WO2007049380A1 - Constant-temperature cold-reserving box and method of reserving cold at constant temperature - Google Patents
Constant-temperature cold-reserving box and method of reserving cold at constant temperature Download PDFInfo
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- WO2007049380A1 WO2007049380A1 PCT/JP2006/312632 JP2006312632W WO2007049380A1 WO 2007049380 A1 WO2007049380 A1 WO 2007049380A1 JP 2006312632 W JP2006312632 W JP 2006312632W WO 2007049380 A1 WO2007049380 A1 WO 2007049380A1
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- cold
- constant temperature
- temperature
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/80—Freezing; Subsequent thawing; Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/02—Devices using other cold materials; Devices using cold-storage bodies using ice, e.g. ice-boxes
- F25D3/06—Movable containers
- F25D3/08—Movable containers portable, i.e. adapted to be carried personally
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/12—Devices using other cold materials; Devices using cold-storage bodies using solidified gases, e.g. carbon-dioxide snow
- F25D3/125—Movable containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2303/00—Details of devices using other cold materials; Details of devices using cold-storage bodies
- F25D2303/08—Devices using cold storage material, i.e. ice or other freezable liquid
- F25D2303/084—Position of the cold storage material in relationship to a product to be cooled
- F25D2303/0843—Position of the cold storage material in relationship to a product to be cooled on the side of the product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2331/00—Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
- F25D2331/80—Type of cooled receptacles
- F25D2331/804—Boxes
Definitions
- the present invention relates to a constant temperature cold box and a constant temperature cold storage method, and in particular, using dry ice as a cold heat source.
- the present invention relates to a constant temperature cold box that can maintain a constant temperature for a long time using a cold storage material and a partition wall as a temperature buffer material, and a constant temperature cold storage method using the constant temperature cold box.
- Japanese Unexamined Patent Application Publication No. 2004-196410 discloses a method of transporting dry ice and a cold storage material by supplying them to a foldable cold storage container and having a melting point of ⁇ 20 to ⁇ 40 ° C. and latent heat of fusion.
- a cold storage material 40-70kcalZkg! /, And! /
- Japanese Patent Laid-Open No. 2003-160173 discloses that the consumption of the refrigerant without overcooling the cold insulation product is suppressed. Therefore, a cold-insulated packaging container is disclosed that can be kept cool for a long period of time and transported while preventing partial overcooling and partial lack of cooling of the cold-retained product.
- the cold insulation packaging container is composed of an outer box, a cold insulation inner bag enclosed in the outer box, and a refrigerant storage container that can be accommodated leaving a space in the cold insulation inner bag. It is formed of a multilayer sheet consisting of a metal inner layer and a heat insulating outer layer.
- the temperature difference in the cold storage compartment is within 30 ° C
- the temperature change after 72 hours in the cold storage compartment is within 10 ° C.
- Japanese Patent Laid-Open No. 2005-104567 discloses a multi-compartment in which one cold storage container is divided into two or more compartments having different cooling temperatures in order to store and store objects to be cooled having different cooling temperatures.
- a cold container is disclosed! It has a partition wall that separates the low-temperature and high-temperature compartments while increasing the thickness of any or all of the side wall, bottom surface, and lid of the container body in the low-temperature compartment of the multi-compartment cooler.
- a plate or space for placing a refrigerant is provided in each section.
- the temperature range for low-temperature circulation is broadly classified into two types, refrigeration and refrigeration, and the refrigeration and refrigeration and containers are usually used separately depending on the refrigerant used. It is.
- the refrigerant a cold storage material or dry ice is mainly used. In this case, if excessive cooling is performed, the product to be cooled may deteriorate in quality due to a low temperature failure, and if the cooling is insufficient, the quality may deteriorate due to an increase in temperature.
- regenerator material In the delivery of refrigerated products, the use of cold storage materials is the mainstream.
- a regenerator material with a melting point lower than the target holding temperature or when the precooling temperature is low, the temperature inside the regenerator is rapidly reduced immediately after the regenerator material is put into the regenerator. For this reason, some products may cause serious defects, such as low temperature damage.
- the sublimation temperature should be 78.5 ° C and V, and the characteristics of lies should not be frozen. It was hot.
- the temperature of the object being transported, the allowable temperature range, and the constant temperature holding time may be limited. Therefore, cold transport corresponding to this condition is required.
- a polyethylene container having a plate thickness of 25 mm and an internal volume of 151 has a regenerator material with a melting point of -21 ° C of 0.8 kg.
- the product temperature decreased to 38 ° C and rose to 15 ° C in 6 hours. Therefore, it can be used in the freezing area, but the test results in the refrigerated area have not been disclosed, and it seems difficult to keep the temperature constant in the refrigerated area.
- an object of the present invention is to provide a constant temperature cold box and a constant temperature cold storage method that can cool an object over a long period of time within a predetermined cold temperature range.
- the constant temperature and cold box of the present invention is a box formed of a bottom wall and a side wall made of a material having heat insulation properties.
- the first space can store a storage container storing a constant temperature and cold storage object, and a cold storage refrigerant arranged around the storage container, and the second space stores dry ice. Is possible.
- the partition wall may be provided with two partition walls separating the first space disposed in the center and the second spaces disposed on both sides of the first space.
- the partition wall may be removable.
- the walls can also be made of heat-insulating materials.
- the heat insulating material may be a foamed plastic, and the thickness of the heat insulating material may be set corresponding to the constant temperature and cold temperature of the constant temperature and cold object.
- the cold storage refrigerant is a cold storage material that solidifies at a predetermined solidification temperature and stores cold heat. It may be.
- the constant temperature and cold preservation method of the present invention uses the above-described constant temperature and cold box to cool a constant temperature and cold object stored in a storage container at a constant temperature over a predetermined time in a predetermined temperature range.
- This is a constant temperature cooling method.
