WO2007009853A1 - Dispositif de comminution comportant plusieurs arbres rotatifs ou oscillants, essentiellement paralleles, entraines par moteur - Google Patents
Dispositif de comminution comportant plusieurs arbres rotatifs ou oscillants, essentiellement paralleles, entraines par moteur Download PDFInfo
- Publication number
- WO2007009853A1 WO2007009853A1 PCT/EP2006/063434 EP2006063434W WO2007009853A1 WO 2007009853 A1 WO2007009853 A1 WO 2007009853A1 EP 2006063434 W EP2006063434 W EP 2006063434W WO 2007009853 A1 WO2007009853 A1 WO 2007009853A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- shafts
- tool
- crushing device
- machine housing
- crushing
- Prior art date
Links
- 239000002028 Biomass Substances 0.000 claims abstract description 29
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 15
- 125000006850 spacer group Chemical group 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000001960 triggered effect Effects 0.000 claims description 2
- 235000013339 cereals Nutrition 0.000 abstract description 12
- 238000005336 cracking Methods 0.000 abstract 1
- 235000013399 edible fruits Nutrition 0.000 abstract 1
- 235000007238 Secale cereale Nutrition 0.000 description 2
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 235000007319 Avena orientalis Nutrition 0.000 description 1
- 244000075850 Avena orientalis Species 0.000 description 1
- 241000209056 Secale Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000031018 biological processes and functions Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000026058 directional locomotion Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/22—Feed or discharge means
- B02C18/2225—Feed means
- B02C18/2233—Feed means of ram or pusher type
Definitions
- the invention relates to a crushing device having a plurality of substantially parallel, motor-driven rotating or oscillating shafts which are arranged below a hopper in a machine housing, the shafts a plurality of preferably mutually offset crushing tool discs with optionally intervening spacer elements or Have spacers and the tool discs have tooth-shaped extensions, in particular for breaking up nuts, grain crops, crops or the like biomass, according to the preamble of claim 3.
- a comminution device with two substantially parallel, motor-driven shafts is previously known.
- the waves are located in the bottom region of a hopper, wherein on the shafts circumferentially disc-shaped, mutually offset tool carrier for receiving tear and Ausippolementen are attached.
- the teaching there are in the interior of the hopper in the plane spanned by the shaft axes on both sides of the shafts with tool carriers adjacent thereto and immersed in the horreriem- and tines attached, wherein by the tool carrier and the lateral Aushoffm- and tines lateral comminution zones are formed and this is the main direction of rotation of the waves chosen to the hopper.
- Such a comminution device is very advantageous for the treatment of plastic films and allows a high throughput per unit time with the lowest possible energy input.
- problems arise when moist materials, in particular biomass is to be crushed.
- German Utility Model G 93 30 457.2 With regard to double-shaft comminution devices with mechanically acting tearing and clearing elements, reference is made to German Utility Model G 93 30 457.2.
- the crushing device shown there has a funnel-like container in the outlet area two mutually parallel crusher rollers are mounted, which can be driven in opposite directions.
- the crusher rolls of such crushing devices are constructed in various ways, wherein always the basic principle is to form on the outer circumference of the crusher rollers protruding elements, wherein these elements interlock. In this way, the material passing between the rollers is gripped by the elements located on the rollers and transported to the nip and crushed.
- such crushers have the problem that the crusher rollers either can not sufficiently separate the items to be crushed, or that the crusher rollers become clogged and become clogged by the debris resulting from crushing. Such difficulties are particularly relevant when mixing materials are to be crushed.
- mills When comminuting biomass, in particular grains, according to the known state of the art, mills, grinding mills, friction disks, shredders or the like for comminution into consideration.
- mills there is the disadvantage that they can only mow inadequate wet biomass or other substances.
- Grit treatment by means of mills involves not only rupturing the shell, but basically comminuting it so that flour is obtained.
- flour is not suitable for certain biological processes or animal feed.
- grinding mills have the disadvantage that only dry grain can be processed.
- the above-mentioned friction discs have the problem that they clog themselves up in the treatment of moist biomass and hinder, if not prevent, the comminution process.
- the object of the invention to provide an advanced crushing device with a plurality of substantially parallel, motor-driven rotating or oscillating waves for the purpose of fine comminution of biomass and other comminuted by rotation materials, also moist materials, in particular wet biomass and grain crop, so processable that existing shells broken though the contents but not milled flour-like.
