WO2005066450A1 - Procede et systeme de crible pour sable a expansion multiple - Google Patents
Procede et systeme de crible pour sable a expansion multiple Download PDFInfo
- Publication number
- WO2005066450A1 WO2005066450A1 PCT/US2004/042788 US2004042788W WO2005066450A1 WO 2005066450 A1 WO2005066450 A1 WO 2005066450A1 US 2004042788 W US2004042788 W US 2004042788W WO 2005066450 A1 WO2005066450 A1 WO 2005066450A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- expansion system
- wellbore
- base pipe
- intermediate expansion
- expanding
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000004576 sand Substances 0.000 title description 25
- 239000012530 fluid Substances 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 description 19
- 238000005755 formation reaction Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000011343 solid material Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229910001285 shape-memory alloy Inorganic materials 0.000 description 1
- -1 without limitation Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
- E21B43/108—Expandable screens or perforated liners
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/08—Screens or liners
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/10—Setting of casings, screens, liners or the like in wells
- E21B43/103—Setting of casings, screens, liners or the like in wells of expandable casings, screens, liners, or the like
- E21B43/105—Expanding tools specially adapted therefor
Definitions
- This invention relates generally to the field of wellbore completion and, more particularly, to a multiple expansion sand screen system and method.
- Sand control is important during completion and subsequent production of a wellbore that is in hydraulic communication with Earth formations susceptible to production of solid materials from the formation.
- Such formations are known in the art as “unconsolidated” and, if not protected with suitable wellbore equipment, may produce solid materials of a character and quantity so as to damage the wellbore, or at least reduce its capacity to produce oil and gas from the formation.
- Devices known in the art as “sand screens” are typically used to protect such unconsolidated formations.
- Sand screens include a structural member, called a "base pipe", having apertures therein to maintain the mechanical integrity of the sand screen (meaning to provide mechanical support for the screen.
- a “filter layer” is typically disposed outside the base pipe.
- filter layer many different types are used, including, for example, wound wire and mesh screen. More recently, radially plastically deformable sand screens, called “expandable sand screens" have been used in some wellbores to increase productivity of wellbores completed in unconsolidated Earth formations. A principal reason for the use of expandable sand screens is to mechanically support the unconsolidated formation prior to initiating fluid production. By supporting the formation prior to initiating production, it is possible to reduce loss of formation permeability due to movement of solid materials against the screen during fluid production.
- a conventional (non-expandable) sand screen must necessarily have an external diameter smaller than the drilled out diameter of the wellbore ("open hole") prior to insertion of the sand screen, in order for the screen to fit in the wellbore.
- the smaller screen diameter results in an annular space between the outer surface of the screen and the wall of the wellbore, which may become filled with formation solids moved from the formation during fluid production.
- Expandable sand screens are intended to provide a way to close the annular space prior to beginning fluid production, and thus prevent movement of formation solids. Expandable sand screens are run into the wellbore in an unexpanded state, wherein the external diameter of the screen is less than the drilled out diameter of the wellbore.
- the screen is expanded using one or more types of expansion tools, preferably to cause the screen to be placed into firm contact with the wellbore wall.
- expansion tools preferably to cause the screen to be placed into firm contact with the wellbore wall.
- it is advantageous to push the sand screen outward to an extent so that it "conforms" to, and applies pressure to, the wellbore wall in order to hold the sand in place and increase oil and/or gas flow into the wellbore.
- Many wellbores may include sections where the actual diameter of the wellbore exceeds the drilled out diameter (drill bit diameter) due to washout or other cause. In such sections, it maybe necessary to expand a screen to 35 or 40 percent greater than its unexpended diameter in order to place the screen in form contact with the wall of the wellbore.
- expandable screens are difficult to expand more than about 30 to 35 percent because the base pipes made out of carbon steel or stainless steel begin to fail. As a result, these screens may often not be expanded enough to apply the high contact pressures needed to hold the sand in place in enlarged wellbores, thus resulting in failure of the sand screen or inadequate production. Conversely, if expanded to the degree necessary to provide a suitable amount of contact pressure, the base pipe may be weakened to an extent so as to have very little resistance to crushing under external pressure, thus leaving the wellbore susceptible to failure.
- a wellbore completion method includes disposing an expandable screen assembly into a wellbore, in which the expandable screen assembly includes a base pipe, an intermediate expansion system, and a screen element. The method further includes radially expanding the base pipe and radially expanding the intermediate expansion system after radially expanding the base pipe.
- an expandable screen possesses high collapse strength (e.g., 1000 to 3000 psi) due to the strong base pipe.
- high collapse strength e.g., 1000 to 3000 psi
- Such a screen may also be quickly and reliably expanded with fixed or compliant cone expanders without limited expansion like prior fixed-cone expansion screens.
