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WO2007005729A3 - Conversion of high purity silicon powder to densified compacts - Google Patents

Conversion of high purity silicon powder to densified compacts Download PDF

Info

Publication number
WO2007005729A3
WO2007005729A3 PCT/US2006/025809 US2006025809W WO2007005729A3 WO 2007005729 A3 WO2007005729 A3 WO 2007005729A3 US 2006025809 W US2006025809 W US 2006025809W WO 2007005729 A3 WO2007005729 A3 WO 2007005729A3
Authority
WO
WIPO (PCT)
Prior art keywords
high purity
silicon powder
purity silicon
silicon
conversion
Prior art date
Application number
PCT/US2006/025809
Other languages
French (fr)
Other versions
WO2007005729A2 (en
Inventor
Jagannathan Ravi
Alleppey Hariharan
Mohan Chandra
Original Assignee
Jagannathan Ravi
Alleppey Hariharan
Mohan Chandra
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jagannathan Ravi, Alleppey Hariharan, Mohan Chandra filed Critical Jagannathan Ravi
Publication of WO2007005729A2 publication Critical patent/WO2007005729A2/en
Publication of WO2007005729A3 publication Critical patent/WO2007005729A3/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/02Silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/121The active layers comprising only Group IV materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Silicon Compounds (AREA)

Abstract

This invention describes methods of compacting and densifying high purity silicon powder to defined geometric forms and shapes. High purity silicon powder is first mixed with binder from a select group of binders and pressed into desired shapes in a mechanical equipment. The binder is removed either in a separate step or combined with a subsequent sintering operation. The binders and process conditions are chosen to make negligible change to the purity of the silicon in the end product. When high purity silicon powder is utilized in the process, the end use for the densified silicon compacts is primarily as feedstock for silicon-based photovoltaic manufacturing industries.
PCT/US2006/025809 2005-07-01 2006-06-30 Conversion of high purity silicon powder to densified compacts WO2007005729A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US69623505P 2005-07-01 2005-07-01
US60/696,235 2005-07-01

Publications (2)

Publication Number Publication Date
WO2007005729A2 WO2007005729A2 (en) 2007-01-11
WO2007005729A3 true WO2007005729A3 (en) 2007-10-11

Family

ID=37605089

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/025809 WO2007005729A2 (en) 2005-07-01 2006-06-30 Conversion of high purity silicon powder to densified compacts

Country Status (2)

Country Link
US (1) US20070014682A1 (en)
WO (1) WO2007005729A2 (en)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9493358B2 (en) * 2003-04-14 2016-11-15 Stile Photovoltaic module including integrated photovoltaic cells
US20090028740A1 (en) * 2003-04-14 2009-01-29 S'tile Method for the production of semiconductor granules
US8405183B2 (en) * 2003-04-14 2013-03-26 S'Tile Pole des Eco-Industries Semiconductor structure
US8192648B2 (en) * 2003-04-14 2012-06-05 S'tile Method for forming a sintered semiconductor material
US8105923B2 (en) * 2003-04-14 2012-01-31 Centre National De La Recherche Scientifique Sintered semiconductor material
US9741881B2 (en) 2003-04-14 2017-08-22 S'tile Photovoltaic module including integrated photovoltaic cells
US9067792B1 (en) 2006-11-03 2015-06-30 Semlux Technologies, Inc. Laser conversion of high purity silicon powder to densified granular forms
JP4595954B2 (en) * 2007-03-15 2010-12-08 セイコーエプソン株式会社 Method for manufacturing sintered body
US20090280336A1 (en) * 2008-05-08 2009-11-12 Ralf Jonczyk Semiconductor sheets and methods of fabricating the same
FR2931297B1 (en) * 2008-05-16 2010-08-27 Commissariat Energie Atomique AUTOSUPPORTE FILM AND SINTERED SILICON PLATEBOARD
DE112009000068T5 (en) 2008-06-24 2011-04-21 JIANGXI SAI WEI LDK SOLAR HI-TECH Co., Ltd., Xinyu Method of using silicon powder and silicon ingots as a raw material with good filling performance in single crystal or polycrystalline furnaces
DE102008064660B4 (en) * 2008-07-01 2011-01-13 Sunicon Ag Silicon compactate
WO2010003455A1 (en) * 2008-07-09 2010-01-14 Degussa Novara Technology S.P.A. Silicon-based green bodies
US20110147979A1 (en) * 2008-07-09 2011-06-23 Garbo S.R.L. Method for purification and compaction of feedstock for photovoltaic applications
TW201014937A (en) * 2008-10-06 2010-04-16 Clean Venture 21 Corp Method for producing semiconductor particles
US8713966B2 (en) 2011-11-30 2014-05-06 Corning Incorporated Refractory vessels and methods for forming same
AU2019440118B2 (en) * 2019-04-03 2021-11-04 Wacker Chemie Ag Process for producing silicon metal-containing agglomerates
DE102021126701A1 (en) * 2021-10-14 2023-04-20 JPM Technologies GmbH Process for the production of silicon pellets and for melting the pellets produced

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4040848A (en) * 1976-01-06 1977-08-09 General Electric Company Polycrystalline silicon articles containing boron by sintering
US4390743A (en) * 1980-09-20 1983-06-28 Licentia Patent Verwaltungs-Gmbh Silicon layer solar cell and method of producing it
US4600547A (en) * 1982-09-30 1986-07-15 Ford Motor Company Method of preparing powder ingredients by dry milling for subsequent consolidation
US4602422A (en) * 1984-06-18 1986-07-29 Khanh Dinh Flash compression process for making photovoltaic cells
US5004709A (en) * 1989-03-16 1991-04-02 Allied-Signal Inc. High surface area silicon nitride and use thereof
US5801073A (en) * 1995-05-25 1998-09-01 Charles Stark Draper Laboratory Net-shape ceramic processing for electronic devices and packages
US20020177003A1 (en) * 2000-10-24 2002-11-28 Myrick James J. Steel reinforced concrete systems

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6221753A (en) * 1985-07-17 1987-01-30 三井化学株式会社 Composition for manufacturing ceramics

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4040848A (en) * 1976-01-06 1977-08-09 General Electric Company Polycrystalline silicon articles containing boron by sintering
US4390743A (en) * 1980-09-20 1983-06-28 Licentia Patent Verwaltungs-Gmbh Silicon layer solar cell and method of producing it
US4600547A (en) * 1982-09-30 1986-07-15 Ford Motor Company Method of preparing powder ingredients by dry milling for subsequent consolidation
US4602422A (en) * 1984-06-18 1986-07-29 Khanh Dinh Flash compression process for making photovoltaic cells
US5004709A (en) * 1989-03-16 1991-04-02 Allied-Signal Inc. High surface area silicon nitride and use thereof
US5801073A (en) * 1995-05-25 1998-09-01 Charles Stark Draper Laboratory Net-shape ceramic processing for electronic devices and packages
US20020177003A1 (en) * 2000-10-24 2002-11-28 Myrick James J. Steel reinforced concrete systems

Also Published As

Publication number Publication date
WO2007005729A2 (en) 2007-01-11
US20070014682A1 (en) 2007-01-18

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