WO2007016769A1 - Synergistic bleaching of lignocellulosic materials with sodium hydrosulfite and h2o-soluble phosphines or phosphonium salts - Google Patents
Synergistic bleaching of lignocellulosic materials with sodium hydrosulfite and h2o-soluble phosphines or phosphonium salts Download PDFInfo
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- WO2007016769A1 WO2007016769A1 PCT/CA2006/001281 CA2006001281W WO2007016769A1 WO 2007016769 A1 WO2007016769 A1 WO 2007016769A1 CA 2006001281 W CA2006001281 W CA 2006001281W WO 2007016769 A1 WO2007016769 A1 WO 2007016769A1
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- WIPO (PCT)
- Prior art keywords
- pulp
- groups
- amino
- bleaching
- lignocellulosic material
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- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 title claims abstract description 120
- 238000004061 bleaching Methods 0.000 title claims abstract description 66
- 239000012978 lignocellulosic material Substances 0.000 title claims abstract description 42
- 230000002195 synergetic effect Effects 0.000 title abstract description 22
- 150000004714 phosphonium salts Chemical class 0.000 title description 10
- 150000003003 phosphines Chemical class 0.000 title description 4
- YIEDHPBKGZGLIK-UHFFFAOYSA-L tetrakis(hydroxymethyl)phosphanium;sulfate Chemical compound [O-]S([O-])(=O)=O.OC[P+](CO)(CO)CO.OC[P+](CO)(CO)CO YIEDHPBKGZGLIK-UHFFFAOYSA-L 0.000 claims abstract description 77
- 229920001131 Pulp (paper) Polymers 0.000 claims abstract description 58
- 238000000034 method Methods 0.000 claims abstract description 53
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims abstract description 48
- -1 phosphonium compound Chemical class 0.000 claims abstract description 45
- CBOIHMRHGLHBPB-UHFFFAOYSA-N hydroxymethyl Chemical compound O[CH2] CBOIHMRHGLHBPB-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims abstract description 24
- 229910004878 Na2S2O4 Inorganic materials 0.000 claims description 69
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 claims description 44
- 125000000217 alkyl group Chemical group 0.000 claims description 43
- 150000007942 carboxylates Chemical group 0.000 claims description 41
- 150000001408 amides Chemical group 0.000 claims description 40
- 150000002148 esters Chemical group 0.000 claims description 40
- 150000003568 thioethers Chemical group 0.000 claims description 40
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 38
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 36
- 239000001257 hydrogen Substances 0.000 claims description 26
- 229910052739 hydrogen Inorganic materials 0.000 claims description 26
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 24
- 239000001301 oxygen Substances 0.000 claims description 24
- 229910052760 oxygen Inorganic materials 0.000 claims description 24
- 229910015900 BF3 Inorganic materials 0.000 claims description 22
- 125000004429 atom Chemical group 0.000 claims description 22
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 22
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 22
- 125000000446 sulfanediyl group Chemical group *S* 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 19
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 claims description 19
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 claims description 17
- 125000003107 substituted aryl group Chemical group 0.000 claims description 17
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 16
- 125000001424 substituent group Chemical group 0.000 claims description 16
- 238000006467 substitution reaction Methods 0.000 claims description 16
- 125000003118 aryl group Chemical group 0.000 claims description 14
- 239000007844 bleaching agent Substances 0.000 claims description 12
- 125000002947 alkylene group Chemical group 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 239000011734 sodium Substances 0.000 claims description 9
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 239000011574 phosphorus Substances 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 150000001449 anionic compounds Chemical group 0.000 claims description 5
- 150000002891 organic anions Chemical group 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 claims description 5
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 claims description 4
- 239000012736 aqueous medium Substances 0.000 claims description 3
- 239000004155 Chlorine dioxide Substances 0.000 claims description 2
- 235000019398 chlorine dioxide Nutrition 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 4
- 239000007983 Tris buffer Substances 0.000 claims 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims 1
- JMXMXKRNIYCNRV-UHFFFAOYSA-N bis(hydroxymethyl)phosphanylmethanol Chemical compound OCP(CO)CO JMXMXKRNIYCNRV-UHFFFAOYSA-N 0.000 abstract description 13
- 239000004575 stone Substances 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000000123 paper Substances 0.000 description 19
- 150000002431 hydrogen Chemical group 0.000 description 15
- 125000001033 ether group Chemical group 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 239000002841 Lewis acid Substances 0.000 description 9
- 150000007517 lewis acids Chemical class 0.000 description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
- 241000218606 Pinus contorta Species 0.000 description 6
- 239000008351 acetate buffer Substances 0.000 description 6
- 235000014684 lodgepole pine Nutrition 0.000 description 6
- 239000013055 pulp slurry Substances 0.000 description 6
- 238000004537 pulping Methods 0.000 description 6
- 235000000673 shore pine Nutrition 0.000 description 6
- 102100031260 Acyl-coenzyme A thioesterase THEM4 Human genes 0.000 description 5
- 101000638510 Homo sapiens Acyl-coenzyme A thioesterase THEM4 Proteins 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 238000007655 standard test method Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 3
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 241000218657 Picea Species 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 150000004703 alkoxides Chemical class 0.000 description 3
- 229940072107 ascorbate Drugs 0.000 description 3
- 235000010323 ascorbic acid Nutrition 0.000 description 3
- 239000011668 ascorbic acid Substances 0.000 description 3
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 3
- 239000002655 kraft paper Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- QPCDCPDFJACHGM-UHFFFAOYSA-K pentetate(3-) Chemical compound OC(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O QPCDCPDFJACHGM-UHFFFAOYSA-K 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000004076 pulp bleaching Methods 0.000 description 2
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- YICAEXQYKBMDNH-UHFFFAOYSA-N 3-[bis(3-hydroxypropyl)phosphanyl]propan-1-ol Chemical compound OCCCP(CCCO)CCCO YICAEXQYKBMDNH-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical compound [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- 235000007173 Abies balsamea Nutrition 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 102000016938 Catalase Human genes 0.000 description 1
- 108010053835 Catalase Proteins 0.000 description 1
- 241001300252 Dendroctonus ponderosae Species 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- VURFVHCLMJOLKN-UHFFFAOYSA-N Diphosphine Natural products PP VURFVHCLMJOLKN-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 241000218685 Tsuga Species 0.000 description 1
- PHJHAXJPICUEFV-UHFFFAOYSA-N [1-[bis(hydroxymethyl)phosphanyl]ethyl-(hydroxymethyl)phosphanyl]methanol Chemical compound OCP(CO)C(C)P(CO)CO PHJHAXJPICUEFV-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000008135 aqueous vehicle Substances 0.000 description 1
- 125000000732 arylene group Chemical group 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000009897 hydrogen peroxide bleaching Methods 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000003265 pulping liquor Substances 0.000 description 1
- 150000004023 quaternary phosphonium compounds Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009895 reductive bleaching Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/09—Sulfur-containing compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/10—Phosphorus-containing compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/32—Bleaching agents
Definitions
- This invention relates to the bleaching of lignocellulosic materials, in particular, to the synergistic bleaching of lignocellulosic materials.
- Lignocellulosic materials such as wood are the raw materials used for the production of pulps and papers.
- lignocellulosic materials are first reduced to pulps of discrete fibres by a mechanical or chemical pulping process.
- mechanical pulping pulps are produced, with retention of lignin, mainly through the action of mechanical forces in a yield of up to about 98%.
- SGW stone groundwood
- chemical pulping pulps are produced in a yield of 45-55% through the dissolution of most of the lignin by the pulping chemicals at an elevated temperature.
- a chemical pulp is the so-called kraft pulp produced using sodium hydroxide and sodium sulfide as the pulping chemicals.
- DOCSMTL 2 I 58997M Although most mechanical and chemical pulps and recycled fibers respond well to sodium hydrosulfite bleaching, some do not. For example, it has recently been shown that blue-stained lodgepole pine thermomechanical pulp (TMP) made from mountain- pine beetle infested pine wood responds poorly to sodium hydrosulfite bleaching and that the blue-stained pulp can not be bleached with sodium hydrosulfite to the same brightness level as the unstained pulp [Hu, et al., Proc. 2005 PacWest Conf, Harrison Hot Springs, British Columbia (2005)]. In addition, sodium hydrosulfite bleaching generates the by-product sodium thiosulfate that is corrosive to paper machines [Garner, J. Pulp Paper Sci.