- the constant temperature cooling method includes a step of storing a constant temperature cold storage object in a containment vessel having a heat insulating material force, and a precooled in which the solidification temperature is set in accordance with the constant temperature cold insulation temperature of the constant temperature cold storage object.
- the temperature at which the constant temperature cold object is kept cold over a predetermined time is 5 ° C ⁇ 3 ° C, the predetermined time for transportation and Z or storage is 30 hours, and the solidification temperature of the regenerator material May be 0 ° C.
- the constant temperature cold box of the present invention includes a cold insulation outer box made of a heat insulating material, a lid, and a partition wall that separates the interior into a first space and a second space.
- An object to be kept at a constant temperature is stored in a containment vessel made of a heat-insulating material, the containment vessel is surrounded by a cool storage material and stored in the first space, and dry ice is stored in the second space and transported. Yes! / Is stored. Since the object to be kept at a constant temperature is in contact with the cold storage material in the first space through the wall surface of the storage container, if the storage container is made of a heat insulating material, the temperature of the cold storage material is the first.
- the temperature of the object to be kept at a constant temperature is prevented from changing rapidly, and by a gentle heat conduction with the cold storage material that is thawed at a predetermined solidification temperature, a predetermined temperature is maintained at a predetermined temperature.
- the temperature range is maintained.
- the cold storage material in the first space and the dry ice in the second space are in contact with the created partition wall as a cushioning material so that the temperature of the cold storage material does not drop rapidly. ,. Since the temperature rise in the second space is small, the dry ice also has little heat dissipation and sublimation is suppressed.
- the heat from the dry ice is stored as latent heat in the regenerator material and transmitted to the constant temperature object through the wall of the storage container.
- the cold storage material Since the object to be kept at a constant temperature also comes into contact with the cold storage material through the heat insulating wall of the containment vessel, the cold storage material is kept at a predetermined temperature by gradually thawing at the thawing temperature, while sublimating dry ice. Therefore, the cold heat entering through the partition wall is absorbed as latent heat by the cold storage agent. After the dry ice disappears due to sublimation of dry ice and the cooling capacity is lost, the cool storage material suppresses the temperature rise inside the constant temperature cold box. Since it has such a function, there is an effect that it is possible to stably maintain a constant temperature state over a long period of time.
- the constant temperature cold box can be manufactured by molding foamed plastic, so it is possible to remove the partition wall by using cool storage materials and dry ice that are low in cost in accordance with the cold storage conditions. Therefore, diversion to a normal cold box is also possible. Therefore, there is an effect that it is possible to reduce the constant temperature cooling cost as a whole.
- FIG. 1 is a schematic perspective view of a constant temperature cold box according to an embodiment of the present invention.
- FIG. 2 is a schematic cross-sectional view of the constant temperature cold box shown in FIG.
- Fig. 3 is a schematic cross-sectional view of the constant temperature and cold retention bot- ter of Fig. 1 in which a constant temperature and cold preservation object, a cold storage material and dry ice are stored.
- FIG. 4 is a graph showing a temperature course of an experimental example of a constant temperature cold box.
- a constant temperature cold box 1 shown in FIGS. 1 to 3 includes a cold outer box 11, a lid 12, and a partition wall 13.
- the cold insulation outer box portion 11 is formed in a box shape by a bottom wall and a side wall made of foamed plastic.
- the lid 12 is made of foamed plastic and is detachably aligned with the upper opening of the cold insulation outer box 11.
- the partition wall 13 separates the inside of the cold insulation outer box portion 11 into a first space 14 and a second space 15.
- a storage container 32 for the constant temperature and cold storage object 31 and a cool storage material 21 arranged so as to surround the storage container 32 can be stored.
- the second space 15 dry ice 22 can be stored.
- the force of turning these materials as foamed plastics is not limited to this, and any material having a predetermined heat insulating property may be used.
- the second space 15 is provided on both sides of the first space 14, but the first space 14 and the second space 15 are provided when the cooling condition is not strict or the amount is small. V, even if the configuration is simply separated by a single partition wall 13.
- the partition wall 13 may be removable, and may be integrated with the cold insulation outer box portion 11, and a plurality of fitting portions may be provided in the cold insulation outer box portion 11 to provide the first space 14 and the second space 14. Let's be able to change the ratio of the size of space 15 in
- the solidification temperature of the regenerator material is selected based on the cold temperature of the constant temperature cold object 31. For example, when the temperature is + 5 ° C, the cold storage material 21 having a solidification temperature of 0 ° C is desirable. If the cold storage temperature is in the freezing zone, the cold storage material 21 with a solidification temperature lower than that temperature is selected.
- the amount of heat released per hour is calculated from the surface area and outside air temperature of the constant temperature cold box 1 and the average internal temperature and average heat flow rate of the constant temperature cold box 1, and the cooling required to maintain the desired constant temperature holding time. The amount of heat is estimated.
- the required amount is calculated from the solidification latent heat of the regenerator 21 and the sublimation latent heat of the dry ice 22.
- the sublimation latent heat of the dry ice 22 is the main, and the cold storage material 21 has many elements as a cushioning material.
- a constant temperature cold box 1 with is selected.
- the constant temperature cold object 31 is stored in the storage container 32 that also has a material force having heat insulation properties. It is.
- the containment vessel 32 and the precooled regenerator material 21 whose solidification temperature is set in accordance with the constant temperature refrigerating temperature of the constant temperature object 31 are arranged so that the regenerator material 21 surrounds the periphery of the containment vessel 32. It is stored in the first space 14 of the cold insulation outer box portion 11 of the constant temperature cold insulation box 1. Further, the dry ice 22 is stored in the second space 15. In this case, as shown in FIG.
- the storage container 32 is held by the support material 23, the cold storage material 21 is also arranged on the bottom surface side of the storage container 32, and the cold storage material 21 is arranged on the six surfaces of the storage container. It is desirable.
- the regenerator 21 can be a commercially available plate type.
