WO2005112574A2 - Flying lead connector and method for making subsea connections - Google Patents
Flying lead connector and method for making subsea connections Download PDFInfo
- Publication number
- WO2005112574A2 WO2005112574A2 PCT/US2005/015989 US2005015989W WO2005112574A2 WO 2005112574 A2 WO2005112574 A2 WO 2005112574A2 US 2005015989 W US2005015989 W US 2005015989W WO 2005112574 A2 WO2005112574 A2 WO 2005112574A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluid communication
- kit
- item
- flying lead
- subsea equipment
- Prior art date
Links
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/01—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations
- E21B43/013—Connecting a production flow line to an underwater well head
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
- E21B33/038—Connectors used on well heads, e.g. for connecting blow-out preventer and riser
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
- E21B33/0387—Hydraulic stab connectors
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/04—Manipulators for underwater operations, e.g. temporarily connected to well heads
Definitions
- Embodiments of the present invention generally relate to subsea connections. Such connections may include subsea tie-in monitoring lines, control lines and chemical injection lines. Embodiments of the present invention further pertain to methods for making subsea connections using flying lead connectors.
- a well-site typically includes producing wells completed for production at one and oftentimes more pay zones.
- a well-site will oftentimes include one or more injection wells to aid in maintaining reservoir pressure for water drive and gas expansion drive reservoirs.
- the grouping of subsea wells facilitates the gathering of production fluids into a local production manifold. Fluids from the clustered wells are delivered to the manifold through flowlines called "jumpers.” From the manifold, production fluids may be delivered together to a gathering facility through a flow-line.
- the clustering of wells also allows for multiple control lines and chemical treatment lines to be run from the ocean surface, downward to the clustered wells through one or more "umbilicals.”
- the umbilical terminates at an "umbilical termination assembly," or "UTA,” at the ocean floor
- the control line may carry hydraulic fluid used for controlling items of subsea equipment such as subsea distribution units ("SDU's”), manifolds and trees.
- SDU's subsea distribution units
- Such control lines allow the actuation of valves, chokes, downhole safety valves and other subsea components from the surface.
- the umbilical may transmit chemical inhibitors to the ocean floor and then to equipment of the subsea processing system. The inhibitors are designed and provided in order to ensure that flow from the wells is not affected by the formation of solids in the flow stream such as hydrates, waxes and scale. Electrical lines may also be included in an umbilical for monitoring or control of subsea functions.
- flying leads In order to connect various communication lines, i.e., control lines and chemical injection lines, etc., to items of equipment on the ocean floor, special connectors known as "flying leads" are oftentimes employed.
- the flying leads connect the ends of lines to subsea equipment, such as connecting to a control pod on a manifold or subsea tree at one end to an umbilical termination assembly at the other end.
- flying leads In shallow water, flying leads are connected to the subsea equipment by divers.
- ROV remote operated vehicles
- HFL leads commonly are made up of thermoplastic hoses of various sizes and configurations.
- a nylon "Type 11" internal pressure sheath is utilized as the inner layer.
- a reinforcement layer is provided around the internal pressure sheath.
- One material used as the reinforcement layer is a double braided aramid fiber, such as Kevlar.
- a polyurethane outer sheath is bonded to the Kevlar. The polyurethane sheath provides water proofing.
- a stainless steel internal carcass is disposed within the internal pressure sheath.
- An example of such an internal carcass is a spiral wound interlocked 316 stainless steel carcass.
- End fittings are provided on each end of thermoplastic hoses.
- the end fittings are typically crimped or swaged onto the hose.
- a multiple quick connect "MQC" junction plate Connected to the end fittings on each end of the hoses is a multiple quick connect "MQC" junction plate.
- MQC plate provides the connection point between subsea equipment and communication lines, and is usually installed last using ROV units subsea.
- Bend restrictors are commonly added to the respective ends of the hose, as needed.
- HFL leads provide the benefit of flexibility which aids in transportation, handling, and subsea installation.
- HFL leads have inherent external pressure (collapse) limitations, and can be subject to kinking.
- the use of a metallic inner carcass induces large pressure drops across the length of a hose.
- the connection between the end fitting and the hose requires a reduced diameter that restricts flow, and is susceptible to erosion and clogging.
- the HFL hose employs a screw-type fitting that is susceptible to leaking.
- SFL leads presently being used commonly define a collection of separate steel tubes bundled within a flexible vented plastic tube.
- a "Cobra" type end connection containing a multiple quick connect “MQC” junction plate connection is provided at each end of the tubes.
- the individual tubes are routed into the respective end connections and welded into socket fittings in the opposing MQC junction plate connections.
- a bend restrictor is fitted to each end.
- the MQC plates provide the final connection point between the subsea components, and are usually installed last by means of ROV units subsea.
- Steel flying leads are able to tolerate higher external pressures and lower temperatures. However, they suffer from a lack of flexibility. As of this filing, the largest steel tubing line at the end connection known to the inventors is l ⁇ " in diameter. Larger diameter lines make the end connections too stiff and unmanageable during installation. Additionally, the bend radius required for larger diameter tubing would place the end connections too high above the seabed. Further, conventional steel flying leads are not suitable for heavy wall tubing, as the end connections become too stiff and unmanageable during installation. Conventional SFL's are also difficult to install, and may be damaged during installation. The difficulty of installing the SFL's makes them susceptible to excessive installation vessel downtime.
- a first ROV carries an end of the hose and docks to an MQC junction plate receptacle on the subsea equipment. As the first ROV "flies" the end of the HFL to the connection point, a second ROV observes the HFL at the deployment frame in order to prevent damage to the HFL. Once docked, the first ROV installs the HFL MQC junction plate receptacle into an inboard junction plate on the manifold or other subsea equipment.