- water-soluble phosphines and phosphonium compounds such as tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3 , and tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 ⁇ H) 4 ] 2 S ⁇ 4 , have been found to be excellent bleaching and brightness stabilizing agents for mechanical and chemical pulps [Hu, et al., US Patent Application, US2004/0173328A1, September 9, 2004].
- These new bleaching agents have a bleaching power similar to or higher than that of sodium hydrosulfite, but they can be used over a wider range of pH (4.3-9.4), temperature (20-130 0 C) and consistency (e.g. 1.5-20%).
- Consistency is the weight percentage of pulp in a pulp and water mixture.
- THPS has previously been shown to be a non-hazardous biocide for the control of hydrogen sulfide emissions and the reduction of corrosion in paper mills [Haack et al, Proc. 1997 Tappi Engineering & Papermakers Conf, Tappi Press, Atlanta, Georgia,
- synergistic bleaching of lignocellulosic materials such as wood pulps and papers can be achieved by treating the materials with sodium hydrosulfite and a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3 , or a water-soluble phosphonium compound such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 OH) 4 ] 2 SO 4 .
- a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3
- a water-soluble phosphonium compound such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 OH) 4 ] 2 SO 4 .
- This invention seeks to provide a method for the synergistic bleaching of lignocellulosic materials to brightness levels higher than what can be achieved using sodium hydrosulfite alone, and/or to brightness levels higher than or similar to those achieved with sodium hydrosulfite but at much lower dosages of sodium hydrosulfite.
- a method for the synergistic bleaching of a lignocellulosic material comprising treatment of the lignocellulosic material with sodium hydrosulfite, Na 2 S 2 O 4 , and a water-soluble phosphine or phosphonium compound of formula (A):
- Ri, R 2 and R 3 , or Ri, R 2 , R 3 , R 4 and R 5 groups are collectively selected such that the molecule has an overall solubility of at least 0.001 g/L; Ri, R 2 and R 3 , or Ri, R 2 , R 3 and R 4 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties; and Yi and Y 2 are independently absent or carboxylate moieties; and
- X is an inorganic or organic anion
- n, y, z and m are integers, wherein n is 1 or 2, y is ⁇ 5, ie. 1 to 5; z is 1 or 2 and the value of m is ⁇ 5, ie.
- Ri, R 2 and R 3 , or R 1 , R 2 , R 3 , R 4 and Y 2 are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF 3 ), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- a lignocullosic material bleached by sodium hydrosulfite, Na 2 S 2 O 4 , and a compound of formula (A) defined herein.
- synergistic bleaching of lignocellulosic materials such as wood pulps and papers can be achieved by treating the materials with sodium hydrosulfite, Na 2 S 2 O 4 , and a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3 , or a phosphonium compound containing at least one phosphorus hydroxyalkyl bond/linkage, for example a phosphorus hydroxymethyl bond/linkage (P-CH 2 OH) such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 OH) 4 ] 2 SO 4 .
- a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3
- a phosphonium compound containing at least one phosphorus hydroxyalkyl bond/linkage for example a phosphorus hydroxymethyl bond/linkage (P-CH 2 OH
- synergistic bleaching of lignocellulosic materials such as mechanical wood pulps and papers can be achieved by treatment of the materials with sodium hydrosulfite, Na 2 S 2 O 4 , and a water-soluble phosphine, preferably a water-soluble tertiary phosphine; or a phosphonium compound, preferably a quaternary phosphonium compound.
- the invention is the use of sodium hydrosulfite and any phosphine or phosphonium compound that contains a P- AIk-OH fragment, such as a P-CH 2 -OH fragment, wherein AIk indicates an alkylene radical which may be optionally substituted or interrupted as described herein.
- Treatment or treating in the method of the invention particularly contemplates contacting the lignocellulosic material with sodium hydrosulfite, Na 2 S 2 O 4 , and the compound of formula (A) in an aqueous medium or vehicle.
- the treatment or treating contemplates bleaching the lignocellulosic material with the two agents such that the sodium hydrosulfite and the compound of formula (A) are applied simultaneously or sequentially to the lignocellulosic material and are present together in the aqueous medium during the bleaching.
- the sodium hydrosulfite and the compound of formula (A) co-act on the lignocellulosic material to effect the bleaching.
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group; wherein optional substitution refers to the presence of one or more substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties;
- Yi and Y 2 are both absent, at least one of Ri and R 2 is the same as R 3 in the molecule with R 3 being a hydroxymethyl (CH 2 OH) group;
- a Lewis acid such as boron trifluoride (BF 3 ), an alkyl group (R) or an ether group
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group; wherein optional substitution refers to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties;
- g) Yi is a hydroxymethyl group (CH 2 OH) and t is zero or 1, and at least one of R 3 , R 4 and Y 2 is a hydroxymethyl (CH 2 OH) group.
- X is suitably selected from chloride, sulfate, hydroxide, hydrosulfite, phosphate, carbonate, bicarbonate, bisulfate, alkoxide, formate, acetate, citrate, oxalate, ascorbate, ethylenediaminetetraacetate or diethylenetriaminepentaacetate .
- the compounds of formula (A) for use in the invention need to be water-soluble and the variables in formula (A) are selected so that the compounds (A) have an overall water solubility of at least 0.001 g/L.
- the R 1 , R 2 and R 3 groups being collectively selected such that the molecule has an overall solubility of at least 0.001 g/L.
- Ri and/or R 2 are/is hydrogen; and R 3 , R 3 and R 1 , or R 3 and R 2 , is/are selected from, optionally substituted linear or branch alkyl groups, or optionally substituted aryl groups; or Ri, R 2 and R 3 are independently selected from, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups.
- optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group.
- substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- at least one of R ] f R 2 and R 3 is a CH 2 OH group.
- the water-soluble phosphine is the commercially available compound, tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3 .
- the Ri, R 2 , R 3 , Re and R 7 groups being collectively selected such that the molecule has an overall solubility of at least 0.001 g/L.
- R 2 , R 3 and R 7 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- the diphosphine compound is of C 2 or C s symmetry.
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- At least one of Ri and R ⁇ is the same as R 3 in the molecule. In yet even more preferred embodiments at least one of Ri and R 2 is the same as R 3 in the molecule with R 3 being a hydroxymethyl (CH 2 OH) group. In most preferred embodiments Ri, R 2 , R3 and R 7 are all hydroxymethyl (CH 2 OH) groups.
- R 3 is a hydroxymethyl group (CH 2 OH); and R 1 , R 2 and R 7 are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF 3 ), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups.
- a Lewis acid such as boron trifluoride (BF 3 )
- optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- the phosphonium compound is the commercially- available tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 OH) 4 ] 2 SO 4 .
- R 3 is a hydroxymethyl group (CH 2 OH); and Ri, R 2 , R 4 , R 7 and Rg are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF 3 ), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- a Lewis acid such as boron trifluoride (BF 3 )
- BF 3 boron trifluoride
- optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- the diphosphonium compound is of C 2 or C s symmetry.
- R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
- R 3 is a hydroxymethyl group (CH 2 OH); and at least one
- R 4 , R 7 and Rg is also a hydroxymethyl (CH 2 OH) group.
- Especially preferred compounds of formula (A) for use in the invention include; tris(hydroxymethyl)phosphine (THP), P(CH 2 OH) 3 ; tris(hydroxypropyl)phosphine(THPP), P(CH 2 CH 2 CH 2 OH) 3 ; bis[bis(hydroxymethyl)phosphino]ethane, (HOCH 2 ) 2 PCH 2 CH 2 P(CH 2 OH) 2 ; tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH 2 OH) 4 ] 2 SO 4 .
- alkyl and alkyl moieties are straight chain or branched and have 1 to 12, preferably 1 to 6 and more preferably 1 to 4 carbon atoms; alkyl moieties represent the alkyl portions of thioether, amide, ether and ester substituents; ii) aryl and aryl moieties and arylene have 6 to 14 carbon atoms and are preferably phenyl or phenylene; aryl moieties represent the aryl portions of thioether, amide, ether and ester substituents;
- water-soluble means, with reference to the compounds of formula (A), that the compounds have an overall water solubility of at least 0.001 g/L.
- synergistic bleaching with sodium hydrosulf ⁇ te and a phosphine or phosphonium compound refers to bleaching of the lignocellulosic material to give the material an increase in brightness that is higher than the sum of the increases in brightness from separate bleaching of the material with sodium hydrosulfite and with the said phosphine or phosphonium compound.