- the dry ice 22 may be in the form of pellets. Wrap the plate-shaped dry ice 22 with paper and place it on the support 23 as shown in Figure 3.
- the constant temperature cold box 1 is completed. Next, packing is performed as necessary, and transportation and Z or storage is performed over a predetermined time under a predetermined external temperature condition.
- the constant temperature cold object 31 is maintained near the solidification temperature of the regenerator 21 by thawing the heat insulating wall of the containment vessel 32 and the regenerator 21. Since the thawed cold storage material 21 is solidified again by the heat of sublimation of the dry ice 22 across the partition wall 13, the constant temperature and cold object 31 is kept cold under the same conditions until the dry ice 22 is completely sublimated. After all the dry ice 22 has sublimated, the constant temperature object 31 is maintained at a constant temperature until the latent heat accumulated in the cold storage material is consumed.
- the test was carried out for 50 hours at the target temperature of the cold object + 5 ° C ⁇ 3 ° C.
- the cold storage materials used at this time were 10 pieces of 800g of Ade power top 1-8 (trade name) and 10.24kg of dry ice.
- Fig. 4 is a graph showing the temperature of the experimental example of the constant temperature cold box at that time.
- the sample temperature was slightly lower, but it did not exceed 5 ° C.
- This average temperature can be adjusted by adjusting the amount of cold storage material input and the thickness of the partition wall.
- 3.52 kg of dry ice remained after 50 hours of testing, and the actual amount used was 6.72 kg.
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Abstract
Description
明 細 書 Specification
定温保冷ボックスと定温保冷方法 Constant temperature cool box and constant temperature cool method
技術分野 Technical field
[0001] 本発明は定温保冷ボックスと定温保冷方法とに関し、特にドライアイスを冷熱源とし [0001] The present invention relates to a constant temperature cold box and a constant temperature cold storage method, and in particular, using dry ice as a cold heat source.
、蓄冷材と仕切り壁とを温度緩衝材として長期間一定の温度を保持できる定温保冷 ボックス、およびその定温保冷ボックスを用いた定温保冷方法に関する。 In addition, the present invention relates to a constant temperature cold box that can maintain a constant temperature for a long time using a cold storage material and a partition wall as a temperature buffer material, and a constant temperature cold storage method using the constant temperature cold box.
背景技術 Background art
[0002] 従来力 食品や医薬品などにおいて低温流通が求められ、種々の低温流通技術 が開発されている。低温流通の温度帯は対象により異なる。大きく分類すると冷凍 · 冷蔵の 2種類に分類されるが、その中での適当な温度帯も対象によって異なってい る。貯蔵の場合は、その流通過程において冷蔵庫や冷凍庫が準備されていて、適温 での保管が可能となって 、ることが多!、。この場合は冷凍機による冷却が主流である 。輸送においても冷蔵 ·冷凍トラックや低温コンテナ一等が導入されており、出発点か ら到着点までがーつの輸送手段によって行なわれる場合の対応は進んでいる。 Conventional power Low temperature distribution is required for foods and pharmaceuticals, and various low temperature distribution technologies have been developed. The temperature range for low-temperature circulation varies depending on the target. Broadly classified, it is classified into two types: frozen and refrigerated, but the appropriate temperature range among them varies depending on the target. In the case of storage, refrigerators and freezers are prepared during the distribution process, and storage at an appropriate temperature is often possible! In this case, cooling by a refrigerator is the mainstream. Refrigeration / refrigeration trucks, low temperature containers, etc. have also been introduced in transportation, and responses are being made in the case where transportation from the starting point to the arrival point is carried out by one means of transportation.
[0003] しかし、大陸間輸送のように陸路、海路、空路が組み合わされている場合には、経 路中に低温保持手段を持たない輸送手段があったり、それぞれの輸送手段に低温 保持手段が設けられていたとしても、中継点における低温流通手段が未発達であつ たりする。低温保持手段を持たない輸送手段や中継時間が長くなつた場合には品温 の上昇は避けられず、温度条件の厳 、輸送対象にぉ 、ては不具合を生ずることが ある。特に高価格の商品においてはその損害は無視できないものである。 [0003] However, when land routes, sea routes, and air routes are combined as in intercontinental transportation, there are transportation means that do not have a low temperature keeping means in the route, or there are low temperature keeping means in each transportation means. Even if it is provided, the low-temperature circulation means at the relay point may be underdeveloped. If the means of transportation does not have a low temperature holding means or if the relay time is long, the product temperature will inevitably rise, and the temperature conditions will be severe, and there may be problems with the transportation object. Especially for high-priced products, the damage cannot be ignored.
[0004] 移動を必要とする場合において、冷凍機を使用しないで低温で保冷を行う方法とし ては、冷媒として蓄冷材、あるいはドライアイスを同じ容器内に格納することが行われ ている。 [0004] In the case where movement is required, as a method of keeping cold at a low temperature without using a refrigerator, storing a cold storage material or dry ice as a refrigerant in the same container is performed.