- FIGURES 1 and 2 are cross-sectional elevation views illustrating a wellbore completion method in accordance with one embodiment of the present invention.
- FIGURES 1 and 2 are cross-sectional elevation views illustrating a wellbore completion method in accordance with one embodiment of the present invention.
- a wellbore completion system 100 is utilized in completing a wellbore 101 drilled within a formation 102.
- Wellbore 101 may be drilled using any suitable drilling techniques and may have any suitable diameter, length, and direction.
- Formation 102 may be any suitable geological formation; however, the present invention is particularly suitable for unconsolidated formations, such as sandstone. Holding the sand or other particles from formation 102 in place during the completion process is important for effective oil and/or gas flow into wellbore 101.
- expandable sand screens are sometimes utilized to hold the sand in place.
- a major problem with prior expandable sand screens is that they are difficult to expand more than about
- an expandable screen assembly 104 is utilized that includes, in the illustrated embodiment, a base pipe 106, an intermediate expansion system 108, and a screen element 110.
- expandable screen assembly 104 possesses high collapse strength due to the strength of base pipe 106 in addition to facilitating quick and reliable expansion without limited expansion.
- Base pipe 106 may be any suitable pipe of any suitable size and configuration and may be formed from any suitable material, including without limitation, carbon steel and stainless steel.
- Base pipe 106 includes any suitable size and number of apertures formed therein to enable flow of fluid from formation 102 into the wellbore 101.
- Base pipe 106 may also have any suitable length and may be formed from one or more sections.
- Base pipe 106 may be disposed in wellbore 101 by any suitable method, such as the utilization of a suitable work string 112. As described in further detail below, any suitable method may be utilized to expand base pipe 106, such as a cone expander 114 or other suitable expander element. The expansion of base pipe 106 also expands intermediate expansion system 108 and screen element 110. Intermediate expansion system 108 is disposed around the outside of base pipe 106 and may or may not couple directly to base pipe 106.
- Intermediate expansion system 108 is formed from one or more components that are operable to radially expand via an actuation system 116. Radial expansion of intermediate expansion system 108 causes radial expansion of screen element 110. Intermediate expansion system 108 may be any suitable material formed from one or more components that expand in response to actuation of actuation system 116. Actuation system 116 may be any suitable actuation system that functions to radially expand intermediate expansion system 108. For example, actuation system 116 may be a chemical expansion system, a thermal expansion system, an electrical expansion system, a mechanical expansion system, or any other suitable actuation system. In a chemical expansion system embodiment, spheres of any suitable material that swell when immersed in a suitable chemical may be utilized.
- the chemical may be pumped down base pipe 106 and through the apertures formed in base pipe 106 in any suitable manner in order to contact the swellable spheres.
- a suitable rubber or elastomer that swells in the presence of a liquid such as crude oil may be utilized.
- compressible elastic spheres that are coated with a suitable material that holds them in compression until a chemical is utilized to dissolve or degrade this particular coating may be utilized.
- the spheres elastically expand outward when the confining pressure produced by the coating is removed.
- suitable chemical expansion systems are contemplated by the present invention. In a thermal expansion system embodiment, any suitable materials that expand or swell when they are heated may be utilized.
- elastic spring-like materials such as bimetallic springs that bend when they are heated, or shape memory alloys that transform into a different shape when heated may be utilized.
- Other suitable thermal expansion systems are contemplated by the present invention.
- suitable materials that change dimensions when subjected to electric current such as piezoelectric materials, may be utilized.
- Other suitable electrical expansion systems are contemplated by the present invention.
- a plurality of spheres or other particles that push radially outward and expand screen element 110 when subjected to axial compression from a piston or other suitable element may be utilized.
- Screen element 110 may be any suitable screen of any suitable size and configuration and may be formed from any suitable material.
- screen element 110 may be formed from a suitable carbon steel and include a fine screen or coarse screen (or both) inside of a suitable sleeve (sometimes referred to as a "shroud") having suitable apertures formed therein. Screen element 110 may also have any suitable length and may be formed from one or more sections. Screen element 110 is disposed around the outside of intermediate expansion system 108 and may or may not directly couple to intermediate expansion system 108. As described in greater detail below, after expansion of base pipe 106 and intermediate expansion system 108, screen element 110 engages and applies a force to the wall of wellbore 101.
- System 100 may also include a pump 118 operable to dispose a completion fluid 120 into an annular space 122 between the wall of wellbore 101 and screen element 110. Any suitable pump is contemplated by the present invention.
- Completion fluid 120 may be any suitable completion fluid.
- wellbore 101 is first drilled by any suitable method within formation 102 and the upper portion thereof may be cased with a casing (not explicitly illustrated) .