- Treatment of lignocellulosic materials such as wood chips, recycled fibers, pulps and papers with sodium hydrosulf ⁇ te, Na 2 S 2 ⁇ 4 , and the said phosphine or phosphonium compounds of formula (A) can be carried out on chips, recycled fibers, pulps or papers over a consistency of 0.01 to 99% in a pH range of 3.0 - 10.0 and a temperature range of 20 - 170 0 C at various places during the manufacturing and processing of the pulps or papers, such as the impregnation or refining of wood chips in an impregnator or refiner, bleaching of the pulps in a bleach tower or any other vessels, and surface sizing or coating of papers in a size press or coater.
- sodium hydrosulfite either as a powder or dissolved in a solution
- the said phosphine or phosphonium compounds of formula (A) can be combined in solution and added to the said lignocellulosic materials with or without storage of the combined solution, or they can be added separately to the said lignocellulosic materials.
- the said phosphine or phosphonium compounds of formula (A) can also be combined with sodium hydrosulfite during the production or preparation of sodium hydrosulfite, and then added to the said lignocellulosic materials.
- the said phosphine or phosphonium compounds of formula (A) can be used as an additive in sodium hydrosulf ⁇ te bleach formulation for the synergistic bleaching of the said lignocellulosic materials.
- the amount of sodium hydrosulf ⁇ te can suitably range from 0.01 to 2.0% by weight based on oven-dried (o.d.) chip/f ⁇ ber/pulp weight, preferably at least 0.05%, more preferably at least 0.1% and most preferably from 0.2 to 1.0%, by weight.
- the amount of the phosphine or the phosphonium compound can suitably range from 0.001 to 2.0% by weight based on oven-dried (o.d.) chip/fiber/pulp weight, preferably at least 0.01%, more preferably at least 0.02% and most preferably from 0.05 to 1.0%, by weight.
- the treatment can take place over the course of between 5 minutes and 30 days.
- the invention contemplates the synergistic bleaching of lignocellulosic materials such as wood pulps and papers, the pulps and papers containing the said bleached pulps.
- the lignocellulosic mechanical wood pulp may be, for example, spruce SGW pulp or lodgepole pine TMP.
- the lignocellulosic material may, for example, be an unbleached mechanical wood pulp or a mechanical wood pulp that has been partially or fully bleached with other bleaching chemicals such as alkaline hydrogen peroxide; or a chemical wood pulp such as unbleached kraft pulp or kraft pulp partially or fully delignif ⁇ ed and/or bleached with other delignifying and/or bleaching chemicals such as oxygen and/or chlorine dioxide.
- other bleaching chemicals such as alkaline hydrogen peroxide
- a chemical wood pulp such as unbleached kraft pulp or kraft pulp partially or fully delignif ⁇ ed and/or bleached with other delignifying and/or bleaching chemicals such as oxygen and/or chlorine dioxide.
- the lignocellulosic material may also be a paper sheet containing mechanical wood pulp as the sole pulp component or as one of the pulp components.
- Paper in the present specification also includes paperboard.
- the bag is removed and cooled in a cold water-bath to room temperature (-20 0 C).
- the pulp is diluted with DI H 2 O to 0.5- 1.0% Cs. and filtered with filtrate being recycled once to recover the fines. The same dilution and filtration is then repeated once.
- the pulp is used to make handsheets (200 g/m 2 ) according to PAPTAC Standard Test Method C.5.
- the ISO brightness values of the sheets are determined in a Technibrite Micro TB-IC instrument according to PAPTAC Standard Test Method E.1.
- AU chemicals used for the bleaching of wood pulps are in percent with respect to oven- dried (o.d.) pulp weights. Unless otherwise specified, 0.05-1.0% of a phosphine or phosphonium compound is dissolved in a known amount of DI H 2 O or a pulp mill process water that when combined with a wood pulp (4.0-16 g o.d.) will give a 4.0% Cs. Unless otherwise specified, the pH of the solution is adjusted to 5.0, and in the case of bleaching with sodium hydrosulfite and a phosphine or phosphonium compound, 0.2- 2.0% of sodium hydrosulfite is added. The solution is then added to the pulp in a polyethylene bag.
- the air in the bag is squeezed out, and the bag is sealed and then immersed in a water-bath at 65°C for 1 h with manual mixing at 15 and 30 minutes.
- the bag is removed and cooled in a cold water-bath to room temperature (-20 0 C).
- the pulp is diluted with DI H 2 O to 0.5-1.0% Cs. and filtered with filtrate being recycled once to recover the fines. The same dilution and filtration is then repeated once.
- the pulp is used to make handsheets (200 g/m 2 ) according to PAPTAC Standard Test Method C.5.
- the ISO brightness values of the sheets are determined in a Technibrite Micro TB-IC instrument according to PAPTAC Standard Test Method E.I.
- a spruce SGW pulp from an eastern Canadian mill (ISO brightness 66.2%) was bleached with various amounts of sodium hydrosulfite, Na 2 S 2 O 4 , at 4% Cs. (with the mill process water), pH 5.0 and 65 0 C for 1 h according to the general procedure A disclosed above.
- the same SGW pulp was also bleached with various amounts of THPS alone, or with various amounts OfNa 2 S 2 O 4 and THPS simultaneously, at 4% Cs. (with the mill process water), pH 5.0 and 65 0 C for 1 h according to the general procedure B disclosed above.
- Table 1 Bleaching the
- Such synergistic bleaching also made it possible to obtain an ISO brightness of 70.1% with 0.5% Of Na 2 S 2 O 4 , compared to 1.0% OfNa 2 S 2 O 4 needed to reach an ISO brightness of 69.2% when Na 2 S 2 O 4 was used alone.
- the same TMP was also bleached with various amounts of THPS alone, or with various amounts OfNa 2 S 2 O 4 and THPS simultaneously, at 4% Cs. (with DI H 2 O), pH 5.0 and 65 0 C for 1 h according to the general procedure B disclosed above.
- Table 2 Bleaching the TMP with 0.5% Na 2 S 2 O 4 gave an ISO brightness gain of 2.0 points.
- the same TMP was also bleached with 0.1% THPS alone, or with 0.5% Na 2 S 2 O 4 and 0.1% THPS simultaneously, at 4% Cs. and 65 0 C for 1 h according to the general procedure B disclosed above except that a pH 6.0 acetate buffer was used.
- CTMP hemlock chemithermomechanical
- the same TMP pulp was also bleached with 1.0% Na 2 S 2 O 4 and 0.1% THPS simultaneously, at 4% Cs.
- the same TMP pulp was also bleached with 1.0% Na 2 S 2 O 4 and 0.1% THPS simultaneously, at 4% Cs. and 65 0 C for 1 h according to the general procedure B disclosed above except that a pH 5.0 acetate buffer was used and that in one of the bleaching experiments THPS and Na 2 S 2 O 4 were added separately and sequentially to the pulp.
- Table 6 THPS and Na 2 S 2 O 4 can be combined and then added to the pulp, or they can be added to the pulp separately to bleach the pulp to a higher ISO brightness than Na 2 S 2 O 4 .
- the same TMP pulp was also bleached with 0.1% THPS alone, or with 0.95% Na 2 S 2 O 4 and 0.1% THPS simultaneously, at 4.6% Cs.
- a deinked mixed office waste (MOW) pulp from an Eastern Canadian mill (ISO brightness 72.8%) was bleached with 0.5% sodium hydrosulfite, Na 2 S 2 O 4 , at 10% Cs. (with the mill process water), pH 8.0 (pulp initial pH) and 56 0 C for 1.8 hours according to the general procedure A disclosed above except that the pulp slurry was preheated at 56 0 C for 10 minutes before the addition OfNa 2 S 2 O 4 .
- the same deinked MOW pulp was also bleached with 0.1% THPS alone, or with 0.5% Na 2 S 2 O 4 and 0.1% THPS simultaneously, at 10% Cs.
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Abstract
A method for the synergistic bleaching of lignocellulosic materials is described. The method involves the treatment of lignocellulosic materials, in particular, (a) wood pulps such as stone groundwood (SGW) pulp and thermomechanical pulp (TMP), and (b) papers made from wood pulps, with sodium hydrosulfite and a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH2OH)3, or a water-soluble phosphonium compound such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4. When applied to wood pulps such as SGW pulp, the method allows the bleaching of the pulps to brightness levels higher than what can be achieved using sodium hydrosulfite or the said phosphine or phosphonium compound alone, or the bleaching of the pulps to brightness levels similar to or higher than those achieved with sodium hydrosulfite alone but at much lower sodium hydrosulfite dosages.
