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WO2007017720A1 - Process for the preparation of acitretin - Google Patents

Process for the preparation of acitretin Download PDF

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Publication number
WO2007017720A1
WO2007017720A1 PCT/IB2006/002098 IB2006002098W WO2007017720A1 WO 2007017720 A1 WO2007017720 A1 WO 2007017720A1 IB 2006002098 W IB2006002098 W IB 2006002098W WO 2007017720 A1 WO2007017720 A1 WO 2007017720A1
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WO
WIPO (PCT)
Prior art keywords
acitretin
substantially pure
solvent
salt
mixtures
Prior art date
Application number
PCT/IB2006/002098
Other languages
French (fr)
Inventor
Bobba Venkata Siva Kumar
Girish Bansilal Patel
Sanjay Anantha Kale
Nitin S. Pradhan
Original Assignee
Glenmark Pharmaceuticals Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glenmark Pharmaceuticals Limited filed Critical Glenmark Pharmaceuticals Limited
Publication of WO2007017720A1 publication Critical patent/WO2007017720A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C59/00Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
    • C07C59/40Unsaturated compounds
    • C07C59/58Unsaturated compounds containing ether groups, groups, groups, or groups
    • C07C59/64Unsaturated compounds containing ether groups, groups, groups, or groups containing six-membered aromatic rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/02Preparation of carboxylic acids or their salts, halides or anhydrides from salts of carboxylic acids

Definitions

  • the present invention generally relates to a process for the preparation of substantially pure acitretin.
  • 3,7-dimethyl-2,4,6,8-nonatetraenoic acid can be represented by the structure of Formula I.
  • Acitretin an aromatic analogue of retinoic acid
  • retinol vitamin A
  • the tetraene side chain in acitretin exists in all-trans (or E) configuration.
  • Acitretin is indicated for the treatment of severe psoriasis in adults and is marketed under the trade name Soriatane ® . See, e.g., The Merck Index, Thirteenth Edition, 2001, p. 110, monograph 114; and Physician's Desk Reference, "Soriatane,” 60th Edition, pp. 1028-1035 (2005).
  • U.S. Patent No. 4,105,681 discloses processes for the preparation of acitretin.
  • Each of the processes in the '681 patent employ a Wittig reaction or its modification such as a Wittig-Horner procedure and provides a mixture of stereoisomers.
  • Attempts at preparing acitretin of the desired purity by following the processes taught in Examples 1-3 of the '681 patent were unsuccessful. See, e.g., U.S. Patent Application Publication No. 2004/0192949.
  • a similar Wittig process has been illustrated in Example 6 of DE 2636879 which provided only 47% of the all trans-isomer along with 51% of the 11-cis isomer, as an impurity.
  • U.S. Patent Application Publication No. 2004/0192949 further discloses the purification of acitretin by contacting crude acitretin with one or more solvent, optionally in the presence of a free radical scavenger, and isolating substantially pure acitretin from a mixture thereof.
  • a drawback associated with this process is it is commercially not suitable because of the instability of acitretin in most of the solvents.
  • a lithium salt of acitretin is provided.
