WO2005058594A1 - Films polymères et laminats - Google Patents
Films polymères et laminats Download PDFInfo
- Publication number
- WO2005058594A1 WO2005058594A1 PCT/EP2004/014091 EP2004014091W WO2005058594A1 WO 2005058594 A1 WO2005058594 A1 WO 2005058594A1 EP 2004014091 W EP2004014091 W EP 2004014091W WO 2005058594 A1 WO2005058594 A1 WO 2005058594A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film
- outer layer
- resin
- film according
- thermosetting resin
- Prior art date
Links
- 229920005989 resin Polymers 0.000 claims abstract description 58
- 239000011347 resin Substances 0.000 claims abstract description 58
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 41
- 229920000642 polymer Polymers 0.000 claims abstract description 36
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 12
- 239000011737 fluorine Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims description 61
- 239000000203 mixture Substances 0.000 claims description 18
- 239000002033 PVDF binder Substances 0.000 claims description 15
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 10
- 239000011241 protective layer Substances 0.000 claims description 10
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 9
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 8
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- 239000004925 Acrylic resin Substances 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000011258 core-shell material Substances 0.000 claims description 5
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 4
- 230000001747 exhibiting effect Effects 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 229920001400 block copolymer Polymers 0.000 claims description 2
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 125000003700 epoxy group Chemical group 0.000 claims description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 239000003607 modifier Substances 0.000 claims description 2
- 229920006287 phenoxy resin Polymers 0.000 claims description 2
- 239000013034 phenoxy resin Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 2
- 239000005060 rubber Substances 0.000 claims description 2
- 229920002292 Nylon 6 Polymers 0.000 claims 1
- 230000002401 inhibitory effect Effects 0.000 claims 1
- 230000005012 migration Effects 0.000 claims 1
- 238000013508 migration Methods 0.000 claims 1
- 239000004634 thermosetting polymer Substances 0.000 abstract description 5
- 229920001169 thermoplastic Polymers 0.000 description 10
- 239000011521 glass Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000004416 thermosoftening plastic Substances 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000004609 Impact Modifier Substances 0.000 description 4
- 239000005083 Zinc sulfide Substances 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 239000004926 polymethyl methacrylate Substances 0.000 description 4
- 229910052984 zinc sulfide Inorganic materials 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- 238000007666 vacuum forming Methods 0.000 description 3
- 229920005331 Diakon® Polymers 0.000 description 2
- 229920003317 Fusabond® Polymers 0.000 description 2
- 229920005479 Lucite® Polymers 0.000 description 2
- 229920006220 SOLEF 21508 PVDF Polymers 0.000 description 2
- MDFFNEOEWAXZRQ-UHFFFAOYSA-N aminyl Chemical compound [NH2] MDFFNEOEWAXZRQ-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920001610 polycaprolactone Polymers 0.000 description 2
- 238000010125 resin casting Methods 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229920003314 Elvaloy® Polymers 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 229920006370 Kynar Polymers 0.000 description 1
- 229920009370 Kynar® 1000 HD Polymers 0.000 description 1
- 229920006373 Solef Polymers 0.000 description 1
- 229920003182 Surlyn® Polymers 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012936 correction and preventive action Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 239000006254 rheological additive Substances 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000009788 spray lay-up Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000009756 wet lay-up Methods 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/12—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2327/00—Polyvinylhalogenides
- B32B2327/12—Polyvinylhalogenides containing fluorine
Definitions
- This invention concerns polymeric films and laminates thereof to thermosetting resins.
- Laminates of polymeric films to thermoplastics resins are well know in the polymer art. However, certain polymeric films present problems in forming such laminates due to the nature of the polymers used to make the films and the nature of the thermoplastics polymer to which they are to be laminated.
- Fluorine-containing polymeric films and in particular those derived from polyvinylidene fluoride, often impart desirable properties to laminates derived from them, for example weather resistance.
- bonding polyvinylidene fluoride containing films directly to thermoplastics resins is generally unsatisfactory due to the poor bond produced between the polyvinylidene fluoride containing material and thermoplastics and thermosetting resins in general.
- the further layer or layers adhere to the polyvinylidene fluoride containing layer, and the further layer or layers adhere to the thermoplastics resin at the temperature of extrusion of the thermoplastic resin and at which bonding to the film is effected.
- thermosetting resins Whilst satisfactory bonding of polyvinylidene fluoride containing films to thermoplastic polymers can be achieved by such techniques, bonding between these polyvinylidene fluoride containing films and thermosetting resins is generally unsatisfactory due to the lower temperatures which are generally encountered during the curing of thermosetting resins.
