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WO2007011369A2 - Procede d'elaboration de dispersions de nanotube en carbone/polyaniline (cnt/pani) - Google Patents

Procede d'elaboration de dispersions de nanotube en carbone/polyaniline (cnt/pani) Download PDF

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Publication number
WO2007011369A2
WO2007011369A2 PCT/US2005/030292 US2005030292W WO2007011369A2 WO 2007011369 A2 WO2007011369 A2 WO 2007011369A2 US 2005030292 W US2005030292 W US 2005030292W WO 2007011369 A2 WO2007011369 A2 WO 2007011369A2
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WO
WIPO (PCT)
Prior art keywords
disperbyk
carbon nanotubes
byk
dispersion
mixture
Prior art date
Application number
PCT/US2005/030292
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English (en)
Other versions
WO2007011369A3 (fr
Inventor
Feng Gao
Jeffrey Scott Meth
Original Assignee
E.I. Dupont De Nemours And Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by E.I. Dupont De Nemours And Company filed Critical E.I. Dupont De Nemours And Company
Publication of WO2007011369A2 publication Critical patent/WO2007011369A2/fr
Publication of WO2007011369A3 publication Critical patent/WO2007011369A3/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/15Nano-sized carbon materials
    • C01B32/158Carbon nanotubes
    • C01B32/168After-treatment
    • C01B32/174Derivatisation; Solubilisation; Dispersion in solvents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/02Polyamines
    • C08G73/026Wholly aromatic polyamines
    • C08G73/0266Polyanilines or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/02Single-walled nanotubes
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2202/00Structure or properties of carbon nanotubes
    • C01B2202/20Nanotubes characterized by their properties
    • C01B2202/28Solid content in solvents