  • the process of the present invention overcomes the problems associated with the prior art and provides a practical process for the preparation of substantially pure acitretin from a complex mixture of cis-trans isomers involving solvent treatment.
  • the process of the present invention also advantageously avoids the tedious and cumbersome purification process pf column chromatography and has benefits with respect to economics and convenience to operate on a commercial scale.
  • the present invention is directed to a process for the preparation of substantially pure acitretin of Formula I.
  • the process of the present invention includes at least (a) contacting a salt of crude acitretin with one or more solvents; and (b) isolating substantially pure acitretin from the product of step (a).
  • a salt of crude acitretin is contacted with one or more solvents to provide a substantially pure salt of acitretin.
  • Useful salts of acitretin include, but are not limited to, sodium, lithium, magnesium, potassium, strontium, magnesium, barium, calcium and the like.
  • the term "crude acitretin” as used herein shall be understood to mean acitretin containing a mixture of various cis-trans isomers as impurities. Crude acitretin is well known and may be obtained by any of the synthetic routes described in the prior art.
  • Suitable solvents for use in step (a) include, but are not limited to, ketones, alcohols, cyclic ethers, aliphatic ethers, nitriles, esters, water, alkanes, and the like and mixtures thereof.
  • Useful ketones include, but are not limited to, acetone, methyl isobutyl ketone, and the like and mixtures thereof.
  • Useful alcohols include, but are not limited to, methanol, ethanol, isopropanol, and the like and mixtures thereof.
  • Useful cyclic ethers include, but are not limited to, tetrahydrofuran, dioxane, and the like and mixtures thereof.
  • Useful nitriles include, but are not limited to, acetonitrile and the like and mixtures thereof.
  • Useful esters include, but are not limited to, ethyl acetate, and the like and mixtures thereof.
  • Useful alkanes include, but are not limited to, n-hexane, heptane and the like and mixtures thereof.
  • substantially pure salt of crude acitretin can precipitate out of the solution and then optionally recovered by, for example, filtration.
  • substantially pure salt of acitretin shall be understood to mean a salt of acitretin having an assay of greater than or equal to about 98% as determined by high performance liquid chromatography (HPLC).
  • the product substantially pure acitretin can be isolated from the substantially pure salt of acitretin by, for example, acidifying, cooling, filtering, or a combination thereof.
  • substantially pure acitretin shall be understood to mean acitretin having an assay of greater than or equal to about 98% as determined by HPLC and preferably greater than or equal to about 99%.
  • Step I Process for Salt Preparation and Purification.
  • Step II Process for Isolation of Acitretin
  • step I The substantially pure sodium salt of acitretin obtained in step I was added in water (80 ml) and acidified with 30% HCl and stirred for 30 minutes at 25 to 3O 0 C to obtain a suspension. The suspension was then filtered, washed with water and dried at 25- 3O 0 C to obtain substantially pure acitretin (7 g, assay 99.45% as determined by HPLC).
  • Step I Process for Salt Preparation and Purification