- the comminution device according to the invention is intended to enable continuous or quasi-continuous comminution, so that overall a high yield per unit time can be achieved.
- a movable slide is provided in the machine housing of the comminution device whose direction of displacement or its displacement path towards the shafts with the tool disks and leading away from them is selectable.
- the displacement path is substantially perpendicular to the plane formed by the axes of the shafts with the tool disks. This axis plane of the shafts with the tool disks is in turn oriented substantially parallel to the slide surface, so that over the
- two groups of shafts with tool disks are arranged in the machine housing, the slider being located between the groups and performing a directional movement to mutually press biomass against the first and second of the groups, with the result that the throughput increased to be crushed biomass.
- the first group of shafts with tool disks is located on one side of the housing and the second group of shafts with tool disks on the opposite side of the housing according to an embodiment of the invention.
- the aforementioned slider is designed as a substantially flat plate, wherein the slider head preferably on both sides a cantilever extension, each extending in the direction of displacement, has.
- This extension is trapezoidal in one embodiment of the invention, i. the extension has a trapezoidal cross-section.
- the guide means of the slider are located outside of the machine housing, in the form of an array of guide bushes in a frame part.
- the respective groups of shafts with tool disks can be designed as a unit with side bearing plates and thus as a completely exchangeable assembly.
- the machine housing and the slider is the aforementioned charging hopper for filling the preferred biomass material to be crushed.
- an outlet chute or a continuous conveyor below the machine housing is located an outlet chute or a continuous conveyor.
- parallel comminution or crushing rails are arranged in the axial direction.
- Each group of the aforesaid shafts with tool disks may have one or more, e.g. to five, preferably three parallel larger waves or 30 to 20 smaller waves.
- the distance between the tool discs on each shaft is selectable. This selectability, in conjunction with the adjustable crushing rails, allows the shredding device to be adapted to the desired output grain size.
- crushing or crushing rails are resiliently mounted, they can escape when hard contaminants are gripped by the tool discs and pressed against the crushing rails.
- the figure shows a schematic representation of the shredding device in front and side view and detailed representations of the arrangement of guide bushes for the slide, the slider with slide linkage and an exemplary tool shaft with storage and tool discs.
- toothed disks are applied to the shafts, which can be pressed by means of corresponding end pieces.
- the particular desired size of the starting grains is determined by the diameter and the thickness of the toothed discs and the thickness of the arranged between the toothed discs spacers.
- the use of a round shaft with keyway for torque transmission is also conceivable.
- the invention solves the above task with a tool shaft, but preferably on both sides of groups of tool shafts in the same number (see figure) are used to allow a continuous feed with biomass.
- the device of the invention works as already mentioned in a sufficient manner with a single tool shaft, in which case can be dispensed with a slider by the housing body is inclined to form a Scdazzlingbene.
- the crushing device according to FIG. Comprises a frame 3 with a machine housing 2.
- a hopper 3 is located above the machine housing 2, to the task of material to be crushed.
- a movable slide 6 in the form of a substantially flat plate and with a slide head 7.
- the slide head 7 has lateral protrusions, e.g. in the form of a trapezoid, which ensures that the pressure on the biomass in the form of the tool shafts that ensures that no biomass is conveyed through the slide in the other chamber area.
- Slider is created in the crushing chamber of the machine housing 2, a two-chamber system, wherein during operation with more than one tool shaft in the one chamber in each case pressure on the biomass and thus acting on the crushing waves, while the other chamber can accommodate new biomass. Pressure and the cycle time of the movement of the slider is each infinitely variable and is set depending on the type of materials to be crushed.
- the slider 6 presses the biomass against the tool shafts with tool disks 5, tear their teeth and disintegrate the biomass and break up the shell of, for example, crops.
- the slider 6 also causes biomass is taken through tooth gaps of the tool discs and is thrown off due to the centrifugal force behind the tool shafts.
- the slide allows already fine material between the tool discs is pressed through, drops behind the tool shafts and leaves the shredding unit on the outlet chute 8 and is taken for example by a continuous conveyor 9.
- the use of the slider 6 ensures a large size crushing area, increases the throughput and prevents unwanted blockages even with wet biomass materials.
- Each of the tool shafts receives a plurality of preferably mutually offset tool discs.
- a spacer is located between the tool discs, which ensures the desired distance between the discs.