Definitions

  • This invention provides a method for preparing a carbon nanotube/polyaniline dispersion.
  • Carbon nanotubes have a number of electronic and dimensional attributes that are being exploited in the development of novel compositions for use in electronic devices and other fields of use.
  • CNTs have been incorporated into the conductive layer of organic thin film transistors to enhance the performance of these devices.
  • WO 03/069032, WO 03/106600, WO 03/050332, and EP 1 ,336,672 disclose the use of dispersion aids to disperse CNTs.
  • EP 1 ,061 ,040 discloses a process for purifying carbon nanotubes, in which washed carbon nanotubes are passed through a metal mesh filter having a mesh size of 300 microns or less.
  • CNTs are often used in mixtures containing other materials, such as polymers, and methods that are useful for forming CNT dispersions may not provide adequate dispersions of CNTs in more complex mixtures.
  • This invention provides a method for preparing a carbon nanotube/polyaniline dispersion, comprising: a. sonicating a first mixture comprising: carbon nanotubes; a first solvent selected from a group consisting of chlorinated and non-chlorinated aromatic solvents, chlorinated and non-chlorinated aliphatic solvents, C4-C10 alcohols and C4-C10 ethers; and a dispersion aid selected from a group consisting of polyamine amides, polymers with tertiary amine affinic groups, polymers with ethylene oxide and hydroxy affinic groups, unsaturated polycarboxylic acid polymers, alkyl ammonium salts of polycarboxylic acids, and carboxylic acid salts of polyamine amides, to form a dispersion of carbon nanotubes; and b.
  • sonicating a second mixture comprising: the dispersion of carbon nanotubes, polyaniline, xylenes and a second solvent selected from a group consisting of 2-butoxyethanol, 1-butanol, 1-hexanol and diethylether.
  • This invention also provides a composition
  • a composition comprising: a. carbon nanotubes; b. a dispersion aid selected from a group consisting of polyamine amides, polymers with tertiary amine affinic groups, polymers with ethylene oxide and hydroxy affinic groups, unsaturated polycarboxylic acid polymers, alkyl ammonium salts of polycarboxylic acids, and carboxylic acid salts of polyamine amides; and c. polyaniline.
  • FIGURES Figure 1 is an SEM image of a coating of CNTs in DNNSA-doped PANI prepared using Disperbyk®163 as a dispersion aid.
  • Figure 2 is an SEM image of a coating of CNTs in DNNSA-doped PANI prepared without a dispersion aid.
  • Dispersion Process This invention provides a method for preparing a carbon nanotube/polyaniline dispersion comprising: a.
  • sonicating a first mixture comprising: carbon nanotubes; a first solvent selected from a group consisting of chlorinated and non-chlorinated aromatic solvents, chlorinated and non-chlorinated aliphatic solvents, C4-C10 alcohols and C4-C10 ethers; and a dispersion aid selected from a group consisting of polyamine amides, polymers with tertiary amine affinic groups, polymers with ethylene oxide and hydroxy affinic groups, unsaturated polycarboxylic acid polymers, alkyl ammonium salts of polycarboxylic acids, and carboxylic acid salts of polyamine amides, to form a dispersion of carbon nanotubes; and b.
  • a first solvent selected from a group consisting of chlorinated and non-chlorinated aromatic solvents, chlorinated and non-chlorinated aliphatic solvents, C4-C10 alcohols and C4-C10 ethers
  • a dispersion aid
  • the second mixture can further comprise dinonylnaphthalene sulfonic acid, DNNSA.
  • PANI-DNNSA solutions can be prepared by an emulsion process.
  • the dispersion process of this invention can be conducted using single-walled CNTs, multi-walled CNTs, or mixtures thereof.
  • Suitable organic solvents for the initial dispersion of carbon nanotubes include non-polar as well as somewhat polar organic solvents, such as non-chlorinated aromatic solvents, non-chlorinated alkanes, chlorinated aromatics, chlorinated alkanes, alcohols (C4-C10) and ethers.
  • solvents examples include toluene, benzene, xylenes, chlorobenzene, dichlorobenzene, dichloroethane, hexane, cyclohexane, 2- butoxyethanol, 1-butanol, 1-hexanol and diethylether.
  • Xylenes, or a mixture of xylene isomers are preferred.
  • the preferred dispersion solvent also comprises xylenes and at least one of 2-butoxyethanol, 1-butanol, 1-hexanol and diethylether.
  • Suitable dispersion aids are selected from a group consisting of polyamine amides, polymers with tertiary amine affinic groups, polymers with hydroxy affinic groups, unsaturated polycarboxylic acid polymers, alkyl ammonium salts of polycarboxylic acids, and carboxylic acid salts of polyamine amides.
  • Preferred dispersion aids include:
  • Disperbyk®107 poly(carboxylic acid ester) with tertiary amines and hydroxy affinic groups
