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WO2005046984A2 - Carreau ou bloc multicouche - Google Patents

Carreau ou bloc multicouche Download PDF

Info

Publication number
WO2005046984A2
WO2005046984A2 PCT/IN2004/000277 IN2004000277W WO2005046984A2 WO 2005046984 A2 WO2005046984 A2 WO 2005046984A2 IN 2004000277 W IN2004000277 W IN 2004000277W WO 2005046984 A2 WO2005046984 A2 WO 2005046984A2
Authority
WO
WIPO (PCT)
Prior art keywords
block
tile
layered tile
ceramic
layered
Prior art date
Application number
PCT/IN2004/000277
Other languages
English (en)
Other versions
WO2005046984A3 (fr
Inventor
Ashok Anant Ganpule
Original Assignee
Ashok Anant Ganpule
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ashok Anant Ganpule filed Critical Ashok Anant Ganpule
Priority to US10/570,864 priority Critical patent/US20060260255A1/en
Priority to AU2004289544A priority patent/AU2004289544B2/en
Publication of WO2005046984A2 publication Critical patent/WO2005046984A2/fr
Publication of WO2005046984A3 publication Critical patent/WO2005046984A3/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632—Organic additives
    • C04B35/634—Polymers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632—Organic additives
    • C04B35/636—Polysaccharides or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/30—Fillers, e.g. particles, powders, beads, flakes, spheres, chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/34—Oxidic
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/34—Oxidic
    • C04B2237/341—Silica or silicates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/34—Oxidic
    • C04B2237/343—Alumina or aluminates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/36—Non-oxidic
    • C04B2237/365—Silicon carbide

Definitions

  • the present invention relates to a multi-layered tile or block. More particularly, the present invention relates to a multi-layered tile or block having insulating properties.
  • Ceramic tiles and mosaics therefrom are commonly known and used for heat proofing.
  • the disadvantage of this tile is that it being single layered, reduces the temperature only by about 3°- 5° C.
  • a two layered cementitious tile is also known and commonly used in the industry as a flooring material for terraces.
  • prefabricated blocks or tiles which have an outer surface of structural material to impart strength and the inside is filled with insulating materials like glass fiber, mineral wool etc.
  • insulating materials like glass fiber, mineral wool etc.
  • foamed plastic, cork, wood or polyuretha ⁇ e foam etc. which are used as an insulating material.
  • the insulating material can be used as a flooring material for terraces and can be used like any ordinary flooring materials without compromising the structural strength.
  • the insulating materials currently in use are porous and have to be incorporated within the structure for protection from weathering and erosion. Further, over a period of time, the pores or air gaps are filled up, resulting in reduction in porosity. The reduction in porosity increases the thermal conductivity of the material and there is a gradual reduction in effectiveness of the material for insulation. There is also a possibility of degradation of the aforesaid materials due to weather conditions. Moreover, they are structurally weak.
  • the present invention obviates the aforesaid drawbacks and provides with a multi-layered tile or block having better insulating properties without the use of the aforesaid insulating materials.
  • the present invention relates to a multi-layered tile or block comprising of at least three different layers wherein at least one layer comprises of a cementitious material mixed with a filler and/or an aggregate.
  • the use of the different layers controls the ambient temperature inside the building when the said tile or block is installed on the roof, walls or floor.
  • the thermal insulation capability is dependent on the path length the heat travels through the material. Difference in the layers lengthens the path the heat travels. Therefore, the materials with controlled pore morphology are more thermally insulating than the same non-porous material. Multiple layering imparts much better insulating properties than simply increasing the thickness of any one layer in a two-layered tile or single layered structure.
  • the present invention performs a dual function of preventing the solar radiation from heating up the buildings in hot climates as well as the heat to escape from inside of the building in cold weather conditions.
  • the difference in the aforesaid layers can be made by varying the chemical composition of the materials or by varying the size gradation of the grains or by incorporating a morphologically dissimilar material.
  • the present invention incorporates the traditional or known methods of manufacturing the tile or block, wherein the layers are preformed and bonded with cementitious bond or adhesives. Another conventional method is to form the said layers and then compacting them by vibration or apphcation of pressure.
  • the aforesaid layers may be formed using natural or synthetic polymer compounds which also act as binders, fillers and rheology modifying agents and other additives like modifiers, lubricants, binders, plasticizers, water proofing compounds, saccharides and polysaccharides etc.
  • a preferred embodiment of the present invention comprises of a three- layered tile.
  • the first layer of the three-layered tile comprises of a cementitious mixture of hydraulic cement, white cement or grey cement, refractory cement, ceramic cement, natural and synthetic silicates, natural and synthetic phosphates, starches, gums, cellulose and a filler and/or aggregate comprising of natural minerals like marble and calcite, dolomite, talk, mica, granite, silicious stone, ca ⁇ ciferous stone, basaltic stone, lime stone, quartz, feldspar, gypsum, selenite and asbestos.
  • the second layer comprises of grey cement with sand and/or basalt/ crushed rock grains.
  • the third layer comprises of a same/similar composition as the first layer.
  • the proportion of the cementitious materials to the total dry weight of all the constituents including the aforesaid constituents is about 50%, preferably about 25-35%.
  • the second layer comprises of a ceramic material
  • the first and third layer comprises of a cementitious material
  • the first and the third layer may comprise of a ceramic material
  • the second layer comprises of a cementitious material
  • the exposed surface of the said tile or block is made decorative using colouring agents and/or colouring chips such as crushed stone, glass pieces, ceramic pieces ' and other decorative polymers.
  • the present invention may also be formed in-situ.
  • First layer consists of a cementitious mixture of white cement and different grain sizes of marble and dolomite as filler/ aggregate.
  • the second layer consists of grey cement with sand and crushed rock grains.
  • the third layer consists of a similar composition as the top layer.
  • First layer consists of a ceramic tile.
  • the second layer consists of a cementitious mixture of above-mentioned materials.
  • the third layer consists of ceramic.
  • First layer consists of a decorative mosaic of ceramic, glass, stone, and polymer bonded materials, which are embedded in a cementitious mixture of white cement and white marble to form a decorative surface.
  • the second layer consists of a cementitious mixture of grey cement and sand.
  • the third layer consists of a cementitious mixture of white cement and dolomite and marble powder and grains.
  • the other single layered tile of 20 mm thickness of grey cement and aggregate of sand and crushed stone is taken.
  • Both the tiles are placed on an insulating foam sheet with slots for placing the thermometer at the bottom of each tile.
  • the said tiles are placed in direct sunhght from morning when the radiation is not very strong.
  • the temperature below both the said tiles is approximately the ambient temperature, viz. about 30 ° C. the temperature at the bottom of the tiles starts rising as the intensity of solar radiation increasing.
  • Readings were taken at the time of peak ambient temperature viz. 42 ° C.
  • the structure has better insulating properties; 2. These structures can be used both in summers as well as winters i.e. hot/cold conditions; 3. These structures are affordable; 4. They are long lasting; 5. They are easy to install.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Floor Finish (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