[0005] 特開 2004— 196410号公報には、折畳み可能な保冷容器にドライアイスと蓄冷材 とを供給して輸送する方法が開示されており、融点が― 20〜― 40°Cで溶融潜熱が 4 0〜70kcalZkgの蓄冷材を使用することが望まし!/、とされて!/、る。 [0005] Japanese Unexamined Patent Application Publication No. 2004-196410 discloses a method of transporting dry ice and a cold storage material by supplying them to a foldable cold storage container and having a melting point of −20 to −40 ° C. and latent heat of fusion. However, it is desirable to use a cold storage material of 40-70kcalZkg! /, And! /
[0006] 特開 2003— 160173号公報には、保冷品を過冷却することなぐ冷媒の消耗を抑 制しつつ、保冷品の部分的な過冷却や部分的な冷却不足を防止して長期間保冷し て移送できる保冷包装容器が開示されている。保冷包装容器は、外箱、外箱の中に 内包される保冷内袋、および保冷内袋の中に空間を残して収容可能な冷媒収納容 器からなり、保冷内袋、および冷媒収容容器が金属内層、および断熱外層からなる 多層シートで形成されている。ここでは、保冷品収納部分の温度差が 30°C以内、保 冷品収納部分の 72時間後の温度変化が 10°C以内であったとしている。 [0006] Japanese Patent Laid-Open No. 2003-160173 discloses that the consumption of the refrigerant without overcooling the cold insulation product is suppressed. Therefore, a cold-insulated packaging container is disclosed that can be kept cool for a long period of time and transported while preventing partial overcooling and partial lack of cooling of the cold-retained product. The cold insulation packaging container is composed of an outer box, a cold insulation inner bag enclosed in the outer box, and a refrigerant storage container that can be accommodated leaving a space in the cold insulation inner bag. It is formed of a multilayer sheet consisting of a metal inner layer and a heat insulating outer layer. Here, it is assumed that the temperature difference in the cold storage compartment is within 30 ° C, and the temperature change after 72 hours in the cold storage compartment is within 10 ° C.
[0007] 特開 2005— 104567号公報には、保冷温度の異なる被冷却物の収納、保管等を 行なうために、一つの保冷容器を保冷温度の異なる 2つ以上の区画に分割する多区 画保冷容器が開示されて!、る。多区画保冷容器の低温側区画の容器本体の側壁、 底面、蓋体のいずれか、または全ての厚みを厚くするとともに、低温と高温の区画を 分離する隔壁を有する。ここでは各区画に冷媒載置用の板体や空間が設けられてい る。 [0007] Japanese Patent Laid-Open No. 2005-104567 discloses a multi-compartment in which one cold storage container is divided into two or more compartments having different cooling temperatures in order to store and store objects to be cooled having different cooling temperatures. A cold container is disclosed! It has a partition wall that separates the low-temperature and high-temperature compartments while increasing the thickness of any or all of the side wall, bottom surface, and lid of the container body in the low-temperature compartment of the multi-compartment cooler. Here, a plate or space for placing a refrigerant is provided in each section.
発明の開示 Disclosure of the invention
[0008] 上述のように、低温流通の温度帯は大きく分類すると冷凍'冷蔵の 2種類に分類さ れ、使用される冷媒によって冷凍用'冷蔵用と容器も分けられて使用されるのが通例 である。冷媒としては、主として蓄冷材やドライアイスが用いられている。この場合過 度の冷却が行われると、冷却対象品に低温障害による品質の劣化を生じ、冷却が不 足の場合には温度の上昇による品質の劣化が生じる恐れがあった。 [0008] As described above, the temperature range for low-temperature circulation is broadly classified into two types, refrigeration and refrigeration, and the refrigeration and refrigeration and containers are usually used separately depending on the refrigerant used. It is. As the refrigerant, a cold storage material or dry ice is mainly used. In this case, if excessive cooling is performed, the product to be cooled may deteriorate in quality due to a low temperature failure, and if the cooling is insufficient, the quality may deteriorate due to an increase in temperature.
[0009] 冷蔵品の配送においては蓄冷材を用いるのが主流である。蓄冷材を使用する場合 は、予め蓄冷材の融点よりも低い温度で蓄冷材を凍結させて予冷しておく必要があ る。保持目標温度よりも低い融点の蓄冷材を使用した場合や、予冷温度が低かった 場合には、保冷容器に蓄冷材を投入した直後は保冷容器内の温度が急激に低くな る。そのため商品によっては重大な欠陥を引き起こす可能性が有り、例えば低温障 害を引き起こすなどの問題点があった。また、蓄冷材のみによって 12時間以上一定 温度を保持するのは事実上困難であった。 [0009] In the delivery of refrigerated products, the use of cold storage materials is the mainstream. When using a regenerator material, it is necessary to pre-cool the regenerator material by freezing it at a temperature lower than the melting point of the regenerator material. When a regenerator material with a melting point lower than the target holding temperature is used, or when the precooling temperature is low, the temperature inside the regenerator is rapidly reduced immediately after the regenerator material is put into the regenerator. For this reason, some products may cause serious defects, such as low temperature damage. In addition, it was practically difficult to maintain a constant temperature for more than 12 hours using only the regenerator material.
[0010] 一方、冷蔵品の配送においてドライアイスを使用すると、昇華温度が 78. 5°Cと V、うその特性によって、凍結させてはならな 、商品を凍結させると 、つたような問題点 かあつた。 [0011] また、対象物によって、例えば医薬品や特殊の榭脂などにおいては輸送中の対象 物の温度と、許容温度幅と、定温保持時間とが限定されるものがあり、このような対象 物に対してはこの条件に対応した保冷輸送が要求される。 [0010] On the other hand, when dry ice is used in the delivery of refrigerated goods, the sublimation temperature should be 78.5 ° C and V, and the characteristics of lies should not be frozen. It was hot. [0011] In addition, depending on the object, for example, in medicines and special fats, the temperature of the object being transported, the allowable temperature range, and the constant temperature holding time may be limited. Therefore, cold transport corresponding to this condition is required.
[0012] 特開 2004— 196410号公報に開示の方法では、その実施例によれば、板厚 25m m、内容積 151のポリエチレン製容器に、融点が— 21°Cの蓄冷材 0. 8kgと粒状のド ライアイス 0. 5kgを用いた試験で— 38°Cまで低下した品温が 6時間で— 15°Cに上 昇している。従って、冷凍領域での使用は可能であるが冷蔵領域での試験結果は開 示されておらず、冷蔵領域での定温保持は困難と思われる。 [0012] In the method disclosed in Japanese Patent Application Laid-Open No. 2004-196410, according to the example, a polyethylene container having a plate thickness of 25 mm and an internal volume of 151 has a regenerator material with a melting point of -21 ° C of 0.8 kg. In a test using 0.5 kg of granular dry ice, the product temperature decreased to 38 ° C and rose to 15 ° C in 6 hours. Therefore, it can be used in the freezing area, but the test results in the refrigerated area have not been disclosed, and it seems difficult to keep the temperature constant in the refrigerated area.