  • Disperbyk® 108 poly(carboxylic acid ester) with tertiary amines and hydroxy affinic groups
  • Disperbyk®130 a solution of polyamine amides of unsaturated carboxylic acids
  • Disperbyk®163 a polyurethane with tertiary amine affinic groups
  • Byk®345 a polyether modified poly-dimethyl siloxane with ethylene oxide and hydroxy affinic groups
  • Byk®P104 a solution of low molecular weight unsaturated polycarboxylic acid polymers
  • Byk®9076 an alkylammonium salt of a high molecular weight copolymer
  • Byk®9077 high molecular weight polymer with secondary and tertiary amine affinic groups; Anti-Terra®202 - a solution of an alkylammonium salt of a polycarboxylic acid, electro-neutral; Anti-Terra®204 - a solution of a carboxylic acid salt of polyamine amides, electro-neutral; Anti-Terra®U- a solution of a salt of unsaturated polyamine amides and lower molecular weight polymers, electro-neutral.
  • Disperbyk®163, Disperbyk®-107, Disperbyk®-108, BYK®-345, BYK®-9077, and BYK®-9076 are preferred. Disperbyk® 163 is especially preferred.
  • the amount of CNTs used is generally 0.001-2 wt%, more preferably 0.01-0.7 wt% of the mixture comprising CNT, dispersion aid and solvent.
  • the amount of dispersion aid used is generally at least about 10% (based on weight) of the amount of CNT used, preferably at least 100% (based on weight) of the amount of CNT used. More preferably, an excess of dispersion aid (i.e., >100%, based on weight) is used.
  • the ratio of PANI or PANI-DNNSA to CNTs in the dispersion mixture is generally from about 5:1 to about 200:1 (by weight).
  • the sonication process steps can be carried out using a sonic probe or sonic bath/probe combination.
  • the mixtures are placed in a thermostatically controlled bath. Suitable bath temperatures are from 0 0 C to about 80 0 C, preferably from about 2O 0 C to about 50°C. Sufficient dispersion is usually achieved in each step in 10-20 minutes.
  • the sonication steps can be interrupted periodically to scrape or rinse down the walls of the reaction vessel to return to the mixture any CNTs or other solids that have been splashed or sprayed onto the vessel walls.
  • the mixture of carbon nanotubes, first solvent and dispersion aid be sonicated for 10-20 minutes.
  • the resulting mixture is typically sonicated for an additional 1-20 minutes.
  • An optional filtration step can also be carried out after either the first or second sonication step to remove undispersed CNT agglomerates and/or other particulate materials.
  • such a filtration is carried out using a filter comprising a woven metal or polymer mesh.
  • filters with high mesh counts i.e., small pore sizes
  • Mesh counts or greater than 400 x 400 are especially preferred.
  • the metal or polymer mesh can be any material that is non-reactive with the components of the dispersion, including but not limited to stainless steel, polyester, nylon, and PEEK (polyetheretherketone). Suitable filters are available from Sefar America Inc., Kansas City, MO. The effectiveness of the dispersion can be tested by coating the dispersion onto a suitable substrate, removing the solvent, and imaging the coated substrate by optical or other imaging techniques. SEM is particularly useful in this regard.
  • the carbon nanotubes (MGP/HiPco R0236) used in these examples were obtained from Carbon Nanotechnologies, Inc. (Houston, TX) and used as received.
  • the dispersion aid, Disperbyk®-163, was obtained from BYK Chemie USA (Wallingford, CT) and used as received.
  • the solution of PANI-DNNSA was prepared by an emulsion process, as described in Macromolecules, 1998, 31 , 1735-44. The glass slides were cleaned before use with isopropanol. The CNT/PANI-DNNSA solutions were blade-coated onto the glass slides with a 50 micron gap to give a final (dried) coating thickness of about 1-4 micron.
  • PANI-DNNSA (7.1050 g, 27.30% solids in a mixture of 2-butoxyethanol and xylenes, 1 :4 weight ratio) was added to the dispersed carbon nanotubes and then the bottle was put in a water bath at 45°C for 5 minutes to allow temperature equilibration. The mixture was dispersed with probe sonication for 5 minutes, during which time the mix was stirred gently with a spatula at 1 -minute intervals.
  • a mixture of CNTs and PANI-DNNSA was prepared as above, except that no dispersion aid was used.
  • a coated substrate was prepared as in Example 1. An SEM image of the coated substrate is shown in Figure 2.
  • the size and number of defects in the coated substrate is clearly greater in the sample prepared without a dispersion aid.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Nanotechnology (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Composite Materials (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)