- the present invention generally provides a rigid steel flying lead.
- the improved flying lead arrangement is configured to provide fluid communication between a first item of subsea equipment and a second item of subsea equipment in a subsea cluster.
- subsea equipment include an umbilical end termination, a subsea distribution unit, a subsea tree and a manifold.
- the flying lead includes a first rigid end kit connected at a first end of the flying lead, and a second rigid end kit connected at a second end of the flying lead. A midsection is defined between the first end kit and the second end kit.
- At least two, and preferably multiple, fluid communication lines are disposed within the umbilical, providing fluid communication between the two items of subsea equipment.
- the communication lines comprise steel tubes or other rigid tubulars connected in the first and second end kits and the midsection. Additional communication lines may optionally be employed for providing electrical or optical communication as may be employed for monitoring or control of subsea components and conditions.
- the first and second end kits are substantially rigid. This allows them to more securely support opposing ends of the fluid communication lines within the midsection, and allows the communication lines to be fabricated from a rugged material such as steel.
- the communication lines may also be of various configurations, such has having an internal diameter of one inch or greater. At least one of the communication lines may be fabricated from a heavy wall tubing for conveying fluids under high pressure.
- each end kit houses a collection of separate steel tubes in a structural steel housing, or "casing.” MQC junction plates continue to provide interface between the communication lines and the selected subsea equipment.
- the rigid end kit configuration allows each end kit to be gravitationally landed into a junction plate receptacle at the respective first and second items of subsea equipment by lowering the flying lead into the marine body with a rigid structural member designed for this task.
- a rigid structural member is a spreader bar.
- the rigid SFL is optionally equipped with an alignment pin at both end connections.
- the alignment pin includes a key that lands into a receptacle.
- the receptacle includes a shoulder, such as a "Y" shoulder or a helical shoulder, that orients the MQC junction plates.
- the rigid flying lead is thereby caused to pivot at the landing end in order to properly land the SFL at the second end.
- a method for making a subsea connection is also provided.
- a flying lead in accordance with the present invention is placed onto a vessel in a marine body.
- the respective first and second rigid end kits connect fluid communication lines there between through a substantially rigid and substantially linear midsection.
- the fluid communication lines may be integral through the midsection and opposing end kits, or may be separate collections of lines that are welded together to form continuous fluid communication lines.
- Each of the first and second end kits is configured to be gravitationally landed into a receptacle at a respective first and second item of subsea equipment by lowering the flying lead into the marine body with a spreader bar.
- the vessel having the flying lead is located at a selected location generally above the first and second items of subsea equipment.
- the flying lead is releasably secured to a spreader bar.
- the spreader bar and connected flying lead are then lowered into the marine body.
- the first end kit is positioned above the first item of subsea equipment, and then landed.
- the second end kit is positioned above the second item of subsea equipment and landed.
- Fluid communication is then established between the fluid communication lines of the first end kit and the first item of subsea equipment, and between the fluid communication lines of the second end kit and the second item of subsea equipment. In this manner, fluid communication is established between the first and second items of subsea equipment.
- the steps for providing fluid communication are conducted by actuating an MQC junction plate connection with an ROV.
- the flying lead is supported by the spreader bar, only one ROV is required for landing the flying lead ends to the subsea equipment.
- a lower power rating is permitted for the ROV than for many flying lead installation operations.
- the respective end kits include the optional alignment pin.
- the key on the alignment pin orients the MQC junction plates and rotates the rigid flying lead at one end of the line as needed to align and land the second end.
- the same spreader bar and lift rigging used for a flowline jumper installation may be used for the rigid steel flying lead ("SFL") installation.
- SFL rigid steel flying lead
- Figure 1 presents a plan view of a subsea cluster production system, or well site.
- the illustrative cluster production system includes four producing wells, with flowline jumpers delivering produced fluids into a manifold. Flying leads deliver fluids such as hydraulic control fluids or chemical inhibitors to the individual wells and to the manifold through a central distribution unit.
- Figure 2 presents a side view of a flying lead end kit, in one embodiment.
- the end kit includes a locating pin and an MQC junction plate.
- the locating pin is positioned over a pin receptacle for landing, while the MQC junction plate is positioned vertically over an MQC junction plate receptacle for landing.
- Figures 2 A and 2B provide enlarged cross-sectional views of a portion of the end kit of Figure 2 at the interface with the midsection.
- Figure 2A the connection between the communication lines of the end kit and the communication lines of the midsection are seen, with illustrative elbow joint welds. A lower connection bracket welded to the metal housings is also seen.
- Figure 2B the open end to the midsection is seen.
- Figure 3 provides a cross-sectional view of the flying lead end kit of Figure 2.
- the locating pin is about to land into the receptacle.
- the MQC junction plate has not yet landed into the MQC junction plate receptacle.
- Figure 4 presents a next step in the installation of the flying lead of Figure 2.
- the locating pin of the end kit has landed into the receptacle on the subsea equipment.
- the MQC junction plate has gravitationally landed into the MQC junction plate receptacle. Couplers remain retracted, indicating that the junction plate is not yet "locked.”
- Figure 5 A presents an enlarged, cross-sectional view of an illustrative junction plate landed into the junction plate receptacle. The plate has landed, but fluid communication has not been established through the receptacle.
- Figure 5B presents yet a further enlarged cross-sectional view of the plate and receptacle of Figure 5 A.