Description
Synergistic Bleaching of Lignocellulosic Materials with Sodium Hydrosulfite and H2O-SoIUbIe Phosphines or Phosphonium Salts
TECHNICAL FIELD
This invention relates to the bleaching of lignocellulosic materials, in particular, to the synergistic bleaching of lignocellulosic materials.
BACKGROUND ART '
Lignocellulosic materials such as wood are the raw materials used for the production of pulps and papers. In order to make papers, lignocellulosic materials are first reduced to pulps of discrete fibres by a mechanical or chemical pulping process. In mechanical pulping, pulps are produced, with retention of lignin, mainly through the action of mechanical forces in a yield of up to about 98%. One example of a mechanical pulp is the so-called stone groundwood (SGW) pulp produced from a mechanical grinding process. In chemical pulping, pulps are produced in a yield of 45-55% through the dissolution of most of the lignin by the pulping chemicals at an elevated temperature. One example of a chemical pulp is the so-called kraft pulp produced using sodium hydroxide and sodium sulfide as the pulping chemicals.
Mechanical and chemical pulps typically have a pale-yellow and a deep brown colour, respectively. Bleaching of these pulps to a whiter colour is often needed prior to the process of papermaking. One of the oldest bleaching agents used by the pulp and paper industry is sodium hydrosulfite (dithionite). Sodium hydrosulfite has been used for decades as a bleaching agent for mechanical pulps, either alone in one-stage or with alkaline hydrogen peroxide in a two-stage, peroxide-hydrosulfite sequence, and as a bleaching and/or color stripping agent for recycled fibers such as deinked pulps and mixed office waste furnish [Ellis, in: Pulp Bleaching - Principles and Practice, Eds. Dence and Reeve, Tappi Press, Atlanta, Georgia 491-512 (1996)]. The use of sodium hydrosulfite in chemical pulp bleaching has also been well documented [Liebergott, et al, Tappi J. 67(8): 76-80 (1984); Ducharme and Nye, Proc. 1993 Tappi Pulping Conf., Atlanta, Georgia 777-798 (1993)].
DOCSMTL 2 I 58997M
Although most mechanical and chemical pulps and recycled fibers respond well to sodium hydrosulfite bleaching, some do not. For example, it has recently been shown that blue-stained lodgepole pine thermomechanical pulp (TMP) made from mountain- pine beetle infested pine wood responds poorly to sodium hydrosulfite bleaching and that the blue-stained pulp can not be bleached with sodium hydrosulfite to the same brightness level as the unstained pulp [Hu, et al., Proc. 2005 PacWest Conf, Harrison Hot Springs, British Columbia (2005)]. In addition, sodium hydrosulfite bleaching generates the by-product sodium thiosulfate that is corrosive to paper machines [Garner, J. Pulp Paper Sci. 14(5): J51-57, 1984]. The amounts of sodium thiosulfate generated during sodium hydrosulfite bleaching increase rapidly with increasing dosages of sodium hydrosulfite, particularly when the dosages are above 0.75% by weight based on oven-dried (o.d.) pulp [Garner, J. Pulp Paper Sci. 14(5): J51-57, 1984].
Recently, water-soluble phosphines and phosphonium compounds such as tris(hydroxymethyl)phosphine (THP), P(CH2OH)3, and tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2θH)4]2Sθ4, have been found to be excellent bleaching and brightness stabilizing agents for mechanical and chemical pulps [Hu, et al., US Patent Application, US2004/0173328A1, September 9, 2004]. These new bleaching agents have a bleaching power similar to or higher than that of sodium hydrosulfite, but they can be used over a wider range of pH (4.3-9.4), temperature (20-130 0C) and consistency (e.g. 1.5-20%). Consistency is the weight percentage of pulp in a pulp and water mixture. Although the incorporation of these new bleaching agents into a known, reductive bleaching agent such as sodium hydrosulfite is described, no synergistic bleaching effect from the combination of sodium hydrosulfite and the said phosphine or phosphonium compound is described or claimed.
THPS has previously been shown to be a non-hazardous biocide for the control of hydrogen sulfide emissions and the reduction of corrosion in paper mills [Haack et al, Proc. 1997 Tappi Engineering & Papermakers Conf, Tappi Press, Atlanta, Georgia,
1115-1119 (1997)]. The ability of THP and THPS to kill catalase -producing bacteria in
pulping liquors used for hydrogen peroxide bleaching of wood pulps has also been reported [Bowdery et al, PCT WO 01/53602 Al, 2001].
DISCLOSURE OF THE INVENTION
It has now been discovered that synergistic bleaching of lignocellulosic materials such as wood pulps and papers can be achieved by treating the materials with sodium hydrosulfite and a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH2OH)3, or a water-soluble phosphonium compound such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4.
DETAILED DESCRIPTION OF THE INVENTION
This invention seeks to provide a method for the synergistic bleaching of lignocellulosic materials to brightness levels higher than what can be achieved using sodium hydrosulfite alone, and/or to brightness levels higher than or similar to those achieved with sodium hydrosulfite but at much lower dosages of sodium hydrosulfite.
In accordance with one aspect of the invention there is provided a method for the synergistic bleaching of a lignocellulosic material comprising treatment of the lignocellulosic material with sodium hydrosulfite, Na2S2O4, and a water-soluble phosphine or phosphonium compound of formula (A):
n+
Y1 R4
R, — P- -R5-PH-R3 [X]" (A) R2 Y '
wherein t is zero (ie. 0) or 1; when t = 0, R4R5PY2 is absent and R3 is bonded to the P of the RiR2PYi group;
when t = 1 , R5 is absent, an alkylene group (CH2)S (s = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to 2s (s = 1 to 12) number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups, or a phenylene group substituted by a zero to 4 number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl, carboxylate, and/or sulfonate groups; or preferably R5 is an alkylene group (CH2)S (s = 1 to 4) where the carbon chain is optionally interrupted by one or two oxygen (O) atom(s); y is an integer of 1 to 5, n is an integer of 0 to 2, z is an integer of 0 to 2, m is an integer of 1 to 5;
wherein when y = l, n = z = m = 0, then X is absent; Ri, R2 and R3, or Ri, R2, R3, R4 and R5 groups are collectively selected such that the molecule has an overall solubility of at least 0.001 g/L; Ri, R2 and R3, or Ri, R2, R3 and R4 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties; and Yi and Y2 are independently absent or carboxylate moieties; and
wherein when X is present, X is an inorganic or organic anion, n, y, z and m are integers, wherein n is 1 or 2, y is <5, ie. 1 to 5; z is 1 or 2 and the value of m is < 5, ie. 1 to 5; the total charge of yn = zm; Yi is a hydroxymethyl group (CH2OH) and t is zero or 1; Ri, R2 and R3, or R1, R2, R3, R4 and Y2 are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF3), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In another aspect of the invention there is provided a lignocelullosic material bleached by sodium hydrosulfite, Na2S2O4, and a compound of formula (A) defined herein.
In another aspect of the invention there is provided a lignocelullosic material bleached by the method of the invention.
Thus it has now been discovered that synergistic bleaching of lignocellulosic materials such as wood pulps and papers can be achieved by treating the materials with sodium hydrosulfite, Na2S2O4, and a water-soluble phosphine such as tris(hydroxymethyl)phosphine (THP), P(CH2OH)3, or a phosphonium compound containing at least one phosphorus hydroxyalkyl bond/linkage, for example a phosphorus hydroxymethyl bond/linkage (P-CH2OH) such as tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
According to the present invention, synergistic bleaching of lignocellulosic materials such as mechanical wood pulps and papers can be achieved by treatment of the materials with sodium hydrosulfite, Na2S2O4, and a water-soluble phosphine, preferably a water-soluble tertiary phosphine; or a phosphonium compound, preferably a quaternary phosphonium compound. In a preferred embodiment the invention is the use of sodium hydrosulfite and any phosphine or phosphonium compound that contains a P- AIk-OH fragment, such as a P-CH2-OH fragment, wherein AIk indicates an alkylene radical which may be optionally substituted or interrupted as described herein.
Treatment or treating in the method of the invention particularly contemplates contacting the lignocellulosic material with sodium hydrosulfite, Na2S2O4, and the compound of formula (A) in an aqueous medium or vehicle.
More especially, the treatment or treating contemplates bleaching the lignocellulosic
material with the two agents such that the sodium hydrosulfite and the compound of formula (A) are applied simultaneously or sequentially to the lignocellulosic material and are present together in the aqueous medium during the bleaching. In other words the sodium hydrosulfite and the compound of formula (A) co-act on the lignocellulosic material to effect the bleaching.