[0013] 特開 2003— 160173号公報に開示の保冷包装容器では、温度上昇については 記載されて ヽるが、所定の温度で長期間保冷することにつ ヽての具体的な記載はな ぐ冷蔵領域での長期間の定温保持は困難と思われる。 [0013] In the cold insulated packaging container disclosed in Japanese Patent Application Laid-Open No. 2003-160173, the temperature rise is described, but there is no specific description about keeping it cool for a long time at a predetermined temperature. Long-term constant temperature maintenance in the refrigerated region seems to be difficult.
[0014] 特開 2005— 104567号公報に開示の多区画保冷容器では、保冷温度の異なる 対象の保冷には適している力 所定の温度で長時間保冷を行うことについての開示 はない。 [0014] In the multi-compartment cold insulation container disclosed in Japanese Patent Application Laid-Open No. 2005-104567, there is no disclosure about performing cold insulation for a long time at a predetermined temperature.
[0015] そこで本発明は、対象物を所定の保冷温度範囲で長時間に渉って保冷できる定温 保冷ボックスと定温保冷方法を提供することを目的とする。 Accordingly, an object of the present invention is to provide a constant temperature cold box and a constant temperature cold storage method that can cool an object over a long period of time within a predetermined cold temperature range.
[0016] その目的を達成するために、格納容器に格納された定温保冷対象物が収納される 本発明の定温保冷ボックスは、断熱性を有する材料からなる底壁および側壁から形 成される箱状の保冷外箱部と、断熱性を有する材料からなり、保冷外箱部の上部開 口に取外し可能に嵌合する蓋部と、保冷外箱部の内部を、第 1の空間と第 2の空間と に分離する仕切り壁とを備えることを特徴とする。第 1の空間には、定温保冷対象物 が格納された格納容器とその格納容器を取り囲んで配置された蓄冷用の冷媒とが収 納可能であり、第 2の空間には、ドライアイスが収納可能である。 [0016] In order to achieve the object, a constant temperature and cold storage object stored in a containment container is stored. The constant temperature and cold box of the present invention is a box formed of a bottom wall and a side wall made of a material having heat insulation properties. A cold-insulated outer box, a lid made of a heat-insulating material, and detachably fitted into the upper opening of the cold-insulated outer box, and the interior of the cold-insulated outer box, the first space and the second And a partition wall that is separated into two spaces. The first space can store a storage container storing a constant temperature and cold storage object, and a cold storage refrigerant arranged around the storage container, and the second space stores dry ice. Is possible.
[0017] 中央に配置された第 1の空間とその両側に配置された第 2の空間とを分離する 2枚 の仕切り壁を備えてもよぐ仕切り壁は取外し可能であってもよぐ仕切り壁も断熱性 を有する材料カゝらなってもょ ヽ。断熱性を有する材料は発泡プラスチックであってもよ ぐ断熱性を有する材料の厚さは、定温保冷対象物の定温保冷温度に対応して設定 されてもよい。蓄冷用の冷媒は、所定の凝固温度で凝固して冷熱を蓄熱する蓄冷材 であってもよい。 [0017] The partition wall may be provided with two partition walls separating the first space disposed in the center and the second spaces disposed on both sides of the first space. The partition wall may be removable. The walls can also be made of heat-insulating materials. The heat insulating material may be a foamed plastic, and the thickness of the heat insulating material may be set corresponding to the constant temperature and cold temperature of the constant temperature and cold object. The cold storage refrigerant is a cold storage material that solidifies at a predetermined solidification temperature and stores cold heat. It may be.
[0018] 本発明の定温保冷方法は、上述の定温保冷ボックスを用いて、格納容器に格納さ れた定温保冷対象物を所定の温度範囲で所定の時間に渉って一定温度で保冷す るための定温保冷方法である。その定温保冷方法は、定温保冷対象物を断熱性を 有する材料力 なる格納容器に格納するステップと、格納容器を、凝固温度が定温 保冷対象物の定温保冷温度に対応して設定された予冷済の蓄冷用の冷媒で周囲を 囲んで保冷外箱部の第 1の空間に収納するステップと、ドライアイスを第 2の空間に 収納するステップと、保冷外箱部に蓋部を被せて定温保冷ボックスを完成させるステ ップと、完成した定温保冷ボックスを所定の時間に渉って輸送および Zまたは保管す るステップとを含むことを特徴とする。 [0018] The constant temperature and cold preservation method of the present invention uses the above-described constant temperature and cold box to cool a constant temperature and cold object stored in a storage container at a constant temperature over a predetermined time in a predetermined temperature range. This is a constant temperature cooling method. The constant temperature cooling method includes a step of storing a constant temperature cold storage object in a containment vessel having a heat insulating material force, and a precooled in which the solidification temperature is set in accordance with the constant temperature cold insulation temperature of the constant temperature cold storage object. A step of storing the refrigerant in the first space of the cold insulation outer box part, the step of storing the dry ice in the second space, and covering the cold insulation outer box part with a lid part and keeping the temperature constant. It includes the steps of completing the box and transporting and / or storing the completed constant temperature and cold box over a predetermined time.
[0019] 定温保冷対象物を所定の時間に渉って保冷する温度が 5°C±3°Cであり、輸送お よび Zまたは保管する所定の時間が 30時間であり、蓄冷材の凝固温度が 0°Cであつ てもよい。 [0019] The temperature at which the constant temperature cold object is kept cold over a predetermined time is 5 ° C ± 3 ° C, the predetermined time for transportation and Z or storage is 30 hours, and the solidification temperature of the regenerator material May be 0 ° C.