- Figure 6A presents an enlarged, cross-sectional view of the junction plate of Figure 5 A, landed into the junction plate receptacle. Here, fluid communication has been established through the receptacle.
- Figure 6B presents yet a further enlarged cross-sectional view of the plate and receptacle of Figure 6A.
- Figures 7A-7G (1) and (2) provide enlarged, cross-sectional views of the locating pin and receptacle. These figures depict steps for landing and orienting the locating pin into the receptacle.
- the locating pin is positioned vertically over the receptacle.
- Figure 7A(2) presents a top view of the locating pin. An orienting key is seen along the outer diameter of the pin.
- Figure 7B is provided to demonstrate that the locating pin is configured to accommodate a degree of misalignment during the landing step.
- Figure 7C(1) the locating pin is lowered partially into the receptacle.
- the key on the locating pin has landed onto a helical shoulder in the receptacle.
- Figure 7C(2) provides a top view of the pin landing on the helical shoulder.
- Figures 7D-7F demonstrate the further lowering of the locating pin into the receptacle.
- the key rides downward along the helical shoulder, providing proper orientation for the flying lead.
- the "(1)" series of the figures provide a side view, while the "(2)" series figures show a plan view.
- Figures 7F(l)-(2) and 7G(l)-(2) the locating pin has fully landed into the receptacle.
- the key has landed into a bottom slot along the helical shoulder.
- Figures 7F(l)-(2) and Figures 7G(l)-(2) provide the same step, but at a different radial side views.
- Figure 8 presents a flying lead end kit, in an alternate embodiment.
- a sheer pin is utilized in the locating pin.
- a swivel joint between the upper housing and the intermediate frame can also be seen.
- a flex-limiter is optionally disposed at the end of the intermediate frame.
- FIGs 9A-9C are provided to depict installation of an embodiment of the flying lead into a subsea production system.
- the flying lead is being lowered towards two items of production equipment on an ocean bottom.
- Each end of the flying lead is being positioned over a respective receptacle.
- One end is positioned over a receptacle on a subsea tree, while the other end is being positioned over a receptacle on a SDU.
- Figure 9B shows that one end kit has landed into the receptacle on the subsea tree.
- the other end kit has landed into the receptacle on the SDU. Installation of the flying lead is now complete.
- Figure 10 is a top view of the subsea equipment of Figure 9C.
- the subsea tree and the SDU are seen in plan.
- the spreader bar supporting the flying lead is also seen between the tree and the SDU.
- a flying lead is provided herein.
- the flying lead enables fluid communication between a first item of subsea equipment and a second item of subsea equipment in a marine body.
- the flying lead generally includes a first substantially rigid end kit disposed at a first end of the flying lead; a second substantially rigid end kit disposed at a second end of the flying lead; and a substantially rigid and substantially linear midsection.
- the midsection conveys two or more fluid communication lines between the first end kit and the second end kit.
- each of the first and second end kits is configured to be landed into a respective first and second item of subsea equipment by lowering the flying lead into the marine body with a spreader bar.
- each of the first and second end kits of the flying lead has an end kit connector for receiving a releasable connection with the spreader bar.
- at least one of the end kits includes a first end and a second end; a junction plate configured to land into a junction plate receptacle at the first item of subsea equipment; and at least two end kit communication lines each having a first end and a second end, the first end of each of the at least two end kit communication lines being in fluid communication with a receptacle on the junction plate, and the second end of each of the at least two end kit communication lines being in fluid communication with a respective one of the one or more fluid communication lines in the midsection of the flying lead.
- the junction plate is a multi-coupler junction plate.
- At least one of the end kits further includes a locating pin configured to land into a locating pin receptacle at the first item of subsea equipment.
- the locating pin in one embodiment, has a first end connected to a frame of the first end kit; a second end configured to gravitationally land into a locating piri receptacle at the first item of subsea equipment; and a key dimensioned to land on and to ride along a shoulder of the locating pin receptacle.
- At least one of the end kits for the flying lead includes a connector for receiving a releasable connection with the spreader bar; an upper frame section; a multi-coupler junction plate disposed on the upper frame section, and configured to land into a junction plate receptacle at the first item of subsea equipment; a lower frame section configured to be attached to the midsection in a substantially horizontal orientation along the bottom of the marine body; an intermediate frame section connected to the upper and lower frame sections; and at least two metal-encased end kit communication lines each having a first end and a second end, the first end of each of the at least two end kit communication lines being in fluid communication with fluid couplers on the junction plate, and the second end of each of the at least two end kit communication lines being in fluid communication with respective fluid communication lines in the midsection of the flying lead.
- the upper, lower and intermediate frame sections are preferably each fabricated out of a metallic substance.
- he upper frame section and the intermediate frame sections connect to form an essentially right angle.
- the intermediate frame section may connect to a riser casing, with the riser casing in turn being connected to the lower frame section.
- a flex-limited connection may be provided between the upper frame section and the intermediate frame section.
- two or more communication lines comprise at least two fluid communication lines having different inner diameters, and at least one of the communication lines is fabricated from heavy wall tubing. In one arrangement, at least one of the two or more communication lines comprises a fluid communication line having an inner diameter of at least one inch.
- a flying lead for providing fluid communication between a first item of subsea equipment and a midsection having at least two fluid communication lines.
- the flying lead generally includes at least one rigid frame section; a connector disposed on the at least one rigid frame section for receiving a releasable connection with a spreader bar; and a multi-coupler junction plate also disposed on the at least one rigid frame section, and configured to gravitationally land into a junction plate receptacle in an item of subsea equipment.
