比控制机构控制主动件反转时变 速器的最大传动比和最小传动比, 即控制传动比达到最大值时不 再增大可以减小, 达到最小值时不再减小可以增大, 主动件正转 时不工作; 两个传动比控制机构控制从动件的转向与主动件的转 向相一致。  4. Two-way two-way planetary gear continuously variable transmission, which uses two planetary rows to transmit power to realize shifting. It is characterized by: transmitting power with two degrees of freedom with one main planetary row and one auxiliary planetary row, with two The gear ratio control mechanism respectively controls the gear ratio of the forward rotation and the reverse rotation of the transmission; any two components of the main planetary row are respectively coupled with the two components of the sub planetary row, or are integrally formed or meshed, and another component of the main planetary row For the active part, the other component of the sub-planetary is the output member, and the ratio of the speed of the active member to the output member is the transmission ratio of the transmission; a ratio control mechanism controls the maximum transmission ratio and the minimum transmission ratio of the transmission when the active member rotates forward, That is, when the control transmission ratio reaches the maximum value, it can be reduced without increasing, and when it reaches the minimum value, it can be increased without further reduction. When the active member is reversed, it does not work. One transmission ratio control mechanism controls the maximum of the transmission when the active member is reversed. The gear ratio and the minimum gear ratio, that is, when the control gear ratio reaches the maximum value, it can be reduced without increasing, and when it reaches the minimum value, it is no longer Small can be increased, the active element does not work when the timing switch; turning follower coincides with the rotation member toward the drive ratio control means two transmission control.
5、 根据权利要求 2所示的单向双制式行星齿轮无级变速器, 其特征是: 用一个主行星排和一个副行星排以两个自由度单转向 传递动力, 用传动比控制机构控制变速器的传动比; 主行星排的 任意两个元件分别与副行星排的两个元件联接、 或制成一体、 或 啮合, 主行星排的另一个元件为主动件, 副行星排的另一个元件 为输出件, 主动件与输出件的转速比就是变速器的传动比; 传动 比控制机构控制变速器的传动比达到最大值时不再增大可以减 小, 达到最小值时不再减小可以增大。  5. The unidirectional dual-system planetary gear continuously variable transmission according to claim 2, wherein: a main planetary platoon and a sub-planetary row are used to transmit power in two degrees of freedom, and the transmission is controlled by a transmission ratio control mechanism. Gear ratio; any two elements of the main planetary row are respectively coupled to, or integrated with, two elements of the sub-planetary, the other component of the main planetary row is the active component, and the other component of the secondary planetary row is The output member, the ratio of the speed of the active member to the output member is the transmission ratio of the transmission; when the transmission ratio control mechanism controls the transmission ratio of the transmission to a maximum value, it can be reduced without increasing, and can be increased without reaching the minimum value.
PCT/CN2007/002070 2006-07-05 2007-07-04 Infinitely variable planet gear transmission WO2008006300A1 (en)

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