- a polymeric film comprising a first outer layer which comprises a fluorine-containing polymer, and a second outer layer bonded to the first outer layer, the second outer layer comprising a polymeric material which adheres to thermosetting resins during the curing of the thermosetting resins at temperatures of not more than 130°C.
- the present invention further provides laminates of a polymeric film in accordance with the present invention adhered to a thermosetting resin, adhesion of the film to the resin having been effected during curing of the thermosetting resin at temperatures of not more than 130°C.
- Films in accordance with the present invention are preferably vacuum formable to enable them to be formed to the shape of a mold before applying a thermosetting resin system to the formed film.
- Preferred fluorine-containing polymers which can be used for the first outer layer include homo- and copolymers containing units derived from vinylidene fluoride, the copolymers preferably containing at least 50% by weight of units derived from vinylidene fluoride.
- the first outer layer can also be made from blends of polyvinylidene fluoride and/or copolymers containing units derived from vinylidene fluoride with other thermoplastic polymers, the amount of polyvinylidene fluoride present in the blends preferably being at least 50% by weight of the blend.
- Preferred thermoplastic polymers for use in such blends include acrylic resins.
- Particularly preferred vinylidene fluoride-containing copolymers include units derived from both vinylidene fluoride and hexafluoropolymer (such as Kynar Flex® from Arkema or SOLEF® PVTJF Copolymers from Solvay) .
- the first outer layer may also contain additives used in the polymeric film art, for example antioxidants, UV stabilisers, pigments and fillers, e.g. talc, zinc sulfide (ZnS), or titanium dioxide, plasticizers, impact modifiers, etc.
- additives used in the polymeric film art for example antioxidants, UV stabilisers, pigments and fillers, e.g. talc, zinc sulfide (ZnS), or titanium dioxide, plasticizers, impact modifiers, etc.
- the second outer layer of films of the present invention should be capable of adhering to, or being compatible with, thermosetting resin systems which cure at temperatures below 130°C. In use, the second outer layer will in general be in contact with the thermoset resins.
- the second outer layer of films of the present invention is preferably heterogeneous, consisting of at least two discrete phases with one exhibiting compatibility with the first outer layer containing fluorine-containing polymers and the second showing adhesion or compatibility with the thermosetting resin.
- the second phase preferably represents at least 10% by weight of the second outer layer.
- the overall structure preferably has a glass transition temperature (T g ) which allows high elongation of the films at temperatures between room temperature and 100 °C with normal atmospheric pressure on one side and a vacuum on the other.
- T g glass transition temperature
- One of the phases forming the second outer layer will in general be selected from materials which adhere to the first outer layer of films of the present invention when there is no intermediate layer, and to the adjacent intermediate layer when one or more intermediate layers is present.
- the other phase will in general be selected from materials having good adhesion to the thermoset resin.
- the polymers forming this phase should in general contain reactive groups which can form covalent links with the thermosetting resins.
- Polymer compatibility with thermoplastic resins generally requires that they contain polar but non-reactive groups whereas compatibility with thermosetting resins generally requires them to contain reactive polar groups which facilitate the production of covalent links with the thermosetting resins.
- Polymers with reactive groups therefore tend to act as incompatibilizers for thermoplastics resins.
- Polymers having good adhesion to fluorine-containing polymers include acrylic resins, (homopolymers and copolymers), modified fluorine-containing polymers (for example fluorine-containing polymers bearing functional groups such as OH, carboxylic acid, carboxylic anhydride and NH 2 ) , polyamide elastomers, polyester elastomers, polycaprolactones, polyurethane elastomers, ethylene/vinyl acetate copolymers, for example Elvaloy copolymers, acrylonitrile/butadiene/styrene resins, styrene/butadiene/methyl methacrylate (SBM) block copolymers, carboxy terminated butadiene/acrylonitrile (CTBN) rubbers, core-shell polymers, for example Paraloid polymers, e.g. Paraloid EXL2300, etc.
- modified fluorine-containing polymers for example fluorine-containing polymers bearing functional groups such as OH
- Polymers exhibiting good adhesion to thermosetting resins, and can be used to form the second phase of the second outer layer of films in accordance with the present invention include polymeric materials which include reactive groups, for example hydroxy, primary amino, carboxylic acid, carboxylic anhydride or epoxy groups .