- a suitable liner hanger (not explicitly illustrated) is utilized to position expandable screen assembly 104 within wellbore 101.
- Work string 112 with expander 114 coupled thereto is then run-in-hole and completion fluid 120 is circulated down into wellbore 101.
- Completion fluid 120 fills annular space 122.
- Work string 112 is then utilized to apply weight to expander 114, which translates downward and starts radially expanding base pipe 106. Expander 114 plastically deforms base pipe 106.
- intermediate expansion system 108 and screen element 110 may also be expanded radially.
- intermediate expansion system 108 is expanded via actuation system 116.
- Intermediate expansion system 108 expands screen element 110 further towards the wall of wellbore 101 so that it applies a force to the wall of wellbore 101.
- intermediate expansion system 108 may be radially expanded by actuation system 116 before base pipe 106 is expanded. Any suitable amount of expansion of base pipe 106, intermediate expansion system 108, and screen element is contemplated by the present invention.
- system 100 includes expandable screen assembly
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
Abstract
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US53293403P | 2003-12-29 | 2003-12-29 | |
US60/532,934 | 2003-12-29 | ||
US11/012,502 | 2004-12-15 | ||
US11/012,502 US20050139359A1 (en) | 2003-12-29 | 2004-12-15 | Multiple expansion sand screen system and method |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005066450A1 true WO2005066450A1 (fr) | 2005-07-21 |
Family
ID=34703617
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2004/042788 WO2005066450A1 (fr) | 2003-12-29 | 2004-12-17 | Procede et systeme de crible pour sable a expansion multiple |
Country Status (2)
Country | Link |
---|---|
US (1) | US20050139359A1 (fr) |
WO (1) | WO2005066450A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103089180A (zh) * | 2011-10-31 | 2013-05-08 | 中国石油化工股份有限公司 | 套管侧钻井膨胀筛管完井方法 |
Families Citing this family (36)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7766099B2 (en) | 2003-08-26 | 2010-08-03 | Halliburton Energy Services, Inc. | Methods of drilling and consolidating subterranean formation particulates |
US8167045B2 (en) | 2003-08-26 | 2012-05-01 | Halliburton Energy Services, Inc. | Methods and compositions for stabilizing formation fines and sand |
US20050173116A1 (en) | 2004-02-10 | 2005-08-11 | Nguyen Philip D. | Resin compositions and methods of using resin compositions to control proppant flow-back |
US7211547B2 (en) | 2004-03-03 | 2007-05-01 | Halliburton Energy Services, Inc. | Resin compositions and methods of using such resin compositions in subterranean applications |
US7299875B2 (en) | 2004-06-08 | 2007-11-27 | Halliburton Energy Services, Inc. | Methods for controlling particulate migration |
US7281580B2 (en) | 2004-09-09 | 2007-10-16 | Halliburton Energy Services, Inc. | High porosity fractures and methods of creating high porosity fractures |
US7448451B2 (en) | 2005-03-29 | 2008-11-11 | Halliburton Energy Services, Inc. | Methods for controlling migration of particulates in a subterranean formation |
US7673686B2 (en) * | 2005-03-29 | 2010-03-09 | Halliburton Energy Services, Inc. | Method of stabilizing unconsolidated formation for sand control |
US7318474B2 (en) | 2005-07-11 | 2008-01-15 | Halliburton Energy Services, Inc. | Methods and compositions for controlling formation fines and reducing proppant flow-back |
US7819192B2 (en) | 2006-02-10 | 2010-10-26 | Halliburton Energy Services, Inc. | Consolidating agent emulsions and associated methods |
US7926591B2 (en) | 2006-02-10 | 2011-04-19 | Halliburton Energy Services, Inc. | Aqueous-based emulsified consolidating agents suitable for use in drill-in applications |
US8613320B2 (en) | 2006-02-10 | 2013-12-24 | Halliburton Energy Services, Inc. | Compositions and applications of resins in treating subterranean formations |
US7987914B2 (en) * | 2006-06-07 | 2011-08-02 | Schlumberger Technology Corporation | Controlling actuation of tools in a wellbore with a phase change material |
US7500521B2 (en) | 2006-07-06 | 2009-03-10 | Halliburton Energy Services, Inc. | Methods of enhancing uniform placement of a resin in a subterranean formation |
US7757758B2 (en) * | 2006-11-28 | 2010-07-20 | Baker Hughes Incorporated | Expandable wellbore liner |