- the end kit includes at least two fluid communication lines, each have a first end and a second end. The first end of each of the end kit fluid communication lines is in fluid communication with a receptacle on the junction plate, while the second end of each of the end kit fluid communication lines is in fluid communication with a respective fluid communication line of the midsection.
- the at least one rigid frame section of the end kit may define an upper frame section, an intermediate frame section and a lower frame section, with the junction plate being disposed on the upper frame section, the lower frame section being configured to be attached to the midsection in a substantially horizontal orientation along the bottom of the marine body, and the intermediate frame section being connected to the upper and lower frame sections.
- the end kit may further comprise at least two metal-encased end kit communication lines each having a first end and a second end. The first end of each of the at least two end kit communication lines is in fluid communication with a respective receptacle on the junction plate, and the second end of each of the end kit fluid communication lines is in fluid communication with a respective fluid communication line of the midsection.
- a method for installing a flying lead is also provided.
- the method generally includes the steps of placing a flying lead onto a vessel, the flying lead having first and second opposite rigid end kits, and a substantially rigid and substantially linear midsection disposed there between.
- Each of the first and second end kits is configured to be landed into a receptacle at a respective first and second item of subsea equipment by lowering the flying lead into the marine body with a spreader bar.
- Additional steps include locating the vessel at a selected location generally above the first and second items of subsea equipment; releasably securing the flying lead to a spreader bar; lowering the spreader bar and connected flying lead into the marine body; positioning the first end kit above the first item of subsea equipment; landing the first end kit into the first item of subsea equipment; establishing fluid communication between a fluid communication line of the first end it, and the first item of subsea equipment; positioning the second end kit above the second item of subsea equipment; landing the second end kit into the second item of subsea equipment; and establishing fluid communication between a fluid communication line of the second end kit, and the second item of subsea equipment, thereby establishing fluid communication between the first and second items of subsea equipment.
- the step of releasing the flying lead from the spreader bar is conducted before the step of establishing fluid communication between the fluid communication line of the first end kit and the first item of subsea equipment.
- the method further provides the step of delivering fluid from the first item of subsea equipment to the second item of subsea equipment through the flying lead.
- the step of establishing fluid communication between the fluid communication line of the first end kit and the first item of subsea equipment is accomplished by using an ROV after the junction plate on the first item of subsea equipment has gravitationally landed into the receptacle on the first item of subsea equipment.
- the first item of subsea equipment may be selected from the group consisting of an umbilical end termination, a subsea distribution unit, a subsea tree and a manifold.
- the fluid may be selected from the group consisting of hydraulic control fluid, chemical treatment fluid, and gas for gas lift valves.
- “Flying lead” means any assembly that transports or communicates either hydraulic (or other) control fluid, chemicals, electrically conductive wiring, fiber optic lines, or any combination thereof, between two items of subsea equipment. However, the term “flying lead” excludes fluid connection apparatuses that transport production fluids, such as “flowline jumpers.”
- Subsea equipment means any item of equipment placed proximate the bottom of a marine body as part of a subsea well-site.
- “Midsection” means any collection of lines for providing hydraulic, chemical, fiber optic or electrical communication through a marine body.
- midsection includes integrated lines that provide any combination of hydraulic, chemical, fiber optic or electrical communication.
- the midsection may have a steel fabricated casing, a thermoplastic sheath, or be composed of any other material that will provide for a substantially rigid connection between first and second end kits of a flying lead.
- End kit means an assembly on a flying lead for providing fluid communication between an item of subsea equipment, and communication lines within a midsection.
- Marine body means any body of water, such as salt water in an ocean environment, or fresh water in a lake.
- subsea includes both an ocean body and a deepwater lake.
- Umbilical termination assembly means any item of subsea equipment that provides a termination point for one or more umbilical lines.
- the umbilical termination assembly, or "UTA” may be placed on an ocean bottom, a mud mat, a manifold, a suction pile, or any other position proximate to the sea floor.
- Subsea distribution unit means any item of subsea equipment that provides at least hydraulic and/or chemical distribution in a subsea production system.
- Subsea distribution unit may be abbreviated as “SDU” or “SDU.”
- Subsea tree means any collection of valves disposed over a wellhead in a water body.
- Manifold means any item of subsea equipment that gathers produced fluids from one or more subsea trees, and delivers those fluids to a separate collection point through a flowline.
- “Spreader bar” means any elongated tool for suspending opposing end kits and a connected midsection.
- "Junction plate” means any apparatus that provides a quick-connect for placing multiple set of communication lines in communication with another set of communication lines.
- the communication lines may include lines for communicating hydraulic fluid, chemicals, electrical signals and fiber optic signals.
- flying leads for connecting subsea equipment are also described. Also described are methods for connecting subsea equipment.
- Figure 1 presents a plan view of a subsea cluster production system, or well site 10.
- the illustrative subsea well-site 10 includes four wells 12, 14, 16, 18.
- the illustrated wells 12, 14, 16, 18 represent producing wells.
- Flowlines, or "tree jumpers,” 22 deliver produced fluids from the individual wells 12, 14, 16, 18 to a manifold 20.
- the manifold 20 collects the produced fluids from the individual wells 12, 14, 16, 18.
- production collected from jumpers 22 may be commingled, and then delivered to either or both of production sleds 34.
- production is selectively commingled, meaning that some production is delivered to one of the first sleds 34, and some production is commingled and delivered to the other of sleds 34.
- An additional second production sled 32 may optionally be provided for future cluster 10 expansion. Production would then be delivered to the sleds 32, 34 via flowlines 24. From the sleds 34, production is transported through flowlines 38 up to an offshore host platform (not shown).