- the spacers stabilize the tool disks and are considerably smaller than the tool disks themselves, so that the necessary passage of the biomass, which has already been comminuted to the desired particle size, can take place.
- spacers depends on the feed material. For small grains such as wheat, rye or the like can be dispensed with the use of spacers.
- the speed of the tool shafts is preferably in a range between 300 U / m and 3000 U / m.
- the direction of rotation is selected in one embodiment of the invention towards the center of the comminution unit. This means that one group of tool shafts moves in the counterclockwise direction and the other group of tool shafts. This ensures that the regrind is safely retracted. At the same time ejection of regrind is prevented from the device.
- the tool disks preferably have a diameter between 300 mm and 500 mm and each have 30 to 200 teeth.
- the teeth of the tool discs are either made of tungsten carbide or have a carbide tipped.
- the tooth depth is preferably between 3 mm and 50 mm and is selected depending on the type of material to be ground, the required throughput and the desired grain size.
- the tooth gaps open towards the outer edge, so that it is ensured that any pressed-in material due to the centrifugal force behind the tool shafts can be spun off.
- the spacers in one embodiment of the invention preferably have a thickness in the range between 3 mm to 50 mm with a diameter between 50 mm and 400 mm.
- the necessary thickness is also determined on the basis of the grit to be achieved.
- Necessary breaker rails are located between the tool shafts. A variable displacement allows a distance adjustment between tool shafts and crushing bars between 3 mm and 20 mm.
- the guide means 30 for the slide 6 are preferably arranged outside of the machine housing 2.
- the respective group 4 of the shafts with tool disks 5 can be performed as a unit 33 completely replaceable with the respective bearing plates as an assembly.
- Hydraulic or pneumatic cylinder 33 is in operative connection, so that the necessary movement of the slider 6 can take place.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
L'invention concerne un dispositif de comminution comportant plusieurs arbres (5) rotatifs ou oscillants, essentiellement parallèles, entraînés par moteur, qui sont disposés en dessous d'une trémie d'alimentation dans un boîtier de machine. Les arbres présentent une pluralité de disques d'outils de comminution, de préférence décalés les uns par rapport aux autres et munis d'éléments écarteurs ou de disques écarteurs, disposés entre et les disques d'outils comportent des prolongements sous forme de dents, notamment pour ouvrir des fruits à coquilles, des fruits à grains, des céréales ou toute biomasse de ce type. Selon l'invention, il est prévu dans le boîtier de la machine (1), un coulisseau mobile (6) dont le sens de coulissement peut être sélectionné de manière à se déplacer en direction des arbres (5), conjointement avec les disques d'outils et à pouvoir en être éloigné, dans le boîtier (1) de la machine. Le parcours de déplacement s'étend sensiblement perpendiculairement au plan formé par les axes des arbres et ce plan des axes est orienté, quant à lui, sensiblement parallèlement à la surface du coulisseau, de sorte que la biomasse alimentée soit comprimée contre les disques d'outils respectifs, sous l'effet du déplacement du coulisseau et que la comminution débute.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06763827A EP1904236A1 (fr) | 2005-07-21 | 2006-06-22 | Dispositif de comminution comportant plusieurs arbres rotatifs ou oscillants, essentiellement paralleles, entraines par moteur |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005034233 | 2005-07-21 | ||
DE102005034233.7 | 2005-07-21 | ||
DE102005039200.8 | 2005-08-18 | ||