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A process for the preparation of substantially pure acitretin of Formula (I) is provided: the process comprising (a) contacting a salt of acitretin with one or more solvents; and (b) isolating substantially pure acitretin from the product of step (a).

Description

PROCESS FOR THE PREPARATION OF ACITRETIN
PRIORITY
[0001] This application claims the benefit under 35 U.S.C. §119 to U.S.
Provisional Application No. 60/716,734, filed on September 13, 2005, and entitled "PROCESS FOR THE PREPARATION OF ACITRETIN", and to Indian Provisional Application No. 914/MUM/2005, filed on August 5, 2005, and entitled "PROCESS FOR THE PREPARATION OF ACITRETIN", the contents of each of which are incorporated by reference herein.
BACKGROUND OF THE INVENTION
1. Technical Field
[0002] The present invention generally relates to a process for the preparation of substantially pure acitretin.
2. Description of the Related Art
[0003] Acitretin, also known as (all-trans)-9-(4-methoxy-2,3,6-trimethylphenyl)-
3,7-dimethyl-2,4,6,8-nonatetraenoic acid, can be represented by the structure of Formula I.
Figure imgf000002_0001
Acitretin, an aromatic analogue of retinoic acid, is a member of the retinoid family, a group of compounds related to retinol (vitamin A). The tetraene side chain in acitretin exists in all-trans (or E) configuration. Acitretin is indicated for the treatment of severe psoriasis in adults and is marketed under the trade name Soriatane®. See, e.g., The Merck Index, Thirteenth Edition, 2001, p. 110, monograph 114; and Physician's Desk Reference, "Soriatane," 60th Edition, pp. 1028-1035 (2005).
[0004] U.S. Patent No. 4,105,681 ("the '681 patent") discloses processes for the preparation of acitretin. Each of the processes in the '681 patent employ a Wittig reaction or its modification such as a Wittig-Horner procedure and provides a mixture of stereoisomers. Attempts at preparing acitretin of the desired purity by following the processes taught in Examples 1-3 of the '681 patent were unsuccessful. See, e.g., U.S. Patent Application Publication No. 2004/0192949. A similar Wittig process has been illustrated in Example 6 of DE 2636879 which provided only 47% of the all trans-isomer along with 51% of the 11-cis isomer, as an impurity.
[0005] U.S. Patent Application Publication No. 2004/0192949 further discloses the purification of acitretin by contacting crude acitretin with one or more solvent, optionally in the presence of a free radical scavenger, and isolating substantially pure acitretin from a mixture thereof. However, a drawback associated with this process is it is commercially not suitable because of the instability of acitretin in most of the solvents. [0006] In light of the above drawbacks in the prior art processes, there is a need for the development of a simple and efficient process for the preparation of the desired all trans-isomer of 9-(4-methoxy-253,6-trimethyl phenyl)-3,7-dimethylnona-2,4,6,8-tetraenoic acid (acitretin) in relatively high purity. It would also be desirable to provide a process for preparing substantially pure acitretin from a complex mixture of cis-trans isomers.
SUMMARY OF THE INVENTION
[0007] In accordance with one embodiment of the present invention, a process for the preparation of substantially pure acitretin of Formula I is provided:
Figure imgf000003_0001
the process comprising (a) contacting a salt of crude acitretin with one or more solvents; and (b) isolating substantially pure acitretin.
[0008] In accordance with a second embodiment of the present invention, a lithium salt of acitretin is provided.
[0009] The process of the present invention overcomes the problems associated with the prior art and provides a practical process for the preparation of substantially pure acitretin from a complex mixture of cis-trans isomers involving solvent treatment. The process of the present invention also advantageously avoids the tedious and cumbersome purification process pf column chromatography and has benefits with respect to economics and convenience to operate on a commercial scale.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] The present invention is directed to a process for the preparation of substantially pure acitretin of Formula I.
Figure imgf000004_0001
The process of the present invention includes at least (a) contacting a salt of crude acitretin with one or more solvents; and (b) isolating substantially pure acitretin from the product of step (a).
[0011] In step (a) of the process of the present invention, a salt of crude acitretin is contacted with one or more solvents to provide a substantially pure salt of acitretin. Useful salts of acitretin include, but are not limited to, sodium, lithium, magnesium, potassium, strontium, magnesium, barium, calcium and the like. The term "crude acitretin" as used herein shall be understood to mean acitretin containing a mixture of various cis-trans isomers as impurities. Crude acitretin is well known and may be obtained by any of the synthetic routes described in the prior art.