- Export flowline 36 may be provided in the future, and is shown in broken lines to indicate that it is not currently installed in the subsea cluster 10.
- the subsea cluster production system 10 of Figure 1 is intended to be for purposes of example only. It is understood that more or less than four wells may be clustered at the well site 10. In addition, it is understood that one or more of the wells 12, 14, 16, 18 may be injection wells (water or gas) rather than production wells, though the production system 10 would require a different flowline architecture. Still further, it is understood that production may be commingled into a single flowline at a manifold and delivered directly to the offshore gathering facility (such as an FPSO, not shown), or even to a land-based gathering facility. In addition, it is understood that the manifold 20 may or may not have extra slots for future wells or for tie-ins from other fields. The exemplary manifold 20 includes slot 23 reserved for tie in with a new flowline, to be potentially delivered in the future to a fourth sled (not shown).
- control pods are modules that contain electro-hydraulic controls, logic software, and communication signal devices.
- a master computer in a host platform control room (not shown) communicates with the subsea control pods to operate the valves and other functions on the manifold to increase or reduce flow rates, or to shut in the flow entirely, if needed.
- Figure 1 shows line 42' delivered from the host platform or other source to an umbilical termination assembly ("UTA") 40'.
- Line 42' represents an integrated electrical/hydraulic umbilical.
- Line 42' provides conductive wires for providing power to subsea equipment, and also provides hydraulic fluid needed to power subsea functions.
- Exemplary line 42' also provides fiber optic or electrical signal lines for monitoring well or other condition requirements.
- line 42' may in the future provide chemicals to be distributed through the system 10.
- Line 42' terminates at the umbilical termination assembly 40'.
- flying lead line 44' delivers fluids and, optionally, signals to a "UTA" 40.
- flying leads 52, 54, 56, 58 connect to the individual wells 12, 14, 16, 18, respectively.
- flying lead 55 connects to the manifold 20 to deliver chemicals and to provide power or control, as desired by the operator.
- Line 42" represents a possible future hydraulic umbilical, delivering hydraulic fluid to future termination box 40". From the termination box 40", flying lead line 44" also delivers fluids to the SDU 50. Line 42", box 40" and flying lead 44" are shown in broken lines to indicate that they are not yet installed into the subsea cluster 10.
- the flying leads 52, 54, 55, 56, 58 of Figure 1 represent lines that are delivered by a spreader bar and an ROV 930 in accordance with teachings herein.
- Each flying lead 52, 54, 55, 56, 58 includes a midsection (described below as component 130), and opposing end kit sections (described below as components 110 and 210, respectively). These three components 110, 210, 130 are seen together in the side views of Figures 9A-9C.
- the flying leads 52, 54, 55, 56, 58 may be low pressure hydraulic lines that deliver chemicals, or they may be power lines for delivering electrical or hydraulic power to subsea equipment such as wellhead valves.
- the flying leads 52, 54, 55, 56, 58 can also provide high pressure flow lines.
- the flying leads 52, 54, 55, 56, 58 may include fiber optic or electrical lines for monitoring subsea sensors.
- the flying leads 52, 54, 55, 56, 58 may be integrated, providing combinations of the above functions.
- Figure 2 presents a side view of a flying lead end kit 110, in one embodiment.
- the end kit 110 is substantially rigid, providing support for one or more steel-encased communication lines 115.
- rigidity is provided by various metal frame structures. These frame structures include a lower housing 118, an upper housing 113, and an intermediate housing 112.
- the end kit 110 in one arrangement, is welded to the midsection 130.
- a lower connection bracket 111 provides additional support between the lower housing 118 and a riser casing 112' around the intermediate housing 112.
- an upper arm 114 provides additional support for the upper housing 113.
- the dimensions of the end kit 110 and its supporting frames 112 and 114 are determined based upon known dimensions of the subsea equipment in which the end kit 110 is to be landed.
- the corresponding item of subsea equipment is not shown in the cross-sectional view of Figure 2.
- illustrative items of subsea equipment are shown in Figures 9A-9C, as will be described below.
- Measurements for spacing and orientation of subsea equipment are typically performed using a remote operated vehicle (“ROV”) after subsea installation.
- the measurements may be performed at the same time well and flowline jumpers are measured, with the same field proven acoustic and taut line Pre- Measurement Tool (“PMT”) equipment and techniques.
- PMT Pre- Measurement Tool
- the same measurement data may be used for fabricating jumpers and the flying lead 100, except that the PMT azimuth angle, which is disregarded for jumper fabrication in some cases, is used in fabricating the flying lead 100.
- flying lead measurements at the same time that the jumpers are measured reduces installation cost.
- the measurements provide a "straight line" distance between the subsea components.
- the rigid design allows constructing the flying lead 100 in the same straight line, resulting in the shortest possible midsection 130 length. This further reduces installation costs, as well as fabrication costs.
- an optional intermediate frame 116 connected to the upper housing 113 may be provided.
- the intermediate frame 116 surrounds the intermediate housing 112 at an upper end.
- an upper end of the intermediate housing 112 is secured to the upper housing 113 by a swivel joint 116'.
- the swivel joint 116" allows the intermediate housing 112 a permissible amount of play relative to the upper housing 113. This, in turn, accommodates minor deviations in subsea geography from PMT data measurements.
- a separate riser casing may be provided to surround and support the intermediate housing 112. Such a riser casing is shown at 112' in Figure 2. Longitudinal play is permitted between the intermediate housing 112 and surrounding riser casing 112' during fabrication and before subsea deployment so that an appropriate vertical dimension for the flying lead 110 may be acquired.