Abstract

Procédé d'élaboration de dispersions de nanotube en carbone/polyaniline.
PCT/US2005/030292 2004-08-23 2005-08-23 Procede d'elaboration de dispersions de nanotube en carbone/polyaniline (cnt/pani) WO2007011369A2 (fr)

Applications Claiming Priority (2)

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US60380404P 2004-08-23 2004-08-23
US60/603,804 2004-08-23

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WO2007011369A2 true WO2007011369A2 (fr) 2007-01-25
WO2007011369A3 WO2007011369A3 (fr) 2007-03-22

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008058589A3 (fr) * 2006-11-14 2008-08-14 Byk Chemie Gmbh Procédé de dispersion
US20110186786A1 (en) * 2009-07-31 2011-08-04 Vorbeck Materials Corp. Graphene Compositions
WO2011086354A3 (fr) * 2010-01-13 2011-09-29 Pera Innovation Ltd Procédé et appareil d'insonification
US8048340B2 (en) * 2009-04-07 2011-11-01 Chung-Shan Institute of Science and Technology Armaments Bureau, Ministry of National Defense Polyaniline/c-MWNT nanocomposite and method for fabricating the same
CN103059343A (zh) * 2012-10-15 2013-04-24 苏州大学 一种改性碳纳米管及其制备方法
CN103113580A (zh) * 2013-03-12 2013-05-22 哈尔滨工业大学 一种同轴电缆结构MWCNT/Fe3O4/ZnO/PANI微波吸收剂的制备方法
CN103409840A (zh) * 2013-07-15 2013-11-27 东华大学 一种以环糊精为模板制备聚苯胺纳米纤维的方法
CN105126786A (zh) * 2015-08-07 2015-12-09 哈尔滨工业大学 一种轻质易分离的碳纳米管/聚苯胺复合吸附材料的制备方法及其解吸附方法与应用
CN105778571A (zh) * 2014-12-24 2016-07-20 中国科学院宁波材料技术与工程研究所 一种石墨烯复合浆料及其制备方法
CN105778572A (zh) * 2014-12-24 2016-07-20 中国科学院宁波材料技术与工程研究所 一种石墨烯复合粉体及其制备方法
CN110776824A (zh) * 2019-11-27 2020-02-11 中国矿业大学徐海学院 一种新型防水涂料的制备方法

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1495171A4 (fr) * 2001-12-12 2008-04-02 Ashland Inc Preparation de dispersions de nanotubes de carbone stables dans les liquides
US20050116202A1 (en) * 2002-03-01 2005-06-02 Feng Gao Printing of organic conductive polymers containing additives
US20040113127A1 (en) * 2002-12-17 2004-06-17 Min Gary Yonggang Resistor compositions having a substantially neutral temperature coefficient of resistance and methods and compositions relating thereto

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2508472A3 (fr) * 2006-11-14 2015-12-30 Byk-Chemie GmbH Procédé de dispersion et dispersions fabriquées de cette manière ainsi que leur utilisation
US8257677B2 (en) 2006-11-14 2012-09-04 Michael Berkei Dispersion method
WO2008058589A3 (fr) * 2006-11-14 2008-08-14 Byk Chemie Gmbh Procédé de dispersion
US8048340B2 (en) * 2009-04-07 2011-11-01 Chung-Shan Institute of Science and Technology Armaments Bureau, Ministry of National Defense Polyaniline/c-MWNT nanocomposite and method for fabricating the same
US20110186786A1 (en) * 2009-07-31 2011-08-04 Vorbeck Materials Corp. Graphene Compositions
WO2011086354A3 (fr) * 2010-01-13 2011-09-29 Pera Innovation Ltd Procédé et appareil d'insonification
CN103059343A (zh) * 2012-10-15 2013-04-24 苏州大学 一种改性碳纳米管及其制备方法
CN103113580A (zh) * 2013-03-12 2013-05-22 哈尔滨工业大学 一种同轴电缆结构MWCNT/Fe3O4/ZnO/PANI微波吸收剂的制备方法
CN103409840B (zh) * 2013-07-15 2016-08-10 东华大学 一种以环糊精为模板制备聚苯胺纳米纤维的方法
CN103409840A (zh) * 2013-07-15 2013-11-27 东华大学 一种以环糊精为模板制备聚苯胺纳米纤维的方法
CN105778571A (zh) * 2014-12-24 2016-07-20 中国科学院宁波材料技术与工程研究所 一种石墨烯复合浆料及其制备方法
CN105778572A (zh) * 2014-12-24 2016-07-20 中国科学院宁波材料技术与工程研究所 一种石墨烯复合粉体及其制备方法
CN105778572B (zh) * 2014-12-24 2018-05-01 中国科学院宁波材料技术与工程研究所 一种石墨烯复合粉体及其制备方法
CN105778571B (zh) * 2014-12-24 2018-05-04 中国科学院宁波材料技术与工程研究所 一种石墨烯复合浆料及其制备方法
CN105126786A (zh) * 2015-08-07 2015-12-09 哈尔滨工业大学 一种轻质易分离的碳纳米管/聚苯胺复合吸附材料的制备方法及其解吸附方法与应用
CN110776824A (zh) * 2019-11-27 2020-02-11 中国矿业大学徐海学院 一种新型防水涂料的制备方法

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