- Preferred polymers of this type include modified fluorine- containing polymers, (for example fluorine-containing polymers bearing functional groups such as OH, epoxy, carboxylic acid, carboxylic anhydride, NH 2 ) , polyvinyl butyral (PVB) , phenoxy resins, polymer modifiers, for example the Fusabond series from Dupont, ionomeric resins such as Surlyn from Dupont, polyvinyl alcohol (PVOH) , core-shell polymers, for example Paraloid polymers, e.g. Paraloid EXL2314, modified ethylene/vinyl acetate resins, etc.
- modified fluorine- containing polymers for example fluorine-containing polymers bearing functional groups such as OH, epoxy, carboxylic acid, carboxylic anhydride, NH 2
- PVB polyvinyl butyral
- phenoxy resins for example the Fusabond series from Dupont
- ionomeric resins such as Surlyn from
- the blend forming the second outer layer can contain additives used in the polymeric film art, for example impact modifiers, compatibilizers and plasticizers .
- one or more layers may be present between the first and second layers of films of the present invention, for example to promote adhesion between the first and second layers, thereby forming a continuously cohesive film structure.
- inner layers are preferably formed from blends of the polymers used to form the first and the second outer layers of the films.
- additives used in the polymeric film art for example antioxidants, UV absorbers, pigments and fillers, for example ZnS or titanium dioxide, impact modifiers, etc.
- Films in accordance with the present invention typically exhibit percentage elongations at break of from 50 to 300% at temperatures between room temperature and 100 °C, and they can be from 100 to 500%, this enabling them to be vacuum formed during the manufacture of large components such as wind turbine blades and boats.
- the first outer layers of films of the present invention are preferably from 10 to 300 ⁇ m thick, and the second outer layers of films of the present invention are preferably from 10 to 500 ⁇ m thick.
- the intermediate layer or layers are each preferably from 10 to lOO ⁇ m thick.
- Films of the present invention can be produced by known methods, for example by coextrusion of melts of layers of the respective polymers of the respective layers of the films, followed by cooling to form the films.
- the films can be produced by casting or blowing of the coextrudate.
- the second outer layer of films of the present invention preferably have a surface pattern and/or texture for facilitating the evacuation of air at the interface between the films and the thermosetting resin during curing of the latter.
- Films of the present invention can be used to provide outer layers to articles made from thermoformable resins.
- a particularly preferred use is as a vacuum formable outer layer for such articles.
- they can also be used as repair coatings which are applied to thermoset adhesive layers on articles which are to be repaired.
- the mold which is to be used can be coated with a surface control material to modify the texture and/or appearance of the film on the finished moulded article which is produced such as its gloss .
- thermosetting resin systems After vacuum forming of a film in accordance with the present invention, formation of molded articles from thermosetting resin systems can be effected using known methods. Examples of such methods include spray lay-up, wet lay-up, vacuum bagging, resin transfer molding, infusion processes (SCRIMP, RIFT, VARTM, etc) , prepreg molding, autoclave, or resin infusion.
- the surface against which the thermosetting resin system is formed is then the second outer surface of a film of the present invention. In some cases it may be necessary to apply a protective layer to the second outer surface of the films before applying the thermosetting resin composition, for example when using unsaturated polyester resins or vinyl ester resins containing up to 30% by weight of styrene monomer.
- Styrene monomer is a low boiling material with high mobility and so it can migrate to the interface between the film of the present invention and the thermoset resin, thereby reducing adhesion therebetween. Styrene monomer can also lead to delamination of the first and second outer layers of films of the present invention.
- Protective layers which can be applied to the second outer layer to reduce these undesirable effects caused by free styrene monomer include thermosetting adhesives based on epoxy, acrylic, polyurethane, phenolic, and silicone resins, but others can be used.
- the coating materials can be applied with or without a solvent, and they can be one or two part adhesives. They can also be applied as wet systems or in the form of films.
- thermosetting adhesives can include additives known in the adhesives art, for example fillers, air-release agents, colorants, and rheology and impact modifiers.
- Protective layers can be applied to the second outer layer of films of the present invention using known methods, for example coating, lamination, spraying or using a roller. They can also be applied before or after vacuum forming of a film of the present invention.
- the protective layers can be partially cured before molding the thermosetting resin, as is effected in wet in-mold gel coating, for example using heat, UV radiation or time. Heat can be provided using infra-red lamps, hot air or other methods known in the art. Final curing of the protective layers will then in general be effected during curing of the thermosetting resin used to form the finished molded article.
- the protective layers preferably have thermal and mechanical properties which are as close as possible to those of the thermoset resin of the molded articles.