[0020] 本発明の定温保冷ボックスは、断熱性を有する材料からなる保冷外箱部と、蓋部と 、内部を第 1の空間と第 2の空間とに分離する仕切り壁と備えている。断熱性を有す る材料からなる格納容器に定温保冷対象物を格納し、格納容器の周囲を蓄冷材で 囲んで第 1の空間に収納し、ドライアイスを第 2の空間に収納して輸送ある!/、は保管 が行われる。定温保冷対象物は、収納容器の壁面を介して第 1の空間の蓄冷材に接 しているので、収納容器が断熱性を有する材料カゝら作られておれば、蓄冷材の温度 が最初に低い場合であっても、定温保冷対象物の温度が急速に変化することが防止 され、所定の凝固温度で解凍する蓄冷材との間の緩やかな熱伝導により、所定の温 度に所定の温度幅で保持される。第 1の空間の蓄冷材と第 2の空間のドライアイスと は断熱性を有する材料力 作られた仕切り壁を緩衝材として接して ヽるので、蓄冷材 の温度が急激に低下することがな 、。第 2の空間の温度の上昇も少な 、のでドライア イスも放熱が少なく昇華が抑制される。ドライアイスからの熱は蓄冷材に潜熱として蓄 積されて収納容器の壁面を介して定温保冷対象物に伝達される。定温保冷対象物 も格納容器の断熱性を有する壁面を介して蓄冷材と接触するので、蓄冷材が解凍温 度で徐々に解凍することによって所定の温度に保持され、一方ドライアイスの昇華に よって仕切り壁を通して進入してくる冷熱は、蓄冷剤に潜熱として吸収される。ドライ アイスの昇華によってドライアイスが消滅して冷却能力がなくなった後は、蓄冷材が 定温保冷ボックス内部の温度上昇を押さえる。このような機能を有しているので、定 温保冷対象物を長時間に渉って安定的に定温状態に保つことができるという効果が ある。 [0020] The constant temperature cold box of the present invention includes a cold insulation outer box made of a heat insulating material, a lid, and a partition wall that separates the interior into a first space and a second space. An object to be kept at a constant temperature is stored in a containment vessel made of a heat-insulating material, the containment vessel is surrounded by a cool storage material and stored in the first space, and dry ice is stored in the second space and transported. Yes! / Is stored. Since the object to be kept at a constant temperature is in contact with the cold storage material in the first space through the wall surface of the storage container, if the storage container is made of a heat insulating material, the temperature of the cold storage material is the first. Even when the temperature is low, the temperature of the object to be kept at a constant temperature is prevented from changing rapidly, and by a gentle heat conduction with the cold storage material that is thawed at a predetermined solidification temperature, a predetermined temperature is maintained at a predetermined temperature. The temperature range is maintained. The cold storage material in the first space and the dry ice in the second space are in contact with the created partition wall as a cushioning material so that the temperature of the cold storage material does not drop rapidly. ,. Since the temperature rise in the second space is small, the dry ice also has little heat dissipation and sublimation is suppressed. The heat from the dry ice is stored as latent heat in the regenerator material and transmitted to the constant temperature object through the wall of the storage container. Since the object to be kept at a constant temperature also comes into contact with the cold storage material through the heat insulating wall of the containment vessel, the cold storage material is kept at a predetermined temperature by gradually thawing at the thawing temperature, while sublimating dry ice. Therefore, the cold heat entering through the partition wall is absorbed as latent heat by the cold storage agent. After the dry ice disappears due to sublimation of dry ice and the cooling capacity is lost, the cool storage material suppresses the temperature rise inside the constant temperature cold box. Since it has such a function, there is an effect that it is possible to stably maintain a constant temperature state over a long period of time.
[0021] また、定温保冷ボックスは発泡プラスチックの成型により製作することができるのでコ ストが低ぐ蓄冷材やドライアイスも保冷条件に合わせた量を使用すればよぐ仕切り 壁を取外し可能にすることにより通常の保冷ボックスへの転用も可能である。従って、 全体としての定温保冷コストを低減できるという効果がある。 [0021] In addition, the constant temperature cold box can be manufactured by molding foamed plastic, so it is possible to remove the partition wall by using cool storage materials and dry ice that are low in cost in accordance with the cold storage conditions. Therefore, diversion to a normal cold box is also possible. Therefore, there is an effect that it is possible to reduce the constant temperature cooling cost as a whole.
図面の簡単な説明 Brief Description of Drawings
[0022] [図 1]図 1は本発明の実施の形態の定温保冷ボックスの模式的斜視図である。 FIG. 1 is a schematic perspective view of a constant temperature cold box according to an embodiment of the present invention.
[図 2]図 2は図 1の定温保冷ボックスの模式的断面図である。 2 is a schematic cross-sectional view of the constant temperature cold box shown in FIG.
[図 3]図 3は定温保冷対象物と蓄冷材とドライアイスとが格納された図 1の定温保冷ボ ッタスの模式的断面図である。 [Fig. 3] Fig. 3 is a schematic cross-sectional view of the constant temperature and cold retention bot- ter of Fig. 1 in which a constant temperature and cold preservation object, a cold storage material and dry ice are stored.
[図 4]図 4は定温保冷ボックスの実験例の温度の経過を示すグラフである。 [FIG. 4] FIG. 4 is a graph showing a temperature course of an experimental example of a constant temperature cold box.