US7934557B2 (en) | 2007-02-15 | 2011-05-03 | Halliburton Energy Services, Inc. | Methods of completing wells for controlling water and particulate production |
US20080290603A1 (en) * | 2007-05-24 | 2008-11-27 | Baker Hughes Incorporated | Swellable material and method |
US7762329B1 (en) | 2009-01-27 | 2010-07-27 | Halliburton Energy Services, Inc. | Methods for servicing well bores with hardenable resin compositions |
US8851171B2 (en) * | 2010-10-19 | 2014-10-07 | Schlumberger Technology Corporation | Screen assembly |
US9080439B2 (en) * | 2012-07-16 | 2015-07-14 | Baker Hughes Incorporated | Disintegrable deformation tool |
US9574415B2 (en) | 2012-07-16 | 2017-02-21 | Baker Hughes Incorporated | Method of treating a formation and method of temporarily isolating a first section of a wellbore from a second section of the wellbore |
US20140027108A1 (en) * | 2012-07-27 | 2014-01-30 | Halliburton Energy Services, Inc. | Expandable Screen Using Magnetic Shape Memory Alloy Material |
GB2526962B (en) | 2013-04-01 | 2017-08-16 | Halliburton Energy Services Inc | Well screen assembly with extending screen |
WO2014209388A1 (fr) * | 2013-06-28 | 2014-12-31 | Halliburton Energy Services, Inc. | Filtre de puits extensible possédant des caractéristiques améliorées de drainage lorsqu'il est en extension |
US9970269B2 (en) * | 2013-06-28 | 2018-05-15 | Halliburton Energy Services, Inc. | Expandable well screen having enhanced drainage characteristics when expanded |
US10408012B2 (en) | 2015-07-24 | 2019-09-10 | Innovex Downhole Solutions, Inc. | Downhole tool with an expandable sleeve |
CA2962071C (fr) | 2015-07-24 | 2023-12-12 | Team Oil Tools, Lp | Outil de fond de trou a manchon extensible |
US10227842B2 (en) | 2016-12-14 | 2019-03-12 | Innovex Downhole Solutions, Inc. | Friction-lock frac plug |
US10989016B2 (en) | 2018-08-30 | 2021-04-27 | Innovex Downhole Solutions, Inc. | Downhole tool with an expandable sleeve, grit material, and button inserts |
US11125039B2 (en) | 2018-11-09 | 2021-09-21 | Innovex Downhole Solutions, Inc. | Deformable downhole tool with dissolvable element and brittle protective layer |
US11965391B2 (en) | 2018-11-30 | 2024-04-23 | Innovex Downhole Solutions, Inc. | Downhole tool with sealing ring |
US11396787B2 (en) | 2019-02-11 | 2022-07-26 | Innovex Downhole Solutions, Inc. | Downhole tool with ball-in-place setting assembly and asymmetric sleeve |
US11261683B2 (en) | 2019-03-01 | 2022-03-01 | Innovex Downhole Solutions, Inc. | Downhole tool with sleeve and slip |
US11203913B2 (en) | 2019-03-15 | 2021-12-21 | Innovex Downhole Solutions, Inc. | Downhole tool and methods |
US11572753B2 (en) | 2020-02-18 | 2023-02-07 | Innovex Downhole Solutions, Inc. | Downhole tool with an acid pill |
US11725487B2 (en) * | 2021-02-04 | 2023-08-15 | Baker Hughes Oilfield Operations Llc | Conformable sand screen |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5667011A (en) * | 1995-01-16 | 1997-09-16 | Shell Oil Company | Method of creating a casing in a borehole |
US5901789A (en) * | 1995-11-08 | 1999-05-11 | Shell Oil Company | Deformable well screen |
GB2365470A (en) * | 2000-07-27 | 2002-02-20 | Halliburton Energy Serv Inc | Method and apparatus for sand control in a subterranean well |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6412565B1 (en) * | 2000-07-27 | 2002-07-02 | Halliburton Energy Services, Inc. | Expandable screen jacket and methods of using same |
US7178603B2 (en) * | 2003-01-29 | 2007-02-20 | Baker Hughes Incorporated | Method and apparatus for ECP element inflation utilizing solid laden fluid mixture |
-
2004
- 2004-12-15 US US11/012,502 patent/US20050139359A1/en not_active Abandoned
- 2004-12-17 WO PCT/US2004/042788 patent/WO2005066450A1/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5667011A (en) * | 1995-01-16 | 1997-09-16 | Shell Oil Company | Method of creating a casing in a borehole |
US5901789A (en) * | 1995-11-08 | 1999-05-11 | Shell Oil Company | Deformable well screen |
GB2365470A (en) * | 2000-07-27 | 2002-02-20 | Halliburton Energy Serv Inc | Method and apparatus for sand control in a subterranean well |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103089180A (zh) * | 2011-10-31 | 2013-05-08 | 中国石油化工股份有限公司 | 套管侧钻井膨胀筛管完井方法 |
Also Published As
Publication number | Publication date |
---|---|
US20050139359A1 (en) | 2005-06-30 |
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