WO2008046360A1 - Corplasten materials - thermoplastic polymers for rotomolding filled with powdery corundum - Google Patents
Corplasten materials - thermoplastic polymers for rotomolding filled with powdery corundum Download PDFInfo
- Publication number
- WO2008046360A1 WO2008046360A1 PCT/CZ2007/000022 CZ2007000022W WO2008046360A1 WO 2008046360 A1 WO2008046360 A1 WO 2008046360A1 CZ 2007000022 W CZ2007000022 W CZ 2007000022W WO 2008046360 A1 WO2008046360 A1 WO 2008046360A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- rotomolding
- materials
- corundum
- powdery
- corplasten
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 30
- 238000001175 rotational moulding Methods 0.000 title claims abstract description 11
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 8
- 229910052593 corundum Inorganic materials 0.000 title abstract description 6
- 239000010431 corundum Substances 0.000 title abstract description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 239000000654 additive Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000000996 additive effect Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000010421 standard material Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/003—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/003—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/04—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
Definitions
- CORPLASTEN materials thermoplastic polymers for rotomolding filled with powdery corundum
- Additive material is distributed in the basic one purposefully to substantially improve the abrasion resistance of the final product made from this material by rotomolding technology.
- CORPLASTEN materials thermoplastic polymers for rotomolding filled with powdery corundum.
- thermoplastic polymers filled just by pigments, which change their color, and by other powder fillers, e.g. soot, which change electric properties of the basic material - electric conductivity, surface resistance. These fillers are added in volume of few weight per-cents, not to affect substantially negative the mechanic properties of the basic material - thermoplast. When are the products made from these standard materials subject to long-term abrasive wear of the flowing material, they are quickly worn up to destruction. 3.4.
- CORPLASTEN materials are thermoplastic polymers refined with a dose of additional inorganic material - powdery corundum - in ratio according to the estimated use of the final product, with that this additive material is purposefully distributed in the basic material to increase substantially the wear resistance of the final material with that the other mechanical properties are either kept or are still sufficient for the given application.
- CORPLASTEN materials should be so used mainly for applications where other materials - of lower durability or substantially more expensive ones - have been used.
- chutes consisting of steel sheet or polypropylene cone parts hung on ropes or chains, through whose the material flows to the destined place. Single parts of that chute are either heavy and/or not durable enough and it is necessary to change them in few months. This requires to stop the line and causes economical losses.
- the chute parts are made from CORPLASTEN material, the set is substantially lighter compared to steel one and much more durable compared to both steel and polypropylene. Tested sample did not show substantial wear after more than 25.000 tons of sand passed through it.
- Shaped parts in direct contact with abrasive material with requirements for easy handling or exchange, low weight, long service live, low price, cleanliness (contact with drink water or food). 4.
- thermoplastic polymer PE, PP, PA
- mineral filler - powdery corundum Al 2 O 3
- Additive material is distributed in the basic material either almost uniformly, or it is concentrated close to the work (function) surface of the final product.
- CORPLASTEN materials they can replace those made from standard materials - steel, cast iron, steel sheets - where it will bring substantial economic effect - long durability and easy handling, ecological effect - lower environmental load at material and product arise, and ergonomic effect - e.g. reduction of noise in chute applications.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Materials for rotomolding consisting of a) 100 parts of basic thermoplastic polymer (PE, PP, PA); b) up to 30 parts of corundum of granularity 100 to 300 µm; c) further standard additives Products made from that material by rotomolding technology, when the additional material distributed in the basic one either almost regularly, or it is concentrated close to the operation (function) surface of the product.
Description
CORPLASTEN materials - thermoplastic polymers for rotomolding filled with powdery corundum
Basic material - thermopolymer (PE, PP, PA) for rotomolding
Additive material - powdery corundum
Additive material is distributed in the basic one purposefully to substantially improve the abrasion resistance of the final product made from this material by rotomolding technology.
We receive a material, which is can be processed to the required shape by the original rotomolding technology, and whose basic mechanical properties are kept (elasticity, shape memory, resistance against chemicals, etc.) and where the additive material brought multiple increase of wear resistance.
3.1.
CORPLASTEN materials- thermoplastic polymers for rotomolding filled with powdery corundum.
3.2.
Rotomolding of thermoplastic materials
3.3.
Currently are thermoplastic polymers filled just by pigments, which change their color, and by other powder fillers, e.g. soot, which change electric properties of the basic material - electric conductivity, surface resistance. These fillers are added in volume of few weight per-cents, not to affect substantially negative the mechanic properties of the basic material - thermoplast. When are the products made from these standard materials subject to long-term abrasive wear of the flowing material, they are quickly worn up to destruction.
3.4.
CORPLASTEN materials are thermoplastic polymers refined with a dose of additional inorganic material - powdery corundum - in ratio according to the estimated use of the final product, with that this additive material is purposefully distributed in the basic material to increase substantially the wear resistance of the final material with that the other mechanical properties are either kept or are still sufficient for the given application.
CORPLASTEN materials should be so used mainly for applications where other materials - of lower durability or substantially more expensive ones - have been used.
3.6.
In quarries and sand and gravel mines (for instance) there are used chutes consisting of steel sheet or polypropylene cone parts hung on ropes or chains, through whose the material flows to the destined place. Single parts of that chute are either heavy and/or not durable enough and it is necessary to change them in few months. This requires to stop the line and causes economical losses. When the chute parts are made from CORPLASTEN material, the set is substantially lighter compared to steel one and much more durable compared to both steel and polypropylene. Tested sample did not show substantial wear after more than 25.000 tons of sand passed through it.
3.7.