The compounds of formula (A) have been broadly defined earlier but in particular and preferred embodiments the compounds of formula (A) have the following characteristics:
a) Yi and Y2 are both absent, R1, R2 and R3, or R1, R2, R3 and R4 are independently hydrogen, an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group; wherein optional substitution refers to the presence of one or more substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties;
b) Yi and Y2 are both absent, R], R2 and R3, or Ri, R2, R3 and R4 are independently hydrogen, an alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by 0 to 3 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups;
c) Yi and Y2 are both absent, at least one of Ri and R2 is the same as R3 in the molecule with R3 being a hydroxymethyl (CH2OH) group;
d) Yi and Y2 are both absent, R1, R2 and R3 or R1, R2, R3 and R4 are all hydroxymethyl (CH2OH) groups;
e) Yi is a hydroxymethyl group (CH2OH) and t is zero or 1, Ri, R2 and R3, or Ri, R2, R3, R4 and Y2 are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group; wherein optional substitution refers to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties;
f) Yi is a hydroxymethyl group (CH2OH) and t is zero or 1, Ri, R2 and R3, or Ri, R2, R3, R4 and Y2 are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by 0 to 3 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups;
g) Yi is a hydroxymethyl group (CH2OH) and t is zero or 1, and at least one of R3, R4 and Y2 is a hydroxymethyl (CH2OH) group.
In the phosphonium compounds of formula (A) X is suitably selected from chloride, sulfate, hydroxide, hydrosulfite, phosphate, carbonate, bicarbonate, bisulfate, alkoxide, formate, acetate, citrate, oxalate, ascorbate, ethylenediaminetetraacetate or diethylenetriaminepentaacetate .
The compounds of formula (A) for use in the invention need to be water-soluble and the variables in formula (A) are selected so that the compounds (A) have an overall water solubility of at least 0.001 g/L.
Further examples of preferred phosphine and phosphonium compounds for use in the invention are indicated below:
Phosphines:
Ri
The R1, R2 and R3 groups being collectively selected such that the molecule has an overall solubility of at least 0.001 g/L.
Where Ri and/or R2 are/is hydrogen; and R3, R3 and R1, or R3 and R2, is/are selected from, optionally substituted linear or branch alkyl groups, or optionally substituted aryl groups; or Ri, R2 and R3 are independently selected from, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In a more preferred embodiment R1, R2 and R3 are independently an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups.
In even more preferred embodiments Ri, R2 and R3 are independently an alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by 0 to 3 oxygen (O) atoms or secondary amino (NR'), and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In yet even more preferred embodiments at least one of R] f R2 and R3 is a CH2OH group.
In a most preferred embodiment the water-soluble phosphine is the commercially available compound, tris(hydroxymethyl)phosphine (THP), P(CH2OH)3.
Diphosphines and Bisphosphines:
The Ri, R2, R3, Re and R7 groups being collectively selected such that the molecule has an overall solubility of at least 0.001 g/L.
Where Ri, R2, R3 and R7 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In more preferred embodiments the diphosphine compound is of C2 or Cs symmetry. In preferred embodiments Ri, R2, R3 and R7 are independently hydrogen, an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In more preferred embodiments Rj, R2, R3 and R7 are independently hydrogen, an alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by
0 to 3 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups.
In even more preferred embodiments at least one of Ri and R∑ is the same as R3 in the molecule. In yet even more preferred embodiments at least one of Ri and R2 is the same as R3 in the molecule with R3 being a hydroxymethyl (CH2OH) group. In most preferred embodiments Ri, R2, R3 and R7 are all hydroxymethyl (CH2OH) groups.
R6 is absent; an alkylene group (CH2)S (s = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to 2s number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups; or a phenylene group substituted by a zero to 4 number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl, carboxylate, and/or sulfonate groups.
In preferred embodiments R6 is an alkylene group (CH2)S (s = 1 to 4), where the carbon chain is optionally interrupted by one or two oxygen (O) atom(s).
Phosphonium Compounds:
Wherein X is an inorganic or organic anion such as, but not limited to, chloride, sulfate, hydroxide, hydrosulfite, phosphate, carbonate, bicarbonate, bisulfate, alkoxide, formate, acetate, citrate, oxalate, ascorbate, ethylenediaminetetraacetate or diethylene- triaminepentaacetate, and the value of m is < 5; the total charge of yn = zm.
Where R3 is a hydroxymethyl group (CH2OH); and R1, R2 and R7 are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF3), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In preferred embodiments R3 is a hydroxymethyl group (CH2OH); and Rj, R2 and R7 are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In more preferred embodiments R3 is a hydroxymethyl group (CH2OH); and R1, R2 and R7 are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by 0 to 3 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups.
In a most preferred embodiment the phosphonium compound is the commercially- available tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4.
Wherein X is an inorganic or organic anion such as, but not limited to, chloride, sulfate, hydroxide, hydrosulfϊte, phosphate, carbonate, bicarbonate, bisulfate, alkoxide, formate, acetate, citrate, oxalate, ascorbate, ethylenediammetetraacetate or diethylene- triaminepentaacetate, and the value of m is < 5; the total charge of yn = zm.
Where R3 is a hydroxymethyl group (CH2OH); and Ri, R2, R4, R7 and Rg are independently selected from hydrogen, a Lewis acid such as boron trifluoride (BF3), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In more preferred embodiments the diphosphonium compound is of C2 or Cs symmetry. In preferred embodiments R3 is a hydroxymethyl group (CH2OH); and Ri, R2, R4, R7 and Rg are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an alkyl group (R) or an ether group (OR) with R being (CH2)qH (q = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups. R' is either hydrogen or an optionally substituted linear or branched alkyl group or optionally substituted aryl group. Where optional substitution can refer to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
In more preferred embodiments R3 is a hydroxymethyl group (CH2OH); and Ri, R2, R4, R7 and R8 are independently hydrogen, a Lewis acid such as boron trifluoride (BF3), an
alkyl group (R) or an ether group (OR) with R being CH2(CH2)qH (q = 0 to 5) interrupted by 0 to 3 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to (2q + 1) number of hydroxyl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups.
In most preferred embodiments R3 is a hydroxymethyl group (CH2OH); and at least one
Of R4, R7 and Rg is also a hydroxymethyl (CH2OH) group.
R6 is absent; an alkylene group (CH2)S (s = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to 2s number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups; or a phenylene group substituted by a zero to 4 number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl, carboxylate, and/or sulfonate groups.
In preferred embodiments R6 is an alkylene group (CH2)S (s = 1 to 4), where the carbon chain is optionally interrupted by one or two oxygen (O) atom(s).
Especially preferred compounds of formula (A) for use in the invention include; tris(hydroxymethyl)phosphine (THP), P(CH2OH)3; tris(hydroxypropyl)phosphine(THPP), P(CH2CH2CH2OH)3; bis[bis(hydroxymethyl)phosphino]ethane, (HOCH2)2PCH2CH2P(CH2OH)2; tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4.
Unless indicated otherwise terms indicated hereinafter have the following meanings in this specification:
i) alkyl and alkyl moieties are straight chain or branched and have 1 to 12, preferably 1 to 6 and more preferably 1 to 4 carbon atoms; alkyl moieties represent the alkyl portions of thioether, amide, ether and ester substituents;
ii) aryl and aryl moieties and arylene have 6 to 14 carbon atoms and are preferably phenyl or phenylene; aryl moieties represent the aryl portions of thioether, amide, ether and ester substituents;
iii) water-soluble means, with reference to the compounds of formula (A), that the compounds have an overall water solubility of at least 0.001 g/L.
iv) synergistic bleaching with sodium hydrosulfϊte and a phosphine or phosphonium compound refers to bleaching of the lignocellulosic material to give the material an increase in brightness that is higher than the sum of the increases in brightness from separate bleaching of the material with sodium hydrosulfite and with the said phosphine or phosphonium compound.
Method of Use
Treatment of lignocellulosic materials such as wood chips, recycled fibers, pulps and papers with sodium hydrosulfϊte, Na2S2θ4, and the said phosphine or phosphonium compounds of formula (A) can be carried out on chips, recycled fibers, pulps or papers over a consistency of 0.01 to 99% in a pH range of 3.0 - 10.0 and a temperature range of 20 - 170 0C at various places during the manufacturing and processing of the pulps or papers, such as the impregnation or refining of wood chips in an impregnator or refiner, bleaching of the pulps in a bleach tower or any other vessels, and surface sizing or coating of papers in a size press or coater.