- Figures 2 A and 2B provide enlarged cross-sectional views of the end kit 110 of Figure 2.
- Figure 2A the connection between the communication lines 115 of the end kit 110 and the communication lines 135 of the midsection 130 are seen, with illustrative elbow joint welds 133.
- the lower connection bracket 111 welded to the metal riser casing 112' and lower frame 118 is also more fully seen.
- the lower frame 118 is welded to the mid-section 130 after the correct horizontal distance is obtained.
- the lower connection bracket 111 is then lowered over the lower frame 118 and fastened.
- FIG. 2B an open end of the midsection 130 is seen.
- certain communication lines 135' may be dimensioned to be larger and more pressure-resistant than currently employed communication lines.
- known steel communication lines for flying leads do not exceed Vi inches in diameter.
- Lines 135' are intended to represent metal-encased communication lines having a diameter of two or more inches. This new and larger geometry allows the flying lead 100 to communicate larger amounts of chemicals required in some fields without affecting the installation operation. For example, in some remote offshore locations, temperatures at the ocean bottom are so cold as to cause hydrates to form, even when glycol or methanol is being injected through a l A inch line. Increasing the size of the communication line 135' allows larger amounts of glycol or methanol to be injected, thereby inhibiting hydrate formation.
- a support member 138 may be placed in the midsection 130.
- the support member 138 is seen in cross-section, and is shaped as an "I-Beam".
- the end kit 110 next includes a junction plate 140.
- the junction plate 140 is designed to provide fluid communication between the various communication lines 115 of the first end kit 110, and valves or lines (not shown in Figure 2) in an item of subsea equipment (also not shown in Figure 2).
- the junction plate 140 lands into a junction plate receptacle 142.
- the junction plate 140 includes connectors 144 for enabling fluid communication from the communication lines 115 of the end kit 110.
- an ROV may then in one embodiment be utilized in order to enable the latching of the junction plate 140 into the receptacle 142 in order to provide operational fluid communication.
- the junction plate 140 is a multi-quick connect junction plate, or "MQC junction plate.”
- MQC junction plate 140 is placed at an end of the end kit 110 along the upper arm 114.
- the scope of the present invention is not limited to the arrangement for a junction plate, or the precise location of the junction plate along the end kit 110. The present invention only requires that the junction plate 140 be gravitationally landed into the receptacle 142.
- an indexing arm 119 is disposed along the upper frame arm 114.
- the indexing arm 119 provides a point of latching for an ROV (not seen) in order to do its work on the junction plate 140.
- Figure 5A presents an enlarged, cross-sectional view of the junction plate 140 landed into a junction plate receptacle 142.
- the plate 140 has landed, but fluid communication has not been established with the receptacle 142.
- Figure 5B presents yet a further enlarged cross-sectional view of the plate 140 of Figure 5A. It can be seen from Figures 5A and 5B that a collet arrangement is utilized in the landing of the junction plate 140. Collet arms 146 are seen in cross-section.
- Figure 6A presents another enlarged, cross-sectional view of the junction plate 140.
- the plate is again landed into the junction plate receptacle 142. Fluid communication has now been established with the receptacle 142.
- Figure 6B presents yet a further enlarged cross-sectional view of the plate 140 and the receptacle 142 of Figure 6A.
- a locating and orienting assembly 160 is preferably provided for the end kit 110.
- the locating feature is a guide pin 168.
- the locating pin 168 is connected to the end kit 110.
- the locating pin 168 is dimensioned to land into a pin receptacle 162 that is fabricated into an item of subsea equipment.
- the locating pin 168 is connected to the upper housing 113.
- the pin 168 is disposed between the junction plate 140 and the intermediate housing 112.
- the precise location of the locating assembly 160 is a matter of designer's choice.
- the present invention only requires that, if employed, the locating assembly 160 enable location on subsea equipment through gravitational urging.
- Figures 7A-8D provide enlarged, cross-sectional views of the locating assembly 160. These figures depict steps for landing the locating pin 168 into the receptacle 162, and orienting the flying lead 100.
- the locating pin 168 is positioned vertically over the receptacle 162, ready to be landed. It can be seen that the pin 168 includes an upper plate 161.
- the upper plate 161 provides a body for a welding connection with the upper housing 113 and also serves as a stop member.
- the pin 168 also includes a spherical body 163 at its lower end. The spherical end 163 permits some degree, e.g., 10 degrees, of misalignment in the approach angle.
- the locating pin 168 includes an optional key 164.
- the key 164 is dimensioned to engage a corresponding shoulder 166 within the receptacle 162. If the flying lead 100 is not properly oriented as the pin 168 of the first end kit 110 is landed into the first item of subsea equipment, the key 164 will force the flying lead 100 to reorient as the key 164 rides downward along the receptacle shoulder 166. Ultimately, the key 164 will engage a slot 165 within the receptacle 162 at the angle of proper orientation. [0082] As can be seen, Figure 7A is broken into two drawings, to wit, Figures 7A(1) and 7A(2).
- Figure 7A(1) provides a side view of the locating assembly 160
- Figure 7A(2) provides a plan. view. It is to be understood that the pin 168 / receptacle 162 arrangement of Figures 7A(1) and 7A(2) is exemplary only, and that other arrangements may be employed.
- Figure 7C-7G are provided to demonstrate the landing of the pin 168 into the receptacle 162.
- the "(1)" series figures provide progressive side views, while the "(2)" series figures provide corresponding plan views.