- a two layer polymeric film was produced by coextruding through a slot die melts of a first blend of 35% by weight of polyvinylidene fluoride (Kynar 1000HD - Atofina) , 35% by weight of polymethyl methacrylate (DIAKON ST45G8 - Lucite International) , and 30% by weight of titanium dioxide - (R-TC30 - Huntsmann) , and a second blend of 22.5% by weight of polyvinyl butyral (Mowital B60 HH - Kuraray) , 22.5% by weight of polycaprolactone (CAPA6500 - Solvay) , 37% by weight of polymethyl methacrylate (DIAKON ST45G8 - Lucite International) , and 18% by weight of an elastomeric core shell polymer (PARALOID EXL2314 - Rohm & Haas) .
- the coextrudate was cooled and wound up.
- An epoxy panel was made from three plies of glass tissue (Glassweefsel 350g.m ⁇ 2 - Vosschemie) using a two part thermosetting resin system (Epoxy-BK - Vosschemie) with a mix ratio of 100:60.
- Glass tissue plies (Glassweefsel, 350g.m ⁇ 2 - Vosschemie) were laid on the surface of the above film which was formed from the second blend, the respective plies being placed at angles to the ply on which they are placed. The plies were then brushed with a two part thermosetting resin system (Epoxy-BK - Vosschemie) with a mix ratio of 100:60.
- a two part thermosetting resin system epoxy-BK - Vosschemie
- a peel ply layer (econostitch 60'' - Airtech) was applied to the laminate, a Dahtar release bag (125 P-3 - Airtech) was placed on top, covered by an econoweave 44 (Airtech) to absorb excess resin. This was bagged in a film (SL200 - Airtech) and then vacuumed before curing for 12 hours at 60°C.
- the resin content of the impregnated glass plies was approximately 50% by weight. The two layers of the film could hardly be removed from the cured glass reinforced resin.
- a first glass plate having an area of approximately 500cm 2 was covered on one surface by film produced in Example 1 with the first layer contacting the plate.
- a second glass plate substantially identical plate was then connected to the first plate with the film between the two plates, using sealing tape along three sides of the plates and a spacer to keep the plates more or less 2-3mm apart.
- thermosetting resin used in Example 1 was then poured between the two plates so that the resin contacted the second surface of the film, and the resin was then cured for 12 hours at a temperature of 60°C. After curing, the two layer film adhered strongly to the epoxy resin casting.
- An epoxy resin casting was produced as described in Example 2, the two layered film being replaced by a commercially available polyvinylidene fluoride based two-layer film for thermoforming on polymer substrates (Kynar 301 PGM-LT - Atofina) .
- Example 2 The two layered film produced in Example 1 was placed flat and sealed around the edges of a glass hemisphere with a diameter of 7.5cm and a depth of 4cm, and having a small exhaust pipe in its centre.
- a vacuum was then pulled through the exhaust pipe and maintained until the film had been vacuum formed and tightly spread on the inner surface of the hemisphere.
- the two dimensional elongation of the film was approximately 100%, and the film displayed a perfectly homogeneous appearance, free from heterogeneities or defects.
- a three layer polymeric film was produced by coextruding through a slot die melts of a first blend of 80% by weight of PVDF (Solef 21508) and 20% by weight of an acrylic resin (312EA01) , a second blend of 60% by weight of an acrylic resin (312EA01) , 25% by weight of PVDF (Solef 21508) and 15% by weight of ZnS, and a third blend of 60% by weight of an acrylic resin (312EA01) , 27% by weight of caprolactone (CAPA 6500), 10% by weight of polyvinylbutyral (Mowital B60HH - Kuraray) and 3% by weight of Fusabond MC423D (Dupont) .