For the said treatment of the said lignocellulosic materials, sodium hydrosulfite either as a powder or dissolved in a solution, and the said phosphine or phosphonium compounds of formula (A) can be combined in solution and added to the said lignocellulosic materials with or without storage of the combined solution, or they can be added separately to the said lignocellulosic materials. The said phosphine or phosphonium compounds of formula (A) can also be combined with sodium hydrosulfite during the production or preparation of sodium hydrosulfite, and then added to the said
lignocellulosic materials. In other words, the said phosphine or phosphonium compounds of formula (A) can be used as an additive in sodium hydrosulfϊte bleach formulation for the synergistic bleaching of the said lignocellulosic materials.
The amount of sodium hydrosulfϊte can suitably range from 0.01 to 2.0% by weight based on oven-dried (o.d.) chip/fϊber/pulp weight, preferably at least 0.05%, more preferably at least 0.1% and most preferably from 0.2 to 1.0%, by weight. The amount of the phosphine or the phosphonium compound can suitably range from 0.001 to 2.0% by weight based on oven-dried (o.d.) chip/fiber/pulp weight, preferably at least 0.01%, more preferably at least 0.02% and most preferably from 0.05 to 1.0%, by weight. The treatment can take place over the course of between 5 minutes and 30 days.
The invention contemplates the synergistic bleaching of lignocellulosic materials such as wood pulps and papers, the pulps and papers containing the said bleached pulps.
The lignocellulosic mechanical wood pulp may be, for example, spruce SGW pulp or lodgepole pine TMP.
The lignocellulosic material may, for example, be an unbleached mechanical wood pulp or a mechanical wood pulp that has been partially or fully bleached with other bleaching chemicals such as alkaline hydrogen peroxide; or a chemical wood pulp such as unbleached kraft pulp or kraft pulp partially or fully delignifϊed and/or bleached with other delignifying and/or bleaching chemicals such as oxygen and/or chlorine dioxide.
The lignocellulosic material may also be a paper sheet containing mechanical wood pulp as the sole pulp component or as one of the pulp components.
Paper in the present specification also includes paperboard.
This invention also covers the pulp or paper produced by the use of the method and compositions described herein.
EXAMPLES
The present invention is illustrated by, but not limited to, the following examples:
General Procedure A: Bleaching of Wood Pulps with Sodium Hydrosulfite
All chemicals used for the bleaching of wood pulps are in percent with respect to oven- dried (o.d.) pulp weights. Unless otherwise specified, 0.2-2.0% of sodium hydrosulfite, Na2S2O4, is dissolved in a known amount of deionized (DI) water (H2O) or a pulp mill process water, the pH of which has been adjusted to 5.0, and which when combined with a wood pulp will give a 4.0% consistency (Cs). The solution is added to the pulp (4.0-16 g o.d.) in a polyethylene bag. The air in the bag is squeezed out, and the bag is sealed and then immersed in a water-bath at 650C for 1 h with manual mixing at 15 and 30 minutes. At the end of the bleaching process, the bag is removed and cooled in a cold water-bath to room temperature (-20 0C). The pulp is diluted with DI H2O to 0.5- 1.0% Cs. and filtered with filtrate being recycled once to recover the fines. The same dilution and filtration is then repeated once. The pulp is used to make handsheets (200 g/m2) according to PAPTAC Standard Test Method C.5. The ISO brightness values of the sheets are determined in a Technibrite Micro TB-IC instrument according to PAPTAC Standard Test Method E.1.
General Procedure B: Bleaching of Wood Pulps with a Phosphine or Phosphonium Compound, or with Sodium Hydrosulfite and a Phosphine or Phosphonium Compound
AU chemicals used for the bleaching of wood pulps are in percent with respect to oven- dried (o.d.) pulp weights. Unless otherwise specified, 0.05-1.0% of a phosphine or phosphonium compound is dissolved in a known amount of DI H2O or a pulp mill process water that when combined with a wood pulp (4.0-16 g o.d.) will give a 4.0% Cs. Unless otherwise specified, the pH of the solution is adjusted to 5.0, and in the case of bleaching with sodium hydrosulfite and a phosphine or phosphonium compound, 0.2-
2.0% of sodium hydrosulfite is added. The solution is then added to the pulp in a polyethylene bag. The air in the bag is squeezed out, and the bag is sealed and then immersed in a water-bath at 65°C for 1 h with manual mixing at 15 and 30 minutes. At the end of the bleaching process, the bag is removed and cooled in a cold water-bath to room temperature (-20 0C). The pulp is diluted with DI H2O to 0.5-1.0% Cs. and filtered with filtrate being recycled once to recover the fines. The same dilution and filtration is then repeated once. The pulp is used to make handsheets (200 g/m2) according to PAPTAC Standard Test Method C.5. The ISO brightness values of the sheets are determined in a Technibrite Micro TB-IC instrument according to PAPTAC Standard Test Method E.I.
EXAMPLE 1
A spruce SGW pulp from an eastern Canadian mill (ISO brightness = 66.2%) was bleached with various amounts of sodium hydrosulfite, Na2S2O4, at 4% Cs. (with the mill process water), pH 5.0 and 65 0C for 1 h according to the general procedure A disclosed above. The same SGW pulp was also bleached with various amounts of THPS alone, or with various amounts OfNa2S2O4 and THPS simultaneously, at 4% Cs. (with the mill process water), pH 5.0 and 65 0C for 1 h according to the general procedure B disclosed above. The results are summarized in Table 1. Bleaching the
SGW pulp with 1.0% Na2S2O4 gave an ISO brightness gain of 3.0 points. Bleaching the SGW pulp with 0.1% THPS gave an ISO brightness increase of 0.9 point. Bleaching the pulp simultaneously with 1.0% Na2S2O4 and 0.1% THPS gave an ISO brightness gain of 5.0 points. This is considered synergistic since 5.0 > 3.0 + 0.9 = 3.9. Such synergistic bleaching made it possible to obtain a pulp with an ISO brightness of 71.2%, compared to a maximum ISO brightness of 69.2% achievable with Na2S2O4. Such synergistic bleaching also made it possible to obtain an ISO brightness of 70.1% with 0.5% Of Na2S2O4, compared to 1.0% OfNa2S2O4 needed to reach an ISO brightness of 69.2% when Na2S2O4 was used alone.
Table 1. ISO brightness values of the SGW pulp (ISO brightness i = 66.2%) bleached with various amount OfNa2S2O4, THPS, or Na2S2O4 and THPS, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain (% o.d. pulp) (% o.d. pulp) (%) (points)
0.5 68.6 2.4 1.0 69.2 3.0 2.0 69.1 2.9
0.1 67.1 0.9 0.5 68.3 2.1
0.5 0.1 70.1 3.9 1.0 0.1 71.2 5.0
EXAMPLE 2
A laboratory-prepared, lodgepole pine TMP (ISO brightness = 54.2%) was bleached with various amounts of sodium hydrosulfite, Na2S2O4, at 4% Cs. (with DI H2O), pH 5.0 and 65 0C for 1 h according to the general procedure A disclosed above. The same TMP was also bleached with various amounts of THPS alone, or with various amounts OfNa2S2O4 and THPS simultaneously, at 4% Cs. (with DI H2O), pH 5.0 and 65 0C for 1 h according to the general procedure B disclosed above. The results are summarized in Table 2. Bleaching the TMP with 0.5% Na2S2O4 gave an ISO brightness gain of 2.0 points. Bleaching the TMP with 0.1% THPS gave an ISO brightness increase of 1.2 points. Bleaching the pulp simultaneously with 0.5% Na2S2O4 and 0.1% THPS gave a brightness gain of 3.5 points. This is considered synergistic because 3.5 > 2.0 + 1.2 = 3.2.
Table 2. ISO brightness values of the TMP bleached with various amount Of Na2S2O4,
THPS, or Na2S2O4 and THPS, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain
(% o.d. pulp) (% o.d. pulp) (%) (points)
0.5 - 56.2 2.0
1.0 - 58.1 3.9
0.1 55.4 1.2 0.5 57.1 2.9
0.5 0.1 57.7 3.5
EXAMPLE 3
A laboratory-prepared, lodgepole pine TMP (ISO brightness = 54.2%) was bleached with 0.5% Na2S2O4 at 4% Cs. and 65 0C for 1 h according to the general procedure A disclosed above except that a pH 6.0 acetate buffer was used. The same TMP was also bleached with 0.1% THPS alone, or with 0.5% Na2S2O4 and 0.1% THPS simultaneously, at 4% Cs. and 65 0C for 1 h according to the general procedure B disclosed above except that a pH 6.0 acetate buffer was used. The results are summarized in Table 3. Bleaching the TMP with 0.5% Na2S2O4 and with 0.1% THPS, respectively, at buffered pH 6.0 gave an ISO brightness gain of 2.8 and 1.0 points. Bleaching the pulp simultaneously with 0.5% Na2S2O4 and 0.1% THPS at buffered pH 6.0 gave a brightness gain of 4.5 points. This is considered synergistic because 4.5 > 2.8 + 1.0 = 3.8.