DE102005039200A DE102005039200B4 (de) | 2005-07-21 | 2005-08-18 | Zerkleinerungsvorrichtung mit mehreren, im Wesentlichen parallel verlaufenden, motorisch angetriebenen, rotierenden oder oszillierenden Wellen |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2007009853A1 true WO2007009853A1 (fr) | 2007-01-25 |
Family
ID=36930317
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2006/063434 WO2007009853A1 (fr) | 2005-07-21 | 2006-06-22 | Dispositif de comminution comportant plusieurs arbres rotatifs ou oscillants, essentiellement paralleles, entraines par moteur |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1904236A1 (fr) |
DE (1) | DE102005039200B4 (fr) |
WO (1) | WO2007009853A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108906292A (zh) * | 2018-06-07 | 2018-11-30 | 安徽云峰农业发展有限公司 | 一种农业加工用绿豆磨粉装置 |
CN109263129A (zh) * | 2018-09-18 | 2019-01-25 | 刘秀娟 | 一种生物质发电用秸秆压块机 |
CN113680445A (zh) * | 2021-10-27 | 2021-11-23 | 泉州市风火轮机械设备有限公司 | 一种智能全自动制砂机 |
CN114534827A (zh) * | 2022-03-14 | 2022-05-27 | 张家口市农业科学院(河北省高寒作物研究所) | 一种用于燕麦脱壳烘烤的农业设备 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITCH20110003A1 (it) * | 2011-02-15 | 2012-08-16 | Luca Michele Tiberio | Alimentatore per generatore di calore a biomssa "3t" |
CN105170263B (zh) * | 2015-10-29 | 2019-01-29 | 碎得机械(北京)有限公司 | 一种具有中轴退出装置的细破碎机 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4723717A (en) * | 1982-08-16 | 1988-02-09 | Nelmor Co., Inc. | Rotary shearing/cutting machine |
DE29501067U1 (de) * | 1995-01-24 | 1996-05-23 | Weima Apparatebau GmbH, 74360 Ilsfeld | Zerkleinerungsmaschine |
JP2002126551A (ja) * | 2000-10-30 | 2002-05-08 | Ueno Tekkusu Kk | 破砕機 |
US20030006327A1 (en) * | 2001-07-06 | 2003-01-09 | Ryu Ihn Po | Apparatus for condensing and treating garbage |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9110457U1 (de) * | 1991-08-23 | 1991-12-19 | Hammel, Norbert, 6301 Reiskirchen | Zerkleinerungsvorrichtung |
AT398711B (de) * | 1993-03-04 | 1995-01-25 | Mawera Holzfeuerungsanlagen | Zylindrischer rotor |
DE10011302A1 (de) * | 1999-10-20 | 2001-09-13 | Eurec Technology Gmbh Entsorgu | Zerkleinerungsvorrichtung mit zwei im wesentlichen parallel verlaufenden, motorisch angetriebenen Wellen |
DE10100473B4 (de) * | 1999-10-28 | 2008-01-24 | Eurec Technology Gmbh Development & Design | Stern- oder Scheibensiebanordnung, umfassend mehrere Siebscheibenwellen |
DE20302731U1 (de) * | 2003-02-20 | 2003-04-30 | Söllner, Josef, 94529 Aicha | Vorrichtung zum Auflösen von verpresstem Material |
-
2005
- 2005-08-18 DE DE102005039200A patent/DE102005039200B4/de not_active Expired - Fee Related
-
2006
- 2006-06-22 EP EP06763827A patent/EP1904236A1/fr not_active Withdrawn
- 2006-06-22 WO PCT/EP2006/063434 patent/WO2007009853A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4723717A (en) * | 1982-08-16 | 1988-02-09 | Nelmor Co., Inc. | Rotary shearing/cutting machine |
DE29501067U1 (de) * | 1995-01-24 | 1996-05-23 | Weima Apparatebau GmbH, 74360 Ilsfeld | Zerkleinerungsmaschine |
JP2002126551A (ja) * | 2000-10-30 | 2002-05-08 | Ueno Tekkusu Kk | 破砕機 |
US20030006327A1 (en) * | 2001-07-06 | 2003-01-09 | Ryu Ihn Po | Apparatus for condensing and treating garbage |
Non-Patent Citations (1)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 2002, no. 09 4 September 2002 (2002-09-04) * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108906292A (zh) * | 2018-06-07 | 2018-11-30 | 安徽云峰农业发展有限公司 | 一种农业加工用绿豆磨粉装置 |
CN109263129A (zh) * | 2018-09-18 | 2019-01-25 | 刘秀娟 | 一种生物质发电用秸秆压块机 |
CN113680445A (zh) * | 2021-10-27 | 2021-11-23 | 泉州市风火轮机械设备有限公司 | 一种智能全自动制砂机 |
CN114534827A (zh) * | 2022-03-14 | 2022-05-27 | 张家口市农业科学院(河北省高寒作物研究所) | 一种用于燕麦脱壳烘烤的农业设备 |
CN114534827B (zh) * | 2022-03-14 | 2023-01-31 | 张家口市农业科学院(河北省高寒作物研究所) | 一种用于燕麦脱壳烘烤的农业设备 |
Also Published As
Publication number | Publication date |
---|---|
DE102005039200B4 (de) | 2008-10-30 |
DE102005039200A1 (de) | 2007-02-01 |
EP1904236A1 (fr) | 2008-04-02 |
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