符号の説明 Explanation of symbols
1 定温保冷ボックス 1 Constant temperature cold box
11 保冷外箱部 11 Cooling outer box
12 蓋部 12 Lid
13 仕切り壁 13 Partition wall
14 第 1の空間 14 First space
15 第 2の空間 15 Second space
21 蓄冷材 21 Cold storage material
22 ドライアイス 22 Dry ice
23 支持材 23 Support material
31 定温保冷対象物 31 Constant temperature and cold objects
32 格納容器 32 containment
発明を実施するための最良の形態 [0024] 次に、本発明の実施の形態について図面を参照して説明する。図 1から図 3に示す 定温保冷ボックス 1は、保冷外箱部 11と、蓋部 12と、仕切り壁 13とから構成される。 保冷外箱部 11は、発泡プラスチックからなる底壁および側壁によって箱状に形成さ れている。蓋部 12は、発泡プラスチックからなり、保冷外箱部 11の上部開口と取外し 可能に整合する。仕切り壁 13は、保冷外箱部 11の内部を、第 1の空間 14と第 2の空 間 15とに分離する。第 1の空間 14には、定温保冷対象物 31の格納容器 32と、格納 容器 32を取り囲んで配置された蓄冷材 21とが収納可能である。第 2の空間 15には、 ドライアイス 22が収納可能である。ここではこれらの材質を発泡プラスチックとして ヽ る力 これに限定されるものではなぐ所定の断熱性を有する材料であればよぐ複層 の材料カゝら構成されてもよい。また、この実施の形態では第 1の空間 14の両側に第 2 の空間 15が設けられているが、保冷条件の厳しくない場合や量の少ない場合は第 1 の空間 14と第 2の空間 15とを 1枚の仕切り壁 13で分離しただけの構成であってもよ V、。仕切り壁 13は取外し可能となって 、るが保冷外箱部 11と一体となって 、てもよく 、また複数の嵌めこみ部を保冷外箱部 11に設けて第 1の空間 14と第 2の空間 15の 大きさの比率を変更できるようにしてもょ ヽ。 BEST MODE FOR CARRYING OUT THE INVENTION Next, embodiments of the present invention will be described with reference to the drawings. A constant temperature cold box 1 shown in FIGS. 1 to 3 includes a cold outer box 11, a lid 12, and a partition wall 13. The cold insulation outer box portion 11 is formed in a box shape by a bottom wall and a side wall made of foamed plastic. The lid 12 is made of foamed plastic and is detachably aligned with the upper opening of the cold insulation outer box 11. The partition wall 13 separates the inside of the cold insulation outer box portion 11 into a first space 14 and a second space 15. In the first space 14, a storage container 32 for the constant temperature and cold storage object 31 and a cool storage material 21 arranged so as to surround the storage container 32 can be stored. In the second space 15, dry ice 22 can be stored. Here, the force of turning these materials as foamed plastics is not limited to this, and any material having a predetermined heat insulating property may be used. Further, in this embodiment, the second space 15 is provided on both sides of the first space 14, but the first space 14 and the second space 15 are provided when the cooling condition is not strict or the amount is small. V, even if the configuration is simply separated by a single partition wall 13. The partition wall 13 may be removable, and may be integrated with the cold insulation outer box portion 11, and a plurality of fitting portions may be provided in the cold insulation outer box portion 11 to provide the first space 14 and the second space 14. Let's be able to change the ratio of the size of space 15 in
[0025] 次に、定温保冷ボックス 1を用いた定温保冷対象物 31の定温保冷方法について説 明する。先ず定温保冷対象物 31の保冷温度により蓄冷材の凝固温度が選定される 。例えば保冷温度が + 5°Cの場合は凝固温度が 0°Cの蓄冷材 21が望ましい。保冷 温度が冷凍領域の場合はその温度より低い凝固温度の蓄冷材 21が選定される。次 に定温保冷ボックス 1の表面積と外気温度と定温保冷ボックス 1の平均内部温度と平 均熱貫流率とから時間当たりの放熱量が計算され、所望の定温保持時間を維持する のに必要な冷却熱量が試算される。必要な冷却熱量を基に蓄冷材 21の凝固潜熱と ドライアイス 22の昇華潜熱とからそれぞれの必要量が算定される。この場合ドライアイ ス 22の昇華潜熱が主となり、蓄冷材 21は緩衝材としての役割の要素が多い。算定さ れた結果に基づいて、定温保冷対象物 31の格納容器 32と必要な蓄熱材 21とが収 納できる第 1の空間 14と、必要なドライアイス 22が収納できる第 2の空間 15とを有す る定温保冷ボックス 1が選定される。 [0025] Next, a constant temperature cooling method for the constant temperature cold object 31 using the constant temperature cold box 1 will be described. First, the solidification temperature of the regenerator material is selected based on the cold temperature of the constant temperature cold object 31. For example, when the temperature is + 5 ° C, the cold storage material 21 having a solidification temperature of 0 ° C is desirable. If the cold storage temperature is in the freezing zone, the cold storage material 21 with a solidification temperature lower than that temperature is selected. Next, the amount of heat released per hour is calculated from the surface area and outside air temperature of the constant temperature cold box 1 and the average internal temperature and average heat flow rate of the constant temperature cold box 1, and the cooling required to maintain the desired constant temperature holding time. The amount of heat is estimated. Based on the required amount of cooling heat, the required amount is calculated from the solidification latent heat of the regenerator 21 and the sublimation latent heat of the dry ice 22. In this case, the sublimation latent heat of the dry ice 22 is the main, and the cold storage material 21 has many elements as a cushioning material. Based on the calculated results, there are a first space 14 in which the containment vessel 32 for the constant temperature object 31 and the necessary heat storage material 21 can be stored, and a second space 15 in which the necessary dry ice 22 can be stored. A constant temperature cold box 1 with is selected.