Shaped parts in direct contact with abrasive material, with requirements for easy handling or exchange, low weight, long service live, low price, cleanliness (contact with drink water or food).
4.
Mixture of thermoplastic polymer (PE, PP, PA) - as basic material, and mineral filler - powdery corundum (Al2O3) of particles size 100 - 300 Dm up to 30% of weight of the basic material.
Production method - rotomolding.
Additive material is distributed in the basic material either almost uniformly, or it is concentrated close to the work (function) surface of the final product.
Potential use of the products made from CORPLASTEN materials - they can replace those made from standard materials - steel, cast iron, steel sheets - where it will bring substantial economic effect - long durability and easy handling, ecological effect - lower environmental load at material and product arise, and ergonomic effect - e.g. reduction of noise in chute applications.
Claims
1. Materials for rotomolding, consisting of a) 100 parts of basic thermoplastic polymer (PE, PP, PA) and b) usual aditives ,
specific with that it further consists c) up to 30 parts of powdery corundum (Al2O3) of particles size 100 - 300Dm.
2. Rotomolded products specific with that they are made from the material according to the Claim 1.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CZ20060666A CZ2006666A3 (en) | 2006-10-20 | 2006-10-20 | CORPLASTEN material range - thermoplastic polymers filled with powder corundum and intended for rotary molding |
CZPV2006-666 | 2006-10-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008046360A1 true WO2008046360A1 (en) | 2008-04-24 |
Family
ID=38705084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CZ2007/000022 WO2008046360A1 (en) | 2006-10-20 | 2007-03-30 | Corplasten materials - thermoplastic polymers for rotomolding filled with powdery corundum |
Country Status (2)
Country | Link |
---|---|
CZ (1) | CZ2006666A3 (en) |
WO (1) | WO2008046360A1 (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4110308A (en) * | 1975-08-25 | 1978-08-29 | Asahi Glass Company Ltd. | Stabilized ethylene-tetrafluoroethylene copolymer composition |
US4591633A (en) * | 1982-12-16 | 1986-05-27 | Chisso Corporation | Deodorized polyolefins and process for the preparation thereof |
JPH02214734A (en) * | 1989-02-16 | 1990-08-27 | Toray Ind Inc | Biaxially oriented polyester film |
EP0413258A1 (en) * | 1989-08-16 | 1991-02-20 | BASF Aktiengesellschaft | Flame retardant thermoplastic mouldings based on polyamides and polyesters elastomers |
JPH07126497A (en) * | 1993-11-01 | 1995-05-16 | Toray Ind Inc | Polyester composition |
JPH09118773A (en) * | 1995-10-25 | 1997-05-06 | Sumitomo Chem Co Ltd | Anti-blocking agent, resin composition and film |
US5858527A (en) * | 1995-10-30 | 1999-01-12 | Skc Limited | Biaxially oriented polyester film |
US6203906B1 (en) * | 1997-01-10 | 2001-03-20 | Alcan International Limited | Abrasion resistant polymer |
JP2001247768A (en) * | 2000-03-07 | 2001-09-11 | Toray Ind Inc | Polyphenylene sulfide resin composition |
US6348535B1 (en) * | 1998-01-29 | 2002-02-19 | Sumitomo Chemical Company, Limited | Thermoplastic elastomer composition powder, powder molding process with the same, and moldings |
-
2006
- 2006-10-20 CZ CZ20060666A patent/CZ2006666A3/en unknown
-
2007
- 2007-03-30 WO PCT/CZ2007/000022 patent/WO2008046360A1/en active Application Filing
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4110308A (en) * | 1975-08-25 | 1978-08-29 | Asahi Glass Company Ltd. | Stabilized ethylene-tetrafluoroethylene copolymer composition |
US4591633A (en) * | 1982-12-16 | 1986-05-27 | Chisso Corporation | Deodorized polyolefins and process for the preparation thereof |
JPH02214734A (en) * | 1989-02-16 | 1990-08-27 | Toray Ind Inc | Biaxially oriented polyester film |
EP0413258A1 (en) * | 1989-08-16 | 1991-02-20 | BASF Aktiengesellschaft | Flame retardant thermoplastic mouldings based on polyamides and polyesters elastomers |
JPH07126497A (en) * | 1993-11-01 | 1995-05-16 | Toray Ind Inc | Polyester composition |
JPH09118773A (en) * | 1995-10-25 | 1997-05-06 | Sumitomo Chem Co Ltd | Anti-blocking agent, resin composition and film |
US5858527A (en) * | 1995-10-30 | 1999-01-12 | Skc Limited | Biaxially oriented polyester film |
US6203906B1 (en) * | 1997-01-10 | 2001-03-20 | Alcan International Limited | Abrasion resistant polymer |
US6348535B1 (en) * | 1998-01-29 | 2002-02-19 | Sumitomo Chemical Company, Limited | Thermoplastic elastomer composition powder, powder molding process with the same, and moldings |
JP2001247768A (en) * | 2000-03-07 | 2001-09-11 | Toray Ind Inc | Polyphenylene sulfide resin composition |
Non-Patent Citations (4)
Title |
---|
DATABASE WPI Week 199040, Derwent World Patents Index; AN 1990-302372, XP002460420 * |
DATABASE WPI Week 199528, Derwent World Patents Index; AN 1995-213130, XP002460419 * |
DATABASE WPI Week 199728, Derwent World Patents Index; AN 1997-306614, XP002460418 * |
DATABASE WPI Week 200220, Derwent World Patents Index; AN 2002-150803, XP002460417 * |
Also Published As
Publication number | Publication date |
---|---|
CZ2006666A3 (en) | 2008-05-14 |
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