La présente invention concerne un carreau ou bloc multicouche comprenant au moins trois couches différentes, au moins une de ces couches comprenant un matériau à base de ciment mélangé à une charge et/ou à un agrégat.
PCT/IN2004/000277 2003-09-11 2004-09-08 Carreau ou bloc multicouche WO2005046984A2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US10/570,864 US20060260255A1 (en) 2003-09-11 2004-09-08 Multi-layered tile or block
AU2004289544A AU2004289544B2 (en) 2003-09-11 2004-09-08 A multi-layered tile or block

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN946MU2003 2003-09-11
IN946/MUM/2003 2003-09-11

Publications (2)

Publication Number Publication Date
WO2005046984A2 true WO2005046984A2 (fr) 2005-05-26
WO2005046984A3 WO2005046984A3 (fr) 2005-08-18

Family

ID=34586960

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IN2004/000277 WO2005046984A2 (fr) 2003-09-11 2004-09-08 Carreau ou bloc multicouche

Country Status (4)

Country Link
US (1) US20060260255A1 (fr)
CN (1) CN1871187A (fr)
AU (1) AU2004289544B2 (fr)
WO (1) WO2005046984A2 (fr)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101132782B1 (ko) 2009-06-23 2012-04-02 박옥순 보크사이트와 천연 무기안료를 이용한 칼라블록 및 그 제조방법
JP2012236773A (ja) * 2009-12-16 2012-12-06 Goto Takeshi 抗認知症薬物の経皮吸収製剤
CN104125991A (zh) * 2011-12-22 2014-10-29 瑞泰克F3科技Sec公司 利用方解石的膜形成
EP2844706B1 (fr) * 2012-04-30 2018-03-21 3M Innovative Properties Company Granulés de couverture réfléchissant bien le rayonnement solaire et utilisant des composants caractérisés par une faible absorption
CN102898080B (zh) * 2012-09-21 2014-05-21 安徽德禾建筑节能科技有限公司 一种陶瓷厂废料制成的隔墙板的制备工艺
TWI525297B (zh) * 2013-01-22 2016-03-11 貫博科技有限公司 行動載具式熱脫附裂解系統
CN104446173A (zh) * 2014-10-29 2015-03-25 安徽省科普产品工程研究中心有限责任公司 壁炉使用的砖块及其制备方法
CN105693282A (zh) * 2016-02-04 2016-06-22 广州市古玛装饰材料有限公司 一种发泡陶瓷装饰板及其制备方法
CN106348678B (zh) * 2016-08-19 2018-12-07 竺秋君 一种掺有玄武岩石粉的水泥瓦及其制备方法
IL277115B (en) 2020-09-03 2021-02-28 Ackerstein Ind Ltd A system and method for the production of multi-layer bricks with a decorative layer
CN112159203B (zh) * 2020-09-07 2023-03-17 宜兴摩根热陶瓷有限公司 一种抗侵蚀性复合型排烟砖
CN112250307B (zh) * 2020-11-18 2022-06-21 广东欧文莱陶瓷有限公司 一种仿天然麻石瓷砖材料及其制备方法

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4543159A (en) * 1981-02-11 1985-09-24 National Gypsum Company Reinforced cement sheet product containing no asbestos for fabricating on Hatschek machine
US4810569A (en) * 1984-02-27 1989-03-07 Georgia-Pacific Corporation Fibrous mat-faced gypsum board
WO2002031287A1 (fr) * 2000-10-10 2002-04-18 James Hardie Research Pty Limited Materiau de construction composite
KR100847158B1 (ko) * 2000-10-26 2008-07-17 제임스 하디 인터내셔널 파이낸스 비.브이. 보호필름을 갖는 건축패널 조립체, 그의 제조방법 및보호필름을 붙이기 위한 접착제 시스템
US7155866B2 (en) * 2002-11-05 2007-01-02 Certainteed Corporation Cementitious exterior sheathing product having improved interlaminar bond strength
US6913819B2 (en) * 2002-12-27 2005-07-05 Christine E. Wallner Cementitious veneer and laminate material

Also Published As

Publication number Publication date
AU2004289544A1 (en) 2005-05-26
US20060260255A1 (en) 2006-11-23
WO2005046984A3 (fr) 2005-08-18
AU2004289544B2 (en) 2011-03-31
CN1871187A (zh) 2006-11-29

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