Table 3. . ISO brightness values of the TMP bleached with 0.5% Na2S2O4, 0.1% THPS, or 0.5% Na2S2O4 and 0.1% THPS at buffered pH 6.0, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain (% o.d. pulp) (% o.d. pulp) (%) (points)
0.5 57.0 2.8
0.1 55.2 1.0 0.5 0.1 58.7 4.5
EXAMPLE 4
A hemlock chemithermomechanical (CTMP) pulp from a western Canadian mill (ISO brightness = 55.6%) was bleached with various amounts of sodium hydrosulfite, Na2S2θ4, at 5% Cs. (with the mill process water), pH 5.0 and 60 0C for 1 h according to the general procedure A disclosed above except that the pulp slurry was preheated at 60 0C for 10 minutes before the addition of Na2S2CV The same CTMP pulp was also bleached with 0.1% THPS alone, or with 1.0% Na2S2O4 and 0.1% THPS simultaneously, at 5% Cs. (with the mill process water), pH 5.0 and 60 0C for 1 h according to the general procedure B disclosed above except that the pulp slurry was preheated at 60 0C for 10 minutes before the addition of THPS, or Na2S2O4 and THPS. The results are summarized in Table 4. Bleaching the CTMP pulp with 1.0% Na2S2O4 gave an ISO brightness gain of 5.6 points. Bleaching the CTMP pulp with 0.1 % THPS gave an ISO brightness increase of 1.3 points. Bleaching the pulp simultaneously with 1.0% Na2S2O4 and 0.1 % THPS gave an ISO brightness gain of 7.3 points. This is considered synergistic because 7.3 > 5.6 + 1.3 = 6.9. Such synergistic bleaching made it possible to obtain a pulp with an ISO brightness of 62.9%, compared to a maximum ISO brightness of 61.5% achievable with 1.2% Na2S2O4.
Table 4. ISO brightness values of the CTMP pulp (ISO brightness = 55.6%) bleached with various amount OfNa2S2O4, 0.1% THPS, or 1.0% Na2S2O4 and 0.1% THPS, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain (% o.d. pulp) (% o.d. pulp) (%) (points)
0.8 59.8 4.2 1.0 - 61.2 5.6 1.2 61.5 5.9 1.4 61.2 5.6
- 0.1 56.9 1.3
1.0 0.1 62.9 7.3
EXAMPLE 5
A laboratory-prepared, lodgepole pine TMP (ISO brightness = 54.2%) was bleached with 1.0% sodium hydrosulfite, Na2S2O4, at 4% Cs. and 65 0C for 1 h according to the general procedure A disclosed above except that a pH 5.0 acetate buffer was used and that in one of the bleaching experiments the Na2S2O4 solution was stored under N2 at room temperature (-23 0C) for 2 h before it was added to the pulp. The same TMP pulp was also bleached with 1.0% Na2S2O4 and 0.1% THPS simultaneously, at 4% Cs. and 65 0C for 1 h according to the general procedure B disclosed above except that a pH 5.0 acetate buffer was used and that in one of the bleaching experiments the solution of Na2S2O4 and THPS was stored under N2 at room temperature (~23 0C) for 2 h before it was added to the pulp. The results are summarized in Table 5. Combining THPS with Na2S2O4 and using them for bleaching gave a higher ISO brightness gain than using Na2S2O4 alone. In addition, it allowed the storage of the bleach solution at -23 0C for 2 h before it was added to the pulp without decreasing the bleaching ability of the solution.
Table 5. ISO brightness values of the TMP (ISO brightness = 54.2%) bleached with 1.0% Na2S2O4, or 1.0% Na2S2O4 and 0.1 % THPS at buffered pH 5.0 with or without the storage of the bleach solution under N2 at ~23 0C for 2 h, and the corresponding brightness gains.
Na2S2O4 THPS Storage ISO Brightness ISO Brightness Gain (% o.d. pulp) (% o.d. pulp) (%) (points)
1.0 - No 60.7 6.5
1.0 - Yes 58.3 4.1
1.0 0.1 No 61.6 7.4
1.0 0.1 Yes 61.6 7.4
EXAMPLE 6
A laboratory-prepared, lodgepole pine TMP (ISO brightness = 54.2%) was bleached with 1.0% Na2S2O4 at 4% Cs. and 65 0C for 1 h according to the general procedure A disclosed above except that a pH 5.0 acetate buffer was used. The same TMP pulp was
also bleached with 1.0% Na2S2O4 and 0.1% THPS simultaneously, at 4% Cs. and 65 0C for 1 h according to the general procedure B disclosed above except that a pH 5.0 acetate buffer was used and that in one of the bleaching experiments THPS and Na2S2O4 were added separately and sequentially to the pulp. The results are summarized in Table 6. THPS and Na2S2O4 can be combined and then added to the pulp, or they can be added to the pulp separately to bleach the pulp to a higher ISO brightness than Na2S2O4.
Table 6. ISO brightness values of the TMP (ISO brightness = 54.2%) bleached with 1.0% Na2S2O4, or 1.0% Na2S2O4 and 0.1 % THPS at buffered pH 5.0 with or without the storage of the bleach solution under N2 at -23 0C for 2 h, and the corresponding brightness gains.
Na2S2O4 THPS Order of addition ISO" ISO Brightness
(% o.d. pulp) (% o.d. pulp) Brightness (%) Gain (points) fδ - - 6OJ 6~5
1.0 0.1 Simultaneously 61.6 7.4 1.0 0.1 THPS then Na2S2O4 62.3 8.1
EXAMPLE 7
A softwood (mainly spruce) thermomechanical (TMP) pulp from an Eastern Canadian mill (ISO brightness = 54.4%) was bleached with 0.95% sodium hydrosulfite, Na2S2O4, at 4.6% Cs. (with the mill process water), pH 4.3 and 80 0C for 40 minutes according to the general procedure A disclosed above except that the pulp slurry was preheated at 80 0C for 10 minutes before the addition OfNa2S2O4. The same TMP pulp was also bleached with 0.1% THPS alone, or with 0.95% Na2S2O4 and 0.1% THPS simultaneously, at 4.6% Cs. (with the mill process water), pH 4.3 and 80 0C for 40 minutes according to the general procedure B disclosed above except that the pulp slurry was preheated at 80 0C for 10 minutes before the addition of THPS, or Na2S2O4 and THPS. The results are summarized in Table 7. Bleaching the TMP pulp with 0.95% Na2S2O4 gave an ISO brightness gain of 5.9 points. Bleaching the TMP pulp with 0.1% THPS gave an ISO brightness increase of 1.2 points. Bleaching the pulp simultaneously
with 0.95% Na2S2O4 and 0.1% THPS gave an ISO brightness gain of 8.2 points. This is considered synergistic because 8.2 > 5.9 + 1.2 = 7.1.
Table 7. ISO brightness values of the TMP pulp (ISO brightness = 54.4%) bleached with 0.95% Na2S2O4, 0.1% THPS, and "0.95% Na2S2O4 and 0.1% THPS", respectively, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain
(% o.d. pulp) (% o.d. pulp) (%) (points)
0.95 - 60.3 5.9
0.1 55.6 1.2
EXAMPLE 8
A deinked mixed office waste (MOW) pulp from an Eastern Canadian mill (ISO brightness = 72.8%) was bleached with 0.5% sodium hydrosulfite, Na2S2O4, at 10% Cs. (with the mill process water), pH 8.0 (pulp initial pH) and 56 0C for 1.8 hours according to the general procedure A disclosed above except that the pulp slurry was preheated at 56 0C for 10 minutes before the addition OfNa2S2O4. The same deinked MOW pulp was also bleached with 0.1% THPS alone, or with 0.5% Na2S2O4 and 0.1% THPS simultaneously, at 10% Cs. (with the mill process water), pH 8.0 (pulp initial pH) and 56 0C for 1.8 hours according to the general procedure B disclosed above except that the pulp slurry was preheated at 56 0C for 10 minutes before the addition of THPS, or Na2S2O4 and THPS. The results are summarized in Table 8. Bleaching the deinked MOW pulp with 0.5% Na2S2O4 gave an ISO brightness gain of 7.2 points. Bleaching the deinked MOW pulp with 0.1% THPS gave an ISO brightness increase of 1.0 point. Bleaching the pulp simultaneously with 0.5% Na2S2O4 and 0.1 % THPS gave an ISO brightness gain of 8.9 points. This is considered synergistic because 8.9 > 7.2 + 1.0 = 8.2.