[0012] Suitable solvents for use in step (a) include, but are not limited to, ketones, alcohols, cyclic ethers, aliphatic ethers, nitriles, esters, water, alkanes, and the like and mixtures thereof. Useful ketones include, but are not limited to, acetone, methyl isobutyl ketone, and the like and mixtures thereof. Useful alcohols include, but are not limited to, methanol, ethanol, isopropanol, and the like and mixtures thereof. Useful cyclic ethers include, but are not limited to, tetrahydrofuran, dioxane, and the like and mixtures thereof. Useful nitriles include, but are not limited to, acetonitrile and the like and mixtures thereof. Useful esters include, but are not limited to, ethyl acetate, and the like and mixtures thereof. Useful alkanes include, but are not limited to, n-hexane, heptane and the like and mixtures thereof. [0013] The step of contacting the salt of crude acitretin with one or more solvents to provide a substantially pure salt of acitretin can be accomplished by, for example, stirring, slurrying, dissolving or a combination thereof the salt of crude acitretin and the one or more solvent. In this step, the substantially pure salt of crude acitretin can precipitate out of the solution and then optionally recovered by, for example, filtration. The term "substantially pure salt of acitretin" as used herein shall be understood to mean a salt of acitretin having an assay of greater than or equal to about 98% as determined by high performance liquid chromatography (HPLC).
[0014] In step (b) of the process of the present invention, the product substantially pure acitretin can be isolated from the substantially pure salt of acitretin by, for example, acidifying, cooling, filtering, or a combination thereof. The term "substantially pure acitretin" as used herein shall be understood to mean acitretin having an assay of greater than or equal to about 98% as determined by HPLC and preferably greater than or equal to about 99%.
[0015] As one skilled in the art will readily appreciate, the steps of contacting and isolating in the process of the present invention may be repeated to achieve the desired results.
[0016] The following examples are provided to enable one skilled in the art to practice the invention and are merely illustrative of the invention. The examples should not be read as limiting the scope of the invention as defined in the features and advantages.
Experimental
[0017] The purity was measured by high performance liquid chromatography under the following conditions:
Column: Lichrosphere PAH, 250 X 4.0 mm, 5μ or equivalent
Moving phase: 0.3% v/v solution of glacial acetic acid R in a mixture of 8 volumes of water R and 92 volumes of ethanol R, wherein R means reagent grade
Detector: UV, 360 nm
Flow rate: 0.6 ml/minute
Retention time: 6.2 minutes EXAMPLE 1.
[0018] Step I: Process for Salt Preparation and Purification.
[0019] Crude acitretin (10 g) was dissolved in tetrahydrofuran (220 ml). Next, an aqueous sodium hydroxide solution (8 ml, 50%) was added to the solution and stirred at 25-3O0C for 6 hours. The suspension was then filtered to obtain a wet cake of a sodium salt of acitretin. Next, the wet cake of the sodium salt of acitretin was added in acetone (50 ml) and stirred at 25-3O0C for 1 hour. The suspension was then filtered, washed with acetone ( 20 ml) and dried under vacuum at 25-300C for 4 hours to obtain a substantially pure sodium salt of acitretin (7.7 g, purity 99.5 % as determined by HPLC ). [0020] Step II: Process for Isolation of Acitretin
[0021] The substantially pure sodium salt of acitretin obtained in step I was added in water (80 ml) and acidified with 30% HCl and stirred for 30 minutes at 25 to 3O0C to obtain a suspension. The suspension was then filtered, washed with water and dried at 25- 3O0C to obtain substantially pure acitretin (7 g, assay 99.45% as determined by HPLC).
EXAMPLE 2
[0022] Step I: Process for Salt Preparation and Purification
[0023] Crude acitretin (10 g) was dissolved in tetrahydrofuran (200 ml). An aqueous lithium hydroxide solution (8 ml, 50%) was added to the solution and stirred at 25-300C for 6 hours. Next, tetrahydrofuran was distilled out completely at 25-300C under vacuum and acetone (50 ml) was added and stirred at 25-3O0C for 1 hour to obtain a suspension. The suspension was then filtered, washed with acetone (20 ml) and dried under vacuum at 25-300C for 4 hours to obtain a substantially pure lithium salt of acitretin (7.3 g, purity 98.5 % as determined by HPLC ). [0024] Step II: Process for Isolation of Acitretin
[0025] The substantially pure lithium salt of acitretin obtained in step II was added in water (80 ml) and acidified with 30% HCl and stirred for 30 minutes at 25-300C to obtain a suspension. The suspension was then filtered, washed with water and dried at 25- 3O0C to obtain substantially pure acitretin (6.7 g, assay 98.5% as determined by HPLC). [0026] While the above description contains many specifics, these specifics should not be construed as limitations of the invention, but merely as exemplifications of preferred embodiments thereof. Those skilled in the art will envision many other embodiments within the scope and spirit of the invention as defined by the features and advantages appended hereto.