- the coextrudate was cooled and wound up.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0328585.5 | 2003-12-10 | ||
GBGB0328585.5A GB0328585D0 (en) | 2003-12-10 | 2003-12-10 | Polymeric films and laminates |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005058594A1 true WO2005058594A1 (fr) | 2005-06-30 |
Family
ID=30129946
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2004/014091 WO2005058594A1 (fr) | 2003-12-10 | 2004-12-10 | Films polymères et laminats |
Country Status (2)
Country | Link |
---|---|
GB (1) | GB0328585D0 (fr) |
WO (1) | WO2005058594A1 (fr) |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103692708A (zh) * | 2013-12-25 | 2014-04-02 | 上海沥高科技有限公司 | 一种具有分隔效果的真空袋及其制备方法 |
GB2514998A (en) * | 2013-04-17 | 2014-12-17 | Causeway 4X4 Ltd | Composite panel manufacture |
WO2017112468A3 (fr) * | 2015-12-22 | 2017-10-05 | 3M Innovative Properties Company | Films acryliques comprenant une couche structurée |
CN108430769A (zh) * | 2015-12-22 | 2018-08-21 | 3M创新有限公司 | 包括第二层的丙烯酸类聚乙烯醇缩醛膜 |
US10167386B2 (en) | 2014-12-08 | 2019-01-01 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films and composition |
WO2019097033A1 (fr) * | 2017-11-16 | 2019-05-23 | Argotec, LLC | Film protecteur multicouche de poly(fluorure de vinylidène)-acrylate et de polyuréthane thermoplastique |
US10344188B2 (en) | 2015-12-22 | 2019-07-09 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films comprising an adhesive layer |
US10493738B2 (en) | 2015-12-22 | 2019-12-03 | 3M Innovative Properties Company | Acrylic polyvinyl acetal graphic films |
US11397286B2 (en) | 2016-06-07 | 2022-07-26 | 3M Innovative Properties Company | Acrylic polyvinyl acetal film for a light directing article |
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2004
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JPH05138814A (ja) * | 1991-11-21 | 1993-06-08 | Sekisui Chem Co Ltd | ガラス繊維強化合成樹脂板 |
US20040137252A1 (en) * | 2002-10-03 | 2004-07-15 | Anthony Bonnet | Use of a film based on PVDF, PMMA or a blend thereof for covering articles made of a thermoset |
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GB2514998A (en) * | 2013-04-17 | 2014-12-17 | Causeway 4X4 Ltd | Composite panel manufacture |
GB2514998B (en) * | 2013-04-17 | 2015-05-20 | Causeway 4X4 Ltd | Composite panel manufacture |
CN103692708B (zh) * | 2013-12-25 | 2016-03-16 | 上海沥高科技有限公司 | 一种具有分隔效果的真空袋及其制备方法 |
CN103692708A (zh) * | 2013-12-25 | 2014-04-02 | 上海沥高科技有限公司 | 一种具有分隔效果的真空袋及其制备方法 |
US10167386B2 (en) | 2014-12-08 | 2019-01-01 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films and composition |
US11629250B2 (en) | 2014-12-08 | 2023-04-18 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films and composition |
US10870750B2 (en) | 2014-12-08 | 2020-12-22 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films and composition |
US10493738B2 (en) | 2015-12-22 | 2019-12-03 | 3M Innovative Properties Company | Acrylic polyvinyl acetal graphic films |
US10344188B2 (en) | 2015-12-22 | 2019-07-09 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films comprising an adhesive layer |
CN108430766A (zh) * | 2015-12-22 | 2018-08-21 | 3M创新有限公司 | 包括结构化层的丙烯酸类膜 |
CN108430769A (zh) * | 2015-12-22 | 2018-08-21 | 3M创新有限公司 | 包括第二层的丙烯酸类聚乙烯醇缩醛膜 |
US11034830B2 (en) | 2015-12-22 | 2021-06-15 | 3M Innovative Properties Company | Acrylic polyvinyl acetal films comprising a second layer |
CN108430769B (zh) * | 2015-12-22 | 2021-07-16 | 3M创新有限公司 | 包括第二层的丙烯酸类聚乙烯醇缩醛膜 |
US11167523B2 (en) | 2015-12-22 | 2021-11-09 | 3M Innovative Properties Company | Acrylic films comprising a structured layer |
WO2017112468A3 (fr) * | 2015-12-22 | 2017-10-05 | 3M Innovative Properties Company | Films acryliques comprenant une couche structurée |
US11397286B2 (en) | 2016-06-07 | 2022-07-26 | 3M Innovative Properties Company | Acrylic polyvinyl acetal film for a light directing article |
WO2019097033A1 (fr) * | 2017-11-16 | 2019-05-23 | Argotec, LLC | Film protecteur multicouche de poly(fluorure de vinylidène)-acrylate et de polyuréthane thermoplastique |
CN111526989A (zh) * | 2017-11-16 | 2020-08-11 | 阿尔戈技术有限公司 | 聚偏二氟乙烯-丙烯酸酯和热塑性聚氨酯多层保护膜 |
US11731405B2 (en) | 2017-11-16 | 2023-08-22 | Argotec, LLC | Polyvinylidene fluoride-acrylate and thermoplastic polyurethane multilayer protective film |
US12187015B2 (en) | 2017-11-16 | 2025-01-07 | Delstar Technologies, Inc. | Polyvinylidene fluoride-acrylate and thermoplastic polyurethane multilayer protective film |
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