Table 8. ISO brightness values of the deinked MOW pulp (ISO brightness = 72.8%) bleached with 0.5% Na2S2O4, 0.1% THPS, and "0.5% Na2S2O4 and 0.1% THPS", respectively, and the corresponding brightness gains.
Na2S2O4 THPS ISO Brightness ISO Brightness Gain (% o.d. pulp) (% o.d. pulp) (%) (points)
0.5 - 80.0 7.2
- 0.1 73.8 1.0
0.5 0.1 81.7 8.9
Claims
1. A method of bleaching lignocellulosic material comprising treatment of the lignocellulosic material with sodium hydrosulfϊte, Na2S2θ4, and a water-soluble phosphine or phosphonium compound of formula (A):
z [Xf (A)
wherein t is zero or 1 ; when t = 0, R4R5PY2 is absent and R3 is bonded to the P of the R]R2PYi group; when t = 1, R5 is absent, an alkylene group (CH2)S (s = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to 2s
(s = 1 to 12) number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups, or a phenylene group substituted by a zero to 4 number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl, carboxylate, and/or sulfonate groups; or preferably R5 is an alkylene group (CH2)S (s =
1 to 4) where the carbon chain is optionally interrupted by one or two oxygen (O) atom(s); y is an integer of 1 to 5, n is an integer of 0 to 2, z is an integer of 0 to 2, m is an integer of 1 to 5;
wherein when y = l, n = z = m = 0, X is absent; R1, R2 and R3, or R1, R2, R3, R4 and R5 groups are collectively selected such that the molecule has an overall solubility of at least 0.001 g/L; R1, R2 and R3, or Rj, R2, R3 and R4 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties; and Yi and Y2 are independently absent or carboxylate moieties; and
wherein when X is present, X is an inorganic or organic anion, n, y, z and m are integers, wherein n is 1 or 2, y is <5, z is 1 or 2 and the value of m is <5; the total charge of yn = zm; Yi is a hydroxymethyl group (CH2OH) and t is zero or 1; R], R2 and R3, or Ri, R2, R3, R4 and Y2 are independently selected from hydrogen, boron trifluoride (BF3), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
2. A method according to claim 1 , wherein said compound of formula (A) is tris(hydroxymethyl)phosphme, P(CH2OH)3.
3. A method according to claim 1 , wherein said compound of formula (A) is a tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4J2SO4.
4. A method according to claim 1 , 2 or 3, wherein said lignocellulosic material is a mechanical wood pulp.
5. A method according to claim 1, 2 or 3, wherein said lignocellulosic material is a mechanical wood pulp that has been partially or fully bleached with alkaline hydrogen peroxide.
6. A method according to claim 1, 2 or 3, wherein said lignocellulosic material is a chemical wood pulp partially or fully delignifϊced and/or bleached with oxygen and/or chlorine dioxide.
7. A method according to claim 1 , 2 or 3, wherein said lignocellulosic material is a recycled pulp.
8. A method according to any one of claims 1 to 7, wherein the treatment is conducted in an aqueous medium at a pH of 3.0 - 10.0, a temperature of 20 - 170 0C and a consistency of 0.01 - 99% for 5 minutes to 30 days with charges of sodium hydrosulfite being 0.01 to 2.0% and the phosphorus compound being 0.001 to 1.0% by weight, based on the oven-dried (o.d.) weight of the lignocellulosic material.
9. A method according to any one of claims 1 to 8, wherein the bleaching is conducted in a single-stage or multi-stage in one or more than one bleach tower, pulp mixer, a storage vessel, an agitated tank or any other stock preparation vessels of a paper machine, or any other vessels suitable for performing the treatment of the pulp.
10. A method according to any one of claims 1 to 9, wherein the treatment of the lignocellulosic material with sodium hydrosulfite and the phosphorus compound is achieved by adding sodium hydrosulfite and the phosphorus compound simultaneously to the lignocellulosic material.
1 1. A method according to any one of claims 1 to 9, wherein the treatment of the lignocellulosic material with sodium hydrosulfite and the phosphorus compound is achieved by adding the phosphorus compound and sodium hydrosulfite sequentially to the lignocellulosic material.
12. A bleached lignocellulosic material comprising lignocellulosic material treated with sodium hydrosulfite, Na2S2O4, and a water-soluble phosphine or phosphonium compound of formula (A):
n+
Y, R4
R1- P-f-R5— P-J-R3 [Xf (A) t
R, Y.
wherein t is zero or 1 ; when t = 0, R4R5PY2 is absent and R3 is bonded to the P of the RiR2PYi group; when t = 1 , R5 is absent, an alkylene group (CH2)S (s = 1 to 12) interrupted by 0 to 6 oxygen (O) atoms or secondary amino (NR') groups, and/or substituted by a zero to 2s
(s = 1 to 12) number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl and/or carboxylate groups, or a phenylene group substituted by a zero to 4 number of hydroxyl, alkyl, aryl, thio, thioether, amino, ester, amide, carboxyl, carboxylate, and/or sulfonate groups; or preferably R5 is an alkylene group (CH2)s (s =
1 to 4) where the carbon chain is optionally interrupted by one or two oxygen (O) atom(s); y is an integer of 1 to 5, n is an integer of 0 to 2, z is an integer of 0 to 2, m is an integer of 1 to 5;
wherein when y = l, n = z = m = 0, X is absent; Ri, R2 and R3, or Rj, R2, R3, R4 and R5 groups are collectively selected such that the molecule has an overall solubility of at least 0.001 g/L; Ri, R2 and R3, or Rj, R2, R3 and R4 are independently selected from hydrogen, optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties; and Yi and Y2 are independently absent or carboxylate moieties; and
wherein when X is present, X is an inorganic or organic anion, n, y, z and m are integers, wherein n is 1 or 2, y is <5, z is 1 or 2 and the value of m is <5; the total charge of yn = zm; Yi is a hydroxymethyl group (CH2OH) and t is zero or 1; Ri, R2 and R3, or Ri, R2, R3, R4 and Y2 are independently selected from hydrogen, boron trifluoride (BF3), optionally substituted linear or branched alkyl groups, or optionally substituted aryl groups, the optional substitution referring to the presence of substituents selected from ether, amino, hydroxy, ester, thioether, amide, carbonyl, carboxyl, and carboxylate moieties.
13. A material according to claim 12, wherein said compound of formula (A) is tris(hydroxymethyl)phosphme, P(CH2OH)3.
14. A material according to claim 12, wherein said compound of formula (A) is a tetrakis(hydroxymethyl)phosphonium sulfate (THPS), [P(CH2OH)4]2SO4.
15. A pulp of bleached lignocellulosic material as defined in claim 12, 13 or 14.
16. A paper sheet containing a pulp of claim 15.
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WO2012141938A1 (en) * | 2011-04-11 | 2012-10-18 | University Of Massachusetts Medical School | Chemically modified cellulose fibrous meshes for use as tissue engineering scaffolds |
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CA2514798A1 (en) * | 2003-02-05 | 2004-08-19 | Pulp And Paper Research Institute Of Canada | Bleaching and brightness stabilization of lignocellulosic materials with water-soluble phosphines or phosphonium compounds |
CA2496289A1 (en) * | 2004-02-06 | 2005-08-06 | Aurora Specialty Chemistries Corp. | Optical brightener for aqueous high yield pulp and process for making brightened paper |
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CA2514798A1 (en) * | 2003-02-05 | 2004-08-19 | Pulp And Paper Research Institute Of Canada | Bleaching and brightness stabilization of lignocellulosic materials with water-soluble phosphines or phosphonium compounds |
CA2496289A1 (en) * | 2004-02-06 | 2005-08-06 | Aurora Specialty Chemistries Corp. | Optical brightener for aqueous high yield pulp and process for making brightened paper |
Non-Patent Citations (1)
Title |
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WO2012141938A1 (en) * | 2011-04-11 | 2012-10-18 | University Of Massachusetts Medical School | Chemically modified cellulose fibrous meshes for use as tissue engineering scaffolds |
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