- the locating pin 168 is being further lowered into the receptacle 162.
- the key 164 is riding downward along the helical shoulder 166, providing proper orientation for the flying lead (seen at 100 in Figure 9A).
- Figures 7F(l)-(2) the pin 168 has fully landed into the receptacle 162.
- the key 164 has landed into a bottom slot 165 along the helical shoulder.
- Figures 7F(l)-(2) provide the same step as Figures 7G(l)-(2), but at a different radial side view.
- the receptacle 162 is round, and includes a helically-shaped shoulder 166 for directing the key 164.
- the present inventions are not limited by this landing configuration.
- the receptacle could be a "Y"- shaped receptacle having a recess for receiving the fully landed key 164.
- junction plate 140 is disposed vertically over the receptacle 142 on an item of subsea equipment (not shown).
- the locating pin 168 is disposed vertically over the receptacle 162 on the item of subsea equipment.
- the tip 163 of the pin 168 is being received within an upper conical opening 167 in the receptacle 162.
- the upper conical opening 167 aides in placement of the locating pin 168.
- Figure 3 demonstrates a next step in the landing of the end kit 110 into an item of subsea equipment (not shown).
- Figure 3 provides a cross-sectional view of the flying lead end kit 110 of Figure 2.
- the locating pin 168 has landed into the receptacle 162.
- the MQC junction plate 140 has not yet landed into the junction plate receptacle 142.
- Figure 4 presents a next step in the installation of the flying lead end kit 110 of Figure 2.
- the locating pin 168 has completely landed into the receptacle 162 on the item of subsea equipment.
- the junction plate 140 has landed into the junction plate receptacle 142 and is shown locked.
- the end kit 110 is now ready to have fluid communication established between the fluid communication line 115 and the item of subsea equipment through actuation of an ROV (not seen).
- Figure 8 presents a flying lead end kit 110, in an alternate embodiment.
- a sheer pin 169 is utilized in the locating pin 168.
- the shear pin 169 is employed as an optional feature to aid in later retrieval of the flying lead 100.
- the shear pin will break, releasing the upper housing 113 from the locating assembly 160.
- the swivel joint 116' between the upper housing 113 and the intermediate frame 116 can also be more clearly seen.
- a flex-limiter 170 is optionally disposed at the end of the intermediate frame 112'. In this manner, the rigidity of the end kit 110 is maintained, allowing the use of steel- fabricated fluid lines 115.
- the flex-limiter 170 defines a bushing inserted along an inner diameter of the intermediate frame 116.
- other arrangements may be provided. For example, adjusting the length or inner diameter of the intermediate frame will affect the degree of swivel of the intermediate housing 112.
- FIGS 9A-9C are provided to depict installation of an embodiment of the flying lead 100 into a subsea production system.
- Each of these figures presents a side view of a flying lead 100 being connected to items of subsea equipment on an ocean bottom 5.
- Each end kit 110, 210 is being positioned over a respective receptacle 162, 262.
- one receptacle 162 is integrated into a subsea tree 940, while the second receptacle 262 is integrated into a SDU 950.
- the flying lead 100 is being lowered onto an illustrative bed, such as the ocean bottom 5.
- the flying lead 100 is being connected to first and second items of subsea equipment, shown at 940 and 950.
- the purpose is to place the first item of subsea equipment 940, e.g., a subsea tree on a well 944, in fluid communication with a second item of subsea equipment 950, e.g., a SDU.
- a second item of subsea equipment 950 e.g., a SDU.
- dimensions for the end kits 110 and 210, as well as the midsection 130, have been previously determined so that the flying lead 100 may be prefabricated.
- the flying lead 100 is assembled prior to delivery onto a delivery vessel.
- the flying lead 100 is dimensioned so that the junction plate 140 on the first end kit 110 will land into a junction plate receptacle 142 on the first item of subsea equipment 940, and the junction plate 240 on the second end kit 210 will land into a junction plate receptacle 242 on the second item of subsea equipment 950.
- the midsection 130 will substantially rest along the ocean bottom 5. Because the first 110 and second 210 end kits are substantially or relatively rigid, the communication lines connecting the subsea tree 940 and the SDU 950 can be of sufficient size to handle large amounts of chemicals or other fluids. At the same time, the lines can be "thick walled" to handle high pressure as required in some fields without affecting installation.
- the flying lead 100 is configured to be lowered onto the ocean bottom 5 by means of a spreader bar.
- a spreader bar is shown at 910.
- the spreader bar 910 defines a rigid and elongated tool having adjustable connectors 918 at opposing ends.
- a chain 914 descends from each of the opposing end connectors 918, and releasably attaches to an end kit connector 117, 217 on the respective end kits 110, 210.
- Releasable connections 912 are provided between the support wires 914 and the end kit connectors 117, 217. In this way, the flying lead 100 can be landed on the equipment subsea.
- An example of an end connector is a pad eye.
- the spreader bar 910 is lowered into the marine body by a collection of support wires. These wires may include a central support line 917, lateral support wires 916 and a hoisting line 915.
- a buoy 180 may optionally be integrated into the spreader bar system.
- a buoy 180 is disposed below the spreader bar 910, and is connected to the spreader bar 910 by a central buoy line 184.
- the central buoy line 184 extends below the buoy through line 182, and connects to the midsection 130. In this manner, the central portion of the midsection 130 is supported while the flying lead 100 is being lowered onto the ocean bottom 5.