[0026] 最初に、断熱性を有する材料力もなる格納容器 32に定温保冷対象物 31が格納さ れる。次に、格納容器 32と、凝固温度が定温保冷対象物 31の定温保冷温度に対応 して設定された予冷済の蓄冷材 21とが、蓄冷材 21が格納容器 32の周囲を取り囲む ように、定温保冷ボックス 1の保冷外箱部 11の第 1の空間 14に収納される。さらに、ド ライアイス 22が第 2の空間 15に収納される。この場合、図 3に示すように格納容器 32 が支持材 23で保持されて、格納容器 32の底面側にも蓄冷材 21が配置され、格納容 器の 6面に蓄冷材 21が配置されることが望ましい。蓄冷材 21は市販されている板状 のタイプが利用できる。ドライアイス 22はペレット状のものでもよ ヽが板状のドライアイ ス 22を紙で包み、図 3に示すように支持材 23の上に載せてもょ 、。 [0026] First, the constant temperature cold object 31 is stored in the storage container 32 that also has a material force having heat insulation properties. It is. Next, the containment vessel 32 and the precooled regenerator material 21 whose solidification temperature is set in accordance with the constant temperature refrigerating temperature of the constant temperature object 31 are arranged so that the regenerator material 21 surrounds the periphery of the containment vessel 32. It is stored in the first space 14 of the cold insulation outer box portion 11 of the constant temperature cold insulation box 1. Further, the dry ice 22 is stored in the second space 15. In this case, as shown in FIG. 3, the storage container 32 is held by the support material 23, the cold storage material 21 is also arranged on the bottom surface side of the storage container 32, and the cold storage material 21 is arranged on the six surfaces of the storage container. It is desirable. The regenerator 21 can be a commercially available plate type. The dry ice 22 may be in the form of pellets. Wrap the plate-shaped dry ice 22 with paper and place it on the support 23 as shown in Figure 3.
[0027] 格納容器 32と蓄冷材 21とドライアイス 22とを収納した保冷外箱部 11に蓋部 12が 被せられると定温保冷ボックス 1が完成する。次に、必要に応じて梱包が行なわれ、 所定の外部温度条件で所定の時間に渉って輸送および Zまたは保管が行なわれる 。定温保冷対象物 31は、格納容器 32の断熱性を有する壁面と蓄冷材 21の解凍に よって蓄冷材 21の凝固温度近傍に維持される。解凍された蓄冷材 21は仕切り壁 13 を隔てたドライアイス 22の昇華による冷熱により再び凝固するので、ドライアイス 22が 全部昇華するまでは定温保冷対象物 31は同じ条件で保冷される。ドライアイス 22が 全部昇華した後は蓄冷材に蓄積された潜熱が消費されるまで定温保冷対象物 31は 定温に維持される。 [0027] When the cover 12 is put on the cold insulation outer box 11 containing the storage container 32, the cold storage material 21, and the dry ice 22, the constant temperature cold box 1 is completed. Next, packing is performed as necessary, and transportation and Z or storage is performed over a predetermined time under a predetermined external temperature condition. The constant temperature cold object 31 is maintained near the solidification temperature of the regenerator 21 by thawing the heat insulating wall of the containment vessel 32 and the regenerator 21. Since the thawed cold storage material 21 is solidified again by the heat of sublimation of the dry ice 22 across the partition wall 13, the constant temperature and cold object 31 is kept cold under the same conditions until the dry ice 22 is completely sublimated. After all the dry ice 22 has sublimated, the constant temperature object 31 is maintained at a constant temperature until the latent heat accumulated in the cold storage material is consumed.
[0028] 冷凍条件に比べて 0°C近傍の冷蔵条件における定温保冷は難しいが、凝固温度 が 0°Cの蓄冷材 21を使用すれば周囲温度が 30°Cであつても定温保冷対象物 31を + 5°C士 3°Cで 30時間保持が可能であった。定温保冷ボックス 1の断熱性を有する 壁の厚さを厚くし、蓄冷材 21を凝固温度が低温型のものとすれば冷凍品の長時間の 輸送が可能となる。 [0028] Although it is difficult to keep at a constant temperature under refrigeration conditions near 0 ° C compared to refrigeration conditions, if a regenerator material 21 with a solidification temperature of 0 ° C is used, even if the ambient temperature is 30 ° C, the object is kept at constant temperature. It was possible to hold 31 at + 5 ° C for 3 hours at 3 ° C. If the wall having the heat insulating property of the constant temperature cold box 1 is increased and the cold storage material 21 is of a low-temperature solidification temperature type, the frozen product can be transported for a long time.
[0029] 次に本実施の形態の実験例について説明する。厚さ 50mmの発泡スチロール製で 外寸が W=725mm、 L=425mm、 H=475mmの定温保冷ボックス(仕切り板:厚 さ 30mmの発泡スチロール製)を用い、環境試験室内で環境温度 30°C、定温保冷 対象物目標温度 + 5°C±3°Cで 50時間の試験を行った。この時に使用した蓄冷材は アデ力トップ 1—8 (商品名) 1枚 800gを 10枚使用し、ドライアイスを 10. 24kg使用し た。図 4はそのときの定温保冷ボックスの実験例の温度の経過を示すグラフである。こ の場合検体温度は多少低めであつたが 5°Cを超えることはな力つた。蓄冷材の投入 量と仕切り壁の厚みの調整によりこの平均温度は調整可能である。なお、ドライアイス は 50時間の試験後 3. 52kg残っており、実際の使用量は 6. 72kgであった。 Next, an experimental example of the present embodiment will be described. Use a constant temperature cold box (partition plate: made of polystyrene foam with a thickness of 30 mm) made of polystyrene foam with a thickness of 50 mm and outer dimensions of W = 725 mm, L = 425 mm, and H = 475 mm. The test was carried out for 50 hours at the target temperature of the cold object + 5 ° C ± 3 ° C. The cold storage materials used at this time were 10 pieces of 800g of Ade power top 1-8 (trade name) and 10.24kg of dry ice. Fig. 4 is a graph showing the temperature of the experimental example of the constant temperature cold box at that time. This In this case, the sample temperature was slightly lower, but it did not exceed 5 ° C. This average temperature can be adjusted by adjusting the amount of cold storage material input and the thickness of the partition wall. In addition, 3.52 kg of dry ice remained after 50 hours of testing, and the actual amount used was 6.72 kg.
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