Claims

WHAT IS CLAIMED IS:
1. A process for the preparation of substantially pure acitretin of Formula I:
Figure imgf000008_0001
the process comprising (a) contacting a salt of crude acitretin with one or more solvents; and (b) isolating substantially pure acitretin from the product of step (a).
2. The process of Claim 1, wherein the salt of crude acitretin is sodium, potassium, magnesium, strontium, lithium, calcium or barium.
3. The process of Claims 1 and 2, wherein the solvent is selected from the group consisting of a ketone, alcohol, ether, ester, water, nitrile, alkane and mixtures thereof.
4. The process of Claim 3, wherein the ketone solvent is selected from the group consisting of acetone, methyl isobutyl ketone and mixtures thereof.
5. The process of Claim 3, wherein the alcohol solvent is selected from the group consisting of methanol, ethanol, isopropanol and mixtures thereof.
6. The process of Claim 3, wherein the ether solvent is a cyclic ether selected from the group consisting of tetrahydrofuran, dioxane and mixtures thereof.
7. The process of Claim 3, wherein the nitrile solvent is acetonitrile.
8. The process of Claim 3, wherein the ester solvent is ethyl acetate.
9. The process of Claim 3, wherein the alkane solvent is selected from the group consisting of n-hexane, heptane and mixtures thereof.
10. The process of Claims 1 and 2, wherein the solvent is selected from the group consisting of an acetone, methanol, tetrahydrofuran, acetonitrile, ethyl acetate, water, n- hexane and mixtures thereof.
11. The process of Claims 1-10, wherein the step of contacting comprises stirring the salt of crude acitretin and the one or more solvent.
12. The process of Claims 1-10, wherein the step of contacting comprises slurrying the salt of crude acitretin and the one or more solvent.
13. The process of Claims 1-10, wherein the step of contacting comprises dissolving the salt of crude acitretin and the one or more solvent.
14. The process of Claims 1-13, wherein the step of isolating the substantially pure acitretin comprises acidifying the substantially pure salt of acitretin.
15. The process of Claim 14, wherein the substantially pure salt of acitretin is acidified with a mineral acid in an organic solvent.
16. The process of Claim 15, wherein the mineral acid is hydrochloric acid.
17. The process of Claim 15, wherein the mineral acid is aqueous hydrochloric acid.
18. The process of Claims 15-17, wherein the organic solvent is water.
19. The process of Claims 1-18, wherein the substantially pure acitretin isolated in step (b) has a purity of greater than or equal to about 98%.
20. The process of Claims 1-18, wherein the substantially pure acitretin isolated in step (b) has a purity of greater than or equal to about 99%.
21. A lithium salt of acitretin.
22. Substantially pure lithium salt of acitretin.
23. Substantially pure lithium salt of acitretin having a purity of greater than or equal to about 98%.
24. Substantially pure lithium salt of acitretin having a purity of greater than or equal to about 99%.
PCT/IB2006/002098 2005-08-05 2006-08-02 Process for the preparation of acitretin WO2007017720A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
IN914/MUM/2005 2005-08-05
IN914MU2005 2005-08-05
US71673405P 2005-09-13 2005-09-13
US60/716,734 2005-09-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2067764A1 (en) 2007-11-07 2009-06-10 SOLMAG S.p.A. Process for the preparation of pure acitretin

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4105681A (en) * 1975-08-01 1978-08-08 Hoffmann-La Roche Inc. 9-phenyl 5,6-dimethyl-nona-2,4,6,8-tetraeonic acid compounds
WO2003007871A2 (en) * 2001-07-19 2003-01-30 Ranbaxy Laboratories Limited Process for the preparation of acitretin

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4105681A (en) * 1975-08-01 1978-08-08 Hoffmann-La Roche Inc. 9-phenyl 5,6-dimethyl-nona-2,4,6,8-tetraeonic acid compounds
WO2003007871A2 (en) * 2001-07-19 2003-01-30 Ranbaxy Laboratories Limited Process for the preparation of acitretin

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DATABASE CA [online] CHEMICAL ABSTRACTS SERVICE, COLUMBUS, OHIO, US; PAN, MINGXIN ET AL: "Method for purifying Acitretin A", XP002412846, retrieved from STN Database accession no. 2006:1112693 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2067764A1 (en) 2007-11-07 2009-06-10 SOLMAG S.p.A. Process for the preparation of pure acitretin

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