- the locating pin 168 has been positioned vertically over the receptacle 162. If the midsection 130 is not properly oriented to allow the second end kit 210 to land on the SDU 950, then the key orienting arrangement 164/166 described above will provide proper orientation. In addition, placement of the locating pin 168 into the receptacle 162 at proper angular orientation provides that the junction plate 140 on the first end 110 will properly latch into the junction plate receptacle 142.
- An ROV (not shown) may be used to guide the pins 168, 268 into the respective receptacles 162, 262.
- Figure 9B shows the next step in the installation of the flying lead 100.
- the locating pin 168 has gravitationally landed into the first receptacle 162.
- the junction plate 140 has latched into the junction plate receptacle 142.
- the second end kit 210 has not yet landed into the SDU 950.
- the midsection 130 remains suspended above the ocean bottom 5.
- the locating pin 268 in the second end kit 210 has landed into the second receptacle 262.
- the junction plate 240 has latched into the junction plate receptacle 242.
- the flying lead 100 has been mechanically installed into the subsea production system.
- the midsection 130 may now rest on the ocean bottom 5.
- an ROV is utilized to actuate the junction plates 140, 240. Actuation of the junction plates 140, 240 provides fluid communication between the items of subsea equipment 940, 950 and the intermediate flow lines 115, 215, 135. An ROV can be seen above the SDU 950 at 930 in Figure 9C.
- Figure 10 is provided in order to show a top view of the flying lead being landed into a subsea tree 940 and a SDU 950.
- opposing end kits 110, 120 are seen.
- the spreader bar 910 is visible.
- the underlying midsection 130 is hidden by the spreader bar 910.
- a method for installing a flying lead is also provided.
- the flying lead is configured to provide fluid communication between a first item of subsea equipment and a second item of subsea equipment in a marine body.
- the flying lead is placed onto a vessel, and the vessel is located generally above the first and second items of subsea equipment.
- the flying lead would be as described in the embodiments above, and as claimed below.
- the flying lead is secured to a spreader bar.
- the spreader bar with connected flying lead is then lowered from the vessel and downward into the marine body towards the subsea bottom.
- the first end kit to the flying lead is positioned above the first item of subsea equipment.
- the second end kit is positioned above the second item of subsea equipment. Positioning may be done with a launched ROV.
- the first end kit is landed into the first item of subsea equipment. More specifically, the junction plate on the first end kit is landed into a junction place receptacle on the first item of subsea equipment. Use of a locating and orienting assembly such as the one described above may be optionally employed.
- junction plate on the second end kit is positioned over a junction plate receptacle on the second item of subsea equipment.
- the junction plate on the second end kit is then gravitationally landed into the junction plate receptacle for the second item of subsea equipment.
- mechanical landing of the flying lead between first and second items of subsea equipment has been accomplished.
- the mechanical landing of the flying lead onto opposing items of subsea equipment also establishes fluid communication between the first and second items of subsea equipment.
- the present rigid flying lead reduces leaks due to the all-welded construction. Because the present SFL is rigid, the encased lines can be larger to handle increased amounts of chemicals required in some fields. The lines can also be "thick walled" to withstand high collapse pressures encountered in some fields without affecting installation.
- the rigid steel casing provides protection to the steel tubes at all times during offshore handling and installation. It also provides protection to the couplers at all times, including the landing operation.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/579,224 US20070227740A1 (en) | 2004-05-14 | 2005-05-09 | Flying Lead Connector and Method for Making Subsea Connections |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US57127604P | 2004-05-14 | 2004-05-14 | |
US60/571,276 | 2004-05-14 |
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WO2005112574A2 true WO2005112574A2 (en) | 2005-12-01 |
WO2005112574A3 WO2005112574A3 (en) | 2007-02-15 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/US2005/015989 WO2005112574A2 (en) | 2004-05-14 | 2005-05-09 | Flying lead connector and method for making subsea connections |
Country Status (2)
Country | Link |
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US (1) | US20070227740A1 (en) |
WO (1) | WO2005112574A2 (en) |
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EP2166263A3 (en) * | 2008-09-18 | 2016-01-13 | GE Oil & Gas UK Limited | Stabplate connections |
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US8100182B2 (en) * | 2008-09-11 | 2012-01-24 | Deep Down, Inc. | Loose tube flying lead assembly |
US8235121B2 (en) * | 2009-12-16 | 2012-08-07 | Dril-Quip, Inc. | Subsea control jumper module |
US8857519B2 (en) * | 2010-04-27 | 2014-10-14 | Shell Oil Company | Method of retrofitting subsea equipment with separation and boosting |
US8931561B2 (en) * | 2011-10-20 | 2015-01-13 | Vetco Gray Inc. | Soft landing system and method of achieving same |
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WO2016090419A1 (en) * | 2014-12-10 | 2016-06-16 | Total Marine Technology Pty Ltd | Flying lead orientation tool |
WO2018045357A1 (en) * | 2016-09-02 | 2018-03-08 | Fmc Technologies, Inc. | Improved subsea field architecture |
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BR102018068313B1 (en) | 2018-09-11 | 2021-07-27 | Petróleo Brasileiro S.A. - Petrobras | MANDRIL MULTIPLIER DEVICE FOR SUBSEA OIL PRODUCTION EQUIPMENT |
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2005
- 2005-05-09 WO PCT/US2005/015989 patent/WO2005112574A2/en active Application Filing
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Publication number | Priority date | Publication date | Assignee | Title |
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EP2166263A3 (en) * | 2008-09-18 | 2016-01-13 | GE Oil & Gas UK Limited | Stabplate connections |
Also Published As
Publication number | Publication date |
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WO2005112574A3 (en) | 2007-02-15 |
US20070227740A1 (en) | 2007-10-04 |
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